TWI568696B - A glass substrate manufacturing method and a glass substrate manufacturing apparatus - Google Patents
A glass substrate manufacturing method and a glass substrate manufacturing apparatus Download PDFInfo
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- TWI568696B TWI568696B TW103145891A TW103145891A TWI568696B TW I568696 B TWI568696 B TW I568696B TW 103145891 A TW103145891 A TW 103145891A TW 103145891 A TW103145891 A TW 103145891A TW I568696 B TWI568696 B TW I568696B
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/225—Refining
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/225—Refining
- C03B5/2252—Refining under reduced pressure, e.g. with vacuum refiners
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/167—Means for preventing damage to equipment, e.g. by molten glass, hot gases, batches
- C03B5/1672—Use of materials therefor
- C03B5/1675—Platinum group metals
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Description
本發明係關於一種玻璃基板之製造方法及玻璃基板製造裝置。 The present invention relates to a method of producing a glass substrate and a glass substrate manufacturing apparatus.
一般而言,玻璃基板之製造包括如下步驟:於由玻璃原料產生熔融玻璃之後,經由澄清步驟、攪拌步驟或均質化步驟,其後將熔融玻璃成形為玻璃基板。 In general, the production of a glass substrate includes the steps of forming a molten glass from a glass raw material, passing through a clarification step, a stirring step, or a homogenization step, and thereafter forming the molten glass into a glass substrate.
於進行上述步驟之任一處理裝置中,對於與熔融玻璃接觸之構件,均必須根據與該構件接觸之熔融玻璃之溫度、所要求之玻璃基板之品質等而使用適當之材料。即,為了由高溫之熔融玻璃量產品質較高之玻璃基板,理想為考慮不使成為玻璃基板缺陷之主要原因之異物等自製造玻璃基板之任一玻璃處理裝置混入熔融玻璃中。例如,於產生熔融玻璃之後,在供給至成形步驟之前之期間熔融玻璃為極高溫狀態,因此,進行熔融、澄清、供給、攪拌等各種處理之處理裝置使用含有耐熱性較高之鉑族金屬(例如鉑)之構件(例如參照專利文獻1)。 In any of the above-described processing apparatuses, it is necessary to use a suitable material for the member that is in contact with the molten glass in accordance with the temperature of the molten glass that is in contact with the member, the quality of the desired glass substrate, and the like. In other words, in order to increase the amount of molten glass having a high-temperature molten glass, it is preferable to mix any of the glass processing apparatuses of the glass substrate into the molten glass without considering foreign matter which is a cause of the glass substrate defect. For example, after the molten glass is produced, the molten glass is in an extremely high temperature state before being supplied to the forming step. Therefore, a treatment apparatus for performing various processes such as melting, clarification, supply, and stirring is used as the platinum group metal having high heat resistance ( For example, a member of platinum (for example, refer to Patent Document 1).
於上述步驟中,包含將熔融玻璃所內含之微小氣泡去除之澄清步驟。對於液晶顯示器或電漿顯示器等面板顯示器或平板顯示器(FPD)所使用之玻璃基板,必須排除因殘存於熔融玻璃中之氣泡所導致之缺陷。 In the above steps, a clarification step of removing minute bubbles contained in the molten glass is included. For a glass substrate used for a panel display such as a liquid crystal display or a plasma display or a flat panel display (FPD), defects due to air bubbles remaining in the molten glass must be excluded.
因此,於面板顯示器或FPD用玻璃基板之製造中,進行澄清步驟。澄清係藉由一面對澄清管之本體進行加熱一面使含有澄清劑之熔融玻璃通過該澄清管本體,藉由澄清劑之氧化還原反應而去除熔融玻 璃中之氣泡。 Therefore, in the manufacture of a panel display or a glass substrate for FPD, a clarification step is performed. The clarification is carried out by heating the body of the clarification pipe and passing the clarified agent-containing molten glass through the clarification pipe body, and removing the molten glass by the redox reaction of the clarifying agent. Bubbles in the glass.
更具體而言,使用由還原反應而釋出氧氣之澄清劑,並在澄清管中進一步提高粗熔解後之熔融玻璃之溫度,藉此,藉由澄清劑之還原使氧氣釋出,而使熔融玻璃中之氣泡浮起消泡,其後藉由降低溫度,將未完全消泡而殘留之氧氣用於被還原之澄清劑之氧化,藉此使熔融玻璃吸收殘留之氧氣。又,於高溫下進行澄清步驟之澄清管亦使用含有耐熱性較高之鉑族金屬(例如鉑)之構件。 More specifically, a clarifying agent which releases oxygen by a reduction reaction is used, and the temperature of the molten glass after the crude melting is further increased in the clarification pipe, whereby the oxygen is released by the reduction of the clarifying agent, thereby melting The bubbles in the glass float and defoam, and then the oxygen remaining in the incomplete defoaming is used for the oxidation of the reduced fining agent by lowering the temperature, whereby the molten glass absorbs the residual oxygen. Further, as the clarification tube which is subjected to the clarification step at a high temperature, a member containing a platinum group metal (for example, platinum) having high heat resistance is also used.
專利文獻1:日本專利特開2010-111533號公報 Patent Document 1: Japanese Patent Laid-Open Publication No. 2010-111533
澄清步驟係於熔解步驟至成形步驟之間熔融玻璃之溫度最高之步驟,為了加熱熔融玻璃,進行澄清步驟之澄清管被加熱至極高之溫度。如此,澄清管所使用之鉑族金屬被由熔融玻璃中之澄清劑之還原而產生之氧氣氧化,以氧化物之形式揮發。另一方面,鉑族金屬之氧化物於澄清管之溫度局部下降之位置被還原,被還原之鉑族金屬凝集並附著於澄清管之內壁面。若附著於內壁面之鉑族金屬之一部分作為異物而混入熔融玻璃中,則有導致玻璃基板之品質下降之虞。尤其澄清步驟係於熔解步驟至成形步驟之間熔融玻璃之溫度最高之步驟,因此,於主要進行澄清步驟之澄清管中,其被加熱至極高之溫度。因此,澄清管中之鉑族金屬之揮發強烈,尤其期望降低鉑族金屬之揮發及凝集。 The clarification step is the step of the highest temperature of the molten glass between the melting step and the forming step, and in order to heat the molten glass, the clarification tube subjected to the clarification step is heated to an extremely high temperature. Thus, the platinum group metal used in the clarification tube is oxidized by oxygen generated by reduction of the clarifying agent in the molten glass, and volatilized in the form of an oxide. On the other hand, the oxide of the platinum group metal is reduced at a position where the temperature of the clarification tube is locally lowered, and the reduced platinum group metal is aggregated and adhered to the inner wall surface of the clarification tube. When a part of the platinum group metal attached to the inner wall surface is mixed as a foreign matter in the molten glass, the quality of the glass substrate is lowered. In particular, the clarification step is the step of the highest temperature of the molten glass between the melting step and the forming step, and therefore, in the clarification tube which mainly performs the clarification step, it is heated to an extremely high temperature. Therefore, the volatilization of the platinum group metal in the clarification tube is strong, and it is particularly desirable to reduce the volatilization and agglomeration of the platinum group metal.
本發明之目之在於提供一種於玻璃基板之成形前對熔融玻璃進行處理之步驟中,降低玻璃處理裝置所使用之鉑族金屬之揮發,藉此可抑制異物混入熔融玻璃之玻璃基板之製造方法及玻璃基板製造裝 置, An object of the present invention is to provide a method for producing a glass substrate which can reduce the volatilization of a platinum group metal used in a glass processing apparatus in a step of treating a molten glass before forming a glass substrate, thereby suppressing the incorporation of foreign matter into the molten glass. And glass substrate manufacturing equipment Set,
本發明之玻璃基板之製造方法及玻璃基板製造裝置包含以下形態。 The method for producing a glass substrate of the present invention and the glass substrate manufacturing apparatus include the following aspects.
(形態1) (Form 1)
一種玻璃基板之製造方法,其特徵在於包括:使用內壁之至少一部分包含含有鉑族金屬之材料而成之處理裝置,對含有由還原反應而釋出氧氣之澄清劑之熔融玻璃進行處理之步驟;於對上述熔融玻璃進行處理之步驟中,藉由調整自上述熔融玻璃釋出至由上述處理裝置之內壁與上述熔融玻璃之表面所形成之氣相空間之氧氣之量而控制上述氣相空間之氧氣濃度,從而抑制上述鉑族金屬之揮發。 A method for producing a glass substrate, comprising: a step of treating a molten glass containing a clarifying agent for releasing oxygen by a reduction reaction using a treatment device comprising at least a part of an inner wall containing a material containing a platinum group metal; In the step of treating the molten glass, the gas phase is controlled by adjusting the amount of oxygen released from the molten glass to the gas phase space formed by the inner wall of the processing device and the surface of the molten glass. The oxygen concentration of the space, thereby suppressing the volatilization of the above platinum group metal.
(形態2) (Form 2)
一種玻璃基板之製造方法,其係使用處理熔融玻璃之處理裝置對熔融玻璃進行處理,且於對含有由還原反應而釋出氧氣之澄清劑之熔融玻璃進行處理時,以於熔融玻璃之表面之上部形成氣相空間之方式將熔融玻璃供給至內壁之至少一部分包含含有鉑族金屬之材料而成之處理裝置之內部,藉由調整自上述熔融玻璃釋出之氧氣之量而控制上述氣相空間之氧氣濃度,從而抑制上述鉑族金屬之揮發。 A method for producing a glass substrate, which comprises treating a molten glass with a treatment device for treating molten glass, and treating the molten glass containing a clarifying agent that releases oxygen by a reduction reaction, on the surface of the molten glass The upper portion forms a gas phase space, and the molten glass is supplied to the inside of the processing device including at least a part of the inner wall containing the material of the platinum group metal, and the gas phase is controlled by adjusting the amount of oxygen released from the molten glass. The oxygen concentration of the space, thereby suppressing the volatilization of the above platinum group metal.
(形態3) (Form 3)
如形態1或2之玻璃基板之製造方法,其中上述玻璃基板含有0.0l莫耳%~0.3莫耳%之氧化錫,且自上述熔融玻璃釋出之氧氣之量係由上述氧化錫之含量進行調 整。 The method for producing a glass substrate according to the aspect 1, wherein the glass substrate contains 0.011 mol% to 0.3 mol% of tin oxide, and the amount of oxygen released from the molten glass is determined by the content of the tin oxide. Tune whole.
(形態4) (Form 4)
如形態1至3中任一項之玻璃基板之製造方法,其中藉由進而調整自上述氣相空間排出至上述處理裝置之外部之氧氣之量而控制上述氧氣濃度。 The method for producing a glass substrate according to any one of aspects 1 to 3, wherein the oxygen concentration is controlled by further adjusting an amount of oxygen discharged from the gas phase space to the outside of the processing device.
(形態5) (Form 5)
如形態1至4中任一項之玻璃基板之製造方法,其係以使上述氧氣濃度成為特定範圍之方式將調節過供給量之氣體供給至上述氣相空間。 The method for producing a glass substrate according to any one of the aspects 1 to 4, wherein the gas having the adjusted supply amount is supplied to the gas phase space such that the oxygen concentration is within a specific range.
(形態6) (Form 6)
如形態1至5中任一項之玻璃基板之製造方法,其中於上述處理裝置中,使上述熔融玻璃沿上述熔融玻璃之與上述氣相空間接觸之表面之方向流動,上述氧氣之釋出量根據上述熔融玻璃之流動方向之位置而變化,藉由調整上述熔融玻璃之流動方向之位置上之上述氧氣之釋出量之分佈,調整上述氣相空間之上述熔融玻璃之流動方向上之氧氣濃度之分佈,從而抑制上述鉑族金屬之揮發。 The method for producing a glass substrate according to any one of the aspects 1 to 5, wherein, in the processing apparatus, the molten glass flows in a direction in which the surface of the molten glass is in contact with the gas phase, and the amount of the oxygen is released. Depending on the position of the flow direction of the molten glass, the oxygen concentration in the flow direction of the molten glass in the gas phase space is adjusted by adjusting the distribution of the oxygen release amount at the position of the flow direction of the molten glass. The distribution is such that the volatilization of the platinum group metal described above is inhibited.
(形態7) (Form 7)
如形態6之玻璃基板之製造方法,其中上述處理裝置之溫度根據上述熔融玻璃之流動方向之位置而變化,上述氧氣之釋出量之分佈係使用電腦模擬進行預測,使用上述電腦模擬,以使上述熔融玻璃之流動方向上之上述氧氣之釋出量成為最大之位置與上述處理裝置之溫度成為最高之位置隔開之方式決定處理條件。 The method for producing a glass substrate according to the aspect 6, wherein the temperature of the processing device changes according to a position of a flow direction of the molten glass, and the distribution of the oxygen release amount is predicted by using a computer simulation, and the computer simulation is used to make The processing conditions are determined such that the position at which the release amount of the oxygen in the flow direction of the molten glass is maximized is separated from the position at which the temperature of the processing device is the highest.
(形態8) (Form 8)
如形態1至7中任一項之玻璃基板之製造方法,其中於上述處理裝置中,使上述熔融玻璃沿上述熔融玻璃之與上述氣相空間接觸之表面之方向流動,上述處理裝置中與氣相空間接觸之內壁之溫度沿上述熔融玻璃之流動方向具有溫度分佈,且於上述熔融玻璃之處理中,以使自熔融玻璃之表面釋出至上述氣相空間之氣泡之釋出量成為最大之上述熔融玻璃之流動方向上之氣泡釋出量最大位置與上述熔融玻璃之流動方向上之上述溫度分佈之最高溫度位置於上述熔融玻璃之流動方向上隔開之方式調整上述氣泡釋出量最大位置。 The method for producing a glass substrate according to any one of the aspects 1 to 7, wherein in the processing apparatus, the molten glass flows in a direction of a surface of the molten glass in contact with the gas phase, and the gas is processed in the processing apparatus The temperature of the inner wall contacting the phase space has a temperature distribution along the flow direction of the molten glass, and in the treatment of the molten glass, the release amount of the bubbles released from the surface of the molten glass to the gas phase space is maximized. The maximum bubble discharge amount in the flow direction of the molten glass and the highest temperature position of the temperature distribution in the flow direction of the molten glass are adjusted to be the largest in the flow direction of the molten glass. position.
(形態9) (Form 9)
一種玻璃基板之製造方法,其特徵在於:其係使用處理熔融玻璃之處理裝置對熔融玻璃進行處理者,且包括將玻璃原料熔解而產生熔融玻璃之步驟,包括對含有由還原反應而釋出氧氣之澄清劑之熔融玻璃進行處理之步驟;於對上述熔融玻璃進行處理之步驟中,以於熔融玻璃之表面之上部形成氣相空間之方式將熔融玻璃供給至內壁之至少一部分包含含有鉑族金屬之材料而成之處理裝置之內部,並且於上述處理裝置中,使上述熔融玻璃沿上述熔融玻璃之與上述氣相空間接觸之表面之方向流動,上述處理裝置中與氣相空間接觸之內壁之溫度沿上述熔融玻璃之流動方向具有溫度分佈,且於上述熔融玻璃之處理中,以使自與上述氣相空間接觸之熔融玻璃之表面釋出至上述氣相空間之氣泡之釋出量成為最大之上述熔融玻璃之流動方向上之氣泡釋出量最大位置與上述熔融玻璃之流動方向 上之上述溫度分佈之最高溫度位置於上述熔融玻璃之流動方向上隔開之方式調整上述氣泡釋出量最大位置。 A method for producing a glass substrate, which is characterized in that a molten glass is treated by a treatment device for treating molten glass, and includes a step of melting a glass raw material to produce molten glass, which comprises containing oxygen released by a reduction reaction. a step of treating the molten glass of the clarifying agent; in the step of treating the molten glass, supplying the molten glass to the inner wall at least a part of the inner wall to form a gas phase space on the surface of the molten glass a processing device formed of a metal material, and in the processing device, the molten glass flows in a direction of a surface of the molten glass that is in contact with the gas phase space, and the processing device is in contact with the gas phase space The temperature of the wall has a temperature distribution along the flow direction of the molten glass, and in the treatment of the molten glass, the release amount of the bubble released from the surface of the molten glass in contact with the gas phase space to the gas phase space The maximum position of the bubble release amount in the flow direction of the molten glass which is the largest Said flowing direction of molten glass The maximum temperature position of the above temperature distribution is adjusted so as to be spaced apart from each other in the flow direction of the molten glass.
(形態10) (Form 10)
如形態8或9之玻璃基板之製造方法,其中上述處理裝置包含上述內壁之至少一部分由含有鉑族金屬之材料構成且至少進行上述熔融玻璃之消泡的澄清管,且上述對熔融玻璃進行處理之步驟係包括在上述澄清管中進行上述熔融玻璃之消泡之消泡處理之澄清步驟。 The method for producing a glass substrate according to the aspect 8 or 9, wherein the processing device includes a clarification tube in which at least a part of the inner wall is made of a material containing a platinum group metal and at least defoaming the molten glass, and the molten glass is subjected to the above The step of treating includes a clarification step of performing the defoaming treatment of the defoaming of the molten glass in the above-mentioned clarification tube.
(形態11) (Form 11)
如技術方案8至10中任一項之玻璃基板之製造方法,其中上述氣泡釋出量最大位置係使用電腦模擬進行預測,使用上述電腦模擬,以使上述氣泡釋出量最大位置與上述最高溫度位置於上述熔融玻璃之流動方向上隔開之方式決定處理條件。 The method for producing a glass substrate according to any one of claims 8 to 10, wherein the maximum position of the bubble release amount is predicted by computer simulation, and the computer simulation is used to maximize the bubble discharge amount and the maximum temperature. The treatment conditions are determined such that the positions are spaced apart in the flow direction of the molten glass.
(形態12) (Form 12)
如形態8至11中任一項之玻璃基板之製造方法,其中上述氣泡釋出量最大位置之調整係藉由調整上述熔融玻璃之溫度分佈、及上述熔融玻璃之流速中之至少一者而進行。 The method for producing a glass substrate according to any one of aspects 8 to 11, wherein the adjustment of the maximum position of the bubble release amount is performed by adjusting at least one of a temperature distribution of the molten glass and a flow rate of the molten glass. .
(形態13) (Form 13)
如形態8至12中任一項之玻璃基板之製造方法,其中上述氣泡釋出量最大位置相對於上述最高溫度位置,位於上述熔融玻璃之流向之下游側。 The method for producing a glass substrate according to any one of the aspects 8 to 12, wherein the maximum bubble discharge amount position is located on a downstream side of the flow direction of the molten glass with respect to the highest temperature position.
(形態14) (Form 14)
如形態8至13任一項之玻璃基板之製造方法,其中上述處理裝置包含上述內壁之至少一部分由含有鉑族金屬之材料構成且至少進行上述熔融玻璃之消泡的澄清管,且於上述澄清管設置有連通上述氣相空間與上述處理裝置之外側 之大氣的排氣管,上述熔融玻璃之流動方向上之上述排氣管之配置位置為上述氣泡釋出量最大位置與上述最高溫度位置之間。 The method for producing a glass substrate according to any one of aspects 8 to 13, wherein the processing device includes a clarification tube in which at least a part of the inner wall is made of a material containing a platinum group metal and at least defoaming the molten glass is performed, and The clarification pipe is provided to communicate with the gas phase space and the outer side of the processing device In the exhaust pipe of the atmosphere, the arrangement position of the exhaust pipe in the flow direction of the molten glass is between the maximum bubble discharge amount position and the highest temperature position.
(形態15) (Form 15)
如形態8至14中任一項之玻璃基板之製造方法,其中上述處理裝置包含上述內壁之至少一部分由含有鉑族金屬之材料構成且至少進行上述熔融玻璃之消泡的澄清管,且於上述澄清管設置有連通上述氣相空間與上述澄清管之外側之大氣的排氣管,上述氣泡釋出量最大位置與上述熔融玻璃之流動方向上之上述排氣管之配置位置係以上述溫度分佈之最高溫度位置為基準,位於上述熔融玻璃之流動方向之同一側。 The method for producing a glass substrate according to any one of aspects 8 to 14, wherein the processing device includes a clarification tube in which at least a part of the inner wall is made of a material containing a platinum group metal and at least defoaming the molten glass is performed, and The clarification pipe is provided with an exhaust pipe that communicates the atmosphere between the gas phase space and the outside of the clarification pipe, and the position at which the bubble discharge amount is the maximum position and the position of the exhaust pipe in the flow direction of the molten glass is the temperature The highest temperature position of the distribution is based on the same side of the flow direction of the molten glass.
(形態16) (Form 16)
如形態14或15之玻璃基板之製造方法,其中於上述處理裝置之外周設置有沿上述處理裝置之外側延伸之凸緣構件,且上述凸緣構件之上述熔融玻璃之流動方向之配置位置位於上述氣泡釋出量最大位置與上述排氣管之配置位置之間之區域以外之區域。 The method for producing a glass substrate according to the aspect of the invention, wherein the flange member extending along the outer side of the processing device is provided on the outer periphery of the processing device, and the arrangement position of the flow direction of the molten glass of the flange member is An area other than the region between the maximum position of the bubble release amount and the position at which the exhaust pipe is disposed.
(形態17) (Form 17)
如形態14至16中任一項之玻璃基板之製造方法,其中上述溫度分佈之上述最高溫度位置、上述排氣管之配置位置、及上述氣泡釋出量最大位置係自上述熔融玻璃之流動方向之上游側依序為上述最高溫度位置、上述排氣管之配置位置、及上述氣泡釋出量最大位置。 The method for producing a glass substrate according to any one of the aspects of the present invention, wherein the maximum temperature position of the temperature distribution, the arrangement position of the exhaust pipe, and the maximum position of the bubble release amount are from a flow direction of the molten glass. The upstream side is sequentially the highest temperature position, the arrangement position of the exhaust pipe, and the maximum bubble discharge amount.
(形態18) (Form 18)
如形態8至13中任一項之玻璃基板之製造方法,其中於上述處理裝置中,設置有連通上述氣相空間與上述處理裝置之外側之大氣的排氣管,且 上述氣泡釋出量最大位置與上述熔融玻璃之流動方向上之上述排氣管之配置位置係上述熔融玻璃之流動方向上之相同位置。 The method for producing a glass substrate according to any one of the aspects 8 to 13, wherein the processing device is provided with an exhaust pipe that communicates the gas phase space and an atmosphere outside the processing device, and The position at which the bubble is released at the maximum position and the position at which the exhaust pipe is disposed in the flow direction of the molten glass is the same position in the flow direction of the molten glass.
(形態19) (Form 19)
一種玻璃基板製造裝置,其係使用處理熔融玻璃之處理裝置對熔融玻璃進行處理者,且包含:處理裝置,其以如下方式構成:內壁之至少一部分包含含有鉑族金屬之材料,且於內部被供給含有由還原反應而釋出氧氣之澄清劑之熔融玻璃並且於上述熔融玻璃之表面之上部形成氣相空間;及控制裝置,其以如下方式構成:藉由調整自上述熔融玻璃釋出之氧氣之量並且調整自上述氣相空間排出之氧氣之量,而以使上述氣相空間之氧氣濃度成為特定範圍之方式進行調整。 A glass substrate manufacturing apparatus which processes a molten glass using a processing apparatus for processing molten glass, and includes a processing apparatus configured to include at least a part of an inner wall containing a material containing a platinum group metal and internally a molten glass containing a clarifying agent that releases oxygen by a reduction reaction and forming a gas phase space above the surface of the molten glass; and a control device configured to be released from the molten glass by adjustment The amount of oxygen is adjusted and the amount of oxygen discharged from the gas phase space is adjusted so as to adjust the oxygen concentration in the gas phase space to a specific range.
(形態20) (Form 20)
一種玻璃基板製造裝置,其特徵在於:其係使用處理熔融玻璃之處理裝置對熔融玻璃進行處理者,且包含:熔解槽,其將玻璃原料熔解而產生熔融玻璃;及處理裝置,其以如下方式構成:內壁之至少一部分包含含有鉑族金屬之材料,且於內部被供給含有由還原反應而釋出氧氣之澄清劑之熔融玻璃、並且使上述熔融玻璃沿上述熔融玻璃之與上述氣相空間接觸之表面之方向流動,於上述熔融玻璃之表面之上部形成氣相空間,且與上述氣相空間接觸之上述內壁之溫度沿上述熔融玻璃之流動方向具有溫度分佈;於上述熔融玻璃之處理中,以使自熔融玻璃之表面釋出至上述氣相空間之氣泡之釋出量成為最大之上述熔融玻璃之流動方向上之氣泡釋出量最大位置與上述熔融玻璃之流動方向上之上述溫度分佈之最高溫度位置於上述熔融玻璃之流動方向上隔開之方式調整上述氣泡釋出量最大位置。 A glass substrate manufacturing apparatus characterized in that a molten glass is treated by a processing apparatus for processing molten glass, and includes: a melting tank that melts a glass raw material to produce molten glass; and a processing apparatus in the following manner a structure in which at least a part of the inner wall contains a material containing a platinum group metal, and is internally supplied with molten glass containing a clarifying agent that releases oxygen by a reduction reaction, and the molten glass is along the molten glass and the gas phase space Flowing in the direction of the contact surface, forming a gas phase space above the surface of the molten glass, and the temperature of the inner wall in contact with the gas phase space has a temperature distribution along the flow direction of the molten glass; treatment of the molten glass The maximum position of the amount of released bubbles in the flow direction of the molten glass in which the amount of released bubbles from the surface of the molten glass is released to the gas phase space is the highest, and the temperature in the flow direction of the molten glass The manner in which the highest temperature position of the distribution is separated in the flow direction of the molten glass Release the entire amount of the bubble maximum position.
(形態21) (Form 21)
如形態19或20之玻璃基板之製造方法,其中上述處理裝置包含進行上述熔融玻璃之消泡之澄清管。 A method of producing a glass substrate according to the aspect 19 or 20, wherein the processing means comprises a clarification tube for performing defoaming of the molten glass.
(形態22) (Form 22)
如形態1至17中任一項之玻璃基板之製造方法、或如形態19至21中任一項之玻璃基板製造裝置,其中在上述處理裝置之內部流動之熔融玻璃之最高溫度為1630℃~1750℃。 The method for producing a glass substrate according to any one of aspects 1 to 17, wherein the glass substrate manufacturing apparatus according to any one of aspects 19 to 21, wherein the maximum temperature of the molten glass flowing inside the processing apparatus is 1630 ° C. 1750 ° C.
(形態23) (Form 23)
如形態1至18及22中任一項之玻璃基板之製造方法、或如形態19至22中任一項之玻璃基板製造裝置,其中上述玻璃基板之氧化錫之含量為0.01莫耳%~0.3莫耳%。 The method for producing a glass substrate according to any one of the aspects 1 to 18, wherein the content of the tin oxide of the glass substrate is 0.01 mol% to 0.3. Moer%.
(形態24) (Form 24)
如形態1至18、22、及23中任一項之玻璃基板之製造方法、或如形態19至23中任一項之玻璃基板製造裝置,其中上述氣相空間中之鉑族金屬之蒸汽壓為0.1Pa~15Pa。 The method for producing a glass substrate according to any one of the aspects 1 to 18, 22, and 23, or the glass substrate manufacturing apparatus according to any one of aspects 19 to 23, wherein a vapor pressure of the platinum group metal in the gas phase space It is 0.1Pa~15Pa.
(形態25) (Form 25)
如形態1至24中任一項之玻璃基板之製造方法、或如形態19至24中任一項之玻璃基板製造裝置,其中因上述鉑族金屬之揮發而產生氧化物之凝集,因該氧化物之凝集所產生之凝集物(以下,稱為鉑族金屬之凝集物)例如最大長度相對於最小長度之比即縱橫比為100以上。 The method for producing a glass substrate according to any one of aspects 1 to 24, wherein the glass substrate manufacturing apparatus according to any one of aspects 19 to 24, wherein the oxidation of the platinum group metal causes agglomeration of the oxide due to the oxidation Aggregates (hereinafter referred to as agglomerates of platinum group metals) generated by agglomeration of the substance have, for example, a ratio of the maximum length to the minimum length, that is, an aspect ratio of 100 or more.
又,例如,鉑族金屬之凝集物之最大長度為50μm~300μm、最小長度為0.5μm~2μm。此處,所謂鉑族金屬之凝集物之最大長度,係指與拍攝鉑族金屬之凝集物而獲得之異物之影像外接之外接長方形中之最大長邊之長度,所謂最小長度,係指上述外接長方形之最小短邊之長度。 Further, for example, the aggregate of the platinum group metal has a maximum length of 50 μm to 300 μm and a minimum length of 0.5 μm to 2 μm. Here, the maximum length of the agglomerate of the platinum group metal refers to the length of the largest long side of the rectangle which is externally connected to the foreign matter obtained by photographing the aggregate of the platinum group metal, and the minimum length means the above external connection. The length of the smallest short side of the rectangle.
或者,作為因上述鉑族金屬之揮發物之凝集而產生之凝集物,可特定出最大長度相對於最小長度之比即縱橫比為100以上,且鉑族 金屬之凝集物之最大長度為100μm以上、較佳為100μm~300μm者。 Alternatively, as the aggregate generated by the agglomeration of the volatiles of the platinum group metal, the ratio of the maximum length to the minimum length, that is, the aspect ratio of 100 or more, and the platinum group can be specified. The maximum length of the agglomerates of the metal is 100 μm or more, preferably 100 μm to 300 μm.
(形態26) (Form 26)
如形態1至25中任一項之玻璃基板之製造方法、或如形態19至25中任一項之玻璃基板製造裝置,其中上述玻璃基板為顯示器用玻璃基板。 The method of producing a glass substrate according to any one of aspects 1 to 25, wherein the glass substrate is a glass substrate for a display.
又,上述玻璃基板對於氧化物半導體顯示器用玻璃基板或LTPS(Low Temperature Poly-silicon,低溫多晶矽)顯示器用玻璃基板較佳。 Further, the glass substrate is preferably a glass substrate for an oxide semiconductor display or a glass substrate for LTPS (Low Temperature Poly-silicon) display.
根據上述各形態之玻璃基板之製造方法及玻璃基板製造裝置,於熔融玻璃之處理步驟、例如澄清步驟中,藉由抑制鉑族金屬之揮發,而可抑制異物混入熔融玻璃。 According to the method for producing a glass substrate and the glass substrate manufacturing apparatus of the above aspects, in the processing step of the molten glass, for example, the clarification step, by suppressing volatilization of the platinum group metal, it is possible to suppress foreign matter from entering the molten glass.
100‧‧‧熔解裝置 100‧‧‧melting device
101‧‧‧熔解槽 101‧‧‧melting tank
103‧‧‧攪拌槽 103‧‧‧Stirring tank
103a‧‧‧攪拌器 103a‧‧‧Agitator
104‧‧‧輸送管 104‧‧‧Transport
105‧‧‧輸送管 105‧‧‧ delivery tube
106‧‧‧玻璃供給管 106‧‧‧Glass supply tube
120‧‧‧澄清槽 120‧‧‧Clarification tank
120a‧‧‧氣相空間 120a‧‧‧ gas phase space
121a‧‧‧電極 121a‧‧‧electrode
121b‧‧‧電極 121b‧‧‧electrode
122‧‧‧電源裝置 122‧‧‧Power supply unit
123‧‧‧控制裝置 123‧‧‧Control device
124a‧‧‧沖洗氣體供給管 124a‧‧‧ flushing gas supply pipe
124b‧‧‧沖洗氣體供給管 124b‧‧‧ flushing gas supply pipe
125a‧‧‧沖洗氣體供給裝置 125a‧‧‧ flushing gas supply device
125b‧‧‧沖洗氣體供給裝置 125b‧‧‧ flushing gas supply device
127‧‧‧排氣管 127‧‧‧Exhaust pipe
128‧‧‧氧氣濃度計 128‧‧‧Oxygen concentration meter
200‧‧‧成形裝置 200‧‧‧Forming device
300‧‧‧切斷裝置 300‧‧‧cutting device
A‧‧‧氧氣釋出量最大位置 A‧‧‧Maximum position of oxygen release
MG‧‧‧熔融玻璃 MG‧‧‧ molten glass
P‧‧‧最高溫度位置 P‧‧‧Maximum temperature position
R‧‧‧最高溫度位置範圍 R‧‧‧Maximum temperature range
SG SG
圖1係表示玻璃基板之製造方法之步驟的流程圖。 Fig. 1 is a flow chart showing the steps of a method of manufacturing a glass substrate.
圖2係表示玻璃基板製造裝置之構成的模式圖。 Fig. 2 is a schematic view showing the configuration of a glass substrate manufacturing apparatus.
圖3係圖2之製造裝置所使用之第1實施形態之澄清管的概略圖。 Fig. 3 is a schematic view showing a clarification pipe according to a first embodiment used in the manufacturing apparatus of Fig. 2;
圖4係第1實施形態之澄清管之長度方向上的垂直剖視圖。 Fig. 4 is a vertical sectional view in the longitudinal direction of the clarification pipe of the first embodiment.
圖5係表示第1實施形態之澄清管之長度方向上之位置與澄清管120之上端部之溫度、及氧氣釋出量之關係的圖。 Fig. 5 is a view showing the relationship between the position in the longitudinal direction of the clarification pipe according to the first embodiment, the temperature at the upper end portion of the clarification pipe 120, and the amount of released oxygen.
圖6係第2實施形態之澄清管的外觀圖。 Fig. 6 is an external view of a clarification pipe according to a second embodiment.
圖7係表示第2實施形態之澄清管之剖面與澄清管之溫度分佈的圖。 Fig. 7 is a view showing a cross section of a clarification pipe and a temperature distribution of a clarification pipe in the second embodiment.
圖8係表示實驗例1之結果的圖。 Fig. 8 is a view showing the results of Experimental Example 1.
一面參照圖示,一面對於本發明之玻璃基板之製造方法及玻璃 處理裝置之實施形態進行說明。再者,於本說明書中,所謂藉由利用氧氣濃度等之調整而抑制異物混入熔融玻璃,係指相對於不進行上述調整之情形,使異物混入熔融玻璃之量降低,雖然亦包含使異物混入熔融玻璃之量為零,但並非限定於使異物混入熔融玻璃之量為零之情況。 A method of manufacturing a glass substrate and a glass for the present invention with reference to the drawings Embodiments of the processing apparatus will be described. In the present specification, the suppression of the incorporation of foreign matter into the molten glass by the adjustment of the oxygen concentration or the like means that the amount of foreign matter mixed into the molten glass is lowered with respect to the case where the above adjustment is not performed, and the foreign matter is mixed. The amount of molten glass is zero, but it is not limited to the case where the amount of foreign matter mixed into the molten glass is zero.
於本說明書中,所謂液面之上部,係指位於相對於液面為垂直方向上方之部分。 In the present specification, the upper portion of the liquid surface means a portion located above the liquid surface in the vertical direction.
於本說明書中,所謂自熔解槽朝成形裝置流動之熔融玻璃之上游側,係指相對於注視位置為製造熔融玻璃之熔解槽之側。又,所謂上述熔融玻璃之下游側,係指相對於注視位置之成形裝置側。 In the present specification, the upstream side of the molten glass flowing from the melting tank to the molding apparatus means the side of the melting tank for manufacturing the molten glass with respect to the gazing position. Moreover, the downstream side of the said molten glass means the molding apparatus side with respect to a fixation position.
於本說明書中,所謂處理裝置之內部,係指被內壁包圍之空間。 In the present specification, the inside of the processing device refers to a space surrounded by the inner wall.
又,所謂鉑族金屬之凝集物之異物,係指例如一方向上呈細長線狀之形狀,且最大長度相對於最小長度之比即縱橫比超過100者。例如,鉑族金屬之凝集物之最大長度為50μm~300μm,最小長度為0.5μm~2μm。此處,所謂鉑族金屬之凝集物之最大長度,係指與拍攝鉑族金屬之凝集物而獲得之異物之影像外接之外接長方形中之最大長邊之長度,所謂最小長度,係指上述外接長方形之最小短邊之長度。 Further, the foreign matter of the aggregate of the platinum group metal means, for example, a shape in which the one side is elongated and has a linear shape, and the ratio of the maximum length to the minimum length, that is, the aspect ratio exceeds 100. For example, the aggregate of the platinum group metal has a maximum length of 50 μm to 300 μm and a minimum length of 0.5 μm to 2 μm. Here, the maximum length of the agglomerate of the platinum group metal refers to the length of the largest long side of the rectangle which is externally connected to the foreign matter obtained by photographing the aggregate of the platinum group metal, and the minimum length means the above external connection. The length of the smallest short side of the rectangle.
(玻璃基板之製造方法之整體概略) (Overall outline of the manufacturing method of the glass substrate)
圖1係表示本實施形態之玻璃基板之製造方法之步驟之一例的圖。玻璃基板之製造方法主要包括:熔解步驟(ST1)、澄清步驟(ST2)、攪拌步驟(ST3)、成形步驟(ST4)、緩冷步驟(ST5)、及切斷步驟(ST6)。 Fig. 1 is a view showing an example of a procedure of a method for producing a glass substrate of the embodiment. The manufacturing method of the glass substrate mainly includes a melting step (ST1), a clarification step (ST2), a stirring step (ST3), a molding step (ST4), a slow cooling step (ST5), and a cutting step (ST6).
於熔解步驟(ST1)中,藉由加熱玻璃原料,製作熔融玻璃。熔融玻璃之加熱可藉由使熔融玻璃本身通電而使其發熱從而進行加熱之通 電加熱而進行。進而,亦可利用燃燒器之火焰進行輔助加熱而將玻璃原料熔解。 In the melting step (ST1), molten glass is produced by heating a glass raw material. The heating of the molten glass can be performed by heating the molten glass itself to heat it. It is carried out by electric heating. Further, the glass raw material may be melted by auxiliary heating using a flame of a burner.
再者,熔融玻璃含有澄清劑。作為澄清劑,已知有氧化錫、亞砷酸、銻等,並無特別限制。但是,就降低環境負荷之方面而言,較佳為使用氧化錫作為澄清劑。 Further, the molten glass contains a clarifying agent. As the clarifying agent, tin oxide, arsenious acid, hydrazine, and the like are known, and are not particularly limited. However, in terms of reducing the environmental load, it is preferred to use tin oxide as a clarifying agent.
於澄清步驟(ST2)中,藉由使熔融玻璃升溫,而產生熔融玻璃中所含之含有氧氣、CO2或SO2之氣泡。該氣泡吸收藉由澄清劑之還原反應而產生之氧氣,使氣泡之直徑擴大(成長),浮起至熔融玻璃之液面即熔融玻璃之自由表面,破裂而消失,即氣泡中之氣體被釋出。其後,於澄清步驟中,藉由使熔融玻璃之溫度降低,由澄清劑之還原反應而獲得之還原物質發生氧化反應。藉此,熔融玻璃所殘存之氣泡中之氧氣等之氣體成分被再吸收至熔融玻璃中,殘存之氣泡之直徑縮小,氣泡消失。利用澄清劑進行之氧化反應及還原反應係藉由控制熔融玻璃之溫度而進行。 In the clarification step (ST2), bubbles containing oxygen, CO 2 or SO 2 contained in the molten glass are generated by raising the temperature of the molten glass. The bubble absorbs oxygen generated by the reduction reaction of the clarifying agent to expand (grow) the diameter of the bubble, and floats to the liquid surface of the molten glass, that is, the free surface of the molten glass, and is broken and disappears, that is, the gas in the bubble is released. Out. Thereafter, in the clarification step, the reducing substance obtained by the reduction reaction of the clarifying agent undergoes an oxidation reaction by lowering the temperature of the molten glass. Thereby, the gas component such as oxygen in the bubbles remaining in the molten glass is reabsorbed into the molten glass, and the diameter of the remaining bubbles is reduced, and the bubbles disappear. The oxidation reaction and the reduction reaction by the clarifying agent are carried out by controlling the temperature of the molten glass.
再者,澄清步驟亦可使用在減壓環境下使存在於熔融玻璃中之氣泡之直徑擴大而使其消泡之減壓消泡方式。減壓消泡方式就不使用澄清劑之方面而言較為有效。但是,減壓消泡方式之裝置複雜化及大型化。因此,較佳為採用使用澄清劑並使熔融玻璃溫度上升之澄清方法。 Further, the clarification step may also be a vacuum defoaming method in which the diameter of the bubbles existing in the molten glass is expanded to defoam under a reduced pressure atmosphere. The vacuum defoaming method is effective in terms of not using a clarifying agent. However, the apparatus for the vacuum defoaming method is complicated and large. Therefore, it is preferred to use a clarifying method using a clarifying agent to raise the temperature of the molten glass.
於攪拌步驟(ST3)中,藉由使用攪拌器攪拌熔融玻璃,而進行玻璃成分之均質化。藉此,可減少成為條紋等之原因的玻璃之組成不均。 In the stirring step (ST3), the glass component is homogenized by stirring the molten glass using a stirrer. Thereby, it is possible to reduce the compositional unevenness of the glass which is a cause of streaks or the like.
成形步驟(ST4)及緩冷步驟(ST5)係利用成形裝置進行。 The molding step (ST4) and the slow cooling step (ST5) are performed by a molding apparatus.
於成形步驟(ST4)中,將熔融玻璃成形為片狀玻璃,製作片狀玻璃流。成形中使用溢流下拉法。 In the molding step (ST4), the molten glass is formed into a sheet glass to produce a sheet-like glass stream. An overflow down-draw method is used in forming.
於緩冷步驟(ST5)中,以使成形並流動之片狀玻璃成為所需之厚 度且不產生內部應變、進而不產生翹曲之方式進行冷卻。 In the slow cooling step (ST5), the sheet glass which is formed and flows becomes the desired thickness The cooling is performed in such a manner that internal strain is not generated and warpage is not generated.
於切斷步驟(ST6)中,藉由將緩冷後之片狀玻璃切斷為特定之長度,而獲得板狀之玻璃基板。切斷後之玻璃基板進而被切斷為特定之尺寸,製作目標尺寸之玻璃基板。 In the cutting step (ST6), a sheet-shaped glass substrate is obtained by cutting the sheet glass after the slow cooling to a specific length. The cut glass substrate is further cut into a specific size to produce a glass substrate of a desired size.
(玻璃基板製造裝置) (glass substrate manufacturing device)
圖2係進行本實施形態中之熔解步驟(ST1)~切斷步驟(ST7)之玻璃基板製造裝置的概略圖。如圖2所示,玻璃基板製造裝置主要包括:熔解裝置100、成形裝置200、及切斷裝置300。熔解裝置100包括:熔解槽101、澄清管120、攪拌槽103、輸送管104、105、及玻璃供給管106。 Fig. 2 is a schematic view showing a glass substrate manufacturing apparatus which performs the melting step (ST1) to the cutting step (ST7) in the present embodiment. As shown in FIG. 2, the glass substrate manufacturing apparatus mainly includes a melting apparatus 100, a molding apparatus 200, and a cutting apparatus 300. The melting apparatus 100 includes a melting tank 101, a clarification pipe 120, a stirring tank 103, conveying pipes 104 and 105, and a glass supply pipe 106.
於圖2所示之熔解槽101中設置有未圖示之燃燒器等加熱器件。向熔解槽中投入添加有澄清劑之玻璃原料,進行熔解步驟(ST1)。於熔解槽101中熔融之高溫(例如1500℃~1600℃)之熔融玻璃經由輸送管104而被供給至澄清管120。再者,於熔解槽101中,可藉由使電流在至少一對電極間流動而對電極間之熔融玻璃進行通電加熱,又,亦可在通電加熱之基礎上,輔助性地給與燃燒器之火焰,而加熱玻璃原料。 A heating device such as a burner (not shown) is provided in the melting tank 101 shown in Fig. 2 . A glass raw material to which a clarifying agent is added is introduced into the melting tank, and a melting step (ST1) is performed. The molten glass which is melted at the high temperature (for example, 1500 ° C - 1600 ° C) melted in the melting tank 101 is supplied to the clarification pipe 120 via the transfer pipe 104. Further, in the melting tank 101, the molten glass between the electrodes can be electrically heated by flowing a current between at least a pair of electrodes, and the burner can be assisted in addition to the electric heating. The flame, while heating the glass raw material.
於澄清管120中,調整熔融玻璃MG之溫度,利用澄清劑之氧化還原反應,進行熔融玻璃之澄清步驟(ST2)。 In the clarification pipe 120, the temperature of the molten glass MG is adjusted, and the clarification step (ST2) of the molten glass is performed by the oxidation-reduction reaction of the clarifier.
具體而言,在熔解槽101中獲得之熔融玻璃自熔解槽101通過輸送管104而流入澄清管120。澄清管120、輸送管104、105及玻璃供給管106為鉑族金屬製之管。澄清管120中,與熔解槽101同樣地設置有加熱器件。又,至少於輸送管104中亦設置有加熱器件。於澄清步驟ST2中,藉由對熔融玻璃進行升溫而使熔融玻璃澄清。例如,澄清管120中之熔融玻璃之溫度為1600℃~1720℃。澄清管120中澄清後之熔融玻璃自澄清管120通過輸送管105流入攪拌裝置103。熔融玻璃於通 過輸送管105時被冷卻。如此,藉由澄清劑之還原反應而釋出氧氣,該釋出之氧氣被熔融玻璃中所含之氣泡吸收。吸收氧氣而氣泡直徑增大之氣泡浮起至熔融玻璃之表面(液面),破裂而消失。繼而,使熔融玻璃之溫度下降。藉此,被還原之澄清劑產生氧化反應,熔融玻璃吸收殘存於熔融玻璃中之氧氣。 Specifically, the molten glass obtained in the melting tank 101 flows into the clarification pipe 120 through the transfer pipe 104 from the melting tank 101. The clarification pipe 120, the conveying pipes 104 and 105, and the glass supply pipe 106 are pipes made of a platinum group metal. In the clarification pipe 120, a heating device is provided in the same manner as the melting tank 101. Further, at least the heating pipe is also provided in the conveying pipe 104. In the clarification step ST2, the molten glass is clarified by raising the temperature of the molten glass. For example, the temperature of the molten glass in the clarification tube 120 is 1600 ° C to 1720 ° C. The clarified molten glass in the clarification pipe 120 flows from the clarification pipe 120 through the delivery pipe 105 into the stirring device 103. Molten glass It is cooled when passing through the duct 105. Thus, oxygen is released by the reduction reaction of the clarifying agent, and the released oxygen is absorbed by the bubbles contained in the molten glass. The bubble that absorbs oxygen and has an increased bubble diameter floats to the surface (liquid level) of the molten glass, and is broken and disappears. Then, the temperature of the molten glass is lowered. Thereby, the reduced clarifying agent generates an oxidation reaction, and the molten glass absorbs oxygen remaining in the molten glass.
澄清後之熔融玻璃經由輸送管105而被供給至攪拌槽103。 The clarified molten glass is supplied to the agitation vessel 103 via the transfer pipe 105.
於攪拌槽103中,藉由攪拌器103a攪拌熔融玻璃,進行攪拌步驟(ST3)。例如,於攪拌裝置103中,熔融玻璃之溫度為1250℃~1450℃。例如,於攪拌裝置103中,熔融玻璃之黏度為500泊~1300泊。攪拌槽103中被攪拌之熔融玻璃經由玻璃供給管106而被供給至成形裝置200。熔融玻璃於通過輸送管106時,以成為適於熔融玻璃成形之黏度之方式進行冷卻。例如,熔融玻璃被冷卻至1100~1300℃。於成形裝置200中,藉由溢流下拉法,自熔融玻璃成形片狀玻璃(成形步驟ST4),並進行緩冷(緩冷步驟ST5)。 In the stirring tank 103, the molten glass is stirred by the agitator 103a, and the stirring step (ST3) is performed. For example, in the stirring device 103, the temperature of the molten glass is 1250 ° C to 1450 ° C. For example, in the stirring device 103, the viscosity of the molten glass is 500 poise to 1300 poise. The molten glass stirred in the stirring tank 103 is supplied to the molding apparatus 200 via the glass supply pipe 106. When the molten glass passes through the transfer pipe 106, it is cooled so as to be suitable for the viscosity of the molten glass. For example, the molten glass is cooled to 1100 to 1300 °C. In the molding apparatus 200, the sheet glass is formed from the molten glass by the overflow down-draw method (forming step ST4), and the cooling is performed (slow cooling step ST5).
於切斷裝置300中,形成自片狀玻璃所切出之板狀之玻璃基板(切斷步驟ST6)。 In the cutting device 300, a plate-shaped glass substrate cut out from the sheet glass is formed (cutting step ST6).
關於澄清管120、攪拌槽103、輸送管104、105及玻璃供給管106,其等內壁之至少一部分包含含有鉑族金屬之材料而成。更佳為澄清管120、攪拌槽103、輸送管104、105及玻璃供給管106均為鉑族金屬製之管。再者,於本說明書中,「鉑族金屬」意指包含鉑族元素之金屬,其以不僅包含由單一之鉑族元素構成之金屬亦包含鉑族元素之合金的用語使用。此處,所謂鉑族元素,係指鉑(Pt)、鈀(Pd)、銠(Rh)、釕(Ru)、鋨(Os)、銥(Ir)之6種元素。鉑族金屬雖然價格較高,但其融點較高,對於熔融玻璃之耐蝕性優異。 The clarification pipe 120, the agitation vessel 103, the transportation pipes 104 and 105, and the glass supply pipe 106 are formed of at least a part of the inner wall containing a material containing a platinum group metal. More preferably, the clarification pipe 120, the agitation vessel 103, the conveying pipes 104, 105, and the glass supply pipe 106 are all made of a platinum group metal. Further, in the present specification, the "platinum group metal" means a metal containing a platinum group element, which is used in a term that includes not only a metal composed of a single platinum group element but also an alloy of a platinum group element. Here, the platinum group element means six elements of platinum (Pt), palladium (Pd), rhodium (Rh), ruthenium (Ru), osmium (Os), and iridium (Ir). Although the platinum group metal has a relatively high price, it has a high melting point and is excellent in corrosion resistance to molten glass.
(玻璃基板之應用例) (Application example of glass substrate)
存在於玻璃基板表面之鉑族金屬之凝集物若在使用玻璃基板之 面板製造步驟中自玻璃基板之表面脫附,則存在脫附後之表面之部分成為凹部,形成於玻璃基板上之薄膜未均勻地形成,而引起畫面之顯示缺陷之問題。進而,若於玻璃基板中存在鉑族金屬之凝集物,則於緩冷步驟中,因玻璃與鉑族金屬之熱膨脹率差而產生應變,故而存在引起畫面之顯示缺陷之問題。因此,本實施形態對於製造對畫面之顯示缺陷要求嚴格之顯示器用玻璃基板較為適宜。尤其是本實施形態對於對畫面之顯示缺陷要求更嚴格之使用IGZO(銦、鎵、鋅、氧)等氧化物半導體之氧化物半導體顯示器用玻璃基板、及使用LTPS(低溫多晶矽)半導體之LTPS顯示器用玻璃基板等高精細顯示器用玻璃基板較為適宜。 Aggregates of platinum group metals present on the surface of the glass substrate, if a glass substrate is used In the panel manufacturing step, the surface of the glass substrate is desorbed, and the surface of the surface after desorption is a concave portion, and the film formed on the glass substrate is not uniformly formed, causing a problem of display defects of the screen. Further, when agglomerates of a platinum group metal are present in the glass substrate, strain is generated due to a difference in thermal expansion coefficient between the glass and the platinum group metal in the slow cooling step, which causes a problem of display defects on the screen. Therefore, this embodiment is suitable for manufacturing a glass substrate for a display which is strict in display defects on a screen. In particular, in the present embodiment, a glass substrate for an oxide semiconductor display using an oxide semiconductor such as IGZO (indium, gallium, zinc, or oxygen) and an LTPS display using LTPS (low temperature polysilicon) semiconductor are required to be stricter on display defects of the screen. A glass substrate for a high-definition display such as a glass substrate is preferred.
根據以上內容可知,藉由本實施形態之玻璃基板之製造方法製造之玻璃基板對於要求鹼金屬氧化物之含量極少之液晶顯示器、電漿顯示器、有機EL顯示器等面板顯示器用玻璃基板或平板顯示器(FPD)用玻璃基板較為適宜。又,對於氧化物半導體顯示器用玻璃基板或者LTPS顯示器用玻璃基板亦較為適宜。進而,亦適宜作為保護顯示器之蓋玻璃、磁碟用玻璃、太陽電池用玻璃基板。作為面板顯示器或平板顯示器用玻璃基板,可使用無鹼玻璃或含微量鹼之玻璃。面板顯示器或平板顯示器用玻璃基板於高溫時之黏性較高。例如,具有102.5泊之黏性之熔融玻璃之溫度為1500℃以上。 According to the above, the glass substrate produced by the method for producing a glass substrate of the present embodiment has a glass substrate or a flat panel display (FPD) for a panel display such as a liquid crystal display, a plasma display, or an organic EL display, which requires a very small amount of an alkali metal oxide. It is preferable to use a glass substrate. Further, it is also suitable for a glass substrate for an oxide semiconductor display or a glass substrate for an LTPS display. Further, it is also suitable as a cover glass for protecting a display, a glass for a magnetic disk, and a glass substrate for a solar cell. As the glass substrate for a panel display or a flat panel display, an alkali-free glass or a glass containing a small amount of alkali can be used. A glass substrate for a panel display or a flat panel display has a high viscosity at a high temperature. For example, the temperature of the molten glass having a viscosity of 10 2.5 poise is 1500 ° C or higher.
再者,作為顯示器用玻璃基板,玻璃基板中之鉑族金屬之凝集物個數較佳為1000個/m3以下,更佳為100個/m3以下,進而較佳為50個/m3以下。又,玻璃基板中之氣泡數較佳為1000個/m3以下,更佳為200個/m3以下,進而較佳為50個/m3以下。如此,藉由減少玻璃基板中之鉑金金屬凝集物個數及氣泡數,可降低顯示器之顯示不良數,使良率提高。 Further, as the glass substrate for a display, the number of agglomerates of the platinum group metal in the glass substrate is preferably 1000/m 3 or less, more preferably 100 / m 3 or less, still more preferably 50 / m 3 the following. Further, the number of bubbles in the glass substrate is preferably 1000 pieces/m 3 or less, more preferably 200 pieces/m 3 or less, still more preferably 50 pieces/m 3 or less. As described above, by reducing the number of platinum metal agglomerates and the number of bubbles in the glass substrate, the number of display defects on the display can be reduced, and the yield can be improved.
(玻璃組成) (glass composition)
於熔解槽101中,藉由未圖示之加熱器件而使玻璃原料熔解,產生熔融玻璃。玻璃原料係以可實質獲得所需組成之玻璃之方式進行製備。作為玻璃之組成之一例,作為面板顯示器或平板顯示器用玻璃基板之較佳之無鹼玻璃,含有SiO2:50質量%~70質量%、Al2O3:10質量%~25質量%、B2O3:0質量%~15質量%、MgO:0質量%~10質量%、CaO:0質量%~20質量%、SrO:0質量%~20質量%、BaO:0質量%~10質量%。此處,MgO、CaO、SrO及BaO之合計含量為5質量%~30質量%。 In the melting tank 101, the glass raw material is melted by a heating means (not shown) to produce molten glass. The glass raw materials are prepared in such a manner that the glass of the desired composition can be obtained substantially. As an example of the composition of the glass, a preferred alkali-free glass for a glass substrate for a panel display or a flat panel display contains SiO 2 : 50% by mass to 70% by mass, and Al 2 O 3 : 10% by mass to 25% by mass, and B 2 O 3 : 0% by mass to 15% by mass, MgO: 0% by mass to 10% by mass, CaO: 0% by mass to 20% by mass, SrO: 0% by mass to 20% by mass, BaO: 0% by mass to 10% by mass . Here, the total content of MgO, CaO, SrO, and BaO is 5% by mass to 30% by mass.
或者,關於氧化物半導體顯示器用玻璃基板及LTPS顯示器用玻璃基板所較佳之玻璃基板,含有SiO2:55質量%~70質量%、Al2O3:15質量%~25質量%、B2O3:0質量%~10質量%、MgO:0質量%~10質量%、CaO:0質量%~20質量%、SrO:0質量%~20質量%、BaO:0質量%~10質量%。此處,MgO、CaO、SrO及BaO之合計含量為5質量%~30質量%。此時,上述玻璃基板更佳為含有60質量%~70質量%之SiO2、3質量%~10質量%之BaO。 Alternatively, the glass substrate preferably used for the glass substrate for an oxide semiconductor display and the glass substrate for LTPS display contains SiO 2 : 55 mass % to 70 mass %, Al 2 O 3 : 15 mass % to 25 mass %, and B 2 O 3 : 0% by mass to 10% by mass, MgO: 0% by mass to 10% by mass, CaO: 0% by mass to 20% by mass, SrO: 0% by mass to 20% by mass, and BaO: 0% by mass to 10% by mass. Here, the total content of MgO, CaO, SrO, and BaO is 5% by mass to 30% by mass. In this case, the glass substrate is more preferably contained in an amount of 60% by mass to 70% by mass of SiO 2 and 3% by mass to 10% by mass of BaO.
作為面板顯示器或平板顯示器用玻璃基板,除使用無鹼玻璃以外,亦可使用含有微量鹼金屬之含微量鹼之玻璃。若玻璃基板之玻璃為含有氧化錫之無鹼玻璃或者含有氧化錫之含微量鹼之玻璃,則抑制下述因本實施形態之玻璃處理裝置之內壁所使用之鉑族金屬之揮發而產生之鉑族金屬之凝集物之異物混入熔融玻璃之效果變得顯著。與鹼玻璃相比,無鹼玻璃或含微量鹼之玻璃之玻璃黏度更高。藉由於熔解步驟中提高熔融溫度,而更多之氧化錫會於熔解步驟中被還原,因此,為了獲得澄清效果,必須提高澄清步驟中之熔融玻璃溫度,促進氧化錫之還原,並且使熔融玻璃黏度下降。又,氧化錫與先前用作澄清劑之亞砷酸或銻相比,促進還原反應之溫度較高,因此,為了提高熔融玻璃之溫度而促進澄清,必須提高澄清管120之內壁之溫度。 即,於製造含有氧化錫之無鹼玻璃基板或含有氧化錫之含微量鹼之玻璃之玻璃基板之情形時,必須提高澄清步驟中之熔融玻璃溫度,因此,容易產生鉑族金屬之揮發。 As the glass substrate for a panel display or a flat panel display, in addition to the alkali-free glass, a glass containing a trace amount of an alkali metal containing a trace amount of alkali can also be used. When the glass of the glass substrate is an alkali-free glass containing tin oxide or a glass containing a trace amount of alkali containing tin oxide, the following volatilization of the platinum group metal used in the inner wall of the glass processing apparatus of the present embodiment is suppressed. The effect of the foreign matter of the agglomerates of the platinum group metal mixed into the molten glass becomes remarkable. Compared to alkali glass, the glass of alkali-free glass or glass containing a small amount of alkali has a higher viscosity. By increasing the melting temperature in the melting step, more tin oxide is reduced in the melting step. Therefore, in order to obtain a clarifying effect, it is necessary to increase the temperature of the molten glass in the clarification step, promote the reduction of tin oxide, and make the molten glass The viscosity is reduced. Further, since tin oxide has a higher temperature for promoting the reduction reaction than arsenious acid or ruthenium which has been used as a clarifying agent, it is necessary to increase the temperature of the inner wall of the clarification pipe 120 in order to increase the temperature of the molten glass to promote clarification. In other words, in the case of producing a glass substrate containing an anti-alkali glass substrate containing tin oxide or a glass containing a small amount of alkali containing tin oxide, it is necessary to increase the temperature of the molten glass in the clarification step, and therefore, volatilization of the platinum group metal is likely to occur.
再者,所謂無鹼玻璃基板,為實質上不含鹼金屬氧化物(Li2O、K2O及Na2O)之玻璃。又,所謂含微量鹼之玻璃,為鹼金屬氧化物之含量(Li2O、K2O及Na2O之總量)超過0且0.8莫耳%以下之玻璃。關於含微量鹼之玻璃,作為成分,例如含有0.1質量%~0.5質量%之鹼金屬氧化物,較佳為含有0.2質量%~0.5質量%之鹼金屬氧化物。此處,鹼金屬氧化物為選自Li2O、Na2O及K2O中之至少一種。鹼金屬氧化物之含量合計亦可未達0.1質量%。即使玻璃基板中之鹼金屬氧化物之含量為0~0.8莫耳%,亦可藉由下述方法,抑制鉑族金屬之凝集物作為異物而混入熔融玻璃中。 Further, the alkali-free glass substrate is a glass which does not substantially contain an alkali metal oxide (Li 2 O, K 2 O, and Na 2 O). Further, the glass containing a trace amount of alkali is a glass in which the content of the alkali metal oxide (the total amount of Li 2 O, K 2 O, and Na 2 O) exceeds 0 and 0.8 mol% or less. The glass containing a trace amount of alkali contains, for example, 0.1% by mass to 0.5% by mass of an alkali metal oxide, and preferably 0.2% by mass to 0.5% by mass of an alkali metal oxide. Here, the alkali metal oxide is at least one selected from the group consisting of Li 2 O, Na 2 O, and K 2 O. The total content of the alkali metal oxide may be less than 0.1% by mass. Even if the content of the alkali metal oxide in the glass substrate is 0 to 0.8 mol%, the aggregate of the platinum group metal can be suppressed from being mixed into the molten glass as a foreign matter by the following method.
藉由本實施形態所製造之玻璃基板,除含上述成分之外,亦可進而含有0.01質量%~1質量%(較佳為0.01質量%~0.5質量%)之SnO2、0質量%~0.2質量%(較佳為0.01質量%~0.08質量%)之Fe2O3。考慮到環境負荷,藉由本實施形態所製造之玻璃基板較佳為不含或實質上不含As2O3、Sb2O3及PbO。 The glass substrate produced in the present embodiment may further contain 0.01% by mass to 1% by mass (preferably 0.01% by mass to 0.5% by mass) of SnO 2 and 0% by mass to 0.2% in addition to the above components. % (preferably 0.01% by mass to 0.08% by mass) of Fe 2 O 3 . In view of the environmental load, the glass substrate produced by the present embodiment preferably contains no or substantially no As 2 O 3 , Sb 2 O 3 and PbO.
又,作為藉由本實施形態所製造之玻璃基板,進而亦例示以下之玻璃組成之玻璃基板。因此,以使玻璃基板具有以下之玻璃組成之方式調製玻璃原料。 Further, as the glass substrate produced by the present embodiment, a glass substrate having the following glass composition is further exemplified. Therefore, the glass raw material is prepared in such a manner that the glass substrate has the following glass composition.
例如,以莫耳%表示,含有:55~75莫耳%之SiO2、5~20莫耳%之Al2O3、0~15莫耳%之B2O3、5~20莫耳%之RO(RO為MgO、CaO、SrO及BaO之總量)、0~0.4莫耳%之R'2O(R'為Li2O、K2O及Na2O之總量)、0.01~0.4莫耳%之SnO2。此時,SiO2、Al2O3、B2O3及RO(R為Mg、Ca、Sr及Ba中之上述玻璃基板所含有之全部元素)中之至少任一種,莫耳比((2×SiO2)+Al2O3)/((2×B2O3)+RO)可為4.0以上。莫耳比 ((2×SiO2)+Al2O3)/((2×B2O3)+RO)為4.0以上之玻璃為高溫黏性較高之玻璃之一例。關於高溫黏性較高之玻璃,一般而言必須提高澄清步驟中之熔融玻璃溫度,因此,容易產生鉑族金屬之揮發。即,於製造具有此種組成之玻璃基板之情形時,下述本實施形態之效果、即抑制鉑族金屬之凝集物作為異物而混入熔融玻璃中之效果變得顯著。再者,所謂高溫黏性,係表示熔融玻璃成為高溫時之玻璃之黏性,此處所述之高溫例如表示1300℃以上。 For example, in terms of mole%, it contains: 55 to 75 mol% of SiO 2 , 5 to 20 mol% of Al 2 O 3 , 0 to 15 mol% of B 2 O 3 , and 5 to 20 mol % RO (RO is the total amount of MgO, CaO, SrO and BaO), 0 to 0.4 mol% of R' 2 O (R' is the total amount of Li 2 O, K 2 O and Na 2 O), 0.01~ 0.4 mol% of SnO 2 . In this case, at least one of SiO 2 , Al 2 O 3 , B 2 O 3 , and RO (R is all of the elements contained in the glass substrate of Mg, Ca, Sr, and Ba), Mohr ratio ((2) ×SiO 2 )+Al 2 O 3 )/((2×B 2 O 3 )+RO) may be 4.0 or more. A glass having a molar ratio ((2 × SiO 2 ) + Al 2 O 3 ) / ((2 × B 2 O 3 ) + RO) of 4.0 or more is one example of a glass having a high temperature viscosity. Regarding the glass having a high temperature viscosity, it is generally necessary to increase the temperature of the molten glass in the clarification step, and therefore, volatilization of the platinum group metal is liable to occur. In other words, when the glass substrate having such a composition is produced, the effect of the present embodiment, that is, the effect of suppressing the aggregation of the platinum group metal as a foreign matter into the molten glass is remarkable. In addition, the high-temperature viscosity means the viscosity of the glass when the molten glass becomes a high temperature, and the high temperature here shows, for example, 1300 ° C or more.
本實施形態中使用之熔融玻璃,可為黏度為102.5泊時之溫度為1500~1700℃之玻璃組成。此種玻璃為高溫黏性較高之玻璃,高溫黏性較高之玻璃一般而言必須提高澄清步驟中之熔融玻璃溫度,因此,容易產生鉑族金屬之揮發。即,即使為高溫黏性較高之玻璃組成,下述本實施形態之效果、即抑制鉑族金屬之凝集物作為異物而混入熔融玻璃中之效果亦變得顯著。 The molten glass used in the present embodiment may have a glass composition having a viscosity of 10 to 2.5 poise and a temperature of 1,500 to 1,700 °C. Such a glass is a glass having a high temperature and high viscosity, and a glass having a high temperature and high viscosity generally needs to increase the temperature of the molten glass in the clarification step, and therefore, volatilization of the platinum group metal is liable to occur. In other words, the effect of the present embodiment, that is, the effect of suppressing the aggregation of the platinum group metal as a foreign matter in the molten glass, is remarkable even in the case of the glass composition having a high temperature and high viscosity.
本實施形態中使用之熔融玻璃之應變點可為650℃以上,更佳為660℃以上,進而較佳為690℃以上,尤佳為730℃以上。又,應變點高之玻璃有黏度為102.5泊時之熔融玻璃之溫度變高之傾向。即,於製造應變點越高之玻璃基板之情形時,下述本實施形態之效果、即抑制鉑族金屬之凝集物作為異物而混入熔融玻璃中之效果越顯著。又,由於使用於高精細顯示器,故而應變點越高之玻璃,對於鉑族金屬之凝集物作為異物而混入之問題之要求越嚴格。因此,應變點越高之玻璃基板,越可抑制鉑族金屬之凝集物之異物混入之本實施形態較為適宜。 The strain point of the molten glass used in the present embodiment may be 650 ° C or higher, more preferably 660 ° C or higher, further preferably 690 ° C or higher, and particularly preferably 730 ° C or higher. Further, the glass having a high strain point tends to have a high temperature of the molten glass when the viscosity is 10 2.5 poise. In other words, in the case of producing a glass substrate having a higher strain point, the effect of the present embodiment, that is, the effect of suppressing the aggregation of the platinum group metal as a foreign matter into the molten glass is remarkable. Moreover, since it is used for a high-definition display, the glass having a higher strain point has a stricter requirement for the problem that the aggregate of the platinum group metal is mixed as a foreign matter. Therefore, the glass substrate having a higher strain point is more suitable for inhibiting the incorporation of foreign matter of the aggregate of the platinum group metal.
又,於以成為含有氧化錫且黏度為102.5泊時之熔融玻璃之溫度為1500℃以上之玻璃之方式將玻璃原料熔解之情形時,本實施形態之上述效果變得更顯著,黏度為102.5泊時之熔融玻璃之溫度例如為1500℃~1700℃,亦可為1550℃~1650℃。 In the case where the glass raw material is melted so that the temperature of the molten glass containing tin oxide and having a viscosity of 10 2.5 poise is 1500 ° C or higher, the above-described effects of the present embodiment become more remarkable, and the viscosity is 10 The temperature of the molten glass at 2.5 poise is, for example, 1500 ° C to 1700 ° C, and may be 1550 ° C to 1650 ° C.
若熔融玻璃所含之澄清劑例如氧化錫之含量發生變化,則自熔融玻璃釋出至氣相空間之氧氣之釋出量亦發生變化。就抑制鉑族金屬之揮發之方面而言,氣相空間中之氧氣濃度較佳為藉由氧化錫之含量而控制(調整)。因此,就抑制鉑或鉑合金等之揮發之方面而言,較佳為氧化錫之含量受到限制,其含量為0.01~0.3莫耳%,較佳為0.03~0.2莫耳%。若氧化錫之含量較多,則產生熔融玻璃中發生氧化錫之二次結晶之問題,因而欠佳。又,若氧化錫之含量過多,則產生自熔融玻璃釋出至氣相空間之氧氣增加,氣相空間之氧氣濃度過度上升,來自處理裝置之鉑族金屬之揮發量增加之問題。若氧化錫之含量過少,則熔融玻璃之氣泡之消泡並不充分。 If the content of the clarifying agent such as tin oxide contained in the molten glass changes, the amount of oxygen released from the molten glass to the gas phase space also changes. In terms of suppressing the volatilization of the platinum group metal, the oxygen concentration in the gas phase space is preferably controlled (adjusted) by the content of tin oxide. Therefore, in terms of suppressing volatilization of platinum or a platinum alloy or the like, the content of tin oxide is preferably limited to 0.01 to 0.3 mol%, preferably 0.03 to 0.2 mol%. If the content of the tin oxide is large, there is a problem that secondary crystallization of tin oxide occurs in the molten glass, which is not preferable. Further, when the content of the tin oxide is too large, the amount of oxygen released from the molten glass to the gas phase space increases, and the oxygen concentration in the gas phase space excessively rises, and the amount of volatilization of the platinum group metal from the treatment device increases. If the content of the tin oxide is too small, the defoaming of the bubbles of the molten glass is not sufficient.
(第1實施形態之澄清管之構成) (Configuration of the clarification pipe of the first embodiment)
繼而,參照圖3、圖4,對於第1實施形態之澄清管120之構成進行說明。圖3係表示第1實施形態之澄清管120之構成的概略圖。圖4係澄清管120之長度方向上的垂直剖視圖。 Next, the configuration of the clarification tube 120 of the first embodiment will be described with reference to Figs. 3 and 4 . Fig. 3 is a schematic view showing the configuration of the clarification pipe 120 of the first embodiment. 4 is a vertical cross-sectional view in the longitudinal direction of the clarification pipe 120.
如圖3、圖4所示,於澄清管120之長度方向之兩端之外周面,設置有電極121a、121b,在澄清管120之與氣相空間接觸之壁,設置有排氣管127。即,本實施形態之澄清步驟係對含有由還原反應而釋出氧氣之澄清劑之熔融玻璃進行處理之步驟,於該澄清步驟中,在內壁之至少一部分包含含有鉑族金屬之材料而成之處理裝置之內部,以於熔融玻璃之表面之上部形成氣相空間之方式供給熔融玻璃。並且,於澄清管120中,熔融玻璃在澄清管120之長度方向上流動。 As shown in FIGS. 3 and 4, electrodes 121a and 121b are provided on the outer peripheral surfaces of both ends in the longitudinal direction of the clarification pipe 120, and an exhaust pipe 127 is provided on the wall of the clarification pipe 120 that is in contact with the gas phase space. That is, the clarification step of the present embodiment is a step of treating molten glass containing a clarifying agent that releases oxygen by a reduction reaction, and in the clarification step, at least a part of the inner wall contains a material containing a platinum group metal. Inside the processing apparatus, the molten glass is supplied so as to form a gas phase space above the surface of the molten glass. Further, in the clarification pipe 120, the molten glass flows in the longitudinal direction of the clarification pipe 120.
再者,於澄清管120之外部,亦可設置未圖示之隔熱材料(例如耐火磚、耐火隔熱磚等)。 Further, a heat insulating material (for example, refractory bricks, fire-resistant heat insulating bricks, etc.) (not shown) may be provided outside the clarification pipe 120.
澄清管120之電極121a、121b及排氣管127係由上述鉑族金屬構成。 The electrodes 121a and 121b and the exhaust pipe 127 of the clarification pipe 120 are composed of the above-mentioned platinum group metal.
再者,於本實施例中,以澄清管120係由鉑族金屬構成之情況為 具體例進行說明,但澄清管120之一部分亦可由耐火物或其他金屬等構成。 Furthermore, in the present embodiment, the case where the clarification tube 120 is composed of a platinum group metal is A specific example will be described, but a part of the clarification pipe 120 may be composed of a refractory or other metal.
電極121a、121b連接於電源裝置122。藉由於電極121a、121b之間施加電壓,使電流於電極121a、121b之間之澄清管120中流動,而對澄清管120進行通電加熱。藉由該通電加熱,以澄清管120之本體之最高溫度例如成為1600℃~1750℃、更佳為1630℃~1750℃之方式進行加熱,自輸送管104供給之熔融玻璃之最高溫度被加熱至適於消泡之溫度,例如為1600℃~1720℃,更佳為1620℃~1720℃。 The electrodes 121a and 121b are connected to the power supply device 122. By applying a voltage between the electrodes 121a and 121b, a current flows through the clarification pipe 120 between the electrodes 121a and 121b, and the clarification pipe 120 is electrically heated. By the electric heating, the maximum temperature of the main body of the clarification pipe 120 is, for example, 1600 ° C to 1750 ° C, more preferably 1630 ° C to 1750 ° C, and the maximum temperature of the molten glass supplied from the transfer pipe 104 is heated to The temperature suitable for defoaming is, for example, 1600 ° C to 1720 ° C, more preferably 1620 ° C to 1720 ° C.
又,藉由通電加熱而控制熔融玻璃之溫度,藉此調節熔融玻璃之黏度,藉此,可調整通過澄清管120之熔融玻璃之流速。 Further, by controlling the temperature of the molten glass by electric heating, the viscosity of the molten glass is adjusted, whereby the flow rate of the molten glass passing through the clarification pipe 120 can be adjusted.
又,於電極121a、121b,亦可設置未圖示之溫度測定裝置(熱電偶等)。溫度測定裝置測定電極121a、121b之溫度,並將測得之結果輸出至控制裝置123。 Further, a temperature measuring device (such as a thermocouple) (not shown) may be provided on the electrodes 121a and 121b. The temperature measuring device measures the temperatures of the electrodes 121a and 121b, and outputs the measured results to the control device 123.
控制裝置123控制電源裝置122使澄清管120通電之電流量,藉此,控制通過澄清管120之熔融玻璃之溫度及流速。控制裝置123為包含CPU、記憶體等之電腦。 The control device 123 controls the amount of current that the power source device 122 energizes the clarification tube 120, thereby controlling the temperature and flow rate of the molten glass passing through the clarification tube 120. The control device 123 is a computer including a CPU, a memory, and the like.
如圖3、圖4所示,於電極121a亦可設置用以將沖洗氣體供給至澄清管120內之與氣相空間接觸之熔融玻璃之表面(液面)之上方之氣相空間120a的沖洗氣體供給管124a。同樣地,於電極121b亦可設置用以將沖洗氣體供給至澄清管120內之與氣相空間接觸之熔融玻璃之表面(液面)之上方之氣相空間120a的沖洗氣體供給管124b。 As shown in FIGS. 3 and 4, the electrode 121a may be provided with a flushing gas supplied to the vapor phase space 120a above the surface (liquid level) of the molten glass in contact with the gas phase space in the clarification tube 120. Gas supply pipe 124a. Similarly, the electrode 121b may be provided with a flushing gas supply pipe 124b for supplying the flushing gas to the gas phase space 120a above the surface (liquid surface) of the molten glass which is in contact with the gas phase space in the clarification pipe 120.
於本實施形態中,沖洗氣體供給管124a與沖洗氣體供給裝置125a連接,沖洗氣體自熔融玻璃之上游側,自沖洗氣體供給裝置125a經由沖洗氣體供給管124a供給至澄清管120內之氣相空間120a。同樣地,沖洗氣體供給管124b與沖洗氣體供給裝置125b連接,沖洗氣體自熔融玻璃之下游側,自沖洗氣體供給裝置125b經由沖洗氣體供給管124b供 給至澄清管120內之氣相空間120a。此處,所謂上游側及下游側,意指相對於熔融玻璃流動之方向之氣相空間120a之中央位置而言之上游側及下游側。 In the present embodiment, the flushing gas supply pipe 124a is connected to the flushing gas supply device 125a, and the flushing gas is supplied from the flushing gas supply device 125a to the gas phase space in the clarification pipe 120 via the flushing gas supply pipe 124a from the upstream side of the molten glass. 120a. Similarly, the flushing gas supply pipe 124b is connected to the flushing gas supply device 125b, and the flushing gas is supplied from the flushing gas supply device 125b via the flushing gas supply pipe 124b from the downstream side of the molten glass. The gas phase space 120a in the clarification tube 120 is supplied. Here, the upstream side and the downstream side mean the upstream side and the downstream side with respect to the center position of the gas phase space 120a in the direction in which the molten glass flows.
藉由調節沖洗氣體供給管124a、124b之內徑,可調節自沖洗氣體供給管124a、124b供給之沖洗氣體之量。 The amount of the flushing gas supplied from the flushing gas supply pipes 124a, 124b can be adjusted by adjusting the inner diameters of the flushing gas supply pipes 124a, 124b.
作為沖洗氣體,可使用對於鉑為惰性之氣體、與鉑族金屬之反應性低於氧氣之氣體。具體而言,可使用氮氣(N2)、稀有氣體(例如氬氣(Ar))等。再者,圖4中,作為沖洗氣體,以氮氣為例進行了記載。 As the flushing gas, a gas inert to platinum and a gas having a lower reactivity with platinum group metal than oxygen can be used. Specifically, nitrogen (N 2 ), a rare gas (for example, argon (Ar)), or the like can be used. In addition, in FIG. 4, as a flushing gas, nitrogen gas was mentioned as an example.
沖洗氣體供給裝置125a、125b受控制裝置123控制,調整沖洗氣體之供給量、供給壓力。 The flushing gas supply devices 125a and 125b are controlled by the control device 123 to adjust the supply amount and the supply pressure of the flushing gas.
於澄清管120之與氣相空間接觸之壁,設置有排氣管127。排氣管127設置於氣相空間120a之上部。排氣管127較佳為設置於澄清管120中之熔融玻璃之流動方向上之上游側端部與下游側端部之間之位置。排氣管127亦可為自澄清管120之本體外壁面朝外側呈煙囪狀突出之形狀。排氣管127將氣相空間120a(參照圖4)與澄清管120之外部空間連通。 An exhaust pipe 127 is provided in the wall of the clarification pipe 120 that is in contact with the gas phase space. The exhaust pipe 127 is disposed above the gas phase space 120a. The exhaust pipe 127 is preferably disposed between the upstream end portion and the downstream end portion in the flow direction of the molten glass in the clarification pipe 120. The exhaust pipe 127 may also have a shape protruding from the outer wall surface of the clarification pipe 120 toward the outer side in a chimney shape. The exhaust pipe 127 communicates the gas phase space 120a (refer to FIG. 4) with the outer space of the clarification pipe 120.
於排氣管127設置有氧氣濃度計128。氧氣濃度計128測定通過排氣管127之氣體之量及氧氣濃度,將該測定信號輸出至控制裝置123。氧氣濃度計128並無特別限制,可使用公知之氧氣濃度計。 An oxygen concentration meter 128 is provided in the exhaust pipe 127. The oxygen concentration meter 128 measures the amount of gas passing through the exhaust pipe 127 and the oxygen concentration, and outputs the measurement signal to the control device 123. The oxygen concentration meter 128 is not particularly limited, and a known oxygen concentration meter can be used.
於本實施形態中,藉由調整例如澄清劑之含量、熔融玻璃之溫度、熔融玻璃之黏度、玻璃原料之種類、熔融玻璃之溫度歷程中之一者或其組合,而控制自熔融玻璃釋出之氧氣量。釋出之氧氣量之控制係藉由如下說明之調整澄清劑之含量、熔融玻璃之溫度及黏度、玻璃原料之種類、及熔融玻璃之溫度歷程中之至少一者而進行。 In the present embodiment, the release from the molten glass is controlled by adjusting, for example, the content of the clarifying agent, the temperature of the molten glass, the viscosity of the molten glass, the type of the glass raw material, the temperature history of the molten glass, or a combination thereof. The amount of oxygen. The control of the amount of oxygen released is carried out by adjusting at least one of the content of the clarifying agent, the temperature and viscosity of the molten glass, the type of the glass raw material, and the temperature history of the molten glass as described below.
(澄清劑之含量) (content of clarifying agent)
例如,若澄清劑之含量增加,則於澄清管120中釋出至氣相空間 120a之氧氣量增加。另一方面,若減少澄清劑之含量,則可降低自熔融玻璃釋出之氧氣量。 For example, if the content of the clarifying agent is increased, it is released into the gas phase space in the clarification tube 120. The amount of oxygen in 120a increases. On the other hand, if the content of the clarifying agent is reduced, the amount of oxygen released from the molten glass can be reduced.
再者,若澄清劑之量過少,則無法充分地減少殘存於熔融玻璃中之氣泡。因此,關於澄清劑之含量,例如若為氧化錫,則較佳為0.01莫耳%~0.3莫耳%,較佳為0.03莫耳%~0.2莫耳%或0.01~0.5質量%。即,於本實施形態中,藉由將玻璃基板之氧化錫之含量調整在0.01莫耳%~0.3莫耳%之範圍內,調整氣相空間之氧氣濃度,從而同時實現減少由澄清劑產生之氣泡及抑制鉑族金屬之揮發。 Further, if the amount of the clarifying agent is too small, the bubbles remaining in the molten glass cannot be sufficiently reduced. Therefore, the content of the clarifying agent is, for example, 0.01 mol% to 0.3 mol%, preferably 0.03 mol% to 0.2 mol% or 0.01 to 0.5 mass%, in the case of tin oxide. That is, in the present embodiment, by adjusting the content of tin oxide of the glass substrate within a range of 0.01 mol% to 0.3 mol%, the oxygen concentration in the gas phase space is adjusted, thereby simultaneously reducing the generation of the clarifying agent. Bubbles and inhibition of the volatilization of platinum group metals.
(熔融玻璃之溫度及黏度) (temperature and viscosity of molten glass)
熔融玻璃之溫度可藉由澄清管120之溫度進行調整。若使熔融玻璃之溫度上升,則由澄清劑之還原反應而自熔融玻璃釋出之氧氣之量增加。若熔融玻璃之溫度較低,則氧氣之產生量較少,無法充分獲得澄清效果。又,若熔融玻璃之溫度較低,則熔融玻璃黏度增大,氣泡之浮起速度變慢。因此,氣相空間120a不再釋出熔融玻璃中之氣泡,無法充分地進行澄清。 The temperature of the molten glass can be adjusted by the temperature of the clarification tube 120. When the temperature of the molten glass is raised, the amount of oxygen released from the molten glass by the reduction reaction of the clarifying agent increases. If the temperature of the molten glass is low, the amount of oxygen generated is small, and the clarifying effect cannot be sufficiently obtained. Further, when the temperature of the molten glass is low, the viscosity of the molten glass increases, and the floating speed of the bubbles becomes slow. Therefore, the gas phase space 120a does not release the bubbles in the molten glass, and the clarification cannot be sufficiently performed.
另一方面,若為了提高熔融玻璃之溫度而提高澄清管120之溫度,則產生鉑族金屬之揮發之問題。因此,為了抑制鉑族金屬之揮發並且維持氣泡之產生,澄清管120之溫度例如以成為1600~1750℃之方式進行控制。藉此,澄清管120內之熔融玻璃之最高溫度成為1630℃~1750℃,較佳為成為1650℃~1750℃。此時,熔融玻璃之最小黏度成為200~800泊。即,於本實施形態中,藉由將澄清步驟中之澄清管之最高溫度調整在1600℃~1750℃之範圍,調整氣相空間之氧氣濃度,從而可同時實現減少由澄清劑產生之氣泡及抑制鉑族金屬之揮發。 On the other hand, if the temperature of the clarification pipe 120 is raised in order to raise the temperature of the molten glass, the problem of volatilization of the platinum group metal arises. Therefore, in order to suppress the volatilization of the platinum group metal and maintain the generation of bubbles, the temperature of the clarification pipe 120 is controlled, for example, at 1600 to 1750 °C. Thereby, the maximum temperature of the molten glass in the clarification pipe 120 is 1630 ° C to 1750 ° C, preferably 1650 ° C to 1750 ° C. At this time, the minimum viscosity of the molten glass is 200 to 800 poise. That is, in the present embodiment, by adjusting the maximum temperature of the clarification tube in the clarification step to a range of 1600 ° C to 1750 ° C, the oxygen concentration in the gas phase space is adjusted, thereby simultaneously reducing the bubbles generated by the clarifying agent and It inhibits the volatilization of platinum group metals.
(玻璃原料之種類) (Type of glass raw material)
熔融玻璃中含有之氧氣量根據玻璃原料所含有之氧化物之量而 變化。因此,藉由調整玻璃原料之種類及量,具體而言,藉由調整玻璃原料所含有之氧化物之量,可調整釋出至澄清管120內之氣相空間120a之氧氣量。 The amount of oxygen contained in the molten glass depends on the amount of oxide contained in the glass raw material. Variety. Therefore, by adjusting the type and amount of the glass raw material, specifically, by adjusting the amount of the oxide contained in the glass raw material, the amount of oxygen released into the gas phase space 120a in the clarification pipe 120 can be adjusted.
(熔融玻璃之溫度歷程) (temperature history of molten glass)
於澄清步驟之前之步驟(熔解步驟),亦存在產生澄清劑之還原反應而自熔融玻璃釋出氧氣之情況,因此,釋出至澄清管120內之氣相空間120a之氧氣量根據在澄清步驟之前之步驟(熔解步驟)中自熔融玻璃釋出之氧氣量而變化。因此,可藉由熔解槽101之熔解溫度等調整釋出至澄清管120內之氣相空間120a之氧氣量。具體而言,熔解步驟中之溫度越低,熔解步驟中之澄清劑之還原反應越減少,來自熔解步驟中之熔融玻璃之氧氣釋出量越減少,因此,釋出至澄清管120內之氣相空間120a之氧氣量增加。但是,若熔解步驟中之熔融溫度過低,則產生無法充分地熔解玻璃原料之問題,若熔解步驟中之熔融溫度過高,則澄清劑之還原反應會過度增加,結果產生無法充分獲得澄清步驟中之澄清效果之問題。因此,例如藉由將熔解步驟中之熔融玻璃溫度之最高溫度調整在1500℃~1610℃之範圍,調整澄清管120內之氣相空間之氧氣濃度,從而可同時實現玻璃原料之充分熔解及抑制構成澄清管120之壁之鉑族金屬之揮發。 In the step before the clarification step (melting step), there is also a case where a reducing reaction for generating a clarifying agent releases oxygen from the molten glass, and therefore, the amount of oxygen released into the gas phase space 120a in the clarification pipe 120 is according to the clarification step. The amount of oxygen released from the molten glass in the previous step (melting step) varies. Therefore, the amount of oxygen released into the gas phase space 120a in the clarification pipe 120 can be adjusted by the melting temperature of the melting tank 101 or the like. Specifically, the lower the temperature in the melting step, the more the reduction reaction of the clarifying agent in the melting step is reduced, and the amount of oxygen released from the molten glass in the melting step is decreased, and therefore, the gas released into the clarification tube 120 is released. The amount of oxygen in the phase space 120a increases. However, if the melting temperature in the melting step is too low, there is a problem that the glass raw material cannot be sufficiently melted. If the melting temperature in the melting step is too high, the reduction reaction of the clarifying agent excessively increases, and as a result, the clarification step cannot be sufficiently obtained. The problem of clarifying the effect. Therefore, for example, by adjusting the maximum temperature of the molten glass temperature in the melting step to a range of 1500 ° C to 1610 ° C, the oxygen concentration in the gas phase space in the clarification pipe 120 is adjusted, thereby simultaneously achieving full melting and suppression of the glass raw material. Volatilization of the platinum group metal constituting the wall of the clarification tube 120.
又,澄清劑之還原反應量亦根據熔解步驟後之熔融玻璃之升溫速度而變化。具體而言,熔解步驟後之熔融玻璃之升溫速度越快,則澄清劑之還原反應越被促進。但是,若升溫速度過快,則產生輸送管104與澄清管120之溫度變得過高,導致輸送管104與澄清管120之熔損或輸送管104與澄清管120之鉑族金屬之揮發增加之問題,若升溫速度過慢,則產生無法充分地獲得澄清步驟中之澄清效果之問題。因此,例如於輸送管104中使熔融玻璃溫度升溫至1630℃以上之情形時,將輸送管中之熔融玻璃之升溫速度調整在3℃/分鐘~20℃/分鐘之範圍, 並對該升溫速度下使上述熔融玻璃之溫度升溫至1630℃以上之澄清管120內之氣相空間之氧氣濃度進行調整,藉此可同時實現減少由澄清劑產生之氣泡及抑制鉑族金屬之揮發。更佳為於以3℃/分鐘~10℃/分鐘之升溫速度使熔融玻璃之溫度升溫至1630℃以上之範圍內調整升溫速度及熔融玻璃溫度。 Further, the amount of reduction reaction of the clarifying agent also changes depending on the rate of temperature rise of the molten glass after the melting step. Specifically, the faster the temperature rise rate of the molten glass after the melting step, the more the reduction reaction of the clarifying agent is promoted. However, if the temperature increase rate is too fast, the temperature of the delivery tube 104 and the clarification tube 120 becomes too high, resulting in melting of the delivery tube 104 and the clarification tube 120 or an increase in the volatilization of the platinum group metal of the delivery tube 104 and the clarification tube 120. The problem is that if the rate of temperature rise is too slow, there is a problem that the clarifying effect in the clarification step cannot be sufficiently obtained. Therefore, for example, when the temperature of the molten glass is raised to 1630 ° C or higher in the transfer pipe 104, the temperature increase rate of the molten glass in the transfer pipe is adjusted to be in the range of 3 ° C / min to 20 ° C / min. And adjusting the oxygen concentration in the gas phase space in the clarification tube 120 in which the temperature of the molten glass is raised to 1630 ° C or higher at the temperature increase rate, thereby simultaneously reducing the bubbles generated by the clarifying agent and suppressing the platinum group metal. Volatile. More preferably, the temperature of the molten glass is raised to a temperature of 1630 ° C or higher at a temperature increase rate of 3 ° C / min to 10 ° C / min to adjust the temperature increase rate and the temperature of the molten glass.
為了抑制鉑族金屬之揮發,較佳為以氣相空間120a之氧氣濃度成為0~10%之方式進行調整。再者,若使氣相空間120a之氧氣濃度為0%,則可抑制鉑族金屬之揮發,因此,就抑制鉑族金屬之揮發之方面而言,較佳為使氧氣濃度為0%。但是,為了始終使氣相空間120a之氧氣濃度為0%,而存在極其減少澄清劑之含量或耗費成本之問題,因此,為了實現澄清或低成本及抑制鉑族金屬之揮發,較佳為以氣相空間120a之氧氣濃度成為0.01%以上之方式進行調節。並且,較佳為以氣相空間120a之氧氣濃度成為10%以下之方式進行調節。為了同時實現抑制鉑族金屬之揮發及降低氣泡數,較佳為以成為0.1%以上且3.0%以下之範圍進行調節,更較佳為以成為0.1%以上且1.0%以下之範圍進行調整,進而較佳為以成為0.3%以上且0.7%以下之範圍進行調整。此處,若氣相空間之氧氣濃度變得過小,則有因熔融玻璃與氣相空間之氧氣濃度差變大而自熔融玻璃釋出至氣相空間120a之氧氣增加,熔融玻璃被過度還原,結果導致成形後之玻璃基板中殘存硫氧化物或氮氣等之氣泡之虞。另一方面,若氧氣濃度過大,則有促進鉑族金屬之揮發,揮發之鉑族金屬之析出量增大之虞。又,若氣相空間之氧氣濃度過大,則熔融玻璃與氣相空間之氧氣濃度差變得過小,氧氣難以自熔融玻璃釋出至氣相空間120a,結果導致玻璃基板中殘存氧氣等之氣泡之量增加。 In order to suppress volatilization of the platinum group metal, it is preferred to adjust the oxygen concentration in the gas phase space 120a to 0 to 10%. Further, when the oxygen concentration in the gas phase space 120a is 0%, volatilization of the platinum group metal can be suppressed. Therefore, in terms of suppressing volatilization of the platinum group metal, the oxygen concentration is preferably 0%. However, in order to always make the oxygen concentration of the gas phase space 120a 0%, there is a problem that the content of the clarifying agent is extremely reduced or the cost is low. Therefore, in order to achieve clarification or low cost and to suppress volatilization of the platinum group metal, it is preferred to The oxygen concentration in the gas phase space 120a is adjusted so as to be 0.01% or more. Further, it is preferable to adjust the oxygen concentration in the gas phase space 120a to be 10% or less. In order to simultaneously suppress the volatilization of the platinum group metal and reduce the number of bubbles, it is preferably adjusted in a range of 0.1% or more and 3.0% or less, more preferably in a range of 0.1% or more and 1.0% or less. It is preferable to adjust in the range of 0.3% or more and 0.7% or less. Here, if the oxygen concentration in the gas phase space becomes too small, the oxygen concentration released from the molten glass to the gas phase space 120a increases due to the difference in oxygen concentration between the molten glass and the gas phase space, and the molten glass is excessively reduced. As a result, bubbles of sulfur oxides, nitrogen, or the like remain in the glass substrate after the formation. On the other hand, when the oxygen concentration is too large, the platinum group metal is promoted to volatilize, and the amount of the platinum group metal which is volatilized is increased. Further, if the oxygen concentration in the gas phase space is too large, the difference in oxygen concentration between the molten glass and the gas phase space becomes too small, and oxygen is hardly released from the molten glass to the gas phase space 120a, and as a result, bubbles such as oxygen remain in the glass substrate. The amount increases.
又,於本實施形態中,藉由調整熔融玻璃之溫度分佈、或熔融玻璃之流速、澄清劑之含量,亦可對澄清管120之長度方向之位置處 之自熔融玻璃釋出之氧氣量之分佈、自與氣相空間接觸之熔融玻璃之液面(液面)釋出至氣相空間之氧氣之釋出量成為最大之熔融玻璃之流動方向之位置(氧氣釋出量最大位置)進行調整。藉此,可控制氣相空間120a中之氧氣濃度之分佈。 Further, in the present embodiment, by adjusting the temperature distribution of the molten glass, the flow rate of the molten glass, and the content of the clarifying agent, the position of the longitudinal direction of the clarification pipe 120 may be The distribution of the amount of oxygen released from the molten glass, the amount of oxygen released from the liquid surface (liquid level) of the molten glass in contact with the gas phase space to the gas phase space becomes the position of the flow direction of the molten glass which becomes the largest (The maximum position of oxygen release) is adjusted. Thereby, the distribution of the oxygen concentration in the gas phase space 120a can be controlled.
關於氧氣釋出量最大位置,於本實施形態中,以使之與熔融玻璃之溫度成為最高之熔融玻璃之流動方向上之位置(最高溫度位置)於熔融玻璃之流動方向上隔開之方式進行調整。 In the present embodiment, the position at which the oxygen release amount is the largest is separated from the flow direction of the molten glass in the flow direction of the molten glass having the highest temperature of the molten glass (the highest temperature position). Adjustment.
再者,溫度越高,鉑族金屬之揮發越被促進。因此,最高溫度位置成為鉑族金屬最容易強烈揮發之溫度條件。又,氧氣之含量越多之氣體氛圍,鉑族金屬之揮發越強烈。 Furthermore, the higher the temperature, the more the volatilization of the platinum group metal is promoted. Therefore, the highest temperature position becomes a temperature condition in which the platinum group metal is most likely to be strongly volatilized. Further, the more the oxygen content is, the more volatile the platinum group metal is.
因此,藉由以使氧氣釋出量最大位置與最高溫度位置於熔融玻璃之流動方向上隔開之方式調整氧氣釋出量最大位置,從而於氧氣釋出量最大位置自與氣相空間接觸之熔融玻璃之表面(液面)釋出之氣泡中之氧氣流動至最高溫度位置之情況變少。因此,與藉由熔融玻璃之消泡而釋出之氧氣流入鉑族金屬自澄清管120之壁強烈地揮發之最高溫度位置,而促進鉑族金屬之揮發之情況相比,最高溫度位置處之鉑族金屬之揮發降低。因此,可抑制如下情況:鉑族金屬之揮發物凝集於澄清管120之壁而形成凝集物,該凝集物之一部分以微粒子之形式脫附而於熔融玻璃中混入異物。以下對於該方面進行說明。 Therefore, the maximum position of the oxygen release amount is adjusted by separating the maximum position of the oxygen release amount from the highest temperature position in the flow direction of the molten glass, thereby contacting the gas phase space at the maximum position of the oxygen release amount. The amount of oxygen in the bubbles released from the surface (liquid level) of the molten glass flows to the highest temperature position. Therefore, the oxygen released from the defoaming of the molten glass flows into the highest temperature position where the platinum group metal is strongly volatilized from the wall of the clarification tube 120, and the volatilization of the platinum group metal is promoted as compared with the case at the highest temperature position. The volatilization of the platinum group metal is reduced. Therefore, it is possible to suppress the fact that the volatile matter of the platinum group metal is aggregated on the wall of the clarification pipe 120 to form an aggregate, and one part of the aggregate is desorbed in the form of fine particles, and foreign matter is mixed in the molten glass. This aspect will be described below.
圖5係表示澄清管120之長度方向上之位置(熔融玻璃之流動方向之位置)與澄清管120之上端部之溫度及氧氣釋出量之間之關係的圖。圖5中,橫軸表示熔融玻璃之流動方向之位置、即澄清管120長度方向之位置,左側之縱軸表示澄清管120之溫度,右側縱軸表示氧氣釋出量。 Fig. 5 is a view showing the relationship between the position in the longitudinal direction of the clarification pipe 120 (the position in the flow direction of the molten glass) and the temperature at the upper end portion of the clarification pipe 120 and the amount of released oxygen. In Fig. 5, the horizontal axis represents the position in the flow direction of the molten glass, that is, the position in the longitudinal direction of the clarification pipe 120, and the vertical axis on the left side represents the temperature of the clarification pipe 120, and the vertical axis on the right side represents the oxygen release amount.
圖5之實線之曲線表示長度方向上之位置與澄清管120之溫度之關係。於本實施形態之澄清管120中,電極121a、121b為凸緣形狀, 且具有高散熱功能,故而澄清管120之兩端附近之溫度容易局部變為低溫。又,由於排氣管127亦自澄清管120突出,故而澄清管120之排氣管127附近之溫度亦容易局部變為低溫。因此,澄清管120之壁之溫度根據熔融玻璃之流動方向之位置發生變化。 The solid line curve of Fig. 5 indicates the relationship between the position in the longitudinal direction and the temperature of the clarification pipe 120. In the clarification tube 120 of the present embodiment, the electrodes 121a and 121b have a flange shape. Moreover, since the heat dissipation function is high, the temperature in the vicinity of both ends of the clarification pipe 120 is likely to locally become a low temperature. Further, since the exhaust pipe 127 also protrudes from the clarification pipe 120, the temperature in the vicinity of the exhaust pipe 127 of the clarification pipe 120 is also likely to locally become a low temperature. Therefore, the temperature of the wall of the clarification pipe 120 changes depending on the position of the flow direction of the molten glass.
例如,澄清管120之兩端附近(即,電極121a、121b之附近)及排氣管127之附近係於熔融玻璃之流動方向之位置中成為低溫之區域。另一方面,排氣管127與電極121a、121b之間之中間部分係於熔融玻璃之流動方向之位置中成為高溫之區域。此種澄清管120之溫度分佈中之最低溫度係藉由電極121a、121b對澄清管120進行通電加熱,藉此例如成為1500℃以上之高溫。 For example, the vicinity of both ends of the clarification pipe 120 (that is, the vicinity of the electrodes 121a and 121b) and the vicinity of the exhaust pipe 127 are regions which are low in temperature in the flow direction of the molten glass. On the other hand, the intermediate portion between the exhaust pipe 127 and the electrodes 121a and 121b is a region where the temperature is high in the position in the flow direction of the molten glass. The lowest temperature among the temperature distributions of the clarification pipe 120 is such that the clarification pipe 120 is electrically heated by the electrodes 121a and 121b, whereby the temperature is 1500 ° C or higher.
圖5表示澄清管120之溫度分佈之一例。於該溫度分佈中,以P表示溫度成為最高溫度Tmax℃之長度方向上之位置(最高溫度位置)。 FIG. 5 shows an example of the temperature distribution of the clarification pipe 120. In this temperature distribution, the position where the temperature becomes the highest temperature T max °C in the longitudinal direction (the highest temperature position) is represented by P.
此處,最高溫度位置不限定於位置P,而具有位置P周圍之容許範圍。最高溫度位置之容許範圍較佳為(Tmax-20)℃~Tmax℃之範圍內之溫度區域,進而較佳為(Tmax-10)℃~Tmax℃之範圍內之溫度區域,尤佳為(Tmax-5)℃~Tmax℃之範圍內之溫度區域。其後,將具有容許範圍之最高溫度位置稱為最高溫度位置範圍R。圖5中,以(Tmax-20)℃~Tmax℃之範圍內之溫度區域表示最高溫度位置範圍R。 Here, the highest temperature position is not limited to the position P, but has an allowable range around the position P. The allowable range of the highest temperature position is preferably a temperature range in the range of (T max -20) ° C to T max ° C, and further preferably a temperature range in the range of (T max -10) ° C to T max ° C, in particular A temperature region within the range of (T max -5) °C~T max °C. Thereafter, the highest temperature position having the allowable range is referred to as the highest temperature position range R. In Fig. 5, the temperature region in the range of (T max -20) ° C to T max ° C represents the highest temperature position range R.
另一方面,圖5之單點鏈線之曲線表示長度方向上之位置與氧氣釋出量之關係。若熔融玻璃於澄清管120內被加熱,則藉由熔融玻璃內之澄清劑之還原反應,氧氣被釋出至熔融玻璃中。該氧氣之釋出急劇發生。所釋出之氧氣被熔融玻璃中之氣泡吸收,使氣泡之直徑擴大(氣泡成長),或者成為熔融玻璃中之氣泡而吸收熔融玻璃中既有之氣泡,使氣泡之直徑擴大(氣泡成長),克服熔融玻璃之黏性而朝與氣相空間接觸之熔融玻璃之表面(液面)開始浮起。此時,自熔融玻璃之表面(液面)釋出之氧氣之釋出量成為最大之澄清管120之長度方向上之 位置(氧氣釋出量最大位置)A係以使之與上述最高溫度位置範圍R於澄清管120之長度方向(熔融玻璃之流動方向)上隔開之方式進行調整。具體而言,較佳為以相對於最高溫度位置範圍R位於熔融玻璃流動之下游側之方式對氧氣釋出量最大位置A進行調整。 On the other hand, the curve of the single-dot chain line of Fig. 5 indicates the relationship between the position in the longitudinal direction and the amount of oxygen released. If the molten glass is heated in the clarification pipe 120, oxygen is released into the molten glass by the reduction reaction of the clarifying agent in the molten glass. The release of this oxygen occurs sharply. The released oxygen is absorbed by the bubbles in the molten glass to expand the diameter of the bubbles (bubble growth), or to become bubbles in the molten glass, to absorb the existing bubbles in the molten glass, and to expand the diameter of the bubbles (bubble growth). Overcoming the viscosity of the molten glass, the surface (liquid level) of the molten glass that is in contact with the gas phase space starts to float. At this time, the amount of released oxygen released from the surface (liquid level) of the molten glass becomes the largest in the longitudinal direction of the clarification pipe 120. The position (the maximum oxygen release amount) A is adjusted so as to be spaced apart from the maximum temperature position range R in the longitudinal direction of the clarification pipe 120 (the flow direction of the molten glass). Specifically, it is preferable to adjust the oxygen release amount maximum position A so as to be located on the downstream side of the molten glass flow with respect to the highest temperature position range R.
一般而言,熔融玻璃之溫度越高,釋出氧氣之澄清劑之還原反應越活躍,熔融玻璃之溫度越高之區域、且熔融玻璃之黏度變得越小,則熔融玻璃之浮起速度越快。又,與熔融玻璃接觸之內壁之溫度越高之區域,熔融玻璃之溫度變得越高,因此,氣泡自熔融玻璃之釋出變得越活躍。因此,一般而言,氧氣釋出量最大位置A與最高溫度位置範圍R大致一致。但是,於本實施形態中,如上所述般以使氧氣釋出量最大位置A與最高溫度位置範圍R隔開之方式調整氧氣釋出量最大位置A。 In general, the higher the temperature of the molten glass, the more active the reduction reaction of the clarifying agent releasing oxygen, the higher the temperature of the molten glass, and the smaller the viscosity of the molten glass becomes, the higher the floating speed of the molten glass is. fast. Further, in the region where the temperature of the inner wall in contact with the molten glass is higher, the temperature of the molten glass becomes higher, and therefore, the release of the bubbles from the molten glass becomes more active. Therefore, in general, the maximum oxygen release amount position A substantially coincides with the maximum temperature position range R. However, in the present embodiment, the oxygen release amount maximum position A is adjusted so as to separate the oxygen release amount maximum position A from the maximum temperature position range R as described above.
再者,利用電腦模擬可求出氧氣釋出量及氧氣釋出量之分佈。例如,預先藉由實驗等,規定氧氣釋出量之上限及下限、及氧氣釋出量之分佈。為了抑制因氧氣釋出量增大而氣相空間之氧氣濃度上升,導致促進鉑族金屬之揮發,而設定氧氣釋出量之上限;為了不使因氧氣釋出量減少而熔融玻璃中之氣泡之直徑不增大、氣泡之浮起速度不增大,導致消泡效果降低之情況發生,而設定氧氣釋出量之下限。又,於適於效率良好之消泡及抑制鉑族金屬之揮發之氧氣釋出量之分佈中,亦規定在上述上限和下限之間。為了實現此種氧氣釋出量位於上述上限與下限之間之目標氧氣釋出量及目標氧氣釋出量之分佈,利用電腦模擬,擷取澄清條件。澄清條件例如包含澄清劑之含量、熔融玻璃之溫度、熔融玻璃之黏度、玻璃原料之種類及熔融玻璃之溫度歷程中之一者或該等之組合。 Furthermore, the distribution of oxygen release amount and oxygen release amount can be obtained by computer simulation. For example, the upper limit and the lower limit of the amount of released oxygen and the distribution of the amount of released oxygen are defined in advance by experiments or the like. In order to suppress an increase in the oxygen concentration in the gas phase space due to an increase in the amount of oxygen released, the volatilization of the platinum group metal is promoted, and the upper limit of the amount of oxygen released is set; the bubbles in the molten glass are not melted in order to reduce the amount of released oxygen. The diameter does not increase, the floating speed of the bubble does not increase, and the defoaming effect is lowered, and the lower limit of the oxygen release amount is set. Further, in the distribution of the oxygen release amount suitable for efficient defoaming and suppression of volatilization of the platinum group metal, it is also defined between the above upper limit and lower limit. In order to achieve the distribution of the target oxygen release amount and the target oxygen release amount between the upper limit and the lower limit, the clarification condition is obtained by computer simulation. The clarification conditions include, for example, one of or a combination of the content of the clarifying agent, the temperature of the molten glass, the viscosity of the molten glass, the type of the glass raw material, and the temperature history of the molten glass.
於電腦模擬中,例如將澄清管120、設置於其周圍之未圖示之隔熱材料及澄清管120之通電加熱加以模式化而進行導熱模擬,並且使 用該模擬結果即熔融玻璃之溫度及溫度分佈之計算結果,使用預定之熔融玻璃之溫度與澄清劑之氧氣釋出量之對應關係,決定澄清劑之氧氣釋出量與釋出量之分佈,藉此,對熔融玻璃中之還原反應進行模擬,進而,藉由熔融玻璃中所預定之氣泡吸收氧氣而使氣泡之直徑擴大、及對直徑擴大之氣泡浮起進行模擬,從而可預測氧氣釋出量及其分佈。 In the computer simulation, for example, the clarification pipe 120, the heat insulating material (not shown) provided around it, and the electric heating of the clarification pipe 120 are patterned to perform heat conduction simulation, and Using the simulation result, that is, the calculation result of the temperature and temperature distribution of the molten glass, the distribution of the oxygen release amount and the release amount of the clarifier is determined by using the relationship between the predetermined temperature of the molten glass and the oxygen release amount of the clarifying agent. Thereby, the reduction reaction in the molten glass is simulated, and further, the oxygen is absorbed by the predetermined bubble in the molten glass to expand the diameter of the bubble, and the bubble floating up the diameter is simulated, thereby predicting the release of oxygen. Quantity and its distribution.
進而,將澄清管120、設置於其周圍之未圖示之隔熱材料及澄清管120之通電加熱加以模式化而進行導熱模擬,並且使用該模擬結果即熔融玻璃之溫度之計算值,使用預定之熔融玻璃之溫度與澄清劑之氧氣釋出量之對應關係,決定澄清劑之氧氣釋出量而使特定尺寸之氣泡產生,藉此模擬熔融玻璃中之氧化還原反應,進而,藉由熔融玻璃中所預定之氣泡吸收氧氣而使氣泡之直徑擴大、及對直徑擴大之氣泡浮起進行模擬,從而可預測氧氣釋出量最大位置A。於該情形時,亦可預測氧氣之整體釋出量。此種模擬可使用公知之模擬程式等在電腦上執行。並且,可使用電腦模擬,以使氧氣釋出量最大位置A與最高溫度位置範圍R於熔融玻璃之流動方向上隔開之方式決定澄清條件。 Further, the clarification pipe 120, the heat insulating material (not shown) provided around the clarification pipe, and the electric heating of the clarification pipe 120 are patterned to perform heat conduction simulation, and the calculated value of the temperature of the molten glass, which is the result of the simulation, is used. The corresponding relationship between the temperature of the molten glass and the amount of oxygen released from the clarifying agent determines the amount of oxygen released from the clarifying agent to generate bubbles of a specific size, thereby simulating the redox reaction in the molten glass, and further, by melting the glass The bubble predetermined in the bubble absorbs oxygen to expand the diameter of the bubble, and simulates the floating of the bubble whose diameter is enlarged, so that the maximum position A of the oxygen release amount can be predicted. In this case, the overall release of oxygen can also be predicted. Such simulation can be performed on a computer using a well-known simulation program or the like. Further, a computer simulation can be used to determine the clarification condition in such a manner that the maximum oxygen release amount position A and the maximum temperature position range R are spaced apart from each other in the flow direction of the molten glass.
此處,氧氣釋出量最大位置A可藉由調整在澄清管120內流動之熔融玻璃之溫度分佈、熔融玻璃之流速、澄清劑之含量及種類中之至少任一者而進行。熔融玻璃之溫度分佈對於自澄清劑釋出之氧氣之量及氧氣之釋出開始位置、進而熔融玻璃中之氣泡之浮起速度產生影響。熔融玻璃之溫度分佈例如可藉由加熱電極121b之通電加熱時之澄清管120之加熱量、或者藉由調整澄清管120之外周上之電流分佈而進行調整。又,熔融玻璃之溫度分佈例如可藉由調整自澄清管120之外周朝外側之散熱量而進行調整。散熱量之調整係藉由調整包圍澄清管120之外周之隔熱材料之隔熱特性(導熱率等)或熱阻(=(隔熱材料之厚度)/導熱率)而進行。可變更此種調整參數,使用電腦模擬調整氧氣釋 出量最大位置A。 Here, the maximum oxygen release amount position A can be performed by adjusting at least one of the temperature distribution of the molten glass flowing in the clarification pipe 120, the flow rate of the molten glass, and the content and type of the clarifying agent. The temperature distribution of the molten glass affects the amount of oxygen released from the clarifying agent, the start position of the release of oxygen, and the floating speed of the bubbles in the molten glass. The temperature distribution of the molten glass can be adjusted, for example, by the heating amount of the clarification pipe 120 when the heating electrode 121b is heated by electric conduction or by adjusting the current distribution on the outer circumference of the clarification pipe 120. Further, the temperature distribution of the molten glass can be adjusted, for example, by adjusting the amount of heat radiated from the outer circumference of the clarification pipe 120 to the outside. The adjustment of the amount of heat dissipation is performed by adjusting the heat insulating properties (thermal conductivity, etc.) or thermal resistance (= (thickness of the heat insulating material) / thermal conductivity) of the heat insulating material surrounding the outer periphery of the clarification pipe 120. This adjustment parameter can be changed, and the oxygen release can be adjusted using computer simulation. The maximum position A is output.
熔融玻璃之流速對於自熔融玻璃中之氧氣之釋出開始位置起至熔融玻璃之表面(液面)之氧氣釋出位置為止之距離產生影響。熔融玻璃之流速之調整例如可藉由澄清管120之熔融玻璃之流出口附近之熔融玻璃之溫度(黏度)或利用成形裝置200等位於後續步驟之裝置之熔融玻璃之抽出量而進行調整。可變更此種調整參數,使用電腦模擬調整氧氣釋出量最大位置A。 The flow rate of the molten glass affects the distance from the start position of the release of oxygen in the molten glass to the position at which the oxygen is released from the surface (liquid level) of the molten glass. The adjustment of the flow rate of the molten glass can be adjusted, for example, by the temperature (viscosity) of the molten glass in the vicinity of the outlet of the molten glass of the clarification pipe 120 or by the amount of extraction of the molten glass in the apparatus of the subsequent step such as the forming apparatus 200. This adjustment parameter can be changed, and the maximum position A of the oxygen release amount can be adjusted using a computer simulation.
實際製造玻璃基板時,使用經電腦模擬所調整之氧氣釋出量最大位置A成為所需位置時之上述調整參數之各值(澄清條件)。 When actually manufacturing a glass substrate, each value of the above-mentioned adjustment parameter (clarification condition) when the maximum position A of the oxygen release amount adjusted by the computer simulation becomes the desired position is used.
於本實施形態中,於澄清管120設置有連通氣相空間120a與澄清管120之外側之大氣之排氣管127。熔融玻璃之流動方向上之排氣管127之配置位置較佳為於氧氣釋出量最大位置A與最高溫度位置範圍R之間。藉由如此規定排氣管127之配置位置,而於自與氣相空間接觸之熔融玻璃之表面(液面)大量釋出含有氧氣之氣泡之氧氣釋出量最大位置A,自表面釋出之氣泡中之氧氣在藉由氣流而流動至最高溫度位置範圍R之前,大部分氧氣自排氣管127釋出至澄清管120a之外側。因此,於氧氣釋出量最大位置A所釋出之氣泡中之氧氣流動至最高溫度位置範圍R之可能性較低,可降低最高溫度位置範圍R處之鉑族金屬之揮發。 In the present embodiment, the clarification pipe 120 is provided with an exhaust pipe 127 that communicates with the atmosphere outside the gas phase space 120a and the clarification pipe 120. The arrangement position of the exhaust pipe 127 in the flow direction of the molten glass is preferably between the maximum oxygen release amount position A and the highest temperature position range R. By arranging the arrangement position of the exhaust pipe 127 in this way, a large amount of oxygen release amount A of the bubble containing oxygen is released from the surface (liquid level) of the molten glass which is in contact with the gas phase space, and is released from the surface. Before the oxygen in the bubble flows to the highest temperature position range R by the gas flow, most of the oxygen is released from the exhaust pipe 127 to the outside of the clarification pipe 120a. Therefore, the possibility that the oxygen in the bubble released from the maximum oxygen release amount A flows to the highest temperature position range R is low, and the volatilization of the platinum group metal at the highest temperature position range R can be lowered.
氧氣釋出量最大位置A及排氣管127較佳為相對於最高溫度位置範圍R(包含最高溫度位置P)均位於同一側。即,氧氣釋出量最大位置A及排氣管127較佳為於熔融玻璃之流動方向上,均位於較最高溫度位置範圍R之上游側,或均位於較最高溫度位置範圍R之下游側。於該情形時,於氧氣釋出量最大位置A所釋出之氣泡中之氧氣流動至最高溫度位置範圍R之可能性較低,可降低最高溫度位置範圍R處之鉑族金屬之揮發。 The oxygen release maximum position A and the exhaust pipe 127 are preferably located on the same side with respect to the highest temperature position range R (including the highest temperature position P). That is, the maximum oxygen release amount position A and the exhaust pipe 127 are preferably located on the upstream side of the highest temperature position range R in the flow direction of the molten glass, or both on the downstream side of the higher temperature position range R. In this case, the possibility that the oxygen in the bubble released from the maximum oxygen release amount A flows to the highest temperature position range R is low, and the volatilization of the platinum group metal at the highest temperature position range R can be lowered.
例如,自熔融玻璃之上游側,可依序配置最高溫度位置範圍R、氧氣釋出量最大位置A、排氣管127。於該情形時,於氧氣釋出量最大位置A所釋出之氧氣於排氣管127之方向上流動,因此,於氧氣釋出量最大位置A所釋出之氧氣難以在熔融玻璃之最高溫度位置範圍R附近之氣相空間120a之溫度較高之氣體氛圍中流動。 For example, from the upstream side of the molten glass, the highest temperature position range R, the maximum oxygen release amount position A, and the exhaust pipe 127 may be sequentially disposed. In this case, the oxygen released at the maximum position A of the oxygen release flows in the direction of the exhaust pipe 127, and therefore, the oxygen released at the maximum position A of the oxygen release amount is difficult to be at the highest temperature of the molten glass. The gas phase space 120a near the position range R flows in a gas atmosphere having a relatively high temperature.
尤佳為自熔融玻璃之上游側,依序配置最高溫度位置範圍R、排氣管127之配置位置、氧氣釋出量最大位置A。 More preferably, from the upstream side of the molten glass, the highest temperature position range R, the arrangement position of the exhaust pipe 127, and the maximum oxygen release amount position A are sequentially arranged.
又,氧氣釋出量最大位置A、排氣管127之配置位置亦可於熔融玻璃之流動方向上設為同一位置。藉由將氧氣釋出量最大位置A與排氣管127之配置位置於熔融玻璃之流動方向上設為同一位置,可經由位於上方之排氣管127,將於氧氣釋出量最大位置A自熔融玻璃之表面(液面)釋出之氧氣釋出至澄清管120之外側。於該情形時,於氧氣釋出量最大位置A自熔融玻璃之表面釋出之氧氣流向排氣管127,而不會在氣相空間120a內擴散,另外不會在氣相空間120a內流動。因此,於氧氣釋出量最大位置A自熔融玻璃之表面(液面)釋出之氧氣幾乎不再被用於鉑族金屬之揮發。再者,所謂使氧氣釋出量最大位置A與排氣管127之配置位置於熔融玻璃之流動方向上為同一位置,係指於熔融玻璃之流動方向上,在以排氣管127之中心位置為中心之排氣管127之管直徑之尺寸之範圍內之區域具有氧氣釋出量最大位置A。又,於對氧氣釋出量最大位置A規定出氧氣釋出量最大位置A之容許範圍之情形時,該容許範圍只要與上述管直徑之尺寸之範圍內之區域局部重合即可。 Further, the position where the oxygen release amount is the maximum position A and the position at which the exhaust pipe 127 is disposed may be set to the same position in the flow direction of the molten glass. By setting the oxygen release amount maximum position A and the arrangement position of the exhaust pipe 127 to the same position in the flow direction of the molten glass, the maximum release position A of the oxygen release amount can be obtained via the exhaust pipe 127 located above. The oxygen released from the surface (liquid level) of the molten glass is released to the outside of the clarification pipe 120. In this case, the oxygen released from the surface of the molten glass at the maximum oxygen release amount A flows to the exhaust pipe 127 without being diffused in the gas phase space 120a, and does not flow in the gas phase space 120a. Therefore, the oxygen released from the surface (liquid level) of the molten glass at the maximum position A of the oxygen release amount is hardly used for the volatilization of the platinum group metal. Further, the position where the maximum oxygen release amount A and the position of the exhaust pipe 127 are the same in the flow direction of the molten glass means that the flow direction of the molten glass is at the center of the exhaust pipe 127. The region within the range of the diameter of the tube of the exhaust pipe 127 having the center has the maximum position A of the oxygen release amount. Further, when the allowable range of the maximum position A of the oxygen release amount is specified at the maximum position A of the oxygen release amount, the allowable range may be partially overlapped with the region within the range of the size of the tube diameter.
於本實施形態中,在澄清管120之外周設置沿澄清管120外側延伸之凸緣形狀之構件(例如電極121a、121b等)。凸緣形狀之構件較佳為於熔融玻璃之流動方向上,位於氧氣釋出量最大位置A與排氣管127之位置之間之區域以外之區域。即,凸緣形狀之構件較佳為相較 於氧氣釋出量最大位置A與排氣管127之位置,位於熔融玻璃之上游側,或者相較於氧氣釋出量最大位置A與排氣管127之位置,位於熔融玻璃之下游側。由於自凸緣形狀之構件向外部之散熱量較大,故而澄清管120之設置凸緣形狀之構件之部分之附近,溫度局部降低。於該情形時,存在氣相空間120a內之鉑族金屬之揮發物藉由通過凸緣形狀之構件之附近而被冷卻、還原,被還原之鉑族金屬會凝集於澄清管120之內壁面之情況。因此,較佳為未於氧氣釋出量最大位置A與排氣管127之配置位置之間之區域配置凸緣形狀之構件。 In the present embodiment, a flange-shaped member (for example, electrodes 121a, 121b, etc.) extending along the outer side of the clarification pipe 120 is provided on the outer circumference of the clarification pipe 120. The flange-shaped member is preferably a region outside the region between the position where the maximum amount of oxygen is released and the position of the exhaust pipe 127 in the flow direction of the molten glass. That is, the member of the flange shape is preferably compared The position of the maximum oxygen release amount A and the exhaust pipe 127 is located on the upstream side of the molten glass, or on the downstream side of the molten glass as compared with the position of the maximum oxygen release amount A and the exhaust pipe 127. Since the amount of heat radiation from the flange-shaped member to the outside is large, the temperature of the portion of the clarification pipe 120 where the flange shape is provided is locally lowered. In this case, the volatile matter of the platinum group metal in the gas phase space 120a is cooled and reduced by passing through the vicinity of the flange-shaped member, and the reduced platinum group metal is aggregated on the inner wall surface of the clarification pipe 120. Happening. Therefore, it is preferable that a member having a flange shape is disposed in a region between the position A of the maximum oxygen release amount and the position at which the exhaust pipe 127 is disposed.
再者,於本實施形態中,對自設置於氣相空間120a之上部之排氣管127所排出之氧氣之量進行調整。 Further, in the present embodiment, the amount of oxygen discharged from the exhaust pipe 127 provided above the gas phase space 120a is adjusted.
自排氣管127排出之氧氣之量可藉由利用氧氣濃度計128測定自排氣管127排出之氣體之氧氣濃度,並且測定自排氣管127排出之氣體之總量而算出。根據利用氧氣濃度計128所測定之氧氣濃度,調節自排氣管127排出之氣體之總量,藉此可調整排出之氧氣之量。 The amount of oxygen discharged from the exhaust pipe 127 can be calculated by measuring the oxygen concentration of the gas discharged from the exhaust pipe 127 by the oxygen concentration meter 128, and measuring the total amount of gas discharged from the exhaust pipe 127. The amount of oxygen discharged from the exhaust pipe 127 is adjusted based on the oxygen concentration measured by the oxygen concentration meter 128, whereby the amount of oxygen discharged can be adjusted.
例如,於排氣管127設置抽吸氣相空間120a內之氣體之抽吸裝置,藉由調整抽吸裝置之輸出,可調整自排氣管127排出之氣體之總量。又,如圖4所示,於將沖洗氣體供給至氣相空間120a之情形時,藉由控制抽吸裝置,亦可調節供給至氣相空間120a之沖洗氣體之量。 For example, a suction device for sucking gas in the gas phase space 120a is provided in the exhaust pipe 127, and by adjusting the output of the suction device, the total amount of gas discharged from the exhaust pipe 127 can be adjusted. Further, as shown in Fig. 4, when the flushing gas is supplied to the vapor phase space 120a, the amount of the flushing gas supplied to the gas phase space 120a can be adjusted by controlling the suction device.
於本實施形態中,藉由調整自熔融玻璃釋出之氧氣之量,並且調整自設置於氣相空間120a上部之排氣管127排出之氧氣之量,而以使氣相空間120a之氧氣濃度成為特定範圍之方式進行調整。藉此,可抑制鉑族金屬被氧化而揮發,降低因揮發之鉑族金屬被還原而產生之鉑族金屬之析出量。於使用氧化錫作為澄清劑之情形時,與使用As2O3、Sb2O3之情況相比,氧化錫發揮澄清效果之溫度區域較高,鉑族金屬之揮發變得顯著,因此,本實施形態之效果尤其有效。 In the present embodiment, the oxygen concentration of the gas phase space 120a is adjusted by adjusting the amount of oxygen released from the molten glass and adjusting the amount of oxygen discharged from the exhaust pipe 127 provided in the upper portion of the gas phase space 120a. Adjust to be in a specific range. Thereby, the platinum group metal can be suppressed from being volatilized by oxidation, and the precipitation amount of the platinum group metal which is produced by the reduction of the volatilized platinum group metal can be reduced. When tin oxide is used as a clarifying agent, the temperature range in which tin oxide exhibits a clarifying effect is higher than that in the case of using As 2 O 3 or Sb 2 O 3 , and volatilization of a platinum group metal becomes remarkable. The effect of the embodiment is particularly effective.
再者,於本實施形態中,藉由將沖洗氣體自沖洗氣體供給管124a 及沖洗氣體供給管124b供給至澄清管120內之氣相空間120a,可排出澄清管120內之自熔融玻璃釋出之氧氣,使氣相空間120a之氧氣濃度下降。此時,根據利用氧氣濃度計128所測定之氧氣濃度調節沖洗氣體之供給量,而以使氣相空間120a氧氣濃度成為特定範圍之方式進行調節。藉此,可抑制鉑族金屬被氧化而揮發,降低因揮發之鉑族金屬被還原而產生之鉑族金屬之析出量。 Furthermore, in the present embodiment, the flushing gas is supplied from the flushing gas supply pipe 124a. The flushing gas supply pipe 124b is supplied to the gas phase space 120a in the clarification pipe 120, and the oxygen released from the molten glass in the clarification pipe 120 can be discharged to lower the oxygen concentration in the gas phase space 120a. At this time, the supply amount of the flushing gas is adjusted based on the oxygen concentration measured by the oxygen concentration meter 128, and the oxygen concentration in the gas phase space 120a is adjusted to a specific range. Thereby, the platinum group metal can be suppressed from being volatilized by oxidation, and the precipitation amount of the platinum group metal which is produced by the reduction of the volatilized platinum group metal can be reduced.
於本實施形態中,測定自排氣管127排出之氣體之量並且利用氧氣濃度計128測定氧氣濃度,以使自排氣管127排出之氧氣量(=自排氣管127排出之氣體之總量×氧氣濃度)成為特定範圍之方式調節沖洗氣體之供給量。即,藉由氧氣濃度計128所測得之自排氣管127之總排氣量及排氣中之氧氣濃度之信號被輸出至控制裝置123,控制裝置123根據來自氧氣濃度計128之信號控制沖洗氣體供給裝置125a、125b,從而調整沖洗氣體之供給量、供給壓力。 In the present embodiment, the amount of gas discharged from the exhaust pipe 127 is measured and the oxygen concentration is measured by the oxygen concentration meter 128 so that the amount of oxygen discharged from the exhaust pipe 127 (= the total amount of gas discharged from the exhaust pipe 127) The amount of supply of the flushing gas is adjusted such that the amount x oxygen concentration is in a specific range. That is, the signal from the total exhaust amount of the exhaust pipe 127 and the oxygen concentration in the exhaust gas measured by the oxygen concentration meter 128 is output to the control device 123, and the control device 123 controls based on the signal from the oxygen concentration meter 128. The gas supply devices 125a and 125b are flushed to adjust the supply amount and supply pressure of the flushing gas.
於本實施形態中,澄清管120內之自熔融玻璃釋出之氧氣之量係以使熔融玻璃之上游側多於下游側之方式進行調整,因此,較佳為使自熔融玻璃之上游側供給之沖洗氣體多於自熔融玻璃之下游側供給之沖洗氣體。即,較佳為使自沖洗氣體供給管124a供給之沖洗氣體之量多於自沖洗氣體供給管124b供給之沖洗氣體之量。藉由使自沖洗氣體供給管124a供給之沖洗氣體之量多於自沖洗氣體供給管124b供給之沖洗氣體之量,可更有效率地利用沖洗氣體稀釋自熔融玻璃釋出之氧氣並排出。 In the present embodiment, the amount of oxygen released from the molten glass in the clarification pipe 120 is adjusted so that the upstream side of the molten glass is more than the downstream side. Therefore, it is preferable to supply the upstream side from the molten glass. The flushing gas is more than the flushing gas supplied from the downstream side of the molten glass. That is, it is preferable that the amount of the flushing gas supplied from the flushing gas supply pipe 124a is larger than the amount of the flushing gas supplied from the flushing gas supply pipe 124b. By making the amount of the flushing gas supplied from the flushing gas supply pipe 124a larger than the amount of the flushing gas supplied from the flushing gas supply pipe 124b, it is possible to more efficiently dilute and discharge the oxygen released from the molten glass by the flushing gas.
再者,亦可於排氣管127設置抽吸氣相空間120a內之氣體之抽吸裝置。藉由抽吸裝置,使排氣管127側減壓(例如,與氣相空間120a內之壓力相比減壓10Pa左右),藉此,可有效率地排出氣相空間120a內之氧氣及沖洗氣體。又,亦可藉由控制抽吸裝置而調節供給至氣相空間120a之沖洗氣體之量。 Further, a suction device for sucking the gas in the gas phase space 120a may be provided in the exhaust pipe 127. By the suction device, the exhaust pipe 127 side is decompressed (for example, by about 10 Pa under pressure in the gas phase space 120a), whereby the oxygen in the gas phase space 120a can be efficiently discharged and rinsed. gas. Further, the amount of the flushing gas supplied to the gas phase space 120a can also be adjusted by controlling the suction means.
(第2實施形態之澄清管之構成) (Configuration of the clarification tube of the second embodiment)
繼而,對於第2實施形態之澄清管120之構成進行詳細說明。再者,關於澄清裝置,除包含澄清管120以外,亦包含排氣管(通氣管)127、電極121a、121b及包圍澄清管120之外周之未圖示之耐火保護層及耐火磚。圖6為主要表示澄清管120的外觀圖。圖7係表示顯示澄清管120之內部之剖視圖與澄清管之溫度分佈之一例的圖。 Next, the configuration of the clarification tube 120 of the second embodiment will be described in detail. Further, the clarification device includes an exhaust pipe (vent pipe) 127, electrodes 121a and 121b, and a refractory protective layer and a refractory brick (not shown) which surround the outer periphery of the clarification pipe 120, in addition to the clarification pipe 120. FIG. 6 is an external view mainly showing the clarification pipe 120. Fig. 7 is a view showing an example of a cross-sectional view of the inside of the clarification pipe 120 and a temperature distribution of the clarification pipe.
於澄清管120,安裝有排氣管(通氣管)127、及一對電極121a、121b。於澄清管120之內部,進行含有由還原反應而釋出氧氣之澄清劑之熔融玻璃之澄清步驟。於該澄清步驟中,以於熔融玻璃之表面之上部形成氣相空間之方式將熔融玻璃供給至內壁之至少一部分包含含有鉑族金屬之材料而成之澄清管120之內部,並且於澄清管120中,使熔融玻璃在沿著熔融玻璃之與氣相空間接觸之表面之方向、具體而言在澄清管120之長度方向上流動。氣相空間沿熔融玻璃之流動方向而形成。包圍氣相空間之內壁之至少一部分係由含有鉑族金屬之材料構成。於本實施形態中,包圍氣相空間之整個壁係由含有鉑族金屬之材料構成。 An exhaust pipe (vent pipe) 127 and a pair of electrodes 121a and 121b are attached to the clarification pipe 120. Inside the clarification tube 120, a clarification step of the molten glass containing the clarifying agent for releasing oxygen by the reduction reaction is carried out. In the clarification step, the molten glass is supplied to the inside of the clarification pipe 120 in which at least a part of the inner wall contains the material containing the platinum group metal, and the clarification pipe is formed in such a manner that a vapor phase space is formed on the upper surface of the molten glass. In 120, the molten glass flows in the direction along the surface of the molten glass which is in contact with the gas phase space, specifically, in the longitudinal direction of the clarification pipe 120. The gas phase space is formed along the flow direction of the molten glass. At least a portion of the inner wall surrounding the gas phase space is composed of a material containing a platinum group metal. In the present embodiment, the entire wall surrounding the gas phase space is made of a material containing a platinum group metal.
排氣管(通氣管)127位於熔融玻璃之流動方向之中途,且設置於與氣相空間接觸之內壁,使氣相空間與澄清管120之外側之大氣連通。排氣管(通氣管)127較佳為與澄清管120同樣地由鉑族金屬成形。關於排氣管(通氣管)127,因散熱功能而排氣管(通氣管)127之溫度容易下降,因此,亦可設置用以加熱排氣管(通氣管)127之加熱機構。 The exhaust pipe (vent pipe) 127 is located in the middle of the flow direction of the molten glass, and is disposed on the inner wall in contact with the gas phase space, so that the gas phase space communicates with the atmosphere on the outer side of the clarification pipe 120. The exhaust pipe (vent pipe) 127 is preferably formed of a platinum group metal similarly to the clarification pipe 120. Regarding the exhaust pipe (vent pipe) 127, since the temperature of the exhaust pipe (vent pipe) 127 is liable to lower due to the heat dissipation function, a heating mechanism for heating the exhaust pipe (vent pipe) 127 may be provided.
一對電極121a、121b為設置於澄清管120之兩端之凸緣形狀之電極板。電極121a、121b使自未圖示之電源供給之電流流至澄清管120,藉由該電流,澄清管120被通電加熱。於使用氧化錫作為澄清劑之情形時,例如澄清管120以最高溫度成為1600℃~1750℃、更佳為成為1630℃~1750℃之方式被加熱,熔融玻璃被加熱至發生氧化錫之 還原反應之溫度,例如為1600℃~1720℃,更佳為1620℃~1720℃。藉由控制在澄清管120流動之電流,可控制在澄清管120之內部流動之熔融玻璃之溫度。如此,通過澄清管120之內部之熔融玻璃被加熱而澄清。電極121a、121b在澄清管120中設置有一對,電極個數並無特別地限制。藉由電極121a、121b之通電加熱,而澄清管120之與氣相空間接觸之內壁之溫度例如處於1500~1750℃之範圍。 The pair of electrodes 121a and 121b are flange-shaped electrode plates provided at both ends of the clarification pipe 120. The electrodes 121a and 121b flow a current supplied from a power source (not shown) to the clarification pipe 120, and the clarification pipe 120 is electrically heated by the current. When tin oxide is used as the clarifying agent, for example, the clarification tube 120 is heated at a maximum temperature of 1600 ° C to 1750 ° C, more preferably 1630 ° C to 1750 ° C, and the molten glass is heated to the occurrence of tin oxide. The temperature of the reduction reaction is, for example, 1600 ° C to 1720 ° C, more preferably 1620 ° C to 1720 ° C. By controlling the current flowing in the clarification pipe 120, the temperature of the molten glass flowing inside the clarification pipe 120 can be controlled. Thus, the molten glass passing through the inside of the clarification pipe 120 is heated and clarified. The electrodes 121a and 121b are provided in a pair in the clarification tube 120, and the number of electrodes is not particularly limited. The temperature of the inner wall of the clarification tube 120 in contact with the gas phase space is, for example, in the range of 1500 to 1750 ° C by the electric heating of the electrodes 121 a and 121 b.
於澄清管120之內部,藉由添加至熔融玻璃之澄清劑、例如氧化錫之氧化還原反應,而去除熔融玻璃所含之含有CO2或SO2之氣泡。具體而言,首先,提高熔融玻璃之溫度,使澄清劑還原,藉此使氧氣泡產生於熔融玻璃中。熔融玻璃中所含之含有CO2、N2、SO2等氣體成分之氣泡吸收由澄清劑之還原反應而產生之氧氣。吸收氧氣而氣泡之直徑擴大(成長)之氣泡浮起至與氣相空間接觸之熔融玻璃之表面(液面),釋出氣泡,即破裂消失。消失後之氣泡中所含之氣體被釋出至氣相空間,經由排氣管127而排出至澄清管120之外部。繼而,降低熔融玻璃之溫度,使被還原之澄清劑氧化。藉此,殘留於熔融玻璃中之氣泡之氧氣溶入熔融玻璃而被吸收(吸收處理)。藉此,殘存之氣泡變小而消失。如此,藉由澄清劑之氧化還原反應,去除熔融玻璃所含之氣泡。 Inside the clarification pipe 120, bubbles containing CO 2 or SO 2 contained in the molten glass are removed by a redox reaction of a clarifying agent added to the molten glass, for example, tin oxide. Specifically, first, the temperature of the molten glass is raised to reduce the clarifying agent, thereby generating oxygen bubbles in the molten glass. The bubbles containing the gas components such as CO 2 , N 2 , and SO 2 contained in the molten glass absorb the oxygen generated by the reduction reaction of the clarifying agent. The bubble that absorbs oxygen and the diameter of the bubble expands (grows) floats to the surface (liquid level) of the molten glass that is in contact with the gas phase space, and the bubble is released, that is, the crack disappears. The gas contained in the bubble after disappearing is released into the gas phase space, and is discharged to the outside of the clarification pipe 120 through the exhaust pipe 127. In turn, the temperature of the molten glass is lowered to oxidize the reduced clarifying agent. Thereby, the oxygen of the bubbles remaining in the molten glass is dissolved in the molten glass and absorbed (absorption treatment). Thereby, the remaining bubbles become smaller and disappear. Thus, the bubbles contained in the molten glass are removed by the redox reaction of the clarifying agent.
雖未圖示,但於澄清管120之外壁面設置耐火保護層。於耐火保護層之外側進而設置耐火磚。耐火磚被載置於基台(未圖示)。 Although not shown, a refractory protective layer is provided on the outer wall surface of the clarification pipe 120. A refractory brick is further disposed on the outer side of the refractory protective layer. The refractory bricks are placed on abutment (not shown).
於此種澄清管120中,澄清管120中與氣相空間接觸之壁之溫度沿熔融玻璃之流動方向具有溫度分佈。並且,於進行熔融玻璃之消泡時,以使自與氣相空間接觸之熔融玻璃之表面(液面)釋出至氣相空間之氣泡之釋出量成為最大之熔融玻璃之流動方向上之氣泡釋出量最大位置與熔融玻璃之流動方向上之溫度分佈之最高溫度位置於熔融玻璃之流動方向上隔開之方式調整上述氣泡釋出量最大位置。 In such a clarification pipe 120, the temperature of the wall of the clarification pipe 120 which is in contact with the gas phase space has a temperature distribution in the flow direction of the molten glass. Further, when the defoaming of the molten glass is performed, the amount of the bubbles released from the surface (liquid surface) of the molten glass which is in contact with the gas phase space to the gas phase space is maximized in the flow direction of the molten glass. The maximum position of the bubble release amount is adjusted such that the maximum position of the bubble release amount and the highest temperature position of the temperature distribution in the flow direction of the molten glass are spaced apart from each other in the flow direction of the molten glass.
再者,就鉑族金屬而言,內壁之溫度越高,揮發越被促進。因此,最高溫度位置成為鉑族金屬最容易強烈地揮發之溫度條件。又,氧氣含量越多之氣體氛圍,鉑族金屬之揮發越強烈。 Further, in the case of a platinum group metal, the higher the temperature of the inner wall, the more the volatilization is promoted. Therefore, the highest temperature position becomes a temperature condition in which the platinum group metal is most likely to be strongly volatilized. Further, the more the oxygen content is, the more volatile the platinum group metal is.
因此,藉由以使上述氣泡釋出量最大位置與上述最高溫度位置於熔融玻璃之流動方向上隔開之方式調整氣泡釋出量最大位置,而於氣泡釋出量最大位置,自熔融玻璃之表面(液面)釋出之氣泡中之氧氣流動至最高溫度位置之情況變少。因此,與藉由熔融玻璃之消泡而釋出之氧氣流入鉑族金屬自澄清管120之壁強烈地揮發之最高溫度位置,而促進鉑族金屬之揮發之情況相比,最高溫度位置處之鉑族金屬之揮發降低。因此,可抑制如下情況:鉑族金屬之揮發物凝集於澄清管120之壁而形成凝集物,該凝集物之一部分以微粒子之形式脫附而於熔融玻璃中混入異物。以下對於該點進行說明。 Therefore, the maximum position of the bubble release amount is adjusted such that the maximum bubble discharge amount position and the maximum temperature position are spaced apart from each other in the flow direction of the molten glass, and the maximum amount of bubble discharge is from the molten glass. The amount of oxygen in the bubble released from the surface (liquid level) flows to the highest temperature position. Therefore, the oxygen released from the defoaming of the molten glass flows into the highest temperature position where the platinum group metal is strongly volatilized from the wall of the clarification tube 120, and the volatilization of the platinum group metal is promoted as compared with the case at the highest temperature position. The volatilization of the platinum group metal is reduced. Therefore, it is possible to suppress the fact that the volatile matter of the platinum group metal is aggregated on the wall of the clarification pipe 120 to form an aggregate, and one part of the aggregate is desorbed in the form of fine particles, and foreign matter is mixed in the molten glass. This point will be described below.
圖7係表示澄清管120之剖面與澄清管120之壁之溫度分佈之位置關係的圖。圖7之上部為澄清管120之剖視圖。圖7之下部為表示澄清管120之與氣相空間接觸之內壁之溫度分佈之圖表。於表示澄清管120之與氣相空間接觸之內壁之溫度分佈之圖表中,橫軸表示熔融玻璃之流動方向上之位置、即澄清管120之長度方向上之位置,縱軸表示澄清管120之與氣相空間接觸之內壁之溫度。 Fig. 7 is a view showing the positional relationship between the cross section of the clarification pipe 120 and the temperature distribution of the wall of the clarification pipe 120. The upper portion of Fig. 7 is a cross-sectional view of the clarification tube 120. The lower portion of Fig. 7 is a graph showing the temperature distribution of the inner wall of the clarification tube 120 in contact with the gas phase space. In the graph showing the temperature distribution of the inner wall of the clarification pipe 120 in contact with the gas phase space, the horizontal axis represents the position in the flow direction of the molten glass, that is, the position in the longitudinal direction of the clarification pipe 120, and the vertical axis represents the clarification pipe 120. The temperature of the inner wall in contact with the gas phase space.
於本實施形態之澄清管120中,具有凸緣形狀之電極(凸緣構件)121a、121b由於具有較高之散熱功能,故而澄清管120之兩端附近之壁,與該內壁之沿熔融玻璃之流動方向(X方向:澄清管120之長度方向)之周邊之內壁(與氣相空間接觸之澄清管120之內壁)之部分相比,容易成為低溫。又,由於排氣管127亦自澄清管120突出,故而排氣管127附近之與氣相空間接觸之澄清管120之內壁,與該內壁之沿X方向之周邊之內壁(與氣相空間接觸之澄清管120之內壁)之部分相比,亦容易成為低溫。因此,與氣相空間接觸之澄清管120之內壁之 溫度沿X方向具有溫度分佈。澄清管120之兩端附近、即一對電極121a、121b之端附近之內壁及排氣管127之附近之壁於X方向上成為溫度較低之低溫區域,排氣管127與電極121a、121b之間之中間部分於X方向上成為溫度較高之高溫區域。此種內壁之溫度分佈中之溫度即使為最低溫度,亦藉由電極121a、121b對澄清管120進行通電加熱,藉此成為高溫、例如1500℃以上之溫度。因此,於氣相空間中,構成澄清管120之鉑族金屬揮發,而存在鉑族金屬之揮發物。圖7表示溫度分佈之一例。於該溫度分佈中,以P表示溫度為最高溫度Tmax℃之X方向上之位置。 In the clarification pipe 120 of the present embodiment, the electrode (flange member) 121a and 121b having a flange shape have a high heat dissipation function, so that the wall near the both ends of the clarification pipe 120 is melted along the edge of the inner wall. The inner wall of the periphery of the flow direction of the glass (the X direction: the longitudinal direction of the clarification pipe 120) is likely to be a low temperature as compared with the portion of the inner wall (the inner wall of the clarification pipe 120 that is in contact with the gas phase space). Moreover, since the exhaust pipe 127 also protrudes from the clarification pipe 120, the inner wall of the clarification pipe 120 in contact with the gas phase space in the vicinity of the exhaust pipe 127, and the inner wall of the inner wall in the X direction (the gas) The portion of the inner wall of the clarification pipe 120 that is in contact with the phase space is also liable to become a low temperature. Therefore, the temperature of the inner wall of the clarification pipe 120 in contact with the gas phase space has a temperature distribution in the X direction. The vicinity of both ends of the clarification pipe 120, that is, the inner wall near the end of the pair of electrodes 121a and 121b and the wall in the vicinity of the exhaust pipe 127 become a low temperature region having a lower temperature in the X direction, the exhaust pipe 127 and the electrode 121a, The middle portion between 121b becomes a high temperature region in the X direction. Even if the temperature in the temperature distribution of the inner wall is the lowest temperature, the clarification pipe 120 is electrically heated by the electrodes 121a and 121b, thereby achieving a high temperature, for example, a temperature of 1500 ° C or higher. Therefore, in the gas phase space, the platinum group metal constituting the clarification tube 120 is volatilized, and the volatiles of the platinum group metal are present. Fig. 7 shows an example of a temperature distribution. In this temperature distribution, the position in the X direction in which the temperature is the highest temperature T max °C is represented by P.
在此,溫度分佈之最高溫度位置並不限定於位置P,而具有位置P周圍之容許範圍。最高溫度位置之容許範圍較佳為(Tmax-20)℃~Tmax℃之範圍內之溫度區域,進而較佳為(Tmax-10)℃~Tmax℃之範圍內之溫度區域,尤佳為(Tmax-5)℃~Tmax℃之範圍內之溫度區域。其後,將具有容許範圍之最高溫度位置稱為最高溫度位置R。 Here, the highest temperature position of the temperature distribution is not limited to the position P, but has an allowable range around the position P. The allowable range of the highest temperature position is preferably a temperature range in the range of (T max -20) ° C to T max ° C, and further preferably a temperature range in the range of (T max -10) ° C to T max ° C, in particular A temperature region within the range of (T max -5) °C~T max °C. Thereafter, the highest temperature position having the allowable range is referred to as the highest temperature position R.
另一方面,熔融玻璃於澄清管120內被加熱,澄清劑發生還原反應而開始向熔融玻璃中釋出氧氣。該氧氣之釋出急劇發生。所釋出之氧氣被熔融玻璃中之氣泡吸收,使氣泡之直徑擴大(氣泡成長),或者成為熔融玻璃中之氣泡而吸收熔融玻璃中既有之氣泡,使氣泡之直徑擴大(成長),克服熔融玻璃之黏性而朝與氣相空間接觸之熔融玻璃之表面(液面)開始浮起。此時,自熔融玻璃之表面(液面)釋出之氧氣之釋出量成為最大之澄清管120之長度方向上之氣泡釋出量最大位置A與上述最高溫度位置R於X方向上隔開。具體而言,較佳為相對於最高溫度位置R位於熔融玻璃流動之下游側。 On the other hand, the molten glass is heated in the clarification pipe 120, and the clarifying agent undergoes a reduction reaction to start releasing oxygen into the molten glass. The release of this oxygen occurs sharply. The released oxygen is absorbed by the bubbles in the molten glass, so that the diameter of the bubbles is enlarged (bubbles are grown), or bubbles in the molten glass are absorbed to absorb the existing bubbles in the molten glass, and the diameter of the bubbles is expanded (growth) to overcome The viscosity of the molten glass starts to float toward the surface (liquid level) of the molten glass that is in contact with the gas phase space. At this time, the maximum amount of bubble release amount A in the longitudinal direction of the clarification pipe 120 from the surface (liquid level) of the molten glass is maximized, and the maximum temperature position R is separated from the above-mentioned maximum temperature position R in the X direction. . Specifically, it is preferably located on the downstream side of the flow of the molten glass with respect to the highest temperature position R.
如此,以使氣泡釋出量最大位置A與最高溫度位置R隔開之方式調整氣泡釋出量最大位置A。 In this manner, the bubble discharge amount maximum position A is adjusted such that the bubble discharge amount maximum position A is spaced apart from the highest temperature position R.
氣泡釋出量最大位置A可藉由實驗求出,亦可藉由電腦模擬進行 預測而求出。於電腦模擬之情形時,將澄清管120、設置於其周圍之未圖示之耐火保護層及耐火磚、及藉由澄清管120之通電加熱而製造之加熱源加以模式化而進行導熱模擬,並且使用該模擬結果即熔融玻璃之溫度之計算值,使用預定之熔融玻璃之溫度與澄清劑之氧氣之釋出量之對應關係,決定澄清劑之氧氣之釋出量而使特定之尺寸之氣泡產生,藉此模擬熔融玻璃中之氧化還原反應,進而,藉由熔融玻璃中所預定之氣泡吸收氧氣而使氣泡之直徑擴大、及對直徑擴大之氣泡浮起進行模擬,從而可預測氣泡釋出量最大位置A。於該情形時,亦可預測氣泡之釋出量。此種模擬可使用公知之模擬程式等在電腦上執行。並且,可使用電腦模擬,以使氣泡釋出量最大位置A與最高溫度位置R於X方向上隔開之方式決定澄清條件。 The maximum amount of bubble release A can be determined experimentally or by computer simulation. Calculated by prediction. In the case of computer simulation, the clarification pipe 120, the refractory protective layer (not shown) and the refractory bricks provided around the clarification pipe 120, and the heating source manufactured by the electric heating of the clarification pipe 120 are patterned to perform heat conduction simulation. And using the simulation result, that is, the calculated value of the temperature of the molten glass, using the corresponding relationship between the temperature of the predetermined molten glass and the amount of released oxygen of the clarifying agent, determining the amount of oxygen released from the clarifying agent to make the bubble of a specific size Produced to simulate the redox reaction in the molten glass, and further, the bubble is expanded by the predetermined bubble in the molten glass, and the diameter of the bubble is expanded, and the bubble floating up is expanded to simulate bubble release. The maximum position A. In this case, the release amount of the bubbles can also be predicted. Such simulation can be performed on a computer using a well-known simulation program or the like. Further, a computer simulation can be used to determine the clarification condition such that the bubble discharge maximum position A and the maximum temperature position R are spaced apart in the X direction.
此處,氣泡釋出量最大位置A較佳為藉由調整在澄清管120內流動之熔融玻璃之溫度分佈、及熔融玻璃之流速之至少任一者而進行。熔融玻璃之溫度分佈對於自澄清劑釋出之氧氣之量及氧氣之釋出開始位置、進而熔融玻璃中之氣泡之浮起速度產生影響。熔融玻璃之溫度分佈例如可藉由加熱電極121b之通電加熱時之澄清管120之加熱量、或者藉由調整澄清管120之外周上之電流分佈而調整。又,熔融玻璃之溫度分佈例如可藉由調整自澄清管120之外周朝外側之散熱量而進行調整。散熱量之調整係藉由調整包圍澄清管120之外周之耐火保護層或耐火磚之隔熱特性(導熱率等)或熱阻(=(耐火保護層或耐火磚之厚度)/導熱率)而進行。可變更此種調整參數,使用電腦模擬調整氣泡釋出量最大位置A。 Here, the bubble discharge maximum position A is preferably performed by adjusting at least one of the temperature distribution of the molten glass flowing in the clarification pipe 120 and the flow rate of the molten glass. The temperature distribution of the molten glass affects the amount of oxygen released from the clarifying agent, the start position of the release of oxygen, and the floating speed of the bubbles in the molten glass. The temperature distribution of the molten glass can be adjusted, for example, by the heating amount of the clarification pipe 120 when the heating electrode 121b is electrically heated, or by adjusting the current distribution on the outer circumference of the clarification pipe 120. Further, the temperature distribution of the molten glass can be adjusted, for example, by adjusting the amount of heat radiated from the outer circumference of the clarification pipe 120 to the outside. The amount of heat dissipation is adjusted by adjusting the thermal insulation properties (thermal conductivity, etc.) or thermal resistance (= (thickness of refractory protective layer or refractory brick) / thermal conductivity) of the refractory protective layer or refractory brick surrounding the outer circumference of the clarification pipe 120. get on. This adjustment parameter can be changed, and the maximum position A of the bubble release amount can be adjusted using a computer simulation.
熔融玻璃之流速對於自熔融玻璃中之氧氣之釋出開始位置起至與氣相空間接觸之熔融玻璃之表面(液面)之氧氣之釋出位置為止之距離產生影響。熔融玻璃之流速之調整例如可藉由澄清管120之熔融玻璃之流出口附近之熔融玻璃之溫度(黏度)或利用成形裝置200等位於 後續步驟之裝置之熔融玻璃之抽出量而進行調整。可變更此種調整參數,使用電腦模擬調整氣泡釋出量最大位置A。 The flow rate of the molten glass affects the distance from the start position of the oxygen in the molten glass to the position at which the oxygen is released from the surface (liquid level) of the molten glass in contact with the gas phase. The flow rate of the molten glass can be adjusted, for example, by the temperature (viscosity) of the molten glass near the outlet of the molten glass of the clarification pipe 120 or by the forming apparatus 200 or the like. The amount of molten glass extracted by the apparatus of the subsequent step is adjusted. This adjustment parameter can be changed, and the maximum position A of the bubble release amount can be adjusted using a computer simulation.
實際製造玻璃基板時,使用經電腦模擬所調整之氣泡釋出量最大位置A成為所需位置時之上述調整參數之各值(澄清條件)。 In actual production of the glass substrate, each value of the above-mentioned adjustment parameter (clarification condition) when the bubble discharge maximum position A adjusted by the computer simulation becomes the desired position is used.
於本實施形態中,於澄清管120設置有連通氣相空間與澄清管120之外側之大氣之排氣管127,此時,X方向上之排氣管127之配置位置較佳為於氣泡釋出量最大位置A與最高溫度位置R之間。藉由如此規定排氣管127之配置位置,而於大量之含有氧氣之氣泡自熔融玻璃之與氣相空間接觸之表面釋出之氣泡釋出量最大位置A,自表面釋出之氣泡中之氧氣在藉由氣流而流動至氣泡釋出量最大位置A之前,大部分氧氣自排氣管127被釋出至澄清管120a之外側。因此,於氣泡釋出量最大位置A所釋出之氣泡中之氧氣流動至最高溫度位置R之可能性較低,可降低最高溫度位置R處之鉑族金屬之揮發。 In the present embodiment, the clarification pipe 120 is provided with an exhaust pipe 127 that communicates with the atmosphere outside the gas phase space and the clarification pipe 120. At this time, the arrangement position of the exhaust pipe 127 in the X direction is preferably a bubble discharge. Between the maximum position A and the highest temperature position R. By arranging the arrangement position of the exhaust pipe 127 in this way, the maximum amount of bubble release amount released from the surface of the molten glass which is in contact with the gas phase space by a large amount of oxygen-containing gas bubbles is in the bubble released from the surface. Before the oxygen flows to the bubble discharge amount maximum position A by the gas flow, most of the oxygen is released from the exhaust pipe 127 to the outside of the clarification pipe 120a. Therefore, the possibility that the oxygen in the bubble released from the bubble discharge maximum position A flows to the highest temperature position R is low, and the volatilization of the platinum group metal at the highest temperature position R can be lowered.
氣泡釋出量最大位置A及X方向上之排氣管127之配置位置較佳為以澄清管120之壁之溫度分佈之最高溫度位置R為基準,位於X方向之同一側。於該情形時,於氣泡釋出量最大位置A所釋出之氣泡中之氧氣流動至最高溫度位置R之可能性亦較低,可降低最高溫度位置R處之鉑族金屬之揮發。 The arrangement position of the exhaust pipe 127 at the maximum bubble discharge amount A and the X direction is preferably the same on the same side in the X direction with respect to the highest temperature position R of the temperature distribution of the wall of the clarification pipe 120. In this case, the possibility that the oxygen in the bubble released from the bubble discharge maximum position A flows to the highest temperature position R is also low, and the volatilization of the platinum group metal at the highest temperature position R can be lowered.
最高溫度位置R、排氣管127之配置位置、及氣泡釋出量最大位置A較佳為自X方向之上游側依序為最高溫度位置R、排氣管127之配置位置、及氣泡釋出量最大位置A。 The maximum temperature position R, the arrangement position of the exhaust pipe 127, and the bubble discharge maximum position A are preferably the highest temperature position R from the upstream side in the X direction, the arrangement position of the exhaust pipe 127, and the bubble discharge. The maximum position A.
於本實施形態中,在澄清管120之外周設置沿澄清管120外側延伸之包含電極121a、121b之凸緣形狀之構件(凸緣構件),凸緣形狀之構件之X方向上之配置位置較佳為位於氣泡釋出量最大位置A與排氣管127之配置位置之間之區域以外之上述長度方向之區域。凸緣形狀之構件因其形狀而向排氣管127之外側之散熱量較大,因此,於設置 凸緣形狀之構件之澄清管120之內壁附近,溫度容易局部降低。於該情形時,存在氣相空間內之鉑族金屬之揮發物藉由通過設置有上述凸緣形狀之構件之內壁附近,而揮發物被冷卻,凝集於澄清管120之內壁之情況。因此,凸緣形狀之構件之配置位置較佳為位於氣泡釋出量最大位置A與排氣管127之配置位置之間之區域以外之區域。 In the present embodiment, a flange-shaped member (flange member) including the electrodes 121a and 121b extending along the outer side of the clarification pipe 120 is provided on the outer circumference of the clarification pipe 120, and the arrangement position of the flange-shaped member in the X direction is higher. It is preferable that the region in the longitudinal direction is outside the region between the position A where the bubble discharge amount is maximum and the position at which the exhaust pipe 127 is disposed. The member of the flange shape has a large amount of heat dissipation to the outside of the exhaust pipe 127 due to its shape, and therefore, In the vicinity of the inner wall of the clarification pipe 120 of the flange-shaped member, the temperature is easily locally lowered. In this case, the volatile matter of the platinum group metal in the gas phase space is cooled by the vicinity of the inner wall of the member provided with the above-mentioned flange shape, and is agglomerated on the inner wall of the clarification pipe 120. Therefore, the arrangement position of the member having the flange shape is preferably a region outside the region between the position A of the bubble discharge amount maximum and the position where the exhaust pipe 127 is disposed.
於本實施形態中,最高溫度位置R、排氣管127之配置位置、及氣泡釋出量最大位置A係自X方向之上游側依序為最高溫度位置R、排氣管127之配置位置、及氣泡釋出量最大位置A,但氣泡釋出量最大位置A與排氣管127之配置位置只要以最高溫度位置R為基準,位於X方向(澄清管120之長度方向)之同一側,則最高溫度位置R、排氣管127之配置位置、及氣泡釋出量最大位置A不受限制。例如,可自熔融玻璃流動之X方向之上游側,依序為最高溫度位置R、氣泡釋出量最大位置A、及排氣管127之配置位置。於該情形時,於氣泡釋出量最大位置A所釋出之氧氣由於沿排氣管127之方向流動,故而於氣泡釋出量最大位置A所釋出之氧氣難以在熔融玻璃之最高溫度位置R附近之氣相空間之溫度較高之氣體氛圍中流動。 In the present embodiment, the highest temperature position R, the arrangement position of the exhaust pipe 127, and the bubble discharge amount maximum position A are sequentially the highest temperature position R from the upstream side in the X direction, the arrangement position of the exhaust pipe 127, And the bubble discharge amount maximum position A, but the bubble discharge amount maximum position A and the arrangement position of the exhaust pipe 127 are located on the same side in the X direction (the longitudinal direction of the clarification pipe 120) based on the highest temperature position R. The maximum temperature position R, the arrangement position of the exhaust pipe 127, and the bubble discharge maximum position A are not limited. For example, it may be from the upstream side in the X direction in which the molten glass flows, in order to the highest temperature position R, the bubble discharge maximum position A, and the arrangement position of the exhaust pipe 127. In this case, the oxygen released at the maximum bubble discharge position A flows in the direction of the exhaust pipe 127, so that the oxygen released at the maximum bubble discharge position A is difficult to be at the highest temperature position of the molten glass. A gas atmosphere having a relatively high temperature in the gas phase space near R flows.
又,氣泡釋出量最大位置A、排氣管127之配置位置亦可設為X方向上之相同位置。藉由將氣泡釋出量最大位置A與排氣管127之配置位置設為X方向上之相同位置,而將於氣泡釋出量最大位置A自熔融玻璃之表面(液面)釋出之氧氣經由位於上方之排氣管127釋出至澄清管120之外側,因此,氧氣流向排氣管127而不會在氣相空間內擴散,另外不會在氣相空間內流動。因此,於氣泡釋出量最大位置A自熔融玻璃之表面(液面)釋出之氧氣幾乎不再被用於鉑族金屬之揮發。再者,所謂使氣泡釋出量最大位置A與排氣管127之配置位置為X方向上之相同位置,係指於X方向上之相對於排氣管127之管之中心位置,排氣管127之管直徑之尺寸之範圍內之區域(沿X方向之區域)具有氣泡 釋出量最大位置A。又,於對氣泡釋出量最大位置A規定出氣泡釋出量最大位置A之容許範圍之情形時,該容許範圍只要與上述管直徑之尺寸之範圍內之區域局部重合即可。 Further, the position at which the bubble discharge amount is maximum A and the position at which the exhaust pipe 127 is disposed may be the same position in the X direction. By setting the bubble discharge amount maximum position A and the arrangement position of the exhaust pipe 127 to the same position in the X direction, the oxygen released from the surface (liquid level) of the molten glass at the maximum bubble release amount A is obtained. The gas is discharged to the outside of the clarification pipe 120 via the exhaust pipe 127 located above, and therefore, the oxygen flows to the exhaust pipe 127 without being diffused in the gas phase space, and does not flow in the gas phase space. Therefore, the oxygen released from the surface (liquid level) of the molten glass at the maximum position A of the bubble release amount is hardly used for volatilization of the platinum group metal. In addition, the position where the bubble discharge maximum position A and the exhaust pipe 127 are disposed at the same position in the X direction means the center position of the tube in the X direction with respect to the exhaust pipe 127, and the exhaust pipe The area within the range of the diameter of the tube of 127 (the area along the X direction) has bubbles The maximum amount of release A is. Further, when the allowable range of the bubble discharge amount maximum position A is defined at the bubble discharge amount maximum position A, the allowable range may be partially overlapped with the region within the range of the tube diameter.
即使澄清管120之與氣相空間接觸之澄清管120之內壁之溫度為1500℃以上,於本實施形態中,由於降低鉑族金屬之揮發,抑制鉑族金屬之揮發物之凝集,故而本實施形態之效果亦變得顯著。 Even if the temperature of the inner wall of the clarification pipe 120 in contact with the gas phase space of the clarification pipe 120 is 1500 ° C or higher, in the present embodiment, since the volatilization of the platinum group metal is reduced and the agglomeration of the volatiles of the platinum group metal is suppressed, the present invention is The effects of the embodiments have also become remarkable.
再者,於第1實施形態及第2實施形態之任一形態中,氣相空間中之鉑族金屬之蒸汽壓較佳是為了抑制鉑族金屬之揮發而調整。就抑制鉑族金屬之揮發及凝集之方面而言,氣相空間中之鉑族金屬之蒸汽壓較佳為0.1Pa~15Pa,較佳為3Pa~10Pa。 Further, in any of the first embodiment and the second embodiment, the vapor pressure of the platinum group metal in the gas phase space is preferably adjusted to suppress volatilization of the platinum group metal. The vapor pressure of the platinum group metal in the gas phase space is preferably from 0.1 Pa to 15 Pa, preferably from 3 Pa to 10 Pa, in terms of suppressing volatilization and agglomeration of the platinum group metal.
又,於第1實施形態及第2實施形態中,作為對含有由還原反應而釋出氧氣之澄清劑之熔融玻璃進行處理之裝置,係使用澄清管120進行了說明,但未必限定於澄清管120。只要為具有氣相空間且對含有由還原反應而釋出氧氣之澄清劑之熔融玻璃進行處理之部分,則並不限定於澄清管。 Further, in the first embodiment and the second embodiment, the apparatus for treating the molten glass containing the clarifying agent that releases oxygen by the reduction reaction has been described using the clarification pipe 120, but is not necessarily limited to the clarification pipe. 120. The portion which is treated as a molten glass having a gas phase space and containing a clarifying agent which releases oxygen by a reduction reaction is not limited to the clarification tube.
(實驗例1) (Experimental Example 1)
為了確認第一實施形態之效果,使用氧化錫作為澄清劑,使用圖3所示之第一實施形態之澄清管120,進行1小時之熔融玻璃之澄清,並且進行上述實施形態之調整。該澄清後,成形為2270mm×2000mm、厚度0.5mm之片狀玻璃,製作100片玻璃基板。 In order to confirm the effect of the first embodiment, the clarification pipe 120 of the first embodiment shown in Fig. 3 was used, and the clarification of the molten glass for one hour was carried out using tin oxide as a clarifying agent, and the above-described embodiment was adjusted. After this clarification, sheet glass of 2270 mm × 2000 mm and thickness of 0.5 mm was formed, and 100 glass substrates were produced.
此時,於實施例1~8中,調整自熔融玻璃之氧氣釋出量、沖洗氣體(N2)之供給量及排氣管127之抽吸量,將氣相空間120a之氧氣濃度調整在0.1%~3%之範圍。以如下方式進行調整:實施例1之氧氣濃度成為0%、實施例2之氧氣濃度成為0.1%、實施例3之氧氣濃度成為0.3%、實施例4之氧氣濃度成為0.5%、實施例5之氧氣濃度成為0.7%、實施例6之氧氣濃度成為1%、實施例7之氧氣濃度成為2%、實 施例8之氧氣濃度成為3%。 At this time, in Examples 1 to 8, the oxygen release amount from the molten glass, the supply amount of the flushing gas (N 2 ), and the suction amount of the exhaust pipe 127 were adjusted, and the oxygen concentration in the gas phase space 120a was adjusted. Range of 0.1% to 3%. The adjustment was as follows: the oxygen concentration in Example 1 was 0%, the oxygen concentration in Example 2 was 0.1%, the oxygen concentration in Example 3 was 0.3%, and the oxygen concentration in Example 4 was 0.5%. The oxygen concentration was 0.7%, the oxygen concentration of Example 6 was 1%, the oxygen concentration of Example 7 was 2%, and the oxygen concentration of Example 8 was 3%.
作為先前例,不進行氣相空間120a之氧氣濃度之調整。此時,氧氣濃度為21%。玻璃基板之鉑凝集物係藉由目視進行檢查,以每100片玻璃基板之鉑凝集物個數進行評價。關於鉑凝集物,將縱橫比為100以上且最大長度為100μm以上者設為檢查對象之鉑異物。 As a prior example, the adjustment of the oxygen concentration in the gas phase space 120a is not performed. At this time, the oxygen concentration was 21%. The platinum agglomerates of the glass substrate were examined by visual inspection, and the number of platinum agglomerates per 100 glass substrates was evaluated. Regarding the platinum agglomerate, a platinum foreign matter to be inspected is set to have an aspect ratio of 100 or more and a maximum length of 100 μm or more.
關於上述檢查之結果,按照實施例1~8之順序,鉑凝集物個數為0.10個/m3、1.2個/m3、3.9個/m3、7.4個/m3、12個/m3、19個/m3、57個/m3、113個/m3。該等結果少於先前例之異物量4306個/m3。由此可知,與先前例相比,實施例1~8可減少異物量。再者,關於實施例1~8之作為缺陷而殘存於玻璃基板之氣泡之個數,實施例1~8依序為34個/m3、28個/m3、19個/m3、13個/m3、11個/m3、15個/m3、88個/m3、255個/m3。該等結果少於先前例之異物量19201個/m3。再者,玻璃基板之玻璃之組成為66.6莫耳%之SiO2、10.6莫耳%之Al2O3、11.0莫耳%之B2O3、且MgO、CaO、SrO及BaO之總量為11.4莫耳%、0.15莫耳%之SnO2、0.05%之Fe2O3、鹼金屬氧化物之總量為0.2莫耳%,應變點為660℃,且黏度為102.5泊時之熔融玻璃之溫度為1570℃。 As a result of the above examination, the number of platinum agglomerates was 0.10 / m 3 , 1.2 / m 3 , 3.9 / m 3 , 7.4 / m 3 , 12 / m 3 in the order of Examples 1 to 8. , 19 / m 3 , 57 / m 3 , 113 / m 3 . These results are less than the previous foreign matter amount of 4306 / m 3 . From this, it can be seen that Examples 1 to 8 can reduce the amount of foreign matter as compared with the previous examples. Further, the number of the bubbles remaining in the glass substrate as the defects of Examples 1 to 8 was 34/m 3 , 28 / m 3 , 19 / m 3 , 13 in the order of Examples 1 to 8. /m 3 , 11 / m 3 , 15 / m 3 , 88 / m 3 , 255 / m 3 . These results are less than the previous foreign matter amount of 19,201 / m 3 . Furthermore, the composition of the glass of the glass substrate is 66.6 mol% of SiO 2 , 10.6 mol% of Al 2 O 3 , 11.0 mol % of B 2 O 3 , and the total amount of MgO, CaO, SrO and BaO is 11.4 Molar%, 0.15 mol% of SnO 2 , 0.05% of Fe 2 O 3 , a total amount of alkali metal oxide of 0.2 mol%, a strain point of 660 ° C, and a viscosity of 10 2.5 poise of molten glass The temperature is 1570 °C.
圖8係表示實驗例1之實施例1~8之結果之圖。圖8中,對其他實驗例之結果亦進行了繪製。 Fig. 8 is a view showing the results of Examples 1 to 8 of Experimental Example 1. In Fig. 8, the results of other experimental examples are also plotted.
(實驗例2) (Experimental Example 2)
為了確認第2實施形態之效果,使用氧化錫作為澄清劑,使用圖6所示之第2實施形態之澄清管120,進行1小時之熔融玻璃之澄清,並且進行上述實施形態之調整。具體而言,調整熔融玻璃之溫度分佈,變更氣泡釋出量最大位置A。該澄清後,成形為2270mm×2000mm、厚度0.5mm之片狀玻璃,製作100片玻璃基板。此時,實施例9中,以使氣泡釋出量最大位置A與溫度分佈之最高溫度位置於熔融玻璃之流 動方向上隔開之方式調整熔融玻璃之溫度。將排氣管127之位置設位熔融玻璃之流動方向上之氣泡釋出量最大位置A與溫度分佈之最高溫度之間。 In order to confirm the effect of the second embodiment, the clarification pipe 120 of the second embodiment shown in Fig. 6 was used, and the clarification of the molten glass for one hour was carried out using tin oxide as a clarifying agent, and the above-described embodiment was adjusted. Specifically, the temperature distribution of the molten glass is adjusted to change the bubble discharge maximum position A. After this clarification, sheet glass of 2270 mm × 2000 mm and thickness of 0.5 mm was formed, and 100 glass substrates were produced. At this time, in the embodiment 9, the maximum temperature position of the bubble release amount and the highest temperature position of the temperature distribution are in the flow of the molten glass. The temperature of the molten glass is adjusted in a moving manner. The position of the exhaust pipe 127 is set between the maximum bubble discharge amount position A in the flow direction of the molten glass and the highest temperature of the temperature distribution.
作為先前例,不進行氣泡釋出量最大位置A與溫度分佈之最高溫度之調整。於該情形時,氣泡釋出量最大位置A與溫度分佈之最高溫度大致一致。 As a prior example, the adjustment of the maximum temperature of the bubble release amount maximum position A and the temperature distribution is not performed. In this case, the bubble discharge maximum position A substantially coincides with the maximum temperature of the temperature distribution.
玻璃基板之鉑凝集物係藉由目視進行檢查,以每100片玻璃基板之鉑凝集物個數進行評價。 The platinum agglomerates of the glass substrate were examined by visual inspection, and the number of platinum agglomerates per 100 glass substrates was evaluated.
關於鉑凝集物,將縱橫比為100以上且最大長度為100μm以上之鉑異物設為檢查對象之異物。 In the platinum agglomerate, a platinum foreign matter having an aspect ratio of 100 or more and a maximum length of 100 μm or more is used as a foreign matter to be inspected.
關於上述檢查之結果,與氣泡釋出量最大位置A與溫度分佈之最高溫度一致之先前例相比,實施例9中,因混入玻璃基板之鉑所產生之鉑凝集物個數為1/3以下。實施例9之作為缺陷而殘存於玻璃基板之氣泡之個數為300個/m3以下。藉此,實施例9中,可確認出與先前例相比,鉑凝集物個數減少。再者,玻璃基板之玻璃之組成為66.6莫耳%之SiO2、10.6莫耳%之Al2O3、11.0莫耳%之B2O3、且MgO、CaO、SrO及BaO之總量為11.4莫耳%、0.15莫耳%之SnO2、0.05%之Fe2O3、鹼金屬氧化物之總量為0.2莫耳%,應變點為660℃,且黏度為102.5泊時之熔融玻璃之溫度為1570℃。 As a result of the above inspection, in the case of Example 9, the number of platinum agglomerates generated by the platinum mixed in the glass substrate was 1/3 as compared with the previous example in which the bubble discharge maximum position A and the highest temperature of the temperature distribution were the same. the following. The number of bubbles remaining in the glass substrate as a defect in Example 9 was 300/m 3 or less. Thereby, in Example 9, it was confirmed that the number of platinum aggregates was reduced as compared with the previous example. Furthermore, the composition of the glass of the glass substrate is 66.6 mol% of SiO 2 , 10.6 mol% of Al 2 O 3 , 11.0 mol % of B 2 O 3 , and the total amount of MgO, CaO, SrO and BaO is 11.4 Molar%, 0.15 mol% of SnO 2 , 0.05% of Fe 2 O 3 , a total amount of alkali metal oxide of 0.2 mol%, a strain point of 660 ° C, and a viscosity of 10 2.5 poise of molten glass The temperature is 1570 °C.
(實驗例3) (Experimental Example 3)
相對於實驗例1,將玻璃基板之玻璃之組成變更為70莫耳%之SiO2、12.9莫耳%之Al2O3、2.5莫耳%之B2O3、3.5莫耳%之MgO、6莫耳%之CaO、1.5莫耳%之SrO、3.5莫耳%之BaO、0.1莫耳%之SnO2,除此以外,藉由與實施例1相同之方法製作玻璃基板。此時,玻璃基板之應變點為745℃。 With respect to Experimental Example 1, the composition of the glass of the glass substrate was changed to 70 mol% of SiO 2 , 12.9 mol% of Al 2 O 3 , 2.5 mol% of B 2 O 3 , 3.5 mol% of MgO, A glass substrate was produced in the same manner as in Example 1 except that 6 mol% of CaO, 1.5 mol% of SrO, 3.5 mol% of BaO, and 0.1 mol% of SnO 2 were used. At this time, the strain point of the glass substrate was 745 °C.
其結果可知,與先前例相比,其與實驗例1同樣地可減少鉑凝集 物個數。 As a result, it was found that platinum agglomeration can be reduced as in Experimental Example 1 as compared with the previous example. The number of objects.
(實驗例4) (Experimental Example 4)
相對於與實驗例2,將玻璃基板之玻璃之組成變更為70莫耳%之SiO2、12.9莫耳%之Al2O3、2.5莫耳%之B2O3、3.5莫耳%之MgO、6莫耳%之CaO、1.5莫耳%之SrO、3.5莫耳%之BaO、0.1莫耳%之SnO2,除此以外,藉由與實施例2相同之方法製作玻璃基板。此時,玻璃基板之應變點為745℃。 With respect to Experimental Example 2, the composition of the glass of the glass substrate was changed to 70 mol% of SiO 2 , 12.9 mol% of Al 2 O 3 , 2.5 mol% of B 2 O 3 , and 3.5 mol% of MgO. A glass substrate was produced in the same manner as in Example 2 except that 6 mol% of CaO, 1.5 mol% of SrO, 3.5 mol% of BaO, and 0.1 mol% of SnO 2 were used. At this time, the strain point of the glass substrate was 745 °C.
其結果可知,與先前例相比,其與實驗例2同樣地可減少鉑凝集物個數。 As a result, it was found that the number of platinum aggregates can be reduced as in Experimental Example 2 as compared with the previous examples.
以上對於本發明之玻璃基板之製造方法及玻璃基板製造裝置進行了詳細地說明,但本發明並不限定於上述實施形態,在不脫離本發明主旨之範圍內,當然可進行各種改良或變更。於上述說明中,以澄清管作為處理裝置為例進行了說明,但本發明並不限定於此,亦可將本發明應用於熔解槽、攪拌槽或成形裝置、輸送管、供給管。 In the above, the glass substrate manufacturing method and the glass substrate manufacturing apparatus of the present invention are described in detail. However, the present invention is not limited to the above-described embodiments, and various modifications and changes can be made without departing from the spirit and scope of the invention. In the above description, the clarification pipe has been described as an example of the treatment device. However, the present invention is not limited thereto, and the present invention may be applied to a melting tank, a stirring tank, a molding apparatus, a conveying pipe, and a supply pipe.
104‧‧‧輸送管 104‧‧‧Transport
105‧‧‧輸送管 105‧‧‧ delivery tube
120‧‧‧澄清槽 120‧‧‧Clarification tank
120a‧‧‧氣相空間 120a‧‧‧ gas phase space
121a‧‧‧電極 121a‧‧‧electrode
121b‧‧‧電極 121b‧‧‧electrode
124a‧‧‧沖洗氣體供給管 124a‧‧‧ flushing gas supply pipe
124b‧‧‧沖洗氣體供給管 124b‧‧‧ flushing gas supply pipe
127‧‧‧排氣管 127‧‧‧Exhaust pipe
MG‧‧‧熔融玻璃 MG‧‧‧ molten glass
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| JP6499250B2 (en) * | 2016-09-30 | 2019-04-10 | AvanStrate株式会社 | Glass substrate manufacturing method and glass substrate manufacturing apparatus |
| CN110799462A (en) * | 2017-03-16 | 2020-02-14 | 康宁股份有限公司 | Method for reducing bubble lifetime on glass melt surface |
| JP7153241B2 (en) * | 2017-09-05 | 2022-10-14 | 日本電気硝子株式会社 | Method for manufacturing alkali-free glass substrate and alkali-free glass substrate |
| KR102143702B1 (en) * | 2017-12-27 | 2020-08-12 | 아반스트레이트 가부시키가이샤 | Method for manufacturing glass substrate and glass substrate manufacturing apparatus |
| JP2022507801A (en) * | 2018-11-21 | 2022-01-18 | コーニング インコーポレイテッド | How to shorten the bubble life on the surface of glass melt |
| US20220002179A1 (en) * | 2018-11-28 | 2022-01-06 | Corning Incorporated | Method of controlling bubbles in a glass making process |
| CN115367999A (en) * | 2022-09-21 | 2022-11-22 | 成都光明光电股份有限公司 | Intermittent optical glass production method and device |
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| DE102010047896B4 (en) * | 2010-10-11 | 2016-03-03 | Heraeus Deutschland GmbH & Co. KG | Reduction of the evaporation rate from platinum and Pt alloys: component and process |
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