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TWI677947B - Assembly device for electronic parts - Google Patents

Assembly device for electronic parts Download PDF

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Publication number
TWI677947B
TWI677947B TW108108491A TW108108491A TWI677947B TW I677947 B TWI677947 B TW I677947B TW 108108491 A TW108108491 A TW 108108491A TW 108108491 A TW108108491 A TW 108108491A TW I677947 B TWI677947 B TW I677947B
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Taiwan
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component
area
mounting
mounting member
coating
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TW108108491A
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Chinese (zh)
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TW201929168A (en
Inventor
栗原博
Hiroshi Kurihara
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日商亞企睦自動設備有限公司
Akim Corporation
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  • Supply And Installment Of Electrical Components (AREA)
  • Die Bonding (AREA)
  • Piezo-Electric Or Mechanical Vibrators, Or Delay Or Filter Circuits (AREA)
  • Coating Apparatus (AREA)

Abstract

提供即使為極小的元件,亦可進行導電性接 著材之供給,可進行供給位置或供給量之高精度的控制,並且防止作業中之導電性接著材之乾燥,將廢棄零件(封裝體)抑制成最小的組裝裝置。 Provides conductive connection even for extremely small components The feeding of the material can control the supply position or quantity with high precision, prevent the conductive adhesive from drying during operation, and suppress the waste parts (packages) to the smallest assembly device.

組裝裝置係具備搬運電子零件之搬運 手段(3),和保持電子零件之元件(10)的保持手段(21),和塗佈接著材的塗佈手段(6),將元件(10)安裝在安裝構件(20)而組裝電子零件的組裝裝置,塗佈手段(6)係對塗佈保持手段(21)所保持之元件(10)直接塗佈接著材(N),搬運手段(3)係以塗佈有接著材(N)之元件(10)對應之安裝構件(20)之上方之方式搬運元件(10)或安裝構件(20)。 The assembly device is equipped with a conveyance for conveying electronic parts Means (3), holding means (21) for holding the component (10) of the electronic part, and coating means (6) for coating and bonding material, the component (10) is mounted on the mounting member (20) to assemble the electronic part Assembly device, the coating means (6) directly coats the bonding material (N) to the component (10) held by the coating holding means (21), and the conveying means (3) is coated with the bonding material (N) Carry the component (10) or the mounting member (20) in a manner above the mounting member (20) corresponding to the component (10).

Description

電子零件之組裝裝置 Assembly device for electronic parts

本發明係關於在封裝體接合極小零件而予以安裝的組裝裝置。 The present invention relates to an assembly device that attaches and assembles small parts to a package.

以往,在水晶振動子中,藉由對封裝體(零件容器)之特定位置供給導電性接著材,並安裝、固定形成有電極之元件片(水晶片),電性連接電極和封裝體之導電圖案。 Conventionally, in a crystal vibrator, a conductive adhesive material is supplied to a specific position of a package body (part container), and an element sheet (a crystal chip) having an electrode formed thereon is mounted and fixed to electrically connect the electrode and the package body to conductivity. pattern.

就以一例而言,水晶振動子之組裝裝置具有導電性接著材之供給(塗佈)平台,和水晶片之安裝平台,對在供給平台中被配置在平台上之封裝體,供給導電性接著材。具體而言,在封裝體插入分配器之噴嘴,供給導電性接著材,並使噴嘴移動至下一個封裝體而供給導電性接著材,並重覆此而連續對封裝體進行導電性接著材之供給。之後,在安裝平台中,依序對各封裝體安裝水晶片,並以導電性接著材固定於封裝體(例如,參照專利文獻1、專利文獻2)。 For example, an assembly device for a crystal vibrator has a supply (coating) platform for a conductive adhesive and a mounting platform for a crystal wafer. The package provided on the platform in the supply platform supplies conductive adhesive. material. Specifically, the nozzle of the dispenser is inserted into the package, the conductive adhesive is supplied, and the nozzle is moved to the next package to supply the conductive adhesive, and the conductive adhesive is continuously supplied to the package by repeating this. . Thereafter, a crystal wafer is sequentially mounted on each package on the mounting platform, and the package is fixed to the package with a conductive adhesive (for example, refer to Patent Documents 1 and 2).

〔先前技術文獻〕 [Previous Technical Literature] 〔專利文獻〕 [Patent Literature]

〔專利文獻1〕日本特開2011-91695號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2011-91695

〔專利文獻2〕日本特開2004-15792號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2004-15792

〔發明之概要〕 [Summary of Invention]

但是,在現在,水晶片及安裝此之封裝體隨著電子零件之小型化而朝向電子零件之小型化,導電性接著材之塗佈(供給)變得困難,具體而言產生下述之各種問題。 However, at present, the crystal chip and the package on which the crystal chip is mounted are becoming smaller as the electronic component is miniaturized, and the application (supply) of the conductive adhesive material becomes difficult. Specifically, the following various types of components are produced. problem.

第一,於對封裝體供給導電性接著材之時,分配器之噴嘴(或是針)與封裝體內壁接觸,產生供給位置之位置偏移會供給量(塗佈量)之偏差。為了解決如此之問題,將噴嘴(或是針)插入成對封裝體內壁(側壁及底面)傾斜,也採用供給導電性接著材之手法,但是當水晶片及封裝體越來越極小化時,該手法則受到限制。導電性接著材之供給位置之位置偏移或供給量之偏差係於元件某程度大之時影響較小,但是於元件極小之時,有電極間容易短路,增加不良元件之問題。 First, when the conductive adhesive is supplied to the package, the nozzle (or needle) of the dispenser comes into contact with the inner wall of the package, and the positional deviation of the supply position causes a deviation in the supply amount (application amount). In order to solve such a problem, the nozzle (or needle) is inserted to tilt the inner wall (side wall and bottom surface) of the package body, and a method of supplying conductive adhesive is also used. However, as the crystal chip and the package body become smaller and smaller, This technique is restricted. The positional deviation or the deviation of the supply position of the conductive adhesive material has a small effect when the component is large to some extent, but when the component is extremely small, there is a problem that short-circuits between the electrodes are likely to occur, increasing defective components.

第二在各封裝體產生形狀誤差(底面之變形),由於各個封裝體之底面,即是導電性接著材之塗佈面之位置的偏差,也產生導電性接著材之塗佈量的偏差。 因此,於在封裝體塗佈導電性接著材之時,必須因應封裝體之形狀誤差而以高精度控制其塗佈量。 Second, a shape error (deformation of the bottom surface) occurs in each package. Due to the variation in the position of the bottom surface of each package, that is, the position of the coating surface of the conductive adhesive, there is also a variation in the coating amount of the conductive adhesive. Therefore, when applying a conductive adhesive to a package, it is necessary to control the coating amount with high accuracy in accordance with the shape error of the package.

第三,如以往般,在供給平台對複數之封裝體供給導電性接著材之後,在安裝平台將元件安裝在各個封裝體之方法中,於安裝元件之時,無法迴避從塗佈經過某程度之時間。此時,若塗佈量某程度多時,由於時間經過所引起的影響少,但是於元件小,導電性接著材之供給量少之時,則有塗佈之導電性接著材於元件之固定前乾燥之問題。 Third, as in the past, after the supply platform supplies conductive adhesives to a plurality of packages, the method of mounting the components on each package by the mounting platform cannot evade a certain degree from coating when mounting the components. Time. At this time, if the coating amount is large to some extent, the influence due to the passage of time is small, but when the component is small and the supply amount of the conductive adhesive is small, there is a fixed coating of the conductive adhesive to the component. Problems before drying.

第四,於對封裝體供給導電性接著材之後,於安裝元件之途中,生產線長時間停止之時,在不安裝元件之封裝體中,因導電性接著材乾燥,故不得不廢棄該些,也有廢棄封裝體增加之問題。 Fourth, after the conductive adhesive is supplied to the package, when the production line is stopped for a long time while the component is being mounted, the conductive adhesive is dried in the package without the component installed, so these have to be discarded. There is also the problem of an increase in discarded packages.

並且,上述問題並不限定於水晶振動子,於藉由接著材將水晶振動子以外之壓電元件(壓電元件)或MEMS(Micro Electro Mechanical Systems)安裝、固定於封裝體或基板之時也相同,在極小之電子零件之組裝裝置中要求更進一步改良。 In addition, the above problem is not limited to the crystal vibrator, and when a piezoelectric element (piezoelectric element) or MEMS (Micro Electro Mechanical Systems) other than the crystal vibrator is mounted and fixed to a package or a substrate by an adhesive material. Similarly, further improvement is required in the assembly device of extremely small electronic parts.

本發明係鑒於上述問題點而創作出,其目的為提供即使為極小之元件,亦可進行導電性接著材之供給,可進行供給位置或供給量之高精度的控制,並且防止作業中之導電性接著材之乾燥,將廢棄零件(封裝體)抑制成最小的組裝裝置。 The present invention has been made in view of the above-mentioned problems, and its purpose is to provide the supply of conductive adhesive materials even for extremely small components, to control the supply position or the amount of supply with high precision, and to prevent conduction during work. Drying of the adhesive material can suppress waste parts (packages) into the smallest assembly device.

(1)本發明之電子零件之組裝裝置具備:基台(102);旋轉平台(130),其係被配設成相對於基台旋轉自如;至少3個以上的元件保持單元(140),其係沿著旋轉平台130之圓周方向而被配設;吸附噴嘴(142),其係被設置在上述元件保持元件,保持被供給至上述元件供給區域之上述元件;噴嘴旋轉單元,其係被設置在上述元件保持單元,以吸附噴嘴之前端旋轉之方式,使上述吸附噴嘴繞水平軸旋轉;元件供給裝置(110),其係被配置在上述元件保持單元之下方,對元件供給區域(103)供給電子零件之元件;安裝構件供給裝置(170),其係被配置在上述元件保持單元之下方,對安裝藉由上述吸附噴嘴而被保持的上述元件的搭載區域(105),供給安裝構件;及塗佈單元(116),其係被配置在上述元件保持單元之上方,在上述元件供給區域和上述搭載區域之間的塗佈區域(104),對藉由上述吸附噴嘴而被保持之上述元件,塗佈接著材,在上述元件供給區域,上述吸附噴嘴保持上述元件之後,上述元件保持單元藉由旋轉平台從上述元件供給區域移動至上述塗佈區域之途中,上述噴嘴旋轉單元使上述吸附噴嘴旋轉而使上述元件上升,上述元件保持單元藉由上述旋轉平台從上述塗佈區域移動至上述搭載區域之途中,上述噴嘴旋轉單元使上述吸附噴嘴旋轉而使上述元件下降。 (1) The assembly device for electronic parts of the present invention includes: a base (102); a rotating platform (130), which is arranged to rotate freely with respect to the base; at least 3 or more component holding units (140), It is arranged along the circumferential direction of the rotating platform 130; the suction nozzle (142) is provided on the component holding component and holds the component supplied to the component supply area; and the nozzle rotating unit is configured by The component holding unit is provided to rotate the suction nozzle about a horizontal axis so that the front end of the suction nozzle rotates; a component supply device (110) is arranged below the component holding unit and supplies a component supply area (103). ) A component that supplies electronic parts; a mounting member supply device (170) that is arranged below the component holding unit and supplies a mounting member to a mounting area (105) where the component held by the suction nozzle is mounted; And a coating unit (116), which is arranged above the component holding unit, and a coating area (104) between the component supply area and the mounting area, The component held by the suction nozzle is coated with a bonding material. In the component supply area, after the suction nozzle holds the component, the component holding unit is moved from the component supply area to the coating area by a rotating platform. The nozzle rotation unit rotates the suction nozzle to raise the component, the component holding unit moves from the coating area to the mounting area through the rotation platform, and the nozzle rotation unit rotates the suction nozzle to make the Component drops.

(2)如上述(1)所記載之電子零件之組裝 裝置,又具備:第1外部彈壓裝置(150),其係被固定配置在上述元件供給區域,對上述元件保持單元施加外力,而使上述吸附噴嘴接近於上述元件供給區域之上述元件;及第2外部彈壓裝置(150),其係被固定配置在上述搭載區域,對上述元件保持單元施加外力,而使被保持於上述吸附噴嘴之上述元件接近於上述安裝構件。 (2) Assembly of electronic parts as described in (1) above The device further includes: a first external elastic device (150), which is fixedly disposed in the component supply area, applies external force to the component holding unit, and brings the suction nozzle close to the component in the component supply area; and 2 An external spring pressing device (150) is fixedly disposed in the mounting area, and applies an external force to the component holding unit so that the component held by the suction nozzle approaches the mounting member.

(3)如上述(1)或(2)所記載之電子零件之組裝裝置,又上述旋轉平台相對於上述元件供給區域和上述塗佈區域和上述搭載區域,同時使第1~第3的上述元件保持單元停止。 (3) The electronic component assembling device according to the above (1) or (2), and the rotation stage is configured to set the first to third parts of the rotation stage with respect to the component supply region, the coating region, and the mounting region. The component holding unit stops.

(4)如上述(1)或(2)所記載之電子零件之組裝裝置,又上述噴嘴旋轉單元進一步使吸附噴嘴繞垂直軸(θ方向)旋轉。 (4) The electronic component assembling device according to the above (1) or (2), and the nozzle rotation unit further rotates the adsorption nozzle around a vertical axis (θ direction).

(5)如上述(1)或(2)所記載之電子零件之組裝裝置,又上述第1及第2外部彈壓裝置藉由對上述元件保持單元施加外力,僅使上述吸附噴嘴在垂直方向移動。 (5) The assembly device for electronic parts as described in (1) or (2) above, and the first and second external spring devices apply external force to the component holding unit to move only the suction nozzle in a vertical direction. .

(6)如上述(1)或(2)所記載之電子零件之組裝裝置,又在上述元件供給區域和上述塗佈區域之間的上方,配置照相機(118),上述噴嘴旋轉單元係在到達至上述照相機之攝像區域之前,使上述吸附噴嘴旋轉而使上述元件上升,藉由以照相機取得上述元件之姿勢,決定在上述塗佈區域中上述接著材對上述元件的塗佈位置。 (6) The electronic component assembling device according to the above (1) or (2), and a camera (118) is arranged above the component supply area and the coating area, and the nozzle rotation unit Before the imaging area of the camera is rotated, the suction nozzle is rotated to raise the component, and the posture of the component obtained by the camera is used to determine the application position of the adhesive to the component in the coating area.

(7)如上述(1)或(2)所記載之電子零件 之組裝裝置,又上述元件為水晶片、壓電元件、MEMS元件中之任一者。 (7) Electronic parts as described in (1) or (2) above In the assembly device, the above-mentioned element is any one of a quartz chip, a piezoelectric element, and a MEMS element.

(8)如上述(1)或(2)所記載之電子零件之組裝裝置,又上述塗佈單元係係以在俯視觀看下上述接著材之至少一部分從上述元件之端部突出之方式,在上述元件塗佈上述接著材。 (8) The electronic component assembling device according to the above (1) or (2), and the coating unit is such that at least a part of the bonding material protrudes from an end portion of the element in a plan view. The element is coated with the adhesive material.

(9)如上述(1)或(2)所記載之電子零件之組裝裝置,又上述塗佈單元係將上述接著材從上述元件之安裝時的下面側塗佈至側面側。 (9) The electronic component assembling device according to the above (1) or (2), and the coating unit is configured to apply the bonding material from a lower surface side to a side surface when the component is mounted.

藉由本發明之組裝裝置時,可取得下述優良效果:即使為極小之元件,亦可進行導電性接著材之供給,可進行供給位置或供給量之高精度的控制,並且防止作業中之導電性接著材之乾燥,將廢棄零件(封裝體)抑制成最小。 With the assembly device of the present invention, the following excellent effects can be obtained: even for extremely small components, the conductive adhesive material can be supplied, the supply position or the supply amount can be controlled with high precision, and the conduction during operation can be prevented Drying of the adhesive material minimizes waste parts (packages).

再者,即使於使用既有的供給噴嘴(精密噴嘴)之時,相對於元件之極微小之塗佈區域(電極)之尺寸,亦可以對元件之外側供給剩餘的接著材。因此,可以防止在安裝面上從塗佈區域突出之接著材互相接觸,可以防止電極間之短路等的不良產生。 Furthermore, even when an existing supply nozzle (precision nozzle) is used, the remaining adhesive material can be supplied to the outside of the component with respect to the size of the extremely small coating area (electrode) of the component. Therefore, it is possible to prevent the bonding materials protruding from the coating area on the mounting surface from contacting each other, and to prevent defects such as short-circuiting between the electrodes.

1、101‧‧‧組裝裝置 1.101‧‧‧Assembly device

10‧‧‧元件 10‧‧‧ Components

20‧‧‧安裝構件 20‧‧‧Mounting member

21‧‧‧元件保持機構 21‧‧‧component holding mechanism

24‧‧‧元件保持機構驅動部 24‧‧‧ Element holding mechanism driving unit

140‧‧‧元件保持單元 140‧‧‧component holding unit

6、116、206、306‧‧‧塗佈裝置(塗佈單元) 6, 116, 206, 306‧‧‧‧ coating device (coating unit)

30、130‧‧‧旋轉平台 30, 130‧‧‧ rotating platform

圖1(a)表示與本發明之第1實施形態有關之組裝裝置之全體構成的上視圖。(b)為與本發明之第1實施型態有關之組裝裝置之元件保持機構的前視圖。(c)為與本發明之第1實施型態有關之組裝裝置之元件保持機構的側視圖。 Fig. 1 (a) is a top view showing the overall configuration of an assembling apparatus according to a first embodiment of the present invention. (b) is a front view of the component holding mechanism of the assembly device related to the first embodiment of the present invention. (c) is a side view of a component holding mechanism of the assembly device according to the first embodiment of the present invention.

圖2為與本發明之第1實施型態有關之組裝裝置之動作的圖示,(a)為表示元件供給裝置的上視圖,(b)為元件保持機構的前視圖,(c)、(d)元件保持機構之前視圖及側面圖,(e)為元件保持機構的前視圖。 FIG. 2 is a diagram showing the operation of the assembly device related to the first embodiment of the present invention, (a) is a top view showing a component supply device, (b) is a front view of a component holding mechanism, (c), ( d) a front view and a side view of the component holding mechanism, and (e) is a front view of the component holding mechanism.

圖3為(a)為與本發明之實施型態有關之塗佈裝置之側面圖。(b)、(c)為表示塗佈有導電性接著材之元件的俯視圖。 Fig. 3 (a) is a side view of a coating device related to an embodiment of the present invention. (b) and (c) are plan views showing a device coated with a conductive adhesive.

圖4為表示與本發明之第2實施形態有關之組裝裝置之全體構成的前視圖。 Fig. 4 is a front view showing the overall configuration of an assembling device according to a second embodiment of the present invention.

圖5表示與本發明之第2實施形態有關之組裝裝置之全體構成的側面圖。 Fig. 5 is a side view showing the overall configuration of an assembling device according to a second embodiment of the present invention.

圖6為表示與本發明之第2實施形態有關之組裝裝置之全體構成的俯視圖(上視圖)。 Fig. 6 is a plan view (top view) showing the overall configuration of an assembling device according to a second embodiment of the present invention.

圖7為表示本發明之第2實施型態之姿勢取得手段之構成的圖示。 FIG. 7 is a diagram showing a configuration of a posture acquiring means according to a second embodiment of the present invention.

圖8為本發明之第2實施型態之組裝裝置中之畫像訊號等之流程的概略圖。 FIG. 8 is a schematic diagram of a flow of image signals and the like in an assembly apparatus according to a second embodiment of the present invention.

圖9為(a)為表示攝像到被搬運至搭載區域之元件的畫像的概略圖。(b)為表示攝像到在搭載區域待機之 安裝構件的畫像的概略圖。 FIG. 9 (a) is a schematic view showing an image of a component that has been picked up and conveyed to a mounting area. (b) is the time when the camera A schematic view of an image of a mounting member.

圖10為說明本發明之第2實施型態之組裝裝置之動作的上視圖。 Fig. 10 is a top view illustrating the operation of the assembling apparatus according to the second embodiment of the present invention.

圖11為表示本發明之第3實施型態之塗佈裝置的側視圖。 Fig. 11 is a side view showing a coating apparatus according to a third embodiment of the present invention.

圖12為針對本發明之第4實施型態而進行說明的圖示,(a)表示藉由供給噴嘴之一般接著材之供給方法的上視圖,(b)為表示藉由供給噴嘴之一般接著材之供給方法的側面圖。 FIG. 12 is a diagram illustrating a fourth embodiment of the present invention. (A) is a top view showing a method for supplying a general bonding material by a supply nozzle, and (b) is a view showing a general bonding method by a supply nozzle. A side view of the method of material supply.

圖13(a)為表示藉由本發明之第4實施型態的一般接著材之供給方法的上視圖,(b)、(c)為側面圖。 FIG. 13 (a) is a top view showing a method for supplying a general bonding material according to a fourth embodiment of the present invention, and (b) and (c) are side views.

圖14為表示藉由本發明之第4實施型態之供給噴嘴的接著材之供給方法的側視圖。 Fig. 14 is a side view showing a method for supplying a bonding material by a supply nozzle according to a fourth embodiment of the present invention.

圖15為針對藉由供給針和供給噴嘴的接著材之供給方法進行說明的側視圖。 FIG. 15 is a side view illustrating a method for supplying a bonding material by a supply needle and a supply nozzle.

圖16為表示本發明之第4實施型態之供給噴嘴的側剖面圖。 Fig. 16 is a side sectional view showing a supply nozzle according to a fourth embodiment of the present invention.

以下,參照圖面說明本發明之實施型態。並且,在以下之例中,將元件(水晶片)安裝在安裝構件(封裝體)而製造水晶振動子之組裝裝置進行說明。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, in the following example, an assembly device that manufactures a crystal vibrator by mounting a component (crystal) on a mounting member (package) will be described.

(第1實施型態) (First implementation type)

首先,使用圖1,針對與本發明之第1實施型態有關之組裝裝置1之全體構成進行說明。圖1(a)為表示組裝裝置之主要部分的上視圖。圖1(b)為從Y方向(圖1(a)下方側)觀看元件供給裝置2之一部分的前視圖,圖1(c)為從X方向(圖1(a)左方側觀看元件供給裝置2之一部分的側視圖。並且,在各圖中,適當省略一部分之構成,簡化圖面。 First, the overall configuration of the assembling device 1 according to the first embodiment of the present invention will be described with reference to FIG. 1. FIG. 1 (a) is a top view showing a main part of the assembling device. Fig. 1 (b) is a front view of a part of the component supply device 2 viewed from the Y direction (the lower side of Fig. 1 (a)), and Fig. 1 (c) is a view of the component supply from the X direction (the left side of Fig. 1 (a)) A side view of a part of the device 2. In each figure, a part of the structure is appropriately omitted to simplify the drawing.

如圖1所示般,組裝裝置1具有供給電子零件(在此為水晶振動子)之元件(在此為水晶片)10的元件供給裝置2、搬運電子零件之搬運裝置3、供給安裝構件(在此,上部被開放之箱狀的陶瓷封裝體)20之安裝構件供給裝置5、在元件10塗佈(供給)導電性接著材N之塗佈裝置6、取得安裝構件20之姿勢資訊的姿勢資訊取得手段11、解析單元12和位置調整單元13,將元件10安裝在安裝構件20而組裝電子零件的裝置。再者,雖然省略圖示及詳細說明,但是組裝裝置1具備有控制組裝裝置1全體之中央控制裝置、組裝中及組裝後之元件10、安裝構件20及組裝後之電子零件之狀態的各種檢查裝置、將在各種檢查裝置中判定不良之電子零件予以廢棄的廢棄手段。 As shown in FIG. 1, the assembling device 1 includes a component supply device for supplying components (here, a crystal wafer) 10 of electronic parts (here, a crystal vibrator) 2, a transfer device 3 for carrying electronic parts, and a supply mounting member ( Here, a box-shaped ceramic package with an opened upper portion) 20, a mounting member supply device 5, a coating device 6 for applying (supplying) a conductive adhesive N to the element 10, and a posture for obtaining posture information of the mounting member 20. The information acquisition means 11, the analysis unit 12, and the position adjustment unit 13 are devices for assembling electronic components by mounting the component 10 on the mounting member 20. In addition, although the illustration and detailed description are omitted, the assembly device 1 includes various inspections of the central control device that controls the entire assembly device 1, the components 10 during and after assembly, the mounting member 20, and the state of the electronic components after assembly. Device, a means of discarding electronic parts that are judged to be defective in various inspection devices.

並且,本實施型態之元件10之平面尺寸為1mm見方以下(1mm以下×1mm以下),安裝構件20為安裝面之尺寸為1mm見方以下(1mm以下×1mm以下)。 In addition, the plane size of the element 10 in this embodiment is 1 mm square or less (1 mm or less x 1 mm or less), and the mounting member 20 is a mounting surface having a size of 1 mm or less (1 mm or less x 1 mm or less).

安裝構件供給裝置5從配置安裝前之複數安裝構件20的安裝構件用托盤51一個一個取出安裝構件20而供給至搬運裝置3。並且,將安裝構件20從安裝構件供給裝置5移送至搬運裝置3係藉由進入及退出至搬運裝置3(移動至圖1(a)之Y方向)之搬運臂51A而進行。再者,並不限定於該例,即使使用整列配置安裝構件20之整列托盤,供給安裝構件20,或從在平台上自由地散佈安裝構件20的狀態的供給平台,藉由畫像辨識,拾取各個安裝構件20的構造亦可。 The mounting member supply device 5 takes out the mounting members 20 one by one from the mounting member tray 51 of the plurality of mounting members 20 before the mounting, and supplies the mounting members 20 to the conveying device 3. In addition, the transfer of the mounting member 20 from the mounting member supply device 5 to the transfer device 3 is performed by the transfer arm 51A that enters and exits to the transfer device 3 (moves to the Y direction in FIG. 1 (a)). In addition, the present invention is not limited to this example. Even if the entire trays in which the mounting members 20 are arranged in a row are used, the mounting members 20 are supplied, or from the supply platform in which the mounting members 20 are freely distributed on the platform, the images are identified and each of them is picked The structure of the attachment member 20 may be sufficient.

搬運裝置3具有繞垂直軸(圖1之Z方向之軸)旋轉之圓盤狀之旋轉平台(轉台)31,和被配置在其外圍之圓周方向的零件保持機構32。在旋轉平台31,沿著其圓周方向,設定有供給安裝構件20之供給區域311,和取得安裝構件20之姿勢資訊的姿勢資訊取得區域312,和將元件10安裝在安裝構件20之搭載(安裝)區域313,和回收組裝後之電子零件(元件10和安裝構件20)之回收區域314,在供給區域311中從安裝構件供給裝置5將一個一個被供給之安裝構件20搬運至搭載區域313,並在搭載區域313中將元件10安裝在安裝構件20而在回收區域314回收組裝後之電子零件。 The conveyance device 3 includes a disc-shaped rotating platform (turntable) 31 that rotates about a vertical axis (the axis in the Z direction in FIG. 1), and a component holding mechanism 32 that is arranged on the periphery of the disc. In the rotating platform 31, a supply area 311 for supplying the mounting member 20, a posture information acquisition area 312 for acquiring posture information of the mounting member 20, and mounting (mounting) of the component 10 on the mounting member 20 are set along the circumferential direction. ) Area 313, and a recovery area 314 for recovering and assembling the electronic components (the component 10 and the mounting member 20), and in the supply area 311, the supplied mounting members 20 are transported one by one to the mounting area 313 from the mounting member supply device 5. The component 10 is mounted on the mounting member 20 in the mounting area 313 and the assembled electronic components are recovered in the recovery area 314.

零件保持機構32具有例如無圖示之吸附噴嘴,在吸附噴嘴之前端部形成負壓產生孔321,吸附噴嘴藉由被施加至該負壓產生孔321之負壓,在供給區域311吸引保持從安裝構件供給裝置5被供給之安裝構件20。 旋轉平台31係藉由無圖示之馬達而成為旋轉自如,依此,可進行被配置在旋轉平台31之零件保持機構32之旋轉移動。在本實施型態中,雖然相對於旋轉平台31,在圓周方向配置有16個零件保持機構32,但是以具備至少3個以上為佳。更佳為具備5個以上。 The component holding mechanism 32 has, for example, a suction nozzle (not shown), and a negative pressure generating hole 321 is formed at the front end of the suction nozzle. The suction nozzle attracts and holds the supply pressure in the supply area 311 by the negative pressure applied to the negative pressure generating hole 321. The mounting member 20 to which the mounting member supply device 5 is supplied. The rotary platform 31 is freely rotatable by a motor (not shown), so that the rotary movement of the component holding mechanism 32 arranged on the rotary platform 31 can be performed. In this embodiment, although 16 component holding mechanisms 32 are arranged in the circumferential direction with respect to the rotary table 31, it is preferable to include at least 3 or more. More preferably, it has 5 or more.

並且,在本實施型態中,作為搬運裝置3之構造,雖然例示藉由旋轉平台31的轉台機構,但是並不限定於此,即使例如在直線運動軌道上作往復運動的直線運動機構亦可。 In addition, in the present embodiment, the structure of the conveying device 3 is exemplified by the turntable mechanism of the rotating platform 31, but it is not limited to this. For example, a linear motion mechanism that reciprocates on a linear motion track may be used. .

姿勢資訊取得手段11係被配置在安裝構件20之搬運路徑上之姿勢資訊取得312之Z方向上方的照相機,攝像安裝前之安裝構件20。解析單元12係根據姿勢資訊取得手段(照相機)11之攝像結果,導出以搬運裝置3被搬運之安裝構件20,和藉由應被安裝於該安裝構件20之元件保持機構21所保持的元件10之相對位置偏移量。再者,位置調整單元13係根據解析單元12之導出結果,調整在元件保持機構21被保持之元件10之位置。 The posture information acquisition means 11 is a camera positioned above the Z direction of the posture information acquisition 312 on the transport path of the mounting member 20, and images the mounting member 20 before mounting. The analysis unit 12 derives, based on the imaging results of the posture information acquisition means (camera) 11, the mounting member 20 carried by the carrying device 3 and the component 10 held by the component holding mechanism 21 to be mounted on the mounting member 20 Relative position offset. In addition, the position adjustment unit 13 adjusts the position of the component 10 held by the component holding mechanism 21 based on the derivation result of the analysis unit 12.

元件供給裝置2具有元件保持機構21和元件保持機構驅動部24,從配置安裝前之複數元件10的元件用拖盤22取出元件10(拾取),供給被搬運至搭載區域313之安裝構件20之上方,並接合安裝構件20和元件10。 The component supply device 2 includes a component holding mechanism 21 and a component holding mechanism driving unit 24. The component supply device 2 removes the components 10 (pick-up) from a component tray 22 where a plurality of components 10 are arranged before mounting, and supplies the components 10 to the mounting members 20 that are transported to the mounting area 313. Above, and join the mounting member 20 and the element 10.

元件保持機構驅動部24係將元件保持機構21如同圖(a)、(b)所示般,保持成在垂直軸方向(Z方 向)、水平軸方向(X、Y方向)移動自如。元件保持機構21係如同圖(c)所示般,具備能夠以在X方向延伸之旋轉軸R為中心而旋動並且可繞垂直軸(θ方向)旋動之吸附噴嘴25,和與吸附噴嘴25同時可在X、Y、Z方向移動之照相機26。吸附噴嘴25及照相機26也藉由元件保持機構驅動部24被驅動。 The component holding mechanism driving unit 24 holds the component holding mechanism 21 in the vertical axis direction (Z side as shown in Figs. (A) and (b)). Direction), horizontal axis direction (X, Y direction) can move freely. The component holding mechanism 21 includes, as shown in Fig. (C), a suction nozzle 25 capable of rotating around a rotation axis R extending in the X direction and rotating about a vertical axis (θ direction), and a suction nozzle 25 A camera 26 that can move in the X, Y, and Z directions at the same time. The suction nozzle 25 and the camera 26 are also driven by the component holding mechanism driving section 24.

塗佈裝置6係在元件保持機構21之移動路徑排列而配置在旋轉平台31之搭載區域313之附近,在元件保持機構21所保持之元件10直接塗佈導電性接著材(例如銀膏等)。 The coating device 6 is arranged in the movement path of the component holding mechanism 21 and is arranged near the mounting area 313 of the rotary table 31. The component 10 held by the component holding mechanism 21 is directly coated with a conductive adhesive (such as silver paste). .

圖2表示元件供給裝置2之動作的圖示,同圖(a)為元件供給裝置2之全體之上視圖,在同圖中,表示移動之一個元件保持機構21之4個時序的位置。再者,同圖(b)為從圖2(a)之下方側之Y方向觀看第1區域201中之元件保持機構21的前視圖,同圖(c)左圖為從圖2(a)之左方側之X方向觀看第2區域202中之元件保持機構21及固定照相機23的側視圖,同圖(c)右圖為從圖2(a)之下方側之Y方向觀看的前視圖。再者,同圖(d)左圖為從圖2(a)之下方側之Y方向觀看第3區域203中之元件保持機構21及塗佈裝置6之前視圖,同圖(d)右圖為從圖2(a)之左方側之X方向觀看的側視圖。再者,同圖(e)為從圖2(a)之下方側之Y方向觀看第4區域204中之元件保持機構21及零件保持機構32的前視圖。 FIG. 2 is a diagram showing the operation of the component supply device 2. The same figure (a) is an overall top view of the component supply device 2. In the same figure, the four sequential positions of one component holding mechanism 21 are shown. In addition, the same figure (b) is a front view of the component holding mechanism 21 in the first region 201 viewed from the Y direction from the lower side of FIG. 2 (a), and the left figure of the same figure (c) is from FIG. 2 (a) A side view of the component holding mechanism 21 and the fixed camera 23 in the second area 202 viewed from the left side in the X direction. The right view of the same figure (c) is a front view viewed from the Y direction from the lower side of FIG. 2 (a). . Moreover, the left view of the same figure (d) is a front view of the component holding mechanism 21 and the coating device 6 in the third area 203 when viewed from the Y direction from the lower side of FIG. 2 (a). A side view seen from the X direction on the left side of FIG. 2 (a). In addition, the same figure (e) is a front view of the component holding mechanism 21 and the component holding mechanism 32 in the fourth region 204 viewed from the Y direction on the lower side of FIG. 2 (a).

如同圖(a)所示般,元件供給裝置2沿著X方向之移動路徑,設定有拾取元件10之元件保持區域(第1區域)201、取得元件10之姿勢資訊的元件姿勢資訊取得區域(第2區域)202、在元件10塗佈導電性接著材之塗佈區域(第3區域)203,和將元件10搭載(安裝)在安裝構件20之區域(第4區域)204。並且,在元件供給裝置2中之搭載區域204與搬運裝置2中之搭載區域313一致。 As shown in Fig. (A), the component supply device 2 moves along the X direction, and sets a component holding area (first area) 201 for picking up the component 10, and a component posture information acquisition area for acquiring posture information of the component 10 ( Second region) 202, a coating region (third region) 203 where the conductive adhesive is applied to the element 10, and a region (fourth region) 204 where the element 10 is mounted (mounted) on the mounting member 20. The mounting area 204 in the component supply device 2 and the mounting area 313 in the conveying device 2 coincide.

如同圖(b)所示般,在元件保持區域201中元件保持機構驅動部24係使元件保持機構21在水平方向(圖2(a)之X、Y方向)移動,藉由照相機26特定保持對象之元件10(左圖)。之後,使元件保持機構21僅在水平方向移動,將吸附噴嘴25配置在保持對象之元件10之上方。並且,元件保持機構驅動部24係使吸附噴嘴25移動至垂直方向(圖2(a)之Z方向),再者使繞著垂直軸之θ方向旋轉,從配置安裝前之複數元件10之元件用托盤22一個一個取出元件10(右圖)。 As shown in FIG. 2 (b), the component holding mechanism driving section 24 in the component holding area 201 moves the component holding mechanism 21 in the horizontal direction (X, Y directions in FIG. 2 (a)), and is specifically held by the camera 26 Object element 10 (left). Thereafter, the component holding mechanism 21 is moved only in the horizontal direction, and the suction nozzle 25 is arranged above the component 10 to be held. In addition, the component holding mechanism driving unit 24 moves the suction nozzle 25 to the vertical direction (Z direction in FIG. 2 (a)), and further rotates the θ direction about the vertical axis to dispose the components of the multiple components 10 before mounting The components 10 are taken out one by one with the tray 22 (right figure).

如同圖(c)所示般,元件保持機構驅動部24係一面使元件保持機構21移動至元件姿勢資訊取得區域(第2區域)202,一面使吸附噴嘴25之方向反轉成垂直方向之上下。即是,如同圖(c)左圖之虛線所示般,將前端朝向垂直方向之下方的吸附噴嘴25以旋轉軸R為中心朝α方向旋轉,並以前端朝向垂直方向之上方之方式進行略180°反轉。 As shown in Fig. (C), the component holding mechanism driving unit 24 moves the component holding mechanism 21 to the component posture information acquisition area (second area) 202 while reversing the direction of the suction nozzle 25 to vertical direction. . That is, as shown by the dashed line on the left in Figure (c), the suction nozzle 25 with its front end directed downward in the vertical direction is rotated in the α direction with the rotation axis R as the center, and is slightly omitted so that the front end is directed upward in the vertical direction. 180 ° reverse.

元件10係在同圖(b)之元件保持區域201以安裝時之上面成為上方之方式配置在元件用托盤22,元件保持機構21係藉由吸附噴嘴25從上方(安裝時之上面側)吸附保持元件10。而且,在同圖(c)所示之元件姿勢資訊取得區域202中,元件10之安裝時之下面側朝向垂直方向上方之狀態下被保持。 The component 10 is arranged on the component tray 22 in the component holding area 201 of the same figure (b) so that the upper surface becomes upward at the time of mounting, and the component holding mechanism 21 is sucked from above (the upper surface side at the time of mounting) by the suction nozzle 25 Holding element 10. Further, in the component posture information acquisition area 202 shown in the same figure (c), the lower side of the component 10 at the time of mounting is held in a vertical upward direction.

在元件姿勢資訊取得區域202配置有固定照相機23,元件保持機構驅動24係使元件保持機構21移動至固定照相機23之正下方。而且,藉由固定照相機23取得元件10之姿勢資訊。根據元件10之姿勢資訊和搬運裝置3之安裝構件20之姿勢資訊,導出兩者之相對位置偏移量,根據其導出結果,調整元件保持機構21之位置(同圖(c)右圖)。 A fixed camera 23 is arranged in the component posture information acquisition area 202, and the component holding mechanism drive 24 moves the component holding mechanism 21 directly below the fixed camera 23. Further, the posture information of the element 10 is acquired by the fixed camera 23. Based on the posture information of the component 10 and the posture information of the mounting member 20 of the conveying device 3, the relative positional deviation amount of the two is derived, and the position of the component holding mechanism 21 is adjusted based on the derived result (same as (c) on the right).

如同圖(d)所示般,在塗佈區域203中,元件保持機構驅動部24係使元件保持機構21移動與同圖(b)相同藉由元件保持機構21之照相機26進行塗佈裝置6之供給噴嘴61的位置對準(左圖),並藉由塗佈裝置6而在元件10塗佈導電性接著材。之後,元件保持機構驅動部24係使吸附噴嘴25以旋轉軸R為中心而朝β方向旋轉,再次使元件10之上下略180°旋轉(右圖)。 As shown in FIG. (D), in the coating area 203, the component holding mechanism driving section 24 moves the component holding mechanism 21 to perform the coating device 6 by the camera 26 of the component holding mechanism 21 as in FIG. (B). The position of the supply nozzle 61 is aligned (left figure), and a conductive adhesive is applied to the element 10 by the coating device 6. After that, the component holding mechanism driving unit 24 rotates the suction nozzle 25 in the β direction with the rotation axis R as the center, and rotates the component 10 slightly upward and downward by 180 ° (right view).

如同圖(e)所示般,在搭載區域204中,元件保持機構驅動部24係使元件保持機構21移動,藉由照相機26進行零件保持機構32所保持之安裝構件20的位置對準(左圖),並使吸附噴嘴25在上下左右移動而接 合安裝構件20和元件10,並進行安裝(右圖)。 As shown in FIG. (E), in the mounting area 204, the component holding mechanism driving section 24 moves the component holding mechanism 21, and the position of the mounting member 20 held by the component holding mechanism 32 is aligned by the camera 26 (left (Figure), and the suction nozzle 25 is moved up, down, left and right to connect Close the mounting member 20 and the component 10 and install them (right picture).

元件保持機構21(吸附噴嘴25)之移動構造雖然可以採用各種,但是例如上下左右方向可以藉由汽缸等使移動,再者旋轉方向可以利用馬達等。其他,例如上下、左右方向即使使用藉由螺桿軸和螺帽的滾珠螺桿機構或齒條小齒輪機構亦可。 Although the moving structure of the component holding mechanism 21 (suction nozzle 25) can be various, for example, a cylinder or the like can be moved in the up-down, left-right direction, and a motor can be used in the rotation direction. In other cases, for example, a ball screw mechanism or a rack and pinion mechanism using a screw shaft and a nut may be used in the vertical and horizontal directions.

參照圖3,針對塗佈裝置6及導電性接著材N之塗佈位置進行說明。圖3(a)為表示塗佈裝置6之主要部位的側視圖,圖3(b)、(c)為表示導電性接著材N之塗佈位置的元件10之下視圖。 The application positions of the coating device 6 and the conductive adhesive N will be described with reference to FIG. 3. 3 (a) is a side view showing a main part of the coating device 6, and FIGS. 3 (b) and (c) are bottom views of the element 10 showing a coating position of the conductive adhesive N.

塗佈裝置6係具備有可以特定量供給導電性接著材N之供給噴嘴61的分配器,將導電性接著材N從元件10之上方直接塗佈至元件10之安裝時之下面側。塗佈裝置6分別進行被形成在元件10上之兩個電極11、12和供給噴嘴61之位置對準,使供給噴嘴61下降而對元件10塗佈(供給)導電性接著材N。在本實施型態中,塗佈裝置6被固定,為保持元件10之吸附噴嘴25藉由元件保持機構驅動部24被移動至X方向、Y方向、Z方向(及θ方向)而進行與塗佈裝置6之定位的機構,但是即使塗佈裝置6(供給噴嘴61)為藉由驅動手段如虛線所示般可移動至X方向、Y方向、Z方向(及θ方向)的構成亦可。 The coating device 6 is equipped with a dispenser having a supply nozzle 61 that can supply the conductive adhesive N in a specific amount, and directly applies the conductive adhesive N from above the element 10 to the lower side when the element 10 is mounted. The coating device 6 aligns the positions of the two electrodes 11 and 12 formed on the element 10 and the supply nozzle 61, and lowers the supply nozzle 61 to apply (supply) the conductive adhesive N to the element 10. In this embodiment, the coating device 6 is fixed, and the suction nozzle 25 for holding the component 10 is moved to the X direction, the Y direction, and the Z direction (and the θ direction) by the component holding mechanism driving section 24 to perform coating. The positioning mechanism of the cloth device 6 may be a configuration in which the coating device 6 (supply nozzle 61) can be moved to the X direction, the Y direction, and the Z direction (and the θ direction) as shown by a dotted line by a driving means.

如同圖(b)、(c)所示般,本實施型態之元件10為構成水晶振動片之水晶片,在其表面形成有藉 由薄膜金屬層的電極11、12。電極11、12係如同圖(b)所示般,具有被形成在元件(水晶片)10之一邊之兩端的情形,和如同圖(c)所示般在元件(水晶片)10之相向的兩邊之略中央部分別各形成一個的情形。導電性接著材N分別被塗佈在兩個電極11、12上的各一處。並且,二點鏈線表示安裝構件20。 As shown in Figures (b) and (c), the element 10 of this embodiment is a crystal wafer constituting a crystal vibrating piece, and a borrow is formed on its surface. The electrodes 11 and 12 are made of a thin-film metal layer. The electrodes 11 and 12 are formed on both ends of one side of the element (crystal piece) 10 as shown in FIG. (B), and are opposite to the element (crystal piece) 10 as shown in FIG. (C). Each of the two sides has a slightly central portion. A conductive adhesive N is applied to each of the two electrodes 11 and 12. The two-dot chain line indicates the mounting member 20.

〔組裝裝置之動作〕 [Operation of assembling device]

接著,針對組裝裝置1之動作,再次參照圖1至圖3進行說明。 Next, the operation of the assembling device 1 will be described with reference to FIGS. 1 to 3 again.

首先,安裝構件供給裝置5係從配置安裝前之複數安裝構件20的安裝構件用托盤51(參照圖1)藉由搬運臂51A一個一個地取出安裝構件20,在搬運裝置3之供給區域311供給至構件保持機構32。本實施型態之安裝構件20為上方開口之箱狀體,以開口部成為上方之方式,被供給至構件保持機構32。構件保持機構32係藉由吸附孔321吸引、保持安裝構件20。 First, the mounting member supply device 5 removes the mounting members 20 one by one from the mounting member tray 51 (refer to FIG. 1) of the plurality of mounting members 20 before the installation, and supplies the mounting members 20 to the supply area 311 of the transportation device 3. To the member holding mechanism 32. The mounting member 20 of this embodiment is a box-shaped body opened upward, and is supplied to the member holding mechanism 32 so that the opening portion becomes upward. The member holding mechanism 32 sucks and holds the mounting member 20 through the suction hole 321.

隨著旋轉平台31之旋轉,在零件保持機構32被保持之安裝構件20在此繞逆時鐘被旋轉搬運。安裝構件20係在姿勢資訊取得區域(以下,攝像區域)312藉由照相機11被攝像。攝像結果係以安裝構件20之姿勢及位置資訊被發送至解析單元12。 As the rotating platform 31 rotates, the mounting member 20 held by the component holding mechanism 32 is rotated and transported around the counterclockwise. The attachment member 20 is imaged by the camera 11 in the posture information acquisition area (hereinafter, the imaging area) 312. The imaging result is transmitted to the analysis unit 12 with the posture and position information of the mounting member 20.

在元件用托盤22以安裝時之上面成為上方之方式配置有複數元件10。元件供給裝置2之元件保持機 構驅動部24係使元件保持機構21(吸附噴嘴25)移動至元件保持區域201(圖2(a)),藉由照相機26進行位置對準,從元件10之上方拾取元件10(圖2(b))。 A plurality of components 10 are arranged on the component tray 22 so that the upper surface becomes upward when mounted. Component holding machine for component supply device 2 The structural driving unit 24 moves the component holding mechanism 21 (suction nozzle 25) to the component holding area 201 (FIG. 2 (a)), and performs positional alignment by the camera 26 to pick up the component 10 from above the component 10 (FIG. 2 ( b)).

之後,元件保持機構驅動部24係一面使吸附噴嘴25之上下反轉,一面使元件保持機構21(吸附噴嘴25)移動至元件姿勢資訊取得區域202(圖(2a)),藉由固定照相機23取得元件10之姿勢資訊(圖2(c))。元件10之姿勢資訊10被發送至解析單元12(參照圖1(a)),導出與對應之安裝構件20的相對位置偏移量。根據其導出結果,位置調整單元13控制元件保持機構驅動部24,使吸附噴嘴25移動至X、Y、Z、θ方向而調整元件10之位置及姿勢。 After that, the component holding mechanism driving section 24 reverses the suction nozzle 25 up and down, and moves the component holding mechanism 21 (the suction nozzle 25) to the component posture information acquisition area 202 (Fig. 2a), and fixes the camera 23 Acquire the posture information of the element 10 (FIG. 2 (c)). The posture information 10 of the element 10 is transmitted to the analysis unit 12 (refer to FIG. 1 (a)), and the relative position shift amount from the corresponding mounting member 20 is derived. Based on the derived results, the position adjustment unit 13 controls the element holding mechanism driving unit 24 to move the suction nozzle 25 to the X, Y, Z, and θ directions to adjust the position and posture of the element 10.

之後,元件保持機構驅動部24係使元件保持機構21(吸附噴嘴25)移動至塗佈區域203(圖2(a))。在塗佈區域203中,藉由元件保持機構21之照相機26,進行元件10之電極11和塗佈裝置6(供給噴嘴61)之位置對準,使元件10接近於供給噴嘴61之正下方而在元件10之電極11塗佈(供給)導電性接著材N(圖2(d)、圖3)。接著,進行元件10之電極12和供給噴嘴61之位置對準,在元件10之電極12塗佈(供給)導電性接著材N。 Thereafter, the component holding mechanism driving unit 24 moves the component holding mechanism 21 (suction nozzle 25) to the application area 203 (FIG. 2 (a)). In the coating area 203, the camera 26 of the component holding mechanism 21 is used to align the position of the electrode 11 of the component 10 and the coating device 6 (supply nozzle 61), so that the component 10 is close to directly below the supply nozzle 61. The electrode 11 of the element 10 is coated (supplied) with a conductive adhesive N (FIG. 2 (d), FIG. 3). Next, the positions of the electrode 12 of the element 10 and the supply nozzle 61 are aligned, and the electrode 12 of the element 10 is coated (supplied) with a conductive adhesive N.

當塗佈導電性接著材N時,元件保持機構驅動部24又使元件保持機構21移動至X方向(在圖2(a)中為X方向右側)。再者,元件保持機構驅動部24 係於進入至搭載區域204之前,使吸附噴嘴25再次上下反轉。更詳細而言,如圖2(d)右圖般朝β方向旋轉。並且,在使朝β方向略90°旋轉之位置(圖2(d)中以右圖之虛線所示之位置),藉由塗佈量檢測單元120,進行導電性接著材N之塗佈量的檢測(參照圖2(a)),於塗佈量異常之時,當作不良元件被廢棄。於塗佈量正常之時,吸附噴嘴25右朝β方向略90°旋轉。藉由該吸附噴嘴25之旋轉,在吸附噴嘴25被保持之元件10其上下反轉。即是,在塗佈裝置6之下方,以安裝時之下面成為上方之方式被保持在吸附噴嘴25之元件10於進入搭載區域204之前,以安裝時之上面成為上方之方式,被保持於吸附噴嘴25。 When the conductive adhesive N is applied, the element holding mechanism driving unit 24 moves the element holding mechanism 21 to the X direction (the right side in the X direction in FIG. 2 (a)). The component holding mechanism driving section 24 The suction nozzle 25 is turned upside down again before entering the mounting area 204. More specifically, as shown in FIG. 2 (d), it is rotated in the β direction. Then, at a position rotated slightly 90 ° in the β direction (the position indicated by the dotted line in the right figure in FIG. 2 (d)), the coating amount of the conductive adhesive N is applied by the coating amount detection unit 120. (See Fig. 2 (a)), when the coating amount is abnormal, it is discarded as a defective component. When the coating amount is normal, the suction nozzle 25 rotates slightly to the right in the β direction by 90 °. By the rotation of the suction nozzle 25, the element 10 held by the suction nozzle 25 is reversed up and down. That is, the component 10 held by the adsorption nozzle 25 below the coating device 6 such that the lower surface becomes upward at the time of mounting is held by the adsorption so that the upper surface becomes upward at the time of installation before entering the mounting area 204. Nozzle 25.

之後,元件保持機構驅動部24係使元件保持機構21(吸附噴嘴25)移動至搭載區域204(圖2(a))。在搭載區域204(搭載區域313)藉由搬運裝置3被搬運之安裝構件20待機。元件保持機構驅動部24係以照相機26攝影安裝構件20之位置,因應所需利用位置調整單元13進行位置調整,使吸附噴嘴25移動而將元件10收容在安裝構件20之內部,在安裝構件20之內側接合元件10,且安裝此(圖1(a)、圖2(e))。 Thereafter, the component holding mechanism driving unit 24 moves the component holding mechanism 21 (suction nozzle 25) to the mounting area 204 (FIG. 2 (a)). The mounting member 20 carried by the carrying device 3 in the carrying area 204 (the carrying area 313) stands by. The component holding mechanism driving section 24 uses the camera 26 to photograph the position of the mounting member 20. The position adjustment unit 13 is used to adjust the position as necessary to move the suction nozzle 25 to accommodate the component 10 inside the mounting member 20. The inside is joined to the element 10, and this is mounted (Fig. 1 (a), Fig. 2 (e)).

零件保持機構32係將接合後之安裝構件20和元件10(電子零件)搬運至回收區域314,在回收區域314回收電子零件(水晶振動子)(參照圖1(a))。 The component holding mechanism 32 transfers the joined mounting member 20 and the component 10 (electronic component) to the recovery area 314, and recovers the electronic component (crystal oscillator) in the recovery area 314 (see FIG. 1 (a)).

如此一來,重覆上述動作,組裝裝置1高精 度地組裝水晶振動子。即是,藉由上述組裝裝置1之電子零件的組裝方法,係將以安裝時之上面側成為上方之方式配置在元件用托盤22之元件10,從其上方藉由元件保持機構21一個一個取出,且使元件10之上下反轉而藉由塗佈裝置6在元件10之安裝時之下面側直接塗佈導電性接著材N,進行元件10和安裝構件20之位置對準,收納、接合於使元件10之上下反轉而被旋轉搬運之安裝構件20,高精度地組裝水晶振動子。 In this way, the above operation is repeated, and the assembling device 1 has high precision. Assemble the crystal vibrator moderately. That is, according to the assembling method of the electronic components of the assembling device 1 described above, the components 10 arranged on the component tray 22 such that the upper side becomes upward at the time of mounting are taken out one by one by the component holding mechanism 21 In addition, the element 10 is reversed up and down, and the conductive adhesive material N is directly coated by the coating device 6 on the lower side when the element 10 is mounted, and the position of the element 10 and the mounting member 20 is aligned, stored and bonded to The mounting member 20 that rotates the element 10 upside down and is rotated and assembles the crystal vibrator with high accuracy.

若藉由如此之構成時,因導電性接著材N直接被塗佈在元件10,不需要供給至安裝構件(封裝體)20,故即使在元件10或安裝構件20極小化之時,也不會有塗佈裝置6(分配器)之吸附噴嘴61接觸到安裝構件20內壁之虞,可以抑制由於供給至安裝構件20而使得供給位置偏移或供給量(塗佈量)之偏差。依此,即使元件10極小之時,亦可以防止電極11、12間之短路,可以迴避不良元件之增加。 With such a configuration, since the conductive adhesive N is directly applied to the element 10 and does not need to be supplied to the mounting member (package) 20, it is not necessary even when the element 10 or the mounting member 20 is minimized. There is a possibility that the suction nozzle 61 of the coating device 6 (dispenser) may come into contact with the inner wall of the mounting member 20, and it is possible to suppress the supply position from being shifted or the supply amount (application amount) from being shifted due to the supply to the mounting member 20. Accordingly, even when the element 10 is extremely small, a short circuit between the electrodes 11 and 12 can be prevented, and an increase in defective elements can be avoided.

再者,因在元件10直接塗佈導電性接著材N,故不需要因應安裝構件20之形狀誤差的塗佈量之高精度的控制。 Furthermore, since the conductive adhesive N is directly applied to the element 10, it is not necessary to control the coating amount with high accuracy in accordance with the shape error of the mounting member 20.

再者,在因搬運裝置1之搭載區域313之附近配置塗佈裝置6,並緊接在元件10塗佈導電性接著材N之後,在搭載區域313安裝於安裝構件20,故可以較以往縮短從塗佈到接合至安裝構件20之時間,並可以迴避導電性接著材N於元件10之固定前已乾燥的問題。 Furthermore, since the coating device 6 is disposed near the mounting area 313 of the conveying device 1 and the conductive adhesive N is applied to the element 10, the mounting device 20 is mounted in the mounting area 313, so that it can be shortened compared to the past. The time from coating to bonding to the mounting member 20 can avoid the problem that the conductive adhesive N is dried before the element 10 is fixed.

再者,藉由在搬運裝置1之供給區域311至搭載區域313之間設置攝像區域,可以在攝像區域312攝像安裝構件20之姿勢,並進行在搭載區域313待機之元件的位置對準。即是,在搭載區域313中,完成元件10和安裝構件20之位置對準(因可以縮短在搭載區域313中進行位置對準之時間),可以在塗佈裝置6中在元件10塗佈導電性接著材N之後以短時間接合於安裝構件20。依此,即使被供給至元件10之導電性接著材N為微量,亦可以防止其乾燥而接合於安裝構件20。 Furthermore, by providing an imaging area between the supply area 311 to the mounting area 313 of the conveying device 1, the posture of the mounting member 20 can be imaged in the imaging area 312 and the position of the components waiting in the mounting area 313 can be aligned. That is, in the mounting area 313, the alignment of the component 10 and the mounting member 20 is completed (because the time for positioning in the mounting area 313 can be shortened), the component 10 can be coated with conductive material in the coating device 6. The adhesive material N is then joined to the mounting member 20 in a short time. According to this, even if the amount of the conductive adhesive N supplied to the element 10 is small, it can be prevented from being dried and joined to the mounting member 20.

再者,在組裝工程中,以塗佈裝置6塗佈導電性接著材N,並且因安裝於安裝構件20之前的元件10僅有在元件保持機構21之吸附噴嘴25被保持之一個元件10而已,故即使在組裝工程中生產線長時間停止之時,亦可以將由於塗佈有導電性接著材之乾燥而產生的廢棄元件抑制成最少(例如,1個)。 Furthermore, in the assembly process, the conductive adhesive N is coated with the coating device 6, and the component 10 before being mounted on the mounting member 20 is only one component 10 held by the suction nozzle 25 of the component holding mechanism 21. Therefore, even when the production line is stopped for a long time in the assembly process, it is possible to suppress the number of discarded components (for example, one) to a minimum due to the drying of the conductive adhesive coating.

再者,第1實施型態之組裝裝置1因可之後安裝元件保持機構20,故藉由改良以往之組裝裝置(對安裝構件供給導電性接著材而接合元件之組裝裝置),可以實現與比較便宜且極小之元件對應的組裝裝置。 In addition, since the assembly device 1 of the first embodiment can mount the component holding mechanism 20 later, it can be realized and compared by improving the conventional assembly device (the assembly device that supplies conductive bonding materials to the mounting members and joins the components) Assembly device corresponding to cheap and extremely small components.

(第2實施型態) (Second embodiment)

接著,參照圖4~圖10,針對本發明之第2實施型態進行說明。 Next, a second embodiment of the present invention will be described with reference to FIGS. 4 to 10.

圖4為組裝裝置101之前視圖。圖5為組裝 裝置101之左側視圖。圖6為組裝裝置101之俯視圖(上視圖)。並且,在各圖中,適當省略一部分之構成,簡化圖面。再者,以相同符號表示與第1實施型態相同構成要素,省略其詳細說明。 FIG. 4 is a front view of the assembling device 101. Figure 5 shows the assembly Left side view of the device 101. FIG. 6 is a plan view (top view) of the assembling device 101. In addition, in each drawing, a part of the configuration is appropriately omitted to simplify the drawing. In addition, the same constituent elements as those in the first embodiment are denoted by the same symbols, and detailed descriptions thereof are omitted.

如圖4所示般,組裝裝置101具備基台102、被配設在基台102上面(在圖4中為上面之左側)的元件供給裝置110、以搖動自如地配設在基台102之機械臂120、以旋轉自如地配設在機械臂120之旋轉平台130、在旋轉平台130之外周面沿著圓周方向配設之複數(在本實施型態中為4個)之元件保持單元140、塗佈單元116、被配設在機械臂120之兩個外部彈壓裝置150、使旋轉平台130旋轉之旋轉平台驅動手段160、被配設在基台102上面之右側的姿勢資訊取得手段180、控制組裝裝置101全體之中央控制裝置190,和被配設在基台102上面(在圖4中為上面之右側)的安裝構件供給裝置170及無圖示之組裝檢查裝置。 As shown in FIG. 4, the assembling device 101 includes a base 102, a component supply device 110 arranged on the base 102 (the upper left side in FIG. 4), and a rocking device arranged on the base 102. Robot arm 120, a rotation platform 130 rotatably arranged on the robot arm 120, and a plurality of component holding units 140 (four in this embodiment) arranged along the circumferential direction on the outer peripheral surface of the rotation platform 130 , Coating unit 116, two external elastic devices 150 arranged on the robot arm 120, a rotary platform driving means 160 for rotating the rotary platform 130, a posture information obtaining means 180 arranged on the right side of the base 102, A central control device 190 that controls the entire assembly device 101, a mounting member supply device 170, and an assembly inspection device (not shown) are provided on the base 102 (the upper right side in FIG. 4).

基台102為略長方體狀之構件。在基台102之內部,配設有中央控制裝置190或無特別圖示之電源裝置等。在基台102上面之深側端部配設有柱構件102a,在該柱構件102a之上端配設有可動作(搖動自如)地支撐機械臂120之機械臂拖架102b。 The abutment 102 is a slightly rectangular parallelepiped member. Inside the base 102, a central control device 190 or a power supply device (not shown) is provided. A column member 102a is disposed on the deep side end portion of the upper surface of the base table 102, and a robot arm carriage 102b that supports the robot arm 120 movably (swings freely) is disposed above the column member 102a.

在本實施型態中,在基台102上面之一部分(在圖4中為上面左側部分)設定有將元件10從元件供給裝置110供給至元件保持單元140之元件供給區域 103。再者,在基台102上面之一部分(在圖4中為上面中央部分)設置有對元件10塗佈導電性接著材之塗佈區域104。而且,在基台102上面之一部分(在圖4中為上面之右側部分)設定有將元件保持單元140所保持之元件10收納而接合於被載置在安裝構件供給裝置170之安裝構件20的搭載(安裝)區域105。再者,在搭載區域105之一部分,設置有配設有姿勢資訊取得手段180之姿勢資訊取得區域106。並且,在基台102上面之中央深側部分(搖動手段180側),設置有將不合格廢棄至廢棄拖盤135的廢棄區域135(參照圖5)。 In this embodiment, a component supply region for supplying the component 10 from the component supply device 110 to the component holding unit 140 is set on a portion above the base 102 (the upper left portion in FIG. 4). 103. Furthermore, a coating area 104 is provided on a part of the upper surface of the base 102 (the upper center portion in FIG. 4) to apply a conductive adhesive to the element 10. A part of the upper part of the base 102 (the upper right part in FIG. 4) is provided to accommodate the component 10 held by the component holding unit 140 and to be joined to the mounting member 20 placed on the mounting member supply device 170. Mounting (installation) area 105. In addition, a posture information acquisition area 106 is provided in a part of the mounting area 105 in which posture information acquisition means 180 is arranged. A discard area 135 (refer to FIG. 5) for discarding the rejection to the discard tray 135 is provided on the central deep side portion (side of the rocking means 180) of the upper surface of the base 102.

元件供給裝置110配置複數的元件10。元件10即使隨機地配置其姿勢亦可,即使調整姿勢而矩陣狀地配列複數元件10亦可。具體而言,元件供給裝置110具備載置元件10之載置托盤115、從X-Y平台所構成之載置托盤移動手段119、用以定位元件10之照相機(CMOS照相機或CCD照相機等)117而構成。在載置托盤115載置有複數元件10。載置托盤119省略圖示,其係互相直角組合藉由馬達被驅動之直線運動裝置而構成。在本實施型態中之載置托盤移動手段119可在垂直方向及水平方向(圖5中之上下方向(X方向)及左右方向(Y方向))移動載置托盤115。載置托盤移動手段119係根據藉由照相機117所產生的元件10之攝影結果,以對應於處於元件供給區域103之元件保持單元140之吸附噴嘴142之正下方之方式,一個一個地順序配置元件10。 The component supply device 110 includes a plurality of components 10. The postures of the elements 10 may be randomly arranged, or the plurality of elements 10 may be arranged in a matrix shape by adjusting the postures. Specifically, the component supply device 110 includes a mounting tray 115 on which the component 10 is mounted, a mounting tray moving means 119 configured from an XY stage, and a camera (CMOS camera or CCD camera) 117 for positioning the component 10. . A plurality of components 10 are placed on the placing tray 115. The mounting tray 119 is not shown in the figure, and is formed by combining a linear motion device driven by a motor at a right angle to each other. The mounting tray moving means 119 in this embodiment mode can move the mounting tray 115 in a vertical direction and a horizontal direction (the up-down direction (X direction) and the left-right direction (Y direction) in FIG. 5). The placing tray moving means 119 sequentially arranges the components one by one in accordance with the photographing result of the component 10 generated by the camera 117 so as to correspond directly below the suction nozzle 142 of the component holding unit 140 in the component supply area 103. 10.

機械臂120係從機械臂拖架102b使元件供給裝置110之上方朝向前方延伸的腕狀構件。在機械臂120旋轉自如地保持旋轉平台130,並且配設有外部彈壓裝置150及旋轉平台驅動手段160。外部彈壓裝置150係對應於元件供給區域103及搭載區域105側,被設置在各個的上方。 The robot arm 120 is a wrist-shaped member that extends from the robot arm carriage 102 b to the front of the component supply device 110. A rotating platform 130 is rotatably held by the robot arm 120, and an external spring pressing device 150 and a rotating platform driving means 160 are provided. The external biasing device 150 is provided above each of the component supply region 103 and the mounting region 105 side.

旋轉平台130為略圓盤狀之構件,在外周面以等間隔地(在本實施型態中略90°間隔)配設有4個元件保持單元140。旋轉平台130係在圖示之運轉位置,以旋轉軸成為上下方向(垂直方向)之方式,被保持在機械臂120。而且,旋轉平台130係朝順時鐘或逆時鐘之1方向旋轉,所有的元件保持單元140被構成依順序通過元件供給區域103、塗佈區域104、搭載區域105(姿勢資訊取得區域106)及廢棄區域135之上方。在該例中,被構成於任一的元件保持單元140位於與元件供給區域103相向之位置之時,其他之3個元件保持單元140位於與搭載區域105(姿勢資訊取得區域106)及廢棄區域135相向之位置(參照圖6)。 The rotating platform 130 is a slightly disc-shaped member, and four component holding units 140 are arranged on the outer peripheral surface at equal intervals (at an interval of 90 ° in this embodiment). The rotation platform 130 is held in the robot arm 120 so that a rotation axis becomes an up-down direction (vertical direction) in the operation position shown in the figure. In addition, the rotation stage 130 rotates in a clockwise or counterclockwise direction, and all the component holding units 140 are configured to pass through the component supply area 103, the coating area 104, the mounting area 105 (posture information acquisition area 106), and discard in order. Above area 135. In this example, when any one of the component holding units 140 is located opposite to the component supply area 103, the other three component holding units 140 are located in the mounting area 105 (posture information acquisition area 106) and the waste area. 135 opposite positions (see FIG. 6).

元件保持單元140具有吸附噴嘴142,一個一個地取出(拾取)元件供給裝置110上之元件10並予以保持。再者,元件保持單元140具備無圖示之噴嘴旋轉單元,吸附噴嘴142係藉由噴嘴旋轉單元以吸附噴嘴142之前端上下反轉之方式(與圖4之α方向或α方向相反方向)之方式繞水平軸旋轉自如,可以使元件10之上下反 轉。再者,吸附噴嘴142係繞垂直軸(與圖4之θ方向或θ方向相反方向)旋轉自如,可以調整元件10之姿勢。 The component holding unit 140 has a suction nozzle 142, and takes out (picks) the components 10 on the component supply device 110 one by one and holds them. In addition, the component holding unit 140 includes a nozzle rotation unit (not shown), and the suction nozzle 142 is a method in which the front end of the suction nozzle 142 is reversed up and down by the nozzle rotation unit (the direction opposite to the α direction or the α direction in FIG. 4) Rotate freely around the horizontal axis, which can make the component 10 upside down turn. In addition, the adsorption nozzle 142 can rotate freely about a vertical axis (the direction opposite to the θ direction or the θ direction in FIG. 4), and the posture of the element 10 can be adjusted.

吸附保持元件10之元件保持單元140係隨著繞旋轉平台130之垂直軸的旋轉而繞垂直軸旋轉(參照圖6)。再者,元件保持單元140係繞垂直軸之旋轉,同時以垂直方向之上下反轉之方式使吸附噴嘴142繞水平軸旋轉。吸附噴嘴142之移動構造例如可以利用馬達等。 The element holding unit 140 of the suction holding element 10 rotates about a vertical axis as it rotates about a vertical axis of the rotation platform 130 (see FIG. 6). In addition, the component holding unit 140 rotates about the vertical axis, and simultaneously rotates the suction nozzle 142 about the horizontal axis by reversing up and down in the vertical direction. As the moving structure of the suction nozzle 142, for example, a motor or the like can be used.

在此,元件10係以安裝時之上面成為上方方式,被配置在元件供給裝置110。即是,元件保持單元140係在元件供給區域103中於吸附噴嘴142之前端從上方(安裝時之上面側)吸附保持元件10,元件保持單元140本身也繞垂直軸旋轉,並且在塗佈區域104中以吸附噴嘴142之前端(元件10)位於垂直方向之上方之方式使吸附噴嘴142旋轉略180°。並且,在該例中,如圖4虛線所示般,於到達至塗佈區域104之前,完成吸附噴嘴142之旋轉(上下反轉),以位於上方之照相機118進行攝像而取得元件10之姿勢,並完成塗佈區域104之位置對準。 Here, the component 10 is arranged on the component supply device 110 so that the upper surface becomes upward when mounted. That is, the component holding unit 140 sucks and holds the component 10 from above (upper side at the time of mounting) in the component supply region 103 from the front end of the suction nozzle 142, and the component holding unit 140 itself also rotates about the vertical axis and is in the coating area. In 104, the adsorption nozzle 142 is rotated slightly 180 ° so that the front end of the adsorption nozzle 142 (element 10) is above the vertical direction. Moreover, in this example, as shown by the dotted line in FIG. 4, before reaching the coating area 104, the rotation of the adsorption nozzle 142 is completed (upside down and upside down), and the posture of the element 10 is acquired with the camera 118 located above. And complete the position alignment of the coating area 104.

元件保持單元140接著朝垂直軸中心旋轉,在搭載區域105再次以吸附噴嘴142之前端(元件)位於垂直方向之下方之方式,使吸附噴嘴142上下反轉,在使吸附噴嘴142之前端朝向下方之狀態下移動至安裝構件20待機的搭載區域103上。 The component holding unit 140 then rotates toward the center of the vertical axis. In the mounting area 105, the front end (component) of the suction nozzle 142 is positioned below the vertical direction, the suction nozzle 142 is reversed up and down, and the front end of the suction nozzle 142 faces downward. In this state, it moves to the mounting area 103 where the mounting member 20 stands by.

塗佈單元(塗佈裝置)116係與第1實施型態 相同之可在垂直方向移動供給噴嘴156的分配器(參照圖3),被配置在元件供給區域103和搭載區域105之間,對在元件保持單元140被保持,搬運之元件10塗佈(供給)導電性接著材(例如,銀膏等)。具體而言,在塗佈區域104中,藉由上下反轉之吸附噴嘴142,對安裝時之元件10之下面位於上方之元件10,使供給噴嘴156下降,從元件10之上方,在特定位置(電極11、12上)塗佈特定量之導電性接著材。 Coating unit (coating device) 116 series and the first embodiment Similarly, a dispenser (refer to FIG. 3) that can move the supply nozzle 156 in the vertical direction is disposed between the component supply area 103 and the mounting area 105. The component 10 held by the component holding unit 140 and conveyed is coated (supplied). ) Conductive adhesive (for example, silver paste). Specifically, in the coating region 104, the supply nozzle 156 is lowered by the suction nozzle 142 which is turned upside down, and the supply nozzle 156 is lowered from above the component 10 at a specific position. (On the electrodes 11, 12) A specific amount of a conductive adhesive is applied.

兩個外部彈壓裝置150中之一方被配置在元件供給區域103之上方。再者,另一方之外部彈壓裝置150被配置在搭載區域105之上方。一方之外部彈壓裝置150係對位於元件供給區域103上之元件保持單元140施加外力,使元件保持單元140之吸附噴嘴142移動至接近於元件供給區域103的方向(下方)。另一方之外部彈壓裝置150係對位於搭載區域105上之元件保持單元140施加外力,使元件保持單元140之吸附噴嘴142移動至接近於搭載區域105的方向(下方)。 One of the two external urging devices 150 is disposed above the component supply area 103. In addition, the other external compression device 150 is disposed above the mounting area 105. One external spring pressing device 150 applies an external force to the component holding unit 140 located on the component supply area 103 to move the suction nozzle 142 of the component holding unit 140 to a direction close to the component supply area 103 (below). The other external spring pressing device 150 applies an external force to the component holding unit 140 located on the mounting area 105 to move the suction nozzle 142 of the component holding unit 140 to a direction close to the mounting area 105 (below).

旋轉平台驅動手段160係被固定在機械臂120之下面,位於機械臂120和旋轉平台130之間。在本實施型態中,旋轉平台驅動手段160係被固定在機械臂120之定子,及由在定子之外圍旋轉之筒狀的轉子所構成之中空DD(直接驅動)馬達。在定子之中心部於軸方向形成有貫通孔。旋轉平台130在該貫通孔內插通中空軸(省略圖示)之狀態下被固定在轉子。 The rotation platform driving means 160 is fixed below the robot arm 120 and is located between the robot arm 120 and the rotation platform 130. In this embodiment, the rotating platform driving means 160 is a stator fixed to the robot arm 120 and a hollow DD (direct drive) motor composed of a cylindrical rotor rotating around the periphery of the stator. A through hole is formed in the center portion of the stator in the axial direction. The rotating platform 130 is fixed to the rotor in a state where a hollow shaft (not shown) is inserted into the through hole.

並且,即使為在塗佈區域104和搭載區域105之間,於下側配置照相機,檢測出導電性接著材之塗佈量的構成亦可。 Further, a configuration may be adopted in which a camera is disposed below the coating area 104 and the mounting area 105 and the coating amount of the conductive adhesive is detected.

姿勢資訊取得手段180係由在此省略圖示之照相機(CMOS照相機或CCD照相機等)所構成,被配置在姿勢資訊取得區域106(搭載區域105之一部分)。照相機係從正下方對被保持在位於姿勢資訊取得區域106之元件保持單元140之吸附噴嘴142的元件10進行攝像,並且從正上方對被供給至搭載區域105而待機之安裝零件20進行攝像。即是,照相機等候朝向搭載區域105被搬運之元件10,並且從下方對其元件10進行攝像,而取得與該元件10之水平面內有關之傾斜資訊以當作畫像資訊。再者,照相機從上方對在搭載區域105待機的安裝構件20進行攝像,而取得與該安裝構件20之水平面內有關之傾斜資訊以作為畫像資訊。再者,照相機係與中央控制裝置190電性連接,將攝像而取得之畫像資訊發送至中央控制裝置190。而且,根據以照相機所取得之姿勢之畫像資訊,檢測出接合元件10之安裝構件20之內部底面之高度,配合此修正元件10之姿勢(位置、高度)及/或安裝構件20之姿勢(位置、高度)。 The posture information acquisition means 180 is composed of a camera (CMOS camera, CCD camera, etc.) (not shown), and is arranged in the posture information acquisition area 106 (a part of the mounting area 105). The camera images the component 10 held by the suction nozzle 142 of the component holding unit 140 located in the posture information acquisition area 106 from directly below, and images the mounting component 20 that is supplied to the mounting area 105 and is on standby from directly above. That is, the camera waits for the component 10 being carried toward the mounting area 105, and images the component 10 from below, and obtains tilt information related to the horizontal plane of the component 10 as image information. Further, the camera images the mounting member 20 waiting in the mounting area 105 from above, and obtains tilt information related to the horizontal plane of the mounting member 20 as image information. In addition, the camera is electrically connected to the central control device 190 and sends the image information obtained by imaging to the central control device 190. Furthermore, based on the image information of the posture obtained by the camera, the height of the inner bottom surface of the mounting member 20 of the joint element 10 is detected, and the posture (position, height) of the correction element 10 and / or the posture (position of the mounting member 20) are matched with ,height).

中央控制裝置190係具備有CPU、ROM及RAM等之控制裝置,直接控制元件供給裝置110、外部彈壓裝置150、旋轉平台驅動手段160、姿勢資訊取得手段180及安裝構件供給裝置170等。該中央控制裝置190係 比較姿勢資訊取得手段(照相機)180之攝像結果,也當作導出安裝構件20及元件10之相對位置偏移量G之解析單元而發揮功能。 The central control device 190 is provided with a control device such as a CPU, ROM, and RAM, and directly controls the component supply device 110, the external spring device 150, the rotary platform driving means 160, the posture information obtaining means 180, the mounting member supply device 170, and the like. The central control device 190 series The imaging results of the comparison posture information acquisition means (camera) 180 also function as an analysis unit that derives the relative position shift amount G of the mounting member 20 and the element 10.

安裝構件供給裝置170具備在上面形成配置成矩陣狀之複數凹部的整列托盤121,和由X-Y平台所構成之整列托盤移動手段117而構成。在整列托盤121之凹部載置有組裝前之安裝構件20。整列托盤移動手段117省略圖示,其係互相直角組合藉由馬達被驅動之直線運動裝置而構成。在本實施型態中之整列托盤移動手段117係可在圖4中之上下方向及左右方向移動整列托盤101。 The mounting member supply device 170 includes a full-row tray 121 on which a plurality of recessed portions arranged in a matrix are formed, and a full-row tray moving means 117 composed of an X-Y platform. The mounting members 20 before assembling are mounted on the recessed portions of the entire row of trays 121. The entire tray moving means 117 is omitted in the figure, and is constituted by a linear motion device driven by a motor at a right angle to each other. In this embodiment, the entire tray moving means 117 can move the entire tray 101 in the up-down direction and the left-right direction in FIG. 4.

整列托盤移動手段117係以對應於位於搭載區域105之元件保持單元140之吸附噴嘴42之正下方之方式,於元件10被搬運來之前,將複數之安裝構件20一個一個地順序供給至搭載區域105。該整列托盤移動手段117係根據中央控制裝置190導出之相對位置偏移量G,當作調整安裝構件20之位置的位置調整單元而發揮功能。在待載區域105中,將元件保持單元140吸附保持之元件10收納在安裝構件20並予以接合。藉由重覆該動作,對被載置在整列托盤121之凹部的所有安裝構件20安裝元件10。當所有之安裝構件20之組裝完成時,整列托盤121被搬運至下一個工程。 The entire tray moving means 117 is provided in a manner corresponding to directly below the suction nozzle 42 of the component holding unit 140 located in the loading area 105, and sequentially supplies the plurality of mounting members 20 to the loading area one by one before the components 10 are transferred. 105. The full-row tray moving means 117 functions as a position adjustment unit that adjusts the position of the mounting member 20 based on the relative position shift amount G derived from the central control device 190. In the region to be carried 105, the component 10 sucked and held by the component holding unit 140 is stored in the mounting member 20 and joined. By repeating this operation, the components 10 are mounted on all the mounting members 20 placed on the recessed portions of the entire tray 121. When the assembly of all the mounting members 20 is completed, the entire tray 121 is carried to the next process.

參照圖7至圖9,針對姿勢資訊取得手段180進一步說明。圖7為表示姿勢資訊取得手段180之構成的圖示,圖8為說明組裝裝置101中之畫像訊號之流程的概 略圖。圖9(a)為表示攝像到被搬運至搭載區域105之元件10的畫像的概略圖。同圖(b)為表示攝像到在搭載區域105待機之安裝構件20的畫像的概略圖。並且,雖然在圖8中簡化圖面,以長方體形狀表示安裝構件20,但是實際上安裝構件20為上方開口之箱狀體之封裝體。 7 to 9, the posture information obtaining means 180 will be further described. FIG. 7 is a diagram showing the configuration of the posture information acquisition means 180, and FIG. 8 is a schematic diagram illustrating the flow of the image signal in the assembling device 101. Sketch map. FIG. 9 (a) is a schematic view showing an image of the component 10 that is captured and carried to the mounting area 105. The same figure (b) is a schematic view showing an image of the mounting member 20 standing by in the mounting area 105. In addition, although the drawing is simplified in FIG. 8 and the mounting member 20 is shown in a rectangular parallelepiped shape, the mounting member 20 is actually a package of a box-shaped body opened upward.

如圖7所示般。姿勢資訊取得手段180在本實施型態中係以兩台照相機180(安裝構件用之照相機181、元件用之照相機182),和導光單元183所構成,被配置在資視資訊取得區域106(搭載區域105之一部分)。安裝構件用之照相機181、元件用之照相機182分別為CMOS照相機或CCD照相機等。 As shown in Figure 7. In this embodiment, the posture information acquisition means 180 is composed of two cameras 180 (camera 181 for mounting components and camera 182 for components) and a light guide unit 183, and is arranged in the video information acquisition area 106 ( Part of the mounting area 105). The camera 181 for mounting members and the camera 182 for components are respectively a CMOS camera or a CCD camera.

照相機181係於元件10被搬運來之前先經由導光元件183從正上方攝像被供給至搭載區域105之安裝構件20。即是,照相機181係攝像被供給至搭載區域105之安裝構件20,而取得與該安裝構件20之水平方向有關的位置資訊以當作畫像資訊。再者,照相機181係與中央控制裝置190電性連接,將攝像而取得之畫像資訊發送至中央控制裝置190。 The camera 181 is a mounting member 20 that is supplied to the mounting area 105 by taking an image from directly above via the light guide element 183 before the element 10 is carried. That is, the camera 181 images the mounting member 20 supplied to the mounting area 105, and obtains position information about the horizontal direction of the mounting member 20 as image information. In addition, the camera 181 is electrically connected to the central control device 190, and sends image information obtained by imaging to the central control device 190.

照像機182係經導光單元183從正下方攝像在姿勢資訊取得區域106以噴嘴旋轉單元調整姿勢後被搬運至搭載區域105的元件10。即是,照相機182係攝像被供給至搭載區域105之安裝構件10,而取得與該安裝構件10之水平方向有關的位置資訊以當作畫像資訊。再者,照相機182係與中央控制裝置190電性連接,將攝像 而取得之畫像資訊發送至中央控制裝置190。中央控制裝置190係根據照相機181、182之攝像結果,導出安裝構件20及元件10之相對位置偏移量G。具體而言,如圖9(a)所示般,假設藉由照相機182,取得元件10位於例如左上之區域的攝像結果,並且如圖9(b)所示般,藉由照相機181,取得安裝構件20位於例如右下之區域的攝像結果之情形。此時,將相對位置偏移量導出成以從右下之區域連結左上之區域的箭號G所示之量。中央控制裝置190係根據相對位置偏移量G,使整列托盤移動手段(位置調整單元)117動作,以安裝構件20之水平面內之位置與元件10之水平面內之位置相同之方式,調整該安裝構件20之水平方向的位置。 The camera 182 is an image taken from directly below via the light guide unit 183 in the posture information acquisition area 106, and the posture is adjusted by the nozzle rotation unit, and then the component 10 is transported to the mounting area 105. That is, the camera 182 captures the mounting member 10 supplied to the mounting area 105, and obtains position information about the horizontal direction of the mounting member 10 as image information. Furthermore, the camera 182 is electrically connected to the central control device 190, and The acquired portrait information is sent to the central control device 190. The central control device 190 derives the relative position shift amount G of the mounting member 20 and the element 10 based on the imaging results of the cameras 181 and 182. Specifically, as shown in FIG. 9 (a), it is assumed that the camera 182 is used to obtain the imaging result of the area where the element 10 is located in, for example, the upper left, and as shown in FIG. 9 (b), the camera 181 is used to obtain the installation. A case where the component 20 is located in, for example, the imaging result of the lower right area. At this time, the relative position shift amount is derived to an amount shown by an arrow G connecting the upper left region from the lower right region. The central control device 190 operates the entire tray moving means (position adjustment unit) 117 according to the relative position offset G, and adjusts the installation in a manner that the position in the horizontal plane of the mounting member 20 is the same as the position in the horizontal plane of the element 10 The horizontal position of the member 20.

並且,在此,雖然表示僅導出X-Y平面方向之位置偏移量G之情形,但是亦可導出旋轉之偏移量。此時,於導出X-Y平面方向之位置偏移量G之前,一次藉由上下之照相機181、182攝像而藉由中央控制裝置190解析旋轉之偏移量,並以旋轉之偏移量接近零之方式,使吸附噴嘴142旋轉而調整元件10之角度。之後,再次攝像元件10之保持姿勢,導出X-Y平面方向之位置偏移量G,以此接近於零之方式,調整安裝構件20之水平方向之位置。當元件10對吸附噴嘴142以偏心狀態下被保持時,進行旋轉方向之位置對準之時,元件10移位至X-Y平面方向之故。 In addition, although the case where only the position shift amount G in the X-Y plane direction is derived is shown here, the rotation shift amount can also be derived. At this time, before deriving the position shift amount G in the XY plane direction, once the image is captured by the up and down cameras 181 and 182, the rotation shift amount is analyzed by the central control device 190, and the rotation shift amount is close to zero. In this manner, the angle of the element 10 is adjusted by rotating the suction nozzle 142. After that, the holding posture of the imaging element 10 is again obtained, and the position shift amount G in the X-Y plane direction is derived, so that the horizontal position of the mounting member 20 is adjusted in a manner close to zero. When the suction nozzle 142 of the element 10 is held in an eccentric state, when the position of the rotation direction is aligned, the element 10 is shifted to the X-Y plane direction.

導光元件183係使具備有從下側採光部183a 導光至照相機181之安裝構件側光路(省略圖示)之該照相機181攝像安裝構件20,並且使具備有從上側採光部183b導光至照相機182之元件側光路(省略圖示)之該照相機182攝像元件10。該導光單元183係內置反射鏡、透鏡、稜鏡等之複數的光學系統(光路)的箱型單元,具有10mm見方左右之大小。導光單元183藉由進退單元(省略圖示)被驅動,因應所需使下側採光部183a及上側採光部183b進退至搭載區域105。進退單元係於照相機181攝像安裝構件20之前,先使下側採光部183a進入至在搭載區域105待機之安裝構件20之正上方(參照圖8)。再者,進退單元係於照相機182攝像安裝構件10之前,先使上側採光部183b進入至在搭載區域105待機之安裝構件20和元件10之間(參照圖8)。並且,到達至搭載區域105之順序係安裝構件20在搭載區域105待機之後,或與其待機動作相同,導光單元183藉由進退單元進入至搭載區域105,之後元件10被搬運至搭載區域105。 The light guide element 183 is provided with a light collection unit 183a from below The camera 181 guides light to the mounting member side light path (not shown) of the camera 181, and the camera 181 has an imaging mounting member 20, and the camera is provided with an element side light path (not shown) that guides light from the upper light collecting portion 183b to the camera 182 182 imaging element 10. The light guide unit 183 is a box-type unit having a plurality of optical systems (optical paths) with built-in mirrors, lenses, and lenses, and has a size of about 10 mm square. The light guide unit 183 is driven by an advancing and retreating unit (not shown), and advances and retreats the lower side lighting section 183a and the upper side lighting section 183b to the mounting area 105 as necessary. The advancing and retracting unit is such that the lower daylighting portion 183a enters directly above the mounting member 20 waiting in the mounting area 105 before the camera 181 captures the mounting member 20 (see FIG. 8). In addition, the advancing and retracting unit is provided before the camera 182 captures the mounting member 10, and the upper daylighting portion 183b is entered between the mounting member 20 and the element 10 waiting in the mounting area 105 (see FIG. 8). In addition, the order of reaching the mounting area 105 is that after the mounting member 20 waits in the mounting area 105 or the standby operation is the same, the light guide unit 183 enters the mounting area 105 by the advancing and retracting unit, and then the component 10 is transported to the mounting area 105.

依此,導光單元183係於照相機181攝像安裝構件20,下側採光部183a被配置於在搭載區域105待機之安裝構件20之正上方,可從安裝構件20之正上方進行攝像。再者,導光單元183係於照相機182攝像元件10之時,上側採光部183b被配置於在搭載區域105待機之安裝構件20和被搬運至搭載區域105之元件10之間,可從元件10之正下方進行攝像。並且,導光單元183係 以縮小被配置在元件10和安裝構件20之間的部分之厚度t,並縮小組裝時之行程為佳。因此,導光單元183之該部分的厚度t以10mm以下為佳,以8mm以下為更佳。該厚度t由於內置光學系統,故薄化受到限制,現實上可以薄化到8mm。 Accordingly, the light guide unit 183 is attached to the camera 181 to capture the mounting member 20, and the lower light collecting portion 183a is disposed directly above the mounting member 20 waiting in the mounting area 105, and imaging can be performed from directly above the mounting member 20. When the light guide unit 183 is attached to the camera 182 and the imaging element 10, the upper light collecting portion 183b is disposed between the mounting member 20 waiting in the mounting area 105 and the element 10 transported to the mounting area 105. Just below the camera. And, the light guide unit 183 series It is preferable to reduce the thickness t of the portion disposed between the element 10 and the mounting member 20 and to reduce the stroke during assembly. Therefore, the thickness t of the portion of the light guide unit 183 is preferably 10 mm or less, and more preferably 8 mm or less. The thickness t is limited due to the built-in optical system, and can actually be reduced to 8 mm.

並且,圖7(a)、(b)所示之位置資訊取得手段180雖然在橫向配置兩台照相機181、182,但是即使因應組裝裝置101之態樣,如圖7(c)所示般,在1縱向配置兩台照相機181、182亦可。 In addition, although the position information acquisition means 180 shown in Figs. 7 (a) and (b) has two cameras 181 and 182 arranged in the horizontal direction, even if the device 101 is assembled, as shown in Fig. 7 (c), Two cameras 181 and 182 may be arranged in a vertical direction.

〔組裝裝置之動作〕 [Operation of assembling device]

接著,針對第2實施型態之組裝裝置101之動作予以說明。圖10(a)~圖10(f)為表示組裝裝置101之動作的俯視圖。並且,為了容易說明,對4個元件保持單元140標示元件保持單元140A~140D,主要針對元件保持單元140A之動作進行說明。並且,其他之元件保持單元140B~140D因成為與元件保持單元140A相同的動作,故省略說明。 Next, an operation of the assembling device 101 according to the second embodiment will be described. 10 (a) to 10 (f) are plan views showing the operation of the assembling device 101. In addition, for ease of explanation, the four component holding units 140 are labeled with the component holding units 140A to 140D, and the operation of the component holding unit 140A will be mainly described. In addition, since the other component holding units 140B to 140D have the same operation as that of the component holding unit 140A, description thereof is omitted.

首先,如圖10(a)所示般,元件供給裝置110係在調整方向及姿勢之狀態下配置複數元件10。 First, as shown in FIG. 10 (a), the component supply device 110 arranges a plurality of components 10 in a state of adjusting the direction and posture.

藉由元件供給裝置110,於複數元件10被配置在元件供給區域103之後(或略同時),使旋轉平台130繞逆時鐘略90°旋轉,將元件保持單元140A之吸附噴嘴142移動至與被配置在元件供給區域103之元件10相 向之位置為止(參照圖10(b))。 With the component supply device 110, after the plurality of components 10 are arranged in the component supply area 103 (or at the same time), the rotary platform 130 is rotated about 90 ° counterclockwise to move the suction nozzle 142 of the component holding unit 140A to the substrate. 10 phases of components arranged in the component supply area 103 Toward the upper position (see Fig. 10 (b)).

旋轉平台130係在同圖(b)之狀態下靜止特定時間。在旋轉平台130靜止之期間,藉由外部彈壓裝置150推壓元件保持單元140A,使吸附噴嘴142接近於被配置在元件供給區域103之元件10。而且,吸附噴嘴142吸附元件10而予以保持。之後,解除藉由外部彈壓裝置150所致的推壓(或減輕推壓力),藉此吸附噴嘴142上升。 The rotating platform 130 is stationary for a certain period of time in the state of the same figure (b). While the rotating platform 130 is stationary, the component holding unit 140A is pushed by the external urging device 150 to bring the suction nozzle 142 close to the component 10 arranged in the component supply area 103. Then, the suction nozzle 142 sucks and holds the element 10. After that, the pressing force (or reducing the pressing force) caused by the external spring pressing device 150 is released, whereby the suction nozzle 142 rises.

接著,如同圖(c)所示般,旋轉平台130再次繞逆時鐘旋轉。在旋轉平台130旋轉之途中,元件保持單元140A使吸附噴嘴142繞水平軸旋轉,使吸附噴嘴142之前端及在此被保持之元件10之上下反轉。而且,於吸附噴嘴142之上下反轉完成之後,藉由照相機118對元件10之狀態(姿勢)進行畫像辨識。 Then, as shown in Fig. (C), the rotating platform 130 rotates again around the counterclockwise. During the rotation of the rotary platform 130, the component holding unit 140A rotates the suction nozzle 142 about the horizontal axis, and reverses the front end of the suction nozzle 142 and the component 10 held by it. Furthermore, after the up-down inversion of the suction nozzle 142 is completed, the state (orientation) of the element 10 is image-recognized by the camera 118.

再者,在該期間,藉由照相機181對搭載區域105(姿勢資訊取得區域106)待機之安裝構件20之狀態進行畫像辨識。並且,藉由照相機181所進行的畫像辨識若為元件10到達至搭載區域105之前完成即可,並不限定於該時序。再者,導光單元183進入至搭載區域105係於藉由照相機181進行畫像辨識之前完成。 In addition, during this period, the camera 181 recognizes the image of the state of the mounting member 20 in the mounting area 105 (posture information acquisition area 106) on standby. In addition, the image recognition performed by the camera 181 may be completed before the element 10 reaches the mounting area 105, and is not limited to this timing. Furthermore, the entry of the light guide unit 183 into the mounting area 105 is completed before image recognition by the camera 181.

如同圖(d)所示般,當旋轉平台130又繞逆時鐘旋轉,且元件保持單元140A從同圖(b)之位置旋轉略90°時,被保持於元件保持單元140A之元件10被搬運至塗佈區域106。即使在該位置,元件保持單元140A亦 反轉成吸附噴嘴142之前端(元件10)位於垂直方向之上方並予以保持。被吸附噴嘴142保持之元件10係從安裝時之上面朝向上方之狀態(同圖(b))被上下反轉成安裝時之下面朝向上方之狀態而被保持於吸附噴嘴142。即是,元件10從下方(安裝時之上面側)被保持。而且,在該狀態下再次靜止特定時間。 As shown in Figure (d), when the rotating platform 130 rotates around the counterclockwise and the component holding unit 140A rotates slightly from the position shown in Figure (b) by 90 °, the component 10 held by the component holding unit 140A is carried. To the coating area 106. Even in this position, the component holding unit 140A It is reversed so that the front end (element 10) of the suction nozzle 142 is positioned above the vertical direction and held. The component 10 held by the suction nozzle 142 is held in the suction nozzle 142 by being reversed up and down from the top surface at the time of mounting (see FIG. (B)) to the bottom surface at the time of mounting. That is, the element 10 is held from below (upper side at the time of mounting). Then, in this state, it remains still for a specific time.

在旋轉平台30停止之期間,元件保持單元140A之噴嘴旋轉單元(省略圖示)係根據藉由照相機118被攝像之畫像資訊而使元件保持單元140A之吸附噴嘴142僅以適當角度朝θ自轉,調整被保持於吸附噴嘴142之元件10之姿勢。 While the rotation stage 30 is stopped, the nozzle rotation unit (not shown) of the component holding unit 140A rotates the suction nozzle 142 of the component holding unit 140A toward θ only at an appropriate angle based on the image information captured by the camera 118. The posture of the element 10 held by the suction nozzle 142 is adjusted.

在旋轉平台130靜止之期間,塗佈單元116係從元件10之上方使供給噴嘴156下降,在元件10之特定區域(電極11、12(參照圖3)上)塗佈(供給)導電性接著材。 While the rotary stage 130 is stationary, the coating unit 116 lowers the supply nozzle 156 from above the element 10, and applies (supplies) a conductive material to a specific area of the element 10 (the electrodes 11, 12 (see FIG. 3)). material.

並且,在導電性接著材N之塗佈後藉由塗佈量檢測單元(無圖示),進行導電性接著材N之塗部量的檢測。於塗佈量有異常之時,不安裝於安裝構件20,例如右朝略180°逆時鐘旋轉,將有該異常之元件10排出至廢棄拖盤135(參照圖10(f))。 After the conductive adhesive material N is applied, the amount of the coating portion of the conductive adhesive material N is detected by a coating amount detection unit (not shown). When there is an abnormality in the coating amount, the component 10 is not mounted on the mounting member 20, for example, it is rotated counterclockwise by 180 ° in the right direction, and the component 10 with the abnormality is discharged to the waste tray 135 (see FIG. 10 (f)).

再者,在旋轉平台30旋轉之期間,與上述相同,在元件供給區域103之適當位置(元件保持單元140B之吸附噴嘴42之正下方)配置下一個元件10。而且,在旋轉平台130靜止之期間,與上述相同,位於與元 件供給區域103相向之位置的元件保持單元140B之吸附噴嘴142吸附被配置在元件供給區域103之元件10而予以保持。 During the rotation of the rotary table 30, as described above, the next component 10 is arranged at an appropriate position in the component supply area 103 (directly below the suction nozzle 42 of the component holding unit 140B). Moreover, during the period when the rotating platform 130 is at rest, as in the above, it is located in Yuyuan The suction nozzle 142 of the component holding unit 140B facing the component supply region 103 sucks and holds the component 10 arranged in the component supply region 103.

導電性接著材N之塗佈後,旋轉平台130係於繞逆時鐘略90°旋轉後,再次靜止特定時間(參照圖10(e))。依此,被保持於元件保持單元140A之元件10到達至搭載區域105。再者,在旋轉平台130旋轉之期間,元件保持單元140A使吸附噴嘴142繞水平軸略180°旋轉(上下反轉)。依此,元件10再次上下反轉,即是以安裝時之上面成為上方之方式,被保持於吸附噴嘴142。 After the conductive adhesive material N is applied, the rotary platform 130 is rotated about 90 ° around the counterclockwise, and then stands still for a specific time (see FIG. 10 (e)). Accordingly, the component 10 held by the component holding unit 140A reaches the mounting area 105. During the rotation of the rotary platform 130, the component holding unit 140A rotates the suction nozzle 142 approximately 180 ° around the horizontal axis (vertical up-down). Accordingly, the element 10 is reversed upside down again, that is, the element 10 is held by the suction nozzle 142 so that the upper surface becomes upward when mounted.

在旋轉平台130靜止之期間,藉由照相機182對被搬運至姿勢資訊取得區域106之元件10之狀態進行畫像辨識。導光單元183於藉由照相機182進行攝像後快速地退避。藉由照相機182所進行的畫像辨識之結果係在中央控制裝置190,比較藉由照相機181所進行之畫像辨識之結果,導出安裝構件20及元件10之相對位置偏移量G。安裝構件供給裝置170之整列托盤移動手段117係根據相對位置偏移量G,使安裝構件20在X-Y方向移動而進行位置補正。之後,外部彈壓裝置50推壓元件保持單元140A。依此,元件保持單元140A之吸附噴嘴142下降,將元件10收納於在搭載區域105待機之安裝構件20內,並且予以接合,組裝電子零件(水晶振動子)。 While the rotating platform 130 is stationary, the camera 182 recognizes the image of the state of the component 10 carried to the posture information acquisition area 106. The light guide unit 183 quickly retreats after taking a picture with the camera 182. The result of the image recognition performed by the camera 182 is in the central control device 190, and the result of the image recognition performed by the camera 181 is compared to derive the relative position offset G of the mounting member 20 and the component 10. The entire tray moving means 117 of the mounting member supply device 170 performs position correction by moving the mounting member 20 in the X-Y direction based on the relative position shift amount G. After that, the external urging device 50 presses the element holding unit 140A. As a result, the suction nozzle 142 of the component holding unit 140A is lowered, and the component 10 is housed in the mounting member 20 waiting in the mounting area 105 and is joined to assemble an electronic component (crystal oscillator).

並且,即使在上述中將元件10安裝在安裝構 件20之後,藉由未圖示之組裝檢查裝置,攝影元件10和安裝構件20之組裝狀態,來判定組裝狀態之良否亦為佳。即是,根據在組裝檢查裝置攝影到之元件10和安裝構件20之畫像資訊,藉由位置偏移等,將組裝狀態判定成不良之時,在搭載區域105待機之元件保持單元140A藉由吸附噴嘴142,吸附被判斷成不良之元件10和安裝構件20。而且,旋轉平台130又略90°逆時鐘旋轉,將判斷成不良之元件10和安裝構件20排出至廢棄拖盤135(參照圖10(f))。 And, even if the component 10 is mounted on the mounting structure in the above, After the component 20, an assembly inspection device (not shown), the assembled state of the imaging element 10 and the mounting member 20 are used to determine whether the assembled state is good or not. That is, based on the image information of the component 10 and the mounting member 20 photographed by the assembly inspection device, when the assembly state is judged to be defective by a position shift or the like, the component holding unit 140A waiting in the mounting area 105 is sucked The nozzle 142 sucks the component 10 and the mounting member 20 which are judged to be defective. In addition, the rotating platform 130 rotates counterclockwise slightly by 90 °, and discharges the component 10 and the mounting member 20 which are determined to be defective to the waste tray 135 (see FIG. 10 (f)).

並且,根據姿勢資訊取得手段180或照相機182攝像到的畫像資訊,針對判斷成無法進行姿勢或位置之控制的元件10,在搭載區域105不進行安裝,在該階段中,將元件10排出至廢棄托盤135側(參照圖10(f))。 In addition, based on the image information captured by the posture information acquisition means 180 or the camera 182, the component 10 judged to be unable to control the posture or position is not mounted in the mounting area 105. At this stage, the component 10 is discharged to waste The tray 135 side (see FIG. 10 (f)).

如此一來,重覆上述動作,組裝裝置101高精度地組裝水晶振動子。即是,藉由上述組裝裝置101之電子零件之組裝方法係在元件供給區域103一個一個地取出以安裝時之上面成為上方之方式被配置在元件供給裝置110之元件10,邊在元件保持單元140保持,邊繞垂直軸旋轉搬運,同時繞水平軸使元件10之上下反轉,且在塗佈區域104藉由塗佈單元116從上方在元件10之安裝時的下面側直接塗佈導電性接著材N,再次繞水平軸使元件10之上下反轉,而在搭載區域105進行元件10和安裝構件20之位置對準之後,收納、接合於安裝構件20而高精 度地組裝水晶振動子。 In this way, the above operation is repeated, and the assembling device 101 assembles the crystal oscillator with high accuracy. That is, according to the assembling method of the electronic components of the assembling device 101 described above, the components 10 placed in the component supply device 110 are taken out one by one in the component supply area 103 so that the upper surface becomes upward at the time of mounting. 140 holds, while rotating and conveying around the vertical axis, while reversing the component 10 up and down about the horizontal axis, and directly applying conductivity in the coating area 104 by the coating unit 116 from above on the lower side when the component 10 is mounted Next, the material N is reversed up and down around the horizontal axis, and after the component 10 and the mounting member 20 are aligned in the mounting area 105, it is stored and bonded to the mounting member 20 to achieve high precision. Assemble the crystal vibrator moderately.

若藉由如此之構成時,因導電性接著材N直接被塗佈在元件10,不需要供給至安裝構件(封裝體)20,故即使在元件10或安裝構件20極小化之時,也不會有塗佈裝置116(分配器)之供給噴嘴156接觸到安裝構件(封裝體)20內壁之虞,可以抑制由於供給至安裝構件20而使得供給位置偏移或供給量(塗佈量)之偏差。依此,即使元件10極小之時,亦可以防止電極11、12間之短路,可以迴避不良元件之增加。 With such a configuration, since the conductive adhesive N is directly applied to the element 10 and does not need to be supplied to the mounting member (package) 20, it is not necessary even when the element 10 or the mounting member 20 is minimized. The supply nozzle 156 of the coating device 116 (dispenser) may come into contact with the inner wall of the mounting member (package) 20, and it is possible to suppress the supply position from being shifted or the supply amount (application amount) due to the supply to the mounting member 20 The deviation. Accordingly, even when the element 10 is extremely small, a short circuit between the electrodes 11 and 12 can be prevented, and an increase in defective elements can be avoided.

再者,因在元件10直接塗佈導電性接著材N,故不需要因應安裝構件20之形狀誤差的塗佈量之高精度的控制。 Furthermore, since the conductive adhesive N is directly applied to the element 10, it is not necessary to control the coating amount with high accuracy in accordance with the shape error of the mounting member 20.

再者,元件10係在塗佈區域104塗佈導電性接著材N,緊接著之後因安裝於安裝構件20,故可以較以往縮短從塗佈(朝安裝構件20)到接合為止之時間,且即使所供給之導電性接著材N為微量亦可以迴避於元件10之固定前已乾燥之問題。 In addition, since the element 10 is coated with the conductive adhesive N on the coating area 104 and is mounted on the mounting member 20 immediately thereafter, the time from coating (to the mounting member 20) to bonding can be shortened compared to the past, and Even if the amount of the conductive adhesive N to be supplied is small, the problem of drying before the element 10 is fixed can be avoided.

再者,可以減少在元件保持單元140被保持的元件10中,塗佈導電性接著材N而被安裝於安裝構件20的元件10之數量。即是,如圖10所示般,於元件保持單元140為4個之時,被塗佈導電性接著材N,且被安裝於安裝構件20的元件10之數量為1個或兩個(雖然因應元件保持單元140之數量增加,最多也數個)。因此,在組裝工程中,即使生產線長時間停止之時,因被塗佈導 電性接著材N,並且安裝於安裝構件20之前的元件10為少數,故可以將塗佈有導電性接著材N由於乾燥而成為廢棄元件抑制成最少。 In addition, the number of the elements 10 mounted on the mounting member 20 by applying the conductive adhesive N to the elements 10 held by the element holding unit 140 can be reduced. That is, as shown in FIG. 10, when the number of the element holding units 140 is four, the conductive adhesive N is applied, and the number of the elements 10 mounted on the mounting member 20 is one or two (though In response to an increase in the number of component holding units 140, there are at most a few). Therefore, in the assembly process, even when the production line is stopped for a long time, Since the electrically conductive adhesive N is a small number of the components 10 before being mounted on the mounting member 20, it is possible to suppress the application of the electrically conductive adhesive N to minimize the number of waste components due to drying.

再者,組裝裝置101因保持被配置在轉台之圓周方向的元件10之元件保持單元140可使吸附噴嘴142繞水平軸旋轉略180度(或360度),故比起在第1實施型態之水平方向移動之元件保持機構21,可謀求組裝裝置101之(進行實際作業的基台102)之省空間化。 Furthermore, since the assembly device 101 holds the component holding unit 140 of the component 10 arranged in the circumferential direction of the turntable, the suction nozzle 142 can be rotated about 180 degrees (or 360 degrees) about the horizontal axis, so it is more than the first embodiment. The component holding mechanism 21 that moves in the horizontal direction can save space in the assembling device 101 (the base 102 that performs the actual operation).

再者,在該組裝裝置101中,利用導光單元183於元件10被搬運來之前進行在搭載區域105待機之安裝構件20之大概的位置調整,使不會產生浪費之等待時間。再者,在組裝裝置101中,因在旋轉平台130之旋轉移動中(移動軌跡之途中)進行被保持於吸附噴嘴142之元件10之姿勢之調整,故不會產生浪費之等待時間。並且,在組裝裝置101中,因被搬運至搭載區域105後進行與被保持於吸附噴嘴142之元件10之安裝構件20的相對位置之最終調整,故不會受到搬運裝置之機械性精度之影響,可以進行正確且確實的調整。再者,不僅驅動安裝構件供給裝置170之整列托盤移動手段117,因可以消除元件10和安裝構件20之相對位置偏移,故不需要使裝置複雜化。 Furthermore, in this assembly device 101, the light guide unit 183 is used to adjust the approximate position of the mounting member 20 waiting in the mounting area 105 before the component 10 is transported, so that no waiting time is wasted. Furthermore, in the assembling device 101, the posture of the element 10 held by the suction nozzle 142 is adjusted during the rotational movement of the rotary platform 130 (during the movement trajectory), so no wasted waiting time is generated. In addition, in the assembling device 101, since the relative position with the mounting member 20 of the component 10 held by the suction nozzle 142 is finally adjusted after being transported to the mounting area 105, it is not affected by the mechanical accuracy of the conveying device , You can make correct and exact adjustments. Furthermore, not only the entire tray moving means 117 of the mounting member supply device 170 is driven, but since the relative positional displacement of the component 10 and the mounting member 20 can be eliminated, there is no need to complicate the device.

並且,組裝裝置101在旋轉平台30之圓周方向設置複數的具有吸附噴嘴142之元件保持單元140。因此,可以在相同靜止時間中同時進行吸附保持第1元件保 持單元140吸附保持元件10之工程、第2元件保持單元140在元件10塗佈導電性接著材之工程、第3元件保持單元140將元件10合於安裝構件20而進行組裝之工程等。 In addition, the assembly device 101 is provided with a plurality of component holding units 140 having suction nozzles 142 in the circumferential direction of the rotary table 30. Therefore, the first element holding A process in which the holding unit 140 adsorbs and holds the element 10, a process in which the second element holding unit 140 applies a conductive adhesive to the element 10, a process in which the third element holding unit 140 assembles the element 10 on the mounting member 20, and the like.

而且,組裝裝置101具備分別取得元件保持單元140所保持之元件10之姿勢資訊,及在待載區域105待機之安裝構件20之姿勢資訊的姿勢資訊取得手段180。姿勢資訊取得手段180具備在攝像區域之箱同位置從下方攝像元件10之照相機181,和從上方攝影安裝構件20之照相機182,根據兩照相機181、182之攝像結果,導出安裝構件20及元件10之相對位置偏移量G。隨著元件10及安裝構件20之極小化,組裝該些之時的位置對準也要求高精度,但是若藉由本實施型態時,可以在短時間、省空間以高精度地進行元件10和安裝構件20之位置對準。 Further, the assembling apparatus 101 includes posture information acquisition means 180 that respectively acquires posture information of the component 10 held by the component holding unit 140 and posture information of the mounting member 20 that is waiting in the waiting area 105. The posture information acquisition means 180 includes a camera 181 from the lower imaging element 10 at the same position as the box in the imaging area, and a camera 182 that photographs the mounting member 20 from above. The mounting member 20 and the element 10 are derived from the imaging results of the two cameras 181 and 182 Relative position offset G. With the miniaturization of the component 10 and the mounting member 20, the position alignment at the time of assembly is also required to be highly accurate. However, according to this embodiment mode, the component 10 and the component 10 can be performed with high accuracy in a short time and space-saving manner. The positions of the mounting members 20 are aligned.

再者,元件供給區域103、搭載區域105、廢棄區域135係依該順序被攝至在朝元件保持單元140之一方向旋轉的旋轉路徑上。因此,組裝裝置101可以係藉由使旋轉平台130旋轉,將元件保持單元140從元件供給區域103順序地搬運至廢棄區域135,可以確實地進行該些工程。 In addition, the component supply area 103, the mounting area 105, and the waste area 135 are photographed in this order on a rotation path that rotates in one direction of the component holding unit 140. Therefore, the assembly device 101 can rotate the rotary platform 130 to sequentially transfer the component holding unit 140 from the component supply area 103 to the waste area 135, and these processes can be performed reliably.

並且,組裝裝置101又具備在元件供給區域103配置下一個元件10之元件供給裝置110,和將組裝前之安裝構件20搬運至搭載區域105之安裝構件供給裝置 170。因此,旋轉平台130旋轉,於任意之元件保持單元140在元件供給區域103停止之前,在元件保持位置111配置下一個元件10。再者,組裝裝置101係旋轉平台130旋轉,於元件保持單元140在搭載區域105停止之前,安裝構件供給裝置170使下一個安裝構件20移動至搭載區域105。因此,可以排除量浪費時間,進行高速動作。 In addition, the assembly device 101 further includes a component supply device 110 that arranges the next component 10 in the component supply area 103 and a mounting component supply device that transports the mounting member 20 before assembly to the mounting area 105. 170. Therefore, the rotation platform 130 rotates, and before the arbitrary component holding unit 140 stops in the component supply area 103, the next component 10 is arranged at the component holding position 111. In addition, the assembling device 101 rotates the rotating platform 130, and before the component holding unit 140 stops in the mounting area 105, the mounting member supply device 170 moves the next mounting member 20 to the mounting area 105. Therefore, it is possible to eliminate waste of time and perform high-speed operation.

並且,與本實施型態有關之組裝裝置101具備有4個元件保持單元140,本發明並不限定於此,及使具備有其他個數(例如6個、8個、12個)之元件保持單元140亦可。 In addition, the assembling apparatus 101 related to this embodiment mode includes four component holding units 140, but the present invention is not limited to this, and holds other components (for example, six, eight, and twelve). The unit 140 is also available.

再者,組裝裝置101係以在運轉位置中旋轉之中心軸成為上下方向(垂直方向)之方式配設旋轉平台130,但是並不限定於此,即使為配設成在運轉位置之旋轉的中心軸成為水平方向或傾斜方向亦可。再者,旋轉平台130即使為本實施型態所示之形狀以外之形狀亦可。 In addition, the assembling device 101 is provided with the rotation platform 130 such that the central axis of rotation in the operating position becomes the vertical direction (vertical direction), but it is not limited to this, and even if it is the center of rotation arranged in the operating position The axis may be horizontal or inclined. In addition, the rotation stage 130 may be a shape other than the shape shown in this embodiment.

並且,組裝裝置101雖然為各部藉由中央控制裝置190統籌性地被控制之構成,但是並不限定於此,即使個別設置專用的控制裝置亦可。 In addition, although the assembling device 101 has a configuration in which each unit is controlled in an integrated manner by the central control device 190, it is not limited to this, and a dedicated control device may be provided separately.

而且,組裝裝置101並不限定於機械臂120被配設在基台102者,即使為被配設在其他構件者或獨立配設者亦可。再者,機械臂120即使為構成可進行擺動以外之動作者亦可。例如,即使為僅在下方向之移動亦可,並且即使於上下方向直線移動之後進行擺動亦可。再者,即使以複數不同的旋轉軸為中心進行擺動或旋動之方式, 構成機械臂120亦可。 In addition, the assembling apparatus 101 is not limited to a person in which the robot arm 120 is disposed on the base 102, and may be a person in which the robot arm 120 is disposed in another member or an independent disposition. It should be noted that the robot arm 120 may be configured to perform operations other than swing. For example, it is possible to move only in the downward direction, and it is also possible to swing after linearly moving in the vertical direction. In addition, even if it swings or rotates around a plurality of different rotation axes, The robot arm 120 may be configured.

再者,元件供給區域103、姿勢資訊取得區域106、搭載區域105及廢棄區域135之位置並不限定於在本實施型態中所示之位置,即使為配置在其他之位置亦可。並且,即使在搬運途中設置進行零件之加工組裝或檢查等的區域亦可。 In addition, the positions of the component supply area 103, the posture information acquisition area 106, the mounting area 105, and the waste area 135 are not limited to the positions shown in this embodiment, and they may be arranged at other positions. In addition, it is possible to provide an area for processing, assembling, inspecting, etc. of parts during transportation.

而且,旋轉平台130之旋轉並不限定於每旋轉90°靜止的間歇旋轉,即使於元件保持單元140處於各與元件供給區域103、姿勢資訊取得區域106、搭載區域105及廢棄區域135相向之位置之時,以低速使旋轉平台130持續旋轉亦可。此時,元件供給裝置110和安裝構件供給裝置170係在元件供給區域103或搭載區域105中,使成為旋轉成與旋轉平台130相同方向並且以同速度移動之旋轉平台為佳。即是,在元件供給區域103中,被配置在旋轉平台130之吸附噴嘴142係可以在旋轉中吸附被供給至以與本身相同方向並且同速度而移動之元件供給裝置110的元件10。再者,在搭載區域105中,元件保持單元140係可以在旋轉中將吸附於吸附噴嘴142之元件10組裝於以與元件10相同方向並且同速度而移動之安裝構件供給裝置170。 Moreover, the rotation of the rotation platform 130 is not limited to intermittent rotations that are stationary every 90 °, even if the component holding unit 140 is in a position facing the component supply area 103, posture information acquisition area 106, mounting area 105, and waste area 135, respectively. At this time, the rotating platform 130 may be continuously rotated at a low speed. At this time, the component supply device 110 and the mounting member supply device 170 are preferably in the component supply area 103 or the mounting area 105, and are preferably a rotary platform that rotates in the same direction as the rotary platform 130 and moves at the same speed. That is, in the component supply area 103, the suction nozzle 142 arranged on the rotation stage 130 can suck and supply the component 10 to the component supply device 110 which moves in the same direction and at the same speed during rotation. Further, in the mounting area 105, the component holding unit 140 is a component mounting device supply device 170 that can assemble the component 10 adsorbed on the adsorption nozzle 142 during rotation while moving in the same direction and at the same speed as the component 10.

(第3實施型態) (Third embodiment)

參照圖11,針對本發明之第3實施型態進行說明。圖11為表示塗佈裝置206、306之其他例的側面 圖。圖11(a)表示藉由轉印將導電性接著材塗佈在元件10之塗佈裝置206,圖11(b)表示分配器之塗佈裝置306之其他例。 A third embodiment of the present invention will be described with reference to FIG. 11. FIG. 11 is a side view showing another example of the coating apparatuses 206 and 306 Illustration. FIG. 11 (a) shows a coating device 206 for applying a conductive adhesive to the element 10 by transfer, and FIG. 11 (b) shows another example of a coating device 306 of a dispenser.

如同圖(a)所示般,塗佈裝置206具有形成膜狀接著材MN之平台210,和從平台210之下方朝向上方貫通的塗佈針211,和刮板212。平台210被供給液狀之導電性接著材,藉由刮板212形成膜狀接著材MN。之後,當塗佈針211從平台210之下方朝向上方在垂直方向移動時,貫通平台210之時,在塗佈針211之前端附著膜狀接著材MN。藉由附著有膜狀接著材MN之塗佈針211與元件10接觸,在元件10被轉印膜狀接著材MN。並且,在此雖然以例表示在水平方向平台狀移動的刮板212,但是即使具有在圓形之平台210上旋轉的複數扇葉之刮板212等亦可。 As shown in FIG. (A), the coating device 206 includes a stage 210 for forming a film-shaped bonding material MN, a coating needle 211 penetrating upward from below the stage 210, and a blade 212. The stage 210 is supplied with a liquid conductive adhesive, and a film-shaped adhesive MN is formed by the squeegee 212. After that, when the coating needle 211 moves vertically from below the platform 210 and upwards, when the platform 210 is penetrated, a film-shaped adhesive MN is attached to the front end of the coating needle 211. The coating needle 211 to which the film-shaped adhesive MN is attached is in contact with the element 10, and the film-shaped adhesive MN is transferred to the element 10. In addition, although the squeegee 212 that moves in a flat plate shape in the horizontal direction is exemplified herein, the squeegee 212 having a plurality of blades rotating on a circular platform 210 may be used.

若藉由如此構成時,比起分配器之時,即使導電性接著材之塗佈量微量,其控制也成為比較容易。 With such a configuration, it is easier to control the amount of the conductive adhesive to be applied in a smaller amount than in the case of the dispenser.

再者,如圖11(b)所示般,塗佈裝置306即使為供給噴嘴307之前端(只有)朝上方彎曲之分配器亦可。 Further, as shown in FIG. 11 (b), the coating device 306 may be a dispenser in which the front end (only) of the supply nozzle 307 is bent upward.

於使用第3實施型態之塗佈裝置206、306之時,可以使安裝時之上面側成為上方從上方保持元件10,在安裝時之下面側(從元件10之下方)塗佈(轉印)膜狀接著材MN(導電性接著材N)。即是,不需要具備如第1實施型態之元件保持機構21或第2實施型態 之元件保持單元140般使元件10反轉之構成,可以簡化組裝裝置1、101之構成。 When the coating devices 206 and 306 of the third embodiment are used, the upper surface side at the time of mounting can be used to hold the element 10 from above, and the lower surface side at the time of mounting (from below the element 10) can be applied (transferred) ) Film-shaped adhesive MN (conductive adhesive N). That is, it is not necessary to provide the component holding mechanism 21 as in the first embodiment or the second embodiment. The structure in which the component 10 is reversed like the component holding unit 140 can simplify the configuration of the assembling devices 1 and 101.

(第4實施型態) (Fourth embodiment)

參照圖12至圖16,針對本發明之第4實施型態進行說明。圖12係表示藉由以往之手法對本實施型態之元件10供給導電性接著材N之樣子的圖示,同圖(a)為使安裝時之下面成為上方的上視圖,同圖(b)為側視圖。再者,圖13及圖14為表示本實施型態中之導電性接著材N之供給方法的圖示,圖13(a)為使安裝之下面成為上方的上視圖,圖13(b)、(c)為側面圖,圖14為側面圖。圖15為針對供給針71和本實施型態之供給噴嘴(精密噴嘴61)進行說明的測面圖,圖16為本實施型態之供給噴嘴(精密噴嘴61)之側剖面圖。 A fourth embodiment of the present invention will be described with reference to FIGS. 12 to 16. FIG. 12 is a diagram showing a state in which a conductive adhesive N is supplied to the element 10 of the present embodiment by a conventional method. FIG. 12 (a) is a top view showing the lower surface at the time of mounting, and FIG. 12 (b). Is a side view. 13 and FIG. 14 are diagrams showing a method for supplying the conductive adhesive N in this embodiment, and FIG. 13 (a) is a top view with the lower surface of the installation being up, and FIG. 13 (b), (c) is a side view, and FIG. 14 is a side view. FIG. 15 is a plan view illustrating the supply needle 71 and the supply nozzle (precision nozzle 61) according to this embodiment, and FIG. 16 is a side sectional view of the supply nozzle (precision nozzle 61) according to this embodiment.

如上述般,本實施型態之元件10為平面尺寸為1mm見方以下之極小的元件,更詳細而言,短邊為例如0.4mm以下,長邊為0.6mm以下。因此,塗佈導電性接著材N之塗佈區域(即是,電極11之一部分和電極12)也成為微小之尺寸(例如,0.1mm見方程度)。再者,不僅塗佈區域微小,塗佈區域(電極11、12)彼此也非常接近。 As described above, the element 10 of this embodiment is an extremely small element having a plane size of 1 mm square or less. More specifically, the short side is, for example, 0.4 mm or less, and the long side is 0.6 mm or less. Therefore, the coating area (that is, a part of the electrode 11 and the electrode 12) to which the conductive adhesive N is applied also has a minute size (for example, about 0.1 mm square). In addition, not only the coating area is small, but also the coating areas (electrodes 11, 12) are very close to each other.

例如,如圖3所示般,於對元件10之塗佈區域直接塗佈導電性接著材N之時,一般而言,以導電性接著材N不會從元件10露出至外側之方式,或是至少在塗 佈區域之中心附近塗佈導電性接著材N之方式,使供給噴嘴61(之吐出孔)之中心位置與元件10之安裝面之區域內(例如,塗佈區域之中心附近)位置對準而吐出導電性接著材N。 For example, as shown in FIG. 3, when the conductive adhesive material N is directly applied to the coating area of the element 10, generally, the conductive adhesive material N is not exposed from the element 10 to the outside, or At least The method of applying the conductive adhesive material N near the center of the cloth area aligns the center position of the supply nozzle 61 (the discharge hole) with the position of the mounting surface of the element 10 (for example, near the center of the coating area). The conductive adhesive N was discharged.

但是,於本實施型態般之平面尺寸為1mm見方以下之極小元件10之時,在元件10之安裝面之區域內使供給噴嘴使供給噴嘴61之吐出孔之中心位置予以位置對準之狀態下,當塗佈膏狀或液狀之導電性接著材N時,導電性接著材N從塗佈區域突出,有由於電極11、12彼此接觸而產生短路之問題。 However, in the case of the extremely small component 10 having a plane size of 1 mm square or less in this embodiment, the supply nozzle is aligned with the center position of the discharge hole of the supply nozzle 61 in the area of the mounting surface of the component 10. Next, when the pasty or liquid conductive adhesive N is applied, the conductive adhesive N protrudes from the application area, and there is a problem that the electrodes 11 and 12 come into contact with each other and cause a short circuit.

當參照圖12具體性說明時,本實施型態之導電性接著材N,為在環氧等之樹脂混入至例如玻璃熔塊(矽、二氧化矽)和30μm左右的銀填料,從塗佈裝置6之供給噴嘴61吐出此而予以塗佈。在此,供給噴嘴61即使使用可供給微量之導電性接著材N之所謂的精密噴嘴之時,在現狀其最小的噴嘴直徑(吐出孔61A之直徑)為0.1mm~0.2mm左右(詳細而言,為0.15mm~0.2mm左右),再者一次標準的塗佈量為1cc未滿(例如,0.3cc~0.5cc左右)。 When specifically described with reference to FIG. 12, the conductive bonding material N of this embodiment is a resin such as epoxy mixed with glass frit (silicon, silicon dioxide) and a silver filler of about 30 μm. The supply nozzle 61 of the device 6 ejects this and applies it. Here, even when the so-called precision nozzle capable of supplying a small amount of the conductive adhesive N is used as the supply nozzle 61, the smallest nozzle diameter (the diameter of the discharge hole 61A) is about 0.1 mm to 0.2 mm (in detail) (Approximately 0.15 mm to 0.2 mm), and once again the standard coating amount is less than 1 cc (for example, approximately 0.3 cc to 0.5 cc).

因此,如同圖所示般,與以往之一般之方法相同,以覆蓋塗佈區域(電極11、12)之方式,在元件10之安裝面之區域內使供給噴嘴61之吐出孔61A(同圖(a)中以粗虛線表示)之中心位置予以位置對準而供給導電性接著材N時,有從塗佈區域突出很多,導電性接著 材N互相接觸而產生電極11、12間之短路的問題。 Therefore, as shown in the figure, in the same manner as the conventional method in the past, the discharge hole 61A of the supply nozzle 61 is made in the area of the mounting surface of the element 10 so as to cover the coating area (electrodes 11, 12) (same as the figure When the center position of (a) is indicated by a thick dashed line) and the conductive adhesive N is supplied in a positional alignment, there is a lot of protrusion from the coating area, and the conductive adhesive The material N is in contact with each other, causing a short circuit between the electrodes 11 and 12.

另外,也考慮使一次之塗佈量少於特定量(例如,0.3cc~0.5cc左右),但是此時供給量產生偏差,再者有元件10之接合及支撐不安定的問題。 In addition, it is also considered that the coating amount at a time is less than a specific amount (for example, about 0.3cc to 0.5cc), but at this time, the supply amount varies, and there is a problem that the bonding and support of the element 10 are unstable.

於是,本實施型態之塗佈裝置6在俯視觀看從元件10之端部塗出至導電性接著材N之至少一部分較元件10外側,在元件10直接塗佈導電性接著材N。 Then, the coating device 6 of this embodiment is applied from the end portion of the element 10 to at least a portion of the conductive adhesive material N from the outside of the element 10 in a plan view, and the conductive adhesive material N is directly applied to the element 10.

具體而言,如圖13所示般,塗佈裝置6之供給噴嘴61係吐出孔61A附近之外形狀為錐狀,且將吐出孔61A之前端部分加工成極細形狀的已知精密噴嘴。再者,供給噴嘴61之吐出孔61A之直徑如先前所述般,為0.1mm~0.2mm左右(詳細而言,為0.15mm~0.2左右),一次之標準塗佈量為1cc未滿(例如,0.3cc~0.5cc程度)。 Specifically, as shown in FIG. 13, the supply nozzle 61 of the coating device 6 is a known precision nozzle having a tapered shape outside the vicinity of the discharge hole 61A, and the front end portion of the discharge hole 61A is processed into an extremely fine shape. In addition, the diameter of the discharge hole 61A of the supply nozzle 61 is about 0.1 mm to 0.2 mm (in detail, about 0.15 mm to 0.2) as described above, and the standard coating amount at a time is less than 1 cc (for example, , 0.3cc ~ 0.5cc).

但是,塗佈裝置6係於導電性接著材N之塗佈時,在俯視觀看下,供給噴嘴61之吐出孔61A(在同圖(a)中以粗虛線表示)之徑向之一部分,從元件10之端部(角部)突出之方式進行位置對準,在其位置,對元件10塗佈導電性接著材N。如同圖(b)、(c)所示般元件10係以安裝時之下面成為上方之方式被保持於吸附噴嘴25,塗佈裝置6係以供給噴嘴61(吐出孔61A)對被形成在元件10上之兩個電極11、12之中心位置偏移,吐出孔61A之徑向之一部分從元件10之端部(角部)突出之方式進行位置對準之後,從元件10之上方使供給噴 嘴61下降而在元件10直接塗佈導電性接著材N。 However, the coating device 6 is a part of the radial direction of the discharge hole 61A of the supply nozzle 61 (shown as a thick dashed line in the same figure (a)) when the conductive adhesive N is applied in a plan view from the top, Positioning is performed so that the end (corner) of the element 10 protrudes, and at this position, the element 10 is coated with a conductive adhesive N. As shown in Figures (b) and (c), the element 10 is held by the suction nozzle 25 so that the lower surface becomes upward when mounted, and the coating device 6 is formed on the element by a supply nozzle 61 (discharge hole 61A) pair. After the center positions of the two electrodes 11 and 12 on 10 are shifted, and a part of the radial direction of the discharge hole 61A protrudes from the end (corner) of the element 10, the position is aligned. The nozzle 61 is lowered, and the conductive adhesive N is directly applied to the element 10.

依此,導電性接著材N在俯視觀看下,至少一部分從元件10之端部(元件10之邊緣(角部))突出之方式被塗佈在元件10(同圖(a))。或是,導電性接著材N從元件10之端部突出之部分至少包繞至元件10之側面,從元件10之安裝時之下面側被塗佈到側面側(同圖(b))或同圖(c)。 Accordingly, the conductive adhesive material N is applied to the element 10 in such a manner that at least a portion thereof protrudes from the end portion (edge (corner portion) of the element 10) of the element 10 in a plan view (see FIG. (A)). Alternatively, the part of the conductive adhesive N protruding from the end of the element 10 is wrapped around at least the side surface of the element 10, and is coated from the lower side of the element 10 to the side surface (see FIG. (B)) or the same. Figure (c).

在該狀態下,如圖14(a)所示般,使吸附噴嘴25反轉、移動而將元件10收容在安裝構件20之內部,並且藉由導電性接著材N將元件10接合在安裝構件20之內側底面,並將此安裝。 In this state, as shown in FIG. 14 (a), the suction nozzle 25 is reversed and moved to house the component 10 inside the mounting member 20, and the component 10 is bonded to the mounting member by the conductive adhesive N. 20 inside bottom surface and install this.

並且,於將元件10收容在安裝構件20之後,如同圖(a)所示般,於導電性接著材N固定之前藉由吸附噴嘴25等進行推壓即可。依此,從元件10之安裝面突出之剩餘的導電性接著材N包繞至元件10之下面及側面,並且即使為在元件10之下面和安裝構件20之間產生間隙之時,亦可以密接元件10和安裝構件20。 After accommodating the component 10 in the mounting member 20, as shown in Fig. (A), the conductive adhesive material N may be pressed by the suction nozzle 25 or the like before the conductive adhesive N is fixed. According to this, the remaining conductive adhesive material N protruding from the mounting surface of the element 10 is wrapped around the lower surface and the side surface of the element 10, and even when a gap is created between the lower surface of the element 10 and the mounting member 20, it can be closely contacted. Element 10 and mounting member 20.

再者,即使如同圖(b)、(c)所示般,將元件10收容在安裝構件20之時,以塗佈有元件10之導電性接著材N之部分對另一側下降之方式使元件10傾斜,在元件10之下面之導電性接著材N與安裝構件20之底面接觸之時序,從吸附噴嘴25放開元件10亦可。依此,元件10由於自重而下沉,可以使元件10和安裝構件20密接。 Furthermore, even when the component 10 is housed in the mounting member 20 as shown in FIGS. (B) and (c), the portion coated with the conductive adhesive material N of the component 10 is lowered to the other side. The element 10 is inclined, and at the timing when the conductive adhesive N under the element 10 is in contact with the bottom surface of the mounting member 20, the element 10 may be released from the suction nozzle 25. According to this, the component 10 sinks due to its own weight, and the component 10 and the mounting member 20 can be brought into close contact.

如此一來若藉由本實施型態時,即使使用已知之供給噴嘴(精密噴嘴)61,亦可以將相對於元件10之塗佈區域(電極11、12)之尺寸剩餘的導電性接著材N(例如,一次塗佈量之約4分之一的量(0.25cc左右)之導電性接著材料N)供給至元件10之外側。因此,可以防止在安裝面上從塗佈區域突出之導電性接著材N互相接觸,可以防止電極11、12間之短路等的不良產生。 In this way, even when a known supply nozzle (precision nozzle) 61 is used in this embodiment, the remaining conductive adhesive material N ( For example, the conductive adhesive material N) in an amount of about one-fourth of the coating amount (about 0.25 cc) is supplied to the outside of the element 10. Therefore, the conductive adhesive materials N protruding from the application area on the mounting surface can be prevented from contacting each other, and defects such as short circuits between the electrodes 11 and 12 can be prevented.

另外,導電性接著材N因被供給至塗佈區域之略全面,故可維持充分之接著性,並可使元件10安定而進行支撐。並且,剩餘之導電性接著材N進入元件10和安裝構件20之間,並且因也與安裝構件20之側面接觸,故可以使元件10確實地與安裝構件20接合。 In addition, since the conductive adhesive N is supplied to the coating area in an almost complete manner, sufficient adhesiveness can be maintained, and the element 10 can be stabilized and supported. In addition, the remaining conductive adhesive N enters between the element 10 and the mounting member 20 and also contacts the side surface of the mounting member 20, so that the element 10 can be reliably joined to the mounting member 20.

在此,參照圖15,針對已知之供給針70和本實施型態之精密噴嘴61更進一步說明。同圖為使用供給針70(同圖(a))及精密噴嘴61(同圖(b)),對安裝有本實施型態之元件10之極小的安裝構件20供給導電性接著材N之樣子的側視圖。 Here, referring to FIG. 15, the known supply needle 70 and the precision nozzle 61 of this embodiment will be further described. The figure shows a state in which a conductive adhesive material N is supplied to the extremely small mounting member 20 on which the element 10 of this embodiment is mounted using a supply needle 70 (see (a)) and a precision nozzle 61 (see (b)). Side view.

在以往之技術中,採用於對微小之封裝體(安裝構件20)供給導電性接著材N之時,使用吐出孔70A附近之外形狀為細長之針形狀的供給針70,以對安裝構件20之內壁(側壁及底面)傾斜之方式,插入而予以塗佈之方法(同圖(a))。但是,供給針70由於其細長的外形,為了保持強度縮小吐出孔70H之直徑也受到限制。即是,雖然在現狀使前端外形為錐狀的精密噴嘴61 之外形變得比較大,但是可縮小吐出孔61A之直徑。即是,即使使供給針70傾斜地插入對極小之安裝構件20,以非常難以供給微量之導電性接著材N。 In the conventional technology, when a conductive package N is supplied to a minute package (mounting member 20), a supply needle 70 having a long and narrow needle shape outside the vicinity of the ejection hole 70A is used to apply the mounting member 20 to the mounting member 20. The inner wall (side wall and bottom surface) is slanted, and the coating method is inserted (see (a)). However, since the supply needle 70 has a long and thin outer shape, the diameter of the discharge hole 70H is limited to maintain strength. That is, in the present situation, the precision nozzle 61 having a tapered tip shape The outer shape becomes larger, but the diameter of the discharge hole 61A can be reduced. That is, even if the supply needle 70 is inserted obliquely to the extremely small mounting member 20, it is extremely difficult to supply a small amount of the conductive adhesive N.

另外,因前端外形為錐狀之精密噴嘴61具有大的外形尺寸,故於對極小之安裝構件20供給導電性接著材N之時,安裝構件20之側壁(側面)干擾到精密噴嘴1,非常難以使精密噴嘴61靠近安裝構件20內部之特定的塗佈區域(同圖(b))。 In addition, since the precision nozzle 61 having a tapered tip has a large outer size, when the conductive adhesive N is supplied to the extremely small mounting member 20, the side wall (side surface) of the mounting member 20 interferes with the precision nozzle 1, which is very It is difficult to bring the precision nozzle 61 close to a specific coating area inside the mounting member 20 (see Fig. (B)).

如此一來,對安裝有本實施型態之元件10之極小的安裝構件20,即使為供給針70及精密噴嘴61中之任一者也非常難以(或是不可能)塗佈導電性接著材N。 In this way, it is extremely difficult (or impossible) to apply the conductive adhesive material to the extremely small mounting member 20 on which the component 10 of this embodiment is mounted, even if it is either the supply needle 70 or the precision nozzle 61. N.

在本實施型態中,並非安裝構件20,因直接將導電性接著材N供給至元件10,故不會產生安裝構件20和精密噴嘴61干擾之問題。因此,可以採用前端外形之尺寸比供給針70大(另外,吐出孔61A比所述供給針70小)之供給噴嘴(精密噴嘴)61。 In this embodiment, instead of the mounting member 20, since the conductive adhesive N is directly supplied to the element 10, the problem of interference between the mounting member 20 and the precision nozzle 61 does not occur. Therefore, a supply nozzle (precision nozzle) 61 having a larger outer shape than the supply needle 70 (the discharge hole 61A is smaller than the supply needle 70) can be used.

並且,如圖16所示般,本實施型態之供給噴嘴61在例如外圍部分具備溫度調節機構61H,依此可以在常溫(例如,25℃左右)下保持導電性接著材N。溫度調節機構61H即使為例如使用帕耳帖元件而能夠加溫/冷卻之溫度調節機構亦可,即使為藉由利用線圈等之加熱器和水流等而進行加溫/冷卻之溫度調節機構亦可。 In addition, as shown in FIG. 16, the supply nozzle 61 according to this embodiment includes, for example, a temperature adjustment mechanism 61H at the peripheral portion, and thereby the conductive adhesive N can be maintained at normal temperature (for example, about 25 ° C.). The temperature adjustment mechanism 61H may be a temperature adjustment mechanism capable of heating / cooling using, for example, a Peltier element, or a temperature adjustment mechanism for heating / cooling by using a heater such as a coil, water flow, or the like. .

導電性接著材N(例如,銀膏)每次以適量 冷凍保持,於使用時解凍而藉由溫度調節機構61H維持在常溫而供給。 Conductive adhesive N (for example, silver paste) It is kept in a frozen state, and is thawed during use, and is supplied at a normal temperature by a temperature adjustment mechanism 61H.

再者,供給噴嘴(精密噴嘴)61即使藉由可變形之管件等而與塗佈裝置6連接亦可。依此,可以如圖11(b)所示般,以供給噴嘴61之前端朝向上方之方式,使管件變形而供給導電性接著材N。 The supply nozzle (precision nozzle) 61 may be connected to the coating device 6 by a deformable pipe or the like. According to this, as shown in FIG. 11 (b), the pipe can be deformed so that the conductive adhesive N is supplied so that the front end of the supply nozzle 61 faces upward.

以上,本實施型態之塗佈裝置(塗佈單元)係以在左右方向(X、Y方向)移動而對一個元件在複數處(兩處)塗佈導電性接著材之情形為例進行說明,但是例如在第2實施型態之元件10之搬運路徑上具備複數(兩台)塗佈裝置亦可。此時,藉由第1塗佈裝置在第1位置塗佈,之後使元件移動而藉由第2塗佈裝置在第2位置塗佈。若藉由如此之構成時,因無須對元件10移動供給噴嘴,故可進行高精度之位置對準。 As described above, the coating device (coating unit) of this embodiment is described by taking the case where the conductive adhesive is coated on one element at a plurality of places (two places) by moving in the left and right directions (X, Y directions) as an example. However, for example, a plurality of (two) coating devices may be provided on the conveyance path of the element 10 of the second embodiment. At this time, the coating is applied at the first position by the first coating device, and thereafter, the element is moved and applied at the second position by the second coating device. With such a configuration, since it is not necessary to move the supply nozzle to the element 10, high-precision position alignment can be performed.

並且,在本實施型態中,作為對元件10塗佈的導電性接著材之材料,例示導電膏,但是並不特別限定於此。例如,即使為藉由之後的加熱工程全部發揮的化學材料亦可。 In this embodiment, the conductive paste is exemplified as the material of the conductive adhesive applied to the element 10, but it is not particularly limited thereto. For example, it may be a chemical material that is fully exhibited by the subsequent heating process.

再者,即使具備清掃裝置亦可,該清掃裝置具有藉由纖維或磨石而所形成的清掃面,與吸附噴嘴之前端抵接,定期性地擦拭附著的導電性接著材。 Furthermore, even if a cleaning device is provided, the cleaning device has a cleaning surface formed by fibers or a grindstone, and comes into contact with the front end of the adsorption nozzle to periodically wipe the adhered conductive adhesive.

再者,本發明之零件之搭載裝置及零件之搭載方法並不限定於上述實施型態,只要在不脫離本發明之主旨當然可做各種變更。 In addition, the component mounting device and the component mounting method of the present invention are not limited to the above-mentioned embodiments, as long as various changes can be made without departing from the gist of the present invention.

〔產業上之利用可行性〕 [Feasibility of industrial use]

本發明可以在電子零件之製造領域中廣泛地被利用。 The present invention can be widely used in the field of manufacturing electronic parts.

Claims (9)

一種電子零件之組裝裝置,具備:基台(102);旋轉平台(130),其係被配設成相對於基台旋轉自如;至少3個以上的元件保持單元(140),其係沿著旋轉平台130之圓周方向而被配設;吸附噴嘴(142),其係被設置在上述元件保持元件,保持被供給至上述元件供給區域之上述元件;噴嘴旋轉單元,其係被設置在上述元件保持單元,以吸附噴嘴之前端旋轉之方式,使上述吸附噴嘴繞水平軸旋轉;元件供給裝置(110),其係被配置在上述元件保持單元之下方,對元件供給區域(103)供給電子零件之元件;安裝構件供給裝置(170),其係被配置在上述元件保持單元之下方,對安裝藉由上述吸附噴嘴而被保持的上述元件的搭載區域(105),供給安裝構件;及塗佈單元(116),其係被配置在上述元件保持單元之上方,在上述元件供給區域和上述搭載區域之間的塗佈區域(104),對藉由上述吸附噴嘴而被保持之上述元件,塗佈接著材,在上述元件供給區域,上述吸附噴嘴保持上述元件之後,上述元件保持單元藉由旋轉平台從上述元件供給區域移動至上述塗佈區域之途中,上述噴嘴旋轉單元使上述吸附噴嘴旋轉而使上述元件上升,上述元件保持單元藉由上述旋轉平台從上述塗佈區域移動至上述搭載區域之途中,上述噴嘴旋轉單元使上述吸附噴嘴旋轉而使上述元件下降。An electronic component assembling device includes: a base (102); a rotating platform (130), which is arranged to rotate freely with respect to the base; and at least 3 or more component holding units (140), which are arranged along The rotating platform 130 is arranged in the circumferential direction; the suction nozzle (142) is provided on the component holding component and holds the component supplied to the component supply area; and the nozzle rotating unit is provided on the component. The holding unit rotates the suction nozzle about a horizontal axis by rotating the front end of the suction nozzle; the component supply device (110) is arranged below the component holding unit and supplies electronic components to the component supply area (103). A component; a mounting member supply device (170) which is arranged below the component holding unit and supplies the mounting member to a mounting area (105) where the component held by the suction nozzle is mounted; and coating A unit (116) is disposed above the component holding unit, and a coating area (104) between the component supply area and the mounting area is configured to pass the above The component held by the nozzle is coated with a bonding material. After the component is held by the suction nozzle in the component supply area, the component holding unit is moved from the component supply area to the coating area by a rotating platform. The nozzle rotation unit rotates the suction nozzle to raise the component, the component holding unit moves from the coating area to the mounting area through the rotation platform, and the nozzle rotation unit rotates the suction nozzle to cause the component decline. 如請求項1所記載之電子零件之組裝裝置,其中具備:第1外部彈壓裝置(150),其係被固定配置在上述元件供給區域,對上述元件保持單元施加外力,而使上述吸附噴嘴接近於上述元件供給區域之上述元件;及第2外部彈壓裝置(150),其係被固定配置在上述搭載區域,對上述元件保持單元施加外力,而使被保持於上述吸附噴嘴之上述元件接近於上述安裝構件。The electronic component assembling device according to claim 1, comprising: a first external spring device (150), which is fixedly arranged in the component supply area, applies external force to the component holding unit, and brings the suction nozzle close to The component in the component supply area; and a second external spring device (150), which is fixedly disposed in the mounting area, and applies external force to the component holding unit to bring the component held in the suction nozzle close to the component. The above mounting member. 如請求項1或2所記載之電子零件之組裝裝置,其中上述旋轉平台相對於上述元件供給區域和上述塗佈區域和上述搭載區域,同時使第1~第3的上述元件保持單元停止。The electronic component assembling device according to claim 1 or 2, wherein the rotating platform stops the first to third component holding units with respect to the component supply area, the coating area, and the mounting area. 如請求項1或2所記載之電子零件之組裝裝置,其中上述噴嘴旋轉單元進一步使吸附噴嘴繞垂直軸(θ方向)旋轉。The electronic component assembling device according to claim 1 or 2, wherein the nozzle rotation unit further rotates the adsorption nozzle around a vertical axis (θ direction). 如請求項1或2所記載之電子零件之組裝裝置,其中上述第1及第2外部彈壓裝置藉由對上述元件保持單元施加外力,僅使上述吸附噴嘴在垂直方向移動。The electronic component assembling device according to claim 1 or 2, wherein the first and second external pressing devices move the suction nozzle in a vertical direction only by applying an external force to the component holding unit. 如請求項1或2所記載之電子零件之組裝裝置,其中在上述元件供給區域和上述塗佈區域之間的上方,配置照相機(118),上述噴嘴旋轉單元係在到達至上述照相機之攝像區域之前,使上述吸附噴嘴旋轉而使上述元件上升,藉由以照相機取得上述元件之姿勢,決定在上述塗佈區域中上述接著材對上述元件的塗佈位置。The electronic component assembling device according to claim 1 or 2, wherein a camera (118) is arranged above the component supply area and the coating area, and the nozzle rotation unit is located at an imaging area reaching the camera. Previously, the suction nozzle was rotated to raise the component, and the position where the adhesive was applied to the component in the coating area was determined by the posture of the component being taken by the camera. 如請求項1或2所記載之電子零件之組裝裝置,其中上述元件為水晶片、壓電元件、MEMS元件中之任一者。The electronic component assembling device according to claim 1 or 2, wherein the above-mentioned element is any one of a quartz chip, a piezoelectric element, and a MEMS element. 如請求項1或2所記載之電子零件之組裝裝置,其中上述塗佈單元係係以在俯視觀看下上述接著材之至少一部分從上述元件之端部突出之方式,在上述元件塗佈上述接著材。The electronic component assembling device according to claim 1 or 2, wherein the coating unit is configured to coat at least a part of the adhesive material from an end portion of the element in a plan view, and apply the adhesive to the element. material. 如請求項1或2所記載之電子零件之組裝裝置,其中上述塗佈單元係將上述接著材從上述元件之安裝時的下面側塗佈至側面側。The electronic component assembling device according to claim 1 or 2, wherein the coating unit coats the bonding material from a lower surface side to a side surface when the component is mounted.
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