TWI408035B - Toolbox method and its toolbox - Google Patents
Toolbox method and its toolbox Download PDFInfo
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- TWI408035B TWI408035B TW100116663A TW100116663A TWI408035B TW I408035 B TWI408035 B TW I408035B TW 100116663 A TW100116663 A TW 100116663A TW 100116663 A TW100116663 A TW 100116663A TW I408035 B TWI408035 B TW I408035B
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Abstract
Description
本發明涉及一種置放工具容器的製造方法,尤指一種工具箱之製法及其工具箱。The invention relates to a method for manufacturing a placing tool container, in particular to a method for manufacturing a tool box and a tool box thereof.
目前現有技術的工具箱的製法,是將塑料一體吹塑壓模成型後並對折,形成工具箱的箱體及樞設於箱體頂緣的蓋體;然而,此種製法所製成的工具箱的箱體及蓋體的外側面單調,無法作複雜的圖案、顏色、花紋或文字的變化,若要作花紋變化,則需要改變母模具內側面的形狀,此舉又會造成製造成本上升,其實用性受限;而此種製法所製成的工具箱美觀性不佳,無法更進一步地激發消費者的購買欲望。At present, the prior art toolbox is manufactured by integrally molding a plastic blow molding and folding it to form a box of the tool case and a cover body pivoted on the top edge of the box; however, the tool made by the method is The outer side of the box and the cover are monotonous and cannot be changed in complex patterns, colors, patterns or characters. If the pattern is changed, the shape of the inner side of the mother mold needs to be changed, which will increase the manufacturing cost. The practicality is limited; the toolbox made by this method is not good in appearance, and can not further stimulate consumers' desire to purchase.
因此,現有技術的工具箱製法存有無法作複雜的圖案、顏色、花紋或文字的變化,實用性受限,且所製成的工具箱的美觀性不足,實有改善的必要。Therefore, the prior art toolbox manufacturing method has the inability to make complicated patterns, colors, patterns, or characters, and the practicality is limited, and the appearance of the toolbox produced is insufficient, and there is a need for improvement.
為解決現有技術的工具箱製法有關於無法作複雜的圖案、顏色、花紋或文字的變化,實用性受限,且所製成的工具箱美觀性不佳的不足與限制,本發明的目的在於提供一種工具箱之製法及其工具箱,其將設有披覆面的硬質板體置放於母模具的內側面,在模具對合後讓單片塑料與硬質板體相互結合而形成工具箱;由於硬質板體容易加工而形成不同的披覆面,所以製造成本能夠降低,且此製法製造出的工具箱的披覆面能夠形成複雜圖案、色彩、花紋或文字的結合,美觀性極佳,能夠進一步地激發消費者的購買欲望。In order to solve the prior art toolbox manufacturing method, there is a limitation that the complexity of the pattern, the color, the pattern, or the text cannot be changed, the practicality is limited, and the made toolbox is not aesthetically pleasing, and the object of the present invention is A method for manufacturing a toolbox and a toolbox thereof are provided, wherein a hard plate body having a draping surface is placed on an inner side surface of a mother mold, and a single piece of plastic and a hard plate body are combined with each other to form a tool box after the mold is combined; Since the hard plate body is easy to process to form different draping faces, the manufacturing cost can be reduced, and the coated surface of the tool case manufactured by the manufacturing method can form a complex pattern, a combination of colors, patterns or characters, and the appearance is excellent, and can further Inspire consumers' desire to buy.
本發明所運用的技術手段在於提供一種工具箱之製法,包括:製備硬質板體,製備一個硬質板體,該硬質板體呈槽框狀並設有一外側面;形成披覆面,將該硬質板體的外側面加工而形成一披覆面,該披覆面形成有圖案、色彩、花紋或文字的結合;置放硬質板體,將該硬質板體置放於一對應匹配的母模具的內側面,其中,該披覆面朝向該母模具的內側面,而該母模具能夠與一公模具相向靠近並對合,該公模具設有一氣嘴及兩容置槽,該氣嘴凸設於該公模具的內側面並高於該公模具的最高接合面,其中,該硬質板體的兩端凸出於該母模具並分別伸入該兩容置槽;擠出單片塑料,由一模頭擠出一單片塑料,該單片塑料為一長形的薄狀片體並位於該母模具及該公模具之間;模具對合,該母模具及該公模具相向靠近並對合,該氣嘴貫穿該單片塑料並吹氣;結合成型,該氣嘴吹氣後而使該單片塑料緊抵於該公模具的內側面,其中,該單片塑料的兩端分別將該硬質板體的兩端包覆結合固定,該單片塑料與該硬質板體形成一工具箱;以及退模,該母模具與該公模具背向遠離而退模,並將該工具箱取下並對折。The technical means used in the present invention is to provide a method for manufacturing a toolbox, comprising: preparing a hard plate body, preparing a hard plate body having a trough frame shape and having an outer side surface; forming a drape surface, the hard plate The outer side of the body is processed to form a draping surface formed by a combination of patterns, colors, patterns or characters; the hard board is placed, and the hard board is placed on the inner side of a corresponding matching mother mold. Wherein, the covering surface faces the inner side surface of the mother mold, and the female mold can be adjacent to and close to a male mold, the male mold is provided with a gas nozzle and two accommodating grooves, and the gas nozzle is protruded from the male mold The inner side surface is higher than the highest joint surface of the male mold, wherein both ends of the hard plate body protrude from the mother mold and respectively protrude into the two receiving grooves; the single piece of plastic is extruded and squeezed by a die Forming a single piece of plastic, the single piece of plastic is an elongated thin piece and located between the mother mold and the male mold; the mold is combined, the mother mold and the male mold are adjacent to each other, and the gas The mouth runs through the single piece of plastic and blows; Forming, after the air nozzle is blown, the single piece of plastic is pressed against the inner side surface of the male mold, wherein the two ends of the single piece of plastic respectively cover and fix the two ends of the hard plate body, the single piece The plastic forms a tool box with the hard plate body; and the mold is released, the mother mold and the male mold are backed away from each other to be demoulded, and the tool case is removed and folded.
所述的工具箱之製法,其中於前述的硬質板體的外側面結合有一披覆層,該披覆層設有一頂面,該披覆層的頂面相背於該硬質板體的外側面,前述的披覆面形成於該披覆層的頂面。The method of manufacturing the tool case, wherein the outer surface of the hard plate body is combined with a coating layer, the coating layer is provided with a top surface, and the top surface of the coating layer is opposite to the outer side surface of the hard plate body. The aforementioned cladding surface is formed on the top surface of the cladding layer.
本發明所運用的技術手段在於提供一種工具箱,包括:一箱體,其呈中空狀並設有一頂緣、一內側、一外側及複數個工具置放槽,該箱體的外側由硬質板體所構成,該箱體的內側由塑料製成且以端部將該硬質板體的端部包覆結合固定,該複數個工具置放槽分別凹設於該箱體的內側;以及一蓋體,其呈中空狀並與該箱體的頂緣連結且呈可樞轉狀態,該蓋體設有一內側、一外側及一披覆面,該蓋體的外側由硬質板體製成,該蓋體的內側由塑料製成且以端部將該硬質板體的端部包覆結合固定,該披覆面形成於該蓋體的外側,其中,該披覆面具有圖案、顏色、花紋或文字。The technical means used in the present invention is to provide a tool box, comprising: a box body having a hollow shape and provided with a top edge, an inner side, an outer side and a plurality of tool placing slots, the outer side of the box being made of a hard board The inner side of the box body is made of plastic and is covered and fixed at the end of the hard plate body, and the plurality of tool placement grooves are respectively recessed on the inner side of the box body; and a cover The body is hollow and connected to the top edge of the box and is pivotable. The cover body is provided with an inner side, an outer side and a covering surface, and the outer side of the cover body is made of a hard plate body. The inner side of the body is made of plastic and is covered and fixed at the end of the hard plate body. The coated surface is formed on the outer side of the cover body, wherein the cover surface has a pattern, a color, a pattern or a character.
所述的工具箱,其中前述的蓋體一體連結於前述的箱體。In the above tool case, the aforementioned cover body is integrally coupled to the aforementioned box body.
所述的工具箱,其中前述的披覆面延伸至前述的箱體的外側。The tool case wherein the aforementioned covering surface extends to the outside of the aforementioned casing.
所述的工具箱,其中於前述蓋體的外側結合有一披覆層,該披覆層設有一頂面,前述的披覆面形成於該披覆層的頂面。In the tool case, a cover layer is coupled to the outer side of the cover body, and the cover layer is provided with a top surface, and the cover surface is formed on the top surface of the cover layer.
本發明所提供的工具箱之製法及其工具箱,可以獲得的具體效益及功效增進至少包括:The method for manufacturing the toolbox and the toolbox thereof provided by the invention can achieve at least the following specific benefits and enhancements:
1.製造成本降低:由於硬質板體容易加工而形成不同 的披覆面,所以製造成本能夠降低。1. Reduced manufacturing costs: different formation due to easy processing of hard plates The draping surface, so the manufacturing cost can be reduced.
2.美觀性極佳:本發明的工具箱的披覆面能夠形成複雜圖案、色彩、花紋或文字的結合,美觀性極佳,能夠進一步地激發消費者的購買欲望。2. Excellent aesthetics: The coated surface of the toolbox of the present invention can form a combination of complex patterns, colors, patterns or characters, and has excellent aesthetics, which can further stimulate consumers' desire to purchase.
為能詳細瞭解本發明的技術特徵及實用功效,並可依照說明書的內容來實施,茲進一步以如圖式所示的較佳實施例,詳細說明如后:本發明所提供的一種工具箱之製法的較佳實施例,如圖1至圖4所示,其包括:製備硬質板體、形成披覆面、置放硬質板體、擠出單片塑料、模具對合、結合成型及退模等步驟,其中:製備硬質板體,製備一個硬質板體P,該硬質板體P的材質為金屬,該硬質板體P呈槽框狀並設有一外側面及一內側面,該硬質板體P的材質亦可為塑膠...等其他硬性材質,本發明不作特定的限制;形成披覆面,將該硬質板體P的外側面加工而形成一披覆面L,該披覆面L形成有圖案、色彩、花紋或文字的結合,本發明的披覆面L可由數種方式形成,例如將該硬質板體P以衝壓、真空抽吸或真空吹塑的方式形成圖案、花紋或文字;或者是,於該硬質板體P的外側面結合有一披覆層,該披覆層設有一頂面,該披覆層的頂面相背於該硬質板體P的外側面,而該披覆面L則形成於該披覆層的頂面;舉例來說,該披覆層可由鍍金、燙金或是結合發泡材料等方式而形成;置放硬質板體,將該硬質板體P置放於一對應匹配的母模具10的內側面,由於該硬質板體P呈槽框狀所以能夠匹配於該母模具10的內側面,其中,該披覆面L朝向該母模具10的內側面,而該母模具10能夠與一公模具20相向靠近並對合,該公模具20設有一氣嘴21及兩容置槽22,該氣嘴21凸設於該公模具20的內側面並高於該公模具20的最高接合面,本發明中所定義的接合面是:公模具20凸設有複數個模塊,各模塊朝向該母模具10的面即為接合面,而最高接合面即為高度最高的模塊的相對應面;較佳地,氣嘴21的數量為兩個;該硬質板體P的兩端凸出於該母模具10並分別伸入該兩容置槽22;擠出單片塑料,由一模頭[圖中未示]擠出一單片塑料30,該單片塑料30為一長形的薄狀片體並位於該母模具10及該公模具20之間;模具對合,該母模具10及該公模具20相向靠近並對合,該氣嘴21貫穿該單片塑料30並吹氣;因為該氣嘴21高於公模具20的接合面,所以該氣嘴21能夠貫穿該單片塑料30;結合成型,該氣嘴21吹氣後而使該單片塑料30緊抵於該公模具20的內側面,由於該硬質板體P的兩端分別伸入該兩容置槽22,所以,該單片塑料30的兩端能夠分別將該硬質板體P的兩端包覆結合固定[如圖4所示],最後,該單片塑料30與該硬質板體P形成一工具箱B;退模,該母模具10與該公模具20背向遠離而退模,並將該工具箱B取下並對折,即完成工具箱B的製作,請進一步參看圖5,該工具箱B包括有一箱體B1及一蓋體B2,該箱體B1與該蓋體B2分別為一中空的矩形體並分別設有一內側及一外側,該箱體B1設有一頂緣及複數個工具置放槽,該複數個工具置放槽分別凹設於該箱體的內側,該蓋體B2一體連結於該箱體B1的頂緣並呈可樞轉狀態,其中,該蓋體B2及該箱體B1的內側即為該單片塑料30所構成,而該蓋體B2及該箱體B1的外側即為該硬質板體P所構成,所以,前述的披覆面L即位於該蓋體B2及該箱體B1的外側,藉此,該工具箱B能夠形成不同的圖案、顏色、花紋、文字的變化,其實用性及美觀性極佳;本發明的工具箱製法亦可以只製造出具有披覆面的蓋體,再將該蓋體與其他的現有技術的箱體結合,亦可以達到本發明的目的。In order to understand the technical features and practical effects of the present invention in detail, and in accordance with the contents of the specification, the present invention will be further described in detail with reference to the preferred embodiments shown in the drawings. A preferred embodiment of the manufacturing method, as shown in FIG. 1 to FIG. 4, includes: preparing a hard plate body, forming a draping surface, placing a hard plate body, extruding a single piece of plastic, splicing a mold, combining forming, and demoulding, etc. a step of preparing a hard plate body to prepare a hard plate body P. The hard plate body P is made of metal. The hard plate body P has a groove frame shape and is provided with an outer side surface and an inner side surface. The hard plate body P The material may be plastic or the like, and other hard materials, the present invention is not particularly limited; forming a coating surface, the outer surface of the hard plate P is processed to form a coating surface L, the coating surface L is formed with a pattern, a combination of color, pattern or text, the coated surface L of the present invention may be formed in several ways, for example, forming the pattern, pattern or text by stamping, vacuum suction or vacuum blow molding; or The hard plate P The outer side surface is combined with a covering layer, the covering layer is provided with a top surface, the top surface of the covering layer is opposite to the outer side surface of the hard plate body P, and the covering surface L is formed on the top surface of the covering layer For example, the coating layer may be formed by gold plating, bronzing or a combination of foaming materials; placing a hard plate body, and placing the hard plate body P on the inner side of a corresponding matching mother die 10; Since the hard plate body P has a groove frame shape, it can be matched to the inner side surface of the master mold 10, wherein the cover surface L faces the inner side surface of the mother mold 10, and the master mold 10 can be adjacent to a male mold 20 And the male mold 20 is provided with a gas nozzle 21 and two accommodating grooves 22 protruding from the inner side surface of the male mold 20 and higher than the highest joint surface of the male mold 20, in the present invention. The defined joint surface is: the male mold 20 is convexly provided with a plurality of modules, and the face of each module facing the mother mold 10 is the joint surface, and the highest joint surface is the corresponding surface of the module with the highest height; preferably, the gas The number of the nozzles 21 is two; the two ends of the rigid plate body P protrude from the mother die 10 and are divided Extending into the two accommodating grooves 22; extruding a single piece of plastic, extruding a single piece of plastic 30 from a die [not shown], the single piece of plastic 30 being an elongated thin piece and located at Between the mother mold 10 and the male mold 20; the mold is joined, the mother mold 10 and the male mold 20 are adjacent to each other, and the gas nozzle 21 penetrates the single piece of plastic 30 and blows air; because the gas nozzle 21 is high The air nozzle 21 can penetrate the single piece of plastic 30; the air nozzle 21 is blown to make the single piece of plastic 30 abut against the inner side of the male mold 20 due to the joint molding. The two ends of the rigid plate body P respectively extend into the two receiving grooves 22, so that the two ends of the single piece of plastic 30 can respectively cover and fix the two ends of the rigid plate body P [shown in FIG. 4]. Finally, the single piece of plastic 30 and the hard plate body P form a tool box B; the mold is released, the mother mold 10 and the male mold 20 are pulled away from each other to be demoulded, and the tool box B is removed and folded. That is, the production of the tool box B is completed. Please refer to FIG. 5 further. The tool box B includes a box body B1 and a cover body B2. The box body B1 and the cover body B2 are respectively a hollow moment. The body is provided with an inner side and an outer side respectively. The box body B1 is provided with a top edge and a plurality of tool placing grooves. The plurality of tool placing grooves are respectively recessed on the inner side of the box body, and the cover body B2 is integrally coupled to the body. The top edge of the casing B1 is pivotable. The inner side of the cover B2 and the casing B1 is the single piece of plastic 30, and the outer side of the cover B2 and the casing B1 is Since the hard plate body P is configured, the cover surface L is located outside the cover body B2 and the case body B1, whereby the tool case B can form different patterns, colors, patterns, and characters. The utility model has excellent practicability and aesthetics; the toolbox manufacturing method of the invention can also manufacture only the cover body having the covering surface, and the cover body can be combined with other prior art boxes, and the object of the invention can also be achieved. .
惟以上所述者,僅為本發明的較佳實施例而已,當不能以此限定本發明實施的範圍,及大凡依本發明申請專利範圍及說明書內容所作的簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋的範圍內。However, the above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, and the simple equivalent changes and modifications made by the scope of the present invention and the contents of the specification are all It should remain within the scope of the invention patent.
B...工具箱B. . . Toolbox
B1...箱體B1. . . Box
B2...蓋體B2. . . Cover
P...硬質板體P. . . Hard plate
L...披覆面L. . . Covered surface
10...母模具10. . . Master mold
20...公模具20. . . Male mold
21...氣嘴twenty one. . . Gas nozzle
22...容置槽twenty two. . . Locating slot
30...單片塑料30. . . Single piece plastic
圖1是本發明較佳實施例工具箱之製法的流程圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a flow chart showing the method of making a toolbox in accordance with a preferred embodiment of the present invention.
圖2是本發明較佳實施例工具箱之製法的置放硬質板體的示意圖。2 is a schematic view showing the placement of a hard plate body by the method of the toolbox of the preferred embodiment of the present invention.
圖3是本發明較佳實施例工具箱之製法的模具對合的示意圖。Fig. 3 is a schematic view showing the mold joining of the method of the toolbox of the preferred embodiment of the present invention.
圖4是本發明較佳實施例的圖5的局部放大圖。Figure 4 is a partial enlarged view of Figure 5 of a preferred embodiment of the present invention.
圖5是本發明較佳實施例工具箱的立體外觀圖。Figure 5 is a perspective view of a toolbox of a preferred embodiment of the present invention.
Claims (6)
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| TWI549793B (en) * | 2015-08-14 | 2016-09-21 | Tool tank manufacturing method |
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| GB1570816A (en) * | 1977-03-25 | 1980-07-09 | Devillers Jean Pierre | Method of assembling castings and the resulting products |
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| US6083579A (en) * | 1993-12-07 | 2000-07-04 | The Plastic Forming Company, Inc. | Blow molded article |
| TWI238775B (en) * | 2004-07-30 | 2005-09-01 | Chun Cheng Plastics Co Ltd | Mold for producing tool box and its product |
| CN2880402Y (en) * | 2005-12-23 | 2007-03-21 | 郡城塑胶股份有限公司 | Toolbox and its molding die |
| TW200924954A (en) * | 2007-12-12 | 2009-06-16 | Chun Cheng Plastics Co Ltd | Molds for manufacturing tool box and the finished product |
| TW200942379A (en) * | 2008-10-30 | 2009-10-16 | Yi-He Liao | Hollow plastic blowing tool box |
| TWM397891U (en) * | 2010-07-01 | 2011-02-11 | wei-jun Qiu | Surface layer structure of a hollow air-blow molding box |
-
2011
- 2011-05-12 TW TW100116663A patent/TWI408035B/en not_active IP Right Cessation
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1570816A (en) * | 1977-03-25 | 1980-07-09 | Devillers Jean Pierre | Method of assembling castings and the resulting products |
| US6083579A (en) * | 1993-12-07 | 2000-07-04 | The Plastic Forming Company, Inc. | Blow molded article |
| TW340089B (en) * | 1996-05-28 | 1998-09-11 | Idemitsu Petrochemical Co | Method and apparatus for manufacturing hollow formed items |
| TWI238775B (en) * | 2004-07-30 | 2005-09-01 | Chun Cheng Plastics Co Ltd | Mold for producing tool box and its product |
| CN2880402Y (en) * | 2005-12-23 | 2007-03-21 | 郡城塑胶股份有限公司 | Toolbox and its molding die |
| TW200924954A (en) * | 2007-12-12 | 2009-06-16 | Chun Cheng Plastics Co Ltd | Molds for manufacturing tool box and the finished product |
| TW200942379A (en) * | 2008-10-30 | 2009-10-16 | Yi-He Liao | Hollow plastic blowing tool box |
| TWM397891U (en) * | 2010-07-01 | 2011-02-11 | wei-jun Qiu | Surface layer structure of a hollow air-blow molding box |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI549793B (en) * | 2015-08-14 | 2016-09-21 | Tool tank manufacturing method |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201244897A (en) | 2012-11-16 |
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