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TWI627110B - Package structure for packaging substrate storage container - Google Patents

Package structure for packaging substrate storage container Download PDF

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Publication number
TWI627110B
TWI627110B TW103116024A TW103116024A TWI627110B TW I627110 B TWI627110 B TW I627110B TW 103116024 A TW103116024 A TW 103116024A TW 103116024 A TW103116024 A TW 103116024A TW I627110 B TWI627110 B TW I627110B
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TW
Taiwan
Prior art keywords
storage container
damper
substrate storage
plate
rigid body
Prior art date
Application number
TW103116024A
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Chinese (zh)
Other versions
TW201505933A (en
Inventor
金森雄大
Original Assignee
未來兒股份有限公司
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Publication of TW201505933A publication Critical patent/TW201505933A/en
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Publication of TWI627110B publication Critical patent/TWI627110B/en

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Classifications

    • H10P72/1912
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/107Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material
    • B65D81/1075Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material deformable to accommodate contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2585/00Containers, packaging elements or packages specially adapted for particular articles or materials
    • B65D2585/68Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
    • B65D2585/86Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form for electrical components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/07Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using resilient suspension means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Frangible Articles (AREA)
  • Buffer Packaging (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Abstract

本發明的用於捆包基板收納容器2的捆包構造體1係具備捆包箱10、上部緩衝材30、下部緩衝材40、第1剛性體50及第1減震材60。具有板狀的第1剛性體50係配置在捆包箱10內,具有分別為平坦的上表面51及下表面52,且第1剛性體50的上表面51抵接下部緩衝材40的下端面。第1減震材60係配置在捆包箱10內,具有上表面51及下表面52,且第1減震材60的上表面62係以能夠相對於第1剛性體50的下表面52滑動的方式面抵接第1剛性體50的下表面52。 The packing structure 1 for the package substrate storage container 2 of the present invention includes a packing box 10, an upper cushioning material 30, a lower cushioning material 40, a first rigid body 50, and a first shock absorbing material 60. The first rigid body 50 having a plate shape is disposed in the packing box 10, and has a flat upper surface 51 and a lower surface 52, respectively, and the upper surface 51 of the first rigid body 50 abuts against the lower end surface of the lower cushioning material 40. . The first damper 60 is disposed in the packing box 10 and has an upper surface 51 and a lower surface 52, and the upper surface 62 of the first damper 60 is slidable relative to the lower surface 52 of the first rigid body 50. The surface of the first rigid body 50 abuts against the lower surface 52 of the first rigid body 50.

Description

用於捆包基板收納容器的捆包構造體 Package structure for packaging a substrate storage container

本發明係有關用於捆包供收納半導體晶圓(wafer)等基板所用的基板收納容器之捆包構造體。 The present invention relates to a package structure for packaging a substrate storage container for housing a substrate such as a wafer.

就收納半導體晶圓等基板的容器而言,習知中已有具備容器主體及蓋體的基板收納容器。在將該種基板收納容器捆包於捆包箱內進行運輸時,會在捆包箱內配置由樹脂發泡體構成的緩衝材和以塑膠板(plastic sheet)形成的緩衝材。這些緩衝材會在捆包箱內保持基板收納容器,減少從捆包箱外部傳遞撞擊和震動給基板收納容器(參照下述之專利文獻1)。 In a container for accommodating a substrate such as a semiconductor wafer, a substrate storage container including a container body and a lid is known. When the substrate storage container is bundled and transported in a packing box, a cushioning material made of a resin foam and a cushioning material formed of a plastic sheet are placed in the packing box. These cushioning materials hold the substrate storage container in the packing box, and reduce the impact and vibration transmitted from the outside of the packing case to the substrate storage container (see Patent Document 1 below).

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本國特開2010-132331號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2010-132331

然而,現在人們要求比習知使用緩衝材的捆包構造更進一步減少傳遞撞擊和震動給基板收納容器的捆包構造。 However, there is now a need to further reduce the packing configuration that transmits impact and vibration to the substrate storage container, rather than the conventional bale construction using the cushioning material.

本發明的目的在於提供一種用於捆包基板收 納容器的捆包構造體,能夠在搬運基板收納容器時極力抑制撞擊和震動傳遞給收納在基板收納容器的複數片基板。 It is an object of the present invention to provide a substrate for packaging The packing structure of the nano container can strongly suppress the transmission of the impact and the vibration to the plurality of substrates accommodated in the substrate storage container when the substrate storage container is transported.

本發明的用於捆包基板收納容器的捆包構造體係用於捆包供收納及運輸由半導體晶圓構成的基板所用的基板收納容器之捆包構造體,具備:捆包箱;上部緩衝材,係在前述捆包箱內載置在前述基板收納容器的上部;下部緩衝材,係載置前述基板收納容器,且以使前述上部緩衝材與該下部緩衝材在上下方向包夾前述基板收納容器的方式配置在前述捆包箱內;具有板狀的第1剛性體,係配置在前述捆包箱內,具有分別為平坦的上表面及下表面,且前述第1剛性體的上表面抵接前述下部緩衝材的下端面;及第1減震(cushion)材,係配置在前述捆包箱內,具有上表面及下表面,且前述第1減震材的上表面以能夠相對於前述第1剛性體的下表面滑動的方式面抵接前述第1剛性體的下表面;前述上部緩衝材及下部緩衝材係擁有即使將收納有前述半導體晶圓的前述基板收納容器直接載置至前述上部緩衝材或下部緩衝材也不會發生塑性變形、能夠維持上部緩衝材及下部緩衝材本身形狀之硬度,能夠在前述捆包箱內保持前述基板收納容器於與上下方向正交之方向的位置及載置姿勢,且擁有能夠將作用於前述捆包箱再經前述上部緩衝材及下部緩衝材傳遞給前述基板收納容器的撞擊的至少一部分予以吸收之柔軟性;前述第1剛性體的上表面係比前述下部 緩衝材的下端面大;前述第1剛性體係擁有能夠維持前述第1剛性體本身形狀以能夠以前述第1剛性體的整個下表面面抵接前述第1減震材的上表面之硬度;前述第1減震材係擁有當將收納有前述半導體晶圓的前述基板收納容器直接載置至前述第1減震材便會發生彈性變形、移除所載置的前述基板收納容器便會恢復成原來形狀之彈性性質的柔軟性。 The packaging structure system for packaging a substrate storage container of the present invention is for packaging a packaging structure for storing and transporting a substrate storage container for a substrate made of a semiconductor wafer, and includes: a packing box; and an upper cushioning material The lower cushioning material is placed on the upper portion of the substrate storage container, and the lower cushioning material is placed on the substrate storage container, and the upper cushioning material and the lower cushioning material are sandwiched in the vertical direction. The container is disposed in the packing box; the first rigid body having a plate shape is disposed in the packing box, and has a flat upper surface and a lower surface, respectively, and the upper surface of the first rigid body is abutted a lower end surface of the lower cushioning material; and a first damping material disposed in the packing box, having an upper surface and a lower surface, and the upper surface of the first damper is capable of being opposite to the foregoing The lower surface of the first rigid body is slid to face the lower surface of the first rigid body, and the upper cushioning material and the lower cushioning material are provided to accommodate the substrate in which the semiconductor wafer is housed. The above-mentioned upper cushioning material or the lower cushioning material is not directly plastically deformed, and the hardness of the shape of the upper cushioning material and the lower cushioning material itself can be maintained, and the substrate storage container can be held in the vertical direction in the packing box. The position in the orthogonal direction and the mounting posture, and having a softness capable of absorbing at least a part of the impact that is applied to the packing box and transmitted to the substrate storage container via the upper cushioning material and the lower cushioning material; 1 The upper surface of the rigid body is lower than the aforementioned lower part The lower end surface of the cushioning material is large; and the first rigid system has a hardness capable of maintaining the shape of the first rigid body itself so that the entire lower surface of the first rigid body can abut against the upper surface of the first damper; In the first damper material, the substrate storage container in which the semiconductor wafer is accommodated is directly placed on the first damper, and the substrate storage container is elastically deformed, and the substrate storage container is removed. The softness of the original elastic properties of the shape.

此外,較佳為,前述第1減震材係由具有分別為平坦的上表面及下表面的複數片板狀第1減震材沿上下方向層疊而構成;沿層疊方向相鄰接的為下側的前述板狀第1減震材的上表面與為上側的前述板狀第1減震材的下表面係以能夠滑動的方式面抵接;具備具有板狀的第2剛性體,係配置在前述捆包箱內,具有分別為平坦的上表面及下表面,且該第2剛性體的上表面以能夠滑動的方式面抵接最下層的前述板狀第1減震材的下表面;前述第2剛性體係擁有能夠維持前述第2剛性體本身形狀以能夠以前述第2剛性體的整個上表面面抵接前述最下層的板狀第1減震材的下表面之硬度。 Further, it is preferable that the first damper material is formed by laminating a plurality of plate-shaped first dampers each having a flat upper surface and a lower surface in the vertical direction, and adjacent to each other in the stacking direction. The upper surface of the plate-shaped first damper material on the side is slidably contacted with the lower surface of the upper plate-shaped first damper material on the upper side, and the second rigid body having a plate shape is provided. Each of the bundled boxes has a flat upper surface and a lower surface, and an upper surface of the second rigid body is slidably surface-contacted to a lower surface of the lowermost layer-shaped first shock absorbing material; The second rigid system has a hardness capable of maintaining the shape of the second rigid body itself so that the lower surface of the plate-shaped first damper material that can contact the lowermost layer of the entire upper surface of the second rigid body can be abutted.

此外,較佳為,具備第2減震材,係配置在前述捆包箱內,具有上表面及下表面,且該第2減震材的上表面係以能夠相對於前述第2剛性體的下表面滑動的方式抵接前述第2剛性體的下表面;前述第2減震材係擁有當將收納有前述半導體晶圓的前述基板收納容器直接載置至前述第2減震材便會發生彈性變形、移除所載置的前述基板收納容器便會恢復成原來形狀之彈性性質的柔軟 性。 Moreover, it is preferable that the second damper is disposed in the packing box and has an upper surface and a lower surface, and the upper surface of the second damper is detachable from the second rigid body. The lower surface slidably abuts against the lower surface of the second rigid body, and the second damper material has a condition that the substrate storage container in which the semiconductor wafer is accommodated is directly placed on the second damper Elastic deformation, removal of the substrate storage container placed thereon will restore the softness of the original shape Sex.

此外,較佳為,前述第2減震材係由複數片分別具有上表面及下表面的板狀第2減震材沿上下方向層疊而構成;沿層疊方向相鄰接的為下側的前述板狀第2減震材的上表面與為上側的前述板狀第2減震材的下表面係分別具有平坦的形狀;沿層疊方向相鄰接的為下側的前述板狀第2減震材的上表面與為上側的前述板狀第2減震材的下表面係以能夠滑動的方式面抵接。 In addition, it is preferable that the second damper material is formed by laminating the plate-shaped second damper materials having the upper surface and the lower surface of the plurality of sheets in the vertical direction, and the lower side adjacent to each other in the stacking direction. The upper surface of the plate-shaped second damper material and the lower surface of the plate-shaped second damper material on the upper side have a flat shape, respectively, and the plate-shaped second damper which is adjacent to the lower side in the stacking direction The upper surface of the material is in contact with the lower surface of the upper plate-shaped second shock absorbing material on the upper side so as to be slidable.

此外,較佳為,前述第2減震材的上表面係具有往上方突出的上突出部,前述上突出部係以能夠相對於前述第2剛性體的下表面滑動的方式抵接前述第2剛性體的下表面。 Moreover, it is preferable that the upper surface of the second damper material has an upper protruding portion that protrudes upward, and the upper protruding portion abuts against the second surface so as to be slidable relative to a lower surface of the second rigid body. The lower surface of the rigid body.

此外,較佳為,前述第2減震材的下表面係具有往下方突出的下突出部,前述下突出部係以能夠相對於前述捆包箱的內面滑動的方式抵接前述捆包箱的內面。 Further, preferably, the lower surface of the second damper material has a lower protruding portion that protrudes downward, and the lower protruding portion abuts the packing box so as to be slidable relative to an inner surface of the packing box Inside.

此外,較佳為,前述第2減震材的與上下方向正交之方向的側面係總是抵接前述捆包箱的內面。 Further, it is preferable that the side surface of the second damper in the direction orthogonal to the vertical direction always abuts against the inner surface of the packing box.

此外,較佳為,前述第1減震材的與上下方向正交之方向的側面係總是抵接前述捆包箱的內面。 Further, it is preferable that the side surface of the first damper in the direction orthogonal to the vertical direction always abuts against the inner surface of the packing box.

此外,較佳為,具備上部減震材,係在前述捆包箱內載置在前述上部緩衝材的上部;前述上部減震材係擁有當將收納有前述半導體晶圓的前述基板收納容器直接載置至前述上部減震材便會發生彈性變形、移除所載置的前述基板收納容器便會恢復成原來形狀之彈性 性質的柔軟性。 Moreover, it is preferable that the upper shock absorbing material is placed on the upper portion of the upper cushioning material in the packing box, and the upper shock absorbing material has the substrate storage container in which the semiconductor wafer is housed. The upper shock absorbing material is placed on the upper portion to be elastically deformed, and the substrate storage container placed thereon is removed to restore the original shape. The softness of nature.

依據本發明,能夠提供一種用於捆包基板收納容器的捆包構造體,能夠在搬運基板收納容器時極力抑制撞擊和震動傳遞給收納在基板收納容器的複數片基板。 According to the present invention, it is possible to provide a packaging structure for packaging a substrate storage container, and it is possible to strongly suppress the transmission of impact and vibration to a plurality of substrates accommodated in the substrate storage container when the substrate storage container is transported.

1、1A‧‧‧用於捆包基板收納容器的捆包構造體 1, 1A‧‧‧Package structure for packing substrate storage containers

2‧‧‧基板收納容器 2‧‧‧Substrate storage container

10‧‧‧捆包箱 10‧‧‧ bundled boxes

11‧‧‧第1側板 11‧‧‧1st side panel

12‧‧‧第2側板 12‧‧‧2nd side panel

13‧‧‧前板 13‧‧‧front board

14‧‧‧背板 14‧‧‧ Backplane

15‧‧‧頂板 15‧‧‧ top board

16‧‧‧底板 16‧‧‧floor

20‧‧‧上部減震材 20‧‧‧Upper shock absorber

21、31、51、62、71、811、821、831‧‧‧上表面 21, 31, 51, 62, 71, 811, 821, 831 ‧ ‧ upper surface

22、42、52、63、72、812、822、832‧‧‧下表面 22, 42, 52, 63, 72, 812, 822, 832‧‧‧ lower surface

23、33、34、43、44、53、64、73、813、823、833‧‧‧側面 23, 33, 34, 43, 44, 53, 64, 73, 813, 823, 833 ‧ ‧ side

30‧‧‧上部緩衝材 30‧‧‧Upper cushioning material

32‧‧‧下部 32‧‧‧ lower

40‧‧‧下部緩衝材 40‧‧‧Lower cushioning material

41‧‧‧上部 41‧‧‧ upper

50‧‧‧第1剛性體 50‧‧‧1st rigid body

60‧‧‧第1減震材 60‧‧‧1st damping material

61‧‧‧板狀第1減震材 61‧‧‧ plate-shaped first shock absorber

70‧‧‧第2剛性體 70‧‧‧2nd rigid body

80‧‧‧第2減震材 80‧‧‧2nd damping material

81‧‧‧上側板狀第2減震材 81‧‧‧Upper plate-shaped second shock absorber

82‧‧‧板狀第2減震材 82‧‧‧ plate-shaped second shock absorbing material

83‧‧‧下側板狀第2減震材 83‧‧‧ Lower side plate-shaped second shock absorbing material

110‧‧‧筒狀體 110‧‧‧Cylinder

151‧‧‧前部板 151‧‧‧front board

152‧‧‧後部板 152‧‧‧ rear panel

153‧‧‧左部板 153‧‧‧left board

154‧‧‧右部板 154‧‧‧right board

202‧‧‧容器主體 202‧‧‧Container body

203‧‧‧蓋體 203‧‧‧ cover

205‧‧‧基板支撐板狀部 205‧‧‧Substrate support plate

220‧‧‧壁部 220‧‧‧ wall

221‧‧‧容器主體開口部 221‧‧‧ container body opening

227‧‧‧基板收納空間 227‧‧‧Substrate storage space

321、411‧‧‧凹部 321, 411‧‧ ‧ recess

331、341、421、431、441‧‧‧凸部 331, 341, 421, 431, 441‧‧ ‧ convex

814‧‧‧上突出部 814‧‧‧Upper protrusion

834‧‧‧下突出部 834‧‧‧ under the protrusion

D1‧‧‧前後方向 D1‧‧‧ direction

D11‧‧‧前方向 D11‧‧‧ Forward direction

D12‧‧‧後方向 D12‧‧‧post direction

D2‧‧‧上下方向 D2‧‧‧Up and down direction

D21‧‧‧上方向 D21‧‧‧Up direction

D22‧‧‧下方向 D22‧‧‧down direction

D3‧‧‧左右方向 D3‧‧‧ direction

D31‧‧‧左方向 D31‧‧‧Left direction

D32‧‧‧右方向 D32‧‧‧Right direction

W‧‧‧基板 W‧‧‧Substrate

第1圖係顯示本發明第1實施形態的用於捆包基板收納容器的捆包構造體1之立體分解圖。 Fig. 1 is an exploded perspective view showing a packing structure 1 for a package substrate storage container according to the first embodiment of the present invention.

第2圖係顯示本發明第1實施形態的用於捆包基板收納容器的捆包構造體1的梱包箱10之立體圖。 Fig. 2 is a perspective view showing the packing box 10 of the packing structure 1 for packaging the substrate storage container according to the first embodiment of the present invention.

第3圖係顯示本發明第1實施形態的用於捆包基板收納容器的捆包構造體1的梱包箱10之俯視圖。 Fig. 3 is a plan view showing the packing box 10 of the packing structure 1 for packaging the substrate storage container according to the first embodiment of the present invention.

第4圖係沿第3圖的A-A線剖切的剖面圖。 Fig. 4 is a cross-sectional view taken along line A-A of Fig. 3.

第5圖係沿第3圖的B-B線剖切的剖面圖。 Fig. 5 is a cross-sectional view taken along line B-B of Fig. 3.

第6圖係顯示本發明第1實施形態的用於捆包基板收納容器的捆包構造體1所捆包的基板收納容器2之立體分解圖。 Fig. 6 is an exploded perspective view showing the substrate storage container 2 in which the packaging structure 1 for packaging the substrate storage container according to the first embodiment of the present invention is packaged.

第7圖係顯示本發明第2實施形態的用於捆包基板收納容器的捆包構造體1A之立體分解圖。 Fig. 7 is an exploded perspective view showing a packing structure 1A for packaging a substrate storage container according to a second embodiment of the present invention.

第8圖係顯示本發明第2實施形態的用於捆包基板收納容器的捆包構造體1A的捆包箱10之俯視圖。 Fig. 8 is a plan view showing the packing box 10 of the packing structure 1A for packaging the substrate storage container according to the second embodiment of the present invention.

第9圖係沿第8圖的C-C線剖切的剖面圖。 Fig. 9 is a cross-sectional view taken along line C-C of Fig. 8.

第10圖係沿第8圖的D-D線剖切的剖面圖。 Fig. 10 is a cross-sectional view taken along line D-D of Fig. 8.

[實施發明之形態] [Formation of the Invention]

以下,針對本發明第1實施形態的用於捆包基板收納容器的捆包構造體1,參照圖式進行說明。第1圖係顯示本發明第1實施形態的用於捆包基板收納容器的捆包構造體1之立體分解圖。第2圖係顯示本發明第1實施形態的用於捆包基板收納容器的捆包構造體1的梱包箱10之立體圖。第3圖係顯示本發明第1實施形態的用於捆包基板收納容器的捆包構造體1的梱包箱10之俯視圖。第4圖係沿第3圖的A-A線剖切的剖面圖。第5圖係沿第3圖的B-B線剖切的剖面圖。第6圖係顯示本發明第1實施形態的用於捆包基板收納容器的捆包構造體1所捆包的基板收納容器2之立體分解圖。 In the following, the package structure 1 for packaging the substrate storage container according to the first embodiment of the present invention will be described with reference to the drawings. Fig. 1 is an exploded perspective view showing a packing structure 1 for a package substrate storage container according to the first embodiment of the present invention. Fig. 2 is a perspective view showing the packing box 10 of the packing structure 1 for packaging the substrate storage container according to the first embodiment of the present invention. Fig. 3 is a plan view showing the packing box 10 of the packing structure 1 for packaging the substrate storage container according to the first embodiment of the present invention. Fig. 4 is a cross-sectional view taken along line A-A of Fig. 3. Fig. 5 is a cross-sectional view taken along line B-B of Fig. 3. Fig. 6 is an exploded perspective view showing the substrate storage container 2 in which the packaging structure 1 for packaging the substrate storage container according to the first embodiment of the present invention is packaged.

此處,為了說明上的方便,將從後述的捆包箱10的背板14朝前板13之方向(第1圖中的左下方向)定義為前方向D11、將該方向的相反方向定義為後方向D12、將該兩個方向定義為前後方向D1。此外,將從後述的底板16朝頂板15之方向(第1圖中的上方向)定義為上方向D21、將該方向的相反方向定義為下方向D22、將該兩個方向定義為上下方向D2。此外,將從後述的第2側板12朝第1側板11之方向(第1圖中的左上方向)定義為左方向D31、將該方向的相反方向定義為右方向D32、將該兩個方向定義為左右方向D3。 Here, for convenience of explanation, the direction from the back plate 14 of the packing box 10 to be described later toward the front plate 13 (the lower left direction in the first drawing) is defined as the front direction D11, and the opposite direction of the direction is defined as The rear direction D12 defines the two directions as the front-rear direction D1. Further, the direction from the bottom plate 16 to be described later to the top plate 15 (upward direction in the first drawing) is defined as the upper direction D21, the opposite direction of the direction is defined as the downward direction D22, and the two directions are defined as the up and down direction D2. . Further, the direction from the second side plate 12 to be described later to the first side plate 11 (the upper left direction in the first drawing) is defined as the left direction D31, and the opposite direction of the direction is defined as the right direction D32, and the two directions are defined. It is the left and right direction D3.

如第6圖所示,由用於捆包基板收納容器的捆包構造體1所捆包的基板收納容器2係具有容器主體202 及蓋體203。 As shown in FIG. 6, the substrate storage container 2 which is bundled by the packaging structure 1 for packaging the substrate storage container has the container main body 202. And a cover 203.

容器主體202係具有一端部形成容器主體開口部221、另一端部封閉的筒狀的壁部220。於容器主體202內形成有基板收納空間227。基板收納空間227係由壁部220所圍成。在壁部220的一部分且為形成基板收納空間227的部分,係配置有基板支撐板狀部205及後支架(rear retainer)(未圖示)。在基板收納空間227能夠收納複數片基板W。 The container body 202 has a cylindrical wall portion 220 in which the container body opening portion 221 is formed at one end portion and the other end portion is closed. A substrate storage space 227 is formed in the container body 202. The substrate housing space 227 is surrounded by the wall portion 220. A substrate supporting plate portion 205 and a rear retainer (not shown) are disposed in a portion of the wall portion 220 where the substrate housing space 227 is formed. A plurality of substrates W can be housed in the substrate housing space 227.

基板支撐板狀部205係在基板收納空間227內以成對的方式設置於壁部220。當容器主體開口部221未被蓋體203封閉起來時,基板支撐板狀部205係能夠在使相鄰的基板W彼此隔著預定間隔並列的狀態下,支撐複數片基板W的緣部。當容器主體開口部221被蓋體203封閉起來時,後支架(未圖示)係能夠支撐複數片基板W的緣部的後部。 The substrate supporting plate-like portion 205 is provided in the substrate housing space 227 in a paired manner on the wall portion 220. When the container main body opening portion 221 is not closed by the lid body 203, the substrate supporting plate portion 205 can support the edge portions of the plurality of sheet substrates W in a state in which the adjacent substrates W are arranged in parallel with each other at a predetermined interval. When the container body opening portion 221 is closed by the lid body 203, a rear bracket (not shown) can support the rear portion of the edge portion of the plurality of sheet substrates W.

蓋體203係能夠對容器主體開口部221裝卸,能夠將容器主體開口部221封閉起來。在蓋體203係設有前支架(front retainer)(未圖示)。前支架(未圖示)係設在蓋體203的一部分且為當容器主體開口部221被蓋體203封閉起來時與基板收納空間227相對向的部分。前支架(未圖示)係以與後支架(未圖示)成對的方式配置。 The lid body 203 can be detachably attached to the container body opening portion 221, and the container body opening portion 221 can be closed. A front retainer (not shown) is attached to the lid body 203. The front bracket (not shown) is a part of the lid body 203 and is a portion facing the substrate accommodation space 227 when the container body opening portion 221 is closed by the lid body 203. The front bracket (not shown) is disposed in pair with the rear bracket (not shown).

當容器主體開口部221被蓋體203封閉起來時,前支架(未圖示)係能夠支撐複數片基板W的緣部的前部。當容器主體開口部221被蓋體203封閉起來時,前支架(未圖示)係與後支架(未圖示)協同支撐複數片基板W,藉 此,在使相鄰的基板W彼此隔著預定間隔並列的狀態下,支撐複數片基板W。 When the container body opening portion 221 is closed by the lid body 203, the front bracket (not shown) can support the front portion of the edge portion of the plurality of sheet substrates W. When the container body opening portion 221 is closed by the lid body 203, the front bracket (not shown) cooperates with the rear bracket (not shown) to support the plurality of substrates W, Thus, the plurality of substrates W are supported in a state in which the adjacent substrates W are arranged in parallel with each other at a predetermined interval.

收納於基板收納容器2的基板W(參照第6圖)係圓盤狀的矽(silicon)晶圓、玻璃(glass)晶圓、藍寶石(sapphire)晶圓等在產業中使用的薄基板。本實施形態的基板W係直徑300mm(millimeter;毫米)至450mm的矽晶圓。 The substrate W (see FIG. 6) accommodated in the substrate storage container 2 is a thin substrate which is used in the industry, such as a disk-shaped silicon wafer, a glass wafer, and a sapphire wafer. The substrate W of the present embodiment is a tantalum wafer having a diameter of 300 mm (millimeter; mm) to 450 mm.

如第1圖所示,用於捆包基板收納容器2的捆包構造體1係具備捆包箱10、上部減震材20、上部緩衝材30、下部緩衝材40、第1剛性體50、第1減震材60、第2剛性體70及第2減震材80。用於捆包基板收納容器2的捆包構造體1係供收納及運輸由半導體晶圓構成的基板W之用而捆包基板收納容器2。 As shown in Fig. 1, the packaging structure 1 for packaging the substrate storage container 2 includes a packing box 10, an upper shock absorbing material 20, an upper cushioning material 30, a lower cushioning material 40, and a first rigid body 50. The first shock absorbing material 60, the second rigid body 70, and the second shock absorbing material 80. The packaging structure 1 for packaging the substrate storage container 2 is used for housing and transporting the substrate W composed of a semiconductor wafer, and the substrate storage container 2 is bundled.

如第1圖及第2圖所示,捆包箱10係由所謂的塑膠瓦楞板箱(corrugated plastic box)所構成,係具有第1側板11、第2側板12、前板13、背板14、頂板15及底板16。第1側板11與第2側板12係具有平行的位置關係。前板13與背板14係具有平行的位置關係。頂板15與底板16係具有平行的位置關係。第1側板11、第2側板12、前板13及背板14係分別具有長方形狀。由第1側板11、第2側板12、前板13及背板14構成在上端及下端形成有開口的四角柱狀的筒狀體110。 As shown in FIGS. 1 and 2, the packing box 10 is composed of a so-called corrugated plastic box, and has a first side plate 11, a second side plate 12, a front plate 13, and a back plate 14. The top plate 15 and the bottom plate 16. The first side plate 11 and the second side plate 12 have a parallel positional relationship. The front plate 13 and the back plate 14 have a parallel positional relationship. The top plate 15 and the bottom plate 16 have a parallel positional relationship. The first side plate 11, the second side plate 12, the front plate 13, and the back plate 14 each have a rectangular shape. The first side plate 11, the second side plate 12, the front plate 13, and the back plate 14 constitute a quadrangular columnar tubular body 110 having an opening formed at the upper end and the lower end.

頂板15係具備分別具有長方形狀的前部板151、後部板152、左部板153及右部板154(參照第2圖)。前部板151係一體連接於前板13的上邊。後部板152係一 體連接於背板14的上邊。左部板153係一體連接於第1側板11的上邊。右部板154係一體連接於第2側板12的上邊。 The top plate 15 includes a front plate 151, a rear plate 152, a left plate 153, and a right plate 154 each having a rectangular shape (see FIG. 2). The front plate 151 is integrally connected to the upper side of the front plate 13. Rear plate 152 is a The body is connected to the upper side of the backboard 14. The left side plate 153 is integrally connected to the upper side of the first side plate 11. The right side plate 154 is integrally connected to the upper side of the second side plate 12.

將前部板151及後部板152形成為與前板13及背板14正交的位置關係(形成為水平的位置關係),會使筒狀體110的上端開口局部封閉。在這之上再接著將左部板153及右部板154形成為與第1側板11及第2側板12正交的位置關係(形成為水平的位置關係),會使筒狀體110的上端開口整個封閉。底板16具有與頂板15相同的構成,故省略底板16的說明。 The front plate 151 and the rear plate 152 are formed in a positional relationship (formed in a horizontal positional relationship) orthogonal to the front plate 13 and the back plate 14, and the upper end opening of the cylindrical body 110 is partially closed. Further, the left side plate 153 and the right side plate 154 are formed in a positional relationship (formed in a horizontal positional relationship) orthogonal to the first side plate 11 and the second side plate 12, and the upper end of the cylindrical body 110 is formed. The opening is completely closed. Since the bottom plate 16 has the same configuration as the top plate 15, the description of the bottom plate 16 is omitted.

上部減震材20係由擁有當將收納有基板W的基板收納容器2直接載置至上部減震材20便會發生彈性變形、移除所載置的基板收納容器2便會恢復成原來形狀之彈性性質的柔軟性之材質所構成,在本實施形態中係由海棉(sponge)所構成。上部減震材20係具有長方形狀的板狀,該長方形狀係與以平行於左右方向D3及前後方向D1之面剖切時的筒狀體110的剖面中由筒狀體110的內面所圍起的長方形狀一致。上部減震材20係以長方形狀的上表面21及下表面22平行於左右方向D3及前後方向D1的位置關係,在捆包箱10內配置在最上部,載置在上部緩衝材30的上部。上部減震材20的具有平行於上下方向D2的位置關係的側面23整面係總是抵接筒狀體110的內面。上部減震材20的側面23未與筒狀體110的內面進行黏合等,能夠相對於筒狀體110的內面滑動。 The upper shock absorbing material 20 is elastically deformed when the substrate storage container 2 in which the substrate W is housed is placed directly on the upper shock absorbing material 20, and the substrate storage container 2 that has been removed is restored to its original shape. It is composed of a material having flexibility of elastic properties, and is composed of sponge in the present embodiment. The upper shock absorbing material 20 has a rectangular plate shape which is defined by the inner surface of the cylindrical body 110 in a cross section of the cylindrical body 110 which is cut in a direction parallel to the left-right direction D3 and the front-rear direction D1. The rectangular shape is uniform. The upper shock absorbing material 20 has a rectangular upper surface 21 and a lower surface 22 which are parallel to the positional relationship between the left-right direction D3 and the front-rear direction D1, and are placed in the uppermost portion of the packing box 10 and placed on the upper portion of the upper cushioning material 30. . The entire surface of the side surface 23 of the upper shock absorbing material 20 having a positional relationship parallel to the vertical direction D2 always abuts against the inner surface of the cylindrical body 110. The side surface 23 of the upper shock absorbing material 20 is not bonded to the inner surface of the cylindrical body 110, and can slide with respect to the inner surface of the cylindrical body 110.

上部緩衝材30係擁有即使將收納有基板W的 基板收納容器2直接載置至上部緩衝材30也不會發生塑性變形、能夠維持上部緩衝材30本身形狀之硬度。具體而言,上部緩衝材30係能夠在捆包箱10內保持基板收納容器2於與上下方向D2正交之方向的位置及載置姿勢,且由擁有能夠將作用於捆包箱10再經上部緩衝材30傳遞給基板收納容器2的撞擊的至少一部分予以吸收之柔軟性的材質所構成。因此,上部緩衝材30當受到比預定的撞擊強的撞擊時便會發生塑性變形,形狀無法再復原,但針對比預定的撞擊弱的撞擊則能夠予以吸收,在該程度的撞擊下幾乎不會變形。上部緩衝材30係比上部減震材20、第1減震材60、第2減震材80硬,比第1剛性體50、第2剛性體70軟。在本實施形態中,上部緩衝材30係由苯乙烯發泡體(styrene foam)構成。 The upper cushioning material 30 has a substrate W even if it is accommodated. When the substrate storage container 2 is directly placed on the upper cushioning material 30, plastic deformation does not occur, and the hardness of the shape of the upper cushioning material 30 itself can be maintained. Specifically, the upper cushioning material 30 can hold the position and the mounting posture of the substrate storage container 2 in the direction orthogonal to the vertical direction D2 in the packing box 10, and can be applied to the packing box 10 again. The upper cushioning material 30 is configured to transmit a soft material that is absorbed by at least a part of the impact of the substrate storage container 2 to be absorbed. Therefore, the upper cushioning material 30 is plastically deformed when it is subjected to a strong impact than a predetermined impact, and the shape cannot be restored, but can be absorbed against a weaker impact than a predetermined impact, and hardly under the impact of this degree. Deformation. The upper cushioning material 30 is harder than the upper shock absorbing material 20, the first shock absorbing material 60, and the second shock absorbing material 80, and is softer than the first rigid body 50 and the second rigid body 70. In the present embodiment, the upper cushioning material 30 is made of styrene foam.

上部緩衝材30係具有略長方體形狀。上部緩衝材30的上表面31係由平坦面構成。在上部緩衝材30的前後的側面33係各設有3個凸部331,在上部緩衝材30的左右的側面34係各設有4個長方體形狀的凸部341。上部緩衝材30的下部32係具有凹部321。凹部321係具有與基板收納容器2的蓋體203略相同的形狀,於凹部321係讓蓋體203卡合。 The upper cushioning material 30 has a substantially rectangular parallelepiped shape. The upper surface 31 of the upper cushioning material 30 is composed of a flat surface. Three convex portions 331 are provided on the front and rear side faces 33 of the upper cushioning material 30, and four rectangular parallelepiped convex portions 341 are provided on the left and right side faces 34 of the upper cushioning material 30. The lower portion 32 of the upper cushioning material 30 has a concave portion 321 . The concave portion 321 has a shape slightly the same as that of the lid body 203 of the substrate storage container 2, and the lid portion 203 is engaged with the concave portion 321 .

上部緩衝材30係以上表面31平行於左右方向D3及前後方向D1的位置關係、以使上部緩衝材30的上表面31面抵接上部減震材20的下表面22之方式,在捆包箱10內載置在基板收納容器2的上部。上部減震材20的下表面22未與上部緩衝材30的上表面31進行黏合等,上部減 震材20的下表面22係能夠相對於上部緩衝材30的上表面31滑動。此外,上部緩衝材30的凸部331、341的前端面係在捆包箱10內總是抵接筒狀體110的內面。凸部331、341的前端面未與筒狀體110的內面進行黏合等,能夠相對於筒狀體110的內面滑動。 The upper cushioning material 30 is formed such that the upper surface 31 is parallel to the positional relationship between the left-right direction D3 and the front-rear direction D1 so that the upper surface 31 of the upper cushioning material 30 abuts against the lower surface 22 of the upper shock absorbing material 20 in the packing box. The inside of 10 is placed on the upper portion of the substrate storage container 2. The lower surface 22 of the upper shock absorbing material 20 is not bonded to the upper surface 31 of the upper cushioning material 30, and the upper portion is reduced. The lower surface 22 of the seismic material 20 is slidable relative to the upper surface 31 of the upper cushioning material 30. Further, the front end faces of the convex portions 331 and 341 of the upper cushioning material 30 are always in contact with the inner surface of the tubular body 110 in the packing box 10. The front end faces of the convex portions 331 and 341 are not bonded to the inner surface of the tubular body 110, and can slide with respect to the inner surface of the tubular body 110.

下部緩衝材40係擁有即使將收納有基板W的基板收納容器2直接載置至下部緩衝材40也不會發生塑性變形、能夠維持下部緩衝材40本身形狀之硬度。具體而言,下部緩衝材40係能夠在捆包箱10內保持基板收納容器2於與上下方向D2正交之方向的位置及載置姿勢,且由擁有能夠將作用於捆包箱10再經下部緩衝材40傳遞給基板收納容器2的撞擊的至少一部分予以吸收之柔軟性的材質所構成。在本實施形態中,下部緩衝材40係由與上部緩衝材30相同的苯乙烯發泡體所構成。 The lower cushioning material 40 has a hardness that does not cause plastic deformation even when the substrate storage container 2 in which the substrate W is accommodated is directly placed on the lower cushioning material 40, and the shape of the lower cushioning material 40 itself can be maintained. Specifically, the lower cushioning material 40 can hold the position and the mounting posture of the substrate storage container 2 in the direction orthogonal to the vertical direction D2 in the packing box 10, and can be applied to the packing box 10 again. The lower cushioning material 40 is configured to transmit a soft material that is absorbed by at least a part of the impact of the substrate storage container 2 to be absorbed. In the present embodiment, the lower cushioning material 40 is composed of the same styrene foam as the upper cushioning material 30.

下部緩衝材40係具有略長方體形狀。下部緩衝材40的上部41係具有凹部411。凹部411係具有與令基板收納容器2的蓋體203配置在上側時的基板收納容器2的下側部分(基板收納容器2中,與容器主體開口部221相對的壁部220底側部分)略相同的形狀,於凹部411係讓該下側部分卡合。亦即,下部緩衝材40係載置基板收納容器2,且以使上部緩衝材30與下部緩衝材40在上下方向D2包夾基板收納容器2的方式配置在捆包箱10內。在下部緩衝材40的前後的側面43係各設有3個凸部431,在下部緩衝材40的左右的側面44係各設有4個長方體形狀的凸部441。在下部緩衝材40的下表面42係以沿左右方向D3有3 排、沿前後方向D1有3排的方式設有共計9個的下部凸部421。 The lower cushioning material 40 has a substantially rectangular parallelepiped shape. The upper portion 41 of the lower cushioning material 40 has a concave portion 411. The concave portion 411 has a lower portion of the substrate storage container 2 when the lid body 203 of the substrate storage container 2 is disposed on the upper side (the bottom portion of the wall portion 220 facing the container body opening portion 221 in the substrate storage container 2) The same shape is used to engage the lower portion in the recess 411. In other words, the lower cushioning material 40 is placed in the packing case 10 so that the upper cushioning material 30 and the lower cushioning material 40 sandwich the substrate storage container 2 in the vertical direction D2. Three convex portions 431 are provided on the front and rear side faces 43 of the lower cushioning material 40, and four rectangular parallelepiped convex portions 441 are provided on the left and right side faces 44 of the lower cushioning material 40. The lower surface 42 of the lower cushioning material 40 has 3 in the left-right direction D3. A total of nine lower convex portions 421 are provided in a row and three rows in the front-rear direction D1.

下部緩衝材40係以平行於左右方向D3及前後方向D1的位置關係、以使下部緩衝材40的下部凸部421的前端面面抵接第1剛性體50的上表面51之方式,在捆包箱10內配置在基板收納容器2的下方。作為下部緩衝材40下端面的下部凸部421的前端面未與第1剛性體50的上表面51進行黏合等,能夠相對於第1剛性體50的上表面51滑動。下部緩衝材40的凸部431、441的前端面係在捆包箱10內總是抵接筒狀體110的內面。凸部431、441的前端面未與筒狀體110的內面進行黏合等,能夠相對於筒狀體110的內面滑動。 The lower cushioning material 40 is in a positional relationship parallel to the left-right direction D3 and the front-rear direction D1 so that the front end surface of the lower convex portion 421 of the lower cushioning material 40 abuts against the upper surface 51 of the first rigid body 50, and is bundled. The inside of the package 10 is disposed below the substrate storage container 2. The front end surface of the lower convex portion 421 which is the lower end surface of the lower cushioning material 40 is not bonded to the upper surface 51 of the first rigid body 50, and can slide with respect to the upper surface 51 of the first rigid body 50. The front end faces of the convex portions 431 and 441 of the lower cushioning material 40 are always in contact with the inner surface of the tubular body 110 in the packing box 10. The front end faces of the convex portions 431 and 441 are not bonded to the inner surface of the tubular body 110, and can slide with respect to the inner surface of the tubular body 110.

第1剛性體50係由擁有能夠維持第1剛性體50本身形狀以能夠以第1剛性體50的整個下表面52面抵接第1減震材60的上表面62之硬度的材質所構成,在本實施形態中,第1剛性體50係由瓦楞板或塑膠板所構成。亦即,第1剛性體50係亦可藉自身來吸收震動和撞擊,由能夠維持本身形狀的較硬的材質所構成。因此,第1剛性體50係比上部減震材20、上部緩衝材30、下部緩衝材40、第1減震材60、第2減震材80任一者硬。第1剛性體50係具有長方形狀的板狀,該長方形狀係與以平行於左右方向D3及前後方向D1之面剖切時的筒狀體110的剖面中由筒狀體110的內面所圍起的長方形狀一致。 The first rigid body 50 is made of a material that can maintain the shape of the first rigid body 50 itself so that the entire lower surface 52 of the first rigid body 50 can abut against the hardness of the upper surface 62 of the first damper 60. In the present embodiment, the first rigid body 50 is composed of a corrugated board or a plastic sheet. In other words, the first rigid body 50 can absorb vibration and impact by itself, and is made of a hard material capable of maintaining its own shape. Therefore, the first rigid body 50 is harder than the upper shock absorbing material 20, the upper cushioning material 30, the lower cushioning material 40, the first shock absorbing material 60, and the second shock absorbing material 80. The first rigid body 50 has a rectangular plate shape which is defined by the inner surface of the cylindrical body 110 in a cross section of the cylindrical body 110 which is cut in a direction parallel to the left-right direction D3 and the front-rear direction D1. The rectangular shape is uniform.

第1剛性體50係具有分別為平坦的上表面51及下表面52,以上表面51及下表面52平行於左右方向D3 及前後方向D1的位置關係,在捆包箱10內配置在下部緩衝材40的下方。第1剛性體50的具有平行於上下方向D2的位置關係的側面53整面係總是抵接筒狀體110的內面。第1剛性體50的側面53未與筒狀體110的內面進行黏合等,能夠相對於筒狀體110的內面滑動。第1剛性體50的上表面51的面積係比作為下部緩衝材40下端面的下部凸部421的前端面的總面積大,所有下部凸部421的前端面係面抵接第1剛性體50的上表面51。 The first rigid body 50 has a flat upper surface 51 and a lower surface 52, respectively, and the upper surface 51 and the lower surface 52 are parallel to the left and right direction D3. The positional relationship between the front and rear direction D1 is disposed below the lower cushioning material 40 in the packing box 10. The entire surface of the side surface 53 of the first rigid body 50 having a positional relationship parallel to the vertical direction D2 always abuts against the inner surface of the cylindrical body 110. The side surface 53 of the first rigid body 50 is not bonded to the inner surface of the tubular body 110, and can slide with respect to the inner surface of the tubular body 110. The area of the upper surface 51 of the first rigid body 50 is larger than the total area of the front end surface of the lower convex portion 421 which is the lower end surface of the lower cushioning material 40, and the front end surface of all the lower convex portions 421 abuts against the first rigid body 50. Upper surface 51.

第1減震材60係擁有當將收納有基板W的基板收納容器2直接載置至第1減震材60便會發生彈性變形、移除所載置的基板收納容器2便會恢復成原來形狀之彈性性質的柔軟性。在本實施形態中,第1減震材60係由與上部減震材20相同的海棉所構成。 When the substrate storage container 2 in which the substrate W is housed is placed directly on the first damper 60, the first damper material 60 is elastically deformed, and the substrate storage container 2 that has been removed is restored. The softness of the elastic nature of the shape. In the present embodiment, the first damper 60 is made of the same sponge as the upper damper 20.

更詳細而言,第1減震材60係由5片分別由海棉構成且具有平坦的上表面62及下表面63的長方形狀的板狀第1減震材61沿上下方向D2層疊而構成。板狀第1減震材61係分別以上表面62及下表面63平行於左右方向D3及前後方向D1的位置關係,在捆包箱10內配置在第1剛性體50的下方。板狀第1減震材61的具有平行於上下方向D2的位置關係的側面64整面係總是抵接筒狀體110的內面。 More specifically, the first damper material 60 is formed by laminating five rectangular plate-shaped first dampers 61 each having a flat upper surface 62 and a lower surface 63 and having a flat upper surface 62 and a lower surface 63 in the vertical direction D2. . The plate-shaped first damper material 61 is disposed in the packing case 10 below the first rigid body 50 in a positional relationship in which the upper surface 62 and the lower surface 63 are parallel to the horizontal direction D3 and the front-rear direction D1. The side surface 64 of the plate-shaped first damper material 61 having a positional relationship parallel to the vertical direction D2 always abuts against the inner surface of the cylindrical body 110.

此外,沿作為層疊方向的上下方向D2相鄰接的為下側的板狀第1減震材61的上表面62與為上側的板狀第1減震材61的下表面63係分別是面抵接。沿層疊方向相鄰接的為下側的板狀第1減震材的上表面62與為上側的板狀第1減震材的下表面63分別未進行黏合等,能夠互 相滑動。最上層的板狀第1減震材61的上表面62未與第1剛性體50的下表面52進行黏合等,而是面抵接,能夠滑動。因此,第1減震材60的上表面62係以能夠相對於第1剛性體50的下表面52滑動的方式面抵接第1剛性體50的下表面52。 In addition, the upper surface 62 of the plate-shaped first damper 61 that is adjacent to the lower side in the vertical direction D2 as the stacking direction and the lower surface 63 of the plate-shaped first damper 61 that is the upper side are respectively Abut. The upper surface 62 of the plate-shaped first damper material that is adjacent to the lower side in the stacking direction and the lower surface 63 of the plate-shaped first damper material that is the upper side are not bonded, and the like. Phase sliding. The upper surface 62 of the uppermost plate-shaped first damper 61 is not bonded to the lower surface 52 of the first rigid body 50, but is in contact with the surface and is slidable. Therefore, the upper surface 62 of the first damper 60 is in contact with the lower surface 52 of the first rigid body 50 so as to be slidable relative to the lower surface 52 of the first rigid body 50.

第2剛性體70係擁有能夠維持第2剛性體70本身形狀以能夠以第2剛性體70的整個上表面71面抵接最下層的板狀第1減震材61的下表面63之硬度,在本實施形態中,第2剛性體70係由與第1剛性體50相同的瓦楞板或塑膠板所構成。第2剛性體70係具有長方形狀的板狀,該長方形狀係與以平行於左右方向D3及前後方向D1之面剖切時的筒狀體110的剖面中由筒狀體110的內面所圍起的長方形狀一致。 The second rigid body 70 has a hardness capable of maintaining the shape of the second rigid body 70 itself so that the lower surface 63 of the plate-shaped first damper 61 that can contact the lowermost layer of the entire upper surface 71 of the second rigid body 70 can be maintained. In the present embodiment, the second rigid body 70 is made of the same corrugated plate or plastic plate as the first rigid body 50. The second rigid body 70 has a rectangular plate shape which is defined by the inner surface of the tubular body 110 in a cross section of the tubular body 110 when it is cut in a plane parallel to the left-right direction D3 and the front-rear direction D1. The rectangular shape is uniform.

第2剛性體70係具有分別為平坦的上表面71及下表面72,以上表面71及下表面72平行於左右方向D3及前後方向D1的位置關係,在捆包箱10內配置在最下層的板狀第1減震材61的下方。第2剛性體70的具有平行於上下方向D2的位置關係的側面73整面係總是抵接筒狀體110的內面。第2剛性體70的側面73未與筒狀體110的內面進行黏合等,能夠相對於筒狀體110的內面滑動。 The second rigid body 70 has a flat upper surface 71 and a lower surface 72, and the upper surface 71 and the lower surface 72 are parallel to the horizontal direction D3 and the front-rear direction D1, and are disposed in the lowermost layer in the packing box 10. Below the plate-shaped first damper 61. The side surface 73 of the second rigid body 70 having a positional relationship parallel to the vertical direction D2 always abuts against the inner surface of the cylindrical body 110. The side surface 73 of the second rigid body 70 is not bonded to the inner surface of the tubular body 110, and can slide with respect to the inner surface of the cylindrical body 110.

第2剛性體70的上表面71係未與最下層的板狀第1減震材的下表面63進行黏合等,以能夠滑動的方式面抵接。第2剛性體70的下表面72的面積係比後述的第2減震材80的上表面811的上突出部814抵接第2剛性體70的下表面72的抵接面的面積大。該所有抵接面係未與第2 剛性體70下表面72進行黏合等,以能夠滑動的方式面抵接。 The upper surface 71 of the second rigid body 70 is not bonded to the lower surface 63 of the lowermost plate-shaped first damper, and is slidably surface-contacted. The area of the lower surface 72 of the second rigid body 70 is larger than the area of the abutting surface of the lower surface 72 of the second rigid body 70 that the upper protruding portion 814 of the upper surface 811 of the second damping material 80 to be described later abuts. All the abutting faces are not the second The lower surface 72 of the rigid body 70 is bonded to the surface 72 so as to be slidable.

第2減震材80係擁有當將收納有基板W的基板收納容器2直接載置至第2減震材80便會發生彈性變形、移除所載置的基板收納容器2便會恢復成原來形狀之彈性性質的柔軟性。在本實施形態中,第2減震材80係由與第1減震材60相同的海棉所構成。 When the substrate storage container 2 in which the substrate W is accommodated is placed directly on the second shock absorbing material 80, the second damper material 80 is elastically deformed, and the substrate storage container 2 that has been placed is removed. The softness of the elastic nature of the shape. In the present embodiment, the second damper 80 is made of the same sponge as the first damper 60.

第2減震材80係由複數片分別具有上表面811、821、831及下表面812、822、832的板狀的第2減震材81、82、83沿上下方向D2層疊而構成。沿作為層疊方向的上下方向D2相鄰接的為下側的板狀第2減震材82、83的上表面821、831與為上側的板狀第2減震材81、82的下表面812、822係分別具有平坦的形狀。沿層疊方向相鄰接的為下側的板狀第2減震材82、83的上表面821、831與為上側的板狀第2減震材的下表面812、822分別未進行黏合等,以能夠滑動的方式面抵接。 The second damper material 80 is formed by laminating the plate-shaped second dampers 81, 82, and 83 having the upper surfaces 811, 821, and 831 and the lower surfaces 812, 822, and 832 in the vertical direction D2. The upper surfaces 821 and 831 of the plate-shaped second dampers 82 and 83 which are adjacent to each other in the vertical direction D2 which is the stacking direction, and the lower surface 812 of the plate-shaped second dampers 81 and 82 which are the upper side. The 822 system has a flat shape. The upper surfaces 821 and 831 of the plate-shaped second damper materials 82 and 83 that are adjacent to each other in the stacking direction are not bonded to the lower surfaces 812 and 822 of the upper plate-shaped second damper material, respectively. Abuts in a slidable manner.

更詳細而言,第2減震材80係具有分別由海棉構成的上側板狀第2減震材81、板狀第2減震材82及下側板狀第2減震材83。 More specifically, the second damper material 80 has an upper plate-shaped second damper material 81 each made of sponge, a plate-shaped second damper material 82, and a lower plate-shaped second damper material 83.

上側板狀第2減震材81係具有長方形狀的板狀,該板狀具有上表面811及平坦的下表面812,其中上表面811具有許多上突出部814。上突出部814係往上方突出。上突出部814係未與第2剛性體70的下表面72進行黏合等,以能夠滑動的方式抵接第2剛性體70的下表面72。 The upper plate-shaped second damper material 81 has a rectangular plate shape having an upper surface 811 and a flat lower surface 812, wherein the upper surface 811 has a plurality of upper protrusions 814. The upper protruding portion 814 protrudes upward. The upper protruding portion 814 is not bonded to the lower surface 72 of the second rigid body 70, and is slidably abutted against the lower surface 72 of the second rigid body 70.

上側板狀第2減震材81係以下表面812平行於左右方向D3及前後方向D1的位置關係,在捆包箱10內配置在第2剛性體70的下方。上側板狀第2減震材81的具有平行於上下方向D2的位置關係的側面813整面係總是接觸筒狀體110的內面。 The upper plate-shaped second damper material 81 is disposed below the second rigid body 70 in the packing box 10 in a positional relationship in which the lower surface 812 is parallel to the horizontal direction D3 and the front-rear direction D1. The side surface 813 of the upper plate-shaped second damper material 81 having a positional relationship parallel to the vertical direction D2 always contacts the inner surface of the tubular body 110.

板狀第2減震材82係具有長方形狀的板狀,該板狀具有平坦的上表面821及下表面822。板狀第2減震材82的上表面821係未與上側板狀第2減震材81的下表面812進行黏合等,以能夠滑動的方式抵接上側板狀第2減震材81的下表面812。 The plate-shaped second damper 82 has a rectangular plate shape having a flat upper surface 821 and a lower surface 822. The upper surface 821 of the plate-shaped second damper material 82 is not affixed to the lower surface 812 of the upper plate-shaped second damper material 81, and is slidably abutted against the upper plate-shaped second damper material 81. Surface 812.

板狀第2減震材82係以上表面821及下表面822分別平行於左右方向D3及前後方向D1的位置關係,在捆包箱10內配置在上側板狀第2減震材81的下方。板狀第2減震材82的具有平行於上下方向D2的位置關係的側面823整面係總是接觸筒狀體110的內面。 The plate-shaped second damper material 82 is disposed such that the upper surface 821 and the lower surface 822 are parallel to the positional relationship between the left and right direction D3 and the front-rear direction D1, and are disposed below the upper plate-shaped second damper 81 in the packing box 10. The side surface 823 of the plate-shaped second damper material 82 having a positional relationship parallel to the vertical direction D2 always contacts the inner surface of the cylindrical body 110.

下側板狀第2減震材83係具有長方形狀的板狀,該板狀具有平坦的上表面831及下表面832,其中下表面832具有許多下突出部834。下側板狀第2減震材83的上表面831係未與板狀第2減震材82的下表面822進行黏合等,以能夠滑動的方式抵接板狀第2減震材82的下表面822。下突出部834係往下方突出。下突出部834係未與捆包箱10的底板16的內面進行黏合等,以能夠滑動的方式抵接捆包箱10的底板16的內面。 The lower plate-shaped second damper material 83 has a rectangular plate shape having a flat upper surface 831 and a lower surface 832, and the lower surface 832 has a plurality of lower protrusions 834. The upper surface 831 of the second plate-shaped second damper material 83 is not bonded to the lower surface 822 of the plate-shaped second damper 82, and is slidably abutted against the lower surface of the plate-shaped second damper 82. 822. The lower protruding portion 834 protrudes downward. The lower protruding portion 834 is not bonded to the inner surface of the bottom plate 16 of the packing box 10, and is slidably abutted against the inner surface of the bottom plate 16 of the packing box 10.

下側板狀第2減震材83係以上表面831平行於左右方向D3及前後方向D1的位置關係,在捆包箱10內配 置在板狀第2減震材82的下方。下側板狀第2減震材83的具有平行於上下方向D2的位置關係的側面833整面係總是接觸筒狀體110的內面。 The lower plate-shaped second damper material 83 is a positional relationship in which the surface 831 is parallel to the horizontal direction D3 and the front-rear direction D1, and is disposed in the packing box 10. It is placed below the plate-shaped second damper 82. The side surface 833 of the lower plate-shaped second damper material 83 having a positional relationship parallel to the vertical direction D2 always contacts the inner surface of the tubular body 110.

依據上述構成的第1實施形態的用於捆包基板收納容器2的捆包構造體1,能夠獲得下述效果。 According to the packing structure 1 for packaging the substrate storage container 2 according to the first embodiment of the above configuration, the following effects can be obtained.

如前述,用於捆包基板收納容器2的捆包構造體1係具備:上部緩衝材30,係在捆包箱10內配置在基板收納容器2的上部;及下部緩衝材40,係載置基板收納容器2,且以使上部緩衝材30與下部緩衝材40在上下方向D2包夾基板收納容器2的方式配置在捆包箱10內。藉由此構成,能夠在捆包箱10內將基板收納容器2的載置姿勢及位置安定地保持在預定的載置姿勢及位置。 As described above, the packing structure 1 for the package substrate storage container 2 includes the upper cushioning material 30, which is disposed in the upper portion of the substrate storage container 2 in the packing box 10, and the lower cushioning material 40, which is placed thereon. The substrate storage container 2 is placed in the packing box 10 such that the upper cushioning material 30 and the lower cushioning material 40 sandwich the substrate storage container 2 in the vertical direction D2. According to this configuration, the mounting posture and position of the substrate storage container 2 can be stably held in the predetermined mounting posture and position in the packing box 10.

此外,用於捆包基板收納容器2的捆包構造體1係具備:具有板狀的第1剛性體50,係配置在捆包箱10內,具有分別為平坦的上表面51及下表面52,且第1剛性體50的上表面51係抵接下部緩衝材40的下部凸部421的下端面;及第1減震材60,係配置在捆包箱10內,具有上表面62及下表面63,且第1減震材60的上表面62以能夠相對於第1剛性體50的下表面52滑動的方式面抵接第1剛性體50的下表面52。 In addition, the packing structure 1 for packaging the substrate storage container 2 includes a first rigid body 50 having a plate shape, and is disposed in the packing box 10, and has a flat upper surface 51 and a lower surface 52, respectively. The upper surface 51 of the first rigid body 50 abuts against the lower end surface of the lower convex portion 421 of the lower cushioning material 40, and the first shock absorbing material 60 is disposed in the packing box 10, and has an upper surface 62 and a lower surface. The upper surface 62 of the first damper 60 is in contact with the lower surface 52 of the first rigid body 50 so as to be slidable relative to the lower surface 52 of the first rigid body 50.

上部緩衝材30及下部緩衝材40係擁有即使將收納有基板W的基板收納容器2直接載置至上部緩衝材30或下部緩衝材40也不會發生塑性變形、能夠維持上部緩衝材30及下部緩衝材40本身形狀之硬度,能夠在捆包箱10內保持基板收納容器2於與上下方向D2正交之方向 的位置及載置姿勢,且擁有能夠將作用於捆包箱10再經上部緩衝材30及下部緩衝材40傳遞給基板收納容器2的撞擊的至少一部分予以吸收之柔軟性。 In the upper cushioning material 30 and the lower cushioning material 40, even if the substrate storage container 2 in which the substrate W is accommodated is directly placed on the upper cushioning material 30 or the lower cushioning material 40, plastic deformation does not occur, and the upper cushioning material 30 and the lower portion can be maintained. The hardness of the shape of the cushioning material 40 itself can maintain the substrate storage container 2 in the direction perpendicular to the vertical direction D2 in the packing box 10. The position and the mounting posture have flexibility to absorb at least a part of the impact that is applied to the packing box 10 and then transmitted to the substrate storage container 2 via the upper cushioning material 30 and the lower cushioning material 40.

此外,第1剛性體50的上表面51係比下部緩衝材40的下端面大,第1剛性體50係擁有能夠維持第1剛性體50本身形狀以能夠以第1剛性體50的整個下表面52面抵接第1減震材60的上表面62之硬度。此外,第1減震材60係擁有當將收納有基板W的基板收納容器2直接載置至第1減震材60便會發生彈性變形、移除所載置的基板收納容器2便會恢復成原來形狀之彈性性質的柔軟性。 Further, the upper surface 51 of the first rigid body 50 is larger than the lower end surface of the lower cushioning material 40, and the first rigid body 50 has a shape capable of maintaining the first rigid body 50 itself so that the entire lower surface of the first rigid body 50 can be provided. The 52 surface abuts against the hardness of the upper surface 62 of the first shock absorbing material 60. In addition, the first damper material 60 has elastic deformation when the substrate storage container 2 in which the substrate W is accommodated is directly placed on the first damper 60, and the substrate storage container 2 that has been removed is restored. The softness of the elastic properties of the original shape.

藉由上述構成,第1剛性體50的上表面51係比下部緩衝材40的下部凸部421的下端面大,即便是構成為僅有第1剛性體50的上表面51的一部分抵接下部緩衝材40的下部凸部421的下端面整面,仍能夠以第1剛性體50的下表面52的廣大的面面抵接第1減震材60的上表面62。因此,能夠隔介第1剛性體50以第1減震材60的整個上表面62支撐下部緩衝材40。如此一來,能夠以第1剛性體50的整個上表面51及整個下表面52來使撞擊分散,能夠以大面積的第1減震材60吸收施加於捆包箱10的撞擊和震動,能夠極力抑制撞擊和震動傳遞給下部緩衝材40。 According to the above configuration, the upper surface 51 of the first rigid body 50 is larger than the lower end surface of the lower convex portion 421 of the lower cushioning material 40, and only a part of the upper surface 51 of the first rigid body 50 is configured to abut the lower portion. The entire lower surface of the lower convex portion 421 of the cushioning material 40 can abut against the upper surface 62 of the first damper 60 with the large surface of the lower surface 52 of the first rigid body 50. Therefore, the lower cushioning material 40 can be supported by the entire upper surface 62 of the first shock absorbing material 60 via the first rigid body 50. In this way, the impact can be dispersed by the entire upper surface 51 of the first rigid body 50 and the entire lower surface 52, and the impact and vibration applied to the packing box 10 can be absorbed by the first large damper 60 of a large area. The impact and vibration are transmitted to the lower cushioning material 40 as much as possible.

此外,具備第1減震材60,係第1減震材60的上表面62以能夠相對於第1剛性體50的下表面52滑動的方式面抵接第1剛性體50的下表面52。因此,藉由第1減震材60的上表面62相對於第1剛性體50的下表面52進行滑動,能夠吸收施加於捆包箱10的預定頻率的震動,能 夠在基板收納容器2內極力抑制基板W相對於前支架及後支架震動。如此一來,能夠極力抑制基板W摩擦前支架及後支架受到刮削致使基板W在基板收納容器2內受到污染。 In addition, the first damper 60 is provided, and the upper surface 62 of the first damper 60 is in contact with the lower surface 52 of the first rigid body 50 so as to be slidable relative to the lower surface 52 of the first rigid body 50. Therefore, by sliding the upper surface 62 of the first damper 60 with respect to the lower surface 52 of the first rigid body 50, it is possible to absorb the vibration of the predetermined frequency applied to the packing box 10, and It is possible to suppress the vibration of the substrate W with respect to the front bracket and the rear bracket as much as possible in the substrate storage container 2. As a result, the substrate W can be suppressed as much as possible before the substrate W and the rear holder are scraped, so that the substrate W is contaminated in the substrate storage container 2.

此外,第1減震材60係由複數片具有分別為平坦的上表面62及下表面63的板狀第1減震材61沿上下方向D2層疊而構成,沿層疊方向相鄰接的為下側的板狀第1減震材61的上表面62與為上側的板狀第1減震材61的下表面63係以能夠滑動的方式面抵接。因此,藉由沿層疊方向相鄰接的為下側的板狀第1減震材61的上表面62與為上側的板狀第1減震材61的下表面63進行滑動,能夠有效地吸收施加於捆包箱10的預定頻率的震動。此外,能夠將複數片板狀第1減震材61反覆使用。此外,當複數片板狀第1減震材61之中的任一者發生破損等情形時,能夠只更換該發生破損等情形的板狀第1減震材61。 In addition, the first damper 60 is formed by laminating a plurality of plate-shaped first dampers 61 each having a flat upper surface 62 and a lower surface 63 in the vertical direction D2, and is adjacent to each other in the stacking direction. The upper surface 62 of the plate-shaped first damper 61 on the side is slidably contacted with the lower surface 63 of the upper plate-shaped first damper 61. Therefore, it is possible to effectively absorb the upper surface 62 of the plate-shaped first damper 61 that is adjacent to the lower side in the stacking direction and the lower surface 63 of the plate-shaped first damper 61 that is the upper side. A shock applied to the predetermined frequency of the bale case 10. Further, a plurality of plate-shaped first dampers 61 can be used in reverse. In addition, when any of the plurality of plate-shaped first dampers 61 is damaged or the like, it is possible to replace only the plate-shaped first damper 61 in which the damage or the like occurs.

此外,具備具有板狀的第2剛性體70,係配置在捆包箱10內,具有分別為平坦的上表面71及下表面72,且第2剛性體70的上表面71以能夠滑動的方式面抵接最下層的板狀第1減震材61的下表面63,第2剛性體70係擁有能夠維持第2剛性體70本身形狀以能夠以第2剛性體70的整個上表面71面抵接最下層的板狀第1減震材61的下表面63之硬度。因此,能夠補強與頂板15同樣構成為分割成兩半的底板16的強度,使朝向圖中上方向D21的撞擊分散,提高減震材的緩衝效果。 Further, the second rigid body 70 having a plate shape is disposed in the packing box 10, and has a flat upper surface 71 and a lower surface 72, respectively, and the upper surface 71 of the second rigid body 70 is slidable. The surface of the second rigid body 70 is capable of maintaining the shape of the second rigid body 70 so as to be able to abut against the entire upper surface 71 of the second rigid body 70 so as to be in contact with the lower surface 63 of the lowermost plate-shaped first damper 61. The hardness of the lower surface 63 of the plate-shaped first damper 61 of the lowermost layer is connected. Therefore, it is possible to reinforce the strength of the bottom plate 16 divided into two halves in the same manner as the top plate 15, and to disperse the impact in the upward direction D21 in the drawing, thereby improving the cushioning effect of the damper.

此外,具備第2減震材80,係配置在捆包箱10 內,具有上表面811及下表面832,且第2減震材80的上表面811係以能夠相對於第2剛性體70的下表面72滑動的方式抵接第2剛性體70的下表面72,第2減震材80係擁有當將收納有基板W的基板收納容器2直接載置至第2減震材80便會發生彈性變形、移除所載置的基板收納容器2便會恢復成原來形狀之彈性性質的柔軟性。 Further, the second damper 80 is provided in the packing box 10 The upper surface 811 and the lower surface 832 are provided, and the upper surface 811 of the second shock absorbing material 80 abuts against the lower surface 72 of the second rigid body 70 so as to be slidable relative to the lower surface 72 of the second rigid body 70. In the second damper material 80, when the substrate storage container 2 in which the substrate W is accommodated is placed directly on the second damper material 80, the substrate storage container 2 is elastically deformed, and the substrate storage container 2 that has been placed is removed. The softness of the original elastic properties of the shape.

因此,藉由第2減震材80的上表面811相對於第2剛性體70的下表面72進行滑動,能夠有效地吸收施加於捆包箱10的預定頻率的震動。此外,第2減震材80能夠有效地吸收施加於捆包箱10的撞擊。 Therefore, by sliding the upper surface 811 of the second shock absorbing material 80 with respect to the lower surface 72 of the second rigid body 70, it is possible to effectively absorb the vibration of the predetermined frequency applied to the packing box 10. Further, the second shock absorbing material 80 can effectively absorb the impact applied to the packing box 10.

此外,第2減震材80係由複數片分別具有上表面811、821、831及下表面812、822、832的板狀第2減震材81、82、83沿上下方向D2層疊而構成,沿層疊方向相鄰接的為下側的板狀第2減震材82、83的上表面與為上側的板狀第2減震材81、82的下表面812、822係分別具有平坦的形狀,沿層疊方向相鄰接的為下側的板狀第2減震材82、83的上表面821、831與為上側的板狀第2減震材81、82的下表面812、822係以能夠滑動的方式面抵接。 In addition, the second damper material 80 is formed by laminating the plate-shaped second dampers 81, 82, and 83 having the upper surfaces 811, 821, and 831 and the lower surfaces 812, 822, and 832 in the vertical direction D2. The upper surfaces of the plate-shaped second dampers 82 and 83 which are adjacent to each other in the stacking direction and the lower surfaces 812 and 822 of the plate-shaped second dampers 81 and 82 which are the upper sides have flat shapes, respectively. The upper surfaces 821 and 831 of the plate-shaped second damper materials 82 and 83 that are adjacent to each other in the stacking direction are the lower surfaces 812 and 822 of the upper plate-shaped second dampers 81 and 82. The surface that can slide is abutted.

因此,藉由沿層疊方向相鄰接的為下側的板狀第2減震材82、83的上表面821、831與為上側的板狀第2減震材81、82的下表面812、822進行滑動,能夠有效地吸收施加於捆包箱10的預定頻率的震動。此外,能夠將複數片板狀第2減震材81、82、83反覆使用。此外,當複數片板狀第2減震材81、82、83之中的任一者發生破損等情形時,能夠只更換該發生破損等情形的板狀第2減震材。 Therefore, the upper surfaces 821 and 831 of the plate-shaped second damper materials 82 and 83 which are adjacent to each other in the stacking direction, and the lower surface 812 of the plate-shaped second damper materials 81 and 82 which are the upper side, The 822 is slid, and the vibration applied to the predetermined frequency of the packing box 10 can be effectively absorbed. Further, a plurality of plate-shaped second shock absorbing materials 81, 82, and 83 can be used in reverse. In addition, when any of the plurality of plate-shaped second damper materials 81, 82, and 83 is damaged or the like, it is possible to replace only the plate-shaped second damper material in the case where damage or the like occurs.

此外,第2減震材80的上表面811係具有往上方突出的上突出部814,上突出部814係以能夠相對於第2剛性體70的下表面72滑動的方式抵接第2剛性體70的下表面72。藉由上突出部814相對於第2剛性體70的下表面72進行滑動,能夠有效地吸收施加於捆包箱10的預定頻率的震動。此外,藉由上突出部814局部地被第2剛性體70的下表面72壓扁,能夠有效地吸收施加於捆包箱10的撞擊。 Further, the upper surface 811 of the second damper member 80 has an upper protruding portion 814 that protrudes upward, and the upper protruding portion 814 abuts against the second rigid body so as to be slidable relative to the lower surface 72 of the second rigid body 70. The lower surface 72 of 70. By the upper protruding portion 814 sliding relative to the lower surface 72 of the second rigid body 70, it is possible to effectively absorb the shock of a predetermined frequency applied to the packing box 10. Further, since the upper protruding portion 814 is partially crushed by the lower surface 72 of the second rigid body 70, the impact applied to the packing box 10 can be effectively absorbed.

此外,第2減震材80的下表面832係具有往下方突出的下突出部834,下突出部834係以能夠相對於捆包箱10的底板16的內面滑動的方式抵接捆包箱10的底板16的內面。藉由下突出部834相對於捆包箱10的底板16的內面進行滑動,能夠有效地吸收施加於捆包箱10的預定頻率的震動。此外,藉由下突出部834抵接捆包箱10的底板16的內面、局部地被壓扁,能夠有效地吸收施加於捆包箱10的撞擊。 Further, the lower surface 832 of the second damper member 80 has a lower protruding portion 834 that protrudes downward, and the lower protruding portion 834 abuts against the packing box so as to be slidable relative to the inner surface of the bottom plate 16 of the packing box 10. The inner surface of the bottom plate 16 of 10. By the lower projection 834 sliding relative to the inner surface of the bottom plate 16 of the packing box 10, it is possible to effectively absorb the vibration of the predetermined frequency applied to the packing box 10. Further, the lower protruding portion 834 abuts against the inner surface of the bottom plate 16 of the packing box 10 and is partially crushed, whereby the impact applied to the packing box 10 can be effectively absorbed.

此外,第2減震材80的與上下方向D2正交之方向的側面813、823、833係總是抵接捆包箱10的內面。因此,藉由第2減震材80的側面813、823、833於捆包箱10的內面進行滑動,能夠有效地吸收施加於捆包箱10的預定頻率的震動。 Further, the side faces 813, 823, and 833 of the second damper 80 in the direction orthogonal to the vertical direction D2 always abut against the inner surface of the packing box 10. Therefore, by sliding the side surfaces 813, 823, and 833 of the second damper 80 on the inner surface of the packing box 10, it is possible to effectively absorb the vibration of the predetermined frequency applied to the packing box 10.

此外,第1減震材60的與上下方向D2正交之方向的側面64係總是抵接捆包箱10的內面。因此,藉由第1減震材60的側面64於捆包箱10的內面進行滑動,能夠有效地吸收施加於捆包箱10的預定頻率的震動。 Further, the side surface 64 of the first damper material 60 in the direction orthogonal to the vertical direction D2 always abuts against the inner surface of the packing box 10. Therefore, by sliding the side surface 64 of the first damper material 60 on the inner surface of the packing box 10, it is possible to effectively absorb the vibration of the predetermined frequency applied to the packing box 10.

此外,具備上部減震材20,係在捆包箱10內載置在上部緩衝材30的上表面31,上部減震材20係擁有當將收納有基板W的基板收納容器2直接載置至上部減震材20便會發生彈性變形、移除所載置的基板收納容器2便會恢復成原來形狀之彈性性質的柔軟性。因此,能夠吸收施加於捆包箱10上部的預定頻率的撞擊及震動。 Further, the upper shock absorbing material 20 is placed on the upper surface 31 of the upper cushioning material 30 in the packing box 10, and the upper shock absorbing material 20 has the substrate storage container 2 in which the substrate W is housed. The portion of the shock absorbing material 20 is elastically deformed, and the substrate storage container 2 placed thereon is removed to restore the flexibility of the original shape. Therefore, it is possible to absorb the impact and vibration of a predetermined frequency applied to the upper portion of the packing box 10.

以下,針對本發明第2實施形態的用於捆包基板收納容器2的捆包構造體1A進行說明。第7圖係顯示本發明第2實施形態的用於捆包基板收納容器2的捆包構造體1A之立體分解圖。第8圖係顯示本發明第2實施形態的用於捆包基板收納容器的捆包構造體1A的捆包箱10之俯視圖。第9圖係沿第8圖的C-C線剖切的剖面圖。第10圖係沿第8圖的D-D線剖切的剖面圖。 In the following, the package structure 1A for packaging the substrate storage container 2 according to the second embodiment of the present invention will be described. Fig. 7 is an exploded perspective view showing the packing structure 1A for binding the substrate storage container 2 according to the second embodiment of the present invention. Fig. 8 is a plan view showing the packing box 10 of the packing structure 1A for packaging the substrate storage container according to the second embodiment of the present invention. Fig. 9 is a cross-sectional view taken along line C-C of Fig. 8. Fig. 10 is a cross-sectional view taken along line D-D of Fig. 8.

在第2實施形態中,與第1實施形態的不同點在於第2減震材80係由3片具有分別為平坦的上表面821及下表面822的板狀第2減震材82沿上下方向D2層疊而構成。此外,在未設有上部減震材20這點上也與第1實施形態不同。其餘的構成皆與第1實施形態相同,故對於相同的構件係表示以相同的元件符號並省略其說明。 In the second embodiment, the second damper 80 is formed of three plate-shaped second dampers 82 having flat upper surfaces 821 and lower surfaces 822 in the vertical direction. D2 is laminated to form. Further, the first embodiment is different from the first embodiment in that the upper shock absorbing material 20 is not provided. The rest of the configuration is the same as that of the first embodiment, and the same components are denoted by the same reference numerals, and their description is omitted.

3片板狀第2減震材82之中的最上層的板狀第2減震材82的上表面821係未與第2剛性體70的下表面72進行黏合等,以能夠滑動的方式抵接第2剛性體70的下表面72。3片板狀第2減震材82之中的中間層的板狀第2減震材82的上表面821係未與最上層的板狀第2減震材82的下表面822進行黏合等,以能夠滑動的方式抵接最上層的板 狀第2減震材82的下表面822。3片板狀第2減震材82之中的中間層的板狀第2減震材82的下表面822係未與最下層的板狀第2減震材82的上表面821進行黏合等,以能夠滑動的方式抵接最下層的板狀第2減震材82的上表面821。3片板狀第2減震材82之中的最下層的板狀第2減震材82的下表面822係未與捆包箱10的底板16的內面進行黏合等,以能夠滑動的方式抵接捆包箱10的底板16的內面。 The upper surface 821 of the uppermost plate-shaped second damper material 82 among the three plate-shaped second damper materials 82 is not affixed to the lower surface 72 of the second rigid body 70, and is slidably slidable. The lower surface 72 of the second rigid body 70 is connected to the upper surface 821 of the plate-shaped second damper 82 of the intermediate layer among the three plate-shaped second dampers 82, and the second plate of the uppermost layer is not reduced. The lower surface 822 of the seismic material 82 is bonded or the like to slidably contact the uppermost plate. The lower surface 822 of the second damper material 82. The lower surface 822 of the plate-shaped second damper material 82 of the intermediate layer among the three plate-shaped second damper materials 82 is not the plate shape of the lowermost layer. The upper surface 821 of the damper material 82 is slidably contacted, and slidably contacts the upper surface 821 of the lowermost plate-shaped second damper 82. The lowermost layer among the three plate-shaped second dampers 82 The lower surface 822 of the plate-shaped second damper material 82 is not bonded to the inner surface of the bottom plate 16 of the packing box 10, and is slidably abutted against the inner surface of the bottom plate 16 of the packing box 10.

各板狀第2減震材82係以上表面821及下表面822平行於左右方向D3及前後方向D1的位置關係,在捆包箱10內配置在第2剛性體70的下方。板狀第2減震材82的具有平行於上下方向D2的位置關係的側面823整面係總是接觸筒狀體110的內面。 Each of the plate-shaped second damper materials 82 has a positional relationship in which the upper surface 821 and the lower surface 822 are parallel to the horizontal direction D3 and the front-rear direction D1, and is disposed below the second rigid body 70 in the packing box 10. The side surface 823 of the plate-shaped second damper material 82 having a positional relationship parallel to the vertical direction D2 always contacts the inner surface of the cylindrical body 110.

依據上述構成的第2實施形態的用於捆包基板收納容器2的捆包構造體1A,能夠獲得下述效果。 According to the packing structure 1A for binding the substrate storage container 2 of the second embodiment of the above configuration, the following effects can be obtained.

第2減震材80係由3片具有分別為平坦的上表面821及下表面822的板狀第2減震材82沿上下方向D2層疊而構成。因此,最上層的板狀第2減震材82的上表面821能夠以更大的面積相對於第2剛性體70的下表面72滑動,能夠有效地吸收施加於捆包箱10的預定頻率的震動。此外,最下層的板狀第2減震材82的下表面822能夠以更大的面積相對於捆包箱10的底板16的內面滑動,能夠有效地吸收施加於捆包箱10下部的預定頻率的震動。亦即,在本實施形態中,能夠比第1實施形態的捆包構造體1更有效吸收施加於捆包箱10的預定頻率的震動。 The second damper material 80 is configured by laminating three plate-shaped second dampers 82 each having a flat upper surface 821 and a lower surface 822 in the vertical direction D2. Therefore, the upper surface 821 of the uppermost plate-shaped second damper material 82 can slide with respect to the lower surface 72 of the second rigid body 70 with a larger area, and can effectively absorb the predetermined frequency applied to the packing box 10. shock. Further, the lower surface 822 of the lowermost plate-shaped second shock absorbing material 82 can slide with respect to the inner surface of the bottom plate 16 of the packing box 10 with a larger area, and can effectively absorb the predetermined application to the lower portion of the packing box 10. The vibration of the frequency. In other words, in the present embodiment, it is possible to more effectively absorb the vibration of the predetermined frequency applied to the packing box 10 than the packing structure 1 of the first embodiment.

本發明並不受上述實施形態所限定,當能夠 在申請專利範圍所記載的技術範圍內進行變形。例如,上部減震材20、第1減震材60、第2減震材80、上部緩衝材30、下部緩衝材40、第1剛性體50、第2剛性體70的材質並不限定為本實施形態中各自的材質。例如,第1剛性體50、第2剛性體70係亦可採用合板(veneer)或石板來構成。 The present invention is not limited to the above embodiments, and can Modifications are made within the technical scope of the patent application. For example, the materials of the upper shock absorbing material 20, the first shock absorbing material 60, the second shock absorbing material 80, the upper cushioning material 30, the lower cushioning material 40, the first rigid body 50, and the second rigid body 70 are not limited thereto. The material of each embodiment. For example, the first rigid body 50 and the second rigid body 70 may be configured by a veneer or a slate.

此外,捆包箱10在上述中雖然係由所謂的塑膠瓦楞板箱所構成,但並不以此為限。例如,亦可採用紙製瓦楞紙箱和鋁框來構成。 Further, the packing box 10 is constituted by a so-called plastic corrugated board box in the above, but is not limited thereto. For example, a corrugated cardboard box and an aluminum frame can also be used.

此外,上部減震材20、第1剛性體50、第2剛性體70、第1減震材60、第2減震材80的具有平行於上下方向D2的位置關係的側面23、53、73、64、813、823、833整面及上部緩衝材30、下部緩衝材40的凸部331、341、431、441的前端面整面在上述中雖然總是抵接筒狀體110的內面,並不以此為限定。 Further, the upper shock absorbing material 20, the first rigid body 50, the second rigid body 70, the first damper 60, and the second damper 80 have side faces 23, 53, 73 which are in a positional relationship parallel to the vertical direction D2. The entire surface of the front surface of the convex portions 331, 341, 431, and 441 of the entire surface of the 64, 813, 823, and 833 and the upper cushioning material 30 and the lower cushioning material 40 always abuts against the inner surface of the cylindrical body 110 in the above-described manner. Is not limited by this.

例如,亦可為並非側面整面,而是側面的一部分總是抵接筒狀體110的內面,側面的一部分能夠於筒狀體110的內面滑動。或者,亦可為側面及前端面的整面完全未抵接筒狀體110的內面。 For example, a part of the side surface may always abut against the inner surface of the cylindrical body 110, and a part of the side surface may slide on the inner surface of the cylindrical body 110. Alternatively, the entire surface of the side surface and the front end surface may not completely abut against the inner surface of the cylindrical body 110.

此外,第1減震材60在上述中雖然係由複數片分別由海棉構成且具有平坦的上表面62及下表面63的長方形狀的板狀第1減震材61沿上下方向D2層疊而構成,但並不以此為限。例如,板狀第1減震材61的片數並不限定為本實施形態的片數。此外,亦可由1片厚的由海棉構成且具有平坦的上表面及下表面的第1減震材來構成。 In addition, in the above-described first damper material 60, a plurality of rectangular plate-shaped first damaging materials 61 each having a flat upper surface 62 and a lower surface 63 and having a flat upper surface 62 and a lower surface 63 are laminated in the vertical direction D2. Composition, but not limited to this. For example, the number of the plate-shaped first damper members 61 is not limited to the number of sheets in the present embodiment. Further, it may be composed of a single first shock absorbing material made of sponge and having a flat upper surface and a lower surface.

同樣地,第2減震材80在上述中雖然係由複數片分別由海棉構成的長方形狀板狀第2減震材81、82、83沿上下方向D2層疊而構成,但並不以此為限。例如,板狀第2減震材82的片數並不限定為本實施形態的片數。此外,亦可由1片厚的由海棉構成且具有平坦的上表面及下表面的第2減震材來構成。 In the same manner, the second damper member 80 is formed by laminating the rectangular plate-shaped second damper members 81, 82, and 83 each having a plurality of sponges in the vertical direction D2. Limited. For example, the number of the plate-shaped second damper materials 82 is not limited to the number of sheets in the present embodiment. Further, it may be composed of a single thick second shock absorbing material made of sponge and having a flat upper surface and a lower surface.

此外,基板收納容器並不限定為本實施形態的形狀的基板收納容器。 Further, the substrate storage container is not limited to the substrate storage container having the shape of the embodiment.

Claims (8)

一種用於捆包基板收納容器的捆包構造體,係用於捆包供收納及運輸由半導體晶圓構成的基板所用的基板收納容器之捆包構造體,具備:捆包箱;上部緩衝材,係在前述捆包箱內載置在前述基板收納容器的上部;下部緩衝材,係載置前述基板收納容器,且以使前述上部緩衝材與下部緩衝材在上下方向包夾前述基板收納容器的方式配置在前述捆包箱內;具有板狀的第1剛性體,係配置在前述捆包箱內,具有分別為平坦的上表面及下表面,且前述第1剛性體的上表面抵接前述下部緩衝材的下端面;及第1減震材,係配置在前述捆包箱內,具有上表面及下表面,且前述第1減震材的上表面以能夠相對於前述第1剛性體的下表面滑動的方式面抵接前述第1剛性體的下表面;前述上部緩衝材及下部緩衝材係擁有即使將收納有前述半導體晶圓的前述基板收納容器直接載置至前述上部緩衝材或下部緩衝材也不會發生塑性變形而能夠維持上部緩衝材及下部緩衝材本身形狀之硬度,能夠在前述捆包箱內保持前述基板收納容器於與上下方向正交之方向的位置及載置姿勢,且擁有能夠將作用於前述捆包箱再經前述上部緩衝材及下部緩衝材傳遞給前述基板收納容器的撞擊的至少一部分予以吸收之 柔軟性;前述第1剛性體的上表面係比前述下部緩衝材的下端面大;前述第1剛性體係擁有能夠維持前述第1剛性體本身形狀以能夠以前述第1剛性體的整個下表面面抵接前述第1減震材的上表面之硬度;前述第1減震材係擁有當將收納有前述半導體晶圓的前述基板收納容器直接載置至前述第1減震材載置便會發生彈性變形、移除所載置的前述基板收納容器便會恢復成原來形狀之彈性性質的柔軟性,前述第1減震材係由複數片具有分別為平坦的上表面及下表面的板狀第1減震材沿上下方向層疊而構成;沿層疊方向相鄰接的為下側的前述板狀第1減震材的上表面與為上側的前述板狀第1減震材的下表面係以能夠滑動的方式面抵接;具備具有板狀的第2剛性體,係配置在前述捆包箱內,具有分別為平坦的上表面及下表面,且該第2剛性體的上表面以能夠滑動的方式面抵接最下層的前述板狀第1減震材的下表面;前述第2剛性體係擁有能夠維持前述第2剛性體本身形狀以能夠以前述第2剛性體的整個上表面面抵接前述最下層的板狀第1減震材的下表面之硬度。 A packaging structure for packaging a substrate storage container, which is a packaging structure for packaging and transporting a substrate storage container for a substrate made of a semiconductor wafer, comprising: a packing box; and an upper cushioning material The lower cushioning material is placed on the upper portion of the substrate storage container, and the lower cushioning material is placed on the substrate storage container, and the upper cushioning material and the lower cushioning material are sandwiched in the vertical direction. The first rigid body having a plate shape is disposed in the packing box, and has a flat upper surface and a lower surface, respectively, and the upper surface of the first rigid body is in contact with each other. The lower end surface of the lower cushioning material and the first shock absorbing material are disposed in the packing box, and have an upper surface and a lower surface, and the upper surface of the first damper is permeable to the first rigid body The lower surface sliding surface faces the lower surface of the first rigid body; and the upper cushioning material and the lower cushioning material have the substrate storage container in which the semiconductor wafer is accommodated The upper cushioning material or the lower cushioning material is not plastically deformed, and the hardness of the shape of the upper cushioning material and the lower cushioning material itself can be maintained, and the substrate storage container can be held in the direction perpendicular to the vertical direction in the packing box. a position and a mounting posture, and having at least a portion of an impact that can be transmitted to the substrate storage container by the upper cushioning material and the lower cushioning material to be absorbed The upper surface of the first rigid body is larger than the lower end surface of the lower cushioning material, and the first rigid system has a shape capable of maintaining the first rigid body itself so as to be able to cover the entire lower surface of the first rigid body. Abutting the hardness of the upper surface of the first damper; the first damper material has a substrate storage container in which the semiconductor wafer is accommodated, and the first damper is placed on the substrate. The elastic deformation and the removal of the substrate storage container placed thereon restore the flexibility of the original shape, and the first shock absorbing material has a plate shape having a flat upper surface and a lower surface, respectively. (1) The damper material is stacked in the vertical direction; the upper surface of the plate-shaped first damper material that is adjacent to the lower side in the stacking direction is the lower surface of the plate-shaped first damper material that is the upper side. The slidable surface is in contact with the surface, and the second rigid body having a plate shape is disposed in the packaging box, and has a flat upper surface and a lower surface, respectively, and the upper surface of the second rigid body is slidable Way to face a lower surface of the plate-shaped first damper material of the lowermost layer; and the second rigid system has a plate capable of maintaining the shape of the second rigid body itself so as to be able to abut the lowermost layer with the entire upper surface of the second rigid body The hardness of the lower surface of the first shock absorbing material. 如請求項1之用於捆包基板收納容器的捆包構造體,其中具備第2減震材,係配置在前述捆包箱內,具有上表 面及下表面,且該第2減震材的上表面係以能夠相對於前述第2剛性體的下表面滑動的方式抵接前述第2剛性體的下表面;前述第2減震材係擁有當將收納有前述半導體晶圓的前述基板收納容器直接載置至前述第2減震材便會發生彈性變形、移除所載置的前述基板收納容器便會恢復成原來形狀之彈性性質的柔軟性。 The package structure for packaging a substrate storage container according to claim 1, wherein the second shock absorbing material is disposed in the packaging box and has an upper surface a surface of the second damper member that abuts against a lower surface of the second rigid body so as to be slidable relative to a lower surface of the second rigid body, and the second damper material possesses When the substrate storage container in which the semiconductor wafer is accommodated is directly placed on the second shock absorbing material, the substrate storage container is elastically deformed, and the substrate storage container placed thereon is returned to the original shape and the elastic property is restored. Sex. 如請求項2之用於捆包基板收納容器的捆包構造體,其中前述第2減震材係由複數片分別具有上表面及下表面的板狀第2減震材沿上下方向層疊而構成;沿層疊方向相鄰接的為下側的前述板狀第2減震材的上表面與為上側的前述板狀第2減震材的下表面係分別具有平坦的形狀;沿層疊方向相鄰接的為下側的前述板狀第2減震材的上表面與為上側的前述板狀第2減震材的下表面係以能夠滑動的方式面抵接。 The package structure for packaging a substrate storage container according to claim 2, wherein the second damper material is formed by laminating the plate-shaped second damper material having the upper surface and the lower surface of each of the plurality of sheets in the vertical direction. The upper surface of the plate-shaped second damper material that is adjacent to the lower side in the stacking direction and the lower surface of the plate-shaped second damper material that is the upper side have a flat shape, respectively, and are adjacent in the stacking direction. The upper surface of the plate-shaped second damper material that is connected to the lower side is slidably contacted with the lower surface of the upper plate-shaped second damper material on the upper side. 如請求項2之用於捆包基板收納容器的捆包構造體,其中前述第2減震材的上表面係具有往上方突出的上突出部,前述上突出部係以能夠相對於前述第2剛性體的下表面滑動的方式抵接前述第2剛性體的下表面。 The package structure for packaging a substrate storage container according to claim 2, wherein the upper surface of the second damper has an upper protruding portion that protrudes upward, and the upper protruding portion is responsive to the second The lower surface of the rigid body abuts against the lower surface of the second rigid body. 如請求項2之用於捆包基板收納容器的捆包構造體,其中前述第2減震材的下表面係具有往下方突出的下突出部,前述下突出部係以能夠相對於前述捆包箱的內面滑動的方式抵接前述捆包箱的內面。 The package structure for packaging a substrate storage container according to claim 2, wherein the lower surface of the second damper has a lower protruding portion that protrudes downward, and the lower protruding portion is detachable from the package The inner surface of the box is slid to abut the inner surface of the aforementioned packing box. 如請求項2之用於捆包基板收納容器的捆包構造體,其 中前述第2減震材的與上下方向正交之方向的側面係總是抵接前述捆包箱的內面。 a package structure for packaging a substrate storage container according to claim 2, The side surface of the second shock absorbing material in the direction orthogonal to the vertical direction always abuts against the inner surface of the packing box. 如請求項1之用於捆包基板收納容器的捆包構造體,其中前述第1減震材的與上下方向正交之方向的側面係總是抵接前述捆包箱的內面。 The package structure for packaging a substrate storage container according to claim 1, wherein the side surface of the first damper in a direction orthogonal to the vertical direction is always in contact with the inner surface of the packing box. 如請求項1之用於捆包基板收納容器的捆包構造體,其中具備上部減震材,係在前述捆包箱內載置在前述上部緩衝材的上部;前述上部減震材係擁有當將收納有前述半導體晶圓的前述基板收納容器直接載置至前述上部減震材便會發生彈性變形、移除所載置的前述基板收納容器便會恢復成原來形狀之彈性性質的柔軟性。 The package structure for packaging a substrate storage container according to claim 1, wherein the upper shock absorbing material is placed on the upper portion of the upper cushioning material in the packing box; When the substrate storage container in which the semiconductor wafer is accommodated is placed directly on the upper shock absorbing material, the substrate storage container is elastically deformed, and the substrate storage container placed thereon is removed to restore the flexibility of the original shape.
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