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TWI666275B - Primer for plastics with aluminum film, plastics with aluminum film and plastic film with aluminum film, decorative film for in-mold molding and decorative film for insert molding - Google Patents

Primer for plastics with aluminum film, plastics with aluminum film and plastic film with aluminum film, decorative film for in-mold molding and decorative film for insert molding Download PDF

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TWI666275B
TWI666275B TW104132219A TW104132219A TWI666275B TW I666275 B TWI666275 B TW I666275B TW 104132219 A TW104132219 A TW 104132219A TW 104132219 A TW104132219 A TW 104132219A TW I666275 B TWI666275 B TW I666275B
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parts
film
primer
aluminum
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TW201627430A (en
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山崎彰寬
東本徹
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日商荒川化學工業股份有限公司
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Abstract

本發明的問題在於提供一種新穎的底塗劑,即便將附有鋁薄膜的塑膠放置於高溫高濕下,鋁薄膜與塑膠基材之黏合性也不會降低,並且,在鋁薄膜面上不會產生白化部分或透明斑點等。 The problem of the present invention is to provide a novel primer, even if the plastic with an aluminum film is placed under high temperature and high humidity, the adhesion between the aluminum film and the plastic substrate will not be reduced, and the Whitening or transparent spots may occur.

為了解決此問題,作為前述底塗劑,本發明使用一種組成物,其含有:特定的丙烯酸系共聚物(A),其玻璃轉移溫度是0~100℃,並且羥基當量是0.8~3.5meq/g;異氰酸酯組成物(B),其包含三異氰酸酯類(b1)與二醇類及/或水(b2)之反應物,並且異氰酸基當量是1~10meq/g;及,含環氧基的矽化合物(C),其由特定的含環氧基的烷氧基矽烷(c1)及/或含環氧基的半矽氧烷(c2)所構成,該含環氧基的半矽氧烷(c2)是使該含環氧基的烷氧基矽烷(c1)進行水解反應和縮合反應而成。 In order to solve this problem, as the aforementioned primer, the present invention uses a composition containing a specific acrylic copolymer (A), which has a glass transition temperature of 0 to 100 ° C and a hydroxyl equivalent of 0.8 to 3.5 meq / g; isocyanate composition (B), which contains reactants of triisocyanates (b1) and diols and / or water (b2), and the isocyanate equivalent is 1 to 10 meq / g; and, contains epoxy -Based silicon compound (C), which is composed of a specific epoxy-containing alkoxysilane (c1) and / or an epoxy-containing silsesquioxane (c2). The oxyalkane (c2) is obtained by subjecting the epoxy group-containing alkoxysilane (c1) to a hydrolysis reaction and a condensation reaction.

Description

附有鋁薄膜的塑膠用底塗劑、附有鋁薄膜的塑膠及附有鋁 薄膜的塑膠膜、以及模內成形用裝飾膜和插入成形用裝飾膜 Primer for plastics with aluminum film, plastics with aluminum film, and aluminum Film plastic film, decorative film for in-mold molding, and decorative film for insert molding

本發明有關一種底塗劑、使用該底塗劑而獲得的附有鋁薄膜的塑膠和附有鋁薄膜的塑膠膜、以及以該塑膠膜作為構件之模內成形和插入成形用裝飾膜,該底塗劑是用來使鋁薄膜黏合於塑膠基材上。 The invention relates to a primer, a plastic with an aluminum film and a plastic film with an aluminum film obtained by using the primer, and a decorative film for in-mold molding and insert molding using the plastic film as a component. The primer is used to adhere the aluminum film to the plastic substrate.

附有鋁薄膜的塑膠,是指在塑膠基材的表面形成有由鋁所構成的薄膜。尤其,在塑膠膜表面積層有數十nm左右厚度的鋁薄膜之附有鋁薄膜的塑膠,是作為模內成形或插入成形用裝飾膜的構件而被讚賞和使用,且能夠對成形品賦予金屬感或鏡面感等設計性,因此,近年來被提供用於例如行動電話或音響產品、個人電腦、汽車內裝零件等各種電子產品的殼體。 An aluminum film-attached plastic is a film made of aluminum formed on the surface of a plastic substrate. In particular, plastics with an aluminum film having an aluminum film having a thickness of about several tens of nanometers in the surface area layer of the plastic film are appreciated and used as members for in-mold or insert molding decorative films, and can impart metal to the molded product In recent years, designs such as a sense of touch and a mirror sense have been provided for housings of various electronic products such as mobile phones and audio products, personal computers, and automotive interior parts.

此外,為了使鋁薄膜與塑膠基材黏合,大多使用以各種聚合物作為主成分的底塗劑。 In addition, in order to adhere an aluminum film to a plastic substrate, a primer containing various polymers as a main component is mostly used.

例如專利文獻1中記載一種底塗劑,其包含多元醇與多異氰酸酯,該多元醇具有特定的玻璃轉移溫度和 羥基當量,若藉由此底塗劑,能夠使塑膠膜與鋁薄膜之黏合性良好。 For example, Patent Document 1 describes a primer including a polyol and a polyisocyanate, the polyol having a specific glass transition temperature and Based on the hydroxyl equivalent, the adhesion between the plastic film and the aluminum film can be improved by the primer.

又,專利文獻2中記載一種底塗劑,其包含特定的羥基濃度的丙烯酸系共聚物和多異氰酸酯,該丙烯酸系共聚物是由特定的(甲基)丙烯酸烷酯及含羥基的(甲基)丙烯酸酯所構成。並且,若藉由此底塗劑,不僅能夠使塑膠膜與蒸鍍鋁膜之黏合性良好,即便將該附有鋁薄膜的塑膠膜放置在高溫狀態下,也能夠使鋁薄膜不產生白化(泛白)。 Further, Patent Document 2 describes a primer including an acrylic copolymer having a specific hydroxyl concentration and a polyisocyanate. The acrylic copolymer is composed of a specific alkyl (meth) acrylate and a hydroxyl-containing (meth) ). In addition, if this primer is used, not only the adhesion between the plastic film and the vapor-deposited aluminum film can be improved, but even if the plastic film with the aluminum film is placed at a high temperature, the aluminum film can not be whitened ( Whitening).

[先前技術文獻] [Prior technical literature] (專利文獻) (Patent Literature)

專利文獻1:日本特開2009-227837號公報 Patent Document 1: Japanese Patent Application Laid-Open No. 2009-227837

專利文獻2:日本特開2011-132521號公報 Patent Document 2: Japanese Patent Application Laid-Open No. 2011-132521

然而,若將使用專利文獻1的底塗劑而獲得的附有鋁薄膜的塑膠放置在高溫高濕狀態下,則有下述問題:塑膠基材與鋁薄膜之黏合性降低、或在鋁薄膜上產生白化部分。 However, if the aluminum film-attached plastic obtained by using the primer of Patent Document 1 is placed in a high-temperature and high-humidity state, the following problems arise: the adhesion between the plastic substrate and the aluminum film is reduced, or the aluminum film A whitening part is generated on the surface.

又,若將專利文獻2的附有鋁薄膜的塑膠放置在高溫高濕狀態下,則發現下述問題:如第2圖所示,鋁 薄膜會產生多數微小的透明部分(以下亦稱為「透明斑點」)等。 In addition, when the plastic with an aluminum film of Patent Document 2 was placed under a high temperature and high humidity state, the following problem was found: as shown in FIG. 2, aluminum The film has many minute transparent portions (hereinafter also referred to as "transparent spots") and the like.

本發明的問題在於提供一種新穎的底塗劑,即便在高溫高濕下,鋁薄膜與塑膠基材之黏合性也不會降低,並且在鋁薄膜上不會產生白化部分或透明斑點。 The problem of the present invention is to provide a novel primer, even under high temperature and high humidity, the adhesion of the aluminum film and the plastic substrate will not be reduced, and no whitening part or transparent spots will be generated on the aluminum film.

本發明人認為,前述「透明斑點」是由鋁與水的某種反應物所形成,且其在可見光區域為透明,因此,如第2圖所示,才會看起來像是在鋁薄膜上產生無數微小的孔。 The inventor believes that the aforementioned "transparent spots" are formed by a certain reactant of aluminum and water, and they are transparent in the visible light region. Therefore, as shown in Fig. 2, they will appear to be on the aluminum film. Create countless tiny holes.

並且,研究能夠解決透明斑點的問題並且維持黏合性和耐白化性的手段,結果發現,在包含特定的丙烯酸多元醇與多異氰酸酯之底塗劑中,進一步添加特定的含環氧基之矽烷化合物,藉此可獲得能夠解決前述問題的底塗劑。 In addition, when researching a method that can solve the problem of transparent spots and maintain adhesion and whitening resistance, it was found that a specific epoxy group-containing silane compound was further added to a primer containing a specific acrylic polyol and a polyisocyanate. Thus, a primer can be obtained which can solve the aforementioned problems.

亦即,本發明有關一種附有鋁薄膜的塑膠用底塗劑,其含有:丙烯酸系共聚物(A),其是不含羥基的(甲基)丙烯酸烷酯類(a1)與含羥基的(甲基)丙烯酸烷酯類(a2)之反應物,玻璃轉移溫度是0~100℃,並且羥基當量是0.8~3.5meq/g;異氰酸酯組成物(B),其包含三異氰酸酯類(b1)與二醇類及/或水(b2)之反應物,並且異氰酸基當量是1~10meq/g;及,含環氧基的矽化合物(C),其由含環氧基的烷氧基矽烷(c1)及/或含環氧基的半矽氧烷(c2)所構成,該含環氧基的烷氧基矽烷(c1)是 以通式(1)也就是X-Si(R1)a(OR2)3-a來表示(式(1)中,X表示包含環氧基之碳數1~8的烴基,R1表示氫或碳數1~8的烴基,R2表示碳數1~8的烴基,a表示0或1),而該含環氧基的半矽氧烷(c2)是使該含環氧基的烷氧基矽烷(c1)進行水解反應和縮合反應而成。 That is, the present invention relates to a primer for a plastic with an aluminum film, which comprises: an acrylic copolymer (A), which is a hydroxyl-free alkyl (meth) acrylate (a1) and a hydroxyl-containing Reactants of alkyl (meth) acrylates (a2), glass transition temperature is 0 to 100 ° C, and hydroxyl equivalent is 0.8 to 3.5 meq / g; isocyanate composition (B), which contains triisocyanates (b1) Reactants with diols and / or water (b2), and the isocyanate equivalent is 1 to 10 meq / g; and, the epoxy-containing silicon compound (C) is composed of epoxy-containing alkoxy Is composed of an alkylsilane (c1) and / or an epoxy-containing silsesquioxane (c2), and the epoxy-containing alkoxysilane (c1) is represented by the general formula (1), which is X-Si (R 1 ) a (OR 2 ) 3-a (In the formula (1), X represents a hydrocarbon group having 1 to 8 carbons containing an epoxy group, R 1 represents hydrogen or a hydrocarbon group having 1 to 8 carbons, and R 2 represents A hydrocarbon group having 1 to 8 carbon atoms, a represents 0 or 1), and the epoxy group-containing silsesquioxane (c2) is a hydrolysis reaction and a condensation reaction of the epoxy group-containing alkoxysilane (c1) Made.

又,本發明亦有關一種附有鋁薄膜的塑膠,其具有塑膠基材(塑膠膜除外)、由前述底塗劑所構成之層、及鋁薄膜層。 In addition, the present invention also relates to a plastic with an aluminum film, which includes a plastic substrate (except for a plastic film), a layer composed of the aforementioned primer, and an aluminum film layer.

又,本發明亦有關一種附有鋁薄膜的塑膠膜,其具有塑膠膜、由前述底塗劑所構成之層、及鋁薄膜層。 In addition, the present invention also relates to a plastic film with an aluminum film, which has a plastic film, a layer composed of the aforementioned primer, and an aluminum film layer.

又,本發明亦有關一種模內成形用裝飾膜和插入成形用裝飾膜,這些裝飾膜是以前述附有鋁薄膜的塑膠膜作為構件。 The present invention also relates to a decorative film for in-mold molding and a decorative film for insert molding. These decorative films use the aforementioned plastic film with an aluminum film as a component.

本發明的底塗劑是透明的組成物,在室溫下的使用期限也較長。若藉由該底塗劑,能夠使鋁薄膜與塑膠基材之起始黏合性(以下亦僅稱為起始黏合性)、在高溫高濕下的鋁薄膜與塑膠基材之黏合性(以下亦稱為耐濕熱黏合性)、以及鋁薄膜面的耐白化性和耐透明斑點性(以下依序亦僅稱為耐白化性、耐透明斑點性)為良好。 The primer of the present invention is a transparent composition and has a long service life at room temperature. If the primer is used, the initial adhesion of the aluminum film and the plastic substrate (hereinafter also referred to as the initial adhesion), and the adhesion of the aluminum film and the plastic substrate under the high temperature and humidity (hereinafter It is also referred to as moist heat-resistant adhesiveness), and whitening resistance and transparent speckle resistance (hereinafter, also simply referred to as whitening resistance and transparent speckle resistance in order) of the aluminum film surface.

本發明的附有鋁薄膜的塑膠(膜狀的塑膠除外)的起始黏合性、耐濕熱黏合性、耐白化性及耐透明斑點性皆良好。該附有鋁薄膜的塑膠,可提供用於例如瓶罐 或蓋、行動電話或音響產品、個人電腦、汽車內裝零件等各種電子產品的殼體等用途。 The aluminum film-attached plastic (except film-shaped plastic) of the present invention has good initial adhesion, moisture and heat resistance, whitening resistance, and transparent speckle resistance. This plastic with aluminum film can be provided for use in, for example, bottles and cans Covers, housings for various electronic products such as mobile phones or audio products, personal computers, and automotive interior parts.

同樣地,本發明的附有鋁薄膜的塑膠膜的起始黏合性、耐濕熱黏合性、耐白化性及耐透明斑點性皆良好。該附有鋁薄膜的塑膠膜,適合於例如模內成形用或插入成形用裝飾膜的構件,此外,適合作為氣阻膜(gas barrier film)等包裝材、或透明導電薄片、膜電容器(film capacitor)、標示用標籤的構件。 Similarly, the plastic film with an aluminum film of the present invention has good initial adhesion, moisture and heat resistance, whitening resistance, and transparent speckle resistance. The plastic film with an aluminum thin film is suitable for, for example, a member for a decorative film for in-mold molding or insert molding, and is also suitable as a packaging material such as a gas barrier film, a transparent conductive sheet, and a film capacitor. capacitor), a labeling member.

第1圖是實施例1的蒸鍍鋁PET膜的蒸鍍面的顯微鏡照片(400倍),極為平滑,可知未產生透明斑點。 FIG. 1 is a microscope photograph (400 times) of the vapor-deposited surface of the vapor-deposited aluminum PET film of Example 1. It is extremely smooth, and it can be seen that no transparent spots are generated.

第2圖是比較例1的蒸鍍鋁PET膜的蒸鍍面的顯微鏡照片(400倍),可知蒸鍍面上已產生透明斑點。 FIG. 2 is a microscope photograph (400 times) of the vapor-deposited surface of the vapor-deposited aluminum PET film of Comparative Example 1. It can be seen that transparent spots have occurred on the vapor-deposited surface.

本發明的底塗劑是一種組成物,其是以特定的丙烯酸系共聚物(A)(以下亦稱為(A)成分)、異氰酸組成物(B)(以下亦稱為(B)成分)、及含環氧基的矽化合物(C)(以下亦稱為(C)成分)作為必要成分。 The primer of the present invention is a composition comprising a specific acrylic copolymer (A) (hereinafter also referred to as (A) component) and an isocyanate composition (B) (hereinafter also referred to as (B) Component), and an epoxy group-containing silicon compound (C) (hereinafter also referred to as (C) component) as essential components.

(A)成分是一種共聚物,其是使不含羥基的(甲基)丙烯酸烷酯類(a1)(以下亦稱為(a1)成分)與含羥基的(甲基)丙烯酸烷酯類(a2)(以下亦稱為(a2)成分)進行反應而成。 The component (A) is a copolymer in which a hydroxyl-free alkyl (meth) acrylate (a1) (hereinafter also referred to as (a1) component) and a hydroxyl-containing alkyl (meth) acrylate ( a2) (hereinafter also referred to as (a2) component).

作為(a1)成分,只要是分子內不具有羥基的(甲基)丙烯酸烷酯,並無特別限制,可使用各種公知的(甲基)丙烯酸烷酯。具體而言,可列舉例如:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸二級丁酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸十六烷酯、(甲基)丙烯酸十二烷酯、(甲基)丙烯酸十八烷酯、(甲基)丙烯酸二十烷酯、(甲基)丙烯酸二十二烷酯、(甲基)丙烯酸環戊酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸環戊酯、及(甲基)丙烯酸異冰片基酯等;這些化合物可單獨使用1種,或將2種以上組合使用。其中,從特別有助於提升本發明的底塗劑的耐透明斑點性的觀點而言,較佳是烷基的碳數為1~20左右的(甲基)丙烯酸烷酯。又,藉由將不同的烷基的碳數之(a1)成分合併使用,能夠調節(A)成分的玻璃轉移溫度等物性。 The component (a1) is not particularly limited as long as it is an alkyl (meth) acrylate having no hydroxyl group in the molecule, and various known alkyl (meth) acrylates can be used. Specific examples include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, and secondary butyl (meth) acrylate. Ester, tertiary butyl (meth) acrylate, octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, cetyl (meth) acrylate, dodecane (meth) acrylate Ester, stearyl (meth) acrylate, eicosyl (meth) acrylate, behenyl (meth) acrylate, cyclopentyl (meth) acrylate, cyclohexyl (meth) acrylate , Cyclopentyl (meth) acrylate, isobornyl (meth) acrylate, and the like; these compounds can be used alone or in combination of two or more. Among these, an alkyl (meth) acrylate having about 1 to 20 carbon atoms in the alkyl group is preferred from the viewpoint of contributing particularly to the improvement of the transparent spot resistance of the primer of the present invention. Moreover, by using together (a1) component of carbon number of a different alkyl group, physical properties, such as the glass transition temperature of (A) component, can be adjusted.

(a2)成分是必須使用的單體,只要是分子內具有羥基的(甲基)丙烯酸烷酯,並無特別限制,可使用各種公知的(甲基)丙烯酸烷酯,該(a2)成分的目的在於,對(A)成分賦予羥基,而使其與(B)成分和(C)成分進行反應。具體而言,可列舉例如:(甲基)丙烯酸羥甲酯、(甲基)丙烯酸羥乙酯、(甲基)丙烯酸2-羥丙酯、(甲基)丙烯酸2-羥丁酯、(甲基)丙烯酸3-羥丁酯、(甲基)丙烯酸4-羥丁酯、(甲基)丙烯酸羥基環己酯、(甲基)丙烯酸4-(羥甲基)環己基甲酯、及2-羥基丙酸4-(羥甲基)環己基甲酯 等;這些化合物可單獨使用1種,或將2種以上組合使用。其中,從本發明的底塗劑的使用期限等觀點而言,較佳是羥烷基的碳數為1~4左右的(甲基)丙烯酸烷酯。 The component (a2) is an indispensable monomer, and is not particularly limited as long as it is an (meth) acrylic acid alkyl ester having a hydroxyl group in the molecule. Various known (meth) acrylic acid alkyl esters can be used. The purpose is to impart a hydroxyl group to the component (A) and to react it with the components (B) and (C). Specifically, for example, hydroxymethyl (meth) acrylate, hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, (formyl) Methyl) 3-hydroxybutyl acrylate, 4-hydroxybutyl (meth) acrylate, hydroxycyclohexyl (meth) acrylate, 4- (hydroxymethyl) cyclohexyl methyl (meth) acrylate, and 2- 4- (hydroxymethyl) cyclohexyl methyl hydroxypropionate Etc .; These compounds may be used singly or in combination of two or more kinds. Among them, from the viewpoints of the life of the primer of the present invention and the like, an alkyl (meth) acrylate having a carbon number of about 1 to 4 is preferred.

再者,在本發明中,作為(A)成分的構成單體,可將不符合(a1)成分和(a2)成分中任一者之單體(以下亦稱為(a3)成分)合併使用。具體而言,可列舉例如:(甲基)丙烯酸、(甲基)丙烯酸2-羧乙酯、(甲基)丙烯酸3-羧丙酯、(甲基)丙烯酸4-羧丁酯、3-丁烯酸、4-戊烯酸、5-己烯酸、馬來酸、巴豆酸、馬來酸酐、富馬酸、及伊康酸等α,β不飽和羧酸類;苯乙烯、α-甲基苯乙烯、及三級丁基苯乙烯等苯乙烯類;2,4,4-三甲基-1-戊烯、3-甲基-1-丁烯、3-甲基1-戊烯、1-己烯、乙烯基環己烷、及2-甲基乙烯基環己烷等α烯烴;(甲基)烯丙醇、4-戊烯-1-醇、1-甲基-3-丁烯-1-醇、及5-己烯-1-醇等不飽和醇;(甲基)丙烯酸苯酯、(甲基)丙烯酸苄酯、及(甲基)丙烯酸4-甲基苄酯等(甲基)丙烯酸芳酯;(甲基)丙烯酸二甲基胺基乙酯、(甲基)丙烯酸二甲基胺基丙酯、(甲基)丙烯酸二乙基胺基乙酯、(甲基)丙烯酸二甲基胺基丙酯、(甲基)丙烯酸二乙基胺基丙酯等(甲基)丙烯酸二烷基胺基烷酯、以及二甲基胺基乙基(甲基)丙烯醯胺、二乙基胺基乙基(甲基)丙烯醯胺、二甲基胺基丙基(甲基)丙烯醯胺及二乙基胺基丙基(甲基)丙烯醯胺等二烷基胺基烷基(甲基)丙烯醯胺及其鹽;N,N-二甲基(甲基)丙烯醯胺、雙丙酮(甲基)丙烯醯胺、異丙基(甲基)丙烯醯 胺、2-(甲基)丙烯醯胺基-2-甲基丙磺酸、2-(甲基)丙烯醯胺基-2-甲基丙酸及其鹽等鏈轉移性單體;乙烯胺、(甲基)丙烯酸胺基乙酯、烯丙硫醇、及(甲基)丙烯酸環氧丙酯等其他單官能單體;亞甲基雙(甲基)丙烯醯胺、伸乙基雙(甲基)丙烯醯胺、及六亞甲基雙(甲基)丙烯醯胺等雙(甲基)丙烯醯胺;乙二醇二(甲基)丙烯酸酯及二乙二醇二(甲基)丙烯酸酯等二(甲基)丙烯酸酯;己二酸二乙烯酯及癸二酸二乙烯酯等二乙烯酯;二烯丙基二甲基銨、鄰苯二甲酸二烯丙酯、氯橋酸二烯丙酯(diallyl chlorendate)、及二乙烯基苯等二官能性單體;1,3,5-三丙烯醯基六氫-s-三、異三聚氰酸三烯丙酯、三烯丙基胺、偏苯三甲酸三烯丙酯、及N,N-二烯丙基丙烯醯胺等三官能性單體;四羥甲基甲烷四丙烯酸酯、均苯四甲酸四烯丙酯、及N,N,N’,N’-四烯丙基-1,4-二胺基丁烷等四官能性單體;丙烯腈及甲基丙烯腈等丙烯腈;丙烯醯胺、甲基丙烯醯胺、N-羥甲基丙烯醯胺、及N-羥甲基甲基丙烯醯胺等丙烯醯胺等。 In addition, in the present invention, as the constituent monomers of the component (A), monomers (hereinafter also referred to as (a3) component) that do not conform to any of the components (a1) and (a2) may be used in combination. . Specific examples thereof include (meth) acrylic acid, 2-carboxyethyl (meth) acrylate, 3-carboxypropyl (meth) acrylate, 4-carboxybutyl (meth) acrylate, and 3-butyl Α, β unsaturated carboxylic acids such as enoic acid, 4-pentenoic acid, 5-hexenoic acid, maleic acid, crotonic acid, maleic anhydride, fumaric acid, and itaconic acid; styrene, α-methyl Styrene such as styrene and tertiary butylstyrene; 2,4,4-trimethyl-1-pentene, 3-methyl-1-butene, 3-methyl-1-pentene, 1 -Α-olefins such as hexene, vinylcyclohexane, and 2-methylvinylcyclohexane; (meth) allyl alcohol, 4-penten-1-ol, 1-methyl-3-butene Unsaturated alcohols such as -1-ol and 5-hexen-1-ol; phenyl (meth) acrylate, benzyl (meth) acrylate, and 4-methylbenzyl (meth) acrylate (formyl) Aryl) acrylate; dimethylaminoethyl (meth) acrylate, dimethylaminopropyl (meth) acrylate, diethylaminoethyl (meth) acrylate, (meth) acrylic acid Dialkylamino (meth) acrylates such as dimethylaminopropyl, diethylaminopropyl (meth) acrylate, and dimethylaminoethyl (meth) acrylic acid , Dialkylamines such as diethylaminoethyl (meth) acrylamide, dimethylaminopropyl (meth) acrylamide, and diethylaminopropyl (meth) acrylamide Alkyl (meth) acrylamide and its salts; N, N-dimethyl (meth) acrylamide, diacetone (meth) acrylamide, isopropyl (meth) acrylamide, Chain transfer monomers such as 2- (meth) acrylamido-2-methylpropanesulfonic acid, 2- (meth) acrylamidoamino-2-methylpropionic acid and salts thereof; vinylamine, ( Other monofunctional monomers, such as aminoethyl methacrylate, allyl mercaptan, and glycidyl (meth) acrylate; methylene bis (meth) acrylamide, ethylene bis (methyl ) Acrylamide and bis (meth) acrylamide such as hexamethylenebis (meth) acrylamide; ethylene glycol di (meth) acrylate and diethylene glycol di (meth) acrylate Isodi (meth) acrylates; divinyl adipate and divinyl sebacate; diallyldimethylammonium, diallyl phthalate, chlorobridged diene Difunctional monomers such as diallyl chlorendate and divinylbenzene; 1,3,5-tripropenyl hexahydro-s- three , Trifunctional monomers such as triallyl isocyanate, triallylamine, triallyl trimellitate, and N, N-diallyl allylamine; tetramethylolmethane Tetrafunctional monomers such as tetraacrylate, tetraallyl pyromellitic acid, and N, N, N ', N'-tetraallyl-1,4-diaminobutane; acrylonitrile and methyl Acrylonitrile such as acrylonitrile; acrylamide, such as acrylamide, methacrylamide, N-methylol acrylamide, and N-methylol acrylamide.

作為(A)成分的構成單體,僅使用(a1)成分和(a2)成分時,這些成分的使用比例並無特別限定,一般是如以下所述。 When only the component (a1) and the component (a2) are used as the constituent monomers of the component (A), the use ratios of these components are not particularly limited, and are generally as follows.

(a1)成分:一般是45~97莫耳%左右,較佳是65~90莫耳%左右 (a1) Composition: generally about 45 to 97 mole%, preferably about 65 to 90 mole%

(a2)成分:一般是3~45莫耳%左右,較佳是10~35莫耳%左右 (a2) Composition: generally about 3 ~ 45 mole%, preferably about 10 ~ 35 mole%

又,將(a3)成分與(a1)成分和(a2)成分一起合併使用時,這些成分的使用比例亦無特別限定,一般是如以下所述。 When the component (a3) is used in combination with the component (a1) and the component (a2), the use ratio of these components is not particularly limited, and is generally as described below.

(a1)成分:一般是65~90莫耳%左右,較佳是70~85莫耳%左右 (a1) Composition: generally about 65 ~ 90 mole%, preferably about 70 ~ 85 mole%

(a2)成分:一般是5~35莫耳%左右,較佳是10~30莫耳%左右 (a2) Composition: generally about 5 to 35 mole%, preferably about 10 to 30 mole%

(a3)成分:一般是1~20莫耳%左右,較佳是1~15莫耳%左右 (a3) composition: generally about 1-20 mole%, preferably about 1-15 mole%

(A)成分可依各種公知的方法來製造。具體而言,例如,只要在無溶劑下或在有機溶劑(D)(以下亦稱為(D)成分)中,一般是在自由基聚合起始劑的存在下,於80~180℃左右,使(a1)成分和(a2)成分、以及視需要而使用之前述(a3)成分進行共聚合反應1~10小時左右即可。 The component (A) can be produced by various known methods. Specifically, for example, in the absence of a solvent or in an organic solvent (D) (hereinafter also referred to as (D) component), generally in the presence of a radical polymerization initiator, at about 80 to 180 ° C, The (a1) component and the (a2) component and the aforementioned (a3) component used as necessary may be subjected to a copolymerization reaction for about 1 to 10 hours.

作為(D)成分,可列舉例如:甲基乙基酮、甲基異丁基酮、及環己酮等酮系溶劑;甲苯及二甲苯等芳香族系溶劑;甲醇、乙醇、正丙醇、異丙醇、及丁醇等低分子醇系溶劑;乙二醇二甲基醚、二乙二醇二甲基醚、三乙二醇二甲基醚、二乙二醇甲基乙基醚、二乙二醇二乙基醚、及丙二醇單甲基醚乙酸酯等二醇醚系溶劑;乙酸乙酯、乙酸丁酯、乙酸甲賽璐蘇、乙酸賽璐蘇等酯系溶劑;Solvesso#100及Solvesso#150(皆為商品名,艾克森美孚公司製造)等石油系溶劑;其他氯仿及二甲基甲醯胺 等;該(D)成分的使用量,是在使包含(A)成分之溶液的固形成分重量成為10~50重量%左右的範圍內。 Examples of the component (D) include ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; aromatic solvents such as toluene and xylene; methanol, ethanol, n-propanol, Low molecular alcohol solvents such as isopropanol and butanol; ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, diethylene glycol methyl ethyl ether, Diethylene glycol diethyl ether and propylene glycol monomethyl ether acetate and other glycol ether solvents; ethyl acetate, butyl acetate, methylcellulose acetate, and cellulose acetate solvents; Solvesso # 100 and Solvesso # 150 (both are trade names, manufactured by ExxonMobil) and other petroleum solvents; other chloroform and dimethylformamide The amount of the component (D) used is within a range of about 10 to 50% by weight of the solid content of the solution containing the component (A).

作為前述自由基聚合起始劑,可列舉例如:過氧化氫、過硫酸銨、過硫酸鉀、過氧苯甲酸三級丁酯、過氧化二異丙苯、過氧化月桂基、2,2’-偶氮雙異丁腈、及2,2’-偶氮雙異丁酸二甲酯等;該自由基聚合起始劑的使用量,相對於構成(A)成分之單體的總重量,一般在是0.1~2重量%左右的範圍內。 Examples of the radical polymerization initiator include hydrogen peroxide, ammonium persulfate, potassium persulfate, tert-butyl peroxybenzoate, dicumyl peroxide, lauryl peroxide, and 2,2 ' -Azobisisobutyronitrile and 2,2'-azobisisobutyric acid dimethyl, etc .; the amount of the radical polymerization initiator used is relative to the total weight of the monomers constituting the component (A), Generally, it is in the range of about 0.1 to 2% by weight.

如此進行而獲得的(A)成分,其玻璃轉移溫度是0~100℃,並且羥基當量是0.8~3.5meq/g。這樣的(A)成分能夠與(B)成分和(C)成分很好地互溶,因此本發明的底塗劑是透明的,並且在室溫下也能夠長期保存。又,藉由使這樣的(A)成分與(B)成分和(C)成分進行反應,能夠使前述起始黏合性、耐濕熱黏合性、耐白化性及耐透明斑點性良好。從該觀點而言,(A)成分的玻璃轉移溫度較佳是25~80℃左右,羥基當量較佳是1~2.5meq/g左右。 The component (A) obtained in this way has a glass transition temperature of 0 to 100 ° C and a hydroxyl equivalent of 0.8 to 3.5 meq / g. Such (A) component can be mutually miscible with (B) component and (C) component. Therefore, the primer of the present invention is transparent and can be stored at room temperature for a long time. Furthermore, by reacting such (A) component with (B) component and (C) component, the said initial adhesiveness, moist heat-resistant adhesiveness, whitening resistance, and transparent spot resistance can be made favorable. From this viewpoint, the glass transition temperature of the component (A) is preferably about 25 to 80 ° C, and the hydroxyl equivalent is preferably about 1 to 2.5 meq / g.

又,合併使用前述(a3)成分時,尤其,若考慮到耐白化性,(A)成分的酸價一般是0.06~0.4meq/g左右,較佳是0.09~0.18meq/g左右。 In addition, when the aforementioned (a3) component is used in combination, especially in consideration of whitening resistance, the acid value of the (A) component is generally about 0.06 to 0.4 meq / g, and preferably about 0.09 to 0.18 meq / g.

又,(A)成分的其他物性並無特別限定,從前述底塗劑的起始黏合性、耐濕熱黏合性、耐白化性及耐透明斑點性的觀點而言,重量平均分子量一般是3000~100000左右,較佳是10000~80000左右。 In addition, other physical properties of the component (A) are not particularly limited, and the weight average molecular weight is generally 3,000 to 3,000 from the viewpoints of the initial adhesion, moisture and heat resistance, whitening resistance, and transparent speckle resistance of the primer. About 100,000, preferably about 10,000 to 80,000.

(B)成分是一種組成物,其包含三異氰酸酯類(b1)(以下亦稱為(b1)成分)與二醇類(b2)(以下亦稱為(b2)成分)之反應物。 The component (B) is a composition containing a reactant of a triisocyanate (b1) (hereinafter also referred to as (b1) component) and a diol (b2) (hereinafter also referred to as (b2) component).

作為(b1)成分,較佳是各種公知的作為二異氰酸酯的聚合物之三異氰酸酯。作為該二異氰酸酯,可列舉例如:甲苯二異氰酸酯、二苯基甲烷二異氰酸酯、及二甲苯二異氰酸酯等芳香族二異氰酸酯;六亞甲基二異氰酸酯、三甲基六亞甲基二異氰酸酯、及離胺酸二異氰酸酯等脂肪族二異氰酸酯;以及,二環己基甲烷二異氰酸酯、異佛酮二異氰酸酯、1,4-環己烷二異氰酸酯、氫化二甲苯二異氰酸酯、及氫化甲苯二異氰酸酯等脂環式二異氰酸酯。又,作為該聚合物,可列舉異三聚氰酸酯體(1,3,5-三-2,4,6-(1H,3H,5H)三酮體)或加成物。其中,尤其從耐濕熱性、耐白化性及耐透明斑點性的觀點而言,較佳是芳香族二異氰酸酯的異三聚氰酸酯體及/或加成物。 The component (b1) is preferably a triisocyanate of various known polymers that are diisocyanates. Examples of the diisocyanate include aromatic diisocyanates such as toluene diisocyanate, diphenylmethane diisocyanate, and xylene diisocyanate; hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, and ionomers. Aliphatic diisocyanates such as urethane diisocyanate; and alicyclic systems such as dicyclohexylmethane diisocyanate, isophorone diisocyanate, 1,4-cyclohexane diisocyanate, hydrogenated xylene diisocyanate, and hydrogenated toluene diisocyanate Diisocyanate. Examples of the polymer include isotricyanate (1,3,5-tri -2,4,6- (1H, 3H, 5H) trione) or adducts. Among these, an isotricyanate body and / or an adduct of an aromatic diisocyanate is preferable from the viewpoint of moist heat resistance, whitening resistance, and transparent speckle resistance.

作為(b2)成分,可列舉各種公知的二醇及/或水。作為二醇,具體而言,可列舉例如:乙二醇、1,2-丙二醇、1,3-丙二醇、1,3-丁二醇、新戊二醇、1,6-己二醇、辛二醇、二丙二醇、聚乙二醇、及聚丙二醇等。其中,尤其從與鋁薄膜之黏合性的觀點而言,較佳是碳數2~20左右的烷二醇(伸烷二醇)及/或水,更佳是碳數2~8左右的烷二醇及/或水,特佳是4~8的烷二醇及/或水。 Examples of the component (b2) include various known glycols and / or water. Specific examples of the diol include ethylene glycol, 1,2-propylene glycol, 1,3-propanediol, 1,3-butanediol, neopentyl glycol, 1,6-hexanediol, and octane. Diethylene glycol, dipropylene glycol, polyethylene glycol, and polypropylene glycol. Among them, from the standpoint of adhesion to an aluminum thin film, an alkanediol (alkanediol) having a carbon number of about 2 to 20 and / or water is preferable, and an alkane having a carbon number of about 2 to 8 is more preferable. The diol and / or water are particularly preferably 4 to 8 alkanediols and / or water.

(B)成分可藉由各種公知的胺酯化反應來製造。(b1)成分與(b2)成分的使用比例並無特別限定,尤 其從與鋁薄膜之黏合性的觀點而言,一般而言,(b1)成分的異氰酸基(NCO’)與(b2)成分中的二醇類的羥基(OH’)之當量比[NCO’/OH’],一般是在5~20左右的範圍內,較佳是在10~20左右的範圍內即可。另一方面,使用水(H2O)作為(b2)成分時,是在(b1)成分的異氰酸基與水分子進行反應後,經由去二氧化碳(CO2↑)過程,而生成一級胺基(-NH2)。繼而,該一級胺基會與另一個(b1)成分的NCO’基進行反應。此處,在這一連串的反應過程中,1莫耳的水分子會消耗2莫耳的(b1)成分的異氰酸基。因此,使用水(H2O)作為(b2)成分時,是將其當成具有2個羥基,來計算前述當量比[NCO’/OH’]。反應時,可視需要而使用不會與異氰酸基反應的有機溶劑,例如前述酮系溶劑或二醇醚系溶劑、酯系溶劑。 The component (B) can be produced by various known amine esterification reactions. The use ratio of the (b1) component and the (b2) component is not particularly limited. In particular, from the viewpoint of adhesion to an aluminum thin film, generally, the isocyanate (NCO ') and (b2) The equivalent ratio [NCO '/ OH'] of the hydroxyl groups (OH ') of the diols in the component) is generally in a range of about 5 to 20, and preferably in a range of about 10 to 20. On the other hand, when water (H 2 O) is used as the (b2) component, the isocyanate group of the (b1) component reacts with water molecules and then undergoes a process of removing carbon dioxide (CO 2 ↑) to form a primary amine. Radical (-NH 2 ). This primary amine group will then react with the NCO 'group of the other (b1) component. Here, during this series of reactions, 1 mol of water molecules will consume 2 mol of the isocyanate group (b1). Therefore, when water (H 2 O) is used as the component (b2), the equivalent ratio [NCO '/ OH'] is calculated as if it has two hydroxyl groups. During the reaction, an organic solvent that does not react with an isocyanate group may be used as necessary, such as the aforementioned ketone-based solvent, glycol ether-based solvent, and ester-based solvent.

如此進行而獲得的(B)成分,從本發明的底塗劑的互溶性或使用期限、起始黏合性、耐濕熱黏合性、耐白化性及耐透明斑點性的觀點而言,該(B)成分的異氰酸基當量是1~10meq/g左右,較佳是3~6meq/g左右。 The component (B) obtained in this way is, from the viewpoint of the mutual solubility or useful life of the primer of the present invention, the initial adhesion, the heat and moisture resistance, the whitening resistance, and the transparent speckle resistance. The isocyanate equivalent of the component) is about 1 to 10 meq / g, preferably about 3 to 6 meq / g.

再者,在本發明中,可視需要而將前述二異氰酸酯或離胺酸三異氰酸酯等(b1)成分以外的三異氰酸酯、六官能的多異氰酸酯(商品名「DURANATE MHG-80B」,旭化成化學股份有限公司製造)等,與(B)成分一起使用。 In addition, in the present invention, as needed, the triisocyanate and hexafunctional polyisocyanate (brand name "DURANATE MHG-80B") other than the aforementioned diisocyanate or lysine triisocyanate (b1), asahi Kasei Chemicals Co., Ltd. Used by the company).

(A)成分和(B)成分的使用比例並無特別限制,若考慮到本發明的底塗劑的互溶性或使用期限,尤其 是考慮到耐白化性和耐透明斑點性,一般而言,(A)成分的羥基當量與(B)成分的異氰酸基當量之比值[NCO/OH]是在1~6左右的範圍內,較佳是在2~5左右的範圍內。 The use ratio of the (A) component and the (B) component is not particularly limited. If the mutual solubility or the life of the primer of the present invention is considered, especially In consideration of whitening resistance and transparent speckle resistance, in general, the ratio [NCO / OH] of the hydroxyl equivalent of (A) component to the isocyanate equivalent of (B) component is in the range of about 1 to 6. , Preferably in the range of about 2 to 5.

作為(C)成分,可使用各種公知的含環氧基的矽化合物。具體而言,可列舉例如含環氧基的烷氧基矽烷(c1)(以下亦稱為(c1)成分)及/或含環氧基的半矽氧烷(c2)(以下亦稱為(c2)成分),該(c1)成分是以通式(1)也就是X-Si(R1)a(OR2)3-a來表示(式(1)中,X表示包含環氧基之碳數1~8的烴基,R1表示氫或碳數1~8的烴基,R2表示碳數1~8的烴基,a表示0或1),而該(c2)成分是使該(c1)成分進行水解反應和縮合反應而成。 As the component (C), various known epoxy-group-containing silicon compounds can be used. Specifically, for example, an epoxy-group-containing alkoxysilane (c1) (hereinafter also referred to as a (c1) component) and / or an epoxy-group-containing hemisiloxane (c2) (hereinafter also referred to as ( c2) component), the (c1) component is represented by the general formula (1), that is, X-Si (R 1 ) a (OR 2 ) 3-a (in formula (1), X represents an epoxy group-containing A hydrocarbon group having 1 to 8 carbons, R 1 represents a hydrogen or a hydrocarbon group having 1 to 8 carbons, R 2 represents a hydrocarbon group having 1 to 8 carbons, a represents 0 or 1), and the (c2) component is such that (c1 ) Ingredients are made by hydrolysis reaction and condensation reaction.

作為(c1)成分,可列舉例如:3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、及3-環氧丙氧基丙基三丙氧基矽烷等環氧丙氧基丙基三烷氧基矽烷;以及,2-(3,4-環氧基環己基)乙基三甲氧基矽烷、2-(3,4-環氧基環己基)乙基三乙氧基矽烷、及2-(3,4-環氧基環己基)乙基三丙氧基矽烷等(環氧基環己基)乙基三烷氧基矽烷等;這些化合物可將2種以上組合使用。 Examples of the (c1) component include 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, and 3-glycidoxypropyltrisilane Glycidoxypropyltrialkoxysilanes such as propoxysilane; and 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 2- (3,4-epoxy Cyclohexyl) ethyltriethoxysilane, and 2- (3,4-epoxycyclohexyl) ethyltripropoxysilane (epoxycyclohexyl) ethyltrialkoxysilane; etc .; these The compound may be used in combination of two or more kinds.

再者,若使用前述通式(1)中的X為例如異氰酸基、或烷基和苯基等烴基之化合物,來取代(c1)成分,前述耐濕熱黏合性、耐白化性及耐透明斑點性的均衡則容易變不佳。 Furthermore, if a compound in which X in the general formula (1) is an isocyanate group or a hydrocarbon group such as an alkyl group and a phenyl group is used instead of the component (c1), the moisture and heat resistance, whitening resistance, and resistance The balance of the transparent speckle is easily deteriorated.

(c2)成分是一種半矽氧烷,其是使(c1)成分進行水解反應和縮合反應而成。又,為了調節該(c2)成分的環氧基的含量,除了前述(c1)成分之外,亦可將下述化合物作為原料:甲基三甲氧基矽烷、甲基三乙氧基矽烷、乙基三甲氧基矽烷、乙基三乙氧基矽烷、苯基三甲氧基矽烷、及苯基三乙氧基矽烷等不含環氧基的烷基三烷氧基矽烷(以下亦稱為(c1’)成分)。 The component (c2) is a type of siloxane, which is obtained by subjecting the component (c1) to a hydrolysis reaction and a condensation reaction. In addition, in order to adjust the epoxy group content of the component (c2), in addition to the component (c1), the following compounds may be used as raw materials: methyltrimethoxysilane, methyltriethoxysilane, ethyl Alkyltrialkoxysilanes (hereinafter also referred to as (c1) which do not contain epoxy groups such as trimethoxysilane, ethyltriethoxysilane, phenyltriethoxysilane, and phenyltriethoxysilane ')ingredient).

要獲得(c2)成分,首先,使(c1)成分及視需要而使用之(c1’)成分進行水解反應。具體而言,例如,只要在水和催化劑的存在下,使(c1)成分及視需要而使用之(c1’)成分進行水解反應即可。再者,水的量並無特別限定,一般是使[水解反應所使用之水的莫耳數]/[(c1)成分及視需要而使用之(c1’)所含的烷氧基的合計莫耳數](莫耳比)成為0.4~10左右的量,較佳是成為1左右的量。又,作為催化劑,可列舉例如酸性催化劑(鹽酸、硫酸、硝酸等無機酸;甲酸、乙酸等有機酸)或鹼性催化劑(1,8-二氮-雙環[5.4.0]十一碳-7-烯、2-乙基-4-甲基咪唑等有機鹽;以及,氨及氫氧化鈉等無機鹽),且該催化劑的使用量,一般而言,相對於(c1)成分與視需要而使用之(c1’)成分的總重量,是在0.1~25重量%左右的範圍內,較佳是在1~10重量%左右的範圍內。水解反應的條件亦無特別限定,一般而言,反應溫度是0~100℃左右,較佳是20~60℃左右,反應時間是1分鐘~2小時左右。 To obtain the (c2) component, first, the (c1) component and the (c1 ') component used as necessary are subjected to a hydrolysis reaction. Specifically, for example, the component (c1) and the component (c1 ') used as required may be subjected to a hydrolysis reaction in the presence of water and a catalyst. In addition, the amount of water is not particularly limited, and is generally the total of [mol number of water used in the hydrolysis reaction] / [(c1) component and (c1 ') used as necessary Molar number] (Molar ratio) is an amount of about 0.4 to 10, preferably an amount of about 1. Examples of the catalyst include acid catalysts (inorganic acids such as hydrochloric acid, sulfuric acid, and nitric acid; organic acids such as formic acid and acetic acid) or basic catalysts (1,8-diaza-bicyclo [5.4.0] undec-7. -Organic salts such as alkenes, 2-ethyl-4-methylimidazole; and inorganic salts such as ammonia and sodium hydroxide), and the amount of the catalyst used is generally, relative to (c1) the component and The total weight of the component (c1 ') used is in the range of about 0.1 to 25% by weight, and preferably in the range of about 1 to 10% by weight. The conditions of the hydrolysis reaction are also not particularly limited. Generally, the reaction temperature is about 0 to 100 ° C, preferably about 20 to 60 ° C, and the reaction time is about 1 minute to 2 hours.

又,在前述水解反應時,可使用前述有機溶劑,尤其,前述醇系溶劑或二醇醚較適當。 In the hydrolysis reaction, the organic solvent may be used, and in particular, the alcohol-based solvent or glycol ether is suitable.

藉由進一步使所獲得的水解反應物進行縮合反應,來獲得目標之(c2)成分。縮合反應的條件並無特別限定,一般而言,反應溫度是40~150℃左右,較佳是60~100℃左右,反應時間是30分鐘~12小時左右。又,縮合反應時亦可使用前述有機溶劑。 The target (c2) component is obtained by further subjecting the obtained hydrolysis reaction product to a condensation reaction. The conditions for the condensation reaction are not particularly limited. Generally, the reaction temperature is about 40 to 150 ° C, preferably about 60 to 100 ° C, and the reaction time is about 30 minutes to 12 hours. In the condensation reaction, the aforementioned organic solvent may be used.

(c2)成分的個數並無特別限定,例如[(c2)成分中的未反應的羥基和烷氧基的莫爾數]/[(c1)成分和視需要而使用之(c1’)成分原本所含的烷氧基的莫耳數]一般是0.3以下,環氧基的當量以固形成份來換算是100~600g/eq左右,並且非揮發成分是50~90重量%左右。再者,可自所獲得的(c2)成分,依需要而在減壓下將殘留的醇、水、催化劑及溶劑等去除。 (c2) The number of components is not particularly limited, for example, [Moore numbers of unreacted hydroxyl groups and alkoxy groups in the (c2) component] / [(c1) component and (c1 ') component used as necessary The molar number of the alkoxy group originally contained] is generally 0.3 or less, the equivalent of the epoxy group is about 100 to 600 g / eq in terms of solid content, and the non-volatile component is about 50 to 90% by weight. Furthermore, from the obtained (c2) component, residual alcohol, water, catalyst, solvent, etc. can be removed under reduced pressure as needed.

再者,若使用前述通式(1)中的X為甲氧基或乙氧基等烷氧基之化合物的部分縮合物或其水解物、或各種公知的二氧化矽粒子,來取代(c2)成分,本發明所期望的功效,尤其是前述底塗劑的起始黏合性、耐濕熱黏合性、耐白化性及耐透明斑點性則會難以取得均衡。 In addition, in place of (c2), a partial condensate of a compound in which X in the general formula (1) is an alkoxy group such as a methoxy group or an ethoxy group or a hydrolyzate thereof, or various known silica particles is used. ) Component, the desired effect of the present invention, especially the initial adhesion, moisture and heat resistance, whitening resistance, and transparent speckle resistance of the primer described above, it will be difficult to achieve a balance.

(C)成分的使用量並無特別限定,相對於(A)成分與(B)成分合計100重量份(固形成份換算),一般是3~20重量份(固形成份換算)左右,一般而言,較佳是5~15重量份(固形成份換算)左右。若在該範圍內,則會 使前述底塗劑的起始黏合性、耐濕熱黏合性、耐白化性及耐透明斑點性特別良好。 (C) The amount of the component to be used is not particularly limited. Generally, it is about 3 to 20 parts by weight (in terms of solid content) relative to 100 parts by weight (in terms of solid content) of the components (A) and (B). It is preferably about 5 to 15 parts by weight (in terms of solid content conversion). If it is within this range, it will The initial adhesiveness, moisture and heat resistance, whitening resistance, and transparent speckle resistance of the primer are particularly good.

本發明的底塗劑,較佳是作成前述(D)成分的溶液來使用,而其固形成分重量一般是5~50重量%左右。又,在本發明的底塗劑中,此外可添加胺酯化催化劑(錫系、三級胺系等)、路易士酸催化劑、整平劑、抗氧化劑及紫外線吸收劑等添加劑、或作為稀釋溶劑之前述(D)成分。 The primer of the present invention is preferably used as a solution of the component (D), and its solid content is generally about 5 to 50% by weight. In addition, in the primer of the present invention, additives such as an amine esterification catalyst (tin-based, tertiary amine-based, etc.), a Lewis acid catalyst, a leveling agent, an antioxidant, and an ultraviolet absorber may be added or diluted. The aforementioned (D) component of the solvent.

本發明的附有鋁薄膜的塑膠是一種結構體,其具有各種公知的塑膠基材(塑膠膜除外)、由本發明的底塗劑所構成之層、及鋁薄膜層。 The aluminum film-attached plastic of the present invention is a structure having various well-known plastic substrates (except plastic films), a layer composed of the primer of the present invention, and an aluminum film layer.

作為前述塑膠基材,可列舉例如:聚酯(聚對苯二甲酸乙二酯(PET)等)、聚氯乙烯、聚醯胺、聚醯亞胺、聚碳酸酯、丙烯腈-丁二烯-苯乙烯共聚物(ABS)、聚乙烯、及聚丙烯等。其中,若考慮到與底塗層之黏合性等,較佳是聚酯。又,該塑膠的形狀並無特別限定,可以是例如球狀、圓柱狀、圓筒狀、長方體狀、板狀,亦可具有凹凸或曲面。 Examples of the plastic substrate include polyester (polyethylene terephthalate (PET), etc.), polyvinyl chloride, polyimide, polyimide, polycarbonate, and acrylonitrile-butadiene. -Styrene copolymer (ABS), polyethylene, and polypropylene. Among these, polyester is preferable in view of adhesion to the undercoat layer and the like. The shape of the plastic is not particularly limited, and may be, for example, a spherical shape, a cylindrical shape, a cylindrical shape, a rectangular parallelepiped shape, or a plate shape, and may have unevenness or a curved surface.

本發明的附有鋁薄膜的塑膠膜是一種複合基材,其具有各種公知的塑膠膜、由本發明的底塗劑所構成之層、及鋁薄膜層。 The aluminum film-attached plastic film of the present invention is a composite substrate having various known plastic films, a layer composed of the primer of the present invention, and an aluminum film layer.

作為前述塑膠膜,可列舉例如:聚酯膜、聚氯乙烯膜、聚醯胺膜、聚醯亞胺膜、聚碳酸酯膜、聚乙烯膜、 及聚丙烯膜等。其中,若考慮到與底塗層之黏合性等,較佳是聚酯膜。 Examples of the plastic film include a polyester film, a polyvinyl chloride film, a polyimide film, a polyimide film, a polycarbonate film, a polyethylene film, And polypropylene film. Among these, a polyester film is preferable in view of adhesion to the undercoat layer and the like.

再者,在前述塑膠基材和前述塑膠膜上,可預先設置有脫模層、硬塗層、硬塗層用固著層、圖案油墨層等功能層。 Furthermore, the plastic substrate and the plastic film may be provided with functional layers such as a release layer, a hard coating layer, a fixing layer for a hard coating layer, and a pattern ink layer in advance.

底塗層可藉由下述方式獲得:在前述塑膠基材或前述塑膠膜上,藉由各種公知的塗佈手段,來塗佈本發明的底塗劑,且一般是在80~185℃左右,使其加熱硬化10秒~5分鐘左右。該塗佈手段並無特別限定,可列舉例如:噴霧器、輥式塗佈機(roll coater)、逆輥式塗佈機(reverse-roll coater)、凹版塗佈機(gravure coater)、刮刀式塗佈機、棒塗佈機(bar coater)、點狀塗佈機(dot coater)等。又,底塗劑的塗佈量亦無特別限定,一般而言,以乾燥固形成分計,是0.01~10g/m2左右。 The undercoat layer can be obtained by coating the undercoating agent of the present invention on the aforementioned plastic substrate or the aforementioned plastic film by various well-known coating methods, and generally at about 80 to 185 ° C. Let it heat harden for about 10 seconds to 5 minutes. The coating means is not particularly limited, and examples thereof include a sprayer, a roll coater, a reverse-roll coater, a gravure coater, and a doctor blade. Cloth machine, bar coater, dot coater, etc. The coating amount of the primer is not particularly limited, and generally, it is about 0.01 to 10 g / m 2 in terms of dry solid content.

鋁薄膜層可藉由下述方式獲得:在硬化底塗層上,藉由各種公知的薄膜成形法,來進一步形成鋁晶種。作為該薄膜形成法,可列舉各種物理性方法(真空熱蒸鍍、濺鍍等)或化學性方法(化學氣相反應等)。又,鋁薄膜層的厚度並無特別限定,一般是5~500nm左右,較佳是5~50nm左右。 The aluminum thin film layer can be obtained by further forming aluminum seeds on the hardened undercoat layer by various known thin film forming methods. Examples of the thin film formation method include various physical methods (vacuum thermal evaporation, sputtering, etc.) and chemical methods (chemical vapor phase reaction, etc.). The thickness of the aluminum thin film layer is not particularly limited, but is generally about 5 to 500 nm, and preferably about 5 to 50 nm.

在本發明的附有鋁薄膜的塑膠和附有鋁薄膜的塑膠膜中,可視其用途而設置有其他功能性層。例如,在將該膜提供用於模內成形用裝飾膜或插入成形用裝飾 膜時,於塑膠膜層與底塗層之間,可設置脫模層、硬塗層、硬塗層用固著層、及圖案油墨層等。又,在鋁薄膜層上亦可設置黏著劑層。 In the plastic film with an aluminum film and the plastic film with an aluminum film according to the present invention, other functional layers may be provided depending on the application. For example, the film is provided with a decoration film for in-mold molding or a decoration for insert molding. When filming, between the plastic film layer and the undercoat layer, a release layer, a hard coating layer, a fixing layer for a hard coating layer, and a pattern ink layer can be provided. An adhesive layer may be provided on the aluminum thin film layer.

[實施例] [Example]

以下透過實施例和比較例來更詳細說明本發明,但是本發明的範圍並不受限於這些實施例和比較例。 Hereinafter, the present invention will be described in more detail through examples and comparative examples, but the scope of the present invention is not limited to these examples and comparative examples.

又,實施例中的「份」表示重量基準。又,玻璃轉移溫度是使用市售的測定器具(商品名「DSC8230B」,理學電機股份有限公司製造)所測定而得之值。羥基當量和異氰酸基量是由原料的投入量所計算出之計算值。又,重量平均分子量是使用市售的凝膠滲透層析儀(商品名「HLC-8220GPC」,東曹股份有限公司製造)所測定而得之值。又,第1~2圖中的顯微鏡照片是使用市售的雷射共軛焦顯微鏡(商品名「VK-9500」,基恩斯股份有限公司製造)所拍攝而得。 In addition, "part" in an Example shows a basis of weight. The glass transition temperature is a value measured using a commercially available measuring instrument (trade name "DSC8230B", manufactured by Rigaku Denki Co., Ltd.). The hydroxyl equivalent and the amount of isocyanate are calculated values calculated from the input amount of the raw materials. The weight average molecular weight is a value measured using a commercially available gel permeation chromatography (trade name "HLC-8220GPC", manufactured by Tosoh Corporation). The microscope photographs in Figs. 1 and 2 were taken using a commercially available laser conjugate focal microscope (trade name "VK-9500", manufactured by Keyence Corporation).

<調配(A)成分> <Mixing (A) Ingredient>

(製造例1) (Manufacturing example 1)

在具備攪拌機、溫度計、回流冷卻管、滴液漏斗、及氮氣導入管之反應容器中,投入192.0份的甲基丙烯酸甲酯、7.2份的丙烯酸正丁酯、40.8份的丙烯酸2-羥乙酯、及360份的甲基乙基酮,並將反應系設定成80℃。繼而,投入1.2份的偶氮雙異丁腈,且保溫在80℃附近5小時。繼而,投入2.4份的偶氮雙異丁腈,且進一步將反應系保溫在相同溫度附近4小時。之後,將反應系冷卻至室溫為 止,藉此獲得丙烯酸系共聚物(A-1)的溶液(非揮發成分為30%),其玻璃轉移溫度為70℃,羥基當量為1.42meq/g(羥基價為80mgKOH/g),且重量平均分子量為50000。 In a reaction vessel equipped with a stirrer, a thermometer, a reflux cooling tube, a dropping funnel, and a nitrogen introduction tube, 192.0 parts of methyl methacrylate, 7.2 parts of n-butyl acrylate, and 40.8 parts of 2-hydroxyethyl acrylate were charged. And 360 parts of methyl ethyl ketone, and the reaction system was set to 80 ° C. Then, 1.2 parts of azobisisobutyronitrile was put in and kept at 80 ° C. for 5 hours. Then, 2.4 parts of azobisisobutyronitrile was added, and the reaction system was further kept at the same temperature for about 4 hours. After that, the reaction system was cooled to room temperature as Then, a solution of the acrylic copolymer (A-1) (non-volatile content: 30%) was obtained, the glass transition temperature was 70 ° C, the hydroxyl equivalent was 1.42 meq / g (the hydroxyl value was 80 mgKOH / g), and The weight average molecular weight was 50,000.

(製造例2) (Manufacturing example 2)

在與製造例1相同的反應容器中,投入189.6份的甲基丙烯酸甲酯、4.8份的丙烯酸正丁酯、45.6份的甲基丙烯酸2-羥乙酯、及360.0份的甲基乙基酮,並將反應系設定成80℃。繼而,投入1.2份的偶氮雙異丁腈,且保溫在80℃附近5小時。繼而,投入2.4份的偶氮雙異丁腈,且進一步將反應系保溫在相同溫度附近4小時。之後,將反應系冷卻至室溫為止,藉此獲得丙烯酸系共聚物(A-2)的溶液(非揮發成分為30%),其玻璃轉移溫度為90℃,羥基當量為1.42meq/g(羥基價為80mgKOH/g),且重量平均分子量為50000。 In the same reaction vessel as in Production Example 1, 189.6 parts of methyl methacrylate, 4.8 parts of n-butyl acrylate, 45.6 parts of 2-hydroxyethyl methacrylate, and 360.0 parts of methyl ethyl ketone were charged. And set the reaction system to 80 ° C. Then, 1.2 parts of azobisisobutyronitrile was put in and kept at 80 ° C. for 5 hours. Then, 2.4 parts of azobisisobutyronitrile was added, and the reaction system was further kept at the same temperature for about 4 hours. Thereafter, the reaction system was cooled to room temperature to obtain a solution of the acrylic copolymer (A-2) (non-volatile content: 30%). The glass transition temperature was 90 ° C, and the hydroxyl equivalent was 1.42 meq / g ( The hydroxyl value was 80 mgKOH / g), and the weight average molecular weight was 50,000.

(製造例3) (Manufacture example 3)

在與製造例1相同的反應容器中,投入117.6份的甲基丙烯酸甲酯、81.6份的丙烯酸正丁酯、40.8份的丙烯酸2-羥乙酯、及360.0份的甲基乙基酮,並將反應系設定成80℃。繼而,投入1.2份的偶氮雙異丁腈,且保溫在80℃附近5小時。繼而,投入2.4份的偶氮雙異丁腈,且進一步將反應系保溫在相同溫度附近4小時。之後,將反應系冷卻至室溫為止,藉此獲得丙烯酸系共聚物(A-3)的溶液(非揮發成分為30%),其玻璃轉移溫度為10℃,羥基 當量為1.42meq/g(羥基價為80mgKOH/g),且重量平均分子量為55000。 In the same reaction vessel as in Production Example 1, 117.6 parts of methyl methacrylate, 81.6 parts of n-butyl acrylate, 40.8 parts of 2-hydroxyethyl acrylate, and 360.0 parts of methyl ethyl ketone were charged, and The reaction system was set to 80 ° C. Then, 1.2 parts of azobisisobutyronitrile was put in and kept at 80 ° C. for 5 hours. Then, 2.4 parts of azobisisobutyronitrile was added, and the reaction system was further kept at the same temperature for about 4 hours. Thereafter, the reaction system was cooled to room temperature, thereby obtaining a solution of the acrylic copolymer (A-3) (non-volatile content: 30%), the glass transition temperature of which was 10 ° C., and the hydroxyl group. The equivalent weight was 1.42 meq / g (hydroxyl value was 80 mgKOH / g), and the weight average molecular weight was 55,000.

(製造例4) (Manufacturing example 4)

在與製造例1相同的反應容器中,投入194.4份的甲基丙烯酸甲酯、14.4份的丙烯酸正丁酯、31.2份的丙烯酸2-羥乙酯、及360.0份的甲基乙基酮,並將反應系設定成80℃。繼而,投入1.2份的偶氮雙異丁腈,且保溫在80℃附近5小時。繼而,投入2.4份的偶氮雙異丁腈,且進一步將反應系保溫在相同溫度附近4小時。之後,將反應系冷卻至室溫為止,藉此獲得丙烯酸系共聚物(A-4)的溶液(非揮發成分為30%),其玻璃轉移溫度為70℃,羥基當量為1.07meq/g(羥基價為60mgKOH/g),且重量平均分子量為50000。 In the same reaction vessel as in Production Example 1, 194.4 parts of methyl methacrylate, 14.4 parts of n-butyl acrylate, 31.2 parts of 2-hydroxyethyl acrylate, and 360.0 parts of methyl ethyl ketone were charged, and The reaction system was set to 80 ° C. Then, 1.2 parts of azobisisobutyronitrile was put in and kept at 80 ° C. for 5 hours. Then, 2.4 parts of azobisisobutyronitrile was added, and the reaction system was further kept at the same temperature for about 4 hours. Thereafter, the reaction system was cooled to room temperature to obtain a solution of the acrylic copolymer (A-4) (non-volatile content: 30%). The glass transition temperature was 70 ° C, and the hydroxyl equivalent was 1.07 meq / g ( The hydroxyl value was 60 mgKOH / g), and the weight average molecular weight was 50,000.

(製造例5) (Manufacturing example 5)

在與製造例1相同的反應容器中,投入201.6份的甲基丙烯酸甲酯、4.8份的丙烯酸正丁酯、33.6份的甲基丙烯酸2-羥乙酯、及360.0份的甲基乙基酮,並將反應系設定成80℃。繼而,投入1.2份的偶氮雙異丁腈,且保溫在80℃附近5小時。繼而,投入2.4份的偶氮雙異丁腈,且進一步將反應系保溫在相同溫度附近4小時。之後,將反應系冷卻至室溫為止,藉此獲得丙烯酸系共聚物(A-5)的溶液(非揮發成分為30%),其玻璃轉移溫度為90℃,羥基當量為1.07meq/g(羥基價為60mgKOH/g),且重量平均分子量為52000。 In the same reaction vessel as in Production Example 1, 201.6 parts of methyl methacrylate, 4.8 parts of n-butyl acrylate, 33.6 parts of 2-hydroxyethyl methacrylate, and 360.0 parts of methyl ethyl ketone were charged. And set the reaction system to 80 ° C. Then, 1.2 parts of azobisisobutyronitrile was put in and kept at 80 ° C. for 5 hours. Then, 2.4 parts of azobisisobutyronitrile was added, and the reaction system was further kept at the same temperature for about 4 hours. Thereafter, the reaction system was cooled to room temperature to obtain a solution of the acrylic copolymer (A-5) (non-volatile content: 30%). The glass transition temperature was 90 ° C, and the hydroxyl equivalent was 1.07 meq / g ( The hydroxyl value was 60 mgKOH / g), and the weight average molecular weight was 52,000.

(製造例6) (Manufacturing example 6)

在與製造例1相同的反應容器中,投入70.8份的甲基丙烯酸甲酯、84.0份的丙烯酸正丁酯、64.8份的丙烯酸2-羥乙酯、20.4份的苯乙烯、及360.0份的甲基乙基酮,並將反應系設定成80℃。繼而,投入1.2份的偶氮雙異丁腈,且保溫在80℃附近5小時。繼而,投入2.4份的偶氮雙異丁腈,且進一步將反應系保溫在相同溫度附近4小時。之後,將反應系冷卻至室溫為止,藉此獲得丙烯酸系共聚物(A-6)的溶液(非揮發成分為30%),其玻璃轉移溫度為0℃,羥基當量為2.31meq/g(羥基價為130mgKOH/g),且重量平均分子量為55000。 In the same reaction vessel as in Production Example 1, 70.8 parts of methyl methacrylate, 84.0 parts of n-butyl acrylate, 64.8 parts of 2-hydroxyethyl acrylate, 20.4 parts of styrene, and 360.0 parts of formic acid were charged. Ethyl ketone, and the reaction system was set to 80 ° C. Then, 1.2 parts of azobisisobutyronitrile was put in and kept at 80 ° C. for 5 hours. Then, 2.4 parts of azobisisobutyronitrile was added, and the reaction system was further kept at the same temperature for about 4 hours. Thereafter, the reaction system was cooled to room temperature to obtain a solution of the acrylic copolymer (A-6) (non-volatile content: 30%). The glass transition temperature was 0 ° C, and the hydroxyl equivalent was 2.31 meq / g ( The hydroxyl value was 130 mgKOH / g), and the weight average molecular weight was 55,000.

(製造例7) (Manufacturing example 7)

在與製造例1相同的反應容器中,投入148.8份的甲基丙烯酸甲酯、60.0份的丙烯酸正丁酯、31.2份的丙烯酸2-羥乙酯、及360.0份的甲基乙基酮,並將反應系設定成80℃。繼而,投入1.2份的偶氮雙異丁腈,且保溫在80℃附近5小時。繼而,投入2.4份的偶氮雙異丁腈,且進一步將反應系保溫在相同溫度附近4小時。之後,將反應系冷卻至室溫為止,藉此獲得丙烯酸系共聚物(A-7)的溶液(非揮發成分為30%),其玻璃轉移溫度為30℃,羥基當量為1.07meq/g(羥基價為60mgKOH/g),且重量平均分子量為50000。 In the same reaction vessel as in Production Example 1, 148.8 parts of methyl methacrylate, 60.0 parts of n-butyl acrylate, 31.2 parts of 2-hydroxyethyl acrylate, and 360.0 parts of methyl ethyl ketone were charged, and The reaction system was set to 80 ° C. Then, 1.2 parts of azobisisobutyronitrile was put in and kept at 80 ° C. for 5 hours. Then, 2.4 parts of azobisisobutyronitrile was added, and the reaction system was further kept at the same temperature for about 4 hours. Thereafter, the reaction system was cooled to room temperature to obtain a solution of the acrylic copolymer (A-7) (non-volatile content: 30%). The glass transition temperature was 30 ° C, and the hydroxyl equivalent was 1.07 meq / g ( The hydroxyl value was 60 mgKOH / g), and the weight average molecular weight was 50,000.

(製造例8) (Manufacturing example 8)

在與製造例1相同的反應容器中,投入166.8份的甲基丙烯酸甲酯、8.4份的丙烯酸正丁酯、24.0份的丙烯酸硬脂基酯、40.8份的丙烯酸2-羥乙酯、及360.0份的甲基乙基酮,並將反應系設定成80℃。繼而,投入1.2份的偶氮雙異丁腈,且保溫在80℃附近5小時。繼而,投入2.4份的偶氮雙異丁腈,且進一步將反應系保溫在相同溫度附近4小時。之後,將反應系冷卻至室溫為止,藉此獲得丙烯酸系共聚物(A-8)的溶液(非揮發成分為30%),其玻璃轉移溫度為60℃,羥基當量為1.42meq/g(羥基價為80mgKOH/g),且重量平均分子量為53000。 In the same reaction vessel as in Production Example 1, 166.8 parts of methyl methacrylate, 8.4 parts of n-butyl acrylate, 24.0 parts of stearyl acrylate, 40.8 parts of 2-hydroxyethyl acrylate, and 360.0 were charged. Parts of methyl ethyl ketone, and the reaction system was set to 80 ° C. Then, 1.2 parts of azobisisobutyronitrile was put in and kept at 80 ° C. for 5 hours. Then, 2.4 parts of azobisisobutyronitrile was added, and the reaction system was further kept at the same temperature for about 4 hours. Thereafter, the reaction system was cooled to room temperature to obtain a solution of the acrylic copolymer (A-8) (non-volatile content: 30%). The glass transition temperature was 60 ° C, and the hydroxyl equivalent was 1.42 meq / g ( The hydroxyl value was 80 mgKOH / g), and the weight average molecular weight was 53,000.

(製造例9) (Manufacturing example 9)

在與製造例1相同的反應容器中,投入184.8份的甲基丙烯酸甲酯、7.2份的丙烯酸正丁酯、40.8份的丙烯酸2-羥乙酯、7.2份的丙烯酸、及360.0份的甲基乙基酮,並將反應系設定成80℃。繼而,投入偶氮雙異丁腈1.2份,且保溫在80℃附近5小時。繼而,投入2.4份的偶氮雙異丁腈,且進一步將反應系保溫在相同溫度附近4小時。之後,將反應系冷卻至室溫為止,藉此獲得丙烯酸系共聚物(A-9)的溶液(非揮發成分為30%),其玻璃轉移溫度為70℃,羥基當量為1.42meq/g(羥基價為80mgKOH/g),羧基當量0.41meq/g(酸價為23mgKOH/g),且重量平均分子量為54000。 In the same reaction vessel as in Production Example 1, 184.8 parts of methyl methacrylate, 7.2 parts of n-butyl acrylate, 40.8 parts of 2-hydroxyethyl acrylate, 7.2 parts of acrylic acid, and 360.0 parts of methyl Ethyl ketone, and the reaction system was set to 80 ° C. Then, 1.2 parts of azobisisobutyronitrile was put in, and the temperature was kept at about 80 ° C. for 5 hours. Then, 2.4 parts of azobisisobutyronitrile was added, and the reaction system was further kept at the same temperature for about 4 hours. Thereafter, the reaction system was cooled to room temperature to obtain a solution of the acrylic copolymer (A-9) (non-volatile content: 30%). The glass transition temperature was 70 ° C, and the hydroxyl equivalent was 1.42 meq / g ( The hydroxyl value is 80 mgKOH / g), the carboxy equivalent is 0.41 meq / g (the acid value is 23 mgKOH / g), and the weight average molecular weight is 54000.

(製造例10) (Manufacturing example 10)

在與製造例1相同的反應容器中,投入184.8份的甲基丙烯酸甲酯、7.2份的丙烯酸正丁酯、40.8份的丙烯酸2-羥乙酯、7.2份的甲基丙烯酸、及360.0份的甲基乙基酮,並將反應系設定成80℃。繼而,投入1.2份的偶氮雙異丁腈,且保溫在80℃附近5小時。繼而,投入2.4份的偶氮雙異丁腈,且進一步將反應系保溫在相同溫度附近4小時。之後,將反應系冷卻至室溫為止,藉此獲得丙烯酸系共聚物(A-10)的溶液(非揮發成分為30%),其玻璃轉移溫度為70℃,羥基當量為1.42meq/g(羥基價為80mgKOH/g),羧基當量0.34meq/g(酸價為19mgKOH/g),且重量平均分子量為55000。 In the same reaction vessel as in Production Example 1, 184.8 parts of methyl methacrylate, 7.2 parts of n-butyl acrylate, 40.8 parts of 2-hydroxyethyl acrylate, 7.2 parts of methacrylic acid, and 360.0 parts of Methyl ethyl ketone, and the reaction system was set to 80 ° C. Then, 1.2 parts of azobisisobutyronitrile was put in and kept at 80 ° C. for 5 hours. Then, 2.4 parts of azobisisobutyronitrile was added, and the reaction system was further kept at the same temperature for about 4 hours. Thereafter, the reaction system was cooled to room temperature, thereby obtaining a solution of the acrylic copolymer (A-10) (non-volatile content: 30%). The glass transition temperature was 70 ° C, and the hydroxyl equivalent was 1.42 meq / g ( The hydroxyl value is 80 mgKOH / g), the carboxy equivalent is 0.34 meq / g (the acid value is 19 mgKOH / g), and the weight average molecular weight is 55,000.

(比較製造例1) (Comparative Manufacturing Example 1)

在與製造例1相同的反應容器中,投入177.6份的甲基丙烯酸甲酯、20.9份的丙烯酸正丁酯、17.5份的丙烯酸2-羥乙酯、24.0份的苯乙烯、及360.0份的甲基乙基酮,並將反應系設定成80℃。繼而,投入1.2份的偶氮雙異丁腈,且保溫在80℃附近5小時。繼而,投入2.4份的偶氮雙異丁腈,且進一步將反應系保溫在相同溫度附近4小時。之後,將反應系冷卻至室溫為止,藉此獲得丙烯酸系共聚物(i)的溶液(非揮發成分為30%),其玻璃轉移溫度為70℃,羥基當量為0.62meq/g(羥基價為35mgKOH/g),且重量平均分子量為45000。 In the same reaction vessel as in Production Example 1, 177.6 parts of methyl methacrylate, 20.9 parts of n-butyl acrylate, 17.5 parts of 2-hydroxyethyl acrylate, 24.0 parts of styrene, and 360.0 parts of formic acid were charged. Ethyl ketone, and the reaction system was set to 80 ° C. Then, 1.2 parts of azobisisobutyronitrile was put in and kept at 80 ° C. for 5 hours. Then, 2.4 parts of azobisisobutyronitrile was added, and the reaction system was further kept at the same temperature for about 4 hours. Thereafter, the reaction system was cooled to room temperature to obtain a solution of the acrylic copolymer (i) (non-volatile content: 30%). The glass transition temperature was 70 ° C, and the hydroxyl equivalent was 0.62 meq / g (hydroxyl value It was 35 mgKOH / g), and the weight average molecular weight was 45,000.

(比較製造例2) (Comparative Manufacturing Example 2)

在與製造例1相同的反應容器中,投入123.6份的甲基丙烯酸甲酯、16.8份的丙烯酸正丁酯、99.6份的丙烯酸2-羥乙酯、以及360.0份的甲基乙基酮,並將反應系設定成80℃。繼而,投入1.2份的偶氮雙異丁腈,且保溫在80℃附近5小時。繼而,投入2.4份的偶氮雙異丁腈,且進一步將反應系保溫在相同溫度附近4小時。之後,將反應系冷卻至室溫為止,藉此獲得丙烯酸系共聚物(ii)的溶液(非揮發成分為30%),其玻璃轉移溫度為30℃,羥基當量為3.56meq/g(羥基價為200mgKOH/g),且重量平均分子量為48000。 In the same reaction vessel as in Production Example 1, 123.6 parts of methyl methacrylate, 16.8 parts of n-butyl acrylate, 99.6 parts of 2-hydroxyethyl acrylate, and 360.0 parts of methyl ethyl ketone were charged, and The reaction system was set to 80 ° C. Then, 1.2 parts of azobisisobutyronitrile was put in and kept at 80 ° C. for 5 hours. Then, 2.4 parts of azobisisobutyronitrile was added, and the reaction system was further kept at the same temperature for about 4 hours. Thereafter, the reaction system was cooled to room temperature to obtain a solution of the acrylic copolymer (ii) (non-volatile content: 30%). The glass transition temperature was 30 ° C, and the hydroxyl equivalent was 3.56 meq / g (hydroxyl value 200 mgKOH / g), and the weight average molecular weight was 48,000.

[表1] [Table 1]

MMA:甲基丙烯酸甲酯 MMA: methyl methacrylate

nBA:丙烯酸正丁酯 nBA: n-butyl acrylate

SMA:丙烯酸硬脂基酯 SMA: Stearyl Acrylate

HEA:丙烯酸2-羥乙酯 HEA: 2-hydroxyethyl acrylate

HEMA:甲基丙烯酸2-羥乙酯 HEMA: 2-hydroxyethyl methacrylate

AA:丙烯酸 AA: Acrylic

MAA:甲基丙烯酸 MAA: methacrylic acid

St:苯乙烯 St: Styrene

<調配(B)成分> <Composition (B) component>

(製造例11) (Manufacturing example 11)

在與製造例1相同的反應容器中,投入445.5份的甲苯二異氰酸酯的異三聚氰酸酯體(商品名「CORONATE 2030」,異氰酸基當量3.8meq/g)、5.0份的1,6-己二醇、及308.6份的甲基乙基酮,並在60℃實施胺酯化反應3小時。之後,冷卻至室溫,藉此獲得異氰酸酯組成物(B-1)(異氰酸基當量為3.3meq/g)。 In the same reaction vessel as in Production Example 1, 445.5 parts of an isotricyanate body of toluene diisocyanate (trade name "CORONATE 2030", isocyanate equivalent 3.8 meq / g), 5.0 parts of 1, 6-hexanediol and 308.6 parts of methyl ethyl ketone were subjected to an amine esterification reaction at 60 ° C for 3 hours. Then, it cooled to room temperature, and obtained the isocyanate composition (B-1) (isocyanate group equivalent is 3.3 meq / g).

(製造例12) (Manufacturing example 12)

在與製造例1相同的反應容器中,投入445.5份的前述CORONATE 2030、0.75份的水、273.5份的甲基乙基酮、25.2份的丙二醇單甲基醚乙酸酯,並在60℃實施胺酯化反應3小時。之後,冷卻至室溫,藉此獲得異氰酸酯組成物(B-2)(異氰酸基當量3.3meq/g)。 In the same reaction vessel as in Production Example 1, 445.5 parts of the aforementioned CORONATE 2030, 0.75 parts of water, 273.5 parts of methyl ethyl ketone, and 25.2 parts of propylene glycol monomethyl ether acetate were charged, and the reaction was carried out at 60 ° C. The amine was esterified for 3 hours. Then, it cooled to room temperature, and obtained the isocyanate composition (B-2) (isocyanate group equivalent 3.3 meq / g).

<調配(c2)成分> <Composition (c2) component>

在與製造例1相同的反應容器中,投入300g的作為(c1)成分之3-環氧丙氧基丙基三甲氧基矽烷(信越化學工業股份有限公司製造,商品名「KBM-403」)、71.8g的離子交換水([水解反應所用的水的莫耳數]/[3-環氧丙氧基丙基三甲氧基矽烷所含的烷氧基的合計莫耳數](莫耳比)=1.05)、1.5g的95%甲酸、100g的甲苯,並在室溫下使其進行水解反應30分鐘。再者,水解反應中的[藉由使3-環氧丙氧基丙基三甲氧基矽烷進行水解反應而產生的羥基的莫耳數]/[3-環氧丙氧基丙基三甲氧基矽烷原本所含的烷氧基的莫耳數](莫耳比)是0.9。在水解反應後,使反應系升溫至70℃為止,此時水解所產生的甲醇開始被餾除至反應系外。花費30分鐘升溫至75℃為止,來餾除縮合反應所產生的水。進一步在75℃反應30分鐘,之後添加100g的二乙二醇二甲基醚,並在50℃一面階段性降低壓力一面減壓3小時,來餾除殘留的甲醇、水、甲酸、甲苯。進而添加二乙二醇二甲基醚來使固形成分濃度成為15%,而獲得1500g的含有環氧基的半矽氧烷(c2)(以下亦稱為(c2)成分)的溶液。(c2)的環氧當量是1200g/eq(以固形成分換算為180g/eq)。 In the same reaction vessel as in Production Example 1, 300 g of 3-glycidoxypropyltrimethoxysilane (component of "C1") (manufactured by Shin-Etsu Chemical Co., Ltd., trade name "KBM-403") was charged. 71.8 g of ion-exchanged water ([Molar number of water used for hydrolysis reaction] / [Total Molar number of alkoxy groups contained in 3-glycidoxypropyltrimethoxysilane] (Molar ratio ) = 1.05), 1.5 g of 95% formic acid, 100 g of toluene, and subjected to a hydrolysis reaction at room temperature for 30 minutes. In addition, in the hydrolysis reaction, [the number of moles of the hydroxyl group generated by the hydrolysis reaction of 3-glycidoxypropyltrimethoxysilane] / [3-glycidoxypropyltrimethoxy The mole number (molar ratio) of alkoxy groups originally contained in silane is 0.9. After the hydrolysis reaction, the temperature of the reaction system was raised to 70 ° C. At this time, the methanol produced by the hydrolysis began to be distilled out of the reaction system. It took 30 minutes to raise the temperature to 75 ° C. to distill off water generated by the condensation reaction. After further reacting at 75 ° C. for 30 minutes, 100 g of diethylene glycol dimethyl ether was added, and the pressure was gradually reduced while reducing the pressure at 50 ° C. for 3 hours to remove the remaining methanol, water, formic acid, and toluene. Further, diethylene glycol dimethyl ether was added so that the solid content concentration became 15%, and a solution of 1500 g of an epoxy-containing silsesquioxane (c2) (hereinafter also referred to as (c2) component) was obtained. The epoxy equivalent of (c2) was 1200 g / eq (180 g / eq in terms of solid content conversion).

<調配底塗劑> <Preparation of Primer>

(實施例1) (Example 1)

將10.0份的(A-1)成分、8.6份的(B-1)成分(NCO/OH=2.0)、0.56份的作為(c1)成分的含環氧基的烷氧基矽烷(商品名「KBM-403」,信越化學工業股 份有限公司製造)、及10.6份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the component (A-1), 8.6 parts of the (B-1) component (NCO / OH = 2.0), and 0.56 parts of the epoxy-group-containing alkoxysilane (the product name " KBM-403 ", Shin-Etsu Chemical Industry Co., Ltd. Co., Ltd.) and 10.6 parts of methyl ethyl ketone were mixed thoroughly to prepare a primer.

(實施例2) (Example 2)

將10.0份的(A-2)成分、8.6份的(B-1)成分(NCO/OH=2.0)、0.56份的KBM-403、及10.6份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the (A-2) component, 8.6 parts of the (B-1) component (NCO / OH = 2.0), 0.56 parts of KBM-403, and 10.6 parts of methyl ethyl ketone were mixed thoroughly to prepare Primer.

(實施例3) (Example 3)

將10.0份的(A-3)成分、8.6份的(B-1)成分(NCO/OH=2.0)、0.56份的KBM-403、及10.6份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the component (A-3), 8.6 parts of the component (B-1) (NCO / OH = 2.0), 0.56 parts of KBM-403, and 10.6 parts of methyl ethyl ketone are mixed thoroughly to prepare Primer.

(實施例4) (Example 4)

將10.0份的(A-4)成分、6.5份的(B-1)成分(NCO/OH=2.0)、0.5份的KBM-403、及10.2份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of (A-4) component, 6.5 parts of (B-1) component (NCO / OH = 2.0), 0.5 part of KBM-403, and 10.2 parts of methyl ethyl ketone are mixed thoroughly to prepare Primer.

(實施例5) (Example 5)

將10.0份的(A-4)成分、6.5份的(B-1)成分(NCO/OH=2.0)、0.5份的KBM-403、及10.2份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of (A-4) component, 6.5 parts of (B-1) component (NCO / OH = 2.0), 0.5 part of KBM-403, and 10.2 parts of methyl ethyl ketone are mixed thoroughly to prepare Primer.

(實施例6) (Example 6)

將10.0份的(A-6)成分、14.0份的(B-1)成分(NCO/OH=2.0)、0.72份的KBM-403、及14.8份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the (A-6) component, 14.0 parts of the (B-1) component (NCO / OH = 2.0), 0.72 parts of KBM-403, and 14.8 parts of methyl ethyl ketone were mixed thoroughly to prepare Primer.

(實施例7) (Example 7)

將10.0份的(A-7)成分、6.5份的(B-1)成分(NCO/OH=2.0)、0.5份的KBM-403、及10.2份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of (A-7) component, 6.5 parts of (B-1) component (NCO / OH = 2.0), 0.5 part of KBM-403, and 10.2 parts of methyl ethyl ketone are mixed thoroughly to prepare Primer.

(實施例8) (Example 8)

將10.0份的(A-8)成分、8.6份的(B-1)成分(NCO/OH=2.0)、0.56份的KBM-403、及10.6份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the (A-8) component, 8.6 parts of the (B-1) component (NCO / OH = 2.0), 0.56 parts of KBM-403, and 10.6 parts of methyl ethyl ketone were thoroughly mixed to prepare Primer.

(實施例9) (Example 9)

將10.0份的(A-9)成分、8.6份的(B-1)成分(NCO/OH=2.0)、0.56份的KBM-403、及10.6份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the component (A-9), 8.6 parts of the component (B-1) (NCO / OH = 2.0), 0.56 parts of KBM-403, and 10.6 parts of methyl ethyl ketone are thoroughly mixed to prepare Primer.

(實施例10) (Example 10)

將10.0份的(A-10)成分、8.6份的(B-1)成分(NCO/OH=2.0)、0.56份的KBM-403、及10.6份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the (A-10) component, 8.6 parts of the (B-1) component (NCO / OH = 2.0), 0.56 parts of KBM-403, and 10.6 parts of methyl ethyl ketone were mixed thoroughly to prepare Primer.

(實施例11) (Example 11)

將10.0份的(A-1)成分、8.6份的(B-1)成分(NCO/OH=2.0)、0.7份的前述調配例所獲得的(c2)成分、及11.4份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the component (A-1), 8.6 parts of the (B-1) component (NCO / OH = 2.0), 0.7 part of the (c2) component obtained in the aforementioned preparation example, and 11.4 parts of methyl ethyl The ketone is thoroughly mixed to prepare a primer.

(實施例12) (Example 12)

將10.0份的(A-1)成分、8.6份的(B-1)成分(NCO/OH=2.0)、0.35份的前述調配例所獲得的(c2) 成分、及10.7份的甲基乙基酮充分地混合,來調配底塗劑。 (C2) obtained by mixing 10.0 parts of the component (A-1), 8.6 parts of the component (B-1) (NCO / OH = 2.0), and 0.35 parts of the aforementioned preparation example The ingredients and 10.7 parts of methyl ethyl ketone were sufficiently mixed to prepare a primer.

(實施例13) (Example 13)

將10.0份的(A-1)成分、8.6份的(B-1)成分(NCO/OH=2.0)、0.28份的KBM-403、及10.4份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the (A-1) component, 8.6 parts of the (B-1) component (NCO / OH = 2.0), 0.28 parts of KBM-403, and 10.4 parts of methyl ethyl ketone were thoroughly mixed to prepare Primer.

(實施例14) (Example 14)

將10.0份的(A-1)成分、8.6份的(B-1)成分(NCO/OH=2.0)、0.84份的KBM-403、及12.6份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the (A-1) component, 8.6 parts of the (B-1) component (NCO / OH = 2.0), 0.84 parts of KBM-403, and 12.6 parts of methyl ethyl ketone were mixed thoroughly to prepare Primer.

(實施例15) (Example 15)

將10.0份的(A-1)成分、4.3份的(B-1)成分(NCO/OH=1.0)、0.21份的KBM-403、及8.3份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the component (A-1), 4.3 parts of the component (B-1) (NCO / OH = 1.0), 0.21 parts of KBM-403, and 8.3 parts of methyl ethyl ketone were mixed thoroughly to prepare Primer.

(實施例16) (Example 16)

將10.0份的(A-1)成分、12.8份的(B-1)成分(NCO/OH=3.0)、0.34份的KBM-403、及12.7份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the (A-1) component, 12.8 parts of the (B-1) component (NCO / OH = 3.0), 0.34 parts of KBM-403, and 12.7 parts of methyl ethyl ketone were mixed thoroughly to prepare Primer.

(實施例17) (Example 17)

將10.0份的(A-1)成分、6.5份的(B-2)成分(NCO/OH=2.0)、0.5份的KBM-403、及10.6份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the component (A-1), 6.5 parts of the component (B-2) (NCO / OH = 2.0), 0.5 part of KBM-403, and 10.6 parts of methyl ethyl ketone are mixed thoroughly to prepare Primer.

(比較例1) (Comparative example 1)

將10.0份的(i)成分、3.8份的(B-1)成分(NCO/OH=2.0)、0.42份的KBM-403、及8.6份的甲基乙基酮充分地混合,來調配底塗劑。 Mix 10.0 parts of (i) component, 3.8 parts of (B-1) component (NCO / OH = 2.0), 0.42 parts of KBM-403, and 8.6 parts of methyl ethyl ketone to prepare a base coat. Agent.

(比較例2) (Comparative example 2)

將10.0份的(ii)成分、10.7份的(B-1)成分(NCO/OH=2.0)、0.63份的KBM-403、及12.8份的甲基乙基酮充分地混合,來調配底塗劑。 Mix 10.0 parts of (ii) component, 10.7 parts of (B-1) component (NCO / OH = 2.0), 0.63 parts of KBM-403, and 12.8 parts of methyl ethyl ketone to prepare a primer. Agent.

(比較例3) (Comparative example 3)

將10.0份的(A-1)成分、8.6份的(B-1)成分(NCO/OH=2.0)、0.56份的用來取代(c1)成分之3-異氰酸基丙基三乙氧基矽烷(商品名「KBE-9007」,信越化學工業股份有限公司製造)、及11.5份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the (A-1) component, 8.6 parts of the (B-1) component (NCO / OH = 2.0), and 0.56 parts of the 3-isocyanatopropyltriethoxy group used to replace the (c1) component Silane (trade name "KBE-9007", manufactured by Shin-Etsu Chemical Industry Co., Ltd.) and 11.5 parts of methyl ethyl ketone were sufficiently mixed to prepare a primer.

(比較例4) (Comparative Example 4)

將10.0份的(A-1)成分、8.6份的(B-1)成分(NCO/OH=2.0)、0.56份的用來取代(c1)成分之參(三甲氧基矽基丙基)異三聚氰酸酯(商品名「KBM-9659」,信越化學工業股份有限公司製造)、及11.5份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the component (A-1), 8.6 parts of the (B-1) component (NCO / OH = 2.0), and 0.56 parts of the parameter (trimethoxysilylpropyl) used to replace the (c1) component A cyanurate (trade name "KBM-9659", manufactured by Shin-Etsu Chemical Industry Co., Ltd.) and 11.5 parts of methyl ethyl ketone were sufficiently mixed to prepare a primer.

(比較例5) (Comparative example 5)

將10.0份的(A-1)成分、8.6份的(B-1)成分(NCO/OH=2.0)、0.56份的用來取代(c1)成分之癸基三甲氧基矽烷(商品名「KBM-3103」,信越化學工業股 份有限公司製造)、及11.5份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the (A-1) component, 8.6 parts of the (B-1) component (NCO / OH = 2.0), and 0.56 parts of the decyltrimethoxysilane (brand name "KBM") used to replace the (c1) component -3103 ", Shin-Etsu Chemical Industry Co., Ltd. Co., Ltd.) and 11.5 parts of methyl ethyl ketone were mixed thoroughly to prepare a primer.

(比較例6) (Comparative Example 6)

將10.0份的(A-1)成分、8.6份的(B-1)成分(NCO/OH=2.0)、0.56份的用來取代(c1)成分之苯基基三甲氧基矽烷(商品名「KBM-103」,信越化學工業股份有限公司製造)、及11.5份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the (A-1) component, 8.6 parts of the (B-1) component (NCO / OH = 2.0), and 0.56 parts of the phenyltrimethoxysilane (brand name " KBM-103 ", manufactured by Shin-Etsu Chemical Industry Co., Ltd.) and 11.5 parts of methyl ethyl ketone were mixed thoroughly to prepare a primer.

(比較例7) (Comparative Example 7)

將10.0份的(A-1)成分、8.6份的(B-1)成分(NCO/OH=2.0)、0.56份的用來取代(c1)成分之甲基基三甲氧基矽烷(商品名「KBM-13」,信越化學工業股份有限公司製造)、及11.5份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the component (A-1), 8.6 parts of the (B-1) component (NCO / OH = 2.0), and 0.56 parts of the methyl trimethoxysilane (brand name " "KBM-13", manufactured by Shin-Etsu Chemical Industry Co., Ltd.) and 11.5 parts of methyl ethyl ketone were thoroughly mixed to prepare a primer.

(比較例8) (Comparative Example 8)

將10.0份的(A-1)成分、8.6份的(B-1)成分(NCO/OH=2.0)、0.56份的用來取代(c1)成分之矽酸甲酯低聚物(商品名「MKC Silicate MS-51」,三菱化學股份有限公司製造)、及11.5份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the component (A-1), 8.6 parts of the (B-1) component (NCO / OH = 2.0), and 0.56 parts of the methyl silicate oligomer (trade name " MKC Silicate MS-51 "(manufactured by Mitsubishi Chemical Corporation) and 11.5 parts of methyl ethyl ketone were mixed thoroughly to prepare a primer.

(比較例9) (Comparative Example 9)

將10.0份的(A-1)成分、8.6份的(B-1)成分(NCO/OH=2.0)、1.86份的用來取代(c2)成分之有機矽溶膠(organosilica sol,商品名「MEK-ST」,日 產化學工業股份有限公司製造)、及10.2份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the component (A-1), 8.6 parts of the (B-1) component (NCO / OH = 2.0), and 1.86 parts of an organosilica sol (trade name "MEK") for replacing the (c2) component -ST ", day Co., Ltd.) and 10.2 parts of methyl ethyl ketone were mixed thoroughly to prepare a primer.

(比較例10) (Comparative Example 10)

將10.0份的(A-1)成分、7.5份的CORONATE 2030(NCO/OH=2.0)、0.68份的KBM-403、及10.6份的甲基乙基酮充分地混合,來調配底塗劑。 10.0 parts of the component (A-1), 7.5 parts of CORONATE 2030 (NCO / OH = 2.0), 0.68 parts of KBM-403, and 10.6 parts of methyl ethyl ketone were thoroughly mixed to prepare a primer.

<製作試驗用面板> <Production of test panel>

在脫模處理後的聚對苯二甲酸乙二酯膜上,以乾燥、硬化後的膜厚成為5μm的方式,以棒塗佈機來塗佈市售的硬塗劑(商品名「ARONIX M305」,是季戊四醇三丙烯酸酯與季戊四醇四丙烯酸酯之混合物,東亞合成股份有限公司製造),並以照度100mj/cm2來實施硬化處理。繼而,在硬塗層上,以乾燥膜厚成為1μm的方式,以棒塗佈機來塗佈實施例1的底塗劑。 A commercially available hard coating agent (trade name: "ARONIX M305") was applied to the polyethylene terephthalate film after the release treatment so that the film thickness after drying and curing became 5 μm. "Is a mixture of pentaerythritol triacrylate and pentaerythritol tetraacrylate, manufactured by Toa Synthesis Co., Ltd.), and is hardened at an illumination of 100 mj / cm 2 . Next, the undercoat agent of Example 1 was applied on a hard coat layer with a bar coater so that the dry film thickness became 1 μm.

繼而,以順風乾燥機來對所獲得的塗佈膜進行硬化處理(150℃、60秒)。繼而,對該塗佈膜使用市售的蒸鍍裝置(商品名「NS-1875-Z」,西山製作所股份有限公司製造),而獲得蒸鍍層厚度為50nm的蒸鍍鋁膜。 Then, the obtained coating film was hardened with a downwind dryer (150 degreeC, 60 second). Then, a commercially available vapor deposition device (trade name "NS-1875-Z", manufactured by Nishiyama Seisakusho Co., Ltd.) was used for this coating film to obtain a vapor-deposited aluminum film having a thickness of 50 nm.

繼而,在蒸鍍鋁層上,以乾燥膜厚成為1μm的方式,以棒塗佈機來塗佈氯乙烯-乙酸乙烯酯共聚物系黏著劑(商品名「Kanebirakku L-CM」,Kaneka Corporation製造)。繼而,以順風乾燥機來對所獲得的塗佈膜進行乾燥處理(80℃、10秒)。將該塗佈膜熱轉印至市售的壓克力板上,而作為實施例1的試驗用面板來使 用。其他實施例和比較例的底塗劑亦以相同方式進行,來製作試驗用面板。 Next, a vinyl chloride-vinyl acetate copolymer-based adhesive (trade name "Kanebirakku L-CM", manufactured by Kaneka Corporation) was applied on a vapor-deposited aluminum layer with a dry film thickness of 1 μm by a bar coater. ). Then, the obtained coating film was dried with a downwind dryer (80 ° C, 10 seconds). This coating film was thermally transferred to a commercially available acrylic plate and used as a test panel of Example 1. use. The primers of the other examples and comparative examples were also performed in the same manner to produce a test panel.

(起始黏合性) (Initial adhesion)

各試驗用面板,是在硬塗層面上,以美工刀割出100個的方格,並貼上膠帶(商品名「CELLOTAPE(註冊商標)」,NICHIBAN Co.,Ltd.製造),並強力地朝垂直方向剝離,但是鋁面並未剝落。(各表中表示為5) For each test panel, 100 squares were cut with a utility knife on a hard-coated surface, and an adhesive tape (trade name "CELLOTAPE (registered trademark)", manufactured by NICHIBAN Co., Ltd.) was applied and strong. The floor was peeled in the vertical direction, but the aluminum surface was not peeled. (Represented as 5 in each table)

(濕熱黏合性) (Damp heat adhesion)

將各試驗用面板放置在65℃、95%×24小時的恆溫恆濕條件下後的黏合性,是依照與上述起始黏合性相同的方法,並依據以下基準來進行評估。 The adhesion of each test panel under 65 ° C, 95% × 24 hours constant temperature and humidity conditions was evaluated in accordance with the same method as the above-mentioned initial adhesion, and was evaluated according to the following criteria.

5…無法確認到剝離。 5 ... Peeling cannot be confirmed.

4…在鋁面上確認到小於5%的剝離。 4 ... A peeling of less than 5% was confirmed on the aluminum surface.

3…在鋁面上確認到5%以上~小於20%的剝離。 3 ... Peeling of more than 5% to less than 20% was confirmed on the aluminum surface.

2…在鋁面上確認到20%以上~小於50%的剝離。 2 ... A peeling of more than 20% to less than 50% was confirmed on the aluminum surface.

1…在鋁面上確認到50%以上~100%的剝離。 1 ... 50% to 100% peeling was confirmed on the aluminum surface.

(耐白化性) (Albino resistance)

將各試驗用面板放置在65℃、95%×24小時的恆溫恆濕條件下後,依據以下基準來目視評估白化狀態。 Each test panel was placed under the conditions of constant temperature and humidity of 65 ° C. and 95% × 24 hours, and then the whitening state was visually evaluated according to the following criteria.

5…在鋁面上未發生白化,且維持金屬光澤。 5 ... No whitening occurred on the aluminum surface, and metallic gloss was maintained.

4…在鋁面上部分發生些微白化,但是幾乎維持金屬光澤。 4 ... Slight whitening occurred on the aluminum surface, but the metallic luster was almost maintained.

3…在鋁面整體發生些微白化,且可觀察到若干金屬光澤消失。 3 ... Slight whitening occurred on the entire aluminum surface, and some metallic luster was observed to disappear.

2…在鋁面整體發生強烈白化,且可觀察到金屬光澤消失。 2 ... Strong whitening occurred on the entire aluminum surface, and the metallic luster disappeared.

1…在鋁面整體發生更強烈白化,且金屬光澤已完全消失。 1 ... More intense whitening occurs on the entire aluminum surface, and the metallic luster has completely disappeared.

(耐透明斑點性) (Transparent speckle resistance)

將各試驗用面板放置在65℃、95%×24小時的恆溫恆濕條件下後,依據以下基準來目視評估鋁層的透明斑點狀態。 After placing each test panel under the conditions of constant temperature and humidity of 65 ° C. and 95% × 24 hours, the transparent spot state of the aluminum layer was visually evaluated according to the following criteria.

5…在鋁面上未發生透明斑點。 5 ... No transparent spots occurred on the aluminum surface.

4…在鋁面上部分發生透明斑點。 4 ... Partial transparent spots occur on the aluminum surface.

3…在鋁面整體發生些微透明斑點。 3 ... Slightly transparent spots occur on the entire aluminum surface.

2…在鋁面整體發生多數透明斑點。 2 ... Most transparent spots occur on the entire aluminum surface.

1…在鋁面整體發生多數較大的透明斑點。 1 ... Most large transparent spots occur on the entire aluminum surface.

[表2] [Table 2]

Claims (11)

一種附有鋁薄膜的塑膠用底塗劑,其含有:丙烯酸系共聚物(A),其是不含羥基的(甲基)丙烯酸烷酯類(a1)與含羥基的(甲基)丙烯酸烷酯類(a2)之反應物,玻璃轉移溫度是0~100℃,並且羥基當量是0.8~3.5meq/g;異氰酸酯組成物(B),其包含三異氰酸酯類(b1)與二醇類及/或水(b2)之反應物,並且異氰酸基當量是1~10meq/g;及,含環氧基的矽化合物(C),其由含環氧基的烷氧基矽烷(c1)及/或含環氧基的半矽氧烷(c2)所構成,該含環氧基的烷氧基矽烷(c1)是以通式(1)也就是X-Si(R1)a(OR2)3-a來表示,式(1)中,X表示包含環氧基之碳數1~8的烴基,R1表示氫或碳數1~8的烴基,R2表示碳數1~8的烴基,a表示0或1,而該含環氧基的半矽氧烷(c2)是使該含環氧基的烷氧基矽烷(c1)進行水解反應和縮合反應而成。An aluminum film-attached primer for plastics, comprising: an acrylic copolymer (A), which is a hydroxyl-free alkyl (meth) acrylate (a1) and a hydroxyl-containing (meth) acrylate The ester (a2) reactant has a glass transition temperature of 0 to 100 ° C and a hydroxyl equivalent weight of 0.8 to 3.5 meq / g. The isocyanate composition (B) includes a triisocyanate (b1) and a diol and / Or a reactant of water (b2), and the isocyanate equivalent is 1 to 10 meq / g; and, the epoxy-containing silicon compound (C) is composed of an epoxy-containing alkoxysilane (c1) and / Or epoxy-containing siloxanes (c2), the epoxy-containing alkoxysilane (c1) is represented by the general formula (1), which is X-Si (R 1 ) a (OR 2 ) Is represented by 3-a . In the formula (1), X represents a hydrocarbon group having 1 to 8 carbons containing epoxy groups, R 1 represents hydrogen or a hydrocarbon group having 1 to 8 carbons, and R 2 represents 1 to 8 carbons. Hydrocarbon group, a represents 0 or 1, and the epoxy group-containing hemisiloxane (c2) is obtained by subjecting the epoxy group-containing alkoxysilane (c1) to a hydrolysis reaction and a condensation reaction. 如請求項1所述之底塗劑,其中,(a1)成分的烷基的碳數是1~20。The primer according to claim 1, wherein the carbon number of the alkyl group of the component (a1) is 1 to 20. 如請求項1或2所述之底塗劑,其中,(a2)成分的羥烷基的碳數是1~4。The primer according to claim 1 or 2, wherein the carbon number of the hydroxyalkyl group of the component (a2) is 1 to 4. 如請求項1所述之底塗劑,其中,(b1)成分是芳香族二異氰酸酯的三聚物,並且(b2)成分是碳數2~8的烷二醇。The primer according to claim 1, wherein the component (b1) is a terpolymer of an aromatic diisocyanate, and the component (b2) is an alkanediol having 2 to 8 carbon atoms. 如請求項1所述之底塗劑,其中,(A)成分的羥基當量與(B)成分的異氰酸基當量之比值也就是NCO/OH是1~6。The primer according to claim 1, wherein the ratio of the hydroxyl equivalent of the component (A) to the isocyanate equivalent of the component (B), that is, NCO / OH is 1 to 6. 如請求項1所述之底塗劑,其中,相對於(A)成分與(B)成分合計100重量份,(C)成分的使用量是3~20重量份。The primer according to claim 1, wherein the use amount of the component (C) is 3 to 20 parts by weight based on 100 parts by weight of the total of the component (A) and the component (B). 如請求項1所述之底塗劑,其中,該底塗劑是作成有機溶劑(D)的溶液來使用。The primer according to claim 1, wherein the primer is used as a solution of an organic solvent (D). 一種附有鋁薄膜的塑膠,其具有:塑膠基材,其中塑膠膜除外;由如請求項1~7中任一項所述之底塗劑所構成之層;及,鋁薄膜層。An aluminum film-attached plastic has: a plastic substrate, except for the plastic film; a layer composed of the primer according to any one of claims 1 to 7; and an aluminum film layer. 一種附有鋁薄膜的塑膠膜,其具有塑膠膜、由如請求項1~7中任一項所述之底塗劑所構成之層、及鋁薄膜層。An aluminum film-attached plastic film has a plastic film, a layer composed of the primer according to any one of claims 1 to 7, and an aluminum film layer. 一種模內成形用裝飾膜,其是以如請求項9所述之附有鋁薄膜的塑膠膜作為構件。A decorative film for in-mold forming is a plastic film with an aluminum thin film as described in claim 9 as a component. 一種插入成形用裝飾膜,其是以如請求項9所述之附有鋁薄膜的塑膠膜作為構件。A decorative film for insert molding is a plastic film with an aluminum film as described in claim 9 as a component.
TW104132219A 2014-09-30 2015-09-30 Primer for plastics with aluminum film, plastics with aluminum film and plastic film with aluminum film, decorative film for in-mold molding and decorative film for insert molding TWI666275B (en)

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