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TWI689382B - Ratchet modified structure - Google Patents

Ratchet modified structure Download PDF

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Publication number
TWI689382B
TWI689382B TW108112272A TW108112272A TWI689382B TW I689382 B TWI689382 B TW I689382B TW 108112272 A TW108112272 A TW 108112272A TW 108112272 A TW108112272 A TW 108112272A TW I689382 B TWI689382 B TW I689382B
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Taiwan
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groove
head
ratchet
distance
bottom end
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TW108112272A
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Chinese (zh)
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TW202037460A (en
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陳泰宏
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英發企業股份有限公司
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Abstract

A ratchet modified structure includes a body, the body is provided with a plurality of ratchets protruded along the axial direction and equidistantly along the periphery, and defined with an annular groove, the annular groove divides the body into a head portion and a body portion, the ratchets are located at the body portion, between each ratchet and the annular groove is defined a pre-degree groove, such that when milling a recess between the two ratchets along the axial direction, the cutter can actually remove the scrap through the pre-degree groove, thus achieving the effect of preventing the residue of the scrap.

Description

棘輪改良結構 Ratchet improved structure

本發明係關於手工具的技術領域,特別係關於一種棘輪改良結構。 The invention relates to the technical field of hand tools, in particular to an improved ratchet structure.

請參閱圖1,習知的棘輪扳手頭部內裝設有棘輪,而棘輪在成形過程中,需先經過一預成形步驟,以概略成形出圓柱形的一本體10,再經過一成形預度環槽步驟,在該步驟中,會沿著該本體10的周向銑削出一環槽11,該環槽11以該本體10的一軸向X1為中心環繞,並藉由該環槽11將該本體10區分為一頭部12及一身部13,最後再經過成形齒型步驟,即可完成棘輪的製造,在成形齒型步驟中,是在該身部13的表面沿著該軸向X1銑削出複數個等距間隔的凹槽14,而銑削方向,則是從相對該頭部12的一端沿著該軸向X1朝向該頭部12銑削,銑削的過程中廢屑自該身部13脫落,然而銑刀銑削至該環槽11時,常有少量廢屑呈現捲曲狀且其中一端仍連結於該身部13無法脫落。 Please refer to FIG. 1, a ratchet wrench is installed in the head of a conventional ratchet wrench. During the forming process, the ratchet wheel needs to undergo a pre-forming step to roughly form a cylindrical body 10 and then undergo a pre-forming Ring groove step, in this step, a ring groove 11 is milled along the circumferential direction of the body 10, the ring groove 11 is surrounded by an axis X1 of the body 10 as a center, and the ring groove 11 The body 10 is divided into a head portion 12 and a body portion 13, and finally, after the step of forming the tooth shape, the manufacture of the ratchet wheel is completed. In the step of forming the tooth shape, the surface of the body portion 13 is milled along the axial direction X1 A plurality of equally-spaced grooves 14 are formed, and the milling direction is milling from the end opposite to the head 12 along the axial direction X1 toward the head 12, during the milling process, the scraps fall off from the body 13 However, when the milling cutter mills into the ring groove 11, there is often a small amount of scraps curled and one end is still connected to the body 13 and cannot be detached.

值得一提的是,該環槽11係用於安裝一C型扣,無法脫落的廢屑將導致難以將C型扣安裝於該環槽11內,有鑑於此,確有必要改良棘輪外型,以解決加工後棘輪的身部13仍有無法脫落的廢屑之缺失。 It is worth mentioning that the ring groove 11 is used to install a C-shaped buckle. The waste that cannot be dropped will make it difficult to install the C-shaped buckle in the ring groove 11. In view of this, it is indeed necessary to improve the shape of the ratchet In order to solve the problem that the body 13 of the ratchet still has the missing scraps that cannot be detached after processing.

本發明之目的在於,解決棘輪加工後容易殘留有廢屑之缺陷。 The purpose of the present invention is to solve the defect that waste chips are likely to remain after ratcheting.

為達成前述目的,本發明為一種棘輪改良結構,包含:一本體,具有一頭部以及一身部,該頭部及該身部之間具有沿著該本體周向環繞凹設的一環槽,且該頭部延伸至該身部的方向為一軸向,該身部的表面具有複數個沿著該軸向凸設的棘齒,各該棘齒分別具有接近該頭部的一底端,該底端與該環槽之間具有一預度距離。 To achieve the foregoing object, the present invention is an improved ratchet structure, including: a body having a head and a body with a ring groove circumferentially recessed along the circumference of the body between the head and the body, and The direction in which the head extends to the body is an axial direction, and the surface of the body has a plurality of ratchet teeth protruding along the axial direction, each of the ratchet teeth has a bottom end close to the head, the There is a predetermined distance between the bottom end and the ring groove.

在一較佳實施例中,各該棘齒分別具有接近該頭部的一頂端,且每二個該棘齒之間界定一凹槽,該凹槽具有一凹槽底面,該頂端距離該凹槽底面為一第一距離。 In a preferred embodiment, each of the ratchet teeth has a top end close to the head, and a groove is defined between each two ratchet teeth, the groove has a groove bottom surface, and the top end is away from the recess The bottom surface of the groove is a first distance.

在一較佳實施例中,每二個該棘齒之間界定一凹槽,該凹槽具有一凹槽底面,於該本體的側面上該凹槽底面與該底端重疊。 In a preferred embodiment, a groove is defined between every two of the ratchet teeth, the groove has a groove bottom surface, and the groove bottom surface and the bottom end overlap on the side surface of the body.

在一較佳實施例中,該底端在該本體的側面上低於該凹槽底面,使該凹槽底面與該底端之間具有一第二距離。 In a preferred embodiment, the bottom end is lower than the bottom surface of the groove on the side of the body, so that there is a second distance between the bottom surface of the groove and the bottom end.

為達成前述目的,本發明為一種棘輪改良結構,包含:一本體,具有一頭部以及一身部,該頭部及該身部之間具有沿著該本體周向環繞凹設的一環槽,且該頭部延伸至該身部的方向為一軸向,該身部的表面具有複數個沿著該軸向凸設的棘齒,而各該棘齒與該環槽之間沿著該本體的周向環繞凹設一預度槽,該本體於該環槽處的徑長小於該本體於該預度槽處的徑長。 To achieve the foregoing object, the present invention is an improved ratchet structure, including: a body having a head and a body with a ring groove circumferentially recessed along the circumference of the body between the head and the body, and The direction in which the head extends to the body is an axial direction, the surface of the body has a plurality of ratchet teeth protruding along the axis, and each ratchet tooth and the ring groove are along the body A pre-groove is circumferentially recessed, and the diameter of the body at the ring groove is smaller than the diameter of the body at the pre-groove.

為達成前述目的,本發明為一種棘輪改良結構,包含:一本體,具有一頭部以及一身部,該頭部及該身部之間具有沿著該本體周向環繞凹設的一環槽,該環槽具有一環槽底面,且該頭部延伸至該身部的方向為一軸向,該身部的表面具有複數個沿著該軸向凸設的棘齒,各該棘 齒分別具有接近該頭部的一底端,該底端與該環槽之間具有一預度距離,而各該棘齒與該環槽之間沿著該本體的周向環繞凹設一預度槽,該預度槽具有一預度槽底面,該預度槽底面沿著該本體的徑向與該頂端之間定義一第三距離,該環槽底面沿著該本體的徑向與該頂端之間定義一第四距離,該第三距離小於該第四距離。 In order to achieve the foregoing object, the present invention is an improved ratchet structure, including: a body having a head and a body with a ring groove circumferentially recessed along the circumference of the body between the head and the body The ring groove has a ring groove bottom surface, and the direction in which the head extends to the body is an axial direction, and the surface of the body has a plurality of ratchet teeth protruding along the axial direction, each of the ratchets The teeth respectively have a bottom end close to the head, and there is a predetermined distance between the bottom end and the ring groove, and each of the ratchet teeth and the ring groove surrounds a recess along the circumferential direction of the body A groove, the pre-groove has a pre-groove bottom surface, the pre-groove bottom surface defines a third distance between the radial direction of the body and the top end, the ring groove bottom surface along the radial direction of the body and the A fourth distance is defined between the tips, and the third distance is smaller than the fourth distance.

在一較佳實施例中,各該棘齒分別具有較該底端遠離該頭部的一頂端,且每二個該棘齒之間界定一凹槽,該凹槽具有一凹槽底面,該頂端距離該凹槽底面為一第一距離。 In a preferred embodiment, each of the ratchet teeth has a top end that is farther from the bottom end than the head, and a groove is defined between every two ratchet teeth, the groove has a groove bottom surface, the The top is a first distance from the bottom of the groove.

在一較佳實施例中,該底端較該頂端接近該頭部,使該底端與該頂端之間的一端面相對該軸向呈傾斜。 In a preferred embodiment, the bottom end is closer to the head than the top end, so that an end face between the bottom end and the top end is inclined with respect to the axial direction.

在一較佳實施例中,該底端與該頂端與該頭部之間的距離相等,使該底端與該頂端之間的該端面相對該軸向呈垂直。 In a preferred embodiment, the distance between the bottom end and the top end and the head is equal, so that the end face between the bottom end and the top end is perpendicular to the axial direction.

在一較佳實施例中,該底端較該頂端遠離該頭部,使該底端與該頂端之間的一端面相對該軸向呈傾斜。 In a preferred embodiment, the bottom end is farther from the head than the top, so that an end surface between the bottom end and the top is inclined with respect to the axial direction.

由於該底端與該環槽之間具有該預度距離,當銑刀通過該身部成形該凹槽並進入該預度槽時,連結該環槽底面的廢屑在銑刀進續該預度槽後會被確實切斷,進而防止廢屑殘留黏附於該本體上,藉此解決加工棘輪時容易殘留廢屑之缺失。 Due to the pre-distance between the bottom end and the ring groove, when the milling cutter forms the groove through the body and enters the pre-groove, the scraps connecting the bottom surface of the ring groove advance the pre-milling cutter After the groove is cut, it will be surely cut to prevent the residue of the waste from adhering to the body, thereby solving the problem of the waste residue that is easy to remain when processing the ratchet.

Figure 108112272-A0305-02-0008-1
Figure 108112272-A0305-02-0008-1

10:本體 10: Ontology

11:環槽 11: Ring groove

12:頭部 12: head

13:身部 13: Body

14:凹槽 14: groove

X1:軸向 X1: axial

Figure 108112272-A0305-02-0008-2
Figure 108112272-A0305-02-0008-2

20:本體 20: Ontology

21:頭部 21: head

22:身部 22: Body

23:環槽 23: Ring groove

231:環槽底面 231: ring groove bottom

24:棘齒 24: Ratchet

241:底端 241: bottom

242:頂端 242: top

25:凹槽 25: groove

251:凹槽底面 251: groove bottom

26:預度槽 26: predictive groove

261:預度槽底面 261: Pre-groove bottom

L1:預度距離 L1: Estimated distance

H1:第一距離 H1: first distance

H2:第二距離 H2: second distance

H3:第三距離 H3: third distance

H4:第四距離 H4: fourth distance

X2:軸向 X2: axial

圖1 為習知的棘輪側視圖。 Figure 1 is a side view of a conventional ratchet.

圖2 為本發明於第一實施例中之側視圖。 2 is a side view of the present invention in the first embodiment.

圖3 為本發明於第二實施例中之側視圖。 Fig. 3 is a side view of the present invention in a second embodiment.

圖4 為本發明於第三實施例中之側視圖。 4 is a side view of the present invention in a third embodiment.

圖5 為本發明於第四實施例中之側視圖。 5 is a side view of the fourth embodiment of the present invention.

請參閱圖2,本發明為一種棘輪改良結構,包含:一本體20,概呈圓柱狀,且該本體20具有一軸向X2,該本體20具有沿著該軸向X2連接的一頭部21以及一身部22,該頭部21及該身部22之間具有一環槽23,該環槽23沿著該本體20周向環狀凹設,各該棘齒24分別具有一底端241及一頂端242,該身部22的表面具有複數個沿著該軸向X2凸設的棘齒24,該底端241與該環槽23之間具有一預度距離L1,且每二個該棘齒24之間界定一凹槽25,該凹槽25具有一凹槽底面251,該頂端242距離該凹槽底面251為一第一距離H1;在本實施例中,於該本體的側面上該凹槽底面251與該底端241重疊。 Referring to FIG. 2, the present invention is an improved ratchet structure, including: a body 20, generally cylindrical, and the body 20 has an axial X2, the body 20 has a head 21 connected along the axial X2 And a body 22 with a ring groove 23 between the head 21 and the body 22, the ring groove 23 is annularly recessed along the circumferential direction of the body 20, and each of the ratchet teeth 24 has a bottom end 241 and a top end 242, respectively , The surface of the body portion 22 has a plurality of ratchet teeth 24 protruding along the axial direction X2, a predetermined distance L1 between the bottom end 241 and the ring groove 23, and every two of the ratchet teeth 24 A groove 25 is defined therebetween, the groove 25 has a groove bottom surface 251, and the top end 242 is a first distance H1 from the groove bottom surface 251; in this embodiment, the groove bottom surface is on the side of the body 251 overlaps with the bottom end 241.

請參閱圖5,在第四實施例中,該底端241在該本體的側面上能夠低於該凹槽底面251,使該底端241距離該凹槽底面251為一第二距離H2。 Referring to FIG. 5, in the fourth embodiment, the bottom end 241 can be lower than the groove bottom surface 251 on the side of the body, so that the bottom end 241 is a second distance H2 from the groove bottom surface 251.

較佳地,該頂端242較該底端241遠離該頭部21。 Preferably, the top end 242 is farther from the head 21 than the bottom end 241.

較佳地,各該棘齒24與該環槽23之間沿著該本體20的周向環繞凹設一預度槽26,該本體20於該環槽23處的徑長小於該本體20於該預度槽26處的徑長。 Preferably, a pre-groove 26 is recessed between each of the ratchet teeth 24 and the ring groove 23 along the circumference of the body 20. The diameter of the body 20 at the ring groove 23 is smaller than that of the body 20. The diameter of the prediction groove 26 is long.

詳述之,該環槽23具有一環槽底面231,該預度槽26具有一預度槽底面261,該預度槽底面261沿著該本體20的徑向與該頂端242之間定義一第三距離H3,該環槽底面231沿著該本體20的徑向與該頂端242之間定義一第四距離H4,該第三距離H3小於該第四距離H4。 In detail, the ring groove 23 has a ring groove bottom surface 231, the pre-groove 26 has a pre-groove bottom surface 261, and the pre-groove bottom surface 261 defines a first along the radial direction of the body 20 and the top end 242 Three distances H3, the bottom surface 231 of the annular groove defines a fourth distance H4 along the radial direction of the body 20 and the top end 242, and the third distance H3 is smaller than the fourth distance H4.

請參閱圖2,在第一實施例中,該底端241較該頂端242接近該頭部21,使該底端241與該頂端242之間的一端面相對該軸向X2呈傾斜。 Referring to FIG. 2, in the first embodiment, the bottom end 241 is closer to the head 21 than the top end 242, so that an end surface between the bottom end 241 and the top end 242 is inclined with respect to the axial direction X2.

請參閱圖3,在第二實施例中,該底端241與該頂端242與該頭部21之間的距離相等,使該底端241與該頂端242之間的該端面相對該軸向X2呈垂直。 Referring to FIG. 3, in the second embodiment, the distance between the bottom end 241 and the top end 242 and the head 21 is equal, so that the end face between the bottom end 241 and the top end 242 is opposite to the axial direction X2 It is vertical.

請參閱圖4,在第三實施例中,該底端241較該頂端242遠離該頭部21,使該底端241與該頂端242之間的一端面相對該軸向X2呈傾斜。 Referring to FIG. 4, in the third embodiment, the bottom end 241 is farther away from the head 21 than the top end 242, so that an end surface between the bottom end 241 and the top end 242 is inclined with respect to the axial direction X2.

以上為本發明於不同實施例中之結構組態及其結構關係,本發明之使用方式如下所述:本發明棘輪改良結構的成形方法包含:一預成形步驟:成形該本體20的初胚;一成形環槽23步驟:沿著該本體20的周向環繞銑削成形該環槽23,並藉由該環槽23定義出該頭部21及該身部22;一成形預度槽26步驟:沿著該本體20的周向環繞並於該環槽23及該身部22之間銑削成形該預度槽26;一銑削步驟:自該身部22的表面沿著該軸向X2銑削貫通的該凹槽25。 The above are the structural configurations and structural relationships of the present invention in different embodiments. The usage of the present invention is as follows: The forming method of the improved ratchet structure of the present invention includes: a pre-forming step: forming the initial embryo of the body 20; A step of forming a ring groove 23: forming the ring groove 23 by milling around the circumference of the body 20, and defining the head 21 and the body 22 by the ring groove 23; a step of forming a pre-groove 26: Milling along the circumferential direction of the body 20 and between the annular groove 23 and the body 22 to form the pre-groove 26; a milling step: from the surface of the body 22 along the axial direction X2 milling through The groove 25.

由於該底端241與該環槽23之間具有該預度距離L1,當銑刀通過該身部22成形該凹槽25並進入該預度槽26時,連結該環槽底面231的廢屑在銑刀進入該預度槽26後會被確實切斷,進而防止廢屑殘留黏附於該本體20上,藉此解決加工棘輪時容易殘留廢屑之缺失。 Since the pre-distance L1 is between the bottom end 241 and the ring groove 23, when the milling cutter forms the groove 25 through the body 22 and enters the pre-groove 26, the scraps connected to the bottom surface 231 of the ring groove After the milling cutter enters the pre-groove 26, it will be surely cut off, thereby preventing the residual scraps from adhering to the body 20, thereby solving the defect of the residual scraps easily when processing the ratchet.

20:本體 20: Ontology

21:頭部 21: head

22:身部 22: Body

23:環槽 23: Ring groove

231:環槽底面 231: ring groove bottom

24:棘齒 24: Ratchet

241:底端 241: bottom

242:頂端 242: top

25:凹槽 25: groove

251:凹槽底面 251: groove bottom

26:預度槽 26: predictive groove

261:預度槽底面 261: Pre-groove bottom

L1:預度距離 L1: Estimated distance

H1:第一距離 H1: first distance

H2:第二距離 H2: second distance

H3:第三距離 H3: third distance

H4:第四距離 H4: fourth distance

X2:軸向 X2: axial

Claims (7)

一種棘輪改良結構,包含:一本體,具有一頭部以及一身部,該頭部及該身部之間具有沿著該本體周向環繞凹設的一環槽,且該頭部延伸至該身部的方向為一軸向,該身部的表面具有複數個沿著該軸向凸設的棘齒,各該棘齒分別具有接近該頭部的一底端,該底端與該環槽之間具有一預度距離,每二個該棘齒之間界定一凹槽,該凹槽具有一凹槽底面,該底端在該本體的側面為平面基準低於該凹槽底面,使該凹槽底面與該底端之間具有一第二距離。 An improved ratchet structure includes: a body with a head and a body, a ring groove circumferentially recessed along the circumference of the body between the head and the body, and the head extends to the body The direction is an axial direction, the surface of the body has a plurality of ratchet teeth protruding along the axial direction, each ratchet tooth has a bottom end close to the head, between the bottom end and the ring groove With a predetermined distance, a groove is defined between each two of the ratchet teeth, the groove has a groove bottom surface, the bottom end on the side of the body is a plane reference lower than the groove bottom surface, so that the groove There is a second distance between the bottom surface and the bottom end. 如請求項1所述之棘輪改良結構,其中,各該棘齒分別具有接近該頭部的一頂端,且每二個該棘齒之間界定一凹槽,該凹槽具有一凹槽底面,該頂端距離該凹槽底面為一第一距離。 The improved ratchet structure according to claim 1, wherein each of the ratchet teeth has a tip close to the head, and a groove is defined between every two ratchet teeth, the groove has a groove bottom surface, The top is a first distance from the bottom of the groove. 如請求項1所述之棘輪改良結構,其中,每二個該棘齒之間界定一凹槽,該凹槽具有一凹槽底面,於該本體的側面為平面基準,該凹槽底面與該底端重疊。 The improved ratchet structure according to claim 1, wherein a groove is defined between each two of the ratchet teeth, the groove has a groove bottom surface, and the side surface of the body is a plane reference, the groove bottom surface and the The bottom ends overlap. 如請求項3所述之棘輪改良結構,各該棘齒分別具有較該底端遠離該頭部的一頂端,且每二個該棘齒之間界定一凹槽,該凹槽具有一凹槽底面,該頂端距離該凹槽底面為一第一距離。 According to the improved ratchet structure of claim 3, each of the ratchet teeth has a top end farther from the bottom end than the head, and a groove is defined between every two of the ratchet teeth, and the groove has a groove The bottom surface, the top end is a first distance from the bottom surface of the groove. 如請求項2所述之棘輪改良結構,其中,該底端較該頂端接近該頭部,使該底端與該頂端之間的一端面相對該軸向呈傾斜。 The improved ratchet structure according to claim 2, wherein the bottom end is closer to the head than the top end, so that an end surface between the bottom end and the top end is inclined with respect to the axial direction. 如請求項2所述之棘輪改良結構,其中,該底端與該頂端與該頭部之間的距離相等,使該底端與該頂端之間的該端面相對該軸向呈垂直。 The improved ratchet structure of claim 2, wherein the distance between the bottom end and the top end and the head is equal, so that the end surface between the bottom end and the top end is perpendicular to the axial direction. 如請求項2所述之棘輪改良結構,其中,該底端較該頂端遠離該頭部,使該底端與該頂端之間的一端面相對該軸向呈傾斜。 The improved ratchet structure according to claim 2, wherein the bottom end is farther away from the head than the top end, so that an end surface between the bottom end and the top end is inclined with respect to the axial direction.
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW391329U (en) * 1999-07-08 2000-05-21 Tung Yi Min Ratchet tool with double- layer stopper
US6701768B2 (en) * 2000-06-22 2004-03-09 Hand Tool Design Corporation Process for making ratchet wheels
TW201024040A (en) * 2008-12-25 2010-07-01 Infar Ind Co Ltd Ratchet wheel without seal cover and a method for producing the same
CN101905451A (en) * 2009-06-05 2010-12-08 巨琩有限公司 Ratchet Wrench Replacement Structure
TWD143308S (en) * 2010-05-05 2011-10-21 英發企業股份有限公司 Thorn Ring (I)
TWI500485B (en) * 2014-10-30 2015-09-21 Infar Ind Co Ltd Ratchet wrench structure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW391329U (en) * 1999-07-08 2000-05-21 Tung Yi Min Ratchet tool with double- layer stopper
US6701768B2 (en) * 2000-06-22 2004-03-09 Hand Tool Design Corporation Process for making ratchet wheels
TW201024040A (en) * 2008-12-25 2010-07-01 Infar Ind Co Ltd Ratchet wheel without seal cover and a method for producing the same
CN101905451A (en) * 2009-06-05 2010-12-08 巨琩有限公司 Ratchet Wrench Replacement Structure
TWD143308S (en) * 2010-05-05 2011-10-21 英發企業股份有限公司 Thorn Ring (I)
TWI500485B (en) * 2014-10-30 2015-09-21 Infar Ind Co Ltd Ratchet wrench structure

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