TWI531861B - Photosensitive resin composition with good reliability and method for preparing the same - Google Patents
Photosensitive resin composition with good reliability and method for preparing the same Download PDFInfo
- Publication number
- TWI531861B TWI531861B TW103130079A TW103130079A TWI531861B TW I531861 B TWI531861 B TW I531861B TW 103130079 A TW103130079 A TW 103130079A TW 103130079 A TW103130079 A TW 103130079A TW I531861 B TWI531861 B TW I531861B
- Authority
- TW
- Taiwan
- Prior art keywords
- resin composition
- photocurable
- thermosetting resin
- elastomer
- unsaturated double
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims description 86
- 238000000034 method Methods 0.000 title claims description 42
- 229920001187 thermosetting polymer Polymers 0.000 claims description 93
- 239000000203 mixture Substances 0.000 claims description 75
- 229920001971 elastomer Polymers 0.000 claims description 65
- 239000000806 elastomer Substances 0.000 claims description 65
- 229910000679 solder Inorganic materials 0.000 claims description 32
- 239000000758 substrate Substances 0.000 claims description 32
- 229920006015 heat resistant resin Polymers 0.000 claims description 29
- 239000003822 epoxy resin Substances 0.000 claims description 28
- 229920000647 polyepoxide Polymers 0.000 claims description 28
- 239000003999 initiator Substances 0.000 claims description 27
- 150000002500 ions Chemical class 0.000 claims description 26
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 23
- 239000000945 filler Substances 0.000 claims description 23
- -1 polysiloxane Polymers 0.000 claims description 22
- 239000002994 raw material Substances 0.000 claims description 20
- 239000007771 core particle Substances 0.000 claims description 19
- 239000010420 shell particle Substances 0.000 claims description 19
- 239000011324 bead Substances 0.000 claims description 18
- 238000001035 drying Methods 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 239000003463 adsorbent Substances 0.000 claims description 13
- 229920005989 resin Polymers 0.000 claims description 13
- 239000011347 resin Substances 0.000 claims description 13
- 239000003085 diluting agent Substances 0.000 claims description 12
- 238000002156 mixing Methods 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 9
- 239000004593 Epoxy Substances 0.000 claims description 8
- 239000003086 colorant Substances 0.000 claims description 8
- 239000011859 microparticle Substances 0.000 claims description 6
- 239000003960 organic solvent Substances 0.000 claims description 6
- 239000005062 Polybutadiene Substances 0.000 claims description 5
- 229920002857 polybutadiene Polymers 0.000 claims description 5
- 229920002098 polyfluorene Polymers 0.000 claims description 5
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 claims description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 150000008065 acid anhydrides Chemical class 0.000 claims description 3
- 150000004292 cyclic ethers Chemical group 0.000 claims description 3
- 150000004294 cyclic thioethers Chemical group 0.000 claims description 3
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims description 3
- 229960001545 hydrotalcite Drugs 0.000 claims description 3
- 229910001701 hydrotalcite Inorganic materials 0.000 claims description 3
- 150000007519 polyprotic acids Polymers 0.000 claims description 3
- 229910000166 zirconium phosphate Inorganic materials 0.000 claims description 3
- LEHFSLREWWMLPU-UHFFFAOYSA-B zirconium(4+);tetraphosphate Chemical compound [Zr+4].[Zr+4].[Zr+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LEHFSLREWWMLPU-UHFFFAOYSA-B 0.000 claims description 3
- 230000009257 reactivity Effects 0.000 claims description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims 2
- 239000003505 polymerization initiator Substances 0.000 claims 1
- 229920001296 polysiloxane Polymers 0.000 claims 1
- 239000010408 film Substances 0.000 description 34
- 238000000576 coating method Methods 0.000 description 29
- 239000011248 coating agent Substances 0.000 description 28
- 239000000047 product Substances 0.000 description 23
- 125000004432 carbon atom Chemical group C* 0.000 description 22
- 239000010410 layer Substances 0.000 description 17
- 230000008859 change Effects 0.000 description 16
- 239000006185 dispersion Substances 0.000 description 16
- 239000007787 solid Substances 0.000 description 12
- 239000000126 substance Substances 0.000 description 12
- 239000007864 aqueous solution Substances 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 11
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 10
- 125000000217 alkyl group Chemical group 0.000 description 10
- 239000002245 particle Substances 0.000 description 10
- 238000001723 curing Methods 0.000 description 9
- 230000009477 glass transition Effects 0.000 description 9
- FVCSARBUZVPSQF-UHFFFAOYSA-N 5-(2,4-dioxooxolan-3-yl)-7-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C(C(OC2=O)=O)C2C(C)=CC1C1C(=O)COC1=O FVCSARBUZVPSQF-UHFFFAOYSA-N 0.000 description 8
- 238000011161 development Methods 0.000 description 8
- 239000000049 pigment Substances 0.000 description 8
- 239000002585 base Substances 0.000 description 7
- 239000013039 cover film Substances 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 7
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 7
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 7
- 229910052753 mercury Inorganic materials 0.000 description 7
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 7
- 238000007650 screen-printing Methods 0.000 description 7
- 238000013508 migration Methods 0.000 description 6
- 230000005012 migration Effects 0.000 description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- 239000004841 bisphenol A epoxy resin Substances 0.000 description 5
- 239000011247 coating layer Substances 0.000 description 5
- 125000000753 cycloalkyl group Chemical group 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000011256 inorganic filler Substances 0.000 description 5
- 229920003986 novolac Polymers 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000009467 reduction Effects 0.000 description 5
- 239000004065 semiconductor Substances 0.000 description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 description 5
- 229920003319 Araldite® Polymers 0.000 description 4
- 230000004913 activation Effects 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 4
- 229910052736 halogen Inorganic materials 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 229910003475 inorganic filler Inorganic materials 0.000 description 4
- 229910000000 metal hydroxide Inorganic materials 0.000 description 4
- 150000004692 metal hydroxides Chemical class 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229920006267 polyester film Polymers 0.000 description 4
- 230000035945 sensitivity Effects 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 description 3
- 230000003213 activating effect Effects 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000004842 bisphenol F epoxy resin Substances 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 239000002612 dispersion medium Substances 0.000 description 3
- 238000010828 elution Methods 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 3
- 229910052737 gold Inorganic materials 0.000 description 3
- 239000010931 gold Substances 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- WSFJFIDCQBAQQZ-UHFFFAOYSA-N hydroxy(sulfido)phosphanium Chemical compound S[PH2]=O WSFJFIDCQBAQQZ-UHFFFAOYSA-N 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000007747 plating Methods 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 239000002594 sorbent Substances 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N 1-propanol Substances CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- UHFFVFAKEGKNAQ-UHFFFAOYSA-N 2-benzyl-2-(dimethylamino)-1-(4-morpholin-4-ylphenyl)butan-1-one Chemical compound C=1C=C(N2CCOCC2)C=CC=1C(=O)C(CC)(N(C)C)CC1=CC=CC=C1 UHFFVFAKEGKNAQ-UHFFFAOYSA-N 0.000 description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- PXXJHWLDUBFPOL-UHFFFAOYSA-N benzamidine Chemical compound NC(=N)C1=CC=CC=C1 PXXJHWLDUBFPOL-UHFFFAOYSA-N 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 2
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000013065 commercial product Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 229930003836 cresol Natural products 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 2
- 125000000664 diazo group Chemical group [N-]=[N+]=[*] 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 238000010292 electrical insulation Methods 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 238000005342 ion exchange Methods 0.000 description 2
- PXZQEOJJUGGUIB-UHFFFAOYSA-N isoindolin-1-one Chemical compound C1=CC=C2C(=O)NCC2=C1 PXZQEOJJUGGUIB-UHFFFAOYSA-N 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 229910052747 lanthanoid Inorganic materials 0.000 description 2
- 150000002602 lanthanoids Chemical class 0.000 description 2
- 238000001459 lithography Methods 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 2
- 238000000016 photochemical curing Methods 0.000 description 2
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 2
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 1
- CNRPDCKHCGUKDK-UHFFFAOYSA-N 1,8-bis(phenylsulfanyl)anthracene-9,10-dione Chemical compound C=12C(=O)C3=C(SC=4C=CC=CC=4)C=CC=C3C(=O)C2=CC=CC=1SC1=CC=CC=C1 CNRPDCKHCGUKDK-UHFFFAOYSA-N 0.000 description 1
- ZDQNWDNMNKSMHI-UHFFFAOYSA-N 1-[2-(2-prop-2-enoyloxypropoxy)propoxy]propan-2-yl prop-2-enoate Chemical compound C=CC(=O)OC(C)COC(C)COCC(C)OC(=O)C=C ZDQNWDNMNKSMHI-UHFFFAOYSA-N 0.000 description 1
- MCELKXFBNIZFIX-UHFFFAOYSA-N 1-[2-benzyl-2-(dimethylamino)morpholin-4-yl]butan-2-one Chemical compound C(C1=CC=CC=C1)C1(OCCN(C1)CC(CC)=O)N(C)C MCELKXFBNIZFIX-UHFFFAOYSA-N 0.000 description 1
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 1
- HYZJCKYKOHLVJF-UHFFFAOYSA-N 1H-benzimidazole Chemical compound C1=CC=C2NC=NC2=C1 HYZJCKYKOHLVJF-UHFFFAOYSA-N 0.000 description 1
- HYUJCWNGUFTNGI-UHFFFAOYSA-N 2,2-dimethylpropane prop-2-enoic acid Chemical compound CC(C)(C)C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C HYUJCWNGUFTNGI-UHFFFAOYSA-N 0.000 description 1
- KUBDPQJOLOUJRM-UHFFFAOYSA-N 2-(chloromethyl)oxirane;4-[2-(4-hydroxyphenyl)propan-2-yl]phenol Chemical compound ClCC1CO1.C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 KUBDPQJOLOUJRM-UHFFFAOYSA-N 0.000 description 1
- VBZYPJAXRLNOCG-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol;oxepan-2-one Chemical compound O=C1CCCCCO1.OCC(CO)(CO)COCC(CO)(CO)CO VBZYPJAXRLNOCG-UHFFFAOYSA-N 0.000 description 1
- FDSUVTROAWLVJA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OCC(CO)(CO)COCC(CO)(CO)CO FDSUVTROAWLVJA-UHFFFAOYSA-N 0.000 description 1
- LWRBVKNFOYUCNP-UHFFFAOYSA-N 2-methyl-1-(4-methylsulfanylphenyl)-2-morpholin-4-ylpropan-1-one Chemical compound C1=CC(SC)=CC=C1C(=O)C(C)(C)N1CCOCC1 LWRBVKNFOYUCNP-UHFFFAOYSA-N 0.000 description 1
- LARNQUAWIRVQPK-UHFFFAOYSA-N 2-methyloxiran-2-amine Chemical compound NC1(CO1)C LARNQUAWIRVQPK-UHFFFAOYSA-N 0.000 description 1
- 206010000372 Accident at work Diseases 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- SEEVRZDUPHZSOX-WPWMEQJKSA-N [(e)-1-[9-ethyl-6-(2-methylbenzoyl)carbazol-3-yl]ethylideneamino] acetate Chemical compound C=1C=C2N(CC)C3=CC=C(C(\C)=N\OC(C)=O)C=C3C2=CC=1C(=O)C1=CC=CC=C1C SEEVRZDUPHZSOX-WPWMEQJKSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- VEBCLRKUSAGCDF-UHFFFAOYSA-N ac1mi23b Chemical compound C1C2C3C(COC(=O)C=C)CCC3C1C(COC(=O)C=C)C2 VEBCLRKUSAGCDF-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 1
- 150000004056 anthraquinones Chemical class 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 238000007611 bar coating method Methods 0.000 description 1
- 238000010296 bead milling Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001556 benzimidazoles Chemical class 0.000 description 1
- 125000005605 benzo group Chemical group 0.000 description 1
- 125000000649 benzylidene group Chemical group [H]C(=[*])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 125000000051 benzyloxy group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])O* 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 239000000038 blue colorant Substances 0.000 description 1
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- PCDHSSHKDZYLLI-UHFFFAOYSA-N butan-1-one Chemical compound CCC[C]=O PCDHSSHKDZYLLI-UHFFFAOYSA-N 0.000 description 1
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- 229910052739 hydrogen Inorganic materials 0.000 description 1
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- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
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- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 1
- 239000004843 novolac epoxy resin Substances 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- RZFODFPMOHAYIR-UHFFFAOYSA-N oxepan-2-one;prop-2-enoic acid Chemical compound OC(=O)C=C.O=C1CCCCCO1 RZFODFPMOHAYIR-UHFFFAOYSA-N 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
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- 229920003192 poly(bis maleimide) Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 229910000160 potassium phosphate Inorganic materials 0.000 description 1
- 235000011009 potassium phosphates Nutrition 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000001509 sodium citrate Substances 0.000 description 1
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
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- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical group S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
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- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/11—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having cover layers or intermediate layers, e.g. subbing layers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0002—Apparatus or processes for manufacturing printed circuits for manufacturing artworks for printed circuits
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Materials For Photolithography (AREA)
- Non-Metallic Protective Coatings For Printed Circuits (AREA)
- Polymerisation Methods In General (AREA)
Description
本發明有關一種具有良好可靠性之光敏樹脂組成物和其製備方法,更具體地,一種可形成具有良好可撓性之固化塗層之光可固化且熱固性之樹脂組成物,其保證該固化塗層作為半導體封裝件用防焊劑時同時有重要性質,諸如,PCT抗性、HAST抗性、對無電金鍍覆的抗性以及熱衝擊抗性;一種製備該組成物之方法;一種該組成物之乾燥膜和固化產物;以及一種包括固化塗層(諸如,由該組成物形成之防焊劑)之印刷電路板。 The present invention relates to a photosensitive resin composition having good reliability and a method for producing the same, and more particularly to a photocurable and thermosetting resin composition capable of forming a cured coating having good flexibility, which ensures the curing coating The layer serves as a solder paste for a semiconductor package and has important properties such as PCT resistance, HAST resistance, resistance to electroless gold plating, and thermal shock resistance; a method of preparing the composition; and a composition The dried film and cured product; and a printed circuit board comprising a cured coating such as a solder resist formed from the composition.
至於目前使用之半導體封裝基板用防焊劑,需要高解析度、良好顯影性質、高可靠性等。特別地,為了保證高可靠性,需要對高溫和高溼度之條件有抗性。例如,基本上需要緩解於PCT(壓力鍋試驗)、HAST(高度加速應力試驗)以及TC(熱循環)期間施加至防焊劑之應力之技術。此外,根據半導體封裝件之“輕-薄-短-小”趨勢,防焊劑應提供應力緩解和可撓性。再者,需要在高溫和高 溼度之條件下抑制電路板中之銅圖案之Cu遷移之技術。 As for the solder resist for a semiconductor package substrate currently used, high resolution, good development properties, high reliability, and the like are required. In particular, in order to ensure high reliability, it is required to be resistant to conditions of high temperature and high humidity. For example, there is a substantial need for techniques to alleviate the stress applied to the flux during PCT (pressure cooker test), HAST (highly accelerated stress test), and TC (thermal cycle). In addition, solder resists should provide stress relief and flexibility depending on the "light-thin-short-small" trend of semiconductor packages. Furthermore, it needs to be at high temperatures and high A technique for suppressing Cu migration of a copper pattern in a circuit board under humidity conditions.
於傳統防焊劑中,係使用經丁二烯改質之環氧樹脂彈性體作為應力緩解劑以確保可靠性(例如,韓國專利申請案早期公開案第10-2012-0022820、10-2011-0102193號等)。然而,因為彈性體本身參予熱反應,熱抗性之減少可由於玻璃轉化溫度之降低而造成,而且不容易控制整個防焊劑組成物之反應性。 In the conventional solder resist, a butadiene-modified epoxy resin elastomer is used as a stress relieving agent to ensure reliability (for example, Korean Patent Application Laid-Open No. 10-2012-0022820, 10-2011-0102193 No.). However, since the elastomer itself participates in the thermal reaction, the reduction in heat resistance can be caused by a decrease in the glass transition temperature, and it is not easy to control the reactivity of the entire solder resist composition.
同時,無機填充劑係用於通常用於印刷電路板之光敏樹脂組成物中,以改善熱抗性和可靠性,且需要均勻分散之程序以便使無機填充劑與原料混合以顯示良好熱抗性和耐候性。 Meanwhile, inorganic fillers are used in photosensitive resin compositions which are generally used for printed circuit boards to improve heat resistance and reliability, and a procedure of uniform dispersion is required in order to mix inorganic fillers with raw materials to exhibit good heat resistance. And weather resistance.
於傳統光敏樹脂組成物之製備中,輥粉碎機是用以將無機填充劑分散於原料中。此時,當進行分散程序時會對其施予物理性質且分散之程度是根據樹脂之組成改變,而且因此,光敏樹脂組成物之特性變得非常不同,使得品質控制和程序控制困難。 In the preparation of a conventional photosensitive resin composition, a roll pulverizer is used to disperse an inorganic filler in a raw material. At this time, physical properties are imparted to the dispersion process when the dispersion process is performed, and the degree of dispersion is changed according to the composition of the resin, and therefore, the characteristics of the photosensitive resin composition become very different, making quality control and program control difficult.
如上述,若光敏樹脂組成物是根據使用輥粉碎機之傳統方法製備,則生產時間太長且生產力變差,因此降低製造效率。再者,使用輥粉碎機之分散程序之期間,產物暴露於外在環境,因此污染的可能性高,且工作時有安全性意外之高風險。 As described above, if the photosensitive resin composition is prepared according to a conventional method using a roll pulverizer, the production time is too long and the productivity is deteriorated, thereby reducing the manufacturing efficiency. Further, during the dispersion process using the roll pulverizer, the product is exposed to the external environment, so the possibility of contamination is high, and there is a high risk of safety accident at work.
為了解決以上解釋之習知問題,本發明具 有提供下列者之目標:一種光可固化且熱固性之樹脂組成物,該組成物包括非反應性彈性體以增加樹脂分散性,並因此可形成具有良好可撓性之固化塗層,同時確保PCT抗性、HAST抗性、對無電金鍍覆之抗性以及熱衝擊抗性;一種製備該組成物之方法;一種該組成物之乾燥膜以及固化產物;以及一種包括固化塗層(諸如,由該組成物形成之防焊劑)之印刷電路板。 In order to solve the conventional problems explained above, the present invention has There is a goal of providing a photocurable and thermosetting resin composition comprising a non-reactive elastomer to increase resin dispersibility and thus form a cured coating having good flexibility while ensuring PCT Resistance, HAST resistance, resistance to electroless gold plating, and thermal shock resistance; a method of preparing the composition; a dried film of the composition and a cured product; and a cured coating (such as by A printed circuit board of the solder resist formed by the composition.
本發明之其他目標為提供一種用於製備光敏樹脂組成物方法,其因為藉由減少生產時間而同時增加製造量和改善品質安定化,而且亦獲得降低費用的效果而為較佳者。 Another object of the present invention is to provide a method for producing a photosensitive resin composition which is preferable because it simultaneously increases the amount of production and improves the stability of the quality by reducing the production time, and also achieves a cost reduction effect.
為了達成上述目標,本發明提供一種光可固化且熱固性之樹脂組成物,包括:(1)含有不飽和雙鍵和羧基之高度熱抗性樹脂、(2)光聚合起始劑、(3)含有不飽和雙鍵之反應性稀釋劑、(4)熱固性組分、(5)填充劑、(6)離子吸附劑以及(7)一種或多種選自芯/外殼粒子類型之彈性體和聚矽氧彈性體之彈性體。 In order to achieve the above object, the present invention provides a photocurable and thermosetting resin composition comprising: (1) a highly heat-resistant resin containing an unsaturated double bond and a carboxyl group, (2) a photopolymerization initiator, and (3) a reactive diluent containing an unsaturated double bond, (4) a thermosetting component, (5) a filler, (6) an ion adsorbent, and (7) one or more elastomers and polyfluorenes selected from the group consisting of core/shell particles An elastomer of an oxygen elastomer.
本發明之其他態樣提供藉由施用和乾燥該光可固化且熱固性之樹脂組成物而獲得之防焊劑。 Other aspects of the invention provide a solder resist obtained by applying and drying the photocurable and thermosetting resin composition.
本發明之另一態樣為提供藉由在基板膜上施用該光可固化且熱固性之樹脂組成物,並使其乾燥而獲得之防焊劑乾燥膜。 Another aspect of the present invention provides a solder resist dried film obtained by applying the photocurable and thermosetting resin composition on a substrate film and drying it.
本發明之另一態樣為提供該光可固化且熱 固性之樹脂組成物之經圖案化之固化產物。 Another aspect of the invention provides that the light is curable and hot A patterned cured product of a solid resin composition.
本發明之另一態樣為提供包括該光可固化且熱固性之樹脂組成物之經圖案化之固化產物之層之印刷電路板。 Another aspect of the present invention is to provide a printed circuit board comprising a layer of the patterned cured product of the photocurable and thermosetting resin composition.
本發明之另一態樣為提供用於製備該光可固化且熱固性之樹脂組成物之方法,包括以下步驟:(1)將包括含有不飽和雙鍵和羧基之高度熱抗性樹脂、熱固性組分以及填充劑之第一原料混合物與有機溶劑在混合機中共同溼混合;(2)使用珠粉碎機分散-混合步驟(1)中獲得之溼混合物;以及(3)在步驟(2)中獲得之分散混合物中添加包括光聚合起始劑之第二原料混合物,以及以攪拌混合所產生的混合物。 Another aspect of the present invention provides a method for preparing the photocurable and thermosetting resin composition, comprising the steps of: (1) comprising a highly heat-resistant resin containing an unsaturated double bond and a carboxyl group, and a thermosetting group. And the first raw material mixture of the filler and the organic solvent are wet-mixed together in the mixer; (2) using the bead mill to disperse-mix the wet mixture obtained in the step (1); and (3) in the step (2) A second raw material mixture including a photopolymerization initiator is added to the obtained dispersion mixture, and the resulting mixture is stirred and mixed.
若使用根據本發明之光可固化且熱固性之樹脂組成物,則可保證作為半導體封裝件用防焊劑之重要性質,諸如,PCT抗性、HAST抗性、對無電金鍍覆之抗性以及熱衝擊抗性,同時可形成具有良好可撓性之固化塗層。 If the photocurable and thermosetting resin composition according to the present invention is used, important properties as a solder resist for a semiconductor package such as PCT resistance, HAST resistance, resistance to electroless gold plating, and heat can be secured. Impact resistance, while forming a cured coating with good flexibility.
再者,若根據本發明所建議之較佳方法製備光可固化且熱固性之樹脂組成物,則會因為藉由減少生產時間而同時增加製造含量和改善品質安定化,以及亦獲得降低費用的效果而為非常有利者。 Furthermore, if a photocurable and thermosetting resin composition is prepared according to the preferred method proposed by the present invention, it is possible to simultaneously increase the manufacturing content and improve the quality stability by reducing the production time, and also achieve a cost reduction effect. And it is very beneficial.
本發明更加詳述如下。 The invention is described in more detail below.
本發明之光可固化且熱固性之樹脂組成物包括作為必要組分之:(1)含有不飽和雙鍵和羧基之高度熱抗性樹脂、(2)光聚合起始劑、(3)含有不飽和雙鍵之反應性稀釋劑、(4)熱固性組分、(5)填充劑、(6)離子吸附劑以及(7)一種或多種選自芯/外殼粒子類型之彈性體以及聚矽氧彈性體之彈性體。 The photocurable and thermosetting resin composition of the present invention comprises as an essential component: (1) a highly heat-resistant resin containing an unsaturated double bond and a carboxyl group, (2) a photopolymerization initiator, and (3) a reactive double bond of a saturated double bond, (4) a thermosetting component, (5) a filler, (6) an ion adsorbent, and (7) one or more elastomers selected from the group consisting of core/shell particles and polyoxyxene elasticity Body elastomer.
含有不飽和雙鍵和羧基之高度熱抗性樹脂,較佳是彼等衍生自可保證高熱抗性之苯酚或甲酚或其衍生物者。其軟化點較佳為60℃至120℃,而且更佳為70℃至110℃。若含有不飽和雙鍵和羧基之高度熱抗性樹脂之軟化點低於60℃,則組成物之熱抗性可能會劣化,因此可能造成不良品質之熱抗性,諸如,焊料熱抗性。若軟化點高於120℃,則在樹脂製造期間黏度可能變得太高,因此可造成不良的加工性和產率減少。 The highly heat-resistant resins containing an unsaturated double bond and a carboxyl group are preferably those derived from phenol or cresol or a derivative thereof which can ensure high heat resistance. The softening point is preferably from 60 ° C to 120 ° C, and more preferably from 70 ° C to 110 ° C. If the softening point of the highly heat-resistant resin containing an unsaturated double bond and a carboxyl group is lower than 60 ° C, the heat resistance of the composition may be deteriorated, and thus heat resistance of poor quality such as solder heat resistance may be caused. If the softening point is higher than 120 ° C, the viscosity may become too high during the production of the resin, so that poor workability and yield reduction may be caused.
在高度熱抗性樹脂中,不飽和雙鍵較佳是衍生自丙烯酸或甲基丙烯酸或其衍生物(例如,丙烯酸酯類或甲基丙烯酸酯類)。再者,為了獲得良好的顯影性質和與熱固性部分形成反應基團,高度熱抗性樹脂含有較佳是衍生自多元酸酐,諸如,鄰苯二甲酐、馬來酸酐等之羧基。 In the highly heat-resistant resin, the unsaturated double bond is preferably derived from acrylic acid or methacrylic acid or a derivative thereof (for example, an acrylate or a methacrylate). Further, in order to obtain good developing properties and form a reactive group with the thermosetting portion, the highly heat-resistant resin preferably contains a carboxyl group derived from a polybasic acid anhydride such as phthalic anhydride, maleic anhydride or the like.
於本發明中,含有不飽和雙鍵和羧基之高 度熱抗性樹脂之具體實例可包含藉由使含有不飽和雙鍵之單羧酸(諸如,(甲基)丙烯酸)與苯酚或甲酚或其衍生物之酚醛清漆樹脂之酚系羥基和表氯醇之反應產物反應,以及將所產生的產物與多元酸酐(諸如,馬來酸酐、鄰苯二甲酐等)反應而獲得。 In the present invention, the content of the unsaturated double bond and the carboxyl group is high. Specific examples of the heat-resistant resin may include a phenolic hydroxyl group by using a monocarboxylic acid (for example, (meth)acrylic acid) containing an unsaturated double bond, and a novolak resin of phenol or cresol or a derivative thereof The reaction product of chlorohydrin is reacted, and the produced product is obtained by reacting with a polybasic acid anhydride such as maleic anhydride, phthalic anhydride or the like.
高度熱抗性樹脂之酸值較佳為40至150mgKOH/g,以及更佳為50至130mgKOH/g。若高度熱抗性樹脂之酸值少於40mgKOH/g,則以鹼性水溶液顯影之性質可能會不佳。若酸值大於150mgKOH/g,則藉由以鹼性水溶液顯影之圖案線可能變得較薄,或在一些情況下,其可能被鹼性水溶液溶解和剝離而無法區別曝光區域和未曝光區域,因此其可能難以形成正常圖案。 The acid value of the highly heat-resistant resin is preferably from 40 to 150 mgKOH/g, and more preferably from 50 to 130 mgKOH/g. If the acid value of the highly heat-resistant resin is less than 40 mgKOH/g, the properties developed with an alkaline aqueous solution may be poor. If the acid value is more than 150 mgKOH/g, the pattern line developed by the alkaline aqueous solution may become thinner, or in some cases, it may be dissolved and peeled off by the alkaline aqueous solution to distinguish the exposed region from the unexposed region. Therefore it may be difficult to form a normal pattern.
雖然高度熱抗性樹脂之重量平均分子量是根據鹼性樹脂之骨架而改變,其較佳為2,000至150,000,而且更佳為5,000至100,000。若重量平均分子量少於2,000,則曝光之後,固化塗層之溼度抗性和可靠性可能變成不佳,而且可能造成外觀改變(諸如,顯影期間之收縮和低解析度)。若重量平均分子量大於150,000,則顯影性質會變得相當差,而且儲存安定性變得較低,此為非所欲者。 Although the weight average molecular weight of the highly heat-resistant resin varies depending on the skeleton of the basic resin, it is preferably from 2,000 to 150,000, and more preferably from 5,000 to 100,000. If the weight average molecular weight is less than 2,000, the humidity resistance and reliability of the cured coating may become poor after exposure, and may cause a change in appearance (such as shrinkage during development and low resolution). If the weight average molecular weight is more than 150,000, the developing property becomes rather poor, and the storage stability becomes lower, which is undesired.
高度熱抗性樹脂之含量以組成物之總重量為基準計,較佳為20至60重量%,而且更佳為30至50重量%。若高度熱抗性樹脂之含量以組成物之總重量為基準計,係少於20重量%,其為不佳的,因為可造成塗層之強度降低。若含量大於60重量%,其為不佳的,因為根據 組成物之黏度增加之加工性可為不佳,而且施用程序期間之加工性可為不佳。 The content of the highly heat-resistant resin is preferably from 20 to 60% by weight, and more preferably from 30 to 50% by weight, based on the total mass of the composition. If the content of the highly heat-resistant resin is less than 20% by weight based on the total weight of the composition, it is unfavorable because the strength of the coating can be lowered. If the content is more than 60% by weight, it is not good because The processability of the viscosity increase of the composition may be poor, and the processability during the application process may be poor.
光聚合起始劑,較佳為使用一種或多種選自由肟酯系光聚合起始劑、α-苯乙酮系光聚合起始劑以及醯基膦氧化合物系光聚合起始劑者。此等光聚合起始劑之例示性結構特徵係顯示如下。 The photopolymerization initiator is preferably one or more selected from the group consisting of an oxime ester photopolymerization initiator, an α-acetophenone photopolymerization initiator, and a mercaptophosphine oxide photopolymerization initiator. Exemplary structural features of such photopolymerization initiators are shown below.
於上式(1)中,R1表示氫原子、苯基、具有1至20個碳原子之烷基、具有5至8個碳原子之環烷基、具有2至20個碳原子之烷醇或苯甲醯基;以及R2表示苯基、具有1至20個碳原子之烷基、具有5至8個碳原子之環烷基、具有2至20個碳原子之烷醇或苯甲醯基。 In the above formula (1), R 1 represents a hydrogen atom, a phenyl group, an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 5 to 8 carbon atoms, and an alkanol having 2 to 20 carbon atoms. Or benzylidene; and R 2 represents phenyl, alkyl having 1 to 20 carbon atoms, cycloalkyl having 5 to 8 carbon atoms, alkanol having 2 to 20 carbon atoms or benzamidine base.
於上式(2)中,各R3和R4獨立表示具有1至12個碳原子之烷基或具有7至12個碳原子之芳基烷基;以及各R5和R6獨立表示氫原子、具有1至6個碳原子之烷基或為R5和R6兩者組合為環狀形式之烷基醚。 In the above formula (2), each of R 3 and R 4 independently represents an alkyl group having 1 to 12 carbon atoms or an arylalkyl group having 7 to 12 carbon atoms; and each of R 5 and R 6 independently represents hydrogen. An atom, an alkyl group having 1 to 6 carbon atoms or an alkyl ether in which both R 5 and R 6 are combined into a cyclic form.
於上式(3)中,各R7和R8獨立表示具有1至10個碳原子之直鏈或分支鏈之烷基、環己基、環戊基、具有6至12個碳原子之芳基或經鹵素原子、烷基或烷氧基取代之芳基。 In the above formula (3), each of R 7 and R 8 independently represents an alkyl group having a linear or branched chain of 1 to 10 carbon atoms, a cyclohexyl group, a cyclopentyl group, an aryl group having 6 to 12 carbon atoms. Or an aryl group substituted by a halogen atom, an alkyl group or an alkoxy group.
上式(1)顯示之代表性肟酯系光聚合起始劑較佳可包含下式(4)和(5)之化合物。 The representative oxime ester photopolymerization initiator represented by the above formula (1) preferably contains a compound of the following formulas (4) and (5).
於上式(5)中,R9表示氫原子、鹵素原子、具有1至12個碳原子之烷基、環戊基、環己基、苯基、苯甲醯基、具有2至12個碳原子之烷醇基或烷氧基;R10表示苯基、具有1至12個碳原子之烷基、具有5至8個碳原子之環烷基、具有2至20個碳原子之烷醇或苯甲醯基;以及R11表示氫原子、苯基、具有1至20個碳原子之烷基、 具有5至8個碳原子之環烷基、具有2至20個碳原子之烷醇或苯甲醯基;以及R12表示苯基、具有1至12個碳原子之烷基、具有5至8個碳原子之環烷基、具有2至20個碳原子之烷醇或苯甲醯基。 In the above formula (5), R 9 represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 12 carbon atoms, a cyclopentyl group, a cyclohexyl group, a phenyl group, a benzamidine group, and has 2 to 12 carbon atoms. Alkanol or alkoxy; R 10 represents phenyl, alkyl having 1 to 12 carbon atoms, cycloalkyl having 5 to 8 carbon atoms, alkanol having 2 to 20 carbon atoms or benzene methyl acyl; and R 11 represents a hydrogen atom, a phenyl group, an alkyl group having 1 to 20 carbon atoms, cycloalkyl group having 5 to 8 carbon atoms, an alkanol having 2-20 carbon atoms or benzyloxy And fluorenyl; and R 12 represents a phenyl group, an alkyl group having 1 to 12 carbon atoms, a cycloalkyl group having 5 to 8 carbon atoms, an alkanol having 2 to 20 carbon atoms or a benzhydryl group.
上式(1)之肟酯系光聚合起始劑之商業產品可包含來自BASF之IRGACURE OXE-01或IRGADE OXE-02等。此肟酯系光聚合起始劑可單獨使用或以兩者或更多者之組合使用。 Commercial products of the oxime ester photopolymerization initiator of the above formula (1) may include IRGACURE OXE-01 or IRGADE OXE-02 from BASF, and the like. The oxime ester photopolymerization initiator may be used singly or in combination of two or more.
上式(2)顯示之代表性α-苯乙酮系光聚合起始劑可包含2-甲基-1-[(4-甲基硫基)苯基]-2-(4-嗎啉基)-1-丙醇、2-苯甲基-2-(二甲基胺基)-4-N-嗎啉基苯丁酮、2-(4-甲基苯甲基)-2-(二甲基胺基)-1-(4-嗎啉基苯基)丁-1-酮等。此α-苯乙酮系光聚合起始劑之商業產品可包含來自BASF之IRGACURE 907、IRGACURE 369或IRGACURE 379等。 The representative α-acetophenone photopolymerization initiator represented by the above formula (2) may comprise 2-methyl-1-[(4-methylthio)phenyl]-2-(4-morpholinyl) )-1-propanol, 2-benzyl-2-(dimethylamino)-4-N-morpholinylbutanone, 2-(4-methylbenzyl)-2-(di) Methylamino)-1-(4-morpholinylphenyl)butan-1-one and the like. Commercial products of this α-acetophenone photopolymerization initiator may include IRGACURE 907, IRGACURE 369 or IRGACURE 379 from BASF.
上式(3)顯示之代表性醯基膦氧化合物系光聚合起始劑可包含2,4,6-三甲基苯甲醯基二苯基膦氧化物、雙-2,4,6-三甲基苯甲醯基-苯基膦氧化物、雙-2,4,4-三甲基-苯甲基-膦氧化物等。此醯基膦氧化合物系光聚合起始劑之商業產品可包含來自BASF之IRGACURE TPO或IRGACURE 819等。 The representative mercaptophosphine oxide-based photopolymerization initiator represented by the above formula (3) may comprise 2,4,6-trimethylbenzimidyldiphenylphosphine oxide, bis-2,4,6- Trimethylbenzimidyl-phenylphosphine oxide, bis-2,4,4-trimethyl-benzyl-phosphine oxide, and the like. Commercial products of such mercaptophosphine oxide photopolymerization initiators may include IRGACURE TPO or IRGACURE 819 from BASF, and the like.
光聚合起始劑之含量以100質量份之含有不飽和雙鍵和羧基之高度熱抗性樹脂(1)為基準計,較佳為0.01至30質量份,而且更佳為0.5至15質量份。若光聚 合起始劑之含量少於0.01質量份(以100質量份之高度熱抗性樹脂(1)為基準計),則是不佳的,因為光固化不足,而且塗層剝離或塗佈性質(諸如,化學抗性)降低。若含量大於30質量份,則是不佳的,因為塗佈表面的光吸收變得較大,而因此造成深部分中之固化性質之降低。 The content of the photopolymerization initiator is preferably from 0.01 to 30 parts by mass, and more preferably from 0.5 to 15 parts by mass based on 100 parts by mass of the highly heat-resistant resin (1) containing an unsaturated double bond and a carboxyl group. . If light gathers The content of the initiator is less than 0.01 parts by mass (based on 100 parts by mass of the highly heat-resistant resin (1)), which is not preferable because of insufficient photocuring, and peeling or coating properties of the coating ( For example, chemical resistance) is reduced. If the content is more than 30 parts by mass, it is not preferable because the light absorption of the coated surface becomes large, and thus the curing property in the deep portion is lowered.
本發明中使用之含有不飽和雙鍵之反應性稀釋劑是藉由活化能量輻射而光固化,以及使含有不飽和雙鍵和羧基之高度熱抗性樹脂(1)不溶於鹼性水溶液。此外,其提供通過光固化改善固化塗層之強度之效果,而且亦改善熱抗性和可靠性。對於此反應性稀釋劑,可使用骨架中含有,例如,2至6個不飽和雙鍵之化合物(但並無特別限制),但固化塗層之可撓性和強度及組成物之可靠性可根據不飽和雙鍵之數目而不同。 The reactive diluent containing an unsaturated double bond used in the present invention is photocured by activation energy irradiation, and the highly heat-resistant resin (1) containing an unsaturated double bond and a carboxyl group is insoluble in an aqueous alkaline solution. In addition, it provides an effect of improving the strength of the cured coating by photocuring, and also improves heat resistance and reliability. For the reactive diluent, a compound having, for example, 2 to 6 unsaturated double bonds in the skeleton may be used (but is not particularly limited), but the flexibility and strength of the cured coating and the reliability of the composition may be used. It varies depending on the number of unsaturated double bonds.
含有不飽和雙鍵之反應性稀釋劑之具體實例如下:己內酯丙烯酸酯、二季戊四醇六丙烯酸酯、二季戊四醇五丙烯酸酯、季戊四醇四丙烯酸酯、二甲基丙烷四丙烯酸酯、三甲基丙醇三丙烯酸酯、三環癸烷二甲醇二丙烯酸酯、二丙二醇二丙烯酸酯、三丙二醇二丙烯酸酯、二季戊四醇己內酯丙烯酸酯等。 Specific examples of the reactive diluent containing an unsaturated double bond are as follows: caprolactone acrylate, dipentaerythritol hexaacrylate, dipentaerythritol pentaacrylate, pentaerythritol tetraacrylate, dimethylpropane tetraacrylate, trimethyl propyl Alcohol triacrylate, tricyclodecane dimethanol diacrylate, dipropylene glycol diacrylate, tripropylene glycol diacrylate, dipentaerythritol caprolactone acrylate, and the like.
以上反應性稀釋劑之商業產品可包含來自Nippon Kayaku之PHA、DPCA-30等和來自Miwon Commercial之M200、M300、M600等。 Commercial products of the above reactive diluents may include PHA, DPCA-30, etc. from Nippon Kayaku, and M200, M300, M600, etc. from Miwon Commercial.
反應性稀釋劑之含量以100質量份之含有 不飽和雙鍵和羧基之高度熱抗性樹脂(1)為基準計,較佳為5至100質量份,而更佳為10至70質量份。若反應性稀釋劑之含量少於5質量份(以100質量份之高度熱抗性樹脂(1)為基準計),則是不佳的,因為光可固化質降低,而且活化能量輻射之後以鹼性水溶液顯影而形成圖案是困難的。若含量大於100質量份,則是不佳的,因為鹼性水溶液中之溶解性質降低。 The content of the reactive diluent is 100 parts by mass. The highly thermally resistant resin (1) of the unsaturated double bond and the carboxyl group is preferably from 5 to 100 parts by mass, and more preferably from 10 to 70 parts by mass, based on the total. If the content of the reactive diluent is less than 5 parts by mass based on 100 parts by mass of the highly heat-resistant resin (1), it is not preferable because the photocurable substance is lowered, and after the activation energy is irradiated, It is difficult to develop an alkaline aqueous solution to form a pattern. If the content is more than 100 parts by mass, it is not preferable because the solubility property in the alkaline aqueous solution is lowered.
於本發明中,熱固性組分是用以給出對光可固化且熱固性之樹脂組成物之熱抗性。至於熱固性組分,可使用一般性熱固性組分,諸如,嵌段異氰酸酯化合物、苯并樹脂、環碳酸酯化合物、多官能性環氧化合物、多官能性氧雜環丁烷化合物等。較佳地,可使用分子中具有2個或更多個環狀醚或硫醚基之化合物可使用作為熱固性組分。 In the present invention, the thermosetting component is used to give thermal resistance to a photocurable and thermosetting resin composition. As the thermosetting component, a general thermosetting component such as a blocked isocyanate compound, benzo can be used. A resin, a cyclic carbonate compound, a polyfunctional epoxy compound, a polyfunctional oxetane compound, or the like. Preferably, a compound having 2 or more cyclic ether or thioether groups in the molecule can be used as the thermosetting component.
分子中具有2個或更多個環狀醚基之化合物之實例可包含分子中具有2個或更多個環氧基之化合物-亦即,多官能性環氧化合物。分子中具有2個或更多個環狀硫醚基之化合物之實例可包含多官能性環硫化物(episulfide)化合物。 Examples of the compound having 2 or more cyclic ether groups in the molecule may include a compound having 2 or more epoxy groups in the molecule - that is, a polyfunctional epoxy compound. Examples of the compound having 2 or more cyclic thioether groups in the molecule may include a polyfunctional episulfide compound.
多官能性環氧化合物之實例包含雙酚A多官能性環氧樹脂、雙酚F多官能性環氧樹脂、氫化雙酚A多官能性環氧樹脂、溴化多官能性環氧樹脂、不含鹵素之多官能性環氧樹脂、酚醛清漆多官能性環氧樹脂、聯苯多官能性環氧樹脂等。雙酚A多官能性環氧樹脂之商業產品 包含來自Japan Epoxy Resins之JER828、JER834以及JER1001;來自Dainippon Ink and Chemicals之EPICLON 840、EPICLON 850以及EPICLON 1050;來自Tohto Kasei之YD-011、YD-013、YD-127以及YD-128;來自Dow Chemical之DER317、DER331、DER661以及DER664;來自BASF之ESA-011、ESA-014、ESA-115以及ESA-128;以及來自Asahi Kasei之AER330、AER331、AER661以及AER664;等。溴化多官能性環氧樹脂之商業產品包含來自Japan Epoxy Resins之JERYL903;來自Dainippon Ink and Chemicals之EPICLON 152和EPICLON 165;來自Tohto Kasei之YDB-400和YDB-500;來自Dow Chemical之DER542;以及來自BASF之Araldite 8011;等。酚醛清漆多官能性環氧樹脂之商業產品包含來自Japan Epoxy Resins之JER152和JER154;來自Dainippon Ink and Chemicals之EPICLON N-730、EPICLON N-770以及EPICLON N-865;來自Tohto Kasei之YDCN-701和YDCN-704;來自Dow Chemical之DEN431和DEN438;來自BASF之Araldite ECN1235、Araldite ECN1273以及Araldite ECN1299;以及來自Nippon Kayaku之EPPN-201、EOCN-1020、EOCN-104S以及RE-306;等。然而,其不限於前述多官能性環氧化合物。此多官能性環氧樹脂可單獨使用或以兩者或更多者之組合使用。較佳地,使用酚醛清漆環氧樹脂或其混合物。 Examples of the polyfunctional epoxy compound include a bisphenol A polyfunctional epoxy resin, a bisphenol F polyfunctional epoxy resin, a hydrogenated bisphenol A polyfunctional epoxy resin, a brominated polyfunctional epoxy resin, and A halogen-containing polyfunctional epoxy resin, a novolak polyfunctional epoxy resin, a biphenyl polyfunctional epoxy resin, or the like. Commercial product of bisphenol A polyfunctional epoxy resin Contains JER828, JER834 and JER1001 from Japan Epoxy Resins; EPICLON 840, EPICLON 850 and EPICLON 1050 from Dainippon Ink and Chemicals; YD-011, YD-013, YD-127 and YD-128 from Tohto Kasei; from Dow Chemical DER317, DER331, DER661, and DER664; ESA-011, ESA-014, ESA-115, and ESA-128 from BASF; and AER330, AER331, AER661, and AER664 from Asahi Kasei; Commercial products of brominated polyfunctional epoxy resins include JERYL 903 from Japan Epoxy Resins; EPICLON 152 and EPICLON 165 from Dainippon Ink and Chemicals; YDB-400 and YDB-500 from Tohto Kasei; DER 542 from Dow Chemical; Araldite 8011 from BASF; et al. Commercial products of novolak polyfunctional epoxy resins include JER152 and JER154 from Japan Epoxy Resins; EPICLON N-730, EPICLON N-770 and EPICLON N-865 from Dainippon Ink and Chemicals; YDCN-701 from Tohto Kasei and YDCN-704; DEN431 and DEN438 from Dow Chemical; Araldite ECN1235 from BASF, Araldite ECN1273 and Araldite ECN1299; and EPPN-201, EOCN-1020, EOCN-104S and RE-306 from Nippon Kayaku; However, it is not limited to the aforementioned polyfunctional epoxy compound. This polyfunctional epoxy resin may be used singly or in combination of two or more. Preferably, a novolak epoxy resin or a mixture thereof is used.
分子中具有2個或更多個環狀硫醚基之環硫化物化合物之商業產品包含來自Japan Epoxy Resins之 YL7000;以及來自Tohto Kasei之YSLV-120TE;等。亦可使用以硫原子置換酚醛清漆環氧樹脂中之環氧基之氧原子而產生之環硫化物樹脂。 A commercial product of an episulfide compound having 2 or more cyclic thioether groups in the molecule, comprising from Japan Epoxy Resins YL7000; and YSLV-120TE from Tohto Kasei; et al. An episulfide resin produced by replacing an oxygen atom of an epoxy group in a novolak epoxy resin with a sulfur atom can also be used.
對應1當量之含有不飽和雙鍵和羧基之高度熱抗性樹脂(1),熱固性組分之含量較佳為0.6至2.5當量,而更佳為0.8至2.0當量。若熱固性組分對應於1當量高度熱抗性樹脂(1)之當量少於0.6,則是不佳的,因為組成物塗層中殘留羧基,而且熱抗性、鹼抗性以及電絕緣等降低。若當量大於2.5,則是不佳的,因為乾燥塗層中殘留低分子量之環狀(硫)醚基,因此塗層之強度等降低。 The content of the thermosetting component is preferably from 0.6 to 2.5 equivalents, and more preferably from 0.8 to 2.0 equivalents, per equivalent of the highly heat-resistant resin (1) containing an unsaturated double bond and a carboxyl group. If the thermosetting component corresponds to less than 0.6 equivalent of 1 equivalent of the highly heat-resistant resin (1), it is not preferable because the carboxyl group remains in the composition coating, and heat resistance, alkali resistance, electrical insulation, etc. reduce. If the equivalent is more than 2.5, it is not preferable because the low molecular weight cyclic (thio)ether group remains in the dried coating layer, so that the strength and the like of the coating layer are lowered.
本發明之光可固化且熱固性之樹脂組成物包括填充劑以增加其塗層之物理強度等。傳統無機或有機填充劑可用作填充劑,特別地,較佳為使用無機填充劑(諸如,硫酸鋇、奈米氧化矽等)。為了獲得白色外觀或耐燃性,金屬氧化物(諸如,氧化鈦等)或金屬氫氧化物(諸如,氫氧化鋁等)可用作填充劑。 The photocurable and thermosetting resin composition of the present invention includes a filler to increase the physical strength of the coating and the like. A conventional inorganic or organic filler can be used as the filler, and in particular, an inorganic filler such as barium sulfate, nano-cerium oxide or the like is preferably used. In order to obtain a white appearance or flame resistance, a metal oxide such as titanium oxide or the like or a metal hydroxide such as aluminum hydroxide or the like can be used as a filler.
填充劑之含量以100質量份之含有不飽和雙鍵和羧基之高度熱抗性樹脂(1)為基準計,較佳為200質量份或更少,例如,0.1至150質量份,而且更佳為1至100質量份。若填充劑之含量大於200質量份(以100質量份之高度熱抗性樹脂(1)為基準計),則是不佳的,因為組成物之黏度變高,因此加工性變差,而且可印染性降低或固化之產物變軟。 The content of the filler is preferably 200 parts by mass or less, for example, 0.1 to 150 parts by mass, based on 100 parts by mass of the highly heat-resistant resin (1) containing an unsaturated double bond and a carboxyl group, and more preferably It is 1 to 100 parts by mass. If the content of the filler is more than 200 parts by mass (based on 100 parts by mass of the highly heat-resistant resin (1)), it is not preferable because the viscosity of the composition becomes high, so the workability is deteriorated, and Products with reduced printability or solidification become soft.
本發明之光可固化且熱固性之樹脂組成物包括離子吸附劑,以抑制長期在高溫和高溼度之條件下,固化塗層中離子遷移之產生,但不會阻礙黏度增加和吸附性質。這被認為是衍生自在酸性條件下作用為離子交換劑之離子吸附劑之性質(例如,金屬氫氧化物)。亦即,通常已知在高溫和高濕度之條件下,藉由施用電壓而使銅電路中之陰極變成酸性且陽極變成鹼性。此外,因為離子(諸如,氯離子)靠近陰極,可了解具有離子交換功能之金屬氫氧化物可非常有效地接受鹵素離子(其為造成離子遷移之材料),特別為氯離子,據此可長期抑制離子遷移之產生。 The photocurable and thermosetting resin composition of the present invention includes an ion adsorbent to suppress generation of ion migration in the cured coating layer under conditions of high temperature and high humidity for a long period of time, but does not hinder viscosity increase and adsorption properties. This is considered to be a property derived from an ion adsorbent that acts as an ion exchanger under acidic conditions (for example, a metal hydroxide). That is, it is generally known that under high temperature and high humidity conditions, the cathode in the copper circuit becomes acidic and the anode becomes alkaline by applying a voltage. In addition, since ions (such as chloride ions) are close to the cathode, it can be understood that the metal hydroxide having an ion exchange function can very efficiently receive a halogen ion (which is a material that causes ion migration), particularly chloride ions, and thus can be long-term Inhibition of ion migration.
因此,若光可固化且熱固性之樹脂組成物中調配離子吸附劑,則可能捕捉以熱或濕度產生之鹵素離子(諸如,氯離子),以及藉由除去負面影響電絕緣性質之雜質離子,可抑制離子遷移且可改善電絕緣性質。此離子吸附劑為具有優異的離子交換性質和熱抗性之離子吸氣劑(ion getter)。其捕捉存在於系統中之離子性雜質以便控制各種由離子所造成之問題,主要被添加到IC造模材料或FPC黏合劑並使用,以及提供協助改善電子材料之可靠性。 Therefore, if an ion sorbent is formulated in a photocurable and thermosetting resin composition, it is possible to capture halogen ions (such as chloride ions) generated by heat or humidity, and to remove impurity ions which adversely affect electrical insulating properties. Ion migration is suppressed and electrical insulation properties are improved. This ion adsorbent is an ion getter having excellent ion exchange properties and heat resistance. It captures the ionic impurities present in the system to control various ion-induced problems, is primarily added to and used by IC molding materials or FPC binders, and provides assistance in improving the reliability of electronic materials.
可根據欲捕捉之離子雜質之類型,單獨使用離子吸附劑或以兩者或更多者之組合使用離子吸附劑。離子吸附劑之商業產品可包含來自TOAGOSEI之IXE-100、IXE-200、IXE-300、IXE-700F、IXE-770D、IXE-800、IXE-6107、IXEPLAS-A1、IXEPLAS-A2、IXEPLAS-A3、IXEPLAS-B1等。 於本發明中,金屬氫氧化物較佳為用作離子吸附劑,而且亦較佳為彼等能進行兩性離子交換者。更佳地,使用水滑石和磷酸鋯之混合物。其較佳為微粒子形式,而且微粒子之直徑較佳為1μm或更少,而且更佳為0.5μm或更少。 The ion adsorbent may be used alone or in combination of two or more depending on the type of ionic impurities to be captured. Commercial products of ion adsorbents may include IXE-100, IXE-200, IXE-300, IXE-700F, IXE-770D, IXE-800, IXE-6107, IXEPLAS-A1, IXEPLAS-A2, IXEPLAS-A3 from TOAGOSEI , IXEPLAS-B1 and so on. In the present invention, the metal hydroxide is preferably used as an ion adsorbent, and it is also preferred that they are capable of undergoing zwitterionic exchange. More preferably, a mixture of hydrotalcite and zirconium phosphate is used. It is preferably in the form of fine particles, and the diameter of the fine particles is preferably 1 μm or less, and more preferably 0.5 μm or less.
離子吸附劑之含量以100質量份之光可固化且熱固性之樹脂組成物為基準計,較佳為0.01至30質量份,更佳為0.2至30質量份,以及仍更佳為0.5至20質量份。若離子吸附劑之含量明顯大於以上範圍,則是不佳的,因為組成物之黏度和流變減黏性變得太高,因此可印染性降低或吸附變差。若含量太少,則是不佳的,因為抑制離子遷移之效果減少。 The content of the ion adsorbent is preferably from 0.01 to 30 parts by mass, more preferably from 0.2 to 30 parts by mass, and still more preferably from 0.5 to 20 parts by mass based on 100 parts by mass of the photocurable and thermosetting resin composition. Share. If the content of the ion adsorbent is significantly larger than the above range, it is not preferable because the viscosity and rheological viscosity reduction of the composition become too high, so that the printability is lowered or the adsorption is deteriorated. If the content is too small, it is not preferable because the effect of suppressing ion migration is reduced.
本發明之光可固化且熱固性之樹脂組成物包括一種或多種選自芯/外殼粒子類型之彈性體和聚矽氧彈性體之彈性體,以改善塗層之可撓性,但不會降低固化之程度(諸如,玻璃轉化溫度和硬度)。傳統彈性體(諸如,經聚丁二烯改質之環氧樹脂)或羧基末端之丁二烯丙烯腈(CTBN)降低固化之程度(諸如,玻璃轉化溫度)等,因此不佳。 The photocurable and thermosetting resin composition of the present invention comprises one or more elastomers selected from the group consisting of core/shell particle type elastomers and polyoxyxene elastomers to improve the flexibility of the coating without reducing curing. The extent (such as glass transition temperature and hardness). Conventional elastomers (such as polybutadiene-modified epoxy resins) or carboxy-terminated butadiene acrylonitrile (CTBN) reduce the degree of curing (such as glass transition temperature) and the like, and thus are not preferable.
芯/外殼粒子類型之彈性體之芯較佳為選自聚丁二烯、聚矽氧、苯乙烯丁二烯橡膠(SBR)和其混合物,而且與芯相容的聚合物可用作外殼,而且較佳為環氧樹脂(諸如雙酚A環氧樹脂、雙酚F環氧樹脂等)。 The core of the core/shell particle type elastomer is preferably selected from the group consisting of polybutadiene, polyfluorene oxide, styrene butadiene rubber (SBR), and mixtures thereof, and a core compatible polymer can be used as the outer casing. Further, an epoxy resin (such as bisphenol A epoxy resin, bisphenol F epoxy resin, etc.) is preferred.
芯/外殼粒子類型之彈性體之商業產品可包 含來自KANEKA之MX-153、MX-257、MX-960、MX-170、MX-136、MX-965、MX-217、MX-416、MX-551等。可單獨使用此芯/外殼粒子類型之彈性體產物或以兩者或更多者之組合使用此芯/外殼粒子類型之彈性體產物。 Commercial products of core/shell particle type elastomers may be included Contains MX-153, MX-257, MX-960, MX-170, MX-136, MX-965, MX-217, MX-416, MX-551, etc. from KANEKA. The elastomeric product of this core/shell particle type may be used alone or in combination of two or more of this core/shell particle type elastomer product.
聚矽氧彈性體,較佳為可使用具有直徑為1μm至10μm之微粒子類型之環氧官能性聚矽氧彈性體。聚矽氧彈性體之商業產品可包含來自Dow Corning Toray之EP-5500、EP-5518、EP-2600、EP-2601、EP-2720等。可單獨使用此微粒子類型之聚矽氧彈性體產物或以兩者或更多者之組合使用此微粒子類型之聚矽氧彈性體產物。 As the polyoxyxene elastomer, it is preferred to use an epoxy functional polyoxyxene elastomer having a microparticle type having a diameter of from 1 μm to 10 μm. Commercial products of polyoxyxene elastomers may include EP-5500, EP-5518, EP-2600, EP-2601, EP-2720, and the like from Dow Corning Toray. The microporous oxygen elastomer product of this microparticle type may be used alone or in combination of two or more of the microporous oxygen elastomer product of this microparticle type.
芯/外殼粒子類型之彈性體或聚矽氧彈性體,較佳為使用彼等以高濃度分散於環氧樹脂中者。至於用於分散彈性體之環氧樹脂,可單獨使用雙酚A環氧樹脂、雙酚F環氧樹脂、酚系酚醛清漆環氧樹脂、環氧丙基胺基環氧樹脂或脂環族環氧樹脂,或以兩者或更多者之組合使用該等樹脂。分散之彈性體之含量以100質量份之環氧樹脂為基準計,較佳為10至40質量份,而且更佳為20至40質量份。若分散之彈性體之含量少於10質量份(以100質量份之環氧樹脂為基準計),則無法改善固化塗層之可撓性。若含量大於40質量份,則分散性質變得不良,因而彈性體可能呈固化塗層中之外來物質存在而造成不佳外觀(芯/外殼粒子類型之彈性體),或顯影界限可能會降低,造成產生PCB工作程序(聚矽氧彈性體)期間之錯誤。 The core/shell particle type elastomer or polyoxyxene elastomer is preferably one which is dispersed in the epoxy resin at a high concentration. As the epoxy resin for dispersing the elastomer, bisphenol A epoxy resin, bisphenol F epoxy resin, phenolic novolac epoxy resin, epoxypropylamine epoxy resin or alicyclic ring may be used alone. Oxygen resins, or a combination of two or more, are used. The content of the dispersed elastomer is preferably from 10 to 40 parts by mass, and more preferably from 20 to 40 parts by mass, based on 100 parts by mass of the epoxy resin. If the content of the dispersed elastomer is less than 10 parts by mass based on 100 parts by mass of the epoxy resin, the flexibility of the cured coating layer cannot be improved. If the content is more than 40 parts by mass, the dispersing property becomes poor, and thus the elastomer may be in the presence of a foreign substance in the cured coating layer to cause a poor appearance (elastomer of the core/shell particle type), or the development limit may be lowered. Causes errors during the PCB work process (polyoxyelastomer).
芯/外殼粒子類型之彈性體或聚矽氧彈性體之含量以組成物之總重量為基準計,較佳為1至20重量%,更佳為5至15重量%。若彈性體之含量少於1重量%(以以組成物之總重量為基準計,則是不佳的,因為固化塗層之可撓性不足,因此可能會造成缺陷(諸如,衝擊造成的塗層破裂)等。若含量大於20重量%,則是不佳的,因為外觀可能會不佳(由於固化塗層之表面中之不分散之彈性體)和乾燥程序之後之塗層表面可為膠黏的(由於施用之環氧樹脂(芯/外殼粒子類型之彈性體)),或顯影界限可能會降低,造成PCB工作程序(聚矽氧彈性體)期間產生之錯誤。 The content of the core/shell particle type elastomer or polyoxyxene elastomer is preferably from 1 to 20% by weight, more preferably from 5 to 15% by weight, based on the total mass of the composition. If the content of the elastomer is less than 1% by weight (based on the total weight of the composition, it is not preferable because the flexibility of the cured coating is insufficient, so that defects may be caused (such as coating due to impact) Layer rupture, etc. If the content is more than 20% by weight, it is not good because the appearance may be poor (because of the non-dispersible elastomer in the surface of the cured coating) and the surface of the coating after the drying process may be glued Adhesive (due to the applied epoxy (core/shell particle type of elastomer)), or development limits may be reduced, causing errors during PCB working procedures (polyoxyelastomers).
除了以上解釋之成分之外,較佳為本發明之光可固化且熱固性之樹脂組成物可進一步包括著色劑。著色劑,可使用塗料、染料、色素或顏色形成劑等,而且就減少環境負荷和對人體之效果而論,較佳為彼等不含有鹵素者。 In addition to the components explained above, it is preferred that the photocurable and thermosetting resin composition of the present invention may further comprise a colorant. As the coloring agent, a paint, a dye, a coloring matter, a color former, or the like can be used, and in terms of reducing the environmental load and the effect on the human body, it is preferred that they do not contain a halogen.
有用於本發明之黃色著色劑包含偶氮系、重氮系、縮合之偶氮系、苯并咪唑系、異吲哚啉酮系、蒽醌系者等,其具體實例如下:偶氮系:色素黃色001、002、003、004、005、006、009、010、012、061、062、065、073、074、075、097、100、104、105、111、116、167、169。 The yellow coloring agent used in the present invention contains an azo-based, diazo-based, condensed azo-based, benzimidazole-based, isoindolinone-based, or anthraquinone-based one, and specific examples thereof are as follows: azo: Pigments yellow 001, 002, 003, 004, 005, 006, 009, 010, 012, 061, 062, 065, 073, 074, 075, 097, 100, 104, 105, 111, 116, 167, 169.
重氮系:色素黃色012、013、014、016、017、055、063、081、083、087、126、127、152、170、172、174、176、188、198。 Diazo system: Pigment yellow 012, 013, 014, 016, 017, 055, 063, 081, 083, 087, 126, 127, 152, 170, 172, 174, 176, 188, 198.
縮合之偶氮系:色素黃色093、094、095、128、155、166、180。 The azo system of condensation: pigment yellow 093, 094, 095, 128, 155, 166, 180.
苯并咪唑系:色素黃色120、151、154、156、175、181。 Benzimidazole series: Pigment yellows 120, 151, 154, 156, 175, 181.
異吲哚啉酮系:色素黃色109、110、139、179、185。 Isoindolinone series: pigment yellows 109, 110, 139, 179, 185.
蒽醌系:溶劑黃色163、色素黃色024、108、147、193、199、222。 Lanthanide: solvent yellow 163, pigment yellow 024, 108, 147, 193, 199, 222.
有用於本發明之藍色著色劑包含酞花青系、蒽醌系者等,其具體實例如下:色素藍色15:00、15:01、15:02、15:03、15:04、15:06、16:00、16:01、60:00。 The blue coloring agent used in the present invention includes phthalocyanine, lanthanide, etc., and specific examples thereof are as follows: pigment blue 15:00, 15:01, 15:02, 15:03, 15:04, 15 : 06, 16:00, 16:01, 60:00.
除了以上者之外,亦可使用經金屬取代或未經取代之酞花青系化合物。 In addition to the above, a metal-substituted or unsubstituted phthalocyanine compound can also be used.
雖然著色劑之含量無特別限制,以100質量份之含有不飽和雙鍵和羧基之高度熱抗性樹脂(1)為基準計,其較佳可以10質量份或更少,而且更佳為0.1至5.0質量份之含量使用。 Although the content of the coloring agent is not particularly limited, it is preferably 10 parts by mass or less, and more preferably 0.1 based on 100 parts by mass of the highly heat-resistant resin (1) containing an unsaturated double bond and a carboxyl group. It is used in an amount of 5.0 parts by mass.
除了上述成分以外,若需要,本發明之光可固化且熱固性之樹脂組成物可進一步包括傳統上使用於可固化樹脂組成物中之添加劑(例如,消泡劑)。此外,組成物可進一步包括有機溶劑,以在施用時適當地調整黏度。 In addition to the above components, the photocurable and thermosetting resin composition of the present invention may further include an additive (for example, an antifoaming agent) conventionally used in a curable resin composition, if necessary. Further, the composition may further include an organic solvent to appropriately adjust the viscosity at the time of application.
一種使用本發明之光可固化且熱固性之樹脂組成物之方法如下:首先,將組成物以有機溶劑調整成具有適合施用方法之黏度,接著以諸如,浸塗法、淋塗法、輥塗方法、棒塗方法、網印法、簾塗法等方法施用在基板 上,以及將組成物中含有之有機溶劑於約60至120℃之溫度蒸發。接著,藉由通過具有圖案之光罩選擇性曝光於活化能量而形成圖案,該光罩之該圖案是以接觸或非接觸之方式或以雷射直接曝光裝置直接曝光而形成,接著以鹼性水溶液(碳酸鈉之0.1至3.0%水溶液)顯影不曝光區域。本發明之組成物含有熱固性組分。因此,若加熱至130至160℃之溫度,含有不飽和雙鍵和羧基之高度熱抗性樹脂中之羧基會與熱固性組分(諸如,分子中具有2個或更多個環狀(硫)醚基之化合物)反應,導致具有良好熱抗性、化學抗性、抗吸水性質、吸附性質、電性質等之固化塗層之形成。 A method of using the photocurable and thermosetting resin composition of the present invention is as follows: First, the composition is adjusted with an organic solvent to have a viscosity suitable for the application method, followed by, for example, dip coating, shower coating, and roll coating methods. , bar coating method, screen printing method, curtain coating method, etc. are applied to the substrate The organic solvent contained in the composition is evaporated at a temperature of about 60 to 120 °C. Then, the pattern is formed by selective exposure to activation energy by a patterned mask, the pattern of the mask being formed by contact or non-contact or direct exposure by a laser direct exposure apparatus, followed by alkaline An aqueous solution (0.1 to 3.0% aqueous solution of sodium carbonate) was developed to expose the unexposed areas. The composition of the present invention contains a thermosetting component. Therefore, if heated to a temperature of 130 to 160 ° C, the carboxyl group in the highly heat-resistant resin containing an unsaturated double bond and a carboxyl group may be combined with a thermosetting component (such as having 2 or more cyclic (sulfur) in the molecule. The reaction of the ether group compound results in the formation of a cured coating having good heat resistance, chemical resistance, water absorption resistance, adsorption properties, electrical properties and the like.
可用作基板之實例包含其上具有預形成之電路之印刷電路板或可撓性印刷電路板、浸漬苯酚樹脂之玻璃纖維、浸漬環氧樹脂之玻璃纖維、浸漬雙馬來醯亞胺三樹脂之玻璃纖維、覆蓋銅之層板、聚亞醯胺膜、PET膜、玻璃基板、陶瓷基板、晶圓基板等。 Examples of substrates that can be used include printed circuit boards or flexible printed circuit boards having pre-formed circuits thereon, glass fibers impregnated with phenol resin, glass fibers impregnated with epoxy resin, impregnated bismaleimide III Resin glass fiber, copper-clad laminate, polyimide film, PET film, glass substrate, ceramic substrate, wafer substrate, and the like.
施用本發明之光可固化且熱固性之樹脂組成物之後,可使用熱空氣對流乾燥室、紅外線乾燥室、加熱板等蒸發溶劑。 After applying the photocurable and thermosetting resin composition of the present invention, a hot air convection drying chamber, an infrared drying chamber, a heating plate, or the like can be used to evaporate the solvent.
施用本發明之光可固化且熱固性之樹脂組成物和使其乾燥之後,將獲得之塗層曝光於活化能量輻射。塗層係藉由以活化能量輻射曝光而固化。有用於活化能量輻射之曝光裝置,包含直接微影裝置(例如,使用電腦而得之CAD數據以雷射直接表達圖案之雷射直接成像裝 置)、具備金屬鹵化物燈之曝光裝置、具備(超)高壓水銀燈之曝光裝置、使用紫外線燈(諸如,(超)高壓水銀燈)之直接微影裝置等。至於活化能量之範圍,可使用具有最大波長範圍為340至420nm之雷射光或燈光,而且可使用氣體雷射、固體雷射或兩者。 After application of the photocurable and thermosetting resin composition of the present invention and drying thereof, the obtained coating is exposed to activating energy radiation. The coating is cured by exposure to activating energy radiation. There is an exposure device for activating energy radiation, including a direct lithography device (for example, a laser direct imaging device that uses a computer-derived CAD data to directly express a pattern with a laser An exposure device having a metal halide lamp, an exposure device having a (super) high pressure mercury lamp, a direct lithography device using an ultraviolet lamp such as an (ultra) high pressure mercury lamp, or the like. As for the range of the activation energy, laser light or light having a maximum wavelength range of 340 to 420 nm can be used, and a gas laser, a solid laser, or both can be used.
浸泡法、淋洗法、噴霧法、刷塗法等可用作為顯影方法,而且氫氧化鉀、氫氧化鈉、碳酸鈉、碳酸鉀、磷酸鉀、矽酸鈉、氨、胺等之鹼性水溶液可用作為顯影溶液。 Soaking method, leaching method, spraying method, brushing method, etc. can be used as a developing method, and an alkaline aqueous solution of potassium hydroxide, sodium hydroxide, sodium carbonate, potassium carbonate, potassium phosphate, sodium citrate, ammonia, amine or the like can be used. As a developing solution.
除了在基板上直接施用液體形式之方法,本發明之光可固化且熱固性之樹脂組成物可亦以乾燥膜之形式使用,該乾燥膜具有藉由在膜(諸如,聚對苯二甲酸乙二酯等)上施用該組成物且使其乾燥而形成之防焊劑層。使用本發明之光可固化且熱固性之樹脂組成物作為乾燥膜之具體實施例如下。 In addition to the direct application of the liquid form on the substrate, the photocurable and thermosetting resin composition of the present invention can also be used in the form of a dried film having a film (such as polyethylene terephthalate). A flux-preventing layer formed by applying the composition and drying it. A specific embodiment of using the photocurable and thermosetting resin composition of the present invention as a dried film is as follows.
乾燥膜具有依順序積層之底膜、防焊劑層和視需要地,可剝離之覆蓋膜之結構。防焊劑層為藉由在底膜或覆蓋膜上施用可在鹼性水溶液中顯影之光可固化且熱固性之樹脂組成物且使其乾燥而獲得之層。乾燥膜是藉由在底膜上形成防焊劑層,接著在其上積層覆蓋膜,或在覆蓋膜上形成防焊劑層,接著在其上積層底膜而形成。作為底膜,可使用具有厚度為1至200μm之熱塑性膜(諸如,聚酯膜)。防焊劑層可藉由以葉片塗佈器、狹縫塗佈器、缺角輪塗佈器、膜塗佈器等均勻地在底膜或覆蓋膜上施用厚 度為5至200μm之光可固化且熱固性之樹脂組成物,且使其乾燥而形成。在藉由使用乾燥膜在印刷電路板上製備保護層之情況下,將覆蓋膜剝離,而且防焊劑層與其上欲形成圖案之基板重疊,而且它們藉由使用積層機彼此積層,造成防焊劑層形成在其上欲形成圖案之基板上。對於如此形成之防焊劑,可進行以上解釋之曝光、顯影以及熱固化之步驟,以獲得固化塗層。底膜可在曝光之前或之後剝離。 The dried film has a structure in which a base film, a solder resist layer, and, if necessary, a peelable cover film are laminated in sequence. The solder resist layer is a layer obtained by applying a light curable and thermosetting resin composition developable in an alkaline aqueous solution on a base film or a cover film and drying it. The dried film is formed by forming a solder resist layer on the under film, then laminating a film thereon, or forming a solder resist layer on the cover film, followed by laminating a base film thereon. As the base film, a thermoplastic film (such as a polyester film) having a thickness of 1 to 200 μm can be used. The solder resist layer can be uniformly applied to the base film or the cover film by a blade applicator, a slit coater, a notch coater, a film coater or the like. A photocurable and thermosetting resin composition of 5 to 200 μm is formed by drying it. In the case where a protective layer is formed on a printed circuit board by using a dried film, the cover film is peeled off, and the solder resist layer overlaps with the substrate on which the pattern is to be formed, and they are laminated to each other by using a laminator, resulting in a solder resist layer Formed on the substrate on which the pattern is to be formed. For the solder resist thus formed, the steps of exposure, development, and heat curing explained above can be performed to obtain a cured coating. The base film can be peeled off before or after exposure.
因此,本發明之其他態樣提供藉由施用和乾燥光可固化且熱固性之樹脂組成物而獲得之防焊劑;藉由在基板膜上施用光可固化且熱固性之樹脂組成物和使其乾燥而獲得之防焊劑乾燥膜;光可固化且熱固性之樹脂組成物之經圖案化之固化產物;以及包括光可固化且熱固性之樹脂組成物之經圖案化之固化產物之層之印刷電路板。 Accordingly, other aspects of the present invention provide a solder resist obtained by applying and drying a photocurable and thermosetting resin composition; by applying a photocurable and thermosetting resin composition on a substrate film and drying it A solder resist dried film obtained; a patterned cured product of a photocurable and thermosetting resin composition; and a printed circuit board comprising a layer of a patterned cured product of a photocurable and thermosetting resin composition.
本發明之光可固化且熱固性之樹脂組成物可藉由傳統方法而製備。例如,其可藉由將以上解釋之原料成分併入具有攪拌器之反應器,使它們藉由攪拌而混合,而且將它們以3-輥粉碎機分散而製備之方法。於此方法中,原料成分可同時共同併入,或依序逐個併入。根據本發明之具體實施例,彈性體和填充劑以外之原料成分首先於低速攪拌(例如,500rpm)和混合,接著在其中添加彈性體和填充劑且於高速(例如,700rpm)混合和攪拌,以及於攪拌之後, 將混合物以3-輥粉碎機分散。分散之後,檢查粒子尺寸,若其為10μm或更大,則重複分散步驟。 The photocurable and thermosetting resin composition of the present invention can be prepared by a conventional method. For example, it can be prepared by incorporating the raw material components explained above into a reactor having a stirrer, mixing them by stirring, and dispersing them in a 3-roll mill. In this method, the raw material components may be simultaneously incorporated together or sequentially incorporated one by one. According to a specific embodiment of the present invention, the raw material components other than the elastomer and the filler are first stirred at a low speed (for example, 500 rpm) and mixed, and then an elastomer and a filler are added thereto and mixed and stirred at a high speed (for example, 700 rpm). And after stirring, The mixture was dispersed in a 3-roll mill. After the dispersion, the particle size was examined, and if it was 10 μm or more, the dispersion step was repeated.
較佳地,本發明之光可固化且熱固性之樹脂組成物可藉由包括以下步驟之方法而製備:(1)將包括含有不飽和雙鍵和羧基之高度熱抗性樹脂、熱固性組分以及填充劑之第一原料混合物與有機溶劑於混合機中共同溼混合;(2)使用珠磨機分散-混合步驟(1)中獲得之溼混合物;以及(3)在步驟(2)中獲得之分散-混合物中添加包括光聚合起始劑之第二原料混合物,並且以攪拌混合和所產生的混合物。 Preferably, the photocurable and thermosetting resin composition of the present invention can be prepared by a method comprising the steps of: (1) comprising a highly heat-resistant resin containing an unsaturated double bond and a carboxyl group, a thermosetting component, and a first raw material mixture of the filler is co-wet mixed with the organic solvent in the mixer; (2) a wet mixture obtained in the bead mill dispersion-mixing step (1); and (3) obtained in the step (2) A second raw material mixture including a photopolymerization initiator is added to the dispersion-mixture, and the mixture and the resulting mixture are stirred.
於以上製備光可固化且熱固性之樹脂組成物之方法中,第一原料混合物、第二原料混合物或兩者中皆可包含反應性稀釋劑、離子吸附劑、彈性體以及視需要的組分如著色劑(諸如,色素等),而且較佳為第一原料混合物中包含它們。根據本發明之較佳具體實施例,第一原料混合物中可包含光聚合起始劑以外之所有原料成分。 In the above method for preparing a photocurable and thermosetting resin composition, the first raw material mixture, the second raw material mixture or both may contain a reactive diluent, an ion adsorbent, an elastomer, and optionally components such as Colorants (such as pigments, etc.), and preferably they are included in the first raw material mixture. According to a preferred embodiment of the present invention, all of the raw material components other than the photopolymerization initiator may be contained in the first raw material mixture.
以上製備光可固化且熱固性之樹脂組成物之方法中可使用之珠磨機分散裝置具有外容器和與該外容器可旋轉式組合之內容器,而且將有填充劑之溼混合物於外容器和內容器之間進料且藉由內容器之旋轉而分散在其中。此程序中,混凝粒子類型之填充劑被分散成均勻尺寸。 The bead mill dispersing device which can be used in the above method for preparing a photocurable and thermosetting resin composition has an outer container and an inner container rotatably combined with the outer container, and a wet mixture of the filler is applied to the outer container and The inner containers are fed between them and dispersed therein by the rotation of the inner container. In this procedure, the filler of the coagulated particle type is dispersed into a uniform size.
於步驟(1)中,使用混合機(例如,均混機(homomixer))之填充劑之溼混合較佳進行20分鐘或更久(例如,20分鐘至4小時)。若溼混合進行少於20分鐘,則粒 子不可能是均勻的,且巨粒子可殘留。步驟(1)中獲得之溼混合物較佳為具有10,000cPs(10rpm,@25℃)或更低之黏度。若溼混合物之黏度大於此,則是不佳的,因為在後續步驟(2)中,珠磨機分散裝置中之混合物不可能順利地循環,因此填充劑仍可為不分散之粒子之狀態,而且分散時間變得更久且生產力降低。 In the step (1), wet mixing using a filler of a mixer (for example, a homomixer) is preferably carried out for 20 minutes or longer (for example, 20 minutes to 4 hours). If wet mixing is carried out for less than 20 minutes, then the granules The sub-particles may not be uniform, and the giant particles may remain. The wet mixture obtained in the step (1) preferably has a viscosity of 10,000 cPs (10 rpm, @25 ° C) or less. If the viscosity of the wet mixture is greater than this, it is not preferable because in the subsequent step (2), the mixture in the bead mill dispersing device cannot be smoothly circulated, so the filler can still be in the state of non-dispersed particles. Moreover, the dispersion time becomes longer and the productivity is lowered.
至於步驟(2)中之珠磨機分散中使用之珠,較佳為使用具有粒子直徑為0.5mm至2mm,更佳為約1mm之氧化鋯珠。步驟(2)中之珠磨機分散中之轉子之旋轉速較佳為5Hz(400rpm)至20Hz(1600rpm),而且更佳為10Hz(800rpm)至15Hz(1200rpm)。若轉子之旋轉速少於5Hz,則填充劑可能仍為未分散之粒子之狀態。若旋轉速大於20Hz,則填充劑是分散的,但樹脂性質由於可能會因珠磨擦力增加溫度而改變。珠磨機分散之時間較佳為20分鐘至2小時,更佳為50分鐘至80分鐘。若珠磨機分散之時間少於20分鐘,則填充劑可能仍為未分散之粒子之狀態。若珠磨機分散之時間大於2小時,則可能有溶劑蒸發之問題和樹脂性質可能改變以及生產力降低。 As for the beads used in the bead mill dispersion in the step (2), it is preferred to use zirconia beads having a particle diameter of 0.5 mm to 2 mm, more preferably about 1 mm. The rotational speed of the rotor in the bead mill dispersion in the step (2) is preferably from 5 Hz (400 rpm) to 20 Hz (1600 rpm), and more preferably from 10 Hz (800 rpm) to 15 Hz (1200 rpm). If the rotational speed of the rotor is less than 5 Hz, the filler may still be in the state of undispersed particles. If the rotational speed is greater than 20 Hz, the filler is dispersed, but the resin properties may change due to the possibility of increasing the temperature due to the bead friction. The time during which the bead mill is dispersed is preferably from 20 minutes to 2 hours, more preferably from 50 minutes to 80 minutes. If the bead mill is dispersed for less than 20 minutes, the filler may still be in the state of undispersed particles. If the beads mill is dispersed for more than 2 hours, there may be problems with solvent evaporation and possible changes in resin properties and reduced productivity.
步驟(3)中之攪拌混合較佳進行20分鐘或更久(例如,20分鐘至3小時)。若攪拌時間少於此,則光聚合起始劑不能充分溶解於樹脂中,而且添加劑不能與分散之成分均勻地混合,造成添加劑之功能降低。若攪拌時間太長,則生產力降低。步驟(3)之後獲得之最終光敏樹脂組成物較佳具有20,000至25,000cPs(10rpm,在25℃)之黏度。 The agitation mixing in the step (3) is preferably carried out for 20 minutes or longer (for example, 20 minutes to 3 hours). If the stirring time is less than this, the photopolymerization initiator is not sufficiently dissolved in the resin, and the additive cannot be uniformly mixed with the dispersed component, resulting in a decrease in the function of the additive. If the stirring time is too long, the productivity is lowered. The final photosensitive resin composition obtained after the step (3) preferably has a viscosity of 20,000 to 25,000 cPs (10 rpm, at 25 ° C).
本發明通過以下實施例和比較例加以詳述。然而,本發明之範疇不限於此。 The invention is illustrated in detail by the following examples and comparative examples. However, the scope of the invention is not limited thereto.
在具備攪拌器之反應器中,併入400g之含有不飽和雙鍵和羧基之高度熱抗性樹脂(SR90-B3T4,固體含量=65%,酸值=57mgKOH/g,KCC)和100g之雙酚A型熱固性組分(YD-012,雙酚A環氧樹脂,軟化點=80℃,當量=650,Kukdo Chemical),並且於500rpm攪拌10分鐘。攪拌之後,在其中添加10g之含有不飽和雙鍵之反應性稀釋劑(二季戊四醇六丙烯酸酯(DPHA),Nippon Kayaku)和30g之光聚合起始劑(Irgacure 369,肟酯系光聚合起始劑,BASF),後續在其中添加2g之黃色著色劑(色素黃色147,BASF)、6g之藍色著色劑(色素藍色16:00,BASF)以及5g之離子吸附劑(IXEPLAS,水滑石和磷酸鋯之混合物,Toa Gosei)且於500rpm攪拌10分鐘。攪拌之後,在其中添加100g之芯/外殼粒子類型之彈性體(MX-170,芯:聚矽氧,芯含量:25%,分散介質:雙酚A環氧樹脂。KANEKA),並且於500rpm攪拌10分鐘,接著以3至6次分批添加250g之填充劑(B-30,經表面處理之硫酸鋇,D(50)=0.3μm,SAKAI)。添加之後,將混合物於700rpm之高速攪拌20分鐘。在那時,控制由於高速攪拌產生之熱之內溫度,而使其不超過45℃。攪拌之後,將混合物以3-輥粉碎機分散。分散之後,檢查粒子尺寸,若其為10μm或更大,則重複分散步驟。 製備之光可固化且熱固性之樹脂組成物具有75%之固體含量和13,000mPa.s之黏度。 In a reactor equipped with a stirrer, 400 g of a highly heat-resistant resin containing an unsaturated double bond and a carboxyl group (SR90-B3T4, solid content = 65%, acid value = 57 mgKOH/g, KCC) and a double of 100 g were incorporated. Phenol type A thermosetting component (YD-012, bisphenol A epoxy resin, softening point = 80 ° C, equivalent = 650, Kukdo Chemical), and stirred at 500 rpm for 10 minutes. After stirring, 10 g of a reactive diluent containing an unsaturated double bond (dipentaerythritol hexaacrylate (DPHA), Nippon Kayaku) and 30 g of a photopolymerization initiator (Irgacure 369, an oxime ester photopolymerization start) were added thereto. Agent, BASF), followed by the addition of 2g of yellow colorant (pigment yellow 147, BASF), 6g of blue colorant (pigment blue 16:00, BASF) and 5g of ion sorbent (IXEPLAS, hydrotalcite and A mixture of zirconium phosphate, Toa Gosei) and stirred at 500 rpm for 10 minutes. After stirring, 100 g of core/shell particle type elastomer (MX-170, core: polyfluorene, core content: 25%, dispersion medium: bisphenol A epoxy resin, KANEKA) was added thereto, and stirred at 500 rpm. For 10 minutes, 250 g of filler (B-30, surface treated barium sulfate, D (50) = 0.3 μm, SAKAI) was added in portions from 3 to 6 times. After the addition, the mixture was stirred at a high speed of 700 rpm for 20 minutes. At that time, the temperature inside the heat generated by the high-speed stirring was controlled so as not to exceed 45 °C. After stirring, the mixture was dispersed in a 3-roll mill. After the dispersion, the particle size was examined, and if it was 10 μm or more, the dispersion step was repeated. The prepared photocurable and thermosetting resin composition has a solid content of 75% and a viscosity of 13,000 mPa.s.
除了使用50g之芯/外殼粒子類型之彈性體(MX-170,芯:聚矽氧,芯含量:25%,分散介質:雙酚A環氧樹脂,KANEKA)作為彈性體之事實外,以與實施例1中相同的方法製備光可固化且熱固性之樹脂組成物。製備之光可固化且熱固性之樹脂組成物具有73%之固體含量和12,500mPa.s之黏度。 In addition to the use of a 50g core/shell particle type elastomer (MX-170, core: polyfluorene, core content: 25%, dispersion medium: bisphenol A epoxy resin, KANEKA) as an elastomer, The photocurable and thermosetting resin composition was prepared in the same manner as in Example 1. The prepared photocurable and thermosetting resin composition had a solids content of 73% and a viscosity of 12,500 mPa.s.
除了使用100g之芯/外殼粒子類型之彈性體(MX-136,芯:聚丁二烯,芯含量:25%,分散介質:雙酚F環氧樹脂,KANEKA)作為彈性體之事實外,以與實施例1中相同的方法製備光可固化且熱固性之樹脂組成物。製備之光可固化且熱固性之樹脂組成物具有75%之固體含量和12,500mPa.s之黏度。 In addition to the fact that a 100 g core/shell particle type elastomer (MX-136, core: polybutadiene, core content: 25%, dispersion medium: bisphenol F epoxy resin, KANEKA) is used as the elastomer, A photocurable and thermosetting resin composition was prepared in the same manner as in Example 1. The prepared photocurable and thermosetting resin composition had a solids content of 75% and a viscosity of 12,500 mPa.s.
除了使用100g之聚矽氧彈性體(EP-2600,Dow Corning Toray)作為彈性體之事實以外,以與實施例1中相同的方法製備光可固化且熱固性之樹脂組成物。製備之光可固化且熱固性之樹脂組成物具有75%之固體含量和13,000mPa.s之黏度。 A photocurable and thermosetting resin composition was prepared in the same manner as in Example 1 except that 100 g of a polyoxyxene elastomer (EP-2600, Dow Corning Toray) was used as the elastomer. The prepared photocurable and thermosetting resin composition has a solid content of 75% and a viscosity of 13,000 mPa.s.
除了使用50g之聚矽氧彈性體(EP-2600,Dow Corning Toray)作為彈性體之事實外,以與實施例1中相同的方法製備光可固化且熱固性之樹脂組成物。製備之光可固化且熱固性之樹脂組成物具有73%之固體含量和12,500mPa.s之黏度。 In addition to using 50g of polyoxynene elastomer (EP-2600, Dow Corning Toray) A photocurable and thermosetting resin composition was prepared in the same manner as in Example 1 except for the fact of the elastomer. The prepared photocurable and thermosetting resin composition had a solids content of 73% and a viscosity of 12,500 mPa.s.
除了使用100g之聚矽氧彈性體(EP-2601,環氧官能性,Dow Corning Toray)作為彈性體之事實外,以與實施例1中相同的方法製備光可固化且熱固性之樹脂組成物。製備之光可固化且熱固性之樹脂組成物具有75%之固體含量和12,500mPa.s之黏度。 A photocurable and thermosetting resin composition was prepared in the same manner as in Example 1 except that 100 g of a polyoxyxene elastomer (EP-2601, epoxy functionality, Dow Corning Toray) was used as the elastomer. The prepared photocurable and thermosetting resin composition had a solids content of 75% and a viscosity of 12,500 mPa.s.
除了無使用彈性體之事實外,以與實施例1中相同的方法製備光可固化且熱固性之樹脂組成物。製備之光可固化且熱固性之樹脂組成物具有74%之固體含量和15,000mPa.s之黏度。 A photocurable and thermosetting resin composition was prepared in the same manner as in Example 1 except that the elastomer was not used. The prepared photocurable and thermosetting resin composition had a solids content of 74% and a viscosity of 15,000 mPa.s.
除了使用50g之乙氧基化聚丁二烯(EPOLEAD PB-3600,分子量:5900,酸值:1或更少,DAICEL)作為彈性體之事實外,以與實施例1中相同的方法製備光可固化且熱固性之樹脂組成物。製備之光可固化且熱固性之樹脂組成物具有75%之固體含量和13,500mPa.s之黏度。 Light was prepared in the same manner as in Example 1 except that 50 g of ethoxylated polybutadiene (EPOLEAD PB-3600, molecular weight: 5900, acid value: 1 or less, DAICEL) was used as the elastomer. A curable and thermosetting resin composition. The prepared photocurable and thermosetting resin composition had a solids content of 75% and a viscosity of 13,500 mPa.s.
除了使用50g之丁二烯丙烯腈(CTBN 1300X8,丙烯腈含量:17%,CVC)作為彈性體之事實外,以與實施例1中 相同的方法製備光可固化且熱固性之樹脂組成物。製備之光可固化且熱固性之樹脂組成物具有75%之固體含量和13,500mPa.s之黏度。 In addition to the fact that 50 g of butadiene acrylonitrile (CTBN 1300X8, acrylonitrile content: 17%, CVC) was used as the elastomer, in the same manner as in Example 1. The same method was used to prepare a photocurable and thermosetting resin composition. The prepared photocurable and thermosetting resin composition had a solids content of 75% and a viscosity of 13,500 mPa.s.
至於以上實施例和比較例中製備之光可固化且熱固性之樹脂組成物,根據JPCA標準,使用DMA(動態機械分析)測量玻璃轉化溫度和模數。以粒度計所測量之製備之光可固化且熱固性之樹脂組成物之分散度皆為10μm或更少。以下表1顯示實施例和比較例之組成物之調配和測量之玻璃轉化溫度和模數。 As for the photocurable and thermosetting resin compositions prepared in the above Examples and Comparative Examples, the glass transition temperature and the modulus were measured using DMA (Dynamic Mechanical Analysis) according to the JPCA standard. The photocurable and thermosetting resin composition prepared by the particle size measurement has a dispersion of 10 μm or less. Table 1 below shows the blending and measuring glass transition temperatures and moduli of the compositions of the examples and comparative examples.
由以上表1之結果可見,與實施例1至3(組成物具有芯/外殼粒子類型之彈性體)和實施例4至6(組成物具有聚矽氧彈性體)相較,比較例1(組成物不具有彈性體)顯示相當的玻璃轉化溫度,但明顯更高之模數。若模數為如此之高,則塗層變得易脆,而且製備程序期間易產生缺陷(諸如,塗層破壞)。此外,相較於實施例1至6,比較例2和4(組成物具有一般性彈性體)顯示相等的模數,但有約為10℃之更低的玻璃轉化溫度。此低玻璃轉化溫度抑制固化,而且造成不良可靠性。 As can be seen from the results of Table 1 above, Comparative Example 1 was compared with Examples 1 to 3 (elastomers having a core/shell particle type of the composition) and Examples 4 to 6 (the composition having a polyoxyxene elastomer). The composition does not have an elastomer) exhibits a comparable glass transition temperature, but a significantly higher modulus. If the modulus is so high, the coating becomes brittle and defects (such as coating damage) are easily generated during the preparation process. Further, Comparative Examples 2 and 4 (the composition having a general elastomer) showed an equal modulus as compared with Examples 1 to 6, but had a lower glass transition temperature of about 10 °C. This low glass transition temperature inhibits curing and causes poor reliability.
再者,進行以下試驗,以評估實施例和比較例之光可固化且熱固性之樹脂組成物之效能。 Further, the following tests were conducted to evaluate the efficacy of the photocurable and thermosetting resin compositions of the examples and comparative examples.
將經電路圖案化之基板進行表面處理、水洗以及乾燥,將實施例和比較例之光可固化且熱固性之樹脂組成物各以網印法施用在基板之正面上,以提供約為25μm之乾燥層厚度,以及於80℃乾燥30分鐘。至於乾燥之後之曝光程序,使用具備高壓水銀燈之曝光裝置,以及使用41-段步進板(41-step tablet,HITACHI CHEMICAL)進行敏感度評估。藉由使用此裝置而進行曝光程序,而且將產物以1%碳酸鈉之水溶液在30℃顯影90秒。通過步進板(敏感度=第6段)之敏感度結果選擇最佳曝光條件。 The circuit-patterned substrate was subjected to surface treatment, water washing, and drying, and the photocurable and thermosetting resin compositions of the examples and the comparative examples were each applied by screen printing on the front surface of the substrate to provide a drying of about 25 μm. The layer thickness was dried at 80 ° C for 30 minutes. As for the exposure procedure after drying, an exposure apparatus equipped with a high pressure mercury lamp was used, and a sensitivity evaluation was performed using a 41-step tablet (41-step tablet, HITACHI CHEMICAL). The exposure procedure was carried out by using this apparatus, and the product was developed with an aqueous solution of 1% sodium carbonate at 30 ° C for 90 seconds. The optimal exposure conditions are selected by the sensitivity results of the stepper plate (sensitivity = paragraph 6).
將組成物以網印法施用在基板上,並且於80℃乾燥,接著將其從30分鐘到100分鐘,以10分鐘間隔取出,並且冷卻至室溫。決定顯影界限為當以1%碳酸鈉之水溶液於 30℃顯影90秒時,不留殘質的最長可允許乾燥時間。 The composition was applied to the substrate by screen printing, and dried at 80 ° C, then taken out from 30 minutes to 100 minutes, taken out at intervals of 10 minutes, and cooled to room temperature. Decide on the development limit when using 1% sodium carbonate in water When developed at 30 ° C for 90 seconds, the maximum allowable drying time without leaving residue.
將組成物以網印法施用在基板上且於80℃乾燥30分鐘,並且冷卻至室溫。在此基板上,對用於圖案遮罩之聚酯膜施壓1分鐘。當剝離圖案遮罩膜時,根據以下基準評估組成物是否對膜是膠黏的。 The composition was applied to the substrate by screen printing and dried at 80 ° C for 30 minutes, and cooled to room temperature. On this substrate, the polyester film used for the pattern mask was pressed for 1 minute. When the pattern mask film was peeled off, it was evaluated whether the composition was adhesive to the film according to the following criteria.
○:剝離膜之後無轉移。 ○: No transfer after peeling off the film.
△:剝離膜之後部分存在轉移,而且當剝離膜時需要輕微力量。 △: There was a partial transfer after peeling off the film, and a slight force was required when peeling off the film.
X:剝離膜之後存在轉移,而且當剝離膜時需要力量。 X: There is a transfer after peeling off the film, and a force is required when peeling off the film.
將組成物以網印法施用在基板上且於80℃乾燥30分鐘,以及冷卻至室溫。在此基板上,對用於圖案遮罩之聚酯膜施壓,藉由具備高壓水銀燈之曝光裝置和600mJ/cm2曝光,以1%碳酸鈉之水溶液於30℃顯影90秒,以及水洗以形成圖案。測量形成之圖案之尺寸作為解析度。 The composition was applied to the substrate by screen printing and dried at 80 ° C for 30 minutes, and cooled to room temperature. On the substrate, the polyester film for pattern mask was pressed, exposed by an exposure apparatus equipped with a high-pressure mercury lamp and exposed to 600 mJ/cm 2 , developed with an aqueous solution of 1% sodium carbonate at 30 ° C for 90 seconds, and washed with water. Form a pattern. The size of the formed pattern was measured as the resolution.
將組成物以網印法施用在基板上且於80℃乾燥30分鐘,以及冷卻至室溫。將基板通過具備高壓水銀燈之曝光裝置和600mJ/cm2及額外地1100mJ/cm2曝光。接著,於150℃進行加熱60分鐘以完成最終固化。將如此獲得之基板浸入設定為260℃之焊料浴10秒。重複此浸入3次。根據以下基準,以裸眼評估防焊劑層之外觀變化和剝離。 The composition was applied to the substrate by screen printing and dried at 80 ° C for 30 minutes, and cooled to room temperature. The exposure device includes a substrate by a high-pressure mercury lamp and 600mJ / cm 2 and additionally 1100mJ / cm 2 exposure. Next, heating was carried out at 150 ° C for 60 minutes to complete the final curing. The substrate thus obtained was immersed in a solder bath set to 260 ° C for 10 seconds. Repeat this immersion 3 times. The appearance change and peeling of the solder resist layer were evaluated with the naked eye according to the following criteria.
○:無外觀變化或剝離。 ○: No change in appearance or peeling.
△:輕微外觀變化或輕微剝離。 △: slight appearance change or slight peeling.
X:嚴重外觀變化和剝離。 X: Severe appearance change and peeling.
將組成物以網印法施用在基板上且於80℃乾燥30分鐘,以及冷卻至室溫。將基板通過具備高壓水銀燈之曝光裝置和600mJ/cm2及額外地1100mJ/cm2曝光。接著,於150℃進行加熱60分鐘以完成最終固化。將如使獲得之於90°角度折疊和展開3次。根據以下基準,以裸眼評估防焊劑層之外觀變化和剝離。 The composition was applied to the substrate by screen printing and dried at 80 ° C for 30 minutes, and cooled to room temperature. The exposure device includes a substrate by a high-pressure mercury lamp and 600mJ / cm 2 and additionally 1100mJ / cm 2 exposure. Next, heating was carried out at 150 ° C for 60 minutes to complete the final curing. It will be folded and unfolded 3 times as obtained at an angle of 90°. The appearance change and peeling of the solder resist layer were evaluated with the naked eye according to the following criteria.
○:無外觀變化或剝離。 ○: No change in appearance or peeling.
△:輕微外觀變化和輕微剝離。 △: slight appearance change and slight peeling.
X:嚴重外觀變化和剝離。 X: Severe appearance change and peeling.
在121℃、100%濕度、2大氣壓力以及168小時之條件下,使用PCT裝置(製造商:IreTech,模型:PCT-80)處理從以上程序獲得之基板,並且根據以下基準評估塗層條件。 The substrate obtained from the above procedure was treated with a PCT apparatus (manufacturer: IreTech, model: PCT-80) under conditions of 121 ° C, 100% humidity, 2 atmospheres, and 168 hours, and the coating conditions were evaluated according to the following criteria.
○:無外觀變化和無顏色變化及無洗析。 ○: No appearance change and no color change and no elution.
△:輕微外觀變化和部分顏色變化及洗析。 △: slight appearance change and partial color change and elution.
X:嚴重外觀變化和過度顏色變化及洗析。 X: Severe appearance change and excessive color change and elution.
在具有電極(線空間:30μm)之BT基板上,基於以上程序製備用於評估之基板。在此基板上,於130℃和85%濕度之高溫度/高溼度條件下進行HAST試驗,施用5V之電壓168小時。168小時之後,根據以下基準評估基板之 絕緣抗性。 On the BT substrate having electrodes (line space: 30 μm), a substrate for evaluation was prepared based on the above procedure. On this substrate, the HAST test was carried out under conditions of high temperature/high humidity of 130 ° C and 85% humidity, and a voltage of 5 V was applied for 168 hours. After 168 hours, the substrate was evaluated according to the following criteria. Insulation resistance.
○:108Ω或更大。 ○: 108 Ω or more.
△:106至108Ω。 △: 106 to 108 Ω.
X:106Ω或更少。 X: 106 Ω or less.
以下表2顯示評估之結果。 Table 2 below shows the results of the evaluation.
將實施例和比較例之光可固化且熱固性之樹脂組成物各以甲基乙基酮稀釋且施用在聚酯膜(PET膜)上,以及於80℃乾燥30分鐘以形成具有厚度為25μm之防焊劑層。 在其上積層覆蓋膜,以製備乾燥膜。從製備之乾燥膜剝離覆蓋膜,在基板上積層乾燥膜,以及使基板通過具備高壓水銀燈之曝光裝置和600mJ/cm2及額外地1100mJ/cm2曝光。接著,於150℃進行加熱60分鐘以完成最終固化。評估如此獲得之基板之以上項目,而且以下表3顯示評估之結果。 The photocurable and thermosetting resin compositions of the examples and the comparative examples were each diluted with methyl ethyl ketone and applied on a polyester film (PET film), and dried at 80 ° C for 30 minutes to form a film having a thickness of 25 μm. Solder resist layer. A cover film is laminated thereon to prepare a dried film. Cover film was peeled from the dried preparation of the film on the substrate laminated film was dried, and the substrate by the exposure apparatus provided with a high-pressure mercury lamp and 600mJ / cm 2 and 2 additionally exposed 1100mJ / cm. Next, heating was carried out at 150 ° C for 60 minutes to complete the final curing. The above items of the substrate thus obtained are evaluated, and Table 3 below shows the results of the evaluation.
從以上表2和3之結果可見,本發明之光可固化且熱固性之樹脂組成物使用了不會降低固化程度(諸如,玻璃轉化溫度)等之彈性體,因此顯示改善之PCT抗性、HAST抗性以及可撓性。據此,可改善可靠性(諸如, PCT抗性和HAST抗性),同時可減少製備程序期間之缺陷(諸如,塗層破壞)。亦即,本發明之光可固化且熱固性之樹脂組成物具有半導體封裝件用防焊劑基本上所需之良好PCT抗性、熱抗性以及HAST抗性和額外地可撓性,因此非常適合防焊劑和需要高可靠性之薄膜封裝件用防焊劑。 As can be seen from the results of the above Tables 2 and 3, the photocurable and thermosetting resin composition of the present invention uses an elastomer which does not lower the degree of curing (such as glass transition temperature), and thus exhibits improved PCT resistance, HAST. Resistance and flexibility. According to this, reliability can be improved (for example, PCT resistance and HAST resistance) while reducing defects during the preparation process (such as coating damage). That is, the photocurable and thermosetting resin composition of the present invention has a good PCT resistance, heat resistance, HAST resistance and additional flexibility which are basically required for the solder resist for a semiconductor package, and thus is very suitable for prevention. Solder and solder paste for thin film packages requiring high reliability.
再者,進行以下程序,以比較使用珠磨機製備樹脂組成物之方法和使用3-輥粉碎機之方法之生產力。 Further, the following procedure was carried out to compare the productivity of the method of preparing a resin composition using a bead mill and the method of using a 3-roll mill.
用於珠磨機程序之順序和時間 Sequence and time for the bead mill program
(1)併入第一原料混合物(高度熱抗性樹脂、熱固性組分、填充劑以及溶劑)和溼混合:4小時 (1) Incorporation of the first raw material mixture (highly heat-resistant resin, thermosetting component, filler, and solvent) and wet mixing: 4 hours
(2)珠磨機分散:2小時 (2) Bead mill dispersion: 2 hours
(3)併入第二原料混合物(所有的其他原料組分)和攪拌-混合:3小時 (3) Incorporation of the second raw material mixture (all other raw material components) and stirring-mixing: 3 hours
(4)進一步添加組成溶劑和混合:1小時 (4) Further adding the composition solvent and mixing: 1 hour
- 總生產時間(每400kg):10小時 - Total production time (per 400kg): 10 hours
- 最終產率:85% - Final yield: 85%
- 每小時之生產力:34.0kg/小時 - Productivity per hour: 34.0kg/hour
3-輥粉碎機程序之順序和時間 3-roller pulverizer sequence and time
(1)併入所有原料組分和溼混合:4小時 (1) Incorporate all raw material components and wet mix: 4 hours
(2)3-輥粉碎機分散(進行2次通過,1次通過=400kg/4小時):8小時 (2) 3-roller pulverizer dispersion (2 passes, 1 pass = 400 kg / 4 hours): 8 hours
(3)進一步添加組成溶劑和混合:1小時 (3) Further adding the composition solvent and mixing: 1 hour
- 總生產時間(每400kg):13小時 - Total production time (per 400kg): 13 hours
- 最終產率:85% - Final yield: 85%
- 每小時之生產力:26.1kg/小時 - Productivity per hour: 26.1 kg / hour
此外,各光可固化且熱固性之樹脂組成物是藉由分別使用珠磨機之方法和使用3-輥粉碎機之方法而製備,並且根據以上相同的方法評估顯影界限、敏感度、解析度、膠黏性、焊料熱抗性以及PCT抗性,以及以下表4顯示評估之結果。 Further, each photocurable and thermosetting resin composition was prepared by a method using a bead mill and a 3-roller pulverizer, respectively, and the development limit, sensitivity, resolution, and the like were evaluated according to the same method as above. Adhesion, solder thermal resistance, and PCT resistance, as well as the results of the evaluation shown in Table 4 below.
如以上表4之結果可見,若本發明之光敏樹脂組成物是使用珠磨機之方法製備之組成物,則可能獲得具有與彼等使用3-輥粉碎機之方法製備之組成物相同或類似的性質,同時減少生產時間,因此明顯改善生產力。 As can be seen from the results of the above Table 4, if the photosensitive resin composition of the present invention is a composition prepared by a bead mill method, it is possible to obtain the same or similar composition as those prepared by the method using the 3-roll mill. The nature of the production while reducing production time, thus significantly improving productivity.
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| TWI738809B (en) * | 2017-06-28 | 2021-09-11 | 日商住友化學股份有限公司 | Colored curable resin composition, color filter and display device |
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| KR102222742B1 (en) * | 2015-03-26 | 2021-03-04 | 동우 화인켐 주식회사 | Black photo sensitive resin composition, a color filter comprising a black metrics and/or a column spacer prepared by using the composition, and a liquid crystal display comprising the color filter |
| CN105199178B (en) * | 2015-09-21 | 2017-04-05 | 江苏科技大学 | 3D printing photosensitive resin material containing modified butadiene rubber and preparation method |
| WO2017057431A1 (en) * | 2015-09-30 | 2017-04-06 | 太陽インキ製造株式会社 | Curable resin composition, dry film and printed wiring board using same |
| KR102411951B1 (en) * | 2015-11-24 | 2022-06-22 | 주식회사 케이씨씨 | Photo-curable and Thermo-curable Resin Composition |
| JP6456313B2 (en) * | 2016-01-26 | 2019-01-23 | 株式会社タムラ製作所 | Photosensitive resin composition |
| CN108350107B (en) | 2016-02-05 | 2021-01-26 | 株式会社Lg化学 | Photo-curable and heat-curable resin compositions and solder mask dry films |
| CN107226983A (en) * | 2016-03-25 | 2017-10-03 | 鹏鼎控股(深圳)股份有限公司 | The film and circuit board of resin combination and the application resin combination |
| WO2017170955A1 (en) * | 2016-03-31 | 2017-10-05 | デンカ株式会社 | Composition |
| KR102582394B1 (en) | 2016-08-30 | 2023-09-26 | 삼성디스플레이 주식회사 | Semiconductor device |
| JP7020791B2 (en) * | 2017-04-05 | 2022-02-16 | 住友化学株式会社 | Color filters and display devices |
| KR102355406B1 (en) * | 2017-06-29 | 2022-01-25 | 스미또모 가가꾸 가부시키가이샤 | Colored curable resin composition, color filter and display device |
| CN109212899B (en) * | 2017-06-30 | 2024-06-07 | 住友化学株式会社 | Colored curable resin composition, color filter and display device |
| CN109426070A (en) | 2017-08-25 | 2019-03-05 | 京东方科技集团股份有限公司 | The preparation method of photoetching compositions, metal pattern and array substrate |
| JP6916831B2 (en) * | 2018-04-27 | 2021-08-11 | 株式会社タムラ製作所 | Photosensitive resin composition |
| JP7363182B2 (en) * | 2019-08-09 | 2023-10-18 | 味の素株式会社 | Photosensitive resin compositions, cured products of photosensitive resin compositions, resin sheets, printed wiring boards, and semiconductor devices |
| US20230303750A1 (en) * | 2020-08-04 | 2023-09-28 | Showa Denko Materials Co., Ltd. | Photosensitive resin composition, photosensitive resin film, multilayered printed wiring board, semiconductor package, and method for producing multilayered printed wiring board |
| CN112638028A (en) * | 2020-12-02 | 2021-04-09 | 昆山国显光电有限公司 | Antioxidant mixture, circuit board and display panel |
| CN114752294B (en) * | 2022-04-06 | 2023-12-15 | 浙江可思克高新材料股份有限公司 | Wear-resistant high-elasticity polyurethane coating |
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| JPH11288087A (en) * | 1998-04-03 | 1999-10-19 | Hitachi Chem Co Ltd | Photosensitive resin composition |
| JP4258687B2 (en) * | 1998-11-30 | 2009-04-30 | 日立化成工業株式会社 | Photosensitive resin composition |
| JP2001188340A (en) * | 2000-01-04 | 2001-07-10 | Toagosei Co Ltd | Curable composition and soldering resist |
| JP2006011395A (en) * | 2004-05-26 | 2006-01-12 | Showa Denko Kk | Photosensitive resin composition, and cured product and use thereof |
| TW200613903A (en) * | 2004-05-26 | 2006-05-01 | Showa Denko Kk | Photosensitive resin composition, and cured product and use thereof |
| JP2009014745A (en) * | 2006-03-16 | 2009-01-22 | Fujifilm Holdings Corp | Photosensitive composition, photosensitive film, photosensitive layered product, method of forming permanent pattern, and printed wiring board |
| JP2009186510A (en) * | 2008-02-01 | 2009-08-20 | Fujifilm Corp | Photosensitive composition, photosensitive film, photosensitive laminate, permanent pattern forming method, and printed circuit board |
| JP2009192632A (en) * | 2008-02-12 | 2009-08-27 | Fujifilm Corp | Resin composition for insulating material, photosensitive film, and photosensitive laminate |
| JP5703489B2 (en) * | 2009-10-07 | 2015-04-22 | 日立化成株式会社 | Manufacturing method and adjustment method of liquid resin composition for sealing, and semiconductor device and semiconductor element sealing method using the same |
| TWI519581B (en) * | 2010-12-28 | 2016-02-01 | Tamura Seisakusho Kk | White hardening resin composition |
| JP2012198361A (en) * | 2011-03-22 | 2012-10-18 | Fujifilm Corp | Photosensitive composition, photosensitive film, method for forming permanent pattern, permanent pattern, and printed board |
| JP2014028932A (en) * | 2012-06-26 | 2014-02-13 | Nippon Shokubai Co Ltd | Low elastic resin composition |
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