TWI746589B - Substrate breaking system - Google Patents
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- TWI746589B TWI746589B TW106121740A TW106121740A TWI746589B TW I746589 B TWI746589 B TW I746589B TW 106121740 A TW106121740 A TW 106121740A TW 106121740 A TW106121740 A TW 106121740A TW I746589 B TWI746589 B TW I746589B
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133351—Manufacturing of individual cells out of a plurality of cells, e.g. by dicing
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
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Abstract
本發明提供一種可省略作業者之檢查作業從而可提高裂斷後之作業效率之基板分斷系統。 The present invention provides a substrate cutting system that can omit the inspection operation of the operator to improve the operation efficiency after the cracking.
基板分斷系統1具有基板分斷裝置3、基板檢查裝置5、及基板搬送裝置11。基板分斷裝置3係用於切離貼合基板G之端部A之裝置。貼合基板G具有:在表面形成有用於切離端材GL之劃線S之第1基板G1;及貼合於第1基板G1之背面之第2基板G2。基板檢查裝置5檢查貼合基板G之端部除去狀態。基板搬送裝置11使吸附貼合基板G之吸附部47a~d繞支柱41a之周圍旋轉而搬送貼合基板G。在吸附部47a~d之旋轉路徑上配置有基板分斷裝置3與基板檢查裝置5。 The substrate cutting system 1 includes a substrate cutting device 3, a substrate inspection device 5, and a substrate conveying device 11. The substrate cutting device 3 is a device for cutting off the end A of the bonded substrate G. The bonded substrate G has a first substrate G1 formed on the surface with a scribe line S for cutting off the end material GL, and a second substrate G2 bonded to the back surface of the first substrate G1. The substrate inspection device 5 inspects the removal state of the end of the bonded substrate G. The substrate conveying device 11 rotates the suction parts 47 a to 47 a to d that suck the bonded substrate G around the support 41 a to convey the bonded substrate G. The substrate cutting device 3 and the substrate inspection device 5 are arranged on the rotation path of the suction parts 47a to 47d.
Description
本發明係關於一種基板分斷系統,特別是關於一種用於自貼合基板切離端部之基板分斷系統。 The present invention relates to a substrate cutting system, in particular to a substrate cutting system for cutting off the end of a self-adhesive substrate.
通常,在液晶面板之製造工序中,包含自貼合第1基板及第2基板之所謂貼合基板切出作為液晶面板之原型之基板單元的裂斷工序。 Generally, the manufacturing process of a liquid crystal panel includes a cleavage process of cutting out a substrate unit that is a prototype of the liquid crystal panel from a so-called bonded substrate in which the first substrate and the second substrate are bonded.
例如,在第1基板形成有彩色濾光器,在第2基板形成有用於驅動液晶之薄膜電晶體(TFT)及用於外部連接之端子。由於第2基板之端子係與外部機器連接之部分,故有露出之必要。此處,在裂斷工序中,除包含分別沿劃線裂斷第1基板與第2基板而生成基板單元之外形之工序以外,進一步包含為了使形成於第2基板之端子露出,沿劃線裂斷與端子對向之第1基板之端部之工序(例如參照專利文獻1)。 For example, a color filter is formed on the first substrate, and a thin film transistor (TFT) for driving liquid crystal and terminals for external connection are formed on the second substrate. Since the terminals of the second board are connected to external devices, they must be exposed. Here, in the breaking step, in addition to the step of breaking the first substrate and the second substrate along the scribing line to form the outer shape of the substrate unit, it further includes following the scribing line in order to expose the terminals formed on the second substrate. A step of breaking the end of the first substrate facing the terminal (for example, refer to Patent Document 1).
[專利文獻1]日本特開2003-241173號公報 [Patent Document 1] JP 2003-241173 A
在專利文獻1中,記載有在薄膜電晶體陣列基板與彩色濾光器基板對向而貼合之液晶面板中,藉由將端部切斷並去除而使端子露出之液晶面板之切斷方法。
如上述般生成之基板單元在此後,供進一步研磨及洗淨等之後續處理工序。為了順滑地推進後續處理工序,在裂斷工序中,有必要確實地除去第1基板之端部露出基板單元之端子。因此,作業者有必要檢查每個基板單元端子是否適當地露出,且基於檢查結果分出用於供後續處理工序之基板單元。 The substrate unit generated as described above is then used for subsequent processing steps such as further grinding and cleaning. In order to smoothly advance the subsequent processing steps, in the rupture step, it is necessary to reliably remove the end of the first substrate to expose the terminals of the substrate unit. Therefore, it is necessary for the operator to check whether the terminals of each substrate unit are properly exposed, and based on the inspection results to separate the substrate units for subsequent processing steps.
本發明之目的在於提供一種可省略作業者之檢查作業從而可提高裂斷後之作業效率之基板分斷系統。 The purpose of the present invention is to provide a substrate cutting system that can omit the inspection operation of the operator to improve the operation efficiency after the cracking.
以下說明作為解決課題之手段的複數個態樣。該等態樣可根據需要任意地組合。 The following describes a plurality of aspects as a means to solve the problem. These aspects can be combined arbitrarily as needed.
本發明之一觀點之基板分斷系統具有分斷裝置、檢查裝置、及搬送裝置。 A substrate cutting system of one aspect of the present invention includes a cutting device, an inspection device, and a transport device.
分斷裝置係用於切離貼合基板之端部之分斷裝置。貼合基板具有:在表面形成有用於切離端部之劃線之第1基板;及貼合於第1基板之背面之第2基板。 The breaking device is used to cut off the end of the bonded substrate. The bonded substrate has: a first substrate formed with a scribe line for cutting off the end on the surface; and a second substrate bonded to the back surface of the first substrate.
檢查裝置檢查貼合基板之端部除去狀態。 The inspection device inspects the removal state of the end of the bonded substrate.
搬送裝置使吸附貼合基板之吸附部繞支柱旋轉而搬送貼合基板。 The conveying device rotates the suction part that sucks the bonded substrate around the pillar to convey the bonded substrate.
在搬送裝置之吸附部之旋轉路徑上配置有分斷裝置與檢查裝置。 A breaking device and an inspection device are arranged on the rotation path of the suction part of the conveying device.
在該系統中,分斷裝置切離貼合基板之端部,此後搬送裝置將貼合基板搬送至檢查裝置。進而,此後檢查裝置檢查貼合基板之端部除去狀態。檢查後,搬送裝置將貼合基板自檢查裝置取出。 In this system, the cutting device cuts off the end of the bonded substrate, and then the conveying device conveys the bonded substrate to the inspection device. Furthermore, after that, the inspection device inspects the removal state of the end of the bonded substrate. After the inspection, the transport device takes out the bonded substrate from the inspection device.
如上述般,可省略作業者之檢查作業,從而裂斷後之作業效率變高。 As mentioned above, the inspection work of the operator can be omitted, so that the work efficiency after the fracture becomes higher.
可行的是,在吸附部之旋轉路徑上配置將經過檢查裝置之檢查之基板朝下一工序搬出之搬出裝置。 It is feasible to arrange an unloading device on the rotation path of the suction part to move the substrate inspected by the inspection device to the next process.
可行的是,在吸附部之旋轉路徑上配置將經過檢查裝置之檢查之基板廢棄之廢棄部。 It is feasible to arrange a discarding portion on the rotation path of the suction portion to discard the substrates inspected by the inspection device.
可行的是,分斷裝置、檢查裝置、搬出裝置及廢棄部在搬送裝置之支柱之周圍以等間隔而配置。 It is feasible that the breaking device, the inspection device, the unloading device, and the discarding part are arranged at equal intervals around the pillars of the conveying device.
在本發明之基板分斷系統中,可省略作業者之檢查作業,從而裂斷後之作業效率變高。 In the substrate breaking system of the present invention, the inspection work of the operator can be omitted, so that the work efficiency after breaking becomes higher.
1:基板分斷系統 1: Substrate breaking system
3:基板分斷裝置(分斷裝置之一例) 3: Substrate breaking device (an example of breaking device)
5:基板檢查裝置(檢查裝置之一例) 5: Substrate inspection device (an example of inspection device)
7:基板搬出裝置(搬出裝置之一例) 7: Board unloading device (an example of unloading device)
9:基板廢棄部(廢棄部之一例) 9: Board waste part (an example of waste part)
11:基板搬送裝置(搬送裝置之一例) 11: Substrate conveying device (an example of conveying device)
21:頭部 21: head
21a:按壓部 21a: pressing part
21b:吸附部 21b: Adsorption part
22:載台 22: Stage
23:外部配管 23: External piping
27:檢查部輸送機 27: Inspection Department Conveyor
27a:載置位置 27a: Placement position
27b:檢查位置 27b: Check location
29:檢查部 29: Inspection Department
31:閘極 31: Gate
31a:桿 31a: Rod
33:變位感測器 33: Displacement sensor
35:直動機構 35: Direct Acting Mechanism
37:搬出部輸送機 37: Conveyor of moving out department
37a:載置位置 37a: Placement position
37b:搬出位置 37b: Move out location
39:廢棄槽 39: Abandoned Slot
41:旋轉部 41: Rotating part
41a:支柱 41a: Pillar
41b:臂 41b: arm
43:驅動馬達 43: drive motor
45a:第1保持裝置 45a: No. 1 holding device
45b:第2保持裝置 45b: 2nd holding device
45c:第3保持裝置 45c: 3rd holding device
45d:第4保持裝置 45d: 4th holding device
47a:第1吸附部 47a: The first adsorption part
47b:第2吸附部 47b: The second adsorption part
47c:第3吸附部 47c: The third adsorption part
47d:第4吸附部 47d: The fourth adsorption part
49a:第1升降部 49a: The first elevator
49b:第2升降部 49b: The second lifting part
49c:第3升降部 49c: 3rd lifting part
49d:第4升降部 49d: 4th lifting part
81:控制器 81: Controller
A:端部 A: End
G:基板(貼合基板之一例) G: Substrate (an example of bonded substrate)
G1:第1基板 G1: The first substrate
G2:第2基板 G2: Second substrate
GL:端材 GL: End material
M1:驅動機構 M1: Drive mechanism
M2:驅動機構 M2: Drive mechanism
P:真空泵 P: Vacuum pump
S:劃線 S: underline
圖1係作為本發明之一實施形態之基板分斷系統之示意性平面圖。 Fig. 1 is a schematic plan view of a substrate cutting system as an embodiment of the present invention.
圖2係基板分斷裝置之示意圖。 Figure 2 is a schematic diagram of the substrate breaking device.
圖3係基板搬送裝置之示意性立體圖。 Fig. 3 is a schematic perspective view of the substrate conveying device.
圖4係基板檢查裝置之示意性立體圖。 Fig. 4 is a schematic perspective view of the substrate inspection device.
圖5係顯示基板分斷系統之控制構成之方塊圖。 Figure 5 is a block diagram showing the control structure of the substrate breaking system.
圖6係顯示基板分斷系統之控制動作之流程圖。 Figure 6 is a flow chart showing the control action of the substrate breaking system.
圖7係顯示基板分斷系統之控制動作之流程圖。 Figure 7 is a flow chart showing the control action of the substrate breaking system.
圖8係顯示基板分斷系統之控制動作之流程圖。 Figure 8 is a flow chart showing the control action of the substrate cutting system.
圖9係顯示基板分斷系統之控制動作之流程圖。 Figure 9 is a flow chart showing the control action of the substrate breaking system.
圖10係用於說明基板分斷動作之基板分斷裝置之示意圖。 Fig. 10 is a schematic diagram of a substrate cutting device for explaining the substrate cutting action.
圖11係用於說明基板分斷動作之基板分斷裝置之示意圖。 Fig. 11 is a schematic diagram of a substrate cutting device for explaining the substrate cutting action.
圖12係用於說明基板分斷動作之基板分斷裝置之示意圖。 Fig. 12 is a schematic diagram of a substrate cutting device for explaining the substrate cutting action.
圖13係用於說明基板分斷動作之基板分斷裝置之示意圖。 FIG. 13 is a schematic diagram of a substrate cutting device for explaining the substrate cutting operation.
圖14係用於說明基板分斷動作之基板分斷裝置之示意圖。 Fig. 14 is a schematic diagram of a substrate cutting device for explaining the substrate cutting action.
圖15係用於說明基板檢查動作及其後之處理之基板分斷系統之示意性平面圖。 FIG. 15 is a schematic plan view of a substrate cutting system for explaining the substrate inspection operation and subsequent processing.
圖16係用於說明基板檢查動作及其後之處理之基板分斷系統之示意性平面圖。 Fig. 16 is a schematic plan view of a substrate cutting system for explaining the substrate inspection operation and subsequent processing.
圖17係用於說明基板檢查動作及其後之處理之基板分斷系統之示意性平面圖。 FIG. 17 is a schematic plan view of the substrate cutting system for explaining the substrate inspection operation and subsequent processing.
圖18係用於說明基板檢查動作及其後之處理之基板分斷系統之示意性平面圖。 FIG. 18 is a schematic plan view of the substrate cutting system for explaining the substrate inspection operation and subsequent processing.
圖19係用於說明基板檢查動作及其後之處理之基板分斷系統之示意性平面圖。 FIG. 19 is a schematic plan view of the substrate cutting system for explaining the substrate inspection operation and subsequent processing.
圖20係用於說明基板檢查動作及其後之處理之基板分斷系統之示意性平面圖。 FIG. 20 is a schematic plan view of the substrate cutting system for explaining the substrate inspection operation and subsequent processing.
圖21係用於說明基板檢查動作及其後之處理之基板分斷系統之示意性平面圖。 Fig. 21 is a schematic plan view of a substrate cutting system for explaining substrate inspection operations and subsequent processing.
圖22係用於說明基板檢查動作及其後之處理之基板分斷系統之示意性平面圖。 Fig. 22 is a schematic plan view of a substrate cutting system for explaining substrate inspection operations and subsequent processing.
使用圖1~圖4說明基板分斷系統1。圖1係作為本發明之一實施形態之基板分斷系統之示意性平面圖。圖2係基板分斷裝置之示意圖。圖3係基板搬送裝置之示意性立體圖。圖4係基板搬送裝置之示意性立體圖。
The
基板分斷系統1係除去位於貼合基板G(以下稱為「基板G」)之一個表面之端部A之端材GL、進行檢查、進而根據檢查結果執行其後之處理的系統。
The
基板分斷系統1具有基板分斷裝置3。基板分斷裝置3除去位於基板G之一個表面之端部A之端材GL。基板分斷裝置3係用於切離貼合基板之端部A之分斷裝置。基板G如圖2所示般,由第1基板G1、貼合於第1基板G1之第2基板G2而構成。此處,在第1基板G1之表面形成劃線S,沿該劃線S除去端材GL。
The
基板分斷系統1具有基板檢查裝置5。基板檢查裝置5係檢查除去端材GL之基板G之端部除去狀態之裝置。
The
基板分斷系統1具有基板搬出裝置7。基板搬出裝置7係將檢查結果為正常之基板G朝下一工序搬出之裝置。
The
基板分斷系統1具有基板廢棄部9。基板廢棄部9係檢查結果為不良且不進行再分斷之基板G被廢棄之場所。
The
基板分斷系統1具有基板搬送裝置11。基板搬送裝置11係將基板G在基板分斷裝置3、基板檢查裝置5、基板搬出裝置7之間搬送之裝置。
The
使用圖2說明基板分斷裝置3。基板分斷裝置3具有複數個頭部21、載台22。
The
複數個頭部21係由未圖示之支架等之支持機構在圖2之紙面垂直方向上被並列地支持。各頭部21利用驅動機構M1而升降自如,且具有按壓部21a、吸附部21b。載台22以第1基板G1位於其上方之方式載置基板G。又,基板G以端材GL位於自載台22之端面更靠外側之方式、亦即載台22
之載置面不存在於端材GL之下方之方式配置。載台22利用包含驅動馬達及引導機構等之驅動機構M2而在圖2之左右方向上可移動。
The plurality of
頭部21之按壓部21a相對於基板G自第1基板G1側按壓端材GL。藉此,端材GL沿劃線S被分斷。
The
吸附部21b配置於按壓部21a之側方(沿載台22之移動方向之側方)。吸附部21b係由多孔質材料形成,經由設置於頭部21之內部之通路等及外部配管23而連接於真空泵P。
The
按壓部21a之下表面成為與端材GL接觸並朝下方按壓之按壓面。又,吸附部21b之下表面較按壓面更朝下方(第1基板G1側)突出而形成,且成為吸附端材GL之吸附面。
The lower surface of the
使用圖3說明基板檢查裝置5。基板檢查裝置5具有檢查部輸送機27(搬送部之一例)。檢查部輸送機27係帶式輸送機。檢查部輸送機27在其上使基板G在載置位置27a與檢查位置27b之間移動。載置位置27a與檢查位置27b係在圖1之左右方向上並排,但其朝向並無特定限定。
The
基板檢查裝置5具有檢查部29。檢查部29具有:跨於檢查位置27b之閘極31、在閘極31之桿31a之下方於長邊方向上可移動地設置之變位感測器33。變位感測器33係例如對基板G照射雷射光並基於反射光計測基板G之面之高度者。變位感測器33利用直動機構35(圖5)沿閘極31之桿31a移動。
The
如以上所述般,若將基板G供給至載置位置27a,則檢查部輸送機27將基板G自載置位置27a搬送至檢查部29。若檢查終了,則檢查部輸送機27將基板G自檢查部29搬送至載置位置27a。
As described above, when the substrate G is supplied to the
如圖1所示般,基板搬出裝置7具有搬出部輸送機37。搬出部輸送機37係帶式輸送機。
As shown in FIG. 1, the board|substrate carry-out
搬出部輸送機37在其上使基板G在載置位置37a與搬出位置37b之間移動。
The unloading
如圖1所示般,基板廢棄部9具有廢棄槽39。廢棄槽39具有在上側敞開之開口。
As shown in FIG. 1, the
使用圖1及圖4說明基板搬送裝置11。基板搬送裝置11具有旋轉部41。旋轉部41具有:在上下方向上延伸之支柱41a;及自支柱41a之上端在水平方向上延伸之4條臂41b。4條臂41b在平面觀察下以90度間隔而配置。支柱41a可藉由驅動馬達43(圖5)繞上下方向軸旋轉,且為旋轉之軸心。如上述般,基板搬送裝置11由於具有驅動馬達43作為單一之驅動源,故構造簡單且容易控制。
The
基板搬送裝置11具有第1保持裝置45a、第2保持裝置45b、第3保持裝置45c、及第4保持裝置45d,該等係安裝於臂41b之尖端下部。第1保持裝置45a~第4保持裝置45d分別具有:具有朝向下方之開口之第1吸附部47a、第2吸附部47b、第3吸附部47c及第4吸附部47d;及以分別可上下移動之方式支持第1~第4吸附部47a~47d之第1升降部49a、第2升降部49b、第3升降部49c及第4升降部49d。第1~第4吸附部47a~47d由未圖示之真空泵連接。第1~第4升降部49a~49d係例如氣缸。
The
另外,在圖4中,第3吸附部47c由實線表示上升位置、由虛線表示加
工位置。
In addition, in FIG. 4, the
圖1所示般,基板分斷裝置3、基板檢查裝置5、基板搬出裝置7、及基板廢棄部9係配置於基板搬送裝置11之旋轉部41之支柱41a之周圍。具體而言,各裝置按照上述之順序以90度間隔而配置。
As shown in FIG. 1, the
旋轉部41之臂41b之尖端、亦即第1~第4保持裝置45a~45d可位於基板分斷裝置3、基板檢查裝置5、基板搬出裝置7、及基板廢棄部9之上方。
The tip of the
可行的是,第1~第4保持裝置45a~45d利用第1~第4升降部49a~49d使第1~第4吸附部47a~47d分別下降,其次利用第1~第4吸附部47a~47d吸附或解除位於吸附基板分斷裝置3、基板檢查裝置5、或基板搬出裝置7之基板G,之後使第1~第4吸附部47a~47d上升。
It is feasible that the first to
使用圖5說明基板分斷系統1之控制構成。圖5係顯示基板分斷系統之控制構成之方塊圖。
The control structure of the
基板分斷系統1具有控制器81。控制器81係具有處理器(例如CPU)、記憶裝置(例如ROM、RAM、HDD、SSD等)、各種介面(例如A/D轉換器、D/A轉換器、通信介面等)之電腦系統。控制器81藉由執行保存於記憶部(對應於記憶裝置之記憶區域之一部分或全部)之程式來進行各種控制動作。
The
控制器81可由單一之處理器而構成,亦可由為了進行各控制而獨立之複數個處理器而構成。
The
控制器81之各要素之機能的一部分或全部可在構成控制器81之電腦系統中作為可執行之程式而執行。另外,控制器81之各要素之機能之一部
分亦可由定製IC而構成。
Part or all of the functions of each element of the
在控制器81連接有檢查部輸送機27、直動機構35、驅動馬達43、第1吸附部47a~第4吸附部47d、及第1升降部49a~第4升降部49d。控制器81朝該等裝置送信控制信號來進行控制。
The
在控制器81連接有變位感測器33。控制器81接收來自變位感測器33之檢測信號,基於其判斷基板G之狀態及今後之處理。
The
另外,在控制器81中,雖未圖示,連接有檢測基板G之大小、形狀及位置之感測器、用於檢測各裝置之狀態之感測器及開關、以及資訊輸入裝置。
In addition, although not shown in the figure, the
使用圖6~圖22說明基板分斷系統1之基本動作。圖6~圖9係顯示基板分斷系統之控制動作之流程圖。圖10~14係用於說明基板分斷動作之基板分斷裝置之示意圖。圖15~圖22係用於說明基板檢查動作及其後之處理之基板分斷系統之示意性平面圖。
The basic operation of the
以下所說明之控制流程圖為例示,各步驟可根據需要省略及更換。又,亦可複數個步驟同時執行,一部分或全部重疊執行等。 The control flow chart described below is an example, and each step can be omitted and replaced as needed. In addition, multiple steps may be executed at the same time, and some or all of them may be executed overlappingly.
進而,控制流程圖之各方塊不限定於單一之控制動作,可替換為以複數個方塊表現之複數個控制動作。 Furthermore, each block of the control flowchart is not limited to a single control action, and can be replaced with a plurality of control actions represented by a plurality of blocks.
另外,在下述之分斷動作之前,準備基板G,利用未圖示之劃線形成裝置在第1基板G1之表面(未貼合有第2基板G2之側之表面)形成劃線S。 In addition, prior to the following breaking operation, the substrate G is prepared, and a scribe line S is formed on the surface of the first substrate G1 (the surface on the side where the second substrate G2 is not bonded) by a scribe line forming device not shown.
在步驟S1中,在基板分斷裝置3載置基板G。
In step S1, the substrate G is placed on the
具體而言,基板G載置於載台22之載置面。更具體而言,如圖2所示般,以在表面形成有劃線S之第1基板G1位於上方之方式,且以劃線S及端
部(成為端材之部分)GL位於自載台22之載置面更靠外側之方式配置基板G。進而,端材GL係以位於頭部21之按壓部21a之正下方之方式,且以自吸附部21b偏離之方式(在頭部21下降時,使吸附部21b不與端材GL接觸)配置。
Specifically, the substrate G is placed on the placement surface of the
在步驟S2中,基板分斷裝置3執行分斷動作。
In step S2, the
具體而言,控制器81如圖10所示般,使頭部21下降,利用按壓部21a朝下方按壓端材GL。此時,由於在端材GL之下方不存在載台22之載置面,因此藉由利用按壓部21a按壓端材GL部分,可在第1基板G1以劃線S為起點形成裂痕,使端材GL被全切除。
Specifically, as shown in FIG. 10, the
其次,如圖11所示般,控制器81使頭部21上升,進而使載台22朝圖11之左方向移動。此時,以頭部21之吸附部21b位於端材GL之正上方之方式使載台22移動。
Next, as shown in FIG. 11, the
其次,如圖12所示般,控制器81使頭部21下降而使吸附部21b抵接於端材GL。藉此,將端材GL吸附並保持於吸附部21b。在此狀態下,如圖13所示般,使頭部21上升。藉此,端材GL自第1基板G1被切離。此後,如圖14所示般,控制器81使載台22後退(朝圖式之右方向移動),使基板G自頭部21之下方退避。而後,若利用吸附部21b解除吸附,則端材GL朝端材放置場所落下。
Next, as shown in FIG. 12, the
其次,使用步驟S3~S5說明基板搬送裝置11將基板G自基板分斷裝置3搬送至基板檢查裝置之動作。
Next, steps S3 to S5 are used to describe the operation of the
在步驟S3中,第1保持裝置45a之第1吸附部47a執行下降/吸附/上升動作。此時,如圖15所示般,第1保持裝置45a位於基板G之上方。具體而言,控制器81驅動第1升降部49a而使第1吸附部47a下降,驅動第1吸附部
47a而使基板G吸附於第1吸附部47a,驅動第1升降部49a而使第1吸附部47a上升。其結果為,基板G自基板分斷裝置3之載台22被抬起。
In step S3, the
在步驟S4中,基板搬送裝置11之旋轉部41旋轉90度。具體而言,控制器81驅動驅動馬達43而使旋轉部41按圖式之順時針旋轉90度。其結果為,如圖16所示般,基板G位於基板檢查裝置5之檢查部輸送機27之載置位置27a之上方。
In step S4, the
在步驟S5中,第1保持裝置45a之第1吸附部47a執行下降/解除/上升動作。具體而言,控制器81驅動第1升降部49a而使第1吸附部47a下降,驅動第1吸附部47a而使基板G自第1吸附部47a解除吸附,驅動第1升降部49a而使第1吸附部47a上升。其結果為,如圖3及圖16所示般,基板G載置於基板檢查裝置5之檢查部輸送機27之載置位置27a。
In step S5, the
在步驟S6中,檢查部輸送機27將基板G朝檢查位置27b移動。具體而言,控制器81驅動檢查部輸送機27而執行上述動作。其結果為,如圖3及圖17所示般,基板G載置於檢查部輸送機27之檢查位置27b。
In step S6, the
在步驟S7中,變位感測器33檢測分斷狀態。具體而言,控制器81驅動直動機構35而使變位感測器33沿桿31a移動,且接收來自變位感測器33之檢測信號。此時,變位感測器33檢測基板G之非加工部與端材除去部之二者之距離。由此獲得端材除去部之高度資訊。
In step S7, the
在步驟S8中,控制器81判斷分斷狀態是否為正常。若為是則進程移行至步驟S10(圖7),若為否則進程移行至步驟S9。
In step S8, the
在步驟S9中,控制器81判斷是否進行再分斷。若為是則進程移行至步驟S15(圖8),若為否則進程移行至步驟S19(圖9)。
In step S9, the
以下,使用圖7之步驟S10~S14說明在步驟S8為是、亦即基板分斷 為正常之情形下之動作。 Hereinafter, using steps S10~S14 of FIG. 7 to explain that the step S8 is yes, that is, the substrate is disconnected It is an action under normal circumstances.
在步驟S10中,檢查部輸送機27將基板G移動至載置位置27a。具體而言,控制器81驅動檢查部輸送機27而執行上述動作。其結果為,如圖18所示般,基板G配置於載置位置27a。
In step S10, the
其次,使用步驟S11~S13說明基板搬送裝置11將基板G自基板檢查裝置5搬送至基板搬出裝置7之動作。
Next, the operation of the
在步驟S11中,第1保持裝置45a之第1吸附部47a執行下降/吸附/上升動作。具體而言,控制器81驅動第1升降部49a而使第1吸附部47a下降,驅動第1吸附部47a而使基板G吸附於第1吸附部47a,驅動第1升降部49a而使第1吸附部47a上升。其結果為,基板G自基板檢查裝置5抬升。
In step S11, the
在步驟S12中,旋轉部41旋轉90度。具體而言,控制器81驅動驅動馬達43而使旋轉部41按圖式之順時針旋轉90度。其結果為,如圖19所示般,基板G位於基板搬出裝置7之搬出部輸送機37之載置位置37a之上方。
In step S12, the
在步驟S13中,第1保持裝置45a之第1吸附部47a執行下降/解除/上升動作。具體而言,控制器81驅動第1升降部49a而使第1吸附部47a下降,驅動第1吸附部47a而使基板G自第1吸附部47a解除吸附,驅動第1升降部49a而使第1吸附部47a上升。其結果為,如圖19所示般,基板G載置於基板搬出裝置7之搬出部輸送機37之載置位置37a。
In step S13, the
在步驟S14中,搬出部輸送機37搬送基板G。具體而言,控制器81驅動搬出部輸送機37而執行上述動作。其結果為,如圖20所示般,基板G朝搬出位置37b側移動。
In step S14, the unloading
其後,進程返回至步驟S1。此時,之後之基板保持動作係利用第3保持裝置45c進行。另外,由於第3保持裝置45c已經配置於基板分斷裝置3
之上方,故無需旋轉旋轉部41。
Thereafter, the process returns to step S1. At this time, the subsequent substrate holding operation is performed by the
如以上所述般,基板分斷裝置3切離貼合基板G之端材GL,之後基板搬送裝置11將基板G搬送至基板檢查裝置5。進而,此後基板檢查裝置5檢查基板G之端部除去狀態。檢查後,基板搬送裝置11將基板G自基板檢查裝置5取出。如上述般,可省略作業者之檢查作業,從而裂斷後之作業效率變高。
As described above, the
以下,使用圖8之步驟S15~S18說明在步驟S9為是、亦即進行再分斷之情形。 Hereinafter, using steps S15 to S18 of FIG. 8 to describe the case where the step S9 is yes, that is, the re-breaking is performed.
在步驟S15中,檢查部輸送機27將基板G移動至載置位置27a。具體而言,控制器81驅動檢查部輸送機27而執行上述動作。其結果為,如圖18所示般,基板G配置於載置位置27a。
In step S15, the
其次,使用步驟S16~S18說明基板搬送裝置11將基板G自基板檢查裝置5搬送至基板分斷裝置3之動作。
Next, using steps S16 to S18, the operation of the
在步驟S16中,第1保持裝置45a之第1吸附部47a執行下降/吸附/上升動作。具體而言,控制器81驅動第1升降部49a而使第1吸附部47a下降,驅動第1吸附部47a而使基板G吸附於第1吸附部47a,驅動第1升降部49a而使第1吸附部47a上升。其結果為,基板G自基板檢查裝置5抬升。
In step S16, the
在步驟S17中,旋轉部41旋轉270度。具體而言,控制器81驅動驅動馬達43而使旋轉部按圖式之順時針旋轉270度。其結果為,如圖19所示般,基板G位於基板搬出裝置7之搬出部輸送機37之載置位置37a之上方。
In step S17, the
在步驟S18中,第1保持裝置45a之第1吸附部47a執行下降/解除/上升動作。具體而言,控制器81驅動第1升降部49a而使第1吸附部47a下降,驅動第1吸附部47a而使基板G自第1吸附部47a解除吸附,驅動第1升降部
49a而使第1吸附部47a上升。其結果為,如圖21所示般,基板G載置於基板分斷裝置3之載台22。
In step S18, the
其後,進程返回至步驟S2。此時,之後之基板保持動作係利用第1保持裝置45a進行。另外,由於第1保持裝置45a已經配置於基板分斷裝置3之上方,故無需旋轉旋轉部41。
Thereafter, the process returns to step S2. At this time, the subsequent substrate holding operation is performed by the
如以上所述般,基板搬送裝置11將基板G自基板檢查裝置5搬送至基板分斷裝置3。因此,由基板檢查裝置5判斷為不良之基板G返回至基板分斷裝置3,其後再次進行端材GL之切離。
As described above, the
以下,使用圖9之步驟S19~S22說明在步驟S9為否、亦即不進行再分斷之情形。 Hereinafter, using steps S19 to S22 of FIG. 9 to describe the case where the step S9 is no, that is, no re-breaking is performed.
在步驟S19中,檢查部輸送機27將基板G移動至載置位置。具體而言,控制器81驅動檢查部輸送機27而執行上述動作。其結果為,如圖18所示般,基板G配置於載置位置27a。
In step S19, the
其次,使用步驟S20~S22說明基板搬送裝置11將基板G自基板檢查裝置5搬送至基板廢棄部9之動作。
Next, the operation of the
在步驟S20中,第1保持裝置45a之第1吸附部47a執行下降/吸附/上升動作。具體而言,控制器81驅動第1升降部49a而使第1吸附部47a下降,驅動第1吸附部47a而使基板G吸附於第1吸附部47a,驅動第1升降部49a而使第1吸附部47a上升。其結果為,基板G自基板檢查裝置5抬升。
In step S20, the
在步驟S21中,旋轉部41旋轉180度。具體而言,控制器81驅動驅動馬達43而使旋轉部按圖式之順時針旋轉180度。其結果為,如圖22所示般,基板G位於基板廢棄部9之廢棄槽39之上方。
In step S21, the
在步驟S22中,第1保持裝置45a之第1吸附部47a執行下降/解除/上升
動作。具體而言,控制器81驅動第1升降部49a而使第1吸附部47a下降,驅動第1吸附部47a而使基板G自第1吸附部47a解除吸附,驅動第1升降部49a而使第1吸附部47a上升。其結果為,如圖22所示般,基板G被投棄至基板廢棄部9之廢棄槽39。
In step S22, the
其後,進程返回至步驟S1。此時,之後之基板保持動作係利用第2保持裝置45b進行。另外,由於第2保持裝置45b已經配置於基板分斷裝置3之上方,故無需旋轉旋轉部41。
Thereafter, the process returns to step S1. At this time, the subsequent substrate holding operation is performed by the
以上針對本發明之一個實施形態進行了說明,但本發明並不限定於上述實施形態,在不脫離發明之主旨之範圍內可進行各種變更。特別是,本說明書記載之複數個實施例及變化例可根據需要任意地組合。 The foregoing has described one embodiment of the present invention, but the present invention is not limited to the above-mentioned embodiment, and various changes can be made without departing from the spirit of the invention. In particular, the plural embodiments and modifications described in this specification can be combined arbitrarily as needed.
(1)基板搬送裝置之臂之數目不限定於4條。臂之數目可為1~3、亦可為5以上。 (1) The number of arms of the substrate conveying device is not limited to 4. The number of arms can be 1 to 3, or 5 or more.
(2)基板搬送裝置之旋轉部之旋轉方向不限定於圖式之順時針方向。可為圖式之逆時針方向,亦可適當地組合順時針方向與逆時針方向。 (2) The rotation direction of the rotating part of the substrate conveying device is not limited to the clockwise direction in the drawing. It can be the counterclockwise direction of the diagram, or the clockwise direction and the counterclockwise direction can be combined appropriately.
(3)配置於基板搬送裝置之周圍之裝置間之角度不限定於前述實施形態。 (3) The angle between the devices arranged around the substrate conveying device is not limited to the aforementioned embodiment.
(4)在前述實施形態中檢查後判斷是否將基板G返回至基板分斷裝置3或將其廢棄,但亦可不進行該判斷。在此情形下,分斷狀態為不良之基板G必定返回至基板分斷裝置3或必定被廢棄。
(4) In the foregoing embodiment, after the inspection, it is determined whether the substrate G is returned to the
(5)基板搬送裝置之形狀及搬送構造不限定於前述實施形態。例如,各裝置間之搬送可利用互相獨立之複數個搬送裝置而進行。 (5) The shape and transport structure of the substrate transport device are not limited to the foregoing embodiment. For example, the transfer between the devices can be performed by using a plurality of transfer devices that are independent of each other.
(6)基板搬送裝置之基板保持構造不限定於前述實施形態。 (6) The substrate holding structure of the substrate conveying device is not limited to the aforementioned embodiment.
(7)基板檢查裝置之感測器不限定於前述實施形態。 (7) The sensor of the substrate inspection device is not limited to the aforementioned embodiment.
本發明可廣泛地適用於用於自貼合基板切離端部之基板分斷系統。 The present invention can be widely applied to a substrate cutting system for cutting off the ends of a self-bonding substrate.
1:基板分斷系統 1: Substrate breaking system
3:基板分斷裝置(分斷裝置之一例) 3: Substrate breaking device (an example of breaking device)
5:基板檢查裝置(檢查裝置之一例) 5: Substrate inspection device (an example of inspection device)
7:基板搬出裝置(搬出裝置之一例) 7: Board unloading device (an example of unloading device)
9:基板廢棄部(廢棄部之一例) 9: Board waste part (an example of waste part)
11:基板搬送裝置(搬送裝置之一例) 11: Substrate conveying device (an example of conveying device)
27:檢查部輸送機 27: Inspection Department Conveyor
27a:載置位置 27a: Placement position
27b:檢查位置 27b: Check location
29:檢查部 29: Inspection Department
31:閘極 31: Gate
37:搬出部輸送機 37: Conveyor of moving out department
37a:載置位置 37a: Placement position
37b:搬出位置 37b: Move out location
39:廢棄槽 39: Abandoned Slot
41:旋轉部 41: Rotating part
41a:支柱 41a: Pillar
41b:臂 41b: arm
45a:第1保持裝置 45a: No. 1 holding device
45b:第2保持裝置 45b: 2nd holding device
45c:第3保持裝置 45c: 3rd holding device
45d:第4保持裝置 45d: 4th holding device
G:基板(貼合基板之一例) G: Substrate (an example of bonded substrate)
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP??2016-228713 | 2016-11-25 | ||
| JP2016228713A JP6829870B2 (en) | 2016-11-25 | 2016-11-25 | Board division system |
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| TW201832888A TW201832888A (en) | 2018-09-16 |
| TWI746589B true TWI746589B (en) | 2021-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| TW106121740A TWI746589B (en) | 2016-11-25 | 2017-06-29 | Substrate breaking system |
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| JP (1) | JP6829870B2 (en) |
| KR (1) | KR102353465B1 (en) |
| CN (1) | CN108107617B (en) |
| TW (1) | TWI746589B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11920222B2 (en) | 2018-04-24 | 2024-03-05 | Sumitomo Electric Industries, Ltd. | Composite sintered material |
| CN110053089B (en) * | 2019-04-09 | 2020-09-01 | 深圳市华星光电半导体显示技术有限公司 | Panel cutting device |
| KR102176872B1 (en) * | 2020-05-07 | 2020-11-10 | 주식회사 탑 엔지니어링 | End material removing device |
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- 2016-11-25 JP JP2016228713A patent/JP6829870B2/en not_active Expired - Fee Related
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- 2017-06-29 TW TW106121740A patent/TWI746589B/en not_active IP Right Cessation
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Also Published As
| Publication number | Publication date |
|---|---|
| JP2018083374A (en) | 2018-05-31 |
| CN108107617B (en) | 2023-01-03 |
| TW201832888A (en) | 2018-09-16 |
| KR20180059337A (en) | 2018-06-04 |
| KR102353465B1 (en) | 2022-01-21 |
| JP6829870B2 (en) | 2021-02-17 |
| CN108107617A (en) | 2018-06-01 |
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