TWI633375B - Liquid crystal alignment agent, liquid crystal alignment film and method for manufacturing the same, liquid crystal display device, phase difference film and method for manufacturing the same, polymer and compound - Google Patents
Liquid crystal alignment agent, liquid crystal alignment film and method for manufacturing the same, liquid crystal display device, phase difference film and method for manufacturing the same, polymer and compound Download PDFInfo
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- TWI633375B TWI633375B TW104109130A TW104109130A TWI633375B TW I633375 B TWI633375 B TW I633375B TW 104109130 A TW104109130 A TW 104109130A TW 104109130 A TW104109130 A TW 104109130A TW I633375 B TWI633375 B TW I633375B
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- liquid crystal
- carbon atoms
- crystal alignment
- film
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- AYZXEGOJMRKZCV-UHFFFAOYSA-N n-(diethoxymethyl)-n-ethylethanamine Chemical compound CCOC(OCC)N(CC)CC AYZXEGOJMRKZCV-UHFFFAOYSA-N 0.000 description 1
- ICXMVMOJRRHROE-UHFFFAOYSA-N n-benzyl-1-(oxiran-2-yl)-n-(oxiran-2-ylmethyl)methanamine Chemical compound C1OC1CN(CC=1C=CC=CC=1)CC1CO1 ICXMVMOJRRHROE-UHFFFAOYSA-N 0.000 description 1
- CLYWMXVFAMGARU-UHFFFAOYSA-N n-benzyl-3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCNCC1=CC=CC=C1 CLYWMXVFAMGARU-UHFFFAOYSA-N 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical group CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- AFFLGGQVNFXPEV-UHFFFAOYSA-N n-decene Natural products CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 1
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- VBEGHXKAFSLLGE-UHFFFAOYSA-N n-phenylnitramide Chemical compound [O-][N+](=O)NC1=CC=CC=C1 VBEGHXKAFSLLGE-UHFFFAOYSA-N 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- LQERIDTXQFOHKA-UHFFFAOYSA-N nonadecane Chemical group CCCCCCCCCCCCCCCCCCC LQERIDTXQFOHKA-UHFFFAOYSA-N 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229940038384 octadecane Drugs 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- MUMZUERVLWJKNR-UHFFFAOYSA-N oxoplatinum Chemical compound [Pt]=O MUMZUERVLWJKNR-UHFFFAOYSA-N 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- XNLICIUVMPYHGG-UHFFFAOYSA-N pentan-2-one Chemical compound CCCC(C)=O XNLICIUVMPYHGG-UHFFFAOYSA-N 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- DGTNSSLYPYDJGL-UHFFFAOYSA-N phenyl isocyanate Chemical compound O=C=NC1=CC=CC=C1 DGTNSSLYPYDJGL-UHFFFAOYSA-N 0.000 description 1
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 1
- 238000001259 photo etching Methods 0.000 description 1
- 238000011907 photodimerization Methods 0.000 description 1
- 238000007699 photoisomerization reaction Methods 0.000 description 1
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- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229910003446 platinum oxide Inorganic materials 0.000 description 1
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- WYVAMUWZEOHJOQ-UHFFFAOYSA-N propionic anhydride Chemical compound CCC(=O)OC(=O)CC WYVAMUWZEOHJOQ-UHFFFAOYSA-N 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000011403 purification operation Methods 0.000 description 1
- VHNQIURBCCNWDN-UHFFFAOYSA-N pyridine-2,6-diamine Chemical compound NC1=CC=CC(N)=N1 VHNQIURBCCNWDN-UHFFFAOYSA-N 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000013558 reference substance Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
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- 238000000926 separation method Methods 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- UIIMBOGNXHQVGW-UHFFFAOYSA-N sodium;hydron;carbonate Chemical compound [Na+].OC(O)=O UIIMBOGNXHQVGW-UHFFFAOYSA-N 0.000 description 1
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- 230000003068 static effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid group Chemical group S(N)(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 description 1
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- 230000002459 sustained effect Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- OAXARSVKYJPDPA-UHFFFAOYSA-N tert-butyl 4-prop-2-ynylpiperazine-1-carboxylate Chemical compound CC(C)(C)OC(=O)N1CCN(CC#C)CC1 OAXARSVKYJPDPA-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 125000005063 tetradecenyl group Chemical group C(=CCCCCCCCCCCCC)* 0.000 description 1
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- 229960002622 triacetin Drugs 0.000 description 1
- WVMSIBFANXCZKT-UHFFFAOYSA-N triethyl(hydroxy)silane Chemical compound CC[Si](O)(CC)CC WVMSIBFANXCZKT-UHFFFAOYSA-N 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- LFBULLRGNLZJAF-UHFFFAOYSA-N trimethoxy(oxiran-2-ylmethoxymethyl)silane Chemical compound CO[Si](OC)(OC)COCC1CO1 LFBULLRGNLZJAF-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- ZNXDCSVNCSSUNB-UHFFFAOYSA-N trimethoxy-[2-(oxiran-2-ylmethoxy)ethyl]silane Chemical compound CO[Si](OC)(OC)CCOCC1CO1 ZNXDCSVNCSSUNB-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- AAPLIUHOKVUFCC-UHFFFAOYSA-N trimethylsilanol Chemical compound C[Si](C)(C)O AAPLIUHOKVUFCC-UHFFFAOYSA-N 0.000 description 1
- NLSXASIDNWDYMI-UHFFFAOYSA-N triphenylsilanol Chemical compound C=1C=CC=CC=1[Si](C=1C=CC=CC=1)(O)C1=CC=CC=C1 NLSXASIDNWDYMI-UHFFFAOYSA-N 0.000 description 1
- 125000002256 xylenyl group Chemical class C1(C(C=CC=C1)C)(C)* 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1042—Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
- G02F1/133711—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by organic films, e.g. polymeric films
- G02F1/133723—Polyimide, polyamide-imide
Landscapes
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Organic Chemistry (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Nonlinear Science (AREA)
- Engineering & Computer Science (AREA)
- Optics & Photonics (AREA)
- Mathematical Physics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- General Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Liquid Crystal (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Polarising Elements (AREA)
Abstract
本發明提供一種可使對基板的塗布性、塗膜的耐摩擦性及液晶顯示元件的殘像特性均良好的液晶配向劑。本發明的液晶配向劑含有在主鏈上具有下述式(1)所表示的部分結構的聚合物(P)。 The present invention provides a liquid crystal alignment agent capable of achieving good applicability to a substrate, friction resistance of a coating film, and afterimage characteristics of a liquid crystal display element. The liquid crystal alignment agent of this invention contains the polymer (P) which has a partial structure represented by following formula (1) in a main chain.
W1及W2為在環骨架具有苯環、環己烷環等的2價環狀基;X1為單鍵、-O-、-COO-、-CO-等;X2為-O-、-COO-、-CO-等;R1為單鍵、碳數1~20的烷二基等;R2為單鍵、-COO-、碳數1~5的烷二基等;p為0~2的整數;p=0時,W1的環骨架不為苯環;在W1及W2均為經取代或未經取代的伸苯基的情況下,R1不 為單鍵。 W 1 and W 2 are divalent cyclic groups having a benzene ring, a cyclohexane ring, or the like in a ring skeleton; X 1 is a single bond, -O-, -COO-, -CO-, etc .; X 2 is -O- , -COO-, -CO-, etc .; R 1 is a single bond, an alkanediyl group having 1 to 20 carbon atoms, etc .; R 2 is a single bond, -COO-, an alkanediyl group having 1 to 5 carbon atoms, etc .; p is An integer from 0 to 2. When p = 0, the ring skeleton of W 1 is not a benzene ring. In the case where W 1 and W 2 are both substituted or unsubstituted phenyl groups, R 1 is not a single bond.
Description
本發明涉及一種液晶配向劑、液晶配向膜及其製造方法、液晶顯示元件、相位差膜及其製造方法、聚合物以及化合物。 The invention relates to a liquid crystal alignment agent, a liquid crystal alignment film and a manufacturing method thereof, a liquid crystal display element, a retardation film and a manufacturing method thereof, a polymer, and a compound.
以往,液晶顯示元件已開發出電極結構或液晶分子的物性、製造步驟等不同的多種驅動方式,例如已知有:扭轉向列(Twisted Nematic,TN)型或超扭轉向列(Super-Twisted Nematic,STN)型、垂直配向(Vertical Alignment,VA)型、共面切換(In-Plane Switching,IPS)型、邊緣場切換(Fringe Field Switching,FFS)型等各種液晶顯示元件。這些液晶顯示元件具有用以使液晶分子進行配向的液晶配向膜。就耐熱性、機械強度、與液晶的親和性等各種特性良好的方面而言,液晶配向膜的材料通常使用聚醯胺 酸或聚醯亞胺。 In the past, liquid crystal display elements have developed various driving methods such as electrode structures or physical properties of liquid crystal molecules and manufacturing steps. For example, Twisted Nematic (TN) or Super-Twisted Nematic are known. STN), Vertical Alignment (VA), In-Plane Switching (IPS), Fringe Field Switching (FFS) and other liquid crystal display elements. These liquid crystal display elements have a liquid crystal alignment film for aligning liquid crystal molecules. In terms of various properties such as heat resistance, mechanical strength, and affinity with liquid crystals, polyamines are generally used as the material of the liquid crystal alignment film. Acid or polyimide.
近年來,大畫面且高精細的液晶電視成為主體,另外智能手機或平板個人計算機(tablet personal computer)等這類的小型顯示終端的普及得以進展,從而對液晶顯示器的高精細化要求進一步提高。另外,以往提出有用以謀求液晶顯示器的顯示品質提高的多種液晶配向劑(例如,參照專利文獻1)。專利文獻1中揭示有如下技術:使用含有如下聚合物的聚合物組合物在基板上形成聚醯亞胺樹脂膜,對所得的聚醯亞胺樹脂膜實施摩擦處理而製成液晶配向膜,所述聚合物藉由3,3'-二甲基-4,4'-二胺基聯苯、4,4-雙(4-胺基苯氧基)聯苯等含有聯苯結構的二胺與四羧酸二酐的反應而獲得。在所述專利文獻1中記載的技術中,即便在強烈地進行摩擦處理時,也可以抑制傾斜配向角的降低,從而可實現均勻的液晶顯示。 In recent years, large-screen and high-definition liquid crystal televisions have become the main body. In addition, the popularity of small display terminals such as smart phones or tablet personal computers has progressed, and the demand for high-definition liquid crystal displays has further increased. In addition, a variety of liquid crystal alignment agents have been proposed for improving the display quality of liquid crystal displays (for example, refer to Patent Document 1). Patent Document 1 discloses a technique for forming a polyimide resin film on a substrate using a polymer composition containing the following polymer, and subjecting the obtained polyimide resin film to a rubbing treatment to form a liquid crystal alignment film. The polymer is composed of a diamine containing a diphenyl structure such as 3,3'-dimethyl-4,4'-diaminobiphenyl, 4,4-bis (4-aminophenoxy) biphenyl, and the like. It is obtained by the reaction of tetracarboxylic dianhydride. In the technique described in Patent Document 1, even when the rubbing treatment is strongly performed, it is possible to suppress a decrease in the tilt alignment angle, and to achieve a uniform liquid crystal display.
另外,液晶顯示元件中使用多種光學材料,其中,出於消除顯示的著色的目的、或消除顯示色以及對比度比隨著視覺方向而變化的視角依存性的目的,而使用相位差膜。所述相位差膜已知具有液晶配向膜與液晶層的膜,所述液晶配向膜形成於三乙醯纖維素(triacetyl cellulose,TAC)膜等基板的表面,所述液晶層藉由在所述液晶配向膜的表面使聚合性液晶硬化而形成。另外,近年來,製作相位差膜中的液晶配向膜時,利用如下的光配向法:藉由對形成於基板表面的感放射線性的有機薄膜照射偏光或者非偏光的放射線來賦予液晶配向能力;並且提出有多種用以 利用所述方法來製作液晶配向膜的相位差膜用液晶配向劑(例如,參照專利文獻2) In addition, a variety of optical materials are used for liquid crystal display elements. Among them, a retardation film is used for the purpose of eliminating the coloring of the display, or for the purpose of eliminating the dependence of the viewing color on the display color and the contrast ratio depending on the visual direction. The retardation film is known as a film having a liquid crystal alignment film and a liquid crystal layer. The liquid crystal alignment film is formed on a surface of a substrate such as a triacetyl cellulose (TAC) film. The liquid crystal layer is formed on the surface of the substrate. The surface of the liquid crystal alignment film is formed by curing a polymerizable liquid crystal. In addition, in recent years, when producing a liquid crystal alignment film in a retardation film, the following optical alignment method is used: the polarizing or non-polarizing radiation is irradiated to the organic thin film that is radiation-sensitive and formed on the substrate surface to give the liquid crystal alignment ability; And proposed a variety of A liquid crystal alignment agent for a retardation film of a liquid crystal alignment film is produced by the above method (for example, refer to Patent Document 2)
[專利文獻1]日本專利第3365563號公報 [Patent Document 1] Japanese Patent No. 3365563
[專利文獻2]日本專利特開2012-37868號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2012-37868
本發明者等人進行了研究,結果明確:由專利文獻1中記載的液晶配向劑形成的液晶配向膜的液晶分子的配向限制力並不充分,例如在應用於IPS方式或FFS方式等橫電場方式的液晶顯示元件的情況下,容易產生殘像或燒印。另外,在藉由摩擦處理而對塗膜賦予液晶配向能力的情況下,為了提高液晶分子的配向限制力而要求相對於摩擦穩定即耐摩擦性高。另一方面,若為了提高耐摩擦性而在聚合物中導入剛直的結構,則有液晶配向劑的塗布性(印刷性)降低的擔憂。 The present inventors have conducted research and found that the liquid crystal alignment film formed of the liquid crystal alignment film described in Patent Document 1 has insufficient alignment restraining force of liquid crystal molecules. For example, the liquid crystal alignment film is applied to transverse electric fields such as the IPS method and the FFS method In the case of a liquid crystal display device of the conventional method, an afterimage or burn-in is likely to occur. In addition, when the liquid crystal alignment ability is provided to the coating film by rubbing treatment, in order to increase the alignment restricting force of the liquid crystal molecules, it is required to be stable against friction, that is, to have high friction resistance. On the other hand, if a rigid structure is introduced into the polymer in order to improve the abrasion resistance, the applicability (printability) of the liquid crystal alignment agent may be reduced.
本發明是鑒於所述課題而成,其目的之一在於提供一種可使對基板的塗布性、塗膜的耐摩擦性及液晶顯示元件的殘像特性均良好的液晶配向劑。另外,另一目的在於提供一種可獲得液晶配向性良好的相位差膜的液晶配向劑。 This invention is made in view of the said subject, and one of the objective of this invention is to provide the liquid crystal aligning agent which can be excellent in coating property to a board | substrate, the abrasion resistance of a coating film, and the afterimage characteristic of a liquid crystal display element. Another object is to provide a liquid crystal alignment agent capable of obtaining a retardation film having good liquid crystal alignment.
本發明者等人為了解決如上所述的現有技術的課題而進行了努力研究,結果發現,藉由使液晶配向劑的聚合物成分含有具有特定結構的聚合物,可解決所述課題,從而完成了本發明。具體而言,藉由本發明來提供以下的液晶配向劑、液晶配向膜及其製造方法、液晶顯示元件、相位差膜及其製造方法、聚合物以及化合物。 The present inventors have made intensive studies in order to solve the problems of the prior art as described above, and as a result, they have found that the problem can be solved by including the polymer component of the liquid crystal alignment agent with a polymer having a specific structure, thereby completing the problem. This invention. Specifically, the present invention provides the following liquid crystal alignment agent, liquid crystal alignment film and manufacturing method thereof, liquid crystal display element, retardation film and manufacturing method thereof, polymer and compound.
本發明的一方面為提供一種液晶配向劑,其含有在主鏈上具有下述式(1)所表示的部分結構的聚合物(P)。 One aspect of the present invention is to provide a liquid crystal alignment agent containing a polymer (P) having a partial structure represented by the following formula (1) in a main chain.
(式(1)中,W1及W2分別獨立地為將苯環、環己烷環、環戊烷環或吡啶環設為環骨架的2價環狀基;X1為單鍵、-O-、*-COO-、*-OCO-、-CO-、*-NR10CO-或*-CONR12-(其中,R10為氫原子或碳數1~3的烷基,“*”表示與W1的結合鍵);X2為-O-、*-COO-、*-OCO-、-CO-、*-NR11CO-或*-CONR11-(其中,R11為氫原子或碳數1~3的烷基,“*”表示與W2的結合鍵);R1為單鍵、碳數1~20的烷二基、碳數2~20的烯二基、碳數1~20的烷二基或碳數2~20的烯二基的一部分氫原子經取代基取代而成的2價基、或者碳數1~20的烷二基或碳數2~20的烯二基的一 部分亞甲基經-O-或-S-取代而成的2價基;R2為單鍵、-O-、*-COO-、*-OCO-、-CO-、*-NR12CO-、*-CONR12-(其中,R12為氫原子或碳數1~3的烷基,“*”表示與W1的結合鍵)、碳數1~5的烷二基、碳數2~5的烯二基、碳數1~5的烷二基或碳數2~5的烯二基的一部分氫原子經取代基取代而成的2價基、或者碳數1~5的烷二基或碳數2~5的烯二基的一部分亞甲基經-O-或-S-取代而成的2價基;p表示0~2的整數;其中,p=0時,W1為將環己烷環、環戊烷環或吡啶環設為環骨架的2價環狀基;在W1及W2均為經取代或未經取代的伸苯基的情況下,R1不為單鍵)本發明的一方面為提供一種使用所述液晶配向劑而形成的液晶配向膜。另外,提供一種包含所述液晶配向膜的液晶顯示元件及包含所述液晶配向膜的相位差膜。此外,另一方面為提供一種相位差膜的製造方法,所述製造方法包括:在基板上塗布所述液晶配向劑而形成塗膜的步驟;對所述塗膜進行光照射的步驟;以及在所述經光照射後的塗膜上塗布聚合性液晶而使其硬化的步驟。 (In formula (1), W 1 and W 2 are each independently a divalent cyclic group having a benzene ring, a cyclohexane ring, a cyclopentane ring, or a pyridine ring as a ring skeleton; X 1 is a single bond,- O-, * -COO-, * -OCO-, -CO-, * -NR 10 CO- or * -CONR 12- (where R 10 is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, "*" Represents a bonding bond with W 1 ); X 2 is -O-, * -COO-, * -OCO-, -CO-, * -NR 11 CO- or * -CONR 11- (wherein R 11 is a hydrogen atom Or an alkyl group with 1 to 3 carbon atoms, "*" represents a bonding bond with W 2 ); R 1 is a single bond, an alkyldiyl group with 1 to 20 carbon atoms, an alkenyl group with 2 to 20 carbon atoms, and carbon number 1 to 20 alkanediyl or 2 to 20 carbon diene dihydric partially substituted hydrogen atoms with a substituent, a divalent group, or 1 to 20 carbon dialkyl or 2 to 20 carbon diene A divalent group in which a part of the methylene group is substituted with -O- or -S-; R 2 is a single bond, -O-, * -COO-, * -OCO-, -CO-, * -NR 12 CO-, * -CONR 12- (wherein R 12 is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, "*" represents a bonding bond with W 1 ), an alkyldiyl group having 1 to 5 carbon atoms, and carbon Part of the hydrogen atoms of the alkenyl group having 2 to 5 carbon atoms, the alkenyl group having 1 to 5 carbon atoms, or the alkenyl group having 2 to 5 carbon atoms is substituted with a substituent. A bivalent group formed by substitution of a part of the methylene group of an alkylene group having 1 to 5 carbon atoms or an alkenyl group having 2 to 5 carbon atoms by -O- or -S-; p represents 0 An integer of ~ 2; wherein, when p = 0, W 1 is a divalent cyclic group having a cyclohexane ring, a cyclopentane ring or a pyridine ring as a ring skeleton; W 1 and W 2 are substituted or (In the case of unsubstituted phenylene, R 1 is not a single bond.) One aspect of the present invention is to provide a liquid crystal alignment film formed using the liquid crystal alignment agent. In addition, a liquid crystal display element including the liquid crystal alignment film and a retardation film including the liquid crystal alignment film are provided. In addition, another aspect is to provide a method for manufacturing a retardation film, the manufacturing method comprising: a step of applying a coating film on the substrate to form a coating film; a step of irradiating the coating film with light; and A step of applying a polymerizable liquid crystal to the coating film after the light irradiation to harden the polymerizable liquid crystal.
本發明的一方面為提供一種聚合物,其是選自由聚醯胺酸、聚醯胺酸酯及聚醯亞胺所組成的群組中的至少一種聚合物,且使含有下述式(d)所表示的化合物的單體聚合而獲得。另外,提供一種由下述式(d)所表示的化合物。 One aspect of the present invention is to provide a polymer which is at least one polymer selected from the group consisting of polyamidic acid, polyamidate, and polyimide, and contains the following formula (d It is obtained by polymerizing the monomers of the compound represented by). In addition, a compound represented by the following formula (d) is provided.
[化2]
(式(d)中,X3及X4分別獨立地為單鍵、-O-、*-COO-、*-OCO-、-CO-、*-NR14CO-或*-CONR14-(其中,R14為氫原子或碳數1~3的烷基,“*”表示與胺基苯基的結合鍵);R3為碳數1~20的烷二基、碳數2~20的烯二基、伸苯基、哌啶二基、碳數1~20的烷二基或碳數2~20的烯二基的一部分氫原子經取代基取代而成的2價基、或者碳數1~20的烷二基或碳數2~20的烯二基的一部分亞甲基經-O-或-S-取代而成的2價基;R4及R5分別獨立地為鹵素原子、或者碳數1~6的烷基或烷氧基;q為0或1;m及n分別獨立地為0~4的整數;在R4、R5存在多個的情況下,多個R4、R5可分別相同也可不同;W1、W2、X1、X2、R1、R2及p分別與所述式(1)同義) (In formula (d), X 3 and X 4 are each independently a single bond, -O-, * -COO-, * -OCO-, -CO-, * -NR 14 CO-, or * -CONR 14- ( Among them, R 14 is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and "*" represents a bonding bond with an aminophenyl group); R 3 is an alkyldiyl group having 1 to 20 carbon atoms and an alkyl group having 2 to 20 carbon atoms Alkenyl diyl, phenylene, piperidinyl diyl, alkanediyl having 1 to 20 carbon atoms, or divalent radical having 2 to 20 carbon atoms substituted by a substituent, or a carbon number of 2 A divalent group in which a part of the methylene group of 1 to 20 alkylene or 2 to 20 carbon diene is substituted with -O- or -S-; R 4 and R 5 are each independently a halogen atom, Or an alkyl or alkoxy group having 1 to 6 carbon atoms; q is 0 or 1; m and n are each independently an integer of 0 to 4; when there are multiple R 4 and R 5 , multiple R 4 And R 5 may be the same or different, respectively; W 1 , W 2 , X 1 , X 2 , R 1 , R 2, and p are respectively synonymous with the formula (1))
利用本發明的液晶配向劑,可使對基板的塗布性、塗膜的耐摩擦性及液晶顯示元件的殘像特性均良好。另外,利用本發明的液晶配向劑可獲得液晶配向性良好的相位差膜。 By using the liquid crystal alignment agent of the present invention, it is possible to achieve good applicability to a substrate, friction resistance of a coating film, and afterimage characteristics of a liquid crystal display element. In addition, the liquid crystal alignment agent of the present invention can obtain a retardation film with good liquid crystal alignment.
10‧‧‧液晶顯示元件 10‧‧‧ Liquid crystal display element
11a、11b‧‧‧玻璃基板 11a, 11b‧‧‧ glass substrate
12‧‧‧液晶配向膜 12‧‧‧LCD alignment film
13‧‧‧上電極 13‧‧‧up electrode
14‧‧‧絕緣層 14‧‧‧ Insulation
15‧‧‧底電極 15‧‧‧ bottom electrode
16‧‧‧液晶層 16‧‧‧LCD layer
C1‧‧‧由虛線包圍的部分 C1‧‧‧ part enclosed by dotted line
d1‧‧‧電極的線寬 d1‧‧‧ electrode line width
d2‧‧‧電極間的距離 d2‧‧‧Distance between electrodes
圖1是FFS型液晶顯示元件的概略構成圖。 FIG. 1 is a schematic configuration diagram of an FFS-type liquid crystal display element.
圖2(a)~圖2(b)是摩擦配向用液晶顯示元件的製造時使用的上電極的平面示意圖。圖2(a)是上電極的俯視圖,圖2(b)是上電極的部分放大圖。 2 (a) to 2 (b) are schematic plan views of an upper electrode used in the manufacture of a liquid crystal display element for friction alignment. FIG. 2 (a) is a top view of the upper electrode, and FIG. 2 (b) is a partially enlarged view of the upper electrode.
圖3是表示4系統的驅動電極的圖。 FIG. 3 is a diagram showing driving electrodes of the four systems.
圖4(a)~圖4(b)是光配向用液晶顯示元件的製造時使用的上電極的平面示意圖。圖4(a)是上電極的俯視圖,圖4(b)是上電極的部分放大圖。 4 (a) to 4 (b) are schematic plan views of an upper electrode used in the manufacture of a liquid crystal display element for photoalignment. FIG. 4 (a) is a plan view of the upper electrode, and FIG. 4 (b) is a partially enlarged view of the upper electrode.
以下,對本發明的液晶配向劑中所含的各成分、以及視需要而任意調配的其他成分進行說明。 Hereinafter, each component contained in the liquid crystal aligning agent of this invention, and other components arbitrarily mix | blended as needed are demonstrated.
<聚合物(P)> <Polymer (P)>
本發明的液晶配向劑含有在主鏈上具有所述式(1)所表示的部分結構的聚合物(P)作為聚合物成分。 The liquid crystal alignment agent of this invention contains the polymer (P) which has a partial structure represented by said Formula (1) in a main chain as a polymer component.
所述式(1)中的W1及W2為將苯環、環己烷環、環戊烷環或吡啶環設為環骨架2價環狀基。此外,所謂本發明中的“n價環狀基”是自構成環的原子(在W1及W2的情況下為碳原子)中去除n個氫原子而成的n價基,也可在環部分具有取代基。 W 1 and W 2 in the formula (1) are a divalent cyclic group having a benzene ring, a cyclohexane ring, a cyclopentane ring, or a pyridine ring as a ring skeleton. The "n-valent cyclic group" in the present invention is an n-valent group obtained by removing n hydrogen atoms from the atoms constituting the ring (carbon atoms in the case of W 1 and W 2 ), and may be The ring portion has a substituent.
W1及W2的具體例例如可列舉:1,4-伸苯基、1,3-伸苯基、1,4-伸環己基、1,3-伸環己基、1,3-伸環戊基、吡啶-2,5-二基、或在所述各基的環部分導入取代基而成的2價基等。此外,W1及W2的環骨架可具有的取代基例如可列舉鹵素原子(氟原子、氯原子、 溴原子、碘原子等)、碳數1~6的烷基、碳數1~6的烷氧基等。W1及W2可彼此相同也可不同。 Specific examples of W 1 and W 2 include 1,4-phenylene, 1,3-phenylene, 1,4-cyclohexyl, 1,3-cyclohexyl, and 1,3-cyclohexyl. A pentyl group, a pyridine-2,5-diyl group, a divalent group obtained by introducing a substituent into a ring portion of each of the groups, and the like. Examples of the substituent that the cyclic skeleton of W 1 and W 2 may have include a halogen atom (fluorine atom, chlorine atom, bromine atom, iodine atom, etc.), an alkyl group having 1 to 6 carbon atoms, and an alkyl group having 1 to 6 carbon atoms. Alkoxy, etc. W 1 and W 2 may be the same as or different from each other.
其中,就交流(alternating current,AC)殘像的減少效果高的方面而言,W1及W2優選為至少將W1的環骨架設為環己烷環,就合成容易度及成本的方面而言,優選為將W1及W2的環骨架設為苯環。 Among them, in terms of a high reduction effect of alternating current (AC) afterimages, it is preferable that W 1 and W 2 have at least the ring skeleton of W 1 be a cyclohexane ring, and the ease of synthesis and cost , it is preferably a ring skeleton of W 1 and W 2 is set to a benzene ring.
在W1及W2為伸環己基的情況下,環己烷環上鍵結的2價有機基可為順式立體構型或反式立體構型的任一者,但就AC殘像特性的改善效果高的方面而言,優選為反式立體構型,更優選為反式-1,4-伸己基。 When W 1 and W 2 are cyclohexyl, the divalent organic group bonded to the cyclohexane ring may be any of a cis stereo configuration or a trans stereo configuration, but in terms of AC afterimage characteristics In terms of a high improvement effect, the trans stereo configuration is preferred, and the trans-1,4-hexyl group is more preferred.
X1為單鍵、-O-、*-COO-、*-OCO-、-CO-、*-NR10CO-或*-CONR10-(其中,R10為氫原子或碳數1~3的烷基,“*”表示與W1的結合鍵)。優選為單鍵、-O-、*-COO-、*-OCO-、*-NHCO-、*-N(CH3)CO-、*-CONH-或*-CON(CH3)-,更優選為單鍵、-O-、*-COO-或*-OCO-。X2為-O-、*-COO-、*-OCO-、-CO-、*-NR11CO-或*-CONR11-(其中,R11為氫原子或碳數1~3的烷基,“*”表示與W2的結合鍵)。優選為-O-、*-COO-、*-OCO-、*-NHCO-、*-N(CH3)CO-、*-CONH-或*-CON(CH3)-,更優選為-O-、*-COO-或*-OCO-。 X 1 is a single bond, -O-, * -COO-, * -OCO-, -CO-, * -NR 10 CO- or * -CONR 10- (where R 10 is a hydrogen atom or a carbon number of 1 to 3 alkyl, "*" denotes a bond and W is 1). Preferably it is a single bond, -O-, * -COO-, * -OCO-, * -NHCO-, * -N (CH 3 ) CO-, * -CONH- or * -CON (CH 3 )-, more preferably It is a single bond, -O-, * -COO-, or * -OCO-. X 2 is -O-, * -COO-, * -OCO-, -CO-, * -NR 11 CO- or * -CONR 11- (wherein R 11 is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms , "*" Indicates a bond with W 2 ). -O-, * -COO-, * -OCO-, * -NHCO-, * -N (CH 3 ) CO-, * -CONH- or * -CON (CH 3 )-, more preferably -O -, * -COO- or * -OCO-.
R1為單鍵、碳數1~20的烷二基、碳數2~20的烯二基、碳數1~20的烷二基或碳數2~20的烯二基的一部分氫原子經取代基取代而成的2價基、或者碳數1~20的烷二基或碳數2~20 的烯二基的一部分亞甲基經-O-或-S-取代而成的2價基。 R 1 is a single bond, a part of hydrogen atoms of an alkyldiyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, an alkylene group having 1 to 20 carbon atoms or an alkenyl group having 2 to 20 carbon atoms. A divalent group substituted with a substituent, or a divalent group obtained by substituting a part of methylene groups of an alkanediyl group having 1 to 20 carbon atoms or an alkenyl group having 2 to 20 carbon atoms by -O- or -S- .
此處,碳數1~20的烷二基的具體例例如可列舉亞甲基、伸乙基、丙烷二基、丁烷二基、戊烷二基、己烷二基、庚烷二基、辛烷二基、壬烷二基、癸烷二基、十二烷二基、十四烷二基、十五烷二基、十六烷二基、十八烷二基等,這些可為直鏈狀也可為分支狀。優選為直鏈狀。另外,碳數2~20的烯二基的具體例例如可列舉伸乙烯基、丙烯二基、丁烯二基、戊烯二基、己烯二基、庚烯二基、辛烯二基、壬烯二基、癸烯二基、十二烯二基、十四烯二基、十五烯二基、十六烯二基、十八烯二基等。這些可為直鏈狀也可為分支狀,但優選為直鏈狀。 Specific examples of the alkanediyl group having 1 to 20 carbon atoms include methylene, ethylene, propanediyl, butanediyl, pentanediyl, hexanediyl, heptanediyl, and the like. Octanediyl, nonanediyl, decanediyl, dodecanediyl, tetradecanediyl, pentadecyldiyl, cetanediyl, octadecyldiyl, etc., these may be straight The chain may be branched. It is preferably linear. Specific examples of the alkenyl group having 2 to 20 carbon atoms include vinylidene, propylenediyl, butenediyl, pentenediyl, hexenediyl, heptenediyl, octenediyl, Nonene diyl, decene diyl, dodecyl diyl, tetradecenyl di, pentadecyl diyl, hexadecyl diyl, octadecyl diyl, and the like. These may be linear or branched, but are preferably linear.
所述烷二基及烯二基可具有的取代基例如可列舉鹵素原子、烷氧基等。 Examples of the substituent that the alkanediyl group and the alkenediyl group may have include a halogen atom and an alkoxy group.
就可使耐摩擦性及溶解性良好的方面而言,R1優選為碳數1~20的烷二基、碳數2~20的烯二基、碳數1~20的烷二基或碳數2~20的烯二基的一部分氫原子經取代基取代而成的2價基、或者碳數1~20的烷二基或碳數2~20的烯二基的一部分亞甲基經-O-或-S-取代而成的2價基,更優選為碳數1~20的烷二基。 In terms of making friction resistance and solubility good, R 1 is preferably an alkanediyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, or an alkanediyl group having 1 to 20 carbon atoms or carbon. A divalent group obtained by substituting a part of hydrogen atoms of an alkenyl group of 2 to 20 with a substituent, or an alkylene group of 1 to 20 carbon atoms or a part of the methylene group of an alkenyl group of 2 to 20 carbon atoms via- The divalent group substituted with O- or -S- is more preferably an alkanediyl group having 1 to 20 carbon atoms.
就使耐摩擦性、及液晶顯示元件中的密封劑周邊的顯示不均的難視認性(耐邊框不均性)良好的觀點而言,R1不為單鍵的情況下的R1的碳數優選為2以上。另外,就使聚合物的溶解性良好的方面而言,優選碳數為10以下,更優選為8以下,尤其優選為6以下。 From the viewpoint of making the rubbing resistance and the display unevenness (resistance to frame unevenness) of the display unevenness around the sealant in the liquid crystal display element favorable, the carbon of R 1 when R 1 is not a single bond is good. The number is preferably 2 or more. Moreover, in order to make the solubility of a polymer favorable, the carbon number is preferably 10 or less, more preferably 8 or less, and particularly preferably 6 or less.
R2為單鍵、-O-、*-COO-、*-OCO-、-CO-、*-NR12CO-、*-CONR12-(其中,R12為氫原子或碳數1~3的烷基,“*”表示與W1的結合鍵)、碳數1~5的烷二基、碳數2~5的烯二基、碳數1~5的烷二基或碳數2~5的烯二基的一部分氫原子經取代基取代而成的2價基、或者碳數1~5的烷二基或碳數2~5的烯二基的一部分亞甲基經-O-或-S-取代而成的2價基。此處,碳數1~5的烷二基的具體例可列舉所述R1的例示中的碳數1~5的基,碳數2~5的烯二基的具體例可列舉所述R1的例示中的碳數2~5的基。另外,R2中烷二基及烯二基可具有的取代基例如可列舉鹵素原子、烷氧基等。 R 2 is a single bond, -O-, * -COO-, * -OCO-, -CO-, * -NR 12 CO-, * -CONR 12- (where R 12 is a hydrogen atom or a carbon number of 1 to 3 "*" Represents a bonding bond with W 1 ), an alkyldiyl group having 1 to 5 carbon atoms, an alkenyl group having 2 to 5 carbon atoms, an alkanediyl group having 1 to 5 carbon atoms or 2 to 6 carbon atoms A divalent group obtained by substituting a part of hydrogen atoms of 5 alkadiene groups with a substituent, or an alkanediyl group having 1 to 5 carbon atoms or a part of methylene groups of 2 to 5 alkyne groups via -O- or -S- substituted bivalent group. Here, specific examples of the alkanediyl group having 1 to 5 carbons include the aforementioned carbon groups of 1 to 5 in the illustration of R 1 , and specific examples of the alkenyl group having 2 to 5 carbons may refer to the R Examples of 1 are those having 2 to 5 carbon atoms. Examples of the substituent that the alkanediyl group and the alkenediyl group in R 2 may have include a halogen atom and an alkoxy group.
就液晶顯示元件的AC殘像特性及耐邊框不均性的改善效果高的方面而言,R2優選為單鍵、*-COO-、*-OCO-、*-NHCO-、*-N(CH3)CO-、*-CONH-、*-CON(CH3)-(“*”表示與W1的結合鍵)或者碳數1~3的烷二基或所述烷二基的氫原子經氟原子取代而成的2價基,更優選為單鍵、*-COO-或*-OCO-。 It is preferable that R 2 be a single bond, * -COO-, * -OCO-, * -NHCO-, * -N ( CH 3 ) CO-, * -CONH-, * -CON (CH 3 )-("*" represents a bond with W 1 ) or an alkyldiyl group having 1 to 3 carbon atoms or a hydrogen atom of the alkyldiyl group The divalent group substituted with a fluorine atom is more preferably a single bond, * -COO-, or * -OCO-.
p為0~2的整數,就聚合物的溶解性的方面而言,p優選為0或1。 p is an integer of 0 to 2, and in terms of the solubility of the polymer, p is preferably 0 or 1.
就液晶顯示元件的AC殘像特性與聚合物的溶解性的平衡的觀點而言,“-W1-(R2-W2)p-”所表示的基優選為伸環己基、聯伸環己基、“-Ar1-Ar2-”(Ar1為伸苯基,Ar2為伸環己基)、或“-Ar3-COO-Ar4-”(Ar3及Ar4分別獨立地為伸苯基或伸環己基)。 From the viewpoint of the balance between the afterimage characteristics of the AC of the liquid crystal display element and the solubility of the polymer, the group represented by "-W 1- (R 2 -W 2 ) p-" is preferably a cyclohexyl group or a stretched ring Hexyl, "-Ar 1 -Ar 2- " (Ar 1 is phenylene and Ar 2 is cyclohexyl), or "-Ar 3 -COO-Ar 4- " (Ar 3 and Ar 4 are each independently Phenyl or cyclohexyl).
所述式(1)中,在p=0的情況下,W1為在環骨架具有環己 烷環、環戊烷環或吡啶環的2價環狀基。 In the formula (1), when p = 0, W 1 is a divalent cyclic group having a cyclohexane ring, a cyclopentane ring, or a pyridine ring in a ring skeleton.
在W1及W2均為經取代或未經取代的伸苯基的情況下,R1不為單鍵,即為碳數1~20的烷二基、碳數2~20的烯二基、碳數1~20的烷二基或碳數2~20的烯二基的一部分氫原子經取代基取代而成的2價基、或者碳數1~20的烷二基或碳數2~20的烯二基的一部分亞甲基經-O-或-S-取代而成的2價基。在W1及W2的環骨架為苯環的情況下,藉由在聚合物的主鏈中導入間隔物結構,從而塗布性、耐摩擦性及殘像特性等的改善效果高,因此優選。 In the case where W 1 and W 2 are both substituted or unsubstituted phenylene, R 1 is not a single bond, that is, an alkyldiyl group having 1 to 20 carbon atoms, and an alkenyl group having 2 to 20 carbon atoms. 1, a divalent group having 1 to 20 carbon alkanediyl groups or a 2 to 20 carbon diene group having a hydrogen atom substituted by a substituent, or an alkanediyl group having 1 to 20 carbon atoms or 2 to 2 carbon atoms A divalent group in which a part of the methylene group of the 20 diene group is substituted with -O- or -S-. When the ring skeleton of W 1 and W 2 is a benzene ring, it is preferable to introduce a spacer structure into the main chain of the polymer to improve the coating effect, friction resistance, and afterimage characteristics.
在R1為單鍵的情況下,p優選為1或2。此情況下,就所得液晶顯示元件的耐邊框不均性及殘像特性的改善效果高的方面而言優選。 When R 1 is a single bond, p is preferably 1 or 2. In this case, it is preferable that the obtained liquid crystal display element has a high effect of improving frame unevenness resistance and afterimage characteristics.
所述式(1)所表示的部分結構的具體例例如可列舉下述式(1-1)~式(1-30)分別所表示的結構等。 Specific examples of the partial structure represented by the formula (1) include, for example, structures represented by the following formulae (1-1) to (1-30).
[化3]
[化5]
所述式(1-1)~式(1-6)、式(1-10)~式(1-23)及式(1-27)~式(1-30)分別所表示的部分結構中,環己烷環上鍵結的2價有機基的立體構型可為反式及順式的任一者。另外,聚合物(P)中,也可具有反式及順式兩者作為所述式(1-1)~式(1-6)、式(1-10)~式(1-23)及式(1-27)~式(1-30)分別所表示的部分結構。關於所述立體構型,相對於聚合物(P)1分子所具有的所述式(1-1)~式(1-6)、式(1-10)~式(1-23)及式(1-27)~式(1-30)分別所表示的部分結構的合計,反式的比例優選為50莫耳%以上,更優選為70莫耳%以上,尤其優選為90莫耳%以上。 In the partial structures represented by the formulas (1-1) to (1-6), (1-10) to (1-23), and (1-27) to (1-30), The stereo configuration of the divalent organic group bonded to the cyclohexane ring may be any of trans and cis. In addition, the polymer (P) may have both trans and cis as the formulae (1-1) to (1-6), (1-10) to (1-23), and Partial structures represented by formulas (1-27) to (1-30). Regarding the three-dimensional configuration, with respect to the formula (1-1) to formula (1-6), formula (1-10) to formula (1-23), and formula having 1 molecule of the polymer (P) (1-27) to the total of the partial structures represented by the formula (1-30), the ratio of the trans form is preferably 50 mol% or more, more preferably 70 mol% or more, and particularly preferably 90 mol% or more. .
所述聚合物(P)的主鏈(主骨架)例如可列舉包含聚醯胺酸、聚醯亞胺、聚醯胺酸酯、聚酯、聚醯胺等的骨架。此外,在本發明中,所謂聚合物的“主鏈”是指藉由單體重複進行鍵結而形成的結構。所述聚合物(P)可根據液晶配向劑的用途等而適宜選擇選自這些中的聚合物的1種或2種以上而使用。此種聚合 物(P)可藉由在單體中使用具有所述式(1)所表示的結構的化合物的聚合而獲得。 Examples of the main chain (main skeleton) of the polymer (P) include a skeleton including polyamic acid, polyimide, polyamic acid ester, polyester, and polyamine. In the present invention, the "main chain" of a polymer means a structure formed by repeating the bonding of monomers. The polymer (P) can be used by appropriately selecting one or two or more kinds of polymers selected from these depending on the application of the liquid crystal alignment agent and the like. This aggregation The substance (P) can be obtained by polymerization using a compound having a structure represented by the formula (1) in a monomer.
其中優選為聚合物(P)是選自由聚醯胺酸、聚醯亞胺及聚醯胺酸酯所組成的群組中的至少一種。 Among them, the polymer (P) is preferably at least one selected from the group consisting of polyamidic acid, polyamidoimide, and polyamidate.
[聚醯胺酸(P)] [Polyamic acid (P)]
在所述聚合物(P)是聚醯胺酸(以下,也稱為“聚醯胺酸(P)”)的情況下,所述聚醯胺酸(P)例如可藉由使四羧酸二酐與二胺進行反應而獲得。具體而言,可藉由例如如下方法而獲得:(i)將具有所述式(1)所表示的結構的四羧酸二酐(以下,也稱為“特定四羧酸二酐”)用於單體而進行聚合的方法;(ii)將具有所述式(1)所表示的結構的二胺(以下,也稱為“特定二胺”)用於單體而進行聚合的方法;(iii)將所述特定四羧酸二酐及所述特定二胺用於單體而進行聚合的方法。 When the polymer (P) is polyamidic acid (hereinafter, also referred to as "polyamidic acid (P)"), the poly (amino acid) (P) can be obtained by, for example, using a tetracarboxylic acid It is obtained by reacting a dianhydride with a diamine. Specifically, it can be obtained, for example, by (i) using a tetracarboxylic dianhydride (hereinafter, also referred to as a "specific tetracarboxylic dianhydride") having a structure represented by the formula (1). A method of polymerizing a monomer; (ii) a method of polymerizing a diamine (hereinafter, also referred to as a "specific diamine") having a structure represented by the formula (1) to the monomer; iii) A method of polymerizing the specific tetracarboxylic dianhydride and the specific diamine using monomers.
(特定四羧酸二酐) (Specific tetracarboxylic dianhydride)
所述方法(i)及方法(iii)中使用的特定四羧酸二酐例如可列舉脂肪族四羧酸二酐、脂環式四羧酸二酐、芳香族四羧酸二酐等。優選的具體例例如可列舉下述式(t)所表示的化合物等。 Examples of the specific tetracarboxylic dianhydride used in the method (i) and the method (iii) include aliphatic tetracarboxylic dianhydride, alicyclic tetracarboxylic dianhydride, and aromatic tetracarboxylic dianhydride. Preferred specific examples include, for example, a compound represented by the following formula (t).
(式(t)中,A11及A12分別獨立地為苯環或環己烷環;X13及X14分別獨立地為單鍵、-O-、*-COO-、*-OCO-、-CO-、*-NR15CO-或*-CONR15-(其中,R15為氫原子或碳數1~3的烷基,“*”表示與具有酸酐基的苯環的結合鍵);R13為單鍵、碳數1~20的烷二基、碳數2~20的烯二基、碳數1~20的烷二基或碳數2~20的烯二基的一部分氫原子經取代基取代而成的2價基、或者碳數1~20的烷二基或碳數2~20的烯二基的一部分亞甲基經-O-或-S-取代而成的2價基;r為0或1;其中,R13為單鍵時,r=0;W1、W2、X1、X2、R1、R2及p分別與所述式(1)同義) (In formula (t), A 11 and A 12 are each independently a benzene ring or a cyclohexane ring; X 13 and X 14 are each independently a single bond, -O-, * -COO-, * -OCO-, -CO-, * -NR 15 CO- or * -CONR 15- (wherein R 15 is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and "*" represents a bonding bond with a benzene ring having an acid anhydride group); R 13 is a single bond, a part of hydrogen atoms of an alkyldiyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, an alkylene group having 1 to 20 carbon atoms or an alkenyl group having 2 to 20 carbon atoms. A divalent group substituted with a substituent, or a divalent group obtained by substituting a part of methylene groups of an alkanediyl group having 1 to 20 carbon atoms or an alkenyl group having 2 to 20 carbon atoms by -O- or -S- R is 0 or 1; wherein, when R 13 is a single bond, r = 0; W 1 , W 2 , X 1 , X 2 , R 1 , R 2, and p are synonymous with the formula (1), respectively)
所述式(t)的X13及X14優選為單鍵、-O-、*-COO-、或*-OCO-。關於R13的具體例及優選的基可應用所述R1的說明。 X 13 and X 14 in the formula (t) are preferably a single bond, -O-, * -COO-, or * -OCO-. Regarding specific examples of R 13 and preferred groups, the description of R 1 can be applied.
所述式(t)所表示的化合物的具體例例如可列舉下述式(an-1)~式(an-6)分別所表示的化合物等。 Specific examples of the compound represented by the formula (t) include, for example, compounds represented by the following formulae (an-1) to (an-6).
[化7]
所述式(an-3)~式(an-6)分別所表示的化合物可使用與環己烷環鍵結的2價有機基的立體構型為反式的化合物及立體構型為順式的化合物的任一種,或者也可使用反式體及順式體的混合物。 The compounds represented by the formulae (an-3) to (an-6) may be a compound in which the stereo configuration of the divalent organic group bonded to cyclohexane is trans, and the stereo configuration is cis. Either of the compounds may be used, or a mixture of a trans-isomer and a cis-isomer may be used.
此外,所述聚醯胺酸的合成中使用的特定四羧酸二酐可單獨使用1種或者適宜選擇2種以上而使用。 The specific tetracarboxylic dianhydride used in the synthesis of the polyamic acid may be used singly or in combination of two or more kinds.
(其他四羧酸二酐) (Other tetracarboxylic dianhydride)
所述方法(ii)中,可藉由在單體中使用不具有所述式(1)所表示的結構的四羧酸二酐(以下,也稱為“其他四羧酸二酐”) 的聚合而合成所述聚醯胺酸(P)。另外,所述方法(i)及方法(iii)中,合成中使用的四羧酸二酐可單獨使用所述特定四羧酸二酐,但也可與特定四羧酸二酐一同使用其他四羧酸二酐。 In the method (ii), a tetracarboxylic dianhydride (hereinafter, also referred to as “other tetracarboxylic dianhydride”) that does not have the structure represented by the formula (1) can be used for the monomer. Polymerized to synthesize the polyamidic acid (P). In addition, in the method (i) and the method (iii), the tetracarboxylic dianhydride used in the synthesis may be the specific tetracarboxylic dianhydride alone, but other tetracarboxylic dianhydrides may be used together with the specific tetracarboxylic dianhydride. Carboxylic dianhydride.
所述其他四羧酸二酐例如可列舉脂肪族四羧酸二酐、脂環式四羧酸二酐、芳香族四羧酸二酐等。作為這些四羧酸二酐的具體例,脂肪族四羧酸二酐例如可列舉:丁烷四羧酸二酐等;脂環式四羧酸二酐例如可列舉:1,2,3,4-環丁烷四羧酸二酐、2,3,5-三羧基環戊基乙酸二酐、5-(2,5-二氧代四氫呋喃-3-基)-3a,4,5,9b-四氫萘並[1,2-c]呋喃-1,3-二酮、5-(2,5-二氧代四氫呋喃-3-基)-8-甲基-3a,4,5,9b-四氫萘並[1,2-c]呋喃-1,3-二酮、3-氧雜雙環[3.2.1]辛烷-2,4-二酮-6-螺環-3'-(四氫呋喃-2',5'-二酮)、5-(2,5-二氧代四氫-3-呋喃基)-3-甲基-3-環己烯-1,2-二羧酸酐、3,5,6-三羧基-2-羧基甲基降冰片烷-2:3,5:6-二酐、雙環[3.3.0]辛烷-2,4,6,8-四羧酸2:4,6:8-二酐、雙環[2.2.1]庚烷-2,3,5,6-四羧酸2:3,5:6-二酐、4,9-二氧雜三環[5.3.1.02,6]十一烷-3,5,8,10-四酮、1,2,4,5-環己烷四羧酸二酐、雙環[2.2.2]辛-7-烯-2,3,5,6-四羧酸二酐、乙二胺四乙酸二酐、環戊烷四羧酸二酐、乙二醇雙(偏苯三甲酸酐酯)、1,3-丙二醇雙(偏苯三甲酸酐酯)等;芳香族四羧酸二酐例如可列舉:均苯四甲酸二酐等;除此以外,還可使用日本專利特開2010-97188號公報中記載的四羧酸二酐。此外,其他四羧酸二酐可單獨使用這些化合物的1種或者將2種以上組合使用。 Examples of the other tetracarboxylic dianhydride include aliphatic tetracarboxylic dianhydride, alicyclic tetracarboxylic dianhydride, and aromatic tetracarboxylic dianhydride. As specific examples of these tetracarboxylic dianhydrides, examples of the aliphatic tetracarboxylic dianhydride include butanetetracarboxylic dianhydride, and the like; and examples of the alicyclic tetracarboxylic dianhydride include 1,2,3,4. -Cyclobutane tetracarboxylic dianhydride, 2,3,5-tricarboxycyclopentylacetic dianhydride, 5- (2,5-dioxotetrahydrofuran-3-yl) -3a, 4,5,9b- Tetrahydronaphtho [1,2-c] furan-1,3-dione, 5- (2,5-dioxotetrahydrofuran-3-yl) -8-methyl-3a, 4,5,9b- Tetrahydronaphtho [1,2-c] furan-1,3-dione, 3-oxabicyclo [3.2.1] octane-2,4-dione-6-spiro-3 '-(tetrahydrofuran -2 ', 5'-dione), 5- (2,5-dioxotetrahydro-3-furanyl) -3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride, 3 , 5,6-tricarboxy-2-carboxymethylnorbornane-2: 3,5: 6-dianhydride, bicyclo [3.3.0] octane-2,4,6,8-tetracarboxylic acid 2: 4,6: 8-dianhydride, bicyclo [2.2.1] heptane-2,3,5,6-tetracarboxylic acid 2: 3,5: 6-dianhydride, 4,9-dioxatricyclo [ 5.3.1.0 2,6 ] Undecane-3,5,8,10-tetraone, 1,2,4,5-cyclohexanetetracarboxylic dianhydride, bicyclo [2.2.2] oct-7-ene -2,3,5,6-Tetracarboxylic dianhydride, ethylenediaminetetraacetic dianhydride, cyclopentanetetracarboxylic dianhydride, ethylene glycol bis (trimellitic anhydride), 1,3-propanediol bis (Partial Terephthalic anhydride)); Examples of the aromatic tetracarboxylic dianhydride: pyromellitic dianhydride; etc. In addition, the tetracarboxylic dianhydride described in Japanese Patent Laid-Open No. 2010-97188 can also be used. . In addition, other tetracarboxylic dianhydrides may be used alone or in combination of two or more of them.
就可使液晶配向性及對溶劑的溶解性良好的方面而言,所述聚醯胺酸(P)的合成中使用的其他四羧酸二酐優選為含有選自由雙環[2.2.1]庚烷-2,3,5,6-四羧酸2:3,5:6-二酐、1,2,3,4-環丁烷四羧酸二酐、2,3,5-三羧基環戊基乙酸二酐、5-(2,5-二氧代四氫呋喃-3-基)-3a,4,5,9b-四氫萘並[1,2-c]呋喃-1,3-二酮、5-(2,5-二氧代四氫呋喃-3-基)-8-甲基-3a,4,5,9b-四氫萘並[1,2-c]呋喃-1,3-二酮、雙環[3.3.0]辛烷-2,4,6,8-四羧酸2:4,6:8-二酐、環己烷四羧酸二酐及均苯四甲酸二酐所組成的群組中的至少一種化合物。 It is preferable that the other tetracarboxylic dianhydride used in the synthesis of the poly (amino acid) (P) is contained in a group selected from the group consisting of bicyclic [2.2.1] heptane from the viewpoint of making liquid crystal alignment and solubility in a solvent good. Ethane-2,3,5,6-tetracarboxylic acid 2: 3,5: 6-dianhydride, 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 2,3,5-tricarboxy ring Amylacetic dianhydride, 5- (2,5-dioxotetrahydrofuran-3-yl) -3a, 4,5,9b-tetrahydronaphtho [1,2-c] furan-1,3-dione , 5- (2,5-dioxotetrahydrofuran-3-yl) -8-methyl-3a, 4,5,9b-tetrahydronaphtho [1,2-c] furan-1,3-dione , Bicyclo [3.3.0] octane-2,4,6,8-tetracarboxylic acid 2: 4,6: 8-dianhydride, cyclohexanetetracarboxylic dianhydride and pyromellitic dianhydride At least one compound in the group.
相對於聚醯胺酸(P)的合成中使用的四羧酸二酐的總量,所述方法(i)的情況下的特定四羧酸二酐的使用比例優選為設為3莫耳%以上,更優選為設為5莫耳%以上,尤其優選為設為10莫耳%以上。所述使用比例的上限值並無特別限制,可在100莫耳%以下的範圍內任意設定。 The use ratio of the specific tetracarboxylic dianhydride in the case of the method (i) is preferably 3 mol% relative to the total amount of the tetracarboxylic dianhydride used in the synthesis of the polyamic acid (P). The above is more preferably 5 mol% or more, and particularly preferably 10 mol% or more. The upper limit of the use ratio is not particularly limited, and can be arbitrarily set within a range of 100 mol% or less.
另外,所述方法(iii)的情況下的特定四羧酸二酐的使用比例可根據特定二胺的使用比例而適宜設定,但相對於聚醯胺酸(P)的合成中使用的四羧酸二酐的總量,例如可設為0.5莫耳%以上,優選為設為1莫耳%以上,更優選為設為3莫耳%以上,尤其優選為設為5莫耳%以上。 In addition, the use ratio of the specific tetracarboxylic dianhydride in the case of the method (iii) can be appropriately set according to the use ratio of the specific diamine. The total amount of the acid dianhydride can be, for example, 0.5 mol% or more, preferably 1 mol% or more, more preferably 3 mol% or more, and particularly preferably 5 mol% or more.
(特定二胺) (Specific diamine)
所述聚醯胺酸(P)的合成中使用的特定二胺例如可列舉脂肪族二胺、脂環式二胺、芳香族二胺等。其中優選為芳香族二胺,具體而言優選為下述式(d)所表示的化合物。 Specific examples of the specific diamine used in the synthesis of the polyamic acid (P) include an aliphatic diamine, an alicyclic diamine, and an aromatic diamine. Among them, an aromatic diamine is preferable, and specifically, a compound represented by the following formula (d) is preferable.
(式(d)中,X3及X4分別獨立地為單鍵、-O-、*-COO-、*-OCO-、-CO-、*-NR14CO-或*-CONR14-(其中,R14為氫原子或碳數1~3的烷基,“*”表示與胺基苯基的結合鍵);R3為碳數1~20的烷二基、碳數2~20的烯二基、伸苯基、哌啶二基、碳數1~20的烷二基或碳數2~20的烯二基的一部分氫原子經取代基取代而成的2價基、或者碳數1~20的烷二基或碳數2~20的烯二基的一部分亞甲基經-O-或-S-取代而成的2價基;R4及R5分別獨立地為鹵素原子、或者碳數1~6的烷基或烷氧基;q為0或1;m及n分別獨立地為0~4的整數;在R4、R5存在多個的情況下,多個R4、R5可分別相同也可不同;W1、W2、X1、X2、R1、R2及p分別與所述式(1)同義) (In formula (d), X 3 and X 4 are each independently a single bond, -O-, * -COO-, * -OCO-, -CO-, * -NR 14 CO-, or * -CONR 14- ( Among them, R 14 is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and "*" represents a bonding bond with an aminophenyl group); R 3 is an alkyldiyl group having 1 to 20 carbon atoms and an alkyl group having 2 to 20 carbon atoms Alkenyl diyl, phenylene, piperidinyl diyl, alkanediyl having 1 to 20 carbon atoms, or divalent radical having 2 to 20 carbon atoms substituted by a substituent, or a carbon number of 2 A divalent group in which a part of the methylene group of 1 to 20 alkylene or 2 to 20 carbon diene is substituted with -O- or -S-; R 4 and R 5 are each independently a halogen atom, Or an alkyl or alkoxy group having 1 to 6 carbon atoms; q is 0 or 1; m and n are each independently an integer of 0 to 4; when there are multiple R 4 and R 5 , multiple R 4 And R 5 may be the same or different, respectively; W 1 , W 2 , X 1 , X 2 , R 1 , R 2, and p are respectively synonymous with the formula (1))
所述式(d)的X3及X4優選為單鍵、-O-、*-COO-、或*-OCO-。其中,在R1為單鍵的情況下,X3及X4特別優選為單鍵。關於R3的具體例及優選的基可應用所述R1的說明。m及n優選為0。 X 3 and X 4 in the formula (d) are preferably a single bond, -O-, * -COO-, or * -OCO-. Among them, when R 1 is a single bond, X 3 and X 4 are particularly preferably a single bond. Regarding specific examples of R 3 and preferred groups, the description of R 1 can be applied. m and n are preferably 0.
所述式(d)所表示的化合物的具體例例如可列舉下述式(D-1)~式(D-36)分別所表示的化合物等。 Specific examples of the compound represented by the formula (d) include, for example, compounds represented by the following formulae (D-1) to (D-36).
[化10]
[化11]
[化12]
所述式(D-1)~式(D-3)、式(D-5)、式(D-7)、式(D-8)、式(D-10)~式(D-24)及式(D-29)~式(D-35)分別所表示的化合物可使用環己烷環上鍵結的2價有機基的立體構型為反式的化合物及立體構型為順式的化合物的任一者,或者也可使用反式體及順式體的混合物。在使用所述式(D-1)~式(D-3)、式(D-5)、式(D-7)、式(D-8)、式(D-10)~式(D-24)及式(D-29)~式(D-35)分別所表示的化合物的情況下,優選為將反式體的比例(在使用2種以上的化合物的情況下為其合計量)設為50莫 耳%以上,更優選為設為70莫耳%以上,尤其優選為設為90莫耳%以上。所述聚醯胺酸的合成中使用的特定二胺可單獨使用這些化合物的1種或者適宜選擇2種以上而使用。 Formula (D-1) to Formula (D-3), Formula (D-5), Formula (D-7), Formula (D-8), Formula (D-10) to Formula (D-24) And the compounds represented by the formulae (D-29) to (D-35) can use compounds in which the divalent organic group bonded to the cyclohexane ring is a trans compound and the stereo configuration is cis Either of the compounds or a mixture of a trans-isomer and a cis-isomer may be used. When using the formulas (D-1) to (D-3), (D-5), (D-7), (D-8), (D-10) to (D- 24) In the case of compounds represented by formulae (D-29) to (D-35), it is preferable to set the ratio of trans isomers (the total amount when two or more compounds are used). 50 Mo Ear mole% or more, more preferably 70 mole% or more, and particularly preferably 90 mole% or more. The specific diamine used in the synthesis of the polyamic acid may be used alone or in combination of two or more of these compounds.
此外,所述式(D-1)~式(D-36)分別所表示的化合物中,式(D-5)及式(D-10)~式(D-17)分別所表示的化合物相當於具有所述式(1)的R1為單鍵且p為1或2的部分結構的二胺。 In addition, among the compounds represented by the formulas (D-1) to (D-36), the compounds represented by the formulas (D-5) and (D-10) to (D-17) are equivalent, respectively. A diamine having a partial structure in which R 1 in the formula (1) is a single bond and p is 1 or 2.
(其他二胺) (Other diamines)
所述方法(i)中,藉由在單體中使用不具有所述式(1)所表示的結構的二胺(以下,也稱為“其他二胺”)的聚合而合成所述聚醯胺酸(P)。另外,所述方法(ii)及方法(iii)中,合成中使用的二胺可單獨使用所述特定二胺,但也可與特定二胺一同使用其他二胺。 In the method (i), the polyfluorene is synthesized by polymerization of a monomer using a diamine (hereinafter, also referred to as “other diamine”) that does not have the structure represented by the formula (1). Amino acid (P). In addition, in the method (ii) and the method (iii), the diamine used in the synthesis may use the specific diamine alone, but other diamines may be used together with the specific diamine.
所述其他二胺例如可列舉:脂肪族二胺、脂環式二胺、芳香族二胺、二胺基有機矽氧烷等。作為這些二胺的具體例,脂肪族二胺例如可列舉:間苯二甲胺、1,3-丙二胺、四亞甲基二胺、五亞甲基二胺、六亞甲基二胺等;脂環式二胺例如可列舉:1,4-二胺基環己烷、4,4'-亞甲基雙(環己胺)、1,3-雙(胺基甲基)環己烷等;芳香族二胺例如可列舉:鄰苯二胺、間苯二胺、對苯二胺、4,4'-二胺基二苯基甲烷、4,4'-二胺基二苯基硫醚、4,4'-二胺基二苯基胺、1,7-雙(4-胺基苯氧基)庚烷、2,2'-二甲基-4,4'-二胺基聯苯、2,2'-雙(三氟甲基)-4,4'-二胺基聯苯、4,4'-二胺基二苯基醚、2,2-
雙[4-(4-胺基苯氧基)苯基]丙烷、9,9-雙(4-胺基苯基)茀、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、2,2-雙(4-胺基苯基)六氟丙烷、4,4'-(對伸苯基二亞異丙基)雙苯胺、1,4-雙(4-胺基苯氧基)苯、4,4'-雙(4-胺基苯氧基)聯苯、2,6-二胺基吡啶、N,N'-雙(4-胺基苯基)-聯苯胺、3,5-二胺基苯甲酸、十二烷氧基-2,4-二胺基苯、十二烷氧基-2,5-二胺基苯、膽甾烷基氧基-3,5-二胺基苯、膽甾烷基氧基-2,4-二胺基苯、3,5-二胺基苯甲酸膽甾烷基酯、3,6-雙(4-胺基苯甲醯基氧基)膽甾烷、4-(4'-三氟甲氧基苯甲醯氧基)環己基-3,5-二胺基苯甲酸酯、2,4-二胺基-N,N-二烯丙基苯胺、4-胺基苄基胺、1-(2,4-二胺基苯基)哌嗪-4-羧酸、1,3-雙(N-(4-胺基苯基)哌啶基)丙烷、1-(4-胺基苯基)-2,3-二氫-1,3,3-三甲基-1H-茚-5-胺、1-(4-胺基苯基)-2,3-二氫-1,3,3-三甲基-1H-茚-6-胺、4-胺基苯基-4'-胺基苯甲酸酯、4,4'-[4,4'-丙烷-1,3-二基雙(哌啶-1,4-二基)]二苯胺、及下述式(D-1a)所表示的化合物等;
(式(D-1a)中,XI及XII分別獨立地為單鍵、-O-、-COO-或-OCO-,RI為碳數1~3的烷二基,RII為單鍵或碳數1~3的烷二基;a為0或1,b為0~2的整數,c為1~20的整數,d為0 或1;其中,a及b不會同時為0) (In the formula (D-1a), X I and X II are each independently a single bond, -O-, -COO-, or -OCO-, R I is an alkanediyl group having 1 to 3 carbon atoms, and R II is a single Bond or alkanediyl having 1 to 3 carbon atoms; a is 0 or 1, b is an integer of 0 to 2, c is an integer of 1 to 20, and d is 0 or 1; wherein a and b will not be 0 at the same time )
二胺基有機矽氧烷例如可列舉:1,3-雙(3-胺基丙基)-四甲基二矽氧烷等;除此以外,可使用日本專利特開2010-97188號公報中記載的二胺。 Examples of the diaminoorganosiloxane include 1,3-bis (3-aminopropyl) -tetramethyldisilazane; etc. In addition, Japanese Patent Application Laid-Open No. 2010-97188 can be used. Documented diamine.
所述式(D-1a)中的“-XI-(RI-XII)d-”所表示的2價基優選為:碳數1~3的烷二基、*-O-、*-COO-或者*-O-C2H4-O-(其中,標注有“*”的結合鍵與二胺基苯基鍵結)。基“-CcH2c+1”的具體例例如可列舉:甲基、乙基、正丙基、正丁基、正戊基、正己基、正庚基、正辛基、正壬基、正癸基、正十二烷基、正十三烷基、正十四烷基、正十五烷基、正十六烷基、正十七烷基、正十八烷基、正十九烷基、正二十烷基等。二胺基苯基中的2個胺基優選為相對於其他基而位於2,4-位或者3,5-位。 The divalent group represented by "-X I- (R I -X II ) d- " in the formula (D-1a) is preferably an alkanediyl group having 1 to 3 carbon atoms, * -O-, * -COO- or * -OC 2 H 4 -O- (wherein the bond marked with "*" is bonded to the diaminophenyl group). Specific examples of the group "-C c H 2c + 1 " include, for example, methyl, ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl, n-heptyl, n-octyl, n-nonyl, N-decyl, n-dodecyl, n-tridecyl, n-tetradecyl, n-pentadecyl, n-hexadecyl, n-heptadecyl, n-octadecyl, n-nonadecane Group, n-eicosyl, etc. The two amino groups in the diaminophenyl group are preferably located at the 2,4-position or the 3,5-position with respect to the other groups.
所述式(D-1a)所表示的化合物的具體例例如可列舉下述式(D-1-1)~式(D-1-4)分別所表示的化合物等。 Specific examples of the compound represented by the formula (D-1a) include, for example, compounds represented by the following formulae (D-1-1) to (D-1-4).
此外,所述聚醯胺酸的合成中使用的其他二胺可單獨使用這些 化合物的1種或適宜選擇2種以上而使用。 In addition, other diamines used in the synthesis of the polyamidic acid may be used alone One kind of compound or two or more kinds are suitably selected and used.
相對於聚醯胺酸(P)的合成中使用的二胺的總量,所述方法(ii)的情況下的特定二胺的使用比例優選為設為3莫耳%以上,更優選為設為5莫耳%以上,尤其優選為設為10莫耳%以上。所述使用比例的上限值並無特別限制,可在100莫耳%以下的範圍內任意設定。在謀求由其他二胺的添加所帶來的改善效果(例如電壓保持率、液晶配向性等)的情況下,優選為將所述特定二胺的使用比例設為95莫耳%以下。 The use ratio of the specific diamine in the case of the method (ii) is preferably 3 mol% or more with respect to the total amount of diamines used in the synthesis of polyamic acid (P), and more preferably It is 5 mol% or more, Especially preferably, it is 10 mol% or more. The upper limit of the use ratio is not particularly limited, and can be arbitrarily set within a range of 100 mol% or less. When an improvement effect (for example, a voltage holding ratio, liquid crystal alignment, etc.) by addition of another diamine is calculated | required, it is preferable to set the usage ratio of the said specific diamine to 95 mol% or less.
另外,所述方法(iii)的情況下的特定二胺的使用比例可根據特定四羧酸二酐的使用比例而適宜設定,但相對於聚醯胺酸(P)的合成中使用的二胺的總量,例如可設為0.5莫耳%以上,優選為設為1莫耳%以上,更優選為設為3莫耳%以上,尤其優選為設為4莫耳%以上。 In addition, the use ratio of the specific diamine in the case of the method (iii) can be appropriately set according to the use ratio of the specific tetracarboxylic dianhydride. The total amount can be, for example, 0.5 mol% or more, preferably 1 mol% or more, more preferably 3 mol% or more, and particularly preferably 4 mol% or more.
在將本發明的液晶配向劑用於TN型、STN型或者垂直配向型的液晶顯示元件的製造的情況下,可將所述液晶配向劑中含有的聚合物(P)的至少一部分設為如下的聚合物,所述聚合物具有可對塗膜賦予預傾角顯現能力的基(以下,也稱為“預傾角顯現性基”)。預傾角顯現性基例如可列舉碳數4~20的烷基、碳數4~20的氟烷基、碳數4~20的烷氧基、碳數17~51的具有類固醇骨架的基、具有多環結構的基等。 When the liquid crystal alignment agent of the present invention is used in the production of a TN-type, STN-type, or vertical alignment-type liquid crystal display element, at least a part of the polymer (P) contained in the liquid crystal alignment agent may be as follows A polymer having a group (hereinafter, also referred to as a "pre-tilt developing group") capable of imparting a pre-tilt developing ability to a coating film. Examples of the pretilt developing group include an alkyl group having 4 to 20 carbon atoms, a fluoroalkyl group having 4 to 20 carbon atoms, an alkoxy group having 4 to 20 carbon atoms, a group having a steroid skeleton having 17 to 51 carbon atoms, and a group having a steroid skeleton. Polycyclic structure and so on.
例如為了獲得具有預傾角顯現性基的聚醯胺酸(P),就預傾角顯現性基的導入容易度的方面而言,優選為藉由在單體組成中 含有具有預傾角顯現性基的二胺的聚合而進行。具體而言,可藉由使用具有所述預傾角顯現性基的二胺作為其他二胺來進行合成。 For example, in order to obtain a polyamidic acid (P) having a pretilt-developing group, in terms of ease of introduction of the pretilt-developing group, it is preferable to use a monomer composition Polymerization is carried out by containing a diamine having a pretilt developing group. Specifically, it can synthesize | combine by using the diamine which has the said pretilt developing group as another diamine.
在使用具有預傾角顯現性基的二胺的情況下,就使充分高的預傾角特性顯現的觀點而言,其使用量相對於合成中使用的全部二胺優選為設為3莫耳%以上,更優選為設為5莫耳%~70莫耳%。 In the case of using a diamine having a pretilt-angle-developing group, from the viewpoint of showing sufficiently high pretilt-angle characteristics, the use amount thereof is preferably 3 mol% or more with respect to all the diamines used in the synthesis. It is more preferably set to 5 mol% to 70 mol%.
在對使用本發明的液晶配向劑而製作的塗膜利用光配向法賦予液晶配向能力的情況下,可將所述液晶配向劑中含有的聚合物(P)的至少一部分設為具有光配向性結構的聚合物。此處,所謂光配向性結構是包含光配向性基及分解型光配向部兩者的概念。具體而言,光配向性結構可採用藉由光異構化或光二聚化、光分解等而顯示出光配向性的基,例如可列舉:含有偶氮苯或其衍生物作為基本骨架的含偶氮苯的基、含有肉桂酸或其衍生物作為基本骨架的具有肉桂酸結構的基、含有查耳酮或其衍生物作為基本骨架的含查耳酮的基、含有二苯甲酮或其衍生物作為基本骨架的含二苯甲酮的基、含有香豆素或其衍生物作為基本骨架的含香豆素的基、含有聚醯亞胺或其衍生物作為基本骨架的含聚醯亞胺的結構等。 When a liquid crystal alignment ability is imparted to a coating film produced using the liquid crystal alignment agent of the present invention by a photo-alignment method, at least a part of the polymer (P) contained in the liquid crystal alignment agent may be provided with photo-alignment. Structure of the polymer. Here, the photo-alignment structure is a concept including both a photo-alignment group and a decomposition-type photo-alignment unit. Specifically, as the photo-alignment structure, a group exhibiting photo-alignment by photo isomerization, photo-dimerization, photo-decomposition, or the like can be used, and examples include a coupling group containing azobenzene or a derivative thereof as a basic skeleton. A nitrogen benzene group, a cinnamic acid structure group containing cinnamic acid or a derivative thereof as a basic skeleton, a chalcone group containing a chalcone or a derivative thereof as a basic skeleton, a benzophenone or a derivative thereof Benzophenone-containing group as a basic skeleton, coumarin-containing group as a basic skeleton, coumarin-containing group as a basic skeleton, polyfluorene-imide as a basic skeleton Structure.
在所述聚醯胺酸(P)具有光配向性結構的情況下,所述光配向性結構優選為分解型光配向部,具體而言優選為具有雙環[2.2.2]辛烯骨架或環丁烷骨架的聚合物。具有雙環[2.2.2]辛烯骨架或環丁烷骨架的聚醯胺酸(P)可藉由使用雙環[2.2.2]辛-7-烯 -2,3,5,6-四羧酸二酐及環丁烷四羧酸二酐中的至少任一者作為其他四羧酸二酐而獲得。 In the case where the polyamic acid (P) has a photo-alignment structure, the photo-alignment structure is preferably a decomposition-type photo-alignment part, and specifically, it is preferable to have a bicyclic [2.2.2] octene skeleton or a ring Butane backbone polymer. Polyamic acid (P) having a bicyclic [2.2.2] octene skeleton or a cyclobutane skeleton can be obtained by using a bicyclic [2.2.2] oct-7-ene At least any one of -2,3,5,6-tetracarboxylic dianhydride and cyclobutane tetracarboxylic dianhydride is obtained as another tetracarboxylic dianhydride.
[所述式(1)所表示的化合物的合成] [Synthesis of the compound represented by the formula (1)]
所述式(1)所表示的化合物可藉由將有機化學的常法適宜組合來合成。其一例可列舉如下方法:關於所述特定二胺,合成代替式(d)中的一級胺基而具有硝基的二硝基中間體,然後,使用適當的還原系統,將所得的二硝基中間體的硝基進行胺基化。 The compound represented by the formula (1) can be synthesized by appropriately combining ordinary methods of organic chemistry. An example thereof is a method of synthesizing a dinitro intermediate having a nitro group instead of the primary amine group in the formula (d) with respect to the specific diamine, and then using a suitable reduction system to convert the obtained dinitro group The intermediate nitro group is aminated.
合成所述二硝基中間體的方法可根據作為目的的化合物而適宜選擇。例如可藉由單獨使用如下方法中的1種或將2種以上的方法適宜組合來合成:使具有“-W1-(R2-W2)p-”所表示的基的含羥基的化合物與具有“-X3-R1-”所表示的基及硝基苯基的羧酸進行反應的方法;使具有“-W1-(R2-W2)p-”所表示的基的含羥基的化合物與具有“-(R3-X4)q-”所表示的基及硝基苯基的羧酸進行反應的方法;使具有“-W1-(R2-W2)p-”所表示的基的羧酸與具有“-X3-R1-”所表示的基及硝基苯基的含羥基的化合物進行反應的方法;使具有“-W1-(R2-W2)p-”所表示的基的羧酸與具有“-(R3-X4)q-”所表示的基及硝基苯基的含羥基的化合物進行反應的方法;使具有“-R1-X1-W1-(R2-W2)p-”所表示的基的羧酸與硝基苯酚或其衍生物進行反應的方法;使具有“-R1-X1-W1-(R2-W2)p-”所表示的基的鹵化物與硝基苯酚或其衍生物進行反應的方法;使具有“-W1-(R2-W2)p-X2-R3-”所表示的基的羧酸與硝基苯酚或其衍生物進行反應的方法;使具有“-W1-(R2-W2)p-X2-R3-”所表示的 基的鹵化物與硝基苯酚或其衍生物進行反應的方法;使具有“-X3-R1-”所表示的基及硝基苯基的鹵化物與具有“-W1-(R2-W2)p-”所表示的基的含羥基的化合物進行反應的方法;使具有“-X4-R3-”所表示的基及硝基苯基的鹵化物與具有“-W1-(R2-W2)p-”所表示的基的含羥基的化合物進行反應的方法;使具有“-R1-W1-(R2-W2)p-”所表示的基的含羥基的化合物與硝基苯甲醯氯進行反應的方法;使具有“-R1-W1-(R2-W2)p-”所表示的基的一級胺與硝基苯甲醯率進行反應的方法;使具有“-R1-W1-(R2-W2)p-”所表示的基的醯氯化物與4-硝基苯胺或其衍生物進行反應的方法等。 The method for synthesizing the dinitro intermediate can be appropriately selected depending on the intended compound. For example, it can be synthesized by using one of the following methods alone or combining two or more methods as appropriate: a hydroxyl-containing compound having a group represented by "-W 1- (R 2 -W 2 ) p-" A method of reacting with a carboxylic acid having a group represented by "-X 3 -R 1- " and a nitrophenyl group; and having a group represented by "-W 1- (R 2 -W 2 ) p-" Method for reacting a hydroxyl group-containing compound with a carboxylic acid having a group represented by "-(R 3 -X 4 ) q-" and a nitrophenyl group; and having "-W 1- (R 2 -W 2 ) p A method of reacting a carboxylic acid having a group represented by "-" with a hydroxyl-containing compound having a group represented by "-X 3 -R 1- " and a nitrophenyl group; and allowing "-W 1- (R 2- W 2 ) a method in which a carboxylic acid of the group represented by "p-" is reacted with a hydroxyl-containing compound having a group represented by "-(R 3 -X 4 ) q-" and a nitrophenyl group; Method for reacting a carboxylic acid having a group represented by R 1 -X 1 -W 1- (R 2 -W 2 ) p- "with a nitrophenol or a derivative thereof; and having" -R 1 -X 1 -W 1 - (R 2 -W 2) p- " method group or a halide with a nitrophenol derivative represented by the reaction; Having a "-W 1 - (R 2 -W 2) pX 2 -R 3 -" Method and a carboxylic acid group or a nitrophenol derivative represented by the reaction; so having "-W 1 - (R 2 -W 2 ) A method in which a halide of the group represented by pX 2 -R 3- "is reacted with nitrophenol or a derivative thereof; and a group represented by" -X 3 -R 1- "and a nitrobenzene Method for reacting a halide of a group with a hydroxyl-containing compound having a group represented by "-W 1- (R 2 -W 2 ) p-"; and having a group represented by "-X 4 -R 3- " and halide having "-W 1 - (R 2 2 -W) p-" nitrophenyl group-containing hydroxyl compound represented by reacting; contacting with "-R 1 -W 1 - ( Method for reacting a hydroxyl-containing compound having a group represented by R 2 -W 2 ) p- "with nitrobenzidine chloride; and having" -R 1 -W 1- (R 2 -W 2 ) p- " A method for reacting a primary amine of a group represented by nitrobenzidine with a ratio of fluorenyl chloride having a group represented by "-R 1 -W 1- (R 2 -W 2 ) p-" with 4- A method of reacting nitroaniline or a derivative thereof, and the like.
用以獲得所述二硝基中間體的反應優選為在有機溶劑中進行。此處的有機溶劑只要是不對反應造成影響的溶劑即可,例如可列舉甲醇、乙醇、四氫呋喃、甲苯、二氯甲烷、二甲基亞碸、二甲基甲醯胺、二甲基乙醯胺、N-甲基-2-吡咯烷酮等。另外,所述反應視需要可在催化劑的存在下進行。 The reaction to obtain the dinitro intermediate is preferably performed in an organic solvent. The organic solvent here may be any solvent that does not affect the reaction, and examples thereof include methanol, ethanol, tetrahydrofuran, toluene, dichloromethane, dimethylmethylene, dimethylformamide, and dimethylacetamide. , N-methyl-2-pyrrolidone and the like. In addition, the reaction may be performed in the presence of a catalyst, if necessary.
所述二硝基中間體的還原反應優選為能夠在有機溶劑中,使用例如鈀碳、氧化鉑、鋅、鐵、錫、鎳等催化劑來實施。此處使用的有機溶劑例如可列舉乙酸乙酯、甲苯、四氫呋喃、醇系等。其中,特定二胺的合成順序並不限定於所述方法。 The reduction reaction of the dinitro intermediate is preferably carried out in an organic solvent using a catalyst such as palladium carbon, platinum oxide, zinc, iron, tin, or nickel. Examples of the organic solvent used herein include ethyl acetate, toluene, tetrahydrofuran, and alcohols. However, the synthesis order of a specific diamine is not limited to the said method.
[聚醯胺酸(P)的合成] [Synthesis of Polyamic Acid (P)]
提供給聚醯胺酸(P)的合成反應的四羧酸二酐與二胺的使用比例優選為相對於二胺的胺基1當量,四羧酸二酐的酸酐基成為 0.2當量~2當量的比例,更優選為成為0.3當量~1.2當量的比例。 It is preferable that the use ratio of the tetracarboxylic dianhydride and diamine supplied to the synthesis reaction of a polyamic acid (P) is 1 equivalent with respect to the amine group of a diamine, and the anhydride group of a tetracarboxylic dianhydride becomes The ratio of 0.2 to 2 equivalents is more preferably a ratio of 0.3 to 1.2 equivalents.
在聚醯胺酸(P)的合成時,也可與如上所述的四羧酸二酐及二胺一同使用恰當的分子量調節劑來合成末端修飾型的聚合物。藉由合成所述末端修飾型的聚合物,可無損本發明的效果地進一步改善液晶配向劑的塗布性(印刷性)。 In the synthesis of the polyamic acid (P), a terminally modified polymer can be synthesized by using an appropriate molecular weight modifier together with the tetracarboxylic dianhydride and diamine as described above. By synthesizing the terminal-modified polymer, the coatability (printability) of the liquid crystal alignment agent can be further improved without impairing the effects of the present invention.
分子量調節劑例如可列舉順丁烯二酸酐、鄰苯二甲酸酐、衣康酸酐等酸單酐,苯胺、環己胺、正丁胺等單胺化合物,異氰酸苯基酯、異氰酸萘基酯等單異氰酸酯化合物等。相對於所使用的四羧酸二酐以及二胺的合計100重量份,分子量調節劑的使用比例優選為設為20重量份以下,更優選為設為10重量份以下。 Examples of molecular weight regulators include acid monoanhydrides such as maleic anhydride, phthalic anhydride, itaconic anhydride, monoamine compounds such as aniline, cyclohexylamine, and n-butylamine, phenyl isocyanate, and isocyanate Monoisocyanate compounds such as naphthyl esters and the like. The use ratio of the molecular weight regulator is preferably 20 parts by weight or less, and more preferably 10 parts by weight or less, based on 100 parts by weight of the total of tetracarboxylic dianhydride and diamine used.
聚醯胺酸的合成反應優選為在有機溶劑中進行。反應時使用的有機溶劑例如可列舉非質子性極性溶劑、酚系溶劑、醇、酮、酯、醚、鹵化烴、烴等。這些有機溶劑中,優選為使用選自由非質子性極性溶劑以及酚系溶劑所組成的群組(第一群組的有機溶劑)中的1種以上,或者選自第一群組的有機溶劑中的1種以上與選自由醇、酮、酯、醚、鹵化烴及烴所組成的群組(第二群組的有機溶劑)中的1種以上的混合物。在為後者的情況下,相對於第一群組的有機溶劑以及第二群組的有機溶劑的合計量,第二群組的有機溶劑的使用比例優選為50重量%以下,更優選為40重量%以下,尤其優選為30重量%以下。 The synthesis reaction of the polyamic acid is preferably performed in an organic solvent. Examples of the organic solvent used in the reaction include aprotic polar solvents, phenol-based solvents, alcohols, ketones, esters, ethers, halogenated hydrocarbons, and hydrocarbons. Among these organic solvents, it is preferred to use one or more members selected from the group consisting of aprotic polar solvents and phenol-based solvents (organic solvents of the first group), or organic solvents selected from the first group. A mixture of one or more of the above and one or more selected from the group consisting of alcohols, ketones, esters, ethers, halogenated hydrocarbons, and hydrocarbons (the second group of organic solvents). In the latter case, the use ratio of the organic solvent in the second group is preferably 50% by weight or less, and more preferably 40% by weight, relative to the total amount of the organic solvent in the first group and the organic solvent in the second group. % Or less, and particularly preferably 30% by weight or less.
特別優選為使用選自由N-甲基-2-吡咯烷酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、二甲基亞碸、γ-丁內酯、四甲基脲、六 甲基磷醯三胺、間甲酚、二甲酚以及鹵化苯酚所組成的群組中的1種以上作為溶劑,或者優選為在所述比例的範圍內使用這些溶劑的1種以上與其他有機溶劑的混合物。 It is particularly preferable to use a member selected from the group consisting of N-methyl-2-pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide, dimethylmethylene, γ-butyrolactone, Methylurea, hexa One or more solvents selected from the group consisting of methylphosphonium triamine, m-cresol, xylenol and halogenated phenol, or it is preferable to use one or more of these solvents with other organic compounds in the range of the ratio. A mixture of solvents.
有機溶劑的使用量(a)優選為設為相對於反應溶液的總量(a+b),四羧酸二酐以及二胺的合計量(b)成為0.1重量%~50重量%的量。聚醯胺酸的合成反應的反應溫度優選為-20℃~150℃,更優選為0℃~100℃。另外,反應時間優選為0.1小時~24小時,更優選為0.5小時~12小時。 It is preferable that the usage-amount (a) of an organic solvent is 0.1 weight%-50 weight% with respect to the total amount (a + b) of a reaction solution, and the total amount (b) of a tetracarboxylic dianhydride and a diamine. The reaction temperature of the synthesis reaction of the polyamic acid is preferably -20 ° C to 150 ° C, and more preferably 0 ° C to 100 ° C. The reaction time is preferably from 0.1 to 24 hours, and more preferably from 0.5 to 12 hours.
如以上所述,獲得將聚醯胺酸(P)溶解而成的反應溶液。該反應溶液可直接提供給液晶配向劑的製備,也可以將反應溶液中所含的聚醯胺酸(P)分離後再提供給液晶配向劑的製備,或者還可以對所分離的聚醯胺酸(P)進行純化後再提供給液晶配向劑的製備。在對聚醯胺酸(P)進行脫水閉環而製成聚醯亞胺的情況下,可將所述反應溶液直接提供給脫水閉環反應,也可以將反應溶液中所含的聚醯胺酸(P)分離後再提供給脫水閉環反應,或者還可以對所分離的聚醯胺酸(P)進行純化後再提供給脫水閉環反應。聚醯胺酸的分離以及純化可依據公知的方法來進行。 As described above, a reaction solution obtained by dissolving polyamic acid (P) was obtained. The reaction solution can be directly provided to the preparation of the liquid crystal alignment agent, or the polyamic acid (P) contained in the reaction solution can be separated and then provided to the preparation of the liquid crystal alignment agent, or the separated polyamine can also be provided. The acid (P) is purified and then provided to the preparation of the liquid crystal alignment agent. In the case of dehydration and ring closure of polyamidic acid (P) to produce polyimide, the reaction solution may be directly provided to the dehydration ring closure reaction, or the polyamidic acid ( P) After separation, it is provided to the dehydration ring closure reaction. Alternatively, the separated polyamidic acid (P) may be purified and then provided to the dehydration ring closure reaction. Isolation and purification of polyamic acid can be performed according to a known method.
[聚醯胺酸酯(P)] [Polyurethane (P)]
作為所述聚合物(P)的聚醯胺酸酯(以下,也稱為聚醯胺酸酯(P))例如可藉由以下方法來獲得:[I]藉由使由所述合成反應而獲得的聚醯胺酸(P)與含羥基的化合物、縮醛系化合物、鹵化物、含環氧基的化合物等酯化劑進行反應的方法;[II]使四羧酸二 酯與二胺進行反應的方法;[III]使四羧酸二酯二鹵化物與二胺進行反應的方法等。 The polyamidate (hereinafter, also referred to as polyamidate (P)) as the polymer (P) can be obtained, for example, by the following method: [I] by allowing the synthesis reaction to A method for reacting the obtained polyamic acid (P) with an esterifying agent such as a hydroxyl-containing compound, an acetal-based compound, a halide, or an epoxy-containing compound; [II] tetracarboxylic acid di A method of reacting an ester with a diamine; [III] A method of reacting a dicarboxylic acid diester dihalide with a diamine, and the like.
此處,作為方法[I]中使用的酯化劑的具體例,含羥基的化合物例如可列舉:甲醇、乙醇、丙醇等醇類,苯酚、甲酚等酚類等;縮醛系化合物例如可列舉N,N-二甲基甲醯胺二乙基縮醛、N,N-二乙基甲醯胺二乙基縮醛;鹵化物例如可列舉:溴代甲烷、溴代乙烷、溴代十八烷、氯代甲烷、氯代十八烷、1,1,1-三氟-2-碘乙烷等;含環氧基的化合物例如可列舉環氧丙烷等。 Here, as specific examples of the esterifying agent used in the method [I], examples of the hydroxyl-containing compound include alcohols such as methanol, ethanol, and propanol; phenols such as phenol and cresol; and acetal compounds such as Examples include N, N-dimethylformamide diethyl acetal and N, N-diethylformamide diethyl acetal. Examples of the halide include bromomethane, bromoethane, and bromine. Octadecane, methyl chloride, octadecyl chloride, 1,1,1-trifluoro-2-iodoethane, and the like; examples of the epoxy group-containing compound include propylene oxide and the like.
方法[II]中使用的四羧酸二酯可藉由使用所述醇類,將四羧酸二酐進行開環而獲得。另外,方法[III]中使用的四羧酸二酯二鹵化物可藉由使如上所述般獲得的四羧酸二酯、與亞硫醯氯(thionyl chloride)等適當的氯化劑進行反應而獲得。方法[II]及方法[III]中使用的二胺優選為包含所述特定二胺,視需要也可使用所述其他二胺。此外,聚醯胺酸酯(P)可僅具有醯胺酸酯結構,也可以是醯胺酸結構與醯胺酸酯結構並存的部分酯化物。 The tetracarboxylic acid diester used in the method [II] can be obtained by ring-opening a tetracarboxylic dianhydride using the alcohol. The tetracarboxylic acid diester dihalide used in the method [III] can be reacted with an appropriate chlorinating agent such as thionyl chloride by using the tetracarboxylic acid diester obtained as described above. And get. The diamine used in the method [II] and the method [III] preferably includes the specific diamine, and the other diamine may be used as necessary. In addition, the polyamidate (P) may have only the monoamidate structure, or may be a partial esterified product in which the pseudoamidate structure and the pseudoamidate structure coexist.
[聚醯亞胺(P)] [Polyimide (P)]
作為所述聚合物(P)的聚醯亞胺(以下,也稱為聚醯亞胺(P))例如可藉由對如上所述般合成的聚醯胺酸(P)進行脫水閉環,並加以醯亞胺化而獲得。 The polyimide (hereinafter also referred to as polyimide (P)) as the polymer (P) can be dehydrated and ring-closed by, for example, synthesizing the polyimide (P) synthesized as described above, and Obtained by imidization.
所述聚醯亞胺(P)可以是對作為其前驅物的聚醯胺酸(P)所具有的全部醯胺酸結構進行脫水閉環而成的完全醯亞胺化物,也可以是僅對醯胺酸結構的一部分進行脫水閉環,使醯胺酸結構 與醯亞胺環結構並存的部分醯亞胺化物。本發明的液晶配向劑中所含有的聚醯亞胺的醯亞胺化率優選為30%以上,更優選為40%~99%,尤其優選為50%~99%。所述醯亞胺化率是將相對於聚醯亞胺的醯胺酸結構的數量與醯亞胺環結構的數量的合計的醯亞胺環結構的數量所占的比例以百分率進行表示。此處,醯亞胺環的一部分可以是異醯亞胺環。 The polyfluorene imine (P) may be a complete fluorinated imide obtained by dehydrating and closing all the fluorinated amino acids in the polyfluorinated acid (P) as a precursor thereof, or may be a fluorinated compound only Dehydration and ring closure of a part of the amino acid structure make the amino acid structure Part of the fluorene imide coexisting with the fluorene imine ring structure. The polyimide content of the polyimide contained in the liquid crystal alignment agent of the present invention is preferably 30% or more, more preferably 40% to 99%, and particularly preferably 50% to 99%. The said fluorene imidization ratio expresses the ratio of the number of fluorene imine ring structures with respect to the sum of the number of fluorene acid structures and the number of fluorene imine ring structures with respect to a polyfluorene imide, and shows it as a percentage. Here, a part of the fluorene imine ring may be an isofluorene ring.
聚醯胺酸的脫水閉環優選為利用以下方法來進行:對聚醯胺酸進行加熱的方法,或者將聚醯胺酸溶解於有機溶劑中,在該溶液中添加脫水劑以及脫水閉環催化劑,視需要進行加熱的方法。其中,優選為利用後一種方法。 The dehydration ring closure of the polyamic acid is preferably performed by a method of heating the polyamic acid, or dissolving the polyamic acid in an organic solvent, adding a dehydrating agent and a dehydration ring closing catalyst to the solution, depending on A method of heating is required. Among these, the latter method is preferably used.
在所述聚醯胺酸的溶液中添加脫水劑以及脫水閉環催化劑的方法中,脫水劑例如可使用乙酸酐、丙酸酐、三氟乙酸酐等酸酐。脫水劑的使用量優選為相對於聚醯胺酸的醯胺酸結構的1莫耳而設為0.01莫耳~20莫耳。脫水閉環催化劑例如可使用:吡啶、三甲吡啶、二甲吡啶、三乙胺等三級胺。脫水閉環催化劑的使用量優選為相對於所使用的脫水劑1莫耳而設為0.01莫耳~10莫耳。脫水閉環反應中使用的有機溶劑可列舉作為用於合成聚醯胺酸的有機溶劑而例示的有機溶劑。脫水閉環反應的反應溫度優選為0℃~180℃,更優選為10℃~150℃。反應時間優選為1.0小時~120小時,更優選為2.0小時~30小時。 In the method of adding a dehydrating agent and a dehydrating ring-closing catalyst to the polyamic acid solution, for example, acid anhydrides such as acetic anhydride, propionic anhydride, and trifluoroacetic anhydride can be used as the dehydrating agent. The used amount of the dehydrating agent is preferably 0.01 mol to 20 mol with respect to 1 mol of the sulfamic acid structure of the polyamic acid. Examples of the dehydration ring-closing catalyst include tertiary amines such as pyridine, trimethylpyridine, dimethylpyridine, and triethylamine. The used amount of the dehydration ring-closing catalyst is preferably 0.01 to 10 mols with respect to 1 mol of the dehydrating agent used. Examples of the organic solvent used in the dehydration ring-closing reaction include the organic solvents exemplified as the organic solvent for synthesizing polyamic acid. The reaction temperature of the dehydration ring-closing reaction is preferably 0 ° C to 180 ° C, and more preferably 10 ° C to 150 ° C. The reaction time is preferably 1.0 to 120 hours, and more preferably 2.0 to 30 hours.
以所述方式獲得含有聚醯亞胺(P)的反應溶液。該反應溶液可直接提供給液晶配向劑的製備,也可以自反應溶液中去除 脫水劑以及脫水閉環催化劑後再提供給液晶配向劑的製備,也可以將聚醯亞胺分離後再提供給液晶配向劑的製備,或者還可以將所分離的聚醯亞胺純化後再提供給液晶配向劑的製備。這些純化操作可依據公知的方法來進行。此外,聚醯亞胺(P)可藉由聚醯胺酸酯(P)的醯亞胺化而獲得。 In this way, a reaction solution containing polyfluoreneimine (P) was obtained. The reaction solution can be directly provided to the preparation of the liquid crystal alignment agent, or it can be removed from the reaction solution. The dehydrating agent and the dehydration ring-closing catalyst are then provided to the preparation of the liquid crystal alignment agent. The polyfluorene imide may also be separated and then provided to the preparation of the liquid crystal alignment agent, or the separated polyfluorene imide may be purified and then provided to Preparation of liquid crystal alignment agent. These purification operations can be performed according to a known method. In addition, polyfluorene imine (P) can be obtained by fluoramidation of polyfluorene ester (P).
以所述方式獲得的聚醯胺酸(P)、聚醯胺酸酯(P)以及聚醯亞胺(P)優選為當將其製成濃度為15重量%的溶液時,具有20mPa.s~1,800mPa.s的溶液黏度,更優選為具有50mPa.s~1,500mPa.s的溶液黏度。此外,所述聚合物的溶液黏度(mPa.s)是對於使用該聚合物的良溶劑(例如γ-丁內酯、N-甲基-2-吡咯烷酮等)來製備的濃度為15重量%的聚合物溶液,使用E型旋轉黏度計,在25℃下測定而得的值。 The polyamidic acid (P), polyamidate (P), and polyimide (P) obtained in this manner preferably have 20 mPa when they are made into a solution having a concentration of 15% by weight. s ~ 1,800mPa. The solution viscosity of s is more preferably 50 mPa. s ~ 1,500mPa. Solution viscosity of s. In addition, the solution viscosity (mPa.s) of the polymer is 15% by weight for a good solvent prepared using the polymer (for example, γ-butyrolactone, N-methyl-2-pyrrolidone, etc.) The value of the polymer solution measured at 25 ° C using an E-type viscometer.
所述聚醯胺酸(P)、聚醯胺酸酯(P)以及聚醯亞胺(P)的利用凝膠滲透色譜法(Gel Permeation Chromatography,GPC)測得的聚苯乙烯換算的重量平均分子量(Mw)優選為1,000~500,000,更優選為2,000~300,000。另外,Mw與利用GPC測得的聚苯乙烯換算的數量平均分子量(Mn)的比所表示的分子量分佈(Mw/Mn)優選為15以下,更優選為10以下。藉由處於此種分子量範圍可確保液晶顯示元件的良好的配向性及穩定性。 A polystyrene-equivalent weight average of the polyamidic acid (P), polyamidate (P), and polyimide (P) measured by Gel Permeation Chromatography (GPC) The molecular weight (Mw) is preferably 1,000 to 500,000, and more preferably 2,000 to 300,000. The molecular weight distribution (Mw / Mn) represented by the ratio of Mw to the polystyrene-equivalent number average molecular weight (Mn) measured by GPC is preferably 15 or less, and more preferably 10 or less. By being in such a molecular weight range, good alignment and stability of the liquid crystal display element can be ensured.
<其他成分> <Other ingredients>
本發明的液晶配向劑含有所述聚合物(P),但視需要也可含有其他成分。可添加於所述液晶配向劑中的其他成分例如可列舉 所述聚合物(P)以外的其他聚合物、分子內具有至少一個環氧基的化合物(以下,稱為“含環氧基的化合物”)、官能性矽烷化合物、金屬螯合物化合物、硬化促進劑、界面活性劑等。 The liquid crystal alignment agent of this invention contains the said polymer (P), but may contain other components as needed. Examples of other components that can be added to the liquid crystal alignment agent include Polymers other than the polymer (P), compounds having at least one epoxy group in the molecule (hereinafter referred to as "epoxy-containing compounds"), functional silane compounds, metal chelate compounds, hardened Accelerators, surfactants, etc.
[其他聚合物] [Other polymers]
所述其他聚合物可為了改善溶液特性或電特性而使用。所述其他聚合物是在主鏈上不具有所述式(1)所表示的部分結構的聚合物,關於其主骨架並無特別限定。具體而言,例如可列舉將聚醯胺酸、聚醯亞胺、聚醯胺酸酯、聚有機矽氧烷、聚酯、聚醯胺、纖維素衍生物、聚縮醛、聚苯乙烯衍生物、聚(苯乙烯-苯基順丁烯二醯亞胺)衍生物、聚(甲基)丙烯酸酯等設為主骨架的聚合物。其中,優選為選自由聚醯胺酸、聚醯胺酸酯、聚醯亞胺及聚有機矽氧烷所組成的群組中的至少一種聚合物。其他聚合物可藉由以往公知的方法來合成。此外,在對使用本發明的液晶配向劑而形成的塗膜利用光配向法賦予液晶配向能力的情況下,也可使用具有所述光配向性結構的聚合物作為所述其他聚合物。 The other polymers may be used for improving solution characteristics or electrical characteristics. The other polymer is a polymer that does not have a partial structure represented by the formula (1) in the main chain, and the main skeleton is not particularly limited. Specific examples include derivatives derived from polyamic acid, polyimide, polyamidate, polyorganosiloxane, polyester, polyamine, cellulose derivatives, polyacetal, and polystyrene. Polymers such as polymers, poly (styrene-phenylcis butene diamidine) derivatives, poly (meth) acrylates, and the like are used as the main skeleton. Among them, at least one polymer selected from the group consisting of polyamidic acid, polyamidate, polyimide, and polyorganosiloxane is preferred. Other polymers can be synthesized by a conventionally known method. In addition, when a liquid crystal alignment ability is imparted to a coating film formed using the liquid crystal alignment agent of the present invention by a photo-alignment method, a polymer having the photo-alignment structure may be used as the other polymer.
在將其他聚合物添加於液晶配向劑中的情況下,相對於液晶配向劑中所含的聚合物的合計100重量份,所述其他聚合物的調配比例優選為設為50重量份以下,更優選為設為0.1重量份~40重量份,尤其優選為0.1重量份~30重量份以下。 When other polymers are added to the liquid crystal alignment agent, the blending ratio of the other polymers is preferably 50 parts by weight or less with respect to 100 parts by weight of the total of the polymers contained in the liquid crystal alignment agent. It is preferably 0.1 to 40 parts by weight, and particularly preferably 0.1 to 30 parts by weight.
[含環氧基的化合物] [Epoxy-containing compound]
含環氧基的化合物可為了提高液晶配向膜的與基板表面的黏接性或電特性而使用。這種含環氧基的化合物例如可列舉:乙二 醇二縮水甘油醚、聚乙二醇二縮水甘油醚、丙二醇二縮水甘油醚、三丙二醇二縮水甘油醚、聚丙二醇二縮水甘油醚、新戊二醇二縮水甘油醚、1,6-己二醇二縮水甘油醚、甘油二縮水甘油醚、三羥甲基丙烷三縮水甘油醚、2,2-二溴新戊二醇二縮水甘油醚、N,N,N',N'-四縮水甘油基-間苯二甲胺、1,3-雙(N,N-二縮水甘油基胺基甲基)環己烷、N,N,N',N'-四縮水甘油基-4,4'-二胺基二苯基甲烷、N,N-二縮水甘油基-苄基胺、N,N-二縮水甘油基-胺基甲基環己烷、N,N-二縮水甘油基-環己基胺等,來作為優選的化合物。除此以外,含環氧基的化合物的例子可使用國際公開第2009/096598號記載的含環氧基的聚有機矽氧烷。 The epoxy group-containing compound can be used in order to improve the adhesiveness or electrical characteristics of the liquid crystal alignment film to the substrate surface. Examples of such epoxy group-containing compounds include: Glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, 1,6-hexanedione Glycidyl ether, Glycerol diglycidyl ether, Trimethylolpropane triglycidyl ether, 2,2-Dibromo neopentyl glycol diglycidyl ether, N, N, N ', N'-Tetraglycidyl ether -M-xylylenediamine, 1,3-bis (N, N-diglycidylaminomethyl) cyclohexane, N, N, N ', N'-tetraglycidyl-4,4' -Diaminodiphenylmethane, N, N-diglycidyl-benzylamine, N, N-diglycidyl-aminomethylcyclohexane, N, N-diglycidyl-cyclohexyl Amine and the like are preferred compounds. Other examples of the epoxy group-containing compound include an epoxy group-containing polyorganosiloxane described in International Publication No. 2009/096598.
在將這些環氧化合物添加於液晶配向劑中的情況下,相對於液晶配向劑中所含的聚合物的合計100重量份,所述環氧化合物的調配比例優選為設為40重量份以下,更優選為設為0.1重量份~30重量份。 When these epoxy compounds are added to the liquid crystal alignment agent, the blending ratio of the epoxy compound is preferably 40 parts by weight or less with respect to 100 parts by weight of the total polymer contained in the liquid crystal alignment agent. It is more preferably set to 0.1 to 30 parts by weight.
[官能性矽烷化合物] [Functional silane compound]
所述官能性矽烷化合物可出於提高液晶配向劑的印刷性的目的而使用。這種官能性矽烷化合物例如可列舉:3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、2-胺基丙基三甲氧基矽烷、2-胺基丙基三乙氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三甲氧基矽烷、N-(2-胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、3-脲基丙基三甲氧基矽烷、3-脲基丙基三乙氧基矽烷、N-乙氧基羰基-3-胺基丙基三甲氧基矽烷、N-三乙氧基矽烷基丙基三伸乙基三胺、10-三甲 氧基矽烷基-1,4,7-三氮雜癸烷、9-三甲氧基矽烷基-3,6-二氮雜壬基乙酸酯、9-三甲氧基矽烷基-3,6-二氮雜壬酸甲酯、N-苄基-3-胺基丙基三甲氧基矽烷、N-苯基-3-胺基丙基三甲氧基矽烷、縮水甘油氧基甲基三甲氧基矽烷、2-縮水甘油氧基乙基三甲氧基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷等。 The functional silane compound can be used for the purpose of improving the printability of a liquid crystal alignment agent. Examples of such a functional silane compound include 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 2-aminopropyltrimethoxysilane, and 2-aminopropyl Triethoxysilane, N- (2-aminoethyl) -3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxy Silane, 3-ureidopropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, N-ethoxycarbonyl-3-aminopropyltrimethoxysilane, N-triethoxy Silylpropyltriethylene triamine, 10-trimethyl Oxysilyl-1,4,7-triazadecane, 9-trimethoxysilyl-3,6-diazanonyl acetate, 9-trimethoxysilyl-3,6- Methyl diazanonanoate, N-benzyl-3-aminopropyltrimethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane, glycidyloxymethyltrimethoxysilane , 2-glycidyloxyethyltrimethoxysilane, 3-glycidyloxypropyltrimethoxysilane, and the like.
在將這些官能性矽烷化合物添加於液晶配向劑中的情況下,相對於液晶配向劑中所含的聚合物的合計100重量份,所述官能性矽烷化合物的調配比例優選為設為2重量份以下,更優選為設為0.02重量份~0.2重量份。 When these functional silane compounds are added to a liquid crystal alignment agent, it is preferable that the blending ratio of the functional silane compound is 2 parts by weight based on 100 parts by weight of the total polymer contained in the liquid crystal alignment agent. Hereinafter, it is more preferably set to 0.02 to 0.2 parts by weight.
[金屬螯合物化合物] [Metal chelate compound]
所述金屬螯合物化合物是在液晶配向劑的聚合物成分具有環氧結構的情況下,出於保證藉由低溫處理來形成的膜的機械強度的目的而含有於液晶配向劑(特別是相位差膜用液晶配向劑)中。該金屬螯合物化合物優選為使用選自鋁、鈦及鋯中的金屬的乙醯基丙酮錯合物或者乙醯乙酸錯合物。具體而言,例如可列舉:二異丙氧基乙基乙醯乙酸鋁、三(乙醯基丙酮酸)鋁、三(乙基乙醯乙酸)鋁、二異丙氧基雙(乙基乙醯乙酸)鈦、二異丙氧基雙(乙醯基丙酮酸)鈦、三-正丁氧基乙基乙醯乙酸鋯、二-正丁氧基雙(乙基乙醯乙酸)鋯等。在添加所述金屬螯合物化合物的情況下,相對於包含環氧結構的構成成分的合計100重量份,所述金屬螯合物化合物的使用比例優選為50重量份以下,更優選為0.1重量份~40重量份,尤其優選為1重量份~30重量份。 When the polymer component of the liquid crystal alignment agent has an epoxy structure, the metal chelate compound is contained in the liquid crystal alignment agent (especially the phase) for the purpose of ensuring the mechanical strength of the film formed by low-temperature treatment. Liquid crystal alignment agent for differential films). The metal chelate compound is preferably an acetoacetone complex or an acetoacetate complex using a metal selected from aluminum, titanium, and zirconium. Specifically, for example, aluminum diisopropoxyethylacetate, aluminum tris (ethylpyruvate), aluminum tris (ethylacetylate), and diisopropyloxybis (ethylethyl) Rhenium acetate) titanium, titanium diisopropoxy bis (ethylidenepyruvate) titanium, zirconium tri-n-butoxyethylacetoacetate, zirconium di-n-butoxybis (ethylacetoacetate), and the like. When the metal chelate compound is added, the use ratio of the metal chelate compound is preferably 50 parts by weight or less with respect to 100 parts by weight of the total of the constituent components including the epoxy structure, and more preferably 0.1 part by weight. Parts to 40 parts by weight, particularly preferably 1 to 30 parts by weight.
[硬化促進劑] [Hardening accelerator]
所述硬化促進劑是在液晶配向劑中的聚合物成分具有環氧結構的情況下,為了保證所形成的液晶配向膜的機械強度以及液晶配向性的經時穩定性而含有於液晶配向劑(特別是相位差膜用液晶配向劑)中。該硬化促進劑例如可使用具有苯酚基、矽烷醇基、硫醇基、磷酸基、磺酸基、羧基、羧酸酐基等的化合物,其中優選為具有苯酚基或者矽烷醇基的化合物。作為其具體例,具有苯酚基的化合物例如可列舉:氰基苯酚、硝基苯酚、甲氧基苯氧基苯酚、硫代苯氧基苯酚、4-苄基苯酚等;具有矽烷醇基的化合物例如可列舉:三甲基矽烷醇、三乙基矽烷醇、1,1,3,3-四苯基-1,3-二矽氧烷二醇、1,4-雙(羥基二甲基矽烷基)苯、三苯基矽烷醇、三(對甲苯基)矽烷醇、二苯基矽烷二醇等。在添加硬化促進劑的情況下,相對於包含環氧結構的構成成分的合計100重量份,所述硬化促進劑的使用比例優選為50重量份以下,更優選為0.1重量份~40重量份,尤其優選為1重量份~30重量份。 The hardening accelerator is contained in the liquid crystal alignment agent in order to ensure the mechanical strength of the formed liquid crystal alignment film and the stability of the liquid crystal alignment over time when the polymer component in the liquid crystal alignment agent has an epoxy structure ( Especially in the liquid crystal alignment agent for retardation films). As the hardening accelerator, for example, a compound having a phenol group, a silanol group, a thiol group, a phosphate group, a sulfonic acid group, a carboxyl group, a carboxylic acid anhydride group, or the like can be used. Among them, a compound having a phenol group or a silanol group is preferred. Specific examples of the compound having a phenol group include cyanophenol, nitrophenol, methoxyphenoxyphenol, thiophenoxyphenol, and 4-benzylphenol; and compounds having a silanol group Examples include trimethylsilanol, triethylsilanol, 1,1,3,3-tetraphenyl-1,3-disilaxanediol, and 1,4-bis (hydroxydimethylsilane). Group) benzene, triphenylsilanol, tri (p-tolyl) silanol, diphenylsilanediol, and the like. When a hardening accelerator is added, the use ratio of the hardening accelerator is preferably 50 parts by weight or less, and more preferably 0.1 to 40 parts by weight, with respect to 100 parts by weight of the total of the constituent components including the epoxy structure. It is particularly preferably 1 to 30 parts by weight.
[表面活性劑] [Surfactant]
所述表面活性劑可出於提高液晶配向劑對基板的塗布性的目的而含有於液晶配向劑(特別是相位差膜用液晶配向劑)中。這種表面活性劑例如可列舉:非離子表面活性劑、陰離子表面活性劑、陽離子表面活性劑、兩性表面活性劑、矽酮表面活性劑、聚環氧烷表面活性劑、含氟表面活性劑等。相對於液晶配向劑的總量100重量份,表面活性劑的使用比例優選為設為10重量份以 下,更優選為設為1重量份以下。 The surfactant may be contained in a liquid crystal alignment agent (particularly, a liquid crystal alignment agent for a retardation film) for the purpose of improving the coatability of the liquid crystal alignment agent to a substrate. Examples of such surfactants include nonionic surfactants, anionic surfactants, cationic surfactants, amphoteric surfactants, silicone surfactants, polyalkylene oxide surfactants, and fluorine-containing surfactants. . The use ratio of the surfactant is preferably set to 10 parts by weight or more with respect to 100 parts by weight of the total amount of the liquid crystal alignment agent. Below, it is more preferably 1 part by weight or less.
此外,其他成分除了所述成分以外,可列舉分子內具有至少一個氧雜環丁基的化合物或抗氧化劑等。 In addition, other components besides the above-mentioned components include a compound having at least one oxetanyl group in the molecule, an antioxidant, and the like.
<溶劑> <Solvent>
本發明的液晶配向劑被製備成所述聚合物(P)以及視需要使用的其他成分優選為分散或者溶解於適當的溶劑中而成的液狀組合物。 The liquid crystal alignment agent of the present invention is preferably prepared as a liquid composition in which the polymer (P) and other components used as necessary are dispersed or dissolved in a suitable solvent.
所使用的有機溶劑例如可列舉:N-甲基-2-吡咯烷酮、γ-丁內酯、γ-丁內醯胺、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、4-羥基-4-甲基-2-戊酮、乙二醇單甲醚、乳酸丁酯、乙酸丁酯、甲氧基丙酸甲酯、乙氧基丙酸乙酯、乙二醇甲醚、乙二醇乙醚、乙二醇-正丙醚、乙二醇-異丙醚、乙二醇-正丁醚(丁基溶纖劑)、乙二醇二甲醚、乙二醇乙醚乙酸酯、二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單甲醚乙酸酯、二乙二醇單乙醚乙酸酯、二異丁基酮、丙酸異戊酯、異丁酸異戊酯、二異戊基醚、碳酸亞乙酯、碳酸亞丙酯等。這些溶劑可單獨使用或者將2種以上混合使用。 Examples of the organic solvent used include N-methyl-2-pyrrolidone, γ-butyrolactone, γ-butyrolactam, N, N-dimethylformamide, and N, N-dimethylethyl Phenylamine, 4-hydroxy-4-methyl-2-pentanone, ethylene glycol monomethyl ether, butyl lactate, butyl acetate, methyl methoxypropionate, ethyl ethoxypropionate, ethylene glycol Alcohol methyl ether, ethylene glycol ether, ethylene glycol-n-propyl ether, ethylene glycol-isopropyl ether, ethylene glycol-n-butyl ether (butyl cellosolve), ethylene glycol dimethyl ether, ethylene glycol ethyl ether Acid esters, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether Acetate, diisobutyl ketone, isoamyl propionate, isoamyl isobutyrate, diisoamyl ether, ethylene carbonate, propylene carbonate, and the like. These solvents can be used alone or in combination of two or more.
本發明的液晶配向劑中的固體成分濃度(液晶配向劑的溶劑以外的成分的合計重量在液晶配向劑的總重量中所占的比例)是考慮到黏性、揮發性等來適當選擇,優選為1重量%~10重量%的範圍。即,本發明的液晶配向劑藉由以後述方式塗布於基板表面,優選為進行加熱,而形成作為液晶配向膜的塗膜或者成 為液晶配向膜的塗膜。此時,在固體成分濃度小於1重量%的情況下,塗膜的膜厚變得過小而難以獲得良好的液晶配向膜。另一方面,在固體成分濃度超過10重量%的情況下,塗膜的膜厚變得過大而難以獲得良好的液晶配向膜,另外,存在液晶配向劑的黏性增大而塗布性下降的傾向。 The solid content concentration (the ratio of the total weight of components other than the solvent of the liquid crystal alignment agent to the total weight of the liquid crystal alignment agent) in the liquid crystal alignment agent of the present invention is appropriately selected in consideration of viscosity, volatility, and the like, and is preferably selected. The range is 1% to 10% by weight. That is, the liquid crystal alignment agent of the present invention is applied to the surface of a substrate by a method described later, and it is preferable to heat it to form a coating film or a liquid crystal alignment film. It is a coating film of a liquid crystal alignment film. At this time, when the solid content concentration is less than 1% by weight, the film thickness of the coating film becomes too small, and it is difficult to obtain a good liquid crystal alignment film. On the other hand, when the solid content concentration exceeds 10% by weight, the film thickness of the coating film becomes too large, and it is difficult to obtain a good liquid crystal alignment film. In addition, the viscosity of the liquid crystal alignment agent tends to increase and the coating property tends to decrease. .
特別優選的固體成分濃度的範圍根據液晶配向劑的用途、或在基板上塗布液晶配向劑時所使用的方法而不同。例如關於液晶配向膜用的液晶配向劑,在利用旋轉器法來塗布於基板上的情況下,固體成分濃度(液晶配向劑中的溶劑以外的全部成分的合計重量在液晶配向劑的總重量中所占比例)特別優選為1.5重量%~4.5重量%的範圍。在利用印刷法的情況下,特別優選為將固體成分濃度設為3重量%~9重量%的範圍,由此將溶液黏度設為12mPa.s~50mPa.s的範圍。在利用噴墨法的情況下,特別優選為將固體成分濃度設為1重量%~5重量%的範圍,由此將溶液黏度設為3mPa.s~15mPa.s的範圍。製備本發明的液晶配向劑時的溫度優選為10℃~50℃,更優選為20℃~30℃。另外,關於相位差膜用的液晶配向劑,就使液晶配向劑的塗布性以及所形成的塗膜的膜厚適度的觀點而言,液晶配向劑的固體成分濃度優選為0.2重量%~10重量%的範圍,更優選為3重量%~10重量%的範圍。 A particularly preferred range of the solid content concentration varies depending on the application of the liquid crystal alignment agent or the method used when the liquid crystal alignment agent is applied to the substrate. For example, when a liquid crystal alignment agent for a liquid crystal alignment film is coated on a substrate by a spinner method, the solid content concentration (the total weight of all components other than the solvent in the liquid crystal alignment agent is included in the total weight of the liquid crystal alignment agent). The proportion) is particularly preferably in a range of 1.5% to 4.5% by weight. In the case of using the printing method, it is particularly preferable to set the solid content concentration to a range of 3% to 9% by weight, and thereby set the solution viscosity to 12 mPa. s ~ 50mPa. The range of s. In the case of using the inkjet method, it is particularly preferable to set the solid content concentration to a range of 1% to 5% by weight, and thereby set the solution viscosity to 3 mPa. s ~ 15mPa. The range of s. The temperature when preparing the liquid crystal alignment agent of the present invention is preferably 10 ° C to 50 ° C, and more preferably 20 ° C to 30 ° C. Moreover, about the liquid crystal aligning agent for retardation films, it is preferable that the solid content concentration of a liquid crystal aligning agent is 0.2 to 10 weight% from a viewpoint of making the coating property of a liquid crystal aligning agent and the film thickness of the coating film moderate. The range of% is more preferably in the range of 3% to 10% by weight.
<液晶顯示元件以及相位差膜> <Liquid crystal display element and retardation film>
可藉由使用所述說明的本發明的液晶配向劑來製造液晶配向 膜。另外,使用本發明的液晶配向劑來形成的液晶配向膜可優選應用於液晶顯示元件用(液晶單元用)的液晶配向膜以及相位差膜用的液晶配向膜。以下,對本發明的液晶顯示元件以及相位差膜進行說明。 Liquid crystal alignment can be produced by using the liquid crystal alignment agent of the present invention described above membrane. The liquid crystal alignment film formed using the liquid crystal alignment agent of the present invention can be preferably applied to a liquid crystal alignment film for a liquid crystal display element (for a liquid crystal cell) and a liquid crystal alignment film for a retardation film. Hereinafter, a liquid crystal display element and a retardation film of the present invention will be described.
[液晶顯示元件] [Liquid crystal display element]
本發明的液晶顯示元件具備使用所述液晶配向劑而形成的液晶配向膜。本發明的液晶顯示元件的動作模式並無特別限定,例如可應用於TN型、STN型、VA型(包含垂直配向-多域垂直配向(Vertical Alignment-Multidomain Vertical Alignment,VA-MVA)型、垂直配向-圖案垂直配向(Vertical Alignment-Patterned Vertical Alignment,VA-PVA)型等)、IPS型、FFS型、光學補償彎曲(optically compensation bend,OCB)型等多種動作模式。 A liquid crystal display element of the present invention includes a liquid crystal alignment film formed using the liquid crystal alignment agent. The operation mode of the liquid crystal display element of the present invention is not particularly limited. For example, it can be applied to TN type, STN type, and VA type (including Vertical Alignment-Multidomain Vertical Alignment (VA-MVA) type, vertical Alignment-patterned vertical alignment (Vertical Alignment-Patterned Vertical Alignment (VA-PVA) type, etc.), IPS type, FFS type, optically compensated bend (OCB) type and other action modes.
本發明的液晶顯示元件例如可藉由包含以下的步驟(1-1)~步驟(1-3)的步驟來製造。步驟(1-1)根據所需的動作模式而使用不同的基板。步驟(1-2)以及步驟(1-3)在各動作模式中共通。 The liquid crystal display element of the present invention can be produced by, for example, a step including the following steps (1-1) to (1-3). Step (1-1) uses different substrates depending on the required operation mode. Steps (1-2) and (1-3) are common to each operation mode.
[步驟(1-1):塗膜的形成] [Step (1-1): Formation of Coating Film]
首先,藉由在基板上塗布本發明的液晶配向劑,繼而對塗布面進行加熱而在基板上形成塗膜。 First, a liquid crystal alignment agent of the present invention is coated on a substrate, and then a coating surface is heated to form a coating film on the substrate.
(1-1A)在製造例如TN型、STN型或者VA型液晶顯示元件的情況下,首先,將設置有經圖案化的透明導電膜的兩塊基板作為一對,在其各透明性導電膜形成面上,優選為利用膠版印刷 法、旋轉塗布法、輥式塗布機法或者噴墨印刷法來分別塗布本發明的液晶配向劑。基板例如可使用:浮法玻璃、鈉玻璃等玻璃;包含聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚醚碸、聚碳酸酯、聚(脂環式烯烴)等塑料的透明基板。設置於基板的一面的透明導電膜可使用包含氧化錫(SnO2)的奈塞(NESA)膜(美國PPG公司注冊商標)、包含氧化銦-氧化錫(In2O3-SnO2)的氧化銦錫(indium tin oxide,ITO)膜等。為了獲得經圖案化的透明導電膜,例如可利用以下方法:形成無圖案的透明導電膜後,藉由光蝕刻來形成圖案的方法;形成透明導電膜時使用具有所需圖案的掩模的方法等。塗布液晶配向劑時,為了使基板表面以及透明導電膜與塗膜的黏接性更良好,也可以對基板表面中形成塗膜的面,實施預先塗布官能性矽烷化合物、官能性鈦化合物等的前處理。 (1-1A) When manufacturing, for example, a TN-type, STN-type, or VA-type liquid crystal display element, first, two substrates provided with a patterned transparent conductive film are used as a pair, and the transparent conductive films are provided on each of the two substrates. The formation surface is preferably coated with the liquid crystal alignment agent of the present invention by an offset printing method, a spin coating method, a roll coater method, or an inkjet printing method, respectively. For the substrate, for example, glass such as float glass and soda glass; plastics such as polyethylene terephthalate, polybutylene terephthalate, polyether, polycarbonate, and poly (alicyclic olefin) can be used. Transparent substrate. The transparent conductive film provided on one side of the substrate can be oxidized with a NESA film (registered trademark of the United States PPG) containing tin oxide (SnO 2 ), and an oxide containing indium oxide-tin oxide (In 2 O 3 -SnO 2 ). Indium tin oxide (ITO) film and the like. In order to obtain a patterned transparent conductive film, for example, the following methods may be used: a method of forming a pattern by photoetching after forming a patternless transparent conductive film; a method of using a mask having a desired pattern when forming a transparent conductive film Wait. When the liquid crystal alignment agent is applied, in order to improve the adhesion between the substrate surface and the transparent conductive film and the coating film, the surface on which the coating film is formed may be coated with a functional silane compound or a functional titanium compound in advance. Before processing.
塗布液晶配向劑後,出於防止所塗布的液晶配向劑的流掛等目的,優選為實施預加熱(預烘烤)。預烘烤溫度優選為30℃~200℃,更優選為40℃~150℃,特別優選為40℃~100℃。預烘烤時間優選為0.25分鐘~10分鐘,更優選為0.5分鐘~5分鐘。然後,出於將溶劑完全去除,視需要將聚合物中所存在的醯胺酸結構進行熱醯亞胺化的目的,而實施燒成(後烘烤)步驟。此時的燒成溫度(後烘烤溫度)優選為80℃~300℃,更優選為120℃~250℃。後烘烤時間優選為5分鐘~200分鐘,更優選為10分鐘~100分鐘。如上所述般形成的膜的膜厚優選為0.001μm~1 以m,更優選為0.005μm~0.5μm。 After the liquid crystal alignment agent is applied, it is preferable to perform preheating (prebaking) for the purpose of preventing the applied liquid crystal alignment agent from sagging or the like. The pre-baking temperature is preferably 30 ° C to 200 ° C, more preferably 40 ° C to 150 ° C, and particularly preferably 40 ° C to 100 ° C. The pre-baking time is preferably 0.25 minutes to 10 minutes, and more preferably 0.5 minutes to 5 minutes. Then, a firing (post-baking) step is performed for the purpose of completely removing the solvent and thermally imidizing the amido acid structure present in the polymer as necessary. The firing temperature (post-baking temperature) at this time is preferably 80 ° C to 300 ° C, and more preferably 120 ° C to 250 ° C. The post-baking time is preferably 5 minutes to 200 minutes, and more preferably 10 minutes to 100 minutes. The film thickness of the film formed as described above is preferably 0.001 μm to 1 In m, it is more preferably 0.005 μm to 0.5 μm.
(1-1B)在製造IPS型或者FFS型液晶顯示元件的情況下,藉由在設置有包含經圖案化為梳齒型的透明導電膜或者金屬膜的電極的基板的電極形成面、與未設置電極的對向基板的一面上,分別塗布本發明的液晶配向劑,繼而對各塗布面進行加熱來形成塗膜。關於此時使用的基板以及透明導電膜的材質、塗布方法、塗布後的加熱條件、透明導電膜或者金屬膜的圖案化方法、基板的前處理、以及所形成的塗膜的優選膜厚,與所述(1-1A)相同。金屬膜例如可使用包含鉻等金屬的膜。 (1-1B) In the case of manufacturing an IPS-type or FFS-type liquid crystal display element, an electrode formation surface of a substrate provided with an electrode including a transparent conductive film or a metal film patterned in a comb-tooth shape is provided, and The liquid crystal alignment agent of the present invention is coated on one side of the opposing substrate on which the electrodes are provided, and then each coated surface is heated to form a coating film. Regarding the material, coating method, heating conditions after coating, the method of patterning the transparent conductive film or metal film, the substrate pretreatment, and the preferred film thickness of the formed coating film, the substrate and the transparent conductive film used at this time, and The (1-1A) is the same. As the metal film, for example, a film containing a metal such as chromium can be used.
在所述(1-1A)以及(1-1B)的任一種情況下,均藉由在基板上塗布液晶配向劑後,將有機溶劑去除而形成液晶配向膜或者成為液晶配向膜的塗膜。此時,藉由在塗膜形成後進一步進行加熱,而使本發明的液晶配向劑中所調配的聚醯胺酸、聚醯胺酸酯及聚醯亞胺的脫水閉環反應進行,從而製成進一步醯亞胺化的塗膜。 In any of the cases (1-1A) and (1-1B), after the liquid crystal alignment agent is coated on the substrate, the organic solvent is removed to form a liquid crystal alignment film or a coating film that becomes a liquid crystal alignment film. At this time, by further heating after the coating film is formed, the dehydration ring-closing reaction of the polyamic acid, the polyamic acid ester, and the polyfluorene imide prepared in the liquid crystal alignment agent of the present invention proceeds, thereby producing Further imidized coating.
[步驟(1-2):配向能力賦予處理] [Step (1-2): Alignment Capability Provisioning Process]
在製造TN型、STN型、IPS型或FFS型液晶顯示元件的情況下,實施對所述步驟(1-1)中形成的塗膜賦予液晶配向能力的處理。由此,液晶分子的配向能力被賦予至塗膜上而形成液晶配向膜。配向能力賦予處理可列舉:利用卷附有包含例如尼龍、人造絲、棉等纖維的布的輥,對塗膜向一定方向進行摩擦的摩擦處理,對塗膜照射偏光或非偏光的放射線的光配向處理等。另一方 面,在製造VA型液晶顯示元件的情況下,可將所述步驟(1-1)中形成的塗膜直接用作液晶配向膜,也可對該塗膜實施配向能力賦予處理。此外,因使用本發明的液晶配向劑所得的塗膜的耐摩擦性良好,所以可藉由摩擦處理而對塗膜賦予高的配向限制力。 In the case of manufacturing a TN-type, STN-type, IPS-type, or FFS-type liquid crystal display element, a process of imparting liquid crystal alignment ability to the coating film formed in the step (1-1) is performed. Accordingly, the alignment ability of the liquid crystal molecules is imparted to the coating film to form a liquid crystal alignment film. Examples of the alignment ability imparting process include a rubbing treatment in which a coating film is rubbed in a certain direction using a roller wound with a cloth containing fibers such as nylon, rayon, and cotton, and the coating film is irradiated with polarized or non-polarized radiation. Alignment processing, etc. The other side On the other hand, in the case of manufacturing a VA-type liquid crystal display element, the coating film formed in the step (1-1) may be directly used as a liquid crystal alignment film, and the coating film may be subjected to an alignment ability providing process. In addition, since the coating film obtained by using the liquid crystal alignment agent of the present invention has good friction resistance, it is possible to impart a high alignment restraining force to the coating film by rubbing treatment.
光配向處理中,對塗膜進行照射的放射線例如可使用包含150nm~800nm的波長的光的紫外線及可見光線。在放射線為偏光的情況下,可以是直線偏光也可以是部分偏光。另外,在所使用的放射線為直線偏光或部分偏光的情況下,可自垂直的方向對基板面進行照射,也可以自傾斜方向進行照射,或者還可以將這些照射組合來進行。在照射非偏光的放射線的情況下,將照射方向設為傾斜方向。 In the photo-alignment treatment, for example, ultraviolet rays and visible rays including light having a wavelength of 150 nm to 800 nm can be used as radiation for irradiating the coating film. When the radiation is polarized light, it may be linearly polarized light or partially polarized light. In addition, when the radiation used is linearly polarized or partially polarized, the substrate surface may be irradiated from a vertical direction, or may be irradiated from an oblique direction, or a combination of these irradiations may be performed. When irradiating non-polarized light, the irradiation direction is set to an oblique direction.
所使用的光源例如可使用:低壓水銀燈、高壓水銀燈、氘燈、金屬鹵化物燈、氬共振燈、氙燈、準分子雷射等。優選波長區域的紫外線能夠藉由將光源與例如濾光器、繞射光柵等併用的方法等來獲得。放射線的照射量優選為100J/cm2~50,000J/cm2,更優選為300J/cm2~20,000J/cm2。另外,為了提高反應性可一邊對塗膜進行加溫一邊進行對塗膜的光照射。加溫時的溫度通常為30℃~250℃,優選為40℃~200℃,更優選為50℃~150℃。 The light source used can be, for example, a low-pressure mercury lamp, a high-pressure mercury lamp, a deuterium lamp, a metal halide lamp, an argon resonance lamp, a xenon lamp, an excimer laser, and the like. Ultraviolet rays in a preferred wavelength region can be obtained by a method in which a light source is used in combination with, for example, a filter, a diffraction grating, and the like. The radiation exposure is preferably 100J / cm 2 ~ 50,000J / cm 2, more preferably 300J / cm 2 ~ 20,000J / cm 2. In addition, in order to improve the reactivity, the coating film may be subjected to light irradiation while being heated. The temperature during heating is usually 30 ° C to 250 ° C, preferably 40 ° C to 200 ° C, and more preferably 50 ° C to 150 ° C.
此外,可對摩擦處理後的液晶配向膜進一步進行以下處理,從而使液晶配向膜在每個區域具有不同的液晶配向能力:藉由對液晶配向膜的一部分照射紫外線而使液晶配向膜的一部分區域的預傾角變化的處理;或者在液晶配向膜表面的一部分形成抗 蝕劑膜後,向與剛才的摩擦處理不同的方向進行摩擦處理,然後去除抗蝕劑膜的處理。該情況下,能夠改善所得的液晶顯示元件的視野特性。適合於VA型液晶顯示元件的液晶配向膜也能夠適用於聚合物穩定配向(Polymer sustained alignment,PSA)型液晶顯示元件。 In addition, the following treatment may be further performed on the liquid crystal alignment film after the rubbing treatment, so that the liquid crystal alignment film has different liquid crystal alignment capabilities in each region: a part of the liquid crystal alignment film is irradiated with ultraviolet rays to a part of the liquid crystal alignment film. Treatment of changing the pretilt angle; or forming a part of the surface of the liquid crystal alignment film After the etchant film, a rubbing treatment is performed in a direction different from the rubbing treatment just before, and then the resist film is removed. In this case, the visual field characteristics of the obtained liquid crystal display element can be improved. A liquid crystal alignment film suitable for a VA type liquid crystal display element can also be applied to a polymer sustained alignment (PSA) type liquid crystal display element.
[步驟(1-3):液晶單元的構築] [Step (1-3): Construction of liquid crystal cell]
藉由準備以所述方式形成有液晶配向膜的2塊基板,並在對向配置的2塊基板間配置液晶來製造液晶單元。製造液晶單元時,例如可列舉以下的2種方法。第一方法為以往已知的方法。首先,以各自的液晶配向膜對向的方式,隔著間隙(單元間隙)而將2塊基板對向配置,使用密封劑將2塊基板的周邊部貼合,在由基板表面以及密封劑劃分的單元間隙內注入填充液晶後,將注入孔密封,由此可製造液晶單元。另外,第二方法是稱為液晶滴注(One Drop Fill,ODF)方式的方法。在形成有液晶配向膜的2塊基板中的其中一塊基板上的規定部位,塗布例如紫外光硬化性的密封劑,進而在液晶配向膜面上的規定的數個部位滴加液晶後,以液晶配向膜對向的方式貼合另一塊基板,並且將液晶在基板的整個面上鋪開,繼而對基板的整個面照射紫外光,使密封劑硬化,由此可製造液晶單元。在利用任一種方法的情況下,均理想的是藉由對以所述方式製造的液晶單元,進而加熱至所使用的液晶成為各向同性相的溫度後,緩緩冷卻至室溫,從而去除液晶填充時的流動配向。 A liquid crystal cell is manufactured by preparing two substrates on which a liquid crystal alignment film is formed in the above-mentioned manner, and arranging liquid crystal between the two substrates disposed opposite to each other. When manufacturing a liquid crystal cell, the following two methods are mentioned, for example. The first method is a conventionally known method. First, two substrates are arranged to face each other across a gap (cell gap) with their respective liquid crystal alignment films facing each other, and the peripheral portions of the two substrates are bonded using a sealant, and are divided by the substrate surface and the sealant. After filling and filling the liquid crystal into the cell gap, the injection hole is sealed, so that a liquid crystal cell can be manufactured. The second method is a method called a liquid crystal drip (ODF) method. A predetermined position on one of the two substrates on which the liquid crystal alignment film is formed is coated with, for example, a UV-curable sealant, and the liquid crystal is dripped at predetermined positions on the liquid crystal alignment film surface. The alignment film is bonded to another substrate, and the liquid crystal is spread on the entire surface of the substrate, and then the entire surface of the substrate is irradiated with ultraviolet light to harden the sealant, thereby manufacturing a liquid crystal cell. In the case of using any method, it is desirable to remove the liquid crystal cell manufactured as described above and further heat the liquid crystal used to a temperature at which the isotropic phase becomes an isotropic phase, and then cool it to room temperature to remove it. Flow alignment during liquid crystal filling.
密封劑可使用作為液晶用的黏接劑而通常使用的黏接劑,例如可使用含有硬化劑的環氧樹脂等。另外,密封劑也可使用進而含有作為間隔物的氧化鋁球的環氧樹脂等。 As the sealant, an adhesive generally used as an adhesive for liquid crystals can be used, and for example, an epoxy resin containing a hardener can be used. As the sealant, an epoxy resin or the like which further contains alumina balls as a spacer can be used.
液晶可列舉向列型液晶(nematic liquid crystal)以及碟狀液晶(smectic liquid crystal),其中優選為向列型液晶,例如可使用:希夫堿(Schiff base)系液晶、氧化偶氮(azoxy)系液晶、聯苯系液晶、苯基環己烷系液晶、酯系液晶、三聯苯(terphenyl)系液晶、聯苯環己烷系液晶、嘧啶系液晶、二噁烷系液晶、雙環辛烷系液晶、立方烷(cubane)系液晶等。另外,也可以在這些液晶中添加以下物質來使用:例如氯化膽甾醇(cholesteryl chloride)、膽甾醇壬酸酯(cholesteryl nonanoate)、膽甾醇碳酸酯(cholesteryl carbonate)等膽甾醇液晶(cholesteric liquid crystal);作為商品名“C-15”、“CB-15”(默克(Merck)公司製造)來銷售的手性劑(chiral agent);對癸氧基苯亞甲基-對胺基-2-甲基丁基肉桂酸酯(p-decyloxybenzylidene-p-amino-2-methylbutylcinnamate)等鐵電液晶(ferroelectric liquid crystal)等。 Examples of the liquid crystal include a nematic liquid crystal and a smectic liquid crystal. Among them, a nematic liquid crystal is preferred. For example, a Schiff base liquid crystal and azoxy can be used. Based liquid crystal, biphenyl based liquid crystal, phenylcyclohexane based liquid crystal, ester based liquid crystal, terphenyl based liquid crystal, biphenyl cyclohexane based liquid crystal, pyrimidine based liquid crystal, dioxane based liquid crystal, bicyclooctane based liquid crystal Liquid crystal, cubic liquid crystal, and the like. In addition, these liquid crystals may be used by adding the following substances: cholesteric liquid crystals such as cholesteryl chloride, cholesteryl nonanoate, and cholesteryl carbonate ); Chiral agent sold under the trade names "C-15" and "CB-15" (Merck); p-decyloxymethylene-p-amino-2 -Ferroelectric liquid crystals such as p-decyloxybenzylidene-p-amino-2-methylbutylcinnamate.
而且,可藉由在液晶單元的外側表面貼合偏光板而獲得本發明的液晶顯示元件。貼合於液晶單元的外表面的偏光板可列舉:以乙酸纖維素保護膜夾持被稱為“H膜”的偏光膜而成的偏光板或者包含H膜其本身的偏光板,該“H膜”是一邊使聚乙烯醇延伸配向一邊使其吸收碘而成的膜。 Furthermore, a liquid crystal display element of the present invention can be obtained by bonding a polarizing plate to the outer surface of a liquid crystal cell. Examples of the polarizing plate attached to the outer surface of the liquid crystal cell include a polarizing plate formed by sandwiching a polarizing film called an “H film” with a protective film of cellulose acetate or a polarizing plate including the H film itself. A "membrane" is a film formed by absorbing iodine while extending the orientation of polyvinyl alcohol.
[相位差膜] [Phase Difference Film]
繼而,對使用本發明的液晶配向劑來製造相位差膜的方法進行說明。在製造本發明的相位差膜時,就不僅可在步驟中抑制灰塵或靜電產生,而且可形成均勻的液晶配向膜的方面,以及能夠藉由在放射線的照射時使用適當的光掩模而在基板上任意地形成液晶配向方向不同的多個區域的方面而言,優選為利用光配向法。具體而言,可經由以下的步驟(2-1)~步驟(2-3)來進行製造。 Next, a method for manufacturing a retardation film using the liquid crystal alignment agent of the present invention will be described. When the retardation film of the present invention is manufactured, not only the generation of dust or static electricity can be suppressed in the step, but also a uniform liquid crystal alignment film can be formed, and by using an appropriate photomask during radiation irradiation, In terms of arbitrarily forming a plurality of regions having different liquid crystal alignment directions on the substrate, it is preferable to use a light alignment method. Specifically, manufacturing can be performed through the following steps (2-1) to (2-3).
[步驟(2-1):利用液晶配向劑的塗膜的形成] [Step (2-1): Formation of Coating Film Using Liquid Crystal Alignment Agent]
首先,將本發明的液晶配向劑塗布於基板上而形成塗膜。此處使用的基板可適宜例示包含三乙醯纖維素(TAC)、聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚醚碸、聚醯胺、聚醯亞胺、聚甲基丙烯酸甲酯、聚碳酸酯等合成樹脂的透明基板。這些基板中,TAC通常用作液晶顯示元件中的偏光膜的保護層。另外,就溶劑的吸濕性低的方面、光學特性良好的方面以及低成本的方面而言,聚甲基丙烯酸甲酯可優選用作相位差膜用的基板。此外,對用於塗布液晶配向劑的基板,為了使基板表面與塗膜的密接性更良好,也可以對基板表面中形成塗膜的面實施現有公知的前處理。 First, a liquid crystal alignment agent of the present invention is applied on a substrate to form a coating film. Examples of the substrate used here include triacetin cellulose (TAC), polyethylene terephthalate, polybutylene terephthalate, polyether fluorene, polyamine, polyimide, polyimide Transparent substrate of synthetic resins such as methyl methacrylate and polycarbonate. Among these substrates, TAC is generally used as a protective layer of a polarizing film in a liquid crystal display element. In addition, in terms of low hygroscopicity of the solvent, good optical characteristics, and low cost, polymethyl methacrylate can be preferably used as a substrate for a retardation film. In addition, to the substrate for applying the liquid crystal alignment agent, in order to improve the adhesion between the substrate surface and the coating film, a conventionally known pretreatment may be performed on the surface on the substrate surface where the coating film is formed.
在多數情況下,相位差膜是與偏光膜組合使用。此時,為了能發揮所需的光學特性,必須將相對於偏光膜的偏光軸的角度精密地控制為特定方向,來貼合相位差膜。因此,此處,藉由 將在規定角度的方向上具有液晶配向能力的液晶配向膜形成於TAC膜或聚甲基丙烯酸甲酯等基板上,能夠省略一邊控制其角度一邊將相位差膜貼合於偏光膜上的步驟。另外,由此能夠有助於提高液晶顯示元件的生產性。為了形成在規定角度的方向上具有液晶配向能力的液晶配向膜,優選為使用本發明的液晶配向劑,利用光配向法來進行。 In most cases, a retardation film is used in combination with a polarizing film. At this time, in order to exhibit the required optical characteristics, it is necessary to precisely control the angle with respect to the polarization axis of the polarizing film to a specific direction to attach the retardation film. Therefore, here, by A liquid crystal alignment film having a liquid crystal alignment ability in a direction of a predetermined angle is formed on a substrate such as a TAC film or polymethyl methacrylate, and a step of bonding a retardation film to a polarizing film while controlling the angle thereof can be omitted. In addition, this can contribute to improving the productivity of the liquid crystal display element. In order to form a liquid crystal alignment film having a liquid crystal alignment ability in a direction of a predetermined angle, it is preferable to perform the photo alignment method using the liquid crystal alignment agent of the present invention.
液晶配向劑在基板上的塗布可利用適宜的塗布方法,例如可採用:輥式塗布機法、旋轉器法、印刷法、噴墨法、棒式塗布機法、擠出模(extrusion die)法、直接凹版塗布機(direct gravure coater)法、腔室刮刀塗布機(chamber doctor coater)法、膠版凹版塗布機(offset gravure coater)法、單輥吻合塗布機(single roll kiss coater)法、使用小徑的凹版輥的反式吻合塗布機(reverse kiss coater)法、3根反式輥塗布機法、4根反式輥塗布機法、狹縫模(slot die)法、氣刀塗布機法、正旋轉輥塗布機法、刀片塗布機法、刮刀式塗布機(knife coater)法、含浸塗布機法、MB塗布機法、MB反式塗布機法等。 The liquid crystal alignment agent may be applied on the substrate by a suitable coating method. For example, a roll coater method, a spinner method, a printing method, an inkjet method, a rod coater method, or an extrusion die method may be used. Direct gravure coater method, chamber doctor coater method, offset gravure coater method, single roll kiss coater method, using small Diameter gravure roll reverse kiss coater method, 3 reverse roll coater method, 4 reverse roll coater method, slot die method, air knife coater method, The positive rotation roll coater method, the blade coater method, the knife coater method, the impregnating coater method, the MB coater method, the MB trans coater method, and the like.
塗布後,對塗布面進行加熱(烘烤)而形成塗膜。此時的加熱溫度優選為設為40℃~150℃,更優選為設為80℃~140℃。加熱時間優選為設為0.1分鐘~15分鐘,更優選為設為1分鐘~10分鐘。形成於基板上的塗膜的膜厚優選為1nm~1,000nm,更優選為5nm~500nm。 After coating, the coating surface is heated (baking) to form a coating film. The heating temperature at this time is preferably set to 40 ° C to 150 ° C, and more preferably set to 80 ° C to 140 ° C. The heating time is preferably 0.1 minutes to 15 minutes, and more preferably 1 minute to 10 minutes. The film thickness of the coating film formed on the substrate is preferably 1 nm to 1,000 nm, and more preferably 5 nm to 500 nm.
[步驟(2-2):光照射步驟] [Step (2-2): Light irradiation step]
繼而,藉由對以所述方式形成於基板上的塗膜照射光,來對塗膜賦予液晶配向能力從而製成液晶配向膜。此處,所照射的光例如可列舉包含150nm~800nm波長的光的紫外線、可見光線等。這些光中,優選為包含300nm~400nm波長的光的紫外線。照射光可以是偏光,也可以是非偏光。偏光優選為使用包含直線偏光的光。 Then, the coating film formed on the substrate in the manner described above is irradiated with light to give the coating film a liquid crystal alignment capability, thereby forming a liquid crystal alignment film. Here, the irradiated light includes, for example, ultraviolet rays and visible rays including light having a wavelength of 150 nm to 800 nm. Among these lights, ultraviolet rays including light having a wavelength of 300 nm to 400 nm are preferred. The irradiation light may be polarized light or non-polarized light. The polarized light is preferably light including linearly polarized light.
在所使用的光為偏光的情況下,可自垂直的方向對基板面進行光的照射,也可以自傾斜方向進行光的照射,或者還可以將這些照射組合進行。在照射非偏光的情況下,必須自傾斜方向對基板面進行照射。 When the light used is polarized light, the substrate surface may be irradiated with light from a vertical direction, or may be irradiated with light from an oblique direction, or these irradiations may be performed in combination. When non-polarized light is irradiated, the substrate surface must be irradiated from the oblique direction.
所使用的光源例如可列舉:低壓水銀燈、高壓水銀燈、氘燈、金屬鹵化物燈、氬共振燈、氙燈、水銀-氙燈(Hg-Xe燈)等。偏光能夠藉由將這些光源與例如濾光器、繞射光柵等併用的方法等來獲得。 Examples of the light source used include low-pressure mercury lamps, high-pressure mercury lamps, deuterium lamps, metal halide lamps, argon resonance lamps, xenon lamps, mercury-xenon lamps (Hg-Xe lamps), and the like. Polarized light can be obtained by a method in which these light sources are used in combination with, for example, a filter and a diffraction grating.
光的照射量優選為設為0.1mJ/cm2以上且小於1,000mJ/cm2,更優選為設為1mJ/cm2~500mJ/cm2,尤其優選為設為2mJ/cm2~200mJ/cm2。 The light irradiation amount is preferably 0.1 mJ / cm 2 or more and less than 1,000 mJ / cm 2 , more preferably 1 mJ / cm 2 to 500 mJ / cm 2 , and particularly preferably 2 mJ / cm 2 to 200 mJ / cm. 2 .
[步驟(2-3):液晶層的形成] [Step (2-3): Formation of liquid crystal layer]
繼而,在以所述方式經光照射後的塗膜上,塗布聚合性液晶並使其硬化。由此,形成包含聚合性液晶的塗膜(液晶層)。此處所使用的聚合性液晶是藉由加熱以及光照射中的至少1種處理來進行聚合的液晶化合物或者液晶組合物。這種聚合性液晶可使用 現有公知的液晶,具體而言,例如可列舉非專利文獻1(《可UV硬化的液晶及其應用(UV-Curable Liquid Crystals and Their Application)》,《液晶》,第3卷第1期(1999),第34頁至第42頁)中記載的向列型液晶。另外,也可以是:膽固醇液晶;圓盤型液晶;添加有手性劑的扭轉向列配向型液晶等。聚合性液晶也可以是多種液晶化合物的混合物。聚合性液晶還可以是包含公知的聚合起始劑或適當的溶劑等的組合物。 Then, a polymerizable liquid crystal is applied to the coating film after being irradiated with light in the manner described above, and is cured. Thereby, a coating film (liquid crystal layer) containing a polymerizable liquid crystal is formed. The polymerizable liquid crystal used here is a liquid crystal compound or a liquid crystal composition that is polymerized by at least one of heating and light irradiation. This polymerizable liquid crystal can be used The conventionally known liquid crystals include, for example, Non-Patent Document 1 ("UV-Curable Liquid Crystals and Their Application", "Liquid Crystals", Vol. 3 No. 1 (1999 ), Pages 34 to 42). In addition, it may be: a cholesteric liquid crystal; a disc-type liquid crystal; a twisted nematic alignment type liquid crystal to which a chiral agent is added; and the like. The polymerizable liquid crystal may be a mixture of a plurality of liquid crystal compounds. The polymerizable liquid crystal may be a composition containing a known polymerization initiator or a suitable solvent.
在所形成的液晶配向膜上塗布如上所述的聚合性液晶時,例如可採用棒式塗布機法、輥式塗布機法、旋轉器法、印刷法、噴墨法等適宜的塗布方法。 When coating the polymerizable liquid crystal as described above on the formed liquid crystal alignment film, a suitable coating method such as a bar coater method, a roll coater method, a spinner method, a printing method, or an inkjet method can be used.
繼而,對以所述方式形成的聚合性液晶的塗膜,實施選自加熱以及光照射中的1種以上的處理,由此將該塗膜硬化而形成液晶層。將這些處理重疊進行,可獲得良好的配向因而優選。 Next, the coating film of the polymerizable liquid crystal formed as described above is subjected to one or more treatments selected from heating and light irradiation, thereby curing the coating film to form a liquid crystal layer. It is preferable to perform these processes overlappingly, and to obtain a good alignment.
塗膜的加熱溫度可根據所使用的聚合性液晶的種類來適當選擇。例如在使用默克公司製造的RMS03-013C的情況下,優選為在40℃~80℃的範圍的溫度下進行加熱。加熱時間優選為0.5分鐘~5分鐘。 The heating temperature of a coating film can be suitably selected according to the kind of polymerizable liquid crystal used. For example, when RMS03-013C manufactured by Merck is used, heating is preferably performed at a temperature in a range of 40 ° C to 80 ° C. The heating time is preferably 0.5 minutes to 5 minutes.
照射光可優選使用具有200nm~500nm範圍的波長的非偏光的紫外線。光的照射量優選為設為50mJ/cm2~10,000mJ/cm2,更優選為設為100mJ/cm2~5,000mJ/cm2。 As the irradiation light, non-polarized ultraviolet rays having a wavelength in a range of 200 nm to 500 nm can be preferably used. The light irradiation amount is preferably 50 mJ / cm 2 to 10,000 mJ / cm 2 , and more preferably 100 mJ / cm 2 to 5,000 mJ / cm 2 .
所形成的液晶層的厚度是根據所需的光學特性來適當設定。例如在製造波長為540nm的可見光的1/2波長板的情況下,選擇 所形成的相位差膜的相位差成為240nm~300nm的厚度,若為1/4波長板,則選擇相位差成為120nm~150nm的厚度。可獲得目標相位差的液晶層的厚度根據所使用的聚合性液晶的光學特性而不同。例如在使用默克製造的RMS03-013C的情況下,用以製造1/4波長板的厚度為0.6μm~1.5μm的範圍。 The thickness of the formed liquid crystal layer is appropriately set according to the required optical characteristics. For example, when manufacturing a 1/2 wavelength plate of visible light with a wavelength of 540 nm, select The retardation of the formed retardation film has a thickness of 240 nm to 300 nm. If the retardation film is a 1/4 wavelength plate, the thickness of the retardation is selected to be 120 nm to 150 nm. The thickness of the liquid crystal layer that can obtain the target retardation varies depending on the optical characteristics of the polymerizable liquid crystal used. For example, in the case of using RMS03-013C manufactured by Merck, the thickness for manufacturing a quarter-wave plate is in a range of 0.6 μm to 1.5 μm.
以所述方式獲得的相位差膜可優選作為液晶顯示元件的相位差膜來應用。應用有使用本發明的液晶配向劑來製造的相位差膜的液晶顯示元件對其動作模式並無限制,例如可應用於TN型、STN型、IPS型、FFS型、VA型等公知的各種模式。所述相位差膜是對配置於液晶顯示元件的視認側的偏光板的外側面,貼附相位差膜中的基板側的面來使用。因此,優選為設為如下態樣:將相位差膜的基板設為TAC製或者丙烯酸基材,使該相位差膜的基板也作為偏光膜的保護膜來發揮功能。 The retardation film obtained in this manner can be preferably used as a retardation film of a liquid crystal display element. The liquid crystal display element to which the retardation film manufactured using the liquid crystal alignment agent of the present invention is applied is not limited in its operation mode, and can be applied to various known modes such as TN type, STN type, IPS type, FFS type, and VA type. . The retardation film is used by attaching a substrate-side surface of the retardation film to an outer surface of a polarizing plate arranged on a viewing side of a liquid crystal display element. Therefore, it is preferable that the substrate of the retardation film is made of TAC or an acrylic substrate, and the substrate of the retardation film also functions as a protective film of a polarizing film.
此處,以工業規模來生產相位差膜的方法有卷對卷方式。所述方法是自長條狀的基材膜的捲繞體卷出膜,在所述卷出的膜上利用連續的步驟進行形成液晶配向膜的處理、在液晶配向膜上塗布聚合性液晶並進行硬化的處理、及視需要積層保護膜的處理,並且將經過所述步驟後的膜以捲繞體的形式進行回收的方法。使用本發明的液晶配向劑而形成的相位差膜對基板的密接性良好,即便在將所述相位差膜以捲繞體的形式進行保管等的情況下,液晶配向膜與基板也難以剝離。因此,可抑制利用卷對卷方式來製造相位差膜時的製品良率的下降,就生產性的觀點而言也 優選。 Here, a method for producing a retardation film on an industrial scale is a roll-to-roll method. The method is to unroll a film from a roll of a long substrate film, perform continuous steps to form a liquid crystal alignment film on the rolled film, apply polymerizable liquid crystal to the liquid crystal alignment film, and A method of performing a hardening process and a process of laminating a protective film as necessary, and recovering the film after the step as a wound body. The retardation film formed using the liquid crystal alignment agent of the present invention has good adhesion to a substrate, and even when the retardation film is stored in the form of a roll, the liquid crystal alignment film and the substrate are difficult to peel off. Therefore, it is possible to suppress a decrease in product yield when manufacturing a retardation film by a roll-to-roll method, and also from the viewpoint of productivity. Preferred.
本發明的液晶顯示元件能夠有效地應用於多種裝置,例如可用於:鐘錶、便攜式遊戲機、文字處理器(word processor)、筆記型個人計算機(note type personal computer)、汽車導航系統、攝錄機(camcorder)、個人數字助理(Personal Digital Assistant,PDA)、數字照相機(digital camera)、移動電話、智能手機(smartphone)、各種監視器、液晶電視、信息顯示器等的各種顯示裝置。 The liquid crystal display element of the present invention can be effectively applied to a variety of devices, for example, it can be used in clocks, portable game machines, word processors, note type personal computers, car navigation systems, and video cameras. Various display devices such as camcorder, personal digital assistant (PDA), digital camera, mobile phone, smartphone, various monitors, LCD televisions, and information displays.
以下,利用實施例來對本發明進一步進行具體說明,但本發明並不限定於這些實施例。 Hereinafter, the present invention will be further specifically described using examples, but the present invention is not limited to these examples.
在以下的實施例及合成例中,利用以下的方法來測定聚合物的重量平均分子量Mw、醯亞胺化率及環氧當量、以及聚合物溶液的溶液黏度。此外,以下有時將式X所表示的化合物簡稱為“化合物X”。 In the following examples and synthesis examples, the following methods were used to measure the weight average molecular weight Mw of the polymer, the fluorene imidization rate and epoxy equivalent weight, and the solution viscosity of the polymer solution. In addition, the compound represented by Formula X may be abbreviated as "compound X" below.
[聚合物的重量平均分子量Mw] [Polymer average molecular weight Mw]
Mw是利用以下條件的GPC來測定的聚苯乙烯換算值。 Mw is a polystyrene conversion value measured by GPC under the following conditions.
管柱:東曹(Tosoh)(股)製造,TSKgelGRCXLII Column: Made by Tosoh, TSKgelGRCXLII
溶劑:四氫呋喃 Solvent: Tetrahydrofuran
溫度:40℃ Temperature: 40 ° C
壓力:68kgf/cm2 Pressure: 68kgf / cm 2
[聚合物的醯亞胺化率] [Polyhydrazone imidization rate of polymer]
將含有聚醯亞胺的溶液投入至純水中,將所得的沉澱在室溫下充分地減壓乾燥後,溶解於氘化二甲基亞碸中,以四甲基矽烷作為基準物質,在室溫下測定1H-核磁共振(1H-Nuclear magnetic resonance,1H-NMR)。根據所得的1H-NMR光譜,使用下述數式(1)來求出醯亞胺化率。 A solution containing polyfluorene imine was poured into pure water, and the resulting precipitate was sufficiently dried under reduced pressure at room temperature, and then dissolved in deuterated dimethylsulfine. Tetramethylsilane was used as a reference substance at room temperature. measured at 1 H- nuclear magnetic resonance (1 H-Nuclear magnetic resonance, 1 H-NMR). Based on the obtained 1 H-NMR spectrum, the hydrazone imidization ratio was determined using the following formula (1).
醯亞胺化率(%)=(1-A1/A2×α)×100…(1) 醯 Imination ratio (%) = (1-A 1 / A 2 × α) × 100 ... (1)
(數式(1)中,A1是在化學位移10ppm附近出現的源自NH基的質子的峰值面積,A2是源自其他質子的峰值面積,α是其他質子相對於聚合物的前驅物(聚醯胺酸)中的NH基的1個質子的個數比例) (In formula (1), A 1 is a peak area of NH-derived protons occurring near a chemical shift of 10 ppm, A 2 is a peak area of other protons, and α is a precursor of other protons relative to the polymer. (Number ratio of one proton of NH group in (Polyamic acid))
[環氧當量] [Epoxy equivalent]
利用JIS C 2105中記載的鹽酸-甲基乙基酮法來測定環氧當量。 The epoxy equivalent was measured by the hydrochloric acid-methyl ethyl ketone method described in JIS C 2105.
[聚合物溶液的溶液黏度] [Solution viscosity of polymer solution]
使用E型旋轉黏度計,在25℃下測定聚合物溶液的溶液黏度(mPa.s)。 Using an E-type rotary viscometer, the solution viscosity (mPa.s) of the polymer solution was measured at 25 ° C.
<具有所述式(1)所表示的結構的化合物的合成> <Synthesis of a compound having a structure represented by the formula (1)>
[實施例1-1:化合物(DA-1)的合成] [Example 1-1: Synthesis of compound (DA-1)]
依據下述流程1,來合成化合物(DA-1)。 Compound (DA-1) was synthesized according to the following scheme 1.
[化15]
[實施例1-2:化合物(DA-2)的合成] [Example 1-2: Synthesis of Compound (DA-2)]
依據下述流程2,來合成化合物(DA-2)。 Compound (DA-2) was synthesized according to the following scheme 2.
[實施例1-3:化合物(DA-3)的合成] [Example 1-3: Synthesis of compound (DA-3)]
依據下述流程3,來合成化合物(DA-3)。 The compound (DA-3) was synthesized according to the following scheme 3.
[化17]
[實施例1-4:化合物(DA-4)的合成] [Example 1-4: Synthesis of compound (DA-4)]
依據下述流程4,來合成化合物(DA-4)。 Compound (DA-4) was synthesized according to the following scheme 4.
[實施例1-5:化合物(DA-5)的合成] [Example 1-5: Synthesis of compound (DA-5)]
依據下述流程5,來合成化合物(DA-5)。 Compound (DA-5) was synthesized according to the following scheme 5.
此外,反應中使用的4,4'-二羥基雙環己基使用順式體及反式體的結構異構體的混合物進行合成。 The 4,4'-dihydroxydicyclohexyl group used in the reaction was synthesized using a mixture of structural isomers of the cis-isomer and the trans-isomer.
[實施例1-6:化合物(DA-6)的合成] [Example 1-6: Synthesis of compound (DA-6)]
依據下述流程6,來合成化合物(DA-6)。 Compound (DA-6) was synthesized according to the following scheme 6.
[實施例1-7:化合物(AN-4)的合成] [Example 1-7: Synthesis of compound (AN-4)]
依據下述流程7,來合成化合物(AN-4)。 Compound (AN-4) was synthesized according to the following scheme 7.
[實施例1-8:化合物(DA-14)的合成] [Example 1-8: Synthesis of compound (DA-14)]
依據下述流程8,來合成化合物(DA-14)。 The compound (DA-14) was synthesized according to the following scheme 8.
[實施例1-9:化合物(DA-15)的合成] [Example 1-9: Synthesis of compound (DA-15)]
依據下述流程9,來合成化合物(DA-15)。 The compound (DA-15) was synthesized according to the following scheme 9.
<聚合物的合成> <Synthesis of Polymer>
[實施例2-1:聚合物(PA-1)的合成] [Example 2-1: Synthesis of Polymer (PA-1)]
將作為四羧酸二酐的1,2,3,4-環丁烷四羧酸二酐9.62g(相對於合成中使用的二胺的全部量100莫耳份為93莫耳份)、以及作為二胺的化合物(DA-1)12.83g(相對於合成中使用的二胺的全部量100莫耳份為50莫耳份)、及1,5-雙(4-胺基苯氧基)戊酮7.55g(相對於合成中使用的二胺的全部量100莫耳份為50莫耳份)溶解於N-甲基-2-吡咯烷酮(N-methyl-2-pyrrolidone,NMP)85g及γ-丁內酯(γ-butyrolactone,GBL)85g的混合溶劑中,在30℃下進行6小時反應。繼而,將反應混合物注入至大量過剩的甲醇中,使反應產物沉澱。將所回收的沉澱物以甲醇進行清洗後,在減壓下以40℃進行15小時乾燥,由此獲得聚醯胺酸(以下稱為聚 合物(PA-1))28.3g。將所得的聚合物(PA-1)以NMP:GBL=50:50的溶劑組成而製備成15重量%,測定該溶液的黏度,結果為561mPa.s。另外,將該聚合物溶液在20℃下靜置3天,結果未產生凝膠化,保存穩定性良好。 9.62 g of 1,2,3,4-cyclobutanetetracarboxylic dianhydride as tetracarboxylic dianhydride (93 mol parts based on 100 mol parts of the total amount of diamine used in the synthesis), and 12.83 g of a compound (DA-1) as a diamine (50 mol parts based on 100 mol parts of the total amount of diamine used in the synthesis), and 1,5-bis (4-aminophenoxy) 7.55 g of pentanone (50 mol parts relative to 100 mol parts of the total amount of diamine used in the synthesis) was dissolved in 85 g of N-methyl-2-pyrrolidone (NMP) and γ -A mixed solvent of 85 g of butyrolactone (γ-butyrolactone (GBL)) was reacted at 30 ° C. for 6 hours. Then, the reaction mixture was poured into a large amount of excess methanol to precipitate a reaction product. After the recovered precipitate was washed with methanol, it was dried at 40 ° C. for 15 hours under reduced pressure, thereby obtaining a polyamic acid (hereinafter referred to as a polymer Compound (PA-1)) 28.3 g. The obtained polymer (PA-1) was prepared with a solvent composition of NMP: GBL = 50: 50 to 15% by weight, and the viscosity of the solution was measured. As a result, it was 561 mPa. s. In addition, when the polymer solution was left to stand at 20 ° C for 3 days, gelation did not occur, and storage stability was good.
[實施例2-2~實施例2-11及合成例1:聚醯胺酸的合成] [Examples 2-2 to 2-11 and Synthesis Example 1: Synthesis of Polyamic Acid]
在所述實施例2-1中,除了將反應中使用的四羧酸二酐以及二胺的種類及量變更為如下述表1所述以外,以與實施例2-1相同的方式獲得聚醯胺酸。此外,關於四羧酸二酐,表1中的數值表示相對於反應中使用的四羧酸二酐的全部量的使用比例(莫耳%),關於二胺,表1中的數值表示相對於反應中使用的二胺的全部量的使用比例(莫耳%)。對於實施例中所得的聚合物溶液,分別在20℃下靜置3天,結果均未產生凝膠化,保存穩定性良好。 In Example 2-1, except that the type and amount of the tetracarboxylic dianhydride and diamine used in the reaction were changed to those described in Table 1 below, a polymer was obtained in the same manner as in Example 2-1. Amino acid. In addition, regarding the tetracarboxylic dianhydride, the numerical value in Table 1 shows the usage ratio (mol%) with respect to the whole amount of the tetracarboxylic dianhydride used in the reaction, and regarding the diamine, the numerical value in Table 1 represents The proportion (mole%) of the total amount of diamine used in the reaction. The polymer solutions obtained in the examples were left to stand at 20 ° C. for 3 days, and as a result, no gelation occurred, and the storage stability was good.
表1中的四羧酸二酐及二胺的略稱如下所述。 The abbreviations of tetracarboxylic dianhydride and diamine in Table 1 are as follows.
(四羧酸二酐) (Tetracarboxylic dianhydride)
AN-1:1,2,3,4-環丁烷四羧酸二酐 AN-1: 1,2,3,4-cyclobutane tetracarboxylic dianhydride
AN-2:均苯四甲酸二酐 AN-2: pyromellitic dianhydride
AN-3:2,3,5-三羧基環戊基乙酸二酐 AN-3: 2,3,5-tricarboxycyclopentylacetic dianhydride
AN-5:5-(2,5-二氧代四氫呋喃-3-基)-8-甲基-3a,4,5,9b-四氫萘並[1,2-c]呋喃-1,3-二酮 AN-5: 5- (2,5-dioxotetrahydrofuran-3-yl) -8-methyl-3a, 4,5,9b-tetrahydronaphtho [1,2-c] furan-1,3 -Dione
AN-6:雙環[3.3.0]辛烷-2,4,6,8-四羧酸2:4,6:8-二酐 AN-6: Bicyclo [3.3.0] octane-2,4,6,8-tetracarboxylic acid 2: 4,6: 8-dianhydride
AN-7:5-(2,5-二氧代四氫呋喃-3-基)-3a,4,5,9b-四氫萘並[1,2-c]呋喃-1,3-二酮 AN-7: 5- (2,5-dioxotetrahydrofuran-3-yl) -3a, 4,5,9b-tetrahydronaphtho [1,2-c] furan-1,3-dione
(二胺) (Diamine)
DA-7:4,4'-雙(4-胺基苯氧基)聯苯 DA-7: 4,4'-bis (4-aminophenoxy) biphenyl
DA-8:4,4'-二胺基二苯基甲烷 DA-8: 4,4'-diaminodiphenylmethane
DA-9:1,5-雙(4-胺基苯氧基)戊烷 DA-9: 1,5-bis (4-aminophenoxy) pentane
DA-10:4,4'-二胺基二苯基胺 DA-10: 4,4'-diaminodiphenylamine
DA-11:3,5-二胺基苯甲酸 DA-11: 3,5-diaminobenzoic acid
DA-12:3,5-二胺基苯甲酸膽甾烷基酯 DA-12: Cholesteryl 3,5-diaminobenzoate
DA-13:4-(十四烷氧基)苯-1,3-二胺 DA-13: 4- (tetradecyloxy) benzene-1,3-diamine
此外,聚合物(PA-9)特別適合於TN型液晶顯示元件,聚合物(PA-10)適合於VA型(垂直配向型)液晶顯示元件。 In addition, the polymer (PA-9) is particularly suitable for a TN type liquid crystal display element, and the polymer (PA-10) is suitable for a VA type (vertical alignment type) liquid crystal display element.
[實施例2-12:聚合物(PI-1)的合成] [Example 2-12: Synthesis of polymer (PI-1)]
將作為四羧酸二酐的2,3,5-三羧基環戊基乙酸二酐16.43g(相對於合成中使用的二胺的全部量100莫耳份為98莫耳份)、以及作為二胺的化合物(DA-1)18.21g(相對於合成中使用的二胺的全部量100莫耳份為50莫耳份)及化合物(DA-9)15.36g(相對於合成中使用的二胺的全部量100莫耳份為50莫耳份)溶解於200g的NMP中,在室溫下進行6小時反應。繼而,追加250 g的NMP,添加吡啶11.6g及乙酸酐14.97g並在80℃下進行5小時脫水閉環反應。繼而,將反應混合物注入至大量過剩的甲醇中,使反應產物沉澱。將所回收的沉澱物以甲醇進行清洗後,在減壓下以40℃進行15小時乾燥,由此獲得醯亞胺化率約68%的聚醯亞胺(PI-1)。利用NMP將所得的聚醯亞胺(PI-1)製備成15重量%。測定該溶液的黏度,結果為893mPa.s。 16.43 g of 2,3,5-tricarboxycyclopentylacetic acid dianhydride as a tetracarboxylic dianhydride (98 mol parts based on 100 mol parts of the total amount of diamine used in the synthesis), and 18.21 g of amine compound (DA-1) (50 mol parts relative to 100 mol parts of the total amount of diamine used in synthesis) and 15.36 g (compared to the diamine used in synthesis) 100 mol parts (50 mol parts in total) was dissolved in 200 g of NMP, and the reaction was performed at room temperature for 6 hours. Then, add 250 g of NMP, 11.6 g of pyridine and 14.97 g of acetic anhydride were added, and a dehydration ring-closure reaction was performed at 80 ° C for 5 hours. Then, the reaction mixture was poured into a large amount of excess methanol to precipitate a reaction product. The recovered precipitate was washed with methanol, and then dried at 40 ° C. for 15 hours under reduced pressure, thereby obtaining polyfluorene imine (PI-1) having a fluorinated imidization ratio of about 68%. The obtained polyfluorene imine (PI-1) was prepared to 15% by weight using NMP. When the viscosity of this solution was measured, it was 893 mPa. s.
[合成例2:聚有機矽氧烷(S-1)的合成] [Synthesis Example 2: Synthesis of Polyorganosiloxane (S-1)]
在具備攪拌機、溫度計、滴加漏斗以及回流冷卻管的反應容器中,投入2-(3,4-環氧環己基)乙基三甲氧基矽烷100.0g、甲基異丁基酮500g以及三乙胺10.0g,在室溫下進行混合。向其中,自滴加漏斗中花30分鐘來滴加去離子水100g後,一邊在回流下混合,一邊在80℃下進行6小時反應。反應結束後,取出有機層,將其利用0.2重量%硝酸銨水溶液來清洗至清洗後的水成為中性為止,然後在減壓下將溶劑以及水蒸餾去除,由此以黏稠的透明液體的形式獲得具有氧雜環丙基的聚有機矽氧烷。對該具有氧雜環丙基的聚有機矽氧烷進行1H-NMR分析,結果在化學位移(δ)=3.2ppm附近,如理論強度般獲得基於氧雜環丙基的峰值,確認反應中未產生氧雜環丙基的副反應。測定該具有氧雜環丙基的聚有機矽氧烷的環氧當量,結果為186g/當量。 In a reaction vessel including a stirrer, a thermometer, a dropping funnel, and a reflux cooling tube, 100.0 g of 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 500 g of methyl isobutyl ketone, and triethyl 10.0 g of amine was mixed at room temperature. Into this, 100 g of deionized water was added dropwise from the dropping funnel for 30 minutes, and the reaction was performed at 80 ° C. for 6 hours while mixing under reflux. After completion of the reaction, the organic layer was taken out and washed with a 0.2% by weight ammonium nitrate aqueous solution until the washed water became neutral, and then the solvent and water were distilled off under reduced pressure to form a thick transparent liquid. A polyorganosiloxane having an oxetanyl group is obtained. When 1 H-NMR analysis was performed on the polyorganosiloxane having an oxetanyl group, it was found that a peak based on the oxetanyl group was obtained at a chemical shift (δ) = 3.2 ppm as a theoretical intensity. No side reactions of the oxetanyl group were generated. The epoxy equivalent of this oxetanyl-containing polyorganosiloxane was measured and found to be 186 g / equivalent.
繼而,在100mL的三口燒瓶中,投入所述獲得的具有氧雜環丙基的聚有機矽氧烷9.3g、甲基異丁基酮26g、4-苯氧基肉桂酸3g以及UCAT 18X(商品名,三亞普羅(San-Apro)(股)製造) 0.10g,在80℃下一邊攪拌一邊進行12小時反應。反應結束後,將反應混合物投入至甲醇中,回收所生成的沉澱物,將該沉澱物溶解於乙酸乙酯中而製成溶液,將該溶液水洗3次後,將溶劑蒸餾去除,由此以白色粉末的形式獲得具有氧雜環丙基及肉桂酸結構的聚有機矽氧烷(S-1)6.3g。對於該聚有機矽氧烷(S-1),利用凝膠滲透色譜法來測定的聚苯乙烯換算的重量平均分子量Mw為3,500。 Then, in a 100 mL three-necked flask, 9.3 g of the obtained polyorganosiloxane having oxetanyl group, 26 g of methyl isobutyl ketone, 3 g of 4-phenoxycinnamic acid, and UCAT 18X (commercial product) were introduced. First name, made by San-Apro (share) 0.10 g, and reacted for 12 hours while stirring at 80 ° C. After completion of the reaction, the reaction mixture was poured into methanol, and the resulting precipitate was recovered. The precipitate was dissolved in ethyl acetate to prepare a solution. After the solution was washed three times with water, the solvent was distilled off to remove As a white powder, 6.3 g of polyorganosiloxane (S-1) having an oxetanyl group and a cinnamic acid structure was obtained. About this polyorganosiloxane (S-1), the polystyrene-equivalent weight average molecular weight Mw measured by the gel permeation chromatography was 3,500.
<液晶配向劑的製備以及評價> <Preparation and Evaluation of Liquid Crystal Alignment Agent>
[實施例3-1:摩擦配向FFS型液晶顯示元件] [Example 3-1: Friction alignment FFS liquid crystal display element]
(1)液晶配向劑的製備 (1) Preparation of liquid crystal alignment agent
將作為聚合物的實施例2-1中所得的聚合物(PA-1)100重量份溶解於包含γ-丁內酯(GBL)、NMP以及丁基溶纖劑(Butyl Cellosolve,BC)的混合溶劑(GBL:NMP:BC=40:40:20(重量比))中,製成固體成分濃度為3.5重量%的溶液。利用孔徑為0.2μm的過濾器將該溶液過濾,由此製備液晶配向劑(R-1)。 100 parts by weight of the polymer (PA-1) obtained in Example 2-1 as a polymer was dissolved in a mixed solvent containing γ-butyrolactone (GBL), NMP, and a butyl cellosolve (BC) ( In GBL: NMP: BC = 40: 40: 20 (weight ratio)), a solution having a solid content concentration of 3.5% by weight was prepared. This solution was filtered with a filter having a pore size of 0.2 μm, thereby preparing a liquid crystal alignment agent (R-1).
(2)塗布性的評價 (2) Evaluation of coating properties
使用旋轉器,將所述製備的液晶配向劑(R-1)塗布於玻璃基板上,在80℃的加熱板上進行1分鐘預烘烤後,在將庫內進行了氮氣置換的200℃烘箱中進行1小時加熱(後烘烤),由此形成平均膜厚為1,000Å的塗膜。利用倍率為100倍及10倍的顯微鏡來觀察該塗膜,調查膜厚不均以及針孔的有無。評價是以如下方式進行:將即便利用100倍的顯微鏡進行觀察,均未觀察到膜厚不 均以及針孔這兩者的情況評價為塗布性“良好”,將利用100倍的顯微鏡觀察到膜厚不均以及針孔的至少任一者,但利用10倍的顯微鏡均未觀察到膜厚不均以及針孔這兩者的情況評價為塗布性“可”,將利用10倍的顯微鏡明確觀察到膜厚不均以及針孔的至少任一者的情況評價為塗布性“不良”。本實施例中,即便利用100倍的顯微鏡均未觀察到膜厚不均以及針孔這兩者,塗布性為“良好”。 The prepared liquid crystal alignment agent (R-1) was coated on a glass substrate using a spinner, and pre-baked on a hot plate at 80 ° C for 1 minute, and then a 200 ° C oven in which nitrogen was replaced in the library. After heating for 1 hour (post-baking), a coating film having an average film thickness of 1,000 Å was formed. This coating film was observed with a microscope with a magnification of 100 times and 10 times, and the film thickness unevenness and the presence or absence of pinholes were investigated. The evaluation was performed in such a manner that the film thickness was not observed even when observed with a microscope 100 times. Both coatings and pinholes were evaluated as "good", and at least any of film thickness unevenness and pinholes were observed with a 100x microscope, but film thickness was not observed with a 10x microscope Both the unevenness and the pinholes were evaluated as "applicable", and the case where at least any one of the film thickness unevenness and pinholes were clearly observed with a microscope at 10 times was evaluated as the "poor" coatingability. In this example, even if the film thickness unevenness and pinholes were not observed even with a microscope 100 times, the coating property was "good".
(3)耐摩擦性的評價 (3) Evaluation of friction resistance
對於所述獲得的塗膜,利用具有卷附有棉布的輥的摩擦機器,以輥轉速1000rpm、平臺移動速度20cm/秒、毛壓入長度0.4mm來實施7次摩擦處理。利用光學顯微鏡來觀察所得的基板上的由摩擦削除所引起的異物(塗膜的碎片),計算測量出500μm×500μm的區域內的異物數。評價是以如下方式進行:將異物數為3個以下的情況評價為耐摩擦性“良好”,將4個以上且7個以下的情況評價為耐摩擦性“可”,將8個以上的情況評價為耐摩擦性“不良”。其結果為,該塗膜的耐摩擦性為“良好”。 The obtained coating film was subjected to 7 rubbing treatments using a friction machine having a cotton-rolled roll, at a roll rotation speed of 1000 rpm, a table moving speed of 20 cm / sec, and a gross press-in length of 0.4 mm. The foreign matter (fragment of the coating film) on the obtained substrate by friction removal was observed with an optical microscope, and the number of foreign matter in a region of 500 μm × 500 μm was calculated and measured. The evaluation is performed as follows: the case where the number of foreign objects is 3 or less is evaluated as abrasion resistance “good”, the case where 4 or more and 7 or less is evaluated as abrasion resistance “may”, and the case 8 or more It was evaluated as "bad" in abrasion resistance. As a result, the abrasion resistance of this coating film was "good".
(4)利用摩擦處理的FFS型液晶顯示元件的製造 (4) Manufacturing of FFS-type liquid crystal display elements using friction treatment
製作圖1所示的FFS型液晶顯示元件10。首先,將在其中一面具有電極對的玻璃基板11a、與未設置電極的對向玻璃基板11b作為一對,所述電極對依次形成有不具有圖案的底電極15、作為絕緣層14的氮化矽膜、以及經圖案化為梳齒狀的上電極13,然後在玻璃基板11a的具有透明電極的面與對向玻璃基板11b的一面 上,使用旋轉器來分別塗布所述(1)中製備的液晶配向劑(R-1),形成塗膜。繼而,將該塗膜在80℃的加熱板上進行1分鐘預烘烤後,在將庫內進行了氮氣置換的烘箱中以230℃進行15分鐘加熱(後烘烤),形成平均膜厚為1,000Å的塗膜。此處將所使用的上電極13的平面示意圖示於圖2(a)~圖2(b)中。此外,圖2(a)是上電極13的俯視圖,圖2(b)是圖2(a)的由虛線包圍的部分C1的放大圖。本實施例中,將電極的線寬d1設為4μm,將電極間的距離d2設為6μm。圖3中示出了所使用的驅動電極的構成。在該情況下,底電極15作為共用電極而工作並作用於全部4系統的驅動電極,4系統的驅動電極的區域分別成為像素區域。 An FFS-type liquid crystal display element 10 shown in FIG. 1 was produced. First, a pair of a glass substrate 11a having an electrode pair on one side and a counter glass substrate 11b not provided with an electrode are formed as a pair, and the electrode pair is sequentially formed with a bottom electrode 15 without a pattern, and nitrided as an insulating layer 14. A silicon film, and an upper electrode 13 patterned into a comb-tooth shape, and then on the surface of the glass substrate 11a having a transparent electrode and the side facing the glass substrate 11b Above, the spinner was used to coat the liquid crystal alignment agent (R-1) prepared in (1), respectively, to form a coating film. Next, the coating film was pre-baked on a hot plate at 80 ° C for 1 minute, and then heated (post-baked) at 230 ° C for 15 minutes in an oven replaced with nitrogen in the storehouse to form an average film thickness of 1,000Å coating film. A schematic plan view of the upper electrode 13 used here is shown in FIGS. 2 (a) to 2 (b). 2 (a) is a plan view of the upper electrode 13, and FIG. 2 (b) is an enlarged view of a portion C1 surrounded by a dotted line in FIG. 2 (a). In this embodiment, the line width d1 of the electrodes is set to 4 μm, and the distance d2 between the electrodes is set to 6 μm. The structure of the driving electrode used is shown in FIG. In this case, the bottom electrode 15 operates as a common electrode and acts on the driving electrodes of all four systems, and the areas of the driving electrodes of the four systems become pixel regions, respectively.
繼而,利用棉,對形成於玻璃基板11a、玻璃基板11b上的塗膜的各表面實施摩擦處理,製成液晶配向膜12。圖2(b)中,將對形成於玻璃基板11a上的塗膜實施摩擦的方向以箭頭表示。繼而,在一對基板中的一個基板的具有液晶配向膜的面的外緣,塗布作為密封劑的“XN-21-S”(商品名)(三井化學公司製造)後,將所述基板以基板11a、基板11b的摩擦方向彼此成為反平行的方式隔著直徑3.5μm的間隔物來貼合,並使密封劑硬化。繼而,自液晶注入口向一對基板間注入液晶MLC-6221(默克公司製造),形成液晶層16。進而,在基板11a、基板11b的外側兩面,以2塊偏光板的偏光方向相互正交的方式貼合偏光板(圖示略),由此製作液晶顯示元件10。 Then, each surface of the coating film formed on the glass substrate 11 a and the glass substrate 11 b was subjected to a rubbing treatment using cotton to prepare a liquid crystal alignment film 12. In FIG. 2 (b), the direction in which the coating film formed on the glass substrate 11a is rubbed is indicated by an arrow. Next, one of a pair of substrates was coated with "XN-21-S" (trade name) (manufactured by Mitsui Chemicals Co., Ltd.) (manufactured by Mitsui Chemicals Co., Ltd.) as an outer edge of a surface having a liquid crystal alignment film on one of the substrates. The substrate 11a and the substrate 11b are bonded to each other with anti-parallel directions via a spacer having a diameter of 3.5 μm, and the sealant is hardened. Then, a liquid crystal MLC-6221 (manufactured by Merck) is injected between the pair of substrates from the liquid crystal injection port to form a liquid crystal layer 16. Furthermore, a polarizing plate (not shown in the figure) is attached to both outer surfaces of the substrate 11 a and the substrate 11 b so that the polarization directions of the two polarizing plates are orthogonal to each other, thereby producing a liquid crystal display element 10.
(5)液晶配向性的評價 (5) Evaluation of liquid crystal alignment
對於所述製造的FFS型液晶顯示元件,利用顯微鏡,以倍率50倍來觀察當接通.斷開(ON.OFF)(施加.解除)5V電壓時的明暗變化中的異常區域的有無。評價是以如下方式進行:將未觀察到異常區域的情況評價為液晶配向性“良好”,將觀察到異常區域的情況評價為液晶配向性“不良”。該液晶顯示元件中液晶配向性“良好”。 For the manufactured FFS-type liquid crystal display element, a microscope was used to observe when turned on at a magnification of 50 times. ON (OFF) (apply. Release) the presence or absence of an abnormal region during a change in light and shade when the voltage is 5V. The evaluation was performed as follows: the case where no abnormal region was observed was evaluated as "good" in liquid crystal alignment, and the case where abnormal region was observed was evaluated as "poor" in liquid crystal alignment. In this liquid crystal display element, the liquid crystal alignment was "good".
(6)電壓保持率的評價 (6) Evaluation of voltage holding ratio
對於所述製造的FFS型液晶顯示元件,在23℃下以60微秒的施加時間、167毫秒的跨距(span)施加5V的電壓後,測定自施加解除起167毫秒後的電壓保持率(VHR),結果為99.6%。此外,使用東陽特克尼卡(Toyo Technica)(股)製造的VHR-1作為測定裝置。 For the FFS liquid crystal display device manufactured as described above, a voltage of 5 V was applied at 23 ° C for an application time of 60 microseconds and a span of 167 milliseconds, and then the voltage retention rate after 167 milliseconds after the release was applied was measured ( VHR), with a result of 99.6%. In addition, VHR-1 manufactured by Toyo Technica Co., Ltd. was used as a measuring device.
(7)密封劑周邊的不均耐性(耐邊框不均性) (7) Uneven resistance around the sealant (resistance to frame unevenness)
對於所述製造的FFS型液晶顯示元件,在25℃、50%RH的條件下保管30天后,以交流電壓5V進行驅動,觀察點燈狀態。評價是以如下方式進行:若在密封劑周邊未視認到亮度差(更黑或更白)則評價為耐邊框不均性“良好”,雖視認到亮度差,但在點燈後10分鐘以內亮度差消失則評價為“可”,將即便經過10分鐘也能視認到亮度差的情況評價為“不良”。其結果為未視認到該液晶顯示元件的亮度差,耐邊框不均性判斷為“良好”。 The FFS liquid crystal display device manufactured as described above was stored at 25 ° C and 50% RH for 30 days, and then driven at an AC voltage of 5V to observe the lighting state. The evaluation was performed as follows: If no difference in brightness (blacker or whiter) was observed around the sealant, the evaluation of the frame unevenness resistance was "good". Although the difference in brightness was recognized, it was within 10 minutes after lighting. The disappearance of the brightness difference was evaluated as "OK", and the case where the brightness difference was visually recognized even after 10 minutes was evaluated as "Defective". As a result, the difference in brightness of the liquid crystal display element was not recognized, and the frame unevenness resistance was judged to be “good”.
(8)預傾角特性 (8) Pre-tilt angle characteristics
對於所述製造的FFS型液晶顯示元件,藉由使用He-Ne雷射光的結晶旋轉法來測定液晶分子的自基板面傾斜的角度,將該值作為預傾角θ。結晶旋轉法是依據非專利文獻2(T.J.謝弗(T.J.Scheffer)等人的《應用物理學雜誌(Journal of Applied Physics,J.Appl.Phys.)》第48卷第1783頁(1977))以及非專利文獻3(F.中野(F.Nakano)等人的《日本應用物理學雜誌(Japanese Journal of Applied Physics,JPN.J.Appl.Phys.)》第19卷第2013頁(1980))中記載的方法來進行。 For the FFS liquid crystal display device manufactured as described above, the angle of inclination of the liquid crystal molecules from the substrate surface was measured by a crystal rotation method using He-Ne laser light, and this value was used as the pretilt angle θ. The crystal rotation method is based on Non-Patent Document 2 (TJ Cheffer et al., Journal of Applied Physics, J. Appl. Phys., Vol. 48, p. 1783 (1977)) and Non-Patent Document 3 (F. Nakano et al., "Japanese Journal of Applied Physics (JPN. J. Appl. Phys.)", Vol. 19, p. 2013 (1980)) Perform the method described.
將預傾角θ小於1.0°的情況評價為預傾角評價“良好”,將1.0°以上的情況評價為預傾角評價“不良”,結果,該液晶顯示元件的預傾角為0.5°,判斷為預傾角特性“良好”。 A case where the pretilt angle θ was less than 1.0 ° was evaluated as a good pretilt angle evaluation, and a case where 1.0 ° or more was evaluated as a prefailure angle evaluation “bad”. As a result, the pretilt angle of the liquid crystal display element was 0.5 °, which was judged as a pretilt angle The characteristic is "good".
(9)驅動應力後的對比度評價(AC殘像特性的評價) (9) Evaluation of contrast after driving stress (evaluation of AC afterimage characteristics)
除了在基板的外側兩面未貼合偏光板的方面以外,進行與所述(4)相同的操作,製作FFS型液晶單元。對於該FFS型液晶單元,以交流電壓10V驅動30小時後,使用在光源與光量檢測器之間配置有偏光器及檢偏器的裝置,來測定下述數式(2)所表示的最小相對透過率(%)。 The same operations as in (4) were performed except that the polarizing plates were not bonded to the outer surfaces of the substrate, and an FFS-type liquid crystal cell was produced. This FFS-type liquid crystal cell was driven by an AC voltage of 10V for 30 hours, and then a device having a polarizer and an analyzer disposed between the light source and the light amount detector was used to measure the minimum relative value represented by the following formula (2) Transmission (%).
最小相對透過率(%)=(β-B0)/(B100-B0)×100…(2) Minimum relative transmittance (%) = (β-B 0 ) / (B 100 -B 0 ) × 100 ... (2)
(數式(2)中,B0為空白且在正交尼科耳棱鏡下的光的透過量;B100為空白且在平行尼科耳棱鏡下的光的透過量;β為在 正交尼科耳棱鏡下,在偏光器與檢偏器之間夾持液晶顯示元件而成為最小的透光量) (In Equation (2), B 0 is the amount of light transmitted through a blank Nicol prism with a blank; B 100 is the amount of light transmitted through a parallel Nicol prism with a blank; β is orthogonal (With a Nicols prism, the liquid crystal display element is sandwiched between the polarizer and the analyzer to minimize the amount of light transmitted)
暗狀態的黑電平是以液晶顯示元件的最小相對透過率來表示,在FFS型液晶顯示元件中,暗狀態下的黑電平越小,則對比度越優異。將最小相對透過率小於1.0%者評價為AC殘像特性“良好”,將1.0%以上且小於1.5%者評價為“可”,將1.5%以上者評價為“不良”。其結果為,該液晶顯示元件的最小相對透過率為0.2%,AC殘像特性判斷為“良好”。 The black level in the dark state is represented by the minimum relative transmittance of the liquid crystal display element. In the FFS liquid crystal display element, the smaller the black level in the dark state, the better the contrast. Those with a minimum relative transmittance of less than 1.0% were evaluated as "good" AC afterimage characteristics, those with 1.0% or more and less than 1.5% were evaluated as "good", and those with 1.5% or more were evaluated as "bad". As a result, the minimum relative transmittance of this liquid crystal display element was 0.2%, and the AC afterimage characteristics were judged to be “good”.
[實施例3-2~實施例3-8以及比較例1] [Examples 3-2 to 3-8 and Comparative Example 1]
在所述實施例3-1中,除了分別使用下述表2所示種類的成分來作為聚合物以外,以與實施例3-1相同的方式製備液晶配向劑,並且製造FFS型液晶顯示元件來進行各種評價。評價結果示於下述表2中。此外,表2中,聚合物量的數值表示各聚合物相對於液晶配向劑中的聚合物成分的整體100重量份的調配比例(重量份)。 In Example 3-1, a liquid crystal alignment agent was prepared in the same manner as in Example 3-1 except that components of the kinds shown in Table 2 below were used as polymers, respectively, and an FFS-type liquid crystal display element was manufactured. For various evaluations. The evaluation results are shown in Table 2 below. In addition, in Table 2, the numerical value of the polymer amount represents a blending ratio (parts by weight) of each polymer to 100 parts by weight of the entire polymer component in the liquid crystal alignment agent.
如表2所示,實施例3-1~實施例3-8中,關於液晶配向劑的塗布性、塗膜的耐摩擦性、液晶配向性、電壓保持率、密封劑周邊的不均耐性、預傾角特性及AC殘像特性均為“良好”或“可”的結果,且取得了各種特性的平衡。相對於此,比較例1的液晶顯示元件中,塗布性及耐摩擦性雖為“可”的評價,但電壓保持率、密封劑周邊的不均耐性、預傾角特性及AC殘像特性均是比實施例差的結果。 As shown in Table 2, in Examples 3-1 to 3-8, the coating properties of the liquid crystal alignment agent, the abrasion resistance of the coating film, the liquid crystal alignment property, the voltage holding ratio, the unevenness resistance around the sealant, Both the pre-tilt angle characteristics and the AC afterimage characteristics are "good" or "possible" results, and various characteristics are balanced. In contrast, in the liquid crystal display element of Comparative Example 1, although the applicability and the abrasion resistance were evaluated as “allowable”, the voltage retention rate, unevenness resistance around the sealant, pretilt characteristics, and AC afterimage characteristics were all Worse results than the examples.
此外,使用具有所述式(1)所表示的部分結構的聚合物(P)的實施例中,耐邊框不均性成為“良好”或“可”的理由雖未確定,但推測其一個理由為:利用聚合物(P)中的間隔物結構(-R1-)及介晶結構(-W1-(R2-W2)p-)而疏水性提高,且吸水率下降,由 此耐水解性得以改善,結果可抑制不均產生。 In addition, in the examples using the polymer (P) having a partial structure represented by the formula (1), the reason why the frame unevenness resistance becomes "good" or "possible" is not determined, but one reason is presumed. This is because the spacer structure (-R 1- ) and the mesogenic structure (-W 1- (R 2 -W 2 ) p-) in the polymer (P) are used to improve the hydrophobicity and decrease the water absorption rate, thereby The hydrolysis resistance is improved, and as a result, unevenness can be suppressed.
[實施例4-1:光配向FFS型液晶顯示元件] [Example 4-1: Photo-alignment FFS type liquid crystal display element]
(1)液晶配向劑的製備 (1) Preparation of liquid crystal alignment agent
將作為聚合物的實施例2-2中所得的聚合物(PA-2)100重量份溶解於包含γ-丁內酯(GBL)、N-甲基-2-吡咯烷酮(NMP)及丁基溶纖劑(BC)的混合溶劑(GBL:NMP:BC=40:40:20(重量比))中,製成固體成分濃度為3.5重量%的溶液。利用孔徑為0.2μm的過濾器對該溶液進行過濾,由此製備液晶配向劑(R-9)。 100 parts by weight of the polymer (PA-2) obtained in Example 2-2 as a polymer was dissolved in γ-butyrolactone (GBL), N-methyl-2-pyrrolidone (NMP), and butyl cellosolve. In a mixed solvent (GBL: NMP: BC = 40: 40: 20 (weight ratio)), a solution having a solid content concentration of 3.5% by weight was prepared. This solution was filtered with a filter having a pore size of 0.2 μm, thereby preparing a liquid crystal alignment agent (R-9).
(2)塗布膜的表面凹凸性的評價 (2) Evaluation of surface unevenness of coating film
使用旋轉器將所述製備的液晶配向劑(R-9)塗布於玻璃基板上,在80℃的加熱板上進行1分鐘預烘烤後,在將庫內進行了氮氣置換的200℃的烘箱中加熱(後烘烤)1小時,由此形成平均膜厚為1,000Å的塗膜。利用原子力顯微鏡(Atomic Force Microscopy,AFM)來觀察該塗膜,測定中心平均粗糙度(Ra)。評價是以如下方式進行:將小於2.0nm的情況評價為表面凹凸性“良好”,將2.0nm以上且小於5.0nm的情況評價為“可”,將5.0nm以上的情況評價為“不良”。本實施例中,Ra為0.9nm,表面凹凸性為“良好”。 The prepared liquid crystal alignment agent (R-9) was coated on a glass substrate using a spinner, pre-baked on a hot plate at 80 ° C for 1 minute, and then a 200 ° C oven with nitrogen replacement in the library was used. Medium heating (post-baking) for 1 hour, thereby forming a coating film having an average film thickness of 1,000 Å. The coating film was observed with an atomic force microscope (AFM), and the center average roughness (Ra) was measured. The evaluation was performed as follows: a case with a surface roughness of less than 2.0 nm was evaluated as "good", a case with a size of 2.0 nm or more and less than 5.0 nm was evaluated as "good", and a case with 5.0 nm or more was evaluated as "bad". In this example, Ra is 0.9 nm, and the surface unevenness is "good".
(3)配向性的評價 (3) Evaluation of alignment
對所述獲得的塗膜,使用Hg-Xe燈及格蘭泰勒棱鏡(Glan-Taylor prism)自基板法線方向照射包含313nm的明線的偏光紫外線300J/cm2,實施配向處理。使用茉麗特(MORITEX) 公司製造的液晶配向膜檢查裝置(雷斯堪(LayScan)),對所述附有配向膜的基板測定折射率各向異性(nm)。評價是以如下方式進行:將0.020nm以上的情況評價為“良好”,將小於0.020nm且0.010nm以上的情況評價為“可”,將小於0.010nm的情況評價為“不良”。其結果為,該基板為0.036nm,為“良好”。 The obtained coating film was irradiated with polarized ultraviolet light of 300 J / cm 2 including a bright line of 313 nm from a substrate normal direction using a Hg-Xe lamp and a Glan-Taylor prism, and subjected to an alignment treatment. The refractive index anisotropy (nm) of the substrate with the alignment film was measured using a liquid crystal alignment film inspection device (LayScan) manufactured by MORITEX. The evaluation was performed as follows: a case of 0.020 nm or more was evaluated as "good", a case of less than 0.020 nm and 0.010 nm or more was evaluated as "good", and a case of less than 0.010 nm was evaluated as "bad". As a result, this substrate was 0.036 nm, which was "good".
(4)利用光配向法的FFS型液晶顯示元件的製造 (4) Manufacturing of FFS-type liquid crystal display element using photo-alignment method
首先,與所述實施例3-1的(4)同樣地在一對玻璃基板11a、玻璃基板11b的各表面,利用旋轉器分別塗布所述(1)中製備的液晶配向劑(R-9),從而形成塗膜。繼而,將該塗膜在80℃的加熱板上進行1分鐘預烘烤後,在將庫內進行了氮氣置換的烘箱中以230℃加熱(後烘烤)15分鐘,形成平均膜厚為1,000Å的塗膜。此處將所使用的上電極13的平面示意圖示於圖4(a)~圖4(b)中。此外,圖4(a)是上電極13的俯視圖,圖4(b)是圖4(a)的由虛線包圍的部分C1的放大圖。本實施例中使用具有電極的線寬d1為4μm、電極間的距離d2為6μm的上電極的基板。此外,上電極13與所述實施例3-1的(4)同樣地使用電極A、電極B、電極C及電極D的4系統的驅動電極(參照圖3)。 First, in the same manner as in (4) of Example 3-1, the liquid crystal alignment agent (R-9) prepared in (1) was applied to each surface of the pair of glass substrates 11a and 11b by a spinner, respectively. ) To form a coating film. Next, the coating film was pre-baked on a hot plate at 80 ° C. for 1 minute, and then heated (post-baked) at 230 ° C. for 15 minutes in an oven in which nitrogen was replaced in the warehouse to form an average film thickness of 1,000. Å coating film. Here, a schematic plan view of the upper electrode 13 used is shown in FIGS. 4 (a) to 4 (b). 4 (a) is a plan view of the upper electrode 13, and FIG. 4 (b) is an enlarged view of a portion C1 surrounded by a dotted line in FIG. 4 (a). In this embodiment, a substrate having an upper electrode with a line width d1 of the electrodes of 4 μm and a distance d2 between the electrodes of 6 μm is used. In addition, the upper electrode 13 uses the driving electrodes of the four systems of the electrode A, the electrode B, the electrode C, and the electrode D in the same manner as (4) of the embodiment 3-1 (see FIG. 3).
繼而,對所述塗膜的各表面,使用Hg-Xe燈及格蘭泰勒棱鏡自基板法線方向分別照射包含313nm的明線的偏光紫外線300J/cm2,從而獲得具有液晶配向膜的一對基板。此時,將偏光紫外線的照射方向設為自基板法線方向,且以偏光紫外線的偏光面投影至基板上而成的線段的方向成為圖4(a)~圖4(b)中的雙向 箭頭的方向的方式設定偏光面方向,之後進行光照射處理。 Then, on each surface of the coating film, a Hg-Xe lamp and a Glan Taylor prism were irradiated with polarized ultraviolet light 300 J / cm 2 including a bright line of 313 nm from the substrate normal direction, thereby obtaining a pair of substrates having a liquid crystal alignment film. . At this time, the direction of the line segment from which the polarized ultraviolet rays are irradiated is set from the normal direction of the substrate and the polarized surface of the polarized ultraviolet rays is projected onto the substrate becomes the two-way arrows in FIGS. 4 (a) to 4 (b). The direction of the polarizing plane is set as the direction of the light, and then the light irradiation process is performed.
繼而,在所述基板中的1塊基板的具有液晶配向膜的面的外周,利用網版印刷塗布加入有直徑為5.5μm的氧化鋁球的環氧樹脂黏接劑,之後使一對基板的液晶配向膜面對向,以偏光紫外線的偏光面向基板投影的方向成為平行的方式將基板重疊壓接,在150℃下用1小時使黏接劑熱硬化。繼而,自液晶注入口向基板間隙填充默克公司製造的液晶“MLC-6221”後,利用環氧樹脂黏接劑密封液晶注入口。其後,為了消除液晶注入時的流動配向,將其加熱至150℃後緩慢冷卻至室溫。 Then, an epoxy adhesive with an alumina ball having a diameter of 5.5 μm was added by screen printing on the outer periphery of the surface of one of the substrates having the liquid crystal alignment film, and then a pair of substrates The liquid crystal alignment film is face-to-face, and the substrates are superimposed and pressure-bonded so that the direction in which the polarized light polarized by the polarized ultraviolet rays is projected onto the substrate, and the adhesive is thermally hardened at 150 ° C. for 1 hour. Then, the substrate gap was filled with the liquid crystal "MLC-6221" manufactured by Merck from the liquid crystal injection port, and then the liquid crystal injection port was sealed with an epoxy adhesive. Thereafter, in order to eliminate the flow alignment at the time of liquid crystal injection, it was heated to 150 ° C. and then slowly cooled to room temperature.
繼而,藉由在基板的外側兩面貼合偏光板來製造FFS型液晶顯示元件。此時,其中1塊偏光板是以其偏光方向與液晶配向膜的偏光紫外線的偏光面向基板的射影方向平行的方式來貼附,另1塊偏光板是以其偏光方向與前一偏光板的偏光方向正交的方式來貼附。 Next, FPS liquid crystal display elements were manufactured by laminating polarizing plates on both surfaces of the substrate. At this time, one of the polarizing plates is attached in such a manner that its polarizing direction is parallel to the projection direction of the polarized ultraviolet rays of the liquid crystal alignment film facing the substrate, and the other polarizing plate is based on its polarizing direction and the previous polarizing plate. Attach the polarized light in an orthogonal manner.
(5)液晶配向性的評價 (5) Evaluation of liquid crystal alignment
對於所述製造的光配向FFS型液晶顯示元件,與所述實施例3-1的(5)同樣地進行液晶配向性的評價。其結果為,在該液晶顯示元件中液晶配向性為“良好”。 About the manufactured photo-alignment FFS-type liquid crystal display element, it carried out similarly to (5) of the said Example 3-1, and evaluated the liquid-crystal orientation. As a result, the liquid crystal alignment property was "good" in this liquid crystal display element.
(6)電壓保持率的評價 (6) Evaluation of voltage holding ratio
對於所述製造的光配向FFS型液晶顯示元件,與所述實施例3-1的(6)同樣地測定電壓保持率(VHR)並評價電壓保持率。其結果為,VHR為99.4%。 With respect to the manufactured photo-alignment FFS-type liquid crystal display element, the voltage retention ratio (VHR) was measured in the same manner as in (6) of Example 3-1, and the voltage retention ratio was evaluated. As a result, the VHR was 99.4%.
(7)耐邊框不均性 (7) Resistance to frame unevenness
對於所述製造的光配向FFS型液晶顯示元件,與所述實施例3-1的(7)同樣地評價耐邊框不均性。其結果為,在該液晶顯示元件中未視認到亮度差,耐邊框不均性判斷為“良好”。 About the manufactured photo-alignment FFS-type liquid crystal display element, it carried out similarly to (7) of said Example 3-1, and evaluated the frame unevenness tolerance. As a result, no difference in brightness was recognized in this liquid crystal display element, and the resistance to frame unevenness was judged to be “good”.
(8)AC殘像評價 (8) AC residual image evaluation
與所述實施例3-1的(9)同樣地進行AC殘像評價。此外,在AC殘像評價中,與所述實施例3-1的(9)同樣地使用未貼合偏光板的液晶單元進行評價。其結果為,最小相對透過率為0.1%,對比度特性判斷為“良好”。 The AC afterimage evaluation was performed in the same manner as in (9) of Example 3-1. In the AC afterimage evaluation, the evaluation was performed using a liquid crystal cell without a polarizing plate in the same manner as in (9) of Example 3-1. As a result, the minimum relative transmittance was 0.1%, and the contrast characteristic was judged to be “good”.
[實施例4-2及實施例4-3] [Example 4-2 and Example 4-3]
在所述實施例4-1中,除了分別使用下述表3所示種類的成分來作為聚合物以外,以與實施例4-1相同的方式製備液晶配向劑,並且製造FFS型液晶顯示元件來進行各種評價。評價結果示於下述表3中。此外,表3中,聚合物量的數值表示各聚合物相對於液晶配向劑中的聚合物成分的整體100重量份的調配比例(重量份)。 In Example 4-1, a liquid crystal alignment agent was prepared in the same manner as in Example 4-1 except that components of the kinds shown in Table 3 below were used as polymers, respectively, and an FFS-type liquid crystal display element was manufactured. For various evaluations. The evaluation results are shown in Table 3 below. In addition, in Table 3, the numerical value of the polymer amount represents a blending ratio (parts by weight) of each polymer to 100 parts by weight of the entire polymer component in the liquid crystal alignment agent.
[實施例5-1:相位差膜] [Example 5-1: retardation film]
(1)液晶配向劑的製備 (1) Preparation of liquid crystal alignment agent
將實施例2-2中所得的聚合物(PA-2)100重量份、及合成例2中所得的聚有機矽氧烷(S-1)5重量份溶解於包含NMP及BC的混合溶劑(NMP:BC=50:50(重量比))中,製成固體成分濃度為5.5重量%的溶液。利用孔徑為0.2μm的過濾器對該溶液進行過濾,由此製備液晶配向劑(R-10)。 100 parts by weight of the polymer (PA-2) obtained in Example 2-2 and 5 parts by weight of the polyorganosiloxane (S-1) obtained in Synthesis Example 2 were dissolved in a mixed solvent containing NMP and BC ( In NMP: BC = 50: 50 (weight ratio)), a solution having a solid content concentration of 5.5% by weight was prepared. This solution was filtered through a filter having a pore size of 0.2 μm, thereby preparing a liquid crystal alignment agent (R-10).
(2)相位差膜的製造 (2) Manufacturing of retardation film
在作為基板的TAC膜的一面上,使用棒式塗布機塗布所述製備的液晶配向劑(R-10),在烘箱內以120℃烘烤2分鐘而形成膜厚為100nm的塗膜。繼而,對該塗膜表面,使用Hg-Xe燈及格蘭泰勒棱鏡,自基板法線垂直地照射包含313nm的明線的偏光紫外線10mJ/cm2。繼而,利用孔徑為0.2μm的過濾器對聚合性液晶 (RMS03-013C,默克公司製造)進行過濾後,利用棒式塗布機,將該聚合性液晶塗布於光照射後的塗膜上,從而形成聚合性液晶的塗膜。在溫度經調整為50℃的烘箱內烘烤1分鐘後,使用Hg-Xe燈,自垂直的方向對塗膜面照射包含365nm的明線的非偏光的紫外線1,000mJ/cm2,使聚合性液晶硬化而形成液晶層,由此製造相位差膜。 On one side of the TAC film as a substrate, the prepared liquid crystal alignment agent (R-10) was applied using a bar coater, and baked in an oven at 120 ° C. for 2 minutes to form a coating film having a film thickness of 100 nm. Next, the surface of the coating film was irradiated with polarized ultraviolet rays of 10 mJ / cm 2 including a bright line of 313 nm vertically from a substrate normal line using a Hg-Xe lamp and a Glan Taylor prism. Next, the polymerizable liquid crystal (RMS03-013C, manufactured by Merck) was filtered with a filter having a pore size of 0.2 μm, and then the polymerizable liquid crystal was coated on a coating film after light irradiation using a rod coater, so that A coating film of a polymerizable liquid crystal is formed. After baking in an oven whose temperature was adjusted to 50 ° C for 1 minute, the coating film surface was irradiated with a non-polarized ultraviolet light including 365 nm of bright light at a vertical direction of 1,000 mJ / cm 2 using a Hg-Xe lamp to make it polymerizable. The liquid crystal is hardened to form a liquid crystal layer, thereby producing a retardation film.
(3)液晶配向性的評價 (3) Evaluation of liquid crystal alignment
對於所述(2)中製造的相位差膜,藉由利用正交尼科耳棱鏡下的目視以及偏光顯微鏡(倍率為2.5倍),觀察異常區域的有無,來評價液晶配向性。評價是以如下方式進行:將在目視下配向性良好,且在偏光顯微鏡下未觀察到異常區域的情況評價為液晶配向性“良好”;將在目視下未觀察到異常區域,但在偏光顯微鏡下觀察到異常區域的情況評價為液晶配向性“可”;將在目視以及偏光顯微鏡下均觀察到異常區域的情況評價為液晶配向性“不良”。其結果為,該相位差膜被評價為液晶配向性“良好”。 The retardation film produced in the above (2) was evaluated for the liquid crystal alignment by observing the presence or absence of an abnormal region using a visual inspection under a crossed Nicols prism and a polarizing microscope (magnification of 2.5 times). The evaluation is performed as follows: the case where the alignment is good under visual observation and no abnormal region is observed under a polarizing microscope is evaluated as the liquid crystal alignment "good"; the abnormal region is not observed under visual inspection, but under a polarizing microscope The case where the abnormal region was observed below was evaluated as "acceptable" for the liquid crystal alignment; the case where the abnormal region was observed under both the visual observation and the polarizing microscope was evaluated as "poor" for the liquid crystal alignment. As a result, this retardation film was evaluated as "good" in liquid crystal alignment.
(4)密接性 (4) Adhesiveness
使用所述(2)中製造的相位差膜,對由液晶配向劑形成的塗膜與基板的密接性進行評價。首先,使用帶有導件的等間隔的間隔物,利用切割刀,自相位差膜的液晶層側的面切入切口,在1cm×1cm的範圍內形成10個×10個的格子圖案。各切口的深度是自液晶層表面到達基板厚度的中點附近為止。繼而,以覆蓋所述格子圖案的整個面的方式密接玻璃紙膠帶後,剝離該玻璃紙膠 帶。藉由正交尼科耳棱鏡下的目視來觀察剝離後的格子圖案的切口部,評價密接性。評價是以如下方式進行:將在沿著切入線的部分以及格子圖案的交叉部分未確認到剝離的情況評價為密接性“良好”;將相對於格子圖案整體的個數,在所述部分觀察到剝離的格子目的個數小於15%的情況評價為密接性“可”;將相對於格子圖案整體的個數,在所述部分觀察到剝離的格子目的個數為15%以上的情況評價為密接性“不良”。其結果為,該相位差膜為密接性“良好”。 Using the retardation film produced in the above (2), the adhesion between the coating film formed of the liquid crystal alignment agent and the substrate was evaluated. First, using spacers with guides at equal intervals, using a cutter, a cut was made from the surface of the liquid crystal layer side of the retardation film to form 10 × 10 lattice patterns in a range of 1 cm × 1 cm. The depth of each cut is from the surface of the liquid crystal layer to the vicinity of the midpoint of the thickness of the substrate. Then, after the cellophane tape was adhered so as to cover the entire surface of the lattice pattern, the cellophane tape was peeled off. band. The cut portion of the grid pattern after peeling was observed by visual observation under a crossed Nicols prism, and adhesiveness was evaluated. The evaluation was performed as follows: The case where peeling was not confirmed at the portion along the cut-in line and the intersection portion of the lattice pattern was evaluated as "good" adhesion; the number of the lattice pattern was observed in the portion with respect to the entire lattice pattern. When the number of peeled grids is less than 15%, the adhesiveness is evaluated as “acceptable”; when the number of peeled grids in the part is 15% or more with respect to the total number of the grid patterns, the adhesion is evaluated as close adhesion. Sexual "bad". As a result, the retardation film was "good" in adhesion.
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