TWI748180B - Polymer blend composition and polymer film - Google Patents
Polymer blend composition and polymer film Download PDFInfo
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- TWI748180B TWI748180B TW108112801A TW108112801A TWI748180B TW I748180 B TWI748180 B TW I748180B TW 108112801 A TW108112801 A TW 108112801A TW 108112801 A TW108112801 A TW 108112801A TW I748180 B TWI748180 B TW I748180B
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- Prior art keywords
- film
- ring
- bis
- polyimide
- range
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- 239000000203 mixture Substances 0.000 title claims abstract description 35
- 229920006254 polymer film Polymers 0.000 title claims abstract description 27
- 229920002959 polymer blend Polymers 0.000 title claims abstract description 23
- 229920001721 polyimide Polymers 0.000 claims abstract description 122
- 239000004642 Polyimide Substances 0.000 claims abstract description 63
- 125000002015 acyclic group Chemical group 0.000 claims abstract description 12
- 125000002723 alicyclic group Chemical group 0.000 claims description 11
- 125000004122 cyclic group Chemical group 0.000 claims description 2
- 238000005452 bending Methods 0.000 abstract description 17
- 239000010408 film Substances 0.000 description 109
- -1 azadibenzofuran ring Chemical group 0.000 description 57
- 239000002904 solvent Substances 0.000 description 33
- 150000004985 diamines Chemical class 0.000 description 28
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 27
- 229910052751 metal Inorganic materials 0.000 description 26
- 239000002184 metal Substances 0.000 description 26
- 238000001035 drying Methods 0.000 description 23
- 238000000034 method Methods 0.000 description 23
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 21
- 239000003973 paint Substances 0.000 description 21
- 238000004519 manufacturing process Methods 0.000 description 20
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 18
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 17
- 125000001931 aliphatic group Chemical group 0.000 description 17
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 16
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 15
- 125000003118 aryl group Chemical group 0.000 description 14
- 239000000463 material Substances 0.000 description 14
- 238000009835 boiling Methods 0.000 description 13
- 125000004432 carbon atom Chemical group C* 0.000 description 13
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 13
- 150000001875 compounds Chemical class 0.000 description 12
- 238000002156 mixing Methods 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 11
- 239000013557 residual solvent Substances 0.000 description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 150000002148 esters Chemical class 0.000 description 10
- 238000004804 winding Methods 0.000 description 10
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- 150000008065 acid anhydrides Chemical class 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 238000003756 stirring Methods 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- 239000000758 substrate Substances 0.000 description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 8
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 8
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 8
- 239000002253 acid Substances 0.000 description 8
- 150000008064 anhydrides Chemical class 0.000 description 8
- 238000005266 casting Methods 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 239000002245 particle Substances 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- 229920005989 resin Polymers 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical group C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 7
- 239000006096 absorbing agent Substances 0.000 description 7
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 7
- 125000005581 pyrene group Chemical group 0.000 description 7
- 229910001220 stainless steel Inorganic materials 0.000 description 7
- 239000010935 stainless steel Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 6
- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical compound C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 description 6
- 125000000217 alkyl group Chemical group 0.000 description 6
- 150000004984 aromatic diamines Chemical class 0.000 description 6
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- 239000004094 surface-active agent Substances 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 125000006615 aromatic heterocyclic group Chemical group 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 5
- 239000010419 fine particle Substances 0.000 description 5
- 125000005647 linker group Chemical group 0.000 description 5
- 229920005575 poly(amic acid) Polymers 0.000 description 5
- 238000000935 solvent evaporation Methods 0.000 description 5
- 125000001424 substituent group Chemical group 0.000 description 5
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 5
- 239000010409 thin film Substances 0.000 description 5
- 238000002834 transmittance Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 4
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 239000004305 biphenyl Substances 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 4
- 125000005843 halogen group Chemical group 0.000 description 4
- 239000004973 liquid crystal related substance Substances 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 239000001294 propane Substances 0.000 description 4
- 150000000000 tetracarboxylic acids Chemical class 0.000 description 4
- LJMPOXUWPWEILS-UHFFFAOYSA-N 3a,4,4a,7a,8,8a-hexahydrofuro[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1C2C(=O)OC(=O)C2CC2C(=O)OC(=O)C21 LJMPOXUWPWEILS-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- QMMFVYPAHWMCMS-UHFFFAOYSA-N Dimethyl sulfide Chemical compound CSC QMMFVYPAHWMCMS-UHFFFAOYSA-N 0.000 description 3
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical group C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical group C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 150000001491 aromatic compounds Chemical class 0.000 description 3
- 150000004945 aromatic hydrocarbons Chemical group 0.000 description 3
- 125000000609 carbazolyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3NC12)* 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 238000004040 coloring Methods 0.000 description 3
- WOSVXXBNNCUXMT-UHFFFAOYSA-N cyclopentane-1,2,3,4-tetracarboxylic acid Chemical compound OC(=O)C1CC(C(O)=O)C(C(O)=O)C1C(O)=O WOSVXXBNNCUXMT-UHFFFAOYSA-N 0.000 description 3
- 125000006159 dianhydride group Chemical group 0.000 description 3
- TXCDCPKCNAJMEE-UHFFFAOYSA-N dibenzofuran Chemical group C1=CC=C2C3=CC=CC=C3OC2=C1 TXCDCPKCNAJMEE-UHFFFAOYSA-N 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 150000002466 imines Chemical class 0.000 description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
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- 230000007246 mechanism Effects 0.000 description 3
- 239000012046 mixed solvent Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000002966 varnish Substances 0.000 description 3
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- 125000003363 1,3,5-triazinyl group Chemical group N1=C(N=CN=C1)* 0.000 description 2
- YJTKZCDBKVTVBY-UHFFFAOYSA-N 1,3-Diphenylbenzene Chemical group C1=CC=CC=C1C1=CC=CC(C=2C=CC=CC=2)=C1 YJTKZCDBKVTVBY-UHFFFAOYSA-N 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 2
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 2
- XLZZOCTUEGPGLN-UHFFFAOYSA-N 2-n,4-n-bis(4-aminophenyl)-6-n-benzyl-1,3,5-triazine-2,4,6-triamine Chemical compound C1=CC(N)=CC=C1NC1=NC(NCC=2C=CC=CC=2)=NC(NC=2C=CC(N)=CC=2)=N1 XLZZOCTUEGPGLN-UHFFFAOYSA-N 0.000 description 2
- KRPRVQWGKLEFKN-UHFFFAOYSA-N 3-(3-aminopropoxy)propan-1-amine Chemical compound NCCCOCCCN KRPRVQWGKLEFKN-UHFFFAOYSA-N 0.000 description 2
- IGSBHTZEJMPDSZ-UHFFFAOYSA-N 4-[(4-amino-3-methylcyclohexyl)methyl]-2-methylcyclohexan-1-amine Chemical compound C1CC(N)C(C)CC1CC1CC(C)C(N)CC1 IGSBHTZEJMPDSZ-UHFFFAOYSA-N 0.000 description 2
- DZIHTWJGPDVSGE-UHFFFAOYSA-N 4-[(4-aminocyclohexyl)methyl]cyclohexan-1-amine Chemical compound C1CC(N)CCC1CC1CCC(N)CC1 DZIHTWJGPDVSGE-UHFFFAOYSA-N 0.000 description 2
- KWOIWTRRPFHBSI-UHFFFAOYSA-N 4-[2-[3-[2-(4-aminophenyl)propan-2-yl]phenyl]propan-2-yl]aniline Chemical compound C=1C=CC(C(C)(C)C=2C=CC(N)=CC=2)=CC=1C(C)(C)C1=CC=C(N)C=C1 KWOIWTRRPFHBSI-UHFFFAOYSA-N 0.000 description 2
- NVKGJHAQGWCWDI-UHFFFAOYSA-N 4-[4-amino-2-(trifluoromethyl)phenyl]-3-(trifluoromethyl)aniline Chemical group FC(F)(F)C1=CC(N)=CC=C1C1=CC=C(N)C=C1C(F)(F)F NVKGJHAQGWCWDI-UHFFFAOYSA-N 0.000 description 2
- BPMFPOGUJAAYHL-UHFFFAOYSA-N 9H-Pyrido[2,3-b]indole Chemical group C1=CC=C2C3=CC=CC=C3NC2=N1 BPMFPOGUJAAYHL-UHFFFAOYSA-N 0.000 description 2
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- DGEZNRSVGBDHLK-UHFFFAOYSA-N [1,10]phenanthroline Chemical group C1=CN=C2C3=NC=CC=C3C=CC2=C1 DGEZNRSVGBDHLK-UHFFFAOYSA-N 0.000 description 2
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 2
- 239000005456 alcohol based solvent Substances 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 2
- 239000012964 benzotriazole Substances 0.000 description 2
- XQBSPQLKNWMPMG-UHFFFAOYSA-N bicyclo[2.2.2]octane-2,3,5,6-tetracarboxylic acid Chemical compound C1CC2C(C(O)=O)C(C(=O)O)C1C(C(O)=O)C2C(O)=O XQBSPQLKNWMPMG-UHFFFAOYSA-N 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- ZLSMCQSGRWNEGX-UHFFFAOYSA-N bis(4-aminophenyl)methanone Chemical compound C1=CC(N)=CC=C1C(=O)C1=CC=C(N)C=C1 ZLSMCQSGRWNEGX-UHFFFAOYSA-N 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
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- 229910052918 calcium silicate Inorganic materials 0.000 description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
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- 238000001816 cooling Methods 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
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- 238000005516 engineering process Methods 0.000 description 2
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- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 2
- 125000001624 naphthyl group Chemical group 0.000 description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 description 2
- UMRZSTCPUPJPOJ-KNVOCYPGSA-N norbornane Chemical compound C1C[C@H]2CC[C@@H]1C2 UMRZSTCPUPJPOJ-KNVOCYPGSA-N 0.000 description 2
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- 125000004430 oxygen atom Chemical group O* 0.000 description 2
- YNPNZTXNASCQKK-UHFFFAOYSA-N phenanthrene Chemical group C1=CC=C2C3=CC=CC=C3C=CC2=C1 YNPNZTXNASCQKK-UHFFFAOYSA-N 0.000 description 2
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- 239000000843 powder Substances 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
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- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 125000003373 pyrazinyl group Chemical group 0.000 description 2
- PBMFSQRYOILNGV-UHFFFAOYSA-N pyridazine Chemical group C1=CC=NN=C1 PBMFSQRYOILNGV-UHFFFAOYSA-N 0.000 description 2
- 125000000714 pyrimidinyl group Chemical group 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 125000002294 quinazolinyl group Chemical group N1=C(N=CC2=CC=CC=C12)* 0.000 description 2
- 125000002943 quinolinyl group Chemical group N1=C(C=CC2=CC=CC=C12)* 0.000 description 2
- 125000001567 quinoxalinyl group Chemical group N1=C(C=NC2=CC=CC=C12)* 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 230000002040 relaxant effect Effects 0.000 description 2
- 238000001226 reprecipitation Methods 0.000 description 2
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- 239000000377 silicon dioxide Substances 0.000 description 2
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 2
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
Landscapes
- Chemical & Material Sciences (AREA)
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Abstract
本發明課題在於提供一種平面性、耐彎曲性及無色透明性優良的聚合物共混組成物及聚合物薄膜。 解決手段為,本發明之聚合物共混組成物係一種包含2種以上之聚醯亞胺的聚合物共混組成物,其特徵為:該聚醯亞胺為在側鏈上具有拉電子性之非環狀基,或在主鏈上具有環、-CO-、-SO2 -或者-CR-(R表示茀骨架)者當中的至少任一種;而且,前述2種以上之聚醯亞胺的最大重量平均分子量與最小重量平均分子量的差為20000~200000的範圍內。The subject of the present invention is to provide a polymer blend composition and polymer film excellent in flatness, bending resistance, and colorless transparency. The solution is that the polymer blend composition of the present invention is a polymer blend composition containing two or more types of polyimine, which is characterized in that: the polyimide has electron withdrawing properties on the side chain The acyclic group, or at least any one of those having a ring, -CO-, -SO 2 -or -CR- (R represents a 茀 skeleton) in the main chain; and, the aforementioned two or more polyimides The difference between the maximum weight average molecular weight and the minimum weight average molecular weight of is in the range of 20,000 to 200,000.
Description
本發明係有關於一種聚合物共混組成物及聚合物薄膜,尤其係有關於一種平面性、耐彎曲性及無色透明性優良的聚合物共混組成物等。The present invention relates to a polymer blend composition and a polymer film, and particularly relates to a polymer blend composition with excellent flatness, bending resistance, and colorless transparency.
向來作為太陽能電池或顯示器等各種顯示構件的基底材料,係使用玻璃。然而,玻璃有易碎且笨重等缺點,而且就近年來顯示器的薄型化及輕量化、或可撓性化,其材質並不足以因應之。因此,作為替代玻璃之可撓性裝置的透明構件,有人探討聚醯亞胺薄膜(例如參照專利文獻1、2)。Traditionally, glass has been used as a base material for various display members such as solar cells and displays. However, glass has the shortcomings of being fragile and bulky, and in recent years the display has become thinner, lighter, or more flexible, and its material is not enough to cope with it. Therefore, as a transparent member of a flexible device that replaces glass, a polyimide film has been studied (for example, refer to Patent Documents 1 and 2).
全芳香族聚醯亞胺,基於物理/化學耐熱性、電絕緣性、機械特性、難燃性及製造步驟的簡便性觀點,係目前在電子領域最主要的高耐熱性絕緣樹脂材料。然而,現存的全芳香族聚醯亞胺薄膜會因源於電子予體(源自二胺之芳香族基)與電子受體(雙醯亞胺結構單元)交互連結之鍵聯的電荷轉移交互作用而明顯帶有顏色,而非適合作為替代玻璃用。Fully aromatic polyimide, based on the viewpoints of physical/chemical heat resistance, electrical insulation, mechanical properties, flame retardancy, and ease of manufacturing steps, is currently the most important high-heat-resistant insulating resin material in the electronics field. However, the existing wholly aromatic polyimide film will interact due to the charge transfer interaction derived from the interaction of the electron precursor (derived from the aromatic group of the diamine) and the electron acceptor (bisimide structural unit). It is obviously colored, not suitable as a substitute for glass.
再者,聚醯亞胺薄膜一般係藉由將含有聚醯亞胺前驅物或聚醯胺酸與溶劑的清漆塗佈於支持體上,由塗佈之清漆去除溶劑,接著完成醯亞胺化的方法所製造而成。 要獲得透明的聚醯亞胺薄膜時,較有利的是使用可溶於極性溶劑的聚醯亞胺,並將含有其之清漆塗佈於支持體上後加以乾燥,未經過醯亞胺化而形成聚醯亞胺薄膜的方法。 然而,後者之製法所使用之聚醯亞胺的合成時所進行的脫水反應會嚴重影響反應系統中的含水率,因此,隨合成時的環境不同,分子量(Mw)會發生變動已成嚴重問題。分子量一變動,塗料黏度便不穩定,其結果,生產穩定性下降會導致無法獲得透明聚醯亞胺薄膜。 另外,專利文獻3中揭示一種將前者製法中的2種成分以上之聚醯亞胺混合的技術,其目的在於藉由混合來控制不規則的結晶性,而提升力學特性或接著性,但其為具有高著色性之結構的系統,而無法維持聚醯亞胺薄膜的無色透明性。 就如上述使用於可撓性裝置的透明基板,係要求維持無色透明性,同時可藉由塗料黏度穩定而提升生產性,且薄膜表面的平面性及高彎曲性優良的薄膜。 [先前技術文獻] [專利文獻]Furthermore, the polyimide film is generally formed by coating a varnish containing a polyimide precursor or polyimide acid and a solvent on the support, and the solvent is removed from the coated varnish, and then the imidization is completed. Manufactured by the method. To obtain a transparent polyimide film, it is more advantageous to use polyimide that is soluble in polar solvents, and to coat the varnish containing it on the support and then dry it without undergoing imidization. Method of forming polyimide film. However, the dehydration reaction during the synthesis of the polyimide used in the latter preparation method will seriously affect the water content in the reaction system. Therefore, the molecular weight (Mw) will vary with the synthesis environment, which has become a serious problem. . As soon as the molecular weight changes, the viscosity of the coating becomes unstable. As a result, the production stability decreases and it is impossible to obtain a transparent polyimide film. In addition, Patent Document 3 discloses a technique of mixing two or more components of polyimide in the former production method. The purpose is to control irregular crystallinity by mixing and improve mechanical properties or adhesion, but its It is a system with a structure with high colorability, and cannot maintain the colorless and transparency of the polyimide film. Just like the above-mentioned transparent substrates used in flexible devices, it is required to maintain colorless transparency, while improving productivity by stabilizing the viscosity of the coating, and having excellent flatness and high flexibility on the surface of the film. [Prior Technical Literature] [Patent Literature]
[專利文獻1] 美國專利第8207256號說明書 [專利文獻2] 日本特開2008-163309號公報 [專利文獻3] 日本特開2009-215548號公報[Patent Document 1] Specification of US Patent No. 8207256 [Patent Document 2] JP 2008-163309 A [Patent Document 3] JP 2009-215548 A
[發明所欲解決之課題][The problem to be solved by the invention]
本發明係有鑑於上述問題情況而完成者,其解決課題在於提供一種平面性、耐彎曲性及無色透明性優良的聚合物共混組成物及聚合物薄膜。 [解決課題之手段]The present invention was completed in view of the above-mentioned problems and the problem to be solved is to provide a polymer blend composition and a polymer film that are excellent in flatness, bending resistance, and colorless transparency. [Means to solve the problem]
本案發明人為解決上述課題,在針對上述問題的原因等進行探討的過程中發現,透過包含2種以上之聚醯亞胺,且該聚醯亞胺具有特定的取代基,並且使2種以上之聚醯亞胺的重量平均分子量的差處於特定範圍內,可提供平面性、耐彎曲性及無色透明性優良的聚合物共混組成物等,終至完成本發明。 亦即,本發明之上述課題可由以下手段來解決: 1.一種聚合物共混組成物,其係包含2種以上之聚醯亞胺的聚合物共混組成物,其特徵為: 該聚醯亞胺為:在側鏈上具有拉電子性之非環狀基,或在主鏈上具有環、-CO-、-SO2 -或者-CR-(R表示茀骨架)者當中的至少任一種;而且, 前述2種以上之聚醯亞胺的最大重量平均分子量與最小重量平均分子量的差為20000~200000的範圍內。In order to solve the above-mentioned problems, the inventors of this case discovered during the process of investigating the causes of the above-mentioned problems that two or more types of polyimines are included, and the polyimines have specific substituents, and that the two or more The difference in the weight average molecular weight of the polyimide is within a specific range, and it is possible to provide a polymer blend composition excellent in flatness, bending resistance, and colorless transparency, etc., and finally completed the present invention. That is, the above-mentioned problems of the present invention can be solved by the following means: 1. A polymer blend composition, which is a polymer blend composition containing two or more types of polyimine, characterized by: the polyimide Imine is: at least any one of acyclic groups having electron withdrawing properties on the side chain, or having a ring, -CO-, -SO 2 -or -CR- (R represents a 茀 skeleton) on the main chain ; And, the difference between the maximum weight average molecular weight and the minimum weight average molecular weight of the two or more polyimides mentioned above is in the range of 20,000 to 200,000.
2.如第1項之聚合物共混組成物,其中前述2種以上之聚醯亞胺的重量平均分子量為100000~500000的範圍內。2. The polymer blend composition according to item 1, wherein the weight average molecular weight of the aforementioned two or more polyimides is in the range of 100,000 to 500,000.
3.如第1項或第2項之聚合物共混組成物,其中前述2種以上之聚醯亞胺的最大重量平均分子量與最小重量平均分子量的差為50000~150000的範圍內。3. The polymer blend composition of item 1 or 2, wherein the difference between the maximum weight average molecular weight and the minimum weight average molecular weight of the two or more polyimides mentioned above is in the range of 50,000 to 150,000.
4.如第1項至第3項中任一項之聚合物共混組成物,其中前述聚醯亞胺係具有於側鏈具有拉電子性之非環狀基。4. The polymer blend composition according to any one of items 1 to 3, wherein the aforementioned polyimide has an acyclic group having electron withdrawing properties in the side chain.
5.一種聚合物薄膜,其係含有如第1項至第4項中任一項之聚合物共混組成物的聚合物薄膜,其特徵為: 其黃色指數值為5.0以下。5. A polymer film, which is a polymer film containing the polymer blend composition according to any one of items 1 to 4, characterized by: Its yellow index value is 5.0 or less.
6.如第5項之聚合物薄膜,其霧度為1%以下。 [發明之效果]6. For the polymer film of item 5, its haze is less than 1%. [Effects of the invention]
根據本發明之上述手段,可提供一種平面性、耐彎曲性及無色透明性優良的聚合物共混組成物及聚合物薄膜。 就本發明之效果的展現機制或作用機制仍不明確,但可如下推斷。 在改善薄膜之彎撓性(耐彎曲性)的探究中,係考察薄膜產生裂痕的機制,當薄膜表面具有凹凸時,彎折薄膜時應力會集中於凹部分,並以該處為起點而產生裂痕。因此,研判提升薄膜表面的平面性係有助於改善彎折性(耐彎曲性)。本案發明人便基於此假設,致力進行研究,藉由混合不同分子量的聚醯亞胺來提升薄膜表面的平面性,而解決前述耐彎曲性的課題。 推斷其原因可能在於,一般而言物質的表面積愈小則愈穩定,而成為表面積較小的狀態,亦即平面性較高的狀態。推測其原因在於,使此可能呈穩定狀態的力,因藉由添加不同分子量成分導致熵增大而變大,而生成更容易使薄膜內的樹脂形成更穩定之狀態的環境所致。再者,藉由混合不同的分子量成分,可抑制批次間之塗料黏度的變動,結果亦有助於提升生產性。According to the above-mentioned means of the present invention, it is possible to provide a polymer blend composition and a polymer film having excellent flatness, bending resistance, and colorless transparency. The exhibiting mechanism or action mechanism of the effect of the present invention is still unclear, but it can be inferred as follows. In the research to improve the bending flexibility (bending resistance) of the film, the mechanism of the film's cracks is investigated. When the film surface has unevenness, the stress will be concentrated on the concave part when the film is bent, and the starting point will be generated there. crack. Therefore, it is determined that improving the flatness of the film surface will help improve the bending properties (bending resistance). Based on this hypothesis, the inventors of the present case have devoted themselves to conducting research to improve the flatness of the film surface by mixing polyimides of different molecular weights, thereby solving the aforementioned problem of bending resistance. It is inferred that the reason may be that in general, the smaller the surface area of a substance, the more stable it becomes, and it becomes a state with a smaller surface area, that is, a state with higher flatness. It is presumed that the reason for this is that the force that makes this possible stable state increases due to the increase in entropy due to the addition of different molecular weight components, resulting in an environment where the resin in the film is more likely to form a more stable state. Furthermore, by mixing different molecular weight components, the variation of paint viscosity between batches can be suppressed, and as a result, it is also helpful to improve productivity.
[實施發明之形態][The form of implementing the invention]
本發明之聚合物共混組成物係一種包含2種以上之聚醯亞胺的聚合物共混組成物,其特徵為:該聚醯亞胺具有側鏈具有拉電子性之非環狀基,或主鏈具有環、-CO-、-SO2 -或者-CR-(R表示茀骨架)者當中的至少任一種;而且,前述2種以上之聚醯亞胺的最大重量平均分子量與最小重量平均分子量的差為20000~200000的範圍內。 此特徵係共通或對應於下述各實施形態的技術特徵。The polymer blend composition of the present invention is a polymer blend composition containing two or more types of polyimine, which is characterized in that the polyimine has an acyclic group with electron withdrawing side chain, Or the main chain has at least any one of a ring, -CO-, -SO 2 -or -CR- (R represents a 茀 skeleton); and, the maximum weight average molecular weight and the minimum weight of the aforementioned two or more polyimides The difference in average molecular weight is in the range of 20,000 to 200,000. This feature is common or corresponds to the technical feature of each embodiment described below.
就本發明之實施樣態,由可優良地形成薄膜且良好地操作處理而言,前述2種以上之聚醯亞胺的重量平均分子量較佳為100000~500000的範圍內。又,由容易獲得平面性之效果而言,前述2種以上之聚醯亞胺的最大重量平均分子量與最小重量平均分子量的差較佳為50000~150000的範圍內。Regarding the implementation aspect of the present invention, the weight average molecular weight of the aforementioned two or more polyimides is preferably in the range of 100,000 to 500,000 in terms of good film formation and good handling. In addition, in terms of the effect of easily obtaining flatness, the difference between the maximum weight average molecular weight and the minimum weight average molecular weight of the two or more polyimides described above is preferably in the range of 50,000 to 150,000.
由無色透明性優良而言,前述聚醯亞胺較佳具有側鏈具有拉電子性之非環狀基。In terms of excellent colorlessness and transparency, the aforementioned polyimine preferably has an acyclic group with electron withdrawing properties in the side chain.
本發明之聚合物薄膜係含有前述聚合物共混組成物的聚合物薄膜,由無色透明性優良而言,黃色指數值較佳為5.0以下,且霧度較佳為1%以下。The polymer film of the present invention is a polymer film containing the aforementioned polymer blend composition. In terms of colorlessness and transparency, the yellow index value is preferably 5.0 or less, and the haze is preferably 1% or less.
以下,茲就本發明與其構成要素及用以實施本發明之形態・樣態加以說明。此外,本案中,「~」係以包含其前後所記載之數值作為下限值及上限值的意義使用。Hereinafter, the present invention, its constituent elements, and the forms and aspects for implementing the present invention will be described. In addition, in this case, "~" is used to include the numerical value described before and after it as the lower limit and the upper limit.
[聚合物共混組成物] 本發明之聚合物共混組成物係一種包含2種以上之聚醯亞胺的聚合物共混組成物,其特徵為:該聚醯亞胺為在側鏈上具有拉電子性之非環狀基,或在主鏈上具有環、-CO-、-SO2 -或者-CR-(R表示茀骨架)者當中的至少任一種;而且,前述2種以上之聚醯亞胺的最大重量平均分子量與最小重量平均分子量的差為20000~200000的範圍內。 尤以前述聚醯亞胺具有於側鏈具有拉電子性之非環狀基為佳。[Polymer blending composition] The polymer blending composition of the present invention is a polymer blending composition containing two or more kinds of polyimine, and is characterized in that: the polyimine is on the side chain An acyclic group with electron withdrawing properties, or at least one of a ring, -CO-, -SO 2 -, or -CR- (R represents a 茀 frame) in the main chain; and, one of the above two or more The difference between the maximum weight average molecular weight and the minimum weight average molecular weight of polyimide is in the range of 20,000 to 200,000. In particular, it is preferable that the aforementioned polyimine has an acyclic group with electron withdrawing properties in the side chain.
[1]聚醯亞胺 本發明之聚合物共混組成物係包含2種以上之聚醯亞胺。 本發明中,「2種」係指化學結構或分子量之任一者或兩者不同者;具體而言,係指化學結構相同且分子量不同之組合者,與化學結構不同且分子量不同之組合者。 另外,本發明之聚醯亞胺係以側鏈具有拉電子性之非環狀基,或主鏈具有環、-CO-、-SO2 -或者-CR-(R表示茀骨架) 者當中的至少任一種為特徵。 本發明中所稱「主鏈」,係指最長且以直鏈狀鍵結之部分。「側鏈」係指由主鏈分支之分子鏈,意指主鏈以外的部分。[1] Polyimine The polymer blend composition system of the present invention contains two or more types of polyimine. In the present invention, "2 species" refers to either or both of the chemical structure or molecular weight is different; specifically, it refers to a combination of the same chemical structure and different molecular weight, and a combination of different chemical structure and different molecular weight . In addition, the polyimide of the present invention has an acyclic group with electron withdrawing properties in the side chain, or a ring in the main chain, -CO-, -SO 2 -or -CR- (R represents a 茀 frame) At least any one is a feature. In the present invention, the "main chain" refers to the longest and linearly bonded part. "Side chain" refers to a molecular chain branched from the main chain, meaning the part outside the main chain.
前述具有拉電子性之非環狀基,可列舉例如氰基、三氟甲基、鹵素原子、可經取代之羰基、可經取代之磺醯基、可經取代之由氧硼基取代的苯環、咔唑環、二苯并呋喃環、氮雜二苯并呋喃環、二苯并噻吩二氧化物環、吡啶環、噠嗪環、嘧啶環、吡嗪環、三嗪環、喹啉環、異喹啉環、喹唑啉環、噌啉環、喹喔啉環、酞嗪環、喋啶環、菲啶環、啡啉環、氮雜咔唑環、二氮雜咔唑環、二苯并呋喃環、二苯并噻咯環、氮雜二苯并呋喃環、二氮雜二苯并呋喃環、二苯并硼雜環戊二烯環、二苯并磷雜環戊二烯氧化物環、咔啉環等。 此外,亦可為將相同或不同的2種以上之上述取代基連結而成者。上述取代基當中,較佳為三氟甲基。The aforementioned acyclic group with electron withdrawing property includes, for example, a cyano group, a trifluoromethyl group, a halogen atom, a substituted carbonyl group, a substituted sulfonyl group, and a substituted benzene substituted by an oxyboron group. Ring, carbazole ring, dibenzofuran ring, azadibenzofuran ring, dibenzothiophene dioxide ring, pyridine ring, pyridazine ring, pyrimidine ring, pyrazine ring, triazine ring, quinoline ring , Isoquinoline ring, quinazoline ring, cinnoline ring, quinoxaline ring, phthalazine ring, pteridine ring, phenanthridine ring, phenanthroline ring, azacarbazole ring, diazacarbazole ring, two Oxidation of benzofuran ring, dibenzosilole ring, azadibenzofuran ring, diazadibenzofuran ring, dibenzoborole ring, dibenzophosphorene ring Material ring, carboline ring, etc. In addition, it may be formed by connecting two or more of the same or different substituents. Among the above-mentioned substituents, trifluoromethyl is preferred.
前述環可列舉例如環丙基、環丁基、環戊基、環己基、環庚基、環辛基、降莰基、十氫萘、金剛烷基、環己烯基等。Examples of the aforementioned ring include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, norbornyl, decahydronaphthalene, adamantyl, cyclohexenyl, and the like.
前述於側鏈具有拉電子性之非環狀基,或於主鏈具有環、-CO-、-SO2 -或者-CR-(R表示茀骨架)者當中的至少任一種的本發明之聚醯亞胺,可列舉例如以下所示聚醯亞胺A~K。The aforementioned acyclic group having electron withdrawing properties in the side chain, or having at least any one of a ring, -CO-, -SO 2 -or -CR- (R represents a 茀 skeleton) in the main chain, according to the present invention Examples of the imines include polyimines A to K shown below.
其係以前述2種以上之聚醯亞胺的最大重量平均分子量與最小重量平均分子量的差為20000~200000的範圍內為特徵。由容易獲得平面性之效果而言,較佳為50000~150000的範圍內。 另外,由可優良地形成薄膜且良好地操作處理而言,前述2種以上之聚醯亞胺的重量平均分子量較佳為100000~500000的範圍內。It is characterized in that the difference between the maximum weight average molecular weight and the minimum weight average molecular weight of the aforementioned two or more polyimides is within the range of 20,000 to 200,000. In terms of the effect of easily obtaining flatness, it is preferably in the range of 50,000 to 150,000. In addition, the weight average molecular weight of the aforementioned two or more polyimides is preferably in the range of 100,000 to 500,000 in terms of excellent film formation and good handling.
本發明中,重量平均分子量(Mw)係採用以凝膠滲透層析(GPC)所測得之聚苯乙烯換算的值。In the present invention, the weight average molecular weight (Mw) is a value calculated in terms of polystyrene measured by gel permeation chromatography (GPC).
就前述2種以上之聚醯亞胺的混合比率,例如使用2種聚醯亞胺時,重量平均分子量較大的聚醯亞胺較佳混合50質量%以上,更佳混合70質量%以上。Regarding the mixing ratio of the aforementioned two or more types of polyimines, for example, when two types of polyimines are used, the polyimines having a larger weight average molecular weight are preferably mixed by 50% by mass or more, and more preferably by 70% by mass or more.
本發明之聚醯亞胺係具有醯亞胺結構的透明耐熱性樹脂(亦稱聚醯亞胺樹脂),係重複單元含有醯亞胺鍵的透明耐熱性樹脂。本發明之聚醯亞胺較佳由二胺或其衍生物與酸酐或其衍生物形成。The polyimine of the present invention is a transparent heat-resistant resin (also called polyimine resin) having an amide structure, and is a transparent heat-resistant resin in which the repeating unit contains an imine bond. The polyimide of the present invention is preferably formed from a diamine or its derivative and an acid anhydride or its derivative.
(1.1)具有通式(1.1)所表示的結構的聚醯亞胺 (1.1.1)酸酐側的結構 本發明可使用的聚醯亞胺,尤以具有下述通式(1.1)所表示的重複單元的聚醯亞胺為佳:(1.1) Polyimide having the structure represented by the general formula (1.1) (1.1.1) The structure of the acid anhydride side The polyimine that can be used in the present invention is particularly preferably a polyimide having a repeating unit represented by the following general formula (1.1):
通式(1.1)中,R為芳香族烴環或者芳香族雜環,或碳數4~39之4價脂肪族烴基或者脂環式烴基(環)。Φ為碳數2~39之2價脂肪族烴基、脂環式烴基(環)、芳香族烴基或由該等之組合所構成的基團;作為鍵結基,亦可含有選自由-O-、-SO2 -、-CO-、-CH2 -、-C(CH3 )2 -、 -OSi(CH3 )2 -、-C2 H4 O-及-S-所成群組的至少一種基團。In the general formula (1.1), R is an aromatic hydrocarbon ring or an aromatic heterocyclic ring, or a tetravalent aliphatic hydrocarbon group having 4 to 39 carbon atoms or an alicyclic hydrocarbon group (ring). Φ is a divalent aliphatic hydrocarbon group with a carbon number of 2 to 39, an alicyclic hydrocarbon group (ring), an aromatic hydrocarbon group, or a group composed of a combination of these; as a bonding group, it may contain a group selected from -O- , -SO 2 -, -CO-, -CH 2 -, -C(CH 3 ) 2 -, -OSi(CH 3 ) 2 -, -C 2 H 4 O- and -S- at least A group.
R所表示的芳香族烴環,可列舉例如茀環、苯環、聯苯環、萘環、薁環、蒽環、菲環、芘環、䓛環、稠四苯環、聯伸三苯環、鄰三聯苯環、間三聯苯環、對三聯苯環、苊環、蒄環、螢蒽環、稠四苯環、稠五苯環、苝環、戊芬環、苉環、芘環、吡蒽環、蒽嵌蒽環等。The aromatic hydrocarbon ring represented by R includes, for example, a pyrene ring, a benzene ring, a biphenyl ring, a naphthalene ring, a azulene ring, an anthracene ring, a phenanthrene ring, a pyrene ring, a pyrene ring, a fused tetraphenyl ring, a terphenyl ring, Ortho-terphenyl ring, m-terphenyl ring, p-terphenyl ring, acenaphthylene ring, pyrene ring, fluoranthene ring, fused tetraphenyl ring, fused pentaphenyl ring, perylene ring, pentophene ring, pyrene ring, pyrene ring, pyrene ring Ring, ananthrene ring, etc.
又,同樣地,R所表示的芳香族雜環,可列舉例如噻咯環、呋喃環、噻吩環、噁唑環、吡咯環、吡啶環、噠嗪環、嘧啶環、吡嗪環、三嗪環、噁二唑環、三唑環、咪唑環、吡唑環、噻唑環、吲哚環、苯并咪唑環、苯并噻唑環、苯并噁唑環、喹喔啉環、喹唑啉環、酞嗪環、噻吩并噻吩環、咔唑環、氮雜咔唑環(表示構成咔唑環的碳原子的任意一個以上經氮原子取代者)、二苯并噻咯環、二苯并呋喃環、二苯并噻吩環、構成苯并噻吩環或二苯并呋喃環的任意一個以上的碳原子被氮原子取代的環、苯并二呋喃環、苯并二噻吩環、吖啶環、苯并喹啉環、吩嗪環、菲并聯甲苯胺環、啡啉環、環吖嗪環、喹叨啉環、tepenizine環、喹吲哚啉環、三苯二噻嗪環、三苯二噁嗪環、菲嗪環、蒽吖嗪環、呸啶環、萘并呋喃環、萘并噻吩環、萘并二呋喃環、萘并二噻吩環、蒽呋喃環、蒽二呋喃環、蒽噻吩環、蒽二噻吩環、噻蒽環、吩噁噻環、二苯并咔唑環、吲哚并咔唑環、二噻吩并苯環等。Also, similarly, the aromatic heterocyclic ring represented by R includes, for example, a silole ring, a furan ring, a thiophene ring, an oxazole ring, a pyrrole ring, a pyridine ring, a pyridazine ring, a pyrimidine ring, a pyrazine ring, and a triazine ring. Ring, oxadiazole ring, triazole ring, imidazole ring, pyrazole ring, thiazole ring, indole ring, benzimidazole ring, benzothiazole ring, benzoxazole ring, quinoxaline ring, quinazoline ring , Phthalazine ring, thienothiophene ring, carbazole ring, azacarbazole ring (representing any one or more of the carbon atoms constituting the carbazole ring substituted by a nitrogen atom), dibenzosilole ring, dibenzofuran Ring, dibenzothiophene ring, ring in which any one or more carbon atoms constituting benzothiophene ring or dibenzofuran ring is replaced by nitrogen atom, benzodifuran ring, benzodithiophene ring, acridine ring, benzene Quinoline ring, phenazine ring, phenanthrene ring, toluidine ring, phenanthroline ring, cycloazine ring, quinoline ring, tepenizine ring, quinindoline ring, triphenyl dithiazine ring, triphenyl dioxane Pyrazine ring, phenanthrazine ring, anthracene azine ring, pyridine ring, naphthofuran ring, naphthothiophene ring, naphthodifuran ring, naphthodithiophene ring, anthrafuran ring, anthradifuran ring, anthrathiophene ring , Anthracene dithiophene ring, thianthracene ring, phenoxathi ring, dibenzocarbazole ring, indolocarbazole ring, dithiphenacene ring, etc.
R所表示的碳數4~39之4價脂肪族烴基,可列舉例如丁烷-1,1,4,4-四基、辛烷-1,1,8,8-四基、癸烷-1,1,10,10-四基等的基團。The tetravalent aliphatic hydrocarbon group with 4 to 39 carbon atoms represented by R includes, for example, butane-1,1,4,4-tetrayl, octane-1,1,8,8-tetrayl, and decane- Groups such as 1,1,10,10-tetrakis.
另外,R所表示的碳數4~39之4價脂環式烴基,可列舉例如環丁烷-1,2,3,4-四基、環戊烷-1,2,4,5-四基、環己烷-1,2,4,5-四基、雙環[2.2.2]辛-7-烯-2,3,5,6-四基、雙環[2.2,2]辛烷-2,3,5,6-四基、3,3',4,4'-二環己基四基、3,6-二甲基環己烷-1,2,4,5-四基、3,6-二苯基環己烷-1,2,4,5-四基等的基團。In addition, the tetravalent alicyclic hydrocarbon group having 4 to 39 carbon atoms represented by R includes, for example, cyclobutane-1,2,3,4-tetrayl, cyclopentane-1,2,4,5-tetra Cyclohexane-1,2,4,5-tetrayl, bicyclo[2.2.2]oct-7-ene-2,3,5,6-tetrayl, bicyclo[2.2,2]octane-2 ,3,5,6-tetrayl, 3,3',4,4'-dicyclohexyltetrayl, 3,6-dimethylcyclohexane-1,2,4,5-tetrayl, 3, 6-Diphenylcyclohexane-1,2,4,5-tetrayl and other groups.
Φ所表示的具有或不具有上述鍵結基之碳數2~39之2價脂肪族烴基,可列舉例如下述結構式所表示之基團。Examples of the divalent aliphatic hydrocarbon group having 2 to 39 carbon atoms and having or not having the above-mentioned bonding group represented by Φ include groups represented by the following structural formulas.
上述結構式中,n表示重複單元數,較佳為1~5,更佳為1~3。另外,X為碳數1~3之烷二基,亦即為亞甲基、伸乙基、三亞甲基、丙烷-1,2-二基,較佳為亞甲基。In the above structural formula, n represents the number of repeating units, preferably 1 to 5, more preferably 1 to 3. In addition, X is an alkanediyl group having 1 to 3 carbon atoms, that is, a methylene group, an ethylene group, a trimethylene group, or a propane-1,2-diyl group, preferably a methylene group.
Φ所表示的具有或不具有上述鍵結基之碳數2~39之2價脂環式烴基,可列舉例如下述結構式所表示的基團。Examples of the bivalent alicyclic hydrocarbon group having 2 to 39 carbon atoms and having or not having the above-mentioned bonding group represented by Φ include groups represented by the following structural formulas.
Φ所表示的具有或不具有上述鍵結基之碳數2~39之2價芳香族烴基,可列舉例如下述結構式所表示的基團。Examples of the divalent aromatic hydrocarbon group having 2 to 39 carbon atoms and having or not having the above-mentioned bonding group represented by Φ include groups represented by the following structural formulas.
Φ所表示的由脂肪族烴基、脂環式烴基及芳香族烴基之組合所構成的基團,可列舉例如下述結構式所示之基團。Examples of the group consisting of a combination of an aliphatic hydrocarbon group, an alicyclic hydrocarbon group, and an aromatic hydrocarbon group represented by Φ include groups represented by the following structural formulas.
Φ所表示的基,較佳為具有鍵結基之碳數2~39之2價芳香族烴基、或該芳香族烴基與脂肪族烴基的組合,尤以以下結構式所表示的基為佳。The group represented by Φ is preferably a bivalent aromatic hydrocarbon group with a carbon number of 2 to 39 having a bonding group, or a combination of the aromatic hydrocarbon group and an aliphatic hydrocarbon group, and the group represented by the following structural formula is particularly preferable.
本發明所使用的酸酐為羧酸酐,較佳為脂肪族或脂環式四羧酸之衍生物,可列舉例如脂肪族或脂環式四羧酸酯類、脂肪族或脂環式四羧酸二酐等。此外,脂肪族或脂環式四羧酸或其衍生物之中,較佳為脂環式四羧酸二酐。The acid anhydride used in the present invention is a carboxylic acid anhydride, preferably a derivative of aliphatic or alicyclic tetracarboxylic acid, for example, aliphatic or alicyclic tetracarboxylic acid esters, aliphatic or alicyclic tetracarboxylic acid Dianhydride and so on. In addition, among aliphatic or alicyclic tetracarboxylic acid or derivatives thereof, alicyclic tetracarboxylic dianhydride is preferred.
此處,衍生物係指可轉變為脂肪族或脂環式四羧酸的化合物,例如在脂肪族四羧酸二酐的情況,適合使用具有兩個羧基來替代該酐的化合物、該兩個羧基之中的一者或兩者酯化而成的酯化物之化合物、或該兩個羧基之中的一者或兩者氯化而成的醯氯等。Here, the derivative refers to a compound that can be converted into aliphatic or alicyclic tetracarboxylic acid. For example, in the case of aliphatic tetracarboxylic dianhydride, it is suitable to use a compound having two carboxyl groups instead of the anhydride, and the two One or both of the carboxyl groups are esterified compounds, or one or both of the two carboxyl groups are chlorinated, and the like.
透過使用此種醯基化合物,可得到具有高耐熱性與優異的光學特性,且著色(黃變)少的薄膜。By using such an acyl compound, it is possible to obtain a film with high heat resistance, excellent optical properties, and less coloring (yellowing).
脂肪族四羧酸,可列舉例如1,2,3,4-丁烷四羧酸等。脂環式四羧酸,可列舉例如1,2,3,4-環丁烷四羧酸、1,2,4,5-環戊烷四羧酸、1,2,4,5-環己烷四羧酸、雙環[2.2.2]辛-7-烯-2,3,5,6-四羧酸、雙環[2.2.2]辛烷-2,3,5,6-四羧酸等。Examples of the aliphatic tetracarboxylic acid include 1,2,3,4-butane tetracarboxylic acid and the like. Alicyclic tetracarboxylic acid, for example, 1,2,3,4-cyclobutane tetracarboxylic acid, 1,2,4,5-cyclopentane tetracarboxylic acid, 1,2,4,5-cyclohexane Alkyltetracarboxylic acid, bicyclo[2.2.2]oct-7-ene-2,3,5,6-tetracarboxylic acid, bicyclo[2.2.2]octane-2,3,5,6-tetracarboxylic acid, etc. .
脂肪族四羧酸酯類,可列舉例如上述脂肪族四羧酸之單烷基酯、二烷基酯、三烷基酯、四烷基酯。脂環式四羧酸酯類,可列舉例如上述脂環式四羧酸之單烷基酯、二烷基酯、三烷基酯、四烷基酯。此外,烷基部位較佳為碳數1~5之烷基,更佳為碳數1~3之烷基。Aliphatic tetracarboxylic acid esters include, for example, monoalkyl esters, dialkyl esters, trialkyl esters, and tetraalkyl esters of the above-mentioned aliphatic tetracarboxylic acid. The alicyclic tetracarboxylic acid esters include, for example, monoalkyl esters, dialkyl esters, trialkyl esters, and tetraalkyl esters of the above-mentioned alicyclic tetracarboxylic acid. In addition, the alkyl portion is preferably an alkyl group having 1 to 5 carbons, and more preferably an alkyl group having 1 to 3 carbons.
脂肪族四羧酸二酐,可列舉例如1,2,3,4-丁烷四羧酸二酐等。脂環式四羧酸二酐,可列舉例如1,2,3,4-環丁烷四羧酸二酐、1,2,4,5-環戊烷四羧酸二酐、1,2,4,5-環己烷四羧酸二酐、雙環[2.2.2]辛-7-烯-2,3,5,6-四羧酸二酐、雙環[2.2.2]辛烷-2,3,5,6-四羧酸二酐等。特佳為1,2,4,5-環己烷四羧酸二酐。一般而言,以脂肪族二胺為構成成分的聚醯亞胺,其中間產物的聚醯胺酸與二胺會形成堅固的鹽,因此為了達到高分子量化,宜使用鹽的溶解性較高的溶劑(例如甲酚、N,N-二甲基乙醯胺、γ-丁內酯、N-甲基-2-吡咯烷酮等)。然而,以脂肪族二胺為構成成分的聚醯亞胺,在以1,2,4,5-環己烷四羧酸二酐為構成成分的情況,聚醯胺酸與二胺的鹽係以較弱的鍵結結合,因此易達高分子量化,且容易得到可撓性的薄膜。Examples of the aliphatic tetracarboxylic dianhydride include 1,2,3,4-butane tetracarboxylic dianhydride. Alicyclic tetracarboxylic dianhydride, for example, 1,2,3,4-cyclobutane tetracarboxylic dianhydride, 1,2,4,5-cyclopentane tetracarboxylic dianhydride, 1,2, 4,5-cyclohexanetetracarboxylic dianhydride, bicyclo[2.2.2]oct-7-ene-2,3,5,6-tetracarboxylic dianhydride, bicyclo[2.2.2]octane-2, 3,5,6-tetracarboxylic dianhydride, etc. Particularly preferred is 1,2,4,5-cyclohexanetetracarboxylic dianhydride. Generally speaking, for polyimide with aliphatic diamine as its constituent, the intermediate product of polyimide and diamine will form a strong salt. Therefore, in order to achieve high molecular weight, it is better to use salt with higher solubility. Solvents (for example, cresol, N,N-dimethylacetamide, γ-butyrolactone, N-methyl-2-pyrrolidone, etc.). However, the polyimide with aliphatic diamine as the constituent, in the case of 1,2,4,5-cyclohexanetetracarboxylic dianhydride as the constituent, the salt system of polyamide and diamine It is combined with a weak bond, so it is easy to achieve high molecular weight, and it is easy to obtain a flexible film.
其他還可使用例如4,4'-聯苯四甲酸酐、4,4'-(六氟亞異丙基)二酞酸酐、2,3,3',4'-聯苯四羧酸二酐、4,4'-氧二酞酸酐、3,3',4,4'-二苯酮四羧酸二酐、1,2,3,4-環戊烷四羧酸二酐、4-(2,5-二氧代四氫呋喃-3-基)-1,2,3,4-四氫萘-1,2-二羧酸酐、5-(2,5-二氧代四氫呋喃基)-3-甲基-3-環己烯-1,2-二羧酸酐、3,3',4,4'-二苯碸四羧酸二酐、3,4'-氧二酞酸酐、3,4,9,10-苝四羧酸二酐(Pigment Red 224)1,2,3,4-四甲基-1,2,3,4-環丁烷四羧酸二酐三環[6.4.0.02,7]十二烷-1,8:2,7-四羧酸二酐等。Others can also use, for example, 4,4'-biphenyltetracarboxylic anhydride, 4,4'-(hexafluoroisopropylidene) diphthalic anhydride, 2,3,3',4'-biphenyltetracarboxylic dianhydride , 4,4'-oxydiphthalic anhydride, 3,3',4,4'-benzophenonetetracarboxylic dianhydride, 1,2,3,4-cyclopentanetetracarboxylic dianhydride, 4-( 2,5-dioxotetrahydrofuran-3-yl)-1,2,3,4-tetrahydronaphthalene-1,2-dicarboxylic anhydride, 5-(2,5-dioxotetrahydrofuran-3-yl)-3- Methyl-3-cyclohexene-1,2-dicarboxylic anhydride, 3,3',4,4'-diphenyl tetracarboxylic dianhydride, 3,4'-oxydiphthalic anhydride, 3,4, 9,10-perylene tetracarboxylic dianhydride (Pigment Red 224) 1,2,3,4-tetramethyl-1,2,3,4-cyclobutane tetracarboxylic dianhydride tricyclic [6.4.0.02, 7] Dodecane-1,8: 2,7-tetracarboxylic dianhydride and the like.
另外還可使用具有茀骨架的酸酐或其衍生物。其具有改善聚醯亞胺特有的著色的效果。具有茀骨架的酸酐,可使用例如9,9-雙(3,4-二羧苯基)茀酸二酐、9,9-雙[4-(3,4-二羧苯氧基)苯基]茀酸二酐、9,9-雙[4-(3,4-二羧苯氧基)-3-苯基苯基]茀酸二酐等。In addition, acid anhydrides having a sulphur skeleton or derivatives thereof can also be used. It has the effect of improving the unique coloring of polyimide. For acid anhydrides with a stilbene skeleton, for example, 9,9-bis(3,4-dicarboxyphenyl) dianhydride, 9,9-bis[4-(3,4-dicarboxyphenoxy)phenyl ]Tentanic acid dianhydride, 9,9-bis[4-(3,4-dicarboxyphenoxy)-3-phenylphenyl]Tentanic acid dianhydride, etc.
芳香族、脂肪族或脂環式四羧酸或其衍生物可單獨使用一種或併用2種以上。另外,在不損及聚醯亞胺的溶劑可溶性、薄膜的可撓性、熱壓接性、透明性的範圍,亦可併用其他四羧酸或其衍生物(尤為二酐)。Aromatic, aliphatic or alicyclic tetracarboxylic acid or its derivative can be used individually by 1 type or in combination of 2 or more types. In addition, other tetracarboxylic acids or their derivatives (especially dianhydrides) may be used in combination in a range that does not impair the solvent solubility of the polyimide, the flexibility of the film, the thermocompression bonding properties, and the transparency.
所述其他四羧酸或其衍生物,可列舉例如焦蜜石酸、3,3',4,4'-聯苯四羧酸、2,3,3',4'-聯苯四羧酸、2,2-雙(3,4-二羧苯基)丙烷、2,2-雙(2,3-二羧苯基)丙烷、2,2-雙(3,4-二羧苯基)-1,1,1,3,3,3-六氟丙烷、2,2-雙(2,3-二羧苯基)-1,1,1,3,3,3-六氟丙烷、雙(3,4-二羧苯基)碸、雙(3,4-二羧苯基)醚、雙(2,3-二羧苯基)醚、3,3',4,4'-二苯酮四羧酸、2,2',3,3'-二苯酮四羧酸、4,4-(對苯二氧基)二酞酸、4,4-(間苯二氧基)二酞酸、1,1-雙(2,3-二羧苯基)乙烷、雙(2,3-二羧苯基)甲烷、雙(3,4-二羧苯基)甲烷等的芳香族系四羧酸及該等的衍生物(特別是二酐);乙烯四羧酸等的碳數1~3之脂肪族四羧酸及該等的衍生物(特別是二酐)等。 前述通式(1.1)所表示的重複單元,相對於全部的重複單元較佳為10~100莫耳%,更佳為50~100莫耳%,再更佳為80~100莫耳%,特佳為90~100莫耳%。另外,聚醯亞胺1分子中之通式(1.1)的重複單元的個數為10~2000,較佳為20~200;於此範圍內,玻璃轉移溫度係以230~350℃為更佳,更佳為250~330℃。The other tetracarboxylic acids or derivatives thereof include, for example, pyromellitic acid, 3,3',4,4'-biphenyltetracarboxylic acid, 2,3,3',4'-biphenyltetracarboxylic acid , 2,2-bis(3,4-dicarboxyphenyl)propane, 2,2-bis(2,3-dicarboxyphenyl)propane, 2,2-bis(3,4-dicarboxyphenyl) -1,1,1,3,3,3-hexafluoropropane, 2,2-bis(2,3-dicarboxyphenyl)-1,1,1,3,3,3-hexafluoropropane, bis (3,4-Dicarboxyphenyl) sulfide, bis(3,4-dicarboxyphenyl) ether, bis(2,3-dicarboxyphenyl) ether, 3,3',4,4'-diphenyl Ketonetetracarboxylic acid, 2,2',3,3'-benzophenonetetracarboxylic acid, 4,4-(terephthalic acid), 4,4-(isophthalic acid) Acid, 1,1-bis(2,3-dicarboxyphenyl)ethane, bis(2,3-dicarboxyphenyl)methane, bis(3,4-dicarboxyphenyl)methane and other aromatic systems Tetracarboxylic acids and these derivatives (especially dianhydrides); C1-C3 aliphatic tetracarboxylic acids such as ethylene tetracarboxylic acids and these derivatives (especially dianhydrides), etc. The repeating unit represented by the aforementioned general formula (1.1) is preferably 10-100 mol%, more preferably 50-100 mol%, and still more preferably 80-100 mol% relative to all repeating units. Preferably, it is 90-100 mol%. In addition, the number of repeating units of general formula (1.1) in one molecule of polyimide is 10 to 2000, preferably 20 to 200; within this range, the glass transition temperature is more preferably 230 to 350°C , More preferably 250~330℃.
(1.1.2)二胺側的結構 二胺或其衍生物較佳為例如芳香族二胺或異氰酸酯等,以芳香族二胺為佳。(1.1.2) The structure of the diamine side The diamine or its derivative is preferably, for example, an aromatic diamine or isocyanate, and more preferably an aromatic diamine.
本發明所使用的二胺或其衍生物,可為芳香族二胺、脂肪族二胺或該等之混合物的任一者,基於可抑制薄膜的白化的觀點,宜為芳香族二胺。The diamine or its derivative used in the present invention may be any one of aromatic diamine, aliphatic diamine, or a mixture of these, and is preferably an aromatic diamine from the viewpoint that the whitening of the film can be suppressed.
此外,本發明中所稱「芳香族二胺」,係表示胺基直接鍵結於芳香族環的二胺,其結構的一部分亦可含有脂肪族烴基、脂環式烴基、其他取代基(例如鹵素原子、磺醯基、羰基、氧原子等)。所稱「脂肪族二胺」,係表示胺基直接鍵結於脂肪族烴基或脂環式烴基的二胺,其結構的一部分亦可含有芳香族烴基、其他取代基(例如鹵素原子、磺醯基、羰基、氧原子等)。In addition, the term "aromatic diamine" in the present invention refers to a diamine in which an amine group is directly bonded to an aromatic ring, and a part of its structure may also contain aliphatic hydrocarbon groups, alicyclic hydrocarbon groups, and other substituents (such as Halogen atom, sulfonyl group, carbonyl group, oxygen atom, etc.). The so-called "aliphatic diamine" refers to a diamine in which an amine group is directly bonded to an aliphatic hydrocarbon group or an alicyclic hydrocarbon group. A part of its structure may also contain aromatic hydrocarbon groups and other substituents (such as halogen atoms, sulfonamides, etc.). Group, carbonyl group, oxygen atom, etc.).
芳香族二胺之實例,可列舉例如對苯二胺、間苯二胺、2,4-二胺基甲苯、2,6-二胺基甲苯、聯苯胺、鄰聯甲苯胺、間聯甲苯胺、雙(三氟甲基)聯苯胺、八氟聯苯胺、3,3'-二羥基-4,4'-二胺基聯苯、3,3'-二甲氧基-4,4'-二胺基聯苯、3,3'-二氯-4,4'-二胺基聯苯、3,3'-二氟-4,4'-二胺基聯苯、2,6-二胺基萘、1,5-二胺基萘、4,4'-二胺基二苯醚、3,4'-二胺基二苯醚、4,4'-二胺基二苯基甲烷、4,4'-二胺基二苯碸、3,4'-二胺基二苯碸、4,4'-二胺基二苯酮、2,2-雙(4-(4-胺基苯氧基)苯基)丙烷、2,2-雙(4-(2-甲基-4-胺基苯氧基)苯基)丙烷、2,2-雙(4-(2,6-二甲基-4-胺基苯氧基)苯基)丙烷、2,2-雙(4-(4-胺基苯氧基)苯基)六氟丙烷、2,2-雙(4-(2-甲基-4-胺基苯氧基)苯基)六氟丙烷、2,2-雙(4-(2,6-二甲基-4-胺基苯氧基)苯基)六氟丙烷、4,4'-雙(4-胺基苯氧基)聯苯、4,4'-雙(2-甲基-4-胺基苯氧基)聯苯、4,4'-雙(2,6-二甲基-4-胺基苯氧基)聯苯、4,4'-雙(3-胺基苯氧基)聯苯、雙(4-(4-胺基苯氧基)苯基)碸、雙(4-(2-甲基-4-胺基苯氧基)苯基)碸、雙(4-(2,6-二甲基-4-胺基苯氧基)苯基)碸、雙(4-(4-胺基苯氧基)苯基)醚、雙(4-(2-甲基-4-胺基苯氧基)苯基)醚、雙(4-(2,6-二甲基-4-胺基苯氧基)苯基)醚、1,4-雙(4-胺基苯氧基)苯、1,4-雙(2-甲基-4-胺基苯氧基)苯、1,4-雙(2,6-二甲基-4-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,3-雙(2-甲基-4-胺基苯氧基)苯、1,3-雙(2,6-二甲基-4-胺基苯氧基)苯、2,2-雙(4-胺基苯基)丙烷、2,2-雙(2-甲基-4-胺基苯基)丙烷、2,2-雙(3-甲基-4-胺基苯基)丙烷、2,2-雙(3-乙基-4-胺基苯基)丙烷、2,2-雙(3,5-二甲基-4-胺基苯基)丙烷、2,2-雙(2,6-二甲基-4-胺基苯基)丙烷、2,2-雙(4-胺基苯基)六氟丙烷、2,2-雙(2-甲基-4-胺基苯基)六氟丙烷、2,2-雙(2,6-二甲基-4-胺基苯基)六氟丙烷、α,α'-雙(4-胺基苯基)-1,4-二異丙基苯、α,α'-雙(2-甲基-4-胺基苯基)-1,4-二異丙基苯、α,α'-雙(2,6-二甲基-4-胺基苯基)-1,4-二異丙基苯、α,α'-雙(3-胺基苯基)-1,4-二異丙基苯、α,α'-雙(4-胺基苯基)-1,3-二異丙基苯、α,α'-雙(2-甲基-4-胺基苯基)-1,3-二異丙基苯、α,α'-雙(2,6-二甲基-4-胺基苯基)-1,3-二異丙基苯、α,α'-雙(3-胺基苯基)-1,3-二異丙基苯、1,1-雙(4-胺基苯基)環戊烷、1,1-雙(2-甲基-4-胺基苯基)環戊烷、1,1-雙(2,6-二甲基-4-胺基苯基)環戊烷、1,1-雙(4-胺基苯基)環己烷、1,1-雙(2-甲基-4-胺基苯基)環己烷、1,1-雙(2,6-二甲基-4-胺基苯基)環己烷、1,1-雙(4-胺基苯基)4-甲基-環己烷、1,1-雙(4-胺基苯基)降莰烷、1,1-雙(2-甲基-4-胺基苯基)降莰烷、1,1-雙(2,6-二甲基-4-胺基苯基)降莰烷、1,1-雙(4-胺基苯基)金剛烷、1,1-雙(2-甲基-4-胺基苯基)金剛烷、1,1-雙(2,6-二甲基-4-胺基苯基)金剛烷、1,4-苯二胺、3,3'-二胺基二苯酮、2,2-雙(3-胺基苯基)六氟丙烷、3-胺基苄基胺、2,2-雙(3-胺基-4-甲基苯基)六氟丙烷、1,3-雙(3-胺基苯氧基)苯、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、雙[4-(3-胺基苯氧基)苯基]碸、1,3-雙[2-(4-胺基苯基)-2-丙基]苯、雙(2-胺基苯基)硫醚、雙(4-胺基苯基)硫醚、1,3-雙(3-胺丙基)四甲基二矽氧烷、4,4'-二胺基-3,3'-二甲基二苯基甲烷、3,3'-二胺基二苯基甲烷、4,4'-乙烯二苯胺、4,4'-亞甲基雙(環己基胺)、4,4'-亞甲基雙(2,6-二乙苯胺)、4,4'-亞甲基雙(2-甲基環己基胺)等。Examples of aromatic diamines include, for example, p-phenylenediamine, m-phenylenediamine, 2,4-diaminotoluene, 2,6-diaminotoluene, benzidine, o-tolidine, and m-tolidine , Bis(trifluoromethyl)benzidine, octafluorobenzidine, 3,3'-dihydroxy-4,4'-diaminobiphenyl, 3,3'-dimethoxy-4,4'- Diamino biphenyl, 3,3'-dichloro-4,4'-diamino biphenyl, 3,3'-difluoro-4,4'-diamino biphenyl, 2,6-diamine Naphthalene, 1,5-diaminonaphthalene, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, 4 ,4'-Diaminobenzophenone, 3,4'-Diaminobenzophenone, 4,4'-Diaminobenzophenone, 2,2-bis(4-(4-aminophenoxy) Yl)phenyl)propane, 2,2-bis(4-(2-methyl-4-aminophenoxy)phenyl)propane, 2,2-bis(4-(2,6-dimethyl -4-aminophenoxy)phenyl)propane, 2,2-bis(4-(4-aminophenoxy)phenyl)hexafluoropropane, 2,2-bis(4-(2-methyl 4-aminophenoxy)phenyl)hexafluoropropane, 2,2-bis(4-(2,6-dimethyl-4-aminophenoxy)phenyl)hexafluoropropane, 4 ,4'-bis(4-aminophenoxy)biphenyl, 4,4'-bis(2-methyl-4-aminophenoxy)biphenyl, 4,4'-bis(2,6 -Dimethyl-4-aminophenoxy)biphenyl, 4,4'-bis(3-aminophenoxy)biphenyl, bis(4-(4-aminophenoxy)phenyl) Chrysene, bis(4-(2-methyl-4-aminophenoxy)phenyl) chrysene, bis(4-(2,6-dimethyl-4-aminophenoxy)phenyl) chrysanthemum , Bis(4-(4-aminophenoxy)phenyl)ether, bis(4-(2-methyl-4-aminophenoxy)phenyl)ether, bis(4-(2,6 -Dimethyl-4-aminophenoxy)phenyl)ether, 1,4-bis(4-aminophenoxy)benzene, 1,4-bis(2-methyl-4-aminobenzene) Oxy)benzene, 1,4-bis(2,6-dimethyl-4-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,3-bis (2-Methyl-4-aminophenoxy)benzene, 1,3-bis(2,6-dimethyl-4-aminophenoxy)benzene, 2,2-bis(4-aminophenoxy) Phenyl) propane, 2,2-bis(2-methyl-4-aminophenyl)propane, 2,2-bis(3-methyl-4-aminophenyl)propane, 2,2-bis (3-Ethyl-4-aminophenyl)propane, 2,2-bis(3,5-dimethyl-4-aminophenyl)propane, 2,2-bis(2,6-dimethyl 4-aminophenyl)propane, 2,2-bis(4-aminophenyl)hexafluoropropane, 2,2-bis(2-methyl-4-aminophenyl)hexafluoropropane, 2,2-bis(2,6-dimethyl-4-aminophenyl)hexafluoropropane, α,α'-bis(4-aminophenyl)-1,4-diisopropylbenzene, α,α'-bis(2-methyl-4-aminophenyl)-1, 4-Diisopropylbenzene, α,α'-bis(2,6-dimethyl-4-aminophenyl)-1,4-diisopropylbenzene, α,α'-bis(3- Aminophenyl)-1,4-diisopropylbenzene, α,α'-bis(4-aminophenyl)-1,3-diisopropylbenzene, α,α'-bis(2- Methyl-4-aminophenyl)-1,3-diisopropylbenzene, α,α'-bis(2,6-dimethyl-4-aminophenyl)-1,3-diiso Propylbenzene, α,α'-bis(3-aminophenyl)-1,3-diisopropylbenzene, 1,1-bis(4-aminophenyl)cyclopentane, 1,1- Bis(2-methyl-4-aminophenyl)cyclopentane, 1,1-bis(2,6-dimethyl-4-aminophenyl)cyclopentane, 1,1-bis(4 -Aminophenyl)cyclohexane, 1,1-bis(2-methyl-4-aminophenyl)cyclohexane, 1,1-bis(2,6-dimethyl-4-amino) Phenyl) cyclohexane, 1,1-bis(4-aminophenyl)4-methyl-cyclohexane, 1,1-bis(4-aminophenyl)norbornane, 1,1- Bis(2-methyl-4-aminophenyl)norbornane, 1,1-bis(2,6-dimethyl-4-aminophenyl)norbornane, 1,1-bis(4 -Aminophenyl)adamantane, 1,1-bis(2-methyl-4-aminophenyl)adamantane, 1,1-bis(2,6-dimethyl-4-aminophenyl) ) Adamantane, 1,4-phenylenediamine, 3,3'-diaminobenzophenone, 2,2-bis(3-aminophenyl)hexafluoropropane, 3-aminobenzylamine, 2 ,2-bis(3-amino-4-methylphenyl)hexafluoropropane, 1,3-bis(3-aminophenoxy)benzene, 2,2-bis[4-(4-amino) Phenoxy)phenyl]propane, bis[4-(3-aminophenoxy)phenyl]sulfite, 1,3-bis[2-(4-aminophenyl)-2-propyl]benzene , Bis(2-aminophenyl)sulfide, bis(4-aminophenyl)sulfide, 1,3-bis(3-aminopropyl)tetramethyldisiloxane, 4,4'- Diamino-3,3'-dimethyldiphenylmethane, 3,3'-diaminodiphenylmethane, 4,4'-ethylene diphenylamine, 4,4'-methylene bis(cyclo Hexylamine), 4,4'-methylenebis(2,6-diethylaniline), 4,4'-methylenebis(2-methylcyclohexylamine), etc.
脂肪族二胺,可列舉例如乙二胺、六亞甲基二胺、聚乙二醇雙(3-胺丙基)醚、聚丙二醇雙(3-胺丙基)醚、1,3-雙(胺甲基)環己烷、1,4-雙(胺甲基)環己烷、間茬二胺、對茬二胺、1,4-雙(2-胺基-異丙基)苯、1,3-雙(2-胺基-異丙基)苯、異佛爾酮二胺、降莰烷二胺、矽氧烷二胺、4,4'-二胺基二環己基甲烷、3,3'-二甲基-4,4'-二胺基二環己基甲烷、3,3'-二乙基-4,4'-二胺基二環己基甲烷、3,3',5,5'-四甲基-4,4'-二胺基二環己基甲烷、2,3-雙(胺甲基)-雙環[2.2.1]庚烷、2,5-雙(胺甲基)-雙環[2.2.1]庚烷、2,6-雙(胺甲基)-雙環[2.2.1]庚烷、2,2-雙(4,4'-二胺基環己基)丙烷、2,2-雙(4,4'-二胺甲基環己基)丙烷等。Aliphatic diamines, for example, ethylene diamine, hexamethylene diamine, polyethylene glycol bis(3-aminopropyl) ether, polypropylene glycol bis(3-aminopropyl) ether, 1,3-bis (Aminomethyl)cyclohexane, 1,4-bis(aminomethyl)cyclohexane, stubble diamine, p-stubble diamine, 1,4-bis(2-amino-isopropyl)benzene, 1,3-bis(2-amino-isopropyl)benzene, isophorone diamine, norbornane diamine, siloxane diamine, 4,4'-diamino dicyclohexyl methane, 3 ,3'-Dimethyl-4,4'-diaminodicyclohexylmethane, 3,3'-diethyl-4,4'-diaminodicyclohexylmethane, 3,3',5, 5'-Tetramethyl-4,4'-diaminodicyclohexylmethane, 2,3-bis(aminomethyl)-bicyclo[2.2.1]heptane, 2,5-bis(aminomethyl) -Bicyclo[2.2.1]heptane, 2,6-bis(aminomethyl)-bicyclo[2.2.1]heptane, 2,2-bis(4,4'-diaminocyclohexyl)propane, 2 , 2-bis(4,4'-diaminomethylcyclohexyl)propane and so on.
另外,以改善聚醯亞胺特有的著色為目的,亦可使用具有茀骨架的二胺或其衍生物。例如可使用9,9-雙[4-(4-胺基苯氧基)苯基]茀、9,9-雙[4-(4-胺基苯氧基)-3-苯基苯基]茀、9,9-雙[4-(3-胺基苯氧基)-3-苯基苯基]茀、9,9-雙[4-(2-胺基苯氧基)-3-苯基苯基]茀、9,9-雙[4-(4-胺基-3-甲基苯氧基)-3-苯基苯基]茀、9,9-雙[4-(4-胺基-2-甲基苯氧基)-3-苯基苯基]茀、9,9-雙[4-(4-胺基-3-乙苯氧基)-3-苯基苯基]茀等。In addition, for the purpose of improving the peculiar coloration of polyimine, a diamine having a sulphur skeleton or a derivative thereof may also be used. For example, 9,9-bis[4-(4-aminophenoxy)phenyl]sulfonate, 9,9-bis[4-(4-aminophenoxy)-3-phenylphenyl] can be used茀, 9,9-bis[4-(3-aminophenoxy)-3-phenylphenyl] 茀, 9,9-bis[4-(2-aminophenoxy)-3-benzene Phenylphenyl] 茀, 9,9-bis[4-(4-amino-3-methylphenoxy)-3-phenylphenyl] 茀, 9,9-bis[4-(4-amine -2-methylphenoxy)-3-phenylphenyl]茀、9,9-bis[4-(4-amino-3-ethylphenoxy)-3-phenylphenyl]茀Wait.
另外,可適宜使用下述式所表示之具有三嗪母核的二胺化合物。In addition, a diamine compound having a triazine core represented by the following formula can be suitably used.
具有三嗪母核的上述式之二胺化合物中,R1 表示氫原子或碳數1~12(宜為碳數1~10、更佳為碳數1~6)之烷基或芳香基,R2 表示碳數1~12(宜為碳數1~10、更佳為碳數1~6)之烷基或芳香基,R1 與R2 可相異或相同。In the diamine compound of the above formula having a triazine core, R 1 represents a hydrogen atom or an alkyl or aromatic group with 1 to 12 carbon atoms (preferably 1 to 10 carbon atoms, more preferably 1 to 6 carbon atoms), R 2 represents an alkyl or aromatic group with carbon number 1 to 12 (preferably carbon number 1 to 10, more preferably carbon number 1 to 6), and R 1 and R 2 may be different or the same.
R1 與R2 之碳數1~12之烷基或芳香基,具體而言可列舉甲基、乙基、丙基、異丙基、丁基、異丁基、第三丁基、苯基、苄基、萘基、甲基苯基、聯苯基等。R 1 and R 2 are alkyl or aromatic groups with 1 to 12 carbon atoms, specifically methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tertiary butyl, phenyl , Benzyl, naphthyl, methylphenyl, biphenyl, etc.
連接於三嗪的兩個NH基的胺基苯胺基為4-胺基苯胺基或3-胺基苯胺基,可相同或相異,較佳為4-胺基苯胺基。The aminoanilino groups connected to the two NH groups of the triazine are 4-aminoanilino groups or 3-aminoanilino groups, which may be the same or different, and are preferably 4-aminoanilino groups.
具有三嗪母核的上述式所表示之二胺化合物,具體而言可列舉2,4-雙(4-胺基苯胺基)-6-苯胺基-1,3,5-三嗪、2,4-雙(3-胺基苯胺基)-6-苯胺基-1,3,5-三嗪、2,4-雙(4-胺基苯胺基)-6-苄胺基-1,3,5-三嗪、2,4-雙(3-胺基苯胺基)-6-苄胺基-1,3,5-三嗪、2,4-雙(4-胺基苯胺基)-6-萘基胺基-1,3,5-三嗪、2,4-雙(4-胺基苯胺基)-6-聯苯胺基- 1,3,5-三嗪、2,4-雙(4-胺基苯胺基)-6-二苯胺基-1,3,5-三嗪、2,4-雙(3-胺基苯胺基)-6-二苯胺基-1,3,5-三嗪、2,4-雙(4-胺基苯胺基)-6-二苄胺基-1,3,5-三嗪、2,4-雙(4-胺基苯胺基)-6-二萘胺基-1,3,5-三嗪、2,4-雙(4-胺基苯胺基)-6-N-甲基苯胺基-1,3,5-三嗪、2,4-雙(4-胺基苯胺基)-6-N-甲基萘胺基-1,3,5-三嗪、2,4-雙(4-胺基苯胺基)-6-甲胺基-1,3,5-三嗪、2,4-雙(3-胺基苯胺基)-6-甲胺基-1,3,5-三嗪、2,4,-雙(4-胺基苯胺基)-6-乙胺基-1,3,5-三嗪、2,4-雙(3-胺基苯胺基)-6-乙胺基-1,3,5-三嗪、2,4-雙(4-胺基苯胺基)-6-二甲胺基-1,3,5-三嗪、2,4-雙(3-胺基苯胺基)-6-二甲胺基-1,3,5-三嗪、2,4-雙(4-胺基苯胺基)-6-二乙胺基-1,3,5-三嗪、2,4-雙(4-胺基苯胺基)-6-二丁胺基-1,3,5-三嗪、2,4-雙(4-胺基苯胺基)-6-胺基-1,3,5-三嗪、2,4-雙(3-胺基苯胺基)-6-胺基-1,3,5-三嗪等。The diamine compound represented by the above formula having a triazine core, specifically 2,4-bis(4-aminoanilino)-6-anilino-1,3,5-triazine, 2, 4-bis(3-aminoanilino)-6-anilino-1,3,5-triazine, 2,4-bis(4-aminoanilino)-6-benzylamino-1,3, 5-triazine, 2,4-bis(3-aminoanilino)-6-benzylamino-1,3,5-triazine, 2,4-bis(4-aminoanilino)-6- Naphthylamino-1,3,5-triazine, 2,4-bis(4-aminoanilino)-6-benzylamino- 1,3,5-triazine, 2,4-bis(4 -Aminoanilino)-6-diphenylamino-1,3,5-triazine, 2,4-bis(3-aminoanilino)-6-diphenylamino-1,3,5-triazine , 2,4-bis(4-aminoanilino)-6-dibenzylamino-1,3,5-triazine, 2,4-bis(4-aminoanilino)-6-dinaphthylamine 1,3,5-triazine, 2,4-bis(4-aminoanilino)-6-N-methylanilino-1,3,5-triazine, 2,4-bis(4 -Aminoanilino)-6-N-methylnaphthylamino-1,3,5-triazine, 2,4-bis(4-aminoanilino)-6-methylamino-1,3, 5-triazine, 2,4-bis(3-aminoanilino)-6-methylamino-1,3,5-triazine, 2,4,-bis(4-aminoanilino)-6 -Ethylamino-1,3,5-triazine, 2,4-bis(3-aminoanilino)-6-ethylamino-1,3,5-triazine, 2,4-bis(4 -Aminoanilino)-6-dimethylamino-1,3,5-triazine, 2,4-bis(3-aminoanilino)-6-dimethylamino-1,3,5- Triazine, 2,4-bis(4-aminoanilino)-6-diethylamino-1,3,5-triazine, 2,4-bis(4-aminoanilino)-6-di Butylamino-1,3,5-triazine, 2,4-bis(4-aminoanilino)-6-amino-1,3,5-triazine, 2,4-bis(3-amine (Anilino)-6-amino-1,3,5-triazine and the like.
二胺衍生物的異氰酸酯,可列舉例如使上述芳香族或脂肪族二胺與光氣反應所得到的二異氰酸酯。Examples of the isocyanate of the diamine derivative include the diisocyanate obtained by reacting the above-mentioned aromatic or aliphatic diamine with phosgene.
另外,其他二胺衍生物還可列舉二胺基二矽烷類,例如使上述芳香族或脂肪族二胺與氯三甲基矽烷反應所得到的三甲基甲矽烷基化的芳香族或脂肪族二胺。In addition, other diamine derivatives can also include diaminodisilanes, such as trimethylsilylated aromatic or aliphatic obtained by reacting the above-mentioned aromatic or aliphatic diamine with chlorotrimethylsilane Diamine.
以上之二胺及其衍生物亦可任意混合;該等當中的二胺的量較佳為50~100莫耳%,更佳為80~100莫耳%。The above diamines and their derivatives can also be mixed arbitrarily; the amount of the diamines in them is preferably 50-100 mol%, more preferably 80-100 mol%.
本發明之聚合物共混組成物所含有的聚醯亞胺係如上述,以於側鏈具有拉電子性之非環狀基,或於主鏈具有環、-CO-、-SO2 -或者-CR-(R表示茀骨架)者當中的至少任一種;而且,前述2種以上之聚醯亞胺的最大重量平均分子量與最小重量平均分子量的差為20000~200000的範圍內為特徵,可由上述之二胺或其衍生物與酸酐或其衍生物適宜選擇,以形成本發明之聚醯亞胺。The polyimide contained in the polymer blend composition of the present invention is as described above, and has an electron-withdrawing acyclic group in the side chain, or has a ring, -CO-, -SO 2 -in the main chain, or -CR- (R represents a 茀 skeleton) at least any one; and, the difference between the maximum weight average molecular weight and the minimum weight average molecular weight of the aforementioned two or more polyimides is within the range of 20,000 to 200,000, which can be The above-mentioned diamines or their derivatives and acid anhydrides or their derivatives are appropriately selected to form the polyimide of the present invention.
[聚合物薄膜] 本發明之聚合物薄膜(下稱聚醯亞胺薄膜)係含有前述聚合物共混組成物的聚合物薄膜,其特徵為黃色指數值為5.0以下。[Polymer Film] The polymer film of the present invention (hereinafter referred to as polyimide film) is a polymer film containing the aforementioned polymer blend composition, and is characterized by a yellow index value of 5.0 or less.
[2]聚合物薄膜的物性 (2.1)黃色指數值 本發明之聚合物薄膜的黃色指數(YI)值較佳為0.2~2.0的範圍內。黃色指數值愈小則著色愈少而較佳。 黃色指數值可藉由選擇聚醯亞胺的組成來調整;為使黃色指數值成為5.0以下,較佳使用具有拉電子性基之單體。[2] Physical properties of polymer film (2.1) Yellow index value The yellow index (YI) value of the polymer film of the present invention is preferably in the range of 0.2 to 2.0. The smaller the yellow index value, the less coloring and better. The yellow index value can be adjusted by selecting the composition of the polyimide; in order to make the yellow index value 5.0 or less, it is preferable to use a monomer having an electron withdrawing group.
黃色指數值可依循JIS K 7103所訂定的薄膜之YI(黃色指數:帶有黃色之指數)來求得。 作為黃色指數值的測定方法,係製作聚合物薄膜之試樣,並利用Hitachi High-Technologies(股)之分光光度計U-3300與隨附之彩度計算程式等求出JIS Z 8701所訂定的光源色之三刺激值X、Y、Z,依照下式之定義求出黃色指數值。 黃色指數值(YI值)=100(1.28X-1.06Z)/YThe yellow index value can be obtained according to the YI (yellow index: index with yellow color) of the film defined by JIS K 7103. As a method for measuring the yellow index value, a sample of a polymer film is produced, and the spectrophotometer U-3300 of Hitachi High-Technologies (stock) and the attached color calculation program are used to determine the JIS Z 8701 The three stimulus values X, Y, Z of the light source color of, calculate the yellow index value according to the definition of the following formula. Yellow index value (YI value)=100(1.28X-1.06Z)/Y
(2.2)霧度 本發明之聚合物薄膜其霧度較佳為1%以下,更佳為0.5%以下。 霧度(總霧度)可依據JIS K-7136,使用霧度計,例如NDH-2000(日本電色工業股份有限公司製)來測定。(2.2) Haze The haze of the polymer film of the present invention is preferably 1% or less, more preferably 0.5% or less. The haze (total haze) can be measured in accordance with JIS K-7136 using a haze meter, for example, NDH-2000 (manufactured by Nippon Denshoku Industries Co., Ltd.).
(2.3)薄膜長度、寬度及膜厚 本發明之聚合物薄膜較佳為長尺寸,具體而言,較佳為100~10000m左右之範圍內的長度,並捲繞成捲筒狀。又,本發明之聚合物薄膜的寬度較佳為1m以上,更佳為1.4m以上,尤以1.4~4m為佳。(2.3) Film length, width and thickness The polymer film of the present invention is preferably a long size, specifically, preferably a length in the range of about 100 to 10000 m, and is wound into a roll shape. In addition, the width of the polymer film of the present invention is preferably 1 m or more, more preferably 1.4 m or more, and particularly preferably 1.4 to 4 m.
基於作為可撓性印刷基板之強度與透明性的觀點,薄膜的膜厚較佳為1~200μm的範圍內。膜厚若為1μm以上,可展現一定程度以上的薄膜強度。膜厚若為200μm以下,則具有作為薄膜基板之可撓性。尤以1~100μm的範圍內為佳。From the viewpoint of strength and transparency as a flexible printed circuit board, the film thickness of the film is preferably in the range of 1 to 200 μm. If the film thickness is 1 μm or more, a certain degree of film strength can be exhibited. If the film thickness is 200 μm or less, it has flexibility as a thin film substrate. It is particularly preferable to be in the range of 1 to 100 μm.
(2.4)總透光率 本發明之聚合物薄膜,製作厚度55μm之試樣,總透光率較佳為80%以上,更佳為85%以上,再更佳為90%以上。藉由使總透光率為80%以上,有作為光學用途之薄膜,適用於各種電子裝置之範圍較廣的優點。(2.4) Total light transmittance For the polymer film of the present invention, a sample with a thickness of 55 μm is prepared, and the total light transmittance is preferably 80% or more, more preferably 85% or more, and still more preferably 90% or more. By making the total light transmittance more than 80%, it has the advantage of being a film for optical purposes and suitable for a wide range of electronic devices.
薄膜試料的總透光率,可於23℃・55RH的空調室中對經調濕24小時的試料依循JIS K-7375來進行測定。The total light transmittance of the film sample can be measured in accordance with JIS K-7375 in an air-conditioned room at 23°C and 55RH on a sample that has been humidified for 24 hours.
[3]聚合物薄膜的構成 本發明之聚合物薄膜,除前述聚合物共混組成物外,較佳含有下述之添加物。 (3.1)消光劑 本發明之聚醯亞胺薄膜中,為提升操作處理性,較佳含有例如二氧化矽、二氧化鈦、氧化鋁、氧化鋯、碳酸鈣、高嶺土、滑石、燒成矽酸鈣、水合矽酸鈣、矽酸鋁、矽酸鎂、磷酸鈣等無機微粒子或交聯高分子等消光劑。其中,二氧化矽由於可降低薄膜的霧度而較佳。[3] Composition of polymer film The polymer film of the present invention preferably contains the following additives in addition to the aforementioned polymer blend composition. (3.1) Matting agent The polyimide film of the present invention preferably contains, for example, silica, titania, alumina, zirconia, calcium carbonate, kaolin, talc, calcined calcium silicate, calcium silicate hydrate, Matting agents such as aluminum silicate, magnesium silicate, calcium phosphate and other inorganic particles or cross-linked polymers. Among them, silicon dioxide is preferred because it can reduce the haze of the film.
就微粒子的1次平均粒徑,較佳為20nm以下,更佳為5~16nm,特佳為5~12nm。The primary average particle diameter of the fine particles is preferably 20 nm or less, more preferably 5 to 16 nm, and particularly preferably 5 to 12 nm.
該等微粒子係以形成粒徑0.1~5μm的2次粒子而含於聚醯亞胺為佳,較佳平均粒徑為0.1~2μm,更佳為0.2~0.6μm。藉此,可於薄膜表面形成高度0.1~1.0μm左右之凹凸,由此可對薄膜表面賦予適切的滑動性。The fine particles are preferably contained in polyimide to form secondary particles with a particle diameter of 0.1-5 μm, and the average particle diameter is preferably 0.1-2 μm, more preferably 0.2-0.6 μm. As a result, irregularities with a height of about 0.1 to 1.0 μm can be formed on the surface of the film, thereby imparting appropriate sliding properties to the surface of the film.
本發明所使用之微粒子的1次平均粒徑的測定係以穿透型電子顯微鏡(倍率50萬~200萬倍)進行粒子的觀察,觀察100個粒子,測定其粒徑並以其平均值作為1次平均粒徑。The measurement of the primary average particle size of the fine particles used in the present invention is to observe the particles with a transmission electron microscope (magnification of 500,000 to 2 million), observe 100 particles, measure the particle size, and use the average value as The primary average particle size.
(3.2)紫外線吸收劑 本發明之聚醯亞胺薄膜,基於提升耐光性之觀點,較佳含有紫外線吸收劑。紫外線吸收劑由於可吸收400nm以下的紫外線,以提升耐光性為目的,尤以在波長370nm下的穿透率為0.1~30%的範圍為佳,更佳為1~20%的範圍,再更佳為2~10%的範圍。(3.2) Ultraviolet absorber From the viewpoint of improving light resistance, the polyimide film of the present invention preferably contains an ultraviolet absorber. Since the ultraviolet absorber can absorb ultraviolet light below 400nm, it is for the purpose of improving the light resistance. Especially the transmittance at a wavelength of 370nm is preferably in the range of 0.1-30%, more preferably in the range of 1-20%, and more Preferably, it is in the range of 2-10%.
在本發明中適合使用的紫外線吸收劑為苯并三唑系紫外線吸收劑、二苯酮系紫外線吸收劑、三嗪系紫外線吸收劑,特佳為苯并三唑系紫外線吸收劑及二苯酮系紫外線吸收劑。UV absorbers suitable for use in the present invention are benzotriazole UV absorbers, benzophenone UV absorbers, triazine UV absorbers, particularly preferably benzotriazole UV absorbers and benzophenone It is an ultraviolet absorber.
例如有5-氯-2-(3,5-二-第二丁基-2-羥苯基)-2H-苯并三唑、(2-2H-苯并三唑-2-基)-6-(直鏈及側鏈十二烷基)-4-甲基酚、2-羥基-4-苄氧基二苯酮、2,4-苄氧基二苯酮等,另外還有TINUVIN 109、TINUVIN 171、TINUVIN 234、TINUVIN 326、TINUVIN 327、TINUVIN 328、TINUVIN 928等的TINUVIN類,該等皆為BASF Japan股份有限公司製的市售品,而適合使用。其中以無鹵素者為佳。For example, 5-chloro-2-(3,5-di-second-butyl-2-hydroxyphenyl)-2H-benzotriazole, (2-2H-benzotriazol-2-yl)-6 -(Straight chain and side chain dodecyl)-4-methylphenol, 2-hydroxy-4-benzyloxybenzophenone, 2,4-benzyloxybenzophenone, etc., in addition to TINUVIN 109, TINUVIN 171, TINUVIN 234, TINUVIN 326, TINUVIN 327, TINUVIN 328, TINUVIN 928, etc., are commercially available products made by BASF Japan Co., Ltd. and are suitable for use. Among them, halogen-free ones are preferred.
其他,還適合使用具有1,3,5-三嗪環的化合物等的圓盤狀化合物作為紫外線吸收劑。In addition, a disc-shaped compound such as a compound having a 1,3,5-triazine ring can also be suitably used as an ultraviolet absorber.
本發明之聚醯亞胺薄膜較佳含有2種以上的紫外線吸收劑。The polyimide film of the present invention preferably contains two or more types of ultraviolet absorbers.
另外,紫外線吸收劑亦適合使用高分子紫外線吸收劑,尤其適合使用日本特開平6-148430號記載的聚合物類型的紫外線吸收劑。另外,紫外線吸收劑較佳不具有鹵素基。In addition, it is also suitable to use a polymer ultraviolet absorber as an ultraviolet absorber, especially a polymer-type ultraviolet absorber described in Japanese Patent Application Laid-Open No. 6-148430. In addition, the ultraviolet absorber preferably does not have a halogen group.
紫外線吸收劑的添加方法,可在甲醇、乙醇、丁醇等的醇或二氯甲烷、乙酸甲酯、丙酮、二噁戊烷等的有機溶劑或該等的混合溶劑使紫外線吸收劑溶解,然後添加至塗料、或可直接添加至塗料組成中。The method of adding the ultraviolet absorber is to dissolve the ultraviolet absorber in an alcohol such as methanol, ethanol, butanol, or an organic solvent such as dichloromethane, methyl acetate, acetone, dioxpentane, etc., or a mixed solvent of these, and then Add to paint, or can be directly added to paint composition.
如無機粉體般不溶於有機溶劑的紫外線吸收劑,可使用溶解器或混砂機,分散於有機溶劑與聚醯亞胺薄膜中,然後添加至塗料。UV absorbers that are insoluble in organic solvents like inorganic powders can be dispersed in organic solvents and polyimide films using a dissolver or sand mixer, and then added to the coating.
紫外線吸收劑的用量,會隨著紫外線吸收劑的種類、使用條件等而有所不同,在聚醯亞胺薄膜的乾燥膜厚為15~50μm時,相對於聚醯亞胺薄膜,較佳為0.5~10質量%的範圍,更佳為0.6~4質量%的範圍。The amount of ultraviolet absorber varies with the type of ultraviolet absorber and usage conditions. When the dry film thickness of the polyimide film is 15-50μm, it is better than that of the polyimide film. It is in the range of 0.5 to 10% by mass, more preferably in the range of 0.6 to 4% by mass.
(3.3)抗氧化劑 抗氧化劑亦稱劣化防止劑。在電子裝置等被置於高濕高溫的狀態時,會有聚醯亞胺薄膜發生劣化的情形。(3.3) Antioxidants Antioxidants are also called deterioration inhibitors. When electronic devices, etc. are placed in a high humidity and high temperature state, the polyimide film may deteriorate.
抗氧化劑係具有例如延遲、防止聚醯亞胺薄膜因為聚醯亞胺薄膜中之殘留溶劑量的鹵素或磷酸系塑化劑的磷酸等而分解的作用,因此宜使其含於本發明之聚醯亞胺薄膜中。Antioxidant system has the function of delaying and preventing the decomposition of polyimide film due to the residual solvent amount of halogen in polyimide film or phosphoric acid of phosphoric acid plasticizer. Therefore, it is suitable to be contained in the polyimide film of the present invention. In the imine film.
此種抗氧化劑宜使用受阻酚系化合物,可列舉例如2,6-二第三丁基-對甲酚、五赤蘚醇基-肆[3-(3,5-二第三丁基-4-羥苯基)丙酸酯]、三乙二醇-雙[3-(3-第三丁基-5-甲基-4-羥苯基)丙酸酯]、1,6-己二醇-雙[3-(3,5-二第三丁基-4-羥苯基)丙酸酯]、2,4-雙-(正辛硫基)-6-(4-羥基-3,5-二第三丁基苯胺基)-1,3,5-三嗪、2,2-硫代-二乙烯雙[3-(3,5-二第三丁基-4-羥苯基)丙酸酯]、十八烷基-3-(3,5-二第三丁基-4-羥苯基)丙酸酯、N,N'-六亞甲基雙(3,5-二第三丁基-4-羥基-氫化肉桂醯胺)、1,3,5-三甲基-2,4,6-參(3,5-二第三丁基-4-羥苄基)苯、參-(3,5-二第三丁基-4-羥苄基)-異氰尿酸酯等。Such antioxidants are preferably hindered phenolic compounds, such as 2,6-di-tert-butyl-p-cresol, pentaerythritol-four[3-(3,5-di-tert-butyl-4) -Hydroxyphenyl) propionate], triethylene glycol-bis[3-(3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate], 1,6-hexanediol -Bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], 2,4-bis-(n-octylthio)-6-(4-hydroxy-3,5 -Di-tert-butylanilino)-1,3,5-triazine, 2,2-thio-diethylenebis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propane Acid ester), octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, N,N'-hexamethylene bis(3,5-di-third Butyl-4-hydroxy-hydrocinnamamide), 1,3,5-trimethyl-2,4,6-ginseng (3,5-di-tert-butyl-4-hydroxybenzyl)benzene, ginseng -(3,5-Di-tert-butyl-4-hydroxybenzyl)-isocyanurate and the like.
尤以2,6-二第三丁基-對甲酚、五赤蘚醇基-肆[3-(3,5-二第三丁基-4-羥苯基)丙酸酯]、三乙二醇-雙[3-(3-第三丁基-5-甲基-4-羥苯基)丙酸酯]為佳。另外還可併用例如N,N'-雙[3-(3,5-二第三丁基-4-羥苯基)丙醯基]聯胺等聯胺系金屬鈍化劑或參(2,4-二第三丁基苯基)亞磷酸酯等磷系加工安定劑。Especially 2,6-di-tert-butyl-p-cresol, pentaerythritol group-four [3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate], triethyl Diol-bis[3-(3-tert-butyl-5-methyl-4-hydroxyphenyl)propionate] is preferred. In addition, for example, N,N'-bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl]hydrazine and other hydrazine-based metal deactivators or reference (2,4 -Phosphorus-based processing stabilizers such as di-tert-butylphenyl) phosphite.
該等化合物的添加量,相對於聚醯亞胺薄膜,以質量比例計較佳為1ppm~1.0%的範圍,更佳為10~1000ppm的範圍。The amount of these compounds added is preferably in the range of 1 ppm to 1.0%, and more preferably in the range of 10 to 1000 ppm in terms of mass ratio with respect to the polyimide film.
(3.4)相位差控制劑 為了提升液晶顯示裝置等影像顯示裝置的顯示品質,可藉由在聚醯亞胺薄膜中添加位相差控制劑,或形成配向膜,設置液晶層,使來自偏光板保護薄膜與液晶層的相位差複合化,而對聚醯亞胺薄膜賦予光學補償能力。(3.4) Phase difference control agent In order to improve the display quality of image display devices such as liquid crystal display devices, a retardation control agent can be added to the polyimide film, or an alignment film can be formed, and a liquid crystal layer can be provided to make the phase difference between the polarizing plate protective film and the liquid crystal layer Compounding, and impart optical compensation to the polyimide film.
位相差控制劑,可列舉如歐洲專利911656A2號說明書所記載的具有2個以上之芳香族環的芳香族化合物、日本特開2006-2025號公報所記載的棒狀化合物等。另外,亦可併用2種以上之芳香族化合物。此芳香族化合物的芳香族環,除了芳香族烴環以外,還宜為含有芳香族性雜環的芳香族性雜環。芳香族性雜環一般而言為不飽和雜環。其中,較佳為日本特開2006-2026號公報所記載的1,3,5-三嗪環。The phase difference control agent includes aromatic compounds having two or more aromatic rings as described in European Patent No. 911656A2, rod-shaped compounds described in JP 2006-2025 A, and the like. In addition, two or more aromatic compounds may be used in combination. In addition to the aromatic hydrocarbon ring, the aromatic ring of the aromatic compound is preferably an aromatic heterocyclic ring containing an aromatic heterocyclic ring. The aromatic heterocyclic ring is generally an unsaturated heterocyclic ring. Among them, the 1,3,5-triazine ring described in JP 2006-2026 A is preferable.
該等相位差控制劑的添加量,相對於聚醯亞胺薄膜系樹脂100質量%,較佳為0.5~20質量%的範圍內,更佳為1~10質量%的範圍內。The addition amount of these retardation control agents is preferably in the range of 0.5 to 20% by mass, and more preferably in the range of 1 to 10% by mass relative to 100% by mass of the polyimide film-based resin.
(3.5)剝離促進劑 就縮小聚醯亞胺薄膜之剝離阻力的添加劑,許多界面活性劑有顯著效果,合適的剝離劑,如磷酸酯系的界面活性劑、羧酸或羧酸鹽系的界面活性劑、磺酸或磺酸鹽系的界面活性劑、硫酸酯系的界面活性劑係屬有效。另外,以氟原子取代鍵結於上述界面活性劑的烴鏈的一部分氫原子的氟系界面活性劑亦屬有效。以下例示剝離劑。 剝離促進劑的添加量,相對於環狀聚醯亞胺較佳為0.05~5質量%,更佳為0.1~2質量%,最佳為0.1~0.5質量%。(3.5) Peeling accelerators are additives that reduce the peeling resistance of polyimide films. Many surfactants have significant effects. Suitable peeling agents, such as phosphate-based surfactants, carboxylic acid or carboxylate-based interface Active agents, sulfonic acid or sulfonate-based surfactants, and sulfate-based surfactants are effective. In addition, a fluorine-based surfactant in which a part of the hydrogen atoms bonded to the hydrocarbon chain of the surfactant is replaced by a fluorine atom is also effective. The release agent is exemplified below. The addition amount of the peeling accelerator is preferably 0.05 to 5% by mass relative to the cyclic polyimide, more preferably 0.1 to 2% by mass, and most preferably 0.1 to 0.5% by mass.
此外,本發明之聚醯亞胺薄膜所含有的添加劑非限於上述微粒子。In addition, the additives contained in the polyimide film of the present invention are not limited to the above-mentioned fine particles.
[4]聚醯亞胺薄膜的製造方法 以下針對上述聚醯亞胺薄膜的製造方法的具體例作說明。[4] Manufacturing method of polyimide film Hereinafter, a specific example of the manufacturing method of the above-mentioned polyimide film will be described.
就聚醯亞胺薄膜的製造方法,較佳具有:使上述聚醯胺酸或聚醯亞胺溶解於溶劑而調製出塗料的步驟(塗料調製步驟)、將前述塗料澆鑄於支持體上而形成澆鑄膜的步驟(澆鑄步驟)、在支持體上使溶劑由澆鑄膜蒸發的步驟(溶劑蒸發步驟)、將澆鑄膜由支持體剝離的步驟(剝離步驟)、使所得薄膜乾燥的步驟(第1乾燥步驟)、將薄膜延伸的步驟(延伸步驟)、使延伸後的薄膜進一步乾燥的步驟(第2乾燥步驟),將所得聚醯亞胺薄膜捲繞的步驟(捲繞步驟)等。The manufacturing method of the polyimide film preferably includes a step of dissolving the above-mentioned polyimide acid or polyimide in a solvent to prepare a paint (paint preparation step), and casting the above-mentioned paint on a support. The step of casting the film (casting step), the step of evaporating the solvent from the cast film on the support (solvent evaporation step), the step of peeling the cast film from the support (peeling step), the step of drying the obtained film (first Drying step), a step of stretching the film (stretching step), a step of further drying the stretched film (second drying step), a step of winding the obtained polyimide film (winding step), and the like.
以下就各步驟具體地加以說明。The steps are described in detail below.
(4.1)塗料調製步驟 本發明之聚醯亞胺薄膜的製造方法,宜為至少將聚醯亞胺與氫鍵化合物溶解於低沸點溶劑,調製出塗料,並使用該塗料,藉由溶液澆鑄製膜方法來製膜。(4.1) Paint preparation steps The manufacturing method of the polyimide film of the present invention is preferably to dissolve the polyimide and the hydrogen bond compound in a low boiling point solvent at least to prepare a paint, and use the paint to form a film by a solution casting film forming method.
低沸點溶劑宜使用沸點80℃以下的低沸點溶劑作為主溶劑。此處所稱「使用作為主溶劑」,若為混合溶劑,係指相對於溶劑總量使用55質量%以上,較佳為70質量%以上,更佳為80質量%以上,特佳為使用90質量%以上。理所當然地,若為單獨使用,則為100質量%。The low-boiling point solvent is preferably a low-boiling point solvent with a boiling point below 80°C as the main solvent. As used herein, "used as a main solvent", if it is a mixed solvent, it means to use 55% by mass or more relative to the total solvent, preferably 70% by mass or more, more preferably 80% by mass or more, and particularly preferably 90% by mass %above. Of course, if it is used alone, it is 100% by mass.
低沸點溶劑只要可使聚醯亞胺、氫鍵化合物及其他添加劑同時溶解即可,例如氯系溶劑,可列舉二氯甲烷;非氯系溶劑,可列舉乙酸甲酯、乙酸乙酯、乙酸戊酯、丙酮、甲基乙基酮、四氫呋喃、1,3-二噁戊烷、1,4-二噁烷、環己酮、甲酸乙酯、2,2,2-三氟乙醇、2,2,3,3-四氟-1-丙醇、1,3-二氟-2-丙醇、1,1,1,3,3,3-六氟-2-甲基-2-丙醇、1,1,1,3,3,3-六氟-2-丙醇、2,2,3,3,3-五氟-1-丙醇、硝基乙烷、甲醇、乙醇、正丙醇、異丙醇、正丁醇、第二丁醇、第三丁醇等。The low boiling point solvent can dissolve polyimide, hydrogen bond compound and other additives at the same time. For example, chlorinated solvents include dichloromethane; non-chlorinated solvents include methyl acetate, ethyl acetate, and ethyl acetate. Ester, acetone, methyl ethyl ketone, tetrahydrofuran, 1,3-dioxpentane, 1,4-dioxane, cyclohexanone, ethyl formate, 2,2,2-trifluoroethanol, 2,2 ,3,3-Tetrafluoro-1-propanol, 1,3-difluoro-2-propanol, 1,1,1,3,3,3-hexafluoro-2-methyl-2-propanol, 1,1,1,3,3,3-hexafluoro-2-propanol, 2,2,3,3,3-pentafluoro-1-propanol, nitroethane, methanol, ethanol, n-propanol , Isopropanol, n-butanol, second butanol, tertiary butanol, etc.
其中,沸點80℃以下的低沸點溶劑,宜含有在上述溶劑之中選自二氯甲烷(40℃)、乙酸乙酯(77℃)、甲基乙基酮(79℃)、四氫呋喃(66℃)、丙酮(56.5℃)及1,3-二噁戊烷(75℃)之中的至少1種作為主溶劑(括弧內分別表示沸點)。Among them, the low-boiling point solvent with a boiling point of 80°C or less should preferably contain dichloromethane (40°C), ethyl acetate (77°C), methyl ethyl ketone (79°C), and tetrahydrofuran (66°C) among the above-mentioned solvents. ), acetone (56.5°C), and 1,3-dioxpentane (75°C) as the main solvent (boiling points are indicated in parentheses).
另外,若為混合溶劑時,所含有的溶劑只要可將本發明之聚醯亞胺溶解,則在不妨害本發明之效果的範圍即可使用,上述以外的溶劑,可使用例如N-甲基-2-吡咯烷酮、N,N-二甲基乙醯胺、N,N-二乙基乙醯胺、N,N-二甲基甲醯胺、N,N-二乙基甲醯胺、N-甲基己內醯胺、六甲基磷醯胺、四亞甲基碸、二甲亞碸、間甲酚、酚、對氯酚、2-氯-4-羥基甲苯、二甘醇二甲醚、三甘醇二甲醚、四甘醇二甲醚、二噁烷、γ-丁內酯、二噁戊烷、環戊酮、ε-己內醯胺、氯仿等,亦可併用2種以上。另外在本發明之聚醯亞胺及具有羰基的有機化合物不析出的程度,亦可將這些溶劑與己烷、庚烷、苯、甲苯、二甲苯、氯苯、鄰二氯苯等的不良溶劑併用。In the case of a mixed solvent, as long as the solvent contained can dissolve the polyimide of the present invention, it can be used in a range that does not impair the effect of the present invention. Solvents other than the above can be used, for example, N-methyl -2-pyrrolidone, N,N-dimethylacetamide, N,N-diethylacetamide, N,N-dimethylformamide, N,N-diethylformamide, N -Methyl caprolactam, hexamethylphosphoramide, tetramethylene sulfide, dimethyl sulfide, m-cresol, phenol, p-chlorophenol, 2-chloro-4-hydroxytoluene, diglyme Ether, triglyme, tetraglyme, dioxane, γ-butyrolactone, dioxpentane, cyclopentanone, ε-caprolactam, chloroform, etc., can also be used together above. In addition, to the extent that the polyimide and carbonyl-containing organic compounds of the present invention do not precipitate, these solvents can also be combined with poor solvents such as hexane, heptane, benzene, toluene, xylene, chlorobenzene, o-dichlorobenzene, etc. And use.
另外還可使用醇系溶劑。基於可改善剝離性、以高速進行澆鑄的觀點,該醇系溶劑宜選自甲醇、乙醇及丁醇。尤其宜使用甲醇或乙醇。若塗料中的醇的比率變高,則帶材(web)會膠體化而容易由金屬支持體剝離。In addition, alcohol-based solvents can also be used. From the viewpoint of improving releasability and casting at high speed, the alcohol-based solvent is preferably selected from methanol, ethanol, and butanol. It is particularly suitable to use methanol or ethanol. If the ratio of alcohol in the paint becomes higher, the web will be colloidal and easily peeled off from the metal support.
聚醯亞胺、其他添加劑的溶解,可使用在常壓下進行的方法;在主溶劑的沸點以下進行的方法;在主溶劑的沸點以上加壓而進行的方法;依照日本特開平9-95544號公報、日本特開平9-95557號公報、或日本特開平9-95538號公報所記載的冷卻溶解法進行的方法;日本特開平11-21379號公報所記載的在高壓下進行的方法等各種溶解方法。The dissolution of polyimide and other additives can be carried out under normal pressure; the method carried out below the boiling point of the main solvent; the method carried out under pressure above the boiling point of the main solvent; according to Japanese Patent Application Publication No. 9-95544 Various methods such as cooling and dissolving method described in Japanese Patent Application Publication No. 9-95557, or Japanese Patent Application Publication No. 9-95538; method under high pressure described in Japanese Patent Application Publication No. 11-21379 Dissolution method.
所調製出的塗料,可藉由送液幫浦等導引至過濾器而進行過濾。例如在塗料的主要溶劑為二氯甲烷時,藉由在該二氯甲烷在1大氣壓下的沸點+5℃以上的溫度將該塗料過濾,可去除塗料中的膠體狀異物。合適的溫度範圍為45~120℃,在45~70℃較佳,在45~55℃的範圍內為更佳。The prepared paint can be filtered by guiding it to the filter by a liquid feeding pump or the like. For example, when the main solvent of the paint is methylene chloride, by filtering the paint at a temperature above the boiling point of the methylene chloride at 1 atm + 5° C., the colloidal foreign matter in the paint can be removed. The suitable temperature range is 45-120°C, preferably 45-70°C, more preferably 45-55°C.
另外,在大部分情況下,主塗料中回收材會佔10~50質量%的範圍內的程度。回收材係指因為某些原因而作為原料再利用的部分,可使用例如將聚醯亞胺薄膜粉碎成細末後的物體,將聚醯亞胺薄膜製膜時所產生之將薄膜兩側部分切掉的物體、或因為擦傷等而超出薄膜規定值的聚醯亞胺薄膜原料等。In addition, in most cases, recycled materials in the main paint will account for a range of 10-50% by mass. Recycled materials refer to the parts that are reused as raw materials for some reasons. For example, the polyimide film can be crushed into fine particles, and the polyimide film is produced when the film is formed. The two sides of the film are cut. Falling objects, or polyimide film materials that exceed the specified value of the film due to scratches, etc.
另外,塗料調製所使用的樹脂的原料,亦適合使用預先使聚醯亞胺及其他化合物等顆粒化而成的物體。In addition, as the raw material of the resin used for the preparation of the coating material, it is also suitable to use a material obtained by pelletizing polyimide and other compounds in advance.
(4.2)流延膜形成步驟 透過送液幫浦(例如加壓型定量齒輪幫浦)將所調製出的塗料輸送至模頭,在無限運送的無端支持體,例如不鏽鋼帶或旋轉的金屬滾筒等金屬支持體上的澆鑄位置,由模頭澆鑄塗料。(4.2) Cast film formation steps The prepared paint is delivered to the die through a liquid feeding pump (such as a pressurized quantitative gear pump), and the casting position on a metal support such as a stainless steel belt or a rotating metal drum on an endless support that is transported indefinitely , The coating is cast by the die.
澆鑄(cast)的金屬支持體的表面宜經過鏡面加工,支持體適合使用不鏽鋼帶或鑄物且表面經過鍍敷加工的滾筒、或不鏽鋼帶或者不鏽鋼輸送帶等的金屬支持體。澆鑄的寬度可定在1~4m的範圍,宜定在1.5~3m的範圍,更佳為2~2.8m的範圍。此外,支持體可非金屬製,例如可使用聚對苯二甲酸乙二酯(PET)薄膜、聚萘二甲酸乙二酯(PEN)薄膜、聚對苯二甲酸丁二酯(PBT)薄膜、耐綸6薄膜、耐綸6,6薄膜、聚丙烯薄膜、聚四氟乙烯等的帶等。在使用聚醯亞胺作為可撓基板的情況,可將聚醯亞胺連同澆鑄聚醯亞胺的金屬支持體一起捲繞。The surface of the cast metal support should be mirror-finished. The support is suitable for use with stainless steel belts or cast rollers with surface plating, or metal supports such as stainless steel belts or stainless steel conveyor belts. The casting width can be set in the range of 1~4m, preferably in the range of 1.5~3m, more preferably in the range of 2~2.8m. In addition, the support can be made of non-metal, for example, polyethylene terephthalate (PET) film, polyethylene naphthalate (PEN) film, polybutylene terephthalate (PBT) film, Nylon 6 film, nylon 6,6 film, polypropylene film, PTFE tape, etc. In the case of using polyimide as the flexible substrate, the polyimide can be wound together with the metal support on which the polyimide is cast.
金屬支持體的移動速度不特別限制,通常為5m/分鐘以上,較佳為10~180m/分鐘,特佳為80~150m/分鐘的範圍內。金屬支持體的移動速度愈高速,則愈容易產生夾帶氣體,擾動導致膜厚不均勻的發生愈顯著。The moving speed of the metal support is not particularly limited, and is usually 5 m/min or more, preferably 10 to 180 m/min, and particularly preferably in the range of 80 to 150 m/min. The higher the moving speed of the metal support, the more likely it is to generate entrained gas, and the more obvious the unevenness of the film thickness caused by disturbance.
金屬支持體的移動速度為金屬支持體外表面的移動速度。The moving speed of the metal support is the moving speed of the outer surface of the metal support.
就金屬支持體的表面溫度,溫度愈高愈可加快澆鑄膜的乾燥速度而較佳,然而若過高,則會有澆鑄膜發泡或平面性劣化的情形,因此宜在相對於所用溶劑的沸點為-50~-10℃的溫度的範圍內進行。Regarding the surface temperature of the metal support, the higher the temperature, the faster the drying speed of the cast film, which is better. However, if it is too high, the cast film may foam or the flatness may deteriorate. The boiling point is in the temperature range of -50 to -10°C.
模頭在垂直於寬度方向的剖面,具有愈往吐出口而逐漸變細的形狀。模頭通常具體而言,在下部移動方向且下游側與上游側具有斜面,該斜面之間以狹縫狀形成了吐出口。模頭適合使用由金屬所構成的模頭,具體實例可列舉例如不鏽鋼、鈦等。在本發明中,製造厚度不同的薄膜時,無需變更為狹縫間隙不同的模頭。The die has a cross-section perpendicular to the width direction, and has a shape that gradually becomes thinner toward the discharge port. In general, the die head specifically has inclined surfaces in the lower moving direction and on the downstream side and the upstream side, and a discharge port is formed between the inclined surfaces in a slit shape. As the die head, a die head made of metal is suitably used, and specific examples include stainless steel, titanium, and the like. In the present invention, when producing films with different thicknesses, it is not necessary to change to a die with a different slit gap.
模頭宜使用可調整模頭之金屬嘴部分的狹縫形狀,容易使膜厚均勻的加壓模頭。加壓模頭有衣架模頭或T模頭等,任一者皆適合使用。即使在連續製造厚度不同的薄膜時,模頭的吐出量也會大致維持在一定的值,因此在使用加壓模頭的情況,擠出壓力、剪切速率等的條件也會大致被維持在一定的值。另外,為了提高製膜速度,亦可將2個以上的加壓模頭設置在金屬支持體上,將塗料量分割而進行層合。The die head should be a pressure die head that can adjust the slit shape of the metal nozzle part of the die head to easily make the film thickness uniform. The pressure die head includes a coat hanger die head or a T die head, etc., either of which is suitable for use. Even in the continuous production of films with different thicknesses, the discharge rate of the die will be maintained at approximately a certain value. Therefore, when a pressurized die is used, conditions such as extrusion pressure and shear rate will also be maintained at approximately A certain value. In addition, in order to increase the film forming speed, two or more pressure dies may be installed on the metal support, and the coating amount may be divided and laminated.
(4.3)溶劑蒸發步驟 劑蒸發步驟係於金屬支持體上進行,將澆鑄膜在金屬支持體上加熱而使溶劑蒸發之預備乾燥步驟。(4.3) Solvent evaporation step The agent evaporation step is performed on the metal support, and the cast film is heated on the metal support to evaporate the solvent as a preliminary drying step.
為了使溶劑蒸發,可列舉例如藉由乾燥機,由澆鑄膜側及金屬支持體背側吹送加熱風的方法、由金屬支持體的背面藉由加熱液體傳熱的方法、藉由輻射熱由表背面傳熱的方法等。適當地選擇該等而組合的方法亦為適合。金屬支持體的表面溫度,可為全體相同,或可依照位置而有所不同。加熱風的溫度宜在10~220℃的範圍內。In order to evaporate the solvent, for example, a method in which heating air is blown from the cast film side and the back side of the metal support by a dryer, a method in which heat is transferred from the back of the metal support by a heated liquid, and a method in which heat is transferred from the front and back by radiant heat Methods of heat transfer, etc. Appropriate selection of these combined methods is also suitable. The surface temperature of the metal support may be the same for the whole, or may be different according to the position. The temperature of the heating air should be within the range of 10~220℃.
於溶劑蒸發步驟中,基於流延膜之剝離性及剝離後之運送性的觀點,較佳將流延膜乾燥至殘留溶劑量成為10~150質量%的範圍內。In the solvent evaporation step, from the viewpoint of the peelability of the cast film and the transportability after peeling, it is preferable to dry the cast film until the residual solvent amount is in the range of 10 to 150% by mass.
本發明中,殘留溶劑量可由下述式表示。In the present invention, the amount of residual solvent can be represented by the following formula.
殘留溶劑量(質量%)={(M-N)/N}×100 此處,M為澆鑄膜(薄膜)在既定時間點的質量、N為使質量為M的膜在200℃下乾燥3小時的質量。尤其在溶劑蒸發步驟中,計算所達成的殘留溶劑量時,M為剝離步驟剛開始前的澆鑄膜的質量。Residual solvent amount (mass%)=((M-N)/N)×100 Here, M is the mass of the cast film (thin film) at a predetermined point in time, and N is the mass of the film with the mass M being dried at 200° C. for 3 hours. Especially in the solvent evaporation step, when calculating the achieved residual solvent amount, M is the mass of the cast film just before the start of the peeling step.
(4.4)剝離步驟 在金屬支持體上,將溶劑蒸發後的澆鑄膜在剝離位置剝離。(4.4) Peeling step On the metal support, the cast film after the solvent has evaporated is peeled off at the peeling position.
將金屬支持體與澆鑄膜剝離時的剝離張力通常在60~400N/m的範圍內,在剝離時容易產生皺褶的情況,宜以190N/m以下的張力來剝離。The peeling tension when peeling the metal support from the cast film is usually in the range of 60 to 400 N/m. If wrinkles are likely to occur during peeling, it is preferable to peel with a tension of 190 N/m or less.
於本發明中,係以將該金屬支持體上的剝離位置的溫度定在-50~60℃的範圍內為佳,10~40℃的範圍內為較佳,15~40℃的範圍內為最佳。In the present invention, it is preferable to set the temperature of the peeling position on the metal support in the range of -50 to 60°C, preferably in the range of 10 to 40°C, and in the range of 15 to 40°C. optimal.
剝離後的薄膜可直接運送至延伸步驟,或可運送至第1乾燥步驟以達成所希望的殘留溶劑量,然後運送至延伸步驟。於本發明中,基於在延伸步驟安定地運送的觀點,剝離步驟後,薄膜宜依序運送至第1乾燥步驟及延伸步驟。The peeled film may be directly transported to the stretching step, or may be transported to the first drying step to achieve the desired residual solvent amount, and then transported to the stretching step. In the present invention, based on the viewpoint of stably conveying in the stretching step, after the peeling step, the film is preferably conveyed to the first drying step and the stretching step in order.
(4.5)第1乾燥步驟 第1乾燥步驟係將薄膜加熱,使溶劑進一步蒸發的乾燥步驟。乾燥手段不特別限制,可使用例如熱風、紅外線、加熱輥、微波等。從簡便性的觀點看來,宜以參差交錯配置的輥來搬運薄膜,同時以熱風等進行乾燥。考量殘留溶劑量及搬運時的伸縮率等,乾燥溫度宜在30~200℃的範圍。(4.5) The first drying step The first drying step is a drying step in which the film is heated to further evaporate the solvent. The drying means is not particularly limited, and, for example, hot air, infrared rays, heating rollers, microwaves, etc. can be used. From the standpoint of simplicity, it is advisable to transport the film with jagged rolls while drying it with hot air or the like. Considering the amount of residual solvent and the expansion and contraction rate during transportation, the drying temperature should be in the range of 30 to 200°C.
(4.6)延伸步驟 藉由使由金屬支持體剝離的薄膜延伸,可控制薄膜的膜厚或平坦性、配向性等。(4.6) Extension steps By stretching the film peeled from the metal support, the film thickness, flatness, and orientation of the film can be controlled.
於本發明之聚醯亞胺薄膜的製造方法中,較佳往長度方向及/或寬度方向延伸。In the manufacturing method of the polyimide film of the present invention, it is preferable to extend in the length direction and/or the width direction.
延伸操作可分成多階段來實施。另外,在進行雙軸延伸的情況,可同時進行雙軸延伸,或可階段性地實施。此時所稱階段性,例如可依序進行延伸方向不同的延伸,亦可將相同方向的延伸分成多階段,且將不同方向的延伸加在其任一階段。The extension operation can be implemented in multiple stages. In addition, in the case of performing biaxial stretching, the biaxial stretching may be performed at the same time, or it may be implemented in stages. In this case, the term “stages” means that, for example, extensions in different extension directions can be performed sequentially, or extensions in the same direction can be divided into multiple stages, and extensions in different directions can be added to any of the stages.
亦即,例如亦可為如下之延伸步驟: ・往長度方向延伸→往寬度方向延伸→往長度方向延伸→往長度方向延伸 ・往寬度方向延伸→往寬度方向延伸→往長度方向延伸→往長度方向延伸 另外,同時雙軸延伸還包括往一個方向延伸,並在另一個方向使張力鬆弛而收縮的情形。That is, for example, it can also be the following extension step: ・Extend in the length direction → extend in the width direction → extend in the length direction → extend in the length direction ・Extend in the width direction→Extend in the width direction→Extend in the length direction→Extend in the length direction In addition, simultaneous biaxial stretching also includes stretching in one direction and relaxing and contracting the tension in the other direction.
延伸開始時的殘留溶劑量較佳在0.1~200質量%的範圍內。The amount of residual solvent at the start of stretching is preferably in the range of 0.1 to 200% by mass.
該殘留溶劑量若未達0.1質量%,無法獲得藉由延伸而提升平面性的效果;若超過200%,則因薄膜強度較低而不易延伸。If the residual solvent content is less than 0.1% by mass, the effect of improving the flatness by stretching cannot be obtained; if it exceeds 200%, the film will not be easily stretched due to low film strength.
於本發明之聚醯亞胺薄膜的製造方法中,可往長度方向或寬度方向延伸,以使延伸後的膜厚在所希望的範圍,宜為往寬度方向延伸。相對於薄膜的玻璃轉移溫度(Tg),宜在(Tg-200℃)~(Tg+100℃)的溫度範圍進行延伸。若在上述溫度範圍進行延伸,則可降低延伸應力,而使霧度變低。另外,可得到抑制破裂的發生,平面性優異、薄膜本身抗著色性優異的聚醯亞胺薄膜。延伸溫度係以在(TgL-150)~(TgH+50)℃的範圍進行為更佳。In the manufacturing method of the polyimide film of the present invention, the film may be stretched in the length direction or the width direction so that the film thickness after stretching is in a desired range, and it is preferably stretched in the width direction. Relative to the glass transition temperature (Tg) of the film, it is better to extend in the temperature range of (Tg-200℃)~(Tg+100℃). If the stretching is performed in the above temperature range, the stretching stress can be reduced, and the haze can be lowered. In addition, it is possible to obtain a polyimide film that suppresses the occurrence of cracks, is excellent in flatness, and is excellent in coloration resistance of the film itself. The stretching temperature is more preferably performed in the range of (TgL-150) to (TgH+50)°C.
於本發明之聚醯亞胺薄膜的製造方法中,可藉由以延伸輥控制移動速度,而使由支持體剝離且具有自支持性的薄膜往長度方向延伸。In the manufacturing method of the polyimide film of the present invention, by controlling the moving speed with a stretching roll, the self-supporting film peeled from the support can be stretched in the longitudinal direction.
往寬度方向延伸,適合使用例如日本特開昭62-46625號公報所揭示的所有乾燥處理或一部分的處理沿寬度方向以夾具或針將來保持薄膜兩端寬度,同時使其乾燥的方法(稱為拉幅機式),尤其適合為使用夾具的拉幅機式。Extending in the width direction, it is suitable to use, for example, all the drying treatments or part of the treatments disclosed in Japanese Patent Laid-Open No. 62-46625. Tenter type), especially suitable for the tenter type using clamps.
往長度方向延伸的薄膜或未延伸的薄膜,宜為以夾具來保持住寬度方向的兩端部,在此狀態下導入拉幅機,與拉幅機夾具一起移動,同時往寬度方向延伸。The film that is stretched in the length direction or the unstretched film should preferably be held by clamps at both ends in the width direction. In this state, it is introduced into the tenter and moved together with the tenter clamp while extending in the width direction.
往寬度方向延伸時,基於提升薄膜平面性的觀點,宜以50~1000%/min的範圍內的延伸速度往薄膜寬度方向延伸。When stretching in the width direction, from the viewpoint of improving the flatness of the film, it is preferable to stretch in the width direction of the film at a stretching speed in the range of 50 to 1000%/min.
延伸速度只要在50%/min以上,則可提升平面性,且能夠以高速來處理薄膜,因此從生產適性的觀點看來為適合;只要在1000%/min以內,則能夠不使薄膜破裂地進行處理,而為適合。As long as the extension speed is 50%/min or more, the flatness can be improved, and the film can be processed at high speed, so it is suitable from the viewpoint of production suitability; as long as it is within 1000%/min, the film can be prevented from breaking For processing, and for fit.
更佳之延伸速度為100~500%/min的範圍內。延伸速度係由下述式所定義。More preferably, the extension speed is in the range of 100 to 500%/min. The extension speed is defined by the following formula.
延伸速度(%/min)=[(d1 /d2 )-1]×100(%)/t (上述式中,d1 為延伸後的樹脂薄膜的延伸方向的寬度尺寸,d2 為延伸前的樹脂薄膜的延伸方向的寬度尺寸,t為延伸所需要的時間(min))。 在延伸步驟中,係通常在延伸之後進行保持、鬆弛。亦即,本步驟較佳依序進行使薄膜延伸的延伸階段、將薄膜保持在延伸狀態的保持階段及使薄膜往延伸之方向鬆弛的鬆弛階段。在保持階段中,係在延伸階段中的延伸溫度下保持延伸階段所達成的延伸倍率的延伸。在鬆弛階段中,係以保持階段來保持延伸階段中的延伸之後,藉由將延伸所需的張力解除,使延伸鬆弛。鬆弛階段只要在延伸階段性地延伸溫度以下進行即可。Stretching speed (%/min)=[(d 1 /d 2 )-1]×100(%)/t (In the above formula, d 1 is the width of the stretched resin film in the stretching direction, and d 2 is the stretch The width dimension in the stretching direction of the previous resin film, t is the time required for stretching (min)). In the stretching step, the system is usually maintained and relaxed after stretching. That is, in this step, it is preferable to sequentially perform the stretching stage of stretching the film, the holding stage of keeping the film in the stretched state, and the relaxation stage of relaxing the film in the stretching direction. In the holding phase, the extension of the extension ratio achieved in the extension phase is maintained at the extension temperature in the extension phase. In the relaxation phase, after the extension in the extension phase is maintained in the holding phase, the extension is relaxed by releasing the tension required for the extension. The relaxation stage only needs to be carried out at a temperature below the stretching temperature in stages.
(4.7)第2乾燥步驟 其次,將延伸後的薄膜加熱而使其乾燥。在藉由熱風等將薄膜加熱的情況,亦適合使用設置可排出使用後之熱風(含有溶劑的空氣或潮濕空氣)的管嘴以防止使用後的熱風混入的手段。熱風溫度更佳為40~220℃的範圍。另外,乾燥時間較佳為5秒~30分鐘左右,更佳為10秒~15分鐘。(4.7) The second drying step Next, the stretched film is heated and dried. In the case of heating the film by hot air, it is also suitable to install a nozzle that can discharge the hot air (air containing solvent or humid air) after use to prevent the hot air from mixing after use. The temperature of the hot air is more preferably in the range of 40 to 220°C. In addition, the drying time is preferably about 5 seconds to 30 minutes, more preferably 10 seconds to 15 minutes.
另外,加熱乾燥手段不受限於熱風,可使用例如紅外線、加熱輥、微波等。基於簡便性觀點,宜以配置成參差交錯的輥來搬運薄膜,同時以熱風等進行乾燥。考量殘留溶劑量、搬運時的伸縮率等,乾燥溫度更佳為40~220℃的範圍。In addition, the heating and drying means are not limited to hot air, and, for example, infrared rays, heating rollers, microwaves, etc. can be used. From the viewpoint of simplicity, it is advisable to transport the film with jagged rolls and dry it with hot air or the like. Considering the amount of residual solvent and the expansion and contraction rate during transportation, the drying temperature is more preferably in the range of 40 to 220°C.
於第2乾燥步驟中,較佳將薄膜乾燥至殘留溶劑量成為0.5質量%以下。In the second drying step, it is preferable to dry the film until the amount of residual solvent becomes 0.5% by mass or less.
(4.8)捲繞步驟 捲繞步驟係將所得薄膜捲繞並冷卻至室溫的步驟。捲繞機可為一般使用的機器,可藉由例如定張力法、定力矩法、錐度張力法、內部應力一定的程式化張力控制法等捲繞方法來捲繞。(4.8) Winding step The winding step is a step of winding and cooling the obtained film to room temperature. The winding machine can be a commonly used machine, and can be wound by a winding method such as a constant tension method, a constant torque method, a taper tension method, and a programmed tension control method with a constant internal stress.
薄膜的厚度不特別限制,較佳在例如1~200μm的範圍內,尤為1~100μm。The thickness of the film is not particularly limited, but is preferably in the range of, for example, 1 to 200 μm, particularly 1 to 100 μm.
在捲繞步驟中,延伸搬運時,亦可將以拉幅機夾具等夾住的薄膜的兩端切割加工。切割的薄膜端部,宜切細成1~30mm寬的範圍內後使其溶解於溶劑,而作為回收材再利用。In the winding step, at the time of stretching and conveying, both ends of the film clamped by a tenter clamp or the like may be cut and processed. The cut ends of the film should preferably be cut to a width of 1 to 30 mm and then dissolved in a solvent to be reused as a recycled material.
成形的聚醯亞胺薄膜中作為回收材再利用之部分的比較佳為10~90質量%,更佳為20~80質量%,再更佳為30~70質量%的範圍內。The portion of the formed polyimide film to be reused as a recycled material is preferably within a range of 10 to 90% by mass, more preferably 20 to 80% by mass, and still more preferably 30 to 70% by mass.
根據在製膜步驟的中途或最終產生之回收材的量,加入量會些微改變;通常,回收材相對於塗料中的總固體成分的混合率為10~50質量%左右,較在15~40質量%左右的範圍內。由穩定生產上而言,回收材的混合率宜儘量為一定量。Depending on the amount of recycled material produced in the middle of the filming step or at the end, the added amount will vary slightly; usually, the mixing rate of recycled material relative to the total solids in the coating is about 10-50% by mass, which is 15-40%. Within the range of about mass%. In terms of stable production, the mixing rate of recycled materials should be as certain as possible.
上述溶劑蒸發步驟至捲繞步驟的各步驟,可在空氣環境下進行,或在氮氣等的惰性氣體環境下進行。另外,各步驟,尤為乾燥步驟或延伸步驟則需考慮氣體環境中溶劑的爆炸極限濃度來進行。The steps from the solvent evaporation step to the winding step can be carried out in an air environment or in an inert gas environment such as nitrogen. In addition, each step, especially the drying step or the extension step, needs to be carried out in consideration of the explosive limit concentration of the solvent in the gas environment.
此外,在捲繞步驟後,亦可進一步進行:切除聚醯亞胺薄膜之寬方向端部的步驟,或者聚醯亞胺薄膜帶電時進行去除電荷之步驟等。In addition, after the winding step, a step of cutting off the ends of the polyimide film in the width direction may be further performed, or a step of removing charges when the polyimide film is charged.
[用途] 本發明之聚醯亞胺薄膜,與電子裝置層合時可抑制由溫濕度環境變動所引起的翹曲。適用之電子裝置不特別限定,可列舉例如有機EL裝置、液晶顯示裝置(LCD)、有機光電轉換裝置、印刷基板、薄膜電晶體、觸控面板、偏光板、相位差薄膜等。基於更有效地獲得本發明之效果之觀點,可適合使用於可撓性印刷基板、LED照明裝置及可撓性顯示器用前表面構件。[use] When the polyimide film of the present invention is laminated with an electronic device, the warpage caused by the fluctuation of the temperature and humidity environment can be suppressed. Applicable electronic devices are not particularly limited, and examples include organic EL devices, liquid crystal display devices (LCD), organic photoelectric conversion devices, printed substrates, thin film transistors, touch panels, polarizers, retardation films, and the like. From the viewpoint of obtaining the effects of the present invention more effectively, it can be suitably used for flexible printed circuit boards, LED lighting devices, and front surface members for flexible displays.
[可撓性印刷基板] 本發明之可撓性印刷基板係以本發明之聚醯亞胺薄膜為基底薄膜,並經由接著劑對其壓接金屬箔而得。此處所使用的接著劑,可列舉例如丙烯酸系、聚醯亞胺系及環氧系接著劑等。[Flexible printed circuit board] The flexible printed circuit board of the present invention is obtained by using the polyimide film of the present invention as a base film and pressing metal foil to it through an adhesive. Examples of the adhesive used here include acrylic, polyimide, and epoxy adhesives.
另外,經由接著劑與聚醯亞胺薄膜熱壓接之金屬箔,基於降低成本的觀點,較佳為銅箔,惟亦可為鋁、金、銀、鎳、錫等其他的金屬箔。In addition, the metal foil thermally bonded to the polyimide film via the adhesive is preferably copper foil from the viewpoint of cost reduction, but may also be other metal foils such as aluminum, gold, silver, nickel, and tin.
[LED照明裝置] 就本發明之LED照明裝置,只要使用利用本發明之聚醯亞胺薄膜之LED用基板則不特別限制,可列舉例如雙面基板或與鋁板之複合基板。隨著LED的高輝度化而進一步要求放熱性時,可藉由與鋁板複合化而提升放熱性。亦可應用於使用有機材料的有機電致發光照明裝置。[LED lighting device] The LED lighting device of the present invention is not particularly limited as long as the substrate for LED using the polyimide film of the present invention is used. For example, a double-sided substrate or a composite substrate with an aluminum plate can be mentioned. When the heat dissipation performance is further required as the brightness of the LED becomes higher, the heat dissipation performance can be improved by compounding with an aluminum plate. It can also be applied to organic electroluminescence lighting devices using organic materials.
[可撓性顯示器用前表面構件] 本發明之可撓性顯示器用前表面構件,只要是使用本發明之聚醯亞胺薄膜而成者則不特別限制。配載有本發明之可撓性顯示器用前表面構件的可撓性顯示器,係例如依序層合:在基板上層合發光層等有機機能層而成的有機EL裝置、阻氣性薄膜、薄膜濾光片、單面或雙面具備偏光板保護薄膜的偏光板、薄膜型觸控感應器等而構成。本發明之可撓性顯示器用前表面構件係例如層合於如上述所構成之可撓性顯示器的薄膜型觸控感應器上。[Front surface member for flexible display] The front surface member for a flexible display of the present invention is not particularly limited as long as it is formed by using the polyimide film of the present invention. The flexible display equipped with the front surface member for the flexible display of the present invention is, for example, an organic EL device, a gas barrier film, and a film formed by laminating an organic functional layer such as a light-emitting layer on a substrate. It is composed of a filter, a polarizing plate with a polarizing plate protective film on one or both sides, a thin-film touch sensor, etc. The front surface member for a flexible display of the present invention is laminated on a thin-film touch sensor of the flexible display constructed as described above, for example.
此外,本發明之聚醯亞胺薄膜可使用於構成上述可撓性顯示器之有機EL裝置的基板,亦可使用於構成上述可撓性顯示器之偏光板的偏光板保護薄膜。 [實施例]In addition, the polyimide film of the present invention can be used for the substrate of the organic EL device constituting the flexible display, and can also be used for the polarizing plate protective film constituting the polarizing plate of the flexible display. [Example]
以下舉出實施例對本發明具體地加以說明,惟本發明不受此等所限定。 茲列舉以下實施例所使用之化合物的結構。 The following examples are given to specifically illustrate the present invention, but the present invention is not limited by these. The structures of the compounds used in the following examples are listed here.
上述化合物之市售品的申購廠商如下: 酸酐1:Daikin工業股份有限公司製 酸酐2:Manac股份有限公司製 酸酐3:DAICEL股份有限公司製 酸酐4:東京化成工業股份有限公司 酸酐5:三菱化學股份有限公司製 二胺1:Daikin工業股份有限公司製 二胺2:三井化學Fine股份有限公司製 二胺3:東京化成工業股份有限公司製 二胺4:和歌山精化工業股份有限公司製 二胺5:FUJIFILM-和光純藥股份有限公司製 二胺6:FUJIFILM-和光純藥股份有限公司製The purchasers of the commercial products of the above-mentioned compounds are as follows: Anhydride 1: Daikin Industrial Co., Ltd. Anhydride 2: manufactured by Manac Co., Ltd. Anhydride 3: manufactured by DAICEL Co., Ltd. Anhydride 4: Tokyo Chemical Industry Co., Ltd. Anhydride 5: manufactured by Mitsubishi Chemical Corporation Diamine 1: manufactured by Daikin Industrial Co., Ltd. Diamine 2: manufactured by Mitsui Chemicals Fine Co., Ltd. Diamine 3: manufactured by Tokyo Chemical Industry Co., Ltd. Diamine 4: manufactured by Wakayama Fine Chemical Industry Co., Ltd. Diamine 5: manufactured by FUJIFILM-Wako Pure Chemical Co., Ltd. Diamine 6: manufactured by FUJIFILM-Wako Pure Chemical Co., Ltd.
[聚醯亞胺薄膜1的製作] <聚醯亞胺A(Mw=257000)的調製> 在具備乾燥氮氣導入管、冷卻器、裝滿甲苯之Dean-Stark凝集器、攪拌機的四頸燒瓶中將2,2-雙(3,4-二羧苯基)-1,1,1,3,3,3-六氟丙烷二酐(酸酐1)(Daikin工業公司製)25.59g(57.6mmol)添加於N,N-二甲基乙醯胺(134g),並在氮氣氣流下,於室溫下進行攪拌。 對其添加4,4′-二胺基-2,2′-雙(三氟甲基)聯苯(二胺1)(Daikin工業公司製)19.2g(60mmol),以80℃加熱攪拌6小時。其後,將外溫加熱至190℃,連同甲苯共沸餾去伴隨醯亞胺化所產生的水。持續加熱6小時、回流、攪拌,逐漸未觀察到水的產生。接著,一邊餾去甲苯一邊加熱7小時,進一步餾去甲苯後加入甲醇使其再沉澱,將固體成分乾燥而得到31.5g的聚醯亞胺A(Mw=257000)(產率75%)。[Production of Polyimide Film 1] <Preparation of polyimide A (Mw=257000)> Put 2,2-bis(3,4-dicarboxyphenyl)-1,1,1,3 in a four-necked flask equipped with a dry nitrogen inlet pipe, a cooler, a Dean-Stark agglomerator filled with toluene, and a stirrer. , 3,3-hexafluoropropane dianhydride (anhydride 1) (manufactured by Daikin Industrial Co., Ltd.) 25.59g (57.6mmol) was added to N,N-dimethylacetamide (134g), and under nitrogen flow, in the room Stir at low temperature. 19.2 g (60 mmol) of 4,4′-diamino-2,2′-bis(trifluoromethyl)biphenyl (diamine 1) (manufactured by Daikin Industrial Co., Ltd.) was added thereto, and the mixture was heated and stirred at 80°C for 6 hours . Thereafter, the external temperature was heated to 190°C, and the water produced by the imidization was azeotropically distilled together with toluene. Continue heating for 6 hours, reflux and stir, and gradually no water production is observed. Next, heating for 7 hours while distilling off toluene, further distilling off toluene, adding methanol for reprecipitation, and drying the solid content to obtain 31.5 g of polyimide A (Mw=257000) (yield 75%).
<聚醯亞胺A(Mw=142000)的調製> 在具備乾燥氮氣導入管、冷卻器、裝滿甲苯之Dean-Stark凝集器、攪拌機的四頸燒瓶中將2,2-雙(3,4-二羧苯基)-1,1,1,3,3,3-六氟丙烷二酐(酸酐1)(Daikin工業公司製)24.39g(54.9mmol)添加於N,N-二甲基乙醯胺(134g),並在氮氣氣流下,於室溫下進行攪拌。 對其添加4,4′-二胺基-2,2′-雙(三氟甲基)聯苯(二胺1)(Daikin工業公司製)19.2g(60mmol),以80℃加熱攪拌6小時。其後,將外溫加熱至190℃,連同甲苯共沸餾去伴隨醯亞胺化所產生的水。持續加熱6小時、回流、攪拌,逐漸未觀察到水的產生。接著,一邊餾去甲苯一邊加熱7小時,進一步餾去甲苯後加入甲醇使其再沉澱,將固體成分乾燥而得到28.8g的聚醯亞胺A(Mw=142000)(產率72%)。<Preparation of Polyimide A (Mw=142000)> Put 2,2-bis(3,4-dicarboxyphenyl)-1,1,1,3 in a four-necked flask equipped with a dry nitrogen inlet pipe, a cooler, a Dean-Stark agglomerator filled with toluene, and a stirrer. , 3,3-hexafluoropropane dianhydride (anhydride 1) (manufactured by Daikin Industrial Co., Ltd.) 24.39g (54.9mmol) was added to N,N-dimethylacetamide (134g), and placed in a room under a stream of nitrogen Stir at low temperature. 19.2 g (60 mmol) of 4,4′-diamino-2,2′-bis(trifluoromethyl)biphenyl (diamine 1) (manufactured by Daikin Industrial Co., Ltd.) was added thereto, and the mixture was heated and stirred at 80°C for 6 hours . Thereafter, the external temperature was heated to 190°C, and the water produced by the imidization was azeotropically distilled together with toluene. Continue heating for 6 hours, reflux and stir, and gradually no water production is observed. Next, heating for 7 hours while distilling off toluene, further distilling off toluene, adding methanol for reprecipitation, and drying the solid content to obtain 28.8 g of polyimide A (Mw=142000) (yield 72%).
<塗料的調製> 調製下述組成之主塗料。首先,對加壓溶解槽添加二氯甲烷(沸點40℃)及乙醇。一邊將上述調製之聚醯亞胺A(Mw=257000)及聚醯亞胺A(Mw=142000)攪拌一邊予以投入於裝有溶劑的加壓溶解槽。將其加熱,一邊攪拌一邊使其完全溶解,並使用安積濾紙(股)製之安積濾紙No.244將其過濾,而調製成主塗料。 (主塗料的組成) 二氯甲烷 340質量份 乙醇 10質量份 聚醯亞胺A(Mw=257000) 70質量份 聚醯亞胺A(Mw=142000) 30質量份<Preparation of paint> Prepare the main paint with the following composition. First, dichloromethane (boiling point 40°C) and ethanol are added to the pressurized dissolution tank. While stirring the prepared polyimide A (Mw=257000) and polyimide A (Mw=142000), they were put into a pressure dissolution tank containing a solvent. It was heated, and it was completely dissolved while stirring, and it was filtered using Azumi filter paper No. 244 manufactured by Azumi filter paper (stock) to prepare the main paint. (The composition of the main paint) Dichloromethane 340 parts by mass Ethanol 10 parts by mass Polyimide A (Mw=257000) 70 parts by mass Polyimide A (Mw=142000) 30 parts by mass
<製膜> 將所得塗料以塗佈機塗佈於散佈有極少量脫模劑的平滑玻璃板上後,在40℃的加熱板上加熱30分鐘而形成自支持性薄膜。將由玻璃板剝離的薄膜以夾具於多處固定於不鏽鋼製模框後,在150℃的真空乾燥機中放置2小時而幾乎完全(未達1質量%)去除有機溶劑,而得到聚醯亞胺薄膜1。<Film production> After the obtained paint was applied on a smooth glass plate with a very small amount of release agent dispersed with a coater, it was heated on a hot plate at 40° C. for 30 minutes to form a self-supporting film. The film peeled from the glass plate was fixed to a stainless steel mold frame at multiple places with jigs, and then placed in a vacuum dryer at 150°C for 2 hours to almost completely remove the organic solvent (less than 1% by mass) to obtain polyimide Film 1.
[聚醯亞胺薄膜2~17的製作] 除在上述聚醯亞胺薄膜1的製作中,調製如表I所記載變更酸酐及二胺的聚醯亞胺,並進一步變更為表II所記載之2種聚醯亞胺(聚醯亞胺I與聚醯亞胺II)的組合(摻合比)以外,係以與聚醯亞胺薄膜1同樣的方式製成聚醯亞胺薄膜2~17。此外,在聚醯亞胺薄膜2~17的製作中,酸酐與二胺係分別使用與聚醯亞胺薄膜1時相同的莫耳數。[Production of Polyimide Film 2~17] In addition to the production of the above-mentioned polyimide film 1, the preparation of polyimide with acid anhydrides and diamines as described in Table I was further changed to the two types of polyimine (polyimine) described in Table II. Except for the combination (blending ratio) of I and polyimide II), polyimide films 2-17 were prepared in the same manner as polyimide film 1. In addition, in the production of the polyimide films 2-17, the acid anhydride and the diamine system used the same number of moles as in the case of the polyimide film 1, respectively.
[聚醯亞胺薄膜18的製作]:熱醯亞胺化 將41.05kg(0.1千莫耳)的二胺4溶解於乾燥之N,N-二甲基乙醯胺(DMAc)190.6kg中,一邊在20℃下攪拌一邊逐次少量地添加經純化之粉末狀的酸酐329.4kg(0.1千莫耳),持續攪拌1小時,而得到透明的聚醯胺酸溶液。 其次,將具有羰基的有機化合物1,按每單位樹脂重量取8質量%添加於前述清漆狀聚醯胺酸溶液,經充分攪拌後,得到清漆狀聚醯胺酸溶液。 對此清漆狀聚醯胺酸溶液,相對於聚醯胺酸溶液分別以17質量%、17質量%的比例混合乙酸酐(分子量102.09)與β-甲吡啶並加以攪拌。將所得混合物由T型縫模澆鑄於旋轉之75℃的不鏽鋼製滾筒上後,將膠體薄膜由滾筒上剝除,抓持其兩端,以加熱爐於400℃進行處理2小時,而得到寬度2.2m、厚度60μm的聚醯亞胺薄膜18。[Production of polyimide film 18]: Thermal imidization Dissolve 41.05 kg (0.1 kilomole) of diamine 4 in 190.6 kg of dry N,N-dimethylacetamide (DMAc), and add the purified powder in small amounts while stirring at 20°C 329.4 kg (0.1 kilomole) of the acid anhydride, and continue to stir for 1 hour to obtain a transparent polyamic acid solution. Next, the organic compound 1 having a carbonyl group was added to the varnish-like polyamic acid solution at 8% by mass per unit weight of the resin, and after thorough stirring, a varnish-like polyamic acid solution was obtained. For this varnish-like polyamic acid solution, acetic anhydride (molecular weight 102.09) and β-picoline were mixed and stirred at a ratio of 17% by mass and 17% by mass with respect to the polyamic acid solution. After casting the obtained mixture on a rotating stainless steel drum at 75°C from a T-slot die, the gel film is peeled off from the drum, and both ends are grasped and processed in a heating furnace at 400°C for 2 hours to obtain the width Polyimide film 18 with a thickness of 2.2 m and a thickness of 60 μm.
[評定] <耐彎曲性> 針對上述所得到的各聚醯亞胺薄膜,使用寬30mm、長150mm的試料薄膜,以彎折試驗機(YUASA SYSTEM機器股份有限公司製)設定條件為彎折時的內徑(直徑)為2mm,以彎折與180°回復形狀為1循環,以至斷裂前的循環數來進行評定。至斷裂前的次數愈多表示耐彎曲性愈優良,表示耐重複彎折性優異。 至斷裂為止的次數為 ◎:20000次以上 ○:15000~19999次 △:10000~14999次 ×:9999次以下[assessment] <Bending resistance> For each of the polyimide films obtained above, a sample film with a width of 30 mm and a length of 150 mm was used, and the bending tester (manufactured by Yuasa System Co., Ltd.) was used to set the condition that the inner diameter (diameter) during bending was 2 mm. , With bending and 180° recovery shape as 1 cycle, and even the number of cycles before breaking. The greater the number of times to break, the better the bending resistance, and the better the repeated bending resistance. The number of times to break is ◎: 20000 times or more ○: 15000~19999 times △: 10000~14999 times ×: Less than 9999 times
<平面性> 平面性係觀察由照明裝置(股份有限公司日本技術中心製S-Light(型號:SA160))將穿透薄膜的光投影至壁面上時的光影來進行評定。 以目視計數每單位面積(cm2 )的波數,將其個數按以下評定基準進行分級。◎、○、△係視為實用上無問題者。 ◎:0~3個 ○:3~9個 △:10~19個 ×:20個以上<Planarity> The planarity is evaluated by observing the light and shadow when the light penetrating the film is projected on the wall surface by the lighting device (S-Light (model: SA160) manufactured by Japan Technology Center Co., Ltd.). The number of waves per unit area (cm 2 ) was visually counted, and the number was classified according to the following evaluation criteria. ◎, ○, △ are considered as those with no practical problems. ◎: 0 to 3 pieces ○: 3 to 9 pieces △: 10 to 19 pieces ×: more than 20 pieces
<無色透明性> 無色透明性係測定黃色指數(YI)值及霧度(Hz)值,並由該等值,以下述評定基準進行評定。 黃色指數值係依循JIS K 7103所訂定的薄膜之YI(黃色指數:帶有黃色之指數)來求得。作為黃色指數值的測定方法,係製作聚醯亞胺薄膜之試樣,並利用Hitachi High-Technologies(股)之分光光度計U-3300與隨附之彩度計算程式等求出JIS Z 8701所訂定的光源色之三刺激值X、Y、Z,依照下式之定義求出黃色指數值。 黃色指數值(YI值)=100(1.28X-1.06Z)/Y 霧度(總霧度)係依據JIS K-7136,使用霧度計(NDH-2000(日本電色工業股份有限公司製)來測定。○與△係視為實用上無問題者。 ○:Hz值為0.2%以下且YI值為5.0以下 △:Hz值大於0.2%、YI值為5.0以下或Hz值為0.2%以下且YI值大於5.0 ×:Hz值大於0.2%且YI值大於5.0<Colorless and transparent> The colorlessness and transparency are measured by measuring the yellow index (YI) value and the haze (Hz) value, and based on these values, the following evaluation criteria are used for evaluation. The yellow index value is obtained according to the YI (yellow index: index with yellow color) of the film defined by JIS K 7103. As a method for measuring the yellow index value, a sample of the polyimide film is prepared, and the spectrophotometer U-3300 of Hitachi High-Technologies (stock) and the attached color calculation program are used to obtain the JIS Z 8701 Determine the three stimulus values X, Y, and Z of the light source color, and calculate the yellow index value according to the definition of the following formula. Yellow index value (YI value)=100(1.28X-1.06Z)/Y The haze (total haze) is measured in accordance with JIS K-7136 using a haze meter (NDH-2000 (manufactured by Nippon Denshoku Industries Co., Ltd.). The ○ and △ systems are considered to have no practical problems. ○: Hz value is 0.2% or less and YI value is 5.0 or less △: Hz value is greater than 0.2%, YI value is less than 5.0 or Hz value is less than 0.2% and YI value is greater than 5.0 ×: Hz value is greater than 0.2% and YI value is greater than 5.0
由上述結果可知,本發明之聚醯亞胺薄膜與比較例之聚醯亞胺薄膜相比,在耐彎曲性、平面性及無色透明性方面較為優良。From the above results, it can be seen that the polyimide film of the present invention is superior to the polyimide film of the comparative example in terms of bending resistance, flatness, and colorless transparency.
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| TW202206518A (en) * | 2020-07-02 | 2022-02-16 | 日商住友化學股份有限公司 | Optical film |
| JP7476698B2 (en) * | 2020-07-15 | 2024-05-01 | 東洋紡株式会社 | Polyimide film, polyimide film/inorganic substrate laminate, flexible electronic device |
| JP2023125650A (en) * | 2022-02-28 | 2023-09-07 | 河村産業株式会社 | Polyimide powder, polyimide varnish and manufacturing method thereof |
| JP2023125649A (en) * | 2022-02-28 | 2023-09-07 | 河村産業株式会社 | Polyimide powder, polyimide varnish and manufacturing method thereof |
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|---|---|---|---|---|
| JPH11343414A (en) * | 1998-05-29 | 1999-12-14 | Jsr Corp | Thermosetting resin composition and cured product thereof |
| WO2015033922A1 (en) * | 2013-09-03 | 2015-03-12 | 日産化学工業株式会社 | Liquid-crystal orientation treatment agent, liquid-crystal orientation film, and liquid-crystal display element |
| CA3006708C (en) * | 2015-12-04 | 2020-07-28 | Mitsui Chemicals, Inc. | Copolymer, production method thereof, and resin composition |
| JP6993673B2 (en) * | 2017-09-26 | 2022-01-13 | 河村産業株式会社 | Polyimide powder, polyimide varnish and polyimide film |
| KR102520356B1 (en) * | 2017-09-26 | 2023-04-12 | 가와무라 산교 가부시키가이샤 | Polyimide powder, polyimide varnish and polyimide film |
-
2019
- 2019-04-08 WO PCT/JP2019/015270 patent/WO2019203037A1/en not_active Ceased
- 2019-04-08 JP JP2020514086A patent/JPWO2019203037A1/en active Pending
- 2019-04-12 TW TW108112801A patent/TWI748180B/en active
Also Published As
| Publication number | Publication date |
|---|---|
| TW202003635A (en) | 2020-01-16 |
| WO2019203037A1 (en) | 2019-10-24 |
| JPWO2019203037A1 (en) | 2021-04-30 |
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