TWI596006B - A glass laminate, a method of manufacturing the same, and a supporting substrate of an agglomerated silicone resin layer - Google Patents
A glass laminate, a method of manufacturing the same, and a supporting substrate of an agglomerated silicone resin layer Download PDFInfo
- Publication number
- TWI596006B TWI596006B TW102147744A TW102147744A TWI596006B TW I596006 B TWI596006 B TW I596006B TW 102147744 A TW102147744 A TW 102147744A TW 102147744 A TW102147744 A TW 102147744A TW I596006 B TWI596006 B TW I596006B
- Authority
- TW
- Taiwan
- Prior art keywords
- resin layer
- glass substrate
- glass
- support substrate
- substrate
- Prior art date
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- 239000000758 substrate Substances 0.000 title claims description 545
- 239000005340 laminated glass Substances 0.000 title claims description 140
- 238000004519 manufacturing process Methods 0.000 title claims description 28
- 229920002050 silicone resin Polymers 0.000 title description 5
- 239000011521 glass Substances 0.000 claims description 380
- 239000010410 layer Substances 0.000 claims description 365
- 229920005989 resin Polymers 0.000 claims description 300
- 239000011347 resin Substances 0.000 claims description 300
- 238000000034 method Methods 0.000 claims description 96
- 229920001296 polysiloxane Polymers 0.000 claims description 42
- -1 polyoxymethylene Polymers 0.000 claims description 40
- 229930040373 Paraformaldehyde Natural products 0.000 claims description 31
- 229920006324 polyoxymethylene Polymers 0.000 claims description 31
- 238000010438 heat treatment Methods 0.000 claims description 29
- 125000003342 alkenyl group Chemical group 0.000 claims description 25
- 229920002098 polyfluorene Polymers 0.000 claims description 23
- 239000003822 epoxy resin Substances 0.000 claims description 19
- 229920000647 polyepoxide Polymers 0.000 claims description 19
- 125000000687 hydroquinonyl group Chemical group C1(O)=C(C=C(O)C=C1)* 0.000 claims description 15
- 239000002344 surface layer Substances 0.000 claims description 2
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims 8
- 229920005591 polysilicon Polymers 0.000 claims 8
- 125000005702 oxyalkylene group Chemical group 0.000 claims 1
- 239000010408 film Substances 0.000 description 30
- 239000000463 material Substances 0.000 description 26
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 24
- 238000000206 photolithography Methods 0.000 description 22
- 239000000243 solution Substances 0.000 description 22
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 21
- 238000005530 etching Methods 0.000 description 19
- 239000003054 catalyst Substances 0.000 description 17
- 238000004544 sputter deposition Methods 0.000 description 16
- 238000000926 separation method Methods 0.000 description 15
- 238000001179 sorption measurement Methods 0.000 description 15
- 238000004132 cross linking Methods 0.000 description 14
- 230000015572 biosynthetic process Effects 0.000 description 13
- 230000007547 defect Effects 0.000 description 12
- 238000001723 curing Methods 0.000 description 11
- 238000005268 plasma chemical vapour deposition Methods 0.000 description 11
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 10
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical group [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 10
- 230000006378 damage Effects 0.000 description 10
- 229910052707 ruthenium Inorganic materials 0.000 description 10
- 239000012530 fluid Substances 0.000 description 9
- 238000005187 foaming Methods 0.000 description 9
- 229910052697 platinum Inorganic materials 0.000 description 9
- 238000007789 sealing Methods 0.000 description 9
- 125000003944 tolyl group Chemical group 0.000 description 9
- 230000002087 whitening effect Effects 0.000 description 9
- 229920002675 Polyoxyl Polymers 0.000 description 8
- 239000002585 base Substances 0.000 description 8
- 239000004973 liquid crystal related substance Substances 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- 239000001301 oxygen Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 239000012298 atmosphere Substances 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 229910052732 germanium Inorganic materials 0.000 description 6
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 6
- 150000002500 ions Chemical class 0.000 description 6
- 238000010030 laminating Methods 0.000 description 6
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 239000004848 polyfunctional curative Substances 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 description 5
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 229910052796 boron Inorganic materials 0.000 description 4
- 239000005388 borosilicate glass Substances 0.000 description 4
- 229910000420 cerium oxide Inorganic materials 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 4
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 238000003475 lamination Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229910052750 molybdenum Inorganic materials 0.000 description 4
- 239000011733 molybdenum Substances 0.000 description 4
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 4
- 238000002161 passivation Methods 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 229920001721 polyimide Polymers 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 229910001925 ruthenium oxide Inorganic materials 0.000 description 4
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 description 4
- 239000010409 thin film Substances 0.000 description 4
- 238000000137 annealing Methods 0.000 description 3
- 238000006482 condensation reaction Methods 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 3
- 238000007607 die coating method Methods 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 229910044991 metal oxide Inorganic materials 0.000 description 3
- 150000004706 metal oxides Chemical class 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- 229920002120 photoresistant polymer Polymers 0.000 description 3
- 239000009719 polyimide resin Substances 0.000 description 3
- 238000007348 radical reaction Methods 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 239000011342 resin composition Substances 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000007740 vapor deposition Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000007983 Tris buffer Substances 0.000 description 2
- 238000005411 Van der Waals force Methods 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- HFACYLZERDEVSX-UHFFFAOYSA-N benzidine Chemical compound C1=CC(N)=CC=C1C1=CC=C(N)C=C1 HFACYLZERDEVSX-UHFFFAOYSA-N 0.000 description 2
- 238000003486 chemical etching Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000007822 coupling agent Substances 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- 238000006356 dehydrogenation reaction Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- CATSNJVOTSVZJV-UHFFFAOYSA-N heptan-2-one Chemical compound CCCCCC(C)=O CATSNJVOTSVZJV-UHFFFAOYSA-N 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 238000005224 laser annealing Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 125000000466 oxiranyl group Chemical group 0.000 description 2
- 125000004430 oxygen atom Chemical group O* 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000002096 quantum dot Substances 0.000 description 2
- 150000003254 radicals Chemical group 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000004528 spin coating Methods 0.000 description 2
- 125000002328 sterol group Chemical group 0.000 description 2
- 238000001029 thermal curing Methods 0.000 description 2
- TVIVIEFSHFOWTE-UHFFFAOYSA-K tri(quinolin-8-yloxy)alumane Chemical compound [Al+3].C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1 TVIVIEFSHFOWTE-UHFFFAOYSA-K 0.000 description 2
- ODHXBMXNKOYIBV-UHFFFAOYSA-N triphenylamine Chemical compound C1=CC=CC=C1N(C=1C=CC=CC=1)C1=CC=CC=C1 ODHXBMXNKOYIBV-UHFFFAOYSA-N 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- JKAKPUWJSRMKFH-UHFFFAOYSA-N 1-(1-hydroxycyclohexyl)ethanone Chemical compound CC(=O)C1(O)CCCCC1 JKAKPUWJSRMKFH-UHFFFAOYSA-N 0.000 description 1
- NECRQCBKTGZNMH-UHFFFAOYSA-N 3,5-dimethylhex-1-yn-3-ol Chemical compound CC(C)CC(C)(O)C#C NECRQCBKTGZNMH-UHFFFAOYSA-N 0.000 description 1
- CUUQUEAUUPYEKK-UHFFFAOYSA-N 4-ethyloct-1-yn-3-ol Chemical compound CCCCC(CC)C(O)C#C CUUQUEAUUPYEKK-UHFFFAOYSA-N 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 125000000304 alkynyl group Chemical group 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000007611 bar coating method Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 125000004369 butenyl group Chemical group C(=CCC)* 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 229910021525 ceramic electrolyte Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- HTXDPTMKBJXEOW-UHFFFAOYSA-N dioxoiridium Chemical compound O=[Ir]=O HTXDPTMKBJXEOW-UHFFFAOYSA-N 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005108 dry cleaning Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- JMBPWMGVERNEJY-UHFFFAOYSA-N helium;hydrate Chemical compound [He].O JMBPWMGVERNEJY-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 125000006038 hexenyl group Chemical group 0.000 description 1
- 230000005525 hole transport Effects 0.000 description 1
- OAKJQQAXSVQMHS-UHFFFAOYSA-N hydrazine Substances NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 1
- 150000002429 hydrazines Chemical class 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 229910000457 iridium oxide Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 150000002642 lithium compounds Chemical class 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 150000004045 organic chlorine compounds Chemical class 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- 150000002897 organic nitrogen compounds Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000002903 organophosphorus compounds Chemical class 0.000 description 1
- 239000000075 oxide glass Substances 0.000 description 1
- 150000002923 oximes Chemical group 0.000 description 1
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 125000002255 pentenyl group Chemical group C(=CCCC)* 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 239000002683 reaction inhibitor Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 230000007261 regionalization Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000005361 soda-lime glass Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 229910001936 tantalum oxide Inorganic materials 0.000 description 1
- FBEIPJNQGITEBL-UHFFFAOYSA-J tetrachloroplatinum Chemical compound Cl[Pt](Cl)(Cl)Cl FBEIPJNQGITEBL-UHFFFAOYSA-J 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10798—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing silicone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10697—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer being cross-linked
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/582—Recycling of unreacted starting or intermediate materials
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- Laminated Bodies (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Joining Of Glass To Other Materials (AREA)
- Ceramic Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
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Description
本發明係有關於玻璃積層體及其製造方法,特別是有關於具有展現預定彈性率之聚矽氧樹脂層的玻璃積層體及其製造方法。 The present invention relates to a glass laminate and a method for producing the same, and more particularly to a glass laminate having a polyoxyalkylene resin layer exhibiting a predetermined modulus of elasticity and a method for producing the same.
又,本發明係有關於附聚矽氧樹脂層之支持基材,特別是有關於玻璃基板以可剝離的方式積層於其表面的附聚矽氧樹脂層之支持基材及其製造方法。 Further, the present invention relates to a support substrate for agglomerating a silicone resin layer, and more particularly to a support substrate having an agglomerated epoxy resin layer which is laminated on the surface of the glass substrate in a peelable manner, and a method for producing the same.
近年來,太陽電池(PV)、液晶面板(LCD)、有機EL面板(OLED)等裝置(電子機器)的薄型化及輕量化在進行,用於該等裝置之玻璃基板的薄板化亦正進行中。若玻璃基板之強度因薄板化而不足,則於裝置之製造步驟中,玻璃基板之操作性便會降低。 In recent years, thinner and lighter devices (electronic devices) such as solar cells (PV), liquid crystal panels (LCDs), and organic EL panels (OLEDs) are being used, and thinning of glass substrates for these devices is also underway. in. If the strength of the glass substrate is insufficient due to thinning, the handleability of the glass substrate is lowered in the manufacturing process of the device.
故過去以來,廣泛採用以下方法:於厚度大於最終厚度之玻璃基板上形成裝置用構件(例如,薄膜電晶體)後,藉由化學蝕刻處理而使玻璃基板薄板化。 Therefore, in the past, the following method has been widely used: after forming a device member (for example, a thin film transistor) on a glass substrate having a thickness larger than the final thickness, the glass substrate is thinned by a chemical etching treatment.
但是,在此方法中,例如,在將1片玻璃基板的厚度由 0.7mm薄板化至0.2mm或0.1mm時,會以蝕刻液將原本玻璃基板的大半材料削去,故就生產性或原材料使用效率等觀點來說是欠佳的。又,上述利用化學蝕刻的玻璃基板進行薄板化方法中,於玻璃基板表面存在微細之傷痕之情形時,可能會有因蝕刻處理而以傷痕為起點形成微細之凹坑(Etch pit,蝕斑)並成為光學缺陷之情況。 However, in this method, for example, the thickness of one glass substrate is When 0.7 mm is thinned to 0.2 mm or 0.1 mm, most of the material of the original glass substrate is scraped off with an etching solution, which is not preferable from the viewpoints of productivity, raw material use efficiency, and the like. Further, in the method of thinning the glass substrate by chemical etching, when there is a fine flaw on the surface of the glass substrate, fine pits (etching spots) may be formed starting from the scratch by the etching process. And become the case of optical defects.
最近,為了應對上述課題,有人提出下述方法:準備積層有薄板玻璃基板與補強板的玻璃積層體,於玻璃積層體之薄板玻璃基板上形成顯示裝置等電子裝置用構件後,將支持板從薄板玻璃基板分離(例如,專利文獻1)。補強板係具有支持板以及固定於該支持板上的聚矽氧樹脂層,且聚矽氧樹脂層與薄板玻璃基板係以可剝離的方式密接。讓玻璃積層體之聚矽氧樹脂層與薄板玻璃基板之界面剝離,而從薄板玻璃基板分離的補強板可與新的薄板玻璃基板積層,作為玻璃積層體再利用。 Recently, in order to cope with the above-mentioned problems, there has been proposed a method of preparing a glass laminate in which a thin glass substrate and a reinforcing plate are laminated, and forming a member for an electronic device such as a display device on a thin glass substrate of a glass laminate, and then supporting the support plate. The thin glass substrate is separated (for example, Patent Document 1). The reinforcing plate has a support plate and a polyoxymethylene resin layer fixed to the support plate, and the polyoxymethylene resin layer and the thin glass substrate are in close contact with each other in a peelable manner. The interface between the polyoxymethylene resin layer of the glass laminate and the thin glass substrate is peeled off, and the reinforcing plate separated from the thin glass substrate can be laminated with a new thin glass substrate to be reused as a glass laminate.
專利文獻1:國際公開第2007/018028號 Patent Document 1: International Publication No. 2007/018028
關於專利文獻1所記載的玻璃積層體,近年來逐漸要求更高的耐熱性。隨著玻璃積層體之玻璃基板上所形成之電子裝置用構件的高機能化及複雜化,形成電子裝置 用構件時的溫度變得更加高溫,同時,需要長時間暴露在該高溫下的狀況亦不少見。又,所使用的玻璃基板也已更為薄膜化,故其操作性變得困難。 In the glass laminate described in Patent Document 1, a higher heat resistance is required in recent years. Forming an electronic device with high functionality and complexity of components for electronic devices formed on a glass substrate of a glass laminate The temperature at which the member is used becomes higher and the temperature is required to be exposed to the high temperature for a long time. Moreover, since the glass substrate to be used has also been made thinner, workability becomes difficult.
專利文獻1所記載的玻璃積層體係可耐受在大氣中300℃、1小時的處理。但是,據本發明人等的探討,參照專利文獻1,在對使用了較厚的薄型玻璃基板的玻璃積層體進行360℃、1小時的處理的狀況下,則在將玻璃基板從聚矽氧樹脂層表面剝離時,會有玻璃基板未能從樹脂層表面剝除而其一部份遭破壞、或樹脂層的部份樹脂殘留在玻璃基板上,結果導致電子裝置的生產性低下。 The glass laminate system described in Patent Document 1 can withstand treatment at 300 ° C for 1 hour in the atmosphere. However, in the case of the inventors of the present invention, in the case where the glass laminate using a thick thin glass substrate is subjected to treatment at 360 ° C for 1 hour, the glass substrate is subjected to polyfluorination. When the surface of the resin layer is peeled off, the glass substrate is not peeled off from the surface of the resin layer and a part thereof is broken, or a part of the resin of the resin layer remains on the glass substrate, resulting in low productivity of the electronic device.
本發明係有鑑於上述課題而作成者,其目的在於提供一種玻璃積層體及其製造方法,該玻璃積層體即使在高溫加熱處理後,仍可抑制玻璃基板與聚矽氧樹脂層之剝離強度的上升,而可輕易地將玻璃基板剝離。 The present invention has been made in view of the above problems, and an object of the invention is to provide a glass laminate which can suppress peeling strength between a glass substrate and a polyoxymethylene resin layer even after high-temperature heat treatment, and a method for producing the same. Ascending, the glass substrate can be easily peeled off.
又,本發明之目的亦在於提供一種用於製造該玻璃積層體的附聚矽氧樹脂層之支持基材。 Further, it is an object of the present invention to provide a support substrate for producing an agglomerated epoxy resin layer of the glass laminate.
本發明人等為解決上述課題致力進行開發的結果,遂完成本發明。 The present inventors have completed the present invention as a result of efforts to develop the above problems.
即,本發明之第1態樣係一種玻璃積層體,其依序具有支持基材、聚矽氧樹脂層及玻璃基板,且支持基材與聚矽氧樹脂層之界面的剝離強度大於聚矽氧樹脂層與玻璃基板之界面的剝離強度,並且聚矽氧樹脂層之聚矽氧樹脂為交聯性有機聚矽氧烷之交聯物,而以奈米壓痕法測得之聚矽 氧樹脂層的彈性率為0.5~2.5MPa。 That is, the first aspect of the present invention is a glass laminate having a support substrate, a polyoxyxene resin layer, and a glass substrate in this order, and the peel strength of the interface between the support substrate and the polyoxyxene resin layer is greater than that of the polyfluorene. The peeling strength of the interface between the oxygen resin layer and the glass substrate, and the polyoxynoxy resin of the polyoxyxylene resin layer is a crosslinked product of the crosslinkable organic polyoxyalkylene, and the polyfluorene measured by the nanoindentation method The modulus of elasticity of the oxygen resin layer is 0.5 to 2.5 MPa.
於第1態樣中,交聯性有機聚矽氧烷之交聯物,係使具有烯基之有機聚矽氧烷與具有氫矽基之有機聚矽氧烷起反應而獲得之交聯物為宜。 In the first aspect, the crosslinked product of the crosslinkable organopolyoxane is a crosslinked product obtained by reacting an organic polyoxyalkylene having an alkenyl group with an organopolysiloxane having a hydroquinone group. It is appropriate.
於第1態樣中,烯基與前述氫矽基的混合莫耳比(烯基莫耳數/氫矽基莫耳數)係1/1~1/0.8為宜。 In the first aspect, the molar ratio of the alkenyl group to the hydroquinone group (alkenyl molar number/hydroquinone molar number) is preferably 1/1 to 1/0.8.
於第1態樣中,聚矽氧樹脂層係更包含聚矽氧油為宜。 In the first aspect, the polyoxyphthalocene resin layer preferably contains a polyoxygenated oil.
於第1態樣中,聚矽氧樹脂層的厚度係2~100μm為宜。 In the first aspect, the thickness of the polyoxyxene resin layer is preferably 2 to 100 μm.
於第1態樣中,支持基材係玻璃板為宜。 In the first aspect, it is preferred to support the substrate-based glass plate.
本發明之第2態樣係一種製造第1態樣之玻璃積層體的方法,其係於支持基材之單面形成含交聯性有機聚矽氧烷之層,且在支持基材面上使交聯性有機聚矽氧烷交聯而形成聚矽氧樹脂層,接著在聚矽氧樹脂層之表面積層玻璃基板。 A second aspect of the present invention is a method for producing a glass laminate according to a first aspect, which comprises forming a layer containing a crosslinkable organopolysiloxane on one side of a support substrate, and on a support substrate surface The crosslinkable organopolyoxane is crosslinked to form a polyoxyxene resin layer, followed by a glass substrate on the surface area of the polyoxyxene resin layer.
本發明之第3態樣係一種附聚矽氧樹脂層之支持基材,其具有支持基材及設於支持基材面上的聚矽氧樹脂層,而聚矽氧樹脂層之聚矽氧樹脂為交聯性有機聚矽氧烷之交聯物,並且以奈米壓痕法測得之前述聚矽氧樹脂層的彈性率為0.5~2.5MPa。。 A third aspect of the present invention is a support substrate for agglomerating an epoxy resin layer, which has a support substrate and a polyoxyxene resin layer provided on the surface of the support substrate, and a polyoxyxylene resin layer The resin is a crosslinked product of a crosslinkable organopolyoxane, and the elastic modulus of the polyoxyxylene resin layer measured by a nanoindentation method is 0.5 to 2.5 MPa. .
依據本發明,可提供一種玻璃積層體及其製造方法,其即使在高溫加熱處理後,仍能抑制玻璃基板與聚矽氧樹脂層之剝離強度的上升,而可輕易地將玻璃基板剝離。 According to the present invention, it is possible to provide a glass laminate and a method for producing the same, which can suppress the increase in the peeling strength of the glass substrate and the polyoxymethylene resin layer even after the high-temperature heat treatment, and can easily peel off the glass substrate.
又,依據本發明,亦可提供一種使用於製造該玻璃積層體的附聚矽氧樹脂層之支持基材。 Further, according to the present invention, it is also possible to provide a support substrate for use in the production of the agglomerated epoxy resin layer of the glass laminate.
10‧‧‧玻璃積層體 10‧‧‧glass laminate
12‧‧‧支持基材 12‧‧‧Support substrate
14‧‧‧聚矽氧樹脂層 14‧‧‧Polyoxy resin layer
14a‧‧‧聚矽氧樹脂層之第1主面 14a‧‧‧1st main surface of polyoxyl resin layer
16‧‧‧玻璃基板 16‧‧‧ glass substrate
16a‧‧‧玻璃基板之第1主面 16a‧‧‧1st main surface of the glass substrate
16b‧‧‧玻璃基板之第2主面 16b‧‧‧2nd main surface of the glass substrate
18‧‧‧附聚矽氧樹脂層之支持基材 18‧‧‧Support substrate with polyoxyl resin layer
20‧‧‧電子裝置用構件 20‧‧‧Members for electronic devices
22‧‧‧附電子裝置用構件之積層體 22‧‧‧Laminated body of components for electronic devices
24‧‧‧附構件之玻璃基板 24‧‧‧ Glass substrate with attached components
圖1係本發明之玻璃積層體之一實施形態的示意性剖面圖。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic cross-sectional view showing an embodiment of a glass laminate of the present invention.
圖2(A)~圖2(D)係依步驟順序顯示本發明之附構件之玻璃基板之製造方法之一實施形態的示意性剖面圖。 2(A) to 2(D) are schematic cross-sectional views showing an embodiment of a method of manufacturing a glass substrate of an attached member of the present invention in order of steps.
以下,參照圖式就用以實施本發明之形態加以說明,惟本發明並不受限於以下實施形態,在未脫離本發明之範圍下,可對以下實施形態施加各種變化及替代。 In the following, the present invention is not limited to the following embodiments, and various modifications and changes can be made to the following embodiments without departing from the scope of the invention.
本發明之玻璃積層體,係依序具有支持基材、聚矽氧樹脂層及玻璃基板。亦即,在支持基材與玻璃基板之間有聚矽氧樹脂層,從而,聚矽氧樹脂層之一側係與支持基材相接,另一側則與玻璃基板相接。 The glass laminate of the present invention has a support substrate, a polyoxymethylene resin layer, and a glass substrate in this order. That is, a polyoxyxylene resin layer is interposed between the support substrate and the glass substrate, so that one side of the polyoxyxene resin layer is in contact with the support substrate, and the other side is in contact with the glass substrate.
本發明之玻璃積層體的特徵點之一,可舉如以奈米壓痕法測得之聚矽氧樹脂層的彈性率在預定範圍內此一特點。特別是,形成於支持基材上的聚矽氧樹脂層之彈性率在預定範圍內。彈性率在預定範圍內的聚矽氧樹脂層,與習知的聚矽氧樹脂層相比較為柔軟。若使用此種柔軟的聚矽氧樹脂層,便對配置在該聚矽氧樹脂層上的玻璃基板有一定程度的密接以防止其位置偏移,而可較輕易將玻璃基板剝離。雖不清楚獲得如上述特性的詳細理由,但推測如下。 首先,當玻璃基板積層於聚矽氧樹脂層上時,由於聚矽氧樹脂層是柔軟的所以會順著玻璃基板表面的形狀而變形,則聚矽氧樹脂層與玻璃基板之間不會有空隙等發生,而聚矽氧樹脂層與玻璃基板能良好地密接。又,在高溫加熱處理後,將玻璃基板從聚矽氧樹脂層剝離時,由於聚矽氧樹脂層容易變形故亦能避免對玻璃基板局部地施加應力,結果可以輕易地將玻璃基板剝離。 One of the characteristics of the glass laminate of the present invention is such that the elastic modulus of the polyoxynated resin layer measured by the nanoindentation method is within a predetermined range. In particular, the elastic modulus of the polyoxynated resin layer formed on the support substrate is within a predetermined range. The polyoxyxene resin layer having an elastic modulus within a predetermined range is softer than a conventional polyoxyxene resin layer. When such a soft polyoxyalkylene resin layer is used, the glass substrate disposed on the polyoxyalkylene resin layer is adhered to a certain extent to prevent the positional deviation, and the glass substrate can be easily peeled off. Although it is not clear to obtain detailed reasons for the above characteristics, it is presumed as follows. First, when the glass substrate is laminated on the polyoxyalkylene resin layer, since the polyoxyxylene resin layer is soft, it deforms along the shape of the surface of the glass substrate, and there is no possibility between the polyoxyalkylene resin layer and the glass substrate. A void or the like occurs, and the polyoxymethylene resin layer and the glass substrate can be in close contact with each other. Further, when the glass substrate is peeled off from the polyoxyxene resin layer after the high-temperature heat treatment, since the polyoxynitride resin layer is easily deformed, local stress can be prevented from being locally applied to the glass substrate, and as a result, the glass substrate can be easily peeled off.
圖1係本發明之玻璃積層體之一例的示意性剖面圖。 Fig. 1 is a schematic cross-sectional view showing an example of a glass laminate of the present invention.
如圖1所示,玻璃積層體10,係支持基材12、玻璃基板16及存在於其等之間之聚矽氧樹脂層14的積層體。聚矽氧樹脂層14,其一面係與支持基材12相接,同時其另一面係與玻璃基板16的第1主面16a相接。換言之,聚矽氧樹脂層14係與玻璃基板16的第1主面16a相接。 As shown in Fig. 1, the glass laminate 10 is a laminate of the support substrate 12, the glass substrate 16, and the polyoxyn resin layer 14 present between them. The polyoxyxene resin layer 14 is in contact with the support substrate 12 on one side, and the other surface thereof is in contact with the first main surface 16a of the glass substrate 16. In other words, the polyoxyxene resin layer 14 is in contact with the first main surface 16a of the glass substrate 16.
由支持基材12及聚矽氧樹脂層14構成的2層部分,係於製造液晶面板等的電子裝置用構件之構件形成步驟中補強玻璃基板16。另,為了玻璃積層體10的製造而預先製造的由支持基材12與聚矽氧樹脂層14構成之2層部分,係稱為附聚矽氧樹脂層之支持基材18。 The two-layer portion composed of the support base material 12 and the polyoxyxene resin layer 14 is used to reinforce the glass substrate 16 in the member forming step of manufacturing a member for an electronic device such as a liquid crystal panel. Further, the two-layer portion composed of the support base material 12 and the polyoxynoxy resin layer 14 which are previously manufactured for the production of the glass laminate 10 is referred to as a support base material 18 for agglomerating the epoxy resin layer.
該玻璃積層體10,係使用到後述的構件形成步驟為止。亦即,該玻璃積層體10,係使用到在該玻璃基板16第2主面16b表面上形成液晶顯示裝置等電子裝置用構件為止。之後,形成有電子裝置用構件的玻璃積層體會分離成附聚矽氧樹脂層之支持基材18與附電子裝置用構件之玻璃 基板,而附聚矽氧樹脂層之支持基材18不會成為構成電子裝置的部分。故可讓新的玻璃基板16積層於附聚矽氧樹脂層之支持基材18,作為新的玻璃積層體10而再利用。 This glass laminate 10 is used until the member forming step described later. In other words, the glass laminate 10 is formed by forming a member for an electronic device such as a liquid crystal display device on the surface of the second main surface 16b of the glass substrate 16. After that, the glass laminate in which the member for electronic device is formed is separated into the support substrate 18 of the agglomerated epoxy resin layer and the glass of the member for electronic device. The substrate, while the support substrate 18 of the agglomerated epoxy resin layer does not become part of the electronic device. Therefore, the new glass substrate 16 can be laminated on the support substrate 18 of the agglomerated epoxy resin layer and reused as a new glass laminate 10.
支持基材12與聚矽氧樹脂層14的界面具有剝離強度(x),若於支持基材12與聚矽氧樹脂層14的界面施加超過剝離強度(x)之拉開方向的應力,則支持基材12與聚矽氧樹脂層14之界面會剝離。聚矽氧樹脂層14與玻璃基板16之界面係具有剝離強度(y),若於聚矽氧樹脂層14與玻璃基板16之界面施加超過剝離強度(y)之拉開方向的應力,則聚矽氧樹脂層14與玻璃基板16之界面會剝離。 The interface between the support substrate 12 and the polyoxyxene resin layer 14 has a peel strength (x), and if a stress exceeding the peel strength (x) is applied to the interface between the support substrate 12 and the polyoxyxyl resin layer 14, The interface between the support substrate 12 and the polyoxyxene resin layer 14 is peeled off. The interface between the polyoxyxene resin layer 14 and the glass substrate 16 has a peeling strength (y), and if a stress exceeding the peeling strength (y) in the pulling direction is applied to the interface between the polyoxynoxy resin layer 14 and the glass substrate 16, the poly The interface between the silicone resin layer 14 and the glass substrate 16 is peeled off.
玻璃積層體10(亦意指後述之附電子裝置用構件之積層體)之中,上述剝離強度(x)係大於(高於)上述剝離強度(y)。因此,若對玻璃積層體10施加將支持基材12與玻璃基板16拉開之方向的應力,則本發明之玻璃積層體10,會於聚矽氧樹脂層14與玻璃基板16的界面剝離而分離成玻璃基板16與附聚矽氧樹脂層之支持基材18。 In the glass laminate 10 (also referred to as a laminate of a member for an electronic device to be described later), the peel strength (x) is greater than (higher than) the peel strength (y). Therefore, when the stress in the direction in which the support substrate 12 and the glass substrate 16 are pulled apart is applied to the glass laminate 10, the glass laminate 10 of the present invention is peeled off at the interface between the polyimide layer 14 and the glass substrate 16. The support substrate 18 is separated into a glass substrate 16 and an agglomerated epoxy resin layer.
換言之,聚矽氧樹脂層14係固定於支持基材12上而形成附聚矽氧樹脂層之支持基材18,而玻璃基板16係於聚矽氧樹脂層14上以可剝離之方式密接。 In other words, the polyoxyxene resin layer 14 is fixed to the support substrate 12 to form the support substrate 18 of the agglomerated epoxy resin layer, and the glass substrate 16 is adhered to the polyoxynitride resin layer 14 in a peelable manner.
剝離強度(x)宜充分高於剝離強度(y)。提高剝離強度(x),意味著提高聚矽氧樹脂層14對支持基材12的附著力,並且能夠在加熱處理後仍對玻璃基板16維持相對高的附著力。 The peel strength (x) is preferably sufficiently higher than the peel strength (y). Increasing the peel strength (x) means increasing the adhesion of the silicone resin layer 14 to the support substrate 12, and maintaining relatively high adhesion to the glass substrate 16 after the heat treatment.
為能提高聚矽氧樹脂層14對支持基材12的附著力,如 後述一般,宜使交聯性有機聚矽氧烷在支持基材12上作交聯硬化而形成聚矽氧樹脂層14。藉交聯硬化時的接著力,可形成以高結合力結合了支持基材12的聚矽氧樹脂層14。 In order to improve the adhesion of the polyoxyxene resin layer 14 to the support substrate 12, such as Generally, it is preferable that the crosslinkable organopolysiloxane is cross-linked and hardened on the support substrate 12 to form the polyoxyxene resin layer 14. By the adhesive force at the time of cross-linking hardening, the polyoxyalkylene resin layer 14 in which the support substrate 12 is bonded with high bonding force can be formed.
另一方面,交聯硬化後之交聯性有機聚矽氧烷硬化物對玻璃基板16的結合力,較上述交聯硬化時產生的結合力更低是很普遍的。因此,在支持基材12上使交聯性有機聚矽氧烷交聯硬化而形成聚矽氧樹脂層14,之後於聚矽氧樹脂層14之面上積層玻璃基板16而製造玻璃積層體10,係為適宜的。 On the other hand, it is common that the cross-linking of the cross-linking organopolyoxane hardened material after crosslinking hardening has a lower binding force to the glass substrate 16 than the above-described cross-linking hardening. Therefore, the crosslinkable organopolyoxane is cross-linked and hardened on the support substrate 12 to form the polyoxyxene resin layer 14, and then the glass substrate 16 is laminated on the surface of the polyoxynoxy resin layer 14 to produce the glass laminate 10. , is suitable.
作為本發明第1態樣的玻璃積層體,係依序具有支持基材、聚矽氧樹脂層及玻璃基板,且支持基材與前述聚矽氧樹脂層之界面的剝離強度大於聚矽氧樹脂層與玻璃基板之界面的剝離強度,而聚矽氧樹脂層之聚矽氧樹脂為交聯性有機聚矽氧烷之交聯物,並且以奈米壓痕法測得之聚矽氧樹脂層的彈性率為0.5~2.5MPa。 The glass laminate according to the first aspect of the present invention has a support substrate, a polyoxynitride resin layer, and a glass substrate in this order, and the peel strength of the interface between the support substrate and the polyoxyxylene resin layer is larger than that of the polyoxynoxy resin. The peel strength of the interface between the layer and the glass substrate, and the polyoxynoxy resin of the polyoxyxene resin layer is a crosslinked product of a crosslinkable organopolyoxyalkylene, and the polyoxyalkylene resin layer is measured by a nanoindentation method. The modulus of elasticity is 0.5 to 2.5 MPa.
以下,先就構成玻璃積層體10之各層(支持基材12、玻璃基板16、聚矽氧樹脂層14)加以詳述,之後,詳述關於玻璃積層體及附電子裝置用構件之玻璃基板的製造方法。 In the following, the respective layers (the support substrate 12, the glass substrate 16, and the polyoxyalkylene resin layer 14) constituting the glass laminate 10 will be described in detail, and then the glass substrate of the glass laminate and the member for an electronic device will be described in detail. Production method.
[支持基材] [Support substrate]
支持基材12,係支持玻璃基板16而予以補強,在後述之構件形成步驟(製造電子裝置用構件的步驟)中於電子裝置用構件製造之時,防止玻璃基板16的變形、受傷及破損等。 The support substrate 12 is reinforced by supporting the glass substrate 16 and prevents deformation, damage, breakage, etc. of the glass substrate 16 when the electronic device member is manufactured in the member forming step (the step of manufacturing the electronic device member) to be described later. .
作為支持基材12,可使用例如玻璃板、塑膠板、SUS板等金屬板等。通常,構件形成步驟伴隨有熱處理,故支持基材12係以和玻璃基板16之平均線膨張係數差距小的材料所形成者為宜,且以和玻璃基板16相同材料所形成者較佳,並且支持基材12宜為玻璃板。尤其,支持基材12宜為和玻璃基板16相同的玻璃材料所構成的玻璃板。 As the support base material 12, a metal plate such as a glass plate, a plastic plate, or a SUS plate can be used. In general, the member forming step is accompanied by a heat treatment, so that the support substrate 12 is preferably formed of a material having a small difference in the average linear expansion coefficient of the glass substrate 16, and is preferably formed of the same material as the glass substrate 16, and The support substrate 12 is preferably a glass plate. In particular, the support substrate 12 is preferably a glass plate composed of the same glass material as the glass substrate 16.
支持基材12的厚度,可較玻璃基板16更厚,亦可更薄。宜根據玻璃基板16的厚度、聚矽氧樹脂層14的厚度、及玻璃積層體10的厚度,來選擇支持基材12的厚度。例如,現行之構件形成步驟係經設計以處理厚度0.5mm之基板者,當玻璃基板16的厚度與聚矽氧樹脂層14的厚度合計為0.1mm時,係使支持基材12的厚度為0.4mm。支持基材12的厚度,一般而言,宜為0.2~5.0mm。 The thickness of the support substrate 12 can be thicker or thinner than the glass substrate 16. The thickness of the support substrate 12 is preferably selected in accordance with the thickness of the glass substrate 16, the thickness of the polyoxynitride resin layer 14, and the thickness of the glass laminate 10. For example, the current member forming step is designed to handle a substrate having a thickness of 0.5 mm, and when the thickness of the glass substrate 16 and the thickness of the polyoxyxene resin layer 14 are 0.1 mm in total, the thickness of the support substrate 12 is 0.4. Mm. The thickness of the support substrate 12 is generally 0.2 to 5.0 mm.
當支持基材12為玻璃板時,從易於操作、不易破裂等理由來看,玻璃板的厚度宜為0.08mm以上。又,於電子裝置用構件形成之後,在剝離時需要不會破裂地適度撓曲般的剛性,由此理由來看,玻璃板的厚度係1.0mm以下為宜。 When the support substrate 12 is a glass plate, the thickness of the glass plate is preferably 0.08 mm or more from the viewpoints of easy handling and difficulty in cracking. Further, after the member for an electronic device is formed, it is necessary to appropriately bend the rigidity without being broken at the time of peeling. Therefore, the thickness of the glass plate is preferably 1.0 mm or less.
支持基材12與玻璃基板16在25~300℃下的平均線膨張係數差值,宜為500×10-7/℃以下,較佳係300×10-7/℃以下,更佳係200×10-7/℃以下。若上述平均線膨張係數的差值過大,則在構件形成步驟中的加熱冷卻時,玻璃積層體10可能會大幅反曲,而支持基材12與玻璃基板16可能會剝離。支持基材12的材料和玻璃基板16的材料相同時, 可抑制此類問題的發生,故支持基材宜為玻璃板。 The difference between the average linear expansion coefficient of the support substrate 12 and the glass substrate 16 at 25 to 300 ° C is preferably 500 × 10 -7 / ° C or less, preferably 300 × 10 -7 / ° C or less, more preferably 200 × 10 -7 / °C or less. If the difference in the average linear expansion coefficient is too large, the glass laminate 10 may be largely recurved during heating and cooling in the member forming step, and the support substrate 12 and the glass substrate 16 may be peeled off. When the material of the support substrate 12 and the material of the glass substrate 16 are the same, such problems can be suppressed, so the support substrate is preferably a glass plate.
[玻璃基板] [glass substrate]
玻璃基板16,其第1主面16a係與聚矽氧樹脂層14相接,而在與聚矽氧樹脂層14側相反側的第2主面16b上係設有電子裝置用構件。 In the glass substrate 16, the first main surface 16a is in contact with the polyoxynitride resin layer 14, and the electronic device member is provided on the second main surface 16b on the side opposite to the polyoxynitride resin layer 14 side.
玻璃基板16的種類,可為一般常用者,可舉例如,LCD、OLED等顯示裝置用的玻璃基板等。玻璃基板16在耐藥品性、耐透濕性方面優良,而且熱收縮率低。使用JIS R 3102(1995年修正)所規範之平均線膨張係數,作為熱收縮率的指標。 The type of the glass substrate 16 can be generally used, and examples thereof include a glass substrate for a display device such as an LCD or an OLED. The glass substrate 16 is excellent in chemical resistance and moisture permeability, and has a low heat shrinkage rate. The average linear expansion coefficient specified in JIS R 3102 (1995 Revision) was used as an index of the heat shrinkage rate.
若玻璃基板16的平均線膨張係數高,則由於構件形成步驟多半伴隨有加熱處理,容易產生各種不良狀況。例如,在玻璃基板16上形成TFT時,若將在加熱下形成有TFT的玻璃基板16冷卻,則因為玻璃基板16的熱收縮,TFT的位置偏移可能會變得過大。 When the average linear expansion coefficient of the glass substrate 16 is high, since the member forming step is often accompanied by heat treatment, various defects are likely to occur. For example, when a TFT is formed on the glass substrate 16, if the glass substrate 16 on which the TFT is formed under heating is cooled, the positional shift of the TFT may become excessive due to thermal contraction of the glass substrate 16.
玻璃基板16,係將玻璃原料熔融,並使熔融玻璃成形為板狀而得。此類成形方法,可為一般方法者,例如,可使用浮製玻板法、熔融法、狹縫下拉法、垂直引上法、魯伯法(Lubbers process)等。另外,尤其是厚度小的玻璃基板16,可利用下述方法(再拉法,redraw process)成形而得:將暫時成形為板狀的玻璃加熱至能夠成形的溫度,以拉伸等手段伸展而减薄。 The glass substrate 16 is obtained by melting a glass raw material and molding the molten glass into a plate shape. Such a forming method may be a general method, and for example, a floating glass plate method, a melting method, a slit down method, a vertical lead method, a Lubbers process, or the like may be used. Further, in particular, the glass substrate 16 having a small thickness can be formed by a method of reshaping (redraw process) in which a glass temporarily formed into a plate shape is heated to a temperature at which it can be formed, and stretched by stretching or the like. Thinning.
作為玻璃基板16的玻璃,並無特別限定,惟宜為無鹼硼矽酸玻璃、硼矽酸玻璃、鈉鈣玻璃、高氧化矽玻璃、 其它以氧化矽為主成分的氧化物系玻璃等。作為氧化物系玻璃,宜為以氧化物換算之氧化矽含量為40~90質量%的玻璃。 The glass of the glass substrate 16 is not particularly limited, and is preferably an alkali-free borosilicate glass, a borosilicate glass, a soda lime glass, or a high cerium oxide glass. Other oxide-based glass containing cerium oxide as a main component. The oxide-based glass is preferably glass having a cerium oxide content of 40 to 90% by mass in terms of oxide.
作為玻璃基板16的玻璃,係採用適合於諸如電子裝置用構件的種類、或其製造步驟等的玻璃。例如,液晶面板用的玻璃基板,由於鹼金屬成分的溶出容易給液晶帶來影響,故由實質上不含鹼金屬成分的玻璃(無鹼玻璃)構成(惟通常含有鹼土類金屬成分)。如此,玻璃基板16的玻璃係基於所適用之裝置種類及其製造步驟來作適宜選擇。 As the glass of the glass substrate 16, a glass suitable for a type such as a member for an electronic device, a manufacturing step thereof, or the like is used. For example, a glass substrate for a liquid crystal panel is formed of glass (alkali-free glass) which does not substantially contain an alkali metal component because it is easily affected by elution of an alkali metal component (but usually contains an alkaline earth metal component). As such, the glass of the glass substrate 16 is suitably selected based on the type of device to be applied and the manufacturing steps thereof.
玻璃基板16的厚度,從玻璃基板16的薄型化及/或輕量化的觀點,宜為0.3mm以下,較佳為0.20mm以下,更佳為0.15mm以下,特佳為0.10mm以下。為0.3mm以下時,能夠對玻璃基板16賦予良好的可撓性。為0.15mm以下時,能夠將玻璃基板16捲取成卷狀。 The thickness of the glass substrate 16 is preferably 0.3 mm or less, more preferably 0.20 mm or less, more preferably 0.15 mm or less, and particularly preferably 0.10 mm or less from the viewpoint of reduction in thickness and/or weight reduction of the glass substrate 16. When it is 0.3 mm or less, it is possible to impart good flexibility to the glass substrate 16. When it is 0.15 mm or less, the glass substrate 16 can be wound up in a roll shape.
又,從容易製造玻璃基板16、容易操作玻璃基板16等理由出發,玻璃基板16的厚度宜為0.03mm以上。 Moreover, the thickness of the glass substrate 16 is preferably 0.03 mm or more from the viewpoint of easy production of the glass substrate 16, easy operation of the glass substrate 16, and the like.
另外,玻璃基板16可由2層以上所構成,此時,形成各個層的材料可為同種材料,亦可為異種材料。又,此時,「玻璃基板16的厚度」意指所有層的合計厚度。 Further, the glass substrate 16 may be composed of two or more layers. In this case, the material forming each layer may be the same material or a different material. Moreover, in this case, "the thickness of the glass substrate 16" means the total thickness of all layers.
[聚矽氧樹脂層] [Polyoxygenated resin layer]
聚矽氧樹脂層係實質上由聚矽氧樹脂構成,且該聚矽氧樹脂為交聯性有機聚矽氧烷之交聯物,以奈米壓痕法測得之聚矽氧樹脂層的彈性率為0.5~2.5MPa。支持基材與聚矽氧樹脂層之界面的剝離強度,係大於聚矽氧樹脂層與玻 璃基板之界面的剝離強度。 The polyoxyxene resin layer is substantially composed of a polyfluorene oxide resin, and the polyfluorene oxide resin is a crosslinked product of a crosslinkable organopolyoxyalkylene oxide, and the polyoxynoxy resin layer is measured by a nanoindentation method. The modulus of elasticity is 0.5 to 2.5 MPa. The peel strength of the interface between the support substrate and the polyoxyxene resin layer is greater than that of the polysiloxane resin layer and the glass Peel strength of the interface of the glass substrate.
聚矽氧樹脂層14,係防止玻璃基板16的位置偏移到進行將玻璃基板16與支持基材12分離的操作為止,同時防止玻璃基板16等因分離操作而破損。聚矽氧樹脂層14之與玻璃基板16相接的表面(聚矽氧樹脂層的第1主面)14a,係以可剝離的方式密接於玻璃基板16的第1主面16a。另一方面,聚矽氧樹脂層14係固定於支持基材12上。因此,聚矽氧樹脂層14係以弱結合力與玻璃基板16的第1主面16a結合,而其界面之剝離強度(y),係較聚矽氧樹脂層14與支持基材12之間的界面剝離強度(x)更低。 The polyoxyxene resin layer 14 prevents the positional shift of the glass substrate 16 until the operation of separating the glass substrate 16 from the support substrate 12, and prevents the glass substrate 16 and the like from being damaged by the separation operation. The surface of the polyoxyxene resin layer 14 that is in contact with the glass substrate 16 (the first main surface of the polyoxyxene resin layer) 14a is detachably adhered to the first main surface 16a of the glass substrate 16. On the other hand, the polyoxyxene resin layer 14 is fixed to the support substrate 12. Therefore, the polyoxyxene resin layer 14 is bonded to the first main surface 16a of the glass substrate 16 with a weak bonding force, and the peel strength (y) of the interface is between the polyoxynitride resin layer 14 and the support substrate 12. The interface peel strength (x) is lower.
即,在使玻璃基板16與支持基材12分離時,係在玻璃基板16的第1主面16a與聚矽氧樹脂層14的界面剝離,而在支持基材12與聚矽氧樹脂層14的界面不易剝離。因此,雖然聚矽氧樹脂層14係與玻璃基板16之第1主面16a密接,但具有能夠輕易將玻璃基板16剝離的表面特性。亦即,聚矽氧樹脂層14,對玻璃基板16之第1主面16a係以一定程度的結合力結合,來防止玻璃基板16的位置偏移等的同時,在將玻璃基板16剝離時以不會破壞玻璃基板16,而能夠輕易剝離之程度的結合力結合。本發明中,將該聚矽氧樹脂層14表面之能夠輕易剝離的性質稱為剝離性。另一方面,支持基材12之第1主面與聚矽氧樹脂層14係以相對難以剝離的結合力結合。 In other words, when the glass substrate 16 is separated from the support substrate 12, the interface between the first main surface 16a of the glass substrate 16 and the polyoxy-oxygen resin layer 14 is peeled off, and the support substrate 12 and the polyoxy-oxygen resin layer 14 are separated. The interface is not easy to peel off. Therefore, although the polyoxyxene resin layer 14 is in close contact with the first main surface 16a of the glass substrate 16, it has surface characteristics which can easily peel the glass substrate 16. In other words, the polyoxyxene resin layer 14 is bonded to the first main surface 16a of the glass substrate 16 with a certain degree of bonding force to prevent the positional shift of the glass substrate 16, and the like, while peeling off the glass substrate 16 The glass substrate 16 is not damaged, and the bonding force to the extent that it can be easily peeled off is combined. In the present invention, the property of the surface of the polyoxyxylene resin layer 14 which can be easily peeled off is referred to as peelability. On the other hand, the first main surface of the support substrate 12 and the polyoxynitride resin layer 14 are bonded by a bonding force which is relatively difficult to peel off.
另外,聚矽氧樹脂層14與玻璃基板16之界面的結合力,可在玻璃積層體10之玻璃基板16的面(第2主面16b)上形成 電子裝置用構件的前後有所變化(亦即,剝離強度(x)或剝離強度(y)可變化)。但是,即使在形成電子裝置用構件之後,剝離強度(y)仍較剝離強度(x)更低。 Further, the bonding force between the polyoxy-oxygen resin layer 14 and the interface of the glass substrate 16 can be formed on the surface (second main surface 16b) of the glass substrate 16 of the glass laminate 10. The front and rear members of the electronic device are changed (that is, the peel strength (x) or the peel strength (y) may vary). However, even after forming the member for an electronic device, the peel strength (y) is lower than the peel strength (x).
聚矽氧樹脂層14與玻璃基板16,認為係以源自弱接著力或凡得瓦耳力之結合力而結合。當形成聚矽氧樹脂層14後、在其表面積層玻璃基板16時,如果聚矽氧樹脂層14之聚矽氧樹脂充分交聯到不會展現接著力的程度時,咸認係以源自凡得瓦耳力的結合力作結合。但是,聚矽氧樹脂層14的聚矽氧樹脂,不少是具有一定程度的弱接著力者。即使在例如接著性極低的情況下,於玻璃積層體10製造後、在該積層體上形成電子裝置用構件時,咸認仍因加熱操作等,聚矽氧樹脂層14之聚矽氧樹脂會黏著於玻璃基板16面,而使聚矽氧樹脂層14與玻璃基板16之間的結合力上升。 The polyoxyxene resin layer 14 and the glass substrate 16 are considered to be bonded by a bonding force derived from a weak adhesion force or a van der Waals force. When the polyoxyxene resin layer 14 is formed and the glass substrate 16 is formed on the surface layer thereof, if the polyoxyxylene resin of the polyoxyxylene resin layer 14 is sufficiently crosslinked to the extent that the adhesion is not exhibited, the salt is derived from The combination of Van der Waals force is combined. However, many of the polyoxynoxy resins of the polyoxyxene resin layer 14 have a certain degree of weak adhesion. In the case where the member for an electronic device is formed on the laminated body after the production of the glass laminate 10, for example, when the adhesiveness is extremely low, the polyoxynoxy resin of the polyoxyxene resin layer 14 is still affected by the heating operation or the like. It adheres to the surface of the glass substrate 16, and the bonding force between the polyoxy-resin layer 14 and the glass substrate 16 rises.
依情況,亦可進行使積層前之聚矽氧樹脂層14表面、或積層前之玻璃基板16之第1主面16a兩者間結合力弱化的處理而進行積層。藉由在積層面進行非接著性處理等之後再積層,可使聚矽氧樹脂層14與玻璃基板16之界面的結合力弱化,降低剝離強度(y)。 In some cases, it is also possible to perform a process of weakening the bonding force between the surface of the polyoxynoxy resin layer 14 before lamination or the first main surface 16a of the glass substrate 16 before lamination. By laminating after the non-adhesive treatment or the like on the buildup layer, the bonding strength between the polyimide resin layer 14 and the glass substrate 16 can be weakened, and the peel strength (y) can be lowered.
又,聚矽氧樹脂層14,係以接著力或黏著力等強結合力結合於支持基材12表面。例如,如上所述,可藉由使交聯性有機聚矽氧烷在支持基材12表面行交聯硬化,使作為交聯物的聚矽氧樹脂接著於支持基材12表面,而獲得高結合力。又,可施加使支持基材12表面與聚矽氧樹脂層14之間產生強結合力的處理(例如,使用偶合劑的處理),來 提高支持基材12表面與聚矽氧樹脂層14之間的結合力。 Further, the polyoxyxene resin layer 14 is bonded to the surface of the support substrate 12 by a strong bonding force such as an adhesive force or an adhesive force. For example, as described above, the cross-linking organopolysiloxane can be cross-linked and hardened on the surface of the support substrate 12, whereby the polyoxyxylene resin as a cross-linking material is adhered to the surface of the support substrate 12, thereby obtaining high. Binding force. Further, a treatment (for example, treatment using a coupling agent) for causing a strong bonding force between the surface of the support substrate 12 and the polyoxyalkylene resin layer 14 can be applied. The bonding force between the surface of the support substrate 12 and the polyoxyalkylene resin layer 14 is increased.
聚矽氧樹脂層14與支持基材12以高結合力結合,意指兩者之界面剝離強度(x)高。 The polyoxyxene resin layer 14 is bonded to the support substrate 12 with a high bonding force, meaning that the interface peel strength (x) of both is high.
以奈米壓痕法測得之聚矽氧樹脂層14之彈性率為0.5~2.5MPa。其中,以玻璃基板16之剝離性更良好的觀點,係0.5~2.0MPa為宜,0.5~1.2MPa較佳。 The elastic modulus of the polyoxyxene resin layer 14 measured by the nanoindentation method is 0.5 to 2.5 MPa. Among them, from the viewpoint of better peelability of the glass substrate 16, it is preferably 0.5 to 2.0 MPa, and preferably 0.5 to 1.2 MPa.
在聚矽氧樹脂層14之彈性率未達0.5MPa時、以及聚矽氧樹脂層14發生破壞而超過2.5MPa時,玻璃基板16與聚矽氧樹脂層14會難以剝離。另外,上述彈性率,係將在聚矽氧樹脂層14表面之任意5處以上的點測得之彈性率作算術平均而得到的平均值。 When the elastic modulus of the polyoxyxene resin layer 14 is less than 0.5 MPa and the polyoxyxylene resin layer 14 is broken and exceeds 2.5 MPa, the glass substrate 16 and the polyoxynoxy resin layer 14 are hardly peeled off. Further, the elastic modulus is an average value obtained by arithmetically averaging the elastic modulus measured at any five or more points on the surface of the polyoxynphthene resin layer 14.
要使以奈米壓痕法測得之彈性率在上述範圍,如後所述,可藉由以特定聚矽氧樹脂層作為聚矽氧樹脂層、使聚矽氧樹脂層中包含聚矽氧油、聚矽氧樹脂層之形成方法等來作控制。 In order to make the elastic modulus measured by the nanoindentation method in the above range, as described later, the polyfluorene oxide layer may be contained in the polyfluorene oxide resin layer by using a specific polyoxynitride resin layer as the polyoxynitride resin layer. The oil, the method of forming the polyoxyxene resin layer, and the like are controlled.
本發明之中利用奈米壓痕法之彈性率測定方法,係藉著組合JKR(Johnson-Kendall-Roberts)解析與使用原子力顯微鏡之力測試,而獲得彈性率(楊氏率)。該方式,係使懸臂對試樣面垂直移動,並對懸臂位置測定荷重。對懸臂的彈性常數而言非常硬的試樣,不會發生試樣變形,但柔軟的試樣會因應荷重而試樣發生變形,利用此點,得到荷重與試樣變形量的關係。在壓痕小、試樣柔軟的範圍中,JKR解析為最適化。 In the present invention, the elastic modulus measuring method using the nanoindentation method is obtained by combining JKR (Johnson-Kendall-Roberts) analysis and force test using an atomic force microscope to obtain an elastic modulus (Young's rate). In this manner, the cantilever is moved vertically to the sample surface, and the load is measured at the position of the cantilever. The sample which is very hard to the elastic constant of the cantilever does not undergo deformation of the sample, but the soft sample is deformed depending on the load, and the relationship between the load and the amount of deformation of the sample is obtained by using this point. In the range where the indentation is small and the sample is soft, the JKR analysis is optimized.
有關上述彈性率測定方法的細節,係揭示於高分子論 文集Vol.69,No.7,435~442。另外,關於彈性率的測定程序,係於後述的實施例節詳述。 The details of the above method for determining the modulus of elasticity are revealed in the theory of polymer. Collection Vol.69, No. 7, 435~442. In addition, the measurement procedure of the elastic modulus is described in detail in the section of the embodiment to be described later.
聚矽氧樹脂層14的厚度沒有特別限制,惟以2~100μm為宜,3~50μm較佳,7~20μm更佳。若聚矽氧樹脂層14的厚度在這樣的範圍下,則即使有氣泡或異物等介於聚矽氧樹脂層14與玻璃基板16之間,仍可抑制玻璃基板16的歪曲缺陷的發生。又,若聚矽氧樹脂層14的厚度過厚,則為了形成而需要花費時間及材料故並不經濟,且可能耐熱性低下。又,若聚矽氧樹脂層14的厚度過薄,則可能聚矽氧樹脂層14與玻璃基板16之密接性會降低。 The thickness of the polyoxyxene resin layer 14 is not particularly limited, but is preferably 2 to 100 μm, more preferably 3 to 50 μm, and still more preferably 7 to 20 μm. When the thickness of the polyoxyxene resin layer 14 is in such a range, the occurrence of warpage defects of the glass substrate 16 can be suppressed even if bubbles or foreign matter or the like is interposed between the polyoxynoxy resin layer 14 and the glass substrate 16. Further, when the thickness of the polyoxyxene resin layer 14 is too thick, it takes time and material to form it, which is not economical, and heat resistance may be lowered. Further, if the thickness of the polyoxyxene resin layer 14 is too small, the adhesion between the polyoxymethylene resin layer 14 and the glass substrate 16 may be lowered.
另外,聚矽氧樹脂層14可由2層以上所構成。此時「聚矽氧樹脂層14的厚度」係意指所有層的合計厚度。 Further, the polyoxyxene resin layer 14 may be composed of two or more layers. At this time, "the thickness of the polyoxyxene resin layer 14" means the total thickness of all the layers.
又,當聚矽氧樹脂層14係由2層以上所構成時,形成各層的樹脂可為相異的交聯聚矽氧樹脂。 Further, when the polyoxyxene resin layer 14 is composed of two or more layers, the resin forming each layer may be a different crosslinked polyfluorene oxide resin.
聚矽氧樹脂層14所含聚矽氧樹脂為交聯性有機聚矽氧烷的交聯物,通常係形成3維網目結構。 The polyfluorene oxide resin contained in the polyoxyxene resin layer 14 is a crosslinked product of a crosslinkable organopolyoxane, and usually forms a three-dimensional network structure.
交聯性有機聚矽氧烷的種類沒有特別限制,只要是通過預定交聯反應作交聯硬化,而成為構成聚矽氧樹脂的交聯物(硬化物),就沒有特別限制其結構,而具有預定交聯性即可。交聯形式沒有特別限制,可因應交聯性有機聚矽氧烷中所含交聯性基的種類而採用適宜的習知形式。可列舉例如,氫矽基化反應、縮合反應,或者,因加熱處理、高能量線處理或自由基聚合起始劑而起的自由基反應等。 The type of the cross-linkable organopolysiloxane is not particularly limited, and as long as it is crosslinked and hardened by a predetermined crosslinking reaction to form a crosslinked product (hardened product) constituting the polyoxynoxy resin, the structure is not particularly limited. It has a predetermined crosslinkability. The form of crosslinking is not particularly limited, and a suitable conventional form can be employed depending on the kind of the crosslinkable group contained in the crosslinkable organopolysiloxane. For example, a hydroquinonelation reaction, a condensation reaction, or a radical reaction by a heat treatment, a high energy ray treatment or a radical polymerization initiator may be mentioned.
更具體而言,在交聯性有機聚矽氧烷具有烯基或炔基 等自由基反應性基時,係由通過上述自由基反應之自由基反應性基彼此的反應進行交聯而成為硬化物(交聯聚矽氧樹脂)。 More specifically, the crosslinkable organopolyoxane has an alkenyl group or an alkynyl group. When a radical reactive group is used, it is crosslinked by the reaction of the radical reactive groups by the above-mentioned radical reaction to become a cured product (crosslinked polyoxyl resin).
又,當交聯性有機聚矽氧烷具有矽醇基時,係藉由矽醇基彼此的縮合反應進行交聯而成為硬化物。 Further, when the crosslinkable organopolysiloxane has a sterol group, it is crosslinked by a condensation reaction of sterol groups to form a cured product.
再者,當交聯性有機聚矽氧烷,包含具有與矽原子鍵結之烯基(乙烯基等)的有機聚矽氧烷(即,有機烯基聚矽氧烷)、以及具有與矽原子鍵結之氫原子(氫矽基)的有機聚矽氧烷(即,有機氫聚矽氧烷)時,係於氫矽基化觸媒(例如,鉑系觸媒)的存在下,藉由氫矽基化反應進行交聯而成為硬化物。 Further, when the crosslinkable organopolyoxane contains an organic polyoxyalkylene (ie, an organic alkenyl polyoxyalkylene) having an alkenyl group (vinyl group or the like) bonded to a ruthenium atom, and having an anthracene When an atomically bonded hydrogen atom (hydroquinone) of an organopolyoxyalkylene (ie, an organohydrogenpolyoxyalkylene) is in the presence of a hydroquinone catalyst (for example, a platinum-based catalyst), It is crosslinked by a hydroquinone reaction to become a cured product.
其中,從易於形成聚矽氧樹脂層14、玻璃基板16之剝離性較良好的觀點,交聯性有機聚矽氧烷宜為包含下述有機聚矽氧烷的態樣:於兩末端及/或側鏈具有烯基之有機聚矽氧烷(以下亦適當稱為有機聚矽氧烷A)、及於兩末端及/或側鏈具有氫矽基之有機聚矽氧烷(以下亦適當稱為有機聚矽氧烷B)。 Among them, from the viewpoint that the polyether oxide resin layer 14 and the glass substrate 16 are easily formed, the crosslinkable organopolysiloxane is preferably in the form of the following organic polyoxane: at both ends and/or Or an organopolysiloxane having an alkenyl group (hereinafter also referred to as an organic polyoxosiloxane A as appropriate), and an organopolyoxyalkylene having a hydroquinone at both terminals and/or a side chain (hereinafter also suitably referred to as It is an organic polyoxane B).
另外,作為烯基沒有特別限制,惟可舉例如乙烯基(ethenyl基)、烯丙基(2-丙烯基)、丁烯基、戊烯基、己烯基等,其中從耐熱性良好的觀點,以乙烯基為宜。 Further, the alkenyl group is not particularly limited, and examples thereof include a vinyl group (ethenyl group), an allyl group (2-propenyl group), a butenyl group, a pentenyl group, a hexenyl group, and the like, and from the viewpoint of good heat resistance. It is preferred to use vinyl.
又,有機聚矽氧烷A所含之烯基以外的基團,以及有機聚矽氧烷B所含之氫矽基以外的基團,可列舉如烷基(尤其是碳數4以下的烷基)。 Further, examples of the group other than the alkenyl group contained in the organopolyoxyalkylene A and the hydroquinone group contained in the organopolyoxyalkylene B include an alkyl group (especially an alkyl group having 4 or less carbon atoms). base).
烯基在有機聚矽氧烷A中的位置沒有特別限制, 惟當有機聚矽氧烷A為直鏈狀時,烯基係可存在於以下述所示之M單元及D單元之任一者,亦可存在於M單元與D單元兩者中。從硬化速度的觀點,宜至少存在於M單元中,並宜存在於2個M單元兩者中。 The position of the alkenyl group in the organopolyoxane A is not particularly limited. When the organopolyoxyalkylene A is linear, the alkenyl group may be present in any of the M unit and the D unit shown below, or may be present in both the M unit and the D unit. From the viewpoint of the hardening speed, it is preferably present in at least the M unit, and is preferably present in both of the M units.
另外,M單元及D單元係有機聚矽氧烷之基本結構單元之例,M單元係鍵結有3個有機基的1官能性矽氧烷單元;D單元係鍵結有2個有機基之2官能性矽氧烷單元。矽氧烷單元之中,由於矽氧烷鍵結係2個矽原子透過1個氧原子結合的鍵結,故矽氧烷鍵結的每1個矽原子的氧原子係視為1/2個,式中表記為O1/2。 In addition, the M unit and the D unit are examples of the basic structural unit of the organopolyoxyalkylene, the M unit is bonded with three organic monofunctional oxirane units; the D unit is bonded with two organic groups. Bifunctional oxirane unit. In the oxoxane unit, since the oxime is bonded to the bond of two ruthenium atoms through one oxygen atom, the oxygen atom of each ruthenium atom bonded by the siloxane is regarded as 1/2. The formula in the formula is O 1/2 .
有機聚矽氧烷A中的烯基數並無特別限制,惟宜於1分子中有1~3個,並以2個較佳。 The number of alkenyl groups in the organopolyoxane A is not particularly limited, but it is preferably 1 to 3 in one molecule, and preferably 2 in two.
有機聚矽氧烷A的適宜結構,係直鏈狀或環狀,且1分子中有2個以上的烯基、而該烯基在2個M單元兩邊存在1個以上者。 A suitable structure of the organopolyoxane A is linear or cyclic, and has two or more alkenyl groups in one molecule, and the alkenyl group has one or more on both sides of two M units.
有機聚矽氧烷B中的氫矽基位置並無特別限制,當有機聚矽氧烷A為直鏈狀時,氫矽基可存在於M單元及D單元之任一者,亦可存在於M單元與D單元兩者。從硬化速度的觀點,宜至少存在於D單元。 The position of the hydroquinone group in the organopolyoxane B is not particularly limited. When the organopolyoxane A is linear, the hydroquinone group may be present in any of the M unit and the D unit, or may be present in Both M units and D units. From the standpoint of the hardening speed, it is preferred to exist at least in the D unit.
有機聚矽氧烷B中的氫矽基數並無特別限制,宜於1分 子中有至少3個,並以3個較佳。 The number of hydroquinone groups in the organic polyoxetane B is not particularly limited, and is preferably 1 minute. There are at least 3 in the sub, and 3 are preferred.
有機聚矽氧烷B的適宜結構,在有機聚矽氧烷A為直鏈狀或環狀時,係宜於1分子中具有2個以上的氫矽基,且氫矽基的莫耳含有率為30%以上。 A suitable structure of the organic polyoxyalkylene B is preferably a hydrofluorenyl group having two or more hydroquinone groups in one molecule when the organopolyoxane A is linear or cyclic. More than 30%.
有機聚矽氧烷A與有機聚矽氧烷B的混合比例沒有特別限制,惟為使所得之聚矽氧樹脂層利用奈米壓痕法的彈性率在特定範圍內,可調整有機聚矽氧烷A與有機聚矽氧烷B的混合比例。從玻璃基板的剝離性較良好的觀點,有機聚矽氧烷A中的全部烯基,對有機聚矽氧烷B中的氫矽基(與矽原子鍵結的氫原子)的莫耳比(烯基莫耳數/氫矽基莫耳數)係宜調整為1/1~1/0.8。其中,調整混合比率為1/1~1/0.9者為佳。 The mixing ratio of the organopolyoxane A to the organopolyoxane B is not particularly limited, but the organic polyfluorene oxide can be adjusted so that the elastic modulus of the obtained polyoxynoxy resin layer by the nanoindentation method is within a specific range. The mixing ratio of the alkane A to the organopolyoxane B. From the viewpoint of good releasability of the glass substrate, the molar ratio of all alkenyl groups in the organopolyoxane A to hydroquinone groups (hydrogen atoms bonded to the ruthenium atoms) in the organopolyoxane B ( The alkenyl molar number/hydroquinone molar number is preferably adjusted to 1/1 to 1/0.8. Among them, it is preferable to adjust the mixing ratio to be 1/1 to 1/0.9.
作為交聯性有機聚矽氧烷,在適宜的結構與混合比例方面,有機聚矽氧烷A係宜為直鏈狀或環狀、且於1分子中具有2個以上的烯基而該烯基於2個M單元兩邊各存在1個以上者,有機聚矽氧烷B係宜為1分子中有2個以上氫矽基、且氫矽基的莫耳含有率為30%以上者;有機聚矽氧烷A中的全部烯基,與有機聚矽氧烷B中的氫矽基(與矽原子鍵結之氫原子)的莫耳比(烯基莫耳數/氫矽基莫耳數)宜調整為1/1~1/0.8。 As the crosslinkable organopolyoxane, the organopolyoxane A is preferably linear or cyclic in terms of a suitable structure and mixing ratio, and has two or more alkenyl groups in one molecule. In the case where one or more of the two M units are present on each side, the organopolyoxane B is preferably one or more hydroquinone groups in one molecule, and the molar content of the hydroquinone group is 30% or more; The molar ratio of all alkenyl groups in the oxoxane A to the hydroquinone group (hydrogen atom bonded to the ruthenium atom) in the organopolyoxane B (alkenyl mole number / hydroquinone molar number) Should be adjusted to 1/1~1/0.8.
作為氫矽基化觸媒,宜使用鉑族金屬系觸媒。鉑族金屬系觸媒可列舉如鉑系、鈀系、銠系等觸媒,尤其使用鉑系觸媒從經濟性、反應性的觀點係為適宜的。作為鉑族金屬系觸媒,可使用習知物質。具體上,可列舉如鉑微 粉末、鉑黑、氯化第一鉑酸及氯化第二鉑酸等氯鉑酸、四氯化鉑、氯化鉑酸之醇化合物或醛化合物、或者鉑的烯烴錯合物、烯基矽氧烷錯合物、羰基錯合物等。 As the hydroquinone catalyst, a platinum group metal catalyst is preferably used. The platinum group-based catalyst may, for example, be a catalyst such as a platinum-based, palladium-based or ruthenium-based catalyst, and in particular, a platinum-based catalyst is suitable from the viewpoint of economy and reactivity. As the platinum group metal catalyst, a conventional one can be used. Specifically, platinum micro Powder, platinum black, chlorinated first platinum acid and chlorinated second platinum acid such as chloroplatinic acid, platinum tetrachloride, chloroplatinic acid alcohol compound or aldehyde compound, or platinum olefin complex, alkenyl hydrazine Oxylkane complex, carbonyl complex, and the like.
作為氫矽基化觸媒的使用量,相對於100質量份之有機聚矽氧烷A與有機聚矽氧烷B的合計質量,係0.1~20質量份為宜,1~10質量份較佳。作為鉑成分,相對於100質量之有機聚矽氧烷A與有機聚矽氧烷B的合計質量,係2~400ppm為宜,2~300ppm較佳。 The amount of use of the hydroquinone-based catalyst is preferably 0.1 to 20 parts by mass, preferably 1 to 10 parts by mass, per 100 parts by mass of the total mass of the organopolyoxane A and the organopolyoxyalkylene B. . The platinum component is preferably 2 to 400 ppm, and preferably 2 to 300 ppm, based on 100 masses of the total mass of the organopolyoxane A and the organopolyoxane B.
交聯性有機聚矽氧烷的重量平均分子量並無特別限制,惟就操作性良好同時成膜性亦良好、且更為抑制高溫處理條件下聚矽氧樹脂的分解的觀點,以GPC(凝膠滲透層析)測得之經聚苯乙烯換算的重量平均分子量,係1,000~5,000,000為宜,2,000~3,000,000較佳。 The weight average molecular weight of the cross-linkable organopolysiloxane is not particularly limited, but it is good in handleability and good film formability, and more suppresses the decomposition of the polyoxyl resin under high-temperature treatment conditions, and GPC (condensation) The polystyrene-equivalent weight average molecular weight measured by gel permeation chromatography is preferably from 1,000 to 5,000,000, preferably from 2,000 to 3,000,000.
交聯性有機聚矽氧烷的黏度係10~5000mPa‧s為宜,15~3000mPa‧s較佳。另於本說明書中,尤其在未指明時,黏度係在25℃下測定時的值。 The viscosity of the cross-linkable organopolysiloxane is preferably from 10 to 5,000 mPa s, preferably from 15 to 3,000 mPa s. Also in the present specification, the viscosity is a value measured at 25 ° C especially when not specified.
本發明中的硬化性聚矽氧樹脂組成物,以調整觸媒及觸媒活性為目的,宜進一步併用具有抑制觸媒活性作用的活性抑制劑(亦稱為反應抑制劑、延遲劑等之化合物)。作為活性抑制劑,可列舉例如各種有機氮化合物、有機磷化合物、炔系化合物、肟化合物、有機氯化合物等。炔系化合物具體上可列舉如,1-乙炔-1-環己醇、3,5-二甲基-1-己炔-3-醇、4-乙基-1-辛炔-3-醇等。進一步視需要,在不損及本發明效果的範圍下,可含有各種氧化矽、碳酸鈣、氧 化鐵等無機填料等。又,可含有金屬氧化物等的金屬化合物作為耐熱性提升劑。 The curable polyanthracene resin composition of the present invention is preferably used in combination with an activity inhibitor (also referred to as a reaction inhibitor, a retarder, etc.) having an activity of inhibiting catalyst activity for the purpose of adjusting the activity of the catalyst and the catalyst. ). Examples of the activity inhibitor include various organic nitrogen compounds, organic phosphorus compounds, acetylene compounds, hydrazine compounds, and organic chlorine compounds. Specific examples of the acetylene-based compound include 1-acetyl-1-cyclohexanol, 3,5-dimethyl-1-hexyn-3-ol, 4-ethyl-1-octyn-3-ol, and the like. . Further, as needed, various cerium oxide, calcium carbonate, and oxygen may be contained within a range that does not impair the effects of the present invention. Inorganic fillers such as iron. Further, a metal compound such as a metal oxide may be contained as a heat resistance improving agent.
又,己烷、庚烷、辛烷、甲苯、二甲苯等有機溶劑或水等分散媒,雖為不構成硬化聚矽氧樹脂的成分,惟可為了硬化性聚矽氧樹脂組成物的塗布以提升作業性等為目的,於本發明之硬化性聚矽氧樹脂組成物中混合使用。 Further, an organic solvent such as hexane, heptane, octane, toluene or xylene or a dispersion medium such as water is a component which does not constitute a cured polyfluorene oxide resin, but may be used for coating a curable polyoxyxene resin composition. For the purpose of improving workability and the like, the curable polyoxyxene resin composition of the present invention is used in combination.
於聚矽氧樹脂層14中,可包含聚矽氧油。藉由在聚矽氧樹脂層中包含聚矽氧油,可將以奈米壓痕法測得之聚矽氧樹脂層彈性率控制在預定的數值。聚矽氧油,與上述交聯性有機聚矽氧烷不同,對交聯性有機聚矽氧烷不會起反應,為不具有交聯性的非交聯性(非反應性)有機聚矽氧烷。 In the polyoxyxene resin layer 14, a polyoxygenated oil may be included. By including polyoxyxylene oil in the polyoxyxene resin layer, the elastic modulus of the polyoxyxene resin layer measured by the nanoindentation method can be controlled to a predetermined value. Unlike the above-mentioned crosslinkable organopolyoxane, the polyoxygenated oil does not react to the crosslinkable organopolyoxane, and is a non-crosslinkable (non-reactive) organic polyfluorene which does not have crosslinkability. Oxytomane.
聚矽氧油的種類沒有特別限制,惟可例示如二甲基聚矽氧烷、甲基苯基聚矽氧烷、二苯基聚矽氧烷等直鏈聚矽氧油、於直鏈聚矽氧油之側鏈或末端導入聚醚基、鹵基等的改質聚矽氧油。 The type of the polyoxygenated oil is not particularly limited, and examples thereof include straight-chain polyfluorene oxides such as dimethyl polyoxyalkylene, methylphenyl polyoxyalkylene, and diphenyl polyoxyalkylene. A modified polyoxygenated oil such as a polyether group or a halogen group is introduced into the side chain or the terminal of the helium oxide oil.
另外,聚矽氧油的具體市售商品名或型號,在具有芳香族基(例如,苯基)的聚矽氧油方面,可列舉如KTSF433(邁圖高新材料日本集團製);KF-50、KF-53、KF-54(信越化學工業公司製);SH550(東麗陶氏康寧公司製)等。 In addition, a specific commercially available product name or model of the polyoxygenated oil may be, for example, KTSF433 (made by Momentive Advanced Materials Japan Group) in the case of a polyoxyphthalic acid having an aromatic group (for example, phenyl group); KF-50 , KF-53, KF-54 (manufactured by Shin-Etsu Chemical Co., Ltd.); SH550 (manufactured by Toray Dow Corning Co., Ltd.).
不具有芳香族基的聚矽氧油方面、SH200(東麗陶氏康寧公司製)、KNS-330(信越化學公司製)等。 In the case of a polyphthalic acid oil having no aromatic group, SH200 (manufactured by Toray Dow Corning Co., Ltd.), KNS-330 (manufactured by Shin-Etsu Chemical Co., Ltd.), and the like.
聚矽氧油的黏度並無特別限制,惟從易於聚矽氧樹脂層14表面滲出而玻璃基板16的剝離性更良好的觀點, 以及從經剝離之玻璃基板16的透明性更良好的觀點,係100~6000mm2/s為宜,100~3000mm2/s較佳,125~1000mm2/s更佳。 The viscosity of the polyoxygenated oil is not particularly limited, but is preferable from the viewpoint that the surface of the polyimide resin layer 14 is easily bleed out, the peeling property of the glass substrate 16 is further improved, and the transparency of the peeled glass substrate 16 is further improved. It is preferably 100~6000mm 2 /s, preferably 100~3000mm 2 /s, and more preferably 125~1000mm 2 /s.
聚矽氧樹脂層14中的聚矽氧油含有比例並無特別限制,惟從玻璃基板16之剝離性良好且同時經剝離之玻璃基板透明性更為良好的觀點,相對於聚矽氧樹脂100質量份,係以6~20質量份為宜,6~15質量份較佳,8~15質量份更佳。 The content of the polyoxygenated oil in the polyoxyxene resin layer 14 is not particularly limited, but the peeling property from the glass substrate 16 is good, and the transparency of the peeled glass substrate is further improved, with respect to the polyoxyxene resin 100. The mass fraction is preferably 6 to 20 parts by mass, 6 to 15 parts by mass, and more preferably 8 to 15 parts by mass.
[玻璃積層體及其製造方法] [Glass laminate and its manufacturing method]
本發明之玻璃積層體10係如上所述般,為支持基材12、玻璃基板16及存在於其等之間之聚矽氧樹脂層14的積層體。 The glass laminate 10 of the present invention is a laminate of the support substrate 12, the glass substrate 16, and the polyoxyalkylene resin layer 14 present between them, as described above.
本發明玻璃積層體10之製造方法沒有特別限制,可採用習知的方法。例如,宜為於支持基材12上固定有聚矽氧樹脂層14之附聚矽氧樹脂層之支持基材18,並在其聚矽氧樹脂層14上使玻璃基板16積層的方法。其中,為了獲得剝離強度(x)大於剝離強度(y)的積層體,宜為在支持基材12表面上使預定交聯性有機聚矽氧烷進行交聯硬化而形成聚矽氧樹脂層14的方法。即,在支持基材12的表面形成含有交聯性有機聚矽氧烷的層,且在支持基材12表面上使交聯性有機聚矽氧烷進行交聯而形成聚矽氧樹脂層14(交聯聚矽氧樹脂),接著,在聚矽氧樹脂層14之聚矽氧樹脂面積層玻璃基板16,而製造玻璃積層體10的方法。又,藉由在支持基材12表面上使預定交聯性有機聚矽氧烷進行交聯硬化,可將利用奈米壓痕法之彈性率控制在預定的範圍。 The method for producing the glass laminate 10 of the present invention is not particularly limited, and a conventional method can be employed. For example, a method of supporting the substrate 18 on which the agglomerated epoxy resin layer of the polyoxyxylene resin layer 14 is fixed on the support substrate 12 and laminating the glass substrate 16 on the polyoxynitride layer 14 is preferable. Among them, in order to obtain a laminate having a peel strength (x) larger than the peel strength (y), it is preferred to form a polyoxyxyl resin layer 14 by crosslinking and hardening a predetermined crosslinkable organopolysiloxane on the surface of the support substrate 12. Methods. That is, a layer containing a crosslinkable organopolysiloxane is formed on the surface of the support substrate 12, and the crosslinkable organopolyoxane is crosslinked on the surface of the support substrate 12 to form a polyoxyxene resin layer 14. (Crosslinked polyoxynoxy resin), followed by a method of producing a glass laminate 10 on the polycrystalline epoxy resin layer of the polyoxyxylene resin layer 14 on the glass substrate 16. Further, by subjecting the predetermined crosslinkable organopolyoxane to cross-linking and hardening on the surface of the support substrate 12, the elastic modulus by the nanoindentation method can be controlled to a predetermined range.
咸認當令交聯性有機聚矽氧烷在支持基材12表面硬化時,藉由硬化反應時與支持基材12表面之相互作用而接著,聚矽氧樹脂與支持基材12表面的剝離強度便會變高。因此,即使玻璃基板16與支持基材12是由相同材質構成者,仍可就聚矽氧樹脂層14與兩者間的剝離強度作出差異。 When the surface of the support substrate 12 is hardened by the cross-linking organopolysiloxane, the interaction between the polyoxyxene resin and the surface of the support substrate 12 is followed by the interaction with the surface of the support substrate 12 during the hardening reaction. It will become higher. Therefore, even if the glass substrate 16 and the support substrate 12 are made of the same material, the difference in peel strength between the polyoxymethylene resin layer 14 and the two can be made.
以下,將在支持基材12表面形成含交聯性有機聚矽氧烷之層、並於支持基材12表面上使交聯性有機聚矽氧烷進行交聯而形成聚矽氧樹脂層14的步驟,稱為樹脂層形成步驟;將在聚矽氧樹脂層14的聚矽氧樹脂面積層玻璃基板16而作成玻璃積層體10的步驟,稱為積層步驟,並就各步驟的程序加以詳述。 Hereinafter, a layer containing a crosslinkable organopolysiloxane is formed on the surface of the support substrate 12, and a crosslinkable organopolysiloxane is crosslinked on the surface of the support substrate 12 to form a polyoxyxene resin layer 14. The step of forming the resin layer forming step; the step of forming the glass layered body 10 on the polyoxyxylene resin-area glass substrate 16 of the polyoxynoxy resin layer 14 is referred to as a lamination step, and the procedure of each step is detailed. Said.
(樹脂層形成步驟) (Resin layer forming step)
在樹脂層形成步驟中,係於支持基材12的表面形成含交聯性有機聚矽氧烷的層,並在支持基材12表面上使交聯性有機聚矽氧烷進行交聯而形成聚矽氧樹脂層14。 In the resin layer forming step, a layer containing a crosslinkable organopolysiloxane is formed on the surface of the support substrate 12, and a crosslinkable organopolyoxane is crosslinked on the surface of the support substrate 12 to form a crosslinkable layer. Polyoxygenated resin layer 14.
為能在支持基材12上形成含交聯性有機聚矽氧烷之層,宜使用將交聯性有機聚矽氧烷溶解於溶劑而成的塗佈用組成物,將該組成物塗佈於支持基材12上而形成溶液層,再去除溶劑作成含交聯性有機聚矽氧烷之層。經由對組成物中交聯性有機聚矽氧烷之濃度的調整等,可控制含交聯性有機聚矽氧烷之層的厚度。 In order to form a layer containing a crosslinkable organopolyoxane on the support substrate 12, it is preferred to use a coating composition obtained by dissolving a crosslinkable organopolysiloxane in a solvent, and coating the composition. A solution layer is formed on the support substrate 12, and the solvent is removed to form a layer containing a crosslinkable organopolyoxane. The thickness of the layer containing the crosslinkable organopolysiloxane can be controlled by adjusting the concentration of the crosslinkable organopolyoxane in the composition or the like.
作為溶劑,只要是能在作業環境下易於使交聯性有機聚矽氧烷溶解、且易於使其揮發去除的溶劑即可,沒有特別限制。具體上,可例示例如醋酸丁酯、庚烷、2-庚酮、 1-甲氧基-2-丙醇乙酸酯、甲苯、二甲苯、THF、氯仿等。 The solvent is not particularly limited as long as it is a solvent which can easily dissolve the crosslinkable organopolysiloxane in an operating environment and is easily volatilized and removed. Specifically, for example, butyl acetate, heptane, 2-heptanone, 1-methoxy-2-propanol acetate, toluene, xylene, THF, chloroform, and the like.
在支持基材12表面上塗佈含有交聯性有機聚矽氧烷的組成物的方法並無特別限制,可使用習知的方法。可列舉例如,噴塗法、模塗法、旋塗法、浸塗法、輥塗法、棒塗法、網版印刷法、凹版印刷法等。 A method of applying a composition containing a crosslinkable organopolysiloxane on the surface of the support substrate 12 is not particularly limited, and a conventional method can be used. For example, a spray coating method, a die coating method, a spin coating method, a dip coating method, a roll coating method, a bar coating method, a screen printing method, a gravure printing method, and the like can be mentioned.
之後,視需要,可實施乾燥處理以去除溶劑。乾燥處理的方法並無特別限制,可列舉例如在減壓條件下去除溶劑的方法、以不會使交聯性有機聚矽氧烷進行硬化的溫度來加熱的方法等。 Thereafter, a drying treatment may be performed to remove the solvent, as needed. The method of the drying treatment is not particularly limited, and examples thereof include a method of removing a solvent under reduced pressure, and a method of heating at a temperature at which the crosslinkable organopolysiloxane is not cured.
接著,使支持基材12上的交聯性有機聚矽氧烷進行交聯,而形成聚矽氧樹脂層14。更具體地,係如圖2(A)所示,在該步驟中於支持基材12之至少單面的表面上形成聚矽氧樹脂層14。 Next, the crosslinkable organopolyoxane on the support substrate 12 is crosslinked to form the polyoxynoxy resin layer 14. More specifically, as shown in FIG. 2(A), a polyoxynitride resin layer 14 is formed on at least one surface of the support substrate 12 in this step.
硬化(交聯)的方法,如上所述,可因應交聯性有機聚矽氧烷的交聯形式而選擇適當的最適宜的方法,可舉例如加熱處理或曝光處理等。其中,當交聯性有機聚矽氧烷係經由氫矽基化反應、縮合反應、自由基反應而交聯時,從可獲得對玻璃基板16之密接性及耐熱性良好的聚矽氧樹脂的觀點出發,宜以熱硬化製造聚矽氧樹脂層14。 As a method of hardening (crosslinking), as described above, an appropriate optimum method can be selected in view of the crosslinking form of the crosslinkable organopolyoxane, and examples thereof include heat treatment or exposure treatment. In the case where the crosslinkable organopolysiloxane is crosslinked by a hydroquinonelation reaction, a condensation reaction or a radical reaction, a polyoxyxene resin having good adhesion to the glass substrate 16 and heat resistance can be obtained. From the viewpoint, the polyoxynoxy resin layer 14 is preferably produced by thermosetting.
以下,就熱硬化態樣加以詳述。 Hereinafter, the heat hardening state will be described in detail.
使交聯性有機聚矽氧烷熱硬化的溫度條件,係以提升聚矽氧樹脂層14的耐熱性、並能夠使玻璃基板16與積層後的剝離強度(y)控制在如前述之範圍內,而沒有特別限制,惟以150~300℃為宜,180~250℃較佳。又,加熱時間 通常以10~120分為宜,30~60分較佳。若熱硬化的溫度過低,則諸如耐熱性或聚矽氧樹脂層14的平坦性會降低;另一方面,若溫度過高,則剝離強度(y)會變得過低,都可能會讓玻璃基板16與聚矽氧樹脂層14的密接性變弱。 The temperature condition for thermally curing the crosslinkable organopolysiloxane is to improve the heat resistance of the polyoxynated resin layer 14 and to control the peel strength (y) of the glass substrate 16 and the laminate to be within the range as described above. There is no particular limitation, but 150 to 300 ° C is preferred, and 180 to 250 ° C is preferred. Again, heating time Usually 10 to 120 is appropriate, 30 to 60 is preferred. If the temperature of the heat curing is too low, the flatness such as heat resistance or the silicone resin layer 14 may be lowered; on the other hand, if the temperature is too high, the peel strength (y) may become too low, which may cause The adhesion between the glass substrate 16 and the polyoxyn resin layer 14 is weak.
另外,交聯性有機聚矽氧烷可於進行預固化(預備硬化)後,進行後硬化(正式硬化)而使其硬化。經由進行預固化,可獲得耐熱性更佳的聚矽氧樹脂層14。預固化係宜接續溶劑的去除而進行,此時,從層去除溶劑而形成包含交聯性有機聚矽氧烷及聚矽氧油之層的步驟、與進行預固化的步驟並未特別區分。 Further, the crosslinkable organopolysiloxane can be post-cured (formally hardened) and then cured after pre-curing (pre-curing). By performing pre-curing, a polyoxynitride resin layer 14 having better heat resistance can be obtained. The pre-curing is preferably carried out by removing the solvent. In this case, the step of removing the solvent from the layer to form a layer containing the crosslinkable organopolysiloxane and the polyoxygenated oil is not particularly distinguished from the step of performing the pre-curing.
(積層步驟) (layering step)
積層步驟,係在於上述樹脂層形成步驟所得聚矽氧樹脂層14的聚矽氧樹脂面上積層玻璃基板16,而獲得依序具有支持基材12、聚矽氧樹脂層14與玻璃基板16的玻璃積層體10的步驟。更具體地,如圖2(B)所示,將聚矽氧樹脂層14之與支持基材12側相對側的表面(聚矽氧樹脂層之第1主面)14a、以及具有第1主面16a及第2主面16b之玻璃基板16的第1主面16a作為積層面,使聚矽氧樹脂層14與玻璃基板16積層,而獲得玻璃積層體10。 In the laminating step, the glass substrate 16 is laminated on the surface of the polyoxyxylene resin layer of the polyoxyxylene resin layer 14 obtained in the resin layer forming step, and the support substrate 12, the polyoxyxylene resin layer 14 and the glass substrate 16 are sequentially obtained. The step of the glass laminate 10. More specifically, as shown in FIG. 2(B), the surface of the polyoxyxylene resin layer 14 on the side opposite to the side of the support substrate 12 (the first main surface of the polyoxyalkylene resin layer) 14a, and the first main The first main surface 16a of the glass substrate 16 of the surface 16a and the second main surface 16b serves as an integrated layer, and the polyoxynoxy resin layer 14 and the glass substrate 16 are laminated to obtain a glass laminate 10.
使玻璃基板16積層於聚矽氧樹脂層14上的方法沒有特別限制,可採用公知的方法。 The method of laminating the glass substrate 16 on the polyoxynoxy resin layer 14 is not particularly limited, and a known method can be employed.
可舉例如,在常壓環境下於聚矽氧樹脂層14的表面上重疊玻璃基板16的方法。另外,視需要,於聚矽氧樹脂層14表面上重疊玻璃基板16後,可使用輥或壓件使玻璃基板 16與聚矽氧樹脂層14壓合。經由以輥或壓件的壓合,在聚矽氧樹脂層14與玻璃基板16之間混入的氣泡會較容易去除,故而為宜。 For example, a method of laminating the glass substrate 16 on the surface of the polyoxyxene resin layer 14 under a normal pressure environment can be mentioned. In addition, if the glass substrate 16 is overlapped on the surface of the polyoxyxene resin layer 14 as needed, the glass substrate may be formed using a roll or a press member. 16 is pressed against the polyoxyxene resin layer 14. It is preferable that the bubbles mixed between the polyoxynoxy resin layer 14 and the glass substrate 16 are relatively easily removed by pressing by a roll or a press.
當以真空層合法或真空壓延法作壓合時,可抑制氣泡混入及確保良好的密接,故較佳。藉由在真空下壓合亦有下述優點:即使有微小氣泡殘留,也不會因加熱而讓氣泡成長,而不易涉及到玻璃基板16的歪曲缺陷。 When the pressure is laminated by a vacuum lamination method or a vacuum calendering method, it is preferable to suppress the incorporation of air bubbles and ensure good adhesion. The pressing under vacuum also has the advantage that even if fine bubbles remain, the bubbles are not allowed to grow due to heating, and the distortion of the glass substrate 16 is not easily involved.
在使玻璃基板16積層時,宜將與聚矽氧樹脂層14接觸之玻璃基板16的表面充分洗淨,在清潔度高的環境下進行積層。清潔度越高,玻璃基板16的平坦性會越良好,故而為宜。 When the glass substrate 16 is laminated, it is preferable to sufficiently wash the surface of the glass substrate 16 which is in contact with the polyoxynoxy resin layer 14, and to laminate it in an environment having high cleanliness. The higher the degree of cleanliness, the better the flatness of the glass substrate 16 is, and therefore it is preferable.
另外,在使玻璃基板16積層之後,視需要可進行預退火處理(加熱處理)。經由進行該預退火處理,可提升經積層之玻璃基板16對聚矽氧樹脂層14的密接性,而達到適當的剝離強度(y),且在後述之構件形成步驟時電子裝置用構件的位置偏移等不易發生,而電子裝置的生產性會提高。 Further, after the glass substrate 16 is laminated, a pre-annealing treatment (heat treatment) may be performed as needed. By performing the pre-annealing treatment, the adhesion of the laminated glass substrate 16 to the polyoxynitride resin layer 14 can be improved to achieve an appropriate peel strength (y), and the position of the electronic device member at the member forming step described later. Offsets and the like are less likely to occur, and the productivity of an electronic device is improved.
預退火處理的條件,係因應所用聚矽氧樹脂層14的種類來選擇適當的最適宜的條件,從使玻璃基板16與聚矽氧樹脂層14之間的剝離強度(y)更為適切的觀點出發,宜於300℃以上(300~400℃為佳)進行5分鐘以上(5~30分鐘為佳)的加熱處理。 The conditions of the pre-annealing treatment are selected according to the kind of the polyoxynoxy resin layer 14 to be used, and the peeling strength (y) between the glass substrate 16 and the polyoxyxene resin layer 14 is more suitable. From the viewpoint of the viewpoint, it is preferable to carry out heat treatment for 5 minutes or more (5 to 30 minutes is preferable) at 300 ° C or higher (300 to 400 ° C is preferable).
另外,聚矽氧樹脂層14的形成,並不受限於上述方法。 Further, the formation of the polyoxyxene resin layer 14 is not limited to the above method.
例如,在使用對聚矽氧樹脂表面之密接性大於玻璃基板16之材質的支持基材12時,可使交聯性有機聚矽氧烷在任何剝離性表面上硬化而製造聚矽氧樹脂薄膜,使該薄膜介於玻璃基板16與支持基材12之間同時進行積層。 For example, when a support substrate 12 having a surface adhesiveness to a surface of the polysiloxane resin is used, which is made of a material of the glass substrate 16, the cross-linkable organopolysiloxane can be cured on any peelable surface to produce a polyoxyn resin film. The film is interposed between the glass substrate 16 and the support substrate 12 while being laminated.
又,當因交聯性有機聚矽氧烷之硬化所得的接著性對玻璃基板16夠低、且該接著性對支持基材12夠高時,可在玻璃基板16與支持基材12之間使交聯性有機聚矽氧烷進行硬化而形成聚矽氧樹脂層14。 Further, when the adhesion obtained by the curing of the crosslinkable organopolysiloxane is sufficiently low for the glass substrate 16, and the adhesion is sufficiently high for the support substrate 12, it may be between the glass substrate 16 and the support substrate 12. The crosslinkable organopolysiloxane is hardened to form a polyoxyxene resin layer 14.
再者,即便當支持基材12係以和玻璃基板16相同的玻璃材料構成時,亦可施以提高支持基材12表面接著性的處理,來提高對聚矽氧樹脂層14的剝離強度。例如,可例示為矽烷偶合劑此類化學性提升固定力的化學性方法(底塗處理)、如火焰(火炎)處理般增加表面活性基的物理性方法、如噴砂處理般藉由增加表面粗度而使抓力增加的機械性處理方法等。 Further, even when the support substrate 12 is made of the same glass material as the glass substrate 16, the treatment for improving the surface adhesion of the support substrate 12 can be applied to improve the peel strength to the polyoxymethylene resin layer 14. For example, it can be exemplified by a chemical method (primer treatment) which is a chemically enhanced fixing force of a decane coupling agent, a physical method of increasing a surface active group such as a flame (flame) treatment, and a method of increasing the surface roughness by sandblasting. A mechanical treatment method that increases the grip force.
(玻璃積層體) (glass laminate)
本發明之玻璃積層體10,可用於各式各樣的用途,可舉例如製造後述之顯示裝置用面板、PV、薄膜2次電池、表面形成有電路之半導體晶圓等電子零件的用途等。另外,在該用途中,玻璃積層體10多暴露於高溫條件(例如,360℃以上)下(例如,1小時以上)。 The glass laminate 10 of the present invention can be used for various applications, and examples thereof include the use of an electronic component such as a panel for a display device to be described later, a PV, a secondary battery, and a semiconductor wafer having a circuit formed thereon. Further, in this use, the glass laminate 10 is often exposed to high temperature conditions (for example, 360 ° C or higher) (for example, 1 hour or longer).
在此,所謂顯示裝置用面板,包括LCD、OLED、電子紙、電漿顯示面板、場發小面板、量子點LED面板、MEMS(Micro Electro Mechanical Systems)快門面板等。 Here, the panel for a display device includes an LCD, an OLED, an electronic paper, a plasma display panel, a field small panel, a quantum dot LED panel, a MEMS (Micro Electro Mechanical Systems) shutter panel, and the like.
[附構件之玻璃基板及其製造方法] [Glass substrate with attached member and method of manufacturing the same]
本發明中,係使用上述積層體,製造包含玻璃基板與電子裝置用構件的附構件之玻璃基板(附電子裝置用構件之玻璃基板)。 In the present invention, a glass substrate (a glass substrate with a member for an electronic device) including a member for a glass substrate and a member for an electronic device is produced by using the laminate.
該附構件之玻璃基板的製造方法沒有特別限制,惟從電子裝置之生產性良好的觀點出發,宜為下述方法:於上述玻璃積層體中的玻璃基板上形成電子裝置用構件而製造附電子裝置用構件之積層體,將聚矽氧樹脂層之玻璃基板側界面作為剝離面,從所得附電子裝置用構件之積層體分離成附構件之玻璃基板與附聚矽氧樹脂層之支持基材。 The method for producing the glass substrate of the member is not particularly limited. However, from the viewpoint of good productivity of the electronic device, it is preferable to form a member for an electronic device on the glass substrate in the glass laminate to produce an electron. The laminated body of the member for a device is used as a peeling surface of the glass substrate side interface of the polyoxyxylene resin layer, and is separated from the laminated body of the member for electronic device to be a support substrate of the glass substrate and the agglomerated epoxy resin layer of the attached member. .
以下,將上述在玻璃積層體中的玻璃基板上形成電子裝置用構件而製造附電子裝置用構件之積層體的步驟,稱為構件形成步驟;而將從附電子裝置用構件之積層體,以聚矽氧樹脂層之玻璃基板側界面為剝離面而分離成附構件之玻璃基板與附聚矽氧樹脂層之支持基材的步驟,稱為分離步驟。 In the following, the step of forming the laminate for the electronic device member on the glass substrate in the glass laminate is described as a member forming step, and the laminate from the electronic device member is The step of separating the glass substrate side of the polyoxyxylene resin layer into a release surface and separating the glass substrate of the attached member and the support substrate of the agglomerated epoxy resin layer is referred to as a separation step.
以下,詳述各步驟使用的材料及程序。 Hereinafter, the materials and procedures used in each step will be described in detail.
(構件形成步驟) (component forming step)
構件形成步驟,係於在上述積層步驟所得之玻璃積層體10中的玻璃基板16上形成電子裝置用構件的步驟。更具體地,如圖2(C)所示,於玻璃基板16之第2主面16b(露出表面)上形成電子裝置用構件20,而獲得附電子裝置用構件之積層體22。 The member forming step is a step of forming a member for an electronic device on the glass substrate 16 in the glass laminate 10 obtained in the above laminating step. More specifically, as shown in FIG. 2(C), the electronic device member 20 is formed on the second main surface 16b (exposed surface) of the glass substrate 16, and the laminated body 22 of the member for electronic device is obtained.
首先,就本步驟所使用之電子裝置用構件20加以詳述, 之後再詳述步驟的程序。 First, the component 20 for an electronic device used in this step will be described in detail. The procedure of the steps will be detailed later.
(電子裝置用構件(機能性元件)) (Mechanical components (functional components))
電子裝置用構件20,係形成於玻璃積層體10中之玻璃基板16上且構成電子裝置之至少一部份的構件。更具體地,作為電子裝置用構件20,可列舉如用於顯示裝置用面板、太陽電池、薄膜2次電池、或、表面形成有電路之半導體晶圓等電子零件等的構件(例如顯示裝置用構件、太陽電池用構件、薄膜2次電池用構件、電子零件用電路)。 The electronic device member 20 is a member formed on the glass substrate 16 in the glass laminate 10 and constituting at least a part of the electronic device. More specifically, examples of the electronic device member 20 include a member for a display device panel, a solar cell, a thin film secondary battery, or an electronic component such as a semiconductor wafer on which a circuit is formed (for example, for a display device). Member, member for solar cell, member for film secondary battery, circuit for electronic component).
例如,作為太陽電池用構件,在矽型方面,可列舉正極之氧化錫等透明電極、以p層/i層/n層表示的矽層、及負極的金屬等;其他方面則可列舉如對應於化合物型、染料敏化型、量子點型等的各種構件等。 For example, as a member for a solar cell, a transparent electrode such as a tin oxide of a positive electrode, a ruthenium layer represented by a p layer/i layer/n layer, and a metal of a negative electrode may be mentioned as the ruthenium type; Various components such as a compound type, a dye-sensitized type, and a quantum dot type.
又,作為薄膜2次電池用構件,在鋰離子型方面,可列舉如正極及負極之金屬或金屬氧化物等透明電極、電解質層之鋰化合物、集電層之金屬、作為密封層的樹脂等;其他方面,可列舉如對應於鎳氫型、聚合物型、陶瓷電解質型等的各種構件等。 In addition, examples of the lithium ion type include a transparent electrode such as a metal or a metal oxide of a positive electrode and a negative electrode, a lithium compound of an electrolyte layer, a metal of a collector layer, a resin as a sealing layer, and the like. In other respects, various members such as a nickel-hydrogen type, a polymer type, a ceramic electrolyte type, and the like can be cited.
又,作為電子零件用電路,在諸如CCD或CMOS方面,可列舉如導電部之金屬、絕緣部之氧化矽或氮化矽等;其他方面則可列舉如對應於壓力感測器.加速度感測器等各種感測器或剛性印刷基板、可撓性印刷基板、剛性可撓性印刷基板等之各種構件等。 Further, as a circuit for an electronic component, for example, a CCD or a CMOS may be, for example, a metal of a conductive portion, a tantalum oxide or a tantalum nitride of an insulating portion, and the like, and other aspects may be cited as corresponding to a pressure sensor. Various sensors such as a sensor or a rigid printed circuit board, a flexible printed circuit board, and a rigid flexible printed circuit board.
(步驟的程序) (procedure of steps)
上述附電子裝置用構件之積層體22的製造方法沒有特 別限制,係因應電子裝置用構件之結構構件的種類,依習知方法,於玻璃積層體10之玻璃基板16的第2主面16b表面上形成電子裝置用構件20。 The method for manufacturing the laminated body 22 of the member for electronic device described above is not particularly In the meantime, the electronic device member 20 is formed on the surface of the second main surface 16b of the glass substrate 16 of the glass laminate 10 by a conventional method depending on the type of the structural member of the electronic device member.
另外,電子裝置用構件20,不一定是在玻璃基板16之第2主面16b上最終形成之構件的全部(以下稱為「全部構件」),可為全構件之一部分(以下稱為「部分構件」)。可將已從聚矽氧樹脂層14剝離的附部分構件之玻璃基板,以後續步驟作成附全部構件之玻璃基板(相當於後述之電子裝置)。 In addition, the electronic device member 20 is not necessarily all of the members finally formed on the second main surface 16b of the glass substrate 16 (hereinafter referred to as "all members"), and may be one part of the entire member (hereinafter referred to as "partial" member"). The glass substrate with a part of the member which has been peeled off from the polyoxygenated resin layer 14 can be formed into a glass substrate (corresponding to an electronic device to be described later) to which all the members are attached in the subsequent steps.
又,從聚矽氧樹脂層14剝離的附全部構件之玻璃基板,可在其剝離面(第1主面16a)形成其他的電子裝置用構件。又,亦可組裝附全部構件之積層體,之後從附全部構件之積層體將支持基材12剝離,而製造電子裝置。再者,亦可使用2片附全部構件之積層體來組裝,之後從附全部構件之積層體將2片支持基材12剝離,而製造具有2片玻璃基板的附構件之玻璃基板。 Moreover, the glass substrate with all the members peeled off from the polyoxynoxy resin layer 14 can form another member for electronic devices on the peeling surface (first main surface 16a). Further, a laminate having all the members may be assembled, and then the support substrate 12 may be peeled off from the laminate including all the members to produce an electronic device. Furthermore, it is also possible to assemble by using two laminated bodies with all the members, and then peeling off the two supporting base materials 12 from the laminated body with all the members, and manufacturing the glass substrate of the member with two glass substrates.
例如,以製造OLED的狀況為例,為了在玻璃積層體10之玻璃基板16之與聚矽氧樹脂層14側相反側的表面上(相當於玻璃基板16之第2主面16b)形成有機EL構造體,而進行各種層的形成或處理,如形成透明電極,進而在形成有透明電極的面上蒸鍍電洞注入層‧電洞輸送層‧發光層‧電子輸送層等,形成背面電極,使用密封板密封等。作為此等層形成或處理,具體上,可舉例如成膜處理、蒸鍍處理、密封板的接著處理等。 For example, in the case where the OLED is manufactured, an organic EL is formed on the surface of the glass substrate 16 of the glass laminate 10 on the side opposite to the side of the polyoxynitride layer 14 (corresponding to the second main surface 16b of the glass substrate 16). The structure is formed, and various layers are formed or processed, for example, a transparent electrode is formed, and a hole injection layer, a hole transport layer, a light-emitting layer, an electron transport layer, and the like are deposited on the surface on which the transparent electrode is formed to form a back electrode. Use a sealing plate to seal etc. Specific examples of the formation or treatment of these layers include a film formation treatment, a vapor deposition treatment, and a subsequent treatment of a sealing plate.
又,例如,在製造TFT-LCD時,係具有下述步驟等各種步驟:TFT形成步驟,於玻璃積層體10之玻璃基板16的第2主面16b上,使用光阻液,在利用CVD法及濺鍍法等一般成膜法形成的金屬膜及金屬氧化膜等上形成圖案,而形成薄膜電晶體(TFT);CF形成步驟,在另一個玻璃積層體10之玻璃基板16的第2主面16b上,使用光阻液以形成圖案,而形成彩色濾光片(CF);以及貼合步驟,將於TFT形成步驟所得之附TFT積層體、與於CF形成步驟所得之附CF積層體積層。 Further, for example, in the production of a TFT-LCD, there are various steps such as a step of forming a TFT, using a photoresist on the second main surface 16b of the glass substrate 16 of the glass laminate 10, and using a CVD method. A metal film and a metal oxide film formed by a general film formation method such as a sputtering method are patterned to form a thin film transistor (TFT), and a CF forming step is performed on the second main glass substrate 16 of the other glass laminate 10. On the surface 16b, a photoresist is used to form a pattern to form a color filter (CF); and a bonding step, a TFT laminated body obtained in the TFT forming step, and a CF laminated body obtained in the CF forming step Laminated.
在TFT形成步驟或CF形成步驟,係使用熟知的光刻法技術或蝕刻技術等,在玻璃基板16之第2主面16b形成TFT或CF。此時,會使用光阻液作為形成圖案用的塗佈液。 In the TFT formation step or the CF formation step, TFT or CF is formed on the second main surface 16b of the glass substrate 16 by a well-known photolithography technique, etching technique, or the like. At this time, a photoresist liquid is used as a coating liquid for pattern formation.
另外,在形成TFT或CF之前,視需要可清洗玻璃基板16之第2主面16b。作為清洗方法,可使用熟知的乾式清洗法或濕式清洗法。 Further, before forming the TFT or CF, the second main surface 16b of the glass substrate 16 can be cleaned as needed. As the cleaning method, a well-known dry cleaning method or a wet cleaning method can be used.
於貼合步驟中,係使附TFT積層體的薄膜電晶體形成面與附CF積層體之彩色濾光片形成面相對向,並使用封合劑(例如,形成晶胞槽用的紫外線硬化型封合劑)使其貼合。之後,在附TFT積層體與附CF積層體所形成的晶胞槽(cell)內,注入液晶材。注入液晶材的方法,例如有減壓注入法、滴加注入法。 In the bonding step, the thin film transistor forming surface of the TFT laminated body is opposed to the color filter forming surface of the CF laminated body, and a sealing agent (for example, an ultraviolet curing type sealing for forming a cell groove) is used. Mixture) to make it fit. Thereafter, a liquid crystal material is injected into a cell cell formed by the TFT laminate and the CF laminate. The method of injecting the liquid crystal material is, for example, a vacuum injection method or a dropping injection method.
(分離步驟) (separation step)
分離步驟,係如圖2(D)所示為下述步驟:從以上述構件形成步驟獲得之附電子裝置用構件之積層體22,將聚矽 氧樹脂層14與玻璃基板16之界面作為剝離面,分離成積層有電子裝置用構件20的玻璃基板16(附構件之玻璃基板24)、以及支持基材12,而獲得包含電子裝置用構件20及玻璃基板16的附構件之玻璃基板24。 The separation step is as shown in FIG. 2(D), which is a step of collecting the polylayer from the laminate 22 of the member for an electronic device obtained by the above-described member forming step. The interface between the oxygen resin layer 14 and the glass substrate 16 serves as a peeling surface, and is separated into a glass substrate 16 (a glass substrate 24 with a member) on which the electronic device member 20 is laminated, and a support substrate 12, thereby obtaining a member 20 for electronic devices. And a glass substrate 24 attached to the glass substrate 16.
當剝離時的玻璃基板16上的電子裝置用構件20為必要之全部結構構件之形成的一部份時,可在分離後於玻璃基板16上形成其餘結構構件。 When the electronic device member 20 on the glass substrate 16 at the time of peeling is a part of the formation of all necessary structural members, the remaining structural members can be formed on the glass substrate 16 after separation.
將玻璃基板16與支持基材12剝離的方法沒有特別限制。具體而言,例如可於玻璃基板16與樹脂層14之界面插入鋒利之刀具狀者而提供剝離之起點,然後,噴附水與壓縮空氣之混合流體等而進行剝離。較佳為以附有電子裝置用構件之積層體22的支持基材12成為上側,電子裝置用構件20側成為下側之方式設置於壓盤上,將電子裝置用構件20側真空吸附於壓盤上(於在兩面積層支持板之情形時,依序進行),於該狀態下首先使刀具侵入至玻璃基板16-樹脂層14之界面。並且,其後利用多個真空吸附墊吸附支持基材12側,使真空吸附墊自插入有刀具之位置附近起依序上升。如此,於樹脂層14與玻璃基板16之界面或樹脂層14之凝集破壞面會形成空氣層,該空氣層會擴展至界面或凝集破壞面之整面,而可將支持基材12容易地剝離。 The method of peeling the glass substrate 16 and the support substrate 12 is not specifically limited. Specifically, for example, a sharp cutting tool can be inserted at the interface between the glass substrate 16 and the resin layer 14 to provide a starting point of peeling, and then a mixed fluid of water and compressed air is sprayed and peeled off. It is preferable that the support base material 12 of the laminated body 22 with the electronic device member is placed on the upper side, the electronic device member 20 side is placed on the pressure plate, and the electronic device member 20 side is vacuum-adsorbed to the pressure. On the disk (in the case of the two-area support plate, sequentially), in this state, the cutter is first invaded to the interface of the glass substrate 16 - the resin layer 14. Then, the support substrate 12 side is adsorbed by a plurality of vacuum suction pads, and the vacuum adsorption pad is sequentially raised from the vicinity of the position where the cutter is inserted. Thus, an air layer is formed at the interface between the resin layer 14 and the glass substrate 16 or the agglomerated fracture surface of the resin layer 14, and the air layer spreads to the entire surface of the interface or the agglomerated fracture surface, and the support substrate 12 can be easily peeled off. .
又,支持基材12,可與新的玻璃基板積層,而製造本發明之玻璃積層體10。 Further, the support substrate 12 can be laminated with a new glass substrate to produce the glass laminate 10 of the present invention.
另外,在從附電子裝置用構件之積層體22分離附構件之玻璃基板24時,藉由利用電離器噴附或控制濕度, 可進一步抑制聚矽氧樹脂層14的碎片靜電吸附於附構件之玻璃基板24上。 In addition, when the glass substrate 24 of the attached member is separated from the laminated body 22 of the member for electronic device, by using the ionizer to spray or control the humidity, It is possible to further suppress the electrostatic adsorption of the fragments of the polyoxynitride resin layer 14 on the glass substrate 24 of the attached member.
上述附構件之玻璃基板24的製造方法,係適於製造諸如行動電話或PDA等使用於行動終端的小型顯示裝置。顯示裝置主要為LCD或OLED,LCD方面包含TN型、STN型、FE型、TFT型、MIM型、IPS型、VA型等。基本上亦可適用於被動式驅動型、主動式驅動型中任一顯示裝置。 The method of manufacturing the glass substrate 24 of the above-described member is suitable for manufacturing a small display device for use in a mobile terminal such as a mobile phone or a PDA. The display device is mainly LCD or OLED, and the LCD includes TN type, STN type, FE type, TFT type, MIM type, IPS type, VA type and the like. Basically, it can also be applied to any of the passive drive type and the active drive type.
作為以上述方法製造的附構件之玻璃基板24,可列舉如具有玻璃基板與顯示裝置用構件的顯示裝置用面板、具有玻璃基板與太陽電池用構件的太陽電池、具有玻璃基板與薄膜2次電池用構件的薄膜2次電池、具有玻璃基板與電子裝置用構件的電子零件等。作為顯示裝置用面板,係包含液晶面板、有機EL面板、電漿顯非面板、場發射面板等。 The glass substrate 24 of the member to be manufactured by the above-mentioned method includes a panel for a display device having a member for a glass substrate and a display device, a solar cell having a member for a glass substrate and a solar cell, and a secondary battery having a glass substrate and a film. A film secondary battery of a member, an electronic component having a glass substrate and a member for an electronic device, and the like. The panel for a display device includes a liquid crystal panel, an organic EL panel, a plasma display panel, a field emission panel, and the like.
作為本發明之第3態樣的附聚矽氧樹脂層之支持基材,係具有支持基材、及設置於支持基材面上之聚矽氧樹脂層者,其聚矽氧樹脂層之聚矽氧樹脂為交聯性有機聚矽氧烷的交聯物,又,以奈米壓痕法測得之前述聚矽氧樹脂層的彈性率為0.5~2.5MPa。 The support substrate of the agglomerated epoxy resin layer according to the third aspect of the present invention is a support substrate and a polyoxyxene resin layer provided on the surface of the support substrate, and the polyoxyxene resin layer is aggregated. The epoxy resin is a crosslinked product of a crosslinkable organopolyoxane, and the elastic modulus of the polyoxyxene resin layer measured by a nanoindentation method is 0.5 to 2.5 MPa.
附聚矽氧樹脂層之支持基材,係在與第1態樣所述相同的支持基材的表面上,形成與第1態樣所述相同樣的聚矽氧樹脂層者。此種附聚矽氧樹脂層之支持基材,係經由諸如於支持基材表面形成聚矽氧樹脂層、或從前述積層體剝離玻璃基板或附構件之玻璃基板而得。 The support substrate of the agglomerated epoxy resin layer is formed on the surface of the same support substrate as that described in the first aspect, and the same polyoxyxylene resin layer as that of the first aspect is formed. The support substrate of such an agglomerated epoxy resin layer is obtained by, for example, forming a polyoxyxylene resin layer on the surface of the support substrate or peeling the glass substrate or the glass member from the laminate.
以下,以實施例等具體說明本發明,惟本發明不受該等例所限制。 Hereinafter, the present invention will be specifically described by way of Examples and the like, but the present invention is not limited by the Examples.
在以下實施例1~9及比較例1~2中,使用無鹼硼矽酸玻璃構成之玻璃板(長200mm,寬200mm,板厚0.2mm,平均線膨張係數38×10-7/℃,旭硝子公司製商品名「AN100」),作為玻璃基板。又,使用相同的無鹼硼矽酸玻璃構成之玻璃板(長240mm,寬240mm,板厚0.5mm,平均線膨張係數38×10-7/℃,旭硝子公司製商品名「AN100」),作為支持基材。 In the following Examples 1 to 9 and Comparative Examples 1 and 2, a glass plate composed of alkali-free borosilicate glass (length 200 mm, width 200 mm, plate thickness 0.2 mm, average linear expansion coefficient 38 × 10 -7 / ° C, The brand name "AN100" manufactured by Asahi Glass Co., Ltd. is used as a glass substrate. In addition, a glass plate (240 mm long, 240 mm wide, 0.5 mm thick, average linear expansion coefficient 38×10 -7 /°C, trade name "AN100" manufactured by Asahi Glass Co., Ltd.) was used as the glass plate of the same alkali-free borosilicate glass. Support substrate.
<實施例1> <Example 1>
首先,將板厚0.5mm的支持基材以純水洗淨後,再以UV洗淨而清潔化。 First, the support substrate having a thickness of 0.5 mm was washed with pure water, and then washed with UV to be cleaned.
其次,混合荒川化學公司製主劑(ASA-V01)(100質量份)、與荒川化學公司製硬化劑(ASA-X01)(13質量份)。相對於(ASA-V01)100質量份,添加5重量份之荒川化學公司製觸媒(ASA-C01)。再者,添加庚烷,製作含交聯性有機聚矽氧烷的溶液X。將該溶液X以旋塗方法(旋轉數:300rpm,15秒)塗佈於支持基材的第1主面上,並將含未硬化之交聯性有機聚矽氧烷的層設於支持基材上(塗佈量20g/m2)。 Next, a base agent (ASA-V01) (100 parts by mass) of Arakawa Chemical Co., Ltd. and a hardener (ASA-X01) (13 parts by mass) manufactured by Arakawa Chemical Co., Ltd. were mixed. To 5 parts by mass of (ASA-V01), 5 parts by weight of a catalyst (ASA-C01) made by Arakawa Chemical Co., Ltd. was added. Further, heptane was added to prepare a solution X containing a crosslinkable organopolysiloxane. This solution X was applied onto the first main surface of the support substrate by a spin coating method (rotation number: 300 rpm, 15 seconds), and a layer containing the unhardened crosslinkable organopolysiloxane was set on the support group. On the material (coating amount 20g/m 2 ).
接著,於230℃下在大氣中加熱硬化10分鐘,而於支持基材之第1主面形成厚度10μm的聚矽氧樹脂層。 Subsequently, it was heat-hardened in the atmosphere at 230 ° C for 10 minutes to form a polyoxyxylene resin layer having a thickness of 10 μm on the first main surface of the support substrate.
然後,將玻璃基板、與支持基材之聚矽氧樹脂層面,在室溫下利用真空壓合機貼合,而獲得玻璃積層體A。 Then, the glass substrate and the polyoxyl resin layer of the support substrate were bonded together at room temperature by a vacuum press to obtain a glass laminate A.
所得玻璃積層體A之中,支持基材及玻璃基板係以未產生氣泡的狀態與聚矽氧樹脂層密接,沒有歪斜狀缺陷,平滑性亦良好。 In the obtained glass laminate A, the support substrate and the glass substrate were in close contact with the polyoxymethylene resin layer in a state where no bubbles were generated, and there was no skewed defect, and the smoothness was also good.
接著,在氮氣環境下對玻璃積層體A進行360℃下60分鐘的加熱處理,並冷卻至室溫後,結果未觀察到玻璃積層體A的支持基材與玻璃基板的分離、或聚矽氧樹脂層的發泡或白化等外觀上的變化。 Next, the glass laminate A was heat-treated at 360 ° C for 60 minutes in a nitrogen atmosphere, and after cooling to room temperature, no separation of the support substrate of the glass laminate A from the glass substrate, or polyoxylization was observed. A change in appearance such as foaming or whitening of the resin layer.
然後,在玻璃積層體A之4個部位中之1個部位之角隅部,於玻璃基板與支持板之樹脂層之界面插入厚度0.1mm之不鏽鋼製刀具而形成剝離之切口部,並同時使真空吸附墊吸附於玻璃基板與支持板各自之非剝離面之面,相互朝使玻璃基板與支持板分離的方向施加外力,在未破損下分離玻璃基板與支持基材。此處,刀具的插入係一邊從電離器(KEYENCE公司製造)將除靜電性流體往該界面噴附一邊進行。具體上,係一邊朝向所形成之空隙自電離器連續地噴附附靜電性流體一邊提拉真空吸附墊。 Then, at a corner portion of one of the four portions of the glass laminate A, a stainless steel cutter having a thickness of 0.1 mm is inserted into the interface between the glass substrate and the resin layer of the support sheet to form a peeled portion, and at the same time The vacuum adsorption pad is adsorbed on the non-peeling surface of each of the glass substrate and the support plate, and an external force is applied to the direction in which the glass substrate and the support plate are separated from each other, and the glass substrate and the support substrate are separated without being damaged. Here, the insertion of the cutter is performed while the static-eliminating fluid is sprayed from the ionizer (manufactured by KEYENCE Co., Ltd.) to the interface. Specifically, the vacuum adsorption pad is pulled while continuously ejecting an electrostatic fluid from the ionizer toward the formed void.
另外,聚矽氧樹脂層係與支持基材一起自玻璃基板被分離,由該結果確認,支持基材與聚矽氧樹脂層之界面的剝離強度(x),係大於聚矽氧樹脂層與玻璃基板之界面的剝離強度(y)。 Further, the polyoxyphthalocene resin layer was separated from the glass substrate together with the support substrate, and it was confirmed from the results that the peel strength (x) at the interface between the support substrate and the polyoxyxylene resin layer was larger than that of the polyoxymethylene resin layer and Peel strength (y) of the interface of the glass substrate.
又,以奈米壓痕法測定玻璃基板剝離後支持基材上的聚矽氧樹脂層的彈性率,結果為2.36MPa。 Further, the modulus of elasticity of the polyoxyxylene resin layer on the support substrate after peeling of the glass substrate was measured by a nanoindentation method and found to be 2.36 MPa.
奈米壓痕法的測定條件係如以下所述。 The measurement conditions of the nanoindentation method are as follows.
使用Omicron奈米科技日本股份公司製的TI-950 Tribo Indenter,進行聚矽氧樹脂層各種物性值的測定。即,使用作為壓子的Conical 5um型三角錐壓子,以位移速度固定模式30nm/sec壓入並增加荷重,到達最大荷重2μN後,同樣以步進式壓入並慢慢增加荷重。測定係於25℃的恆溫條件下進行,使測定裝置與試樣的溫度十分穩定之後,測定於壓入強度0.2μN、深度200nm下的彈性率,以連續測定5次的平均值作為測定值。 Using TI-950 made by Omicron Nano Technology Japan Co., Ltd. Tribo Indenter performs various physical property values of the polyoxynated resin layer. That is, using a Conical 5um type triangular pyramid press as a pressure pin, pressurizing in a displacement speed fixed mode of 30 nm/sec and increasing the load, and after reaching a maximum load of 2 μN, the load is also pressed in a stepwise manner and the load is gradually increased. The measurement was carried out under a constant temperature condition of 25 ° C, and after the temperature of the measuring device and the sample was sufficiently stabilized, the modulus of elasticity at a press-in strength of 0.2 μN and a depth of 200 nm was measured, and the average value of five times was continuously measured as a measured value.
<實施例2> <Example 2>
於包含交聯性有機聚矽氧烷的溶液X中,進一步加入甲基苯基聚矽氧油(信越化學工業公司製,KF-50,黏度100mm2/s),除此之外,以和實施例1相同的方法,獲得玻璃積層體B。 Further, in the solution X containing the crosslinkable organopolyoxane, methyl phenyl polyphthalide oil (KF-50, manufactured by Shin-Etsu Chemical Co., Ltd., viscosity: 100 mm 2 /s) is further added, in addition to In the same manner as in Example 1, a glass laminate B was obtained.
另外,甲基苯基聚矽氧油的使用量,係相對於聚矽氧樹脂100質量份而為5質量份。 In addition, the amount of the methylphenyl polyfluorene oxide used is 5 parts by mass based on 100 parts by mass of the polyoxyxylene resin.
所得玻璃積層體B之中,支持基材及玻璃基板係以未產生氣泡的狀態與聚矽氧樹脂層密接,亦無歪斜狀缺陷,平滑性亦良好。 In the obtained glass laminate B, the support substrate and the glass substrate were in close contact with the polyoxymethylene resin layer in a state where no bubbles were generated, and there was no skew defect, and the smoothness was also good.
接著,使玻璃積層體B進行和實施例1相同的加熱處理,結果未觀察到玻璃積層體B的支持基材與玻璃基板的分離、或聚矽氧樹脂層的發泡或白化等外觀上的變化。 Then, the glass laminate B was subjected to the same heat treatment as in Example 1. As a result, no separation of the support substrate of the glass laminate B and the glass substrate, or foaming or whitening of the polyoxyalkyl resin layer was observed. Variety.
然後,將玻璃積層體B以和實施例1相同的方法進行支持基材與玻璃基板的分離,結果在玻璃基板與支持基材無破損下分離。另外,聚矽氧樹脂層係與支持基材一起自玻璃基板被分離,由該結果確認,支持基材與聚矽氧樹脂層 之界面的剝離強度(x),係大於聚矽氧樹脂層與玻璃基板之界面的剝離強度(y)。 Then, the glass laminate B was separated from the glass substrate in the same manner as in Example 1, and as a result, the glass substrate and the support substrate were separated without damage. Further, the polyoxyphthalocene resin layer was separated from the glass substrate together with the support substrate, and it was confirmed from the results that the support substrate and the polyoxymethylene resin layer were supported. The peel strength (x) of the interface is greater than the peel strength (y) of the interface between the polyoxynated resin layer and the glass substrate.
又,以奈米壓痕法測定玻璃基板剝離後支持基材上的聚矽氧樹脂層的彈性率,結果為2.29MPa。 Further, the modulus of elasticity of the polyoxyxylene resin layer on the support substrate after peeling of the glass substrate was measured by a nanoindentation method and found to be 2.29 MPa.
<實施例3> <Example 3>
除了將甲基苯基聚矽氧油(信越化學工業公司製,KF-50,黏度100mm2/s)的使用量從5質量份變更為15質量份以外,以和實施例2相同的方法,獲得玻璃積層體C。 The same method as in Example 2 was carried out, except that the amount of use of methyl phenyl polyfluorene oxide (KF-50, viscosity 100 mm 2 /s, manufactured by Shin-Etsu Chemical Co., Ltd.) was changed from 5 parts by mass to 15 parts by mass. A glass laminate C is obtained.
所得玻璃積層體C之中,支持基材及玻璃基板係以未產生氣泡的狀態與聚矽氧樹脂層密接,亦無歪斜狀缺陷,平滑性亦良好。 In the obtained glass laminate C, the support substrate and the glass substrate were in close contact with the polyoxymethylene resin layer in a state where no bubbles were generated, and there was no skew defect, and the smoothness was also good.
接著,使玻璃積層體C進行和實施例1相同的加熱處理,結果未觀察到玻璃積層體C的支持基材與玻璃基板的分離、或聚矽氧樹脂層的發泡或白化等外觀上的變化。 Then, the glass laminate C was subjected to the same heat treatment as in Example 1, and as a result, no separation of the support substrate and the glass substrate of the glass laminate C, or foaming or whitening of the polyoxyxene resin layer was observed. Variety.
然後,將玻璃積層體C以和實施例1相同的方法進行支持基材與玻璃基板的分離,結果在玻璃基板與支持基材無破損下分離。另外,聚矽氧樹脂層係與支持基材一起自玻璃基板被分離,由該結果確認,支持基材與聚矽氧樹脂層之界面的剝離強度(x),係大於聚矽氧樹脂層與玻璃基板之界面的剝離強度(y)。 Then, the glass laminate C was separated from the glass substrate in the same manner as in Example 1. As a result, the glass substrate and the support substrate were separated without damage. Further, the polyoxyphthalocene resin layer was separated from the glass substrate together with the support substrate, and it was confirmed from the results that the peel strength (x) at the interface between the support substrate and the polyoxyxylene resin layer was larger than that of the polyoxymethylene resin layer and Peel strength (y) of the interface of the glass substrate.
又,以奈米壓痕法測定玻璃基板剝離後支持基材上的聚矽氧樹脂層的彈性率,結果為2.09MPa。 Further, the modulus of elasticity of the polyoxyxylene resin layer on the support substrate after peeling of the glass substrate was measured by a nanoindentation method and found to be 2.09 MPa.
<實施例4> <Example 4>
除了將甲基苯基聚矽氧油(信越化學工業公司製, KF-50,黏度100mm2/s)的使用量從5質量份變更為20質量份以外,以和實施例2相同的方法,獲得玻璃積層體D。 The same method as in Example 2 was carried out except that the amount of use of methylphenyl polyfluorene oxide (KF-50, viscosity 100 mm 2 /s, manufactured by Shin-Etsu Chemical Co., Ltd.) was changed from 5 parts by mass to 20 parts by mass. A glass laminate D is obtained.
所得玻璃積層體D之中,其支持基材及玻璃基板係以未產生氣泡的狀態與聚矽氧樹脂層密接,亦無歪斜狀缺陷,平滑性亦良好。 In the obtained glass laminate D, the support substrate and the glass substrate were in close contact with the polyoxyxene resin layer in a state where no bubbles were generated, and there was no skew defect, and the smoothness was also good.
接著,使玻璃積層體D進行和實施例1相同的加熱處理,結果未觀察到玻璃積層體D的支持基材與玻璃基板的分離、或聚矽氧樹脂層的發泡或白化等外觀上的變化。 Then, the glass laminate D was subjected to the same heat treatment as in Example 1, and as a result, no separation of the support substrate of the glass laminate D and the glass substrate, or foaming or whitening of the polyoxyalkylene layer was observed. Variety.
然後,將玻璃積層體D以和實施例1相同的方法進行支持基材與玻璃基板的分離,結果在玻璃基板與支持基材無破損下分離。另外,聚矽氧樹脂層係與支持基材一起自玻璃基板被分離,由該結果確認,支持基材與聚矽氧樹脂層之界面的剝離強度(x),係大於聚矽氧樹脂層與玻璃基板之界面的剝離強度(y)。 Then, the glass laminate D was separated from the glass substrate by the same method as in Example 1, and as a result, the glass substrate and the support substrate were separated without damage. Further, the polyoxyphthalocene resin layer was separated from the glass substrate together with the support substrate, and it was confirmed from the results that the peel strength (x) at the interface between the support substrate and the polyoxyxylene resin layer was larger than that of the polyoxymethylene resin layer and Peel strength (y) of the interface of the glass substrate.
又,以奈米壓痕法測定玻璃基板剝離後支持基材上的聚矽氧樹脂層的彈性率,結果為1.15MPa。 Further, the modulus of elasticity of the polyoxyxylene resin layer on the support substrate after peeling of the glass substrate was measured by a nanoindentation method and found to be 1.15 MPa.
<實施例5> <Example 5>
使用甲基苯基聚矽氧油(東麗陶氏康寧公司製,SH200,黏度200mm2/s)來代替甲基苯基聚矽氧油(信越化學工業公司製,KF-50,黏度100mm2/s),除此之外,以和實施例2相同的方法,獲得玻璃積層體E。 Methylphenyl polyfluorene oxide (SH200, viscosity 200mm 2 /s, manufactured by Toray Dow Corning Co., Ltd.) was used instead of methyl phenyl polyphthalide oil (manufactured by Shin-Etsu Chemical Co., Ltd., KF-50, viscosity 100 mm 2 In the same manner as in Example 2, a glass laminate E was obtained.
所得玻璃積層體E之中,支持基材及玻璃基板係以未產生氣泡的狀態與聚矽氧樹脂層密接,亦無歪斜狀缺陷,平滑性亦良好。 In the obtained glass laminate E, the support substrate and the glass substrate were in close contact with the polyoxyxene resin layer in a state where no bubbles were generated, and there was no skew defect, and the smoothness was also good.
接著,使玻璃積層體E進行和實施例1相同的加熱處理,結果未觀察到玻璃積層體E的支持基材與玻璃基板的分離、或聚矽氧樹脂層的發泡或白化等外觀上的變化。 Then, the glass laminate E was subjected to the same heat treatment as in Example 1. As a result, no separation of the support substrate of the glass laminate E and the glass substrate, or foaming or whitening of the polyoxyalkylene layer was observed. Variety.
然後,將玻璃積層體E以和實施例1相同的方法進行支持基材與玻璃基板的分離,結果在玻璃基板與支持基材無破損下分離。另外,聚矽氧樹脂層係與支持基材一起自玻璃基板被分離,由該結果確認,支持基材與聚矽氧樹脂層之界面的剝離強度(x),係大於聚矽氧樹脂層與玻璃基板之界面的剝離強度(y)。 Then, the glass laminate E was separated from the glass substrate in the same manner as in Example 1. As a result, the glass substrate and the support substrate were separated without damage. Further, the polyoxyphthalocene resin layer was separated from the glass substrate together with the support substrate, and it was confirmed from the results that the peel strength (x) at the interface between the support substrate and the polyoxyxylene resin layer was larger than that of the polyoxymethylene resin layer and Peel strength (y) of the interface of the glass substrate.
又,以奈米壓痕法測定玻璃基板剝離後支持基材上的聚矽氧樹脂層的彈性率,結果為2.34MPa。 Further, the modulus of elasticity of the polyoxyxylene resin layer on the support substrate after peeling of the glass substrate was measured by a nanoindentation method and found to be 2.34 MPa.
<實施例6> <Example 6>
除了將甲基苯基聚矽氧油(東麗陶氏康寧公司製,SH200,黏度200mm2/s)的使用量從5質量份變更為10質量份以外,以和實施例5相同的方法,獲得玻璃積層體F。 The same method as in Example 5 was carried out except that the amount of use of methylphenyl polyfluorene oxide (SH200, viscosity 200 mm 2 /s, manufactured by Toray Dow Corning Co., Ltd., SH200, viscosity: 200 mm 2 /s) was changed from 5 parts by mass to 10 parts by mass. A glass laminate F is obtained.
所得玻璃積層體F之中,支持基材及玻璃基板係以未產生氣泡的狀態與聚矽氧樹脂層密接,亦無歪斜狀缺陷,平滑性亦良好。 In the obtained glass laminate F, the support substrate and the glass substrate were in close contact with the polyoxymethylene resin layer in a state where no bubbles were generated, and there was no skew defect, and the smoothness was also good.
接著,使玻璃積層體F進行和實施例1相同的加熱處理,結果未觀察到玻璃積層體F的支持基材與玻璃基板的分離、或聚矽氧樹脂層的發泡或白化等外觀上的變化。 Then, the glass laminate F was subjected to the same heat treatment as in Example 1. As a result, no separation of the support substrate of the glass laminate F from the glass substrate or foaming or whitening of the polyoxyxene resin layer was observed. Variety.
然後,將玻璃積層體F以和實施例1相同的方法進行支持基材與玻璃基板的分離,結果在玻璃基板與支持基材無破損下分離。另外,聚矽氧樹脂層係與支持基材一起自玻 璃基板被分離,由該結果確認,支持基材與聚矽氧樹脂層之界面的剝離強度(x),係大於聚矽氧樹脂層與玻璃基板之界面的剝離強度(y)。 Then, the glass laminate F was separated from the glass substrate in the same manner as in Example 1, and as a result, the glass substrate and the support substrate were separated without damage. In addition, the polyoxyl resin layer is combined with the support substrate from the glass From the results, it was confirmed that the peel strength (x) at the interface between the support substrate and the polyoxyxene resin layer was larger than the peel strength (y) at the interface between the polyoxymethylene resin layer and the glass substrate.
又,以奈米壓痕法測定玻璃基板剝離後支持基材上的聚矽氧樹脂層的彈性率,結果為2.31MPa。 Further, the modulus of elasticity of the polyoxyxylene resin layer on the support substrate after peeling of the glass substrate was measured by a nanoindentation method and found to be 2.31 MPa.
<實施例7> <Example 7>
除了將甲基苯基聚矽氧油(東麗陶氏康寧公司製,SH200,黏度200mm2/s)的使用量從5質量份變更為15質量份以外,以和實施例5相同的方法,獲得玻璃積層體G。 The same method as in Example 5 was carried out except that the amount of use of methylphenyl polyfluorene oxide (SH200, viscosity 200 mm 2 /s, manufactured by Toray Dow Corning Co., Ltd., SH200, viscosity: 200 mm 2 /s) was changed from 5 parts by mass to 15 parts by mass. A glass laminate G is obtained.
所得玻璃積層體G之中,其支持基材及玻璃基板係以未產生氣泡的狀態與聚矽氧樹脂層密接,亦無歪斜狀缺陷,平滑性亦良好。 In the obtained glass laminate G, the support substrate and the glass substrate were in close contact with the polyoxyxene resin layer in a state where no bubbles were generated, and there was no skew defect, and the smoothness was also good.
接著,使玻璃積層體G進行和實施例1相同的加熱處理,結果未觀察到玻璃積層體G的支持基材與玻璃基板的分離、或聚矽氧樹脂層的發泡或白化等外觀上的變化。 Then, the glass laminate G was subjected to the same heat treatment as in Example 1. As a result, no separation of the support substrate and the glass substrate of the glass laminate G, or foaming or whitening of the polyoxymethylene resin layer was observed. Variety.
然後,將玻璃積層體G以和實施例1相同的方法進行支持基材與玻璃基板的分離,結果在玻璃基板與支持基材無破損下分離。另外,聚矽氧樹脂層係與支持基材一起自玻璃基板被分離,由該結果確認,支持基材與聚矽氧樹脂層之界面的剝離強度(x),係大於聚矽氧樹脂層與玻璃基板之界面的剝離強度(y)。 Then, the glass laminate G was separated from the glass substrate in the same manner as in Example 1. As a result, the glass substrate and the support substrate were separated without damage. Further, the polyoxyphthalocene resin layer was separated from the glass substrate together with the support substrate, and it was confirmed from the results that the peel strength (x) at the interface between the support substrate and the polyoxyxylene resin layer was larger than that of the polyoxymethylene resin layer and Peel strength (y) of the interface of the glass substrate.
又,以奈米壓痕法測定玻璃基板剝離後支持基材上的聚矽氧樹脂層的彈性率,結果為2.09MPa。 Further, the modulus of elasticity of the polyoxyxylene resin layer on the support substrate after peeling of the glass substrate was measured by a nanoindentation method and found to be 2.09 MPa.
<實施例8> <Example 8>
除了使用以下含交聯性有機聚矽氧烷之溶液Y,來替代含交聯性有機聚矽氧烷之溶液X以外,以和實施例1相同的方法,獲得玻璃積層體H。 A glass laminate H was obtained in the same manner as in Example 1 except that the following solution Y containing a crosslinkable organopolyoxane was used instead of the solution X containing a crosslinkable organopolysiloxane.
(含交聯性有機聚矽氧烷之溶液Y) (solution Y containing crosslinkable organopolyoxane)
將作為主劑的於兩末端各導入1個乙烯基的二甲基聚矽氧(56mPa‧s)(100質量份)、以及作為硬化劑的甲基氫聚矽氧(甲基:氫(莫耳比)=2:1,氫矽基的莫耳含有率為33.3%,104mPa‧s)(10質量份)相混合。將Karstedt觸媒以相對於樹脂成分計,換算成鉑添加3ppm。以相對於樹脂成分計,添加0.2質量份的1-乙炔-1-環己醇作為延遲劑。然後,添加庚烷,而製作含交聯性有機聚矽氧烷之溶液Y。主劑的乙烯基與硬化劑的氫矽基的莫耳比(烯基莫耳數/氫矽基莫耳數),係經調配以呈1莫耳:0.8莫耳。 One vinyl group of dimethylpolyphosphonium (56 mPa ‧ ) (100 parts by mass), and methyl hydrogen hydride as a hardener (methyl: hydrogen (mo) Ear ratio) = 2:1, the molar content of the hydroquinone group was 33.3%, and 104 mPa s) (10 parts by mass) was mixed. The Karstedt catalyst was added in an amount of 3 ppm in terms of platinum relative to the resin component. 0.2 part by mass of 1-acetylyne-1-cyclohexanol was added as a retarder based on the resin component. Then, heptane was added to prepare a solution Y containing a crosslinkable organopolyoxane. The molar ratio of the vinyl group of the main agent to the hydroquinone of the hardener (alkenyl mole number / hydroquinone molar number) was formulated to be 1 mole: 0.8 mole.
所得玻璃積層體H之中,支持基材及玻璃基板係以未產生氣泡的狀態與聚矽氧樹脂層密接,亦無歪斜狀缺陷,平滑性亦良好。 In the obtained glass laminate H, the support substrate and the glass substrate were in close contact with the polyoxymethylene resin layer in a state where no bubbles were generated, and there was no skew defect, and the smoothness was also good.
接著,使玻璃積層體H進行和實施例1相同的加熱處理,結果未觀察到玻璃積層體H的支持基材與玻璃基板的分離、或聚矽氧樹脂層的發泡或白化等外觀上的變化。 Then, the glass laminate H was subjected to the same heat treatment as in Example 1, and as a result, no separation of the support substrate and the glass substrate of the glass laminate H or foaming or whitening of the polyoxyn resin layer was observed. Variety.
然後,將玻璃積層體H以和實施例1相同的方法進行支持基材與玻璃基板的分離,結果在玻璃基板與支持基材無破損下分離。另外,聚矽氧樹脂層係與支持基材一起自玻璃基板被分離,由該結果確認,支持基材與聚矽氧樹脂層之界面的剝離強度(x),係大於聚矽氧樹脂層與玻璃基板之 界面的剝離強度(y)。 Then, the glass laminate H was separated from the glass substrate in the same manner as in Example 1. As a result, the glass substrate and the support substrate were separated without damage. Further, the polyoxyphthalocene resin layer was separated from the glass substrate together with the support substrate, and it was confirmed from the results that the peel strength (x) at the interface between the support substrate and the polyoxyxylene resin layer was larger than that of the polyoxymethylene resin layer and Glass substrate Peel strength (y) of the interface.
又,以奈米壓痕法測定玻璃基板剝離後支持基材上的聚矽氧樹脂層的彈性率,結果為0.65MPa。 Further, the modulus of elasticity of the polyoxyxylene resin layer on the support substrate after peeling of the glass substrate was measured by a nanoindentation method and found to be 0.65 MPa.
<實施例9> <Example 9>
除了使用以下含交聯性有機聚矽氧烷之溶液Z,來替代含交聯性有機聚矽氧烷之溶液X以外,以和實施例1相同的方法,獲得玻璃積層體I。 A glass laminate I was obtained in the same manner as in Example 1 except that the following solution Z containing a crosslinkable organopolyoxane was used instead of the solution X containing a crosslinkable organopolysiloxane.
(含交聯性有機聚矽氧烷之溶液Z) (solution Z containing crosslinkable organopolyoxane)
混合荒川化學公司製主劑(A78)(100質量份)、及荒川化學公司製硬化劑(ASA-X01)(15質量份)。荒川化學公司製觸媒(ASA-C01),係以相對於(A78)100質量份而添加5重量份。進一步添加庚烷,而製作含交聯性有機聚矽氧烷之溶液Z。 The main ingredient (A78) (100 parts by mass) of Arakawa Chemical Co., Ltd. and the hardener (ASA-X01) (15 parts by mass) manufactured by Arakawa Chemical Co., Ltd. were mixed. The Arakawa Chemical Co., Ltd. catalyst (ASA-C01) was added in an amount of 5 parts by weight based on 100 parts by mass of (A78). Further, heptane was added to prepare a solution Z containing a crosslinkable organopolyoxane.
所得玻璃積層體I之中,支持基材及玻璃基板係以未產生氣泡的狀態與聚矽氧樹脂層密接,亦無歪斜狀缺陷,平滑性亦良好。 In the obtained glass laminate I, the support substrate and the glass substrate were in close contact with the polyoxymethylene resin layer in a state where no bubbles were generated, and there was no skew defect, and the smoothness was also good.
接著,使玻璃積層體I進行和實施例1相同的加熱處理,結果未觀察到玻璃積層體I的支持基材與玻璃基板的分離、或聚矽氧樹脂層的發泡或白化等外觀上的變化。 Then, the glass laminate 1 was subjected to the same heat treatment as in Example 1. As a result, no separation of the support substrate of the glass laminate I and the glass substrate, or foaming or whitening of the polyoxyalkylene layer was observed. Variety.
然後,將玻璃積層體I以和實施例1相同的方法進行支持基材與玻璃基板的分離,結果在玻璃基板與支持基材無破損下分離。另外,聚矽氧樹脂層係與支持基材一起自玻璃基板被分離,由該結果確認,支持基材與聚矽氧樹脂層之界面的剝離強度(x),係大於聚矽氧樹脂層與玻璃基板之界面的剝離強度(y)。 Then, the glass laminate 1 was separated from the glass substrate in the same manner as in Example 1. As a result, the glass substrate and the support substrate were separated without damage. Further, the polyoxyphthalocene resin layer was separated from the glass substrate together with the support substrate, and it was confirmed from the results that the peel strength (x) at the interface between the support substrate and the polyoxyxylene resin layer was larger than that of the polyoxymethylene resin layer and Peel strength (y) of the interface of the glass substrate.
又,以奈米壓痕法測定玻璃基板剝離後支持基材上的聚矽氧樹脂層的彈性率,結果為1.10MPa。 Further, the modulus of elasticity of the polyoxyxylene resin layer on the support substrate after peeling of the glass substrate was measured by a nanoindentation method and found to be 1.10 MPa.
<比較例1> <Comparative Example 1>
除了使用以下含交聯性有機聚矽氧烷之溶液W來代替含交聯性有機聚矽氧烷之溶液X以外,以和實施例1相同的方法,獲得玻璃積層體J。 A glass laminate J was obtained in the same manner as in Example 1 except that the following solution W containing a crosslinkable organopolysiloxane was used instead of the solution X containing a crosslinkable organopolyoxane.
(含交聯性有機聚矽氧烷之溶液W) (solution containing crosslinkable organopolyoxane W)
混合ADEKA公司製FX-T153Vi-5K(900mPa‧s)(100質量份)、及ADEKA公司製硬化劑FX-T153H-5K(1240mPa‧s)(10質量份)。進一步添加十二烷,而製作含交聯性有機聚矽氧烷之溶液W。烯基與氫矽基的莫耳比係經調配以呈1:1。 FX-T153Vi-5K (900 mPa‧ s) (100 parts by mass) manufactured by ADEKA Co., Ltd. and FX-T153H-5K (1240 mPa ‧ s) (10 parts by mass) manufactured by ADEKA Co., Ltd. were mixed. Further, dodecane was added to prepare a solution W containing a crosslinkable organopolyoxane. The molar ratio of alkenyl to hydroquinone is adjusted to be 1:1.
將所得玻璃積層體J以和實施例1相同的方法,進行支持基材與玻璃基板的分離,結果聚矽氧樹脂層與玻璃基板不易剝離,而且玻璃基板破損、或聚矽氧樹脂層破壞而大部分附著在玻璃基板上。 In the same manner as in Example 1, the obtained glass laminate J was separated from the support substrate and the glass substrate. As a result, the polysiloxane resin layer and the glass substrate were not easily peeled off, and the glass substrate was broken or the polyoxymethylene resin layer was broken. Most of them are attached to the glass substrate.
另外,以奈米壓痕法測定玻璃基板剝離後支持基材上的聚矽氧樹脂層的彈性率,結果為0.23MPa。 Further, the modulus of elasticity of the polyoxyxylene resin layer on the support substrate after peeling of the glass substrate was measured by a nanoindentation method and found to be 0.23 MPa.
<比較例2> <Comparative Example 2>
除了使用以下的含交聯性有機聚矽氧烷之溶液V來替代含交聯性有機聚矽氧烷之溶液X以外,以和實施例1相同的方法,獲得玻璃積層體K。 A glass laminate K was obtained in the same manner as in Example 1 except that the following solution V containing a crosslinkable organopolysiloxane was used instead of the solution X containing a crosslinkable organopolysiloxane.
(含交聯性有機聚矽氧烷之溶液V) (solution V containing crosslinkable organopolyoxane)
將荒川化學公司製主劑(A41)(100質量份)、及荒川化學 公司製硬化劑(ASA-X01)(13質量份)混合,以使烯基與氫矽基的莫耳比呈1:1。荒川化學公司製觸媒(ASA-C01),係相對於(A41)100質量份而添加5重量份。進一步添加十二烷,而製作含交聯性有機聚矽氧烷之溶液V。 Arakawa Chemical Co., Ltd. main agent (A41) (100 parts by mass), and Arakawa Chemical A company hardener (ASA-X01) (13 parts by mass) was mixed so that the molar ratio of the alkenyl group to the hydroquinone group was 1:1. The Arakawa Chemical Co., Ltd. catalyst (ASA-C01) was added in an amount of 5 parts by weight based on 100 parts by mass of (A41). Further, dodecane was added to prepare a solution V containing a crosslinkable organopolyoxane.
所得玻璃積層體K以和實施例1相同的方法,進行支持基材與玻璃基板的分離,結果聚矽氧樹脂層與玻璃基板不易剝離,而且玻璃基板破損、或聚矽氧樹脂層破壞而大部分附著在玻璃基板上。 In the obtained glass laminate K, separation between the support substrate and the glass substrate was carried out in the same manner as in Example 1. As a result, the polyoxyxylene resin layer and the glass substrate were not easily peeled off, and the glass substrate was broken or the polyoxyalkylene resin layer was broken. Partially attached to the glass substrate.
另外,以奈米壓痕法測定玻璃基板剝離後支持基材上的聚矽氧樹脂層的彈性率,結果為3.15MPa。 Further, the modulus of elasticity of the polyoxyxylene resin layer on the support substrate after peeling of the glass substrate was measured by a nanoindentation method and found to be 3.15 MPa.
將上述實施例及比較例的結果彙整顯示如下。 The results of the above examples and comparative examples are shown as follows.
另外,表1中,「剝離性」,係將玻璃基板及聚矽氧樹脂層未破壞、且可將玻璃基板自玻璃積層體剝離的狀況作為「○」;玻璃基板剝離時,發生玻璃基板或聚矽氧樹脂層的破壞的狀況作為「×」。 In addition, in the table 1, the "peelability" is a case where the glass substrate and the polyoxymethylene resin layer are not broken, and the glass substrate can be peeled off from the glass laminate as "○"; when the glass substrate is peeled off, a glass substrate or a glass substrate is generated. The state of destruction of the polyoxymethylene resin layer is referred to as "x".
又,對經360℃、60分鐘之加熱處理後的玻璃積層體A~K,進行以下的剝離試驗,測定玻璃基板的剝離強度(N/25mm)。 Further, the glass laminates A to K subjected to heat treatment at 360 ° C for 60 minutes were subjected to the following peeling test, and the peel strength (N/25 mm) of the glass substrate was measured.
準備寬25mm‧長70mm的玻璃積層體A~K,使用萬能試驗機Autograph AG-20/50kNXDplus(島津製作所)進行玻璃基板的剝離。另外,剝離速度為30mm/min。將檢測荷重的地點作為0,以該位置起距離1.5mm的位置的剝離強度作為測定值。 The glass laminates A to K having a width of 25 mm and a length of 70 mm were prepared, and the glass substrate was peeled off using a universal testing machine Autograph AG-20/50kNXDplus (Shimadzu Corporation). In addition, the peeling speed was 30 mm/min. The spot where the load was detected was taken as 0, and the peeling strength at a position of 1.5 mm from the position was used as a measured value.
[表1]
如由上述表1所顯明,可確認當聚矽氧樹脂層的彈性率在特定範圍(0.5~2.5MPa)時,玻璃基板的剝離性優良。 As is apparent from the above Table 1, it was confirmed that when the elastic modulus of the polyoxyxene resin layer was within a specific range (0.5 to 2.5 MPa), the peeling property of the glass substrate was excellent.
另一方面,聚矽氧樹脂層的彈性率過低的比較例1、以及過高的比較例2方面,玻璃基板的剝離性不佳。 On the other hand, in Comparative Example 1 in which the modulus of elasticity of the polyoxyxene resin layer was too low, and in Comparative Example 2 which was too high, the peeling property of the glass substrate was not good.
<實施例10> <Example 10>
於本例中,使用實施例1中獲得之玻璃積層體A製造OLED。 In this example, an OLED was produced using the glass laminate A obtained in Example 1.
首先,於玻璃積層體A中之玻璃基板之第2主面上,藉由電漿CVD法按照氮化矽、氧化矽、非晶矽之順序進行成膜。其次,藉由離子摻雜裝置將低濃度之硼注入至非晶矽層中,於氮氣環境下在450℃進行60分鐘加熱處理並進行脫氫處理。接著,藉由雷射退火裝置進行非晶矽層之結晶化 處理。其次,藉由使用光刻法之蝕刻及離子摻雜裝置將低濃度之磷注入至非晶矽層中而形成N型及P型之TFT區域。接著,於玻璃基板之第2主面側藉由電漿CVD法使氧化矽膜成膜而形成閘極絕緣膜後,藉由濺鍍法使鉬成膜,並藉由使用光刻法之蝕刻而形成閘極電極。其次,藉由光刻法與離子摻雜裝置將高濃度之硼與磷注入至N型、P型各自所需之區域中而形成源極區域及汲極區域。接著,於玻璃基板之第2主面側,藉由利用電漿CVD法所行之氧化矽之成膜而形成層間絕緣膜,並藉由利用濺鍍法之鋁之成膜及使用光刻法之蝕刻而形成TFT電極。其次,於氫氣環境下在450℃下進行60分鐘加熱處理而進行氫化處理之後,藉由利用電漿CVD法所行之氮化矽之成膜而形成鈍化層。接著,於玻璃基板之第2主面側塗佈紫外線硬化性樹脂,藉由光刻法形成平坦化層及接觸孔。其次,藉由濺鍍法使氧化銦錫成膜,並藉由使用光刻法之蝕刻而形成像素電極。 First, a film is formed on the second main surface of the glass substrate in the glass laminate A in the order of tantalum nitride, ruthenium oxide, and amorphous ruthenium by a plasma CVD method. Next, a low concentration of boron was injected into the amorphous germanium layer by an ion doping apparatus, and heat treatment was performed at 450 ° C for 60 minutes in a nitrogen atmosphere to carry out dehydrogenation treatment. Next, the crystallization of the amorphous germanium layer is performed by a laser annealing device. deal with. Next, N-type and P-type TFT regions are formed by implanting a low concentration of phosphorus into the amorphous germanium layer by using an etching and ion doping apparatus of photolithography. Next, a ruthenium oxide film is formed on the second main surface side of the glass substrate by a plasma CVD method to form a gate insulating film, and then molybdenum is formed by sputtering, and etching is performed by photolithography. A gate electrode is formed. Next, a source region and a drain region are formed by injecting a high concentration of boron and phosphorus into a region required for each of the N-type and the P-type by photolithography and an ion doping apparatus. Then, on the second main surface side of the glass substrate, an interlayer insulating film is formed by film formation of ruthenium oxide by a plasma CVD method, and aluminum is formed by sputtering and photolithography is used. The etching is performed to form a TFT electrode. Next, after performing hydrogenation treatment at 450 ° C for 60 minutes in a hydrogen atmosphere, the passivation layer was formed by film formation of tantalum nitride by a plasma CVD method. Next, an ultraviolet curable resin is applied to the second main surface side of the glass substrate, and a planarization layer and a contact hole are formed by photolithography. Next, indium tin oxide is formed into a film by sputtering, and a pixel electrode is formed by etching using photolithography.
接著,藉由蒸鍍法,於玻璃基板之第2主面側依序使4,4',4"-三(3-甲基苯基胺基)三苯基胺成膜為正孔注入層,使雙[(N-萘基)-N-苯基]聯苯胺成膜為正孔傳輸層,使於8-羥基喹啉鋁錯合物(Alq3)中混合2,6-雙[4-[N-(4-甲氧基苯基)-N-苯基]胺基苯乙烯基]伸萘基-1,5-二甲腈(BSN-BCN)40體積%而成者成膜為發光層,且使Alq3成膜為電子傳輸層。其次,藉由濺鍍法使鋁成膜,並藉由使用光刻法之蝕刻而形成對向電極。其次,於玻璃基板之第2主面側經由紫外線硬化型之接著層貼合另一片玻璃基板進行密封。按照上述程序, 於玻璃基板上形成有機EL構造體。玻璃基板上具有有機EL構造體之玻璃積層體A(以下,稱為面板A)為本發明之附電子裝置用構件之積層體(附支持基材之顯示裝置用面板)。 Next, 4,4',4"-tris(3-methylphenylamino)triphenylamine was sequentially formed into a positive hole injection layer on the second main surface side of the glass substrate by a vapor deposition method. , the bis[(N-naphthyl)-N-phenyl]benzidine is formed into a positive pore transport layer, and 2,6-bis[4] is mixed in the 8-hydroxyquinoline aluminum complex (Alq 3 ). -[N-(4-Methoxyphenyl)-N-phenyl]aminostyryl]-naphthyl-1,5-dicarbonitrile (BSN-BCN) 40% by volume The light-emitting layer is formed by forming Alq 3 into an electron transport layer. Secondly, aluminum is formed into a film by sputtering, and a counter electrode is formed by etching using photolithography. Secondly, the second main layer of the glass substrate is formed. The surface side is bonded to another glass substrate via an ultraviolet curing type, and an organic EL structure is formed on the glass substrate in accordance with the above procedure. The glass laminate A having an organic EL structure on the glass substrate (hereinafter referred to as The panel A) is a laminate of the member for an electronic device of the present invention (a panel for a display device with a support substrate).
接著,使面板A之密封體側真空吸附於定盤之後,於面板A之角隅部之玻璃基板與樹脂層之界面中插入厚度0.1mm之不鏽鋼製刀具,給玻璃基板與樹脂層之界面提供剝離之起點。然後,利用真空吸附墊吸附面板A之支持基材表面之後,使吸附墊上升。此處,刀具之插入係一邊自電離器(KEYENCE公司製造)向該界面噴附除靜電性流體一邊進行。其次,一邊朝向所形成之空隙自電離器連續地噴附除靜電性流體一邊提拉真空吸附墊。其結果,定盤上僅殘留形成有有機EL構造體之玻璃基板,而可將附有樹脂層之支持基材剝離。 Next, after the sealing body side of the panel A is vacuum-adsorbed to the fixing plate, a stainless steel cutter having a thickness of 0.1 mm is inserted into the interface between the glass substrate and the resin layer at the corner of the panel A to provide an interface between the glass substrate and the resin layer. The starting point of stripping. Then, after the surface of the support substrate of the panel A is adsorbed by the vacuum adsorption pad, the adsorption pad is raised. Here, the insertion of the cutter is performed while ejecting an electrostatic fluid from the ionizer (manufactured by KEYENCE Co., Ltd.) to the interface. Next, the vacuum adsorption pad is pulled while continuously ejecting the static-eliminating fluid from the ionizer toward the formed gap. As a result, only the glass substrate on which the organic EL structure is formed remains on the plate, and the support substrate with the resin layer can be peeled off.
接著,利用與實施例1相同之方法對經分離之玻璃基板之剝離面進行清潔化,使用雷射裁刀或劃線-折斷法(scribe-break)對經分離之玻璃基板進行切割,分割成多個晶胞槽之後,將形成有有機EL構造體之玻璃基板與對向基板組裝,實施模組形成步驟而製作OLED。如此所獲得之OLED於特性上未產生問題。 Next, the peeled surface of the separated glass substrate was cleaned by the same method as in Example 1, and the separated glass substrate was cut using a laser cutter or a scribe-break method, and divided into After the plurality of cell grooves, the glass substrate on which the organic EL structure is formed is assembled with the counter substrate, and the module formation step is performed to fabricate the OLED. The OLED thus obtained has no problem in characteristics.
<實施例11> <Example 11>
於本例中,使用實施例1中獲得之玻璃積層體A製造LCD。 In this example, an LCD was produced using the glass laminate A obtained in Example 1.
首先,準備2片玻璃積層體A,於其中一片之玻璃積層體A1中之玻璃基板之第2主面上藉由電漿CVD法按照氮化 矽、氧化矽、非晶矽之順序進行成膜。其次,藉由離子摻雜裝置將低濃度之硼注入至非晶矽層中,於氮氣環境下在450℃下進行60分鐘加熱處理並進行脫氫處理。接著,藉由雷射退火裝置進行非晶矽層之結晶化處理。其次,藉由使用光刻法之蝕刻及離子摻雜裝置,將低濃度之磷注入至非晶矽層中,而形成N型及P型之TFT區域。接著,於玻璃基板之第2主面側藉由電漿CVD法成膜氧化矽膜而形成閘極絕緣膜之後,藉由濺鍍法使鉬成膜,並藉由使用光刻法之蝕刻而形成閘極電極。其次,藉由光刻法與離子摻雜裝置,將高濃度之硼與磷注入至N型、P型各自所需之區域中,而形成源極區域及汲極區域。接著,於玻璃基板之第2主面側,藉由利用電漿CVD法所行之氧化矽之成膜而形成層間絕緣膜,並藉由利用濺鍍法之鋁之成膜及使用光刻法之蝕刻而形成TFT電極。其次,於氫氣環境下在450℃下進行60分鐘加熱處理而進行氫化處理之後,藉由利用電漿CVD法之氮化矽之成膜而形成鈍化層。接著,於玻璃基板之第2主面側塗佈紫外線硬化性樹脂,藉由光刻法形成平坦化層及接觸孔。其次,藉由濺鍍法使氧化銦錫成膜,並藉由使用光刻法之蝕刻而形成像素電極。 First, two glass laminates A are prepared, and the second main surface of the glass substrate in one of the glass laminates A1 is nitrided by plasma CVD. Film formation is carried out in the order of ruthenium, iridium oxide, and amorphous ruthenium. Next, a low concentration of boron was injected into the amorphous germanium layer by an ion doping apparatus, and heat treatment was performed at 450 ° C for 60 minutes in a nitrogen atmosphere to carry out dehydrogenation treatment. Next, the crystallization treatment of the amorphous germanium layer is performed by a laser annealing apparatus. Next, by using a photolithography etching and ion doping apparatus, a low concentration of phosphorus is implanted into the amorphous germanium layer to form N-type and P-type TFT regions. Next, a gate insulating film is formed by a plasma CVD method on the second main surface side of the glass substrate, and then molybdenum is formed by sputtering, and etching is performed by photolithography. A gate electrode is formed. Next, a high concentration of boron and phosphorus is implanted into a region required for each of the N-type and the P-type by photolithography and an ion doping apparatus to form a source region and a drain region. Then, on the second main surface side of the glass substrate, an interlayer insulating film is formed by film formation of ruthenium oxide by a plasma CVD method, and aluminum is formed by sputtering and photolithography is used. The etching is performed to form a TFT electrode. Next, after performing hydrogenation treatment at 450 ° C for 60 minutes in a hydrogen atmosphere, the passivation layer was formed by film formation of tantalum nitride by a plasma CVD method. Next, an ultraviolet curable resin is applied to the second main surface side of the glass substrate, and a planarization layer and a contact hole are formed by photolithography. Next, indium tin oxide is formed into a film by sputtering, and a pixel electrode is formed by etching using photolithography.
接著,將另一片之玻璃積層體A2於大氣環境下在450℃下進行60分鐘加熱處理。其次,於玻璃積層體A中之玻璃基板之第2主面上藉由濺鍍法使鉻成膜,並藉由使用光刻法之蝕刻而形成遮光層。其次,於玻璃基板之第2主面側藉由鑄模塗佈法塗佈彩色抗蝕劑,藉由光刻法及熱硬化而形成 彩色濾光片層。接著,藉由濺鍍法使氧化銦錫成膜,而形成對向電極。其次,於玻璃基板之第2主面側藉由鑄模塗佈法塗佈紫外線硬化樹脂液,並藉由光刻法及熱硬化而形成柱狀間隔件。接著,藉由輥塗法塗佈聚醯亞胺樹脂液,藉由熱硬化形成定向層,並進行磨擦。 Next, another piece of the glass laminate A2 was heat-treated at 450 ° C for 60 minutes in an atmosphere. Next, chromium is formed on the second main surface of the glass substrate in the glass laminate A by sputtering, and a light shielding layer is formed by etching using photolithography. Next, a color resist is applied by a die coating method on the second main surface side of the glass substrate, and formed by photolithography and thermal hardening. Color filter layer. Next, indium tin oxide is formed into a film by a sputtering method to form a counter electrode. Next, the ultraviolet curable resin liquid was applied onto the second main surface side of the glass substrate by a die coating method, and a columnar spacer was formed by photolithography and thermal curing. Next, the polyimide resin solution was applied by a roll coating method to form an alignment layer by thermal hardening, and rubbing was performed.
其次,藉由分注器法將封合用樹脂液繪製成框狀,藉由分注器法將液晶滴加於框內之後,使用上述形成有像素電極之玻璃積層體A1,將2片玻璃積層體A之玻璃基板之第2主面側彼此貼合,藉由紫外線硬化及熱硬化而獲得LCD面板。 Next, the sealing resin liquid is drawn into a frame shape by a dispenser method, and after the liquid crystal is dropped into the frame by a dispenser method, the glass laminated body A1 on which the pixel electrode is formed is used to laminate two glass layers. The second main surface side of the glass substrate of the body A is bonded to each other, and an LCD panel is obtained by ultraviolet curing and thermal curing.
接著,使玻璃積層體A1之第2主面真空吸附於定盤,於玻璃積層體A2之角隅部之玻璃基板與樹脂層之界面中插入厚度0.1mm之不鏽鋼製刀具,而提供玻璃基板之第1主面與樹脂層之剝離性表面之剝離之起點。此處,刀具之插入係一邊自電離器(KEYENCE公司製造)向該界面噴附除靜電性流體一邊進行。其次,一邊朝向所形成之空隙自電離器連續地噴附除靜電性流體一邊提拉真空吸附墊。然後,利用真空吸附墊吸附玻璃積層體A2之支持基材之第2主面之後,使吸附墊上升。其結果,定盤上僅殘存附有玻璃積層體A1之支持基材之LCD之空晶胞槽(cell),而可將支持基材剝離。 Next, the second main surface of the glass laminate A1 is vacuum-adsorbed to the fixed plate, and a stainless steel cutter having a thickness of 0.1 mm is inserted into the interface between the glass substrate and the resin layer at the corner of the glass laminate A2 to provide a glass substrate. The starting point of the peeling of the first main surface and the peeling surface of the resin layer. Here, the insertion of the cutter is performed while ejecting an electrostatic fluid from the ionizer (manufactured by KEYENCE Co., Ltd.) to the interface. Next, the vacuum adsorption pad is pulled while continuously ejecting the static-eliminating fluid from the ionizer toward the formed gap. Then, after adsorbing the second main surface of the support substrate of the glass laminate A2 by the vacuum adsorption pad, the adsorption pad is raised. As a result, only the empty cell cell of the LCD having the support substrate of the glass laminate A1 remains on the fixed plate, and the support substrate can be peeled off.
接著,使第1主面形成有彩色濾光片之玻璃基板之第2主面真空吸附於定盤,於玻璃積層體A1之角隅部之玻璃基板與樹脂層之界面插入厚度0.1mm之不鏽鋼製刀具, 而提供玻璃基板之第1主面與樹脂層之剝離性表面之剝離之起點。然後,利用真空吸附墊吸附玻璃積層體A1之支持基板之第2主面之後,使吸附墊上升。其結果,定盤上僅殘存LCD晶胞槽,而可將固定有樹脂層之支持基材剝離。如此,而獲得由厚度0.1mm之玻璃基板構成的多個LCD之晶胞槽。 Then, the second main surface of the glass substrate on which the color filter is formed on the first main surface is vacuum-adsorbed to the fixed plate, and the stainless steel having a thickness of 0.1 mm is inserted into the interface between the glass substrate and the resin layer at the corner of the glass laminate A1. Tool, Further, the starting point of the peeling of the first main surface of the glass substrate and the peeling surface of the resin layer is provided. Then, after adsorbing the second main surface of the support substrate of the glass laminate A1 by the vacuum adsorption pad, the adsorption pad is raised. As a result, only the LCD cell groove remains on the plate, and the support substrate to which the resin layer is fixed can be peeled off. Thus, a cell groove of a plurality of LCDs composed of a glass substrate having a thickness of 0.1 mm was obtained.
接著,藉由切割之步驟,分割成多個LCD之晶胞槽。對完成所得之各LCD晶胞槽實施黏附偏光板之步驟,接著實施模組形成步驟而獲得LCD。如此所獲得之LCD於特性上未產生問題。 Then, by the step of cutting, the cell slots of the plurality of LCDs are divided. The step of adhering the polarizing plate to each of the obtained LCD cell grooves is performed, and then the module forming step is performed to obtain the LCD. The LCD thus obtained has no problem in characteristics.
<實施例12> <Example 12>
於本例中,使用實施例1中獲得之玻璃積層體A製造OLED。 In this example, an OLED was produced using the glass laminate A obtained in Example 1.
首先,於玻璃積層體A中之玻璃基板之第2主面上藉由濺鍍法使鉬成膜,並藉由使用光刻法之蝕刻而形成閘極電極。其次,藉由電漿CVD法,於玻璃基板之第2主面側進而使氮化矽成膜而形成閘極絕緣膜,接著藉由濺鍍法使氧化銦鎵鋅成膜,並藉由使用光刻法之蝕刻而形成氧化物半導體層。接著,藉由電漿CVD法,於玻璃基板之第2主面側進而使氮化矽成膜而形成通道保護層,接著,藉由濺鍍法使鉬成膜,並藉由使用光刻法之蝕刻而形成源極電極及汲極電極。其次,於大氣中在450℃下進行60分鐘加熱處理。接著,於玻璃基板之第2主面側進而藉由電漿CVD法使氮化矽成膜而形成鈍化層,接著,藉由濺鍍法使氧化銦錫成膜並 藉由使用光刻法之蝕刻而形成像素電極。 First, molybdenum is formed on the second main surface of the glass substrate in the glass laminate A by sputtering, and a gate electrode is formed by etching using photolithography. Next, a gate insulating film is formed on the second main surface side of the glass substrate by a plasma CVD method to form a gate insulating film, and then indium gallium zinc oxide is formed by sputtering, and is used by using a sputtering method. Etching by photolithography forms an oxide semiconductor layer. Next, a channel protective layer is formed by forming a film of tantalum nitride on the second main surface side of the glass substrate by a plasma CVD method, and then molybdenum is formed by sputtering, and photolithography is used. Etching forms a source electrode and a drain electrode. Next, heat treatment was carried out at 450 ° C for 60 minutes in the atmosphere. Next, a passivation layer is formed on the second main surface side of the glass substrate by a plasma CVD method to form a passivation layer, and then indium tin oxide is formed into a film by sputtering. The pixel electrode is formed by etching using photolithography.
接著,藉由蒸鍍法於玻璃基板之第2主面側依序使4,4',4"-三(3-甲基苯基胺基)三苯基胺成膜為正孔注入層,使雙[(N-萘基)-N-苯基]聯苯胺成膜為正孔傳輸層,使於8-羥基喹啉鋁錯合物(Alq3)中混合2,6-雙[4-[N-(4-甲氧基苯基)-N-苯基]胺基苯乙烯基]伸萘基-1,5-二甲腈(BSN-BCN)40體積%而成者成膜為發光層,使Alq3成膜為電子傳輸層。其次,藉由濺鍍法使鋁成膜,並藉由使用光刻法之蝕刻而形成對向電極。接著,於玻璃基板之第2主面側經由紫外線硬化型之接著層貼合另一片玻璃基板而進行密封。按照上述程序於玻璃基板上形成有機EL構造體。玻璃基板上具有有機EL構造體之玻璃積層體A(以下,稱為面板A)為本發明之附電子裝置用構件之積層體(附支持基材之顯示裝置用面板)。 Next, 4,4′,4′′-tris(3-methylphenylamino)triphenylamine is sequentially formed into a positive hole injection layer on the second main surface side of the glass substrate by a vapor deposition method. The bis[(N-naphthyl)-N-phenyl]benzidine is formed into a positive pore transport layer, and 2,6-bis[4-] is mixed in the 8-hydroxyquinoline aluminum complex (Alq 3 ). [N-(4-Methoxyphenyl)-N-phenyl]aminostyryl]-naphthyl-1,5-dicarbonitrile (BSN-BCN) 40% by volume In the layer, Alq 3 is formed into an electron transport layer. Secondly, aluminum is formed into a film by sputtering, and a counter electrode is formed by etching using photolithography. Next, on the second main surface side of the glass substrate Sealing is performed by bonding another glass substrate to the adhesive layer of the ultraviolet curing type. The organic EL structure is formed on the glass substrate in accordance with the above procedure. The glass laminate A having the organic EL structure on the glass substrate (hereinafter referred to as panel A) A laminate for a member for an electronic device according to the present invention (a panel for a display device with a support substrate).
接著,使面板A之密封體側真空吸附於定盤後,於面板A之角隅部之玻璃基板與樹脂層之界面中插入厚度0.1mm之不鏽鋼製刀具,而對玻璃基板與樹脂層之界面提供剝離之起點。然後,利用真空吸附墊吸附面板A之支持基材表面後,使吸附墊上升。此處,刀具之插入係一邊自電離器(KEYENCE公司製造)向該界面噴附除靜電性流體一邊進行。其次,一邊朝向所形成之空隙自電離器連續地噴附除靜電性流體一邊提拉真空吸附墊。其結果,定盤上僅殘存形成有有機EL構造體之玻璃基板,而可將附有樹脂層之支持基材剝離。 Next, after the sealing body side of the panel A is vacuum-adsorbed to the fixed plate, a stainless steel cutter having a thickness of 0.1 mm is inserted into the interface between the glass substrate and the resin layer at the corner of the panel A, and the interface between the glass substrate and the resin layer is inserted. Provide a starting point for stripping. Then, after adsorbing the surface of the support substrate of the panel A with a vacuum adsorption pad, the adsorption pad is raised. Here, the insertion of the cutter is performed while ejecting an electrostatic fluid from the ionizer (manufactured by KEYENCE Co., Ltd.) to the interface. Next, the vacuum adsorption pad is pulled while continuously ejecting the static-eliminating fluid from the ionizer toward the formed gap. As a result, only the glass substrate on which the organic EL structure is formed remains on the fixed plate, and the support substrate with the resin layer can be peeled off.
接著,利用與實施例1相同之方法對經分離之玻璃基板 之剝離面進行清潔化,使用雷射裁刀或劃線-折斷法切割經分離之玻璃基板而使其分割成多個晶胞槽後,將形成有有機EL構造體之玻璃基板與對向基板組裝,實施模組形成步驟而製作OLED。如此獲得之OLED於特性上未產生問題。 Next, the separated glass substrate was used in the same manner as in Example 1. The peeling surface is cleaned, and the separated glass substrate is cut into a plurality of cell grooves by a laser cutting or scribing-fracturing method, and the glass substrate and the opposite substrate on which the organic EL structure is formed are formed. The OLED is fabricated by performing a module forming step. The OLED thus obtained has no problem in characteristics.
本申請案係基於2012年12月28日提出申請之日本專利申請案2012-286768者,其內容作為參照而併入本文中。 The present application is based on Japanese Patent Application No. 2012-286768, filed on Dec.
10‧‧‧玻璃積層體 10‧‧‧glass laminate
12‧‧‧支持基材 12‧‧‧Support substrate
14‧‧‧聚矽氧樹脂層 14‧‧‧Polyoxy resin layer
14a‧‧‧聚矽氧樹脂層之第1主面 14a‧‧‧1st main surface of polyoxyl resin layer
16‧‧‧玻璃基板 16‧‧‧ glass substrate
16a‧‧‧玻璃基板之第1主面 16a‧‧‧1st main surface of the glass substrate
16b‧‧‧玻璃基板之第2主面 16b‧‧‧2nd main surface of the glass substrate
18‧‧‧附聚矽氧樹脂層之支持基材 18‧‧‧Support substrate with polyoxyl resin layer
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| CN109076288B (en) | 2016-04-05 | 2020-09-22 | Agc株式会社 | Glass plate structure, vibration plate, opening member, and glass substrate for magnetic recording medium |
| JP6686774B2 (en) * | 2016-08-01 | 2020-04-22 | 東レ株式会社 | Laminated film |
| EP3588976A4 (en) * | 2017-02-23 | 2020-12-30 | AGC Inc. | GLASS PLATE CONSTRUCT |
| JP6637468B2 (en) * | 2017-06-02 | 2020-01-29 | 日東電工株式会社 | Optical laminate, polarizing film and image display device |
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| US11767453B2 (en) * | 2018-12-31 | 2023-09-26 | Samsung Sdi Co., Ltd. | Silicone-based adhesive protective film and optical member comprising the same |
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| CN101242951A (en) * | 2005-08-09 | 2008-08-13 | 旭硝子株式会社 | Sheet glass laminate and method of manufacturing display device using the sheet glass laminate |
| CN102753641A (en) * | 2010-01-13 | 2012-10-24 | 道康宁东丽株式会社 | Re-adherable silicone-based adhesive composition, sheet-shaped base material having re-adherable adhesive layer obtained by curing said composition, and use of said base material as protective film or affixing sheet |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104903095A (en) | 2015-09-09 |
| KR20150100688A (en) | 2015-09-02 |
| WO2014103678A1 (en) | 2014-07-03 |
| CN104903095B (en) | 2017-10-13 |
| JP6252490B2 (en) | 2017-12-27 |
| TW201429710A (en) | 2014-08-01 |
| JPWO2014103678A1 (en) | 2017-01-12 |
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