TWI550375B - Injection molding machine of control systems has service of a server and a control method - Google Patents
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- 238000000034 method Methods 0.000 title claims description 19
- 238000001746 injection moulding Methods 0.000 title description 16
- 238000004519 manufacturing process Methods 0.000 claims description 151
- 238000002347 injection Methods 0.000 claims description 22
- 239000007924 injection Substances 0.000 claims description 22
- 238000004148 unit process Methods 0.000 claims description 18
- 238000006243 chemical reaction Methods 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 4
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 239000004033 plastic Substances 0.000 description 8
- 230000002093 peripheral effect Effects 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Physics & Mathematics (AREA)
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Description
本發明是關於一種有效管理及遠端監控多個射出機的伺服服務的射出機控制系統及控制方法。 The invention relates to an injection machine control system and a control method for effectively managing and remotely monitoring servo services of a plurality of injection machines.
射出成型是一種將熱塑性塑膠或熱固性塑膠加熱熔化後,再成型為所需的塑膠固件的一種製成方式。而一般的製成方式,是將塑膠在射出成型機的料筒內加熱熔化後,再將呈流動狀態的塑膠經由柱塞或螺桿加壓下,迫使熔融後的塑膠被壓縮並向前推擠,進而通過料筒前端的噴嘴注入至閉合模具內,由於閉合模具溫度較低,經過一定時間塑膠即可冷卻定型,此時將閉合模具進行開模,即可完成所需的製品。 Injection molding is a method of heating and melting a thermoplastic or thermosetting plastic into a desired plastic firmware. The general method of production is to heat and melt the plastic in the barrel of the injection molding machine, and then press the plastic in the flowing state through the plunger or the screw to force the molten plastic to be compressed and pushed forward. Then, the nozzle at the front end of the barrel is injected into the closed mold. Since the temperature of the closed mold is low, the plastic can be cooled and shaped after a certain period of time. At this time, the mold is closed and the desired product can be completed.
然而上述的射出成型機通常需要先進行多次的測式及設定,使得生產的成品能達到符合標準的需求,但是,上述的的射出成型方式,若是所使用的射出成型機為不同的機型時,依規格或製作特性的不同,每一個射出成型機均有不同的加熱時間、送料速度或冷卻時間,因此相同的設定參數並非適合每一個射出成型機,這使得每一個射出成型機都 必須各別進行測式及設定,這將嚴重影響到工作效率。 However, the above-mentioned injection molding machine usually needs to perform multiple measurement and setting first, so that the finished product can meet the requirements of the standard. However, the above injection molding method is different for the injection molding machine used. When the injection molding machine has different heating time, feeding speed or cooling time depending on the specifications or the manufacturing characteristics, the same setting parameters are not suitable for each injection molding machine, which makes each injection molding machine The measurement and setting must be carried out separately, which will seriously affect the work efficiency.
另方面,當射出成型機再次被更改設定後,若要再生產之前的產品時,又必須再次進行先前相同的設定與測試,將導致工作時間被重複浪費,相當不便。而且,當設備發生問題時,需要由現場人員自行向廠商聯絡,但產生工作異常的可能性相當多,若現場人員不清楚理解設備的完整結構或操作方式的情況,難以清楚交代產生問題的可能,必需要安排維修人員至現場進行故障排除,倘若僅只是設定上的問題,卻仍要等待維修人員至現場進行設定,同樣會造成整體工作效率下降。 On the other hand, when the injection molding machine is changed again, if the previous product is to be reproduced, the same previous setting and test must be performed again, which will cause the working time to be repeatedly wasted, which is quite inconvenient. Moreover, when there is a problem with the equipment, it is necessary for the on-site personnel to contact the manufacturer on their own, but there is a high possibility of abnormal work. If the site personnel do not clearly understand the complete structure or operation mode of the equipment, it is difficult to clearly explain the possibility of the problem. It is necessary to arrange maintenance personnel to go to the site for troubleshooting. If it is only a set problem, it still has to wait for the maintenance personnel to set it on site, which will also cause the overall work efficiency to drop.
因此,如何提供一種具有高效管理所有的射出成型機,並將所有生產參數加以整合,並可供調整所有不同規格的射出成型機生產相同的產品,以提升設備的生產效能。 Therefore, how to provide an injection molding machine with efficient management, and integrate all production parameters, and can adjust all the different specifications of the injection molding machine to produce the same product to improve the production efficiency of the equipment.
本發明之一目的在提供一種可供高效管理所有的射出成型機的伺服服務的射出機控制系統。 It is an object of the present invention to provide an injector control system that can efficiently manage the servo services of all injection molding machines.
本發明之另一目的在提供一種可調整不同規格的射出成型機生產相同產品的伺服服務控制系統。 Another object of the present invention is to provide a servo service control system that can adjust different specifications of an injection molding machine to produce the same product.
本發明之又一目的在提供一種可避免多次測試及設定的伺服服務的射出機控制系統的控制方法。 It is still another object of the present invention to provide a method of controlling an injector control system that avoids multiple tests and settings of servo services.
本發明之一個伺服服務的射出機控制系統,係供生產具有相同特性的多個產品,包括:一第一生產單元,該第一生產單元具有一第一生產單元工藝參數,及一第一生產單元規格;一第二生產單元,該第二生產單元具有一第二生產單元規格,且該第一生產單元規格與該第二生產單元規格 不同;一伺服器,具有一轉換模組,該伺服器係訊號連接該第一生產單元及該第二生產單元,該轉換模組依據該第一生產單元規格及該第一生產單元工藝參數推算出一絕對值參數檔案,以及;該轉換模組依據該絕對值參數檔案與該第二生產單元規格推算出一第二生產單元工藝參數。 An injection machine control system for a servo service of the present invention is for producing a plurality of products having the same characteristics, comprising: a first production unit having a first production unit process parameter, and a first production Unit specification; a second production unit having a second production unit specification, and the first production unit specification and the second production unit specification Different from the server, having a conversion module, the server signal is connected to the first production unit and the second production unit, and the conversion module is calculated according to the first production unit specification and the first production unit process parameter An absolute value parameter file is generated, and the conversion module derives a second production unit process parameter according to the absolute value parameter file and the second production unit specification.
本發明之一種伺服服務的射出機控制系統的控制方法,係供生產具有相同特性的多個產品,包括一第一生產單元、一第二生產單元及一伺服器,該伺服器具有一轉換模組,且該伺服器係訊號連接該第一生產單元及該第二生產單元,該第一生產單元具有一第一生產單元工藝參數,及一第一生產單元規格,該第二生產單元具有一第二生產單元規格,且該第一生產單元規格與該第二生產單元規格不同,其中該控制方法包括下列步驟:a)該伺服器接收該第一生產單元規格及該第一生產工藝參數;b)該轉換模組依據接收的該第一生產單元規格及該第一生產工藝參數推算出一絕對值參數檔案;c)該轉換模組依據該絕對值參數檔案及該第二生產單元規格推算出一第二生產單元工藝參數;及d)該第二生產單元依據該第二生產單元工藝參數生產出與該第一生產單元相同特性之產品。 The control method of the injection machine control system of the servo service of the present invention is for producing a plurality of products having the same characteristics, including a first production unit, a second production unit and a server, the server having a conversion mode And the server signal is connected to the first production unit and the second production unit, the first production unit has a first production unit process parameter, and a first production unit specification, the second production unit has a a second production unit specification, wherein the first production unit specification is different from the second production unit specification, wherein the control method comprises the following steps: a) the server receives the first production unit specification and the first production process parameter; b) the conversion module derives an absolute value parameter file according to the received first production unit specification and the first production process parameter; c) the conversion module estimates according to the absolute value parameter file and the second production unit specification a second production unit process parameter; and d) the second production unit is produced in accordance with the second production unit process parameter and is identical to the first production unit Of the product.
因此,本案之伺服服務的射出機控制系統及控制方法,是透過路由器將所有生產單元與伺服器訊號連線,亦可將生產單元的生產工藝參數與其規格加以整合成一絕對值參數檔案,再將此絕對值參數檔案與另一生產單元之規格整合成該生產單元的生產工藝參數。例如生產單元分別包含有射出成型機,且彼此間因規格或尺寸的不同,導致送料速度 或加熱溫度相互具有差異的情況下,仍可透過伺服器進行自動化調整,令不同的射出成型機經調整後,即可生產相同規格的產品,增加生產上的方便性。另方面,設定後的生產工藝參數可被保留並轉移至其它設備進行設定,避免多次測試與設定的麻煩,以提升整體生產效率,並達成上述之目的。 Therefore, the injection machine control system and control method of the servo service in this case is to connect all the production units and the server signals through the router, and also integrate the production process parameters of the production unit with the specifications into an absolute value parameter file, and then This absolute value parameter file is integrated with the specifications of another production unit into the production process parameters of the production unit. For example, the production units each include an injection molding machine, and the feed rate is different depending on the size or size of each other. Or when the heating temperatures are different from each other, they can still be automatically adjusted through the servo, so that different injection molding machines can be adjusted to produce the same specification products, which increases the convenience of production. On the other hand, the set production process parameters can be retained and transferred to other equipment for setting, avoiding the trouble of multiple tests and settings, to improve the overall production efficiency, and achieve the above objectives.
1‧‧‧第一生產單元 1‧‧‧First production unit
2‧‧‧第二生產單元 2‧‧‧Second production unit
11,21‧‧‧射出機 11,21‧‧‧Injector
12,22‧‧‧機械手臂 12,22‧‧‧ Robotic arm
13,23‧‧‧模溫機 13,23‧‧・Mold temperature machine
14,24‧‧‧周邊設備 14,24‧‧‧ Peripherals
15,25‧‧‧熱澆道 15,25‧‧‧hot runner
16,26‧‧‧控制介面 16,26‧‧‧Control interface
17,27‧‧‧其他周邊設備 17,27‧‧‧Other peripheral equipment
19,29‧‧‧警報裝置 19,29‧‧‧Announcement device
3‧‧‧公司伺服器 3‧‧‧Company server
31‧‧‧儲存模組 31‧‧‧ Storage Module
32‧‧‧轉換模組 32‧‧‧Transition module
5‧‧‧雲端伺服器 5‧‧‧Cloud Server
圖1是本案之第一較佳實施例之伺服服務的射出機控制系統的方塊圖;圖2是本案之第一較佳實施例之伺服服務的射出機控制系統的控制方法的流程圖;圖3是本案之第二較佳實施例之伺服服務的射出機控制系統的方塊圖;及圖4是圖3之伺服服務的射出機控制系統之另一架構的示意圖。 1 is a block diagram of an injection machine control system for a servo service according to a first preferred embodiment of the present invention; and FIG. 2 is a flow chart of a control method of an injection machine control system for a servo service according to a first preferred embodiment of the present invention; 3 is a block diagram of an injector control system for a servo service of a second preferred embodiment of the present invention; and FIG. 4 is a schematic diagram of another architecture of the injector control system of the servo service of FIG.
在本案一個實施例中所提供之伺服服務的射出機控制系統,如圖1所示,主要包括一第一生產單元1、一第二生產單元2及一伺服器,其中第一生產單元1具有一第一生產單元工藝參數,及一第一生產單元規格,而第二生產單元具有一第二生產單元規格,伺服器在本例中是例示為一個公司伺服器3,供以訊號連接至上述的第一生產單元1及第二生產單元2,並包括有一個儲存模組31及一個轉換模組32。 The injection machine control system of the servo service provided in one embodiment of the present invention, as shown in FIG. 1 , mainly includes a first production unit 1, a second production unit 2 and a server, wherein the first production unit 1 has a first production unit process parameter, and a first production unit specification, and the second production unit has a second production unit specification, and the server is exemplified in this example as a company server 3 for signal connection to the above The first production unit 1 and the second production unit 2 include a storage module 31 and a conversion module 32.
在本例中,第一生產單元1及第二生產單元2分別包括有一射出機11,21、一機械手臂12,22、一模溫機13,23、一 周邊設備14,24、一熱澆道15,25,並透過一控制介面16,26進行控制,且第一生產單元1及第二生產單元2還包含一其他周邊設備17,27,是直接訊號連接至公司伺服器3。其中模溫機13是提供射出機11所需的溫度進行加熱,熱澆道15則是供射出機11噴嘴流出的塑料維持在一個預定溫度,並再注入至成形模具中,以供製成多個塑料成品。機械手臂12則是供汲取塑形好的塑料成品,並將成品放置在一個預定位置。 In this example, the first production unit 1 and the second production unit 2 respectively include an injection machine 11, 21, a mechanical arm 12, 22, a mold temperature machine 13, 23, and a Peripheral devices 14, 24, a hot runner 15, 25, and controlled by a control interface 16, 26, and the first production unit 1 and the second production unit 2 further comprise a further peripheral device 17, 27, which is a direct signal Connect to company server 3. The mold temperature machine 13 is heated to provide the temperature required for the injection machine 11, and the hot runner 15 is used to maintain the plastic flowing out of the nozzle of the injection machine 11 at a predetermined temperature and re-injected into the forming mold for preparation. A finished plastic product. The robot arm 12 is for picking up a finished plastic product and placing the finished product in a predetermined position.
一併參考圖2之本案伺服服務的射出機控制系統的控制方法的流程圖,一開始如步驟401,由公司伺服器3接收第一生產單元1的第一生產單元規格,以及第一生產單元1目前已設定好的第一生產單元工藝參數,其中第一生產單元規格及第二生產單元規格,在本例中可例示為射出機11,21、機械手臂12,22及/或模溫機13,23的規格資料,且彼此間的規格資料互不相同,而第一生產單元工藝參數則是第一生產單元1已設定及測試完成的設定參數,以供尚未設定的第二生產單元2的設定參考依據。其中射出機11,21的設定參數可以是送/出料速度及加熱溫度等數據資料,機械手臂12,22的可設定參數則可以是移載取放時間及速度,模溫機13,23的可設定參數則可以是控制溫度值。 Referring to the flowchart of the control method of the injection machine control system of the servo service of the present invention, initially, as step 401, the first production unit specification of the first production unit 1 and the first production unit are received by the company server 3. 1 The first production unit process parameters have been set, wherein the first production unit specification and the second production unit specification, in this example, can be illustrated as an injection machine 11, 21, a robot arm 12, 22 and/or a mold temperature machine. The specification data of 13,23, and the specification data of each other are different from each other, and the process parameters of the first production unit are setting parameters that have been set and tested by the first production unit 1 for the second production unit 2 that has not been set yet. Set the reference basis. The setting parameters of the injection machines 11, 21 may be data such as the sending/discharging speed and the heating temperature, and the settable parameters of the robot arms 12, 22 may be the loading and unloading time and speed, and the mold temperature machines 13, 23 The settable parameter can be the control temperature value.
再如步驟402,公司伺服器3的轉換模組32依接收的第一生產單元規格及第一生產工藝參數,計算及轉化出一個絕對值參數檔案。接著如步驟403,將計算好的絕對值參數檔案儲存於儲存模組31,接下來如步驟404,接收第二生產單元2的第二生產單元規格,且第二生產單元2與第一生產單元1同樣使用相同的原料及/或模具。接著如步驟405,公司伺服器3的轉換模組32依據絕對值參數檔案及第二生產單元規格,推算出第二生產單元2的第二生產單元工藝參數。 In step 402, the conversion module 32 of the company server 3 calculates and converts an absolute parameter file according to the received first production unit specification and the first production process parameter. Then, in step 403, the calculated absolute value parameter file is stored in the storage module 31, and then, as step 404, the second production unit specification of the second production unit 2 is received, and the second production unit 2 and the first production unit are 1 The same raw materials and/or molds are also used. Next, in step 405, the conversion module 32 of the company server 3 derives the second production unit process parameters of the second production unit 2 according to the absolute value parameter file and the second production unit specification.
最後如步驟406,公司伺服器3將推算後的第二生產單元工藝參數傳輸至第二生產單元2,使得第二生產單元2可依據第二生產單元工藝參數來生產其產品與第一生產單元1所生產的產品呈相同規格與特性,同樣地,以此類推,下一個第三台、第四台...等生產單元,皆可依據同樣的設定方式進行處理。在本例中,所推算出的第二生產單元2的生產工藝參數,亦可儲存於儲存模組31,以便日後再次生產相同特性產品時,可直接引用,即可再生產原本已生產過的產品。 Finally, as step 406, the company server 3 transmits the calculated second production unit process parameters to the second production unit 2, so that the second production unit 2 can produce its product and the first production unit according to the second production unit process parameters. 1 The products produced have the same specifications and characteristics. Similarly, the next third, fourth, etc. production units can be processed according to the same setting method. In this example, the calculated production process parameters of the second production unit 2 can also be stored in the storage module 31, so that when the same characteristic product is produced again in the future, the product can be re-produced. .
另方面,在步驟404,接收第二生產單元2的規格資料時,亦可增加判斷第二生產單元2是否與第一生產單元1同樣使用相同生產規格的判斷流程,例如是否使用同樣的原料及/或模具,若不同,則暫停第二生產單元2的生產工藝參數的推算,若為相同,方可繼續進行推算。 On the other hand, in step 404, when receiving the specification data of the second production unit 2, a determination process for determining whether the second production unit 2 uses the same production specifications as the first production unit 1 may be added, for example, whether the same raw materials and the same materials are used. / or the mold, if different, suspend the calculation of the production process parameters of the second production unit 2, if the same, the calculation can continue.
在本案另一個實施例中所提供之伺服服務的射出機控制系統,如圖3所示,在本例中伺服器是例示為一個雲端伺服器5,並同樣在雲端伺服器5設置儲存模組31及轉換模組32,可透過雲端伺服器5進行遠端操控第一生產單元1及第二生產單元2,以及由轉換模組32進行生產工藝參數與規格之轉換,其功效如上所述,不再贅言。再由儲存模組31儲存,完整達到遠端監控之功效。其中生產單元1及生產單元2更分別包括一個警報裝置19,29,當生產單元1及或生產單元2的工作狀態呈現異常時,可即時回報至雲端伺服器5,以供遠端監控人員即時進行設定處理,或派維修人員到現場進行現在維修。 The injection machine control system of the servo service provided in another embodiment of the present invention is shown in FIG. 3. In this example, the server is illustrated as a cloud server 5, and the storage module is also set in the cloud server 5. The conversion module 32 can remotely control the first production unit 1 and the second production unit 2 through the cloud server 5, and convert the production process parameters and specifications by the conversion module 32, and the functions thereof are as described above. No longer rumored. Then stored by the storage module 31, the effect of remote monitoring is fully achieved. The production unit 1 and the production unit 2 respectively comprise an alarm device 19, 29, and when the working state of the production unit 1 or the production unit 2 is abnormal, the cloud server 5 can be immediately returned to the remote monitoring personnel. Perform setting processing, or send maintenance personnel to the site for current maintenance.
另方面,本例之伺服器亦可如圖4所示,由公司伺服器3及雲端伺服器5共同組成,以公司伺服器3為主要控制 端,雲端伺服器5為透過網際網路連線至公司伺服器3的輔助控制端,當公司伺服器3無法負荷,或監控者無法直接操控公司伺服器3時,便可直接切換為雲端伺服器5做為操控的伺服器。 On the other hand, the server of this example can also be composed of the company server 3 and the cloud server 5 as shown in FIG. 4, with the server 3 as the main control. At the end, the cloud server 5 is connected to the auxiliary control terminal of the company server 3 through the Internet. When the company server 3 cannot load, or the monitor cannot directly control the company server 3, it can directly switch to the cloud server. The device 5 acts as a server for manipulation.
因此,本案之伺服服務的射出機控制系統及控制方法,可利用伺服器進行所有生產單元的監控與操作,解決以不同機台生產時,需經過多次測式與設定的過程,另方面,在確定原料、產品、模具三個條件後,即使各生產線上的所有機器的規格或尺寸不同,仍可製造出同種規格的產品,增加生產上的工作效率,而且設定完成的生產工藝參數不僅可被保留,以供再次製作相同產品時,直接進行生產工藝參數的修改,增加生產上的方便性。 Therefore, the injection machine control system and control method of the servo service of the present case can use the server to perform monitoring and operation of all production units, and solve the process of multiple measurement and setting when producing different machines, and on the other hand, After determining the three conditions of raw materials, products and molds, even if the specifications or sizes of all the machines on the production line are different, the products of the same specification can be manufactured, the work efficiency in production can be increased, and the set production process parameters can be set not only When it is retained for the same product to be produced again, the production process parameters are directly modified to increase the convenience of production.
雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 While the present invention has been described in its preferred embodiments, the present invention is not intended to limit the invention, and the present invention may be modified and modified without departing from the spirit and scope of the invention. The scope of protection is subject to the definition of the scope of the patent application.
1‧‧‧第一生產單元 1‧‧‧First production unit
2‧‧‧第二生產單元 2‧‧‧Second production unit
11,21‧‧‧射出機 11,21‧‧‧Injector
12,22‧‧‧機械手臂 12,22‧‧‧ Robotic arm
13,23‧‧‧模溫機 13,23‧‧・Mold temperature machine
14,24‧‧‧周邊設備 14,24‧‧‧ Peripherals
15,25‧‧‧熱澆道 15,25‧‧‧hot runner
16,26‧‧‧控制介面 16,26‧‧‧Control interface
17,27‧‧‧其他周邊設備 17,27‧‧‧Other peripheral equipment
3‧‧‧公司伺服器 3‧‧‧Company server
31‧‧‧儲存模組 31‧‧‧ Storage Module
32‧‧‧轉換模組 32‧‧‧Transition module
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| TWI617421B (en) * | 2016-12-06 | 2018-03-11 | 財團法人金屬工業研究發展中心 | Injection parameter setting method applied to injection machine |
| CN107283715A (en) * | 2017-06-20 | 2017-10-24 | 厦门建霖工业有限公司 | A kind of one-time formed device and method of many Shooting Techniques |
| TWI661285B (en) * | 2017-07-14 | 2019-06-01 | 凱柏精密機械股份有限公司 | Remote monitoring system |
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