TWI411389B - Heat dissipation method by using a plate with micro pores - Google Patents
Heat dissipation method by using a plate with micro pores Download PDFInfo
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- TWI411389B TWI411389B TW99115834A TW99115834A TWI411389B TW I411389 B TWI411389 B TW I411389B TW 99115834 A TW99115834 A TW 99115834A TW 99115834 A TW99115834 A TW 99115834A TW I411389 B TWI411389 B TW I411389B
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- plate body
- heat
- plate
- micropores
- dissipating heat
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- 238000000034 method Methods 0.000 title claims abstract description 28
- 230000017525 heat dissipation Effects 0.000 title abstract description 41
- 239000011148 porous material Substances 0.000 title abstract description 5
- 230000000694 effects Effects 0.000 claims description 16
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 8
- 229910052582 BN Inorganic materials 0.000 claims description 4
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 claims description 4
- 229910000420 cerium oxide Inorganic materials 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 4
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 claims description 4
- 229910002804 graphite Inorganic materials 0.000 claims description 4
- 239000010439 graphite Substances 0.000 claims description 4
- NFFIWVVINABMKP-UHFFFAOYSA-N methylidynetantalum Chemical compound [Ta]#C NFFIWVVINABMKP-UHFFFAOYSA-N 0.000 claims description 4
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 4
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 claims description 4
- 229910003468 tantalcarbide Inorganic materials 0.000 claims description 4
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 claims description 4
- 239000011787 zinc oxide Substances 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000012530 fluid Substances 0.000 description 13
- 230000000994 depressogenic effect Effects 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 210000003739 neck Anatomy 0.000 description 6
- 239000004020 conductor Substances 0.000 description 4
- 238000010008 shearing Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Cooling Or The Like Of Electrical Apparatus (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
Abstract
Description
本發明係有關於一種利用微孔板體散熱之方法,特別是指將具有微孔及凹陷槽之板體與發熱源接觸,利用微孔及凹陷槽提高空氣熱對流效應,加速發熱源之散熱速度。 The invention relates to a method for dissipating heat by using a microporous plate body, in particular to contact a plate body having micropores and recessed grooves with a heat source, and using micro holes and recessed grooves to improve air heat convection effect and accelerate heat dissipation of the heat source. speed.
目前一般所常見之液晶模組、LED燈具或其他高功率之電子設備,於使用時均會產生高溫,而高溫係會影響到其使用效率,因此容易使得該電子設因而故障,甚致縮短其使用壽命,所以必需利用各種不同的散熱方法來進行散熱,以降低其工作溫度,而常見之散熱方法不外乎為氣冷式或水冷式等二種方式為主,其中水冷式之散熱效果為最佳,但相對其設備及成本較高,必需安裝有循環水管、壓力泵及冷卻液,因此安裝所佔據之空間相當大,而目前電子設備均朝向小型化,根本無法再安裝上述水冷式之構件,所以現今均以氣冷式散熱為主,而氣冷式所使用之散熱裝置如散熱片或散熱風扇等,甚致於必需外加電源以驅動其產生作動,又或者是增加安裝空間,以容納上述散熱裝置,所以在使用上均有所限制。 At present, the commonly used liquid crystal modules, LED lamps or other high-power electronic devices generate high temperatures when used, and the high temperature system affects the efficiency of use, so that the electronic device is easily broken, so that it is shortened. The service life, so it is necessary to use various heat dissipation methods to dissipate heat to reduce its working temperature. The common heat dissipation method is mainly air-cooled or water-cooled. The water-cooling heat dissipation effect is The best, but relatively high equipment and cost, must be installed with circulating water pipes, pressure pumps and coolant, so the space occupied by the installation is quite large, and the current electronic equipment is facing miniaturization, it is impossible to install the above water-cooled Components, so today are mainly air-cooled heat dissipation, and air-cooled heat sinks such as heat sinks or cooling fans, etc., so that it is necessary to add power to drive it to act, or to increase the installation space, The heat sink is accommodated, so there are restrictions on its use.
經查有中華民國99年3月21日所公告之新型第M376807號「散熱裝置及其電子運算系統」專利案,其係揭露有:一第一板體以及一第二板體,該第一板體係與一發熱源相連接,該第二板體,其係藉由一連接板與該第一板體相連接,該第二板體與該第一板體間具有一散熱空間。該散熱裝置可以避免熱源累積於底部,並且可以透過散熱空間內的自然對流,快速的將熱源散發至空氣中;又於該第二板體上更開設複數個散熱孔,該散熱孔可以為橢圓形、圓形、多邊形或其他具有曲線與直線組合的開孔,藉以可加強散熱的效果。惟,該專利前案,其僅於第二板體上設有若干散熱孔,故其散熱效率不佳,無法達到全面散熱,所以在長時間需要散熱的裝置上則效果不彰。 The patent case No. M376807 entitled "Heat Dissipation Device and Electronic Computing System" promulgated by the Republic of China on March 21, 1999, has been disclosed, which discloses: a first plate body and a second plate body, the first The plate system is connected to a heat source, and the second plate body is connected to the first plate body by a connecting plate, and the second plate body and the first plate body have a heat dissipation space. The heat dissipating device can prevent the heat source from accumulating at the bottom, and can quickly dissipate the heat source into the air through the natural convection in the heat dissipating space; and the plurality of heat dissipating holes are further formed on the second plate body, and the heat dissipating holes can be elliptical Shapes, circles, polygons, or other openings with a combination of curves and lines to enhance heat dissipation. However, in the pre-patent of the patent, only a plurality of heat dissipation holes are provided on the second plate body, so that the heat dissipation efficiency is not good, and the total heat dissipation cannot be achieved, so that the device that needs heat dissipation for a long time is ineffective.
又有中華民國98年6月21日所公告之新型第M359909號「電子發熱元件之金屬散熱結構及電子裝置」專利案,其係揭露有:一種電子發熱元件之金屬散熱結構,係適用於一電子裝置上,電子發熱元件之金屬散熱結構係以一蝕刻之製程而使電子發熱元件之金屬散熱結構之至少一平面形成多數個微孔隙,藉由電子發熱元件之金屬散熱結構應用於此電子裝置上,產生自然對流之熱傳導,達到良好之散熱效果,使電子發熱元件之金屬散熱結構具有較高之發散熱面積比。該專利前案係採用蝕刻方式成形微孔,其微孔之數量有限,所以散熱效率仍然有改進之空間。 There is also a new patent No. M359909 "Metal heat-dissipating structure and electronic device for electronic heating elements" announced by the Republic of China on June 21, 1998. It discloses a metal heat-dissipating structure for electronic heating elements, which is applicable to one. In the electronic device, the metal heat dissipation structure of the electronic heating element forms a plurality of micropores in at least one plane of the metal heat dissipation structure of the electronic heating element by an etching process, and the metal heat dissipation structure of the electronic heating element is applied to the electronic device. On the top, the natural convection heat conduction is generated, and a good heat dissipation effect is achieved, so that the metal heat dissipation structure of the electronic heating element has a high heat dissipation area ratio. In the patent case, the micropores are formed by etching, and the number of micropores is limited, so there is still room for improvement in heat dissipation efficiency.
爰此,有鑑於目前的高功率等電子設備之散熱方法具有上述之缺點,故本發明主要係在提供一種利用微孔板體散熱之方法,步驟如下:A.提供一板體,於該板體上形成相對之第一表面及第二表面,鄰接該第一表面及第二表面則提供複數側面,之後,於該第一表面成型複數連通相對二側面之凹陷槽,並於對應該些凹陷槽位置處成型複數貫穿該第一表面及第二表面之微孔;B.將該板體之第一表面或第二表面接觸一發熱源,利用該凹陷槽與該微孔加強空氣之熱對流效應,加速該發熱源之散熱速度。 Therefore, in view of the above-mentioned shortcomings of the high-power and other electronic device heat dissipation method, the present invention mainly provides a method for dissipating heat by using a microporous plate body, and the steps are as follows: A. providing a plate body on the plate Forming a first surface and a second surface opposite to each other, and providing a plurality of sides adjacent to the first surface and the second surface, and then forming a plurality of recessed grooves communicating with the opposite sides on the first surface, and correspondingly recessing Forming a plurality of micropores penetrating the first surface and the second surface at the position of the groove; B. contacting the first surface or the second surface of the plate body with a heat source, and the heat convection of the air is enhanced by the concave groove and the micro hole The effect is to accelerate the heat dissipation rate of the heat source.
進一步,該板體上之微孔數目係控制為每平方公尺8萬個至50萬個,較佳為該板體上之微孔數目係控制為每平方公尺40萬個至50萬個,係以沖壓或其他任何鑽孔方式達成,且該些微孔密度越高,其散熱效果越佳。 Further, the number of micropores on the plate is controlled to be 80,000 to 500,000 per square meter, and preferably the number of micropores on the plate is controlled to be 400,000 to 500,000 per square meter. It is achieved by stamping or any other drilling method, and the higher the micropore density, the better the heat dissipation effect.
進一步,該板體之微孔係設置為等距排列,均勻增加該發熱源任一位置處之熱對流效應,達到該發熱源每一位置均勻散熱之效果。 Further, the micropores of the plate are arranged in an equidistant arrangement to uniformly increase the thermal convection effect at any position of the heat source to achieve uniform heat dissipation at each position of the heat source.
進一步,係於該些微孔中段處至少成型一孔徑縮小之頸部,使該些微孔呈文氏管造型,當空氣流體由該發熱源或由該板體帶走熱量而升溫時,會先經過該些微孔之漸縮段,形成加速作用,加速高溫空氣流體排出,當高溫之空氣流體經過該些微孔之頸部後,會到達該些微孔之漸擴段,增加與外 部低溫空氣流體接觸面積,而加速低溫空氣流體與高溫空氣流體之對流作用,提高散熱效果。 Further, at least a narrowing neck portion is formed at the middle of the micropores, so that the micropores are in the shape of a venturi tube, and when the air fluid is heated by the heat source or the heat of the plate body, the temperature is first Through the tapered sections of the micropores, an accelerating action is formed to accelerate the discharge of the high-temperature air fluid, and when the high-temperature air fluid passes through the necks of the micropores, it reaches the diverging section of the micropores, increasing and The low temperature air fluid contacts the area, and accelerates the convection of the low temperature air fluid and the high temperature air fluid to improve the heat dissipation effect.
進一步,該些凹陷槽之斷面係成型為漸縮之V字型、圓弧形或多邊形其中之一,較佳的是該些凹陷槽彼此間係設置為直線排列、傾斜狀排列或交錯式排列其中之一,當該板體之第一表面與該發熱源接觸時,會形成外部低溫空氣流體由該板體之側面進入該些凹陷槽,並於吸收熱量升溫後,由該些微孔排出之熱對流流道。 Further, the cross-sections of the recessed grooves are formed into one of a tapered V-shape, a circular arc shape or a polygonal shape. Preferably, the recessed grooves are arranged in a line, a slanted arrangement or an interlaced manner. Arranging one of them, when the first surface of the plate body is in contact with the heat source, an external low-temperature air fluid is formed from the side of the plate body into the recessed grooves, and after the heat is absorbed, the micropores are Discharged heat convection flow path.
進一步,該板體之第二表面係往第一表面成型複數漸縮之錐狀凹槽,該些錐狀凹槽底面形成一平面部,而該些凹陷槽係與該些平面部交會而形成該些微孔,較佳的是,該些錐狀凹槽係呈三角形,係方便沖壓成型,而能形成類似前述文氏管造型之效應。 Further, the second surface of the plate body forms a plurality of tapered tapered grooves toward the first surface, and the bottom surfaces of the tapered grooves form a flat portion, and the concave groove portions intersect with the planar portions to form Preferably, the tapered grooves are triangular in shape, which is convenient for stamping and forming an effect similar to the shape of the aforementioned venturi.
進一步,該板體係與該發熱源直接接觸或間接接觸。 Further, the plate system is in direct or indirect contact with the heat source.
進一步,該板體與該發熱源接觸之第一表面或第二表面係成型一第一絕緣膜,或者該發熱源與該板體接觸之面係形成一第二絕緣膜,較佳的是該第一絕緣膜及第二絕緣膜係為電鍍之氧化鋁、氮化硼、氮化鈦、氮化鋁、碳化矽、碳化鈦、氧化鋅、氧化鈹或石墨任一種或其組合之複合材料之薄膜,當該發熱源為電路板之銲錫或其他類似導電體時,可避免電力傳導至該板體上,造成漏電之現象。 Further, the first surface or the second surface of the plate body that is in contact with the heat source forms a first insulating film, or the surface of the heat source that contacts the plate body forms a second insulating film, preferably The first insulating film and the second insulating film are composite materials of any one or a combination of electroplated aluminum oxide, boron nitride, titanium nitride, aluminum nitride, tantalum carbide, titanium carbide, zinc oxide, cerium oxide or graphite. The film, when the heat source is solder or other similar electrical conductor of the circuit board, can prevent power from being transmitted to the board body, causing leakage phenomenon.
本發明具有下列功效: The invention has the following effects:
1.藉由板體上之微孔與凹陷槽提高空氣之熱對流效應,加速發熱源之散熱速度。 1. Improve the heat convection effect of the air by the micropores and the depressed grooves on the plate body, and accelerate the heat dissipation speed of the heat source.
2.藉由新型沖壓技術,可在每平方公尺之板體上,製造出數目為8萬個至50萬個的微孔,可以大幅增加該板體之表面積,而與空氣大量產生熱對流,進而達到提昇散熱效率之功效。 2. With the new stamping technology, a number of pores of 80,000 to 500,000 can be produced on the plate per square meter, which can greatly increase the surface area of the plate and generate a large amount of heat convection with air. In order to improve the efficiency of heat dissipation.
(1)‧‧‧板體 (1) ‧‧‧ board
(11)‧‧‧第一表面 (11) ‧‧‧ first surface
(12)‧‧‧第二表面 (12) ‧‧‧second surface
(13)‧‧‧側面 (13) ‧‧‧ side
(14)‧‧‧凹陷槽 (14) ‧‧‧recessed trough
(15)‧‧‧微孔 (15)‧‧‧Micropores
(16)‧‧‧頸部 (16)‧‧‧ neck
(17)‧‧‧錐狀凹槽 (17)‧‧‧Conical grooves
(1'71)‧‧‧平面部 (1'71)‧‧‧Flat Department
(2)‧‧‧第一絕緣膜 (2) ‧‧‧first insulating film
(3)‧‧‧第二絕緣膜 (3) ‧‧‧second insulation film
(A)‧‧‧發熱源 (A) ‧ ‧ heat source
第一圖係為本發明板體構造之立體外觀圖。 The first figure is a three-dimensional appearance of the plate structure of the present invention.
第二圖係為本發明板體直接接觸於發熱源上之示意圖。 The second figure is a schematic view of the plate body of the present invention directly contacting the heat source.
第三圖係為本發明凹陷槽呈V字型之剖面示意圖(即第二圖中之X-X剖視圖)。 The third figure is a schematic cross-sectional view of the depressed groove in the V-shape of the present invention (ie, the X-X cross-sectional view in the second figure).
第四圖係為本發明凹陷槽呈圓弧形之剖面示意圖。 The fourth figure is a schematic cross-sectional view of the depressed groove of the present invention in a circular arc shape.
第五圖係為本發明凹陷槽呈多邊形之剖面示意圖。 The fifth figure is a schematic cross-sectional view of the concave groove of the present invention in a polygonal shape.
第六圖係為本發明凹陷槽呈直線排列之示意圖(板體之底示圖)。 The sixth figure is a schematic diagram of the linear arrangement of the depressed grooves of the present invention (the bottom view of the plate body).
第七圖係為本發明凹陷槽呈傾斜狀排列之示意圖(板體之底示圖)。 The seventh figure is a schematic view of the depressed grooves of the present invention arranged in an inclined manner (the bottom view of the plate body).
第八圖係為本發明凹陷槽呈交錯型排列之示意圖(板體之底示圖)。 The eighth figure is a schematic diagram of the staggered arrangement of the depressed grooves of the present invention (the bottom view of the plate body).
第九圖係為本發明藉由凹陷槽及微孔之熱對流效應加速發熱源散熱之使用示意圖(即第二圖中之Y-Y剖視圖)。 The ninth figure is a schematic diagram of the use of the heat convection effect of the depressed trench and the microhole to accelerate the heat dissipation of the heat source according to the present invention (ie, the Y-Y cross-sectional view in the second figure).
第十圖係為本發明微孔內形成頸部之示意圖。 The tenth figure is a schematic view showing the formation of the neck in the micropores of the present invention.
第十一圖係為本發明板體藉由錐狀凹槽與凹陷槽之剪力作用成型微孔之立體外觀圖。 The eleventh figure is a three-dimensional appearance of the micro-hole formed by the shearing action of the tapered groove and the concave groove of the plate body of the invention.
第十二圖係為本發明板體藉由錐狀凹槽與凹陷槽之剪力作用成型微孔之俯視圖。 The twelfth figure is a top view of the micro-hole formed by the shearing action of the tapered groove and the depressed groove of the plate body of the present invention.
第十三圖係為本發明板體藉由錐狀凹槽與凹陷槽之剪力作用成型微孔之底視圖。 The thirteenth figure is a bottom view of the micro-hole formed by the shearing action of the tapered groove and the depressed groove of the plate body of the present invention.
第十四圖係為本發明板體藉由錐狀凹槽與凹陷槽之剪力作用成型微孔之剖視圖(即第十二圖中之Z-Z剖視圖)。 Fig. 14 is a cross-sectional view showing the micropores formed by the shearing action of the tapered grooves and the depressed grooves in the plate body of the present invention (i.e., the Z-Z sectional view in Fig. 12).
第十五圖係為未安裝散熱裝置、裝設一般鋁板及裝設本發明具微孔板體之覆晶LED發熱源其溫度上昇折線圖。 The fifteenth figure is a temperature rise line diagram of a flip-chip LED heat source without a heat sink, a general aluminum plate, and a microplate body of the present invention.
第十六圖係為本發明圖板體之第一表面成型第一絕緣膜之示意圖。 Figure 16 is a schematic view showing the first insulating film formed on the first surface of the board body of the present invention.
第十七圖係為本發明發熱源與板體接觸之面形成第二絕緣膜之示意圖。 Figure 17 is a schematic view showing the formation of a second insulating film on the surface in contact with the heat source and the plate body of the present invention.
第十八圖係為本發明之板體直接接觸及間接接觸覆晶LED發熱源時溫度上昇之折線圖。 The eighteenth figure is a line drawing of the temperature rise when the plate body of the present invention is in direct contact and indirect contact with the flip-chip LED heat source.
第十九圖係為裝設一般鋁板作為散熱用之覆晶LED發熱源相片及其熱量分佈之紅外線熱感應相片。 The nineteenth figure is an infrared thermal sensing photo of a flip-chip LED heat source photo and a heat distribution for mounting a general aluminum plate as a heat sink.
第二十圖係為裝設本發明板體作為散熱用之覆晶LED發 熱源相片及其熱量分佈之紅外線熱感應相片。 The twentieth figure shows the installation of the plate body of the present invention as a flip-chip LED for heat dissipation. Infrared thermal sensing photos of heat source photos and their heat distribution.
綜合上述技術特徵,本發明主要功效將可於下述實施例清楚呈現。 Combining the above technical features, the main effects of the present invention will be clearly shown in the following embodiments.
請參閱第一圖及第二圖所示,係為一種利用微孔板體散熱之方法,步驟如下: Please refer to the first figure and the second figure. It is a method of using the micro-hole plate to dissipate heat. The steps are as follows:
A.提供一板體(1),於該板體(1)上以形成相對之第一表面(11)及第二表面(12),鄰接該第一表面(11)及第二表面(12)則提供複數側面(13),之後,於該第一表面(11)成型複數連通相對二側面(13)之凹陷槽(14),該些凹陷槽(14)之斷面係成型為漸縮之V字型[請參閱第三圖]、圓弧形[請參閱第四圖]或多邊形[請參閱第五圖,圖示以四邊形代表]其中之一,較佳的是該些凹陷槽彼此間係設置為直線排列[請參閱第六圖]、傾斜狀排列[請參閱第七圖]或交錯式排列[請參閱第八圖]其中之一,並於對應該些凹陷槽(14)位置處成型等距離排列,且每平方公尺8萬個至50萬個貫穿該第一表面(11)及第二表面(12)之微孔(15),較佳為每平方公尺40萬個至50萬個微孔(15),該些微孔(15)係以沖壓或其他任何鑽孔方式達成,且該些微孔(15)密度越高,後述散熱效果越佳。 A. A plate body (1) is provided on the plate body (1) to form an opposite first surface (11) and a second surface (12) adjacent to the first surface (11) and the second surface (12) Providing a plurality of sides (13), and thereafter forming a plurality of recessed grooves (14) communicating with the opposite sides (13) on the first surface (11), the sections of the recessed grooves (14) being shaped to be tapered One of the V-shape [see the third figure], the circular arc [see the fourth figure] or the polygon [see the fifth figure, the figure is represented by a quadrilateral], preferably the depressed grooves are mutually The inter-system is set to one of the linear arrangement [see the sixth picture], the oblique arrangement [see the seventh picture] or the interlaced arrangement [see the eighth picture], and corresponding to the position of the depressed groove (14) Formed equidistantly, and 80,000 to 500,000 per micrometers of micropores (15) extending through the first surface (11) and the second surface (12), preferably 400,000 per square meter. Up to 500,000 micropores (15), which are achieved by stamping or any other drilling method, and the higher the density of the micropores (15), the better the heat dissipation effect described later.
B.將該板體(1)之第一表面(11)或第二表面(12)接觸一發熱源(A),該發熱源(A)係可為液晶模組、LED燈具、覆晶LED等電子產品,但當然其不限於電子產品,其 他需散熱之模組均可適用,本實施例以該第一表面接觸該發熱源(A),當該板體(1)之第一表面(11)與該發熱源(A)接觸時,該發熱源(A)於工作時所產生之熱能,除了能透過該第一表面(11)直接熱傳導至第二表面(12)之外,亦會形成外部低溫空氣流體由該板體(1)之側面(13)進入該些凹陷槽(14),並於吸收熱量升溫後,由該些微孔(15)排出之熱對流流道,並藉此熱對流效應加速該發熱源(A)之散熱速度[請參閱第九圖]。 B. contacting the first surface (11) or the second surface (12) of the plate body (1) with a heat source (A), which may be a liquid crystal module, an LED lamp, and a flip chip LED And other electronic products, but of course it is not limited to electronic products, The module that needs heat dissipation can be applied. In this embodiment, the first surface contacts the heat source (A), and when the first surface (11) of the plate body (1) is in contact with the heat source (A), The heat energy generated by the heat source (A) during operation, in addition to direct heat conduction to the second surface (12) through the first surface (11), also forms an external cryogenic air fluid from the plate body (1) The side surface (13) enters the recessed grooves (14), and after the heat is absorbed, the heat convection flow path discharged from the micro holes (15) accelerates the heat source (A) by the heat convection effect. Heat dissipation speed [see Figure 9].
另外,請參閱第十圖所示,係於該些微孔(15)中段處至少成型一孔徑縮小之頸部(16),使該些微孔(15)呈文氏管造型,當空氣流體由該發熱源(A)或由該板體(1)帶走熱量而升溫時,會先經過該些微孔(15)之漸縮段,形成加速作用,加速高溫空氣流體排出,當高溫之空氣流體經過該些微孔(15)之頸部(16)後,會到達該些微孔(15)之漸擴段,增加與外部低溫空氣流體接觸面積,而加速低溫空氣流體與高溫空氣流體之對流作用,提高散熱效果。 In addition, as shown in the tenth figure, at least a narrowing neck (16) is formed at the middle of the micropores (15), so that the micropores (15) are in the shape of a venturi tube when the air fluid is When the heat source (A) or the plate body (1) takes away heat and heats up, it will first pass through the tapered portion of the micropores (15) to form an acceleration function, accelerate the discharge of the high-temperature air fluid, and when the high-temperature air After passing through the neck (16) of the micropores (15), the fluid reaches the diverging section of the micropores (15), increasing the contact area with the external cryogenic air, and accelerating the low temperature air fluid and the high temperature air fluid. Convection action to improve heat dissipation.
再請參閱第十一至十四圖所示,係於該板體(1)之第二表面(12)上以沖壓方式成型設有若干個呈三角形等距排列之錐狀凹槽(17),每一個錐狀凹槽(17)均由該第二表面(12)朝向第一表面(11)向下漸縮形成有另外一個三角形之平面部(171),再於該第一表面(11)上另利用沖壓方式成型有等距排列之凹陷槽(14),而該任一條凹陷槽(14)在與該平面部(171)交會處則因剪力而會貫穿形成該 些微孔(15),且該些微孔(15)係呈長方形,此種方式可達成類似前述文氏管之功效,且為一種製程方便之金屬板體加工成型方式,可節省加工製造時間。 Referring to the eleventh to fourteenth drawings, the second surface (12) of the plate body (1) is stamped and formed with a plurality of triangularly equidistantly arranged tapered grooves (17). Each of the tapered grooves (17) is tapered downwardly from the second surface (12) toward the first surface (11) to form another triangular flat portion (171), and then the first surface (11) Further, a recessed groove (14) which is equidistantly arranged is formed by means of a stamping method, and any one of the recessed grooves (14) intersects with the flat portion (171) and penetrates due to shear force. The micropores (15), and the micropores (15) are rectangular, which can achieve the effect similar to the foregoing venturi, and is a convenient process for processing the metal plate body, which can save processing time. .
又請參閱第十五圖所示,係為未安裝任何散熱裝置之覆晶LED發熱源、裝設一般鋁板之覆晶LED發熱源及裝設本發明板體(1)之覆晶LED發熱源,三者於工作時溫度上昇之折線圖,經由比較可輕易看出藉由裝設本發明板體(1)之散熱作用,其平均溫度遠低於其他未安裝任何散熱裝置及裝設一般鋁板之覆晶LED發熱源之平均溫度,足以證明本發明係可達到最佳之散熱效率。 Please also refer to the fifteenth figure, which is a flip-chip LED heat source without any heat sink, a flip-chip LED heat source with a general aluminum plate, and a flip-chip LED heat source with the board body (1) of the present invention. According to the line graph of the temperature rise during operation, it can be easily seen by comparison that the average temperature of the plate body (1) of the present invention is much lower than that of other unmounted heat sinks and general aluminum plates. The average temperature of the flip-chip LED heat source is sufficient to demonstrate that the present invention achieves optimum heat dissipation efficiency.
再請參閱第十六圖及第十七圖所示,係將本發明之板體(1)間接接觸覆晶LED發熱源(A),該板體(1)與該發熱源(A)接觸之第一表面(11)或第二表面(12)係成型一第一絕緣膜(2),或者該發熱源(A)與該板體(1)接觸之面係形成一第二絕緣膜(3),較佳的是該第一絕緣膜(2)及第二絕緣膜(3)係為電鍍之氧化鋁、氮化硼、氮化鈦、氮化鋁、碳化矽、碳化鈦、氧化鋅、氧化鈹或石墨任一種或其組合之複合材料之薄膜,當該發熱源(A)為電路板之銲錫或其他類似導電體時,可避免電力傳導至該板體(1)上,而造成漏電之疑慮,而經由第十八圖之折線圖比較得知,該板體(1)直接接觸覆晶LED發熱源(A),以及間接接觸覆晶LED發熱源(A)之二種不同的接觸方式,於測試覆晶LED發熱源(A)工作,分別進行散熱時的溫度上昇趨勢,雖 然圖中顯示該板體(A)與覆晶LED發熱源(A)直接接觸時之散熱效率較佳,但若使用於導電體之散熱時,其二者間接接觸,除可避免導電體漏電之外,仍然可有效提高其散熱速率。 Referring to FIGS. 16 and 17 again, the board body (1) of the present invention is indirectly contacted with the flip-chip LED heat source (A), and the board body (1) is in contact with the heat source (A). The first surface (11) or the second surface (12) is formed with a first insulating film (2), or the surface of the heat source (A) in contact with the plate body (1) forms a second insulating film ( 3) Preferably, the first insulating film (2) and the second insulating film (3) are electroplated aluminum oxide, boron nitride, titanium nitride, aluminum nitride, tantalum carbide, titanium carbide, zinc oxide. a film of a composite material of any one or a combination of cerium oxide or graphite. When the heat source (A) is solder or other similar electrical conductor of the circuit board, power can be prevented from being conducted to the board body (1), thereby causing The doubt of the leakage, and the comparison of the line diagram of the eighteenth figure, the plate body (1) directly contacts the flip-chip LED heat source (A), and the indirect contact flip-chip LED heat source (A) two different Contact method, in the test of the flip-chip LED heat source (A) work, respectively, the temperature rise trend when cooling, although However, it is shown that the heat dissipation efficiency of the plate body (A) and the flip-chip LED heat source (A) is in direct contact, but if it is used for heat dissipation of the conductor, the two are in indirect contact, in addition to avoiding leakage of the conductor In addition, it can still effectively increase its heat dissipation rate.
請參閱第十九圖及第二十圖所示,分別為本發明經過實驗測試,將僅裝設有一般鋁板作為散熱用之覆晶LED發熱源,以及裝設本發明板體(1)作為散熱之覆晶LED發熱源,於工作時分別觀察其熱量分佈,經由該熱量分佈之紅外線熱感應的相片中可以清楚看出二者熱量之分佈情形,使用本發明板體(1)之覆晶LED發熱源的熱量分佈呈現較為平均且工作溫度較低,散熱效率遠優於一般鋁板。 Please refer to the nineteenth and twentieth diagrams, which are respectively experimentally tested according to the present invention, and only a general aluminum plate is installed as a heat source for the flip-chip LED for heat dissipation, and the plate body (1) of the present invention is installed as The heat-dissipating flip-chip LED heat source observes the heat distribution during operation, and the heat distribution of the heat distribution through the heat distribution can clearly see the distribution of heat between the two, and the flip chip of the board (1) of the present invention is used. The heat distribution of the LED heat source is relatively average and the operating temperature is lower, and the heat dissipation efficiency is much better than that of the general aluminum plate.
惟,以上所述僅為本發明其中之一最佳實施例,當不能以此限定本發明之申請專利保護範圍,舉凡依本發明之申請專利範圍及說明書內容所作之簡單的等效變化與替換,皆應仍屬於本發明申請專利範圍所涵蓋保護之範圍內。 However, the above description is only one of the preferred embodiments of the present invention, and the scope of the patent application and the contents of the description of the present invention are not limited thereto. All should still fall within the scope of protection covered by the scope of the patent application of the present invention.
(1)‧‧‧板體 (1) ‧‧‧ board
(11)‧‧‧第一表面 (11) ‧‧‧ first surface
(12)‧‧‧第二表面 (12) ‧‧‧second surface
(13)‧‧‧側面 (13) ‧‧‧ side
(14)‧‧‧凹陷槽 (14) ‧‧‧recessed trough
(15)‧‧‧微孔 (15)‧‧‧Micropores
(A)‧‧‧發熱源 (A) ‧ ‧ heat source
Claims (14)
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| TW99115834A TWI411389B (en) | 2010-05-18 | 2010-05-18 | Heat dissipation method by using a plate with micro pores |
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| TW99115834A TWI411389B (en) | 2010-05-18 | 2010-05-18 | Heat dissipation method by using a plate with micro pores |
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| TWI411389B true TWI411389B (en) | 2013-10-01 |
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| TWI601935B (en) * | 2015-11-19 | 2017-10-11 | 遠東科技大學 | Thermally conductive structure, and method of reducing contact resistance at heat transfer interface |
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| CN104538836B (en) * | 2014-12-31 | 2018-02-02 | 西安炬光科技股份有限公司 | A kind of liquid refrigerating chip for high-power semiconductor laser |
| CN114073840B (en) * | 2020-08-17 | 2023-04-25 | 漳州锦鸿健身器材有限公司 | Running board with diversion, exhaust and heat dissipation functions |
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