TWI663004B - System and method for producing metal forming tube - Google Patents
System and method for producing metal forming tube Download PDFInfo
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- TWI663004B TWI663004B TW106101867A TW106101867A TWI663004B TW I663004 B TWI663004 B TW I663004B TW 106101867 A TW106101867 A TW 106101867A TW 106101867 A TW106101867 A TW 106101867A TW I663004 B TWI663004 B TW I663004B
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- round pipe
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 229
- 239000002184 metal Substances 0.000 title claims abstract description 229
- 238000004519 manufacturing process Methods 0.000 title 1
- 238000000034 method Methods 0.000 claims abstract description 33
- 238000001816 cooling Methods 0.000 claims description 12
- 229910000861 Mg alloy Inorganic materials 0.000 claims description 6
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 claims description 6
- 229910001069 Ti alloy Inorganic materials 0.000 claims description 5
- 239000007769 metal material Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 230000001788 irregular Effects 0.000 claims description 2
- 238000010276 construction Methods 0.000 claims 1
- 239000007789 gas Substances 0.000 description 55
- 238000010586 diagram Methods 0.000 description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052754 neon Inorganic materials 0.000 description 1
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
本發明提供一種金屬管件成形系統及方法,其系統包括一模具及一對夾具,模具包括一上模及一下模,當上模與下模合模時,上模與下模間形成有一模穴;當金屬管件成形系統執行一成形流程時,一金屬圓管放置在模穴中,兩夾具的夾部分別進入金屬圓管的兩側管口中以夾住金屬圓管,之後,一高壓氣體經由夾具內的一氣體通道注入至金屬圓管中以使金屬圓管的管壁貼附在模穴的內表面上而成為一具有異形管徑或具有紋路圖案的金屬成形管件。 The invention provides a metal pipe fitting forming system and method. The system includes a mold and a pair of clamps. The mold includes an upper mold and a lower mold. When the upper mold and the lower mold are closed, a cavity is formed between the upper mold and the lower mold. ; When the metal pipe forming system executes a forming process, a metal round pipe is placed in the cavity, and the clamping parts of the two clamps enter the two sides of the metal round pipe to hold the metal round pipe. After that, a high-pressure gas passes through A gas channel in the clamp is injected into the metal round pipe so that the wall of the metal round pipe is adhered to the inner surface of the cavity to form a metal formed pipe with a special diameter or a pattern.
Description
本發明有關於一種金屬管件成形系統及方法,尤指一種將金屬管成形為一異形管徑的金屬成形管件或一具有紋路圖案的金屬成形管件的系統及方法。 The invention relates to a metal pipe fitting forming system and method, in particular to a system and method for forming a metal pipe into a metal pipe with a special diameter or a metal pipe with a pattern.
金屬管件係廣泛應用在機械、汽車、航太等等產業上。藉由金屬管件成形技術以將一金屬管製作成一特定形狀的金屬成形管件。 Metal fittings are widely used in machinery, automobile, aerospace and other industries. A metal pipe is formed into a metal pipe with a specific shape by the metal pipe forming technology.
請參閱第1圖,為習用金屬管件成形系統的結構示意圖。如第1圖所示,金屬管件成形系統100包括一模具11及一心軸件13。模具11包括一上模111及一下模112。上模111及下模112合併時,上模111及下模112之間將存在有一模穴113。模穴113具有一入口114,心軸件13包括有一錐形部131。當上模111及下模112合併時,心軸件13夾設在模穴113之中,且心軸件13的錐形部131將設置在模穴113的入口114處。 Please refer to FIG. 1 for a schematic diagram of a conventional metal pipe forming system. As shown in FIG. 1, the metal tube forming system 100 includes a mold 11 and a mandrel 13. The mold 11 includes an upper mold 111 and a lower mold 112. When the upper mold 111 and the lower mold 112 are combined, a cavity 113 exists between the upper mold 111 and the lower mold 112. The cavity 113 has an inlet 114, and the mandrel 13 includes a tapered portion 131. When the upper mold 111 and the lower mold 112 are combined, the mandrel member 13 is sandwiched in the cavity 113, and the tapered portion 131 of the mandrel member 13 is disposed at the entrance 114 of the cavity 113.
金屬管件成形系統100執行一金屬管件成形流程時,一推動件14將推動一加熱的金屬圓管15往模穴113的入口114推進。當金屬圓管15經由入口114逐漸進入模穴113內部時,金屬圓管15的管壁將會被心軸件13的錐形部131逐漸撐開而貼附在模穴113之上。則,金屬圓管15的管壁將配合模穴113的形狀而成為一金屬成形管件。 When the metal pipe forming system 100 executes a metal pipe forming process, a pushing member 14 pushes a heated metal round pipe 15 toward the inlet 114 of the cavity 113. When the metal circular tube 15 gradually enters the inside of the cavity 113 through the inlet 114, the wall of the metal circular tube 15 will be gradually opened by the tapered portion 131 of the mandrel member 13 and attached to the cavity 113. Then, the wall of the metal circular pipe 15 will match the shape of the cavity 113 to become a metal formed pipe.
在傳統的金屬管件成形系統100中,模具11大都需要心軸件13的配合使用以對於金屬圓管15執行金屬成形流程,且經由金屬圓管15所製作出的金屬成形管件通常只有單一形狀態樣,例如:金屬圓管15被成形為一具有一部分的大圓管徑或具有一部分的小圓管徑的金屬成形管件。 In the conventional metal pipe forming system 100, the mold 11 mostly needs the cooperation of the mandrel 13 to perform the metal forming process on the metal round pipe 15, and the metal forming pipe produced through the metal round pipe 15 usually has a single shape. For example, the metal round pipe 15 is formed as a metal formed pipe with a part of a large round pipe diameter or a part of a small round pipe diameter.
有鑑於此,本發明將提供一種創新的金屬管件成形系統,其 成形系統的模具無需一額外構件(如心軸件)的配合使用就可以成形出一金屬成形管件,並且金屬成形管件能夠被成形具有多個形狀態樣的管徑及/或紋路圖案,將會是本發明的目的。 In view of this, the present invention will provide an innovative metal tube forming system. The mold of the forming system can form a metal forming tube without the cooperation of an additional component (such as a mandrel), and the metal forming tube can be formed. It is an object of the present invention to have a plurality of shaped pipe diameters and / or texture patterns.
本發明的一目的,在於提出一種金屬管件成形系統及方法,其可對於一金屬圓管執行成形流程,以使金屬圓管能夠被製作成一具有異形管徑及/或紋路圖案的金屬成形管件。 An object of the present invention is to provide a metal pipe fitting forming system and method, which can perform a forming process on a metal round pipe, so that the metal round pipe can be made into a metal shaped pipe fitting with a special-shaped pipe diameter and / or texture pattern.
本發明的一目的,在於提出一種金屬管件成形系統,其成形系統利用一對具有錐形部件的夾具夾住模具中的金屬圓管,並且金屬圓管的兩側管口將被夾具的錐形部件擠壓成一喇叭態樣,以使金屬圓管的啦叭狀管口與夾具的錐形部件間呈現出一密封的狀態,則,當一用以金屬圓管成形的高壓氣體經由其中一夾具注入至金屬圓管時,將可避免高壓氣體從金屬圓管的管口洩漏出來。 An object of the present invention is to provide a metal pipe fitting forming system. The forming system uses a pair of clamps with tapered members to clamp a metal round pipe in a mold, and the two sides of the metal round pipe are to be tapered by the clamp The part is extruded into a trumpet shape, so that the lip-shaped nozzle of the metal round pipe and the conical part of the clamp show a sealed state. When a high-pressure gas for forming a metal round pipe passes through one of the clamps, When injecting into a metal pipe, high pressure gas can be prevented from leaking out of the nozzle of the metal pipe.
為達成上述目的,本發明提供一種金屬管件成形系統,包括:一模具,包括一上模及一下模,當上模與下模合模時,上模與下模間形成有一模穴,其中模穴的寬度方向的截面中係具有多種的輪廓形狀;及一對夾具,各夾具的一側邊分別設置有一夾部,其中至少一個夾具包括有一氣體輸入孔及一氣體輸出孔,氣體輸出孔設置在夾部上,一氣體管路設置在氣體輸入孔及氣體輸出孔間;其中,當金屬管件成形系統執行一成形流程時,一金屬圓管放置在模穴中,兩夾具經由夾部分別進入金屬圓管的兩側管口中以夾住金屬圓管,一高壓氣體經由氣體輸入孔、氣體管路及氣體輸出孔注入至金屬圓管中以使金屬圓管的管壁貼附在模穴上而成為一具有異形管徑的金屬成形管件。 To achieve the above object, the present invention provides a metal pipe forming system, including: a mold, including an upper mold and a lower mold, when the upper mold and the lower mold are closed, a cavity is formed between the upper mold and the lower mold, wherein the mold The cross-section in the width direction of the cavity has a variety of contour shapes; and a pair of clamps, each of which is provided with a clamping portion on one side, at least one of which includes a gas input hole and a gas output hole, and the gas output hole is provided On the clamp part, a gas pipeline is arranged between the gas input hole and the gas output hole. Among them, when the metal pipe forming system performs a forming process, a metal round pipe is placed in the cavity, and the two clamps enter through the clamp part respectively. The metal round pipe is clamped in the two sides of the metal round pipe, and a high-pressure gas is injected into the metal round pipe through the gas input hole, the gas pipeline and the gas output hole to make the wall of the metal round pipe adhere to the cavity. It becomes a metal forming pipe with a special diameter.
本發明一實施例中,其中夾部為一錐形的部件,當夾部進入金屬圓管的管口時,管口將被夾部擠壓成一喇叭態樣。 In an embodiment of the present invention, the clamping portion is a tapered member. When the clamping portion enters the nozzle of the metal round pipe, the nozzle will be squeezed into a trumpet shape by the clamping portion.
本發明一實施例中,其中模穴的內表面包括有一紋路圖案層,當金屬圓管的管壁受到高壓氣體的氣壓衝擊而貼附在模穴的紋路圖案層時,在模具中將成形有一具有異形管徑及紋路圖案的金屬成形管件。 In an embodiment of the present invention, the inner surface of the die cavity includes a texture pattern layer. When the wall of the metal circular tube is affixed to the texture pattern layer of the mold cavity by the pressure of high pressure gas, a mold is formed in the mold. Metal forming pipe fittings with irregular pipe diameter and grain pattern.
本發明一實施例中,其中金屬圓管為一同一管徑的金屬圓管、一漸變管徑的金屬圓管或一不同管徑的金屬圓管。 In an embodiment of the present invention, the metal round pipe is a metal round pipe of the same pipe diameter, a metal round pipe of a tapered pipe diameter, or a metal round pipe of a different pipe diameter.
本發明一實施例中,其中上模及下模分別有一半模穴,上模的半模穴與下模的半模穴具有對稱或非對稱的輪廓構造。 In an embodiment of the present invention, the upper mold and the lower mold each have a half mold cavity, and the half mold cavity of the upper mold and the half mold cavity of the lower mold have symmetrical or asymmetrical contour structures.
本發明一實施例中,其中模具的內部或週邊分別設置有至少一加熱器,當金屬管件成形系統執行成形流程時,加熱器將對於模具加熱至一預定溫度,預定溫度為400~500℃。 In one embodiment of the present invention, at least one heater is provided inside or around the mold. When the metal pipe forming system executes the forming process, the heater will heat the mold to a predetermined temperature, and the predetermined temperature is 400-500 ° C.
本發明一實施例中,其中金屬圓管為一鋁鎂合金、一鈦合金或其他金屬材料的管體。 In one embodiment of the present invention, the metal circular pipe is an aluminum-magnesium alloy, a titanium alloy, or other metal materials.
本發明一實施例中,其中高壓氣體的壓力為50~200kg/cm2。 In one embodiment of the present invention, the pressure of the high-pressure gas is 50 to 200 kg / cm 2 .
本發明一實施例中,其中當金屬成形管件已成形在模具內,夾具的夾部從金屬成形管件的兩側管口退出,模具移至一冷卻平台之上。 In an embodiment of the present invention, when the metal forming pipe has been formed in the mold, the clamping part of the clamp is withdrawn from the nozzles on both sides of the metal forming pipe and the mold is moved onto a cooling platform.
本發明又提供一種金屬管件成形系統,包括:一模具,包括一上模及一下模,當上模與下模合模時,上模與下模間存在一模穴,其中模穴的內表面包括一紋路圖案層;及一對夾具,各夾具的一側邊分別設置有一夾部,其中至少一個夾具包括有一氣體輸入孔及一氣體輸出孔,氣體輸出孔設置在夾部上,一氣體管路設置在氣體輸入孔及氣體輸出孔間;其中,當金屬管件成形系統執行一成形流程時,一金屬圓管放置在模穴中,兩夾具經由夾部分別進入金屬圓管的兩側管口中以夾住金屬圓管,一高壓氣體經由氣體輸入孔、氣體管路及氣體輸出孔注入至金屬圓管中以使金屬圓管的管壁貼附在模穴的紋路圖案層上而成為一具有紋路圖案的金屬成形管件。 The invention also provides a metal pipe forming system, which includes a mold including an upper mold and a lower mold. When the upper mold and the lower mold are closed, there is a cavity between the upper mold and the lower mold, and an inner surface of the cavity The utility model comprises a texture pattern layer; and a pair of clamps, each of which has a clamp portion provided on one side, at least one of the clamps includes a gas input hole and a gas output hole, the gas output hole is provided on the clamp portion, and a gas tube The circuit is arranged between the gas input hole and the gas output hole. Among them, when the metal pipe fitting forming system executes a forming process, a metal round pipe is placed in the mold cavity, and the two clamps enter the two sides of the metal round pipe through the clips A metal round pipe is clamped, and a high-pressure gas is injected into the metal round pipe through a gas input hole, a gas pipeline, and a gas output hole, so that the wall of the metal round pipe is adhered to the pattern pattern layer of the cavity to have a Patterned metal forming pipe fittings.
本發明又提供一種金屬管件成形方法,步驟包括:放置一金屬圓管至一模具的一模穴中;加熱模具至一預設溫度;令一對夾具的夾部進入金屬圓管的兩側管口中以夾住金屬圓管;經由兩夾具的夾部擠壓金屬圓管的兩側管口以使金屬圓管的兩側管口分別被擠壓成一喇叭態樣;及令一高壓氣體經由至少一個夾具注入至金屬圓管中以使得金屬圓管的管壁貼附在模穴的內表面上而成為一具有異形管徑或具有紋路圖案的金屬成形管 件。 The present invention also provides a method for forming a metal pipe. The steps include: placing a metal round pipe into a cavity of a mold; heating the mold to a preset temperature; and allowing the clamping portions of a pair of clamps to enter the two sides of the metal round pipe The metal round pipe is clamped in the mouth; the two sides of the metal round pipe are squeezed through the clamping part of the two clamps so that the two sides of the metal round pipe are squeezed into a horn state respectively; and a high-pressure gas is passed through at least A clamp is injected into the metal round pipe so that the wall of the metal round pipe is adhered to the inner surface of the cavity to become a metal formed pipe with a special diameter or a pattern.
本發明一實施例中,尚包括一步驟:令金屬成形管件成形在模具後移至一冷卻平台上。 In an embodiment of the present invention, a step is further included: the metal forming pipe is formed on the mold and moved to a cooling platform.
100‧‧‧金屬管件成形系統 100‧‧‧Metal Pipe Forming System
11‧‧‧模具 11‧‧‧Mould
111‧‧‧上模 111‧‧‧ Upper mold
112‧‧‧下模 112‧‧‧ bottom die
113‧‧‧模穴 113‧‧‧Mould cavity
13‧‧‧心軸件 13‧‧‧ mandrel
131‧‧‧錐形部 131‧‧‧ cone
14‧‧‧推動件 14‧‧‧ Pusher
15‧‧‧金屬圓管 15‧‧‧Metal Round Tube
200‧‧‧金屬管件成形系統 200‧‧‧Metal Pipe Forming System
21‧‧‧模具 21‧‧‧Mould
211‧‧‧上模 211‧‧‧Mould
212‧‧‧下模 212‧‧‧mould
22‧‧‧模穴 22‧‧‧Mould cavity
23‧‧‧夾具 23‧‧‧Fixture
231‧‧‧夾部 231‧‧‧ Clamp
24‧‧‧夾具 24‧‧‧ Fixture
241‧‧‧夾部 241‧‧‧ Clamp
250‧‧‧高壓氣體 250‧‧‧ high pressure gas
251‧‧‧氣體輸入孔 251‧‧‧Gas input hole
252‧‧‧氣體管路 252‧‧‧Gas pipeline
253‧‧‧氣體輸出孔 253‧‧‧Gas output hole
27‧‧‧加熱器 27‧‧‧heater
29‧‧‧紋路圖案層 29‧‧‧Texture pattern layer
30‧‧‧金屬圓管 30‧‧‧Metal Round Tube
301‧‧‧管口 301‧‧‧ nozzle
31‧‧‧金屬成形管件 31‧‧‧Metal forming pipe fittings
32‧‧‧金屬圓管 32‧‧‧Metal Round Tube
33‧‧‧金屬成形管件 33‧‧‧Metal forming pipe fittings
331‧‧‧紋路圖案 331‧‧‧Texture pattern
第1圖:習用金屬管件成形系統的結構示意圖。 Figure 1: Structural diagram of a conventional metal pipe forming system.
第2圖:本發明金屬管件成形系統的模具打開時一實施例的結構立體圖。 FIG. 2 is a structural perspective view of an embodiment when a mold of the metal pipe fitting forming system of the present invention is opened.
第3圖:本發明金屬管件成形系統的模具閉合時一實施例的結構立體圖。 FIG. 3 is a structural perspective view of an embodiment when a mold of the metal pipe fitting forming system of the present invention is closed.
第4圖:本發明金屬管件成形系統的模具閉合時一實施例的結構示意圖。 FIG. 4 is a structural schematic diagram of an embodiment when the mold of the metal pipe fitting forming system of the present invention is closed.
第5圖:本發明金屬管件成形系統注入一高壓氣體時一實施例的結構示意圖。 FIG. 5 is a schematic structural diagram of an embodiment when a high-pressure gas is injected into the metal pipe fitting forming system of the present invention.
第6圖:本發明金屬管件成形系統的模具放置在一冷卻平台上一實施例的結構示意圖。 FIG. 6 is a structural schematic diagram of an embodiment in which a mold of a metal pipe fitting forming system of the present invention is placed on a cooling platform.
第7圖:本發明從金屬管件成形系統的模具中取出一金屬成形管件的結構立體圖。 Figure 7: A perspective view of the structure of the present invention for removing a metal forming pipe from a mold of the metal pipe forming system.
第8圖:本發明模具的模穴與金屬成形管件一實施例的截面放大圖。 FIG. 8 is an enlarged sectional view of an embodiment of a cavity of a mold and a metal forming pipe fitting of the present invention.
第9圖:本發明模具的模穴與金屬成形管件又一實施例的截面放大圖。 FIG. 9 is an enlarged cross-sectional view of another embodiment of the cavity and the metal forming pipe of the mold of the present invention.
第10圖:本發明金屬管件成形系統利用一漸變管徑的金屬圓管製作出一金屬成形管件的示意圖。 Fig. 10: The metal pipe forming system of the present invention uses a metal circle pipe with a gradual diameter change to make a metal forming pipe.
第11圖:本發明上模/下模又一實施例的結構立體圖。 FIG. 11 is a structural perspective view of another embodiment of the upper mold / lower mold of the present invention.
第12圖:本發明金屬管件成形系統注入一高壓氣體時又一實施例的結構示意圖。 FIG. 12 is a schematic structural diagram of another embodiment when a high-pressure gas is injected into the metal pipe fitting forming system of the present invention.
第13圖:本發明具有紋路圖案的金屬成形管件的結構立體圖。 FIG. 13 is a structural perspective view of a metal forming pipe with a grain pattern according to the present invention.
請參閱第2圖、第3圖、第4圖及第5圖,分別為本發明金屬管件成形系統的模具打開時一實施例的結構立體圖、本發明金屬管件成形系統的模具閉合時一實施例的結構立體圖及結構示意圖以及本發明金屬管件成形系統注入一高壓氣體時一實施例的結構示意圖。如這些圖所示,本發明金屬管件成形系統200包括一模具21及一對夾具23、24。模具21包括一上模211及一下模212。當上模211及下模212合模時,上模211及下模212之間形成有一模穴22。上模211及下模212的內部或週邊分別設置有至少一加熱器27。夾具23、24的一側邊分別設置有一夾部231、241。夾具23包括有一氣體輸入孔251及一氣體輸出孔253,氣體輸出孔253設置在夾部231上,且一氣體管路252將設在氣體輸入孔251及氣體輸出孔253間。 Please refer to FIG. 2, FIG. 3, FIG. 4 and FIG. 5, which are structural perspective views of an embodiment when the mold of the metal pipe forming system of the present invention is opened, and an embodiment of the mold when the metal pipe forming system of the present invention is closed. A structural perspective view and a schematic diagram of the structure and a schematic diagram of an embodiment when a high-pressure gas is injected into the metal pipe fitting forming system of the present invention. As shown in these figures, the metal pipe forming system 200 of the present invention includes a mold 21 and a pair of clamps 23 and 24. The mold 21 includes an upper mold 211 and a lower mold 212. When the upper mold 211 and the lower mold 212 are closed, a cavity 22 is formed between the upper mold 211 and the lower mold 212. At least one heater 27 is provided inside or around the upper mold 211 and the lower mold 212, respectively. Clips 231 and 241 are provided on one side of each of the clamps 23 and 24. The clamp 23 includes a gas input hole 251 and a gas output hole 253. The gas output hole 253 is disposed on the clamp portion 231, and a gas pipeline 252 is disposed between the gas input hole 251 and the gas output hole 253.
如第3圖及第4圖所示,當金屬管件成形系統200欲對於一金屬圓管30執行一成形流程時,上模211及下模212合模,金屬圓管30設於模具21的模穴22中。加熱器27對於模具21執行一加熱程序,以將模具21加熱至一預定溫度。 As shown in FIGS. 3 and 4, when the metal pipe forming system 200 wants to perform a forming process on a metal round pipe 30, the upper die 211 and the lower die 212 are closed, and the metal round pipe 30 is set in the die of the die 21. Hole 22. The heater 27 executes a heating procedure for the mold 21 to heat the mold 21 to a predetermined temperature.
如第5圖所示,當模具21加熱至預定溫度後,夾具23、24經由夾部231、241分別進入金屬圓管30的兩側管口301中以夾住金屬圓管30。之後,一高壓氣體250經由氣體輸入孔251、氣體管路252及氣體輸出孔253以注入至金屬圓管30之中。則,金屬圓管30的管壁受到高壓氣體250的衝擊而貼附在模穴22的內表面上,使金屬圓管30能夠成形為一金屬成形管件31。在本發明中,高壓氣體250為一空氣或一具有惰性的氣體,如氦氣(He)、氖氣(Ne)、氮氣(N2)。 As shown in FIG. 5, when the mold 21 is heated to a predetermined temperature, the clamps 23 and 24 respectively enter the mouths 301 on both sides of the metal round pipe 30 through the clamping portions 231 and 241 to clamp the metal round pipe 30. After that, a high-pressure gas 250 is injected into the metal circular tube 30 through the gas input hole 251, the gas pipeline 252, and the gas output hole 253. Then, the tube wall of the metal circular tube 30 is affixed to the inner surface of the cavity 22 by the impact of the high-pressure gas 250, so that the metal circular tube 30 can be formed into a metal forming tube 31. In the present invention, the high-pressure gas 250 is an air or an inert gas, such as helium (He), neon (Ne), and nitrogen (N 2 ).
本發明一實施例中,夾部231/241為一錐形的部件。當夾部231、241進入已加熱的金屬圓管30的管口301時,已加熱的金屬圓管30的管口301將被錐形的夾部231、241擠壓成一喇叭態樣。則,啦叭狀的管口301與錐形狀的夾部231、241之間將呈現出一密封的狀態。則,藉由管口301與夾部231、241之間所產生的密封功效,當高壓氣體250注入至金屬圓管30時,將可避免高壓氣體250從管口301洩漏出來。 In an embodiment of the present invention, the clamping portions 231-241 are a tapered member. When the clips 231 and 241 enter the nozzle 301 of the heated metal pipe 30, the nozzle 301 of the heated metal pipe 30 will be squeezed into a trumpet shape by the tapered clips 231 and 241. Then, the lip-shaped nozzle 301 and the tapered clip portions 231 and 241 will be in a sealed state. Then, due to the sealing effect generated between the nozzle 301 and the clamp portions 231 and 241, when the high-pressure gas 250 is injected into the metal round pipe 30, the high-pressure gas 250 can be prevented from leaking from the nozzle 301.
本發明一實施例中,金屬管件成形系統200係可採用一鋁鎂合金(如6061型號、6063型號或5083型號的鋁鎂合金,但不以此為限)的金屬圓管30來製作金屬成形管件31。金屬管件成形系統200對於鋁鎂合金的金屬圓管30執行成形流程所需的預定溫度為400~500℃,而高壓氣體250的壓力為50~200kg/cm2。或者,本發明又一實施例中,金屬管件成形系統200也採用一鈦合金或其他金屬材料的管體來製作金屬成形管件31,並且金屬管件成形系統200執行成形流程所需的預定溫度及高壓氣體250的壓力將根據選用不同材質的金屬圓管30而進行適當的調整。 In one embodiment of the present invention, the metal pipe forming system 200 can use a metal tube 30 made of an aluminum-magnesium alloy (such as 6061, 6063, or 5083, but not limited to this) to produce metal forming.管 件 31。 Tube member 31. The metal pipe forming system 200 performs a predetermined temperature required for performing a forming process on the aluminum-magnesium alloy metal pipe 30 to be 400 to 500 ° C., and the pressure of the high-pressure gas 250 is 50 to 200 kg / cm 2 . Alternatively, in another embodiment of the present invention, the metal pipe fitting forming system 200 also uses a pipe body of titanium alloy or other metal materials to make the metal forming pipe fitting 31, and the metal pipe fitting forming system 200 executes a predetermined temperature and high pressure required for the forming process. The pressure of the gas 250 will be appropriately adjusted according to the selection of metal round tubes 30 of different materials.
接續,如第6圖所示,本發明金屬管件成形系統200尚包括一冷卻平台50。冷卻平台50包括有一冷卻迴路501。當金屬成形管件31已成形在模具21內,夾具23、24的夾部231、241將從金屬成形管件31的兩側管口301退出。高溫的模具21將移至冷卻平台50之上,以在冷卻平台50降溫。之後,如第7圖所示,模具21若已降溫,模具21開模,金屬成形管件31從模具21之中取出,以完成金屬管件的成形流程。 Subsequently, as shown in FIG. 6, the metal pipe forming system 200 of the present invention further includes a cooling platform 50. The cooling platform 50 includes a cooling circuit 501. When the metal forming pipe 31 has been formed in the mold 21, the clamping portions 231 and 241 of the clamps 23 and 24 will be withdrawn from the nozzles 301 on both sides of the metal forming pipe 31. The hot mold 21 will be moved above the cooling platform 50 to cool down the cooling platform 50. Thereafter, as shown in FIG. 7, if the mold 21 has cooled down, the mold 21 is opened, and the metal forming pipe 31 is taken out of the mold 21 to complete the forming process of the metal pipe.
請參閱第8圖,為本發明模具的模穴與金屬成形管件一實施例的截面放大圖。本實施例模穴22的內表面係由漸變的輪廓形狀所構成的表面。如第8圖所示,在模穴22的寬度方向上實行截面,截面位置A1-A1’上,模穴22的內表面的輪廓形狀為一小的圓形;截面位置A2-A2’上,模穴22的內表面的輪廓形狀為一大的圓形;截面位置A3-A3’上,模穴22的內表面的輪廓形狀為一近似六角形的圓形;截面位置A4-A4’上,模穴22的內表面的輪廓形狀為一六角形;截面位置A5-A5’上,模穴22的內表面的輪廓形狀為一近似六角形的圓形;截面位置A6-A6’上,模穴22的內表面的輪廓形狀為一大的圓形;截面位置A7-A7’上,模穴22的內表面的輪廓形狀為一小的圓形。於是,本實施例模穴22的內表面係由漸變的輪廓形狀所構成的表面,例如:從小圓、大圓漸變成六角形,再從六角形、大圓漸變為小圓。則,金屬管件成形系統200根據模穴22內表面所具有的漸變輪廓形狀以對應成形出一漸變管徑的金屬成形管件31。 Please refer to FIG. 8, which is an enlarged cross-sectional view of an embodiment of a cavity of a mold and a metal forming pipe fitting according to the present invention. The inner surface of the cavity 22 in this embodiment is a surface formed by a gradual contour shape. As shown in FIG. 8, a cross section is performed in the width direction of the cavity 22, and the outline shape of the inner surface of the cavity 22 is a small circle at the cross section position A1-A1 '; The contour shape of the inner surface of the cavity 22 is a large circle; at the cross-sectional position A3-A3 ', the contour shape of the interior surface of the cavity 22 is a round shape approximately hexagonal; at the cross-sectional position A4-A4', The outline shape of the inner surface of the cavity 22 is a hexagon; at the cross-sectional position A5-A5 ', the outline shape of the inner surface of the cavity 22 is an approximately hexagonal circle; at the cross-sectional position A6-A6', the cavity is The outline shape of the inner surface of 22 is a large circle; at the cross-sectional positions A7-A7 ', the outline shape of the inner surface of the cavity 22 is a small circle. Therefore, the inner surface of the cavity 22 in this embodiment is a surface composed of a gradual contour shape, for example, gradual change from a small circle and a large circle to a hexagon, and then gradual change from a hexagon and a large circle to a small circle. Then, the metal pipe fitting forming system 200 forms a metal shaped pipe fitting 31 with a tapered pipe diameter according to the tapered contour shape of the inner surface of the cavity 22.
請參閱第9圖,為本發明模具的模穴與金屬成形管件又一實 施例的截面放大圖。本實施例模穴22的內表面係由多種的輪廓形狀所構成的表面。如第9圖所示,在模穴22的寬度方向上分別實行A1-A1’~A7-A7’截面,模穴22內的輪廓形狀亦可以包括有圓形、六角形、正方形等等。則,金屬管件成形系統200根據模穴22內的多種輪廓形狀以在金屬圓管30的管體上成形有多種形狀的管徑,如圓形、六角形、正方形的管徑,致使以製作出一異形管徑的金屬成形管件31。 Please refer to FIG. 9, which is an enlarged cross-sectional view of another embodiment of the cavity and the metal forming pipe of the mold of the present invention. The inner surface of the cavity 22 in this embodiment is a surface composed of various contour shapes. As shown in FIG. 9, A1-A1'-A7-A7 'sections are implemented in the width direction of the cavity 22, and the outline shape in the cavity 22 may also include a circle, a hexagon, a square, and the like. Then, according to various contour shapes in the cavity 22, the metal pipe forming system 200 is formed with various shapes of pipe diameters on the pipe body of the metal round pipe 30, such as round, hexagonal, and square pipe diameters, so that A shaped pipe member 31 with a special diameter.
再者,上模211及下模212分別有一半模穴,模穴22將由上模211的半模穴與下模212的半模穴所組成。在本發明一實施例中,上模211的半模穴與下模212的半模穴具有對稱的輪廓構造,以使金屬成形管件31能夠成形有對稱的管徑構造。或者,在本發明又一實施例中,上模211的半模穴與下模212的半模穴具有非對稱的輪廓構造,以使金屬成形管件31能夠成形有非對稱的管徑構造。 Furthermore, the upper mold 211 and the lower mold 212 each have a half mold cavity, and the mold cavity 22 will be composed of a half mold cavity of the upper mold 211 and a half mold cavity of the lower mold 212. In an embodiment of the present invention, the half-mold cavity of the upper mold 211 and the half-mold cavity of the lower mold 212 have a symmetrical outline structure, so that the metal forming pipe piece 31 can be formed with a symmetrical pipe diameter structure. Alternatively, in another embodiment of the present invention, the half-mold cavity of the upper mold 211 and the half-mold cavity of the lower mold 212 have an asymmetric contour structure, so that the metal forming pipe member 31 can be formed with an asymmetric pipe diameter structure.
請參閱第10圖,為本發明金屬管件成形系統利用一漸變管徑的金屬圓管執行一成形程序的示意圖。如上所述,金屬管件成形系統200係可對於同一管徑的金屬圓管30執行成形程序,以製作出金屬成形管件31。或者,如第10圖所示,金屬管件成形系統200也可對於一漸變管徑的金屬圓管32或一不同管徑的金屬圓管執行成形程序,以製作出金屬成形管件31。 Please refer to FIG. 10, which is a schematic diagram of a metal tube forming system according to the present invention performing a forming process using a metal round pipe with a reduced diameter. As described above, the metal pipe forming system 200 can perform a forming process on a metal round pipe 30 having the same pipe diameter to produce a metal forming pipe 31. Alternatively, as shown in FIG. 10, the metal pipe fitting forming system 200 may also perform a forming procedure on a metal round pipe 32 having a tapered pipe diameter or a metal round pipe with a different pipe diameter to produce a metal shaped pipe fitting 31.
請參閱第11圖及第12圖,分別為本發明上模/下模又一實施例的結構立體圖及金屬管件成形系統注入一高壓氣體時又一實施例的結構示意圖。如第11圖及第12圖所示,本發明模具21的上模211或下模212包括有一半模穴2111或2121。當上模211與下模212合模時,半模穴2111、2121將組成為模穴22。模穴22的內表面包括一紋路圖案層29。本實施例金屬管件成形系統200將對於金屬圓管30執行一紋路圖案的成形流程。 Please refer to FIG. 11 and FIG. 12, which are structural perspective views of another embodiment of the upper mold / lower mold of the present invention and schematic diagrams of another embodiment of the metal pipe forming system when a high-pressure gas is injected. As shown in FIG. 11 and FIG. 12, the upper mold 211 or the lower mold 212 of the mold 21 according to the present invention includes a half cavity 2111 or 2121. When the upper mold 211 and the lower mold 212 are closed, the half mold cavities 2111 and 2121 will be formed into the mold cavity 22. The inner surface of the cavity 22 includes a texture pattern layer 29. In the embodiment, the metal pipe forming system 200 performs a pattern forming process on the metal round pipe 30.
對於金屬圓管30執行紋路圖案的成形流程時,上模211及下模212合模,金屬圓管30設於模具21的模穴22中。加熱器27對於模具21執行一加熱程序,模具21被加熱至一預定溫度。當模具21加熱至預定溫度後,夾具23、24經由夾部231、241分別進入金屬圓管30的兩側管口301中以夾住金屬圓管30。之後,高壓氣體250經由氣體輸入孔251、氣體管路252及氣體 輸出孔253以注入至金屬圓管30之中。則,金屬圓管30的管壁受到高壓氣體250的衝擊而貼附在模穴22的紋路圖案層29上,以成形為一具有紋路圖案331的金屬成形管件33。接著,夾具23、24從模具21的兩側退出,模具21移至冷卻平台50降溫。降溫後的模具21開模,即可從模具21中取出具有紋路圖案331的金屬成形管件33,如第13圖所示。 When the forming process of the texture pattern is performed on the metal circular tube 30, the upper mold 211 and the lower mold 212 are closed, and the metal circular tube 30 is set in the cavity 22 of the mold 21. The heater 27 executes a heating procedure for the mold 21, and the mold 21 is heated to a predetermined temperature. After the mold 21 is heated to a predetermined temperature, the clamps 23 and 24 respectively enter the mouths 301 on both sides of the metal circular pipe 30 via the clamping portions 231 and 241 to clamp the metal circular pipe 30. After that, the high-pressure gas 250 is injected into the metal circular pipe 30 through the gas input hole 251, the gas pipe 252, and the gas output hole 253. Then, the tube wall of the metal circular tube 30 is affixed to the texture pattern layer 29 of the die cavity 22 under the impact of the high-pressure gas 250 to form a metal forming pipe member 33 having a texture pattern 331. Next, the clamps 23 and 24 are withdrawn from both sides of the mold 21, and the mold 21 is moved to the cooling platform 50 to cool down. After the mold 21 having cooled down is opened, the metal forming pipe 33 having the pattern 331 can be taken out of the mold 21, as shown in FIG. 13.
再者,金屬管件成形系統200同樣的也可選用鋁鎂合金的金屬圓管30執行紋路圖案的成形流程。並且,金屬管件成形系統200執行紋路圖案的成形流程所需的預定溫度為400~500℃,而高壓氣體250的壓力為50~200kg/cm2。或者,本發明又一實施例中,金屬管件成形系統200也能選用鈦合金或其它金屬材質的金屬圓管30來執行紋路圖案的成形流程。 Furthermore, the metal pipe fitting forming system 200 can also use the aluminum-magnesium alloy metal round pipe 30 to perform the pattern forming process. In addition, the predetermined temperature required for the metal pipe forming system 200 to perform the forming process of the texture pattern is 400 to 500 ° C., and the pressure of the high-pressure gas 250 is 50 to 200 kg / cm 2 . Alternatively, in another embodiment of the present invention, the metal pipe fitting forming system 200 can also select a metal round pipe 30 made of titanium alloy or other metal materials to perform the pattern forming process.
當然,本發明又一實施例中,模具21的模穴22的內表面同時存在有多個輪廓形狀及紋路圖案層29,以使金屬管件成形系統200能夠透過模穴22成形出一具有紋路圖案及異形管徑的金屬成形管件33。 Of course, in another embodiment of the present invention, the inner surface of the cavity 22 of the mold 21 has multiple contour shapes and texture pattern layers 29 simultaneously, so that the metal pipe forming system 200 can form a texture pattern through the cavity 22 And a metal-shaped pipe fitting 33 with a special-shaped pipe diameter.
以上所述者,僅為本發明之一較佳實施例而已,並非用來限定本發明實施之範圍,即凡依本發明申請專利範圍所述之形狀、構造、特徵及精神所為之均等變化與修飾,均應包括於本發明之申請專利範圍內 The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of implementation of the present invention, that is, any change in shape, structure, characteristics, and spirit according to the scope of the patent application for the present invention is equivalent to Modifications shall be included in the scope of patent application of the present invention
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| TW200810853A (en) * | 2006-08-18 | 2008-03-01 | Hsu Sheng Bicycle Ind Co Ltd | Device and method for forming tube material |
| TWM447804U (en) * | 2011-12-22 | 2013-03-01 | Qi-Rui Huang | Metal sheet shaping system |
| TWI472386B (en) * | 2012-03-15 | 2015-02-11 | Metal Ind Res & Dev Ct | Mold and method for manufacturing metal case |
| TWM543736U (en) * | 2017-01-19 | 2017-06-21 | 鼎藝科技股份有限公司 | System for producing metal forming tube |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200810853A (en) * | 2006-08-18 | 2008-03-01 | Hsu Sheng Bicycle Ind Co Ltd | Device and method for forming tube material |
| TWM447804U (en) * | 2011-12-22 | 2013-03-01 | Qi-Rui Huang | Metal sheet shaping system |
| TWI472386B (en) * | 2012-03-15 | 2015-02-11 | Metal Ind Res & Dev Ct | Mold and method for manufacturing metal case |
| TWM543736U (en) * | 2017-01-19 | 2017-06-21 | 鼎藝科技股份有限公司 | System for producing metal forming tube |
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