TWI573538B - Reverse opening type slide fastener - Google Patents
Reverse opening type slide fastener Download PDFInfo
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- TWI573538B TWI573538B TW104109465A TW104109465A TWI573538B TW I573538 B TWI573538 B TW I573538B TW 104109465 A TW104109465 A TW 104109465A TW 104109465 A TW104109465 A TW 104109465A TW I573538 B TWI573538 B TW I573538B
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- Prior art keywords
- zipper
- chain
- gap
- fastener
- slider
- Prior art date
Links
- 238000005520 cutting process Methods 0.000 claims description 67
- 238000011144 upstream manufacturing Methods 0.000 claims description 57
- 238000004519 manufacturing process Methods 0.000 claims description 50
- 230000003014 reinforcing effect Effects 0.000 claims description 36
- 238000012546 transfer Methods 0.000 claims description 27
- 238000001746 injection moulding Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 8
- 229920005989 resin Polymers 0.000 claims description 4
- 239000011347 resin Substances 0.000 claims description 4
- 230000032258 transport Effects 0.000 description 89
- 238000003780 insertion Methods 0.000 description 13
- 230000037431 insertion Effects 0.000 description 13
- 238000001514 detection method Methods 0.000 description 12
- 210000000078 claw Anatomy 0.000 description 7
- 239000011800 void material Substances 0.000 description 7
- 238000013459 approach Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000002627 tracheal intubation Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B19/00—Slide fasteners
- A44B19/42—Making by processes not fully provided for in one other class, e.g. B21D53/50, B21F45/18, B22D17/16, B29D5/00
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- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B19/00—Slide fasteners
- A44B19/42—Making by processes not fully provided for in one other class, e.g. B21D53/50, B21F45/18, B22D17/16, B29D5/00
- A44B19/58—Removing interlocking members to produce gaps
Landscapes
- Slide Fasteners (AREA)
Description
本發明是關於一種制造反開式拉鏈的方法,所述反開式拉鏈在拉鏈鏈條(fastener chain)上安裝著2個拉鏈拉頭(slider)、上擋具(top end stop)及可分離件。 The invention relates to a method for manufacturing a reverse-opening zipper, which is provided with two zipper sliders, a top end stop and a separable part on a fastener chain. .
制造反開式拉鏈的方法已公開於專利文獻1中。 A method of manufacturing a reverse-opening zipper has been disclosed in Patent Document 1.
該製造方法是搬送左右一對狹長條(stringer),在該狹長條上依次安裝插管、第一拉鏈拉頭、第二拉鏈拉頭、及座管,並在最後進行切斷而形成反開式拉鏈。 The manufacturing method is to transport a pair of left and right stringers, and the cannula, the first zipper slider, the second zipper slider, and the seat tube are sequentially mounted on the strip, and are cut at the end to form a reverse Zipper.
專利文獻1:日本專利特開昭60-236607號公報 Patent Document 1: Japanese Patent Laid-Open No. 60-236607
所述現有的反開式拉鏈的製造方法是製造具有第一拉鏈 拉頭、第二拉鏈拉頭及插管、座管的可分離件的反開式拉鏈的方法。 The manufacturing method of the existing reverse-opening zipper is to manufacture a first zipper A method of a reverse-opening zipper for a slider, a second zipper slider, and a separable member of a cannula and a seat tube.
因此,所述現有的反開式拉鏈的製造方法中,無法由連續的拉鏈鏈條自動地製造具有第一拉鏈拉頭、第二拉鏈拉頭、可分離件、上擋具的反開式拉鏈。 Therefore, in the conventional method for manufacturing a reverse-opening zipper, the reverse zipper having the first zipper slider, the second zipper slider, the separable member, and the upper stopper cannot be automatically manufactured from the continuous fastener chain.
本發明是為了解决所述課題而完成,其目的在於提供一種能够由連續的拉鏈鏈條自動地製造具有第一拉鏈拉頭、第二拉鏈拉頭、可分離件及上擋具的反開式拉鏈的反開式拉鏈的製造方法及其製造裝置。 The present invention has been made to solve the above problems, and an object thereof is to provide a reverse-opening zipper capable of automatically manufacturing a first zipper puller, a second zipper puller, a detachable member, and an upper stop by a continuous fastener chain. A method of manufacturing a reverse-opening zipper and a manufacturing apparatus therefor.
本發明的反開式拉鏈的製造方法的特徵在於包括:搬送步驟,搬送連續的拉鏈鏈條1;空隙形成步驟,在所述拉鏈鏈條1上,在拉鏈鏈條1的長度方向上隔開規定的間隔而形成除去了鏈齒5的第一空隙6與第二空隙7;拉鏈拉頭安裝步驟,在第一空隙6與第二空隙7間的所述拉鏈鏈條1上安裝第一拉鏈拉頭11與第二拉鏈拉頭12;上擋具‧可分離件安裝步驟,在所述拉鏈鏈條1的第一空隙6的鏈帶4及第二空隙7的鏈帶4上,分別利用射出成形而安裝上擋具13、可分離件16;以及切斷步驟,將所述拉鏈鏈條1的第一空隙6的鏈帶4在比所述上擋具13靠搬送方向上游側處切斷,將第二空隙7的鏈帶 4在比所述可分離件16靠搬送方向下游側處切斷。 The method for manufacturing a reverse-opening slide fastener according to the present invention includes a conveying step of conveying a continuous fastener chain 1 and a gap forming step of separating the longitudinal length of the fastener chain 1 at a predetermined interval on the fastener chain 1. Forming a first gap 6 and a second gap 7 from which the sprocket 5 is removed; a zipper pull mounting step of mounting the first zipper slider 11 on the zipper chain 1 between the first gap 6 and the second gap 7 The second zipper slider 12; the upper stopper ‧ separable member mounting step is mounted on the chain belt 4 of the first gap 6 of the fastener chain 1 and the chain belt 4 of the second gap 7 by injection molding a stopper 13 and a detachable member 16; and a cutting step of cutting the chain belt 4 of the first gap 6 of the fastener chain 1 at an upstream side in the conveying direction of the upper stopper 13 to form a second gap 7 chain belt 4 is cut at a downstream side in the conveying direction of the separable member 16.
本發明的製造方法可為如下:包括加强帶安裝步驟,所述加强帶安裝步驟在所述拉鏈鏈條1的第一空隙6的鏈帶4及第二空隙7的鏈帶4上安裝加强帶8,在所述加强帶安裝步驟中安裝的加强帶8上,利用射出成形安裝可分離件16。 The manufacturing method of the present invention may be as follows: a reinforcing tape mounting step of mounting the reinforcing tape 8 on the chain tape 4 of the first gap 6 of the fastener chain 1 and the chain tape 4 of the second gap 7 The detachable member 16 is attached by injection molding on the reinforcing tape 8 installed in the reinforcing tape mounting step.
據此,在經加强帶8加强的鏈帶4上將可分離件16射出成形並安裝,由此可牢固地安裝可分離件16。 According to this, the separable member 16 is injection-molded and mounted on the fastener tape 4 reinforced by the reinforcing tape 8, whereby the separable member 16 can be firmly mounted.
本發明的製造方法可為如下:所述上擋具13、可分離件16是通過在鏈帶4上設定模具,並向模具內注入熔融樹脂,而進行一次性射出成形從而安裝於鏈帶4上。 The manufacturing method of the present invention may be such that the upper stopper 13 and the separable member 16 are attached to the fastener tape 4 by setting a mold on the fastener tape 4 and injecting a molten resin into the mold to perform one-shot injection molding. on.
據此,能够將上擋具13與可分離件16一次性射出成形而安裝於鏈帶4上,因而可效率良好地在短時間內將上擋具13與可分離件16安裝於鏈帶4。 According to this, the upper stopper 13 and the separable member 16 can be injection-molded and attached to the fastener tape 4 at a time, so that the upper stopper 13 and the separable member 16 can be efficiently attached to the fastener tape 4 in a short time. .
本發明的製造方法可為如下:所述鏈帶4以利用傳送輥23拉伸的方式而搬送,且所述反開式拉鏈的製造方法包括下述步驟,即,在所述切斷步驟中切斷後,將比該切斷部分靠搬送方向上游側的鏈帶4移送到傳送輥23為止。 The manufacturing method of the present invention may be as follows: the chain belt 4 is conveyed by being stretched by the conveying roller 23, and the manufacturing method of the reverse-opening zipper includes the step of, in the cutting step After the cutting, the chain belt 4 on the upstream side in the conveying direction of the cut portion is transferred to the conveying roller 23.
據此,可在切斷步驟中切斷後,將比切斷部分靠搬送方向上游側的拉鏈鏈條1移送到傳送輥23為止,且利用傳送輥23再次搬送拉鏈鏈條1。 According to this, after the cutting in the cutting step, the fastener chain 1 on the upstream side in the conveying direction of the cutting portion is transferred to the conveying roller 23, and the fastener chain 1 is conveyed again by the conveying roller 23.
本發明的製造方法可為如下:包括拉鏈拉頭移動步驟, 所述拉鏈拉頭移動步驟是使拉鏈鏈條1的第一拉鏈拉頭11移動到上擋具13為止,並使第二拉鏈拉頭12移動到可分離件16為止,由此,使第一空隙6與第二空隙7之間的鏈齒5成為咬合狀態。 The manufacturing method of the present invention may be as follows: a step of moving the zipper slider, The zipper slider moving step is to move the first zipper slider 11 of the zipper chain 1 to the upper damper 13 and move the second zipper slider 12 to the detachable member 16, thereby making the first gap The sprocket 5 between the 6 and the second gap 7 is in a engaged state.
據此,可製造出鏈齒5全部為咬合狀態的反開式拉鏈。 According to this, it is possible to manufacture a reverse-opening zipper in which all of the fastener elements 5 are in a nip state.
本發明的反開式拉鏈的製造裝置的特徵在於設置著:搬送單元23、搬送單元31、搬送單元33,在拉鏈鏈條1的搬送路徑21上搬送所述拉鏈鏈條1;空隙形成部24,在拉鏈鏈條1上形成空隙;拉鏈拉頭安裝部26,在拉鏈鏈條1上安裝拉鏈拉頭;上擋具●可分離件安裝部27,利用射出成形而在拉鏈鏈條1的空隙的鏈帶4上安裝上擋具13、可分離件16;以及切斷部28,將拉鏈鏈條1的空隙的鏈帶4切斷,且所述空隙形成部24在拉鏈鏈條1上形成第一空隙6與第二空隙7,所述拉鏈拉頭安裝部26在拉鏈鏈條1的第一空隙6與第二空隙7之間安裝第一拉鏈拉頭11與第二拉鏈拉頭12,上擋具●可分離件安裝部27分別將上擋具13及可分離件16射出成形而安裝於第一空隙6的鏈帶4及第二空隙7的鏈帶4上,所述切斷部28將第一空隙6的鏈帶4在比所述上擋具13靠搬送方向上游側處切斷,將第二空隙7的鏈帶4在比所述可分離件16靠搬送方向下游側處切斷。 The apparatus for manufacturing a reverse-opening slide fastener according to the present invention is characterized in that the transport unit 23, the transport unit 31, and the transport unit 33 are provided, and the fastener chain 1 is transported on the transport path 21 of the fastener chain 1, and the gap forming portion 24 is provided. A zipper chain 1 is formed with a gap; a zipper slider mounting portion 26 is attached to the zipper chain 1 with a zipper puller; and an upper stopper detachable member mounting portion 27 is formed by injection molding on the chain belt 4 of the zipper chain 1 The upper stopper 13 and the separable member 16 are attached; and the cutting portion 28 cuts the chain belt 4 of the gap of the fastener chain 1, and the gap forming portion 24 forms the first gap 6 and the second on the fastener chain 1 The zipper slider mounting portion 26 mounts the first zipper slider 11 and the second zipper slider 12 between the first gap 6 and the second gap 7 of the fastener chain 1, and the upper stopper is separable. The upper portion 13 and the separable member 16 are respectively injection molded and attached to the chain belt 4 of the first gap 6 and the chain belt 4 of the second gap 7, and the cutting portion 28 connects the chain of the first gap 6. The belt 4 is cut at the upstream side of the upper stopper 13 in the conveying direction, and the chain belt 4 of the second gap 7 is cut. Than the separable member 16 against the conveyance direction downstream side of the cutting.
本發明的製造裝置可為如下:在所述搬送路徑21的切斷 部28的搬送方向下游側設置著搬送拉鏈鏈條1的傳送輥23,與所述傳送輥23分開地設置著鏈條移送部31,所述鏈條移送部31將拉鏈鏈條1從所述切斷部28的搬送方向上游側移送到傳送輥23為止。 The manufacturing apparatus of the present invention may be as follows: the cutting of the transport path 21 The transport roller 23 that transports the fastener chain 1 is provided on the downstream side in the transport direction of the portion 28, and a chain transport portion 31 that separates the fastener chain 1 from the cut portion 28 is provided separately from the transport roller 23. The upstream side of the transport direction is transferred to the transport roller 23.
據此,在利用切斷部28將拉鏈鏈條1切斷後,將比切斷部分靠搬送方向上游側的拉鏈鏈條1移送到傳送輥23為止,從而可利用傳送輥23來搬送該拉鏈鏈條1。 As a result, after the fastener chain 1 is cut by the cutting unit 28, the fastener chain 1 on the upstream side in the transport direction is transferred to the transport roller 23, and the fastener chain 23 can be transported by the transport roller 23.
本發明的製造裝置可為如下:所述鏈條移送部31包括夾持器60,所述夾持器60握持拉鏈鏈條1及釋放對拉鏈鏈條1的握持,所述夾持器60跨越比切斷部28靠搬送方向上游側的第一位置與比傳送輥23靠搬送方向下游側的第二位置而移動,所述傳送輥23包括驅動輥23a、及與驅動輥23a接觸或分離的夾送輥23b。 The manufacturing apparatus of the present invention may be as follows: the chain transfer portion 31 includes a holder 60 that holds the fastener chain 1 and releases the grip of the fastener chain 1, the holder 60 spanning ratio The cutting portion 28 moves in a first position on the upstream side in the transport direction and a second position on the downstream side in the transport direction of the transport roller 23, and the transport roller 23 includes a drive roller 23a and a clip that is in contact with or separated from the drive roller 23a. Feed roller 23b.
據此,使拉鏈鏈條1通過夾送輥23b與驅動輥23a之間而移送到傳送輥23的搬送方向下游側為止,且由驅動輥23a與夾送輥23b來夾持該拉鏈鏈條1,由此可利用傳送輥23將由夾持器60移送的拉鏈鏈條1朝向搬送方向下游側搬送。 As a result, the fastener chain 1 is transferred between the pinch roller 23b and the drive roller 23a to the downstream side in the conveyance direction of the conveyance roller 23, and the fastener chain 1 is held by the drive roller 23a and the pinch roller 23b. This allows the fastener chain 1 transferred by the gripper 60 to be conveyed toward the downstream side in the conveyance direction by the conveyance roller 23.
本發明的製造裝置可為如下:在所述搬送路徑21的切斷部28與傳送輥23之間設置著拉鏈拉頭保持部30,所述拉鏈拉頭保持部30保持拉鏈鏈條1的第二拉鏈拉頭12及釋放對拉鏈鏈條1的第二拉鏈拉頭12的保持, 在利用所述拉鏈拉頭保持部30來保持第二拉鏈拉頭12的狀態下,將拉鏈鏈條1朝向搬送方向下游側搬送,由此,拉鏈鏈條1的可分離件16與第二拉鏈拉頭12接觸。 The manufacturing apparatus of the present invention may be configured such that a zipper pull holding portion 30 is provided between the cutting portion 28 of the transport path 21 and the transport roller 23, and the zipper slider holding portion 30 holds the second of the zipper chain 1 The zipper slider 12 and the release of the second zipper slider 12 of the zipper chain 1, In a state in which the second slider 14 is held by the zipper slider holding portion 30, the fastener chain 1 is conveyed toward the downstream side in the transport direction, whereby the separable member 16 and the second zipper slider of the fastener chain 1 are separated. 12 contacts.
本發明的製造裝置可為如下:與所述搬送路徑21的切斷部28的搬送方向上游側鄰接而設置著拉鏈拉頭移動部29,所述拉鏈拉頭移動部29包括對沿搬送路徑21搬送的拉鏈鏈條1加以引導的一對導件70,在所述一對導件70的相向的內側面72間,使拉鏈鏈條1的第一拉鏈拉頭11通過搬送方向下游側,所述第一拉鏈拉頭11不通過搬送方向上游側,所述一對導件70在第一拉鏈拉頭11已通過的狀態下朝向切斷部28而沿搬送方向移動,由此,使第一拉鏈拉頭11朝向切斷部28移動。 In the manufacturing apparatus of the present invention, the slider moving portion 29 is provided adjacent to the upstream side of the conveying direction of the cutting portion 28 of the conveying path 21, and the zipper slider moving portion 29 includes the pair of conveying paths 21 The pair of guides 70 guided by the transported fastener chain 1 guide the first slide fastener 11 of the fastener chain 1 to the downstream side in the transport direction between the opposing inner side faces 72 of the pair of guides 70, The zipper slider 11 does not pass the upstream side in the conveyance direction, and the pair of guides 70 move in the conveyance direction toward the cutting portion 28 in a state where the first zipper slider 11 has passed, thereby pulling the first zipper The head 11 moves toward the cutting portion 28.
據此,搬送拉鏈鏈條1,且在第一拉鏈拉頭11通過了一對導件70的狀態下使拉鏈鏈條1停止,並使一對導件70朝向切斷部28移動,由此第一拉鏈拉頭11朝向切斷部28移動,從而可使第一拉鏈拉頭11與拉鏈鏈條1的上擋具13接觸。 According to this, the fastener chain 1 is conveyed, and the fastener chain 1 is stopped in a state where the first slider 34 passes the pair of guides 70, and the pair of guides 70 are moved toward the cutting unit 28, thereby being first The zipper slider 11 is moved toward the cutting portion 28, so that the first zipper slider 11 can be brought into contact with the upper stopper 13 of the fastener chain 1.
本發明的製造裝置可為如下:所述一對導件70在相向的內側面72接近的接近狀態、與相向的內側面72隔開的隔開狀態之間擺動,所述一對導件70在拉鏈鏈條1的鏈齒5通過相向的內側面72間時成為隔開狀態,在拉鏈鏈條1的除去了鏈齒5的空隙通 過相向的內側面72間時成為接近狀態,所述一對導件70在接近狀態時輸出信號。 The manufacturing apparatus of the present invention may be such that the pair of guides 70 are swung between an approaching state in which the opposing inner side faces 72 are approaching and a spaced apart state spaced apart from the facing inner side faces 72, the pair of guides 70 When the fastener elements 5 of the fastener chain 1 pass between the opposing inner side surfaces 72, they are separated, and the gaps of the fastener chain 1 from which the fastener elements 5 are removed are passed. When the opposite inner side surfaces 72 are in a close state, the pair of guides 70 output signals in the approaching state.
據此,可利用信號而獲知所搬送的拉鏈鏈條1的空隙的位置。 According to this, the position of the gap of the conveyed fastener chain 1 can be known by a signal.
根據本發明的反開式拉鏈的製造方法,通過搬送連續的拉鏈鏈條1而連續地實施空隙形成、拉鏈拉頭安裝、上擋具●可分離件安裝、及拉鏈鏈條切斷,由此,可製造具有第一拉鏈拉頭11、第二拉鏈拉頭12、上擋具13、可分離件的反開式拉鏈。 According to the method for manufacturing a reverse-opening slide fastener of the present invention, by continuously transporting the continuous fastener chain 1, void formation, zipper pull attachment, upper stopper, separable member mounting, and zipper chain cutting can be continuously performed. A reverse zipper having a first zipper puller 11, a second zipper puller 12, an upper stop 13, and a separable member is manufactured.
並且,可由連續的拉鏈鏈條1自動地制造反開式拉鏈,從而反開式拉鏈的生產性提高。 Further, the reverse zipper can be automatically manufactured from the continuous zipper chain 1, so that the productivity of the reverse zipper is improved.
1‧‧‧拉鏈鏈條 1‧‧‧ zipper chain
4‧‧‧鏈帶 4‧‧‧Chain
5‧‧‧鏈齒 5‧‧‧ sprocket
6‧‧‧第一空隙 6‧‧‧First gap
7‧‧‧第二空隙 7‧‧‧Second gap
8‧‧‧加强帶 8‧‧‧ Strengthening belt
9‧‧‧孔 9‧‧‧ hole
10‧‧‧反開式拉鏈 10‧‧‧Reverse zipper
11‧‧‧第一拉鏈拉頭 11‧‧‧First zipper pull head
12‧‧‧第二拉鏈拉頭 12‧‧‧Second zipper pull
13‧‧‧上擋具 13‧‧‧Upper gear
14‧‧‧插管 14‧‧‧Intubation
15‧‧‧座管 15‧‧‧ seat tube
16‧‧‧可分離件 16‧‧‧ separable parts
20‧‧‧製造裝置 20‧‧‧ Manufacturing equipment
21‧‧‧搬送路徑 21‧‧‧Transfer path
22‧‧‧拉鏈鏈條供給部 22‧‧‧Zipper Chain Supply Department
23‧‧‧傳送輥 23‧‧‧Transfer roller
24‧‧‧空隙形成部 24‧‧‧Void formation
25‧‧‧加强帶安裝部 25‧‧‧Reinforcement belt installation
26‧‧‧拉鏈拉頭安裝部 26‧‧‧Zipper slider mounting
27‧‧‧上擋具‧可分離件安裝部 27‧‧‧Upper traversing ‧ Separable parts installation
28‧‧‧切斷部 28‧‧‧cutting department
29‧‧‧拉鏈拉頭移動部 29‧‧‧Zipper slider moving part
30‧‧‧拉鏈拉頭保持部 30‧‧‧Zipper pull holder
31‧‧‧鏈條移送部 31‧‧‧Chain Transfer Department
60‧‧‧夾持器 60‧‧‧ gripper
70‧‧‧導件 70‧‧‧ Guides
圖1是拉鏈鏈條的俯視圖。 Figure 1 is a top plan view of a zipper chain.
圖2是反開式拉鏈的俯視圖。 Figure 2 is a top plan view of a reverse open zipper.
圖3是反開式拉鏈製造裝置的概略說明圖。 Fig. 3 is a schematic explanatory view of a reverse zipper manufacturing apparatus.
圖4(a)~圖4(c)是空隙形成步驟的說明圖。 4(a) to 4(c) are explanatory views of the void forming step.
圖5(a)~圖5(c)是膜安裝步驟與拉鏈拉頭安裝步驟的說明圖。 5(a) to 5(c) are explanatory views of the film mounting step and the zipper slider mounting step.
圖6(a)~圖6(f)是拉鏈拉頭安裝步驟的詳細說明圖。 6(a) to 6(f) are detailed explanatory views of the zipper slider mounting step.
圖7(a)~圖7(b)是拉鏈拉頭安裝部的動作說明圖。 7(a) to 7(b) are explanatory views of the operation of the zipper slider mounting portion.
圖8(a)~圖8(b)是上擋具‧可分離件安裝步驟的說明圖。 8(a) to 8(b) are explanatory views of the steps of attaching the upper stopper and the separable member.
圖9(a)~圖9(f)是切斷步驟的說明圖。 9(a) to 9(f) are explanatory views of the cutting step.
圖10是製造裝置的切斷附近的前視圖。 Fig. 10 is a front view of the vicinity of the cutting of the manufacturing apparatus.
圖11是製造裝置的切斷附近的俯視圖。 Fig. 11 is a plan view showing the vicinity of the cutting of the manufacturing apparatus.
圖12是空隙檢測部的放大俯視圖。 Fig. 12 is an enlarged plan view of the gap detecting portion.
圖13是空隙檢測部的放大動作說明圖。 FIG. 13 is an explanatory view of an enlarged operation of the gap detecting unit.
圖14是切斷部的動作說明圖。 Fig. 14 is an operation explanatory view of the cutting unit.
圖15是第一拉鏈拉頭的移送動作說明圖。 Fig. 15 is an explanatory view of a transfer operation of the first zipper slider;
圖16是切斷部的定位動作說明圖。 Fig. 16 is an explanatory diagram of a positioning operation of the cutting portion.
參照圖1對成為利用本發明的製造方法制造反開式拉鏈的基礎的拉鏈鏈條1進行說明。 A fastener chain 1 which is a basis for manufacturing a reverse-opening slide fastener by the manufacturing method of the present invention will be described with reference to Fig. 1 .
如圖1所示,拉鏈鏈條1包括一狹長條2及另一狹長條3。 As shown in FIG. 1, the fastener chain 1 includes an elongated strip 2 and another elongated strip 3.
各狹長條2、狹長條3是將鏈齒5沿鏈帶4的長度方向連續地安裝於鏈帶4的一側緣。例如,將樹脂制的鏈齒射出成形而安裝於鏈帶4的一側緣,從而形成鏈齒5。 Each of the strips 2 and the strips 3 is a side edge on which the fastener elements 5 are continuously attached to the fastener tape 4 in the longitudinal direction of the fastener tape 4. For example, a resin sprocket is injection-molded and attached to one side edge of the fastener tape 4 to form the fastener element 5.
使一狹長條2的鏈齒5與另一狹長條3的鏈齒5咬合而形成拉鏈鏈條1。 The fastener element 5 of the strip 2 is engaged with the fastener element 5 of the other strip 3 to form the fastener chain 1.
將基於圖1所示的拉鏈鏈條1,且利用本發明的製造方法製造的反開式拉鏈10表示於圖2。 A reverse zipper 10 based on the fastener chain 1 shown in Fig. 1 and manufactured by the manufacturing method of the present invention is shown in Fig. 2.
圖2所示的反開式拉鏈10中,第一拉鏈拉頭11與第二 拉鏈拉頭12如後述那樣,使拉鏈拉頭移動方向的朝向相反而安裝成尾對準型。 In the reverse zipper 10 shown in FIG. 2, the first zipper slider 11 and the second As will be described later, the zipper slider 12 is attached to the tail alignment type such that the direction in which the zipper slider moves in the opposite direction.
在各鏈帶4的一側緣的靠近長度方向一端處安裝上擋具13。 The upper stopper 13 is attached to one end of the one end edge of each of the chain belts 4 in the longitudinal direction.
在一鏈帶4的一側緣的長度方向另一端安裝插管14。 The cannula 14 is attached to the other end of the one side edge of one chain belt 4 in the longitudinal direction.
在另一鏈帶4的一側緣的長度方向另一端安裝座管15。 The seat tube 15 is attached to the other end of the one side edge of the other chain belt 4 in the longitudinal direction.
由插管14與座管15構成可分離件16。 The separable member 16 is formed by the cannula 14 and the seat tube 15.
圖2所示的反開式拉鏈10通過使第一拉鏈拉頭11從長度方向一端朝向長度方向另一端移動,而使咬合的鏈齒5分離。由此,拉鏈打開。 The reverse zipper 10 shown in Fig. 2 separates the engaged sprocket 5 by moving the first zipper slider 11 from one end in the longitudinal direction toward the other end in the longitudinal direction. Thereby, the zipper is opened.
通過使第一拉鏈拉頭11從長度方向另一端朝向長度方向一端移動,而分離的鏈齒5咬合。由此,拉鏈閉合。 The separated zipper 5 is engaged by moving the first zipper slider 11 from the other end in the longitudinal direction toward the one end in the longitudinal direction. Thereby, the zipper is closed.
通過使第二拉鏈拉頭12從長度方向另一端朝向長度方向一端移動,而咬合的鏈齒5分離。由此,拉鏈打開。 By moving the second zipper slider 12 from the other end in the longitudinal direction toward the one end in the longitudinal direction, the engaged sprocket 5 is separated. Thereby, the zipper is opened.
通過使第二拉鏈拉頭12從長度方向一端朝向長度方向另一端移動,而分離的鏈齒5咬合。由此,拉鏈閉合。 The separated sprocket 5 is engaged by moving the second zipper slider 12 from one end in the longitudinal direction toward the other end in the longitudinal direction. Thereby, the zipper is closed.
參照圖3對製造本發明的反開式拉鏈的製造裝置20的概要進行說明。 The outline of the manufacturing apparatus 20 for manufacturing the reverse zipper of the present invention will be described with reference to Fig. 3 .
如圖3所示,製造裝置20在搬送拉鏈鏈條1的搬送路徑21的搬送方向上游側設置著拉鏈鏈條供給部22。在搬送路徑21的搬送方向下游側設置著傳送輥23。 As shown in FIG. 3, the manufacturing apparatus 20 is provided with the fastener chain supply part 22 on the upstream of the conveyance direction of the conveyance path 21 of the conveyance fastener chain 1. A conveying roller 23 is provided on the downstream side in the conveying direction of the conveying path 21.
在搬送路徑21的拉鏈鏈條供給部22與傳送輥23之間, 設置著空隙形成部24、加强帶安裝部25、拉鏈拉頭安裝部26、上擋具●可分離件安裝部27、及切斷部28。 Between the fastener chain supply unit 22 of the transport path 21 and the transport roller 23, The gap forming portion 24, the reinforcing band attaching portion 25, the zipper slider attaching portion 26, the upper stopper, the separable member attaching portion 27, and the cutting portion 28 are provided.
在切斷部28的搬送方向上游側設置拉鏈拉頭移動部29。 A slider moving portion 29 is provided on the upstream side in the conveying direction of the cutting portion 28.
在切斷部28的搬送方向下游側設置拉鏈拉頭保持部30。 The slider holder holding portion 30 is provided on the downstream side in the conveyance direction of the cutting portion 28.
並且,製造裝置20包括鏈條移送部31,該鏈條移送部31在將拉鏈鏈條1切斷後,將比切斷部分靠搬送方向上游側的拉鏈鏈條1移送到傳送輥23為止。 Further, the manufacturing apparatus 20 includes a chain transfer unit 31 that transfers the fastener chain 1 on the upstream side in the transport direction to the transport roller 23 after the slide chain 1 is cut.
接下來,針對每個步驟來說明由圖1所示的拉鏈鏈條1製造圖2所示的反開式拉鏈10的方法的實施方式。 Next, an embodiment of a method of manufacturing the reverse-opening zipper 10 shown in Fig. 2 from the fastener chain 1 shown in Fig. 1 will be described for each step.
(在拉鏈鏈條1形成空隙的空隙形成步驟) (Void formation step in which the zipper chain 1 forms a void)
如圖4(a)所示,將拉鏈鏈條1從拉鏈鏈條供給部22供給到搬送路徑21,並搬送拉鏈鏈條1。在拉鏈鏈條1的第一空隙形成部分到達空隙形成位置A的時間點,中止拉鏈鏈條1的搬送,而使拉鏈鏈條1停止。 As shown in FIG. 4( a ), the fastener chain 1 is supplied from the fastener chain supply unit 22 to the transport path 21 , and the fastener chain 1 is transported. At the time when the first gap forming portion of the fastener chain 1 reaches the gap forming position A, the conveyance of the fastener chain 1 is stopped, and the fastener chain 1 is stopped.
如圖4(b)所示,通過使空隙形成部24工作,而在拉鏈鏈條1的第一空隙形成部分形成去除了鏈齒5的第一空隙6。 As shown in FIG. 4(b), by operating the gap forming portion 24, the first gap 6 from which the fastener elements 5 are removed is formed in the first gap forming portion of the fastener chain 1.
例如,利用切割器將鏈齒5的第一空隙形成部分切斷等而去除,由此在拉鏈鏈條1上形成去除了鏈齒5的第一空隙6。 For example, the first gap forming portion of the fastener element 5 is cut or the like by a cutter to be removed, whereby the first gap 6 from which the fastener element 5 is removed is formed on the fastener chain 1.
對形成了第一空隙6的拉鏈鏈條1進行搬送,在拉鏈鏈條1的第二空隙形成部分到達空隙形成位置A的時間點,中止拉鏈鏈條1的搬送,而使拉鏈鏈條1停止。即,在形成第一空隙6後,將拉鏈鏈條1搬送與反開式拉鏈10的長度相當的距離。 The fastener chain 1 in which the first gap 6 is formed is conveyed, and when the second gap forming portion of the fastener chain 1 reaches the gap forming position A, the conveyance of the fastener chain 1 is stopped, and the fastener chain 1 is stopped. That is, after the first gap 6 is formed, the fastener chain 1 is conveyed by a distance corresponding to the length of the reverse-opening zipper 10.
如圖4(c)所示,通過使空隙形成部24工作,而在拉鏈鏈條1的第二空隙形成部分形成去除了鏈齒5的第二空隙7。 As shown in FIG. 4(c), by operating the gap forming portion 24, the second gap 7 from which the fastener elements 5 are removed is formed in the second gap forming portion of the fastener chain 1.
拉鏈鏈條1的第一空隙6與第二空隙7之間的部分為形成反開式拉鏈10的部分。 A portion between the first gap 6 and the second gap 7 of the zipper chain 1 is a portion forming the reverse-open zipper 10.
(在拉鏈鏈條1的第一空隙6、第二空隙7安裝加强帶8的加强帶安裝步驟) (Reinforcing tape mounting step of attaching the reinforcing tape 8 to the first gap 6 and the second gap 7 of the fastener chain 1)
如圖5(a)所示,使拉鏈鏈條1的第一空隙6與加强帶安裝位置B一致。該實施方式中,如圖4(c)所示,當在拉鏈鏈條1形成第二空隙7時,第一空隙6與加强帶安裝位置B一致。 As shown in Fig. 5(a), the first gap 6 of the fastener chain 1 is aligned with the reinforcing tape mounting position B. In this embodiment, as shown in FIG. 4(c), when the second gap 7 is formed in the fastener chain 1, the first gap 6 coincides with the reinforcing tape mounting position B.
通過使加强帶安裝部25工作,而分別在拉鏈鏈條1的第一空隙6的鏈帶4上安裝加强帶8。由此,對鏈帶4的安裝可分離件16的部分進行加强。 The reinforcing tape 8 is attached to the chain tape 4 of the first gap 6 of the fastener chain 1 by operating the reinforcing tape mounting portion 25, respectively. Thereby, the portion of the chain belt 4 on which the detachable member 16 is attached is reinforced.
例如,使用加熱模具、或者超聲波焊頭等將熱塑性合成樹脂的膜熔接在鏈帶4的第一空隙6的搬送方向下游側部。 For example, a film of a thermoplastic synthetic resin is welded to a downstream side portion of the first gap 6 of the fastener tape 4 in the conveying direction by using a heating die or an ultrasonic horn.
跨越加强帶8與鏈帶4而開設孔9。 A hole 9 is formed across the reinforcing strip 8 and the chain strip 4.
如圖5(a)所示,對在第一空隙6的鏈帶4上安裝著加强帶8的拉鏈鏈條1進行搬送。在拉鏈鏈條1的第二空隙7到達加强帶安裝位置B的時間點,中止拉鏈鏈條1的搬送。 As shown in Fig. 5 (a), the fastener chain 1 to which the reinforcing tape 8 is attached to the fastener tape 4 of the first gap 6 is conveyed. When the second gap 7 of the fastener chain 1 reaches the reinforcing tape mounting position B, the conveyance of the fastener chain 1 is stopped.
由此,如圖5(b)所示,拉鏈鏈條1在第二空隙7與加强帶安裝位置B一致的位置處停止。 Thereby, as shown in FIG. 5(b), the fastener chain 1 is stopped at the position where the second gap 7 coincides with the reinforcing tape mounting position B.
通過使加强帶安裝部25工作,而與所述同樣地,在拉鏈鏈條1的第二空隙7的鏈帶4的搬送方向下游側部安裝加强帶8。 By the operation of the reinforcing band attaching portion 25, the reinforcing tape 8 is attached to the downstream side in the conveying direction of the chain belt 4 of the second gap 7 of the fastener chain 1 in the same manner as described above.
安裝於第二空隙7的鏈帶4的加强帶8與形成反開式拉鏈10的部分的鏈齒5的搬送方向上游端相連。 The reinforcing tape 8 of the fastener tape 4 attached to the second gap 7 is connected to the upstream end of the sprocket 5 of the portion where the reverse zipper 10 is formed.
在加强帶8形成孔9。 A hole 9 is formed in the reinforcing strip 8.
(在拉鏈鏈條1的第一空隙6與第二空隙7之間安裝第一拉鏈拉頭11、第二拉鏈拉頭12的拉鏈拉頭安裝步驟) (The zipper puller mounting step of mounting the first zipper slider 11 and the second zipper slider 12 between the first gap 6 and the second gap 7 of the zipper chain 1)
如圖5(b)所示,在拉鏈鏈條1形成第一空隙6、第二空隙7,且分別安裝加强帶8後,如圖5(c)所示,通過使拉鏈拉頭安裝部26工作,而在拉鏈鏈條1的第一空隙6與第二空隙7之間的中間部,安裝第一拉鏈拉頭11及第二拉鏈拉頭12。 As shown in FIG. 5(b), after the first gap 6 and the second gap 7 are formed in the fastener chain 1, and the reinforcing tape 8 is attached, as shown in FIG. 5(c), the zipper slider mounting portion 26 is operated. The first zipper slider 11 and the second zipper slider 12 are mounted at an intermediate portion between the first gap 6 and the second gap 7 of the zipper chain 1.
第一拉鏈拉頭11安裝於靠近第一空隙6處。第二拉鏈拉頭12安裝於靠近第二空隙7處。 The first zipper slider 11 is mounted adjacent to the first gap 6. The second zipper slider 12 is mounted adjacent to the second gap 7.
就第一拉鏈拉頭11與第二拉鏈拉頭12而言,以在使鏈齒4分離的方向上移動時成為移動方向前方的尾部11a、尾部12a相向的方式,使拉鏈拉頭移動方向的朝向相反。即,第一拉鏈拉頭11的尾部11a朝向搬送方向上游側,第二拉鏈拉頭12的尾部12a朝向搬送方向下游側。由此,第一拉鏈拉頭11與第二拉鏈拉頭12安裝成尾對準型。 The first zipper slider 11 and the second zipper slider 12 move in a direction in which the zipper slider moves in such a manner that the tail portion 11a and the tail portion 12a which are forward in the moving direction face each other when moving in the direction in which the sprocket 4 is separated. The opposite direction. That is, the tail portion 11a of the first zipper slider 11 faces the upstream side in the conveyance direction, and the tail portion 12a of the second zipper slider 12 faces the downstream side in the conveyance direction. Thereby, the first zipper slider 11 and the second zipper slider 12 are mounted in a tail alignment type.
對拉鏈拉頭安裝步驟進行詳細說明。 The zipper puller installation steps are described in detail.
如圖5(b)所示,對在第一空隙6及第二空隙7上分別安裝著加强帶8的拉鏈鏈條1進行搬送。 As shown in FIG. 5(b), the fastener chain 1 in which the reinforcing tape 8 is attached to each of the first gap 6 and the second gap 7 is conveyed.
如圖6(a)所示,在第一空隙6與第一拉鏈拉頭安裝位置D一致的時間點,中止拉鏈鏈條1的搬送。 As shown in FIG. 6(a), when the first gap 6 coincides with the first zipper slider mounting position D, the conveyance of the fastener chain 1 is stopped.
由此,拉鏈鏈條1在第一空隙6與第一拉鏈拉頭安裝位置D一致的位置處停止。 Thereby, the fastener chain 1 is stopped at the position where the first gap 6 coincides with the first zipper slider mounting position D.
該狀態下,使拉鏈拉頭安裝部26工作,而將第二拉鏈拉頭12設定於第一空隙6。第二拉鏈拉頭12使尾部12a朝向搬送方向下游側。 In this state, the zipper slider mounting portion 26 is operated, and the second zipper slider 12 is set in the first gap 6. The second zipper slider 12 has the tail portion 12a facing the downstream side in the conveying direction.
將第二拉鏈拉頭12以在搬送方向上不移動的方式加以保持而搬送拉鏈鏈條1。由此,第二拉鏈拉頭12沿著鏈齒5相對地朝向搬送方向上游側移動,使第二拉鏈拉頭12成為圖6(b)所示的固定位置。 The second zipper slider 12 is held so as not to move in the transport direction, and the zipper chain 1 is transported. Thereby, the second zipper slider 12 moves relative to the upstream side in the conveyance direction along the sprocket 5, and the second zipper slider 12 becomes the fixed position shown in FIG. 6(b).
然後,將拉鏈鏈條1朝向與搬送方向相反的方向逆搬送,使拉鏈鏈條1如圖6(c)所示,在第一空隙6與第二拉鏈拉頭安裝位置E一致的時間點中止拉鏈鏈條1的搬送。 Then, the fastener chain 1 is reversely conveyed in a direction opposite to the conveyance direction, and the fastener chain 1 stops the fastener chain at the time when the first gap 6 coincides with the second zipper attachment position E as shown in FIG. 6(c). 1 transfer.
由此,拉鏈鏈條1在第一空隙6與第二拉鏈拉頭安裝位置E一致的位置處停止。 Thereby, the fastener chain 1 is stopped at the position where the first gap 6 coincides with the second zipper slider mounting position E.
該狀態下,使拉鏈拉頭安裝部26工作,如圖6(d)所示,將第一拉鏈拉頭11設定於第一空隙6。第一拉鏈拉頭11使尾部11a朝向搬送方向上游側。 In this state, the zipper slider mounting portion 26 is operated, and as shown in FIG. 6(d), the first zipper slider 11 is set in the first gap 6. The first zipper slider 11 has the tail portion 11a facing the upstream side in the transport direction.
將第一拉鏈拉頭11以在搬送方向上不移動的方式加以保持而搬送拉鏈鏈條1。由此,第一拉鏈拉頭11沿著鏈齒5相對地朝向搬送方向上游側移動,使第一拉鏈拉頭11成為圖6(e)所示的固定位置。 The first zipper slider 11 is held so as not to move in the transport direction, and the zipper chain 1 is transported. Thereby, the first zipper slider 11 moves relative to the upstream side in the transport direction along the sprocket 5, and the first zipper slider 11 is at the fixed position shown in FIG. 6(e).
如果第一拉鏈拉頭11朝向搬送方向上游側移動,則比第 一拉鏈拉頭11靠搬送方向下游側的鏈齒5分離,因而如圖6(e)所示,固定位置的第一拉鏈拉頭11與第一空隙6之間的鏈齒5分離。 If the first zipper slider 11 moves toward the upstream side in the transport direction, then The zipper slider 11 is separated by the sprocket 5 on the downstream side in the transport direction, so that the zipper 5 between the fixed position of the first zipper slider 11 and the first gap 6 is separated as shown in Fig. 6(e).
因此,如圖6(e)中假想綫所示,在拉鏈鏈條1的比第一空隙6靠搬送方向上游側的部分設定鏈齒咬合用的構件17。 Therefore, as shown by the imaginary line in FIG. 6(e), the member 17 for sprocket engagement is set in the portion on the upstream side of the first gap 6 in the transport direction of the fastener chain 1.
構件17包括與將拉鏈拉頭上下分割為2個的形狀為相同形狀的上構件與下構件,上構件與下構件夾持鏈帶4,由此具有與拉鏈拉頭相同的功能。 The member 17 includes an upper member and a lower member having the same shape as the shape in which the zipper slider is divided into two upper and lower portions, and the upper member and the lower member sandwich the chain belt 4, thereby having the same function as the zipper slider.
將構件17以在搬送方向上不移動的方式加以保持而搬送拉鏈鏈條1,由此,構件17沿著鏈齒5相對地向搬送方向上游側移動,第一空隙6與第一拉鏈拉頭11之間的鏈齒5咬合。 The member 17 is held so as not to move in the conveyance direction, and the fastener chain 1 is conveyed, whereby the member 17 moves relative to the upstream side in the conveyance direction along the fastener elements 5, and the first gap 6 and the first zipper slider 11 are moved. The teeth between the teeth 5 are engaged.
由此,如圖6(f)所示,可在第一空隙6與第二空隙7之間安裝第一拉鏈拉頭11與第二拉鏈拉頭12。 Thereby, as shown in FIG. 6(f), the first zipper slider 11 and the second zipper slider 12 can be mounted between the first gap 6 and the second gap 7.
拉鏈拉頭安裝部26如圖7(a)、圖7(b)所示,包括基體部分26a、及在上下方向上擺動自如地安裝於基體部分26a的拉鏈拉頭保持部分26b,由拉鏈拉頭保持部分26b保持第一拉鏈拉頭11、第二拉鏈拉頭12。 As shown in Figs. 7(a) and 7(b), the zipper slider mounting portion 26 includes a base portion 26a and a zipper slider holding portion 26b that is slidably attached to the base portion 26a in the vertical direction, and is pulled by a zipper. The head holding portion 26b holds the first zipper slider 11 and the second zipper slider 12.
拉鏈拉頭保持部分26b如圖7(a)所示設為橫向的姿勢,利用未圖示的拉鏈拉頭供給裝置將第一拉鏈拉頭11、第二拉鏈拉頭12供給並保持於拉鏈拉頭保持部分26b。 The zipper slider holding portion 26b is placed in a lateral position as shown in Fig. 7(a), and the first zipper slider 11 and the second zipper slider 12 are supplied and held by the zipper puller by a zipper puller supply device (not shown). The head holding portion 26b.
如果拉鏈拉頭保持部分26b為橫向姿勢,則拉鏈拉頭保持部分26b位於比拉鏈鏈條1靠下方處。 If the zipper slider holding portion 26b is in the lateral posture, the zipper slider holding portion 26b is located below the zipper chain 1.
如圖7(b)所示,如果將拉鏈拉頭保持部分26b設為縱向姿勢,則拉鏈拉頭保持部分26b保持的第一拉鏈拉頭11、第二拉鏈拉頭12進入到拉鏈鏈條1的第一空隙6、第二空隙7中。 As shown in FIG. 7(b), if the zipper slider holding portion 26b is set to the vertical posture, the first zipper slider 11 and the second zipper slider 12 held by the zipper slider holding portion 26b enter the zipper chain 1 The first gap 6 and the second gap 7 are.
通過在該狀態下搬送拉鏈鏈條1,而第一拉鏈拉頭11、第二拉鏈拉頭12進入鏈齒5。 By conveying the fastener chain 1 in this state, the first zipper slider 11 and the second zipper slider 12 enter the fastener element 5.
(在第一空隙6、第二空隙7上安裝上擋具13、可分離件16的上擋具●可分離件安裝步驟) (Installing the upper stopper 13 and the upper stopper of the separable member 16 on the first gap 6 and the second gap 7) Separable member mounting step)
如圖8(a)所示,使拉鏈鏈條1的第一空隙6與上擋具●可分離件安裝位置F一致。 As shown in Fig. 8(a), the first gap 6 of the fastener chain 1 is aligned with the upper stopper ● separable member mounting position F.
使上擋具●可分離件安裝部27工作,如圖8(a)所示,利用射出成形將上擋具13、可分離件16安裝於拉鏈鏈條1的第一空隙6的鏈帶4上。 The upper stopper/detachable member mounting portion 27 is operated, and as shown in Fig. 8(a), the upper stopper 13 and the separable member 16 are attached to the fastener tape 4 of the first gap 6 of the fastener chain 1 by injection molding. .
例如,分別在第一空隙6的鏈帶4的搬送方向上游側安裝上擋具13。在形成反開式拉鏈10的鏈齒5的搬送方向下游側的加强帶8上安裝作為可分離件16的插管14。在另一鏈帶4的搬送方向下游側的加强帶8上安裝作為可分離件16的座管15。插管14、座管15與比形成反開式拉鏈10的鏈齒5靠搬送方向下游側的鏈齒5的搬送方向上游端接觸。 For example, the upper stopper 13 is attached to the upstream side in the conveying direction of the chain belt 4 of the first gap 6, respectively. A cannula 14 as a separable member 16 is attached to the reinforcing tape 8 on the downstream side in the conveying direction of the fastener element 5 forming the reverse-open type slide fastener 10. A seat tube 15 as a separable member 16 is attached to the reinforcing tape 8 on the downstream side in the conveying direction of the other chain belt 4. The insertion tube 14 and the seat tube 15 are in contact with the upstream end of the fastener element 5 on the downstream side in the conveyance direction of the fastener element 5 forming the reverse-open type slide fastener 10 in the conveyance direction.
當在拉鏈鏈條1的第一空隙6安裝上擋具13、及作為可分離件16的插管14、座管15後,搬送拉鏈鏈條1。 When the upper stopper 13 and the insertion tube 14 and the seat tube 15 as the separable member 16 are attached to the first gap 6 of the fastener chain 1, the fastener chain 1 is conveyed.
如圖8(b)所示,在拉鏈鏈條1的第二空隙7與上擋具●可分離件安裝位置F一致的時間點,中止拉鏈鏈條1的搬送。 As shown in FIG. 8(b), when the second gap 7 of the fastener chain 1 coincides with the upper stopper/separable member mounting position F, the conveyance of the fastener chain 1 is stopped.
由此,拉鏈鏈條1在第二空隙7與上擋具●可分離件安裝位置F一致的狀態下停止。 Thereby, the fastener chain 1 is stopped in a state where the second gap 7 coincides with the upper stopper/separable member mounting position F.
通過使上擋具●可分離件安裝部27工作,而在拉鏈鏈條1的第二空隙7的鏈帶4上安裝上擋具13、及作為可分離件16的插管14、座管15。 By operating the upper stopper/detachable member mounting portion 27, the upper stopper 13 and the insertion tube 14 and the seat tube 15 as the separable member 16 are attached to the fastener tape 4 of the second gap 7 of the fastener chain 1.
上擋具13安裝於第二空隙7的一鏈帶4的搬送方向上游側,上擋具13與形成下一反開式拉鏈10的部分鏈齒5的搬送方向下游側端接觸。 The upper stopper 13 is attached to the upstream side in the conveying direction of the one chain belt 4 of the second gap 7, and the upper stopper 13 is in contact with the downstream end of the conveying direction of the partial sprocket 5 forming the next reverse-opening zipper 10.
插管14安裝於第二空隙7的一鏈帶4的搬送方向下游側的加强帶8,插管14與形成反開式拉鏈10的另一鏈齒5的搬送方向上游側端接觸。 The insertion tube 14 is attached to the reinforcing tape 8 on the downstream side in the conveyance direction of the one chain belt 4 of the second gap 7, and the insertion tube 14 is in contact with the upstream end of the other fastener element 5 forming the reverse-open type slide fastener 10 in the conveyance direction.
座管15安裝於第二空隙7的另一鏈帶4的搬送方向下游側的加强帶8,座管15與形成反開式拉鏈10的另一鏈齒5的搬送方向上游側端接觸。 The seat tube 15 is attached to the reinforcing tape 8 on the downstream side in the conveyance direction of the other chain belt 4 of the second gap 7, and the seat tube 15 is in contact with the upstream end of the other element teeth 5 forming the reverse-open type slide fastener 10 in the conveyance direction.
對上擋具●可分離件安裝部27進行說明。 The upper stopper ● separable member mounting portion 27 will be described.
上擋具●可分離件安裝部27利用合成樹脂將上擋具13、及作為可分離件16的插管14、座管15射出成形而安裝於鏈帶4上。 The upper stopper ● the separable member attaching portion 27 is formed by molding the upper stopper 13 and the insertion tube 14 and the seat tube 15 as the separable member 16 by synthetic resin, and attaching it to the fastener tape 4.
具體而言,包括具有上模、下模的模具,所述上模、下模具有上擋具用凹部、插管用凹部、及座管用凹部。由上模與下模來夾持鏈帶4的第一空隙6部分、第二空隙7部分。由此,在鏈帶4與上模、下模的各凹部之間形成上擋具用空腔、插管用空 腔、及座管用空腔。 Specifically, it includes a mold having an upper mold and a lower mold, and the upper mold and the lower mold include a concave portion for the upper stopper, a concave portion for the insertion tube, and a concave portion for the seat tube. The first gap 6 portion and the second gap portion 7 of the chain belt 4 are held by the upper mold and the lower mold. Thereby, a cavity for the upper stopper and an empty space for the cannula are formed between the chain belt 4 and each of the concave portions of the upper mold and the lower mold. Cavity for cavity and seat tube.
將熔融樹脂射出注入到各空腔中,在鏈帶4將上擋具13、及作為可分離件16的插管14、座管15射出成形。 The molten resin is injected and injected into each of the cavities, and the upper stopper 13 and the cannula 14 and the seat tube 15 as the separable members 16 are injection molded in the fastener tape 4.
這樣,因將上擋具13、及作為可分離件16的插管14、座管15一次性射出成形在鏈帶4上,所以射出成形步驟可為一個步驟。 Thus, since the upper stopper 13 and the insertion tube 14 and the seat tube 15 as the separable member 16 are integrally molded and formed on the fastener tape 4, the injection molding step can be one step.
因此,可效率良好地在短時間內將上擋具13、及作為可分離件16的插管14、座管15安裝於鏈帶4。 Therefore, the upper stopper 13 and the insertion tube 14 and the seat tube 15 as the separable member 16 can be attached to the fastener tape 4 efficiently in a short time.
(將拉鏈鏈條1在第一空隙6及第二空隙7處切斷的拉鏈鏈條切斷步驟) (zipper chain cutting step of cutting the fastener chain 1 at the first gap 6 and the second gap 7)
如圖8(b)所示,在拉鏈鏈條1上形成第一空隙6、第二空隙7,並安裝第一拉鏈拉頭11與第二拉鏈拉頭12,且安裝上擋具13、及作為可分離件16的插管14、座管15,之後搬送拉鏈鏈條1。 As shown in FIG. 8(b), the first gap 6 and the second gap 7 are formed on the fastener chain 1, and the first zipper slider 11 and the second zipper slider 12 are mounted, and the upper stopper 13 is mounted and The cannula 14 and the seat tube 15 of the separable member 16 are then transferred to the fastener chain 1.
如圖9(a)所示,在拉鏈鏈條1的第一空隙6與切斷位置G一致的時間點中止搬送。由此,拉鏈鏈條1在第一空隙6與切斷位置G一致的狀態下停止。 As shown in FIG. 9(a), the conveyance is stopped at the time point when the first gap 6 of the fastener chain 1 coincides with the cutting position G. Thereby, the fastener chain 1 is stopped in the state which the 1st clearance gap 6 and the cutting position G correspond.
通過使切斷部28工作,而如圖9(c)所示,將鏈帶4在第一空隙6處切斷。 By operating the cutting portion 28, the chain belt 4 is cut at the first gap 6 as shown in Fig. 9(c).
將鏈帶4切斷的位置為比第一空隙6的作為可分離件16的插管14、座管15的搬送方向上游端靠搬送方向上游的加强帶8。 The position at which the fastener tape 4 is cut is a reinforcing tape 8 that is upstream of the upstream end of the insertion tube 14 of the first gap 6 as the separable member 16 and the upstream end of the seat tube 15 in the conveyance direction.
由此,鏈帶4的切斷端由加强帶8所被覆,而鏈帶4的 切斷端不會綻開。 Thereby, the cut end of the chain belt 4 is covered by the reinforcing strip 8, while the chain belt 4 The cut end will not open.
搬送拉鏈鏈條1,並如圖9(d)所示在第二空隙7與切斷位置G一致的時間點中止搬送。由此,拉鏈鏈條1如圖9(d)所示在第二空隙7與切斷位置G一致的位置處停止。 The zipper chain 1 is conveyed, and as shown in FIG. 9(d), the conveyance is stopped at the time point when the second gap 7 coincides with the cutting position G. Thereby, as shown in FIG. 9(d), the fastener chain 1 stops at the position where the 2nd gap 7 and the cutting position G correspond.
通過使切斷部28工作,而如圖9(e)所示將拉鏈鏈條1的鏈帶4在第二空隙7處切斷。 By operating the cutting portion 28, the chain tape 4 of the fastener chain 1 is cut at the second gap 7 as shown in Fig. 9(e).
鏈帶4的切斷位置與將第一空隙6的鏈帶4切斷時相同。 由此,鏈帶4的切斷端與作為可分離件16的插管14、座管15的搬送方向上游端在同一平面相連。 The cutting position of the chain belt 4 is the same as when the chain belt 4 of the first gap 6 is cut. Thereby, the cut end of the fastener tape 4 is connected to the upstream end of the insertion tube 14 as the separable member 16, and the upstream end of the seat tube 15 in the conveying direction.
然後,搬送經切斷的拉鏈鏈條1並將其排出,由此形成圖9(f)所示的反開式拉鏈10。 Then, the cut fastener chain 1 is conveyed and discharged, whereby the reverse-opening zipper 10 shown in Fig. 9(f) is formed.
(使第一拉鏈拉頭11及第二拉鏈拉頭12移動而使鏈齒5為咬合狀態的拉鏈拉頭移動步驟) (Step of moving the zipper slider that moves the first zipper slider 11 and the second zipper slider 12 to cause the fastener element 5 to be engaged)
在如圖9(a)所示使拉鏈鏈條1的第一空隙6與切斷位置G一致的時間點與如圖9(b)所示在第一空隙6處切斷的時間點之間,使拉鏈拉頭移動部29工作。 When the first gap 6 of the fastener chain 1 is aligned with the cutting position G as shown in FIG. 9(a) and the time point cut at the first gap 6 as shown in FIG. 9(b), The zipper slider moving portion 29 is operated.
由此,如圖9(b)所示,第一拉鏈拉頭11朝向上擋具13移動,如圖9(c)所示第一拉鏈拉頭11與上擋具13接觸。 Thereby, as shown in FIG. 9(b), the first zipper slider 11 is moved toward the upper stopper 13, and the first zipper slider 11 is in contact with the upper stopper 13 as shown in FIG. 9(c).
這樣,第一拉鏈拉頭11與第二拉鏈拉頭12之間的鏈齒5成為咬合狀態。 Thus, the fastener elements 5 between the first zipper slider 11 and the second zipper slider 12 are in a engaged state.
如圖9(e)所示,當搬送在第二空隙7處切斷了鏈帶4的拉鏈鏈條1時,使拉鏈拉頭保持部30工作。 As shown in Fig. 9(e), when the fastener chain 1 of the fastener tape 4 is cut at the second gap 7, the zipper slider holding portion 30 is operated.
由此,因將第二拉鏈拉頭12以在搬送方向上不移動的方式加以保持,所以通過搬送拉鏈鏈條1而第二拉鏈拉頭12相對地朝向作為可分離件16的插管14、座管15移動,且如圖9(f)所示,第二拉鏈拉頭12與作為可分離件16的插管14、座管15接觸。 Thereby, since the second zipper slider 12 is held so as not to move in the transport direction, the second zipper slider 12 is relatively opposed to the cannula 14 and the seat as the separable member 16 by the transport of the fastener chain 1 The tube 15 is moved, and as shown in Fig. 9(f), the second zipper slider 12 is in contact with the cannula 14, which is the separable member 16, and the seat tube 15.
這樣,因鏈齒5全部為咬合狀態,所以可形成圖2所示的反開式拉鏈10。 Thus, since the sprocket 5 is all in the engaged state, the reverse zipper 10 shown in Fig. 2 can be formed.
(將切斷後的搬送方向上游側的拉鏈鏈條移送到傳送輥23為止的拉鏈鏈條搬送步驟) (Zipper chain transport step until the fastener chain on the upstream side in the transport direction is transferred to the transport roller 23)
所述各步驟中,拉鏈鏈條1以利用設置於搬送路徑21的最下游側的傳送輥23拉伸的方式而搬送。 In each of the above steps, the fastener chain 1 is conveyed so as to be stretched by the transport roller 23 provided on the most downstream side of the transport path 21.
因此,如圖9(c)所示,在第一空隙6處切斷鏈帶4後,比切斷部分靠搬送方向上游側的拉鏈鏈條1-1無法由傳送輥23搬送。 Therefore, as shown in FIG. 9(c), after the fastener tape 4 is cut at the first gap 6, the fastener chain 1-1 on the upstream side in the transport direction from the cut portion cannot be transported by the transport roller 23.
本發明中,鏈條移送部31將比圖9(c)所示的切斷部分靠搬送方向上游側的拉鏈鏈條1-1朝向傳送輥23移送。 In the present invention, the chain transfer unit 31 transfers the fastener chain 1-1 on the upstream side in the transport direction from the cut portion shown in Fig. 9(c) toward the transport roller 23.
如果拉鏈鏈條1-1被移送到圖9(d)所示的狀態,則拉鏈鏈條1-1的搬送方向下游側端到達傳送輥23。 When the fastener chain 1-1 is transferred to the state shown in FIG. 9(d), the downstream side end of the fastener chain 1-1 in the conveyance direction reaches the conveyance roller 23.
由此,如圖9(e)所示,成為切斷了第二空隙7的鏈帶4的反開式拉鏈10的拉鏈鏈條1-2由傳送輥23搬送。 As a result, as shown in FIG. 9( e ), the fastener chain 1-2 of the reverse type slide fastener 10 which is the chain belt 4 in which the second gap 7 is cut is conveyed by the transport roller 23 .
而且,如圖9(e)所示,在第二空隙7處切斷後,比由假想綫所示的切斷部分靠搬送方向上游側的拉鏈鏈條1-3利用鏈條移送部31而移送到傳送輥23為止。 Then, as shown in FIG. 9(e), after the second gap 7 is cut, the fastener chain 1-3 on the upstream side in the transport direction from the cut portion indicated by the imaginary line is transferred to the transport by the chain transfer unit 31. The roller 23 is up.
因此,拉鏈鏈條1以由傳送輥23拉伸的方式而搬送,因而拉鏈鏈條1在施加張力的狀態下被搬送。 Therefore, the fastener chain 1 is conveyed so that it may be extended by the conveyance roller 23, and the fastener chain 1 is conveyed by the tension.
比由切斷部28切斷後的切斷部分靠搬送方向上游側的拉鏈鏈條1利用鏈條移送部31而移送到傳送輥23為止。 The fastener chain 1 on the upstream side in the conveyance direction of the cut portion cut by the cutting portion 28 is transferred to the transport roller 23 by the chain transfer portion 31.
根據本發明的反開式拉鏈的製造方法,通過搬送連續的拉鏈鏈條1,而連續地實施空隙形成、加强帶安裝、拉鏈拉頭安裝、上擋具●可分離件安裝、及拉鏈鏈條切斷,由此,可製造具有第一拉鏈拉頭11、第二拉鏈拉頭12、上擋具13、及可分離件16的反開式拉鏈10。 According to the method for manufacturing a reverse-opening slide fastener of the present invention, by continuously conveying the continuous fastener chain 1, void formation, reinforcing tape mounting, zipper slider mounting, upper stopper, separable member mounting, and zipper chain cutting are continuously performed. Thereby, the reverse zipper 10 having the first zipper slider 11, the second zipper slider 12, the upper stopper 13, and the separable member 16 can be manufactured.
並且,能够由連續的拉鏈鏈條1自動地制造反開式拉鏈10,從而反開式拉鏈10的生產性提高。 Further, the reverse-opening zipper 10 can be automatically manufactured from the continuous fastener chain 1, so that the productivity of the reverse-opening zipper 10 is improved.
實施方式的反開式拉鏈10的製造方法是搬送拉鏈鏈條1而形成第一空隙6、第二空隙7,因而可利用1台空隙形成部24來形成第一空隙6與第二空隙7。 In the method of manufacturing the reverse-opening slide fastener 10 of the embodiment, the first air gap 6 and the second air gap 7 are formed by transporting the fastener chain 1, and the first air gap 6 and the second air gap 7 can be formed by one air gap forming portion 24.
實施方式的反開式拉鏈10的製造方法是搬送拉鏈鏈條1而在第一空隙6、第二空隙7的鏈帶4上安裝加强帶8,因而可利用1台加强帶安裝部25在第一空隙6、第二空隙7的鏈帶4上安裝加强帶8。 In the manufacturing method of the reverse zipper 10 of the embodiment, the fastener chain 1 is conveyed, and the reinforcing tape 8 is attached to the fastener tape 8 of the first gap 6 and the second gap 7, so that one reinforcing belt mounting portion 25 can be used first. A reinforcing tape 8 is attached to the chain belt 4 of the gap 6 and the second gap 7.
實施方式的反開式拉鏈的製造方法是搬送拉鏈鏈條1,而利用射出成形在第一空隙6、第二空隙7的鏈帶4上安裝上擋具13、及作為可分離件16的插管14、座管15,因而可利用1臺上擋具●可分離件安裝部27並利用射出成型而在第一空隙6、第二空 隙7的鏈帶4上安裝上擋具13、及作為可分離件16的插管14、座管15。 In the manufacturing method of the reverse zipper of the embodiment, the fastener chain 1 is conveyed, and the upper stopper 13 and the cannula as the separable member 16 are attached to the fastener tape 4 which is injection-molded in the first gap 6 and the second gap 7. 14. The seat tube 15, so that one upper stopper, the separable member mounting portion 27, and the first gap 6 and the second space can be utilized by injection molding. The upper belt 13 is attached to the chain belt 4 of the gap 7, and the cannula 14 and the seat tube 15 as the separable member 16 are attached.
接下來,對傳送輥23、切斷部28、拉鏈拉頭移動部29、拉鏈拉頭保持部30、及鏈條移送部31進行說明。另外,將與拉鏈鏈條1的搬送方向正交的方向作為寬度方向來進行說明。 Next, the conveying roller 23, the cutting unit 28, the zipper slider moving portion 29, the zipper slider holding portion 30, and the chain transfer portion 31 will be described. In addition, the direction orthogonal to the conveyance direction of the fastener chain 1 is demonstrated as a width direction.
如圖10及圖11所示,機座40包括:水平底座41,設置於底座41的搬送方向下游側且靠近寬度方向一端的第一縱框架42,以及設置於底座41的搬送方向上游側且靠近寬度方向另一端的第二縱框架43。 As shown in FIG. 10 and FIG. 11 , the base 40 includes a horizontal base 41 , a first vertical frame 42 that is provided on the downstream side of the base 41 in the transport direction and that is close to one end in the width direction, and an upstream side that is disposed in the transport direction of the base 41 and The second vertical frame 43 is adjacent to the other end in the width direction.
在機座40上,從搬送方向下游側朝向搬送方向上游側依次設置著傳送輥23、拉鏈拉頭保持部30、切斷部28、鏈條移送部31、空隙檢測部32、逆傳送輥33、及導輥34。 In the housing 40, the conveying roller 23, the slider holder holding portion 30, the cutting portion 28, the chain transfer portion 31, the gap detecting portion 32, and the reverse conveying roller 33 are sequentially disposed from the downstream side in the conveying direction toward the upstream side in the conveying direction. And a guide roller 34.
在機座40的搬送方向下游側設置著傳送輥23。傳送輥23具有第一驅動輥23a與第一夾送輥23b。 A conveying roller 23 is provided on the downstream side of the conveying direction of the base 40. The conveying roller 23 has a first driving roller 23a and a first pinch roller 23b.
第一驅動輥23a利用未圖示的水平的軸而轉動自如地安裝在第一縱框架42上。 The first drive roller 23a is rotatably attached to the first vertical frame 42 by a horizontal shaft (not shown).
在第一縱框架42上安裝第一電動機44,利用第一電動機44使第一驅動輥23a向箭頭方向轉動。 The first motor 44 is attached to the first vertical frame 42, and the first drive roller 23a is rotated in the direction of the arrow by the first motor 44.
第一夾送輥23b與第一驅動輥23a接觸。由第一驅動輥23a與第一夾送輥23b來夾持拉鏈鏈條1,通過使第一驅動輥23a向箭頭方向轉動而搬送拉鏈鏈條1。 The first pinch roller 23b is in contact with the first drive roller 23a. The fastener chain 1 is held by the first drive roller 23a and the first pinch roller 23b, and the fastener chain 1 is conveyed by rotating the first drive roller 23a in the direction of the arrow.
第一夾送輥23b向與第一驅動輥23a背離的方向及與第 一驅動輥23a接觸的方向移動。例如,在底座41上朝向上方而竪立設置著第一氣缸45,在第一氣缸45的第一活塞杆45a上安裝第一托架46。將第一夾送輥23b利用水平的軸47而轉動自如地安裝於第一托架46上。 The first pinch roller 23b faces away from the first driving roller 23a and A direction in which the driving roller 23a contacts is moved. For example, the first cylinder 45 is erected upward on the base 41, and the first bracket 46 is mounted on the first piston rod 45a of the first cylinder 45. The first pinch roller 23b is rotatably attached to the first bracket 46 by a horizontal shaft 47.
由此,通過使第一氣缸45的第一活塞杆45a伸長而第一夾送輥23b連同第一托架46一起朝向第一驅動輥23a移動。 Thereby, the first pinch roller 23b is moved toward the first driving roller 23a together with the first bracket 46 by elongating the first piston rod 45a of the first cylinder 45.
通過使第一氣缸45的第一活塞杆45a收縮而第一夾送輥23b連同第一托架46一起朝向與第一驅動輥23a背離的方向移動。 By contracting the first piston rod 45a of the first cylinder 45, the first pinch roller 23b moves together with the first bracket 46 in a direction away from the first driving roller 23a.
保持第二拉鏈拉頭12的拉鏈拉頭保持部30包括第一保持體50、及與第一保持體50在上下方向上相向的第二保持體51。 The zipper slider holding portion 30 that holds the second zipper slider 12 includes a first holding body 50 and a second holding body 51 that faces the first holding body 50 in the vertical direction.
第一保持體50固定地安裝於第一縱框架42上,第一保持體50位於比拉鏈鏈條的搬送路徑21靠上方處。 The first holding body 50 is fixedly attached to the first vertical frame 42, and the first holding body 50 is located above the transport path 21 of the zipper chain.
第二保持體51位於比搬送路徑21靠下方處,第二保持體51向與第一保持體50接近的方向及背離的方向而在上下方向上移動。例如,在底座41上竪立設置第二氣缸52,將第二氣缸52的第二活塞杆52a連結於第二保持體51。 The second holding body 51 is located below the conveying path 21, and the second holding body 51 moves in the vertical direction in a direction approaching and away from the first holding body 50. For example, the second cylinder 52 is erected on the base 41, and the second piston rod 52a of the second cylinder 52 is coupled to the second holding body 51.
如果使第二氣缸52的第二活塞杆52a伸長,則第二保持體51向與第一保持體50接近的方向移動。 When the second piston rod 52a of the second cylinder 52 is extended, the second holding body 51 moves in a direction approaching the first holding body 50.
通過使第二氣缸52的第二活塞杆52a收縮而第二保持體51向與第一保持體50背離的方向移動。 The second holding body 51 is moved in a direction away from the first holding body 50 by contracting the second piston rod 52a of the second cylinder 52.
通過使第二保持體51朝向第一保持體50移動,而由第一保持體50的下表面50a與第二保持體51的上表面51a來夾持 第二拉鏈拉頭12。由此,利用第一保持體50與第二保持體51而將第二拉鏈拉頭12以在搬送方向、寬度方向、上下方向上不移動的方式加以保持。 The second holding body 51 is moved toward the first holding body 50, and is sandwiched by the lower surface 50a of the first holding body 50 and the upper surface 51a of the second holding body 51. The second zipper puller 12. Thereby, the second slider body 12 is held by the first holder 50 and the second holder 51 so as not to move in the transport direction, the width direction, and the vertical direction.
例如,在第一保持體50的下表面50a具有供第二拉鏈拉頭12的上部嵌合的凹部。由第二保持體51的上表面51a按壓第二拉鏈拉頭12的下表面,將第二拉鏈拉頭12壓入並保持於第一保持體50的凹部。由此,由第一保持體50與第二保持體51來夾持並保持第二拉鏈拉頭12。 For example, the lower surface 50a of the first holding body 50 has a concave portion to be fitted to the upper portion of the second zipper slider 12. The lower surface of the second zipper slider 12 is pressed by the upper surface 51a of the second holding body 51, and the second zipper slider 12 is pressed into and held by the recess of the first holder 50. Thereby, the second zipper slider 12 is held and held by the first holding body 50 and the second holding body 51.
切斷部28包括第一切割器55與第二切割器56。 The cutting portion 28 includes a first cutter 55 and a second cutter 56.
第一切割器55以在上下方向上移動的方式安裝於比搬送路徑21靠上方處。 The first cutter 55 is attached above the transport path 21 so as to move in the vertical direction.
第二切割器56以在上下方向上移動的方式安裝於比搬送路徑21靠下方處。第二切割器56位於第一切割器55的正下方。 The second cutter 56 is attached below the transport path 21 so as to move in the vertical direction. The second cutter 56 is located directly below the first cutter 55.
在第一縱框架42上,朝向上下方向而安裝著第三氣缸57。在第三氣缸57的第三活塞杆57a上安裝第一切割器55。 A third cylinder 57 is attached to the first vertical frame 42 in the vertical direction. A first cutter 55 is mounted on the third piston rod 57a of the third cylinder 57.
在底座41上,朝向上下方向而安裝著第四氣缸58。在第四氣缸58的第四活塞杆58a上安裝第二切割器56。 A fourth cylinder 58 is attached to the base 41 in the vertical direction. A second cutter 56 is mounted on the fourth piston rod 58a of the fourth cylinder 58.
第一切割器55與第二切割器56的寬度比拉鏈鏈條1的一對鏈帶4的寬度大。 The width of the first cutter 55 and the second cutter 56 is larger than the width of the pair of chain belts 4 of the fastener chain 1.
使第三氣缸57的第三活塞杆57a伸長而使第一切割器55下降,使第四氣缸58的第四活塞杆58a伸長而使第二切割器56上升,由此,利用第一切割器55與第二切割器56將拉鏈鏈條1 的一對鏈帶4切斷。 The third piston rod 57a of the third cylinder 57 is extended to lower the first cutter 55, and the fourth piston rod 58a of the fourth cylinder 58 is extended to raise the second cutter 56, thereby using the first cutter 55 and second cutter 56 will zipper chain 1 A pair of chain belts 4 are cut.
鏈條移送部31具有握持拉鏈鏈條1的鏈帶4或釋放對拉鏈鏈條1的鏈帶4的握持的夾持器60。夾持器60跨越比切斷部28靠搬送方向上游側的第一位置及比傳送輥23靠搬送方向下游側的第二位置,而沿搬送方向往復移動。 The chain transfer portion 31 has a fastener tape 4 that grips the fastener chain 1 or a gripper 60 that releases the grip of the fastener tape 4 of the fastener chain 1. The gripper 60 spans the first position on the upstream side in the transport direction from the cutting unit 28 and the second position on the downstream side in the transport direction from the transport roller 23, and reciprocates in the transport direction.
夾持器60在第一位置及第二位置向與拉鏈鏈條1接近的方向及與拉鏈鏈條1背離的方向移動。 The gripper 60 moves in a direction approaching the fastener chain 1 and a direction away from the fastener chain 1 at the first position and the second position.
由此,可利用夾持器60將拉鏈鏈條1的比由切斷部28切斷的切斷部分靠搬送方向上游側的拉鏈鏈條1,搬送到傳送輥23的搬送方向下游側為止。 In this way, the fastener chain 1 of the fastener chain 1 which is cut by the cutting part 28 in the conveyance direction is conveyed to the downstream of the conveyance direction of the conveyance roller 23 by the clamper 60.
鏈條移送部31具有第一導件61,該第一導件61朝向搬送方向而安裝於靠近底座41的寬度方向另一端處。 The chain transfer unit 31 has a first guide 61 that is attached to the other end in the width direction of the base 41 toward the conveyance direction.
沿著第一導件61移動自如地設置著第一移動體62。 The first moving body 62 is movably disposed along the first guide 61.
在第一移動體62的上表面設置朝向寬度方向的第二導件63。將第二移動體64在寬度方向上移動自如地沿著第二導件63而設置,在第二移動體64的上表面水平地安裝著板65。 A second guide 63 facing the width direction is provided on the upper surface of the first moving body 62. The second movable body 64 is movably disposed along the second guide 63 in the width direction, and the plate 65 is horizontally attached to the upper surface of the second movable body 64.
在板65上安裝第二托架66,在第二托架66上安裝夾持器60。 A second bracket 66 is mounted on the plate 65, and a holder 60 is mounted on the second bracket 66.
夾持器60具有未圖示的上下一對握持爪。通過使上下一對握持爪向接近的方向擺動,而夾持器60進行握持動作,通過使上下一對握持爪向背離的方向擺動,而夾持器60進行握持釋放動作。 The holder 60 has a pair of upper and lower grip claws (not shown). When the upper and lower pair of gripping claws are swung in the approaching direction, the gripper 60 performs the gripping operation, and the upper and lower gripping claws are swung in the direction away from each other, whereby the gripper 60 performs the grip releasing operation.
說明利用鏈條移送部31進行的拉鏈鏈條1的移送動作。 The transfer operation of the fastener chain 1 by the chain transfer unit 31 will be described.
使第一移動體62向搬送方向上游側移動,從而將夾持器60在第一位置設為握持釋放狀態。 The first moving body 62 is moved to the upstream side in the conveying direction, and the gripper 60 is placed in the grip release state at the first position.
使第二移動體64沿著第二導件63而向與拉鏈鏈條1接近的方向移動,使一握持爪處於鏈帶4的上方,另一握持爪處於鏈帶4的下方。 The second moving body 64 is moved in the direction approaching the fastener chain 1 along the second guide 63 such that one gripping claw is above the chain belt 4 and the other gripping claw is below the chain belt 4.
使一對握持爪向接近的方向擺動,從而夾持器60握持鏈帶4。 The pair of gripping claws are swung in the approaching direction, so that the gripper 60 grips the chain belt 4.
使第一移動體62沿著第一導件61而向搬送方向下游側移動,由此使夾持器60移動到第二位置為止。 The first moving body 62 is moved along the first guide 61 toward the downstream side in the conveying direction, thereby moving the gripper 60 to the second position.
由此,握持的拉鏈鏈條1被移送到比傳送輥23靠搬送方向下游側為止。 Thereby, the held fastener chain 1 is transferred to the downstream side in the conveyance direction of the conveyance roller 23.
使一對握持爪向背離的方向擺動,從而夾持器60釋放對鏈帶4的握持。 The pair of gripping claws are swung in a direction away from each other, so that the gripper 60 releases the grip of the chain belt 4.
使第二移動體64沿著第二導件63而向與拉鏈鏈條1背離的方向移動,由此夾持器60與拉鏈鏈條1背離。 The second moving body 64 is moved along the second guide 63 in a direction away from the fastener chain 1, whereby the holder 60 faces away from the fastener chain 1.
使第一移動體62沿著第一導件61而向搬送方向上游側移動,由此使夾持器60移動到第一位置為止。 The first moving body 62 is moved along the first guide 61 toward the upstream side in the conveying direction, thereby moving the gripper 60 to the first position.
即,夾持器60沿著平面矩形形狀的軌迹而移動。由此,在利用切斷部28切斷拉鏈鏈條1後,將比切斷部分靠搬送方向上游側的拉鏈鏈條1利用夾持器60而移送到比傳送輥23靠搬送方向下游側為止。 That is, the holder 60 moves along the trajectory of the planar rectangular shape. When the fastener chain 1 is cut by the cutting unit 28, the fastener chain 1 on the upstream side in the transport direction of the cut portion is transferred to the downstream side in the transport direction of the transport roller 23 by the gripper 60.
空隙檢測部32在切斷部28的搬送方向上游側,對沿著搬送路徑21而朝向切斷部28搬送的拉鏈鏈條1的空隙進行檢測,並輸出檢測信號。 The gap detecting unit 32 detects the gap of the fastener chain 1 transported along the transport path 21 toward the cutting unit 28 on the upstream side in the transport direction of the cutting unit 28, and outputs a detection signal.
空隙檢測部32具有供拉鏈鏈條1通過的寬度方向上的一對導件70。 The gap detecting portion 32 has a pair of guides 70 in the width direction through which the fastener chain 1 passes.
一對導件70利用垂直的軸71而沿著水平面擺動自如,一對導件70利用未圖示的彈簧等而朝向相向的內側面72接近的方向擺動施壓,從而一對導件70為接近狀態。 The pair of guides 70 are swingable along the horizontal plane by the vertical shaft 71, and the pair of guides 70 are swing-applied in a direction in which the opposing inner side surfaces 72 approach by a spring (not shown), so that the pair of guides 70 are Close to the state.
如果一對導件70為接近狀態,則檢測器73輸出檢測信號。 If the pair of guides 70 are in the approaching state, the detector 73 outputs a detection signal.
檢測器73安裝於竪立設置在底座41的第三托架74上。 在一導件70上安裝檢測杆75,使該檢測杆75的檢測片75a與檢測器73相向。 The detector 73 is mounted on a third bracket 74 that is erected on the base 41. A detecting lever 75 is attached to a guide member 70 such that the detecting piece 75a of the detecting lever 75 faces the detector 73.
如果一對導件70為接近狀態,則檢測片75a與檢測器73接近,檢測器73輸出檢測信號。即,檢測器73為非接觸型。 If the pair of guides 70 are in the approaching state, the detecting piece 75a is close to the detector 73, and the detector 73 outputs a detection signal. That is, the detector 73 is of a non-contact type.
如果一對導件70抵抗彈簧力而向內側面72背離的方向擺動,則檢測片75a與檢測器73背離。由此,檢測器73不輸出檢測信號。 If the pair of guides 70 are swung in a direction away from the inner side surface 72 against the spring force, the detecting piece 75a faces away from the detector 73. Thereby, the detector 73 does not output a detection signal.
如圖12所示,導件70的內側面72包括:搬送方向上游端的第一面72a,搬送方向上游側的第二面72b,搬送方向下游側的第三面72c,及搬送方向下游端的第四面72d。 As shown in Fig. 12, the inner surface 72 of the guide 70 includes a first surface 72a at the upstream end in the transport direction, a second surface 72b on the upstream side in the transport direction, a third surface 72c on the downstream side in the transport direction, and a downstream end in the transport direction. 72d on all sides.
第一面72a為鈎形狀,在一對導件70的第一面72a間形 成寬幅的第一間隙76a。 The first face 72a has a hook shape and is shaped between the first faces 72a of the pair of guides 70. A wide first gap 76a.
第二面72b為沿著搬送方向的直綫狀,在一對導件70的第二面72b間形成窄幅的第二間隙76b。 The second surface 72b has a linear shape along the conveying direction, and a narrow second gap 76b is formed between the second surfaces 72b of the pair of guides 70.
第三面72c相對於搬送方向傾斜,從而一對導件70的第三面72c間的第三間隙76c朝向搬送方向下游側而寬度逐漸縮小。 The third surface 72c is inclined with respect to the conveyance direction, and the third gap 76c between the third faces 72c of the pair of guides 70 is gradually narrowed toward the downstream side in the conveyance direction.
第四面62d為鈎形狀,在一對導件70的第四面72d間形成寬幅的第四間隙76d。 The fourth surface 62d has a hook shape, and a wide fourth gap 76d is formed between the fourth faces 72d of the pair of guides 70.
在一對導件70為接近狀態時,第二間隙76b的寬度與拉鏈鏈條1的鏈齒5的寬度相同。 When the pair of guides 70 are in the approaching state, the width of the second gap 76b is the same as the width of the fastener elements 5 of the fastener chain 1.
一對導件70具有在內側面72開口的槽77。在一對導件70為接近狀態時,一對槽77間的寬度與拉鏈鏈條1的寬度相同。 The pair of guides 70 has a groove 77 that is open on the inner side surface 72. When the pair of guides 70 are in the approaching state, the width between the pair of grooves 77 is the same as the width of the fastener chain 1.
拉鏈鏈條1如圖13所示,鏈帶4插通到導件70的槽77中,鏈齒5插通到一對導件70的內側面72間。 The zipper chain 1 is shown in Fig. 13, and the chain belt 4 is inserted into the groove 77 of the guide member 70, and the sprocket 5 is inserted between the inner side faces 72 of the pair of guide members 70.
導件70的內側面72的第三面72c與鏈齒5的寬度方向兩端面接觸,由此,一對導件70以軸71為中心而向內側面72背離的方向擺動,一對導件70為隔開狀態。 The third surface 72c of the inner side surface 72 of the guide 70 is in contact with both end faces of the sprocket 5 in the width direction, whereby the pair of guides 70 swing in the direction away from the inner side surface 72 around the shaft 71, and a pair of guides 70 is in a separated state.
由此,檢測杆75的檢測片75a與檢測器73背離,因而檢測器73不輸出檢測信號。 Thereby, the detecting piece 75a of the detecting lever 75 is separated from the detector 73, and thus the detector 73 does not output a detection signal.
如圖11所示,拉鏈鏈條1沿著一對導件70而搬送。此時,一對導件70為隔開狀態。 As shown in FIG. 11, the fastener chain 1 is conveyed along the pair of guides 70. At this time, the pair of guides 70 are in a spaced state.
而且,如果拉鏈鏈條1的卸除了鏈齒5的第二空隙7到達一對導件70,且第二空隙7移動到第三間隙76c為止,則導件 70的內側面72的第三面72c不與鏈齒5接觸。 Moreover, if the second gap 7 of the zipper chain 1 from which the sprocket 5 is removed reaches the pair of guides 70, and the second gap 7 moves to the third gap 76c, the guide The third face 72c of the inner side surface 72 of the 70 is not in contact with the fastener element 5.
由此,一對導件70向內側面72接近的方向擺動,一對導件70成為圖12所示的接近狀態。 Thereby, the pair of guides 70 are swung in the direction in which the inner side surface 72 approaches, and the pair of guides 70 are in the approaching state shown in FIG.
如果一對導件70為接近狀態,則如圖12所示,檢測杆75的檢測片75a與檢測器73接近,檢測器73輸出檢測信號。 If the pair of guides 70 are in the approaching state, as shown in FIG. 12, the detecting piece 75a of the detecting lever 75 is close to the detector 73, and the detector 73 outputs a detection signal.
利用檢測器73輸出的檢測信號來檢測拉鏈鏈條1的第二空隙7已到達一對導件70。 The detection signal output from the detector 73 is used to detect that the second gap 7 of the fastener chain 1 has reached the pair of guides 70.
空隙檢測部32具有第三導件80。第三導件80在靠近底座41的寬度方向一端處安裝成位於搬送路徑21的正下方。 The gap detecting portion 32 has a third guide 80. The third guide 80 is mounted at a position close to the width direction of the base 41 so as to be located directly below the transport path 21.
沿著第三導件80移動自如地設置第三移動體81,在第三移動體81上安裝柱82。在柱82的上部水平地安裝橫向板83,將一對導件70利用軸71而擺動自如地安裝於橫向板83的上表面。 The third moving body 81 is movably disposed along the third guide 80, and the post 82 is attached to the third moving body 81. The horizontal plate 83 is horizontally mounted on the upper portion of the column 82, and the pair of guides 70 are swingably attached to the upper surface of the horizontal plate 83 by the shaft 71.
因此,通過使第三移動體81沿著第三導件80移動,而空隙檢測部32跨越圖11所示的搬送方向上游側的空隙檢測位置和與切斷部28接近的搬送方向下游側的拉鏈拉頭移動位置而移動。 Therefore, by moving the third movable body 81 along the third guide 80, the gap detecting portion 32 spans the gap detecting position on the upstream side in the conveying direction shown in FIG. 11 and the downstream side in the conveying direction close to the cutting portion 28. The zipper pulls the position and moves.
由此,空隙檢測部32如後述般構成使拉鏈鏈條1的第一拉鏈拉頭11移動的拉鏈拉頭移動部29。 Thereby, the gap detecting unit 32 constitutes the slider moving portion 29 that moves the first slider slider 11 of the fastener chain 1 as will be described later.
逆傳送輥33包括第二驅動輥33a與第二夾送輥33b。 The reverse conveying roller 33 includes a second driving roller 33a and a second pinch roller 33b.
第二驅動輥33a利用水平的軸轉動自如地安裝於第二縱框架43。第二驅動輥33a利用安裝於第二縱框架43的第二電動機84而轉動。 The second drive roller 33a is rotatably attached to the second vertical frame 43 by a horizontal shaft. The second drive roller 33a is rotated by the second motor 84 attached to the second vertical frame 43.
第二夾送輥33b轉動自如地安裝於臂部85。臂部85利用水平的軸而在上下方向上擺動自如地安裝於第二縱框架43,且利用彈簧86使臂部85向上方擺動。 The second pinch roller 33b is rotatably attached to the arm portion 85. The arm portion 85 is swingably attached to the second vertical frame 43 in the vertical direction by a horizontal shaft, and the arm portion 85 is swung upward by the spring 86.
由此,第二夾送輥33b壓接到第二驅動輥33a。 Thereby, the second pinch roller 33b is crimped to the second drive roller 33a.
導輥34利用水平的軸轉動自如地安裝於第二縱框架43。 The guide roller 34 is rotatably attached to the second vertical frame 43 by a horizontal shaft.
由此,拉鏈鏈條1經導輥34引導以使得不會向寬度方向偏離。拉鏈鏈條1進而經由逆傳送輥33、一對導件70而連續地搬送到傳送輥23為止,且拉鏈鏈條1以由傳送輥23拉伸的方式搬送。即,傳送輥23、鏈條移送部31、逆傳送輥33為將拉鏈鏈條1沿著搬送路徑21搬送的搬送單元。 Thereby, the fastener chain 1 is guided by the guide roller 34 so as not to be deviated in the width direction. Further, the fastener chain 1 is continuously conveyed to the transport roller 23 via the reverse transport roller 33 and the pair of guides 70, and the fastener chain 1 is transported by the transport roller 23. In other words, the transport roller 23, the chain transfer unit 31, and the reverse transport roller 33 are transport units that transport the fastener chain 1 along the transport path 21.
對拉鏈鏈條1的切斷動作進行說明。 The cutting operation of the fastener chain 1 will be described.
利用傳送輥23搬送拉鏈鏈條1。此時,一對導件70為圖13所示的隔開狀態。 The fastener chain 1 is conveyed by the conveying roller 23. At this time, the pair of guides 70 are in a spaced state as shown in FIG.
如果拉鏈鏈條1的第一空隙6到達一對導件70的第三間隙76c,則一對導件70成為圖12所示的接近狀態。 If the first gap 6 of the fastener chain 1 reaches the third gap 76c of the pair of guides 70, the pair of guides 70 come into a close state as shown in FIG.
由此,檢測器73輸出檢測信號。檢測器73輸出的檢測信號傳送至控制器90。 Thereby, the detector 73 outputs a detection signal. The detection signal output from the detector 73 is transmitted to the controller 90.
控制器90向第一電動機44輸出减速指令,第一電動機44减速。由此,拉鏈鏈條1的搬送速度减速。 The controller 90 outputs a deceleration command to the first motor 44, and the first motor 44 decelerates. Thereby, the conveyance speed of the fastener chain 1 is decelerated.
進而,通過搬送拉鏈鏈條1,而第一空隙6通過一對導件70的第三間隙76c,鏈齒5到達第三間隙76c。一對導件70因鏈齒5而成為圖13所示的隔開狀態,檢測器73不輸出檢測信號。 由此,可探測到拉鏈鏈條1的第一空隙6已通過一對導件70。 Further, by transporting the fastener chain 1, the first gap 6 passes through the third gap 76c of the pair of guides 70, and the fastener element 5 reaches the third gap 76c. The pair of guides 70 are separated from each other by the fastener elements 5, and the detector 73 does not output a detection signal. Thereby, it can be detected that the first gap 6 of the fastener chain 1 has passed through the pair of guides 70.
而且,在安裝於拉鏈鏈條1的第一空隙6的鏈帶4的、作為可分離件16的插管14、座管15移動到切斷部28的第一切割器55的下表面的第一切口部55a、第二切割器56的上表面的第二切口部56a為止的時間點,使第一電動機44停止而停止傳送輥23的轉動,從而使拉鏈鏈條1停止。 Further, in the chain belt 4 of the first gap 6 of the fastener chain 1, the cannula 14 as the separable member 16, and the seat tube 15 are moved to the first surface of the lower surface of the first cutter 55 of the cutting portion 28. At the time of the notch portion 55a and the second notch portion 56a of the upper surface of the second cutter 56, the first motor 44 is stopped to stop the rotation of the conveying roller 23, and the fastener chain 1 is stopped.
例如,在控制器90中設定從檢測信號被傳送開始到拉鏈鏈條1移動到所述位置為止的時間,在經過設定時間後控制器90輸出第一電動機44的停止信號,停止傳送輥23的轉動,由此使拉鏈鏈條1停止。 For example, in the controller 90, the time from when the detection signal is transmitted until the movement of the fastener chain 1 to the position is set, the controller 90 outputs a stop signal of the first motor 44 after the set time elapses, and stops the rotation of the conveying roller 23. Thereby, the zipper chain 1 is stopped.
在拉鏈鏈條1已停止的狀態下,如圖14所示,拉鏈鏈條1的作為可分離件16的插管14、座管15位於比第一切割器55的第一切口部55a與第一刃部55b的第一臺階55c、及第二切割器56的第二切口部56a與第二刃部56b的第二臺階56c靠搬送方向下游側處。 In a state where the zipper chain 1 has been stopped, as shown in FIG. 14, the insertion tube 14 as the detachable member 16 of the fastener chain 1 and the seat tube 15 are located at the first notch portion 55a and the first portion of the first cutter 55. The first step 55c of the blade portion 55b and the second notch portion 56a of the second cutter 56 and the second step 56c of the second blade portion 56b are located on the downstream side in the conveying direction.
拉鏈鏈條1的第一拉鏈拉頭11通過導件70,而第一拉鏈拉頭11位於比導件70靠搬送方向下游側處。 The first zipper slider 11 of the zipper chain 1 passes through the guide 70, and the first zipper slider 11 is located at the downstream side in the conveying direction of the guide 70.
接下來,對使拉鏈鏈條1的第一拉鏈拉頭11移動到上擋具13為止的動作進行說明。 Next, an operation of moving the first slider slider 11 of the fastener chain 1 to the upper stopper 13 will be described.
拉鏈鏈條1的第一拉鏈拉頭11的寬度比鏈齒5的寬度大,因而在第一拉鏈拉頭11通過一對導件70的第三間隙76c時,一對導件70從圖13所示的接近狀態向內側面72背離的方向擺動。 The width of the first zipper slider 11 of the zipper chain 1 is larger than the width of the sprocket 5, so that when the first zipper slider 11 passes the third gap 76c of the pair of guides 70, the pair of guides 70 are as shown in FIG. The approaching state shown swings in a direction away from the inner side surface 72.
如果第一拉鏈拉頭11通過一對導件70的第三間隙76c,則一對導件70向內側面72接近的方向擺動,由此,如圖13所示導件70的第三面72c與鏈齒5接觸,而一對導件70為接近狀態。 If the first zipper slider 11 passes the third gap 76c of the pair of guides 70, the pair of guides 70 swing in the direction in which the inner side surface 72 approaches, whereby the third surface 72c of the guide 70 is as shown in FIG. It is in contact with the sprocket 5, and the pair of guides 70 are in a close state.
因此,通過了一對導件70的第一拉鏈拉頭11無法通過一對導件70的內側面72間的間隙而向搬送方向上游側移動。 Therefore, the first slider slider 11 that has passed through the pair of guides 70 cannot move to the upstream side in the conveyance direction by the gap between the inner side surfaces 72 of the pair of guides 70.
控制器90在拉鏈鏈條1已停止後,輸出第二電動機84的轉動指令,並對第二電動機84進行驅動,由此使第二驅動輥33a向箭頭方向轉動。 The controller 90 outputs a rotation command of the second motor 84 after the zipper chain 1 has stopped, and drives the second motor 84, thereby rotating the second drive roller 33a in the direction of the arrow.
由此,拉鏈鏈條1的第一拉鏈拉頭11如圖15所示進入到一對導件70的第四間隙76d內,第一拉鏈拉頭11由一對導件70保持。 Thereby, the first zipper slider 11 of the fastener chain 1 enters into the fourth gap 76d of the pair of guides 70 as shown in Fig. 15, and the first zipper slider 11 is held by the pair of guides 70.
在圖15所示的狀態下,一對導件70(空隙檢測部32)位於空隙檢測位置。 In the state shown in Fig. 15, the pair of guides 70 (the gap detecting portion 32) are located at the gap detecting position.
通過使第三移動體81沿著第三導件80而向搬送方向下游側移動,而一對導件70向搬送方向下游側移動。 By moving the third movable body 81 along the third guide 80 to the downstream side in the conveyance direction, the pair of guides 70 are moved to the downstream side in the conveyance direction.
因一對導件70移動,而第一拉鏈拉頭11沿著鏈齒5而向搬送方向下游側移動。 When the pair of guides 70 are moved, the first zipper slider 11 moves along the sprocket 5 toward the downstream side in the transport direction.
一對導件70移動到拉鏈拉頭移動位置為止,由此第一拉鏈拉頭11移動到與上擋具13接觸為止(參照圖9(b))。 The pair of guides 70 are moved to the position where the zipper slider moves, whereby the first zipper slider 11 is moved until it comes into contact with the upper stopper 13 (see FIG. 9(b)).
在使第一拉鏈拉頭11移動時,有時拉鏈鏈條1隨第一拉鏈拉頭11一起移動,在此情况下,如圖10所示,在搬送路徑21的比一對導件70靠搬送方向上游側處設置夾具(clamper)91。由 夾具91握持拉鏈鏈條1,從而因夾具91而拉鏈鏈條1不會向搬送方向下游側移動。 When the first zipper slider 11 is moved, the zipper chain 1 sometimes moves along with the first zipper slider 11, and in this case, as shown in FIG. 10, the transport path 21 is transported over the pair of guides 70. A clamper 91 is provided at the upstream side of the direction. by The jig 91 holds the fastener chain 1 so that the fastener chain 1 does not move to the downstream side in the conveyance direction by the jig 91.
在一對導件70移動到拉鏈拉頭移動位置為止之後,使第三移動體81沿著第三導件80而向搬送方向上游側移動,由此使一對導件70位於空隙檢測位置。此時,第一拉鏈拉頭11不移動,第一拉鏈拉頭11保持為與上擋具13接觸的位置。 After the pair of guides 70 are moved to the position where the sliders are moved, the third movable body 81 is moved along the third guide 80 toward the upstream side in the conveyance direction, whereby the pair of guides 70 are positioned at the gap detection position. At this time, the first zipper slider 11 does not move, and the first zipper slider 11 is held at a position in contact with the upper stopper 13.
即,空隙檢測部32兼用作拉鏈拉頭移動部29。 That is, the gap detecting portion 32 also serves as the zipper slider moving portion 29.
接下來,對切斷拉鏈鏈條1的第一空隙6的鏈帶4的動作進行說明。 Next, an operation of cutting the chain belt 4 of the first gap 6 of the fastener chain 1 will be described.
控制器90輸出第二電動機84的轉動指令,對第二電動機84進行驅動,由此使第二驅動輥33a向箭頭方向轉動。拉鏈鏈條1向搬送方向上游側移動,使安裝於拉鏈鏈條1的第一空隙6的鏈帶4的、作為可分離件16的插管14、座管15如圖16所示抵接於第一切割器55的第一臺階55c、第二切割器56的第二臺階56c。 The controller 90 outputs a rotation command of the second motor 84 to drive the second motor 84, thereby rotating the second drive roller 33a in the direction of the arrow. The fastener chain 1 is moved to the upstream side in the conveyance direction, and the insertion tube 14 and the seat tube 15 as the separable member 16 attached to the fastener tape 4 of the first gap 6 of the fastener chain 1 are abutted to the first side as shown in FIG. The first step 55c of the cutter 55 and the second step 56c of the second cutter 56.
由此,能够利用第一切割器55與第二切割器56來高精度地定位拉鏈鏈條1的切斷位置。 Thereby, the cutting position of the fastener chain 1 can be positioned with high precision by the 1st cutter 55 and the 2nd cutter 56.
此時,第一切割器55使第三氣缸57的第三活塞杆57a伸長而向與搬送路徑21接近的方向移動,第一切割器55的第一刃部55b與鏈帶4接近。第二切割器56使第四氣缸58的第四活塞杆58a伸長而向與搬送路徑21接近的方向移動,第二切割器56的第二刃部56b與鏈帶4接近。 At this time, the first cutter 55 extends the third piston rod 57a of the third cylinder 57 and moves in a direction approaching the transport path 21, and the first blade portion 55b of the first cutter 55 approaches the chain belt 4. The second cutter 56 extends the fourth piston rod 58a of the fourth cylinder 58 and moves in a direction approaching the transport path 21, and the second blade portion 56b of the second cutter 56 approaches the chain belt 4.
使第一切割器55及第二切割器56向與搬送路徑21接近的方向移動,利用第一切割器55的第一刃部55b與第二切割器56的第二刃部56b來切斷第一空隙6的鏈帶4(參照圖9(c))。 The first cutter 55 and the second cutter 56 are moved in a direction close to the transport path 21, and the first blade portion 55b of the first cutter 55 and the second blade portion 56b of the second cutter 56 are used to cut the first A chain belt 4 having a gap 6 (refer to Fig. 9(c)).
在切斷鏈帶4後,使第一切割器55及第二切割器56向與搬送路徑21背離的方向移動。 After the chain belt 4 is cut, the first cutter 55 and the second cutter 56 are moved in a direction away from the transport path 21.
在切斷鏈帶4後,比該切斷部分靠搬送方向下游側的拉鏈鏈條1由傳送輥23搬送而排出。 After the chain belt 4 is cut, the fastener chain 1 on the downstream side in the conveyance direction from the cut portion is conveyed by the conveyance roller 23 and discharged.
在切斷鏈帶4後,比該切斷部分靠搬送方向上游側的拉鏈鏈條1-1如所述般由鏈條移送部31移送到傳送輥23為止(參照圖9(c))。 After the chain belt 4 is cut, the fastener chain 1-1 on the upstream side in the transport direction of the cut portion is transferred to the transport roller 23 by the chain transfer unit 31 as described above (see FIG. 9(c)).
即,將鏈條移送部31的夾持器60沿著平面矩形軌迹而移動,利用夾持器60來握持拉鏈鏈條1-1的鏈帶4並搬送到傳送輥23為止。 In other words, the gripper 60 of the chain transfer unit 31 moves along a rectangular track of the plane, and the fastener tape 60 of the fastener chain 1-1 is gripped by the gripper 60 and conveyed to the transport roller 23.
此時,使第一氣缸45的第一活塞杆45a收縮而使第一夾送輥23b向與第一驅動輥23a背離的方向移動,在第一驅動輥23a與第一夾送輥23b之間形成間隙。 At this time, the first piston rod 45a of the first cylinder 45 is contracted to move the first pinch roller 23b in a direction away from the first driving roller 23a, between the first driving roller 23a and the first pinch roller 23b. A gap is formed.
使由夾持器60握持而移送的拉鏈鏈條1-1通過第一驅動輥23a與第一夾送輥23b之間的間隙而移動到比傳送輥23靠搬送方向下游側為止。 The fastener chain 1-1 which is conveyed by the holder 60 and moved is moved to a downstream side in the conveyance direction of the conveyance roller 23 by the gap between the first drive roller 23a and the first pinch roller 23b.
然後,使第一氣缸45的第一活塞杆45a伸長而使第一夾送輥23b向與第一驅動輥23a接近的方向移動,並由第一驅動輥23a與第一夾送輥23b來夾持拉鏈鏈條1-1。 Then, the first piston rod 45a of the first cylinder 45 is extended to move the first pinch roller 23b in a direction approaching the first driving roller 23a, and is sandwiched by the first driving roller 23a and the first pinch roller 23b. Hold the zipper chain 1-1.
另外,在切斷拉鏈鏈條1的第一空隙6的鏈帶4以前,也可由鏈條移送部31的夾持器60來握持拉鏈鏈條1的鏈帶4。 Further, before the fastener tape 4 of the first gap 6 of the fastener chain 1 is cut, the fastener tape 4 of the fastener chain 1 can be held by the holder 60 of the chain transfer portion 31.
對使拉鏈鏈條1的第二拉鏈拉頭12移動的動作進行說明。 The operation of moving the second zipper slider 12 of the fastener chain 1 will be described.
拉鏈鏈條1的已切斷了第二空隙7的鏈帶4的拉鏈鏈條1-2(參照圖9(e))由傳送輥23搬送並排出。 The fastener chain 1-2 (see FIG. 9(e)) of the fastener tape 4 in which the second gap 7 has been cut of the fastener chain 1 is conveyed and discharged by the conveyance roller 23.
此時,由拉鏈拉頭保持部30的第一保持體50與第二保持體51來保持第二拉鏈拉頭12。 At this time, the second zipper slider 12 is held by the first holding body 50 of the zipper slider holding portion 30 and the second holding body 51.
在該狀態下利用傳送輥23來搬送拉鏈鏈條1-2,由此第二拉鏈拉頭12可向作為可分離件16的插管14及座管15的方向相對地移動,第二拉鏈拉頭12與作為可分離件16的插管14及座管15接觸。 In this state, the fastener chain 23 is transported by the transport roller 23, whereby the second zipper slider 12 is relatively movable in the direction of the cannula 14 and the seat tube 15 as the separable member 16, and the second zipper slider 12 is in contact with the cannula 14 and the seat tube 15 as the separable member 16.
1‧‧‧拉鏈鏈條 1‧‧‧ zipper chain
20‧‧‧製造裝置 20‧‧‧ Manufacturing equipment
21‧‧‧搬送路徑 21‧‧‧Transfer path
22‧‧‧拉鏈鏈條供給部 22‧‧‧Zipper Chain Supply Department
23‧‧‧傳送輥 23‧‧‧Transfer roller
24‧‧‧空隙形成部 24‧‧‧Void formation
25‧‧‧加强帶安裝部 25‧‧‧Reinforcement belt installation
26‧‧‧拉鏈拉頭安裝部 26‧‧‧Zipper slider mounting
27‧‧‧上擋具●可分離件安裝部 27‧‧‧Upper gear ● Separable parts installation
28‧‧‧切斷部 28‧‧‧cutting department
29‧‧‧拉鏈拉頭移動部 29‧‧‧Zipper slider moving part
30‧‧‧拉鏈拉頭保持部 30‧‧‧Zipper pull holder
31‧‧‧鏈條移送部 31‧‧‧Chain Transfer Department
Claims (9)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2014/058273 WO2015145568A1 (en) | 2014-03-25 | 2014-03-25 | Manufacturing method and manufacturing device for reverse opening slide fastener |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201540220A TW201540220A (en) | 2015-11-01 |
| TWI573538B true TWI573538B (en) | 2017-03-11 |
Family
ID=54194167
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW104109465A TWI573538B (en) | 2014-03-25 | 2015-03-25 | Reverse opening type slide fastener |
Country Status (3)
| Country | Link |
|---|---|
| CN (1) | CN104968233B (en) |
| TW (1) | TWI573538B (en) |
| WO (1) | WO2015145568A1 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109106010B (en) * | 2017-06-23 | 2022-01-14 | Ykk株式会社 | Slide fastener manufacturing device and slide fastener manufacturing method |
| CN109567322A (en) * | 2018-11-01 | 2019-04-05 | 江苏驰马拉链科技股份有限公司 | It is reinforced to close tail zipper and production method |
| CN113940489B (en) * | 2020-07-15 | 2024-07-30 | Ykk株式会社 | Single-side punching mechanism of pull head |
| CN113940488B (en) * | 2020-07-15 | 2024-04-30 | Ykk株式会社 | Zipper chain assembly method and assembly mechanism |
| CN118556970A (en) * | 2024-08-01 | 2024-08-30 | 浙江伟星实业发展股份有限公司 | A combined machine for producing long-head zippers |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4756079A (en) * | 1986-04-15 | 1988-07-12 | Yoshida Kogyo K. K. | Slide fastener closing apparatus |
| US5454285A (en) * | 1993-09-15 | 1995-10-03 | Yoshida Kogyo K.K. | Apparatus for finishing slide fasteners |
| TW562661B (en) * | 2002-10-25 | 2003-11-21 | Genmore Zipper Corp | Method for producing zipper |
| TWI247594B (en) * | 2003-05-09 | 2006-01-21 | Ykk Corp | Coupling condition detecting device for slide fastener element rows |
| TWM292298U (en) * | 2005-12-30 | 2006-06-21 | Shang Fu Zipper Machine Cortor | Automatic forming apparatus for dual-opening zipper |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB948794A (en) * | 1961-03-16 | 1964-02-05 | Lightning Fasteners Ltd | Improvements in sliding clasp fasteners |
| NL160156C (en) * | 1973-12-28 | Yoshida Kogyo Kk | METHOD OF MOUNTING A SLIDE ON THE STRAP OF A ZIPPER. | |
| JPS60236602A (en) * | 1984-05-10 | 1985-11-25 | ワイケイケイ株式会社 | Method and apparatus for producing slide fastener with opening, inlay and insert apparatus |
| JPS60180515U (en) * | 1984-05-11 | 1985-11-30 | ワイケイケイ株式会社 | Slider pulling device |
| AU620732B2 (en) * | 1989-09-12 | 1992-02-20 | Ykk Corporation | Method of and apparatus for manufacturing slide fasteners |
| JP2526160B2 (en) * | 1990-05-29 | 1996-08-21 | ワイケイケイ株式会社 | Method and apparatus for manufacturing slide fastener |
| JP4020639B2 (en) * | 2001-07-27 | 2007-12-12 | 曹 昌文 | Fastener manufacturing method |
| JP4726876B2 (en) * | 2007-10-15 | 2011-07-20 | Ykk株式会社 | Reverse opening slide fastener |
-
2014
- 2014-03-25 WO PCT/JP2014/058273 patent/WO2015145568A1/en not_active Ceased
- 2014-03-25 CN CN201480005462.0A patent/CN104968233B/en active Active
-
2015
- 2015-03-25 TW TW104109465A patent/TWI573538B/en active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4756079A (en) * | 1986-04-15 | 1988-07-12 | Yoshida Kogyo K. K. | Slide fastener closing apparatus |
| US5454285A (en) * | 1993-09-15 | 1995-10-03 | Yoshida Kogyo K.K. | Apparatus for finishing slide fasteners |
| TW562661B (en) * | 2002-10-25 | 2003-11-21 | Genmore Zipper Corp | Method for producing zipper |
| TWI247594B (en) * | 2003-05-09 | 2006-01-21 | Ykk Corp | Coupling condition detecting device for slide fastener element rows |
| TWM292298U (en) * | 2005-12-30 | 2006-06-21 | Shang Fu Zipper Machine Cortor | Automatic forming apparatus for dual-opening zipper |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2015145568A1 (en) | 2015-10-01 |
| CN104968233B (en) | 2017-09-15 |
| CN104968233A (en) | 2015-10-07 |
| TW201540220A (en) | 2015-11-01 |
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