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TWI541185B - Conveyor apparatus - Google Patents

Conveyor apparatus Download PDF

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Publication number
TWI541185B
TWI541185B TW101149584A TW101149584A TWI541185B TW I541185 B TWI541185 B TW I541185B TW 101149584 A TW101149584 A TW 101149584A TW 101149584 A TW101149584 A TW 101149584A TW I541185 B TWI541185 B TW I541185B
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Taiwan
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module
transmission
actuating unit
transmission device
unwinding
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TW101149584A
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Chinese (zh)
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TW201416308A (en
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黃國興
路智強
李昌周
柯志諭
劉錦龍
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財團法人工業技術研究院
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Priority to CN201310140588.6A priority Critical patent/CN103787119B/en
Priority to US13/901,573 priority patent/US20140116851A1/en
Publication of TW201416308A publication Critical patent/TW201416308A/en
Application granted granted Critical
Publication of TWI541185B publication Critical patent/TWI541185B/en

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Description

傳輸裝置 Transmission device

本揭露是有關於一種傳輸裝置。 The disclosure relates to a transmission device.

當玻璃厚度降至某一程度時可予以彎曲,形成可撓曲玻璃,其具有可彎曲及高硬度特性,可應用於電子紙(e-Paper)的平面基材、光伏模組中的保護蓋、接觸感測器、固態發光件與電子器件等。可撓基板的材質可為玻璃、高分子或金屬等。 When the thickness of the glass is reduced to a certain extent, it can be bent to form a flexible glass, which has the characteristics of bendability and high hardness, and can be applied to a flat substrate of an e-Paper, a protective cover in a photovoltaic module. , contact sensors, solid state light emitting devices and electronic devices. The material of the flexible substrate can be glass, polymer or metal.

目前,薄玻璃可運用捲繞式(roll-to-roll)方式進行傳送。雖然可撓玻璃在超薄厚度下,其已具備相當程度的撓曲能力,但其仍會保有材質上的硬脆(brittle)性質,可撓玻璃的強度可能因表面缺陷或刮痕產生應力集中下降2~4倍。任何不穩定的輸送力量或者對可撓玻璃的拖拉及扭力都可能造成薄玻璃的破裂。透過捲繞式製程來傳輸可撓玻璃時有兩個重要的問題必須面對,才能減少可撓玻璃在傳輸過程中破裂的機率。其一是可撓玻璃在傳輸過程中應力過大的問題,包括張力過大與傳輸偏移等,另一個則是可撓玻璃上下表面受到反覆地正向及反向的作用力。 Currently, thin glass can be conveyed in a roll-to-roll manner. Although flexible glass has a considerable degree of flexibility at ultra-thin thickness, it still retains the brittle nature of the material. The strength of the flexible glass may be concentrated due to surface defects or scratches. Drop 2 to 4 times. Any unstable transport force or drag and torsion of the flexible glass can cause cracking of the thin glass. There are two important issues that must be faced when transporting flexible glass through a roll-to-roll process to reduce the chance of rupture of the flexible glass during transport. One is the problem that the flexible glass is excessively stressed during the transmission process, including excessive tension and transmission offset, and the other is that the upper and lower surfaces of the flexible glass are subjected to the reverse forward and reverse directions.

可撓基板在傳輸過程中偏移會導致可撓基板收捲時發生波浪狀收捲、基板壟起或側邊不平整,甚至產生皺摺或破裂。此外,對於高精度的軟性電子產品而言,因為可撓基板在傳輸過程中偏移,導致製程上可提供的精度條件受 到限制,而無法滿足高精度的需求。 The offset of the flexible substrate during the transfer process causes wavy winding, substrate ridges or side irregularities, and even wrinkles or cracks when the flexible substrate is wound. In addition, for high-precision soft electronic products, because the flexible substrate is shifted during transmission, the precision conditions that can be provided in the process are affected. To the limit, the demand for high precision cannot be met.

另外,由於一般捲繞式生產線其可撓基板在輸送過程必須經過許多傳輸輪來輸送及轉向,通常會交互夾繞於這些傳輸輪之間,因此可撓基板的上下表面會與這些傳輸輪互相接觸,而使可撓基板之上下表面承受正向及反向的作用力,此種現象可能導致可撓基板發生皺摺,甚至破裂。 In addition, since the flexible winding line of the general winding production line must be transported and steered through a plurality of transfer wheels during the conveying process, it is usually interposed between the transfer wheels, so that the upper and lower surfaces of the flexible substrate and the transfer wheels are mutually Contact, and the upper surface of the flexible substrate is subjected to positive and negative forces, which may cause wrinkles and even cracks of the flexible substrate.

本揭露提供一種傳輸裝置,其在進行傳輸物件的過程中可避免物件在上下表面受到正向及反向的作用力、提供製程面不接觸滾輪的功能,並可提供物件的傳輸路徑導正。 The present disclosure provides a transmission device that can prevent the object from being subjected to forward and reverse forces on the upper and lower surfaces during the process of transmitting the object, and provides the function that the process surface does not contact the roller, and can provide the transmission path of the object.

本揭露提出一種傳輸裝置,適於沿傳輸路徑傳輸物件。傳輸裝置包括控制模組、放捲模組、至少一張力感測模組及收捲模組。放捲模組包括第一致動單元,第一致動單元電性連接於控制模組。物件適以捲繞於放捲模組且藉由第一致動單元作動而放出。張力感測模組設置於傳輸路徑上,各張力感測模組包括傳輸輪組及荷重元。荷重元設置於傳輸輪組且電性連接於控制模組,物件沿傳輸輪組呈小於180度之包覆角傳送。收捲模組包括第二致動單元,第二致動單元電性連接於控制模組。物件適於藉由第二致動單元作動而捲入收捲模組。 The present disclosure proposes a transmission device adapted to transmit an item along a transmission path. The transmission device comprises a control module, a unwinding module, at least one force sensing module and a winding module. The unwinding module includes a first actuating unit, and the first actuating unit is electrically connected to the control module. The object is adapted to be wound around the unwinding module and released by actuation of the first actuating unit. The tension sensing module is disposed on the transmission path, and each tension sensing module includes a transmission wheel set and a load element. The load cell is disposed on the transmission wheel set and electrically connected to the control module, and the object is transported along the transmission wheel set at a covering angle of less than 180 degrees. The winding module includes a second actuation unit, and the second actuation unit is electrically connected to the control module. The object is adapted to be wound into the winding module by actuation of the second actuating unit.

基於上述,本揭露之傳輸裝置藉由控制模組控制第一致動單元及第二致動單元的轉速來決定物件在收捲模組與放捲模組之間的傳輸張力,並且透過傳輸輪組形成固定之 夾角,稱為包覆角,荷重元可感測物件在此包覆角下的張力值並回饋至控制模組,而使控制模組將物件的張力控制在特定範圍內,以使物件穩定地傳輸。此外,本揭露之傳輸模組藉由偏位導正模組感測物件的偏移狀況並帶動放捲模組或收捲模組往偏移方向的反向移動,而降低物件的偏移。另外,物件以特定的包覆角接觸第一傳輸輪組與第二傳輸輪組,以降低物件在傳輸過程中受到正向與反向的交變作用力而發生破裂的機率,並可使製程面不接觸滾輪,防止製程失敗。 Based on the above, the transmission device of the present disclosure controls the transmission tension between the winding module and the unwinding module by controlling the rotation speed of the first actuation unit and the second actuation unit by the control module, and transmits the transmission wheel through the transmission wheel. Group formation The angle is called the covering angle. The load element can sense the tension value of the object under the covering angle and feed back to the control module, so that the control module controls the tension of the object within a specific range, so that the object is stably transmission. In addition, the transmission module of the present disclosure senses the offset condition of the object by the offset guiding module and drives the reverse movement of the unwinding module or the winding module in the offset direction to reduce the offset of the object. In addition, the object contacts the first transmission wheel set and the second transmission wheel set at a specific covering angle to reduce the probability of the object being subjected to the alternating force of the forward and reverse directions during the transmission, and the process can be broken. The surface does not touch the roller to prevent the process from failing.

為讓本揭露之上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 The above described features and advantages of the present invention will be more apparent from the following description.

圖1是依照本揭露之一實施例之一種傳輸裝置的立體示意圖。圖2是圖1之傳輸裝置的側視示意圖。請參閱圖1及圖2,本實施例之傳輸裝置100適於傳輸一薄玻璃10。在本實施例中,薄玻璃10可為其他可撓基板,可撓基板之材質可為玻璃、高分子或金屬等,其種類不以此為限制。在本實施例中,薄玻璃10之厚度在150微米之內,特別是100微米以下;寬度在100公厘以上,特別是200公厘以上;長度在1公尺以上,特別是10公尺以長,但薄玻璃10之尺寸並不以上述為限制。 1 is a perspective view of a transmission device in accordance with an embodiment of the present disclosure. Figure 2 is a side elevational view of the transport device of Figure 1. Referring to FIG. 1 and FIG. 2, the transmission device 100 of the present embodiment is adapted to transmit a thin glass 10. In this embodiment, the thin glass 10 may be other flexible substrates, and the material of the flexible substrate may be glass, polymer or metal, and the kind thereof is not limited thereto. In the present embodiment, the thickness of the thin glass 10 is within 150 microns, particularly below 100 microns; the width is above 100 mm, especially above 200 mm; the length is above 1 m, especially 10 meters. Long, but the size of the thin glass 10 is not limited to the above.

本實施例之傳輸裝置100包括一控制模組110、一放捲機構112及一收捲機構114。放捲機構112包括一放捲 模組120、一第一張力感測模組130及一第一偏位導正模組140。收捲機構114包括一收捲模組150、一第二張力感測模組160及一第二偏位導正模組170。 The transmission device 100 of this embodiment includes a control module 110, a unwinding mechanism 112, and a winding mechanism 114. The unwinding mechanism 112 includes a unwinding The module 120, a first tension sensing module 130 and a first bias guiding module 140. The winding mechanism 114 includes a winding module 150, a second tension sensing module 160 and a second bias guiding module 170.

放捲模組120包括一第一致動單元122,第一致動單元122電性連接於控制模組110。第一致動單元122可為一伺服馬達、一變頻馬達、一調速馬達或其他可以達到速度調整目的之動力系統。薄玻璃10適以捲繞於放捲模組120且藉由第一致動單元122作動而放出。 The unwinding module 120 includes a first actuating unit 122 , and the first actuating unit 122 is electrically connected to the control module 110 . The first actuating unit 122 can be a servo motor, a variable frequency motor, a speed control motor or other power system that can achieve speed adjustment purposes. The thin glass 10 is adapted to be wound around the unwinding module 120 and released by actuation of the first actuating unit 122.

第一張力感測模組130包括第一傳輸輪組及一第一荷重元134。在本實施例中第一傳輸輪組包括至少三個第一傳輸輪132。在本實施例中,藉由固定三個第一傳輸輪132的位置以使薄玻璃10在通過第一傳輸輪132時呈小於180度之一第一包覆角。第一荷重元134設置於位於中央之第一傳輸輪132之兩端,其可外接或內藏於滾輪兩端,且電性連接於控制模組110。第一荷重元134藉由所承受之壓力大小來換算出薄玻璃10之輸送張力,第一荷重元134可將所量測到的張力值傳至控制模組110,控制模組110比對與目標張力的差異後可發出訊號以調整第一致動單元122之轉速。在一實施例中,第一包覆角範圍可在90度至160度之間,在一較佳的實施例中,第一包覆角為129度。 The first tension sensing module 130 includes a first transmission wheel set and a first load cell 134. In the present embodiment, the first transfer wheel set includes at least three first transfer wheels 132. In the present embodiment, the position of the three first transfer wheels 132 is fixed such that the thin glass 10 exhibits a first cladding angle of less than 180 degrees as it passes through the first transfer wheel 132. The first load cell 134 is disposed at two ends of the first transfer wheel 132 at the center. The first load cell 134 can be externally connected or embedded in the roller and electrically connected to the control module 110. The first load cell 134 converts the transport tension of the thin glass 10 by the magnitude of the pressure, and the first load cell 134 can transmit the measured tension value to the control module 110, and the control module 110 compares and The difference in target tension can be signaled to adjust the rotational speed of the first actuation unit 122. In an embodiment, the first coverage angle may range from 90 degrees to 160 degrees. In a preferred embodiment, the first coverage angle is 129 degrees.

第一偏位導正模組140包括電性連接於控制模組110之一第一位置感測單元142及一第三致動單元144。第一位置感測單元142用以感測薄玻璃10的偏移狀況,第一位置感測單元142可為一線型感測器、一超音波感測器、一 光透式感測器、一漸進式電荷耦合元件或一氣壓流量感知器,但第一位置感測單元142之種類不以此為限制。第三致動單元144用以帶動放捲模組120沿垂直於薄玻璃10之輸送方向的一軸線A移動。第三致動單元144可為一伺服馬達、一可逆馬達、一旋轉缸、一線性馬達、一氣壓缸或一油壓缸等可正逆向運動的動力系統。 The first eccentricity guiding module 140 includes a first position sensing unit 142 and a third actuation unit 144 electrically connected to the control module 110 . The first position sensing unit 142 is configured to sense the offset condition of the thin glass 10. The first position sensing unit 142 can be a line sensor, an ultrasonic sensor, and a The light transmissive sensor, a progressive charge coupled component or a pneumatic flow sensor, but the type of the first position sensing unit 142 is not limited thereto. The third actuating unit 144 is configured to drive the unwinding module 120 to move along an axis A perpendicular to the conveying direction of the thin glass 10. The third actuating unit 144 can be a servo motor, a reversible motor, a rotary cylinder, a linear motor, a pneumatic cylinder or a hydraulic cylinder, and can be moved in a forward and reverse direction.

收捲模組150包括一第二致動單元152,第二致動單元152電性連接於控制模組110。第二致動單元152可為一伺服馬達、一變頻馬達、一調速馬達或其他可以達到速度調整目的之動力系統。自放捲模組120放出之薄玻璃10通過第一傳輸輪132後可經過一製程區B進行印刷、雷射或貼合等製程之後,藉由第二致動單元152作動而捲入收捲模組150。 The winding module 150 includes a second actuation unit 152 , and the second actuation unit 152 is electrically connected to the control module 110 . The second actuation unit 152 can be a servo motor, a variable frequency motor, a speed control motor or other power system that can achieve speed adjustment purposes. After the thin glass 10 discharged from the unwinding module 120 passes through the first transfer wheel 132 and can be printed, lasered or bonded through a process area B, the second actuating unit 152 is actuated to be wound up. Module 150.

第二張力感測模組160包括一第二傳輸輪組及一第二荷重元164。在本實施例中,第二傳輸輪組包括至少三個第二傳輸輪162,藉由固定三個第二傳輸輪162的位置以使薄玻璃10在通過第二傳輸輪162時呈小於180度之一第二包覆角。第二荷重元164設置於位於中央之第二傳輸輪162之兩端,其可外接或內藏於滾輪兩端,且電性連接於控制模組110。第二荷重元164藉由所承受之受壓的合力大小來換算出薄玻璃10之輸送張力後將所量測到的張力值傳至控制模組110,控制模組110比對與目標張力的差異後可發出訊號以調整第二致動單元152之轉速。在一實施例中,第二包覆角範圍約在90度至160度之間,在一較 佳的實施例中,第二包覆角為128度。另需提及的是,本實施例所述第一包覆角與第二包覆角並不相同,但仍處於90度至160度的範圍間,而在本案另一未繪示的實施例中,亦可藉由控制傳輸輪的位置,而使薄玻璃通過第一傳輸輪所形成的第一包覆角,等於薄玻璃通過第二傳輸輪所形成的第二包覆角。 The second tension sensing module 160 includes a second transmission wheel set and a second load cell 164. In the present embodiment, the second transfer wheel set includes at least three second transfer wheels 162, by fixing the positions of the three second transfer wheels 162 such that the thin glass 10 is less than 180 degrees when passing through the second transfer wheel 162. One of the second cladding angles. The second load cell 164 is disposed at two ends of the second transfer wheel 162 at the center. The second load cell 164 can be externally connected or embedded in the roller and electrically connected to the control module 110. The second load cell 164 converts the measured tension value to the control module 110 by converting the tension of the thin glass 10 by the combined force of the pressed force, and the control module 110 compares the target tension with the target tension. After the difference, a signal can be sent to adjust the rotation speed of the second actuation unit 152. In an embodiment, the second coverage angle ranges between approximately 90 degrees and 160 degrees, in a comparison In a preferred embodiment, the second cladding angle is 128 degrees. It should be mentioned that the first covering angle and the second covering angle are not the same in the embodiment, but are still in the range of 90 degrees to 160 degrees, and another embodiment not shown in the present application. The first cladding angle formed by the thin glass passing through the first transfer wheel may be equal to the second cladding angle formed by the thin glass through the second transfer wheel by controlling the position of the transfer wheel.

第二偏位導正模組170包括電性連接於控制模組110之一第二位置感測單元172及一第四致動單元174。第二位置感測單元172用以感測薄玻璃10的偏移狀況,第二位置感測單元172可為一線型感測器、一超音波感測器、一光透式感測器、一漸進式電荷耦合元件或一氣壓流量感知器,但第二位置感測單元172之種類不以此為限制。第四致動單元174用以帶動收捲模組150沿軸線A移動。第四致動單元174可為一伺服馬達、一可逆馬達、一旋轉缸、一線性馬達、一氣壓缸或一油壓缸等可正逆向運動的動力系統。 The second offset guiding module 170 includes a second position sensing unit 172 and a fourth actuation unit 174 electrically connected to the control module 110 . The second position sensing unit 172 is configured to sense the offset condition of the thin glass 10, and the second position sensing unit 172 can be a line sensor, an ultrasonic sensor, a light transmissive sensor, and a A progressive charge coupled device or a pneumatic flow sensor, but the type of the second position sensing unit 172 is not limited thereto. The fourth actuating unit 174 is configured to drive the winding module 150 to move along the axis A. The fourth actuating unit 174 can be a servo motor, a reversible motor, a rotating cylinder, a linear motor, a pneumatic cylinder or a hydraulic cylinder, and can be moved in a forward and reverse direction.

薄玻璃10在捲繞式製程設備中,受到第一傳輸輪132與第二傳輸輪162之間的平行度、拉力均勻性或薄玻璃10變形等因素的影響,薄玻璃10很容易在輸送時發生側向偏移或左右擺動。因此,在放捲模組120、製程區B及收捲模組150附近,必須透過第一偏位導正模組140與第二偏位導正模組170適時地修正薄玻璃10的位置,使其能夠依循特定基準作穩定的輸送,以確保產品在製程區B內的位置準確度,並改善薄玻璃10之收捲品質。第一位置感測單 元142與第二位置感測單元172的功能在判別薄玻璃10的邊緣是否超出設定範圍,放捲模組120與收捲模組150的導正可利用直接驅動方式,帶動放捲模組120與收捲模組150作側向偏移,藉以修正薄玻璃10在輸送方向的位置偏差。 The thin glass 10 is affected by factors such as parallelism between the first transfer wheel 132 and the second transfer wheel 162, uniformity of tension, or deformation of the thin glass 10 in the winding process apparatus, and the thin glass 10 is easily transported. A lateral offset or a left and right swing occurs. Therefore, in the vicinity of the unwinding module 120, the process area B, and the winding module 150, the position of the thin glass 10 must be corrected in time by the first offset guiding module 140 and the second bias guiding module 170. It enables stable transportation according to a specific standard to ensure the positional accuracy of the product in the process area B and improve the winding quality of the thin glass 10. First position sensing list The function of the element 142 and the second position sensing unit 172 determines whether the edge of the thin glass 10 exceeds the set range, and the guiding of the unwinding module 120 and the winding module 150 can drive the unwinding module 120 by using the direct driving mode. It is laterally offset from the winding module 150 to correct the positional deviation of the thin glass 10 in the conveying direction.

此外,為了避免第一傳輸輪132與第二傳輸輪162對薄玻璃10的上下表面反覆接觸而對薄玻璃10產生正負交替應力而增加破裂現象,以及在特定製程(如塗佈製程)中避免製程面接觸滾輪,在本實施例中,薄玻璃10的輸送路徑避開交互傳輸形式,而是讓薄玻璃10僅以一表面12(如圖2所示的下表面)接觸這些第一傳輸輪132與第二傳輸輪162,以降低薄玻璃10受到正負交替應力而破裂的機率,或免除製程面受損的機會。 In addition, in order to prevent the first transfer wheel 132 and the second transfer wheel 162 from coming into contact with the upper and lower surfaces of the thin glass 10, positive and negative alternating stress is generated on the thin glass 10 to increase the cracking phenomenon, and to avoid in a specific process (such as a coating process). The process surface contacts the roller. In the present embodiment, the transport path of the thin glass 10 avoids the form of interactive transmission, but the thin glass 10 is contacted with only the first transfer wheel by a surface 12 (the lower surface as shown in FIG. 2). 132 and the second transfer wheel 162 are used to reduce the chance of the thin glass 10 being broken by positive and negative alternating stresses, or to eliminate the chance of damage to the process surface.

另外,考量到薄玻璃10在輸送過程中,當經過第一傳輸輪132或是第二傳輸輪162時,若第一傳輸輪132或是第二傳輸輪162之尺寸較小會導致薄玻璃10有較大的彎曲幅度,如此會使得薄玻璃10在上下表面之正負應力差值增加,將造成破裂問題。為減緩上述狀況,在本實施例中,各第一傳輸輪132與各第二傳輸輪162之直徑大於3吋,以使薄玻璃10彎曲的幅度較小。 In addition, considering that the thin glass 10 is in the process of transport, when passing through the first transport wheel 132 or the second transport wheel 162, if the size of the first transport wheel 132 or the second transport wheel 162 is small, the thin glass 10 may be caused. There is a large bending amplitude, which will increase the difference between the positive and negative stresses of the thin glass 10 on the upper and lower surfaces, which will cause a cracking problem. In order to alleviate the above situation, in the present embodiment, each of the first transfer wheel 132 and each of the second transfer wheels 162 has a diameter greater than 3 turns so that the thin glass 10 is bent to a smaller extent.

由於薄玻璃10的質地較塑膠基材硬,薄玻璃10在傳輸的過程中若發生異物跑到薄玻璃10與第一傳輸輪132或第二傳輸輪162之間,或者由於薄玻璃10與第一傳輸輪132或第二傳輸輪162之間產生滑差,將會在薄玻璃10的 表面產生擦傷。對於軟性電子應用領域,薄玻璃10必須搭配不同的產品需求經過例如是電子網印、層積、曝光、顯影、蝕刻等製程,這些擦傷缺陷將直接對造成電路受損及顯示透光度降低等缺陷。 Since the texture of the thin glass 10 is harder than that of the plastic substrate, if the thin glass 10 occurs during the transfer, the foreign matter runs between the thin glass 10 and the first transfer wheel 132 or the second transfer wheel 162, or because of the thin glass 10 and the first A slip is generated between a transfer wheel 132 or the second transfer wheel 162, which will be in the thin glass 10 The surface is scratched. For soft electronic applications, thin glass 10 must be matched with different product requirements such as electronic screen printing, lamination, exposure, development, etching, etc. These scratch defects will directly cause damage to the circuit and reduce the display transmittance. defect.

為了避免上述狀況,本實施例之傳輸裝置100更包括一氣浮平台180,設置於這些第一傳輸輪132與這些第二傳輸輪162之間的製程區B。氣浮平台180用以對薄玻璃10之第一表面12噴出氣流,以避免薄玻璃10與製程區B的機構或元件之間的摩擦。氣浮平台180包括一多孔表面180a,多孔表面180a之材質可為陶瓷、金屬、高分子或纖維材料。金屬可藉由粉末冶金的方法製造孔洞或是在金屬板上加工孔洞。本實施例之傳輸裝置100藉由氣浮平台180以減低薄玻璃10之傳輸阻力及表面刮傷的機率。另外,氣浮平台180之寬度可對應薄玻璃10之寬度,以提供薄玻璃10較佳的懸浮效果。 In order to avoid the above situation, the transmission device 100 of the embodiment further includes an air floating platform 180 disposed in the processing area B between the first transmission wheel 132 and the second transmission wheels 162. The air floating platform 180 is used to eject airflow to the first surface 12 of the thin glass 10 to avoid friction between the thin glass 10 and the mechanism or component of the process zone B. The air floating platform 180 includes a porous surface 180a which may be made of ceramic, metal, polymeric or fibrous material. Metals can be made by powder metallurgy or by machining holes in metal sheets. The transmission device 100 of the present embodiment reduces the transmission resistance of the thin glass 10 and the probability of surface scratching by the air floating platform 180. In addition, the width of the air floating platform 180 can correspond to the width of the thin glass 10 to provide a better suspension effect of the thin glass 10.

此外,薄玻璃10在放捲模組120與收捲模組150中捲繞呈層狀,為了減低各層因直接接觸而造成擦傷。本實施例之傳輸裝置100更包括一中介層放捲模組182、一中介層收捲模組184及一中介層186。中介層186可為塑料,將中介層186貼合到薄玻璃10可保護各層薄玻璃10以降低薄玻璃10之間被磨傷的機率。 In addition, the thin glass 10 is wound in a layered shape in the unwinding module 120 and the winding module 150, in order to reduce scratches caused by direct contact of the layers. The transmission device 100 of the embodiment further includes an interposer unwinding module 182, an interposer winding module 184 and an interposer 186. The interposer 186 can be a plastic, and bonding the interposer 186 to the thin glass 10 can protect each layer of thin glass 10 to reduce the chance of being worn between the thin glass 10.

中介層放捲模組182包括一第五致動單元182a,第五致動單元182a電性連接於控制模組110。第五致動單元182a包括一伺服馬達、一變頻馬達、一調速馬達或其他可 以達到速度調整目的之動力系統。如圖2所示,中介層放捲模組182設置於收捲模組150的一側,中介層186捲繞於中介層放捲模組182,第五致動單元182a作動使中介層186自中介層放捲模組182放出,且中介層186連同薄玻璃10被捲入收捲模組150。 The interposer unwinding module 182 includes a fifth actuating unit 182a, and the fifth actuating unit 182a is electrically connected to the control module 110. The fifth actuation unit 182a includes a servo motor, a variable frequency motor, a speed control motor or the like The power system for speed adjustment purposes. As shown in FIG. 2, the interposer unwinding module 182 is disposed on one side of the winding module 150, the interposer 186 is wound around the interposer unwinding module 182, and the fifth actuating unit 182a is actuated to cause the interposer 186 to The interposer unwinding module 182 is released, and the interposer 186 is wrapped into the winding module 150 along with the thin glass 10.

同樣地,捲繞在放捲模組120的各層薄玻璃10之間,若藉由中介層186隔開以減少摩擦,當薄玻璃10被放出時,中介層186亦同時被放出,而需透過中介層收捲模組184來將中介層186收回。中介層收捲模組184設置於放捲模組120之一側,中介層收捲模組184包括一第六致動單元184a,第六致動單元184a電性連接於控制模組110。第六致動單元184a可為一伺服馬達、一變頻馬達、一調速馬達或其他可以達到速度調整目的之動力系統。中介層186連同薄玻璃10自放捲模組120放出後,且藉由第六致動單元184a作動而使中介層186捲入中介層收捲模組184。 Similarly, between the thin glass sheets 10 of the unwinding module 120, if separated by the interposer 186 to reduce friction, when the thin glass 10 is discharged, the interposer 186 is simultaneously discharged. The interposer winding module 184 retracts the interposer 186. The interposer winding module 184 is disposed on one side of the unwinding module 120. The interposer winding module 184 includes a sixth actuating unit 184a. The sixth actuating unit 184a is electrically connected to the control module 110. The sixth actuating unit 184a can be a servo motor, a variable frequency motor, a speed control motor or other power system that can achieve speed adjustment purposes. The interposer 186, together with the thin glass 10, is released from the unwinding module 120, and is actuated by the sixth actuating unit 184a to entrain the interposer 186 into the interposer winding module 184.

為了確保中介層186在傳輸時的張力,在本實施例中,中介層放捲模組182更包括至少三個第三傳輸輪182b及一第三荷重元182c,第三荷重元182c設置於位於中央之第三傳輸輪182b上且電性連接於控制模組110。並且,中介層收捲模組184更包括至少三個第四傳輸輪184b及一第四荷重元184c,第四荷重元184c設置於位於中央之第四傳輸輪184b上且電性連接於控制模組110。藉由上述配置將中介層186以穩定地傳送張力安插於薄玻璃10的各層 之間。另外,薄玻璃10除了呈捲狀時以中介層186間隔,亦可於邊緣貼附塑膠材料以增加強度而減低傳輸過程中破裂的機率。 In order to ensure the tension of the interposer 186 during transmission, in the embodiment, the interposer unwinding module 182 further includes at least three third transport wheels 182b and a third load cell 182c, and the third load cell 182c is located at the The central third transmission wheel 182b is electrically connected to the control module 110. The interposer winding module 184 further includes at least three fourth transmitting wheels 184b and a fourth load cell 184c. The fourth load cells 184c are disposed on the fourth transmitting wheel 184b and electrically connected to the control module. Group 110. The interposer 186 is placed in each layer of the thin glass 10 with a stable transfer tension by the above configuration. between. In addition, the thin glass 10 is spaced apart by the interposer 186 in the form of a roll, and the plastic material may be attached to the edge to increase the strength and reduce the probability of cracking during the transfer.

此外,本實施例之傳輸裝置100更包括一第一底座190、一第二底座192及一第二移動平台194。放捲模組120、第一張力感測模組130及第一偏位導正模組140位於第一底座190上。圖3是圖1之傳輸裝置的放捲模組的示意圖。放捲模組120更包括一第一移動平台124、一第一快拆板126及一第一氣漲軸128。當薄玻璃10在放捲後發生偏移時,第三致動單元144可帶動第一移動平台124相對於第一底座190沿軸線A移動。第一快拆板126可拆卸地設置於第一移動平台124,第一氣漲軸128之一端連接至第一致動單元122,第一氣漲軸128之另一端套設於第一快拆板126,第一氣漲軸128可供薄玻璃10的料捲套設。 In addition, the transmission device 100 of the embodiment further includes a first base 190, a second base 192, and a second moving platform 194. The unwinding module 120, the first tension sensing module 130 and the first offset guiding module 140 are located on the first base 190. 3 is a schematic view of the unwinding module of the transport device of FIG. 1. The unwinding module 120 further includes a first moving platform 124, a first quick release plate 126, and a first air rising shaft 128. When the thin glass 10 is displaced after unwinding, the third actuating unit 144 can move the first moving platform 124 along the axis A relative to the first base 190. The first quick release plate 126 is detachably disposed on the first moving platform 124, one end of the first air rising shaft 128 is connected to the first actuating unit 122, and the other end of the first air rising shaft 128 is sleeved on the first quick release. The plate 126 has a first gas riser shaft 128 for the coil of the thin glass 10.

如圖1與圖2所示,在本實施例中,薄玻璃10在離開製程區B之後會先經過第二位置感測單元172,透過第二位置感測單元172來量測薄玻璃10在製程區B中偏移的狀況並回報給控制模組110,當控制模組110判斷偏移發生時,控制模組110可發出訊號以使第四致動單元174帶動第二移動平台194相對於第二底座192沿軸線A移動以進行導正。將薄玻璃10導正之後再進行後續張力量測與收捲等作業。因此,在本實施例中,第一移動平台124僅承載放捲模組120,第二移動平台194則是承載了收捲模組150、第二張力感測模組160及第二偏位導正模組170。 As shown in FIG. 1 and FIG. 2, in the present embodiment, the thin glass 10 passes through the second position sensing unit 172 after leaving the process area B, and the thin glass 10 is measured through the second position sensing unit 172. The offset condition in the process area B is reported to the control module 110. When the control module 110 determines that the offset occurs, the control module 110 can send a signal to cause the fourth actuation unit 174 to drive the second mobile platform 194 relative to the second mobile platform 194. The second base 192 is moved along the axis A for guiding. After the thin glass 10 is guided, the subsequent tension measurement and winding are performed. Therefore, in the embodiment, the first mobile platform 124 only carries the unwinding module 120, and the second mobile platform 194 carries the winding module 150, the second tension sensing module 160, and the second biasing guide. Positive module 170.

當薄玻璃10捲回收捲模組150之後,為了方便將薄玻璃10的料捲自收捲模組150上取下,在本實施例中,收捲模組150更包括一第二快拆板154及一第二氣漲軸156。第二快拆板154可拆卸地設置於第二移動平台194,薄玻璃10纏繞在第二氣漲軸156上,第二氣漲軸156之一端連接至第二致動單元152,第二氣漲軸156之另一端套設於第二快拆板154。 After the roll 10 of the thin glass is recovered, the roll of the thin glass 10 is removed from the winding module 150 for convenience. In the embodiment, the winding module 150 further includes a second quick release plate. 154 and a second gas riser shaft 156. The second quick release plate 154 is detachably disposed on the second moving platform 194, the thin glass 10 is wound on the second air rising shaft 156, and one end of the second air rising shaft 156 is connected to the second actuating unit 152, the second gas The other end of the rising shaft 156 is sleeved on the second quick release plate 154.

在本實施例中,薄玻璃10自第一氣漲軸128上放出並收回至第二氣漲捲156,第一快拆板126與第二快拆板154分別位於第一氣漲軸128與第二氣漲軸156之一側以輔助薄玻璃10側邊的支撐。第一快拆板126與第二快拆板154分別利用定位銷126a、154a來與第一移動平台124及第二移動平台194來定位。當將薄玻璃10的料捲放入第一氣漲軸128或自第二氣漲軸156上卸下時,可以透過移除定位銷126a、154a以拆卸第一快拆板126與第二快拆板154,而方便薄玻璃10的料捲放置與拆除。此外,第一快拆板126與第二快拆板154上面的軸承套設於第一氣漲軸128與第二氣漲軸156,以增加薄玻璃10的料捲在運轉期間的穩定性。 In the present embodiment, the thin glass 10 is discharged from the first gas rising shaft 128 and retracted to the second gas rising coil 156, and the first quick release plate 126 and the second quick release plate 154 are respectively located on the first gas rising shaft 128 and One side of the second gas riser 156 is used to assist the support of the sides of the thin glass 10. The first quick release plate 126 and the second quick release plate 154 are positioned with the first moving platform 124 and the second moving platform 194 by positioning pins 126a, 154a, respectively. When the roll of the thin glass 10 is placed on or removed from the first gas riser shaft 156, the first quick release plate 126 and the second fast can be removed by removing the positioning pins 126a, 154a. The plate 154 is removed, and the roll of the thin glass 10 is conveniently placed and removed. In addition, the bearings on the first quick release plate 126 and the second quick release plate 154 are sleeved on the first air rising shaft 128 and the second air rising shaft 156 to increase the stability of the coil of the thin glass 10 during operation.

另外,傳輸裝置100更包括一速度量測單元196,電性連接於控制模組110。速度量測單元196用以量取薄玻璃10之輸送速度。速度量測單元196可為一編碼器196a或一米輪196b。圖4是圖1之傳輸裝置的第一傳輸輪與編碼器的示意圖。請參閱圖4,編碼器196a設置於第一傳輸 輪132之一端,透過一定時間內第一傳輸輪132轉動的圈數來換算薄玻璃10之速度。圖5是圖1之傳輸裝置的第二傳輸輪與米輪的示意圖。請參閱圖5,米輪196b接觸於第二傳輸輪162或薄玻璃10,以直接量取一定時間內薄玻璃10之移動距離來得到薄玻璃10的速度。在其他實施例中,亦可用碼輪來代替米輪192b,速度量測單元196之種類並不以上述為限制。速度量測單元196量取薄玻璃10的傳輸速度之後,將資訊傳遞至控制模組110,控制模組110可視量測值來修正第一致動單元122與第二致動單元152之轉速。此外,控制模組110亦可控制第一致動單元122與第二致動單元152以定速連續輸送、變速輸送或走走停停之寸動輸送等方式進行輸送。在此,第一傳輸輪132亦可為第二傳輸輪162,而第二傳輸輪162亦可為第一傳輸輪132。 In addition, the transmission device 100 further includes a speed measuring unit 196 electrically connected to the control module 110. The speed measuring unit 196 is configured to measure the conveying speed of the thin glass 10. The speed measuring unit 196 can be an encoder 196a or a meter wheel 196b. 4 is a schematic diagram of a first transmission wheel and an encoder of the transmission device of FIG. 1. Referring to FIG. 4, the encoder 196a is set to the first transmission. At one end of the wheel 132, the speed of the thin glass 10 is converted by the number of turns of the first transfer wheel 132 in a certain period of time. Figure 5 is a schematic illustration of the second transfer wheel and the meter wheel of the transport device of Figure 1. Referring to FIG. 5, the rice wheel 196b contacts the second transfer wheel 162 or the thin glass 10 to directly measure the moving distance of the thin glass 10 for a certain period of time to obtain the speed of the thin glass 10. In other embodiments, the code wheel can also be used instead of the meter wheel 192b. The type of the speed measuring unit 196 is not limited to the above. After the speed measuring unit 196 measures the transmission speed of the thin glass 10, the information is transmitted to the control module 110, and the control module 110 visually measures the rotation speed of the first actuation unit 122 and the second actuation unit 152. In addition, the control module 110 can also control the first actuation unit 122 and the second actuation unit 152 to perform delivery at a constant speed continuous transmission, a variable speed transmission, or a stop-and-go motion. Here, the first transmission wheel 132 can also be the second transmission wheel 162, and the second transmission wheel 162 can also be the first transmission wheel 132.

請再回到圖2,本實施例之傳輸裝置100更包括一靜電消除器198,靜電消除器198設置於放捲模組120、第一傳輸輪132、第二傳輸輪162或收捲模組150之一側。靜電消除器198用以在薄玻璃10自放捲模組120中放出、收入收捲模組150或在第一傳輸輪132或第二傳輸輪162輸送過程中減低薄玻璃10的表面的靜電殘留,進而增加薄玻璃10收放之穩定性。 Referring back to FIG. 2 , the transmission device 100 of the embodiment further includes a static eliminator 198 , and the static eliminator 198 is disposed on the unwinding module 120 , the first transmission wheel 132 , the second transmission wheel 162 , or the winding module . One side of 150. The static eliminator 198 is configured to release the thin glass 10 from the unwinding module 120, collect the rewind module 150, or reduce the static residue on the surface of the thin glass 10 during the transport of the first transport wheel 132 or the second transport wheel 162. In turn, the stability of the thin glass 10 is increased.

在本實施例中,控制模組110可控制薄玻璃10的傳輸張力、傳輸速度、修正薄玻璃10傳輸過程中的偏移量、以及作動傳輸裝置100中的相關元件,如氣浮平台180及 靜電消除器198等。但控制模組110所控制的元件不以上述為限制。 In the present embodiment, the control module 110 can control the transmission tension of the thin glass 10, the transmission speed, correct the offset during the transmission of the thin glass 10, and related components in the actuating transmission device 100, such as the air floating platform 180 and Static eliminator 198 and the like. However, the components controlled by the control module 110 are not limited to the above.

此外,本實施例之傳輸裝置100的薄玻璃10之張力可透過下述方式控制,首先,第一荷重元134或第二荷重元164讀取薄玻璃10在第一傳輸輪132或第二傳輸輪162上之張力值後將結果傳至控制模組110。接著,控制模組110比對目標張力與實測張力值以計算出相對張力誤差值。再來,控制模組110調整第一致動單元122之轉速與第二致動單元152之轉速,以進行張力控制。圖6A是圖1之傳輸裝置的第一荷重元量測薄玻璃的測試結果示意圖。圖6B是圖1之傳輸裝置的第二荷重元量測薄玻璃的測試結果示意圖。請參閱圖6A及圖6B,在放捲後與收捲前,薄玻璃10的張力值均相當接近目標張力。因此可知本實施例之傳輸裝置100可穩定地進行薄玻璃10的輸送。 In addition, the tension of the thin glass 10 of the transmission device 100 of the present embodiment can be controlled by the following manner. First, the first load cell 134 or the second load cell 164 reads the thin glass 10 at the first transfer wheel 132 or the second transfer. The tension value on wheel 162 then passes the result to control module 110. Next, the control module 110 compares the target tension with the measured tension value to calculate a relative tension error value. Then, the control module 110 adjusts the rotation speed of the first actuation unit 122 and the rotation speed of the second actuation unit 152 to perform tension control. FIG. 6A is a schematic diagram showing test results of the first load cell measuring thin glass of the transmission device of FIG. 1. FIG. 6B is a schematic diagram showing test results of the second load cell measuring thin glass of the transmission device of FIG. 1. Referring to Figures 6A and 6B, the tension values of the thin glass 10 are relatively close to the target tension after unwinding and before winding. Therefore, it is understood that the transport apparatus 100 of the present embodiment can stably perform the transport of the thin glass 10.

此外,本實施例之傳輸裝置100的薄玻璃10之位置可透過下述方式控制。首先,讀取第一位置感測單元142或第二位置感測單元172對薄玻璃10之邊緣位置的量測值並將結果傳遞至控制模組110。接著,控制模組110比對基準位置與量測結果以計算薄玻璃10之邊緣位置的偏移量。再來,控制模組110控制第三致動單元144或第四致動單元174以導正放捲模組120或收捲模組150。圖7A是圖1之傳輸裝置的第一位置感測單元的測試結果示意圖。圖7B是圖1之傳輸裝置的第二位置感測單元的測試結果示意圖。圖7A及圖7B之縱軸的4000微米代表薄玻璃10 的邊緣的基準位置,由圖7A及圖7B可知,在放捲後與通過製程區B後,薄玻璃10的邊緣可被維持在相當接近基準位置。 Further, the position of the thin glass 10 of the transport device 100 of the present embodiment can be controlled in the following manner. First, the measured value of the edge position of the thin glass 10 by the first position sensing unit 142 or the second position sensing unit 172 is read and transmitted to the control module 110. Next, the control module 110 compares the reference position with the measurement result to calculate the offset of the edge position of the thin glass 10. The control module 110 controls the third actuation unit 144 or the fourth actuation unit 174 to guide the unwinding module 120 or the winding module 150. 7A is a schematic diagram showing test results of a first position sensing unit of the transmission device of FIG. 1. 7B is a schematic diagram showing test results of the second position sensing unit of the transmission device of FIG. 1. 4000 μm of the vertical axis of Figures 7A and 7B represents thin glass 10 The reference position of the edge, as can be seen from Figures 7A and 7B, after the unwinding and after passing through the process zone B, the edge of the thin glass 10 can be maintained relatively close to the reference position.

本實施例之傳輸裝置100藉由控制模組110驅動第一致動單元122以帶動第一氣漲軸128轉動,使得薄玻璃10自放捲模組120放出後,薄玻璃10會經過第一傳輸輪132,第一荷重元134感測薄玻璃10之張力值且第一位置感測單元142感測薄玻璃10的邊緣位置,第一荷重元134與第一位置感測單元142分別將感測結果傳至控制模組110。控制模組110可調整第一致動單元122的轉速以改變薄玻璃10之張力,並可控制第三致動單元144以使第一移動平台124側移,而達到導正的功效。之後薄玻璃10被送入製程區B以進行印刷、雷射或貼合等製程。薄玻璃10離開製程區B後,第二位置感測單元172感測薄玻璃10的邊緣位置,以確保薄玻璃10的位置是否正確,若發生偏移控制模組110可控制第四致動單元174使第二移動平台194側移而導正。接著,薄玻璃10經過第二傳輸輪162,第二荷重元164感測薄玻璃10收捲前之張力值並傳遞至控制模組110,控制模組110調整第二致動單元152的轉速以改變薄玻璃10的張力。最後,薄玻璃10捲繞於收捲模組150的第二氣漲軸156。 The transmission device 100 of the embodiment drives the first actuation unit 122 to drive the first air-up shaft 128 to rotate, so that after the thin glass 10 is released from the unwinding module 120, the thin glass 10 passes through the first The transfer wheel 132, the first load cell 134 senses the tension value of the thin glass 10 and the first position sensing unit 142 senses the edge position of the thin glass 10, and the first load cell 134 and the first position sensing unit 142 respectively sense The measurement result is transmitted to the control module 110. The control module 110 can adjust the rotation speed of the first actuation unit 122 to change the tension of the thin glass 10, and can control the third actuation unit 144 to move the first movement platform 124 laterally to achieve the guiding effect. The thin glass 10 is then fed into the process zone B for printing, laser or lamination. After the thin glass 10 leaves the process area B, the second position sensing unit 172 senses the edge position of the thin glass 10 to ensure the position of the thin glass 10 is correct. If the offset control module 110 is generated, the fourth actuation unit can be controlled. 174 moves the second mobile platform 194 sideways to guide. Then, the thin glass 10 passes through the second transfer wheel 162, and the second load cell 164 senses the tension value before the thin glass 10 is wound and transmits it to the control module 110, and the control module 110 adjusts the rotation speed of the second actuation unit 152. The tension of the thin glass 10 is changed. Finally, the thin glass 10 is wound around the second gas riser shaft 156 of the winding module 150.

綜上所述,本揭露之傳輸裝置藉由控制模組控制第一致動單元及第二致動單元的轉速來決定薄玻璃在收捲模組與放捲模組之間的傳輸張力,並且透過三個第一傳輸輪與 三個第二傳輸輪分別形成固定之夾角,第一荷重元及第二荷重元可感測薄玻璃在此固定夾角下的張力值並回饋至控制模組,而使控制模組將薄玻璃的張力控制在特定範圍內,以使薄玻璃穩定地傳輸。此外,本揭露之傳輸模組藉由第一位置感測單元及第二位置感測單元感測薄玻璃的偏移狀況並回饋至控制模組,控制模組控制第三致動單元或第四致動單元帶動放捲模組或收捲模組往偏移方向的反向移動,而降低薄玻璃的偏移。另外,薄玻璃僅以單一表面接觸第一傳輸輪與第二傳輸輪,以降低薄玻璃在傳輸過程中受到正向與負向的作用力而發生破裂的機率,以及免除製程面受損的機會。並且,藉由氣浮平台對薄玻璃表面噴氣以減低薄玻璃與傳輸區與製程區之機構或元件之間發生摩擦損傷的可能性,並增進薄玻璃導正之容易性。本揭露之薄玻璃可為其他可撓基板,可撓基板的材質可為玻璃、高分子或是金屬等,但其種類不以此為限制。 In summary, the transmission device of the present disclosure controls the transmission tension between the winding module and the unwinding module by controlling the rotation speeds of the first actuation unit and the second actuation unit by the control module, and Through three first transfer wheels The three second transmission wheels respectively form a fixed angle, and the first load cell and the second load cell can sense the tension value of the thin glass at the fixed angle and feed back to the control module, so that the control module will be thin glass The tension is controlled within a specific range to allow the thin glass to be stably transported. In addition, the transmission module of the present disclosure senses the offset condition of the thin glass by the first position sensing unit and the second position sensing unit and feeds back to the control module, and the control module controls the third actuation unit or the fourth The actuating unit drives the unwinding module or the winding module to move in the opposite direction of the offset direction, thereby reducing the offset of the thin glass. In addition, the thin glass contacts the first transfer wheel and the second transfer wheel with only a single surface to reduce the probability of the thin glass being subjected to the positive and negative forces during the transmission, and to avoid the damage of the process surface. . Moreover, the air-floating platform is used to jet the surface of the thin glass to reduce the possibility of frictional damage between the thin glass and the mechanism or component of the transfer zone and the process zone, and to improve the ease of guiding the thin glass. The thin glass of the present disclosure may be other flexible substrates, and the material of the flexible substrate may be glass, polymer or metal, but the type thereof is not limited thereto.

雖然本揭露已以實施例揭露如上,然其並非用以限定本揭露,任何所屬技術領域中具有通常知識者,在不脫離本揭露之精神和範圍內,當可作些許之更動與潤飾,故本揭露之保護範圍當視後附之申請專利範圍所界定者為準。 The present disclosure has been disclosed in the above embodiments, but it is not intended to limit the disclosure, and any one of ordinary skill in the art can make some changes and refinements without departing from the spirit and scope of the disclosure. The scope of protection of this disclosure is subject to the definition of the scope of the patent application.

A‧‧‧軸線 A‧‧‧ axis

B‧‧‧製程區 B‧‧‧Process Area

10‧‧‧薄玻璃 10‧‧‧ Thin glass

12‧‧‧表面 12‧‧‧ surface

100‧‧‧傳輸裝置 100‧‧‧Transportation device

110‧‧‧控制模組 110‧‧‧Control Module

112‧‧‧放捲機構 112‧‧‧ Unwinding agency

114‧‧‧收捲機構 114‧‧‧Winding agency

120‧‧‧放捲模組 120‧‧‧Rewinding module

122‧‧‧第一致動單元 122‧‧‧First actuating unit

124‧‧‧第一移動平台 124‧‧‧First mobile platform

126‧‧‧第一快拆板 126‧‧‧First quick release board

126a‧‧‧定位銷 126a‧‧‧Locating pin

128‧‧‧第一氣漲軸 128‧‧‧First gas rise axis

130‧‧‧第一張力感測模組 130‧‧‧First tension sensing module

132‧‧‧第一傳輸輪 132‧‧‧First transmission wheel

134‧‧‧第一荷重元 134‧‧‧first load cell

140‧‧‧第一偏位導正模組 140‧‧‧First partial guide module

142‧‧‧第一位置感測單元 142‧‧‧First position sensing unit

144‧‧‧第三致動單元 144‧‧‧third actuating unit

150‧‧‧收捲模組 150‧‧‧ Winding module

152‧‧‧第二致動單元 152‧‧‧Second actuating unit

154‧‧‧第二快拆板 154‧‧‧Second quick release plate

154a‧‧‧定位銷 154a‧‧‧Locating pin

156‧‧‧第二氣漲軸 156‧‧‧second gas rise axis

160‧‧‧第二張力感測模組 160‧‧‧Second tension sensing module

162‧‧‧第二傳輸輪 162‧‧‧Second transfer wheel

164‧‧‧第二荷重元 164‧‧‧second load cell

170‧‧‧第二偏位導正模組 170‧‧‧Second biasing guide module

172‧‧‧第二位置感測單元 172‧‧‧Second position sensing unit

174‧‧‧第四致動單元 174‧‧‧fourth actuation unit

180‧‧‧氣浮平台 180‧‧‧Air floating platform

180a‧‧‧多孔表面 180a‧‧‧ porous surface

182‧‧‧中介層放捲模組 182‧‧‧Intermediate unwinding module

182a‧‧‧第五致動單元 182a‧‧‧ fifth actuating unit

182b‧‧‧第三傳輸輪 182b‧‧‧ third transmission wheel

182c‧‧‧第三荷重元 182c‧‧‧ third load element

184‧‧‧中介層收捲模組 184‧‧‧Intermediary layer winding module

184a‧‧‧第六致動單元 184a‧‧‧6th actuation unit

184b‧‧‧第四傳輸輪 184b‧‧‧fourth transfer wheel

184c‧‧‧第四荷重元 184c‧‧‧ fourth load cell

186‧‧‧中介層 186‧‧‧Intermediary

190‧‧‧第一底座 190‧‧‧ first base

192‧‧‧第二底座 192‧‧‧Second base

194‧‧‧第二移動平台 194‧‧‧ Second mobile platform

196‧‧‧速度量測單元 196‧‧‧Speed measuring unit

196a‧‧‧編碼器 196a‧‧‧Encoder

196b‧‧‧米輪 196b‧‧‧ meter wheel

198‧‧‧靜電消除器 198‧‧‧Static eliminator

圖1是依照本揭露之一實施例之一種傳輸裝置的立體示意圖。 1 is a perspective view of a transmission device in accordance with an embodiment of the present disclosure.

圖2是圖1之傳輸裝置的側視示意圖。 Figure 2 is a side elevational view of the transport device of Figure 1.

圖3是圖1之傳輸裝置的放捲模組的示意圖。 3 is a schematic view of the unwinding module of the transport device of FIG. 1.

圖4是圖1之傳輸裝置的第一傳輸輪與編碼器的示意圖。 4 is a schematic diagram of a first transmission wheel and an encoder of the transmission device of FIG. 1.

圖5是圖1之傳輸裝置的第二傳輸輪與米輪的示意圖。 Figure 5 is a schematic illustration of the second transfer wheel and the meter wheel of the transport device of Figure 1.

圖6A是圖1之傳輸裝置的第一荷重元量測薄玻璃的測試結果示意圖。 FIG. 6A is a schematic diagram showing test results of the first load cell measuring thin glass of the transmission device of FIG. 1. FIG.

圖6B是圖1之傳輸裝置的第二荷重元量測薄玻璃的測試結果示意圖。 6B is a schematic diagram showing test results of the second load cell measuring thin glass of the transmission device of FIG. 1.

圖7A是圖1之傳輸裝置的第一位置感測單元的測試結果示意圖。 7A is a schematic diagram showing test results of a first position sensing unit of the transmission device of FIG. 1.

圖7B是圖1之傳輸裝置的第二位置感測單元的測試結果示意圖。 7B is a schematic diagram showing test results of the second position sensing unit of the transmission device of FIG. 1.

B‧‧‧製程區 B‧‧‧Process Area

10‧‧‧薄玻璃 10‧‧‧ Thin glass

12‧‧‧表面 12‧‧‧ surface

100‧‧‧傳輸裝置 100‧‧‧Transportation device

110‧‧‧控制模組 110‧‧‧Control Module

112‧‧‧放捲機構 112‧‧‧ Unwinding agency

114‧‧‧收捲機構 114‧‧‧Winding agency

120‧‧‧放捲模組 120‧‧‧Rewinding module

122‧‧‧第一致動單元 122‧‧‧First actuating unit

124‧‧‧第一移動平台 124‧‧‧First mobile platform

126‧‧‧第一快拆板 126‧‧‧First quick release board

126a‧‧‧定位銷 126a‧‧‧Locating pin

128‧‧‧第一氣漲軸 128‧‧‧First gas rise axis

130‧‧‧第一張力感測模組 130‧‧‧First tension sensing module

132‧‧‧第一傳輸輪 132‧‧‧First transmission wheel

134‧‧‧第一荷重元 134‧‧‧first load cell

140‧‧‧第一偏位導正模組 140‧‧‧First partial guide module

142‧‧‧第一位置感測單元 142‧‧‧First position sensing unit

144‧‧‧第三致動單元 144‧‧‧third actuating unit

150‧‧‧收捲模組 150‧‧‧ Winding module

152‧‧‧第二致動單元 152‧‧‧Second actuating unit

154‧‧‧第二快拆板 154‧‧‧Second quick release plate

154a‧‧‧定位銷 154a‧‧‧Locating pin

156‧‧‧第二氣漲軸 156‧‧‧second gas rise axis

160‧‧‧第二張力感測模組 160‧‧‧Second tension sensing module

162‧‧‧第二傳輸輪 162‧‧‧Second transfer wheel

164‧‧‧第二荷重元 164‧‧‧second load cell

170‧‧‧第二偏位導正模組 170‧‧‧Second biasing guide module

172‧‧‧第二位置感測單元 172‧‧‧Second position sensing unit

174‧‧‧第四致動單元 174‧‧‧fourth actuation unit

180‧‧‧氣浮平台 180‧‧‧Air floating platform

180a‧‧‧多孔表面 180a‧‧‧ porous surface

182‧‧‧中介層放捲模組 182‧‧‧Intermediate unwinding module

182a‧‧‧第五致動單元 182a‧‧‧ fifth actuating unit

182b‧‧‧第三傳輸輪 182b‧‧‧ third transmission wheel

182c‧‧‧第三荷重元 182c‧‧‧ third load element

184‧‧‧中介層收捲模組 184‧‧‧Intermediary layer winding module

184a‧‧‧第六致動單元 184a‧‧‧6th actuation unit

184b‧‧‧第四傳輸輪 184b‧‧‧fourth transfer wheel

184c‧‧‧第四荷重元 184c‧‧‧ fourth load cell

186‧‧‧中介層 186‧‧‧Intermediary

190‧‧‧第一底座 190‧‧‧ first base

192‧‧‧第二底座 192‧‧‧Second base

194‧‧‧第二移動平台 194‧‧‧ Second mobile platform

198‧‧‧靜電消除器 198‧‧‧Static eliminator

Claims (28)

一種傳輸裝置,適於沿一傳輸路徑傳輸一物件,該傳輸裝置包括:一控制模組;一放捲模組,包括一第一致動單元、一第一移動平台、一第一快拆板以及一第一氣漲軸,該第一致動單元電性連接於該控制模組,該物件捲繞於該放捲模組且藉由該第一致動單元作動而放出至該傳輸路徑,其中該第一移動平台承載該放捲模組,該第一快拆板可拆卸地設置於該第一移動平台,該第一氣漲軸之一端連接至該第一致動單元,該第一氣漲軸之另一端套設於該第一快拆板,呈捲繞狀的該物件適於套設至該第一氣漲軸;一收捲模組,該傳輸路徑連接在該放捲模組與該收捲模組之間,該收捲模組包括一第二致動單元,該第二致動單元電性連接於該控制模組,該物件適於藉由該第二致動單元作動而將該物件從該傳輸路徑捲入該收捲模組;以及至少一張力感測模組,設置於該傳輸路徑上,該張力感測模組包括一傳輸輪組及一荷重元,該荷重元設置於該傳輸輪組且電性連接於該控制模組,且該荷重元藉由所承受之壓力大小來換算出該物件之輸送張力,該物件表面接觸該傳輸輪組且沿該傳輸輪組呈小於180度之一包覆角,該控制模組控制該第一致動單元以及該第二致動單元以控制該物件的張力。 A transmission device is adapted to transmit an object along a transmission path, the transmission device comprising: a control module; a release module comprising a first actuation unit, a first mobile platform, and a first quick release plate And a first air-increasing axis, the first actuating unit is electrically connected to the control module, and the object is wound around the unwinding module and is released to the transmission path by the first actuating unit. The first mobile platform carries the unwinding module, the first quick release plate is detachably disposed on the first mobile platform, and one end of the first air rising shaft is connected to the first actuating unit, the first The other end of the gas rising shaft is sleeved on the first quick release plate, and the object in a winding shape is adapted to be sleeved to the first gas rising shaft; a winding module, the transmission path is connected to the unwinding mold Between the group and the winding module, the winding module includes a second actuating unit, the second actuating unit is electrically connected to the control module, and the object is adapted to be used by the second actuating unit Actuating to wind the object from the transport path into the winding module; and at least one force sensing module, setting In the transmission path, the tension sensing module includes a transmission wheel set and a load cell, the load cell is disposed on the transmission wheel set and electrically connected to the control module, and the load cell is subjected to the pressure Resizing the transport tension of the object, the surface of the object contacting the transport wheel set and having a coverage angle of less than 180 degrees along the transport wheel set, the control module controlling the first actuating unit and the second The unit moves to control the tension of the object. 如申請專利範圍第1項所述之傳輸裝置,其中該至 少一張力感測模組包括一第一張力感測模組,該第一張力感測模組包括至少三個第一傳輸輪及一第一荷重元,該第一荷重元設置於位於中央之該第一傳輸輪上,該物件表面接觸該些第一傳輸輪與第二傳輸輪進行傳輸。 The transmission device of claim 1, wherein the The first force sensing module includes at least three first transmission wheels and a first load cell, and the first load cell is disposed at the center. On the first transport wheel, the surface of the object contacts the first transmission wheel and the second transmission wheel for transmission. 如申請專利範圍第1項所述之傳輸裝置,其中該至少一張力感測模組包括一第二張力感測模組,該第二張力感測模組包括至少三個第二傳輸輪及一第二荷重元,該第二荷重元設置於位於中央之該第二傳輸輪上,該物件表面接觸第一傳輸輪與該些第二傳輸輪進行傳輸。 The transmission device of claim 1, wherein the at least one force sensing module comprises a second tension sensing module, the second tension sensing module comprises at least three second transmission wheels and a The second load cell is disposed on the second transfer wheel located at the center, and the object surface contacts the first transfer wheel and the second transfer wheels for transmission. 如申請專利範圍第1項所述之傳輸裝置,其中該至少一張力感測模組包括一第一張力感測模組與一第二張力感測模組,該第一張力感測模組包括至少三個第一傳輸輪及一第一荷重元,該第一荷重元設置於位於中央之該第一傳輸輪上,該第二張力感測模組包括至少三個第二傳輸輪及一第二荷重元,該第二荷重元設置於位於中央之該第二傳輸輪上,該物件表面接觸該些第一傳輸輪與該些第二傳輸輪進行傳輸。 The transmission device of claim 1, wherein the at least one force sensing module comprises a first tension sensing module and a second tension sensing module, and the first tension sensing module comprises At least three first transmission wheels and a first load cell, the first load cell is disposed on the first transmission wheel located at the center, and the second tension sensing module includes at least three second transmission wheels and a first The second load cell is disposed on the second transfer wheel located at the center, and the object surface contacts the first transfer wheel and the second transfer wheels for transmission. 如申請專利範圍第2項所述之傳輸裝置,其中各該第一傳輸輪與各該第二傳輸輪之直徑大於3吋。 The transmission device of claim 2, wherein each of the first transmission wheel and each of the second transmission wheels has a diameter greater than 3 turns. 如申請專利範圍第3項所述之傳輸裝置,其中各該第一傳輸輪與各該第二傳輸輪之直徑大於3吋。 The transmission device of claim 3, wherein each of the first transmission wheel and each of the second transmission wheels has a diameter greater than 3 turns. 如申請專利範圍第4項所述之傳輸裝置,其中各該第一傳輸輪與各該第二傳輸輪之直徑大於3吋。 The transmission device of claim 4, wherein each of the first transmission wheel and each of the second transmission wheels has a diameter greater than 3 turns. 如申請專利範圍第1項所述之傳輸裝置,其中該包 覆角之範圍約在90度至160度之間。 The transmission device of claim 1, wherein the package The coverage angle ranges from approximately 90 degrees to 160 degrees. 如申請專利範圍第1項所述之傳輸裝置,更包括:至少一偏位導正模組,設置於該傳輸路徑上,各該偏位導正模組適於感測該物件放捲或收捲時的偏移狀況並控制該物件沿垂直於該物件之輸送方向之一軸線方向移動。 The transmission device of claim 1, further comprising: at least one offset guiding module disposed on the transmission path, each of the bias guiding modules being adapted to sense the unwinding or receiving of the object The offset condition of the roll and control the movement of the object in an axis perpendicular to the direction of transport of the article. 如申請專利範圍第9項所述之傳輸裝置,其中該至少一偏位導正模組包括一第一偏位導正模組,該第一偏位導正模組包括電性連接於該控制模組之一第一位置感測單元及一第三致動單元,該第一位置感測單元用以感測該物件的偏移狀況,該第三致動單元用以帶動該放捲模組沿該軸線移動。 The transmission device of claim 9, wherein the at least one eccentricity guiding module comprises a first eccentricity guiding module, wherein the first eccentricity guiding module comprises an electrical connection to the control a first position sensing unit and a third actuating unit, wherein the first position sensing unit is configured to sense an offset condition of the object, and the third actuating unit is configured to drive the unwinding module Move along this axis. 如申請專利範圍第10項所述之傳輸裝置,更包括:一第一底座,該放捲模組、該至少一張力感測模組及該第一偏位導正模組位於該第一底座上。 The transmission device of claim 10, further comprising: a first base, the unwinding module, the at least one force sensing module and the first offset guiding module are located at the first base on. 如申請專利範圍第11項所述之傳輸裝置,其中該第三致動單元適於帶動該第一移動平台相對於該第一底座沿該軸線移動。 The transport device of claim 11, wherein the third actuating unit is adapted to drive the first mobile platform to move along the axis relative to the first base. 如申請專利範圍第9項所述之傳輸裝置,其中該至少一偏位導正模組包括一第二偏位導正模組,該第二偏位導正模組包括電性連接於該控制模組之一第二位置感測單元及一第四致動單元,該第二位置感測單元用以感測該媒體物件的偏移狀況,該第四致動單元用以帶動該收捲模組沿該軸線移動。 The transmission device of claim 9, wherein the at least one biasing guiding module comprises a second biasing guiding module, the second biasing guiding module comprises an electrical connection to the control a second position sensing unit and a fourth actuating unit, wherein the second position sensing unit is configured to sense an offset condition of the media object, and the fourth actuating unit is configured to drive the winding mode The group moves along this axis. 如申請專利範圍第13項所述之傳輸裝置,更包括:一第二底座;以及一第二移動平台,沿該軸線可滑動地設置於該第二底座,其中該第四致動單元適於帶動該第二移動平台相對於該第二底座沿該軸線移動,且該收捲模組、該至少一張力感測模組及該第二偏位導正模組位於該第二移動平台上。 The transmission device of claim 13 further comprising: a second base; and a second moving platform slidably disposed along the axis to the second base, wherein the fourth actuating unit is adapted The second mobile platform is moved along the axis relative to the second base, and the winding module, the at least one force sensing module and the second offset guiding module are located on the second moving platform. 如申請專利範圍第14項所述之傳輸裝置,其中該收捲模組更包括一第二快拆板及一第二氣漲軸,該第二快拆板可拆卸地設置於該第二移動平台,該第二氣漲軸之一端連接至該第二致動單元,該第二氣漲軸之另一端套設於該第二快拆板,該物件適於纏繞至該第二氣漲軸。 The transmission device of claim 14, wherein the winding module further comprises a second quick release plate and a second air expansion shaft, and the second quick release plate is detachably disposed on the second movement a platform, one end of the second gas rising shaft is connected to the second actuating unit, and the other end of the second gas rising shaft is sleeved on the second quick release plate, and the object is adapted to be wound to the second gas rising shaft . 如申請專利範圍第9項所述之傳輸裝置,其中該至少一偏位導正模組包括第一偏位導正模組與一第二偏位導正模組,該第一偏位導正模組包括電性連接於該控制模組之一第一位置感測單元及一第三致動單元,該第二偏位導正模組包括電性連接於該控制模組之一第二位置感測單元及一第四致動單元,該第一位置感測單元及該第二位置感測單元用以感測該媒體物件的偏移狀況,該第三致動單元用以帶動該放捲模組沿該軸線移動,該第四致動單元用以帶動該收捲模組沿該軸線移動。 The transmission device of claim 9, wherein the at least one biasing guiding module comprises a first biasing guiding module and a second biasing guiding module, the first biasing guide The module includes a first position sensing unit electrically coupled to the control module and a third actuating unit, the second bias guiding module includes a second position electrically connected to the control module a sensing unit and a fourth actuating unit, wherein the first position sensing unit and the second position sensing unit are configured to sense an offset condition of the media object, and the third actuating unit is configured to drive the unwinding The module moves along the axis, and the fourth actuating unit is configured to drive the winding module to move along the axis. 如申請專利範圍第16項所述之傳輸裝置,更包括:一第一底座,該放捲模組、該至少一張力感測模組及 該第一偏位導正模組位於該第一底座上。 The transmission device of claim 16, further comprising: a first base, the unwinding module, the at least one force sensing module, and The first offset guiding module is located on the first base. 如申請專利範圍第17項所述之傳輸裝置,其中該第三致動單元適於帶動該第一移動平台相對於該第一底座沿該軸線移動。 The transport device of claim 17, wherein the third actuating unit is adapted to drive the first mobile platform to move along the axis relative to the first base. 如申請專利範圍第16項所述之傳輸裝置,更包括:一第二底座;以及一第二移動平台,沿該軸線可滑動地設置於該第二底座,其中該第四致動單元適於帶動該第二移動平台相對於該第二底座沿該軸線移動,且該收捲模組、該至少一張力感測模組及該第二偏位導正模組位於該第二移動平台上。 The transmission device of claim 16, further comprising: a second base; and a second moving platform slidably disposed on the second base along the axis, wherein the fourth actuating unit is adapted to The second mobile platform is moved along the axis relative to the second base, and the winding module, the at least one force sensing module and the second offset guiding module are located on the second moving platform. 如申請專利範圍第19項所述之傳輸裝置,其中該收捲模組更包括一第二快拆板及一第二氣漲軸,該第二快拆板可拆卸地設置於該第二移動平台,該第二氣漲軸之一端連接至該第二致動單元,該第二氣漲軸之另一端套設於該第二快拆板,該物件適於纏繞至該第二氣漲軸。 The transmission device of claim 19, wherein the winding module further comprises a second quick release plate and a second air expansion shaft, and the second quick release plate is detachably disposed on the second movement a platform, one end of the second gas rising shaft is connected to the second actuating unit, and the other end of the second gas rising shaft is sleeved on the second quick release plate, and the object is adapted to be wound to the second gas rising shaft . 如申請專利範圍第1項所述之傳輸裝置,更包括:一中介層放捲模組,包括一第五致動單元,該第五致動單元電性連接於該控制模組,使一中介層自該中介層放捲模組放出,且該中介層適於連同該物件被捲入該收捲模組。 The transmission device of claim 1, further comprising: an interposer unwinding module, comprising a fifth actuating unit, wherein the fifth actuating unit is electrically connected to the control module to enable an intermediary The layer is ejected from the interposer unwinding module, and the interposer is adapted to be wrapped into the rewinding module along with the item. 如申請專利範圍第21項所述之傳輸裝置,其中該中介層放捲模組更包括至少三個第三傳輸輪及一第三荷重元,該第三荷重元設置於位於中央之該第三傳輸輪上且電性連接於該控制模組。 The transmission device of claim 21, wherein the interposer unwinding module further comprises at least three third transfer wheels and a third load cell, wherein the third load cell is disposed at the third portion located at the center The transmission wheel is electrically connected to the control module. 如申請專利範圍第1項所述之傳輸裝置,更包括:一中介層收捲模組,包括一第六致動單元,該第六致動單元電性連接於該控制模組,一中介層連同該物件自該放捲模組放出,且藉由該第六致動單元作動而使該中介層捲入該中介層收捲模組。 The transmission device of claim 1, further comprising: an interposer winding module, comprising a sixth actuating unit, the sixth actuating unit being electrically connected to the control module, an interposer And the object is released from the unwinding module, and the interposer is wound into the interposer winding module by the sixth actuating unit. 如申請專利範圍第23項所述之傳輸裝置,其中該中介層收捲模組更包括至少三個第四傳輸輪及一第四荷重元,該第四荷重元設置於位於中央之該第四傳輸輪上且電性連接於該控制模組。 The transmission device of claim 23, wherein the interposer winding module further comprises at least three fourth transmission wheels and a fourth load cell, wherein the fourth load cell is disposed at the fourth central portion The transmission wheel is electrically connected to the control module. 如申請專利範圍第1項所述之傳輸裝置,更包括:一速度量測單元,電性連接於該控制模組,該速度量測單元用以量取該物件之輸送速度。 The transmission device of claim 1, further comprising: a speed measuring unit electrically connected to the control module, wherein the speed measuring unit is configured to measure the conveying speed of the object. 如申請專利範圍第1項所述之傳輸裝置,更包括:一靜電消除器,設置於該放捲模組、該傳輸輪組或該收捲模組之一側,以減低該物件之表面的靜電殘留。 The transmission device of claim 1, further comprising: a static eliminator disposed on the side of the unwinding module, the transmission wheel set or the winding module to reduce the surface of the object Static electricity remains. 如申請專利範圍第1項所述之傳輸裝置,其中該物件為一薄玻璃,其厚度小於150微米、寬度大於100公厘且長度大於1公尺。 The transport device of claim 1, wherein the article is a thin glass having a thickness of less than 150 microns, a width greater than 100 mm, and a length greater than 1 meter. 如申請專利範圍第1項所述之傳輸裝置,更包括:至少一氣浮平台,設置於該傳輸路徑上,該氣浮平台適於在該物件傳輸時噴出氣流,以使該物件與該氣浮平台之間存在一距離。 The transmission device of claim 1, further comprising: at least one air floating platform disposed on the transmission path, the air floating platform is adapted to eject airflow when the object is transmitted, so that the object and the air float There is a distance between the platforms.
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