TWI643841B - Arylsulfonic acid compounds and their utilization - Google Patents
Arylsulfonic acid compounds and their utilization Download PDFInfo
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- TWI643841B TWI643841B TW104103213A TW104103213A TWI643841B TW I643841 B TWI643841 B TW I643841B TW 104103213 A TW104103213 A TW 104103213A TW 104103213 A TW104103213 A TW 104103213A TW I643841 B TWI643841 B TW I643841B
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- 150000001875 compounds Chemical class 0.000 title claims abstract description 46
- 239000002253 acid Substances 0.000 title claims abstract description 40
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 92
- 125000003118 aryl group Chemical group 0.000 claims abstract description 53
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 42
- 125000001153 fluoro group Chemical group F* 0.000 claims abstract description 35
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 34
- 125000003342 alkenyl group Chemical group 0.000 claims abstract description 30
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 23
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 18
- 125000004093 cyano group Chemical group *C#N 0.000 claims abstract description 14
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims abstract description 13
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 9
- 125000001309 chloro group Chemical group Cl* 0.000 claims abstract description 9
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052740 iodine Inorganic materials 0.000 claims abstract description 8
- 125000004429 atom Chemical group 0.000 claims abstract description 7
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims abstract description 6
- 125000001424 substituent group Chemical group 0.000 claims abstract description 6
- 239000011737 fluorine Substances 0.000 claims abstract description 4
- -1 hydroxy hydrazine compound Chemical class 0.000 claims description 105
- 238000000034 method Methods 0.000 claims description 48
- 239000003973 paint Substances 0.000 claims description 45
- 125000005843 halogen group Chemical group 0.000 claims description 36
- 238000005401 electroluminescence Methods 0.000 claims description 35
- 239000000203 mixture Substances 0.000 claims description 32
- 239000000126 substance Substances 0.000 claims description 29
- 239000003960 organic solvent Substances 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 229910052736 halogen Inorganic materials 0.000 claims description 9
- 229910052783 alkali metal Inorganic materials 0.000 claims description 7
- 125000005228 aryl sulfonate group Chemical group 0.000 claims description 7
- 150000003839 salts Chemical class 0.000 claims description 5
- 150000001340 alkali metals Chemical group 0.000 claims description 4
- 238000005342 ion exchange Methods 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 134
- 238000002347 injection Methods 0.000 description 45
- 239000007924 injection Substances 0.000 description 45
- 239000010408 film Substances 0.000 description 41
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 31
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 29
- 239000000463 material Substances 0.000 description 27
- 239000000758 substrate Substances 0.000 description 26
- 239000002904 solvent Substances 0.000 description 25
- 229910052757 nitrogen Inorganic materials 0.000 description 24
- 229910052707 ruthenium Inorganic materials 0.000 description 21
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 20
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 20
- 238000000576 coating method Methods 0.000 description 18
- 241000208340 Araliaceae Species 0.000 description 17
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 17
- 235000003140 Panax quinquefolius Nutrition 0.000 description 17
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 17
- 235000008434 ginseng Nutrition 0.000 description 17
- 125000000304 alkynyl group Chemical group 0.000 description 16
- 150000001448 anilines Chemical class 0.000 description 16
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 16
- 230000005525 hole transport Effects 0.000 description 16
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 15
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 15
- 239000004305 biphenyl Substances 0.000 description 13
- 125000001072 heteroaryl group Chemical group 0.000 description 13
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 12
- 229910052787 antimony Inorganic materials 0.000 description 11
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 11
- 229910052797 bismuth Inorganic materials 0.000 description 11
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 11
- DIOQZVSQGTUSAI-UHFFFAOYSA-N n-butylhexane Natural products CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 11
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 10
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 10
- 238000006467 substitution reaction Methods 0.000 description 10
- 125000003396 thiol group Chemical group [H]S* 0.000 description 10
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 235000010290 biphenyl Nutrition 0.000 description 9
- 239000007787 solid Substances 0.000 description 9
- POILWHVDKZOXJZ-ARJAWSKDSA-M (z)-4-oxopent-2-en-2-olate Chemical compound C\C([O-])=C\C(C)=O POILWHVDKZOXJZ-ARJAWSKDSA-M 0.000 description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- 125000003277 amino group Chemical group 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 8
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
- 239000011964 heteropoly acid Substances 0.000 description 7
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 7
- 238000007789 sealing Methods 0.000 description 7
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 6
- SIKJAQJRHWYJAI-UHFFFAOYSA-N Indole Chemical compound C1=CC=C2NC=CC2=C1 SIKJAQJRHWYJAI-UHFFFAOYSA-N 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- IYDGMDWEHDFVQI-UHFFFAOYSA-N phosphoric acid;trioxotungsten Chemical compound O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.OP(O)(O)=O IYDGMDWEHDFVQI-UHFFFAOYSA-N 0.000 description 6
- 229910000027 potassium carbonate Inorganic materials 0.000 description 6
- 235000011181 potassium carbonates Nutrition 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 125000000542 sulfonic acid group Chemical group 0.000 description 6
- 238000005160 1H NMR spectroscopy Methods 0.000 description 5
- VQGHOUODWALEFC-UHFFFAOYSA-N 2-phenylpyridine Chemical compound C1=CC=CC=C1C1=CC=CC=N1 VQGHOUODWALEFC-UHFFFAOYSA-N 0.000 description 5
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 5
- 125000003172 aldehyde group Chemical group 0.000 description 5
- 150000001412 amines Chemical class 0.000 description 5
- 239000010405 anode material Substances 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 5
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 5
- PQXKHYXIUOZZFA-UHFFFAOYSA-M lithium fluoride Chemical compound [Li+].[F-] PQXKHYXIUOZZFA-UHFFFAOYSA-M 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- ODHXBMXNKOYIBV-UHFFFAOYSA-N triphenylamine Chemical class C1=CC=CC=C1N(C=1C=CC=CC=1)C1=CC=CC=C1 ODHXBMXNKOYIBV-UHFFFAOYSA-N 0.000 description 5
- 238000007740 vapor deposition Methods 0.000 description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 5
- DQGPWNBGAYGUPK-UHFFFAOYSA-N 1,1,1-trifluoro-4-(trimethoxymethyl)dodecane Chemical compound FC(CCC(C(OC)(OC)OC)CCCCCCCC)(F)F DQGPWNBGAYGUPK-UHFFFAOYSA-N 0.000 description 4
- FSEXLNMNADBYJU-UHFFFAOYSA-N 2-phenylquinoline Chemical compound C1=CC=CC=C1C1=CC=C(C=CC=C2)C2=N1 FSEXLNMNADBYJU-UHFFFAOYSA-N 0.000 description 4
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 4
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- XJHCXCQVJFPJIK-UHFFFAOYSA-M caesium fluoride Chemical compound [F-].[Cs+] XJHCXCQVJFPJIK-UHFFFAOYSA-M 0.000 description 4
- 125000002843 carboxylic acid group Chemical group 0.000 description 4
- 125000001033 ether group Chemical group 0.000 description 4
- 239000000706 filtrate Substances 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 238000010422 painting Methods 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 239000002861 polymer material Substances 0.000 description 4
- 229910052700 potassium Inorganic materials 0.000 description 4
- 239000011591 potassium Substances 0.000 description 4
- 229960003975 potassium Drugs 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 3
- CYSGHNMQYZDMIA-UHFFFAOYSA-N 1,3-Dimethyl-2-imidazolidinon Chemical compound CN1CCN(C)C1=O CYSGHNMQYZDMIA-UHFFFAOYSA-N 0.000 description 3
- YJTKZCDBKVTVBY-UHFFFAOYSA-N 1,3-Diphenylbenzene Chemical group C1=CC=CC=C1C1=CC=CC(C=2C=CC=CC=2)=C1 YJTKZCDBKVTVBY-UHFFFAOYSA-N 0.000 description 3
- 125000001637 1-naphthyl group Chemical group [H]C1=C([H])C([H])=C2C(*)=C([H])C([H])=C([H])C2=C1[H] 0.000 description 3
- ZIPRMPRBQSJVJY-UHFFFAOYSA-N C(C(=O)C)(=O)O.C(C)(=N)N Chemical compound C(C(=O)C)(=O)O.C(C)(=N)N ZIPRMPRBQSJVJY-UHFFFAOYSA-N 0.000 description 3
- JSGRIFNBTXDZQU-UHFFFAOYSA-N C1(=CC=CC=C1)C(C(OC)(OC)OC)CCCCCCCC Chemical compound C1(=CC=CC=C1)C(C(OC)(OC)OC)CCCCCCCC JSGRIFNBTXDZQU-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 3
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000000556 agonist Substances 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 239000010406 cathode material Substances 0.000 description 3
- 239000003729 cation exchange resin Substances 0.000 description 3
- 239000007810 chemical reaction solvent Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical group C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 125000000623 heterocyclic group Chemical group 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- PZOUSPYUWWUPPK-UHFFFAOYSA-N indole Natural products CC1=CC=CC2=C1C=CN2 PZOUSPYUWWUPPK-UHFFFAOYSA-N 0.000 description 3
- RKJUIXBNRJVNHR-UHFFFAOYSA-N indolenine Natural products C1=CC=C2CC=NC2=C1 RKJUIXBNRJVNHR-UHFFFAOYSA-N 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 125000000040 m-tolyl group Chemical group [H]C1=C([H])C(*)=C([H])C(=C1[H])C([H])([H])[H] 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- 239000011733 molybdenum Substances 0.000 description 3
- IBHBKWKFFTZAHE-UHFFFAOYSA-N n-[4-[4-(n-naphthalen-1-ylanilino)phenyl]phenyl]-n-phenylnaphthalen-1-amine Chemical compound C1=CC=CC=C1N(C=1C2=CC=CC=C2C=CC=1)C1=CC=C(C=2C=CC(=CC=2)N(C=2C=CC=CC=2)C=2C3=CC=CC=C3C=CC=2)C=C1 IBHBKWKFFTZAHE-UHFFFAOYSA-N 0.000 description 3
- DHRLEVQXOMLTIM-UHFFFAOYSA-N phosphoric acid;trioxomolybdenum Chemical compound O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.OP(O)(O)=O DHRLEVQXOMLTIM-UHFFFAOYSA-N 0.000 description 3
- YAYGSLOSTXKUBW-UHFFFAOYSA-N ruthenium(2+) Chemical compound [Ru+2] YAYGSLOSTXKUBW-UHFFFAOYSA-N 0.000 description 3
- BPEVHDGLPIIAGH-UHFFFAOYSA-N ruthenium(3+) Chemical compound [Ru+3] BPEVHDGLPIIAGH-UHFFFAOYSA-N 0.000 description 3
- 238000004528 spin coating Methods 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 238000001308 synthesis method Methods 0.000 description 3
- 239000010409 thin film Substances 0.000 description 3
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 3
- 229910052721 tungsten Inorganic materials 0.000 description 3
- 239000010937 tungsten Substances 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- XDPNCTNYEDMQEN-UHFFFAOYSA-N (1,1,1-triethoxy-2,3,3,4,4-pentafluorodecan-2-yl)benzene Chemical compound FC(C(C(C(OCC)(OCC)OCC)(C1=CC=CC=C1)F)(F)F)(CCCCCC)F XDPNCTNYEDMQEN-UHFFFAOYSA-N 0.000 description 2
- ZYZZTJTXWRMMRA-UHFFFAOYSA-N (2,3,3,4,4-pentafluoro-1,1,1-trimethoxydecan-2-yl)benzene Chemical compound FC(C(C(C(OC)(OC)OC)(C1=CC=CC=C1)F)(F)F)(CCCCCC)F ZYZZTJTXWRMMRA-UHFFFAOYSA-N 0.000 description 2
- DCTMXCOHGKSXIZ-UHFFFAOYSA-N (R)-1,3-Octanediol Chemical compound CCCCCC(O)CCO DCTMXCOHGKSXIZ-UHFFFAOYSA-N 0.000 description 2
- AGGJWJFEEKIYOF-UHFFFAOYSA-N 1,1,1-triethoxydecane Chemical compound CCCCCCCCCC(OCC)(OCC)OCC AGGJWJFEEKIYOF-UHFFFAOYSA-N 0.000 description 2
- JDCMOHAFGDQQJX-UHFFFAOYSA-N 1,2,3,4,5,6,7,8-octafluoronaphthalene Chemical compound FC1=C(F)C(F)=C(F)C2=C(F)C(F)=C(F)C(F)=C21 JDCMOHAFGDQQJX-UHFFFAOYSA-N 0.000 description 2
- ONUFSRWQCKNVSL-UHFFFAOYSA-N 1,2,3,4,5-pentafluoro-6-(2,3,4,5,6-pentafluorophenyl)benzene Chemical group FC1=C(F)C(F)=C(F)C(F)=C1C1=C(F)C(F)=C(F)C(F)=C1F ONUFSRWQCKNVSL-UHFFFAOYSA-N 0.000 description 2
- USPWUOFNOTUBAD-UHFFFAOYSA-N 1,2,3,4,5-pentafluoro-6-(trifluoromethyl)benzene Chemical compound FC1=C(F)C(F)=C(C(F)(F)F)C(F)=C1F USPWUOFNOTUBAD-UHFFFAOYSA-N 0.000 description 2
- WACNXHCZHTVBJM-UHFFFAOYSA-N 1,2,3,4,5-pentafluorobenzene Chemical compound FC1=CC(F)=C(F)C(F)=C1F WACNXHCZHTVBJM-UHFFFAOYSA-N 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 2
- SSDWEGUXNCFQOR-UHFFFAOYSA-N 1-(10,10,10-triethoxydecyl)-4-(trifluoromethyl)benzene Chemical compound C(C)OC(CCCCCCCCCC1=CC=C(C=C1)C(F)(F)F)(OCC)OCC SSDWEGUXNCFQOR-UHFFFAOYSA-N 0.000 description 2
- HMUNWXXNJPVALC-UHFFFAOYSA-N 1-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C(CN1CC2=C(CC1)NN=N2)=O HMUNWXXNJPVALC-UHFFFAOYSA-N 0.000 description 2
- 125000006021 1-methyl-2-propenyl group Chemical group 0.000 description 2
- MOGTVLAYAVGOJK-UHFFFAOYSA-N 2-[5-(trifluoromethyl)-1h-1,2,4-triazol-3-yl]pyridine Chemical compound FC(F)(F)C1=NNC(C=2N=CC=CC=2)=N1 MOGTVLAYAVGOJK-UHFFFAOYSA-N 0.000 description 2
- GDHXJNRAJRCGMX-UHFFFAOYSA-N 2-fluorobenzonitrile Chemical compound FC1=CC=CC=C1C#N GDHXJNRAJRCGMX-UHFFFAOYSA-N 0.000 description 2
- 125000006020 2-methyl-1-propenyl group Chemical group 0.000 description 2
- 125000006022 2-methyl-2-propenyl group Chemical group 0.000 description 2
- 125000001622 2-naphthyl group Chemical group [H]C1=C([H])C([H])=C2C([H])=C(*)C([H])=C([H])C2=C1[H] 0.000 description 2
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- 229910000028 potassium bicarbonate Inorganic materials 0.000 description 1
- 235000015497 potassium bicarbonate Nutrition 0.000 description 1
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 1
- 229940086066 potassium hydrogencarbonate Drugs 0.000 description 1
- LPNYRYFBWFDTMA-UHFFFAOYSA-N potassium tert-butoxide Chemical compound [K+].CC(C)(C)[O-] LPNYRYFBWFDTMA-UHFFFAOYSA-N 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 125000002568 propynyl group Chemical group [*]C#CC([H])([H])[H] 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- JUJWROOIHBZHMG-UHFFFAOYSA-O pyridinium Chemical compound C1=CC=[NH+]C=C1 JUJWROOIHBZHMG-UHFFFAOYSA-O 0.000 description 1
- 150000003233 pyrroles Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 229910052701 rubidium Inorganic materials 0.000 description 1
- IGLNJRXAVVLDKE-UHFFFAOYSA-N rubidium atom Chemical compound [Rb] IGLNJRXAVVLDKE-UHFFFAOYSA-N 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 229910001948 sodium oxide Inorganic materials 0.000 description 1
- 125000003003 spiro group Chemical group 0.000 description 1
- FVRNDBHWWSPNOM-UHFFFAOYSA-L strontium fluoride Chemical compound [F-].[F-].[Sr+2] FVRNDBHWWSPNOM-UHFFFAOYSA-L 0.000 description 1
- 229910001637 strontium fluoride Inorganic materials 0.000 description 1
- 125000000547 substituted alkyl group Chemical group 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- HIFJUMGIHIZEPX-UHFFFAOYSA-N sulfuric acid;sulfur trioxide Chemical compound O=S(=O)=O.OS(O)(=O)=O HIFJUMGIHIZEPX-UHFFFAOYSA-N 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- 125000005259 triarylamine group Chemical group 0.000 description 1
- 238000001132 ultrasonic dispersion Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- YVTHLONGBIQYBO-UHFFFAOYSA-N zinc indium(3+) oxygen(2-) Chemical compound [O--].[Zn++].[In+3] YVTHLONGBIQYBO-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
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Abstract
本發明係關於式(A1)或(A2)所示芳基磺酸化合物。
Description
本發明係關於芳基磺酸化合物及其利用,更詳細為具有磺醯芘基與氟芳基介著醚基而連結之結構的芳基磺酸化合物、及該化合物作為摻合物之利用。
有機電致發光(EL)元件在如顯示或照明之領域中的實用化上被期待著,將低電壓驅動、高亮度、高壽命等作為目的,有關材料或元件結構已有種種開發。
對於有機EL元件為使用複數功能性薄膜,其中之1的電洞注入層為擔任陽極與電洞輸送層或者與發光層之電荷的交流,在欲達成有機EL元件之低電壓驅動及高亮度時可表現其重要功能。
該電洞注入層之形成方法可大概分為以蒸鍍法做代表之乾式製程與以旋轉塗佈法作為代表之濕式製程,比較彼等製程時,於濕式製程中可較有效率地製造出大面積且平坦性高之薄膜,特別對於顯示領域中常使用濕式製程。
由上述情事得知,實現有機EL元件之高功能化,在濕式製程可形成之電洞注入層的開發一直被期待著。
[專利文獻1]國際公開第2012/173011號
[專利文獻2]特開2013-93541號公報
[非專利文獻1]J. Phys. Chem. B, 2007, 111, 478-484
本發明為有鑑於上述情事所成者,已提供賦予優良亮度特性之有機EL元件的材料為目的。
本發明者欲達成上述目的進行重複詳細檢討結果,發現具有將磺醯芘基與氟芳基介著醚基而連結之結構的芳基磺酸化合物可作為摻合物使用而發揮其功能,不僅在室溫顯示其非晶性,對於各種有機溶劑亦顯示高溶解性,由將該芳基磺酸化合物與電荷輸送性物質同時溶解於有機溶劑所得之塗漆可得到具有高電荷輸送性之薄膜,且將該薄膜作為電洞注入層使用時,可得到具有優良亮度特性之有機EL元件,進而完成本發明。
即,本發明為提供下述芳基磺酸化合物等。
1.一種式(A1)或(A2)所示芳基磺酸化合物。
2.由1.的芳基磺酸化合物所成的摻合物。
3.含有2.之摻合物、電荷輸送性物質與有機溶劑之電荷輸送性塗漆。
4.使用3.的電荷輸送性塗漆所製作之電荷輸送性薄膜。
5.具有4.的電荷輸送性薄膜之有機EL元件。
6.使用3.的電荷輸送性塗漆為特徵之電荷輸送性薄膜
的製造方法。
7.使用3.的電荷輸送性塗漆為特徵之有機EL元件的製造方法。
8.將式(H1)所示羥基芘化合物與式(F1)或(F2)所示鹵芳基化合物進行反應得到式(A1’)或(A2’)所示芳基磺酸鹽,將該鹽經離子交換處理為特徵之1.的芳基磺酸化合物之製造方法。
且,專利文獻1、2中以各揭示具有芘基與鹵芳基介著醚基而連結之結構的化合物,而非專利文獻1中揭示具有由磺酸鈉基所取代之芘基與氰基芳基介著醚基而連結之結構的化合物。然而,任一文獻中,皆未具體揭示本發明之化合物。又,對於本發明之芳基磺酸化合物適用於摻合物之內容亦無揭示且無記載。
本發明之芳基磺酸化合物可作為摻合物而發
揮其功能,不僅在室溫顯示非晶性,對於各種有機溶劑亦顯示高溶解性,故例如藉由與由苯胺衍生物所成的電荷輸送性物質同時溶解於有機溶劑,可調製出對電荷輸送性賦予優良的薄膜之塗漆,且將如此薄膜作為電洞注入層使用時,可得到具有優良亮度特性之有機EL元件。
又,本發明之芳基磺酸化合物可作為摻合物而發揮其功能,由與電荷輸送性物質同時使用而形成的薄膜顯示高輸送性得知,對於電容器電極保護膜、帶電防止膜、有機薄膜太陽電池之陽極緩衝層等之應用亦受到期待。
本發明之芳基磺酸化合物為式(A1)或(A2)所示。
Ar1表示由m個Z0所取代之同時,由氟原子所取代之碳數6~20的1價芳香族基,Ar2表示由m個Z0所取代之同時,由氟原子所取代之碳數6~20的2價芳香族基。
作為構成如此芳香族基之芳香環,可舉出苯、萘、蒽、聯苯基、三聯苯等,由提高本發明之芳基磺酸化合物的溶解性之觀點來看,以苯、蒽、聯苯基為佳,以苯、聯苯基為較佳。
Z0表示可由氯原子、溴原子、碘原子、氰基、
硝基或者鹵素原子所取代之碳數1~20的烷基、或可由鹵素原子所取代之碳數2~20的烯基。
作為鹵素原子,可舉出氟原子、氯原子、溴原子、碘原子,但若考慮到作為摻合物之功能性,以氟原子為最佳。
作為可由如此鹵素原子所取代之碳數1~20的烷基,可舉出甲基、乙基、n-丙基、異丙基、n-丁基、異丁基、s-丁基、t-丁基、n-戊基、n-己基、n-庚基、n-辛基、n-壬基、n-癸基等無取代烷基、三氟甲基、2,2,2-三氟乙基、1,1,2,2,2-五氟乙基、3,3,3-三氟丙基、2,2,3,3,3-五氟丙基、1,1,2,2,3,3,3-五氟丙基、4,4,4-三氟丁基、3,3,4,4,4-五氟丁基、2,2,3,3,4,4,4-五氟丁基、1,1,2,2,3,3,4,4,4-九氟丁基等鹵烷基。
作為如此碳數2~20的烯基之具體例子,可舉出乙烯基、n-1-丙烯基、n-2-丙烯基、1-甲基乙烯基、n-1-丁烯基、n-2-丁烯基、n-3-丁烯基、2-甲基-1-丙烯基、2-甲基-2-丙烯基、1-乙基乙烯基、1-甲基-1-丙烯基、1-甲基-2-丙烯基、n-1-戊烯基、n-1-癸烯基等無取代烯基、全氟乙烯基、全氟丙烯基(烯丙基)、全氟丁烯基等鹵烯基。
換言之,由提高本發明之芳基磺酸化合物對於有機溶劑之溶解性的觀點來看,烷基碳數以5以下為佳,較佳為3以下、進一步較佳為2以下,更佳為1。又,烯基的碳數以5以下為佳,較佳為3以下,進一步較
佳為2。
而若考慮到作為摻合物之功能性時,烷基及烯基可由鹵素原子所取代為佳,可由氟原子所取代為較佳,可由氟原子全取代(全氟化)為進一步較佳。
作為Z0,若考慮到芳基磺酸化合物對於有機溶劑之溶解性與作為該摻合物之功能性的平衡時,以氯原子、溴原子、碘原子、硝基、氰基、全氟甲基、全氟烯丙基為佳,以硝基、氰基、全氟甲基、全氟烯丙基為較佳。
m表示於芳香族基進行取代的Z0之數目,其為0~2的整數。其中,m為0時,芳香族基表示作為取代基不具有Z0的意思。
m的較佳值可配合構成芳香族基之芳香環種類、於芳香族基所取代之氟原子數目或該取代位置等而做變化者,但例如若考慮到作為摻合物之功能性時,Z0為無取代的烷基、無取代的烯基等比較弱的電子吸引性基時,m以1以下為佳,以0為較佳。
又,Z0表示氯原子、溴原子、碘原子、硝基、氰基、全氟甲基、全氟烯丙基等比較強電子吸引性基(原子)時,這些基(原子)僅取代芳香環上之氫原子而結合於芳香環時,m以1以上為佳,以2為較佳。
於碳數6~20的1價或2價芳香族基所取代之氟原子數目僅1以上即可並無特別限定,但若考慮到作為摻合物之功能性時,以較高者為佳,典型為最大取代數為最佳。
即例如對於構成1價芳香族基之芳香環為苯環的情況時,取代之氟原子數目以2以上為佳,以3以上為較佳,以4以上為進一步較佳,以5為最佳。又,構成2價芳香族基之芳香環為苯環時,所取代之氟原子數目以2以上為佳,以3以上為較佳,以4為最佳。
同樣地,例如構成1價芳香族基之芳香環為萘、蒽、聯苯基及三聯苯時,所取代之氟原子數目各以7、9、9及13為最佳,構成2價芳香族基之芳香環為萘、蒽、聯苯基及三聯苯時,所取代之氟原子數目各以6、8、8及12為最佳。
作為Ar1的例子,可舉出以下所示者,但並未限定於此等。
作為Ar2之例子,可舉出以下所示者,但並未限定於此等。
L表示式(P1)所示基。
n表示於芘基所取代之磺酸基的數目,其為1~4的整數,但由提高本發明之芳基磺酸化合物的溶解性之觀點來看,以2以上為佳,較佳為3以上。
且,式(P1)表示n個磺酸基於芘環上的任意位置上進行取代,結合鍵亦表示於芘環上的任意位置。
作為L,典型者可舉出式(P2)所示基。
本發明之芳基磺酸化合物係可將式(H1)所示羥基芘化合物、與式(F1)或(F2)所示鹵芳基化合物進行反應而得到式(A1’)或(A2’)所示芳基磺酸鹽,再將該鹽經離子交換處理而得。
作為式(H1)所示羥基芘化合物,可舉出羥基芘磺酸等,但並未限定此。
作為式(F1)或(F2)所示鹵芳基化合物,可舉出全氟苯、全氟甲苯、3-(五氟苯基)-五氟-1-丙烯、五氟硝基苯、五氟苯甲腈、1,2-二氰基-3,4,5,6-四氟苯、3,4,5,6-四氟-1,2-二硝基苯、五氟苯、1,2,4,5-四氟苯、五氟苯、2,3,4,5-四氟苯甲腈、2,3,5,6-四氟苯甲腈、2,4,5-三氟苯甲腈、2,4,6-三氟苯甲腈、2,3,4-三氟苯甲腈、2,3,5-三氟苯甲腈、2,3,6-三氟苯甲腈、1,3,4,5-四氟-2-硝基苯、1,2,3,4-四氟-5-硝基苯、3,4,5-三氟硝基苯、2,4,6-三氟硝基苯、2,3,4-三氟硝基苯、2,3,5-三氟硝基苯、2,3,6-三氟硝基苯、2,4-二硝基氟苯、1,4-二氰基四氟苯、全氟聯苯基、2,2’,4,4’,6,6’-六氟聯苯基、2,2’,3,4,5,6,6’-五氟-1,1’-聯苯基、4H,4’H-八氟聯苯基、全氟萘、1,2,3,4-四氟萘、1,2,4,5,6,8-六氟萘、1,2,3,4,5,8-六氟-6,7-二甲基萘、全氟蒽、1,2,3,4,5,6,7,8-八氟萘、9,10-二氯-1,2,3,4,5,6,7,8-八
氟萘、1,2,3,4-四氟萘、1,2,3,4-四氟蒽等,但並未限定於此等。
對於上述反應,由可有效率地得到芳基磺酸鹽之觀點來看,使用鹼為佳。
作為該具體例子,可舉出鋰、鈉、鉀、氫化鋰、氫化鈉、氫氧化鋰、氫氧化鉀、t-丁氧基鋰、t-丁氧基鈉、t-丁氧基鉀、氫氧化鈉、氫氧化鉀、碳酸鈉、碳酸鉀、碳酸氫鈉、碳酸氫鉀等鹼金屬單體、氫化鹼金屬、氫氧化鹼金屬、烷氧基鹼金屬、碳酸鹼金屬、碳酸氫鹼金屬;碳酸鈣等碳酸鹼土類金屬;n-丁基鋰、s-丁基鋰、t-丁基鋰等有機鋰;三乙基胺、二異丙基乙基胺、四甲基乙二胺、三乙二胺、吡啶等胺類等,僅可使用於此反應者即可並無特別限定。特別由容易處理的觀點來看,以氫化鈉、碳酸鈉、碳酸鉀為佳。
鹼的使用量一般對於式(H1)所示羥基芘化合物而言為1.0~1.5當量程度即足夠,可配合觸媒種類而做適宜決定為佳。
式(H1)所示羥基芘化合物與式(F1)所示鹵芳基化合物的裝入比,對於鹵芳基化合物1莫耳而言,將羥基芘化合物設為0.5~2.0莫耳程度即可,若由有效率地得到式(A1’)所示芳基磺酸鹽之觀點來看以0.8~1.2程度為佳。
式(H1)所示羥基芘化合物與式(F2)所示鹵芳基化合物的裝入比對於鹵芳基化合物1莫耳而言,將羥基芘
化合物設為1.0~4.0程度即可,若由有效率地得到式(A2’)所示芳基磺酸鹽之觀點來看,較佳為1.6~2.4程度。
反應溶劑以非質子性極性有機溶劑為佳,例如可舉出N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基吡咯啶酮、1,3-二甲基-2-咪唑啉酮、二甲基亞碸、四氫呋喃、二噁烷等。由反應後的反應溶劑除去容易性的觀點來看,以N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、四氫呋喃、二噁烷等為佳。
反應溫度可考慮所使用的溶劑或觸媒種類、原料化合物種類等,採用可進行上述反應之溶劑熔點與沸點之間的溫度即可,一般大概為50~120℃。反應時間依據反應條件而相異故無法一概規定,大概為0.1~100小時。
反應終了後,藉由過濾、反應溶劑之餾去等回收式(A1’)或(A2’)所示芳基磺酸鹽,將該經回收之鹽,例如可藉由陽離子交換樹脂使其質子化後,得到本發明之芳基磺酸化合物。
且鹵芳基化合物可使用市販賣品,或藉由公知方法(例如參照特開2002-179637號公報、特開2005-255531號公報、特開昭61-047426號公報、J.Fluor.CHEM.Vol.29(4)p.417-424等)進行合成者。又,羥基芘化合物亦可使用販賣品,或使用藉由公知方法所合成者。作為如此公知方法,例如可舉出將芘以公知方法羥基
化後,將此藉由使用濃硫酸、發煙硫酸、鹵硫酸的一般磺酸化反應使其磺化,將此與鹼金屬鹽進行反應之方法。
本發明之電荷輸送性塗漆中作為摻合物含有本發明之芳基磺酸化合物,且含有電荷輸送性物質及有機溶劑。
所謂此電荷輸送性與導電性同義,與電洞輸送性同義。電荷輸送性物質可為該本身具有電荷輸送性者,或亦可為同時使用摻合物時具有電荷輸送性者。電荷輸送性塗漆可為該本身具有電荷輸送性者,或亦可為藉此所得之固體膜為具有電荷輸送性者。
作為如此電荷輸送性物質,可使用在過去有機EL之領域等所使用者。作為該具體例子,可舉出寡苯胺衍生物、N,N’-二芳基聯苯胺衍生物、N,N,N’,N’-四芳基聯苯胺衍生物等苯胺衍生物(芳基胺衍生物)、寡聚噻吩衍生物、噻吩並噻吩衍生物、噻吩並噻吩衍生物等噻吩衍生物、寡聚吡咯等吡咯衍生物等各種電洞輸送性物質。這些中亦以苯胺衍生物、噻吩衍生物為佳,以苯胺衍生物為較佳。
電荷輸送性物質之分子量若考慮到電荷輸送性物質的析出抑制、塗漆的塗佈性提高等因素時,以9,000以下為佳,較佳為8,000以下,進一步較佳為7,000以下,更佳為6,000以下,進一步更佳為5,000以下,另一方面,若考慮到得到具有較高電荷輸送性的薄膜時,以
300以上為佳。且由於進行薄膜化時防止電荷輸送性物質分離的觀點來看,電荷輸送性物質為無分子量分布者(分散度為1)為佳(即單一分子量為佳)。
特別對於本發明,以由式(1)所示苯胺衍生物所成的電荷輸送性物質為佳。
式(1)中,X1表示-NY1-、-O-、-S-、-(CR7R8)l-或單鍵,j或k為0時,表示-NY1-。
Y1彼此獨立表示氫原子、可由Z1所取代之碳數1~20的烷基、碳數2~20的烯基或者碳數2~20的炔基、或可由Z2所取代之碳數6~20的芳香族基或者碳數2~20的雜芳香族基。
作為式(1)中之碳數1~20的烷基,可為直鏈狀、分支鏈狀、環狀中任一種,例如可舉出甲基、乙基、n-丙基、異丙基、n-丁基、異丁基、s-丁基、t-丁基、n-戊基、n-己基、n-庚基、n-辛基、n-壬基、n-癸基等碳數1~20的直鏈或分支鏈狀烷基;環丙基、環丁基、環戊基、環己基、環庚基、環辛基、環壬基、環癸基、聯環丁基、聯環戊基、聯環己基、聯環庚基、聯環辛基、聯環壬基、聯環癸基等碳數3~20的環狀烷基等。
作為式(1)中之碳數2~20的烯基之具體例子,可舉出乙烯基、n-1-丙烯基、n-2-丙烯基、1-甲基乙
烯基、n-1-丁烯基、n-2-丁烯基、n-3-丁烯基、2-甲基-1-丙烯基、2-甲基-2-丙烯基、1-乙基乙烯基、1-甲基-1-丙烯基、1-甲基-2-丙烯基、n-1-戊烯基、n-1-癸烯基、n-1-二十碳烯基等。
作為式(1)中之碳數2~20的炔基之具體例子,可舉出乙炔基、n-1-丙炔基、n-2-丙炔基、n-1-丁炔基、n-2-丁炔基、n-3-丁炔基、1-甲基-2-丙炔基、n-1-戊炔基、n-2-戊炔基、n-3-戊炔基、n-4-戊炔基、1-甲基-n-丁炔基、2-甲基-n-丁炔基、3-甲基-n-丁炔基、1,1-二甲基-n-丙炔基、n-1-己炔基、n-1-癸炔基、n-1-十五炔基、n-1-二十炔基等。
作為式(1)中之碳數6~20的芳香族基之具體例子,可舉出苯基、1-萘基、2-萘基、1-蒽基、2-蒽基、9-蒽基、1-菲基、2-菲基、3-菲基、4-菲基、9-菲基等。
作為式(1)中之碳數2~20的雜芳香族基之具體例子,可舉出2-噻吩基、3-噻吩基、2-呋喃基、3-呋喃基、2-噁唑基、4-噁唑基、5-噁唑基、3-異噁唑基、4-異噁唑基、5-異噁唑基、2-噻唑基、4-噻唑基、5-噻唑基、3-異噻唑基、4-異噻唑基、5-異噻唑基、2-咪唑基、4-咪唑基、2-吡啶基、3-吡啶基、4-吡啶基等。
R7及R8彼此獨立表示氫原子、鹵素原子、硝基、氰基、胺基、醛基、羥基、硫醇基、磺酸基、羧酸基、可由Z1所取代之碳數1~20的烷基、碳數2~20的
烯基或者碳數2~20的炔基、可由Z2所取代之碳數6~20的芳香族基或者碳數2~20的雜芳香族基、-NHY2、-NY3Y4、-C(O)Y5、-OY6、-SY7、-SO3Y8、-C(O)OY9、-OC(O)Y10、-C(O)NHY11、或-C(O)NY12Y13基,Y2~Y13彼此獨立表示可由Z1所取代之碳數1~20的烷基、碳數2~20的烯基或者碳數2~20的炔基、或可由Z2所取代之碳數6~20的芳香族基或者碳數2~20的雜芳香族基。
作為鹵素原子可舉出氟原子、氯原子、溴原子、碘原子等。其他作為R7~R8及Y2~Y13的烷基、烯基、炔基、芳香族基以及雜芳香族基,可舉出與上述相同者。
這些中,作為R7及R8以氫原子、或可由Z1所取代之碳數1~20的烷基為佳,以氫原子、或可由Z1所取代之甲基為較佳,皆為氫原子為最佳。
L表示-(CR7R8)-所示2價伸烷基的重複單位數,其1~20的整數,以1~10為佳,以1~5為較佳,以1~2為進一步較佳,1為最佳。且1為2以上時,複數R7彼此可為相同或相異,複數R8亦可彼此為相同或相異。
換言之,作為X1以-NY1-或單鍵為佳。又作為Y1,以氫原子、或可由Z1所取代之碳數1~20的烷基為佳,以氫原子、或可由Z1所取代之甲基為較佳,以氫原子為最佳。
R1~R6彼此獨立表示氫原子、鹵素原子、硝
基、氰基、胺基、醛基、羥基、硫醇基、磺酸基、羧酸基、可由Z1所取代之碳數1~20的烷基、碳數2~20的烯基或者碳數2~20的炔基、可由Z2所取代之碳數6~20的芳香族基或者碳數2~20的雜芳香族基、-NHY2、-NY3Y4、-C(O)Y5、-OY6、-SY7、-SO3Y8、-C(O)OY9、-OC(O)Y10、-C(O)NHY11、或-C(O)NY12Y13基(Y2~Y13表示與上述相同意義。),作為這些鹵素原子、烷基、烯基、炔基、芳香族基及雜芳香族基可舉出上述相同者。
特別對於式(1),作為R1~R4,以氫原子、鹵素原子、可由Z1所取代之碳數1~10的烷基、或可由Z2所取代之碳數6~14的芳香族基為佳,以氫原子、氟原子、或氟原子所取代之碳數1~10的烷基為較佳,所有為氫原子者為最佳。
又,作為R5及R6,以氫原子、鹵素原子、可由Z1所取代之碳數1~10的烷基、可由Z2所取代之碳數6~14的芳香族基、或可由Z2所取代之二苯基胺基(Y3及Y4為可由Z2所取代之苯基的-NY3Y4基)為佳,以氫原子、氟原子、或可由氟原子所取代之二苯基胺基為較佳,同時為氫原子或二苯基胺基為更佳。
而彼等中,亦以R1~R4為氫原子、氟原子、可由氟原子所取代之碳數1~10的烷基,R5及R6為氫原子、氟原子、可由氟原子所取代之二苯基胺基,X1為-NY1-或單鍵,且Y1為氫原子或甲基之組合為佳,R1~R4為氫原子,R5及R6同時為氫原子或二苯基胺基,X1為
-NH-或單鍵之組合為較佳。
對於式(1),j及k彼此獨立表示0以上的整數,滿足1≦j+k≦20,若考慮到所得之薄膜的電荷輸送性與苯胺衍生物之溶解性的平衡時時,滿足2≦j+k≦8者為佳,滿足2≦j+k≦6者為較佳,滿足2≦j+k≦4者為進一步較佳。
且,上述Y1~Y13及R1~R8的烷基、烯基以及炔基可由鹵素原子、硝基、氰基、胺基、醛基、羥基、硫醇基、磺酸基、羧酸基、或可由Z3所取代之碳數6~20的芳香族基或者碳數2~20的雜芳香族基之Z1所取代,上述Y1~Y13及R1~R8的芳香族基及雜芳香族基可由鹵素原子、硝基、氰基、胺基、醛基、羥基、硫醇基、磺酸基、羧酸基、或可由Z3所取代之碳數1~20的烷基、碳數2~20的烯基或者碳數2~20的炔基之Z2所取代,這些基可進一步由鹵素原子、硝基、氰基、胺基、醛基、羥基、硫醇基、磺酸基、或羧酸基之Z3所取代(作為鹵素原子可舉出與上述相同者)。
特別對於Y1~Y13及R1~R8,取代基Z1以鹵素原子、或可由Z3所取代之碳數6~20的芳香族基為佳,以鹵素原子、或可由Z3所取代之苯基為較佳,以不存在時為最佳(即非取代)。
又,取代基Z2以鹵素原子、或可由Z3所取代之碳數1~20的烷基為佳,鹵素原子、或可由Z3所取代之碳數1~4的烷基為較佳,以不存在為最佳(即非取代)。
而Z3以鹵素原子為佳,以氟為較佳,以不存在為最佳(即非取代)。
Y1~Y13及R1~R8中,烷基、烯基及炔基的碳數較佳為10以下,更佳為6以下,進一步較佳為4以下。
又,芳香族基及雜芳香族基之碳數,較佳為14以下,更佳為10以下,進一步較佳為6以下。
式(1)所示苯胺衍生物的分子量由提高溶解性之觀點來看,以9,000以下為佳,較佳為7,000以下,進一步較佳為5,000以下。
且,作為本發明所使用的苯胺衍生物的合成法,並無特別限定,可舉出Bulletin of Chemical Society of Japan(1994年、第67卷、p.1749-1752)、Synthetic Metals(1997年、第84卷、p.119-120)、Thin Solid Films(2012年、520(24)、7157-7163)、國際公開第2008/032617號、國際公開第2008-032616號、國際公開第2008-129947號、國際公開第2014/148415號等所記載的方法。
以下舉出本發明之較佳苯胺衍生物,但並未限定於此等。
本發明之電荷輸送性塗漆可含有其他摻合物,特別由與本發明之芳基磺酸化合物的相溶性或所得之薄膜的電荷輸送性的觀點來看,可舉出雜多酸化合物之較佳例子。
所謂雜多酸化合物可舉出作為代表性的式(2)所示Keggin型或者式(3)所示Dawson型之化學結構所示者,其具有雜原子位置於分子中心的結構,釩(V)、鉬(Mo)、鎢(W)等氧酸的異多元酸與異種元素的氧酸經縮合所成的多元酸。作為如此異種元素的氧酸,主要可舉出矽(Si)、磷(P)、砷(As)之氧酸。
作為雜多酸化合物之具體例子,可舉出磷鉬酸、矽鉬酸、磷鎢酸、矽鎢酸、磷鎢鉬酸等。這些可單獨使用,亦可組合2種以上使用。且雜多酸化合物可由市販賣品獲得,又亦可藉由公知方法合成。
換言之若考慮到所得之薄膜的電荷輸送性時,以磷鎢酸或磷鉬酸為佳,以磷鎢酸為較佳。
且,雜多酸對於元素分析等定量分析,即使為一般式所示結構中元素數較多或較少者,由市販賣品而獲得者,或者依據公知合成方法適當地合成者,皆可使用於本發明中。
即,例如一般而言,磷鎢酸係以化學式H3(PW12O40).nH2O表示,磷鉬酸係以化學式H3(PMo12O40).nH2O表示,對於定量分析,該式中之P(磷)、O(氧)或W(鎢)或者Mo(鉬)的數為較佳或較少者皆經由市販賣品獲得者,或者依據公知合成方法適切地合成者即可,皆可使用於本發明。此時,所謂於本發明所規定之雜多酸的質量,並非合成物或販賣品中之純粹磷鎢酸質量(磷鎢酸含量),表示對於作為販賣品可獲得之形態及以公知合成法可分離之形態中,含有水和含有水或其他雜質等狀態下的全質量而言。
對於本發明,電荷輸送性塗漆中的芳基磺酸之量在物質比下,對於電荷輸送性物質1而言,通常為0.5~10程度,以0.75~5程度為佳。
本發明之電荷輸送性塗漆作為塗漆對於基板之塗佈性的調節、所得之薄膜的離子化電位之調整等作為目的,亦可含有有機矽烷化合物。
作為該有機矽烷化合物,可舉出二烷氧基矽烷化合物、三烷氧基矽烷化合物或四烷氧基矽烷化合物,這些可單獨使用,亦可組合2種以上使用。
換言之,作為有機矽烷化合物以二烷氧基矽烷化合物或三烷氧基矽烷化合物為佳,以三烷氧基矽烷化合物為較佳。
作為四烷氧基矽烷化合物、三烷氧基矽烷化合物及二烷氧基矽烷化合物,例如可舉出式(4)~(6)所示者。
Si(OR9)4 (4)
SiR10(OR9)3 (5)
Si(R10)2(OR9)2 (6)
式中,R9彼此獨立表示可由Z4所取代之碳數1~20的烷基、碳數2~20的烯基或者碳數2~20的炔基、或可由Z5所取代之碳數6~20的芳香族基或者碳數2~20的雜芳香族基,R10彼此獨立表示可由Z6所取代之碳數1~20的烷基、碳數2~20的烯基或者碳數2~20的炔基、或可由Z7所取代之碳數6~20的芳香族基或者碳數2~20的雜芳香族基。
Z4表示鹵素原子、或可由Z8所取代之碳數6~20的芳香族基或者碳數2~20的雜芳香族基,Z5表示鹵素原子、或可由Z8所取代之碳數1~20的烷基、碳數2~20的烯基或者碳數2~20的炔基。
Z6表示鹵素原子、可由Z8所取代之碳數6~20的芳香族基或者碳數2~20的雜芳香族基、環氧環己基、環氧丙氧基、甲基丙烯醯氧基、丙烯醯氧基、脲基(-NHCONH2)、硫醇基、異氰酸酯基(-NCO)、胺基、-NHY14基、或-NY15Y16基。
Z7表示鹵素原子、可由Z8所取代之碳數1~20的烷基、碳數2~20的烯基或者碳數2~20的炔基、環氧環己基、環氧丙氧基、甲基丙烯醯氧基、丙烯醯氧基、脲基(-NHCONH2)、硫醇基、異氰酸酯基(-NCO)、胺基、-NHY14基、或-NY15Y16基,Y14~Y16彼此獨立表示可由Z8所取代之碳數1~20的烷基、碳數2~20的烯基、碳數2~20的炔基、碳數6~20的芳香族基、或碳數2~20的雜芳香族基。
Z8表示鹵素原子、胺基、硝基、氰基、或硫醇基。
式(4)~(6)中,作為鹵素原子、碳數1~20的烷基、碳數2~20的烯基、碳數2~20的炔基、碳數6~20的芳香族基、及碳數2~20的雜芳香族基可舉出與上述相同者。
對於R9及R10,烷基、烯基及炔基的碳數以10以下為佳,較佳為6以下,進一步較佳為4以下。
又,芳香族基及雜芳香族基的碳數以14以下為佳,較佳為10以下,進一步較佳為6以下。
作為R9,以可由Z4所取代之碳數1~20的烷基或者碳數2~20的烯基、或可由Z5所取代之碳數6~20的芳香族基為佳,以可由Z4所取代之碳數1~6的烷基或者碳數2~6的烯基、或可由Z5所取代之苯基為較佳,以可由Z4所取代之碳數1~4的烷基、或可由Z5所取代之苯基為進一步較佳,以可由Z4所取代之甲基或乙基為更佳。
又,作為R10,以可由Z6所取代之碳數1~20的烷基、或可由Z7所取代之碳數6~20的芳香族基為佳,以可由Z6所取代之碳數1~10的烷基、或可由Z7所取代之碳數6~14的芳香族基為較佳,以可由Z6所取代之碳數1~6的烷基、或可由Z7所取代之碳數6~10的芳香族基為進一步較佳,以可由Z6所取代之碳數1~4的烷基、或可由Z7所取代之苯基為更佳。
且複數R9可全為相同或相異,複數R10亦可全為相同或相異。
作為Z4,以鹵素原子、或可由Z8所取代之碳數6~20的芳香族基為佳,以氟原子、或可由Z8所取代之苯基為較佳,以不存在為最佳(即非取代)。
又,作為Z5,以鹵素原子、或可由Z8所取代之碳數6~20的烷基為佳,以氟原子、或可由Z8所取代之碳數1~10烷基為較佳,以不存在為最佳(即非取代)。
另一方面,作為Z6以鹵素原子、可由Z8所取代之苯基、可由Z8所取代之呋喃基、環氧環己基、環氧丙氧基、甲基丙烯醯氧基、丙烯醯氧基、脲基、硫醇基、異氰酸酯基、胺基、可由Z8所取代之苯基胺基、或可由Z8所取代之二苯基胺基為佳,以鹵素原子為較佳,以氟原子、或不存在(即非取代)為進一步較佳。
又,作為Z7以表示鹵素原子、可由Z8所取代之碳數1~20的烷基、可由Z8所取代之呋喃基、環氧環己基、環氧丙氧基、甲基丙烯醯氧基、丙烯醯氧基、脲基、硫醇基、異氰酸酯基、胺基、可由Z8所取代之苯基胺基、或可由Z8所取代之二苯基胺基為佳,以鹵素原子為較佳,以氟原子、或不存在(即非取代)為進一步較佳。
而作為Z8以鹵素原子為佳,以氟原子或不存在(即非取代)為較佳。
以下舉出可使用在本發明之有機矽烷化合物的具體例子,但並未限定於此等。
作為二烷氧基矽烷化合物之具體例子,可舉出二甲基二甲氧基矽烷、二甲基二乙氧基矽烷、甲基乙基二甲氧基矽烷、二乙基二甲氧基矽烷、二乙基二乙氧基矽烷、甲基丙基二甲氧基矽烷、甲基丙基二乙氧基矽烷、二異丙基二甲氧基矽烷、苯基甲基二甲氧基矽烷、乙烯基甲基二甲氧基矽烷、3-環氧丙氧基丙基甲基二甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-(3,4-環氧環己基)乙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基
矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、3-巰基丙基甲基二甲氧基矽烷、3-胺基丙基甲基二乙氧基矽烷、N-(2-胺基乙基)胺基丙基甲基二甲氧基矽烷、3,3,3-三氟丙基甲基二甲氧基矽烷等。
作為三烷氧基矽烷化合物之具體例子,可舉出甲基三甲氧基矽烷、甲基三乙氧基矽烷、乙基三甲氧基矽烷、乙基三乙氧基矽烷、丙基三甲氧基矽烷、丙基三乙氧基矽烷、丁基三甲氧基矽烷、丁基三乙氧基矽烷、戊基三甲氧基矽烷、戊基三乙氧基矽烷、庚基三甲氧基矽烷、庚基三乙氧基矽烷、辛基三甲氧基矽烷、辛基三乙氧基矽烷、十二烷基三甲氧基矽烷、十二烷基三乙氧基矽烷、十六烷基三甲氧基矽烷、十六烷基三乙氧基矽烷、十八烷基三甲氧基矽烷、十八烷基三乙氧基矽烷、苯基三甲氧基矽烷、苯基三乙氧基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷、三乙氧基(4-(三氟甲基)苯基)矽烷、十二烷基三乙氧基矽烷、3,3,3-三氟丙基三甲氧基矽烷、(三乙氧基矽基)環己烷、全氟辛基乙基三乙氧基矽烷、三乙氧基氟矽烷、十三氟-1,1,2,2-四氫辛基三乙氧基矽烷、五氟苯基三甲氧基矽烷、五氟苯基三乙氧基矽烷、3-(五氟異丙氧基)丙基三乙氧基矽烷、十七氟-1,1,2,2-四氫癸基三乙氧基矽烷、三
乙氧基-2-噻吩基矽烷、3-(三乙氧基矽基)呋喃等。
作為四烷氧基矽烷化合物之具體例子,可舉出四甲氧基矽烷、四乙氧基矽烷、四丙氧基矽烷等。
彼等中亦以3,3,3-三氟丙基甲基二甲氧基矽烷、三乙氧基(4-(三氟甲基)苯基)矽烷、3,3,3-三氟丙基三甲氧基矽烷、全氟辛基乙基三乙氧基矽烷、五氟苯基三甲氧基矽烷、五氟苯基三乙氧基矽烷等為佳。
本發明之電荷輸送性塗漆中之有機矽烷化合物的含有量,若考慮到維持所得薄膜之高電荷輸送性的觀點,對於電荷輸送性物質及摻合物之總質量而言,通常為0.1~50質量%程度,以0.5~40質量%程度為佳,較佳為0.8~30質量%程度,進一步較佳為1~20質量%。
作為使用於調整電荷輸送性塗漆時的有機溶劑,可使用可良好溶解電荷輸送性物質及摻合物之高溶解性溶劑。
作為如此高溶解性溶劑,例如可使用N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基吡咯啶酮、1,3-二甲基-2-咪唑啉酮、二乙二醇單甲基醚等有機溶劑。這些溶劑可單獨使用1種或混合2種以上使用,該使用量對於使用於塗漆之溶劑全體而言為5~100質量%。
且,電荷輸送性物質及摻合物皆為完全溶解於上述溶劑,或成為均勻分散的狀態者為佳,完全溶解者為較佳。
又,本發明中,於塗漆具有在25℃之10~
200mPa.s,特別具有35~150mPa.s之黏度,在常壓(大氣壓)下沸點50~300℃,特別含有至少一種類的在150~250℃之高黏度有機溶劑時,塗漆之黏度調整變的容易,其結果再現性良好下賦予薄膜高平坦性,可配合所使用的塗佈方法進行塗漆之調製。
作為高黏度有機溶劑,並無特別限定,例如可舉出環己醇、乙二醇、乙二醇二縮水甘油基醚、1,3-辛二醇、二乙二醇、二丙二醇、三乙二醇、三丙二醇、1,3-丁二醇、2,3-丁二醇、1,4-丁二醇、丙二醇、己二醇等。這些溶劑可單獨使用1種或混合2種以上使用。
對於使用於本發明之塗漆的溶劑全體而言,高黏度有機溶劑之添加比例在不析出固體之範圍內為佳,在不析出固體下,添加比例以5~80質量%為佳。
且對於基板之濕潤性的提高、溶劑之表面張力的調整、極性的調整、沸點的調整等目的下,可將其他溶劑對於使用於塗漆之溶劑全體而言以1~90質量%,較佳為1~50質量%之比例進行混合。
作為如此溶劑,例如可舉出乙二醇單丁基醚、二乙二醇二乙基醚、二乙二醇二甲基醚、二乙二醇單乙基醚乙酸酯、二乙二醇單丁基醚乙酸酯、二丙二醇單甲基醚、丙二醇單甲基醚乙酸酯、二乙二醇單乙基醚、二丙酮醇、γ-丁內酯、乙基乳酸酯、n-己基乙酸酯、丙二醇單甲基醚等,但並未限定於此等。這些溶劑可單獨使用1種或混合2種以上使用。
本發明之塗漆的黏度為配合所製作之薄膜厚度等或固體成分濃度而做適宜設定者,通常在25℃為1~50mPa.s。
又,本發明中之電荷輸送性塗漆之固體成分濃度可勘查到塗漆之黏度及表面張力等或所製作之薄膜厚度等做適宜設定者,通常為0.1~10.0質量%程度,若考慮到提高塗漆之塗佈性時,以0.5~5.0質量%程度為佳,較佳為1.0~3.0質量%程度。
作為電荷輸送性塗漆之調製方法,並無特別限定,例如可舉出先將本發明之芳基磺酸化合物溶解於溶劑中,於此加入電荷輸送性物質之方法、或將本發明之芳基磺酸化合物與電荷輸送性物質之混合物溶解於溶劑之方法。有機溶劑為複數種時,於可容易溶解本發明之芳基磺酸與電荷輸送性物質的溶劑中,首先將此等溶解後,可於此加入其他溶劑,於複數有機溶劑之混合溶劑中,依序或同時溶解本發明之芳基磺酸或電荷輸送性物質。
對於本發明,電荷輸送性塗漆由可使高平坦性薄膜再現性良好下得到之觀點來看,將由本發明芳基磺酸化合物所成的摻合物、電荷輸送性物質等溶解於有機溶劑後,使用亞微米級濾器等進行過濾為佳。
將本發明之電荷輸送性塗漆塗佈基材上並塗佈後燒成時,可在基材上形成電荷輸送性薄膜。作為塗漆之塗佈方法,可舉出浸漬法、旋轉塗佈法、轉印印刷法、輥塗佈法、刷毛塗佈、噴墨法、噴霧法、狹縫塗佈等,但
並未限定於此等。配合塗佈方法可調整塗漆之黏度及表面張力為佳。
又,對於本發明,燒成可在大氣環境下亦可在氮等惰性氣體或真空中進行,若考慮到可再現性良好下得到具有均勻成膜面及高電荷輸送性之薄膜時,可考慮到所使用的電荷輸送性物質或溶劑種類而決定為佳。
電荷輸送性薄膜的膜厚並無特別限定,使用作為有機EL元件之電洞注入層時,以5~200nm為佳。作為使膜厚變化的方法,有變化塗漆中之固體成分濃度,或使塗佈時的基板上之溶液量產生變化等方法。
本發明之電荷輸送性薄膜對於有機EL元件,可適用作為電洞注入層,亦可作為電洞注入輸送層等電荷輸送性功能層使用。
本發明之有機EL元件具有一對電極,於這些電極之間具有上述本發明之電荷輸送性薄膜者。
作為構成有機EL元件之代表性構成,可舉出下述(a)~(f),但並未限定於此等。且對於下述構成,視必要於發光層與陽極之間可設置電子阻擋層等,於發光層與陰極之間可設置孔(電洞)阻擋層等。又,電洞注入層、電洞輸送層或者電洞注入輸送層可兼具作為電子阻擋層等之功能,電子注入層、電子輸送層或者電子注入輸送層亦可兼具孔(電洞)阻擋層等之功能。
(a)陽極/電洞注入層/電洞輸送層/發光層/電子輸送層/電子注入層/陰極
(b)陽極/電洞注入層/電洞輸送層/發光層/電子注入輸送層/陰極
(c)陽極/電洞注入輸送層/發光層/電子輸送層/電子注入層/陰極
(d)陽極/電洞注入輸送層/發光層/電子注入輸送層/陰極
(e)陽極/電洞注入層/電洞輸送層/發光層/陰極
(f)陽極/電洞注入輸送層/發光層/陰極
所謂「電洞注入層」、「電洞輸送層」及「電洞注入輸送層」表示於發光層與陽極之間所形成之層,具有將電洞自陽極輸送至發光層之功能者。於發光層與陽極之間僅設置1層電洞輸送性材料層時,此為「電洞注入輸送層」,於發光層與陽極之間設置2層電洞輸送性材料層時,接近陽極之層為「電洞注入層」,此以外的層為「電洞輸送層」。特別為電洞注入層及電洞注入輸送層不僅可使用自陽極的電洞受容性,亦可使用對各電洞輸送層及發光層之電洞注入性優良的薄膜。
所謂「電子注入層」、「電子輸送層」及「電子注入輸送層」表示於發光層與陰極之間所形成的層,具有將電子自陰極輸送至發光層的功能者。於發光層與陰極之間僅設置1層的電子輸送性材料層時,此為「電子注入輸送層」,於發光層與陰極之間設置2層以上的電
子輸送性材料層時,接近陰極之層為「電子注入層」,此以外的層為「電子輸送層」。
所謂「發光層」為具有發光功能之有機層,採用摻合系統時,含有主材料與摻合物材料。此時主材料為主要促進電子與電洞之再結合,具有使激動子封閉於發光層內之功能,摻合物材料為具有使於再結合所得激動子有效率地發光之功能。燐光元件之情況為,主材料為主要具有將在摻合物所生成之激動子封閉於發光層內之功能。
作為使用本發明之電荷輸送性塗漆製作有機EL元件時所使用的材料或製作方法,可舉出如下述者,但並未限定於此等。
使用之電極基板可藉由洗劑、醇、純水等可預先進行液體洗淨使其淨化為佳,例如在陽極基板於使用前施予UV臭氧處理、氧-電漿處理等表面處理為佳。但當陽極材料將有機物作為主成分時,亦可不進行表面處理。
由本發明之電荷輸送性塗漆所得之薄膜為電洞注入層時,本發明之有機EL元件的製作方法之一例如以下所示。
藉由上述方法,於陽極基板上塗佈本發明之電荷輸送性塗漆後燒成,於電極上可製作電洞注入層。於該電洞注入層上,可依序設置電洞輸送層、發光層、電子輸送層、電子注入層、陰極。電洞輸送層、發光層、電子輸送層及電子注入層為配合所使用的材料特性等,以蒸鍍
法或塗佈法(濕式製程)之任一方法形成即可。
作為陽極材料,可舉出以銦錫氧化物(ITO)、銦鋅氧化物(IZO)作為代表之透明電極、或以鋁作為代表之金屬、或由彼等合金等所構成之金屬陽極,進行平坦化處理者為佳。可使用具有高電荷輸送性之聚噻吩衍生物或聚苯胺衍生物。
且,作為構成金屬陽極之其他金屬,可舉出鈧、鈦、釩、鉻、錳、鐵、鈷、鎳、銅、鋅、鎵、釔、鋯、鈮、鉬、釕、銠、鈀、鎘、銦、鈧、鑭、鈰、鐠、釹、鉤、釤、銪、釓、鋱、鏑、鈥、鉀、銩、鐿、鉿、鉈、鎢、錸、鋨、銥、鉑、金、鈦、鉛、鉍或彼等合金等,但並未限定於此等。
作為形成電洞輸送層之材料,可舉出(三苯基胺)二聚物衍生物、〔(三苯基胺)二聚物〕螺二聚物、N,N’-雙(萘-1-基)-N,N’-雙(苯基)-聯苯胺(α-NPD)、N,N’-雙(萘-2-基)-N,N’-雙(苯基)-聯苯胺、N,N’-雙(3-甲基苯基)-N,N’-雙(苯基)-聯苯胺、N,N’-雙(3-甲基苯基)-N,N’-雙(苯基)-9,9-螺二茀、N,N’-雙(萘-1-基)-N,N’-雙(苯基)-9,9-螺二茀、N,N’-雙(3-甲基苯基)-N,N’-雙(苯基)-9,9-二甲基-茀、N,N’-雙(萘-1-基)-N,N’-雙(苯基)-9,9-二甲基-茀、N,N’-雙(3-甲基苯基)-N,N’-雙(苯基)-9,9-二苯基-茀、N,N’-雙(萘-1-基)-N,N’-雙(苯基)-9,9-二苯基-茀、N,N’-雙(萘-1-基)-N,N’-雙(苯基)-2,2’-二甲基聯苯胺、
2,2’,7,7’-肆(N,N-二苯基胺基)-9,9-螺二茀、9,9-雙〔4-(N,N-雙-聯苯基-4-基-胺基)苯基〕-9H-茀、9,9-雙〔4-(N,N-雙-萘-2-基-胺基)苯基〕-9H-茀、9,9-雙〔4-(N-萘-1-基-N-苯基胺基)-苯基〕-9H-茀、2,2’,7,7’-肆〔N-萘基(苯基)-胺基〕-9,9-螺二茀、N,N’-雙(菲-9-基)-N,N’-雙(苯基)-聯苯胺、2,2’-雙〔N,N-雙(聯苯基-4-基)胺基〕-9,9-螺二茀、2,2’-雙(N,N-二苯基胺基)-9,9-螺二茀、二-〔4-(N,N-二(p-甲苯基)胺基)-苯基〕環己烷、2,2’,7,7’-四(N,N-二(p-甲苯基)胺基)-9,9-螺二茀、N,N,N’,N’-四-萘-2-基-聯苯胺、N,N,N’,N’-四-(3-甲基苯基)-3,3’-二甲基聯苯胺、N,N’-二(萘基)-N,N’-二(萘-2-基)-聯苯胺、N,N,N’,N’-四(萘基)-聯苯胺、N,N’-二(萘-2-基)-N,N’-二苯基聯苯胺-1,4-二胺、N1,N4-二苯基-N1,N4-二(m-甲苯基)苯-1,4-二胺、N2,N2,N6,N6-四苯基萘-2,6-二胺、參(4-(喹啉-8-基)苯基)胺、2,2’-雙(3-(N,N-二(p-甲苯基)胺基)苯基)聯苯基、4,4’,4”-參〔3-甲基苯基(苯基)胺基〕三苯基胺(m-MTDATA)、4,4’,4”-參〔1-萘(苯基)胺基〕三苯基胺(1-TNATA)等三芳基胺類、5,5”-雙-{4-〔雙(4-甲基苯基)胺基〕苯基}-2,2’:5’,2”-第三噻吩(BMA-3T)等寡聚噻吩類等電洞輸送性低分子材料等。
作為形成發光層之材料,可舉出參(8-羥基喹啉根)鋁(III)(Alq3)、雙(8-羥基喹啉根)鋅(II)(Znq2)、雙(2-甲基-8-羥基喹啉根)-4-(p-苯基
苯酚)鋁(III)(BAlq)、4,4’-雙(2,2-二苯基乙烯基)聯苯基、9,10-二(萘-2-基)蒽、2-t-丁基-9,10-二(萘-2-基)蒽、2,7-雙〔9,9-二(4-甲基苯基)-茀-2-基〕-9,9-二(4-甲基苯基)茀、2-甲基-9,10-雙(萘-2-基)蒽、2-(9,9-螺二茀-2-基)-9,9-螺二茀、2,7-雙(9,9-螺二茀-2-基)-9,9-螺二茀、2-〔9,9-二(4-甲基苯基)-茀-2-基〕-9,9-二(4-甲基苯基)茀、2,2’-二芘基-9,9-螺二茀、1,3,5-參(芘-1-基)苯、9,9-雙〔4-(芘基)苯基〕-9H-茀、2,2’-雙(9,10-二苯基蒽)、2,7-二芘基-9,9-螺二茀、1,4-二(芘-1-基)苯、1,3-二(芘-1-基)苯、6,13-二(聯苯基-4-基)五苯、3,9-二(萘-2-基)苝、3,10-二(萘-2-基)苝、參〔4-(芘基)-苯基〕胺、10,10’-二(聯苯基-4-基)-9,9’-二蒽、N,N’-二(萘-1-基)-N,N’-二苯基-〔1,1’:4’,1”:4”,1'''-季苯〕-4,4'''-二胺、4,4’-二〔10-(萘-1-基)蒽-9-基〕聯苯基、二苯並{〔f,f’〕-4,4’,7,7’-四苯基}二茚並〔1,2,3-cd:1’,2’,3’-lm〕苝、1-(7-(9,9’-二蒽-10-基)-9,9-二甲基-9H-茀-2-基)芘、1-(7-(9,9’-二蒽-10-基)-9,9-二己基-9H-茀-2-基)芘、1,3-雙(咔唑-9-基)苯、1,3,5-參(咔唑-9-基)苯、4,4’,4”-參(咔唑-9-基)三苯基胺、4,4’-雙(咔唑-9-基)聯苯基(CBP)、4,4’-雙(咔唑-9-基)-2,2’-二甲基聯苯基、2,7-雙(咔唑-9-基)-9,9-二甲基茀、2,2’,7,7’-肆(咔唑-9-基)-9,9-螺二茀、2,7-雙(咔唑-9-基)-9,9-二(p-甲苯基)茀、9,9-雙〔4-(咔唑-9-基)-苯基〕茀、2,7-雙(咔唑-9-基)-
9,9-螺二茀、1,4-雙(三苯基矽基)苯、1,3-雙(三苯基矽基)苯、雙(4-N,N-二乙基胺基-2-甲基苯基)-4-甲基苯基甲烷、2,7-雙(咔唑-9-基)-9,9-二辛基茀、4,4”-二(三苯基矽基)-p-三聯苯、4,4’-二(三苯基矽基)聯苯基、9-(4-t-丁基苯基)-3,6-雙(三苯基矽基)-9H-咔唑、9-(4-t-丁基苯基)-3,6-雙三苯甲基-9H-咔唑、9-(4-t-丁基苯基)-3,6-雙(9-(4-甲氧基苯基)-9H-茀-9-基)-9H-咔唑、2,6-雙(3-(9H-咔唑-9-基)苯基)吡啶、三苯基(4-(9-苯基-9H-茀-9-基)苯基)矽烷、9,9-二甲基-N,N-二苯基-7-(4-(1-苯基-1H-苯並〔d〕咪唑-2-基)苯基)-9H-茀-2-胺、3,5-雙(3-(9H-咔唑-9-基)苯基)吡啶、9,9-螺二茀-2-基-二苯基-次膦氧化物、9,9’-(5-(三苯基矽基)-1,3-伸苯基)雙(9H-咔唑)、3-(2,7-雙(二苯基磷醯基)-9-苯基-9H-茀-9-基)-9-苯基-9H-咔唑、4,4,8,8,12,12-六(p-甲苯基)-4H-8H-12H-12C-氮雜二苯並〔cd,mn〕芘、4,7-二(9H-咔唑-9-基)-1,10-菲咯啉、2,2’-雙(4-(咔唑-9-基)苯基)聯苯基、2,8-雙(二苯基磷醯基)二苯並〔b,d〕噻吩、雙(2-甲基苯基)二苯基矽烷、雙〔3,5-二(9H-咔唑-9-基)苯基〕二苯基矽烷、3,6-雙(咔唑-9-基)-9-(2-乙基-己基)-9H-咔唑、3-(二苯基磷醯基)-9-(4-(二苯基磷醯基)苯基)-9H-咔唑、3,6-雙〔(3,5-二苯基)苯基〕-9-苯基咔唑等。藉由共蒸鍍這些材料與發光性摻合物時可形成發光層。
作為發光性摻合物,可舉出3-(2-苯並噻唑
基)-7-(二乙基胺基)香豆素、2,3,6,7-四氫-1,1,7,7-四甲基-1H,5H,11H-10-(2-苯並噻唑基)喹嗪並〔9,9a,1gh〕香豆素、喹吖啶酮、N,N’-二甲基-喹吖啶酮、參(2-苯基吡啶)銥(III)(Ir(ppy)3)、雙(2-苯基吡啶)(乙醯丙酮酸鹽)銥(III)(Ir(ppy)2(acac))、參〔2-(p-甲苯基)吡啶〕銥(III)(Ir(mppy)3)、9,10-雙〔N,N-二(p-甲苯基)胺基〕蒽、9,10-雙〔苯基(m-甲苯基)胺基〕蒽、雙〔2-(2-羥基苯基)苯並噻唑根〕鋅(II)、N10,N10,N10,N10-四(p-甲苯基)-9,9’-二蒽-10,10’-二胺、N10,N10,N10,N10-四苯基-9,9’-二蒽-10,10’-二胺、N10,N10-二苯基-N10,N10-二萘基-9,9’-二蒽-10,10’-二胺、4,4’-雙(9-乙基-3-咔唑亞乙烯)-1,1’-聯苯基、苝、2,5,8,11-四-t-丁基苝、1,4-雙〔2-(3-N-乙基咔唑基)乙烯基〕苯、4,4’-雙〔4-(二-p-甲苯胺基)苯乙烯〕聯苯基、4-(二-p-甲苯胺基)-4’-〔(二-p-甲苯胺基)苯乙烯〕芪、雙〔3,5-二氟-2-(2-吡啶基)苯基-(2-羧基吡啶基)〕銥(III)、4,4’-雙〔4-(二苯基胺基)苯乙烯〕聯苯基、雙(2,4-二氟苯基吡啶根)肆(1-吡唑基)硼酸鹽銥(III)、N,N’-雙(萘-2-基)-N,N’-雙(苯基)-參(9,9-二甲基芴)、2,7-雙{2-〔苯基(m-甲苯基)胺基〕-9,9-二甲基-茀-7-基}-9,9-二甲基-茀、N-(4-((E)-2-(6((E)-4-(二苯基胺基)苯乙烯)萘-2-基)乙烯基)苯基)-N-苯基苯胺、fac-銥(III)參(1-苯基-3-甲基苯並咪唑啉-2-亞基-C,C2)、mer-銥(III)參(1-苯基-3-甲基
苯並咪唑啉-2-亞基-C,C2)、2,7-雙〔4-(二苯基胺基)苯乙烯〕-9,9-螺二茀、6-甲基-2-(4-(9-(4-(6-甲基苯並〔d〕噻唑-2-基)苯基)蒽-10-基)苯基)苯並〔d〕噻唑、1,4-二〔4-(N,N-二苯基)胺基〕苯乙烯苯、1,4-雙(4-(9H-咔唑-9-基)苯乙烯)苯、(E)-6-(4-(二苯基胺基)苯乙烯)-N,N-二苯基萘-2-胺、雙(2,4-二氟苯基吡啶根)(5-(吡啶-2-基)-1H-四唑鹽)銥(III)、雙(3-三氟甲基-5-(2-吡啶基)吡唑)((2,4-二氟苯甲基)二苯基膦酸鹽)銥(III)、雙(3-三氟甲基-5-(2-吡啶基)吡唑鹽)(苯甲基二苯基膦酸鹽)銥(III)、雙(1-(2,4-二氟苯甲基)-3-甲基苯並咪唑鎓)(3-(三氟甲基)-5-(2-吡啶基)-1,2,4-三唑鹽)銥(III)、雙(3-三氟甲基-5-(2-吡啶基)吡唑鹽)(4’,6’-二氟苯基吡啶鹽)銥(III)、雙(4’,6’-二氟苯基吡啶根)(3,5-雙(三氟甲基)-2-(2’-吡啶基)吡咯鹽)銥(III)、雙(4’,6’-二氟苯基吡啶根)(3-(三氟甲基)-5-(2-吡啶基)-1,2,4-三唑鹽)銥(III)、(Z)-6-萊基-N-(6-萊基喹啉-2(1H)-亞基)喹啉-2-胺-BF2、(E)-2-(2-(4-(二甲基胺基)苯乙烯)-6-甲基-4H-吡喃-4-亞基)丙二腈、4-(二氰基伸甲基)-2-甲基-6-久洛尼定基-9-烯基-4H-吡喃、4-(二氰基伸甲基)-2-甲基-6-(1,1,7,7-四甲基久洛尼定基-9-烯基)-4H-吡喃、4-(二氰基伸甲基)-2-t-丁基-6-(1,1,7,7-四甲基久洛尼定-4-基-乙烯基)-4H-吡喃、參(二苯甲醯基甲烷)菲咯啉銪(III)、5,6,11,12-
四苯基四苯、雙(2-苯並〔b〕噻吩-2-基-吡啶)(乙醯丙酮酸鹽)銥(III)、參(1-苯基異喹啉)銥(III)、雙(1-苯基異喹啉)(乙醯丙酮酸鹽)銥(III)、雙〔1-(9,9-二甲基-9H-茀-2-基)-異喹啉〕(乙醯丙酮酸鹽)銥(III)、雙〔2-(9,9-二甲基-9H-茀-2-基)喹啉〕(乙醯丙酮酸鹽)銥(III)、參〔4,4’-二-t-丁基-(2,2’)-二吡啶〕釕(III).雙(六氟磷酸鹽)、參(2-苯基喹啉)銥(III)、雙(2-苯基喹啉)(乙醯丙酮酸鹽)銥(III)、2,8-二-t-丁基-5,11-雙(4-t-丁基苯基)-6,12-二苯基四苯、雙(2-苯基苯並噻唑根)(乙醯丙酮酸鹽)銥(III)、5,10,15,20-四苯基四苯並卟啉鉑、鋨(II)雙(3-三氟甲基-5-(2-吡啶)-吡唑鹽)二甲基苯基次膦、鋨(II)雙(3-(三氟甲基)-5-(4-t-丁基吡啶基)-1,2,4-三唑鹽)二苯基甲基次膦、鋨(II)雙(3-(三氟甲基)-5-(2-吡啶基)-1,2,4-三唑)二甲基苯基次膦、鋨(II)雙(3-(三氟甲基)-5-(4-t-丁基吡啶基)-1,2,4-三唑鹽)二甲基苯基次膦、雙〔2-(4-n-己基苯基)喹啉〕(乙醯丙酮酸鹽)銥(III)、參〔2-(4-n-己基苯基)喹啉〕銥(III)、參〔2-苯基-4-甲基喹啉〕銥(III)、雙(2-苯基喹啉)(2-(3-甲基苯基)吡啶鹽)銥(III)、雙(2-(9,9-二乙基-茀-2-基)-1-苯基-1H-苯並〔d〕咪唑根)(乙醯丙酮酸鹽)銥(III)、雙(2-苯基吡啶)(3-(吡啶-2-基)-2H-色烯-2-酮酸鹽)銥(III)、雙(2-苯基喹啉)(2,2,6,6-四甲基庚烷-3,5-二
酮酸鹽)銥(III)、雙(苯基異喹啉)(2,2,6,6-四甲基庚烷-3,5-二酮酸鹽)銥(III)、銥(III)雙(4-苯基噻吩並〔3,2-c〕吡啶根-N,C2)乙醯丙酮酸鹽、(E)-2-(2-t-丁基-6-(2-(2,6,6-三甲基-2,4,5,6-四氫-1H-吡咯並〔3,2,1-ij〕喹啉-8-基)乙烯基)-4H-吡喃-4-亞基)丙二腈、雙(3-三氟甲基-5-(1-異喹啉基)吡唑鹽)(甲基二苯基次膦)釕、雙〔(4-n-己基苯基)異喹啉〕(乙醯丙酮酸鹽)銥(III)、鉑(II)八乙基卟吩、雙(2-甲基二苯並〔f,h〕喹喔啉)(乙醯丙酮酸鹽)銥(III)、參〔(4-n-己基苯基)氧喹啉〕銥(III)等。
作為形成電子輸送層之材料,可舉出8-羥基喹啉-鋰、2,2’,2”-(1,3,5-汽油甲苯)-參(1-苯基-1-H-苯並咪唑)、2-(4-聯苯基)5-(4-t-丁基苯基)-1,3,4-噁二唑、2,9-二甲基-4,7-二苯基-1,10-菲咯啉、4,7-二苯基-1,10-菲咯啉、雙(2-甲基-8-喹啉)-4-(苯基苯酚根)鋁、1,3-雙〔2-(2,2’-二吡啶-6-基)-1,3,4-噁二唑-5-基〕苯、6,6’-雙〔5-(聯苯基-4-基)-1,3,4-噁二唑-2-基〕-2,2’-二吡啶、3-(4-聯苯基)-4-苯基-5-t-丁基苯基-1,2,4-三唑、4-(萘-1-基)-3,5-二苯基-4H-1,2,4-三唑、2,9-雙(萘-2-基)-4.7-二苯基-1,10-菲咯啉、2,7-雙〔2-(2,2’-二吡啶-6-基)-1,3,4-噁二唑-5-基〕-9,9-二甲基茀、1,3-雙〔2-(4-t-丁基苯基)-1,3,4-噁二唑-5-基〕苯、參(2,4,6-三甲基-3-(吡啶-3-基)苯基)硼烷、1-甲基-2-(4-(萘-2-基)苯基)-1H-咪唑並〔4,5f〕〔1,10〕菲咯啉、2-(萘
-2-基)-4,7-二苯基-1,10-菲咯啉、苯基-二芘基次膦氧化物、3,3’,5,5’-四〔(m-吡啶基)-吩-3-基〕聯苯基、1,3,5-參〔(3-吡啶基)-吩-3-基〕苯、4,4’-雙(4,6-二苯基-1,3,5-三嗪-2-基)聯苯基、1,3-雙〔3,5-二(吡啶-3-基)苯基〕苯、雙(10-羥基苯並〔h〕喹啉根)鈹、二苯基雙(4-(吡啶-3-基)苯基)矽烷、3,5-二(芘-1-基)吡啶等。
作為形成電子注入層之材料,可舉出氧化鋰(Li2O)、氧化鎂(MgO)、氧化鋁(Al2O3)、氟化鋰(LiF)、氟化鈉(NaF)、氟化鎂(MgF2)、氟化銫(CsF)、氟化鍶(SrF2)、三氧化鉬(MoO3)、鋁、鋰乙醯丙酮酸鹽(Li(acac))、乙酸鋰、安息香酸鋰等。
作為陰極材料,可舉出鋁、鎂-銀合金、鋁-鋰合金、鋰、鈉、鉀、銫等。
又,由本發明之電荷輸送性塗漆所得之薄膜為電洞注入層時,本發明之有機EL元件之製作方法的其他例子如以下所示。
對於上述EL元件製作方法,取代電洞輸送層、發光層、電子輸送層、電子注入層之真空蒸鍍操作的進行,藉由依序形成電洞輸送層、發光層,可造出具有藉由本發明之電荷輸送性塗漆所形成的電荷輸送性薄膜之有機EL元件。具體而言,於陽極基板上塗佈本發明之電荷輸送性塗漆,由上述方法製作出電洞注入層,於其上面依序形成電洞輸送層、發光層,進一步蒸鍍陰極電極而成為
有機EL元件。
作為所使用之陰極及陽極材料,可使用與上述者相同者,進行相同洗淨處理、表面處理。
作為電洞輸送層及發光層之形成方法,可舉出於電洞輸送性高分子材料或者發光性高分子材料、或加入彼等摻合物的材料中加入溶劑並使其溶解,或均勻地分散後塗佈於各電洞注入層或電洞輸送層上面後,經燒成使其成膜之方法。
作為電洞輸送性高分子材料,可舉出聚〔(9,9-二己基芴基-2,7-二基)-co-(N,N’-雙{p-丁基苯基}-1,4-二胺基伸苯基)〕、聚〔(9,9-二辛基芴基-2,7-二基)-共-(N,N’-雙{p-丁基苯基}-1,1’-聯伸苯基-4,4-二胺)〕、聚〔(9,9-雙{1’-戊烯-5’-基}芴基-2,7-二基)-共-(N,N’-雙{p-丁基苯基}-1,4-二胺基伸苯基)〕、聚〔N,N’-雙(4-丁基苯基)-N,N’-雙(苯基)-聯苯胺〕-封端的聚倍半矽氧烷、聚〔(9,9-雙二辛基芴基-2,7-二基)-共-(4,4’-(N-(p-丁基苯基))二苯基胺)〕等。
作為發光性高分子材料,可舉出聚(9,9-二烷基茀)(PDAF)等聚茀衍生物、聚(2-甲氧基-5-(2’-乙基己氧基)-1,4-伸苯基亞乙烯)(MEH-PPV)等聚伸苯基亞乙烯衍生物、聚(3-烷基噻吩)(PAT)等聚噻吩衍生物、聚乙烯咔唑(PVCz)等。
作為溶劑,可舉出甲苯、二甲苯、氯仿等。
作為溶解或均勻分散法,可舉出攪拌、加熱攪拌、超音波分散等方法。
作為塗佈方法,並無特別限定,可舉出噴墨法、噴霧法、浸漬法、旋轉塗佈法、轉印印刷法、輥塗佈法、刷毛塗佈等。且塗佈可在氮、氬等惰性氣體下進行為佳。
作為燒成方法,可舉出在惰性氣體下或真空中,以烤箱或加熱板進行加熱之方法。
自本發明之電荷輸送性塗漆所得之薄膜為電洞注入輸送層時,本發明之有機EL元件之製作方法的一例子如以下所示。
於陽極基板上形成電洞注入輸送層,於該電洞注入輸送層上,依序設置發光層、電子輸送層、電子注入層、陰極。作為發光層、電子輸送層及電子注入層之形成方法及具體例子,可舉出與上述相同者。
作為形成陽極材料、發光層、發光性摻合物、電子輸送層及電子阻擋層之材料、陰極材料,可舉出與上述相同者。
且於電極及上述各層之間的任意間,視必要可設置洞阻擋層、電子阻擋層等。例如作為形成電子阻擋層之材料,可舉出參(苯基吡唑)銥等。
構成於陽極與陰極及此等之間所形成之層的材料,依據具備底部發射結構、頂部發射結構之任一的元件之製造而相異,故考慮到此點而選擇適當材料。
通常在底部發射結構之元件,於基板側使用透明陽極,對於自基板側發射光,在頂部發射結構之元件,使用由金屬所成的反射陽極,自與基板成相反方向之透明電極(陰極)側發射光。因此,例如對於陽極材料,在製造底部發射結構之元件時使用ITO等透明陽極,在製造頂部發射結構之元件時使用Al/Nd等反射陽極。
本發明之有機EL元件欲防止特性惡化,可依據規定的方法,視所需可與捕水劑等同時封止。
以下舉出實施例更具體說明本發明,但本發明並未限定於下述實施例。且所使用之裝置如以下所示。
(1)1H-NMR:瓦里安製、高分解能核磁共振裝置
(2)基板洗淨:長州產業(股)製、基板洗淨裝置(減壓電漿方式)
(3)塗漆的塗佈:Mikasa(股)製、旋轉塗佈機MS-A100
(4)膜厚測定:(股)小坂研究所製、微細形狀測定機SurfcorderET-4000
(5)EL元件之製作:長州產業(股)製之多功能蒸鍍裝置系統C-E2L1G1-N
(6)EL元件之亮度等測定:(有)Tech World製、I-V-L測定系統
於500mL燒瓶內放入羥基芘磺酸5.00g、全氟聯苯基1.08g、碳酸鉀1.33g及N,N-二甲基咪唑啉酮250mL,以氮取代後,將該混合物在100℃進行20小時加熱攪拌。
攪拌終了後冷卻反應混合物,將碳酸鉀的殘渣藉由過濾除去。由所得之濾液在減壓下將溶劑餾去,將所得之殘渣溶解於N,N-二甲基甲醯胺100mL。而保持在攪拌甲苯300mL之狀態下,於此慢慢滴入所得之溶液,滴入後再攪拌30分鐘。
經攪拌終了後將所得之懸浮液經過濾,將所得之過濾物以甲醇80mL洗淨。而將經洗淨之過濾物溶解於水60mL中,使用所得之溶液藉由陽離子交換樹脂DOWEX650C(H型約200mL、餾出溶劑:水)進行管柱
層析法。
最後在減壓下餾去溶劑,將所得之固體在減壓下仔細乾燥,得到目的之芳基磺酸化合物A(產物2.11g)。1H-NMR的測定結果如以下所示。
1H-NMR(400MHz,DMSO-d6)δ〔ppm〕:8.99-9.03(m,6H),8.86(d,J=10.0Hz,2H),8.34(d,J=9.6Hz,2H),8.18(s,2H)
於1,000mL燒瓶內放入羥基芘磺酸10.0g、全氟甲苯4.95g、碳酸鉀2.90g、及N,N-二甲基甲醯胺500mL,經氮取代後,將該混合物在100℃進行7小時加熱攪拌。
攪拌終了後,冷卻反應混合物,將碳酸鉀的殘渣藉由過濾除去。其次自所得之濾液在減壓下盡量將溶劑餾去後,將所得之粗物溶解於水100mL。再使用所得之溶液藉由陽離子交換樹脂DOWEX650C(H型約200mL、餾出溶
劑:水)進行管柱層析法。
最後在減壓下餾去溶劑,將所得之固體在減壓下仔細乾燥,得到目的之芳基磺酸化合物B(產物8.76g)。1H-NMR的測定結果如以下所示。
1H-NMR(400MHz,DMSO-d6)δ〔ppm〕:9.30(d,J=9.6Hz,1H),9.15-9.08(m,3H),8.50(d,J=9.6Hz,1H),8.12(s,1H)
將依據Bulletin of Chemical Society of Japan、1994年、第67卷、p.1749-1752所記載之方法所合成之式(g)所示苯胺衍生物1 0.151g及芳基磺酸A 0.277g溶解於1,3-二甲基-2-咪唑啉酮(DMI)15g。於此加入環己醇(CHA)3g及丙二醇(PG)3g並攪拌後得到電荷輸送性塗漆。
將苯胺衍生物1 0.071g及芳基磺酸A 0.129g溶解於DMI7g。於此加入CHA1.4g及PG1.4g並攪拌,再於此加入3,3,3-三氟丙基三甲氧基矽烷0.007g及苯基三甲氧基矽
烷0.013g並攪拌,得到電荷輸送性塗漆。
將依據國際公開第2013/084664號所記載之方法所合成之式(f)所示苯胺衍生物2 0.155g及芳基磺酸A 0.274g溶解於DMI15g。於此加入CHA3g及PG3g並攪拌,得到電荷輸送性塗漆。
將苯胺衍生物2 0.072g及芳基磺酸A 0.128g溶解於DMI7g。於此加入CHA1.4g及PG1.4g並攪拌,再於此加入3,3,3-三氟丙基三甲氧基矽烷0.007g及苯基三甲氧基矽烷0.013g並攪拌,得到電荷輸送性塗漆。
將苯胺衍生物1 0.161g及芳基磺酸B 0.329g溶解於DMI8g。於此加入CHA12g及PG4g並攪拌後得到電荷輸送性塗漆。
將苯胺衍生物1 0.066g及芳基磺酸B 0.134g溶解於DMI3.3g。於此加入CHA4.9g及PG1.6g並攪拌,進一步於此加入3,3,3-三氟丙基三甲氧基矽烷0.007g及苯基三甲氧基矽烷0.013g並攪拌後得到電荷輸送性塗漆。
將在實施例2-1所得之塗漆使用旋轉塗佈機塗佈於ITO基板後,在80℃乾燥1分鐘,進一步在大氣環境下,於230℃進行15分鐘燒成,於ITO基板上形成30nm之均勻薄膜。作為ITO基板,使用銦錫氧化物(ITO)於表面上以膜厚150nm製圖的25mm×25mm×0.7t之玻璃基板(以下簡稱為ITO基板),於使用前藉由O2電漿洗淨裝置(150W,30秒)將表面上的雜質除去。
其次,對於形成薄膜之ITO基板,使用蒸鍍裝置(真空度1.0×10-5Pa),依序層合N,N’-二(1-萘)-N,N’-二苯基聯苯胺(α-NPD)、參(8-羥基喹啉根)鋁(III)(Alq3)、氟化鋰、及鋁之薄膜,得到有機EL元件。蒸鍍速度對於α-NPD、Alq3及鋁在0.2nm/秒的條件下進行,對於氟化鋰在0.02nm/秒之條件下進行,膜厚各為30nm、40nm、0.5nm及120nm。
且,欲防止因空氣中之氧、水等影響所引起的特性劣化,有機EL元件藉由封止基板進行封止後,評估其特
性。封止以以下程序進行。
在氧濃度2ppm以下,露點-85℃以下之氮環境中,欲將有機EL元件收集在封止基板之間,將封止基板藉由接著材((股)MORESCO製之MORESCOMoisture cutWB90US(P))貼合。此時,將捕水劑(Dynic(股)製之HD-071010W-40)與有機EL元件同時收集在封止基板內。對於經貼合的封止基板,照射UV光(波長:365nm、照射量:6,000mJ/cm2)後,在80℃進行1小時之退火處理並使接著材硬化。
取代實施例2-1所得之塗漆,使用各實施例2-2~2-6所得之塗漆以外,進行與實施例3-1之相同方法而製造出有機EL元件。
對於這些元件,測定驅動電壓5V中之電流密度、亮度及電流效率。結果如表1所示。
如表1所示,將本發明之電荷輸送性薄膜作為電洞注入層使用時,可得到具有優良亮度特性之有機EL元件。
Claims (8)
- 一種如式(A1)或(A2)所示芳基磺酸化合物,其為
〔式中,Ar1表示由m個Z0所取代之同時,由氟原子所取代之碳數6~20的1價芳香族基,Ar2表示由m個Z0所取代之同時,由氟原子所取代之碳數6~20的2價芳香族基,L表示式(P1)所示基,Z0表示氯原子、溴原子、碘原子、氰基、硝基或者氟原子所取代之碳數1~10的烷基、或氟原子所取代之碳數2~10的烯基,m表示0~2的整數, (式中,n表示1~4的整數)〕。 - 一種摻合物,其特徵係由如請求項1之芳基磺酸化合物所成者。
- 一種電荷輸送性塗漆,其特徵為含有如請求項2之摻合物、電荷輸送性物質與有機溶劑。
- 一種電荷輸送性薄膜,其特徵為使用如請求項3之電荷輸送性塗漆而製作。
- 一種有機電致發光元件,其特徵為具有如請求項4之電荷輸送性薄膜。
- 一種電荷輸送性薄膜的製造方法,其特徵為使用如請求項3之電荷輸送性塗漆者。
- 一種有機電致發光元件的製造方法,其特徵為使用如請求項3之電荷輸送性塗漆者。
- 一種如請求項1之芳基磺酸化合物的製造方法,其特徵為將式(H1)所示羥基芘化合物與式(F1)或(F2)所示鹵芳基化合物進行反應後得到式(A1’)或(A2’)所示芳基磺酸鹽,將該鹽經離子交換處理者;
〔式中,X表示鹵素原子,L’表示式(P1’)所示基,Ar1及Ar2表示與請求項1之記載相同意義; (式中,M表示鹼金屬原子,n表示與請求項1之記載相同意義)〕。
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| KR102062954B1 (ko) | 2017-07-07 | 2020-01-06 | 주식회사 엘지화학 | 화합물, 이를 포함하는 코팅 조성물 및 유기 발광 소자 |
| EP3730477A4 (en) * | 2017-12-20 | 2021-09-15 | Nissan Chemical Corporation | SULPHONIC ACID ESTER COMPOUND AND ASSOCIATED USE |
| KR102720709B1 (ko) * | 2018-11-29 | 2024-10-22 | 주식회사 엘지화학 | 신규한 화합물 및 이를 포함하는 유기발광 소자 |
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| WO2006025342A1 (ja) * | 2004-08-31 | 2006-03-09 | Nissan Chemical Industries, Ltd. | アリールスルホン酸化合物及び電子受容性物質としての利用 |
| WO2009096352A1 (ja) * | 2008-01-29 | 2009-08-06 | Nissan Chemical Industries, Ltd. | アリールスルホン酸化合物および電子受容性物質としての利用 |
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| JP4344823B2 (ja) | 2004-03-09 | 2009-10-14 | 独立行政法人産業技術総合研究所 | パーフルオロフェニレン化合物の製造方法 |
| KR101493435B1 (ko) | 2006-09-13 | 2015-02-13 | 닛산 가가쿠 고교 가부시키 가이샤 | 올리고아닐린 화합물 |
| EP2062871B1 (en) | 2006-09-13 | 2019-04-17 | Nissan Chemical Corporation | Oligoaniline compound and use thereof |
| CN104821375B (zh) | 2007-04-12 | 2018-03-02 | 日产化学工业株式会社 | 低聚苯胺化合物 |
| EP2339659B1 (en) * | 2008-10-09 | 2016-02-10 | Nissan Chemical Industries, Ltd. | Charge-transporting varnishes |
| JP5627209B2 (ja) * | 2009-09-14 | 2014-11-19 | キヤノン株式会社 | 新規ピレン化合物およびそれを有する有機el素子 |
| JP5973705B2 (ja) * | 2011-06-16 | 2016-08-23 | ユー・ディー・シー アイルランド リミテッド | 有機電界発光素子、有機電界発光素子用の発光材料、並びに該素子を用いた発光装置、表示装置及び照明装置 |
| JP2013093541A (ja) * | 2011-10-06 | 2013-05-16 | Udc Ireland Ltd | 有機電界発光素子とそれに用いることができる化合物および有機電界発光素子用材料、並びに該素子を用いた発光装置、表示装置及び照明装置 |
| US9394231B2 (en) | 2011-12-05 | 2016-07-19 | Nissan Chemical Industries, Ltd. | Composition for forming antistatic film and oligomer compound |
| WO2014148415A1 (ja) | 2013-03-18 | 2014-09-25 | 日産化学工業株式会社 | 電荷輸送性ワニス |
-
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- 2015-01-29 JP JP2015559998A patent/JP6402724B2/ja active Active
- 2015-01-29 WO PCT/JP2015/052440 patent/WO2015115515A1/ja not_active Ceased
- 2015-01-29 EP EP15743371.5A patent/EP3101003B1/en not_active Ceased
- 2015-01-29 CN CN201580006142.1A patent/CN105934426B/zh active Active
- 2015-01-30 TW TW104103213A patent/TWI643841B/zh active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2006025342A1 (ja) * | 2004-08-31 | 2006-03-09 | Nissan Chemical Industries, Ltd. | アリールスルホン酸化合物及び電子受容性物質としての利用 |
| WO2009096352A1 (ja) * | 2008-01-29 | 2009-08-06 | Nissan Chemical Industries, Ltd. | アリールスルホン酸化合物および電子受容性物質としての利用 |
Also Published As
| Publication number | Publication date |
|---|---|
| KR102255160B1 (ko) | 2021-05-24 |
| EP3101003A1 (en) | 2016-12-07 |
| EP3101003A4 (en) | 2017-09-13 |
| KR20160114629A (ko) | 2016-10-05 |
| CN105934426B (zh) | 2019-01-15 |
| JPWO2015115515A1 (ja) | 2017-03-23 |
| JP6402724B2 (ja) | 2018-10-10 |
| CN105934426A (zh) | 2016-09-07 |
| WO2015115515A1 (ja) | 2015-08-06 |
| TW201546033A (zh) | 2015-12-16 |
| EP3101003B1 (en) | 2018-08-29 |
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