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TWI422071B - Package structure of light emitting diode - Google Patents

Package structure of light emitting diode Download PDF

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Publication number
TWI422071B
TWI422071B TW99122693A TW99122693A TWI422071B TW I422071 B TWI422071 B TW I422071B TW 99122693 A TW99122693 A TW 99122693A TW 99122693 A TW99122693 A TW 99122693A TW I422071 B TWI422071 B TW I422071B
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Taiwan
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light
emitting diode
package structure
wafer
driving
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TW99122693A
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Chinese (zh)
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TW201203616A (en
Inventor
Ming Che Wu
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Universal Scient Ind Shanghai
Universal Global Scient Ind Co
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Description

發光二極體的封裝結構Light-emitting diode package structure

本發明是有關於一種封裝結構,且特別是有關於一種發光二極體(Light Emitting Diode,LED)的封裝結構。The present invention relates to a package structure, and more particularly to a package structure of a light emitting diode (LED).

發光二極體為一種半導體元件,具有效率高、壽命長、不易破損等傳統光源無法與之比較的優點。目前多應用於指示燈、顯示板等,在交通號誌與路燈照明上的應用則最為普遍。隨著白光發光二極體的出現,發光二極體被視為21世紀的新型光源。The light-emitting diode is a kind of semiconductor component, and has the advantages of high efficiency, long life, and being difficult to be broken, and the conventional light source cannot be compared with it. At present, it is mostly used in indicator lights, display panels, etc., and is most commonly used in traffic signs and street lighting. With the advent of white light-emitting diodes, light-emitting diodes are regarded as new light sources in the 21st century.

由於發光二極體的體積小、切換速度快,因此逐漸取代電子裝置的光源,例如行動電話、液晶螢幕與LED印表機等。LED印表機是利用LED作為光源來進行成像,相較於傳統的雷射印表機具有體積小、列印速度快等優點。此外,LED光源也可以應用於光感應式印表機中,這種光感應式印表機中需要設置特殊的光學印表頭以產生特定波長的光線,目前這種光學印表頭可利用發光二極體陣列來作為光源,然後利用透鏡來傳遞光線與聚焦。然而,目前的光學印表頭的光學機構過於複雜,體積較大且容易造成組裝精度過低,並不利於量產。Since the size of the light-emitting diode is small and the switching speed is fast, the light source of the electronic device, such as a mobile phone, a liquid crystal screen, and an LED printer, is gradually replaced. The LED printer uses LED as a light source for imaging. Compared with the traditional laser printer, it has the advantages of small size and fast printing speed. In addition, the LED light source can also be used in a photo-sensitive printer, in which a special optical printer is required to generate light of a specific wavelength, and the optical printer can currently utilize light. The diode array acts as a light source and then uses a lens to transmit light and focus. However, the optical mechanism of the current optical printer head is too complicated, large in size, and easily causes assembly accuracy to be too low, which is not advantageous for mass production.

在習知的光學印表頭中,LED與驅動晶片是採用個別封裝,然後再整合至印刷電路板中,因此其體積較大,製造成本也較高。此外,LED的光源是採用透鏡等光學被動元件來聚焦光線,由於LED的部分光線會散射至鏡片以外的區域,因此光偶合效率較差。為提高光源能量,可利用較高的驅動電流來驅動LED,但是在提高驅動電流的同時,將使發光二極體溫度上升,會造成額外的散熱問題與降低發光二極體的壽命。In the conventional optical printer head, the LED and the driving chip are individually packaged and then integrated into the printed circuit board, so that the volume is large and the manufacturing cost is high. In addition, the light source of the LED uses an optical passive component such as a lens to focus the light. Since part of the light of the LED is scattered to a region other than the lens, the light coupling efficiency is poor. In order to increase the energy of the light source, a higher driving current can be used to drive the LED, but while the driving current is increased, the temperature of the light emitting diode is raised, which causes additional heat dissipation problems and reduces the life of the light emitting diode.

本發明提供一種發光二極體的封裝結構,將LED直接整合於驅動晶片的凹槽中,藉此縮小整體的封裝體積。驅動晶片的上方設置有局部透光的遮罩件以聚焦LED所發出的光線,遮罩件可取代光學被動元件以簡化發光二極體的封裝結構與降低設計成本。The invention provides a package structure of a light-emitting diode, which integrates the LED directly into the groove of the driving wafer, thereby reducing the overall package volume. A partially transparent mask is disposed above the driving wafer to focus the light emitted by the LED, and the mask can replace the optical passive component to simplify the package structure of the LED and reduce the design cost.

本發明提出一種發光二極體的封裝結構,包括一驅動晶片、一第一發光二極體元件以及一遮罩件。驅動晶片具有一第一凹槽,第一發光二極體元件設置於第一凹槽中。遮罩件具有一第一透光區,遮罩件設置於驅動晶片之上且第一透光區對應於第一凹槽。The invention provides a package structure of a light emitting diode, comprising a driving chip, a first light emitting diode element and a masking member. The driving wafer has a first recess, and the first LED component is disposed in the first recess. The mask member has a first light transmissive region, the mask member is disposed on the driving wafer and the first light transmissive region corresponds to the first recess.

在本發明一實施例中,上述遮罩件與上述驅動晶片之間具有一間隙,其寬度介於16微米(um)至20微米(um)之間。In an embodiment of the invention, the mask member and the driving wafer have a gap between 16 micrometers (um) and 20 micrometers (um).

在本發明一實施例中,上述驅動晶片更具有一第二凹槽以設置一第二發光二極體元件,上述遮罩件更具有一第二透光區,上述第二透光區對應於上述第二凹槽。In an embodiment of the invention, the driving chip further has a second recess to provide a second LED component, the mask component further has a second light transmissive region, and the second light transmissive region corresponds to The second groove described above.

在本發明一實施例中,上述第一透光區包括一透光孔或一透光玻璃。In an embodiment of the invention, the first light transmission region comprises a light transmission hole or a light transmissive glass.

在本發明一實施例中,上述發光二極體的封裝結構更包括一印刷電路板,用以設置上述驅動晶片,上述驅動晶片位於上述印刷電路板與上述遮罩件之間,其中上述驅動晶片更具有至少一貫穿孔,上述印刷電路板經由上述貫穿孔電性連接至上述驅動晶片上的電路元件。,其中上述貫穿孔係利用直通矽晶穿孔封裝技術形成。In an embodiment of the invention, the package structure of the light emitting diode further includes a printed circuit board for arranging the driving chip, wherein the driving chip is located between the printed circuit board and the mask member, wherein the driving chip Further having at least a uniform through hole, the printed circuit board is electrically connected to the circuit component on the driving wafer via the through hole. Wherein the through-holes are formed by a through-pass twin-hole encapsulation technique.

在本發明一實施例中,上述驅動晶片具有一第一面與一第二面,上述第一凹槽位於上述驅動晶片的第一面,上述遮罩件面向第一面,印刷電路板面向驅動晶片的第二面。In an embodiment of the invention, the driving chip has a first surface and a second surface, the first recess is located on the first surface of the driving wafer, the mask member faces the first surface, and the printed circuit board faces the driving The second side of the wafer.

綜合上述,本發明所提出發光二極體的封裝結構,利用驅動晶片的凹槽來設置發光二極體元件以簡化並縮小封裝結構,同時省略封裝基板。另外,本發明利用遮罩件的微孔取代光學被動元件以控制光輸出量。藉此,本發明之發光二極體的封裝結構具有簡化封裝結構、縮小結構體積與降低設計成本的功效。In summary, the package structure of the light-emitting diode of the present invention provides a light-emitting diode element by using a groove for driving the wafer to simplify and reduce the package structure, and the package substrate is omitted. Additionally, the present invention utilizes the micro-holes of the mask to replace the optically passive components to control the amount of light output. Thereby, the package structure of the light-emitting diode of the present invention has the effects of simplifying the package structure, reducing the structure volume, and reducing the design cost.

為讓本發明之上述特徵和優點能更明顯易懂,下文特舉較佳實施例,並配合所附圖式,作詳細說明如下。The above described features and advantages of the present invention will be more apparent from the following description.

圖1為根據本發明一實施例的發光二極體的封裝結構示意圖。發光二極體的封裝結構包括印刷電路板110、驅動晶片120與遮罩件130。驅動晶片120設置於遮罩件130與印刷電路板110之間,遮罩件130上具有複數個透光區132,圖1中以6個透光區為例,但本實施例並不受限。驅動晶片120上具有凹槽以設置發光二極體元件,遮罩件130上的透光區132則對應於一個凹槽,讓LED所發出的光線可以透過透光區132發出。在本實施例中,遮罩件130上的透光區個數可依照設計需求,如LED個數為定,本實施例並不受限。FIG. 1 is a schematic diagram of a package structure of a light emitting diode according to an embodiment of the invention. The package structure of the light emitting diode includes a printed circuit board 110, a driving wafer 120, and a mask member 130. The driving chip 120 is disposed between the mask member 130 and the printed circuit board 110. The mask member 130 has a plurality of transparent regions 132. The six transparent regions are exemplified in FIG. 1, but the embodiment is not limited. . The driving wafer 120 has a recess to provide a light emitting diode element, and the light transmitting area 132 on the mask 130 corresponds to a recess, so that light emitted by the LED can be emitted through the light transmitting area 132. In this embodiment, the number of the light-transmissive areas on the mask member 130 can be determined according to design requirements, such as the number of LEDs, and the embodiment is not limited.

接下來,請同時參照圖2,圖2為根據圖1的剖面線AA’的封裝結構剖面示意圖。驅動晶片120具有複數個凹槽以分別設置發光二極體元件。以凹槽126為例說明,發光二極體元件142設置於凹槽126之中,遮罩件130上的透光區132位於凹槽126的正上方以讓發光二極體元件142的光線通過。值得注意的是,驅動晶片120的電路元件與凹槽可形成於驅動晶片120的同一面上,讓驅動晶片120可直接連接至對應的發光二極體元件142以提供驅動電源。當驅動晶片120設置有不同波長的LED陣列(例如紅、綠、藍三種LED陣列)時,驅動晶片120可控制不同LED陣列,使其混合為所需顏色的光源。Next, please refer to FIG. 2 at the same time. FIG. 2 is a schematic cross-sectional view of the package structure according to the section line AA' of FIG. The drive wafer 120 has a plurality of grooves to respectively provide the light emitting diode elements. Taking the recess 126 as an example, the light emitting diode element 142 is disposed in the recess 126. The light transmissive area 132 on the mask 130 is located directly above the recess 126 to allow the light of the LED body 142 to pass. . It should be noted that the circuit components and recesses of the driving wafer 120 may be formed on the same side of the driving wafer 120, so that the driving wafer 120 may be directly connected to the corresponding light emitting diode element 142 to provide a driving power source. When the driver wafer 120 is provided with LED arrays of different wavelengths (eg, three LED arrays of red, green, and blue), the driver wafer 120 can control different LED arrays to be mixed into a light source of a desired color.

遮罩件130例如為矽或玻璃材質形成,在透光區以外的區域為不透光區域,可用來阻擋光線的散射。在本實施例中,若遮罩件130是以玻璃形成,則在透光區132以外的區域可塗佈不透光材質(例如黑色塗料)以防止光線散射。若遮罩件130是以矽材料形成,則透光區132可利用開孔方式來形成。當透光區132為一開孔時,其開孔的內側面為光滑的反射面以減少光的能量損耗。本實施例並不限制遮罩件130的材料與透光區132的結構,只要可以讓LED所發出的光線穿過透光區132即可。遮罩件130上的其餘透光區的結構與透光區132相同,在此不加累述。The mask member 130 is formed of, for example, a enamel or glass material, and an area outside the light transmitting region is an opaque region, which can be used to block scattering of light. In the present embodiment, if the mask member 130 is formed of glass, an opaque material (for example, a black paint) may be applied to a region other than the light-transmitting region 132 to prevent light from scattering. If the mask member 130 is formed of a tantalum material, the light transmissive region 132 can be formed by an opening method. When the light transmitting region 132 is an opening, the inner side surface of the opening is a smooth reflecting surface to reduce the energy loss of light. This embodiment does not limit the material of the mask member 130 and the structure of the light transmitting region 132 as long as the light emitted by the LED can pass through the light transmitting region 132. The structure of the remaining light-transmissive regions on the mask member 130 is the same as that of the light-transmitting region 132, and will not be described here.

遮罩件130與驅動晶片120之間具有一間隙150,間隙150的寬度H係根據光線波長而定以降低光線繞射現象發生,寬度H例如為介於16微米(um)至20微米(um)之間,但本實施例並不受限。遮罩件130與驅動晶片120之間可利用黏著材料170黏貼並決定其間隙120的大小。由於遮罩件130與驅動晶片120之間具有間隙150,所以透光區132與凹槽126之間會具有適當的距離以降低繞射現象的發生。There is a gap 150 between the mask member 130 and the driving wafer 120. The width H of the gap 150 is determined according to the wavelength of the light to reduce the light diffraction phenomenon, and the width H is, for example, between 16 micrometers (um) and 20 micrometers (um). Between, but this embodiment is not limited. The gap between the mask member 130 and the driving wafer 120 can be adhered by the adhesive material 170 and the size of the gap 120 can be determined. Since there is a gap 150 between the mask member 130 and the drive wafer 120, there is an appropriate distance between the light transmissive region 132 and the recess 126 to reduce the occurrence of diffraction.

印刷電路板110用來設置驅動晶片120,印刷電路板110位於驅動晶片120的背面。換言之,遮罩件130面向驅動晶片120的第一面,而印刷電路板110則面向驅動晶片120的第二面。驅動晶片120具有複數個貫穿孔,用來電性連接位於驅動晶片120第一面的電路元件與印刷電路板110。以貫穿孔122為例,印刷電路板110可以透過貫穿孔122電性連接至驅動晶片120中的電路元件以傳遞信號或電源。驅動晶片120中的貫穿孔122例如是利用直通矽晶穿孔封裝技術(Through-Silicon Via,Via)形成。貫穿孔122與凹槽126的形成方式可利用半導體製程或微機電(microelectromechanical system,MEMS)製程來實現,本實施例並不受限。在經由上述實施例之說明後,本技術領域具有通常知識者應可推知其他實施方式,在此不加累述。The printed circuit board 110 is used to set the drive wafer 120, which is located on the back side of the drive wafer 120. In other words, the mask 130 faces the first side of the drive wafer 120 and the printed circuit board 110 faces the second side of the drive wafer 120. The driving wafer 120 has a plurality of through holes for electrically connecting the circuit elements on the first side of the driving wafer 120 with the printed circuit board 110. Taking the through hole 122 as an example, the printed circuit board 110 can be electrically connected to the circuit components in the driving wafer 120 through the through holes 122 to transmit signals or power. The through holes 122 in the driving wafer 120 are formed, for example, by a through-silicon via packaging technique (Through-Silicon Via, Via). The manner in which the through holes 122 and the recesses 126 are formed may be implemented by a semiconductor process or a microelectromechanical system (MEMS) process, and the embodiment is not limited. After the description of the above embodiments, those skilled in the art should be able to infer other embodiments, which are not described herein.

在本實施例中,發光二極體元件142是直接設置於驅動晶片120的凹槽126中,因此可縮小封裝體積。遮罩件130的透光區132可用來引導發光二極體元件142的光線以便成像於所需的影像面,因此遮罩件130可用來取代習知技術中的光學被動元件(例如透鏡)以簡化光學模組的複雜度與設計成本。印刷電路板110與驅動晶片120中的電路直接利用直通矽晶穿孔封裝技術所形成貫穿孔122以進行電性連接。這樣的結構可以進一步縮小整體封裝結構的體積,同時可提高電氣信號傳輸的穩定度。再者,由於本實施例中的遮罩件130、驅動晶片120與印刷電路板110可採用堆疊的方式進行封裝與整合,因此可以簡化封裝流程與降低成本,更有利於量產與應用。In the present embodiment, the light emitting diode element 142 is disposed directly in the recess 126 of the driving wafer 120, thereby reducing the package volume. The light transmissive region 132 of the mask member 130 can be used to guide the light of the LED body 142 for imaging on a desired image surface, so that the mask member 130 can be used to replace an optical passive component (such as a lens) in the prior art. Simplify the complexity and design cost of optical modules. The printed circuit board 110 and the circuit in the driving wafer 120 are directly formed by the through-holes 122 formed by the through-silicon via packaging technology for electrical connection. Such a structure can further reduce the volume of the overall package structure and at the same time improve the stability of electrical signal transmission. Moreover, since the mask member 130, the driving wafer 120 and the printed circuit board 110 in the embodiment can be packaged and integrated in a stacked manner, the packaging process and cost can be simplified, and the mass production and application are more favorable.

本發明之發光二極體的封裝結構可應用於光學印表機的印表頭元件中做為光源使用,驅動晶片120可依照印表頭元件所需的解析度來設置陣列式凹槽以容置發光二極體元件,其陣列的設置方式並不受限於圖1與圖2之結構。在經由上述實施例之說明後,本技術領域具有通常知識者應可推知其他實施方式,在此不加累述。The package structure of the light-emitting diode of the present invention can be applied to a print head component of an optical printer as a light source, and the drive wafer 120 can be arranged in an array groove according to the resolution required by the print head component. The arrangement of the array of light-emitting diode elements is not limited to the structure of FIGS. 1 and 2. After the description of the above embodiments, those skilled in the art should be able to infer other embodiments, which are not described herein.

綜上所述,本發明利用凹槽來設置發光二極體元件,並且對應設置遮罩件以取代光學被動元件,因此本發明的發光二極體的封裝結構具有縮小體積、簡化封裝流程與降低成本等優點。In summary, the present invention utilizes a recess to provide a light emitting diode element, and a mask member is provided instead of the optical passive element. Therefore, the package structure of the light emitting diode of the present invention has a reduced volume, simplifies the packaging process, and reduces Cost and other advantages.

雖然本發明之較佳實施例已揭露如上,然本發明並不受限於上述實施例,任何所屬技術領域中具有通常知識者,在不脫離本發明所揭露之範圍內,當可作些許之更動與調整,因此本發明之保護範圍應當以後附之申請專利範圍所界定者為準。Although the preferred embodiments of the present invention have been disclosed as above, the present invention is not limited to the above-described embodiments, and any one of ordinary skill in the art can make some modifications without departing from the scope of the present invention. The scope of protection of the present invention should be determined by the scope of the appended claims.

110...印刷電路板110. . . A printed circuit board

120...驅動晶片120. . . Driver chip

122...貫穿孔122. . . Through hole

126...凹槽126. . . Groove

130...遮罩件130. . . Mask

132...透光區132. . . Light transmission area

142...發光二極體元件142. . . Light-emitting diode component

150...間隙150. . . gap

170...黏著材料170. . . Adhesive material

AA’...剖面線AA’. . . Section line

H...寬度H. . . width

圖1為根據本發明一實施例的發光二極體的封裝結構示意圖。FIG. 1 is a schematic diagram of a package structure of a light emitting diode according to an embodiment of the invention.

圖2為根據圖1的剖面線AA’的封裝結構剖面示意圖。Fig. 2 is a schematic cross-sectional view showing a package structure according to the section line AA' of Fig. 1.

110...印刷電路板110. . . A printed circuit board

120...驅動晶片120. . . Driver chip

122...貫穿孔122. . . Through hole

126...凹槽126. . . Groove

130...遮罩件130. . . Mask

132...透光區132. . . Light transmission area

142...發光二極體元件142. . . Light-emitting diode component

150...間隙150. . . gap

170...黏著材料170. . . Adhesive material

H...寬度H. . . width

Claims (9)

一種發光二極體的封裝結構,包括:一驅動晶片,該驅動晶片具有一第一凹槽;一第一發光二極體元件,設置於該第一凹槽中;以及一遮罩件,具有一第一透光區,該遮罩件設置於該驅動晶片之上且該第一透光區對應於該第一凹槽。A package structure of a light emitting diode includes: a driving wafer having a first groove; a first light emitting diode element disposed in the first groove; and a mask member having a first light transmitting region, the mask member is disposed on the driving wafer and the first light transmitting region corresponds to the first groove. 如申請專利範圍第1項所述之發光二極體的封裝結構,其中該遮罩件與該驅動晶片之間具有一間隙。The package structure of the light-emitting diode according to claim 1, wherein the mask has a gap with the drive wafer. 如申請專利範圍第2項所述之發光二極體的封裝結構,其中該間隙的寬度介於16微米至20微米之間。The package structure of the light-emitting diode according to claim 2, wherein the gap has a width of between 16 micrometers and 20 micrometers. 如申請專利範圍第1項所述之發光二極體的封裝結構,其中該驅動晶片更具有一第二凹槽以設置一第二發光二極體元件,該遮罩件更具有一第二透光區,該第二透光區對應於該第二凹槽。The package structure of the light-emitting diode according to claim 1, wherein the driving chip further has a second recess to provide a second light-emitting diode element, and the mask has a second transparent The light zone, the second light transmission zone corresponds to the second groove. 如申請專利範圍第1項所述之發光二極體的封裝結構,其中該第一透光區包括一透光孔。The package structure of the light-emitting diode according to claim 1, wherein the first light-transmissive region comprises a light-transmitting hole. 如申請專利範圍第1項所述之發光二極體的封裝結構,更包括一印刷電路板,用以設置該驅動晶片,該驅動晶片位於該印刷電路板與該遮罩件之間,其中該驅動晶片更具有至少一貫穿孔,該印刷電路板經由該些貫穿孔電性連接至該驅動晶片上的電路元件。The package structure of the light-emitting diode according to claim 1, further comprising a printed circuit board for arranging the drive chip, the drive chip being located between the printed circuit board and the mask member, wherein the The driving wafer further has at least a uniform through hole, and the printed circuit board is electrically connected to the circuit elements on the driving wafer via the through holes. 如申請專利範圍第6項所述之發光二極體的封裝結構,其中該驅動晶片具有一第一面與一第二面,該第一凹槽位於該驅動晶片的該第一面,該遮罩件面向該第一面,該印刷電路板面向該驅動晶片的該第二面。The package structure of the light-emitting diode according to claim 6, wherein the driving wafer has a first surface and a second surface, the first groove is located on the first surface of the driving wafer, the shielding The cover member faces the first side, and the printed circuit board faces the second side of the drive wafer. 如申請專利範圍第6項所述之發光二極體的封裝結構,其中該些貫穿孔係利用直通矽晶穿孔封裝技術形成。The package structure of the light-emitting diode according to claim 6, wherein the through holes are formed by a through-pass twinned package technique. 如申請專利範圍第1項所述之發光二極體的封裝結構,其中該第一透光區為一透光玻璃。The package structure of the light-emitting diode according to claim 1, wherein the first light-transmissive region is a light-transmissive glass.
TW99122693A 2010-07-09 2010-07-09 Package structure of light emitting diode TWI422071B (en)

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US6646491B2 (en) * 2001-05-18 2003-11-11 Eugene Robert Worley, Sr. LED lamp package for packaging an LED driver with an LED
TW200729559A (en) * 2005-11-10 2007-08-01 Samsung Electronics Co Ltd High luminance light emitting diode and liquid crystal display device using the same
TWM336536U (en) * 2008-01-11 2008-07-11 Lingsen Precision Ind Ltd Package structure of light sensing module

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6646491B2 (en) * 2001-05-18 2003-11-11 Eugene Robert Worley, Sr. LED lamp package for packaging an LED driver with an LED
TW200729559A (en) * 2005-11-10 2007-08-01 Samsung Electronics Co Ltd High luminance light emitting diode and liquid crystal display device using the same
TWM336536U (en) * 2008-01-11 2008-07-11 Lingsen Precision Ind Ltd Package structure of light sensing module

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