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TWI549793B - Tool tank manufacturing method - Google Patents

Tool tank manufacturing method Download PDF

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Publication number
TWI549793B
TWI549793B TW104126486A TW104126486A TWI549793B TW I549793 B TWI549793 B TW I549793B TW 104126486 A TW104126486 A TW 104126486A TW 104126486 A TW104126486 A TW 104126486A TW I549793 B TWI549793 B TW I549793B
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TW
Taiwan
Prior art keywords
manufacturing
tool
zipper
cutting
bonding
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Application number
TW104126486A
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Chinese (zh)
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TW201706089A (en
Inventor
Ming-Chang Chen
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Priority to TW104126486A priority Critical patent/TWI549793B/en
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Publication of TW201706089A publication Critical patent/TW201706089A/en

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  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Description

工具罐的製造方法Tool can manufacturing method

本發明是有關於一種工具罐的製造方法,特別是指一種適合用來存放例如扳手、螺絲起子等工具的工具罐的製造方法。The present invention relates to a method of manufacturing a tool can, and more particularly to a method of manufacturing a tool can suitable for storing tools such as a wrench or a screwdriver.

一般機車、腳踏車等交通工具或是一般家電用品,在使用過程中,有時會產生一些需要即時解決的故障問題,而為了方便隨時檢修,使用者通常會將常用的維修工具及零件,例如扳手、螺絲起子、螺絲、螺帽…等,放入一個工具罐內,俾利於隨時取用,以備不時之需。In general, locomotives, bicycles, and other household appliances, in the course of use, sometimes have some problems that need to be solved immediately, and in order to facilitate maintenance at any time, users usually use common maintenance tools and parts, such as wrenches. , screwdrivers, screws, nuts, etc., put into a tool can, so that you can use it at any time, in case you need it.

目前市面上已出現有多種工具罐,其中一種工具罐包含兩個左右對應且由塑膠材料製成的殼體,及一條連接該等殼體周緣的拉鏈。該等殼體及該拉鏈相配合界定出一個可容納所述工具的容裝空間。使用時,藉由拉動該拉鏈,就能開啟或閉合該容裝空間。而以下主要是針對該工具罐的製造方法來說明。A variety of tool cans have appeared on the market, one of which contains two left and right housings made of plastic material and a zipper connecting the circumferences of the housings. The housing and the zipper cooperate to define a containment space for receiving the tool. In use, the loading space can be opened or closed by pulling the zipper. The following is mainly explained for the manufacturing method of the tool can.

參閱圖1及圖2,一種現有工具罐的製造方法,包含一個射出成型步驟11,及一個拉鏈連接步驟12。該射出成型步驟11是藉由一台射出成型機13射出成型出兩個殼體14。該拉鏈連接步驟12是將一條拉鏈15結合於該等殼體14之周緣間。由上述可知,在該射出成型步驟11中,該射出成型機13必需射出成型兩次,才能製成該兩個殼體14,而本發明即提供另一種製造方法,以供消費者選擇使用。Referring to Figures 1 and 2, a prior art tool can manufacturing method includes an injection molding step 11 and a zipper connection step 12. In the injection molding step 11, two housings 14 are formed by injection molding from one injection molding machine 13. The zipper connection step 12 is to bond a zipper 15 between the circumferences of the housings 14. As can be seen from the above, in the injection molding step 11, the injection molding machine 13 must be injection molded twice to form the two casings 14, and the present invention provides another manufacturing method for the consumer to choose.

因此,本發明之目的,即在提供一種製法創新的工具罐的製造方法。Accordingly, it is an object of the present invention to provide a method of manufacturing a tool can that is innovative in the art.

於是,本發明工具罐的製造方法,包含:一個中空成型步驟,及一個切割剖半步驟。該中空成型步驟是吹氣成型出一個中空的罐坯,該罐坯具有一個外表面,及一個縱向地圍繞該外表面一圈的切割槽。該切割剖半步驟是沿著該切割槽切割,以將該罐坯分割成兩個左右對應的殼體。Thus, the method of manufacturing the tool can of the present invention comprises: a hollow molding step, and a cutting half step. The hollow forming step is blow molding to form a hollow can body having an outer surface and a cutting groove longitudinally surrounding the outer surface. The cutting half step is cutting along the cutting groove to divide the can body into two left and right corresponding housings.

參閱圖3與圖4,本發明工具罐2的製造方法之一實施例所製出的一個工具罐2,可供例如扳手、螺絲起子、螺絲、螺帽、打氣針或車子備用零件…等工具(圖未示)容裝,並包含兩個左右對應且由熱塑性塑膠材料製成的殼體21、一個設置於該等殼體21內的內襯22,及一條連接該等殼體21且能開啟或閉合的拉鏈23。該內襯22具有兩片分別鋪設黏接於該等殼體21之內側以具有耐撞性的襯布221,及兩個車縫連接於該等襯布221以利於所述工具分類定位擺放的口袋222。當然該等口袋222的數量也可以增減,甚至可以省略設置,在此不再說明。在本實施例中,該工具罐2呈中空圓筒狀,當然在設計上該工具罐2的形狀也可以改變,例如呈中空橢圓筒狀、中空矩柱狀、中空多角柱狀…等。使用時,該工具罐2可對應安裝於自行車之一個水壺架或騎乘者的一個背包,在此不再說明。Referring to Figures 3 and 4, a tool can 2 made by an embodiment of the manufacturing method of the tool can 2 of the present invention can be used for tools such as a wrench, a screwdriver, a screw, a nut, a pumping needle or a spare part of a vehicle. (not shown) accommodating, and comprising two housings 21 correspondingly made of thermoplastic plastic material, a lining 22 disposed in the housings 21, and one connecting the housings 21 and capable of A zipper 23 that is opened or closed. The lining 22 has two linings 221 which are respectively adhered to the inner side of the casings 21 to have crashworthiness, and two slats are connected to the linings 221 to facilitate the positioning and positioning of the tools. 222. Of course, the number of such pockets 222 can also be increased or decreased, and even the settings can be omitted, and will not be described here. In the present embodiment, the tool pot 2 has a hollow cylindrical shape. Of course, the shape of the tool pot 2 may be changed, for example, a hollow elliptical cylinder shape, a hollow rectangular column shape, a hollow polygonal column shape, or the like. In use, the tool can 2 can be correspondingly mounted to a bottle cage of a bicycle or a backpack of a rider, and will not be described here.

參閱圖4、圖5與圖6A~圖6C,本發明工具罐2的製造方法之一實施例,包含一個中空成型步驟3、一個切割剖半步驟4、一個內襯結合步驟5,及一個拉鏈連接步驟6。Referring to FIG. 4, FIG. 5 and FIG. 6A to FIG. 6C, an embodiment of the manufacturing method of the tool can 2 of the present invention comprises a hollow molding step 3, a cutting half step 4, a liner bonding step 5, and a zipper. Connect to step 6.

在該中空成型步驟3中,藉由一台押出成型機(圖未示)將熱塑性塑膠押出成型一支處於高溫軟化狀態的管材24,先將該管材24之一端夾壓密封,再如圖6A所示,驅動一台中空成型機,利用兩個相對配合的模具31夾套在該管材24外圍,並使該管材24之另一端縮束成一個吹口241,同時藉由一個氣嘴32伸入該吹口241朝該管材24內吹氣,使該管材24膨脹而緊貼於該等模具31內側,再將該吹口241夾合封閉並剪除整型,待冷卻後將該等模具31打開並脫模,即能成型出一個中空的罐坯25,該罐坯25具有一個外表面251,及一個縱向地圍繞該外表面251一圈的切割槽252。In the hollow molding step 3, the thermoplastic plastic is extruded into a tube 24 in a high temperature softened state by an extrusion molding machine (not shown), and one end of the tube 24 is first crimped and sealed, and then as shown in FIG. 6A. As shown, a hollow molding machine is driven to be clamped around the outer periphery of the tube 24 by means of two opposing mating molds 31, and the other end of the tube 24 is contracted into a mouthpiece 241 while extending through a gas nozzle 32. The mouthpiece 241 is blown into the pipe 24, and the pipe 24 is inflated to be in close contact with the inside of the mold 31. The mouthpiece 241 is closed and cut and cut out, and the mold 31 is opened and taken off after being cooled. The mold, i.e., can form a hollow can 25 having an outer surface 251 and a cutting groove 252 that longitudinally surrounds the outer surface 251.

該切割剖半步驟4是如圖6B所示,以一片刀片41繞該罐坯25的長向一圈並沿著該切割槽252切割,以將該罐坯25分割成該兩個左右對應的殼體21。The cutting half step 4 is as shown in FIG. 6B, and a blade 41 is wound around the length of the can 25 and cut along the cutting groove 252 to divide the can 25 into the two left and right corresponding portions. Housing 21.

如圖6C所示,該內襯結合步驟5是將該內襯22黏貼結合在該等殼體21內側。接著,該拉鏈連接步驟6是將該拉鏈23車縫連接於該等殼體21之周緣間,以組接成為該工具罐2。當然,在設計上該拉鏈23與該等殼體21間的結合方式也可以採用其他固定方式,例如採用熱壓黏合技術,此外,該等殼體21之間的連接構造,也可以利用釘釦、黏扣帶或磁鐵…等結構替換該拉鏈23,只要能實施開啟或閉合該工具罐2即可。As shown in FIG. 6C, the liner bonding step 5 is to bond the liner 22 to the inside of the casing 21. Next, the zipper connecting step 6 is to sew the zipper 23 between the circumferences of the casings 21 to form the tool can 2. Of course, in the design, the manner of bonding the zipper 23 to the casings 21 can also adopt other fixing methods, for example, using a thermocompression bonding technique, and in addition, the connection structure between the casings 21 can also utilize the buckles. The zipper 23 is replaced by a structure such as a fastening tape or a magnet, as long as the tool can 2 can be opened or closed.

綜上所述,本發明工具罐2的製造方法,是藉由該中空成型步驟3成型出具有該切割槽252之該罐坯25,並經由該切割剖半步驟4將該罐坯25沿著該切割槽252切割成該等殼體21,而後再進行後續步驟,因此,對於製造該工具罐2之技術領域人員而言,實為一創新的工具罐2的製造方法,故確實能達成本發明之目的。In summary, the method of manufacturing the tool can 2 of the present invention is that the can blank 25 having the cutting groove 252 is formed by the hollow molding step 3, and the can blank 25 is along the cutting half step 4 The cutting groove 252 is cut into the casings 21, and then the subsequent steps are performed. Therefore, for the person skilled in the art of manufacturing the tool can 2, the manufacturing method of the innovative tool can 2 is indeed achieved. The purpose of the invention.

惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the equivalent equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still The scope of the invention is covered.

2‧‧‧工具罐
21‧‧‧殼體
22‧‧‧內襯
221‧‧‧襯布
222‧‧‧口袋
23‧‧‧拉鏈
24‧‧‧管材
241‧‧‧吹口
25‧‧‧罐坯
251‧‧‧外表面
252‧‧‧切割槽
3‧‧‧中空成型步驟
31‧‧‧模具
32‧‧‧氣嘴
4‧‧‧切割剖半步驟
41‧‧‧刀片
5‧‧‧內襯結合步驟
6‧‧‧拉鏈連接步驟
2‧‧‧Tool cans
21‧‧‧ housing
22‧‧‧ lining
221‧‧‧ Interlining
222‧‧‧ pocket
23‧‧‧ zipper
24‧‧‧ pipes
241‧‧‧Blowing mouth
25‧‧‧cans
251‧‧‧ outer surface
252‧‧‧Cutting trough
3‧‧‧Hollow molding step
31‧‧‧Mold
32‧‧‧ gas nozzle
4‧‧‧ cutting half-step
41‧‧‧blade
5‧‧‧ Lining step
6‧‧‧ zipper connection steps

本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一流程方塊圖,說明一種現有工具罐的製造方法; 圖2是一流程示意圖,說明該現有工具罐的製造方法; 圖3是一立體圖,說明本發明工具罐的製造方法的一實施例所製出的一個工具罐; 圖4是一剖視示意圖,說明該實施例所製出的該工具罐; 圖5是一流程方塊圖,說明該實施例;及 圖6A~圖6C是流程示意圖,分別說明該實施例的製造過程。Other features and effects of the present invention will be apparent from the following description of the drawings. FIG. 1 is a flow block diagram illustrating a method of manufacturing a conventional tool can; FIG. 2 is a flow diagram illustrating the FIG. 3 is a perspective view showing a tool can according to an embodiment of a method for manufacturing a tool can of the present invention; FIG. 4 is a cross-sectional view showing the same of the embodiment. FIG. 5 is a flow block diagram illustrating the embodiment; and FIGS. 6A-6C are flow diagrams illustrating the manufacturing process of the embodiment.

3‧‧‧中空成型步驟 3‧‧‧Hollow molding step

4‧‧‧切割剖半步驟 4‧‧‧ cutting half-step

5‧‧‧內襯結合步驟 5‧‧‧ Lining step

6‧‧‧拉鏈連接步驟 6‧‧‧ zipper connection steps

Claims (7)

一種工具罐的製造方法,包含: 一個中空成型步驟,吹氣成型出一個中空的罐坯,該罐坯具有一個外表面,及一個縱向地圍繞該外表面一圈的切割槽;及 一個切割剖半步驟,沿著該切割槽切割,以將該罐坯分割成兩個左右對應的殼體。A method for manufacturing a tool can comprising: a hollow molding step of blowing a hollow can body having an outer surface and a cutting groove longitudinally surrounding the outer surface; and a cutting section In a half step, cutting along the cutting groove to divide the can body into two left and right corresponding housings. 如請求項1所述的工具罐的製造方法,其中,該製造方法還包含一個拉鏈連接步驟,該拉鏈連接步驟是將一條可開啟或閉合的拉鏈結合於該等殼體之間。The method of manufacturing a tool can according to claim 1, wherein the manufacturing method further comprises a zipper connecting step of bonding an openable or closable zipper between the casings. 如請求項1或2所述的工具罐的製造方法,其中,在該中空成型步驟中,先以熱塑性塑膠成型出一支處於高溫軟化狀態的管材,先將該管材之一端夾壓密封,再驅動一台中空成型機,利用兩個相對配合的模具夾套在該管材外圍,並使該管材之另一端形成一個吹口,同時藉由一個氣嘴伸入該吹口朝該管材內吹氣,使該管材膨脹而緊貼於該等模具內側,再將該吹口封閉整型,即能成型出具有該切割槽的該罐坯。The method of manufacturing the tool can according to claim 1 or 2, wherein in the hollow molding step, a tube in a high temperature softening state is first formed by thermoplastic molding, and one end of the tube is first crimped and sealed, and then Driving a blow molding machine, using two opposing mating molds to clamp around the outer periphery of the tubing, and forming a mouthpiece at the other end of the tubing, while blowing a gas into the tubing through a mouthpiece, so that The tube is expanded to be in close contact with the inside of the molds, and the mouthpiece is closed and shaped, that is, the can body having the cutting groove can be formed. 如請求項3所述的工具罐的製造方法,其中,在該切割剖半步驟中,是以一片刀片繞該罐坯的長向一圈以沿著該切割槽切割。The method of manufacturing a tool can according to claim 3, wherein in the cutting half step, a blade is wound around the length of the can to be cut along the cutting groove. 如請求項4所述的工具罐的製造方法,其中,該製造方法還包含一個內襯結合步驟,將一個內襯結合在該等殼體內側,該內襯具有兩片分別鋪設黏接於該等殼體之內側的襯布。The method of manufacturing a tool can according to claim 4, wherein the manufacturing method further comprises a liner bonding step of bonding an inner liner to the inner side of the casing, the inner liner having two sheets respectively bonded and bonded thereto The lining of the inside of the casing. 如請求項4所述的工具罐的製造方法,其中,該製造方法還包含一個內襯結合步驟,將一個內襯結合在該等殼體內側,該內襯具有兩片分別鋪設黏接於該等殼體之內側的襯布,及至少一個車縫連接於該等襯布的口袋。The method of manufacturing a tool can according to claim 4, wherein the manufacturing method further comprises a liner bonding step of bonding an inner liner to the inner side of the casing, the inner liner having two sheets respectively bonded and bonded thereto A lining of the inside of the casing, and at least one slat is attached to the pocket of the lining. 如請求項2所述的工具罐的製造方法,其中,在該拉鏈連接步驟中,該拉鏈是車縫連接於該等殼體之間。The method of manufacturing a tool can according to claim 2, wherein in the zipper connecting step, the zipper is a sewn joint between the casings.
TW104126486A 2015-08-14 2015-08-14 Tool tank manufacturing method TWI549793B (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0427512A (en) * 1990-05-22 1992-01-30 Gifu Shatai Kogyo Kk Manufacture of tool box made of high-strength synthetic resin
CN2317055Y (en) * 1997-11-25 1999-05-05 张建荣 Tool pot for drill bit
TWM380208U (en) * 2009-12-18 2010-05-11 Co Union Industry Co Ltd Tool can
CN101628409B (en) * 2008-07-15 2011-06-22 施俊兆 Metal tool box forming method
TWM438432U (en) * 2012-04-13 2012-10-01 Chen Whua Internat Co Ltd Telescopically adjustable bicycle tool can structure
TWI408035B (en) * 2011-05-12 2013-09-11 Chun Cheng Plastic Co Ltd Toolbox method and its toolbox
TWI408033B (en) * 2011-05-11 2013-09-11 Chun Cheng Plastic Co Ltd Toolbox method and toolbox
TWI408034B (en) * 2011-05-12 2013-09-11 Chun Cheng Plastic Co Ltd Toolbox method and its toolbox
CN104802120A (en) * 2015-04-15 2015-07-29 苏州斯坦科机电有限公司 Storing device of screwdriver component

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0427512A (en) * 1990-05-22 1992-01-30 Gifu Shatai Kogyo Kk Manufacture of tool box made of high-strength synthetic resin
CN2317055Y (en) * 1997-11-25 1999-05-05 张建荣 Tool pot for drill bit
CN101628409B (en) * 2008-07-15 2011-06-22 施俊兆 Metal tool box forming method
TWM380208U (en) * 2009-12-18 2010-05-11 Co Union Industry Co Ltd Tool can
TWI408033B (en) * 2011-05-11 2013-09-11 Chun Cheng Plastic Co Ltd Toolbox method and toolbox
TWI408035B (en) * 2011-05-12 2013-09-11 Chun Cheng Plastic Co Ltd Toolbox method and its toolbox
TWI408034B (en) * 2011-05-12 2013-09-11 Chun Cheng Plastic Co Ltd Toolbox method and its toolbox
TWM438432U (en) * 2012-04-13 2012-10-01 Chen Whua Internat Co Ltd Telescopically adjustable bicycle tool can structure
CN104802120A (en) * 2015-04-15 2015-07-29 苏州斯坦科机电有限公司 Storing device of screwdriver component

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