TWI558875B - 含有螢光增白劑之水性分散液、藉由水性分散液的處理增亮織物材料之方法以及該水性分散液之用途 - Google Patents
含有螢光增白劑之水性分散液、藉由水性分散液的處理增亮織物材料之方法以及該水性分散液之用途 Download PDFInfo
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- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- HVAMZGADVCBITI-UHFFFAOYSA-N pent-4-enoic acid Chemical compound OC(=O)CCC=C HVAMZGADVCBITI-UHFFFAOYSA-N 0.000 description 1
- 125000004817 pentamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 125000005561 phenanthryl group Chemical group 0.000 description 1
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- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical compound C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 1
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- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
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- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
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Description
本發明係關於呈分散形式的螢光增白劑(FWAs)之調配物,及其用於增亮織物材料之用途。
螢光增白劑(FWAs)對合成織物纖維提供顯著增白作用,但此等試劑之水性分散液之儲存穩定性通常不足,亦即在室溫下儲存數月導致分散液沈澱及混濁。
現已驚奇地發現,可藉由添加少量β-1,3-葡聚糖獲得1,2-二苯乙烯增亮劑之穩定水性分散液。添加穩定劑有助於有效控制pH值且不會不利地影響試劑之增亮活性及所處理纖維之特性。
本發明係關於一種水性分散液,其含有
(a)螢光增白劑,
(b)分散劑,及
(c)β-1,3-葡聚糖。
基本上,已知用於此目的之任何FWAs可用於本發明之水性分散液中。較佳使用二氰基-1,4-雙-苯乙烯基苯及雙苯并噁唑。
本發明因此係關於上文所述之水性分散液,其含有下式化合物作為螢光增白劑:
更佳地,本發明水性分散液含有下式化合物作為螢光增白劑:
在另一較佳具體實例中,本發明水性分散液含有下式化合物作為螢光增白劑:
其中R1表示氫、C1-C6烷基、C6-C14芳基或C7-C24芳烷基且X為式(3)、(4)或(5)之二價基團
作為R1之C1-C6烷基包括例如甲基、乙基、丙基、異丙基、正丁基、異丁基、第二丁基、第三丁基、戊基、第三戊基(1,1-二甲基丙基)、正戊基、新戊基及正己基。
C6-C14芳基之實例為苯基、甲苯基、基(mesityl)、isityl、二甲苯基、萘基、蒽基及菲基。
作為R1之C7-C24芳烷基包括例如苯甲基、2-苯基乙基、二苯基甲基、萘基甲基及2-萘基乙基。
尤其較佳的式(2)之FWAs為式(2a)及(2b)化合物
適用於本發明分散液之分散劑較佳為非離子界面活性劑。
非離子分散劑之實例為脂肪醇、較高碳數脂肪酸、烷基苯酚、山梨糖醇酯、二苯乙烯基苯酚及三苯乙烯基苯酚之環氧乙烷加合物;環氧乙烷與環氧丙烷之共聚物或乙二胺環氧乙烷/環氧丙烷加合物。
出於某種目的,本發明之水性分散液另外含有有機溶劑,例如乙二醇、丙二醇、二乙二醇、二丙二醇、聚乙二醇或聚丙二醇。
β-1,3-葡聚糖為由某些微生物對葡萄糖之作用所產生之多醣。可作為增稠劑施加於水中之適合葡聚糖揭示於例如美國專利第3,301,848號中。
較佳β-1,3-葡聚糖為硬葡聚糖(scleroglucan)。
螢光增白劑通常以兩種或兩種以上組分之混合物形式使用,因為該等混合物所展現的白度可能高於單獨之個別組分的總和。
在一較佳具體實例中,本發明之水性分散液含有包含5重量%-25重量%,尤其10重量%-20重量%式(1)化合物與75重量%-95重量%,尤其80重量%-90重量%至少一種式(2)化合物之混合物作為螢光增白劑,各百分比以全部螢光增白劑之總數計。
尤其較佳為如上文所述之水性分散液,其含有包含以下之混合物作為螢光增白劑:
2.5重量%至25重量%下式化合物
2.5重量%至20重量%下式化合物
及55重量%至95重量%下式化合物
各百分比以全部增白劑之總數計。
此外,尤其關注含有以下之水性分散液:
(a)5重量%-40重量%,尤其10重量%-30重量%螢光增白劑,
(b)0.5重量%-15重量%,尤其1.0重量%-10重量%分散劑,及
(c)0.5重量%-10重量%,尤其1.0重量%-5.0重量% β-1,3-葡聚糖,
各百分比以分散液之總重量計。
式(1)及式(2)化合物為熟知之FWAs且市場有售,或可根據熟知方法製備。
本發明之另一目標為藉由以上文所述之水性分散液處理來增亮織物材料之方法。
本發明之另一目標為使用如上文所述之水性分散液增亮合成纖維,尤其聚酯纖維。
依照螢光增白劑之混合物的慣例,可藉由將個別組分分散於液體介質(較佳水)中,將其加工成市售形式。此可藉由分散個別組分,接著組合所獲得之分散液進行。然而,亦可將個別組分基本上混合在一起,接著使其共同分散。分散操作可在球磨機、膠磨機、珠磨機或其類似機器中以習知方式進行。
較佳,FWAs與水及分散劑組合在一起在玻璃珠粒存在下濕磨。所得研磨儲備料可儲存,分成不同部分且以本身已知之方式加工。
本發明之水性分散液可另外含有0.1重量%至60重量%,較佳5重量%至50重量%助劑。
適合助劑包括例如濕潤劑、防凍劑、消泡劑、增稠劑/穩定劑及殺生物劑。
增稠劑/穩定劑之實例為N-乙烯基吡咯啶酮與3-乙烯基丙酸之共聚物、聚乙烯醇或非離子/陰離子多醣。
各種類型之調配助劑描述於McCutcheon之乳化劑與清潔劑以及功能材料年鑒(McCutcheon's year books of Emulsifiers & Detergents and Functional Materials)中。
本發明之水性分散液及含有其之組成物適於增白由合成纖維製成之織物材料,尤其由聚酯製成之織物材料。然而,此等混合物及組成物亦可用於增白含有聚酯之摻合物。
本發明混合物藉由通常用於施用螢光增白劑之方法,例如藉由在染色機中之盡染法(exhaust dyeing process)或藉由壓吸熱固色(pad-thermofixation)施用。便利地在水性介質中進行處理,化合物以精細微粒形式存在於該水性介質中,形成懸浮液、微分散液,或視情況形成溶液。若適當,在處理期間可添加分散劑、穩定劑、濕潤劑及其他助劑。處理通常在約90℃至140℃,較佳110℃至130℃之溫度範圍內進行。若藉由壓吸熱固色法施用混合物,則熱固色較佳在170℃至200℃之溫度下進行。
本發明之水性分散液在不添加調色染料(shading dyes)之情況下即提供藍色色調。
此外,以本發明水性分散液處理之材料展現高耐光性以及高白度及卓越亮度。
已驚奇地發現,β-1,3-葡聚糖不僅為FWAs分散液之有效穩定劑,而且亦為含有甕染料及FWAs之分散液的有效穩定劑,含有甕染料及FWAs之分散液適於增白具有色調變化之聚丙烯腈(PAN)纖維。
因此,本發明另外係關於一種水性分散液,其含有
(a)螢光增白劑,
(b)分散劑,
(c)β-1,3-葡聚糖及
(d)甕染料。
熟習此項技術者已知可施用於PAN纖維之FWAs。適合增亮劑為例如苯并咪唑衍生物,如C.I.螢光增亮劑363。
適於PAN染色之甕染料同樣為此項技術所熟知。實例為C.I.甕紫1及C.I.甕藍66。
本發明另外係關於增亮織物材料之方法,其藉由以如上文定義之含有組分(a)+(b)+(c)之水性分散液或含有組分(a)+(b)+(c)+(d)之水性分散液處理。
本發明另外係關於如上文定義之含有組分(a)+(b)+(c)之水性分散液或含有組分(a)+(b)+(c)+(d)之水性分散液的用途,其用於增亮合成纖維。
以下實施例用於說明本發明;除非另外說明,否則份數及百分比以重量計。
實施例1
添加100 g式(2b)之雙苯并噁唑、10 g PPG 1750/80 EO(乙氧基化聚丙二醇,80個環氧乙烷單元)、12.5 g 1,2-丙二醇及0.25 g戊二醛至127.25 g去離子水中。在可用水冷卻之研磨燒杯中,將分散液與500 g玻璃珠(直徑為1 mm)混合,且在冷卻下用習知攪拌裝置研磨9小時(700 rpm)。過濾後,獲得250 g含有40重量% FWA之研磨儲備料。
在容器中混合90.71 g去離子水、138 g 1.5%粗葡聚糖(硬葡聚糖)水溶液及1.29 g MBS(含有2.5重量% 2-甲基-2H-異噻唑-3-酮及2.5重量%1,2-苯并異噻唑-3(2H)-酮之殺生物劑)。添加230 g含有FWA之研磨儲備料,且攪拌混合物30分鐘(600 rpm)且均質化。獲得含有20重量% FWA之澄清分散液。分析分散液樣品之儲存穩定性;結果概述於表1中。
比較實施例2
添加100 g式(2b)之雙苯并噁唑、10 g PPG 1750/80 EO(乙氧基化聚丙二醇,80個環氧乙烷單元)、12.5 g 1,2-丙二醇及0.25 g戊二醛至127.25 g去離子水中。在可用水冷卻之研磨燒杯中,將分散液與500 g玻璃珠(直徑為1 mm)混合,且在冷卻下用習知攪拌裝置研磨9小時(700 rpm)。過濾後,獲得250 g含有40重量% FWA之研磨儲備料。
在容器中混合90.71 g去離子水、138 g 10%聚乙烯醇水溶液(Gohsenol KH 17,由Nippon Gohsei供應)及1.29 g MBS(含有2.5重量% 2-甲基-2H-異噻唑-3-酮及2.5重量%1,2-苯并異噻唑-3(2H)-酮之殺生物劑)。添加230 g含有FWA之研磨儲備料,且攪拌混合物30分鐘(600 rpm)且均質化。獲得含有20重量% FWA之澄清分散液。分析分散液樣品之儲存穩定性;結果概述於表1中。
應用實施例1
a)在盡染法中應用於聚酯
在染色設備中,在室溫下且在1:20之液體比下,分別用實施例1或比較實施例2之含有FWA的水浴處理聚酯織物(在195℃,165 g/m2下預精練,熱固定)。溫度經30分鐘自室溫升至130℃,在此溫度下再保持30分鐘,隨後在15分鐘內冷卻至40℃。接著在流水下沖洗織物材料30秒且在70℃下乾燥。分析樣品根據Ganz之白度,根據Ganz-Griesser之色輝值TV及顯色特徵。結果概述於表2a、2b及2c中。
b)在壓吸烘焙法中應用於聚酯
在室溫下,藉由壓吸烘焙法,分別用呈分散形式且呈表2a及表2b中指定之比率之實施例1或實施例2之含有FWA的水性液體且在1 g/l磺化二羧酸烷酯之鹼鹽存在下處理聚酯織物(在195℃,165 g/m2下預精練,熱固定)。液體壓吸率為50%。隨後,在70℃下乾燥織物樣品30分鐘,接著在185℃下熱固定30秒。分析樣品根據Ganz之白度,根據Ganz-Griesser之色輝值TV及顯色特徵。儘管兩種樣品的白度及色輝值獲得大致相同之結果,但本發明分散液之顯色特徵顯然較佳。結果概述於表3a、3b及3c中。
實施例3
A.製備研磨儲備料
在室溫下,將11.0 g丙二醇、11.0 g F 108(聚丙二醇)及0.22 g 50%戊二醛水溶液溶解於43.78 g水中。逐份添加6.6 g式(1a)化合物、8.8 g式(2a)化合物及28.6 g式(2b)化合物。在室溫下攪拌漿料30分鐘。在可用水冷卻之研磨燒杯中,將分散液與220 g玻璃珠(直徑為1 mm)混合,且在冷卻下用習知攪拌裝置研磨1小時(2200 rpm)。過濾後,獲得200 g含有40重量% FWA之研磨儲備料。
B.製備葡聚糖溶液
在攪拌下,在室溫下,添加2.0 g粗葡聚糖(硬葡聚糖)、4.0 g 1,2-丙二醇及0.4 g MBS至93.6 g水中。加熱混合物至80℃且攪拌直至獲得澄清溶液。
C.製備最終分散液
將75 g在步驟A下製備之研磨儲備料、67.5 g在步驟B下製備之葡聚糖溶液、0.93 g MBS及156.67 g水混合且在室溫下攪拌分散液30分鐘。分析所獲得之最終分散液樣品的儲存穩定性;結果概述於表4中。
實施例4
在燒杯中,在劇烈攪拌下,混合560 g C.I.螢光增亮劑363之溶液(15%調配物)與3.15 g粗葡聚糖。含有不同量之C.I.紫1或C.I.甕藍66的甕染料之濕式研磨分散液與去離子水混合且添加FWA分散液。接著攪拌分散液30分鐘(500 rpm)。
在98℃下,在盡染法中將所獲得之分散液應用於PAN纖維,產生亮白色調。
Claims (14)
- 一種水性分散液,其含有(a)螢光增白劑,(b)分散劑,及(c)β-1,3-葡聚糖。
- 如申請專利範圍第1項之水性分散液,其含有下式化合物作為螢光增白劑:
- 如申請專利範圍第1項之水性分散液,其含有下式化合物作為螢光增白劑:
- 如申請專利範圍第1項之水性分散液,其含有下式化合物作為螢光增白劑:
其中R1表示氫、C1-C6烷基、C5-C14芳基或C6-C24芳烷基且X為式(3)、(4)或(5)之二價基團 - 如申請專利範圍第1項之水性分散液,其含有式(2a)或(2b)化合物作為螢光增白劑:
- 如申請專利範圍第1至5項中任一項之水性分散液,其含有非離子界面活性劑作為分散劑。
- 如申請專利範圍第1至5項中任一項之水性分散液,其另外含有乙二醇、丙二醇、二乙二醇、二丙二醇、聚乙二醇或聚丙二醇。
- 如申請專利範圍第1至5項中任一項之水性分散液,其含有硬葡聚糖(scleroglucan)作為β-1,3-葡聚糖。
- 如申請專利範圍第1項之水性分散液,其含有包含5重量%-25重量%式(1)化合物與75重量%-95重量%至少一種式(2)化合物之混合物作為螢光增白劑,各百分比以全部螢光增白劑之總數計。
- 如申請專利範圍第9項之水性分散液,其含有包 含以下之混合物作為螢光增白劑:2.5重量%至25重量%下式化合物
2.5重量%至20重量%下式化合物 及55重量%至95重量%下式化合物 各百分比以全部增白劑之總數計。 - 如申請專利範圍第1項之水性分散液,其含有(a)5重量%-40重量%螢光增白劑,(b)0.5重量%-15重量%分散劑,及(c)0.5重量%-10重量% β-1,3-葡聚糖,各百分比以該分散液之總重量計。
- 如申請專利範圍第1項之水性分散液,其中該水性分散液進一步含有(d)甕染料。
- 一種增亮織物材料之方法,其藉由以如申請專利範圍第1項或申請專利範圍第12項之水性分散液處理。
- 一種如申請專利範圍第1項或申請專利範圍第12項之水性分散液之用途,其用於增亮合成纖維。
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2012
- 2012-01-04 JP JP2013549763A patent/JP5992445B2/ja active Active
- 2012-01-04 US US13/996,192 patent/US8679199B2/en active Active
- 2012-01-04 MX MX2013007471A patent/MX349259B/es active IP Right Grant
- 2012-01-04 EP EP12700257.4A patent/EP2665856B1/en active Active
- 2012-01-04 CN CN201280005854.8A patent/CN103314154B/zh active Active
- 2012-01-04 WO PCT/EP2012/050098 patent/WO2012098015A1/en not_active Ceased
- 2012-01-04 PT PT127002574T patent/PT2665856T/pt unknown
- 2012-01-04 ES ES12700257.4T patent/ES2626605T3/es active Active
- 2012-01-04 MY MYPI2013002276A patent/MY162539A/en unknown
- 2012-01-04 BR BR112013017496A patent/BR112013017496A2/pt not_active IP Right Cessation
- 2012-01-04 KR KR1020137021554A patent/KR20140005975A/ko not_active Withdrawn
- 2012-01-19 TW TW101102161A patent/TWI558875B/zh active
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| US4713081A (en) * | 1977-11-23 | 1987-12-15 | Ciba-Geigy Corporation | Stable aqueous dyestuff preparations of finely dispersed water-insoluble or sparingly water-soluble dyes |
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Also Published As
| Publication number | Publication date |
|---|---|
| BR112013017496A2 (pt) | 2016-09-27 |
| CN103314154A (zh) | 2013-09-18 |
| PT2665856T (pt) | 2017-06-09 |
| EP2665856A1 (en) | 2013-11-27 |
| JP2014508197A (ja) | 2014-04-03 |
| MX349259B (es) | 2017-07-18 |
| ES2626605T3 (es) | 2017-07-25 |
| MX2013007471A (es) | 2013-08-15 |
| KR20140005975A (ko) | 2014-01-15 |
| JP5992445B2 (ja) | 2016-09-14 |
| TW201231758A (en) | 2012-08-01 |
| WO2012098015A1 (en) | 2012-07-26 |
| US20130283547A1 (en) | 2013-10-31 |
| US8679199B2 (en) | 2014-03-25 |
| MY162539A (en) | 2017-06-15 |
| EP2665856B1 (en) | 2017-03-01 |
| CN103314154B (zh) | 2016-09-14 |
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