TWI645925B - Front-mounted hydraulic chuck - Google Patents
Front-mounted hydraulic chuck Download PDFInfo
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- TWI645925B TWI645925B TW106101841A TW106101841A TWI645925B TW I645925 B TWI645925 B TW I645925B TW 106101841 A TW106101841 A TW 106101841A TW 106101841 A TW106101841 A TW 106101841A TW I645925 B TWI645925 B TW I645925B
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- ring
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- 239000003921 oil Substances 0.000 claims description 288
- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 238000004891 communication Methods 0.000 claims description 15
- 239000010730 cutting oil Substances 0.000 claims description 12
- 238000012546 transfer Methods 0.000 claims description 11
- 239000003305 oil spill Substances 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 230000000452 restraining effect Effects 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 21
- 238000006073 displacement reaction Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000003754 machining Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 208000012260 Accidental injury Diseases 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
一種前置式油壓夾頭,其包含:一環座、一夾頭本體、一油壓單元以及二保壓閥,其中該夾頭本體已內建有油壓單元,令加工機的另一端不須額外安裝油壓結構提供夾頭本體夾持、放鬆之位移動力,俾能將加工機之另一端加裝另一座油壓夾頭,達到雙夾頭之加工機結構,且夾頭本體係對稱設有第一槽孔以及第二槽孔,並分別組入一保壓閥,當該夾頭本體進行工件的夾持、放鬆作動時,透過二保壓閥一進一出的釋壓回流,達到夾頭本體與環座間之油路平衡,大幅降低單邊壓力過大而有變型之疑慮,提升結構使用壽命。 A front-mounted hydraulic collet comprises: a ring seat, a chuck body, a hydraulic unit and a second pressure maintaining valve, wherein the chuck body has a hydraulic unit built therein, so that the other end of the processing machine is not An additional hydraulic structure is required to provide the displacement force for clamping and loosening of the chuck body, and the other end of the processing machine can be equipped with another hydraulic chuck to achieve the structure of the double chuck processing machine, and the chuck system The first slot and the second slot are symmetrically arranged, and a pressure maintaining valve is respectively assembled. When the chuck body performs the clamping and loosening of the workpiece, the pressure relief backflow is performed through the two pressure maintaining valves. The oil balance between the chuck body and the ring seat is achieved, and the unilateral pressure is greatly reduced and the deformation is suspected, thereby improving the service life of the structure.
Description
本發明係關於一種夾頭結構,尤指一種前置式油壓夾頭。 The present invention relates to a collet structure, and more particularly to a front type hydraulic collet.
按,夾頭是一般車床機具等加工時夾持固定工作必要的工具,其因為加工時係用以夾持住工件,隨其轉動做加工操作之工具,而以近年來為求加工鎖固工具的平穩安全及操作控制的迅速,通常都設由其中內設氣壓的管路,驅控內部的夾爪塊做移位夾放工件的操作,但由於氣壓夾頭結構係於夾頭停止轉動的時候供壓,運轉時不給壓僅透過保壓結構達到夾持狀態,再透過內部O型環達到氣密保壓,因此,當夾頭本體隨工件夾持轉動加工時,會因O型環的老化、疲乏而發生洩漏的失壓情形,或是因為O型環的裝配精度而影響保壓效果,導致夾持穩定度會因運轉時間而持續降低,使得工件夾持上較不穩定,作業過程中存在著風險,輕者影響加工品質,造成精密度的降低,嚴重者更可能產生工件飛出而有工安意外傷害,危險性極高,缺乏安全性。 According to the chuck, the chuck is a necessary tool for clamping and fixing work during machining of a general lathe machine. Because it is used to hold the workpiece during machining, it is used as a tool for machining operations, and the locking tool is processed in recent years. The smooth safety and rapid control of the operation usually consist of a pipeline with a pneumatic pressure inside, which controls the internal jaw block to displace and hold the workpiece, but the pneumatic chuck structure is stopped at the chuck. When the pressure is applied, the pressure is not applied to the holding state only through the pressure-holding structure, and the airtight pressure is maintained through the internal O-ring. Therefore, when the chuck body is rotated with the workpiece, the O-ring is formed. The aging, fatigue, leaking pressure loss situation, or the O-ring assembly accuracy affects the pressure holding effect, resulting in the clamping stability will continue to decrease due to the running time, making the workpiece clamping more unstable, the operation There are risks in the process, and the lighter affects the processing quality, resulting in a decrease in precision. In severe cases, it is more likely that the workpiece will fly out and there is accidental injury, which is extremely dangerous and lacks safety.
有鑑於此,本發明人於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本發明。 In view of this, the inventors have been engaged in the manufacturing development and design experience of related products for many years, and after detailed design and careful evaluation of the above objectives, the present invention has finally become practical.
本發明所欲解決之技術問題在於針對現有技術存在的上述缺失,提供一種前置式油壓夾頭。 The technical problem to be solved by the present invention is to provide a front-mounted hydraulic collet for the above-mentioned drawbacks existing in the prior art.
一種前置式油壓夾頭,其包含:一環座、一夾頭本體、一油壓單元以及二保壓閥,其中,該環座內徑中央處設有一環凸部,並以環凸部為中心往兩側設有連續階崁狀之組合槽部,該環凸部端面環設有一第一輸油槽以及一第二輸油槽,再由環凸部兩側的組合槽部依序設有二環狀軸承以及二油封,該環座之一端軸向穿設一夾頭本體,另一端則設有一後抵座與該環座相靠同時組接該夾頭本體,最後再由環座之二最外側分別固設一外封環,又該環座之外徑表面設有一第一進油孔與該第一輸油槽相通、一第二進油孔與該第二輸油槽相通,以及一回油孔,更於環座一端軸向穿設一溢油槽與該回油孔相通,並透過該溢油槽以供積存於二環狀軸承間之油排出,該夾頭本體中央處呈貫穿狀具有一腔室,該腔室之前段係供組設一滑動環座,該滑動環座外周設有複數個斜錐導槽,以供複數個結合有夾爪的滑塊滑設安裝,更於夾頭本體前端設有等分的滑槽,依序置設各滑塊,而該腔室中後段形成一入油室,以供安裝一油壓單元與該滑動環座結合連動,更於該入油室內壁分設有一第一供油孔以及一第二供油孔,又該夾頭本體前側端面軸向設有二相對稱之一第一槽孔以及一第二槽孔,並分別組入一保壓閥,該第一槽孔內底部設有一第一切控油道,該第一切控油道另端係穿設至夾頭本體一外側與第二輸油槽相接連通,該第一槽孔更設有一第一進出油道以及一第一推收油道,該第一進出油道另端係穿設至夾頭本體之一外側與第一輸油槽相接連通,該第一推收油道則與入油室之第一供油孔相連通,該第二槽孔內底部亦設有一第二切控油道,該第二切控油道 另端係穿設至夾頭本體一外側與第一輸油槽相接連通,該第二槽孔更設有一第二進出油道以及一第二推收油道,該第二進出油道另端係穿設至夾頭本體之一外側與第二輸油槽相接連通,該第二推收油道則與入油室之第二供油孔相通,該油壓單元包括一連動套筒、一銜接環、一限位環以及一活塞座,該連動套筒與該銜接環係相嵌接固定,再利用螺栓將該銜接環與該滑動環座鎖接結合,該腔室之中段設有一具內螺紋段之凹嵌部,以供鎖固限制該限位環,該限位環中央處形成一貫穿孔並滑動穿設一活塞座,該活塞座外徑套有O型環並沿著入油室內壁滑動,並於中央處往兩側凸設二中空之前套接部以及後套接部,該前套接部係穿過限位環之貫穿孔與連動套筒連接,而該後套接部則與該環座之後抵座相組靠,進而透過該後抵座與該限位環界定出該入油室,更使該活塞座位於該第一、二供給油孔之間,該二保壓閥皆貫通設有一中空槽室,再由外周設有一第一進油槽以及第二進油槽與中空槽室相通,更於中空槽室內設有一鋼珠以及一彈簧,而該二保壓閥之一端口係將一推抵件組入中空槽室內頂靠該鋼珠,並分別透過該第一槽孔之第一切控油道以及該第二槽孔之第二切控油道將油輸入將推抵件往內位移,使鋼珠內縮而達到第一、二進油槽的連通,又該二保壓閥之第一進油槽係分別與第一、二進出油道相連通,而該二保壓閥之第二進油槽則與第一、二推收油道相連通,再將二保壓閥之另一端口設有一封蓋,最後分別利用一鎖蓋鎖設於第一、二槽孔端口,藉以將二保壓閥分別限制於第一、二槽孔內,藉由上述結構,俾以構成一種前置式油壓夾頭。 A front-mounted hydraulic collet comprises: a ring seat, a chuck body, a hydraulic unit and a second pressure maintaining valve, wherein a ring convex portion is arranged at the center of the inner diameter of the ring seat, and the ring convex portion is A combination groove portion with a continuous step shape is arranged on the two sides of the ring, and a first oil transfer groove and a second oil transfer groove are arranged on the end face ring of the ring convex portion, and the combined groove portions on both sides of the ring convex portion are sequentially provided. a two-ring bearing and a two-oil seal, one end of the ring seat is axially disposed with a collet body, and the other end is provided with a rear abutment and the ring seat are simultaneously connected to the collet body, and finally the ring seat is An outer sealing ring is respectively fixed on the outermost side of the second outer ring, and a first oil inlet hole is communicated with the first oil conveying groove, a second oil inlet hole is communicated with the second oil conveying groove, and a second oil inlet hole is communicated with the second oil conveying groove, and The oil return hole is disposed at an end of the ring seat and axially penetrates an oil spill groove to communicate with the oil return hole, and passes through the oil spill groove for discharging oil accumulated between the two annular bearings, and the center of the chuck body is The penetrating portion has a chamber, and the front portion of the chamber is provided with a sliding ring seat, and the sliding ring seat is provided with a plurality of inclined edges The guide groove is provided for sliding a plurality of sliders combined with the jaws, and an aliquot of the sliding groove is arranged at the front end of the chuck body, and the sliders are sequentially disposed, and an oil is formed in the rear portion of the chamber. a chamber for mounting a hydraulic unit and the sliding ring seat, and a first oil supply hole and a second oil supply hole are further disposed on the oil inlet inner wall, and the front end surface of the chuck body is axially disposed The first slot is provided with a first slot and a second slot, and a pressure maintaining valve is respectively assembled. The bottom of the first slot is provided with a first cut throttle, and the first cut throttle is connected to the other end. The first slot is further provided with a first inlet and outlet oil passage and a first intake oil passage, and the first inlet and outlet oil passages are disposed at the other end. The outer side of one of the chuck bodies is in communication with the first oil transfer tank, and the first push oil passage is connected to the first oil supply hole of the oil inlet chamber, and the bottom of the second slot is also provided with a second oil control oil. The second cut-off oil passage is connected to the outer side of the chuck body and communicates with the first oil-transporting tank, and the second slot is further provided. a second inlet and outlet oil passage and a second suction oil passage, the other end of the second inlet and outlet oil passage is connected to one of the outer sides of the chuck body and is in communication with the second oil feed tank, and the second oil intake passage is connected with The second oil supply hole of the oil inlet chamber is connected to the oil supply unit, and the oil pressure unit comprises a linkage sleeve, a connecting ring, a limiting ring and a piston seat, and the linking sleeve is engaged with the connecting ring system and is reused. The bolt is coupled to the sliding ring seat, and a middle portion of the cavity is provided with a concave portion of the internal thread segment for locking to limit the limiting ring, and the center of the limiting ring is formed with a permanent perforation The sliding sleeve is provided with a piston seat, the outer diameter of the piston seat is sleeved with an O-ring and slides along the wall of the oil inlet chamber, and two hollow front sleeve portions and a rear sleeve portion are protruded from the center to the both sides, the front sleeve The connecting portion is connected to the linking sleeve through the through hole of the limiting ring, and the rear socket portion is disposed opposite to the abutting seat of the ring seat, and the rear seat and the limiting ring define the ingress through the rear seat The oil chamber further positions the piston seat between the first and second supply oil holes, and the two pressure maintaining valves are all provided with a hollow The chamber is further provided with a first oil inlet groove and a second oil inlet groove communicating with the hollow groove chamber, and a steel ball and a spring are disposed in the hollow chamber, and one port of the two pressure maintaining valve is a pusher group Inserting into the hollow chamber against the steel ball, and respectively passing through the first cutting oil passage of the first slot and the second cutting oil passage of the second slot, the oil input shifts the pushing member inward, and the steel ball is retracted And the first and second inlet oil tanks are connected, and the first oil inlet groove of the two pressure maintaining valves is respectively connected with the first and second inlet and outlet oil passages, and the second oil inlet groove of the second pressure maintaining valve is the first The second push-receiving oil passage is connected, and another port of the second pressure-retaining valve is provided with a cover, and finally a lock cover is respectively locked to the first and second slot ports, thereby respectively limiting the two pressure-retaining valves to In the first and second slots, by the above structure, the crucible is configured to constitute a front-mounted hydraulic collet.
(一)、該夾頭本體已內建有油壓單元,令加工機的另一端不須額外安裝油壓結構提供夾頭本體夾持、放鬆之 位移動力,俾能將加工機之另一端加裝另一座油壓夾頭,達到雙夾頭之加工機結構,不僅能透過雙夾頭夾持長型工件提升穩定性,以及加工之真圓度,還能同時透過雙夾頭夾持工件進行加工,增進加工效率。 (1) The hydraulic head unit is built in the body of the chuck, so that the other end of the processing machine does not need to be additionally equipped with a hydraulic structure to provide the displacement power of the chuck body to be clamped and relaxed, and the other end of the processing machine can be Adding another hydraulic chuck to achieve the structure of the double chuck, not only can the long workpiece be clamped by the double chuck to improve the stability, and the roundness of the processing, but also the workpiece can be clamped through the double chuck at the same time. Processing to improve processing efficiency.
(二)、本發明之油壓夾頭係於運轉時能持續給壓,使得夾頭本體旋轉運作時,因壓力持續輸入而確保夾頭本體之夾持穩定度,且該掣動油經由第一、二輸油槽輸送時,其掣動油會同時經由環座與夾頭本體間形成之間隙流動至兩側之環狀軸承,提供環狀軸承的潤滑效果,令該夾頭本體可適用於高轉速加工使用,而該二環狀軸承與回油孔間更相通設有溢油槽,令該流入該環狀軸承間之掣動油得以經由溢油槽而從回油孔排出,達到掣動油的輪替冷卻,同時具有油冷之運轉狀態,大幅降低夾頭本體運轉過程中有過熱變形之疑慮,提升加工效率及使用時限。 (2) The hydraulic collet of the present invention is capable of continuously applying pressure during operation, so that when the collet body is rotated, the clamping stability of the collet body is ensured by continuous input of pressure, and the turbulent oil passes through the When the first and second oil tanks are transported, the turbulent oil will flow to the annular bearings on both sides through the gap formed between the ring seat and the chuck body, thereby providing lubrication effect of the annular bearing, so that the chuck body can be applied to The high-speed processing is used, and the two annular bearings and the oil return hole are connected to each other to be provided with an oil spill groove, so that the turbulent oil flowing into the annular bearing can be discharged from the oil return hole through the oil spill tank to reach the crucible. The rotation of the moving oil is cooled, and at the same time, it has an oil-cooled running state, which greatly reduces the doubt of overheating deformation during the operation of the chuck body, and improves the processing efficiency and the use time limit.
(三)、該夾頭本體係對稱設有第一槽孔以及第二槽孔,並分別組入一保壓閥,當該夾頭本體進行工件的夾持、放鬆作動時,透過二保壓閥一進一出的釋壓回流,達到夾頭本體與環座間之油路平衡,大幅降低單邊壓力過大而有變型之疑慮,提升結構使用壽命。 (3) The chuck system is symmetrically provided with a first slot and a second slot, and is respectively assembled with a pressure maintaining valve. When the chuck body is clamped and relaxed by the workpiece, the second pressure is maintained. The pressure relief of the valve in one out and one out reaches the balance of the oil path between the body of the chuck and the ring seat, greatly reducing the unilateral pressure and the doubt of the deformation, and improving the service life of the structure.
(四)、該夾頭本體進行工件的夾持時,由於掣動油經由第一供油孔灌入入油室時,其活塞座與後抵座間之掣動油即同時會被排出,使活塞座得以確實往後抵座方向位移達到夾持狀態,大幅提升結構之夾持力道,增添工件加工之精密度。 (4) When the chuck body is clamped by the workpiece, since the turbulent oil is poured into the oil inlet chamber through the first oil supply hole, the turbulent oil between the piston seat and the rear abutment is simultaneously discharged, so that The piston seat can be displaced into the clamping direction in the backward direction, which greatly increases the clamping force of the structure and increases the precision of the workpiece processing.
(五)、當加工過程中因故斷電時,雖掣動油無法再輸入,但掣動油欲經由保壓閥之第二進油槽進入中空槽室時,在無推抵件推動鋼珠的情況下,該鋼珠會受到彈簧推抵使第一、二進油槽形成未連通狀,使得 掣動油無法回流,具有保壓之效果,令該夾頭本體還是能確實的夾持工件,避免工件飛出之疑慮,確保結構加工時之安全性。 (5) When the power is cut off during the process, although the turbulent oil can no longer be input, but the turbulent oil is to enter the hollow chamber through the second oil inlet of the pressure maintaining valve, the steel ball is pushed by the non-pushing member. In this case, the steel ball is pushed by the spring to make the first and second oil grooves form unconnected, so that the turbulent oil can not be recirculated, and the pressure maintaining effect is obtained, so that the chuck body can surely clamp the workpiece and avoid the workpiece. Flying out of doubts to ensure the safety of structural processing.
10‧‧‧環座 10‧‧‧ ring seat
11‧‧‧環凸部 11‧‧‧ ring convex
12‧‧‧組合槽部 12‧‧‧ Combination groove
111‧‧‧第一輸油槽 111‧‧‧The first oil tank
112‧‧‧第二輸油槽 112‧‧‧Second oil tank
13‧‧‧環狀軸承 13‧‧‧Circular bearing
14‧‧‧油封 14‧‧‧ oil seal
15‧‧‧後抵座 Arrived after 15‧‧
151‧‧‧嵌接部 151‧‧‧Interface
152‧‧‧穿接孔 152‧‧‧With holes
16‧‧‧外封環 16‧‧‧Outer ring
17‧‧‧第一進油孔 17‧‧‧First oil inlet
18‧‧‧第二進油孔 18‧‧‧Second oil inlet
19‧‧‧回油孔 19‧‧‧ oil return hole
191‧‧‧溢油槽 191‧‧‧ Oil spill tank
20‧‧‧夾頭本體 20‧‧‧ chuck body
21‧‧‧腔室 21‧‧‧ chamber
211‧‧‧凹嵌部 211‧‧‧ concave part
22‧‧‧滑動環座 22‧‧‧Sliding ring seat
221‧‧‧斜錐導槽 221‧‧‧ oblique cone guide
222‧‧‧穿套孔 222‧‧‧ wearing a hole
23‧‧‧滑塊 23‧‧‧ Slider
231‧‧‧夾爪 231‧‧‧claw
24‧‧‧滑槽 24‧‧ ‧ chute
25‧‧‧銜接套筒 25‧‧‧Connecting sleeve
26‧‧‧入油室 26‧‧‧Into the oil room
261‧‧‧第一供油孔 261‧‧‧First oil supply hole
262‧‧‧第二供油孔 262‧‧‧Second oil supply hole
27‧‧‧第一槽孔 27‧‧‧First slot
271‧‧‧第一切控油道 271‧‧‧The first cut oil channel
272‧‧‧第一進出油道 272‧‧‧First access and oil passage
273‧‧‧第一推收油道 273‧‧‧First push the oil channel
28‧‧‧第二槽孔 28‧‧‧Second slot
281‧‧‧第二切控油道 281‧‧‧Second cut oil channel
282‧‧‧第二進出油道 282‧‧‧Second inlet and outlet
283‧‧‧第二推收油道 283‧‧‧Second push oil channel
30‧‧‧油壓單元 30‧‧‧Hydraulic unit
31‧‧‧連動套筒 31‧‧‧ linkage sleeve
32‧‧‧銜接環 32‧‧‧Connecting ring
33‧‧‧限位環 33‧‧‧ Limit ring
331‧‧‧貫穿孔 331‧‧‧through holes
34‧‧‧活塞座 34‧‧‧ piston seat
341‧‧‧前套接部 341‧‧‧Front Sockets
342‧‧‧後套接部 342‧‧‧ rear socket
40‧‧保壓閥 40‧‧pressure retaining valve
41‧‧‧中空槽室 41‧‧‧ hollow chamber
42‧‧‧第一進油槽 42‧‧‧First oil tank
43‧‧‧第二進油槽 43‧‧‧Second oil tank
44‧‧‧鋼珠 44‧‧‧ steel balls
45‧‧‧彈簧 45‧‧‧ Spring
46‧‧‧推抵件 46‧‧‧Parts
47‧‧‧封蓋 47‧‧‧ Cover
48‧‧‧鎖蓋 48‧‧‧Lock cover
第1圖:係為本發明之立體圖。 Fig. 1 is a perspective view of the present invention.
第2圖:係為本發明之環座之分解圖。 Fig. 2 is an exploded view of the ring seat of the present invention.
第3圖:係為本發明之夾頭本體以及油壓單元之分解圖。 Fig. 3 is an exploded view of the chuck body and the hydraulic unit of the present invention.
第4圖:係為本發明之夾頭本體之立體圖。 Fig. 4 is a perspective view of the chuck body of the present invention.
第5圖:係為本發明之夾頭本體之前視圖。 Figure 5 is a front view of the collet body of the present invention.
第6圖:係為本發明對應第5圖A-A剖線之剖視圖。 Fig. 6 is a cross-sectional view showing a line taken along line A-A of Fig. 5 of the present invention.
第7圖:係為本發明對應第5圖B-B剖線之剖視圖。 Fig. 7 is a cross-sectional view showing a line taken along line B-B of Fig. 5 of the present invention.
第8圖:係為本發明之保壓閥之分解圖。 Figure 8 is an exploded view of the pressure holding valve of the present invention.
第9圖:係為本發明組合後之前視圖。 Figure 9 is a front view of the combination of the present invention.
第10圖:係為本發明對應第9圖C-C剖線之剖視圖暨掣動油經第一進油孔輸入至第一輸油槽之示意圖。 Fig. 10 is a cross-sectional view corresponding to the line C-C of Fig. 9 of the present invention, and a schematic view of the turbulent oil being input to the first oil feed tank through the first oil inlet hole.
第11圖;係為本發明對應第9圖D-D剖線之剖視圖暨掣動油經第一輸油槽及第一進出油道輸入位於第一槽孔內保壓閥之示意圖。 Figure 11 is a cross-sectional view of the present invention corresponding to the line D-D of Figure 9, and a schematic diagram of the pressure-retaining valve in the first slot through the first oil delivery tank and the first inlet and outlet oil passage.
第12圖:係為本發明對應第9圖E-E剖線之剖視圖暨掣動油經第一推收油道及第一供油孔進入入油室之示意圖。 Figure 12 is a cross-sectional view of the present invention corresponding to the line E-E of Figure 9, and a schematic view of the turbulent oil entering the oil inlet chamber through the first push oil passage and the first oil supply hole.
第13圖:係為本發明對應第9圖F-F剖線之剖視圖暨掣動油經第二切控油道推動位於第二槽孔內推抵件形成該保壓閥油路相通之示意圖。 Figure 13 is a cross-sectional view of the present invention corresponding to the line F-F of Fig. 9 and a schematic diagram of the swaying oil passing through the second cut-and-control oil passage to push the pushing member in the second slot to form the pressure-keeping valve oil passage.
第14圖:係為本發明對應第9圖G-G剖線之剖視圖暨餘油從第二供油孔排出並經第二推收油道進入位於第二槽孔內保壓閥之示意圖。 Figure 14 is a cross-sectional view corresponding to the line G-G of Fig. 9 of the present invention, and a schematic view of the residual oil being discharged from the second oil supply hole and passing through the second push oil passage into the pressure maintaining valve located in the second slot.
第15圖:係為本發明對應第9圖H-H剖線之剖視圖暨餘油經第一進出油道跑回第二輸油道之示意圖。 Figure 15 is a cross-sectional view of the H-H line corresponding to Figure 9 of the present invention and a schematic diagram of the residual oil running back to the second oil passage through the first inlet and outlet.
第16圖:係為本發明對應第9圖C-C剖線之剖視圖暨掣動油經第二進油孔輸入至第二輸油槽之示意圖。 Figure 16 is a cross-sectional view corresponding to the line C-C of Figure 9 of the present invention and a schematic diagram of the input of turbulent oil through the second oil inlet hole to the second oil transfer tank.
第17圖:係為本發明對應第9圖H-H剖線之剖視圖暨掣動油經第二輸油槽及第二進出油道輸入位於第二槽孔內保壓閥之示意圖。 Figure 17 is a cross-sectional view of the H-H line corresponding to Figure 9 of the present invention, and a schematic view of the pressure-retaining valve located in the second slot through the second oil feed tank and the second inlet and outlet oil passage.
第18圖:係為本發明對應第9圖G-G剖線之剖視圖暨掣動油經第一推收油道及第一供油孔進入入油室之示意圖。 Figure 18 is a cross-sectional view of the G-G line corresponding to Figure 9 of the present invention and a schematic view of the turbulent oil entering the oil inlet chamber through the first push oil passage and the first oil supply hole.
第19圖:係為本發明對應第9圖I-I剖線之剖視圖暨掣動油經第一切控油道推動位於第一槽孔內推抵件形成該保壓閥油路相通之示意圖。 Figure 19 is a cross-sectional view of the present invention corresponding to the line I-I of Figure 9, and the schematic diagram of the turbulent oil passing through the first cutting oil passage to push the pushing member in the first slot to form the pressure maintaining valve oil passage.
第20圖:係為本發明對應第9圖E-E剖線之剖視圖暨餘油從第一供油孔排出並經第一推收油道進入位於第一槽孔內保壓閥之示意圖。 Figure 20 is a cross-sectional view corresponding to the line E-E of Figure 9 of the present invention, and a schematic view of the residual oil being discharged from the first oil supply hole and entering the pressure maintaining valve located in the first slot through the first push oil passage.
第21圖:係為本發明對應第9圖D-D剖線之剖視圖暨餘油經第一進出油道跑回第一輸油道之示意圖。 Fig. 21 is a cross-sectional view corresponding to the line D-D of Fig. 9 of the present invention and a schematic diagram of the residual oil running back to the first oil passage through the first inlet and outlet.
為使 貴審查委員對本發明之目的、特徵及功效能夠有更進一步之瞭解與認識,以下茲請配合【圖式簡單說明】詳述如後: 首先,先請參閱第1、2、3圖配合第4至7圖以及第8圖所示,一種前置式油壓夾頭,其包含:一環座10、一夾頭本體20、一油壓單元30以及二保壓閥40,其中,該環座10內徑中央處設有一環凸部11,並以環凸部11為中心往兩側設有連續階崁狀之組合槽部12,該環凸部11端面環設有一第一輸油槽111以及一第二輸油槽112,再由環凸部11兩側的組合槽部12依序設有二環狀軸承13以及二油封14,該二環狀軸承13內徑與環凸部11端面同高,而該二油封14之內徑端面則高於組合槽部12提供環狀軸承13置放之端面,該環座10之一端軸向穿設一夾頭本體20,另一端則設有一後抵座15與該環座10相靠同時與該夾頭本體20結合,最後再由環座10之二最外側分別固設一外封環16,又該環座10之外徑表面設有一第一進油孔17與該第一輸油槽111相通、一第二進油孔18與該第二輸油槽112相通,以及一回油孔19,更於環座10一端軸向穿設一溢油槽191與該回油孔19相通,並透過該溢油槽191以供積存於二環狀軸承13間之油排出,該夾頭本體20中央處呈貫穿狀具有一腔室21,該腔室21之前段係供組設一滑動環座22,該滑動環座22外周設有複數個斜錐導槽221,以供複數個結合有夾爪231的滑塊23滑設安裝,更於夾頭本體20前端設有等分的滑槽24,依序置設各滑塊23,又該滑動環座22中央具有一穿套孔222,而該夾頭本體20係由前端組設一銜接套筒25延伸至腔室21內,以供滑動環座22以穿套孔222套接限制,而該腔室21中後段形成一入油室26,以供安裝一油壓單元30與該滑動環座22結合連動,更於該入油室26內壁分設有一第一供油孔261以及一第二供油孔262,又該夾頭本體20前側端面軸向設有二相對稱之一第一槽孔27以及一第二槽孔28,並分別組入一保壓閥40,該第一槽孔27內底部設有一第一切控油道271,該第一切控油道271另端係穿設至夾 頭本體20一外側與第二輸油槽112相接連通,該第一槽孔27更設有一第一進出油道272以及一第一推收油道273,該第一進出油道272另端係穿設至夾頭本體20之一外側與第一輸油槽111相接連通,該第一推收油道273則與入油室26之第一供油孔261相連通,該第二槽孔28內底部亦設有一第二切控油道281,該第二切控油道281另端係穿設至夾頭本體20一外側與第一輸油槽111相接連通,該第二槽孔28更設有一第二進出油道282以及一第二推收油道283,該第二進出油道282另端係穿設至夾頭本體20之一外側與第二輸油槽112相接連通,該第二推收油道283則與入油室26之第二供油孔262相通,該油壓單元30包括一連動套筒31、一銜接環32、一限位環33以及一活塞座34,該連動套筒31與該銜接環32係相嵌接固定,再利用螺栓將該銜接環32與該滑動環座22鎖接結合,該腔室21之中段設有一具內螺紋段之凹嵌部211,以供鎖固限制該限位環33,該限位環33中央處形成一貫穿孔331並滑動穿設一活塞座34,該活塞座34外徑套有O型環並沿著入油室26內壁滑動,並於中央處往兩側凸設二中空之前套接部341以及後套接部342,該前套接部341係穿過限位環33之貫穿孔331與連動套筒31以螺鎖方式鎖接固定,而該後套接部342則與該環座10之後抵座15相組靠,其中該後抵座15中央處凸設一嵌接部151與夾頭本體20末端開口組接固定,更貫穿嵌接部151之中央處設有一穿接孔152以供該活塞座34之後套接部342的穿設限位,且該嵌接部151以及後套接部342之外徑皆套有O型環,進而透過該後抵座15與該限位環33界定出該入油室26,請再同時參閱第12、14圖所示,更使該活塞座34位於該第一、二供給油孔261、262之間,該二保壓閥40皆貫通設有一中空槽室41,再由外周設有一第一進油槽42以及第二進油槽43與中空槽室41相通,更於中空槽室41 內設有一鋼珠44以及一彈簧45,而該二保壓閥40之一端口係將一推抵件46組入中空槽室41內頂靠該鋼珠44,並分別透過該第一槽孔27之第一切控油道271以及該第二槽孔28之第二切控油道281將油輸入將推抵件46往內位移,使鋼珠44內縮而達到第一、二進油槽42、43的連通,又該二保壓閥40之第一進油槽42係分別與第一、二進出油道272、282相連通,而該二保壓閥40之第二進油槽43則與第一、二推收油道273、283相連通,再將二保壓閥40之另一端口設有一封蓋47,最後分別利用一鎖蓋48鎖設於第一、二槽孔27、28端口,藉以將二保壓閥40分別限制於第一、二槽孔27、28內。 In order to enable your review committee to have a better understanding and understanding of the purpose, features and effects of the present invention, please follow the [simplified description of the drawings] as follows: First, please refer to the first, second, and third figures. 4 to 7 and 8 , a front-mounted hydraulic collet comprising: a ring seat 10 , a collet body 20 , a hydraulic unit 30 and a second pressure maintaining valve 40 , wherein the ring A ring protrusion 11 is disposed at the center of the inner diameter of the seat 10, and a combination groove portion 12 having a continuous step shape is disposed on the two sides of the ring protrusion portion 11. The first oil groove 111 is formed on the end surface of the ring protrusion portion 11. And a second oil transfer groove 112, and two annular bearings 13 and two oil seals 14 are sequentially disposed by the combined groove portions 12 on both sides of the annular convex portion 11, and the inner diameter of the two annular bearings 13 is the same as the end surface of the annular convex portion 11 The inner end surface of the two oil seals 14 is higher than the end surface of the combination groove portion 12 for providing the annular bearing 13. One end of the ring seat 10 is axially disposed with a chuck body 20, and the other end is provided with a rear end. The abutment 15 is coupled to the collet body 20 at the same time as the ring seat 10, and finally an outer seal is respectively fixed by the outermost sides of the ring seat 10 16. The outer surface of the ring seat 10 is provided with a first oil inlet hole 17 communicating with the first oil delivery groove 111, a second oil inlet hole 18 communicating with the second oil delivery groove 112, and an oil return hole 19 Further, an oil spill groove 191 is axially disposed at one end of the ring seat 10 to communicate with the oil return hole 19, and is passed through the oil spill groove 191 for discharging oil accumulated between the two annular bearings 13, the chuck body 20 The central portion has a cavity 21 in a penetrating manner. The front portion of the chamber 21 is provided with a sliding ring seat 22, and the outer periphery of the sliding ring seat 22 is provided with a plurality of inclined cone guiding grooves 221 for a plurality of combined clips. The slider 23 of the claw 231 is slidably mounted, and the sliding groove 24 is equally disposed at the front end of the chuck body 20, and the sliders 23 are sequentially disposed, and the sliding ring seat 22 has a through hole 222 in the center. The chuck body 20 is extended from the front end of the connecting sleeve 25 into the chamber 21 for the sliding ring seat 22 to be sleeved and restricted by the sleeve hole 222, and the rear portion of the chamber 21 forms an oil inlet chamber 26. For the purpose of installing a hydraulic unit 30 in conjunction with the sliding ring seat 22, a first oil supply hole 261 and a second oil supply hole 262 are further disposed on the inner wall of the oil inlet chamber 26, and The front end surface of the chuck body 20 is axially disposed with one of the first slot holes 27 and the second slot hole 28, and is respectively assembled into a pressure maintaining valve 40. The first slot hole 27 is provided with a first bottom portion. The first oil-cutting channel 271 is connected to the outer side of the chuck body 20 and communicates with the second oil-transporting tank 112. The first slot 27 is further provided with a first inlet and outlet oil passage 272. a first intake oil passage 273, the other end of the first inlet and outlet oil passage 272 is connected to one of the outer sides of the chuck body 20 to be in communication with the first oil feed slot 111, and the first push oil passage 273 is connected to The first oil supply hole 261 of the oil chamber 26 is in communication with each other. The bottom of the second slot 28 is also provided with a second cutting oil passage 281. The second cutting oil passage 281 is disposed at the other end to the outside of the chuck body 20. The second slot 28 is further provided with a second inlet and outlet oil passage 282 and a second intake oil passage 283. The second inlet and outlet oil passage 282 is connected to the chuck at the other end. One of the outer sides of the body 20 is in communication with the second oil feed slot 112, and the second push oil passage 283 is in communication with the second oil supply hole 262 of the oil inlet chamber 26. The hydraulic unit 30 includes a connection. The movable sleeve 31, a connecting ring 32, a limiting ring 33 and a piston seat 34, the connecting sleeve 31 is engaged with the connecting ring 32, and the connecting ring 32 and the sliding ring seat are further bolted The locking portion of the chamber 21 is provided with a concave portion 211 of the internal thread portion for locking the limiting ring 33. The central portion of the limiting ring 33 is formed with a continuous through hole 331 and is slidably disposed. a piston seat 34, the outer diameter of the piston seat 34 is sleeved with an O-ring and slides along the inner wall of the oil inlet chamber 26, and two hollow front sleeve portions 341 and a rear socket portion 342 are protruded to the sides at the center. The front sleeve portion 341 is screwed and fixed to the interlocking sleeve 31 through the through hole 331 of the limiting ring 33, and the rear socket portion 342 is disposed opposite the seat 15 of the ring seat 10, An engaging portion 151 is formed in the center of the rear seat 15 and is fixedly connected to the end opening of the chuck body 20, and a through hole 152 is defined in the center of the engaging portion 151 for the piston seat 34 to be socketed. The insertion portion 342 has a limit, and the outer diameter of the engaging portion 151 and the rear sleeve portion 342 are sleeved with an O-ring, and the rear seat 15 and the limiting ring 33 are defined by the rear seat 15 In the oil inlet chamber 26, please refer to the figures 12 and 14 at the same time, and further, the piston seat 34 is located between the first and second supply oil holes 261, 262, and the two pressure maintaining valves 40 are all provided with a hollow groove. The chamber 41 is further provided with a first oil inlet 42 and a second oil inlet 43 communicating with the hollow chamber 41. Further, a hollow ball 44 and a spring 45 are disposed in the hollow chamber 41, and the two pressure maintaining valves 40 are disposed. A port is formed by a pushing member 46 into the hollow groove chamber 41 and abutting the steel ball 44, and respectively passing through the first cutting oil passage 271 of the first slot hole 27 and the second cutting oil of the second slot hole 28 The passage 281 shifts the oil input to the pushing member 46 to be displaced inwardly, so that the steel ball 44 is retracted to reach the communication between the first and second oil grooves 42, 43, and the first oil inlet groove 42 of the second pressure maintaining valve 40 is respectively The first and second oil inlet passages 272 and 282 are in communication, and the second oil inlet groove 43 of the second pressure maintaining valve 40 is in communication with the first and second oil receiving passages 273 and 283, and the second pressure maintaining valve 40 is further connected. A port is provided with a cover 47, and finally is locked to the first and second slots 27 and 28 by a lock cover 48, thereby limiting the two pressure maintaining valves 40 to the first and second slots, respectively. Inside the holes 27, 28.
其結構之組成,再請參閱第1至8圖所示,該夾頭本體20係由等分之複數個滑槽24分別組入一裝配有夾爪231之滑塊23,再由夾頭本體20之腔室21滑動組設一滑動環座22,並透過滑動環座22周邊之斜錐導槽221以供各滑塊23的嵌接,經滑動環座22於腔室21內的滑移作動,進而利用各斜錐導槽221導引各滑塊23做張合的滑移操控,以達到鎖組一體的夾爪231做同步張合夾固工作或釋放夾持作動,該油壓單元30係先將該連動套筒31及該銜接環32相嵌接連結,再以銜接環32與滑動環座22透過螺栓鎖接固定,該限位環33係鎖設於腔室21內之凹嵌部211,同時以貫穿孔331提供活塞座34之前套接部341穿過與連動套筒31連結一體,又該夾頭本體20前側端之第一、二槽孔27、28係分別組設一保壓閥40,該二保壓閥40之一端係組入中空槽室41內設有一推抵件46,且該推抵件46端係與第一、二槽孔27、28之第一、二切控油道271、281相通,而該二保壓閥40周邊之第一進油槽42係分別與第一、二進出油道272、282相連通,該第二進油槽43則分別與第一、二推收油道273、283相連通,又該中空槽室41內更組嵌一鋼珠44以及一彈簧45,並於二保壓 閥40之另一端設有一封蓋47以供彈簧45另端的抵靠,使該鋼珠44受到彈簧45推抵往前時俾阻斷第一、二進油槽42、43之連通狀態,最後再分別提供一鎖蓋48鎖設於第一、二槽孔27、28端口,進而將二保壓閥40分別限制於第一、二槽孔27、28內,再將該安裝有油壓單元30及二保壓閥40之夾頭本體20與環座10組裝,該環座10係由環凸部11的兩側分別組設一環狀軸承13以及一油封14,而該夾頭本體20係以一端組入環座10內,與該環凸部11以及二環狀軸承13相套合,並使該環凸部11上之第一輸油槽111分別與該夾頭本體20外側之第一進出油道272以及第二切控油道281相通,而該環凸部11上之第二輸油槽112則分別與該夾頭本體20外側之第一切控油道271以及第二進出油道282相通,最後再將一後抵座15安裝於環座10另一側,並以中央處之嵌接部151與夾頭本體20末端口卡掣固定,同時以穿接孔152穿套於活塞座34之後套接部342,進而將該活塞座34分別以前、後套接部341、342滑動限制於限位環33及後抵座15間,更於該限位環33及後抵座15間形成一封閉狀之入油室26,另於入油室26相對活塞座34往兩側之滑移末端分設有一第一供油孔261以及第二供油孔262,該第一供油孔261係經由第一推收油道273相通至第一槽孔27,而該第二供油孔262則經由第二推收油道283相通至第二槽孔28,藉由上述結構,俾以完成一種前置式油壓夾頭。 For the structure of the structure, as shown in FIGS. 1 to 8, the chuck body 20 is assembled into a slider 23 equipped with a jaw 231 by a plurality of equally divided chutes 24, and then the chuck body is assembled. The chamber 21 of the sliding chamber 21 is slidably disposed with a sliding ring seat 22 and passes through the inclined tapered guiding groove 221 at the periphery of the sliding ring seat 22 for the engagement of the sliders 23, and the sliding of the sliding ring seat 22 in the chamber 21 Actuating, and then using each of the inclined cone guides 221 to guide the sliding members 23 to perform the sliding control of the tensioning, so as to achieve the synchronous clamping and clamping work or the release clamping operation of the locking group integrated jaws 231, the hydraulic unit The 30 series firstly engages the interlocking sleeve 31 and the connecting ring 32, and then the connecting ring 32 and the sliding ring seat 22 are fixed by bolts. The limiting ring 33 is locked in the cavity 21 The insert portion 211 is connected to the interlocking sleeve 31 before the piston seat 34 is provided with the through hole 331, and the first and second slots 27 and 28 of the front end of the chuck body 20 are respectively assembled. a pressure maintaining valve 40, one end of the two pressure maintaining valve 40 is assembled into the hollow chamber 41, and a pushing member 46 is disposed, and the pushing member 46 ends with the first and second slots 27 and 28 The first and second switching oil passages 271 and 281 are in communication, and the first oil inlet groove 42 around the two pressure maintaining valve 40 is respectively connected with the first and second inlet and outlet oil passages 272 and 282, and the second oil inlet groove 43 is respectively The first and second push oil passages 273 and 283 are in communication with each other, and a hollow ball 44 and a spring 45 are further assembled in the hollow chamber 41, and a cover 47 is provided at the other end of the second pressure maintaining valve 40 for The other end of the spring 45 abuts, so that the steel ball 44 is pushed forward by the spring 45, and the first and second oil grooves 42 and 43 are blocked. Finally, a lock cover 48 is respectively provided to lock the first and second. The ports 27 and 28 are respectively ported, and the two pressure maintaining valves 40 are respectively restricted to the first and second slots 27 and 28, and the chuck body 20 and the ring with the hydraulic unit 30 and the second pressure maintaining valve 40 are mounted. The ring 10 is assembled by an annular bearing 13 and an oil seal 14 respectively on both sides of the ring protrusion 11 , and the chuck body 20 is assembled into the ring seat 10 at one end, and the ring protrusion The portion 11 and the two annular bearings 13 are engaged with each other, and the first oil transfer groove 111 on the ring convex portion 11 and the first inlet and outlet oil passage 272 and the second side outside the chuck body 20 are respectively The oil guiding passages 281 communicate with each other, and the second oil conveying grooves 112 on the ring convex portion 11 respectively communicate with the first cutting oil passages 271 and the second inlet and outlet oil passages 282 outside the chuck body 20, and finally a rear seat 15 is mounted on the other side of the ring seat 10, and is fixedly fixed to the end port of the chuck body 20 by the engaging portion 151 at the center, and is inserted into the socket portion 342 after the piston seat 34 through the through hole 152, and then The piston seat 34 is slidably restrained between the retaining ring 33 and the rear abutment 15 by the front and rear sleeve portions 341 and 342 respectively, and a closed oil inlet chamber 26 is formed between the retaining ring 33 and the rear abutment 15 . And a first oil supply hole 261 and a second oil supply hole 262 are respectively disposed on the sliding end of the oil inlet chamber 26 opposite to the piston seat 34, and the first oil supply hole 261 is connected to the first oil delivery hole 261. 273 is communicated to the first slot 27, and the second oil supply hole 262 is communicated to the second slot 28 via the second push-up oil passage 283. With the above structure, a front-mounted hydraulic chuck is completed. .
其結構實際使用之狀態,續請參閱第9圖配合第10、11、12圖所示,該環座10之第一、二進油孔17、18係分別連接一掣動油管,而該回油孔19則連接一回油管,當夾頭本體20欲進行工件的夾持時,係將掣動油由第一進油孔17輸入,進而流入第一輸油槽111導流至第一進出油道272以及第二切控油道281,其中沿著第一進出油道272流動之掣動油係被導入第一槽孔 27內,並經由該保壓閥40之第一進油槽42進入中空槽室41內推動鋼珠44且壓縮彈簧45,使第一、二進油槽42、43形成相通,讓掣動油得以從第二進油槽43流出並沿著第一推收油道273導引至第一供油孔261,進而將掣動油灌入入油室26內,推動活塞座34往後抵座15方向滑動位移,同時帶動滑動環座22沿著腔室21滑移作動,使各滑塊23沿著斜錐導槽221內縮位移,達到夾爪夾持工件之作動;而該同時流入第二切控油道281之掣動油則被導入第二槽孔28,請同時參閱第9圖配合第13、14、15圖所示,並推動位於該保壓閥40端部之推抵件46,進而透過該推抵件46推動鋼珠44且壓縮彈簧45,使該保壓閥40之第一、二進油槽42、43形成相通,此時,因活塞座34受掣動油推動往後抵座15方向外移,俾同時將原先流入活塞座34及後抵座15間之掣動油經由第二供油孔262排出,進而沿著第二推收油道283流入第二槽孔28內之保壓閥40內,再透過相通之第一、二進油槽42、43使掣動油往第二進出油道282導出至第二輸油槽112,達到掣動油的回收。 For the actual use of the structure, please refer to Figure 9 for the 10th, 11th, and 12th drawings. The first and second inlet holes 17 and 18 of the ring seat 10 are respectively connected to a turbulent oil pipe. The oil hole 19 is connected to a return oil pipe. When the chuck body 20 is to be clamped by the workpiece, the turbulent oil is input from the first oil inlet hole 17, and then flows into the first oil transfer groove 111 to be diverted to the first oil inlet and outlet. The 272 and the second cut oil passage 281, wherein the turbulent oil flowing along the first inlet and outlet oil passage 272 is introduced into the first slot 27, and enters the hollow slot through the first oil inlet 42 of the pressure maintaining valve 40. The steel ball 44 is pushed in the chamber 41 and the spring 45 is compressed to make the first and second oil grooves 42 and 43 communicate with each other, so that the turbulent oil can flow out from the second oil inlet groove 43 and lead along the first thrust oil passage 273. An oil supply hole 261, which injects the turbulent oil into the oil chamber 26, pushes the piston seat 34 to slide back and forth in the direction of the seat 15, and simultaneously drives the sliding ring seat 22 to slide along the chamber 21 to make each slip The block 23 is retracted along the inclined cone guide groove 221 to achieve the action of clamping the workpiece by the jaw; and the simultaneous flow into the second cut throttle 281 Then, the second slot 28 is introduced. Please refer to FIG. 9 to match the figures 13, 14, and 15, and push the pushing member 46 at the end of the pressure maintaining valve 40, and then push through the pushing member 46. The steel ball 44 compresses the spring 45 to make the first and second oil grooves 42 and 43 of the pressure maintaining valve 40 communicate with each other. At this time, since the piston seat 34 is pushed by the swaying oil to move outward in the direction of the seat 15, the 俾 will simultaneously The turbulent oil originally flowing between the piston seat 34 and the rear abutment 15 is discharged through the second oil supply hole 262, and then flows into the pressure maintaining valve 40 in the second slot 28 along the second push oil passage 283, and then passes through The first and second inlet oil grooves 42, 43 communicate the turbulent oil to the second inlet and outlet oil passage 282 to the second oil delivery tank 112 to recover the turbulent oil.
再者,當夾頭本體20欲將夾持的工件放鬆時,再請參閱第9圖配合第16、17、18圖所示,先停止第一進油孔17將掣動油輸入,再將掣動油由第二進油孔18輸入,進而流入第二輸油槽112導流至第二進出油道282以及第一切控油道271,其中沿著第二進出油道282流動之掣動油係被導入第二槽孔28內,並經由該保壓閥40之第一進油槽42進入中空槽室41內推動鋼珠44且壓縮彈簧45,使第一、二進油槽42、43形成相通,讓掣動油得以從第二進油槽43流出並沿著第二推收油道283導引至第二供油孔262,進而將掣動油灌入入油室26內,推動活塞座34往限位環33方向滑動位移,同時帶動滑動環 座22沿著腔室21滑移作動,使各滑塊23沿著斜錐導槽221外擴位移,達到夾爪放鬆工件之作動;而該同時流入第一切控油道271之掣動油則被導入第一槽孔27,請同時參閱第9圖配合第19、20、21圖所示,並推動位於該保壓閥40端部之推抵件46,進而透過該推抵件46推動鋼珠44且壓縮彈簧45,使該保壓閥40之第一、二進油槽42、43形成相通,此時,因活塞座34受掣動油推動往限位環33方向外移,俾同時將原先流入活塞座34及限位環33間之掣動油經由第一供油孔261排出,進而沿著第一推收油道273流入第一槽孔27內之保壓閥40內,再透過相通之第一、二進油槽42、43使掣動油往第一進出油道272導出至第一輸油槽111,達到掣動油的回收。 Furthermore, when the chuck body 20 is to loosen the clamped workpiece, please refer to FIG. 9 to match the figures 16, 17, and 18, first stop the first oil inlet hole 17 to input the turbulent oil, and then The turbulent oil is input from the second oil inlet hole 18, and then flows into the second oil transfer tank 112 to be led to the second inlet and outlet oil passage 282 and the first cut oil passage 271, wherein the turbulent oil flowing along the second inlet and outlet oil passage 282 It is introduced into the second slot 28, and enters the hollow slot chamber 41 through the first oil inlet groove 42 of the pressure maintaining valve 40 to push the steel ball 44 and compress the spring 45 to make the first and second oil grooves 42, 43 communicate with each other. The turbulent oil is allowed to flow out from the second oil inlet groove 43 and is guided along the second push oil passage 283 to the second oil supply hole 262, thereby pouring the turbulent oil into the oil inlet chamber 26, pushing the piston seat 34 toward The sliding ring 33 is slidably displaced in the direction of the ring 33, and the sliding ring seat 22 is slidably moved along the chamber 21, so that the sliders 23 are displaced outward along the inclined cone guide 221 to achieve the action of the jaws to relax the workpiece; The turbulent oil flowing into the first cut oil passage 271 is introduced into the first slot 27, please also refer to Fig. 9 to match the figures 19, 20, 21, and The pushing member 46 is located at the end of the pressure maintaining valve 40, and furtherly pushes the steel ball 44 through the pushing member 46 and compresses the spring 45 to make the first and second oil grooves 42 and 43 of the pressure maintaining valve 40 communicate with each other. When the piston seat 34 is pushed outward by the swaying oil toward the limit ring 33, the turbulent oil originally flowing between the piston seat 34 and the limit ring 33 is discharged through the first oil supply hole 261, thereby The first push-up oil passage 273 flows into the pressure-retaining valve 40 in the first slot 27, and then passes through the first and second oil-intake tanks 42, 43 to pass the turbulent oil to the first inlet and outlet oil passage 272 to the first transmission. The oil tank 111 reaches the recovery of the turbulent oil.
更者,該掣動油經由第一、二輸油槽111、112輸送時,其掣動油會同時經由環座10與夾頭本體20間形成之間隙流動至兩側之環狀軸承13,提供環狀軸承13的潤滑效果,令該夾頭本體20可適用於高轉速加工使用,而該二環狀軸承13與回油孔19間更相通設有溢油槽191,請同時參閱第10、16圖所示,令該流入該環狀軸承13間之掣動油得以經由溢油槽191而從回油孔19排出,達到掣動油的輪替冷卻,同時具有油冷之運轉狀態,大幅降低夾頭本體20運轉過程中有過熱變形之疑慮,提升加工效率及使用時限。 Moreover, when the turbulent oil is transported through the first and second oil sumpes 111, 112, the turbulent oil flows simultaneously to the annular bearing 13 on both sides via the gap formed between the ring seat 10 and the chuck body 20, The lubricating effect of the annular bearing 13 makes the chuck body 20 suitable for high-speed machining, and the two annular bearing 13 and the oil return hole 19 are more in communication with the oil spill groove 191, please refer to the 10th. As shown in Fig. 16, the turbulent oil flowing between the annular bearings 13 is discharged from the oil return hole 19 through the oil spill groove 191, thereby achieving the cooling of the turbulent oil and the oil-cooled operation state. The problem of overheating deformation during the operation of the chuck body 20 is reduced, and the processing efficiency and the use time limit are improved.
另外,該夾頭本體20已內建有油壓單元30,令加工機的另一端不須額外安裝油壓結構提供夾頭本體20夾持、放鬆之位移動力,俾能將加工機之另一端加裝另一座油壓夾頭,達到雙夾頭之加工機結構,不僅能透過雙夾頭夾持長型工件提升穩定性,以及加工之真圓度,還能同時透過雙夾頭夾持工件進行加工,增進加工效率。 In addition, the chuck body 20 has a hydraulic unit 30 built therein, so that the other end of the processing machine does not need to be additionally equipped with a hydraulic structure to provide displacement force for clamping and loosening of the chuck body 20, and the other machine can be processed. Another hydraulic chuck is installed at one end to achieve the structure of the double chuck processing machine, which can not only clamp the long workpiece through the double chuck to improve the stability, but also the roundness of the processing, and can also be clamped through the double chuck at the same time. The workpiece is processed to improve processing efficiency.
藉上述具體實施例之結構,可得到下述之效益:(一)本發明之油壓夾頭係於運轉時持續給壓,使得夾頭本體20旋轉運作時,因壓力持續輸入而確保夾頭本體20之夾持穩定度,而且運轉時還能同時透過掣動油達到潤滑、降溫的效果,大幅降低夾頭本體20運轉過程中有過熱變形之疑慮,更能適用於高轉速的加工作業,進而提升加工效率及使用時限。 According to the structure of the above specific embodiment, the following benefits can be obtained: (1) The hydraulic collet of the present invention is continuously pressurized during operation, so that when the collet body 20 is rotated, the chuck is ensured by continuous input of pressure. The clamping stability of the main body 20 can also achieve the lubrication and cooling effects through the pulsating oil at the same time, greatly reducing the doubt that the chuck body 20 has overheat deformation during operation, and is more suitable for high-speed machining operations. In turn, the processing efficiency and the use time limit are improved.
(二)該夾頭本體20係對稱設有第一槽孔27以及第二槽孔28,並分別組入一保壓閥40,當該夾頭本體20進行工件的夾持、放鬆作動時,透過二保壓閥40一進一出的釋壓回流,達到夾頭本體20與環座10間之油路平衡,大幅降低單邊壓力過大而有變型之疑慮,提升結構使用壽命。 (2) The chuck body 20 is symmetrically provided with a first slot 27 and a second slot 28, and is respectively assembled with a pressure maintaining valve 40. When the chuck body 20 performs clamping and loosening of the workpiece, Through the pressure relief backflow of the two pressure-retaining valve 40, the oil balance between the chuck body 20 and the ring seat 10 is achieved, and the pressure on the unilateral side is greatly reduced and the deformation is greatly improved, thereby improving the service life of the structure.
(三)該夾頭本體20進行工件的夾持時,由於掣動油經由第一供油孔261灌入入油室26時,其活塞座34與後抵座15間之掣動油即同時會被排出,使活塞座34得以確實往後抵座15方向位移達到夾持狀態,大幅提升結構之夾持力道,增添工件加工之精密度。 (3) When the chuck body 20 grips the workpiece, since the turbulent oil is poured into the oil inlet chamber 26 via the first oil supply hole 261, the turbulent oil between the piston seat 34 and the rear seat 15 is simultaneously It will be discharged, so that the piston seat 34 can be displaced in the direction of the seat 15 to the clamping state, thereby greatly increasing the clamping force of the structure and increasing the precision of the workpiece processing.
(四)另外,當加工過程中因故斷電時,雖掣動油無法再輸入,但掣動油欲經由保壓閥40之第二進油槽43進入中空槽室41時,在無推抵件46推動鋼珠44的情況下,該鋼珠44會受到彈簧45推抵使第一、二進油槽42、43形成未連通狀,使得掣動油無法回流,具有保壓之效果,令該夾頭本體20還是能確實的夾持工件,避免工件飛出之疑慮,確保結構加工時的安全性。 (4) In addition, when the power is cut off during the process, although the turbulent oil can no longer be input, but the turbulent oil is to enter the hollow chamber 41 via the second oil inlet 43 of the pressure maintaining valve 40, there is no push. When the member 46 pushes the steel ball 44, the steel ball 44 is pushed by the spring 45 to make the first and second oil grooves 42 and 43 form an unconnected shape, so that the turbulent oil cannot be recirculated, and the pressure maintaining effect is obtained. The body 20 can still hold the workpiece securely, avoiding the doubt that the workpiece is flying out, and ensuring the safety during structural processing.
綜上所述,本發明確實已達突破性之結構設計,而具有改良之發明內容,同時又能夠達到產業上之利用性與進步性,且本發明未見於任何刊物,亦具新穎性,當符合專利法相關法條之規定,爰依法提出發明 專利申請,懇請 鈞局審查委員授予合法專利權,至為感禱。 In summary, the present invention has indeed achieved a breakthrough structural design, and has improved invention content, and at the same time, can achieve industrial utilization and progress, and the present invention is not found in any publication, but also novel, when In accordance with the provisions of the relevant laws and regulations of the Patent Law, the application for invention patents is filed according to law, and the examination authority of the bureau is required to grant legal patent rights.
唯以上所述者,僅為本發明之一較佳實施例而已,當不能以之限定本發明實施之範圍;即大凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。 The above is only a preferred embodiment of the present invention, and the scope of the present invention is not limited thereto; that is, the equivalent variations and modifications made by the scope of the present invention should still belong to the present invention. Within the scope of the patent.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114789322B (en) * | 2022-05-16 | 2024-02-02 | 安吉科宇科技有限公司 | Control system and claw applying same |
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| EP1009538A1 (en) * | 1997-03-19 | 2000-06-21 | Medtronic, Inc. | Mechanism for fixing a blood centrifuge bowl to a rotating spindle |
| WO1999019103A1 (en) * | 1997-10-10 | 1999-04-22 | Tajnafoi Jozsef | Chuck with automatically adjusted jaws and compensation of centrifugal force |
| TW409659U (en) * | 1999-05-19 | 2000-10-21 | Wu Shiuan Lung | Structure of two-way hydraulic chuck |
| TW492368U (en) * | 2000-10-25 | 2002-06-21 | Shiuan-Lung Wu | Structure for chuck featured with adjustable dual-side hydraulic pressure |
| EP1345722A1 (en) * | 2000-11-28 | 2003-09-24 | Pratt Burnerd International Limited | Actuator for workpiece holding device |
| TW557239B (en) * | 2002-08-22 | 2003-10-11 | Chien Yih Machinery Co Ltd | Hydraulic chuck |
| TW592883B (en) * | 2003-06-19 | 2004-06-21 | Shiuan-Lung Wu | Hydraulic chuck |
| TWI253371B (en) * | 2003-06-19 | 2006-04-21 | Shiuan-Lung Wu | Ultra-thin hydraulic chuck |
| WO2007035037A1 (en) * | 2005-09-23 | 2007-03-29 | Samchully Machinery Co., Ltd. | Synchronized clamping chuck for machine tool |
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| TWI425997B (en) * | 2010-03-10 | 2014-02-11 | ||
| EP2830825A1 (en) * | 2012-03-27 | 2015-02-04 | Wagner Magnete GmbH & Co. KG | Magnetic clamping device |
| TWM441530U (en) * | 2012-06-28 | 2012-11-21 | Chiu Tai Precise Co Ltd | Improved structure of adjustable oil hydraulic soft jaw block |
| TWM507808U (en) * | 2015-03-26 | 2015-09-01 | Best Prec Machinery Co Ltd | Improvement of long stroke power chuck structure |
| TWM517658U (en) * | 2015-05-27 | 2016-02-21 | Best Prec Machinery Co Ltd | Chuck device capable of replacing soft jaw and having water-proof structure |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201827145A (en) | 2018-08-01 |
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| MM4A | Annulment or lapse of patent due to non-payment of fees |