TWI600541B - Laminated polyester film and preparation method thereof - Google Patents
Laminated polyester film and preparation method thereof Download PDFInfo
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- TWI600541B TWI600541B TW104143842A TW104143842A TWI600541B TW I600541 B TWI600541 B TW I600541B TW 104143842 A TW104143842 A TW 104143842A TW 104143842 A TW104143842 A TW 104143842A TW I600541 B TWI600541 B TW I600541B
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- Prior art keywords
- layer
- polyester resin
- catalyst
- film
- polyester film
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- 229920006267 polyester film Polymers 0.000 title claims description 67
- 238000002360 preparation method Methods 0.000 title description 3
- 229920001225 polyester resin Polymers 0.000 claims description 119
- 239000004645 polyester resin Substances 0.000 claims description 118
- 239000003054 catalyst Substances 0.000 claims description 64
- -1 polyethylene terephthalate Polymers 0.000 claims description 28
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 27
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 27
- 150000003304 ruthenium compounds Chemical class 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 11
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 6
- 150000003609 titanium compounds Chemical class 0.000 claims description 6
- 239000002042 Silver nanowire Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 239000010410 layer Substances 0.000 description 163
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 22
- 239000002585 base Substances 0.000 description 21
- 150000002009 diols Chemical class 0.000 description 21
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 15
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 10
- 238000000576 coating method Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 6
- 150000002148 esters Chemical class 0.000 description 5
- 230000003287 optical effect Effects 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 229910001925 ruthenium oxide Inorganic materials 0.000 description 4
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 229910000420 cerium oxide Inorganic materials 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- DCTMXCOHGKSXIZ-UHFFFAOYSA-N (R)-1,3-Octanediol Chemical compound CCCCCC(O)CCO DCTMXCOHGKSXIZ-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 229910052747 lanthanoid Inorganic materials 0.000 description 2
- 150000002602 lanthanoids Chemical class 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229910052707 ruthenium Inorganic materials 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- 229940031723 1,2-octanediol Drugs 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- YUQDBHFUUCAXOX-UHFFFAOYSA-N 2,2-diethylpentane-1,5-diol Chemical compound CCC(CC)(CO)CCCO YUQDBHFUUCAXOX-UHFFFAOYSA-N 0.000 description 1
- RYRZSXJVEILFRR-UHFFFAOYSA-N 2,3-dimethylterephthalic acid Chemical compound CC1=C(C)C(C(O)=O)=CC=C1C(O)=O RYRZSXJVEILFRR-UHFFFAOYSA-N 0.000 description 1
- OJRJDENLRJHEJO-UHFFFAOYSA-N 2,4-diethylpentane-1,5-diol Chemical compound CCC(CO)CC(CC)CO OJRJDENLRJHEJO-UHFFFAOYSA-N 0.000 description 1
- DSKYSDCYIODJPC-UHFFFAOYSA-N 2-butyl-2-ethylpropane-1,3-diol Chemical compound CCCCC(CC)(CO)CO DSKYSDCYIODJPC-UHFFFAOYSA-N 0.000 description 1
- QUVMSYUGOKEMPX-UHFFFAOYSA-N 2-methylpropan-1-olate;titanium(4+) Chemical compound [Ti+4].CC(C)C[O-].CC(C)C[O-].CC(C)C[O-].CC(C)C[O-] QUVMSYUGOKEMPX-UHFFFAOYSA-N 0.000 description 1
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 1
- LNFDWQCEHXSMLT-UHFFFAOYSA-N 5-methylhexane-1,5-diol Chemical compound CC(C)(O)CCCCO LNFDWQCEHXSMLT-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 1
- 229910052775 Thulium Inorganic materials 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910000416 bismuth oxide Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 150000001785 cerium compounds Chemical class 0.000 description 1
- VGBWDOLBWVJTRZ-UHFFFAOYSA-K cerium(3+);triacetate Chemical compound [Ce+3].CC([O-])=O.CC([O-])=O.CC([O-])=O VGBWDOLBWVJTRZ-UHFFFAOYSA-K 0.000 description 1
- 239000013522 chelant Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- TYIXMATWDRGMPF-UHFFFAOYSA-N dibismuth;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Bi+3].[Bi+3] TYIXMATWDRGMPF-UHFFFAOYSA-N 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000012770 industrial material Substances 0.000 description 1
- 239000010954 inorganic particle Substances 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- AEIJTFQOBWATKX-UHFFFAOYSA-N octane-1,2-diol Chemical compound CCCCCCC(O)CO AEIJTFQOBWATKX-UHFFFAOYSA-N 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- HKJYVRJHDIPMQB-UHFFFAOYSA-N propan-1-olate;titanium(4+) Chemical compound CCCO[Ti](OCCC)(OCCC)OCCC HKJYVRJHDIPMQB-UHFFFAOYSA-N 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000001029 thermal curing Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/023—Optical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
Landscapes
- Laminated Bodies (AREA)
Description
本發明相關於一種積層聚酯膜及其製備方法。 The present invention relates to a laminated polyester film and a process for the preparation thereof.
一般而言,由於其優良的尺寸穩定性、厚度均勻性,和光學透明性,聚酯膜可使用作為各種工業用材料,如顯示裝置、飲料或醫療容器、包裝材料、片材,以及模塑汽車零件。首先,塑膠膜廣泛用於顯示器產業中最重要的電漿顯示器面板(PDP)和液晶顯示器(LCD)之裝置元件中。聚酯膜使用於需要光學透明性時,而聚亞醯胺膜則用於需要耐久性和耐熱性時。特別是,雙軸拉伸聚酯膜具優良的尺寸穩定性、厚度均勻性,和光學透明性,因此使用於上述之許多產業中。 In general, polyester films can be used as various industrial materials such as display devices, beverage or medical containers, packaging materials, sheets, and molding due to their excellent dimensional stability, thickness uniformity, and optical transparency. car parts. First, plastic films are widely used in the device components of the most important plasma display panels (PDPs) and liquid crystal displays (LCDs) in the display industry. The polyester film is used when optical transparency is required, and the polyimide film is used when durability and heat resistance are required. In particular, the biaxially stretched polyester film has excellent dimensional stability, thickness uniformity, and optical transparency, and thus is used in many industries mentioned above.
用於顯示器中之基底膜需要各種特性,如製程中的穩定性、透明性、耐刮性、平面性和透光性,因為它們用於顯示器中須滿足光學特異性。 The base film used in displays requires various characteristics such as stability in process, transparency, scratch resistance, planarity, and light transmission because they are required to satisfy optical specificity in displays.
就平坦性而言,此為基底膜所要求的特性之一,基底膜的平坦性不佳會在基底膜製造過程中造成不均勻張 力,而導致滑移現象,因而使膜表面出現刮傷缺陷,且在隨後的塗佈過程中,產生有部分缺陷的塗層。因此,可能損害最終產品的價值。 In terms of flatness, this is one of the characteristics required for the base film, and poor flatness of the base film causes unevenness in the base film manufacturing process. The force causes a slip phenomenon, thus causing scratches on the surface of the film, and in the subsequent coating process, a partially defective coating is produced. Therefore, the value of the final product may be impaired.
關於抗刮性,此為基底膜要求的另一個特性,基底膜上的刮痕可能導致黑點,而成為電性缺陷,由於該區域之塗佈不均勻所致,或在隨後的過程,如硬塗佈過程中產生塗佈不均勻之問題;因此,耐刮性為基底膜要求的特性之一。基底膜上的刮痕也可能導致光學缺陷,因而對最終產品的品質和產量產生不利影響。 Regarding scratch resistance, this is another property required for the base film. Scratches on the base film may cause black spots and become electrical defects due to uneven coating of the area, or in subsequent processes, such as The problem of uneven coating is caused during the hard coating process; therefore, scratch resistance is one of the characteristics required for the base film. Scratches on the base film can also cause optical defects, which can adversely affect the quality and yield of the final product.
這些基底膜要求的特性,目的在於增加亮度、熱穩定性、製造特性,和類似特性。因此,在透明性、抗刮性、平坦性,以及總透光率之劣化,可能會導致亮度降低和可靠性問題,而降低產率。此類亮度的降低,反過來又需要更強的光源,以獲得所需要的光量,這對於使用於顯示器中之基底膜相當不利,由於需增加材料成本,且功率消耗更高,以得到更強的光源。 The properties required for these base films are intended to increase brightness, thermal stability, manufacturing characteristics, and the like. Therefore, deterioration in transparency, scratch resistance, flatness, and total light transmittance may cause brightness reduction and reliability problems, and lower yield. This reduction in brightness, in turn, requires a stronger source of light to achieve the required amount of light, which is quite detrimental to the base film used in displays, due to the need to increase material costs and higher power consumption for greater power. Light source.
因此,目前正進行各種增加基底膜亮度的研究。例如,日本專利號4288607揭示了一種雙軸拉伸聚酯膜,包含一基底膜和一塗層,其中該塗層是光擴散層,包含黏著劑和顆粒。日本專利號5023471揭示一種聚酯膜,其中具有微細氣泡,其中之後的塗層含有光穩定劑和抗氧化劑,積層於膜的表面上。 Therefore, various studies to increase the brightness of the base film are currently underway. For example, Japanese Patent No. 4288607 discloses a biaxially stretched polyester film comprising a base film and a coating, wherein the coating is a light diffusing layer comprising an adhesive and particles. Japanese Patent No. 5023741 discloses a polyester film having fine bubbles in which a subsequent coating contains a light stabilizer and an antioxidant, and is laminated on the surface of the film.
然而,上述傳統技術仍具有問題,如在膜拉伸過程中會形成空隙。 However, the above conventional techniques still have problems such as formation of voids during film stretching.
本發明之一目的為提供一種具有優良特性之積層聚酯膜,即具高穿透度與低量寡合物漏出特性,並提供其製備方法。 SUMMARY OF THE INVENTION An object of the present invention is to provide a laminated polyester film having excellent characteristics, that is, a high penetration and low amount of oligomer leakage characteristics, and a preparation method thereof.
依據一實施例,本發明提供一種積層聚酯膜,包含:一第一層,包含使用第一催化劑製備之第一聚酯樹脂;以及一第二層,包含使用不同於該第一催化劑之第二催化劑製備之第二聚酯樹脂。 According to an embodiment, the present invention provides a laminated polyester film comprising: a first layer comprising a first polyester resin prepared using a first catalyst; and a second layer comprising using a first catalyst different from the first catalyst A second polyester resin prepared by a catalyst.
依據另一實施例,本發明提供一種製備積層聚酯膜之方法,該方法包含:(a)製備第一聚酯樹脂,使用鍺化合物作為催化劑;(b)製備第二聚酯樹脂,使用銻化合物作為催化劑;(c)共擠出經製備之聚酯樹脂,以製備一未拉伸之積層片;以及(d)拉伸該未拉伸之積層片。 According to another embodiment, the present invention provides a method of preparing a laminated polyester film, the method comprising: (a) preparing a first polyester resin using a ruthenium compound as a catalyst; (b) preparing a second polyester resin using ruthenium The compound acts as a catalyst; (c) coextruding the prepared polyester resin to prepare an unstretched laminate; and (d) stretching the unstretched laminate.
依據另一實施例,本發明提供一種積層聚酯膜,包含:一第一外層,包含第一聚對酞酸乙二酯;一中間層,其包含第二聚對酞酸乙二酯,並置於該第一外層下方;以及第二外層,其包含第三聚對酞酸乙二酯,並置於該中間層下方,其中該第一外層與第二外層各具有厚度7μm或更厚,以及在約150℃熱處理時約3小時後,霧度改變1%或更低。 According to another embodiment, the present invention provides a laminated polyester film comprising: a first outer layer comprising a first polyethylene terephthalate; an intermediate layer comprising a second polyethylene terephthalate, juxtaposed Under the first outer layer; and a second outer layer comprising a third polyethylene terephthalate and disposed under the intermediate layer, wherein the first outer layer and the second outer layer each have a thickness of 7 μm or more, and After about 3 hours at about 150 ° C heat treatment, the haze changes by 1% or less.
本發明之積層聚酯膜係由使用鍺化合物作為催化劑而製備的第一聚酯層,以及使用銻化合物作為催化劑而製備的第二聚酯層之適當組合而形成。其具有增進之亮度與低量寡合物漏出特性。因此,由於這些特性,該積層聚酯膜可有效作為最近常用於觸控面板之ITO之基底膜、銀奈米線之基底膜、金屬網之基底膜,以及用於LCD背光單元之棱鏡的基底膜。 The laminated polyester film of the present invention is formed by a suitable combination of a first polyester layer prepared by using a ruthenium compound as a catalyst and a second polyester layer prepared by using a ruthenium compound as a catalyst. It has improved brightness and low amount of oligomer leakage characteristics. Therefore, due to these characteristics, the laminated polyester film can be effectively used as a base film of ITO which is recently used for a touch panel, a base film of a silver nanowire, a base film of a metal mesh, and a substrate for a prism of an LCD backlight unit. membrane.
本發明實施例之積層聚酯膜亦可作為抗熱保護膜,以保護其中具導電層結構之導電膜,如ITO、銀奈米線或金屬網,係積層於基底層上。 The laminated polyester film of the embodiment of the invention can also be used as a heat-resistant protective film to protect a conductive film having a conductive layer structure, such as ITO, silver nanowire or metal mesh, laminated on the base layer.
一實施例之積層聚酯膜包含至少二層。該積層聚酯膜可包含一第一層,包含使用第一催化劑製備之第一聚酯樹脂;以及一第二層,包含使用不同於該第一催化劑之第二催化劑製備之第二聚酯樹脂。該積層聚酯膜可更包含一第三層,包含使用第一催化劑製備之第三聚酯樹脂,其中該第二層插置於該第一層與第三層之間。 The laminated polyester film of one embodiment comprises at least two layers. The laminated polyester film may comprise a first layer comprising a first polyester resin prepared using a first catalyst; and a second layer comprising a second polyester resin prepared using a second catalyst different from the first catalyst . The laminated polyester film may further comprise a third layer comprising a third polyester resin prepared using the first catalyst, wherein the second layer is interposed between the first layer and the third layer.
在一實施例中,該積層聚酯膜可具有一結構,其中該第一層與第二層係依序積層。 In one embodiment, the laminated polyester film may have a structure in which the first layer and the second layer are sequentially laminated.
在一實施例中,該積層聚酯膜可具有一結構,其 中該第一層、第二層與第三層係依序積層。 In an embodiment, the laminated polyester film may have a structure The first layer, the second layer and the third layer are sequentially layered.
亦即,該第二層為中間層,而該第一層與第三層為外層。該第一層置於該第二層上方,且該第三層置於該第二層下方。 That is, the second layer is an intermediate layer, and the first layer and the third layer are outer layers. The first layer is placed over the second layer and the third layer is placed below the second layer.
該第一層、第二層與第三層可以共擠出法形成。亦即,該第一層可直接鍵結於該第二層之上表面,且該第三層可直接鍵結於該第二層之下表面。 The first layer, the second layer and the third layer may be formed by coextrusion. That is, the first layer can be directly bonded to the upper surface of the second layer, and the third layer can be directly bonded to the lower surface of the second layer.
該第一層包含第一聚酯樹脂。特別地,該第一層包含第一聚酯樹脂作為主成分。該第一層可包含第一聚酯樹脂,含量為約85wt%或更多。更特別的是,該第一層可包含第一聚酯樹脂,含量為約95wt%或更多。更特別的是,該第一層可包含第一聚酯樹脂,含量為約99wt%或更多。 The first layer comprises a first polyester resin. In particular, the first layer contains a first polyester resin as a main component. The first layer may comprise a first polyester resin in an amount of about 85 wt% or more. More particularly, the first layer may comprise a first polyester resin in an amount of about 95% by weight or more. More particularly, the first layer may comprise a first polyester resin in an amount of about 99% by weight or more.
該第二層包含第二聚酯樹脂。特別地,該第二層包含第二聚酯樹脂作為主成分。該第二層可包含第二聚酯樹脂,含量為約85wt%或更多。更特別的是,該第二層可包含第二聚酯樹脂,含量為約95wt%或更多。更特別的是,該第二層可包含第二聚酯樹脂,含量為約99wt%或更多。 The second layer comprises a second polyester resin. In particular, the second layer contains a second polyester resin as a main component. The second layer may comprise a second polyester resin in an amount of about 85 wt% or more. More particularly, the second layer may comprise a second polyester resin in an amount of about 95% by weight or more. More particularly, the second layer may comprise a second polyester resin in an amount of about 99% by weight or more.
該第三層包含第三聚酯樹脂。特別地,該第三層包含第三聚酯樹脂作為主成分。該第三層可包含第三聚酯樹脂,含量為約85wt%或更多。更特別的是,該第三層可包含第三聚酯樹脂,含量為約95wt%或更多。更特別的是,該第三層可包含第三聚酯樹脂,含量為約99wt%或更多。 The third layer comprises a third polyester resin. In particular, the third layer contains a third polyester resin as a main component. The third layer may comprise a third polyester resin in an amount of about 85 wt% or more. More particularly, the third layer may comprise a third polyester resin in an amount of about 95% by weight or more. More particularly, the third layer may comprise a third polyester resin in an amount of about 99% by weight or more.
該第一聚酯樹脂包含二醇成分與二羧酸成分。特別的是,該第一聚酯樹脂可完全由該二醇成分與二羧酸成 分組成。更特別的是,該第一聚酯樹脂可包含二醇成分與二羧酸成分,含量為約95mol%或更多。 The first polyester resin contains a diol component and a dicarboxylic acid component. In particular, the first polyester resin can be completely composed of the diol component and the dicarboxylic acid. Composition. More specifically, the first polyester resin may comprise a diol component and a dicarboxylic acid component in an amount of about 95 mol% or more.
該第一聚酯樹脂可以第一催化劑形成。亦即,該二醇成分與二羧酸成分可在酯轉化反應後,使用第一催化劑聚合,以形成第一聚酯樹脂。 The first polyester resin may be formed of a first catalyst. That is, the diol component and the dicarboxylic acid component may be polymerized using a first catalyst after the ester conversion reaction to form a first polyester resin.
該二醇成分之特定範例可包括乙二醇、1,4-環己烷二甲醇、1,3-丙二醇、1,2-辛二醇、1,3-辛二醇、2,3-丁二醇、1,3-丁二醇、1,4-丁二醇、1,5-戊二醇、2,2-二甲基-1,3-丙二醇(新戊二醇)、2-丁基-2-乙基-1,3-丙二醇、2,2-二乙基-1,5-戊二醇、2,4-二乙基-1,5-戊二醇、3-甲基-1,5-戊二醇、1,1-二甲基-1,5-戊二醇,及其混合物。該二醇成分可包括乙二醇,含量為約80mol%或更多。特別的是,該二醇成分可包括乙二醇,含量為約90mol%或更多。更特別的是,該二醇成分可包括乙二醇,含量為約95mol%或更多。更特別的是,該二醇成分可包括乙二醇,含量為約99mol%或更多。 Specific examples of the diol component may include ethylene glycol, 1,4-cyclohexanedimethanol, 1,3-propanediol, 1,2-octanediol, 1,3-octanediol, 2,3-butyl Glycol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 2,2-dimethyl-1,3-propanediol (neopentylene glycol), 2-butyl 2-ethyl-1,3-propanediol, 2,2-diethyl-1,5-pentanediol, 2,4-diethyl-1,5-pentanediol, 3-methyl- 1,5-pentanediol, 1,1-dimethyl-1,5-pentanediol, and mixtures thereof. The diol component may include ethylene glycol in an amount of about 80 mol% or more. In particular, the diol component may comprise ethylene glycol in an amount of about 90 mol% or more. More particularly, the diol component may comprise ethylene glycol in an amount of about 95 mol% or more. More particularly, the diol component may comprise ethylene glycol in an amount of about 99 mol% or more.
芳族二羧酸如對苯二甲酸、二甲基對苯二甲酸、間苯二甲酸、萘二羧酸,以及鄰苯二甲酸;脂族二羧酸如己二酸、壬二酸、癸二酸、癸烷二羧酸;脂環族二羧酸;以及其酯化化合物,可單獨使用或兩種或以上組合使用作為二羧酸成分。特別的是,該二羧酸成分可包含約80mol%或更多之芳香二羧酸。更特別的是,該二羧酸成分可包含80mol%或更多之對苯二甲酸。更特別的是,該二羧酸成分可包含90mol%或更多之對苯二甲酸。更特別的是,該二羧 酸成分可包含95mol%或更多之對苯二甲酸。更特別的是,該二羧酸成分可包含99mol%或更多之對苯二甲酸。 Aromatic dicarboxylic acids such as terephthalic acid, dimethyl terephthalic acid, isophthalic acid, naphthalene dicarboxylic acid, and phthalic acid; aliphatic dicarboxylic acids such as adipic acid, sebacic acid, hydrazine A diacid, a decane dicarboxylic acid; an alicyclic dicarboxylic acid; and an esterified compound thereof may be used singly or in combination of two or more kinds as a dicarboxylic acid component. In particular, the dicarboxylic acid component may comprise about 80 mol% or more of an aromatic dicarboxylic acid. More particularly, the dicarboxylic acid component may comprise 80 mol% or more of terephthalic acid. More specifically, the dicarboxylic acid component may contain 90 mol% or more of terephthalic acid. More specifically, the dicarboxyl The acid component may contain 95 mol% or more of terephthalic acid. More particularly, the dicarboxylic acid component may comprise 99 mol% or more of terephthalic acid.
該第一聚酯樹脂可為聚對酞酸乙二酯。 The first polyester resin may be polyethylene terephthalate.
該第一聚酯樹脂之固有黏度為約0.65dl/g至約0.75dl/g。特別的是,該第一聚酯樹脂之固有黏度為約0.67dl/g至約0.73dl/g。更特別的是,該第一聚酯樹脂之固有黏度為約0.68dl/g至約0.72dl/g。 The first polyester resin has an intrinsic viscosity of from about 0.65 dl/g to about 0.75 dl/g. In particular, the first polyester resin has an intrinsic viscosity of from about 0.67 dl/g to about 0.73 dl/g. More particularly, the first polyester resin has an intrinsic viscosity of from about 0.68 dl/g to about 0.72 dl/g.
該第一催化劑可為鍺化合物及/或鈦化合物。 The first catalyst may be a ruthenium compound and/or a titanium compound.
鍺化合物之範例較佳可包括(a)非晶形氧化鍺、(b)微細結晶氧化鍺、(c)在鹼金屬、鹼土金屬或其化合物的存在下,將氧化鍺溶解於二醇中而得到的溶液,以及(d)將氧化鍺溶解於水中而得到的溶液。氧化鍺可作為代表性鍺系催化劑,以及該鍺系催化劑之量為10至10,000ppm,較佳為10至1,000ppm,相對於組成聚酯膜之聚對酞酸乙二酯。當催化劑的量太低時,聚酯樹脂之聚縮合反應無法有效進行,或聚酯樹脂之顏色會劣化。催化劑量太多時,會有經濟上的缺點,因為無進一步的催化效率,或會成為聚酯樹脂中的不純物。 Examples of the ruthenium compound may preferably include (a) amorphous ruthenium oxide, (b) finely crystalline ruthenium oxide, (c) bismuth oxide dissolved in a diol in the presence of an alkali metal, an alkaline earth metal or a compound thereof. And (d) a solution obtained by dissolving cerium oxide in water. Cerium oxide can be used as a representative lanthanide catalyst, and the amount of the lanthanide catalyst is from 10 to 10,000 ppm, preferably from 10 to 1,000 ppm, relative to the polyethylene terephthalate constituting the polyester film. When the amount of the catalyst is too low, the polycondensation reaction of the polyester resin cannot be carried out efficiently, or the color of the polyester resin may deteriorate. When the amount of the catalyst is too large, there is an economic disadvantage because there is no further catalytic efficiency, or it may become an impurity in the polyester resin.
鈦化合物可為如,選自於由氧化鈦、鈦螯合物、鈦酸四正丙酯、鈦酸四異丙酯、鈦酸四正丁酯、鈦酸四異丁基,以及鈦酸丁基異丙酯組成族群之至少一者。就其含量而言,較佳鈦元素含量為1至50ppm,以該聚合物重量為基準,以控制副反應引起之變色。 The titanium compound may be, for example, selected from the group consisting of titanium oxide, titanium chelate, tetra-n-propyl titanate, tetraisopropyl titanate, tetra-n-butyl titanate, tetraisobutyl titanate, and titanate. At least one of the group consisting of isopropyl esters. In terms of its content, it is preferred that the titanium element content is from 1 to 50 ppm based on the weight of the polymer to control discoloration caused by side reactions.
在該第一聚酯樹脂中,該第一催化劑可維持含量 約10ppm至約200ppm,特別是約20ppm至約150ppm。 In the first polyester resin, the first catalyst can maintain the content From about 10 ppm to about 200 ppm, especially from about 20 ppm to about 150 ppm.
該第二聚酯樹脂包含二醇成分與二羧酸成分。特別的是,該第二聚酯樹脂可完全由二醇成分與二羧酸成分組成。更特別的是,第二聚酯樹脂可包含二醇成分與二羧酸,含量為約95mol%或更多。 The second polyester resin contains a diol component and a dicarboxylic acid component. In particular, the second polyester resin may consist entirely of a diol component and a dicarboxylic acid component. More specifically, the second polyester resin may contain a diol component and a dicarboxylic acid in an amount of about 95 mol% or more.
該第二聚酯樹脂可由第二催化劑形成。亦即,該二醇成分與二羧酸成分可在酯轉化反應後,使用該第二催化劑進行聚合化,以形成該第二聚酯樹脂。 The second polyester resin may be formed of a second catalyst. That is, the diol component and the dicarboxylic acid component may be polymerized using the second catalyst after the ester conversion reaction to form the second polyester resin.
該第二聚酯樹脂可為聚對酞酸乙二酯。 The second polyester resin may be polyethylene terephthalate.
該第二聚酯樹脂之固有黏度為約0.55dl/g至約0.65dl/g。特別的是,該第二聚酯樹脂之固有黏度為約0.57dl/g至約0.63dl/g。更特別的是,該第二聚酯樹脂之固有黏度為約0.58dl/g至約0.62dl/g。 The second polyester resin has an intrinsic viscosity of from about 0.55 dl/g to about 0.65 dl/g. In particular, the second polyester resin has an intrinsic viscosity of from about 0.57 dl/g to about 0.63 dl/g. More particularly, the second polyester resin has an intrinsic viscosity of from about 0.58 dl/g to about 0.62 dl/g.
該第二催化劑不同於第一催化劑。特別的是,該第二催化劑可為銻化合物。銻化合物之範例可包括氧化銻(Sb2O3)、醋酸銻(Sb(CH3COO)3),以及類似化合物。在第二聚酯樹脂中,該第二催化劑可維持含量約40ppm至約250ppm,特別是約50ppm至約180ppm。 The second catalyst is different from the first catalyst. In particular, the second catalyst can be a ruthenium compound. Examples of the cerium compound may include cerium oxide (Sb 2 O 3 ), cerium acetate (Sb(CH 3 COO) 3 ), and the like. In the second polyester resin, the second catalyst can be maintained at a level of from about 40 ppm to about 250 ppm, particularly from about 50 ppm to about 180 ppm.
該第三聚酯樹脂包含二醇成分與二羧酸成分。特別的是,該第三聚酯樹脂可完全由二醇成分與二羧酸成分組成。更特別的是,該第三聚酯樹脂可包含二醇成分與二羧酸,含量為約95mol%或更多。 The third polyester resin contains a diol component and a dicarboxylic acid component. In particular, the third polyester resin may consist entirely of a diol component and a dicarboxylic acid component. More particularly, the third polyester resin may comprise a diol component and a dicarboxylic acid in an amount of about 95 mol% or more.
該第三聚酯樹脂可使用第一催化劑形成。特別的是,該第一催化劑可為鍺化合物及/或鈦化合物。 The third polyester resin can be formed using the first catalyst. In particular, the first catalyst may be a ruthenium compound and/or a titanium compound.
亦即,該二醇成分與二羧酸成分可在酯轉化反應後,使用該第一催化劑進行聚合化,以形成第三聚酯樹脂。 That is, the diol component and the dicarboxylic acid component may be polymerized using the first catalyst after the ester conversion reaction to form a third polyester resin.
該第三聚酯樹脂可為聚對酞酸乙二酯。在此情況下,該第三聚酯樹脂之固有黏度可為約0.65dl/g至約0.75dl/g。特別的是,該第三聚酯樹脂之固有黏度可為約0.67dl/g至約0.73dl/g。更特別的是,該第三聚酯樹脂之固有黏度可為約0.68dl/g至約0.72dl/g。 The third polyester resin may be polyethylene terephthalate. In this case, the third polyester resin may have an intrinsic viscosity of from about 0.65 dl/g to about 0.75 dl/g. In particular, the third polyester resin may have an intrinsic viscosity of from about 0.67 dl/g to about 0.73 dl/g. More particularly, the third polyester resin may have an intrinsic viscosity of from about 0.68 dl/g to about 0.72 dl/g.
該第三聚酯樹脂可實質上與該第一聚酯樹脂相同。 The third polyester resin may be substantially the same as the first polyester resin.
該第一聚酯樹脂之黏度高於該第二聚酯樹脂之黏度。第一聚酯樹脂黏度與第二聚酯樹脂黏度之差異為約0.05dl/g至約0.15dl/g。該第三聚酯樹脂之黏度高於該第二聚酯樹脂之黏度。第三聚酯樹脂黏度與第二聚酯樹脂黏度之差異為約0.05dl/g至約0.15dl/g。 The viscosity of the first polyester resin is higher than the viscosity of the second polyester resin. The difference between the viscosity of the first polyester resin and the viscosity of the second polyester resin is from about 0.05 dl/g to about 0.15 dl/g. The viscosity of the third polyester resin is higher than the viscosity of the second polyester resin. The difference between the viscosity of the third polyester resin and the viscosity of the second polyester resin is from about 0.05 dl/g to about 0.15 dl/g.
在相同方向上,第一層的折射率低於第二層的折射率。第一層折射率與第二層折射率之差異為約0.001至約0.01。在相同方向上,第三層的折射率低於第二層的折射率。第三層折射率與第二層折射率之差異為約0.001至約0.01。 In the same direction, the refractive index of the first layer is lower than the refractive index of the second layer. The difference between the refractive index of the first layer and the refractive index of the second layer is from about 0.001 to about 0.01. In the same direction, the refractive index of the third layer is lower than the refractive index of the second layer. The difference between the refractive index of the third layer and the refractive index of the second layer is from about 0.001 to about 0.01.
在橫向方向上,第一層的折射率為約1.670至約1.680。 The refractive index of the first layer in the lateral direction is from about 1.670 to about 1.680.
在橫向方向上,第二層的折射率為約1.671至約1.690。 The refractive index of the second layer in the lateral direction is from about 1.671 to about 1.690.
在橫向方向上,第三層的折射率為約1.670至約 1.680。 In the lateral direction, the refractive index of the third layer is from about 1.670 to about 1.680.
該第一層之厚度為約7μm或更多。特別的是,該第一層之厚度為約7μm至約50μm。更特別的是,該第一層之厚度為約10μm至約40μm。更特別的是,該第一層之厚度為約15μm至約30μm。 The first layer has a thickness of about 7 μm or more. In particular, the first layer has a thickness of from about 7 [mu]m to about 50 [mu]m. More particularly, the first layer has a thickness of from about 10 [mu]m to about 40 [mu]m. More particularly, the first layer has a thickness of from about 15 [mu]m to about 30 [mu]m.
該第一層對第二層之厚度比為約1:20至約1:3。特別的是,該第一層對第二層之厚度比為約1:15至約1:5。更特別的是,該第一層對第二層之厚度比為約1:13至約1:8。 The thickness ratio of the first layer to the second layer is from about 1:20 to about 1:3. In particular, the thickness ratio of the first layer to the second layer is from about 1:15 to about 1:5. More specifically, the thickness ratio of the first layer to the second layer is from about 1:13 to about 1:8.
該第一層之厚度為總厚度之約10%或更多。特別的是,該第一層之厚度為總厚度之約10%至約40%。更特別的是,該第一層之厚度為總厚度之約11%至約40%。更特別的是,該第一層之厚度為總厚度之約15%至約35%。更特別的是,該第一層之厚度為總厚度之約20%至約33%。 The thickness of the first layer is about 10% or more of the total thickness. In particular, the thickness of the first layer is from about 10% to about 40% of the total thickness. More particularly, the thickness of the first layer is from about 11% to about 40% of the total thickness. More particularly, the thickness of the first layer is from about 15% to about 35% of the total thickness. More particularly, the thickness of the first layer is from about 20% to about 33% of the total thickness.
第三層之厚度為約7μm或更多。特別的是,第三層之厚度為約7μm至約50μm。更特別的是,第三層之厚度為約10μm至約40μm。更特別的是,第三層之厚度為約15μm至約30μm。 The thickness of the third layer is about 7 μm or more. In particular, the third layer has a thickness of from about 7 μm to about 50 μm. More particularly, the third layer has a thickness of from about 10 [mu]m to about 40 [mu]m. More particularly, the third layer has a thickness of from about 15 [mu]m to about 30 [mu]m.
該第三層對第二層之厚度比為約1:20至約1:3。特別的是,該第三層對第二層之厚度比為約1:15至約1:5。更特別的是,該第三層對第二層之厚度比為約1:13至約1:8。 The thickness ratio of the third layer to the second layer is from about 1:20 to about 1:3. In particular, the thickness ratio of the third layer to the second layer is from about 1:15 to about 1:5. More particularly, the thickness ratio of the third layer to the second layer is from about 1:13 to about 1:8.
該第一層之厚度為總厚度之約10%或更多。特別的是,該第三層之厚度為總厚度之約10%至約40%。更特別 的是,該第三層之厚度為總厚度之約11%至約40%。更特別的是,該第三層之厚度為總厚度之約15%至約35%。更特別的是,該第三層之厚度為總厚度之約20%至約33%。 The thickness of the first layer is about 10% or more of the total thickness. In particular, the thickness of the third layer is from about 10% to about 40% of the total thickness. More special The thickness of the third layer is from about 11% to about 40% of the total thickness. More particularly, the thickness of the third layer is from about 15% to about 35% of the total thickness. More particularly, the thickness of the third layer is from about 20% to about 33% of the total thickness.
一實施例之積層聚酯膜之總厚度,尤其是第一層、第二層與第三層之總和為約70μm至約1,000μm。特別的是,一實施例之積層聚酯膜之總厚度,尤其是第一層、第二層與第三層之總和為約80μm至約300μm。更特別的是,一實施例之積層聚酯膜之總厚度,尤其是第一層、第二層與第三層之總和為約100μm至約300μm。更特別的是,一實施例之積層聚酯膜之總厚度,尤其是第一層、第二層與第三層之總和為約120μm至約270μm。 The total thickness of the laminated polyester film of one embodiment, especially the sum of the first layer, the second layer and the third layer is from about 70 μm to about 1,000 μm. In particular, the total thickness of the laminated polyester film of one embodiment, especially the sum of the first layer, the second layer and the third layer is from about 80 μm to about 300 μm. More specifically, the total thickness of the laminated polyester film of one embodiment, especially the sum of the first layer, the second layer and the third layer is from about 100 μm to about 300 μm. More particularly, the total thickness of the laminated polyester film of one embodiment, especially the sum of the first layer, the second layer and the third layer is from about 120 μm to about 270 μm.
一實施例之積層聚酯膜之穿透度為約85%至約95%。特別是,一實施例之積層聚酯膜之穿透度為約88%至約93%。 The laminated polyester film of one embodiment has a penetration of from about 85% to about 95%. In particular, the laminated polyester film of one embodiment has a penetration of from about 88% to about 93%.
一實施例之積層聚酯膜之霧度為約2%或更低。特別的是,一實施例之積層聚酯膜之霧度為約1.5%或更低。更特別的是,一實施例之積層聚酯膜之霧度為約1.1%或更低。更特別的是,一實施例之積層聚酯膜之霧度為約0.7%或更低。 The laminated polyester film of one embodiment has a haze of about 2% or less. In particular, the laminated polyester film of one embodiment has a haze of about 1.5% or less. More specifically, the laminated polyester film of one embodiment has a haze of about 1.1% or less. More specifically, the laminated polyester film of one embodiment has a haze of about 0.7% or less.
該第一層與第三層具低量之寡合物漏出特性。此外,該第一層與第三層可用於預防第二層內含之寡合物漏出。 The first layer and the third layer have a low amount of oligomer leakage characteristics. In addition, the first layer and the third layer can be used to prevent leakage of the oligomer contained in the second layer.
因此,一實施例之積層聚酯膜,就整體而言,具低量之寡合物漏出特性。亦即,在一實施例中,由積層聚 酯膜漏出的寡合物量相當少。 Therefore, the laminated polyester film of one embodiment has a low amount of oligomer leakage characteristics as a whole. That is, in one embodiment, by layering The amount of oligomers leaking out of the ester film is relatively small.
因此,一實施例之積層聚酯膜維持於約130℃至約150℃,3分鐘至約3小時後,該實施例之積層聚酯膜的霧度增加約2%或更低,與在經過此類熱處理前相較。 Therefore, the laminated polyester film of one embodiment is maintained at about 130 ° C to about 150 ° C, and the haze of the laminated polyester film of this embodiment is increased by about 2% or less after 3 minutes to about 3 hours. This type of heat treatment before comparison.
特別的是,在一實施例之積層聚酯膜維持於約150℃,約3小時後,該實施例之積層聚酯膜之霧度增加約2%或更低,與在經過此類熱處理前相較。亦即,在上述條件下,該實施例之積層聚酯膜經熱處理後,霧度改變約2%或更低。特別的是,在上述條件下,該實施例之積層聚酯膜經熱處理後,霧度改變約1.5%或更低。更特別的是,在上述條件下,該實施例之積層聚酯膜經熱處理後,霧度改變約1%或更低。更特別的是,在上述條件下,該實施例之積層聚酯膜經熱處理後,霧度改變約0.7%或更低。更特別的是,在上述條件下,若一實施例之積層聚酯膜經熱處理後,霧度改變約0.5%或更低。 In particular, in the embodiment, the laminated polyester film is maintained at about 150 ° C for about 3 hours, and the haze of the laminated polyester film of this embodiment is increased by about 2% or less, and before such heat treatment. Compared. Namely, under the above conditions, the haze of the laminated polyester film of this example was changed by about 2% or less after heat treatment. Specifically, under the above conditions, after the heat treatment of the laminated polyester film of this example, the haze was changed by about 1.5% or less. More specifically, under the above conditions, the haze of the laminated polyester film of this example was changed by heat treatment to about 1% or less. More specifically, under the above conditions, after the heat treatment of the laminated polyester film of this example, the haze was changed by about 0.7% or less. More specifically, under the above conditions, if the laminated polyester film of one embodiment is subjected to heat treatment, the haze changes by about 0.5% or less.
一實施例之積層聚酯膜可更包含底漆層作為二外層。該底漆層可包括具直徑約100nm至約150nm之無機顆粒作為滑動劑。此外,該底漆層可包含胺基甲酸乙酯-、丙烯酸-與聚酯-系樹脂。 The laminated polyester film of one embodiment may further comprise a primer layer as a second outer layer. The primer layer may include inorganic particles having a diameter of from about 100 nm to about 150 nm as a sliding agent. Further, the primer layer may comprise urethane-, acrylate- and polyester-based resins.
一實施例之積層聚酯膜可依據下列方法製備,包含下列步驟:(a)製備第一聚酯樹脂,使用鍺化合物作為催化劑;(b)製備第二聚酯樹脂,使用銻化合物作為催化劑;(c)共擠出經製備之聚酯樹脂,以製備一未拉伸之積層片;以及(d)拉伸該未拉伸之積層片。在步驟(b)之後,更包含使 用鍺化合物作為催化劑製備第三聚酯樹脂。 The laminated polyester film of one embodiment can be prepared according to the following method, comprising the steps of: (a) preparing a first polyester resin using a ruthenium compound as a catalyst; (b) preparing a second polyester resin using a ruthenium compound as a catalyst; (c) co-extruding the prepared polyester resin to prepare an unstretched laminate; and (d) stretching the unstretched laminate. After step (b), more include A third polyester resin was prepared using a ruthenium compound as a catalyst.
特別的是,首先製備聚酯樹脂。該第一聚酯樹脂係以酯化二醇與二羧酸而製備。在此情況下,該第一聚酯樹脂係使用該第一催化劑而製備。 In particular, a polyester resin is first prepared. The first polyester resin is prepared by esterifying a diol with a dicarboxylic acid. In this case, the first polyester resin is prepared using the first catalyst.
該第一聚酯樹脂可以固相聚合法製備。例如,該第一聚酯樹脂如聚對酞酸乙二酯,具數目平均分子量約20,000,係以熔融聚合法製備。經熔融聚合之第一聚酯樹脂形成顆粒狀,其於150至200℃結晶,之後於200至230℃聚合。 The first polyester resin can be prepared by a solid phase polymerization method. For example, the first polyester resin, such as polyethylene terephthalate, having a number average molecular weight of about 20,000, is prepared by melt polymerization. The melt-polymerized first polyester resin is formed into a pellet which is crystallized at 150 to 200 ° C and then polymerized at 200 to 230 ° C.
之後,製備該第二聚酯樹脂。該第二聚酯樹脂係以酯化二醇與二羧酸而製備。在此情況下,該第二聚酯樹脂係使用第二催化劑而製備。 Thereafter, the second polyester resin is prepared. The second polyester resin is prepared by esterifying a diol with a dicarboxylic acid. In this case, the second polyester resin is prepared using a second catalyst.
在上述步驟後,可更進一步製備第三聚酯樹脂。該第三聚酯樹脂係以酯化二醇與二羧酸而製備。在此情況下,該第三聚酯樹脂係使用第一催化劑而製備。 After the above steps, the third polyester resin can be further prepared. The third polyester resin is prepared by esterifying a diol with a dicarboxylic acid. In this case, the third polyester resin is prepared using the first catalyst.
該第三聚酯樹脂係以上述之固相聚合法製備,且實質上與該第一聚酯樹脂相同。 The third polyester resin is prepared by the solid phase polymerization method described above and is substantially the same as the first polyester resin.
該第一聚酯樹脂、第二聚酯樹脂,與第三聚酯樹脂之至少二者,係熔融擠出,以製備未拉伸之片。該聚酯樹脂係共擠出為不同層。因此,該未拉伸之片包含至少二層。特別的是,該未拉伸片可具有一結構,其中主要包含第一聚酯樹脂之第一層、主要包含第二聚酯樹脂之第二層,以及主要包含第三聚酯樹脂之第三層,係依序積層。 At least two of the first polyester resin, the second polyester resin, and the third polyester resin are melt extruded to prepare an unstretched sheet. The polyester resin is coextruded into different layers. Thus, the unstretched sheet comprises at least two layers. In particular, the unstretched sheet may have a structure in which a first layer mainly comprising a first polyester resin, a second layer mainly comprising a second polyester resin, and a third layer mainly comprising a third polyester resin Layers are layered sequentially.
之後,該未拉伸片係沿縱向(即機器方向)和橫向 方向(即拉幅機方向)拉伸,並熱固化,以製備聚酯膜。 Thereafter, the unstretched sheet is longitudinal (ie machine direction) and transverse The direction (i.e., the tenter direction) is stretched and thermally cured to prepare a polyester film.
較佳該熔融擠出係於溫度Tm+30至Tm+60℃進行。若熔融擠出過程中,擠出機之溫度小於Tm+30℃,該擠出物便無法足夠融化,其黏度會增加,因而降低產率。另一方面,若溫度高於Tm+60℃,由於熱分解之去聚合化,樹脂之分子量會降低,而寡合物會導致問題產生。此外,較佳於30℃或更低,較佳為15至30℃進行冷卻。 Preferably, the melt extrusion is carried out at a temperature of Tm + 30 to Tm + 60 °C. If the temperature of the extruder during melt extrusion is less than Tm + 30 ° C, the extrudate will not melt enough, and its viscosity will increase, thus reducing the yield. On the other hand, if the temperature is higher than Tm + 60 ° C, the molecular weight of the resin will decrease due to thermal decomposition, and the oligomer will cause problems. Further, it is preferably cooled at 30 ° C or lower, preferably 15 to 30 ° C.
該未拉伸片可單軸或雙軸拉伸。 The unstretched sheet can be uniaxially or biaxially stretched.
該未拉伸片可在縱向和橫向方向上,以適當的拉伸比拉伸。例如,未拉伸片係沿著縱向方向拉伸2.5至6倍,並沿著橫向方向拉伸2.5至6倍。特別的是,該未拉伸片係沿著縱向方向拉伸2.7至4倍,並沿著橫向方向拉伸2.7至4倍。縱向與橫向係互相垂直。 The unstretched sheet can be stretched at a suitable draw ratio in the machine direction and the transverse direction. For example, the unstretched sheet is stretched 2.5 to 6 times in the longitudinal direction and 2.5 to 6 times in the transverse direction. In particular, the unstretched sheet is stretched 2.7 to 4 times in the longitudinal direction and 2.7 to 4 times in the transverse direction. The longitudinal and transverse systems are perpendicular to each other.
拉伸較佳係於溫度Tg+5至Tg+50℃進行。儘管較低的Tg會增進可拉伸性,但低Tg可能會導致破裂。尤其是,為了預防脆性,較佳拉伸係於溫度範圍Tg+10至Tg+40℃進行。 The stretching is preferably carried out at a temperature of Tg + 5 to Tg + 50 °C. Although a lower Tg will increase the stretchability, a low Tg may cause cracking. In particular, in order to prevent brittleness, it is preferred to carry out the stretching in a temperature range of Tg + 10 to Tg + 40 °C.
在熱固化啟動後,膜會在縱向與橫向鬆弛,且較佳熱固化係於溫度範圍120至260℃進行。 After the thermal curing is initiated, the film will relax in the machine direction and the cross direction, and preferably the heat curing is carried out at a temperature in the range of 120 to 260 °C.
一實施例之積層聚酯膜可使用至少二聚酯樹脂形成,該二聚酯樹脂分別使用不同催化劑形成。尤其是,一實施例之積層聚酯膜各層可分別包含不同之聚酯樹脂。 The laminated polyester film of one embodiment may be formed using at least two polyester resins which are respectively formed using different catalysts. In particular, the layers of the laminated polyester film of one embodiment may each comprise a different polyester resin.
在此情況下,該第一層可包含第一聚酯樹脂,其使用鍺化合物作為催化劑而製備,且第二層可包含第二聚 酯樹脂,其使用銻化合物作為催化劑而製備。 In this case, the first layer may comprise a first polyester resin prepared using a ruthenium compound as a catalyst, and the second layer may comprise a second polymerization An ester resin which is prepared using a ruthenium compound as a catalyst.
因此,該第一層與第二層互相具有不同之特性。該第一聚酯樹脂可具有高黏度與低折射率。該第二聚酯樹脂可具有低黏度與高折射率。 Therefore, the first layer and the second layer have different characteristics from each other. The first polyester resin may have a high viscosity and a low refractive index. The second polyester resin may have a low viscosity and a high refractive index.
該第一層與第二層,其互相具有不同特性,係積層。尤其是,在具有三或多層之積層聚酯膜中,該第一聚酯樹脂可形成皮層,該第二聚酯樹脂可形成核心層。亦即,在積層未拉伸片中之第二聚酯樹脂可插置於該第一聚酯樹脂與第三聚酯樹脂之間。 The first layer and the second layer have different characteristics from each other and are laminated. In particular, in a laminated polyester film having three or more layers, the first polyester resin may form a skin layer, and the second polyester resin may form a core layer. That is, the second polyester resin in the laminated unstretched sheet may be interposed between the first polyester resin and the third polyester resin.
一實施例之積層聚酯膜包含第一外層,其包含第一聚對酞酸乙二酯;一中間層,其包含第二聚對酞酸乙二酯,並置於該第一外層下方;以及第二外層,其包含第三聚對酞酸乙二酯,並置於該中間層下方。在此情況下,該第一外層與第二外層各具有厚度7μm或更多,以及在約150℃熱處理時約3小時後,霧度改變1%。 The laminated polyester film of one embodiment comprises a first outer layer comprising a first polyethylene terephthalate; an intermediate layer comprising a second polyethylene terephthalate and disposed under the first outer layer; A second outer layer comprising a third polyethylene terephthalate and disposed below the intermediate layer. In this case, the first outer layer and the second outer layer each have a thickness of 7 μm or more, and after about 3 hours at a heat treatment of about 150 ° C, the haze changes by 1%.
該第一聚對酞酸乙二酯包含第一催化劑,該第二聚對酞酸乙二酯包含不同於該第一催化劑之第二催化劑,該第三聚對酞酸乙二酯包含不同於該第二催化劑之第三催化劑。該第一催化劑與第三催化劑每一者可獨立地為鍺化合物及/或鈦化合物,且該第二催化劑可為銻化合物。 The first polyethylene terephthalate comprises a first catalyst, and the second polyethylene terephthalate comprises a second catalyst different from the first catalyst, the third polyethylene terephthalate comprises a different a third catalyst of the second catalyst. The first catalyst and the third catalyst may each independently be a ruthenium compound and/or a titanium compound, and the second catalyst may be a ruthenium compound.
在積層聚酯膜中,該中間層、該第一外層,以及該第二外層係以共擠出而形成。 In the laminated polyester film, the intermediate layer, the first outer layer, and the second outer layer are formed by co-extrusion.
該中間層、第一外層,以及第二外層之厚度總和為約70μm至約1,000μm,特別為約80μm至約300μm。該 中間層、第一外層,以及第二外層之厚度總和為約100μm至約300μm。更特別的是,該中間層、第一外層,以及第二外層之厚度總和為約120μm至約270μm。 The intermediate layer, the first outer layer, and the second outer layer have a total thickness of from about 70 μm to about 1,000 μm, particularly from about 80 μm to about 300 μm. The The sum of the thickness of the intermediate layer, the first outer layer, and the second outer layer is from about 100 μm to about 300 μm. More particularly, the intermediate layer, the first outer layer, and the second outer layer have a total thickness of from about 120 μm to about 270 μm.
該第一外層之厚度為總厚度之10%或更多,特別是總厚度之約10%至40%。更特別的是,該第一外層之厚度為總厚度之11%至約40%。更特別的是,該第一外層之厚度為總厚度之約15%至約35%。更特別的是,該第一外層之厚度為總厚度之20%至約33%。 The thickness of the first outer layer is 10% or more of the total thickness, particularly about 10% to 40% of the total thickness. More particularly, the first outer layer has a thickness from 11% to about 40% of the total thickness. More particularly, the thickness of the first outer layer is from about 15% to about 35% of the total thickness. More particularly, the thickness of the first outer layer is from 20% to about 33% of the total thickness.
該第二外層之厚度為總厚度之10%或更多,特別是總厚度之約10%至40%。更特別的是,該第二外層之厚度為總厚度之約11%至約40%。更特別的是,該第二外層之厚度為總厚度之約15%至約35%。更特別的是,該第二外層之厚度為總厚度之約20%至約33%。 The thickness of the second outer layer is 10% or more of the total thickness, particularly about 10% to 40% of the total thickness. More particularly, the thickness of the second outer layer is from about 11% to about 40% of the total thickness. More particularly, the thickness of the second outer layer is from about 15% to about 35% of the total thickness. More particularly, the thickness of the second outer layer is from about 20% to about 33% of the total thickness.
一實施例之積層聚酯膜係依據上述製備,因此具有增進之亮度與低量寡合物漏出特性。 The laminated polyester film of one embodiment is prepared in accordance with the above, and thus has improved brightness and low amount of oligomer leakage characteristics.
因此,一實施例之積層聚酯膜可使用作為ITO之基底膜、用於LCD背光單元之棱鏡的基底膜、銀奈米線之基底膜,或金屬網之基底膜。 Therefore, the laminated polyester film of one embodiment can be used as a base film of ITO, a base film for a prism of an LCD backlight unit, a base film of a silver nanowire, or a base film of a metal mesh.
以下,本發明係以範例進行詳細解釋。下列範例係用於進一步說明本發明,而非限制其範圍。 Hereinafter, the present invention is explained in detail by way of examples. The following examples are intended to further illustrate the invention and not to limit its scope.
提供聚對酞酸乙二酯1(使用氧化鍺催化劑IV製備:0.7dl/g,Tg:82.5℃,Tm:253℃,晶片中殘留之鍺含量:30ppm),以及聚對酞酸乙二酯2(由SKC製造,使 用氧化銻催化劑IV:0.615dl/g)。之後,聚酯膜係使用下列流程製備,各層結構如表1所示。 Providing polyethylene terephthalate 1 (prepared using ruthenium oxide catalyst IV: 0.7 dl/g, Tg: 82.5 ° C, Tm: 253 ° C, residual ruthenium content in the wafer: 30 ppm), and polyethylene terephthalate 2 (made by SKC, making The ruthenium oxide catalyst IV was used: 0.615 dl/g). Thereafter, the polyester film was prepared using the following procedure, and the structure of each layer is shown in Table 1.
聚對酞酸乙二酯(PET)之每一者係經由擠出機,於約280℃熔融擠出,之後經鑄輥於約20℃冷卻,以製備未拉伸片。在範例1至7與比較例2中,未拉伸片係使用共擠出製程製備。在比較例1中,聚對酞酸乙二酯係擠出為單層,以製備未拉伸片。所得未拉伸片立即預熱至60℃,之後於約110℃縱向拉伸至約3倍,及橫向拉伸至約3倍。之後,拉伸片於約120℃進行熱固化約30秒。依此製備聚對酞酸乙二酯膜。 Each of polyethylene terephthalate (PET) was melt extruded through an extruder at about 280 ° C, followed by cooling at about 20 ° C by a casting roll to prepare an unstretched sheet. In Examples 1 to 7 and Comparative Example 2, unstretched sheets were prepared using a co-extrusion process. In Comparative Example 1, polyethylene terephthalate was extruded into a single layer to prepare an unstretched sheet. The resulting unstretched sheet was immediately preheated to 60 ° C, then stretched to about 3 times in the longitudinal direction at about 110 ° C, and stretched to about 3 times in the transverse direction. Thereafter, the stretched sheet was thermally cured at about 120 ° C for about 30 seconds. A polyethylene terephthalate film was prepared in accordance therewith.
為了檢測由各範例與比較例所得之膜的霧度,範例1與2及比較例1之膜,係置於130℃烤箱約3分鐘,範例3至7與比較例2之膜,係置於150℃烤箱約3分鐘,之後測量霧度變化。結果分別示於下表2與3。 In order to examine the haze of the films obtained from the respective examples and comparative examples, the films of Examples 1 and 2 and Comparative Example 1 were placed in an oven at 130 ° C for about 3 minutes, and the films of Examples 3 to 7 and Comparative Example 2 were placed. The oven was heated at 150 ° C for about 3 minutes, after which the haze change was measured. The results are shown in Tables 2 and 3, respectively.
為了檢測膜之熱縮水變化,由各範例與比較例所得之膜係置於150℃烤箱約30分鐘,之後測量縱向與橫向之熱縮水。結果係示於下表2。 In order to detect the heat shrinkage change of the film, the film obtained by each of the examples and the comparative examples was placed in an oven at 150 ° C for about 30 minutes, and then the heat shrinkage in the longitudinal direction and the transverse direction was measured. The results are shown in Table 2 below.
如表2與3所示,發現範例1與2之三層積層膜之折射率差異大,並具有良好之熱縮水特性與成型性,與比較例1之單層膜相較,且範例3至7之積層膜在熱處理後之霧度變化,小於比較例2之積層膜之霧度變化。因此,預期本發明之積層膜可有效作為ITO之基底膜、用於LCD背光單元之棱鏡的基底膜、銀奈米線之基底膜,或金屬網之基底膜。 As shown in Tables 2 and 3, it was found that the three-layer laminated films of Examples 1 and 2 had a large difference in refractive index and had good heat shrinkage characteristics and moldability, compared with the single layer film of Comparative Example 1, and Examples 3 to The haze of the laminated film of 7 was changed after the heat treatment, and was smaller than the haze of the laminated film of Comparative Example 2. Therefore, it is expected that the laminated film of the present invention can be effectively used as a base film of ITO, a base film for a prism of an LCD backlight unit, a base film of a silver nanowire, or a base film of a metal mesh.
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