TWI620695B - Package for packaging electronic components - Google Patents
Package for packaging electronic components Download PDFInfo
- Publication number
- TWI620695B TWI620695B TW104102435A TW104102435A TWI620695B TW I620695 B TWI620695 B TW I620695B TW 104102435 A TW104102435 A TW 104102435A TW 104102435 A TW104102435 A TW 104102435A TW I620695 B TWI620695 B TW I620695B
- Authority
- TW
- Taiwan
- Prior art keywords
- conductive polymer
- packaging
- layer
- electronic parts
- polymer layer
- Prior art date
Links
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 78
- 229920001940 conductive polymer Polymers 0.000 claims abstract description 140
- 239000000463 material Substances 0.000 claims abstract description 125
- 238000007789 sealing Methods 0.000 claims abstract description 47
- 150000001875 compounds Chemical class 0.000 claims description 47
- -1 polypropylene Polymers 0.000 claims description 43
- 238000002834 transmittance Methods 0.000 claims description 24
- 229920001609 Poly(3,4-ethylenedioxythiophene) Polymers 0.000 claims description 19
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- 229940005642 polystyrene sulfonic acid Drugs 0.000 claims description 13
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- 238000007142 ring opening reaction Methods 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 7
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- 230000003068 static effect Effects 0.000 abstract description 35
- 230000005611 electricity Effects 0.000 abstract description 33
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- 230000007774 longterm Effects 0.000 description 1
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- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
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- 239000012766 organic filler Substances 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 229920002849 poly(3-ethoxythiophene) polymer Polymers 0.000 description 1
- 229920000301 poly(3-hexylthiophene-2,5-diyl) polymer Polymers 0.000 description 1
- 229920002850 poly(3-methoxythiophene) polymer Polymers 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920000553 poly(phenylenevinylene) Polymers 0.000 description 1
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- 229920006267 polyester film Polymers 0.000 description 1
- 229920005906 polyester polyol Polymers 0.000 description 1
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- 229920000306 polymethylpentene Polymers 0.000 description 1
- 239000011116 polymethylpentene Substances 0.000 description 1
- 229920000417 polynaphthalene Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
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- 229920001955 polyphenylene ether Polymers 0.000 description 1
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- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- DOYOPBSXEIZLRE-UHFFFAOYSA-N pyrrole-3-carboxylic acid Chemical compound OC(=O)C=1C=CNC=1 DOYOPBSXEIZLRE-UHFFFAOYSA-N 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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- IUCJMVBFZDHPDX-UHFFFAOYSA-N tretamine Chemical compound C1CN1C1=NC(N2CC2)=NC(N2CC2)=N1 IUCJMVBFZDHPDX-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes or webs of flexible sheet material, e.g. in folded wrappers
- B65D75/28—Articles or materials wholly enclosed in composite wrappers, i.e. wrappers formed by associating or interconnecting two or more sheets or blanks
- B65D75/30—Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding
- B65D75/32—Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding one or both sheets or blanks being recessed to accommodate contents
- B65D75/325—Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding one or both sheets or blanks being recessed to accommodate contents one sheet being recessed, and the other being a flat not- rigid sheet, e.g. puncturable or peelable foil
- B65D75/327—Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding one or both sheets or blanks being recessed to accommodate contents one sheet being recessed, and the other being a flat not- rigid sheet, e.g. puncturable or peelable foil and forming several compartments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/286—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polysulphones; polysulfides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/202—Conductive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/514—Oriented
- B32B2307/518—Oriented bi-axially
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2585/00—Containers, packaging elements or packages specially adapted for particular articles or materials
- B65D2585/68—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
- B65D2585/86—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form for electrical components
Landscapes
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packaging Frangible Articles (AREA)
- Packages (AREA)
- Laminated Bodies (AREA)
Abstract
本發明提供一種電子零件包裝用覆蓋帶,其即使以捲繞物狀態長期保存於60℃之高溫環境下或氣溫40℃濕度90%左右的高溫多濕之環境下亦不發生黏連(blocking),可穩定地保存,並且可穩定地維持抗靜電性,或者,可在與密封層表面相反側之表面,抑制因摩擦所產生的靜電。此電子零件包裝用覆蓋帶具備:基材層、設置於前述基材層之一面側之密封層,與設置於前述基材層之另一面側之導電性聚合物層。 The invention provides a cover tape for packaging electronic parts, which does not block even when stored in a rolled state in a high-temperature environment at 60 ° C for a long time or in a high-temperature and humidity environment at a temperature of 40 ° C and a humidity of about 90%. It can be stored stably, and the antistatic property can be stably maintained. Alternatively, the static electricity generated by friction can be suppressed on the surface opposite to the surface of the sealing layer. This cover tape for packaging electronic parts includes a base material layer, a sealing layer provided on one side of the base material layer, and a conductive polymer layer provided on the other side of the base material layer.
Description
本發明係關於電子零件包裝用覆蓋帶。 The present invention relates to a cover tape for packaging electronic parts.
本案係根據2014年1月29日於日本申請之特願2014-013989號及2014年9月29日於日本申請之特願2014-198471號主張優先權,並將其內容援用於此。 This case claims priority based on Japanese Patent Application No. 2014-013989 filed in Japan on January 29, 2014 and Japanese Patent Application No. 2014-198471 filed in Japan on September 29, 2014, and the contents are incorporated herein.
近年來,電子零件之表面安裝化大有進展,表面安裝技術亦隨之大幅進步,開發出更高性能且更小型的晶片型電子零件,此等的需求急速增加,而使用承載帶(carrier tape)作為搬運、保存此等之1種包裝形態。這種電子零件係收納於此等承載帶的各口袋,並以係蓋體之覆蓋帶密封。 In recent years, the surface mounting of electronic components has made great progress, and the surface mounting technology has also greatly improved. The development of higher-performance and smaller chip-type electronic components has increased rapidly. The use of carrier tape ) As one of these packaging forms for transportation and storage. Such electronic parts are stored in the pockets of these carrier tapes, and are sealed with a cover tape of a cover body.
覆蓋帶通常在直到使用於承載帶為止的期間,係以捲繞物狀態保存。在以捲繞物狀態保存的期間,覆蓋帶的表背面接觸。因此,會有覆蓋帶的表背面成為擬似黏接或密合狀態,發生黏連(blocking)之情形。 The cover tape is usually stored in a wound state until it is used for a carrier tape. During the storage in a wound state, the front and back surfaces of the cover tape are in contact. Therefore, the front and back surfaces of the cover tape may appear to be in a sticky or close state, and blocking may occur.
黏連係指在將以捲繞物狀態保存之覆蓋帶於製造步驟或以捲帶包裝機展開時,由於以捲繞物狀態保存之覆蓋帶的表背面在保存的期間接觸而成為擬似黏接或密合狀態,完全無法展開、或者無法穩定而展開之現象。 Adhesion means that when the cover tape stored in the rolled state is manufactured in a manufacturing step or unrolled by a tape packaging machine, the front and back surfaces of the cover tape stored in the rolled state are contacted during the storage period and become pseudo-adhesive or The close state cannot be expanded at all, or cannot be expanded stably.
基於上述情形,至今開發出許多不會發生黏連之覆蓋帶。 Based on the above situation, many cover tapes have not been developed so far.
例如已知有:於填封材含有抗黏連劑之方法(專利文獻1);於黏接劑添加抗靜電劑之方法(專利文獻2);為了防止黏連而使用玻璃轉移溫度為40℃以上者作為密封材之方法(專利文獻3);使熱封層含有乙烯-乙酸乙烯酯共聚樹脂、脂肪酸醯胺系抗黏連劑、粒狀抗黏連劑之方法(專利文獻4);使密封層含有熱塑性樹脂、與固溶於該熱塑性樹脂中之π電子共軛系導電性聚合物之方法(專利文獻5);採用積層有抗靜電性抗黏連層的結構之方法(專利文獻6);藉由凹版印刷法將抗密合層以條帶狀圖案的方式設置於熱封層上之方法(專利文獻7)等之方法。 For example, a method including an anti-blocking agent in a sealing material (Patent Document 1), a method of adding an antistatic agent to an adhesive (Patent Document 2), and a glass transition temperature of 40 ° C for preventing blocking are known. The above method is used as a sealing material (Patent Document 3); a method in which the heat-sealing layer contains an ethylene-vinyl acetate copolymer resin, a fatty acid ammonium-based anti-blocking agent, and a granular anti-blocking agent (Patent Document 4); A method in which the sealing layer contains a thermoplastic resin and a π-electron conjugated conductive polymer dissolved in the thermoplastic resin (Patent Document 5); a method in which a structure having an antistatic and anti-blocking layer is laminated (Patent Document 6) ); A method (Patent Document 7) and the like in which the anti-adhesion layer is provided on the heat-sealing layer in a stripe pattern by a gravure printing method.
覆蓋帶至少具備基材層與密封層,專利文獻1~7之方法等以往的方法均採用於密封層含有黏連預防劑、或者於密封層表面具備抗黏連層之方法,然現狀為只是改良密封層並不能成為令人滿意的黏連預防對策。 The cover tape includes at least a base material layer and a sealing layer. Conventional methods such as the methods of Patent Documents 1 to 7 use a method in which the sealing layer contains an anti-adhesion agent or a method of providing an anti-adhesion layer on the surface of the sealing layer. Improving the sealing layer is not a satisfactory anti-adhesion countermeasure.
又,覆蓋帶有時會以捲繞物狀態藉由船或卡車等來運送,而有在該運送期間中長期保存於60℃左右的高溫下之情形。若暴露於這種保存環境下,則覆蓋帶容易發生黏連,成為異常之原因。 In addition, the cover tape may be transported by a ship, a truck, or the like in a wound state during the wrapping, and may be stored at a high temperature of about 60 ° C. for a long time during the transportation period. When exposed to such a storage environment, the cover tape is prone to adhesion and becomes a cause of abnormality.
再者,東南亞等國家有捲繞物狀態之覆蓋帶長期保存於高溫多濕的環境下之情形。若暴露於這種環境下,則捲繞物狀態之覆蓋帶容易發生黏連,成為異常之原因。 Furthermore, in countries such as Southeast Asia, the covering tape in a rolled state may be stored in a high-temperature and humid environment for a long time. When exposed to such an environment, the cover tape in the state of the rolled material is liable to stick, which is a cause of abnormality.
然而,專利文獻1~7等之以往的抗黏連方法,並未假定到捲繞物狀態之覆蓋帶長期保存於60℃左右的高溫下之情形或長期保存於高溫多濕的環境下之情形,因此在運送捲繞物狀態之覆蓋帶時、或者長期保存於高溫多濕地域時,頻繁發生黏連成為問題。 However, conventional anti-blocking methods such as Patent Documents 1 to 7 do not assume a case where the covering tape in a rolled state is stored at a high temperature of about 60 ° C. for a long time or a case where it is stored under a high temperature and humidity environment for a long time. Therefore, it is a problem that frequent adhesion occurs when the covering tape is transported in a rolled state, or when it is stored in a high temperature and humid area for a long time.
又,當捲繞物狀態之覆蓋帶長期保存於高溫多濕的環境下時,會有覆蓋帶之基材層表面的抗靜電性降低而附著環境粉塵(存在於環境中的粉塵),破壞收納於承載帶之各口袋並以覆蓋帶密封之電子零件之情形。 In addition, when the cover tape in a rolled state is stored in a high-temperature and humid environment for a long time, the antistatic property of the surface of the base material layer of the cover tape is reduced, and environmental dust (dust existing in the environment) is adhered to the storage. In the case of carrying the pockets of the tape and sealing the electronic parts with the cover tape.
作為以往的抗靜電方法,一般為在基材層揉合具有抗靜電機能之界面活性劑、或在基材層表面塗布界面活性劑之方法(專利文獻8)。 Conventional antistatic methods are generally a method of kneading a surfactant having an antistatic function on a base material layer or applying a surfactant on the surface of a base material layer (Patent Document 8).
然而,界面活性劑在低濕度下的抗靜電性低,且界面活性劑為水溶性,因此耐水性低。尤其當使用於收納小型電子零件之承載帶時,在收納電子零件後,若黏接覆蓋帶並放置則覆蓋帶容易剝離。 However, the surfactant has low antistatic property under low humidity, and the surfactant is water-soluble, so the water resistance is low. In particular, when the carrier tape is used to store small electronic parts, the cover tape is easily peeled if the cover tape is adhered and placed after the electronic parts are stored.
基於上述情形,近年來,以取代界面活性劑之處理基材層表面的抗靜電之導電性包裝材料而言,開發出一種導電性包裝材料,其具有基材與導電性層,且導電性層為含有導電性聚合物(a)及奈米碳管(c)之層(專利文獻9)。專利文獻9記載PET(聚對苯二甲酸乙二酯)薄片作為基材層;聚乙烯二氧噻吩聚苯乙烯磺酸酯作為導電性聚合物;導電性層可含有膠質二氧化矽(h);導電性包裝材料在溫度25℃、相對濕度15%之表面電阻值為101~1012Ω;又導電性包裝材料之可見透光率為80%以上;可使用作為電子零件包裝用之覆蓋帶等。 Based on the above situation, in recent years, a conductive packaging material has been developed with respect to an antistatic conductive packaging material for treating the surface of a substrate layer instead of a surfactant, which has a substrate and a conductive layer, and the conductive layer A layer containing a conductive polymer (a) and a carbon nanotube (c) (Patent Document 9). Patent Document 9 describes that a PET (polyethylene terephthalate) sheet is used as a base layer; polyethylene dioxythiophene polystyrene sulfonate is used as a conductive polymer; the conductive layer may contain colloidal silicon dioxide (h) ; The surface resistance value of conductive packaging materials at a temperature of 25 ° C and a relative humidity of 15% is 10 1 to 10 12 Ω; the visible transmittance of conductive packaging materials is more than 80%; it can be used as a cover for packaging electronic components Belt etc.
又,以可形成使用作為電子零件包裝用之覆蓋帶,形成透明性高且即使暴露於空氣,經時的電阻變化亦小的導電性塗膜之導電性塗布用組成物而言,開發出一種導電性塗布用組成物,其包含水溶性或水分散性之π共軛系導電性聚合物、水溶性抗氧化劑與水(專利文獻10)。在專利文獻10之實施例中,顯示一種將 水分散體塗布於PET薄膜之導電性塗布用組成物,該水分散體係作為水分散性π共軛系導電性聚合物之聚(3,4-乙烯二氧噻吩)與聚苯乙烯磺酸之複合體。 In addition, a conductive coating composition capable of forming a cover tape for packaging electronic parts and forming a conductive coating film having high transparency and a small change in resistance over time even when exposed to air has been developed. The conductive coating composition includes a water-soluble or water-dispersible π-conjugated conductive polymer, a water-soluble antioxidant, and water (Patent Document 10). In the embodiment of Patent Document 10, it is shown that An aqueous dispersion is applied to a conductive coating composition of a PET film, and the aqueous dispersion system is used as a polymer of poly (3,4-ethylenedioxythiophene) and polystyrenesulfonic acid which are water-dispersible π-conjugated conductive polymers. Complex.
然而,當將專利文獻9之導電性層或專利文獻10之導電性塗布用組成物塗布於基材層時,會有導電性層或導電性塗布用組成物之密合性不充分,或起因於塗膜對於基材層之追隨性低而隨著覆蓋帶化步驟之進展發生塗膜斷裂,導電性急劇損失之問題點。又,專利文獻9或專利文獻10之覆蓋帶並未假定如保存於氣溫40℃濕度90%左右之高溫多濕的環境下之環境,而在這種環境下,以往的覆蓋帶會有基材層之抗靜電性大幅降低之問題。 However, when the conductive layer of Patent Document 9 or the conductive coating composition of Patent Document 10 is applied to a substrate layer, the conductive layer or the conductive coating composition may have insufficient adhesion or cause The problem is that the followability of the coating film to the substrate layer is low, and the coating film is broken with the progress of the cover tape forming step, and the conductivity is rapidly lost. In addition, the cover tapes of Patent Document 9 or Patent Document 10 do not assume that the cover tape is stored in a high temperature and humidity environment such as an air temperature of 40 ° C and a humidity of about 90%. In such an environment, the conventional cover tape has a base material. The problem that the antistatic property of the layer is greatly reduced.
又,隨著近年來電子機器之小型化,所安裝之電子零件亦急劇地發展小型化‧輕量化。其結果為覆蓋帶會因為在搬運中覆蓋帶與電子零件摩擦所產生的靜電、或剝離覆蓋帶時所產生的靜電而造成電子零件附著於覆蓋帶,引起拾取不良等製程異常成為問題。 In addition, with the miniaturization of electronic devices in recent years, the mounted electronic components have also undergone rapid development in miniaturization and weight reduction. As a result, the cover tape may attach electronic parts to the cover tape due to static electricity generated by friction between the cover tape and electronic parts during transportation, or static electricity generated when the cover tape is peeled off, which causes problems such as defective pick-up and other process abnormalities.
在這種狀況下,有人提出關於可防止基於靜電之異常的電子零件包裝用覆蓋帶之技術。 Under these circumstances, a technique has been proposed for a cover tape for packaging electronic parts that can prevent abnormality due to static electricity.
例如,專利文獻11揭示一種覆蓋帶,其為了抑制從承載帶剝離時所產生的靜電,其特徵為在基材層上具備密封層,且密封層包含聚烯烴系樹脂與聚醚/聚烯烴共聚物。 For example, Patent Document 11 discloses a cover tape which is provided with a sealing layer on a base material layer in order to suppress static electricity generated when peeled from a carrier tape, and the sealing layer includes a polyolefin resin and a polyether / polyolefin copolymer. Thing.
又,專利文獻12揭示一種覆蓋帶,其為了抑制覆蓋帶與電子零件之間的摩擦所產生的靜電等,其特徵為將密封層面之表面電阻值限制為104~1012Ω/□(23℃-15%RH環境下)等。 In addition, Patent Document 12 discloses a cover tape, which is characterized by limiting the surface resistance value of the sealing layer to 10 4 to 10 12 Ω / □ (23) in order to suppress static electricity generated by friction between the cover tape and electronic parts. ℃ -15% RH)).
〔先前技術文獻〕 [Previous Technical Literature]
〔專利文獻〕 [Patent Literature]
〔專利文獻1〕日本特開2012-188509號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2012-188509
〔專利文獻2〕日本特開2009-035645號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2009-035645
〔專利文獻3〕日本特開2001-106256號公報 [Patent Document 3] Japanese Patent Laid-Open No. 2001-106256
〔專利文獻4〕日本特開2001-315847號公報 [Patent Document 4] Japanese Patent Laid-Open No. 2001-315847
〔專利文獻5〕日本特開2004-262548號公報 [Patent Document 5] Japanese Patent Laid-Open No. 2004-262548
〔專利文獻6〕日本特開2004-051105號公報 [Patent Document 6] Japanese Patent Laid-Open No. 2004-051105
〔專利文獻7〕日本特開2004-001876號公報 [Patent Document 7] Japanese Patent Laid-Open No. 2004-001876
〔專利文獻8〕日本特開昭63-105061號公報 [Patent Document 8] Japanese Patent Laid-Open No. 63-105061
〔專利文獻9〕日本特開2005-081766號公報 [Patent Document 9] Japanese Patent Laid-Open No. 2005-081766
〔專利文獻10〕日本特開2010-196022號公報 [Patent Document 10] Japanese Patent Laid-Open No. 2010-196022
〔專利文獻11〕日本特開2012-214252號公報 [Patent Document 11] Japanese Patent Application Publication No. 2012-214252
〔專利文獻12〕日本特開2012-30897號公報 [Patent Document 12] Japanese Patent Application Publication No. 2012-30897
本發明之第1實施形態之課題係提供一種覆蓋帶,其即使以捲繞物狀態長期保存於60℃之高溫環境下或氣溫40℃濕度90%左右之高溫多濕的環境下亦不發生黏連,可穩定而進行保存,並且可穩定地維持抗靜電性。 The problem of the first embodiment of the present invention is to provide a cover tape that does not stick even under long-term storage in a rolled state in a high-temperature environment of 60 ° C or a high-temperature and humid environment with an air temperature of 40 ° C and a humidity of about 90%. In addition, it can be stably stored, and the antistatic property can be stably maintained.
又,專利文獻11所揭示之技術係抑制將覆蓋帶從承載帶剝離時所產生的靜電之技術,專利文獻12所揭示之技術係抑制覆蓋帶與電子零件之間的摩擦所產生的靜電之技術。 The technique disclosed in Patent Document 11 is a technique for suppressing static electricity generated when the cover tape is peeled from the carrier tape, and the technique disclosed in Patent Document 12 is a technique for suppressing static electricity generated by friction between the cover tape and electronic parts. .
換言之,專利文獻11、12所揭示之技術,僅著眼於覆蓋帶表面之中的密封層表面。 In other words, the technologies disclosed in Patent Documents 11 and 12 focus only on the surface of the sealing layer among the surfaces of the cover tape.
然而,隨著電子零件之小型化‧輕量化,微小靜電可能成為製程異常之原因,因此針對覆蓋帶之靜電對策的重要性亦與日俱增。因此,必須亦針對至今為止未視為問題之產生帶電的狀況進行探討,盡可能地抑制靜電之產生。 However, with the miniaturization and weight reduction of electronic parts, micro static electricity may become the cause of abnormal process, so the importance of static electricity countermeasures against cover tapes is increasing day by day. Therefore, it is necessary to also discuss the state of charge generation that has not been considered as a problem so far, and to suppress the generation of static electricity as much as possible.
例如,當將藉由覆蓋帶密封之承載帶以捲繞於捲盤(reel)之狀態進行搬運時,由於搬運時的振動,承載帶之底面與覆蓋帶之表面(與密封層表面相反側之表面)之間會產生摩擦,而這種摩擦所產生的靜電亦必須抑制。 For example, when a carrier tape sealed with a cover tape is transported while being wound on a reel, the bottom surface of the carrier tape and the surface of the cover tape (the side opposite to the surface of the sealant layer) (Surface) friction occurs, and the static electricity generated by this friction must be suppressed.
換言之,不僅密封層表面,亦需要對於至今為止未探討之與密封層表面相反側之表面的靜電對策。 In other words, not only the surface of the sealing layer, but also a countermeasure against static electricity on a surface opposite to the surface of the sealing layer that has not been explored so far.
因此,本發明之第2實施形態係以提供電子零件包裝用覆蓋帶為課題,該覆蓋帶可抑制在與密封層表面相反側之表面因摩擦所產生的靜電。 Therefore, a second aspect of the present invention is to provide a cover tape for packaging electronic parts, which can suppress static electricity generated by friction on the surface opposite to the surface of the sealing layer.
本發明人等為了解決上述課題而專心探討。其結果發現一種電子零件包裝用覆蓋帶可解決上述所有問題,其至少具備基材層與密封層,基材層具有85%以上之透光率,在溫度25℃之溫度環境下,相對濕度12%以上50%以下之範圍內,具有1×109Ω/□以下之表面電阻值,尤其是基材層係含有選自聚酯、聚丙烯、及耐綸中之至少1種以上之雙軸延伸薄膜,基材層之表面具備導電性聚合物層之電 子零件包裝用覆蓋帶。本發明之第1實施形態係基於此等知識見解而進一步反覆探討,結果終臻完成者。 The present inventors have intensively studied in order to solve the above-mentioned problems. As a result, it was found that a cover tape for packaging electronic parts can solve all the problems mentioned above. It has at least a base material layer and a sealing layer. The base material layer has a light transmittance of 85% or more. In the range of more than 50% and less than 50%, it has a surface resistance value of 1 × 10 9 Ω / □ or less. Especially, the base material layer contains at least one kind of biaxial selected from polyester, polypropylene, and nylon. Stretch film, a cover tape for packaging electronic parts, which has a conductive polymer layer on the surface of the base material layer. The first embodiment of the present invention is further discussed repeatedly based on these knowledge and insights, and the result is eventually achieved.
亦即,本發明之第1實施形態係包含以下態樣者。 That is, the first embodiment of the present invention includes the following aspects.
〔1〕一種電子零件包裝用覆蓋帶,其特徵為至少具備基材層與密封層,其中基材層具有85%以上之透光率,在溫度25℃之溫度環境下,相對濕度12%以上50%以下之範圍內,具有1×109Ω/□以下之表面電阻值。 [1] A cover tape for packaging electronic parts, comprising at least a base material layer and a sealing layer, wherein the base material layer has a light transmittance of 85% or more, and a relative humidity of 12% or more under a temperature environment of 25 ° C Within 50%, it has a surface resistance value of 1 × 10 9 Ω / □ or less.
〔2〕如〔1〕記載之電子零件包裝用覆蓋帶,其中基材層係具備選自聚酯、聚丙烯、及耐綸中之至少1種以上之雙軸延伸薄膜,基材層之表面具備導電性聚合物層。 [2] The cover tape for packaging electronic parts according to [1], wherein the base material layer includes at least one biaxially stretched film selected from polyester, polypropylene, and nylon, and the surface of the base material layer With a conductive polymer layer.
〔3〕如〔1〕或〔2〕記載之電子零件包裝用覆蓋帶,其中導電性聚合物層含有聚(3,4-乙烯二氧噻吩)。 [3] The cover tape for packaging electronic parts according to [1] or [2], wherein the conductive polymer layer contains poly (3,4-ethylenedioxythiophene).
〔4〕如〔3〕記載之電子零件包裝用覆蓋帶,其中導電性聚合物層進一步含有聚苯乙烯磺酸。 [4] The cover tape for packaging electronic parts according to [3], wherein the conductive polymer layer further contains polystyrenesulfonic acid.
〔5〕如〔1〕至〔4〕中任一項記載之電子零件包裝用覆蓋帶,其中密封層在溫度25℃之溫度環境下,相對濕度12%以上50%以下之範圍內,具有小於1×1011Ω/□之表面電阻值。 [5] The cover tape for packaging electronic parts according to any one of [1] to [4], wherein the sealing layer has a relative humidity of less than 12% and less than 50% in a temperature environment of a temperature of 25 ° C, and has a value of less than Surface resistance value of 1 × 10 11 Ω / □.
〔6〕如〔1〕至〔5〕中任一項記載之電子零件包裝用覆蓋帶,其中導電性聚合物層含有二氧化矽粒子。 [6] The cover tape for packaging electronic parts according to any one of [1] to [5], wherein the conductive polymer layer contains silicon dioxide particles.
本發明之第2實施形態之上述課題,係藉由下述〔7〕~〔13〕之本發明之第2實施形態而達成。 The above-mentioned subject of the second embodiment of the present invention is achieved by the second embodiment of the present invention described in the following [7] to [13].
〔7〕一種電子零件包裝用覆蓋帶,其特徵為具備基材層、設置於前述基材層之一面側之密封層、與設置於前述基材層之另一面側之導電性聚合物層,前述導電性聚合物層之表面的摩擦靜電電壓為-2200~2200V。 [7] A cover tape for packaging electronic parts, comprising a base material layer, a sealing layer provided on one side of the base material layer, and a conductive polymer layer provided on the other side of the base material layer, The tribostatic voltage on the surface of the conductive polymer layer is -2200 to 2200V.
〔8〕如前述〔7〕記載之電子零件包裝用覆蓋帶,其中前述導電性聚合物層之表面的摩擦靜電電壓為-800~800V。 [8] The cover tape for packaging electronic parts according to the above [7], wherein the tribostatic voltage on the surface of the conductive polymer layer is -800 to 800V.
〔9〕如前述〔7〕或前述〔8〕記載之電子零件包裝用覆蓋帶,其中前述導電性聚合物層包含:正化合物,其摩電電序(triboelectric series)位於相較於前述導電性聚合物層之摩擦對象的材料而言更為正側;與負化合物,其摩電電序位於相較於前述摩擦對象的材料而言更為負側。 [9] The cover tape for packaging electronic parts according to the above [7] or [8], wherein the conductive polymer layer includes: a positive compound, and a triboelectric series thereof is located in comparison with the conductive polymer. The material of the friction object of the object layer is more positive; with negative compounds, the triboelectric sequence is more negative than that of the material of the friction object.
〔10〕如前述〔7〕至前述〔9〕中任一項記載之電子零件包裝用覆蓋帶,其中前述導電性聚合物層包含酯化合物。 [10] The cover tape for packaging electronic parts according to any one of the above [7] to [9], wherein the conductive polymer layer contains an ester compound.
〔11〕如前述〔7〕至前述〔10〕中任一項記載之電子零件包裝用覆蓋帶,其中前述導電性聚合物層包含氮丙啶基化合物及其開環化合物之至少一者。 [11] The cover tape for packaging electronic parts according to any one of the above [7] to [10], wherein the conductive polymer layer includes at least one of an aziridine compound and a ring-opening compound thereof.
〔12〕如前述〔7〕至前述〔11〕中任一項記載之電子零件包裝用覆蓋帶,其中設置有前述導電性聚合物層之前述基材層,在溫度25℃、濕度12~65%RH之環境下的表面電阻值為1×1011Ω/□以下。 [12] The cover tape for packaging electronic parts according to any one of the above [7] to [11], wherein the base material layer provided with the conductive polymer layer is provided at a temperature of 25 ° C and a humidity of 12 to 65 The surface resistance value under the environment of% RH is 1 × 10 11 Ω / □ or less.
〔13〕如前述〔7〕至前述〔12〕中任一項記載之電子零件包裝用覆蓋帶,其中前述基材層之全光透射率為85%以上。 [13] The cover tape for packaging electronic parts according to any one of the above [7] to [12], wherein a total light transmittance of the base material layer is 85% or more.
又,本發明之第1實施形態與第2實施形態之上述課題,係藉由下述〔14〕~〔15〕之本發明之第3實施形態而同時達成。 The above-mentioned problems of the first embodiment and the second embodiment of the present invention are achieved simultaneously by the third embodiment of the present invention described in the following [14] to [15].
〔14〕如前述〔1〕至〔13〕中任一項記載之電子零件包裝用覆蓋帶,其係具備基材層、設置於前述基材層之一面側之密封層、與設置於前述基材層之另 一面側之導電性聚合物層之電子零件包裝用覆蓋帶,其中前述導電性聚合物層包含氮丙啶基化合物及其開環化合物之至少一者、與聚(3,4-乙烯二氧噻吩)。 [14] The cover tape for packaging electronic parts according to any one of [1] to [13], comprising a base material layer, a sealing layer provided on one side of the base material layer, and a base material provided on the base material layer. Another layer A cover tape for packaging electronic parts on one side of the conductive polymer layer, wherein the conductive polymer layer includes at least one of an aziridine compound and a ring-opening compound thereof, and poly (3,4-ethylenedioxythiophene) ).
〔15〕如前述〔14〕記載之電子零件包裝用覆蓋帶,其中前述導電性聚合物層進一步包含聚苯乙烯磺酸。 [15] The cover tape for packaging electronic parts according to [14], wherein the conductive polymer layer further contains polystyrenesulfonic acid.
本發明之第1實施形態之電子零件包裝用覆蓋帶,即使以捲繞物狀態長期保存於60℃之高溫環境下或氣溫40℃濕度90%左右之高溫多濕的環境下亦不發生黏連,可穩定而進行保存,並且可穩定地維持抗靜電性。 The cover tape for packaging electronic parts according to the first embodiment of the present invention does not cause adhesion even when it is stored in a rolled state in a high-temperature environment at 60 ° C or a high-temperature and humidity environment at a temperature of 40 ° C and a humidity of about 90% , Can be stably stored, and can maintain antistatic stability.
根據本發明之第2實施形態之電子零件包裝用覆蓋帶,可在導電性聚合物層之表面,即與密封層表面相反側之表面,抑制因摩擦所產生的靜電。 According to the cover tape for packaging electronic parts according to the second embodiment of the present invention, it is possible to suppress static electricity generated by friction on the surface of the conductive polymer layer, that is, the surface opposite to the surface of the sealing layer.
根據本發明之第3實施形態之電子零件包裝用覆蓋帶,可同時發揮本發明之第1實施形態與本發明之第2實施形態之效果。 The cover tape for packaging electronic parts according to the third embodiment of the present invention can simultaneously exhibit the effects of the first embodiment of the present invention and the second embodiment of the present invention.
1‧‧‧基材層 1‧‧‧ substrate layer
2‧‧‧密封層 2‧‧‧Sealing layer
3‧‧‧導電性聚合物層 3‧‧‧ conductive polymer layer
10‧‧‧電子零件包裝用覆蓋帶(覆蓋帶) 10‧‧‧ Cover tape for electronic parts packaging (cover tape)
10a‧‧‧覆蓋帶之表面(導電性聚合物層之表面) 10a‧‧‧ Surface of cover tape (surface of conductive polymer layer)
20‧‧‧承載帶 20‧‧‧ bearing belt
20a‧‧‧承載帶之底面 20a‧‧‧ the underside of the carrier tape
30‧‧‧台座 30‧‧‧ pedestal
40‧‧‧橡膠體 40‧‧‧ rubber body
50‧‧‧絕緣體 50‧‧‧ insulator
60‧‧‧探針 60‧‧‧ Probe
70‧‧‧承載帶 70‧‧‧bearing belt
80‧‧‧支撐體 80‧‧‧ support
100‧‧‧包裝體 100‧‧‧ package
〔圖1〕表示將本發明之第2實施形態之電子零件包裝用覆蓋帶密封於承載帶之狀態的一例之示意立體圖。 [Fig. 1] A schematic perspective view showing an example of a state in which a cover tape for packaging electronic parts according to a second embodiment of the present invention is sealed to a carrier tape.
〔圖2〕表示本發明之第2實施形態之電子零件包裝用覆蓋帶的一例之示意剖面圖。 [Fig. 2] A schematic cross-sectional view showing an example of a cover tape for packaging electronic parts according to a second embodiment of the present invention.
〔圖3〕用於說明實施例13之電子零件包裝用覆蓋帶的摩擦靜電電壓之測定方法之示意立體圖。 [Fig. 3] A schematic perspective view for explaining a method for measuring the frictional electrostatic voltage of the cover tape for packaging electronic parts in Example 13. [Fig.
〔第1實施形態〕 [First Embodiment]
本發明之第1實施形態之電子零件包裝用覆蓋帶(以下有時簡單稱為覆蓋帶),其特徵為至少具備基材層與密封層,其中基材層具有85%以上之透光率,在溫度25℃之溫度環境下,相對濕度12%以上50%以下之範圍內,具有1×109Ω/□以下之表面電阻值。 The cover tape for electronic component packaging according to the first embodiment of the present invention (hereinafter sometimes simply referred to as a cover tape) is characterized by having at least a base material layer and a sealing layer, wherein the base material layer has a light transmittance of 85% or more, In a temperature environment of 25 ° C, the relative humidity is within the range of 12% to 50%, and has a surface resistance value of 1 × 10 9 Ω / □ or less.
本發明之第1實施形態之覆蓋帶至少具備基材層與熱封層。 The cover tape according to the first embodiment of the present invention includes at least a base material layer and a heat-sealing layer.
作為基材層,只要具有能承受在帶加工時或對承載帶熱封時等所施加之外力的機械強度、能承受熱封的耐熱性,即可因應用途適當使用加工各種材料之薄膜。具體而言,可列舉聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯、耐綸6、耐綸66、聚丙烯、聚甲基戊烯、聚氯乙烯、聚丙烯酸酯、聚甲基丙烯酸酯、聚醯亞胺、聚醚醯亞胺、聚芳香酯、聚碸、聚醚碸、聚苯醚、聚碳酸酯、ABS樹脂等作為基材層薄膜用素材之例。 As the base material layer, as long as it has mechanical strength capable of withstanding external forces applied during tape processing or heat-sealing of a carrier tape, and heat resistance capable of withstanding heat-sealing, films of various materials can be appropriately processed according to the application. Specific examples include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, nylon 6, nylon 66, polypropylene, polymethylpentene, poly Vinyl chloride, polyacrylate, polymethacrylate, polyimide, polyetherimide, polyaromatic ester, polyfluorene, polyetherfluorene, polyphenylene ether, polycarbonate, ABS resin, etc. as the substrate layer Examples of film materials.
在本發明之第1實施形態中,基材層係以含有選自聚酯、聚丙烯、及耐綸中之至少1種以上的雙軸延伸薄膜為較佳,以含有聚酯之雙軸延伸薄膜為更佳,以雙軸延伸聚對苯二甲酸乙二酯薄膜(以下有稱為O-PET薄膜之情形)為特佳。 In the first embodiment of the present invention, the base material layer is preferably a biaxially stretched film containing at least one selected from polyester, polypropylene, and nylon, and a biaxially stretched film containing polyester. A film is more preferred, and a biaxially-stretched polyethylene terephthalate film (hereinafter referred to as an O-PET film) is particularly preferred.
基材層必須具有85%以上之透光率。若基材層之透光率為85%以上,可維持覆蓋帶之透明性,因此可藉由感測器等進行電子零件的識別或檢查。當透光率小於85%時,會有覆蓋帶之透明性變低,變得無法進行藉由感測器等之電子零件的識別或檢查之情形。 The base material layer must have a light transmittance of 85% or more. If the light transmittance of the base material layer is 85% or more, the transparency of the cover tape can be maintained, so that the electronic parts can be identified or inspected by a sensor or the like. When the light transmittance is less than 85%, the transparency of the cover tape may become low, making it impossible to perform identification or inspection of electronic components such as sensors.
基材層之表面係以具備導電性聚合物層為較佳。此時在本發明之第1實施形態中,設置有導電性聚合物層之基材層,在溫度25℃之溫度環境下,相對濕度12%以上50%以下之範圍內,可穩定而具有1×109Ω/□以下之表面電阻值。又,藉由在基材層之表面具備導電性聚合物層,本發明之第1實施形態之覆蓋帶即使以捲繞物狀態長期保存於60℃之高溫環境下30日以上亦不發生黏連,且即使在30日以上長期保存於氣溫40℃濕度90%左右之高溫多濕的環境下之情形,亦可穩定地維持抗靜電性。 The surface of the base material layer is preferably provided with a conductive polymer layer. At this time, in the first embodiment of the present invention, the base material layer provided with the conductive polymer layer is stable and has a relative humidity of 12% to 50% in a temperature environment of 25 ° C. × 10 9 Surface resistance value below Ω / □. In addition, since the conductive polymer layer is provided on the surface of the base material layer, even if the cover tape of the first embodiment of the present invention is stored in a rolled state in a high-temperature environment at 60 ° C for a long period of 30 days or more, blocking does not occur. And, even if it is stored in a high temperature and humidity environment with a temperature of 40 ° C and a humidity of about 90% for more than 30 days, the antistatic property can be stably maintained.
本發明之第1實施形態所使用之導電性聚合物層,至少含有導電性聚合物及具有陰離子基之可溶聚合物。 The conductive polymer layer used in the first embodiment of the present invention contains at least a conductive polymer and a soluble polymer having an anionic group.
導電性聚合物並未特別限定,而從透明性優異同時體積固有電阻低且添加少量即顯現優異的抗靜電機能來看,係以π共軛系導電性聚合物為較佳。 The conductive polymer is not particularly limited. From the viewpoint of excellent transparency, low volume intrinsic resistance, and excellent antistatic performance when added in small amounts, a π-conjugated conductive polymer is preferred.
作為π共軛系導電性聚合物,只要是主鏈係以π共軛系所構成之有機聚合物即未特別限制,例如可列舉聚吡咯類、聚噻吩類、聚乙炔類、聚伸苯類(polyphenylene)、聚伸苯基伸乙烯類(poly(phenylene vinylene))、聚苯胺類、多稠苯類(polyacene)、聚噻吩伸乙烯類、及此等之共聚物等。從空氣中之穩定性之觀點來看,係以聚吡咯類、聚噻吩類及聚苯胺類為較佳。 The π-conjugated conductive polymer is not particularly limited as long as it is an organic polymer composed of a π-conjugated main chain. Examples include polypyrroles, polythiophenes, polyacetylenes, and polyphenylenes. (polyphenylene), poly (phenylene vinylene), polyaniline, polyacene, polythiophene, and copolymers thereof. From the viewpoint of stability in the air, polypyrroles, polythiophenes, and polyanilines are preferred.
作為π共軛系導電性聚合物之具體例,可列舉聚吡咯、聚(N-甲基吡咯)、聚(3-甲基吡咯)、聚(3-乙基吡咯)、聚(3-正丙基吡咯)、聚(3-丁基吡咯)、聚(3-辛基吡咯)、聚(3-癸基吡咯)、聚(3-十二基吡咯)、聚(3,4-二甲基吡咯)、聚(3,4-二丁基吡咯)、聚(3-羧基吡咯)、聚(3-甲基-4-羧基吡咯)、聚(3-甲基-4-羧基乙基吡咯)、 聚(3-甲基-4-羧基丁基吡咯)、聚(3-羥基吡咯)、聚(3-甲氧基吡咯)、聚(3-乙氧基吡咯)、聚(3-丁氧基吡咯)、聚(3-甲基-4-己基氧基吡咯)、聚(噻吩)、聚(3-甲基噻吩)、聚(3-乙基噻吩)、聚(3-丙基噻吩)、聚(3-丁基噻吩)、聚(3-己基噻吩)、聚(3-庚基噻吩)、聚(3-辛基噻吩)、聚(3-癸基噻吩)、聚(3-十二基噻吩)、聚(3-十八基噻吩)、聚(3-溴基噻吩)、聚(3-氯基噻吩)、聚(3-碘基噻吩)、聚(3-氰基噻吩)、聚(3-苯基噻吩)、聚(3,4-二甲基噻吩)、聚(3,4-二丁基噻吩)、聚(3-羥基噻吩)、聚(3-甲氧基噻吩)、聚(3-乙氧基噻吩)、聚(3-丁氧基噻吩)、聚(3-己基氧基噻吩)、聚(3-庚基氧基噻吩)、聚(3-辛基氧基噻吩)、聚(3-癸基氧基噻吩)、聚(3-十二基氧基噻吩)、聚(3-十八基氧基噻吩)、聚(3-甲基-4-甲氧基噻吩)、聚(3,4-乙烯二氧噻吩)、聚(3-甲基-4-乙氧基噻吩)、聚(3-羧基噻吩)、聚(3-甲基-4-羧基噻吩)、聚(3-甲基-4-羧基乙基噻吩)、聚(3-甲基-4-羧基丁基噻吩)、聚苯胺、聚(2-甲基苯胺)、聚(3-異丁基苯胺)、聚(2-苯胺磺酸)、聚(3-苯胺磺酸)等。 Specific examples of the π-conjugated conductive polymer include polypyrrole, poly (N-methylpyrrole), poly (3-methylpyrrole), poly (3-ethylpyrrole), and poly (3-n-pyrrole). Propylpyrrole), poly (3-butylpyrrole), poly (3-octylpyrrole), poly (3-decylpyrrole), poly (3-dodecylpyrrole), poly (3,4-dimethyl Methylpyrrole), poly (3,4-dibutylpyrrole), poly (3-carboxypyrrole), poly (3-methyl-4-carboxypyrrole), poly (3-methyl-4-carboxyethylpyrrole) ), Poly (3-methyl-4-carboxybutylpyrrole), poly (3-hydroxypyrrole), poly (3-methoxypyrrole), poly (3-ethoxypyrrole), poly (3-butoxy Pyrrole), poly (3-methyl-4-hexyloxypyrrole), poly (thiophene), poly (3-methylthiophene), poly (3-ethylthiophene), poly (3-propylthiophene), Poly (3-butylthiophene), poly (3-hexylthiophene), poly (3-heptylthiophene), poly (3-octylthiophene), poly (3-decylthiophene), poly (3-dodecylthiophene) Thiophene), poly (3-octadecylthiophene), poly (3-bromothiophene), poly (3-chlorothiothiophene), poly (3-iodothiophene), poly (3-cyanothiophene), Poly (3-phenylthiophene), poly (3,4-dimethylthiophene), poly (3,4-dibutylthiophene), poly (3-hydroxythiophene), poly (3-methoxythiophene) , Poly (3-ethoxythiophene), poly (3-butoxythiophene), poly (3-hexyloxythiophene), poly (3-heptyloxythiophene), poly (3-octyloxy) Thiophene), poly (3-decyloxythiophene), poly (3-dodecyloxythiophene), poly (3-octadecyloxythiophene), poly (3-methyl-4-methoxy (Thiophene), poly (3,4-ethylenedioxythiophene), poly (3-methyl-4-ethoxythiophene), poly (3-carboxythiophene), poly (3-methyl-4-carboxythiophene) Poly (3-methyl-4-carboxyethylthiophene), poly (3-methyl-4-carboxybutylthiophene), polyaniline, poly (2-methylaniline), poly (3-isobutylaniline) , Poly (2-anilinesulfonic acid), poly (3-anilinesulfonic acid), and the like.
具有陰離子基之可溶聚合物,係用於使π共軛系導電性聚合物可溶化。具有陰離子基之可溶聚合物係經由陰離子基配位於π共軛系導電性聚合物,其結果為π共軛系導電性聚合物與具有陰離子基之可溶聚合物形成複合體,作為π共軛系導電性聚合物之摻質發揮機能。 A soluble polymer having an anionic group is used to solubilize a π-conjugated conductive polymer. The soluble polymer having an anionic group is coordinated to the π-conjugated conductive polymer via the anionic group. As a result, the π-conjugated conductive polymer and the soluble polymer having an anionic group form a complex, and the The dopant of the yoke-based conductive polymer exerts its function.
具有陰離子基之可溶聚合物(以下有稱為聚陰離子之情形)係具有至少具有陰離子基之構成單元者。聚陰離子之陰離子基係作為對於π共軛系導電性聚合物之摻質發揮機能,提升π共軛系導電性聚合物之導電性與耐熱性。 A soluble polymer having an anionic group (hereinafter sometimes referred to as a polyanion) is one having a constituent unit having at least an anionic group. The anionic group of polyanion functions as a dopant for the π-conjugated conductive polymer, and improves the conductivity and heat resistance of the π-conjugated conductive polymer.
作為聚陰離子之具體例,可列舉聚乙烯磺酸、聚苯乙烯磺酸、聚烯丙基磺酸、聚丙烯醯基磺酸、聚甲基丙烯醯基磺酸、聚(2-丙烯醯基醯胺-2-甲基丙烷磺 酸)、聚異戊二烯磺酸、聚乙烯羧酸、聚苯乙烯羧酸、聚烯丙基羧酸、聚丙烯酸基羧酸、聚甲基丙烯酸基羧酸、聚(2-丙烯醯胺-2-甲基丙烷羧酸)、聚異戊二烯羧酸、聚丙烯酸等。可為此等之均聚物,亦可為2種以上之共聚物。 Specific examples of the polyanion include polyethylene sulfonic acid, polystyrene sulfonic acid, polyallyl sulfonic acid, polypropylene sulfonic acid, polymethacrylic acid sulfonic acid, and poly (2-propylene fluorenyl group). Amidin-2-methylpropanesulfonate Acid), polyisoprenesulfonic acid, polyethylenecarboxylic acid, polystyrenecarboxylic acid, polyallylic acid, polyacrylic acid, polymethacrylic acid, poly (2-acrylamide) 2-methylpropanecarboxylic acid), polyisoprenecarboxylic acid, polyacrylic acid, and the like. These may be homopolymers or copolymers of two or more kinds.
此等之中,又以聚苯乙烯磺酸、聚丙烯酸基磺酸、及聚甲基丙烯酸基磺酸為較佳,聚苯乙烯磺酸為特佳。聚苯乙烯磺酸、聚丙烯酸基磺酸及聚甲基丙烯酸基磺酸藉由吸收熱能以自行分解,而緩和π共軛系導電性聚合物成分之熱分解,因此耐熱性、耐環境性優異。又,與因應需要而添加至導電性聚合物層之黏結劑的相溶性、分散性優異。 Among these, polystyrenesulfonic acid, polyacrylic acid, and polymethacrylic acid are more preferred, and polystyrenesulfonic acid is particularly preferred. Polystyrene sulfonic acid, polyacrylic sulfonic acid, and polymethacrylic sulfonic acid decompose on their own by absorbing thermal energy, and mitigate the thermal decomposition of the π-conjugated conductive polymer component, so they have excellent heat resistance and environmental resistance. . In addition, it has excellent compatibility and dispersibility with a binder added to the conductive polymer layer as needed.
在此等導電性聚合物之中,從導電性、耐熱性之觀點來看,又以聚(3,4-乙烯二氧噻吩)為較佳,從防止高溫(60℃)環境下之覆蓋帶彼此黏合及維持40℃‧高濕度環境之抗靜電性的觀點來看,又以聚(3,4-乙烯二氧噻吩):與聚苯乙烯磺酸之複合體(即PEDOT/PSS)為進一步更佳。PEDOT/PSS發揮特別優異的抗黏合效果之理由,雖為推測,茲認為如下述。亦即,茲認為含有PEDOT/PSS之導電性聚合物層可推測其表面能變低,因此物質變得難以附著於導電性聚合物層之表面;又,PEDOT/PSS所使用之黏結劑一般為熱硬化性樹脂性,而熱硬化性樹脂具有硬化後不因熱而軟化、耐候性優異之特徴,因此覆蓋帶不易劣化‧黏合。 Among these conductive polymers, poly (3,4-ethylenedioxythiophene) is more preferred from the viewpoint of conductivity and heat resistance, and it is preferable to prevent the cover tape from being exposed to a high temperature (60 ° C) environment. From the viewpoint of adhering to each other and maintaining the antistatic properties in a high temperature environment of 40 ° C, poly (3,4-ethylenedioxythiophene): a complex with polystyrenesulfonic acid (ie, PEDOT / PSS) is further Better. The reason why PEDOT / PSS exhibits particularly excellent anti-adhesion effect is presumed as follows. That is to say, it is believed that the conductive polymer layer containing PEDOT / PSS can be speculated that its surface energy becomes lower, so that it becomes difficult for the substance to adhere to the surface of the conductive polymer layer. Moreover, the binder used in PEDOT / PSS is generally Thermosetting resin, and thermosetting resin has the characteristics of not softening due to heat after curing and excellent weather resistance. Therefore, the cover tape is not easy to deteriorate and adhere.
具有陰離子基之可溶聚合物之量,係以相對於π共軛系導電性聚合物1莫耳而言0.1~10莫耳之範圍為較佳,1~7莫耳之範圍為更佳。若相對於π共軛系導電性聚合物1莫耳而言可溶聚合物之量小於0.1莫耳,則有對於π共軛系導電性聚合物之摻雜效果變弱之傾向,而有導電性不足之情形。又,若相對於π共軛系導電性聚合物1莫耳而言可溶聚合物之量大於10莫耳,則π共軛系導電性聚合物之含有比例變少,仍然難以得到充分的導電性。 The amount of the soluble polymer having an anionic group is preferably in the range of 0.1 to 10 mol, and more preferably in the range of 1 to 7 mol relative to 1 mol of the π-conjugated conductive polymer. If the amount of the soluble polymer is less than 0.1 mol relative to 1 mol of the π-conjugated conductive polymer, there is a tendency that the doping effect on the π-conjugated conductive polymer becomes weak, and the conductive Sexual insufficiency. In addition, if the amount of the soluble polymer is more than 10 mols relative to 1 mol of the π-conjugated conductive polymer, the content ratio of the π-conjugated conductive polymer decreases, and it is still difficult to obtain sufficient conductivity. Sex.
本發明之第1實施形態所使用之導電性聚合物層,除了導電性聚合物及具有陰離子基之可溶聚合物以外,亦可包含各種添加物。作為其它添加物,可列舉具有黏結劑機能之聚合物、抗靜電提升劑、具有電子吸引基之聚合物、無機性填料、有機性填料、其它添加劑等。以含有二氧化矽粒子為較佳。 The conductive polymer layer used in the first embodiment of the present invention may contain various additives in addition to the conductive polymer and the soluble polymer having an anionic group. Examples of other additives include a polymer having a binder function, an antistatic enhancer, a polymer having an electron attracting group, an inorganic filler, an organic filler, and other additives. It is more preferable to contain silicon dioxide particles.
本發明之第1實施形態所使用之導電性聚合物層,係將導電性聚合物、具有陰離子基之可溶聚合物、及其它添加物溶解於溶媒以作成導電性聚合物溶液,塗布於基材層之表面。 The conductive polymer layer used in the first embodiment of the present invention is a solution in which a conductive polymer, a soluble polymer having an anionic group, and other additives are dissolved in a solvent to form a conductive polymer solution, and is applied to the base. The surface of the layer.
作為溶媒,可列舉水、甲醇、乙醇、異丙醇、丁醇、碳酸伸丙酯、N-甲基吡咯啶酮、二甲基甲醯胺、二甲基乙醯胺、環己烷、丙酮、甲基乙基酮、甲基異丁基酮、甲苯、乙酸乙酯、乙酸丁酯等。溶媒可單獨使用1種,亦可為2種類以上之混合物。 Examples of the solvent include water, methanol, ethanol, isopropanol, butanol, propylene carbonate, N-methylpyrrolidone, dimethylformamide, dimethylacetamide, cyclohexane, and acetone. , Methyl ethyl ketone, methyl isobutyl ketone, toluene, ethyl acetate, butyl acetate, and the like. The solvent may be used singly or in a mixture of two or more kinds.
作為導電性聚合物溶液之塗布方法,例如可列舉凹版印刷塗布、缺角輪塗布、輥塗布等等。塗布導電性聚合物溶液後,可藉由周知的乾燥方法使其乾燥。 Examples of the method for applying the conductive polymer solution include gravure printing, corner coating, and roll coating. After the conductive polymer solution is applied, it can be dried by a known drying method.
導電性聚合物層之厚度係以0.020~2.0μm為較佳。只要為此厚度之範圍,導電性聚合物層會形成導電的網絡,同時穩定基材層之透光率而成為85%以上。導電性聚合物層之厚度更佳為0.020~1.0μm,特佳為0.020~0.5μm。當導電性聚合物層之厚度比0.020μm更薄時,導電性聚合物層容易剝離,若大於2.0μm則基材層之透光率會變得低於85%。 The thickness of the conductive polymer layer is preferably 0.020 to 2.0 μm. As long as the thickness is within this range, the conductive polymer layer will form a conductive network, and at the same time, the light transmittance of the substrate layer will be stabilized to be 85% or more. The thickness of the conductive polymer layer is more preferably 0.020 to 1.0 μm, and particularly preferably 0.020 to 0.5 μm. When the thickness of the conductive polymer layer is thinner than 0.020 μm, the conductive polymer layer is easily peeled, and if it is larger than 2.0 μm, the light transmittance of the base material layer becomes less than 85%.
在本發明之第1實施形態中,密封層只要是以往已知者,則無特別限制。在溫度25℃之溫度環境下,相對濕度12%以上50%以下之範圍內,具有小於1×1011Ω/□之表面電阻值者為較佳。 In the first embodiment of the present invention, the sealing layer is not particularly limited as long as it is conventionally known. In a temperature environment of 25 ° C, the relative humidity is within the range of 12% to 50%, and it is better to have a surface resistance value of less than 1 × 10 11 Ω / □.
〔第2實施形態〕 [Second Embodiment]
以下,針對用以實施本發明之第2實施形態之電子零件包裝用覆蓋帶(以下適當稱為「覆蓋帶」)之形態,參照圖式進行說明。 Hereinafter, the form of a cover tape (hereinafter referred to as a "cover tape" as appropriate) for packaging electronic components for implementing the second embodiment of the present invention will be described with reference to the drawings.
≪電子零件包裝用覆蓋帶≫ 覆盖 Cover tape for electronic parts packaging≫
首先,參照圖1、2,針對本發明之第2實施形態之覆蓋帶的構成進行說明。 First, a configuration of a cover tape according to a second embodiment of the present invention will be described with reference to FIGS. 1 and 2.
如圖1所示,覆蓋帶10係使用作為承載帶20之蓋材,其中該承載帶20係配合電子零件的形狀,連續地設置凹狀之口袋21。 As shown in FIG. 1, the cover tape 10 is used as a cover material of a carrier tape 20, wherein the carrier tape 20 is continuously provided with concave pockets 21 according to the shape of the electronic component.
具體而言,覆蓋帶10係藉由密封(例如熱封)承載帶20之表面,而密封承載帶20之口袋21的開口部。藉此,可保護收納於承載帶20之口袋21的電子零件,在搬運時免於掉落或混入異物。 Specifically, the cover tape 10 seals (eg, heat-seals) the surface of the carrier tape 20 and seals the opening of the pocket 21 of the carrier tape 20. Thereby, the electronic components stored in the pocket 21 of the carrier tape 20 can be protected from being dropped or mixed with foreign matter during transportation.
此外,覆蓋帶10藉由與承載帶20一體化,而構成電子零件用之包裝體100。此外,在將包裝體100以捲繞於捲盤之狀態進行搬運時,承載帶20之底面20a與覆蓋帶10之表面10a會接觸(摩擦)。 The cover tape 10 is integrated with the carrier tape 20 to form a packaging body 100 for electronic parts. In addition, when the package 100 is transported while being wound on a reel, the bottom surface 20 a of the carrier tape 20 and the surface 10 a of the cover tape 10 come into contact (friction).
如圖2所示,覆蓋帶10具備基材層1、設置於基材層1之一面側之密封層2、與設置於基材層1之另一面側之導電性聚合物層3。 As shown in FIG. 2, the cover tape 10 includes a base material layer 1, a sealing layer 2 provided on one surface side of the base material layer 1, and a conductive polymer layer 3 provided on the other surface side of the base material layer 1.
此外,覆蓋帶10全體之厚度係以20~100μm為較佳,40~60μm為更佳。藉由覆蓋帶10全體之厚度在規定之範圍內,在將覆蓋帶10密封於承載帶20時,可避免覆蓋帶10扭曲之狀況,而可提升作業性。 The thickness of the entire cover tape 10 is preferably 20 to 100 μm, and more preferably 40 to 60 μm. When the thickness of the entire cover tape 10 is within a predetermined range, when the cover tape 10 is sealed to the carrier tape 20, the cover tape 10 can be prevented from being twisted, and workability can be improved.
其次,針對構成覆蓋帶10之各層進行說明。 Next, each layer constituting the cover tape 10 will be described.
<基材層> <Base material layer>
基材層1係構成覆蓋帶10之主要的層。此外,只要基材層1具有可承受加工覆蓋帶10時、熱封於承載帶20時、使用時等所施加之外力的機械強度、及可承受熱封時之熱的耐熱性即可,可使用加工各種材料之薄膜。 The base material layer 1 is a main layer constituting the cover tape 10. In addition, as long as the base material layer 1 has mechanical strength that can withstand external forces applied when the cover tape 10 is processed, heat-sealed on the carrier tape 20, and used, and heat resistance that can withstand heat from heat-sealing, Uses a variety of materials to process films.
(基材層:全光透射率) (Base material layer: total light transmittance)
基材層1之全光透射率係以85%以上為較佳,90%以上為更佳。 The total light transmittance of the substrate layer 1 is preferably 85% or more, and more preferably 90% or more.
藉由基材層1之全光透射率在規定值以上,可介隔覆蓋帶10適切地進行電子零件是否正確地收納於承載帶20之口袋21之檢查。 Since the total light transmittance of the base material layer 1 is equal to or greater than a predetermined value, it is possible to properly check whether the electronic component is correctly stored in the pocket 21 of the carrier tape 20 through the cover tape 10.
此外,關於基材層1之全光透射率,可藉由JISK7105-1981所規定之方法來測定。 The total light transmittance of the base material layer 1 can be measured by a method prescribed by JIS K7105-1981.
作為基材層1之材料,例如可列舉聚酯系樹脂、聚醯胺系樹脂、聚烯烴系樹脂、聚丙烯酸酯系樹脂、聚甲基丙烯酸酯系樹脂、聚醯亞胺系樹脂、聚碳酸酯系樹脂、ABS樹脂等。此等之中,作為基材層1之材料,又以聚酯系樹脂為較佳,尤其以可提升機械強度之聚對苯二甲酸乙二酯為較佳。又,當選擇聚醯胺系樹脂作為基材層1之材料時,以可提升機械強度、柔軟性之耐綸6為較佳。此外,在未損及其特性之範圍,基材層1亦可包含潤滑材。 Examples of the material of the base material layer 1 include polyester resins, polyamide resins, polyolefin resins, polyacrylate resins, polymethacrylate resins, polyimide resins, and polycarbonates. Ester-based resin, ABS resin, etc. Among these, as the material of the substrate layer 1, a polyester resin is more preferable, and polyethylene terephthalate which can improve the mechanical strength is particularly preferable. In addition, when a polyamide-based resin is selected as the material of the substrate layer 1, a nylon 6 capable of improving mechanical strength and flexibility is preferable. In addition, the base material layer 1 may include a lubricating material as long as its characteristics are not impaired.
此外,基材層1之材料只要以表面電阻值成為後述之規定值以下,同時全光透射率成為前述之規定值以上的方式選擇即可。 In addition, the material of the base material layer 1 may be selected so that the surface resistance value becomes equal to or lower than a predetermined value described later, and the total light transmittance becomes equal to or higher than the aforementioned predetermined value.
基材層1可為前述樹脂之任一者所構成之1層的薄膜,亦可為選自前述樹脂之2層以上的積層體。 The base material layer 1 may be a single-layer film composed of any one of the resins described above, or may be a laminate of two or more layers selected from the aforementioned resins.
又,作為基材層1,使用未延伸之薄膜亦無妨,而為了提高覆蓋帶10全體而言之機械強度,係以使用朝單軸方向或雙軸方向延伸之薄膜為較佳。 In addition, as the base material layer 1, an unstretched film may be used. In order to improve the mechanical strength of the cover tape 10 as a whole, it is preferable to use a film that extends in a uniaxial direction or a biaxial direction.
基材層1之厚度係以9~25μm為較佳,9~16μm為更佳。 The thickness of the substrate layer 1 is preferably 9 to 25 μm, and more preferably 9 to 16 μm.
藉由基材層1之厚度在規定值以下,覆蓋帶10之剛性不會變得過高,即使在對密封後之承載帶20施以扭轉應力之情形,覆蓋帶10亦可追隨承載帶20之變形,能降低剝離之可能性。又,藉由基材層1之厚度在規定值以上,覆蓋帶10之機械強度成為適當值,即使在從承載帶20高速剝離覆蓋帶10之情形,亦可降低覆蓋帶10斷裂之可能性。 With the thickness of the base material layer 1 being below a specified value, the rigidity of the cover tape 10 will not become too high. Even if a torsional stress is applied to the sealed carrier tape 20, the cover tape 10 can follow the carrier tape 20 Deformation can reduce the possibility of peeling. In addition, since the thickness of the base material layer 1 is equal to or greater than a predetermined value, the mechanical strength of the cover tape 10 becomes an appropriate value, and even if the cover tape 10 is peeled from the carrier tape 20 at high speed, the possibility of the cover tape 10 breaking can be reduced.
<密封層> <Sealing layer>
密封層2係設置於基材層1之一面側之層,其為將覆蓋帶10密封(例如熱封)於承載帶20時和承載帶20接觸之層。 The sealing layer 2 is a layer provided on one surface side of the base material layer 1 and is a layer that contacts the carrier tape 20 when the cover tape 10 is sealed (for example, heat-sealed) to the carrier tape 20.
密封層2係包含丙烯酸系樹脂或聚酯系樹脂與抗靜電劑所構成。作為抗靜電劑,例如可列舉選自氧化錫、氧化鋅、氧化鈦、碳等金屬填料、及聚氧基乙烯烷基胺、四級銨、磺酸烷基酯等界面活性劑之中的任一種或此等之混合物。此外,碳包含碳黑、白碳、碳纖維、碳管等由碳所構成之各種形狀的填料。 The sealing layer 2 is composed of an acrylic resin or a polyester resin and an antistatic agent. Examples of the antistatic agent include any one selected from metal fillers such as tin oxide, zinc oxide, titanium oxide, and carbon, and surfactants such as polyoxyethylene alkylamine, quaternary ammonium, and alkyl sulfonate. One or a mixture of these. In addition, carbon includes various shapes of fillers composed of carbon, such as carbon black, white carbon, carbon fiber, and carbon tube.
密封層2為了防止在搬運中發生之黏連,亦可包含選自以矽、鎂、鈣之任一者作為主成分之氧化物粒子,例如二氧化矽、滑石等、或聚乙烯粒子、聚丙烯酸酯粒子、聚苯乙烯粒子之中的任一種或此等之合金。 The sealing layer 2 may contain oxide particles selected from silicon, magnesium, and calcium as a main component in order to prevent adhesion during transportation, such as silicon dioxide, talc, or polyethylene particles. Any one of acrylate particles and polystyrene particles, or an alloy thereof.
又,密封層2為了可快速放出靜電,製備材料使表面電阻值成為104~1012Ω/□(測定條件:23℃-15%RH)較佳。 In order that the sealing layer 2 can discharge static electricity quickly, it is preferable to prepare a material so that the surface resistance value becomes 10 4 to 10 12 Ω / □ (measurement conditions: 23 ° C. to 15% RH).
密封層2之厚度係以可適切地進行密封作業與剝離作業之1~15μm為較佳,1~5μm為更佳。 The thickness of the sealing layer 2 is preferably 1 to 15 μm, and more preferably 1 to 5 μm, which can appropriately perform sealing operations and peeling operations.
<導電性聚合物層> <Conductive polymer layer>
導電性聚合物層3係設置於基材層1之另一面側(與設置密封層2之面側相反面側)之層,其係構成覆蓋帶10之表面10a之層。 The conductive polymer layer 3 is a layer provided on the other surface side of the base material layer 1 (on the side opposite to the surface side on which the sealing layer 2 is provided), and constitutes a layer constituting the surface 10 a of the cover tape 10.
(導電性聚合物層:摩擦靜電電壓) (Conductive polymer layer: tribostatic voltage)
導電性聚合物層3之摩擦靜電電壓係-2200~2200V,以-800~800V為較佳,-500~500V為特佳。換言之,導電性聚合物層3之摩擦靜電電壓的絕對值係2200V以下,以800V以下為較佳,500V以下為特佳。 The frictional electrostatic voltage of the conductive polymer layer 3 is -2200 to 2200V, preferably -800 to 800V, and particularly preferably -500 to 500V. In other words, the absolute value of the frictional electrostatic voltage of the conductive polymer layer 3 is 2200 V or less, preferably 800 V or less, and particularly preferably 500 V or less.
藉由導電性聚合物層3之摩擦靜電電壓在規定之範圍內,可抑制導電性聚合物層3表面因摩擦所產生的靜電。 When the frictional electrostatic voltage of the conductive polymer layer 3 is within a predetermined range, the static electricity generated on the surface of the conductive polymer layer 3 due to friction can be suppressed.
具體而言,在將藉由覆蓋帶10所密封之承載帶20以捲繞於捲盤之狀態進行搬運時,會因搬運時之振動而使承載帶20之底面20a與覆蓋帶10之表面10a(導電性聚合物層3)之間產生摩擦,但因這種摩擦所產生的靜電可受抑制。 Specifically, when the carrier tape 20 sealed by the cover tape 10 is transported while being wound on a reel, the bottom surface 20a of the carrier tape 20 and the surface 10a of the cover tape 10 are caused by vibration during transportation. (Conductive polymer layer 3) generates friction, but static electricity generated by such friction can be suppressed.
導電性聚合物層3之摩擦靜電電壓,可藉由對覆蓋帶10、與成為摩擦對象之材料(此後說明之聚苯乙烯系的承載帶20等)進行除電後,使覆蓋帶10(導電性聚合物層3之表面)朝一方向相對於摩擦對象之材料摩擦(例如速度:約100mm/s,距離:約50mm)2次,並以周知之表面電位計來測定而求得。此外,可藉由直接測定導電性聚合物層3之表面的摩擦靜電電壓來求得,而亦可測定成為摩擦對象之材料的摩擦靜電電壓,由其測定結果算出。 The frictional electrostatic voltage of the conductive polymer layer 3 can be removed by static elimination of the cover tape 10 and a material to be rubbed (a polystyrene-based carrier tape 20 described later), and then the cover tape 10 (conductive The surface of the polymer layer 3 is rubbed (for example, speed: about 100 mm / s, distance: about 50 mm) twice with respect to the material of the friction target in one direction, and is measured by a known surface potentiometer. In addition, it can be obtained by directly measuring the tribostatic voltage on the surface of the conductive polymer layer 3, or the tribostatic voltage of the material to be rubbed can be measured and calculated from the measurement results.
(導電性聚合物層:摩擦對象) (Conductive polymer layer: object to be rubbed)
雖然如前述假定承載帶20之底面20a作為導電性聚合物層3之摩擦對象(以下適當稱為「摩擦對象」),但並不限定於此,亦可將在包裝體100搬運時或電子零件之安裝步驟中有可能與導電性聚合物層3接觸之物質視為對象。 Although the bottom surface 20a of the carrier tape 20 is assumed to be the rubbing target of the conductive polymer layer 3 (hereinafter referred to as a "friction target" as appropriate) as described above, it is not limited to this. Substances that are likely to come into contact with the conductive polymer layer 3 during the mounting step are regarded as objects.
又,作為導電性聚合物層3之摩擦對象之材料(以下適當稱為「摩擦對象之材料」),並不限定於作為承載帶20之材料使用之聚苯乙烯、聚對苯二甲酸乙二酯、聚碳酸酯等,亦包含在包裝體100搬運時或電子零件之安裝步驟上有可能接觸之聚乙烯、橡膠(加工天然橡膠、合成橡膠等之材料)等。 The material to be rubbed by the conductive polymer layer 3 (hereinafter referred to as “material for rubbing” as appropriate) is not limited to polystyrene and polyethylene terephthalate used as the material of the carrier tape 20. Ester, polycarbonate, and the like also include polyethylene and rubber (materials such as processed natural rubber and synthetic rubber) that may come into contact with the packaging body 100 during the transportation of the packaging body 100 or the mounting steps of electronic components.
(導電性聚合物層:正化合物、負化合物) (Conductive polymer layer: positive compound, negative compound)
導電性聚合物層3係以包含摩電電序位於相較於摩擦對象之材料而言更為正側之「正化合物」、與摩電電序位於相較於摩擦對象之材料而言更為負側之「負化合物」為較佳。 The conductive polymer layer 3 is composed of a "positive compound" which has a galvanic electric sequence on a more positive side than the material of the friction object, and a conductive polymer layer 3 which contains a "positive compound" on a more positive side than the material of the friction object. The "negative compound" is preferred.
導電性聚合物層3藉由包含正化合物與負化合物,在導電性聚合物層3與摩擦對象摩擦時,正化合物帶電成為正極性,負化合物帶電成為負極性,因此導電性聚合物層3中進行電性中和。其結果為可將導電性聚合物層3之摩擦靜電電壓確實地設為前述之規定之範圍內,並且可確實地抑制導電性聚合物層3表面因摩擦所產生的靜電。 The conductive polymer layer 3 includes a positive compound and a negative compound. When the conductive polymer layer 3 rubs against a friction object, the positive compound is charged to become a positive polarity, and the negative compound is charged to become a negative polarity. Perform electrical neutralization. As a result, the frictional electrostatic voltage of the conductive polymer layer 3 can be reliably set within the aforementioned predetermined range, and the static electricity generated by the friction of the surface of the conductive polymer layer 3 can be reliably suppressed.
此外,關於摩電電序之位置,可藉由變更前述之摩擦靜電電壓的測定方法之測定對象來測定。 The position of the triboelectric series can be measured by changing the measurement target of the above-mentioned method of measuring the triboelectric voltage.
作為正化合物,當假定摩擦對象之材料為聚苯乙烯或橡膠時,可列舉氮丙啶基化合物與其開環化合物。 As the positive compound, when the material to be rubbed is assumed to be polystyrene or rubber, aziridinyl compounds and ring-opening compounds thereof can be cited.
在此,氮丙啶基化合物係指具有氮丙啶基之化合物,例如可列舉N,N′-六亞甲基-1,6-雙(1-氮丙啶羧基醯胺)、N,N′-二苯甲烷-4,4′-雙(1-氮丙啶羧基醯胺)、三羥甲基丙烷-三-β-氮丙啶基丙酸酯)、N,N′-甲苯-2,4-雙(1-氮丙啶羧基醯胺)、三伸乙基三聚氰胺、三羥甲基丙烷-三-β(2-甲基氮丙啶)丙酸酯、雙間苯二甲醯基-1-2-甲基氮丙啶、氧化三-1-氮丙啶基膦、參-1-2-甲基氮丙啶氧化膦等。作為市售品,可列舉日本觸媒(股)製之Chemitite PZ-33、DZ-22E等。 Here, the aziridinyl compound refers to a compound having an aziridinyl group, and examples thereof include N, N′-hexamethylene-1,6-bis (1-aziridinylcarboxamide), N, N ′ -Diphenylmethane-4,4′-bis (1-aziridinecarboxamide), trimethylolpropane-tri-β-aziridinylpropionate), N, N′-toluene-2 , 4-bis (1-aziridinecarboxamidine), triethylene melamine, trimethylolpropane-tri-β (2-methylaziridine) propionate, bis-m-xylylenediamine -1-2-methylaziridine, tri-1-aziridinylphosphine oxide, gins-2-methylaziridinephosphine oxide, and the like. Examples of commercially available products include Chemitite PZ-33 and DZ-22E manufactured by Japan Catalysts Corporation.
此外,「其開環化合物」(氮丙啶基化合物之開環化合物)係指前述氮丙啶基化合物中之氮丙啶基為開環狀態之化合物。 In addition, "its ring-opening compound" (a ring-opening compound of an aziridinyl compound) means a compound in which the aziridinyl group in the aforementioned aziridinyl compound is in a ring-opening state.
作為負化合物,當假定摩擦對象之材料為聚苯乙烯或橡膠時,可列舉酯化合物。 As the negative compound, when it is assumed that the material to be rubbed is polystyrene or rubber, an ester compound can be cited.
在此,酯化合物係指有機酸或無機酸與醇類藉由脫水反應而鍵結生成之化合物,例如可列舉聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯、此等之衍生物等。 Here, the ester compound refers to a compound formed by bonding an organic acid or an inorganic acid with an alcohol through a dehydration reaction, and examples thereof include polyethylene terephthalate, polybutylene terephthalate, and polynaphthalene. Ethylene formate, derivatives thereof, and the like.
關於導電性聚合物層3之正化合物之含有率、負化合物之含有率,並未特別限定,只要考慮導電性聚合物層3及覆蓋帶10全體的機械特性適當設定即可。 The content rate of the positive compound and the content rate of the negative compound of the conductive polymer layer 3 is not particularly limited, and may be appropriately set in consideration of the mechanical characteristics of the entire conductive polymer layer 3 and the cover tape 10.
此外,藉由調節導電性聚合物層3之正化合物、負化合物之含量,可將導電性聚合物層3之摩擦靜電電壓設為所欲之值。又,正化合物和負化合物因物質不同而具有各式各樣的帶電傾向(摩電電序中與摩擦對象之材料的間隔),因此藉由適切地選擇使用之正化合物和負化合物,可將導電性聚合物層3之摩擦靜電電壓設為所欲之值。 In addition, by adjusting the content of the positive compound and the negative compound of the conductive polymer layer 3, the tribostatic voltage of the conductive polymer layer 3 can be set to a desired value. In addition, positive compounds and negative compounds have various charging tendencies (distances from the material of the friction object in the triboelectric sequence) due to different substances. Therefore, by properly selecting the positive and negative compounds to be used, it is possible to conduct electricity. The frictional electrostatic voltage of the polymer layer 3 is set to a desired value.
導電性聚合物層3,為了降低表面電阻值而包含導電聚合物,同時為了提升形成該層時之浸潤性或均平性而包含界面活性劑為較佳。 The conductive polymer layer 3 preferably contains a conductive polymer in order to reduce the surface resistance value, and it is also preferable to include a surfactant in order to improve the wettability or uniformity when forming the layer.
作為導電聚合物,例如可列舉聚苯胺、聚吡咯等,而可適用聚乙烯二氧噻吩/聚苯乙烯磺酸(PEDOT/PSS)系之化合物。又,作為界面活性劑,可為低分子型者亦可為聚合物型者,而可適用氟烷。 Examples of the conductive polymer include polyaniline and polypyrrole. Polyethylene dioxythiophene / polystyrene sulfonic acid (PEDOT / PSS) -based compounds are applicable. In addition, as the surfactant, a low molecular type or a polymer type may be used, and halothane may be applied.
(基材層+導電性聚合物層:表面電阻值) (Base material layer + conductive polymer layer: surface resistance value)
設置有導電性聚合物層3之基材層1,在溫度25℃、濕度12~65%RH之環境下的表面電阻值係以1×1011Ω/□以下為較佳,1×109Ω/□以下為更佳。 The base material layer 1 provided with the conductive polymer layer 3 preferably has a surface resistance value of 1 × 10 11 Ω / □ or less under an environment of a temperature of 25 ° C. and a humidity of 12 to 65% RH, and 1 × 10 9 Ω / □ or less is better.
藉由設置有導電性聚合物層3之基材層1之表面電阻值在規定值以下,即使帶電亦可快速放出靜電。又,藉由設置有導電性聚合物層3之基材層1之表面電阻值在前述環境下保持於規定值以下,即使覆蓋帶10之剝離等之作業環境為乾燥狀態,亦可快速放出靜電,可防止基於靜電之異常的發生。 Since the surface resistance value of the base material layer 1 provided with the conductive polymer layer 3 is equal to or lower than a predetermined value, static electricity can be quickly discharged even when charged. In addition, since the surface resistance value of the base material layer 1 provided with the conductive polymer layer 3 is kept below a predetermined value under the aforementioned environment, even if the working environment such as peeling of the cover tape 10 is in a dry state, static electricity can be quickly discharged. , Can prevent the occurrence of abnormalities based on static electricity.
此外,關於設置有導電性聚合物層3之基材層1之表面電阻值。可藉由JISK6911-1995所規定之方法來測定。 The surface resistance value of the base material layer 1 on which the conductive polymer layer 3 is provided. It can be measured by a method prescribed by JISK6911-1995.
<其它層> <Other layers>
(中間層) (middle layer)
覆蓋帶10亦可在基材層1與密封層2之間設置中間層(未圖示)。該中間層可提升覆蓋帶10全體之緩衝性,提升密封時之覆蓋帶10與承載帶20之密合性。 The cover tape 10 may be provided with an intermediate layer (not shown) between the base material layer 1 and the sealing layer 2. The intermediate layer can improve the cushioning property of the entire cover tape 10 and improve the adhesion between the cover tape 10 and the carrier tape 20 during sealing.
中間層包含樹脂,作為樹脂,例如可列舉烯烴系樹脂、苯乙烯系樹脂、環狀烯烴系樹脂,其中又以藉由使用烯烴系樹脂,可使密合性之提升效果變得確實。 The intermediate layer contains a resin, and examples of the resin include an olefin-based resin, a styrene-based resin, and a cyclic olefin-based resin. Among them, by using an olefin-based resin, the effect of improving adhesion can be assured.
為了使密合性之提升效果變得確實,中間層3之厚度係以10~30μm為較佳,15~25μm為更佳。 In order to ensure the improvement effect of adhesion, the thickness of the intermediate layer 3 is preferably 10 to 30 μm, and more preferably 15 to 25 μm.
(黏接層) (Adhesive layer)
覆蓋帶10亦可在各層之間設置黏接層(未圖示)。該黏接層可提升各層之間的黏接性。 The cover tape 10 may be provided with an adhesive layer (not shown) between the layers. The adhesive layer can improve the adhesion between the layers.
黏接層包含樹脂與導電性物質,作為樹脂,例如可列舉胺基甲酸酯系之乾疊層用黏接樹脂或增黏塗佈用黏接樹脂,一般而言,可列舉聚酯多元醇或聚醚多元醇等聚酯組成物與異氰酸酯化合物組合而成者。又,作為導電性物質,例如可列舉氧化錫、氧化鋅、氧化鈦、碳等金屬填料、及導電性聚合物等有機導電物之任一種或此等之混合物。此外,碳包含碳黑、白碳、碳纖維、碳管等由碳所構成之各種形狀的填料。 The adhesive layer contains a resin and a conductive substance. Examples of the resin include a urethane-based dry laminating adhesive resin or a tackifying coating adhesive resin. Generally, polyester polyols are exemplified. Or a combination of a polyester composition such as a polyether polyol and an isocyanate compound. Examples of the conductive substance include any one of metal fillers such as tin oxide, zinc oxide, titanium oxide, and carbon, and organic conductive materials such as conductive polymers, or mixtures thereof. In addition, carbon includes various shapes of fillers composed of carbon, such as carbon black, white carbon, carbon fiber, and carbon tube.
此外,關於在覆蓋帶10之各層中記載「包含」複數種物質之處,並不問有無物質間之反應。具體而言,當導電性聚合物層3包含氮丙啶基化合物作為正化合物時,該氮丙啶基化合物可與其它化合物(負化合物等)反應而亦可不反應,又亦可在與規定的化合物反應後之狀態下包含於導電性聚合物層3。 In addition, there is no question as to whether there is a substance-to-substance reaction where a plurality of substances are "contained" in each layer of the cover tape 10. Specifically, when the conductive polymer layer 3 contains an aziridinyl compound as a positive compound, the aziridinyl compound may or may not react with other compounds (negative compounds, etc.), or may The compound is contained in the conductive polymer layer 3 after the reaction.
≪電子零件包裝用覆蓋帶之製造方法≫ ≫Manufacturing method of cover tape for electronic parts packaging≫
本發明之第2實施形態之覆蓋帶10之製造方法並未特別限定,而例如可列舉藉由於基材層1之一面塗布規定的材料並使其乾燥,而形成導電性聚合物層3,同時於基材層1之另一面藉由擠壓疊層法積層密封層2之方法。此外,亦可在藉由擠壓加工形成密封層2薄片後,於基材層1之另一面疊層而積層。 The manufacturing method of the cover tape 10 according to the second embodiment of the present invention is not particularly limited, and examples thereof include forming a conductive polymer layer 3 by coating a predetermined material on one surface of the base material layer 1 and drying the same, and A method of laminating the sealing layer 2 on the other side of the base material layer 1 by extrusion lamination. In addition, after the sealing layer 2 sheet is formed by extrusion processing, it may be laminated on the other surface of the base material layer 1 and laminated.
在設置中間層(未圖示)之情形,只要於基材層1之另一面藉由擠壓疊層法而積層,或者事先形成薄片後,於基材層1之另一面疊層即可。又,在設置黏接層(未圖示)之情形,只要藉由以往周知的塗布方法,於成為對象之面塗布黏接層之材料即可。 When an intermediate layer (not shown) is provided, it may be laminated on the other side of the base material layer 1 by an extrusion lamination method, or formed in advance and laminated on the other side of the base material layer 1. In the case where an adhesive layer (not shown) is provided, the material of the adhesive layer may be applied to the target surface by a conventionally known coating method.
根據以上說明之本發明之第2實施形態之覆蓋帶10,導電性聚合物層3之表面的摩擦靜電電壓在規定之範圍內,因此可抑制該表面因摩擦所產生的靜電。 According to the cover tape 10 according to the second embodiment of the present invention described above, the frictional electrostatic voltage on the surface of the conductive polymer layer 3 is within a predetermined range, so that static electricity generated on the surface due to friction can be suppressed.
又,根據本發明之第2實施形態之覆蓋帶10,導電性聚合物層3包含正化合物與負化合物,因此可將導電性聚合物層3之表面的摩擦靜電電壓確實地設為規定之範圍內,可確實地抑制該表面因摩擦所產生的靜電。 In the cover tape 10 according to the second embodiment of the present invention, since the conductive polymer layer 3 includes a positive compound and a negative compound, the frictional electrostatic voltage on the surface of the conductive polymer layer 3 can be reliably set to a predetermined range. In this case, static electricity generated on the surface due to friction can be reliably suppressed.
又,根據本發明之第2實施形態之覆蓋帶10,包含氮丙啶基化合物(或其開環化合物)作為正化合物,包含酯化合物作為負化合物,因此當摩擦對象之材料為聚苯乙烯或橡膠等時,可更確實地抑制導電性聚合物層3因摩擦所產生的靜電。 The cover tape 10 according to the second embodiment of the present invention includes an aziridinyl compound (or a ring-opening compound) as a positive compound and an ester compound as a negative compound. Therefore, when the material to be rubbed is polystyrene or In the case of rubber or the like, it is possible to more reliably suppress static electricity generated by the conductive polymer layer 3 due to friction.
又,根據本發明之第2實施形態之覆蓋帶10,設置有導電性聚合物層3之基材層1之表面電阻值在規定值以下,因此即使帶電亦可快速放出靜電。此外,藉由設置有導電性聚合物層3之基材層1之表面電阻值在前述環境下保持於規定值以下,即使覆蓋帶10之剝離等之作業環境為乾燥狀態,亦可快速放出靜電,可防止基於靜電之異常的發生。 Moreover, according to the cover tape 10 of the second embodiment of the present invention, the surface resistance value of the base material layer 1 on which the conductive polymer layer 3 is provided is equal to or less than a predetermined value, so that static electricity can be quickly discharged even when charged. In addition, since the surface resistance value of the base material layer 1 provided with the conductive polymer layer 3 is kept below a predetermined value under the foregoing environment, even if the working environment such as peeling of the cover tape 10 is in a dry state, static electricity can be quickly discharged. , Can prevent the occurrence of abnormalities based on static electricity.
又,根據本發明之第2實施形態之覆蓋帶10,基材層1之全光透射率在規定值以上,因此可藉由覆蓋帶10適切地進行電子零件是否正確地收納於承載帶20之口袋21之檢查。 Furthermore, according to the cover tape 10 of the second embodiment of the present invention, the total light transmittance of the base material layer 1 is equal to or higher than a predetermined value. Therefore, whether or not the electronic component is correctly stored in the carrier tape 20 can be appropriately determined by the cover tape 10 Inspection of Pocket 21.
本發明之第3實施形態之電子零件包裝用覆蓋帶,可與本發明之第1實施形態之電子零件包裝用覆蓋帶、本發明之第2實施形態之電子零件包裝用覆蓋帶同樣地製造。惟前述導電性聚合物層係以含有氮丙啶基化合物及其開環化合物之至少一者、與聚(3,4-乙烯二氧噻吩)為特徵。又,前述導電性聚合物層係以進一步含有聚苯乙烯磺酸為較佳。 The cover tape for electronic component packaging according to the third embodiment of the present invention can be manufactured in the same manner as the cover tape for electronic component packaging according to the first embodiment of the present invention and the cover tape for electronic component packaging according to the second embodiment of the present invention. However, the aforementioned conductive polymer layer is characterized by containing at least one of an aziridinyl compound and a ring-opening compound thereof, and poly (3,4-ethylenedioxythiophene). It is preferable that the conductive polymer layer further contains polystyrenesulfonic acid.
〔實施例〕 [Example]
以下呈現本發明之實施例,惟本發明不因此等實施例而受任何限定。 Examples of the present invention are shown below, but the present invention is not limited by these examples.
覆蓋帶係藉由下述試驗方法進行評價。 The cover tape was evaluated by the following test method.
<耐黏連性> <Blocking resistance>
在以覆蓋帶之表背面接觸的方式積層2片之狀態下承載於平滑的板上,以具有緩衝性的直徑30mm之圓板按壓2片覆蓋帶。在圓板上承載1kg之重物後,保存於各種環境下數日。保存後,剝離2片覆蓋帶,將可無阻力地剝離者設為○,感到阻力但可剝離者評為△,表背面貼合而無法剝離者評為×。 The two sheets are laminated on the smooth board in a state in which the two sheets of the cover sheet are laminated in contact with each other, and the two sheets of cover sheet are pressed with a circular plate having a cushioning diameter of 30 mm. After carrying a weight of 1kg on a circular plate, it was stored in various environments for several days. After storage, the two cover tapes were peeled off. Those who could peel without resistance were rated as ○, those who felt resistance but peelable were rated as △, and those who were stuck on the front and back surfaces and could not be peeled off were rated as ×.
<透光率> <Transmittance>
將覆蓋帶保存於不同環境下數日。保存後,根據JIS K7105測定透光率。當透光率為85%以上時評為○,透光率低於85%時評為×。 Store the cover tape in different environments for several days. After storage, the light transmittance was measured according to JIS K7105. When the light transmittance is 85% or more, it is rated as ○, and when the light transmittance is less than 85%, it is rated as x.
<表面電阻值> <Surface resistance value>
將覆蓋帶保存於各種環境下數日。保存後,根據IEC613405-1,在25℃、30%RH之條件下,及25℃、50%RH之條件下,藉由TREK公司製表面電阻率計來測定基材層之表面電阻值。 Store the cover tape in various environments for several days. After storage, the surface resistance value of the substrate layer was measured by a surface resistivity meter manufactured by TREK under the conditions of 25 ° C and 30% RH and 25 ° C and 50% RH according to IEC613405-1.
實施例1~12 Examples 1 to 12
使用以丙酮洗淨住友電木公司製導電型覆蓋帶之CSL-Z7302的O-PET基材層表面者作為覆蓋帶。 As the cover tape, the surface of an O-PET substrate layer of CSL-Z7302, a conductive cover tape made by Sumitomo Bakelite, was cleaned with acetone.
以凹版印刷塗布法均勻地於該覆蓋帶之基材層表面塗布於作為含有聚(3,4-乙烯二氧噻吩)及聚苯乙烯磺酸之導電性聚合物溶液之混合有PEDOT/PSS錯合物水溶液43質量份、離子交換水46.3質量份、對甲苯磺酸0.1質量份、三乙胺0.6質量份之水溶液90質量份中混入了四羥甲基甲烷-參(1-氮丙啶基丙酸酯)/異丙醇溶液10質量份者,進行乾燥,使其UV硬化,製造具備厚度150nm之導電性聚合物層之覆蓋帶。 The gravure coating method is used to uniformly coat the surface of the base material layer of the cover tape with a mixed polymer solution containing poly (3,4-ethylenedioxythiophene) and polystyrenesulfonic acid, which is mixed with PEDOT / PSS. 43 parts by mass of an aqueous solution of the compound, 46.3 parts by mass of ion-exchanged water, 0.1 parts by mass of p-toluenesulfonic acid, and 90 parts by mass of an aqueous solution of 0.6 parts by mass of triethylamine were mixed with tetramethylol-methane-ginsin (1-aziridinyl 10 parts by mass of a propionate) / isopropanol solution was dried and UV-cured to produce a cover tape having a conductive polymer layer having a thickness of 150 nm.
將該本發明之第1實施形態之覆蓋帶,以如表1及2所示之保存環境及保存日數進行保存,評價表面電阻、透光率、及黏連。 The cover tape of the first embodiment of the present invention was stored in the storage environment and storage days shown in Tables 1 and 2, and the surface resistance, light transmittance, and adhesion were evaluated.
將所得之本發明之第1實施形態之電子零件包裝用覆蓋帶的評價結果示於表1及表2。實施例3、6、9及12之保存環境係60℃烘箱內之環境。 The evaluation results of the obtained cover tape for electronic component packaging according to the first embodiment of the present invention are shown in Tables 1 and 2. The storage environment of Examples 3, 6, 9 and 12 is the environment in a 60 ° C oven.
【表1】
比較例1~4 Comparative Examples 1 to 4
使用以丙酮洗淨住友電木公司製導電型覆蓋帶之CSL-Z7302的基材層表面者作為覆蓋帶。將導電性界面活性劑之聚合物界面活性劑(ACRIT 1SX-1090,Taisei Fine Chemical股份有限公司製)以厚度成為150nm的方式塗布於該覆蓋帶之基材層表面,製造具備導電性界面活性劑之比較的覆蓋帶。 As the cover tape, the surface of the base material layer of CSL-Z7302, a conductive cover tape made by Sumitomo Bakelite, was cleaned with acetone. A polymer surfactant (ACRIT 1SX-1090, manufactured by Taisei Fine Chemical Co., Ltd.), which is a conductive surfactant, was applied to the surface of the base material layer of the cover tape so as to have a thickness of 150 nm to produce a conductive surfactant. Compare the coverage bands.
將該比較的覆蓋帶以如表3所示之保存環境及保存日數進行保存,評價表面電阻、透光率、及黏連。 The comparative cover tape was stored in the storage environment and storage days shown in Table 3, and the surface resistance, light transmittance, and blocking were evaluated.
將所得之比較的電子零件包裝用覆蓋帶之評價結果示於表3。 Table 3 shows the evaluation results of the obtained comparative electronic component packaging tapes.
【表3】
實施例13~15及比較例5 Examples 13 to 15 and Comparative Example 5
≪供試材料之製作≫ ≫Production of test materials≫
準備厚度為16μm之雙軸延伸聚酯薄膜(東洋紡股份有限公司製:E5102)作為基材層。 A biaxially stretched polyester film (manufactured by Toyobo Co., Ltd .: E5102) having a thickness of 16 μm was prepared as a base material layer.
然後,在於基材層之一面製作密封層的同時,依照以下順序於另一面製作導電性聚合物層。 Then, while a sealing layer is produced on one side of the base material layer, a conductive polymer layer is produced on the other side in the following order.
於PEDOT/PSS分散液(綜研化學公司製:WED-SM)添加為稀釋劑之異丙醇(IPA)與水,再慢慢添加為中和劑之三乙胺(和光純藥公司製:TEA)同時攪拌30秒。然後,添加正化合物‧負化合物(互應化學公司製:PLASCOATZ565、Z760,Nisshinbo Chemical公司製:CARBODIIMIDEV-02-L2)作為黏結劑樹脂並且攪拌30秒。採用塗布棒或凹版印刷塗布機而以濕膜厚成為4μm的方式將該溶液塗布於基材層之另一面,於100℃進行乾燥,藉此製作導電性聚合物層。此外,各試藥之摻合重量係如表4所示。 Add isopropyl alcohol (IPA) and water as a diluent to the PEDOT / PSS dispersion (manufactured by Kenken Chemical Co., Ltd .: WED-SM), and then slowly add triethylamine (Wako Pure Chemical Industries, Ltd .: TEA) as a neutralizer. ) Simultaneously stir for 30 seconds. Then, a positive compound and a negative compound (PLASCOATZ565, Z760, manufactured by Nishinbo Chemical Co., Ltd .: CARBODIIMIDEV-02-L2, manufactured by Nishinbo Chemical Co., Ltd.) were added as a binder resin and stirred for 30 seconds. This solution was applied to the other surface of the base material layer with a coating bar or a gravure coater so that the wet film thickness became 4 μm, and dried at 100 ° C. to prepare a conductive polymer layer. In addition, the blending weight of each test agent is shown in Table 4.
藉由以上方法,製作覆蓋帶(供試材料No.1~4)。 By the above method, a cover tape (test material Nos. 1 to 4) was produced.
【表4】
≪各種測定條件≫ ≪Various measurement conditions≫
<摩擦靜電電壓> <Tribostatic voltage>
藉由以下方法測定供試材料1~4之導電性聚合物層之表面的摩擦靜電電壓(參照圖3)。 The tribostatic voltage on the surface of the conductive polymer layers of the test materials 1 to 4 was measured by the following method (see FIG. 3).
(1)在附有車輪之台座30(小於1.0×1011Ω)上設置板狀的橡膠體40(1.0×1013Ω以上),於其上隔著規定的間隔設置2個四角柱狀的絕緣體50(1.0×1013Ω以上,厚度:10mm以上)。然後,使用雙面膠帶對於該2個絕緣體50固定假定作為摩擦對象之承載帶70。承載帶70係使用裁切為8mm寬之聚苯乙烯系薄片(電氣化學公司製:CLEAREN CST2401)。 (1) A plate-shaped rubber body 40 (1.0 × 10 13 Ω or more) is provided on the base 30 (less than 1.0 × 10 11 Ω) with wheels, and two square prism-shaped ones are arranged at a predetermined interval thereon. Insulator 50 (1.0 × 10 13 Ω or more, thickness: 10 mm or more). Then, the two insulators 50 are fixed with a double-sided tape to the carrier tape 70 which is supposed to be a friction object. As the carrier tape 70, a 8-mm-wide polystyrene-based sheet (CLEAREN CST2401 manufactured by Denka Co., Ltd.) was used.
此外,附有車輪之台座30係隨時為接地(earth)之狀態。 In addition, the pedestal 30 with a wheel is in the state of earth at any time.
(2)使用靜電消除器(ionizer)(春日電機公司製:BLH-H)對承載帶70進行除電。 (2) The carrier tape 70 is neutralized using an ionizer (manufactured by Kasuga Electric Corporation: BLH-H).
(3)移動附有車輪之台座30,將承載帶70移動至表面電位計(TREK公司製:MODEL370)之測定探針60之下,確認已經除電。 (3) Move the pedestal 30 with wheels, and move the carrier tape 70 under the measuring probe 60 of a surface potentiometer (manufactured by TREK Corporation: MODEL 370) to confirm that it has been de-energized.
此外,承載帶70與測定探針60之間隔為1~2mm。 The distance between the carrier tape 70 and the measurement probe 60 is 1 to 2 mm.
(4)以導電性聚合物層成為表層的方式將覆蓋帶10(寬:8mm)捲繞於棒狀的支撐體80(小於1.0×109Ω)。該支撐體80為了減少以手支撐時之帶電的影響,係以揉合碳之薄膜或金屬等導體所構成者為較佳。 (4) The cover tape 10 (width: 8 mm) is wound around a rod-shaped support 80 (less than 1.0 × 10 9 Ω) so that the conductive polymer layer becomes a surface layer. In order to reduce the effect of charging when the support 80 is supported by a hand, it is preferable that the support 80 is composed of a carbon film or a metal conductor.
然後,亦使用靜電消除器對覆蓋帶10進行除電。 Then, the cover tape 10 is also destaticized using a static eliminator.
(5)移動附有車輪之台座30,使承載帶70自測定探針60之下移動,藉由捲繞於支撐體80之覆蓋帶10摩擦承載帶70表面。 (5) Move the pedestal 30 with wheels to move the carrier tape 70 below the measurement probe 60, and rub the surface of the carrier tape 70 with the cover tape 10 wound around the support 80.
此外,覆蓋帶10之摩擦係在固定附有車輪之台座30之狀態下,對於承載帶70朝長度方向之一方向進行2次摩擦(速度:約100mm/s,距離:約50mm)者。 In addition, the friction of the cover tape 10 is one in which the carrier tape 70 is rubbed twice (speed: about 100 mm / s, distance: about 50 mm) in one direction in the length direction while the base 30 with the wheels attached thereto is fixed.
(6)移動附有車輪之台座30,在摩擦作業後5秒以內將承載帶70移動至測定探針60之下,測定摩擦靜電電壓。 (6) Move the pedestal 30 with wheels, and move the carrier tape 70 under the measuring probe 60 within 5 seconds after the rubbing operation to measure the tribostatic voltage.
(7)從測定承載帶70之摩擦靜電電壓之結果,算出覆蓋帶10之導電性聚合物層之表面的摩擦靜電電壓。 (7) From the results of measuring the tribostatic voltage of the carrier tape 70, the tribostatic voltage of the surface of the conductive polymer layer covering the tape 10 was calculated.
此外,在摩擦作業前,承載帶70與覆蓋帶10之導電性聚合物層之表面係藉由除電而使兩者的帶電電壓成為0V。因此,當承載帶70之摩擦靜電電壓為100V之測定結果時,可算出覆蓋帶10之導電性聚合物層之表面的摩擦靜電電壓為-100V(=0V-100V)。 In addition, before the rubbing operation, the surfaces of the conductive polymer layers of the carrier tape 70 and the cover tape 10 are charged to 0V by static elimination. Therefore, when the tribostatic voltage of the carrier tape 70 is 100V, the tribostatic voltage of the surface of the conductive polymer layer covering the tape 10 can be calculated as -100V (= 0V-100V).
本實施例13~15由於覆蓋帶10之靜電的放電性優異,因此若直接測定覆蓋帶10之導電性聚合物層之表面的摩擦靜電電壓,則測定值會產生大的誤差(起伏)。因此,係藉由測定承載帶70來算出覆蓋帶10之導電性聚合物層之表面的摩擦靜電電壓之正確值。 In the examples 13 to 15, since the electrostatic discharge property of the cover tape 10 is excellent, if the tribostatic voltage on the surface of the conductive polymer layer of the cover tape 10 is directly measured, a large error (undulation) will occur in the measured value. Therefore, the correct value of the tribostatic voltage on the surface of the conductive polymer layer covering the tape 10 is calculated by measuring the carrier tape 70.
此外,作為參考,亦測定密封層表面的摩擦靜電電壓。關於測定方法,除了在前述(4)中,以密封層而非導電性聚合物層成為表層的方式將覆蓋帶10捲繞於棒狀的支撐體80以外,藉由與前述(1)~(7)同樣的方法進行。 In addition, as a reference, the tribostatic voltage on the surface of the sealing layer was also measured. Regarding the measurement method, in addition to (4), the cover tape 10 is wound around the rod-shaped support 80 so that the sealing layer, rather than the conductive polymer layer, becomes the surface layer. 7) Perform the same method.
<表面電阻值> <Surface resistance value>
關於供試材料1~4之基材層(基材層+導電性聚合物層、密封層)之表面電阻值,係根據IEC61340 5-1,在25℃、30%RH之條件下,及25℃、50%RH之條件下,藉由TREK公司製表面電阻率計測定基材層之表面電阻值。 The surface resistance value of the base material layer (base material layer + conductive polymer layer, sealing layer) of the test materials 1 to 4 is based on IEC61340 5-1 under the conditions of 25 ° C and 30% RH, and 25 The surface resistance value of the base material layer was measured with a surface resistivity meter manufactured by TREK under the conditions of ℃ and 50% RH.
〔結果之探討〕 [Exploration of Results]
如表4所示,供試材料1(實施例13)之導電性聚合物層之表面的摩擦靜電電壓(絕對值)成為413V,得知其可抑制該表面因摩擦所產生的靜電。又,供試材料1之基材層(基材層+導電性聚合物層)之表面電阻值成為5.0×106Ω/□,得知其即使帶電亦可迅速放出靜電。 As shown in Table 4, the tribostatic voltage (absolute value) of the surface of the conductive polymer layer of Test Material 1 (Example 13) was 413V, and it was found that it can suppress the static electricity generated by the surface due to friction. In addition, the surface resistance value of the base material layer (base material layer + conductive polymer layer) of the test material 1 was 5.0 × 10 6 Ω / □, and it was found that even if it was charged, it could quickly discharge static electricity.
又,關於供試材料3、4(實施例14、15),導電性聚合物層之表面的摩擦靜電電壓(絕對值)成為規定值以下,亦得知其可抑制該表面因摩擦所產生的靜電。 Regarding the test materials 3 and 4 (Examples 14 and 15), the frictional electrostatic voltage (absolute value) of the surface of the conductive polymer layer was equal to or lower than a predetermined value, and it was also found that the frictional electrostatic voltage on the surface can be suppressed from being generated by friction. Static electricity.
另一方面,供試材料2(比較例5)由於導電性聚合物層未包含正化合物,導電性聚合物層之表面的摩擦靜電電壓(絕對值)成為3000V,得知無法充分抑制該表面因摩擦所產生的靜電。 On the other hand, in Test Material 2 (Comparative Example 5), since the conductive polymer layer did not contain a positive compound, the frictional electrostatic voltage (absolute value) of the surface of the conductive polymer layer became 3000 V, and it was found that the surface factors could not be sufficiently suppressed. Static electricity generated by friction.
Claims (15)
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| JP2014013989A JP2015140200A (en) | 2014-01-29 | 2014-01-29 | Cover tape for packaging electronic parts |
| JP2014-198471 | 2014-09-29 | ||
| JP2014198471A JP2016068987A (en) | 2014-09-29 | 2014-09-29 | Cover tape for packaging electronic parts |
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| JP2017109753A (en) * | 2015-12-15 | 2017-06-22 | 住友ベークライト株式会社 | Electronic component packaging cover tape |
| JP2017128354A (en) * | 2016-01-19 | 2017-07-27 | 住友ベークライト株式会社 | Cover tape for packaging electronic parts |
| CN110683208A (en) * | 2018-07-06 | 2020-01-14 | 3M创新有限公司 | Multilayer cover tape construction |
| DE102018217907B3 (en) * | 2018-10-19 | 2019-12-19 | SpinDiag GmbH | sample container |
| JP6885442B2 (en) * | 2019-10-11 | 2021-06-16 | 大日本印刷株式会社 | Cover tape and packaging for electronic component packaging |
| KR102232958B1 (en) | 2020-12-08 | 2021-03-26 | 김동준 | Cover tape for transporting and surface mounting electronic parts for waterproof purposes, and apparatus for manufacturing the cover tape |
| CN114133709A (en) * | 2021-11-30 | 2022-03-04 | 浙江洁美电子科技股份有限公司 | Conductive sheet and carrier tape for micro package |
| KR102542727B1 (en) | 2022-10-25 | 2023-06-14 | (주)켐텍솔루션 | Liquid resin composition for forming adhesive layer of cover tape for packaging electronic parts and cover tape manufactured using the same |
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| JP3789343B2 (en) * | 2001-10-16 | 2006-06-21 | 電気化学工業株式会社 | Cover tape |
| JP2002193377A (en) * | 2000-12-27 | 2002-07-10 | Sumitomo Bakelite Co Ltd | Electronic part packaging cover tape |
| EP1270210B1 (en) * | 2001-06-26 | 2006-08-16 | Sumitomo Bakelite Company Limited | Cover tape for packaging electronic components |
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| CN1525926A (en) * | 2001-05-28 | 2004-09-01 | ��Ԩ��ѧ��ҵ��ʽ���� | container for electronic components |
| CN1599664A (en) * | 2001-12-06 | 2005-03-23 | 东丽株式会社 | Layered film and process for producing layered film |
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