TWI501829B - Laser cutter, slitter provided with the laser cutter, and laser cutting method - Google Patents
Laser cutter, slitter provided with the laser cutter, and laser cutting method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims description 8
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- 238000005520 cutting process Methods 0.000 claims description 37
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- 230000001678 irradiating effect Effects 0.000 claims description 3
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- 238000012545 processing Methods 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/062—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
- B23K26/0626—Energy control of the laser beam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/067—Dividing the beam into multiple beams, e.g. multifocusing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
- Polarising Elements (AREA)
Description
本發明係關於雷射切割裝置及具備該雷射切割裝置之切條機。The present invention relates to a laser cutting device and a slitting machine including the laser cutting device.
偏光薄膜廣泛使用於液晶面板等。先前在偏光薄膜之加工步驟中,係進行在包含偏光薄膜之積層物中僅切割偏光薄膜之偏光薄膜的半切割,或偏光薄膜端部之切割等。雖然在偏光薄膜之切割係以刀刃進行之切割,不過自被切割物容易產生薄膜殘渣(residue)等異物。由於該異物混入偏光薄膜中,而使良率降低。Polarizing films are widely used in liquid crystal panels and the like. In the processing step of the polarizing film, a half cut of a polarizing film in which only a polarizing film is cut in a laminate including a polarizing film, or a cutting of an end portion of a polarizing film, or the like is performed. Although the cutting of the polarizing film is performed by cutting with a blade, foreign matter such as a film residue is likely to be generated from the object to be cut. Since the foreign matter is mixed into the polarizing film, the yield is lowered.
因此,近年來係進行用雷射之切割。在以雷射進行切割之情形,相較於以刀刃進行之切割,則難以產生來自被切割物之薄膜渣(scrap)等異物。藉此,可抑制良率之降低。因此,該切割方法極為有用,而開發出各種方法(例如專利文獻1,2)。Therefore, in recent years, laser cutting has been carried out. In the case of cutting with a laser, it is difficult to generate foreign matter such as a film scrap from the object to be cut compared to cutting with a blade. Thereby, the decrease in the yield can be suppressed. Therefore, this cutting method is extremely useful, and various methods have been developed (for example, Patent Documents 1, 2).
【先行技術文獻】[First technical literature]
【專利文獻】[Patent Literature]
【專利文獻1】日本國公開特許公報「日本特開2008-302376號公報(2008年12月18日公開)」[Patent Document 1] Japanese Patent Laid-Open Publication No. 2008-302376 (published on December 18, 2008)
【專利文獻2】日本國公開特許公報「日本特開2009-22978號公報(2009年2月5日公開)」[Patent Document 2] Japanese Open Patent Gazette "Japanese Special Publication 2009-22978 (Opened on February 5, 2009)"
但是,在上述先前之雷射所致偏光薄膜之切割方法,在切割相對移動之偏光薄膜時,則有產生不良影響的問題。亦即,在使用雷射之低輸出側之情形,由於雷射輸出不穩定,故被認為有無法進行適切切割之問題。However, in the above-described cutting method of the polarizing film caused by the above-described laser, there is a problem that adverse effects are caused when the relatively moving polarizing film is cut. That is, in the case where the low output side of the laser is used, since the laser output is unstable, it is considered that there is a problem that the appropriate cutting cannot be performed.
具體說明如下。在切割已搬運的偏光薄膜之情形,切割之大部分係以一定速度一面搬運偏光薄膜一面進行。為了提高生產效率,上述一定速度係例如為50m/s左右的快速度。因此,由提高良率之觀點,在一定速度前後之加速時及減速時,亦可進行偏光薄膜之切割。The details are as follows. In the case of cutting the transferred polarizing film, most of the cutting is performed while conveying the polarizing film at a constant speed. In order to increase the production efficiency, the above-described constant speed is, for example, a speed of about 50 m/s. Therefore, from the viewpoint of improving the yield, the polarizing film can be cut at the time of acceleration before and after a certain speed and at the time of deceleration.
在偏光薄膜之搬運速度較快的一定速度之階段,照射雷射部分之每單位時間之能量減少。因而,有必要增加切割所需雷射之輸出。一方面,在偏光薄膜之搬運速度較慢的階段,照射雷射部分之每單位時間之能量增加。結果,會有在偏光薄膜之切割面因過剩熱之作用而致品質劣化之虞。因此,有必要抑制雷射之輸出。At a certain speed at which the transfer speed of the polarizing film is faster, the energy per unit time of irradiating the laser portion is reduced. Therefore, it is necessary to increase the output of the laser required for cutting. On the one hand, at a stage where the transfer speed of the polarizing film is slow, the energy per unit time of irradiating the laser portion is increased. As a result, there is a possibility that the cut surface of the polarizing film is deteriorated due to excessive heat. Therefore, it is necessary to suppress the output of the laser.
在此,為了抑制雷射之輸出,在使用雷射之低輸出側之情形,會有使雷射之振盪呈現不穩定的問題。因此,在已調整的輸出產生不規則變動(fluctuation),有無法照射足以切割偏光薄膜之能量之虞,因此吾人要求即使在搬運速度較慢的階段,以穩定的輸出不會招致切割面之品質劣化,而切割偏光薄膜之雷射切割裝置。Here, in order to suppress the output of the laser, in the case where the low output side of the laser is used, there is a problem that the oscillation of the laser is unstable. Therefore, irregular fluctuations in the adjusted output and the inability to illuminate the energy of the polarizing film are sufficient. Therefore, even in the slower moving stage, the stable output does not incur the quality of the cut surface. A laser cutting device that degrades and cuts a polarizing film.
相關於此種問題,在專利文獻2有揭示一種雷射加工方法,其係增大被加工物與雷射光之相對的移動速度,並減低雷射光之照射次數。根據該技術,可迴避由於起因於雷射振盪器之不穩定輸出之雷射光功率增大,而使蝕刻深度變得過深。但是,在該技術有必要加大被加工物與雷射光之相對移動速度,在相對速度較小之情形,會有難以適用之問題。In connection with such a problem, Patent Document 2 discloses a laser processing method which increases the moving speed of the workpiece relative to the laser light and reduces the number of times the laser light is irradiated. According to this technique, the etching depth can be prevented from becoming too deep due to an increase in the power of the laser light due to the unstable output of the laser oscillator. However, in this technique, it is necessary to increase the relative moving speed of the workpiece and the laser light, and in the case where the relative speed is small, there is a problem that it is difficult to apply.
本發明係鑑於上述先前之問題而完成者,其目的係提供一種雷射切割裝置,雷射光之輸出不致不穩定,不會招致偏光薄膜之切割面的品質劣化。The present invention has been made in view of the above problems, and an object thereof is to provide a laser cutting apparatus in which the output of laser light is not unstable and does not cause deterioration in the quality of the cut surface of the polarizing film.
本發明之雷射切割裝置,係為了解決上述課題,其係照射雷射光於偏光薄膜,並予以切割之雷射切割裝置,其特徵為具備:一雷射光振盪機,其係使雷射光振盪;一彎曲鏡,其係將經雷射光振盪機所振盪的雷射光反射至偏光薄膜;一聚光透鏡,其係配置於偏光薄膜及彎曲鏡之間,並使上述雷射光聚光,其中在上述彎曲鏡與聚光透鏡之間,具備使上述雷射光透過及反射之分光器。The laser cutting device of the present invention is a laser cutting device that irradiates laser light onto a polarizing film and cuts the laser cutting device, and is characterized in that: a laser beam oscillating device is provided to oscillate the laser light; a curved mirror that reflects the laser light oscillated by the laser oscillating machine to the polarizing film; a concentrating lens disposed between the polarizing film and the curved mirror, and concentrating the laser light, wherein A beam splitter that transmits and reflects the laser light is provided between the curved mirror and the condensing lens.
在本發明之雷射切割裝置,係藉由分光器使雷射光分歧成為透射光與反射光,並以透射光來切割偏光薄膜。因而,即使雷射光振盪機之輸出增大,亦可減低照射於偏光薄膜之雷射光之能量。結果,即使在雷射切割裝置與偏光薄膜之相對速度減小之情形,亦可在高輸出使用雷射光振盪機。亦即,可獲得使用雷射光振盪機之高輸出側時成為優點的輸出穩定性。一方面,由於藉由分光器而照射於偏光薄膜之能量減低,故可抑制在使用雷射光振盪機之高輸出側時成為問題的切割面之品質劣化。In the laser cutting device of the present invention, the laser light is branched into a transmitted light and a reflected light by a spectroscope, and the polarized film is cut by the transmitted light. Therefore, even if the output of the laser oscillating machine is increased, the energy of the laser light irradiated to the polarizing film can be reduced. As a result, the laser oscillating machine can be used at a high output even in the case where the relative speed of the laser cutting device and the polarizing film is reduced. That is, an output stability which is advantageous when using the high output side of the laser oscillating machine can be obtained. On the other hand, since the energy of the polarizing film is reduced by the spectroscope, deterioration of the quality of the cut surface which is a problem when the high output side of the laser oscillator is used can be suppressed.
本發明之雷射切割裝置,係如上述,具備:一雷射光振盪機,其係使雷射光振盪;一彎曲鏡,其係使經雷射光振盪機所振盪之雷射光反射至偏光薄膜;及一聚光透鏡,其係配置於偏光薄膜及彎曲鏡之間,並使上述雷射光聚光,其中在上述彎曲鏡及聚光透鏡之間,具備使上述雷射光透過及反射之分光器。The laser cutting device of the present invention, as described above, comprises: a laser oscillating machine that oscillates the laser light; and a curved mirror that reflects the laser light oscillated by the laser oscillating machine to the polarizing film; A concentrating lens is disposed between the polarizing film and the curved mirror to condense the laser light, and a spectroscope for transmitting and reflecting the laser light is provided between the curved mirror and the condensing lens.
因此,即使在雷射切割裝置與偏光薄膜之相對速度較小之情形,可在高輸出使用雷射光振盪機。亦即,可獲得在使用雷射光振盪機之高輸出側時成為優點之輸出穩定性。一方面,由於藉由分光器而可減低照射於偏光薄膜之能量,故可達成抑制在使用雷射光振盪機之高輸出側時成為問題的切割面之品質劣化的效果。Therefore, even in the case where the relative speed of the laser cutting device and the polarizing film is small, the laser oscillator can be used at a high output. That is, an output stability which is advantageous when using the high output side of the laser oscillating machine can be obtained. On the other hand, since the energy of the polarizing film can be reduced by the spectroscope, the effect of suppressing deterioration of the quality of the cut surface which is a problem when using the high output side of the laser oscillator can be achieved.
茲就本發明之一實施形態,根據第一至四圖說明如下。An embodiment of the present invention will be described below based on the first to fourth figures.
[切割裝置][Cutting device]
第一圖係表示本發明之雷射切割裝置10之剖面圖。雷射切割裝置10具備:雷射光振盪機1、擴束器2、彎曲鏡3、分光器4及聚光透鏡5。The first figure shows a cross-sectional view of a laser cutting device 10 of the present invention. The laser cutting device 10 includes a laser beam oscillator 1, a beam expander 2, a bending mirror 3, a beam splitter 4, and a collecting lens 5.
雷射光振盪機1係使雷射光振盪之構件,並無特別限定。例如可使用CO2 雷射(二氧化碳雷射)、UV雷射、半導體雷射、YAG雷射、準分子雷射等。該等當中,較佳為高輸出、對偏光薄膜之切割為適當的CO2 雷射。The laser light oscillating machine 1 is a member that oscillates the laser light, and is not particularly limited. For example, CO 2 laser (carbon dioxide laser), UV laser, semiconductor laser, YAG laser, excimer laser, etc. can be used. Among these, it is preferable to have a high output and cut the polarizing film into a suitable CO 2 laser.
在雷射光振盪機1之輸出較低之情形,易於造成雷射光輸出不穩定。因此,輸出較佳為高輸出。一方面,輸出過高時,因過剩的熱膨脹等而在偏光薄膜之切割面產生了品質劣化。In the case where the output of the laser oscillating machine 1 is low, the output of the laser light is apt to be unstable. Therefore, the output is preferably a high output. On the other hand, when the output is too high, quality deterioration occurs on the cut surface of the polarizing film due to excessive thermal expansion or the like.
雷射光振盪機1之具體的輸出,可因應偏光薄膜6之厚度、偏光薄膜6之搬運速度及後述分光器4所致透過及反射之比率而適宜調整為理想。由該等觀點,雷射光振盪機1之輸出較佳為30W以上、400W以下。此外,雷射光振盪機1之輸出較低之情形,雖然輸出呈不穩定,不過具體言之,若小於30W時則傾向呈不穩定。The specific output of the laser oscillator 1 can be suitably adjusted in accordance with the thickness of the polarizing film 6, the transport speed of the polarizing film 6, and the ratio of transmission and reflection by the spectroscope 4 to be described later. From these viewpoints, the output of the laser oscillator 1 is preferably 30 W or more and 400 W or less. Further, in the case where the output of the laser oscillating machine 1 is low, although the output is unstable, in particular, if it is less than 30 W, it tends to be unstable.
照射之雷射光之頻率,可依雷射光振盪機1之輸出、偏光薄膜6之厚度及偏光薄膜之搬運速度等而適宜變更,不過大致可為5kHz以上、100kHz以下。The frequency of the laser light to be irradiated can be appropriately changed depending on the output of the laser oscillator 1, the thickness of the polarizing film 6, and the transport speed of the polarizing film, but it can be approximately 5 kHz or more and 100 kHz or less.
雷射切割裝置10,具備擴束器2作為適當形態。擴束器2係將雷射光擴展成平行光束之構件,可使用周知之擴束器。藉由擴束器2而使雷射光L1之直徑擴展成為例如2倍至10倍左右,而成為雷射光L2。在照射雷射光L6至偏光薄膜6時,藉由使雷射光之直徑擴大,而易於使雷射光L6聚焦。The laser cutting device 10 is provided with a beam expander 2 as an appropriate form. The beam expander 2 is a member that expands the laser light into a parallel beam, and a well-known beam expander can be used. The diameter of the laser light L1 is expanded by, for example, about 2 times to 10 times by the beam expander 2 to become the laser light L2. When the laser light L6 is irradiated to the polarizing film 6, the laser light is easily focused by expanding the diameter of the laser light.
彎曲鏡3係將自雷射光振盪機1所振盪的雷射光反射至偏光薄膜6之構件。在雷射切割裝置10具備一個彎曲鏡3,不過若可使雷射光L2作為雷射光L3,而反射至偏光薄膜6,則具備複數個亦無妨。The curved mirror 3 is a member that reflects the laser light oscillated from the laser oscillator 1 to the polarizing film 6. The laser cutting device 10 is provided with one curved mirror 3. However, if the laser light L2 is used as the laser light L3 and is reflected to the polarizing film 6, it may be plural.
茲使用第二圖就在一般的雷射切割裝置中雷射光振盪機之輸出加以說明。第二圖係表示搬運偏光薄膜時,時間t與雷射光振盪機之輸出w之關係的圖表。在一面搬運偏光薄膜,一面切割之情形,首先使偏光薄膜加速(加速區域),其後設定適於切割之一定速度(定速區域),使偏光薄膜減速(減速區域),完成偏光薄膜之切割。The output of the laser oscillating machine in a general laser cutting device will be described using the second figure. The second graph shows a graph of the relationship between the time t and the output w of the laser oscillator when the polarizing film is transported. When the polarizing film is conveyed while being cut, the polarizing film is first accelerated (acceleration region), and then a certain speed suitable for cutting (fixed speed region) is set, and the polarizing film is decelerated (deceleration region) to complete the cutting of the polarizing film. .
在加速區域及減速區域,由於偏光薄膜之速度減小,故只要是相同照射條件,則對偏光薄膜之每單位時間能量增加。因此,有必要減低雷射光振盪機之輸出。因此,在加速區域及減速區域之一部分,雷射光振盪機之輸出低,雷射光振盪機之輸出呈不穩定(不穩定區域)。結果,在加速區域及減速區域中,由於雷射光振盪機之輸出不穩定,而可能產生未切割。有如上述之限制,而在一般雷射切割裝置,在加速區域及減速區域中,並無法提高雷射光振盪機之輸出。In the acceleration region and the deceleration region, since the speed of the polarizing film is reduced, the energy per unit time of the polarizing film increases as long as the irradiation conditions are the same. Therefore, it is necessary to reduce the output of the laser oscillator. Therefore, in one of the acceleration region and the deceleration region, the output of the laser oscillating machine is low, and the output of the laser oscillating machine is unstable (unstable region). As a result, in the acceleration region and the deceleration region, uncut may occur due to the unstable output of the laser oscillating machine. There is a limitation as described above, and in a general laser cutting device, in the acceleration region and the deceleration region, the output of the laser oscillator cannot be improved.
一方面,在本發明之雷射切割裝置10中,在彎曲鏡3與聚光透鏡5之間,具備分光器4。分光器4係使上述雷射光L3透過及反射之構件,可使用周知之分光器。雷射光L3係藉由分光器4,而分歧成為屬透射光之雷射光L4與屬反射光之雷射光L5。On the other hand, in the laser cutting device 10 of the present invention, the spectroscope 4 is provided between the curved mirror 3 and the collecting lens 5. The spectroscope 4 is a member that transmits and reflects the above-described laser light L3, and a well-known spectroscope can be used. The laser light L3 is branched by the spectroscope 4 into a laser light L4 that is transmitted light and a laser light L5 that is reflected light.
分光器4使雷射光透過及反射之比率,雖無特別限定,不過因應上述雷射光振盪機1之輸出、偏光薄膜6之厚度及偏光薄膜6之搬運速度等而適宜調整為理想。大體上,上述雷射光振盪機之輸出為30W以上、400W以下之情形,分光器使雷射光透過及反射之比率,較佳為3:7至7:3。只要在上述設定範圍,則可適當使用雷射切割裝置10於偏光薄膜之切割。The ratio of the transmission and reflection of the laser light by the spectroscope 4 is not particularly limited, but is preferably adjusted in accordance with the output of the laser oscillator 1, the thickness of the polarizing film 6, and the transport speed of the polarizing film 6. In general, the output of the above-described laser oscillating machine is 30 W or more and 400 W or less, and the ratio of the laser beam transmitting and reflecting by the spectroscope is preferably 3:7 to 7:3. As long as it is within the above-described setting range, the laser cutting device 10 can be suitably used for cutting the polarizing film.
在雷射切割裝置10,藉由分光器4而使雷射光L3分歧成為透射光與反射光,藉由透射光而使偏光薄膜6切割。因而根據雷射切割裝置10,即使雷射光振盪機1之輸出大,也可使照射於偏光薄膜6之雷射光L6之能量減低。亦即,即使在加速區域及減速區域中,亦可在高輸出使用雷射光振盪機1,可獲得使用雷射光振盪機1之高輸出側時成為優點的輸出之穩定性。一方面,由於以分光器4而照射於偏光薄膜之能量減低,故可抑制使用雷射光振盪機1之高輸出側時成為問題的在切割面之品質劣化。In the laser cutting device 10, the laser light L3 is branched into the transmitted light and the reflected light by the spectroscope 4, and the polarizing film 6 is cut by the transmitted light. Therefore, according to the laser cutting device 10, even if the output of the laser oscillating machine 1 is large, the energy of the laser light L6 irradiated to the polarizing film 6 can be reduced. That is, even in the acceleration region and the deceleration region, the laser oscillator 1 can be used at a high output, and the stability of the output which is advantageous when the high output side of the laser oscillator 1 is used can be obtained. On the other hand, since the energy applied to the polarizing film by the spectroscope 4 is reduced, deterioration of the quality of the cut surface which is a problem when the high output side of the laser oscillator 1 is used can be suppressed.
雷射光L5因聚光透鏡5而聚光於偏光薄膜6。聚光透鏡5並無特別限定,可使用球面透鏡、非球面透鏡等。由於藉由雷射光L6之聚光直徑就可決定切割寬,故在切割偏光薄膜之情形,雷射光L6之聚光直徑較佳為5μm以上、500μm以下,更佳為10μm以上、400μm以下。The laser light L5 is condensed on the polarizing film 6 by the condensing lens 5. The condensing lens 5 is not particularly limited, and a spherical lens, an aspherical lens, or the like can be used. Since the dicing width can be determined by the condensing diameter of the laser light L6, the condensing diameter of the laser beam L6 is preferably 5 μm or more and 500 μm or less, and more preferably 10 μm or more and 400 μm or less in the case of cutting the polarizing film.
在為雷射切割裝置10之切割對象之偏光薄膜6方面,可使用周知之偏光薄膜。在本發明中偏光薄膜方面,通常係使用特長形之偏光薄膜,不過亦可使用短形或板狀之偏光薄膜。特長形係指在切割方向之偏光薄膜6長度為10m以上者,短形係指2m以上、小於10m者,板狀係指10cm以上、小於2m者。A well-known polarizing film can be used for the polarizing film 6 to be cut by the laser cutting device 10. In the case of the polarizing film of the present invention, a polarizing film of an extra long shape is usually used, but a short or plate-shaped polarizing film can also be used. The extra long shape means that the length of the polarizing film 6 in the cutting direction is 10 m or more, and the short type means 2 m or more and less than 10 m, and the plate shape means 10 cm or more and less than 2 m.
作為偏光薄膜6,具體言之,係在偏光元件薄膜之兩面貼合TAC(三乙醯基纖維素)薄膜、COP(環烯烴聚合物)薄膜等作為保護薄膜,且相對於雷射切割裝置10,經由黏著劑,成為積層保護薄膜於反面的TAC薄膜之結構。在偏光薄膜6中,位於中心位置之偏光元件薄膜方面,可例舉在聚乙烯醇薄膜以碘等予以染色,且使TAC等保護薄膜貼合於已延伸的薄膜等而成之薄膜。又,亦可使用部分甲縮醛(formal)化聚乙烯醇系薄膜、乙烯.乙酸乙烯酯共聚物系部分皂化薄膜、纖維素系薄膜等親水性高分子薄膜等、聚乙烯醇之脫水處理物或聚氯化乙烯之脫鹽酸處理物等之多烯定向薄膜等,以替代上述聚乙烯醇薄膜。Specifically, as the polarizing film 6, a TAC (triethylenesulfonyl cellulose) film, a COP (cycloolefin polymer) film, or the like is bonded to both surfaces of the polarizing element film as a protective film, and the laser cutting device 10 is used. The structure of the TAC film on the reverse side of the protective film is formed by an adhesive. In the polarizing film 6, the polarizing film of the center is a film obtained by dyeing a polyvinyl alcohol film with iodine or the like, and bonding a protective film such as TAC to an extended film or the like. Further, a partially-formed polyvinyl alcohol-based film, an ethylene-vinyl acetate copolymer-based partially saponified film, a hydrophilic polymer film such as a cellulose-based film, or the like, and a dehydrated material of polyvinyl alcohol may be used. Or a polyene oriented film or the like of a polychlorinated dehydrochlorination treatment or the like, in place of the above polyvinyl alcohol film.
含有偏光薄膜6及保護薄膜的總厚度並無特別限定,不過可設為100μm以上、500μm以下。此外,在偏光薄膜6中偏光元件薄膜之厚度大致為10μm以上、50μm以下。再者,在偏光薄膜6之實用上、無問題的範圍內,除了上述三層以外亦可進一步含有其他層。The total thickness of the polarizing film 6 and the protective film is not particularly limited, and may be 100 μm or more and 500 μm or less. Further, in the polarizing film 6, the thickness of the polarizing element film is approximately 10 μm or more and 50 μm or less. Further, in the practical and problem-free range of the polarizing film 6, other layers may be further contained in addition to the above three layers.
上述保護薄膜方面,亦可使用聚酯薄膜、聚對苯二甲酸乙二酯薄膜等。上述保護薄膜之厚度及寬方面,並無特別限定,不過由使用作為偏光薄膜之保護薄膜之觀點,可適當使用例如5μm以上、50μm以下之厚度、200mm以上、1500mm以下寬度之保護薄膜。As the protective film, a polyester film, a polyethylene terephthalate film or the like can also be used. The thickness and width of the protective film are not particularly limited. However, from the viewpoint of using a protective film as a polarizing film, for example, a protective film having a thickness of 5 μm or more and 50 μm or less and a width of 200 mm or more and 1500 mm or less can be suitably used.
雷射切割裝置10所致偏光薄膜6之切割,係一面移動雷射切割裝置10或偏光薄膜6一面進行。藉此,可在偏光薄膜6形成切割面。具體言之,可以後述切條機一面移動偏光薄膜一面切割。此外,在固定雷射切割裝置10,並在搬運偏光薄膜6之狀態進行切割之情形,因可進行穩定的切割故佳。The cutting of the polarizing film 6 by the laser cutting device 10 is performed while moving the laser cutting device 10 or the polarizing film 6. Thereby, a cut surface can be formed on the polarizing film 6. Specifically, the slitter can be cut while moving the polarizing film as described later. Further, in the case where the laser cutting device 10 is fixed and the cutting is performed while the polarizing film 6 is being conveyed, it is preferable to perform stable cutting.
本發明中,「切割」偏光薄膜,係指將偏光薄膜之「至少一部分予以切割」之意,亦包含在偏光薄膜形成預定深度之加工。例如偏光薄膜端部之切割、半切割、標記(marking)加工等亦包含於「切割」行為。In the present invention, "cutting" a polarizing film means to "cut at least a portion of the polarizing film", and also includes processing in which the polarizing film is formed to a predetermined depth. For example, the cutting, half-cutting, marking processing, etc. of the ends of the polarizing film are also included in the "cutting" behavior.
[切條機][cutting machine]
接著,就本發明之切條機20加以說明。第三圖表示本發明之切條機20之剖面圖。切條機20具備:雷射切割裝置10、捲送部11、搬運輥12‧12a‧12b‧12c‧12d‧12e‧12f(以下簡稱「12至12f」)、長度測定計14、捲收部13a‧13b。Next, the slitter 20 of the present invention will be described. The third figure shows a cross-sectional view of the slitter 20 of the present invention. The slitter 20 includes a laser cutting device 10, a winding unit 11, a conveyance roller 12‧12a‧12b‧12c‧12d‧12e‧12f (hereinafter referred to as "12 to 12f"), a length gauge 14, and a winding section 13a‧13b.
捲送部11係保持特長形狀之偏光薄膜6,並對搬運輥12捲送之物。在捲送部11方面,並無特別限定,可使用周知之捲送部。在切條機20係使用圓筒狀之軸作為捲送部11,可保持捲繞有偏光薄膜6的紙管或塑膠管等。捲送部11之側面並無圖示,而是具備使捲送部11旋轉的旋轉裝置,以旋轉裝置使捲送部11旋轉,偏光薄膜6就在搬運方向捲送。加諸於偏光薄膜6之張力及偏光薄膜之搬運速度可以旋轉裝置設定。又,在捲送部11之高度及捲送部11之水平方向之位置可適宜調整。The winding unit 11 holds the polarizing film 6 of an extra long shape and winds up the conveyance roller 12 . The winding unit 11 is not particularly limited, and a well-known winding unit can be used. In the slitter 20, a cylindrical shaft is used as the winding portion 11, and a paper tube, a plastic tube, or the like around which the polarizing film 6 is wound can be held. The side surface of the winding portion 11 is provided with a rotating device for rotating the winding portion 11, and the winding device 11 is rotated by the rotating device, and the polarizing film 6 is wound in the conveying direction. The tension applied to the polarizing film 6 and the conveying speed of the polarizing film can be set by the rotating device. Further, the height of the winding portion 11 and the position of the winding portion 11 in the horizontal direction can be appropriately adjusted.
捲送部11係設置於一處,不過如捲收部13a‧13b般,亦可設置於2處。藉此,在一捲送部11之偏光薄膜6完全捲送之前,可與另一捲送部之偏光薄膜連接,可削減加工前偏光薄膜之交換時間。The winding portion 11 is provided at one place, but may be provided at two places like the winding portion 13a‧13b. Thereby, before the polarizing film 6 of the winding portion 11 is completely wound, it can be connected to the polarizing film of the other winding portion, and the exchange time of the polarizing film before processing can be reduced.
在切條機20中,搬運輥12至12f係沿著偏光薄膜6之搬運路徑配置。各搬運輥之配置場所可因應偏光薄膜6之搬運路徑而做適宜變更。上述搬運輥並無特別限定,亦可使用周知之構件。又,上述搬運輥直徑及寬亦無限定。通常,搬運輥之寬為1.5m至2.5m左右。又,在切條機20亦可具備使偏光薄膜6抵接於搬運輥的接觸輥(touch roll)。In the slitter 20, the conveyance rollers 12 to 12f are disposed along the conveyance path of the polarizing film 6. The arrangement place of each of the conveyance rollers can be appropriately changed in accordance with the conveyance path of the polarizing film 6. The conveyance roller is not particularly limited, and a well-known member can also be used. Further, the diameter and width of the conveyance roller are not limited. Usually, the width of the conveying roller is about 1.5 m to 2.5 m. Further, the slitter 20 may be provided with a touch roll that causes the polarizing film 6 to abut against the conveyance roller.
在搬運輥12b與搬運輥12c之間具備雷射切割裝置10。此種雷射切割裝置10可備置於捲送部11與捲收部13a之間。關於雷射切割裝置10之結構則如上述。A laser cutting device 10 is provided between the conveyance roller 12b and the conveyance roller 12c. Such a laser cutting device 10 can be placed between the winding portion 11 and the winding portion 13a. The structure of the laser cutting device 10 is as described above.
捲收部13a‧13b係捲收經切割加工的偏光薄膜6之構件。與捲送部11相同,在捲收部13a‧13b之側面雖無圖示,不過具備使捲收部13a‧13b旋轉之旋轉裝置,以旋轉裝置使捲收部13a‧13b旋轉,偏光薄膜6就朝向搬運方向捲收。加諸於偏光薄膜6之張力及偏光薄膜之搬運速度可以旋轉裝置設定。又,在捲收部13a‧13b之高度及水平方向中之位置可適宜調整。The winding portion 13a‧13b is a member that winds up the cut polarized film 6. In the same manner as the winding portion 11, the side surface of the winding portion 13a‧13b is not shown, but includes a rotating device that rotates the winding portion 13a‧13b, and the winding portion 13a‧13b is rotated by the rotating device, and the polarizing film 6 is rotated. It is wound up toward the conveying direction. The tension applied to the polarizing film 6 and the conveying speed of the polarizing film can be set by the rotating device. Further, the position in the height and the horizontal direction of the winding portion 13a‧13b can be appropriately adjusted.
依照切條機20,係以捲送部11及捲收部13a來搬運偏光薄膜6。偏光薄膜之搬運速度並無特別限定,不過一例子是可設為1m/s以上、100m/s以下。According to the slitter 20, the polarizing film 6 is conveyed by the winding portion 11 and the winding portion 13a. The transport speed of the polarizing film is not particularly limited, but may be, for example, 1 m/s or more and 100 m/s or less.
第四圖表示偏光薄膜6之切割過程之平面圖。如第四圖中(a)至(c)所示,隨著偏光薄膜6之搬運,藉由雷射切割裝置10使縫隙S形成於偏光薄膜6。在第四圖中,雷射切割裝置10係設置用以切割偏光薄膜6之端部周邊。此係將偏光薄膜6之端部開縫之情形。雷射切割裝置10之設置位置,若為可照射雷射光於偏光薄膜6,則並無特別限定。例如若設置雷射切割裝置10,以照射雷射光於偏光薄膜6之中央部分時,則偏光薄膜6可分割為二。The fourth figure shows a plan view of the cutting process of the polarizing film 6. As shown in (a) to (c) of the fourth drawing, the slit S is formed in the polarizing film 6 by the laser cutting device 10 as the polarizing film 6 is conveyed. In the fourth figure, the laser cutting device 10 is provided to cut the periphery of the end portion of the polarizing film 6. This is a case where the end portion of the polarizing film 6 is slit. The installation position of the laser cutting device 10 is not particularly limited as long as it can irradiate the laser light to the polarizing film 6. For example, when the laser cutting device 10 is provided to irradiate the laser light to the central portion of the polarizing film 6, the polarizing film 6 can be divided into two.
本發明之切條機20因具備雷射切割裝置10,故在使偏光薄膜6加速或減速之情形,亦即即使偏光薄膜之搬運速度減小之情形,亦可在高輸出使用雷射光振盪機1。其結果,可獲得使用雷射光振盪機1之高輸出側時成為優點的輸出穩定性。一方面,由於以分光器4而照射於偏光薄膜之能量被減低,故可抑制在使用雷射光振盪機1之高輸出側時成為問題的偏光薄膜之切割面中品質劣化。Since the slitting machine 20 of the present invention includes the laser cutting device 10, the polarizing film 6 can be accelerated or decelerated, that is, even if the conveying speed of the polarizing film is reduced, the laser oscillator can be used at a high output. 1. As a result, an output stability which is advantageous when the high output side of the laser oscillating machine 1 is used can be obtained. On the other hand, since the energy of the polarizing film is reduced by the spectroscope 4, it is possible to suppress quality deterioration in the cut surface of the polarizing film which is a problem when the high output side of the laser oscillator 1 is used.
又,在本發明含有以下之形態。Further, the present invention contains the following aspects.
在本發明之雷射切割裝置,上述雷射光振盪機之輸出為30W以上、400W以下,較佳為上述分光器使雷射光透過及反射之比率為3:7至7:3。In the laser cutting apparatus of the present invention, the output of the laser oscillating machine is 30 W or more and 400 W or less. Preferably, the ratio of the laser beam transmitted and reflected by the spectroscope is 3:7 to 7:3.
上述雷射光振盪機之輸出為30W以上、400W以下之情形,只要分光器使雷射光透過及反射之比率在上述範圍內,則可適當使用於偏光薄膜之切割。The output of the above-described laser oscillating machine is 30 W or more and 400 W or less. As long as the ratio of the laser beam transmitting and reflecting by the spectroscope is within the above range, it can be suitably used for cutting the polarizing film.
又,在本發明之雷射切割裝置,上述雷射光振盪機較佳為CO2 雷射光振盪機。Further, in the laser cutting apparatus of the present invention, the above-described laser oscillating machine is preferably a CO 2 laser oscillating machine.
CO2 雷射光振盪機為高輸出,適合於偏光薄膜之切割。The CO 2 laser oscillator is a high output and is suitable for the cutting of polarized films.
又,本發明之切條機,具備:捲送偏光薄膜之一捲送部;及捲收偏光薄膜之一捲收部,在上述捲送部與捲收部之間,具備上述雷射切割裝置。Moreover, the slitting machine of the present invention includes: a winding unit that is one of the wound polarizing films; and a winding unit that retracts the polarizing film, and the laser cutting device is provided between the winding unit and the winding unit .
本發明之切條機因具備雷射切割裝置,故即使在偏光薄膜之搬運速度減小之情形,亦可在高輸出使用雷射光振盪機。結果,可獲得使用雷射光振盪機之高輸出側時成為優點的輸出穩定性。一方面,因以分光器而照射於偏光薄膜之能量被減低,故可抑制使用雷射光振盪機之高輸出側時成為問題的偏光薄膜之切割面中品質劣化。Since the slitting machine of the present invention is provided with a laser cutting device, the laser beam oscillating machine can be used at a high output even when the conveying speed of the polarizing film is reduced. As a result, an output stability which is advantageous when using the high output side of the laser oscillating machine can be obtained. On the other hand, since the energy of the polarizing film is reduced by the spectroscope, the deterioration of the quality of the cut surface of the polarizing film which is a problem when the high output side of the laser oscillating machine is used can be suppressed.
此外,本發明並非限定於上述各實施形態,而是如申請專利範圍所示範圍,可進行各種變更,而就將分別揭示於不同實施形態的技術手段予以適宜組合所得實施形態,亦包含於本發明之技術範圍中。In addition, the present invention is not limited to the above-described embodiments, and various modifications can be made as far as the scope of the claims is concerned, and the embodiments obtained by separately combining the technical means of the different embodiments are also included in the present invention. Within the technical scope of the invention.
【實施例】[Examples]
[實施例1][Example 1]
使用第三圖記載之切條機20,進行偏光薄膜之切割。偏光薄膜6係自最接近雷射切割裝置10之聚光透鏡5開始,依序積層有PET薄膜(38μm)、黏著層(22μm:黏著層與保護薄膜同時剝離)、TAC薄膜(80μm)、聚乙烯醇薄膜(30μm)及COP(環烯烴聚合物)薄膜(70μm)以作為保護薄膜,而在COP薄膜,則成為經由黏著層,積層有作為分隔薄膜之PET薄膜(38μm)之結構。The slit film 20 is cut using the slitting machine 20 described in the third drawing. The polarizing film 6 is formed from a condenser lens 5 closest to the laser cutting device 10, and sequentially has a PET film (38 μm), an adhesive layer (22 μm: the adhesive layer and the protective film are simultaneously peeled off), a TAC film (80 μm), and a poly layer. A vinyl alcohol film (30 μm) and a COP (cycloolefin polymer) film (70 μm) were used as a protective film, and in the COP film, a PET film (38 μm) as a separator film was laminated via an adhesive layer.
首先,從偏光薄膜6靜止的狀態開始,藉由捲送部11及捲收部13a之旋轉裝置,而在5秒後將偏光薄膜6加速至50m/s為止。在加速至50m/s為止之期間,在下述條件進行偏光薄膜6之切割。First, from the state in which the polarizing film 6 is stationary, the polarizing film 6 is accelerated to 50 m/s after 5 seconds by the rotating device of the winding portion 11 and the winding portion 13a. During the period of acceleration to 50 m/s, the polarizing film 6 was cut under the following conditions.
雷射光振盪機:CO2 雷射Laser oscillating machine: CO 2 laser
雷射光振盪機之輸出:20W以上、280W以下Output of laser oscillating machine: 20W or more and 280W or less
雷射波長:9.4μmLaser wavelength: 9.4μm
雷射頻率:20kHzLaser frequency: 20kHz
L6之聚光直徑:54μmConcentration diameter of L6: 54μm
透射光與反射光之比率:5:5Ratio of transmitted light to reflected light: 5:5
[比較例1][Comparative Example 1]
使用自切條機20之雷射切割裝置10除去分光器4後的比較用切割裝置,進行偏光薄膜6之切割。偏光薄膜6之結構係與實施例1相同。與實施例1同樣地,使偏光薄膜6加速至50m/s為止。又,切割之條件如下述。The comparative cutting device after the spectroscope 4 is removed by the laser cutting device 10 of the slitter 20 performs cutting of the polarizing film 6. The structure of the polarizing film 6 is the same as that of the first embodiment. In the same manner as in the first embodiment, the polarizing film 6 was accelerated to 50 m/s. Further, the conditions for cutting are as follows.
雷射光振盪機:CO2 雷射Laser oscillating machine: CO 2 laser
雷射光振盪機之輸出:10W以上、140W以下Output of laser oscillating machine: 10W or more, 140W or less
雷射波長:9.4μmLaser wavelength: 9.4μm
雷射頻率:20kHzLaser frequency: 20kHz
L6之聚光直徑:54μmConcentration diameter of L6: 54μm
第五圖係表示在實施例1及比較例1,經切割的偏光薄膜6之側面圖。第五(a)圖係實施例1之偏光薄膜6,第五(b)圖係比較例1之偏光薄膜6。由兩結果可知,以比較例1之偏光薄膜6,因熱膨脹而在其剖面上產生變形。又,吾人亦觀測到在最上面之PET薄膜,因熱膨脹而產生塊狀物。一方面,在實施例1之偏光薄膜6,與比較例1不同,在切割面並不產生變形。再者,在最上面之PET薄膜並不產生塊狀物。根據本發明之切條機(雷射切割裝置),即使在50m/s的搬運速度,亦可抑制在偏光薄膜之切割面的品質劣化,本發明之優越性極為明確。The fifth drawing shows a side view of the cut polarizing film 6 in Example 1 and Comparative Example 1. The fifth (a) is a polarizing film 6 of the first embodiment, and the fifth (b) is a polarizing film 6 of the comparative example 1. From the results, it was found that the polarizing film 6 of Comparative Example 1 was deformed in the cross section due to thermal expansion. Moreover, we have also observed that the PET film on the top is agglomerated by thermal expansion. On the other hand, in the polarizing film 6 of Example 1, unlike the comparative example 1, no deformation occurred on the cut surface. Furthermore, the PET film on the top does not produce agglomerates. According to the slitter (laser cutting device) of the present invention, deterioration in quality of the cut surface of the polarizing film can be suppressed even at a conveying speed of 50 m/s, and the superiority of the present invention is extremely clear.
再者,就偏光薄膜6之切割面是否良好進行試驗。試驗方法係自已切割的偏光薄膜剝離分隔薄膜,經由黏著層將COP薄膜面黏貼於玻璃板。若在COP薄膜產生變形,則在COP薄膜與玻璃板之間混入氣泡。在實施例1及比較例1之切割後之偏光薄膜6一進行試驗,則在實施例1之偏光薄膜6於黏貼後並無觀測到氣泡之混入,不過在比較例1之偏光薄膜6,則觀測到黏貼後氣泡之混入。此係在偏光薄膜6中,起因於自上方算起第四層的COP薄膜之變形狀態的結果。由該結果證明了本發明之優越性。Furthermore, it was tested whether or not the cut surface of the polarizing film 6 was good. The test method is to peel off the separator film from the cut polarizing film, and adhere the COP film surface to the glass plate via the adhesive layer. When the COP film is deformed, air bubbles are mixed between the COP film and the glass plate. After the polarizing film 6 after the dicing of the first embodiment and the comparative example 1 was tested, no mixing of the bubbles was observed after the polarizing film 6 of the first embodiment was adhered, but in the polarizing film 6 of Comparative Example 1, The mixing of the bubbles after the adhesion was observed. This is the result of the deformation state of the COP film of the fourth layer in the polarizing film 6 due to the above. The results demonstrate the superiority of the present invention.
【產業上可利用性】[Industrial Availability]
本發明之雷射切割裝置,可利用偏光薄膜作為適當切割之物。因而,本發明可廣泛利用於使用偏光薄膜的領域。In the laser cutting device of the present invention, a polarizing film can be used as a suitable cutting object. Thus, the present invention can be widely utilized in the field of using a polarizing film.
1...雷射光振盪機1. . . Laser oscillating machine
2...擴束器(beam expander)2. . . Beam expander
3...彎曲鏡3. . . Curved mirror
4...分光器4. . . Splitter
5...聚光透鏡5. . . Condenser lens
6...偏光薄膜6. . . Polarized film
10...雷射切割裝置10. . . Laser cutting device
11...捲送部11. . . Rolling department
12,12a,12b,12c,12d,12e,12f...搬運輥12, 12a, 12b, 12c, 12d, 12e, 12f. . . Transport roller
13a,13b...捲收部13a, 13b. . . Reeling department
14...長度測定計14. . . Length gauge
20...切條機20. . . Cutting machine
L1~L6...雷射光L1~L6. . . laser
S...縫隙S. . . Gap
第一圖表示本發明之雷射切割裝置之剖面圖。The first figure shows a cross-sectional view of the laser cutting apparatus of the present invention.
第二圖表示在搬運偏光薄膜之情形,時間t與輸出w之關係圖表。The second graph shows a graph of the relationship between time t and output w in the case of carrying a polarizing film.
第三圖表示本發明之切條機之剖面圖。The third figure shows a cross-sectional view of the slitter of the present invention.
第四圖表示本發明之切條機所致偏光薄膜之切割過程之平面圖。The fourth figure shows a plan view of the cutting process of the polarizing film caused by the slitter of the present invention.
第五圖表示以實施例1及比較例1切割的偏光薄膜之側面圖。Fig. 5 is a side view showing a polarizing film cut in Example 1 and Comparative Example 1.
1‧‧‧雷射光振盪機1‧‧‧Laser light oscillating machine
2‧‧‧擴束器2‧‧‧beam expander
3‧‧‧彎曲鏡3‧‧‧Bend mirror
4‧‧‧分光器4‧‧‧Abeam splitter
5‧‧‧聚光透鏡5‧‧‧ Concentrating lens
6‧‧‧偏光薄膜6‧‧‧ polarizing film
10‧‧‧雷射切割裝置10‧‧‧Laser cutting device
L1至L6‧‧‧雷射光L1 to L6‧‧‧Laser light
Claims (6)
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| JP2010226778A JP5800486B2 (en) | 2010-10-06 | 2010-10-06 | Laser cutting apparatus, slitter machine equipped with the same, and laser cutting method |
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| TW201221262A TW201221262A (en) | 2012-06-01 |
| TWI501829B true TWI501829B (en) | 2015-10-01 |
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| JP (1) | JP5800486B2 (en) |
| KR (2) | KR20170045376A (en) |
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| JP6020884B2 (en) * | 2012-05-31 | 2016-11-02 | 住友化学株式会社 | Laser processing method |
| KR101817388B1 (en) * | 2014-09-30 | 2018-01-10 | 주식회사 엘지화학 | Cutting method for the polarizing plate, polarizing plate cut usuing the same |
| JP2019093449A (en) * | 2017-11-27 | 2019-06-20 | 日東電工株式会社 | Laser processing method of plastic film, and plastic film |
| CN112277389A (en) * | 2019-07-25 | 2021-01-29 | 林紫绮 | Paper tube manufacturing method for increasing stiffness of tube and paper tube structure thereof |
| WO2025047254A1 (en) * | 2023-08-31 | 2025-03-06 | テイコクテーピングシステム株式会社 | Semiconductor manufacturing device and film-cutting mechanism |
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| CN103153526B (en) | 2016-01-20 |
| KR20130106847A (en) | 2013-09-30 |
| KR20170045376A (en) | 2017-04-26 |
| WO2012046587A1 (en) | 2012-04-12 |
| TW201221262A (en) | 2012-06-01 |
| JP2012076143A (en) | 2012-04-19 |
| JP5800486B2 (en) | 2015-10-28 |
| CN103153526A (en) | 2013-06-12 |
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