TWI482881B - The surface treatment method of the magnesium-containing substrate and the products thereof, and the polishing liquid and the coating liquid used - Google Patents
The surface treatment method of the magnesium-containing substrate and the products thereof, and the polishing liquid and the coating liquid used Download PDFInfo
- Publication number
- TWI482881B TWI482881B TW097149247A TW97149247A TWI482881B TW I482881 B TWI482881 B TW I482881B TW 097149247 A TW097149247 A TW 097149247A TW 97149247 A TW97149247 A TW 97149247A TW I482881 B TWI482881 B TW I482881B
- Authority
- TW
- Taiwan
- Prior art keywords
- magnesium
- containing substrate
- treatment method
- surface treatment
- liquid
- Prior art date
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- 239000011248 coating agent Substances 0.000 title claims description 128
- 238000000576 coating method Methods 0.000 title claims description 128
- 239000007788 liquid Substances 0.000 title claims description 115
- 239000000758 substrate Substances 0.000 title claims description 115
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 title claims description 86
- 239000011777 magnesium Substances 0.000 title claims description 86
- 229910052749 magnesium Inorganic materials 0.000 title claims description 86
- 238000005498 polishing Methods 0.000 title claims description 57
- 238000000034 method Methods 0.000 title claims description 56
- 238000004381 surface treatment Methods 0.000 title claims description 43
- 229920005989 resin Polymers 0.000 claims description 19
- 239000003973 paint Substances 0.000 claims description 17
- 239000011347 resin Substances 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 16
- 239000007787 solid Substances 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000002245 particle Substances 0.000 claims description 14
- -1 aromatic phenol derivative Chemical class 0.000 claims description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 12
- 239000002904 solvent Substances 0.000 claims description 12
- 239000002253 acid Substances 0.000 claims description 11
- 239000000654 additive Substances 0.000 claims description 11
- 230000000996 additive effect Effects 0.000 claims description 11
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 10
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- 239000010936 titanium Substances 0.000 claims description 9
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 claims description 8
- 239000003085 diluting agent Substances 0.000 claims description 8
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 claims description 8
- 229910019142 PO4 Inorganic materials 0.000 claims description 7
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 7
- 150000001491 aromatic compounds Chemical class 0.000 claims description 7
- 239000010452 phosphate Substances 0.000 claims description 7
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 6
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 claims description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 6
- 238000012986 modification Methods 0.000 claims description 6
- 230000004048 modification Effects 0.000 claims description 6
- 229920005862 polyol Polymers 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 claims description 6
- 229910052719 titanium Inorganic materials 0.000 claims description 6
- 229920000877 Melamine resin Polymers 0.000 claims description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 5
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 claims description 5
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- 238000000227 grinding Methods 0.000 claims description 5
- 150000002527 isonitriles Chemical class 0.000 claims description 5
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 5
- 230000003472 neutralizing effect Effects 0.000 claims description 5
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 claims description 5
- 229920000647 polyepoxide Polymers 0.000 claims description 5
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 claims description 5
- 229910052720 vanadium Inorganic materials 0.000 claims description 5
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 5
- RGHNJXZEOKUKBD-SQOUGZDYSA-N D-gluconic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 claims description 4
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 claims description 4
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 claims description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 4
- 229910000420 cerium oxide Inorganic materials 0.000 claims description 4
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 claims description 4
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 claims description 4
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 claims description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 3
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 3
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 claims description 3
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 3
- 150000004712 monophosphates Chemical class 0.000 claims description 3
- 235000006408 oxalic acid Nutrition 0.000 claims description 3
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 claims description 3
- 150000002989 phenols Chemical class 0.000 claims description 3
- ACVYVLVWPXVTIT-UHFFFAOYSA-M phosphinate Chemical compound [O-][PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-M 0.000 claims description 3
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 claims description 3
- 229940005657 pyrophosphoric acid Drugs 0.000 claims description 3
- 229960004889 salicylic acid Drugs 0.000 claims description 3
- 239000011975 tartaric acid Substances 0.000 claims description 3
- 235000002906 tartaric acid Nutrition 0.000 claims description 3
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 claims description 2
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims description 2
- CDAWCLOXVUBKRW-UHFFFAOYSA-N 2-aminophenol Chemical compound NC1=CC=CC=C1O CDAWCLOXVUBKRW-UHFFFAOYSA-N 0.000 claims description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 claims description 2
- IQUPABOKLQSFBK-UHFFFAOYSA-N 2-nitrophenol Chemical compound OC1=CC=CC=C1[N+]([O-])=O IQUPABOKLQSFBK-UHFFFAOYSA-N 0.000 claims description 2
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- 229920000388 Polyphosphate Polymers 0.000 claims description 2
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- 239000011230 binding agent Substances 0.000 claims description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 2
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- 238000004040 coloring Methods 0.000 claims description 2
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- 235000011180 diphosphates Nutrition 0.000 claims description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 2
- 239000000174 gluconic acid Substances 0.000 claims description 2
- 235000012208 gluconic acid Nutrition 0.000 claims description 2
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- 150000002576 ketones Chemical class 0.000 claims description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 2
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- LBSANEJBGMCTBH-UHFFFAOYSA-N manganate Chemical compound [O-][Mn]([O-])(=O)=O LBSANEJBGMCTBH-UHFFFAOYSA-N 0.000 claims description 2
- 125000005341 metaphosphate group Chemical group 0.000 claims description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 2
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- QPRQEDXDYOZYLA-UHFFFAOYSA-N 2-methylbutan-1-ol Chemical compound CCC(C)CO QPRQEDXDYOZYLA-UHFFFAOYSA-N 0.000 claims 1
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- QCDYQQDYXPDABM-UHFFFAOYSA-N phloroglucinol Chemical compound OC1=CC(O)=CC(O)=C1 QCDYQQDYXPDABM-UHFFFAOYSA-N 0.000 description 1
- 229960001553 phloroglucinol Drugs 0.000 description 1
- 230000035479 physiological effects, processes and functions Effects 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- RLJWTAURUFQFJP-UHFFFAOYSA-N propan-2-ol;titanium Chemical compound [Ti].CC(C)O.CC(C)O.CC(C)O.CC(C)O RLJWTAURUFQFJP-UHFFFAOYSA-N 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229940079877 pyrogallol Drugs 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229910001936 tantalum oxide Inorganic materials 0.000 description 1
- 229940095064 tartrate Drugs 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- VXUYXOFXAQZZMF-UHFFFAOYSA-N tetraisopropyl titanate Substances CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 229910000349 titanium oxysulfate Inorganic materials 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- SOBXOQKKUVQETK-UHFFFAOYSA-H titanium(3+);trisulfate Chemical compound [Ti+3].[Ti+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O SOBXOQKKUVQETK-UHFFFAOYSA-H 0.000 description 1
- YONPGGFAJWQGJC-UHFFFAOYSA-K titanium(iii) chloride Chemical compound Cl[Ti](Cl)Cl YONPGGFAJWQGJC-UHFFFAOYSA-K 0.000 description 1
- 229910001456 vanadium ion Inorganic materials 0.000 description 1
- HQYCOEXWFMFWLR-UHFFFAOYSA-K vanadium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[V+3] HQYCOEXWFMFWLR-UHFFFAOYSA-K 0.000 description 1
- UUUGYDOQQLOJQA-UHFFFAOYSA-L vanadyl sulfate Chemical compound [V+2]=O.[O-]S([O-])(=O)=O UUUGYDOQQLOJQA-UHFFFAOYSA-L 0.000 description 1
- 229940041260 vanadyl sulfate Drugs 0.000 description 1
- 229910000352 vanadyl sulfate Inorganic materials 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Description
本發明是有關於一種金屬基材的表面處理方法,特別是指一種含鎂基材之表面處理方法。本發明亦有關於藉由本發明方法所獲得的層疊物,以及該方法所使用之拋光液與塗裝液。The present invention relates to a surface treatment method for a metal substrate, and more particularly to a surface treatment method for a magnesium-containing substrate. The present invention also relates to a laminate obtained by the method of the present invention, and a polishing liquid and a coating liquid used in the method.
含鎂基材藉由其質輕、比強度(specific strength)高、吸震性強、可隔離電磁波干擾(electromagnetic interference,EMI)等特性,而獲得例如運動器材與3C商品製造商之青睞,並成為器材撐架或商品外殼之材質首選。相較於其他的金屬基材,含鎂基材的活性較高而易腐蝕,因此需要經過一表面處理方法以提升其抗腐蝕性後,才適合作為所欲商品的一構件,繼而參與商品的組裝。The magnesium-containing substrate is favored by, for example, sports equipment and 3C product manufacturers by virtue of its light weight, high specific strength, strong shock absorption, and isolation of electromagnetic interference (EMI). The material of the equipment bracket or the outer casing of the product is preferred. Compared with other metal substrates, the magnesium-containing substrate has higher activity and is more corrosive, so it needs to be subjected to a surface treatment method to enhance its corrosion resistance, and then it is suitable as a component of the desired product, and then participates in the commodity. Assembly.
該表面處理方法通常可分為依序進行之一清潔步驟、一鈍化步驟,與一有色塗裝步驟。The surface treatment method can generally be divided into one cleaning step, one passivation step, and a colored coating step.
該清潔步驟是用以先去掉原先附著於該含鎂基材表面上之氧化物、油脂等非所欲的物質,其通常是視需要地先將該含鎂基材予以鑄型後,再經過鹼劑、界面活性劑溶液、酸劑、水的反覆沖洗或浸泡來清潔該含鎂基材。The cleaning step is for removing an undesired substance such as an oxide, a grease or the like which is originally attached to the surface of the magnesium-containing substrate, and usually, after first casting the magnesium-containing substrate, and then passing through The magnesium-containing substrate is cleaned by repeated rinsing or soaking of an alkali agent, a surfactant solution, an acid agent, or water.
該鈍化步驟則是藉由一鈍化液來與經過該清潔步驟後的含鎂基材表面相互接觸,並使該基材表面上之鈍化液乾燥後形成一鈍化膜,藉以保護經過該清潔步驟而裸露於大氣中且抗腐蝕性極差的該基材,並使其具有一定程度之抗腐蝕性。The passivation step is performed by contacting a surface of the magnesium-containing substrate after the cleaning step with a passivation solution, and drying the passivation liquid on the surface of the substrate to form a passivation film, thereby protecting the cleaning step. The substrate is exposed to the atmosphere and is extremely resistant to corrosion and has a certain degree of corrosion resistance.
但是,該清潔步驟會使得基材表面喪失原本的金屬光澤,而呈現黯淡狀,且該鈍化膜亦多呈透明而不能美化外觀,因此尚需要一有色塗裝步驟,亦即在該鈍化膜上塗覆一層有色漆料,如此才能完整地覆蓋該基材的暗沉外觀,並同時利用所形成出的有色漆料膜之色彩分佈,與漆料的厚實感,來迎合消費者之視覺偏好,並再加強該基材之抗腐蝕性。However, the cleaning step causes the surface of the substrate to lose its original metallic luster, and is dimmed, and the passivation film is also transparent and cannot beautify the appearance. Therefore, a colored coating step, that is, coating on the passivation film, is required. Covering a colored paint to completely cover the dull appearance of the substrate, and at the same time utilizing the color distribution of the formed colored paint film and the thick feel of the paint to meet the consumer's visual preferences, and The corrosion resistance of the substrate is further enhanced.
上述表面處理方法的缺點在於操作過程繁複、需耗費大量的水與有機溶劑,且必須使用有色漆料,來遮蓋經過該清潔步驟後色澤黯淡的含鎂基材,因而降低了製造商對於後續之機殼或撐架外觀設計,與商品行銷市場定位規劃的彈性。此外,該表面處理方法對於該含鎂基材在鑄型時不慎造成的表面細微凹陷與微小裂縫,亦無彌補之效。The above surface treatment method has the disadvantages that the operation process is complicated, a large amount of water and organic solvent are consumed, and a colored paint must be used to cover the magnesium-containing substrate which is light in color after the cleaning step, thereby reducing the manufacturer's follow-up The design of the casing or bracket, and the flexibility of the positioning plan of the commodity marketing market. In addition, the surface treatment method does not compensate for the fine dents and minute cracks on the surface of the magnesium-containing substrate which are inadvertently caused by the mold.
亦有不少的消費者認為外殼具金屬質感與光澤之商品具有未來感、高級感,與時尚感,而對其情有獨鍾;為使得一以該含鎂基材而製得的器材撐架或商品外殼符合此等消費者的需求,常用的製備方法是待該含鎂基材形成出該鈍化膜後,再以電鍍法來使該鈍化膜上被多層次地鍍覆上他種金屬(例如依序鍍上銅、鎳、鉻等等)而形成的一層疊物;然而此法因需要消耗大量電能且會引發重金屬污染,特別是鉻可能會衍生出具致癌性的Cr6+ 離子。因此,該習知方法成本高更不符環保訴求,再者該層疊物中所電鍍上的金屬並不易分離,因而增加了回收各類金屬的困難度。There are also many consumers who think that the metal texture and luster of the outer casing have a futuristic, high-grade, and fashionable sense, and they have a special liking for it; in order to make the equipment made of the magnesium-containing substrate The frame or the product casing meets the needs of such consumers. A common preparation method is to form the passivation film on the magnesium-containing substrate, and then plate the multi-layered metal on the passivation film by electroplating. A laminate formed by, for example, copper, nickel, chromium, etc.; however, this method consumes a large amount of electrical energy and causes heavy metal contamination, and in particular, chromium may be derived from carcinogenic Cr 6+ ions. Therefore, the conventional method is costly and inconsistent with environmental protection requirements, and the metal plated in the laminate is not easily separated, thereby increasing the difficulty in recovering various metals.
顯見地,本領域需要的是一包含有一含鎂基材層,且單純地藉由其來散發出金屬光澤的層疊物,以利於讓廠商能更彈性地規劃相關產品之外觀設計並創造龐大的商業利益;而本領域亦需要一種操作簡便、水與有機溶劑之用量較少、符合環保訴求、使該含鎂基材能盡量免於被腐蝕,且更可使該含鎂基材表面呈現金屬光澤的含鎂基材之表面處理方法。Obviously, what is needed in the art is a laminate comprising a layer of a magnesium-containing substrate and which simply emits a metallic luster, thereby facilitating the manufacturer to more flexibly plan the design of the related product and create a huge Commercial interests; and there is also a need in the art for an easy operation, less water and organic solvents, environmental compliance, corrosion protection of the magnesium-containing substrate, and metal surface of the magnesium-containing substrate. A surface treatment method for a glossy magnesium-containing substrate.
因此,本發明之第一目的,即在提供一種可以達成上述各式目的之含鎂基材表面的處理方法,其包含一拋光步驟,以及一改質步驟或一塗裝步驟。Accordingly, a first object of the present invention is to provide a method of treating a surface of a magnesium-containing substrate which achieves the above-described various objectives, comprising a polishing step, and a modifying step or a coating step.
該拋光步驟是將一含鎂基材與由一固態部分和一液態部分所構成的拋光液接觸,並拋光該基材,待該拋光液的固態部分自該基材表面上被移除後,乾燥所留置的液態部分並使其在該基材表面上形成一披覆膜;其中,該拋光液之固態部分是包括有多個研磨粒子,該液態部分則包括有一強鹼、一芳香性化合物、一錯合劑、一磷酸根源,與一第一溶劑。The polishing step is to contact a magnesium-containing substrate with a polishing liquid composed of a solid portion and a liquid portion, and polish the substrate, after the solid portion of the polishing liquid is removed from the surface of the substrate, Drying the retained liquid portion and forming a coating film on the surface of the substrate; wherein the solid portion of the polishing liquid includes a plurality of abrasive particles, and the liquid portion includes a strong base and an aromatic compound , a wrong mixture, a source of monophosphate, and a first solvent.
該改質步驟與塗裝步驟基本上是擇一地,或該改質步驟、塗裝步驟依序施行。該改質步驟是將一改質液與形成在該含鎂基材表面上之披覆膜相接觸後乾燥,藉以使該披覆膜被改質而包括有一銜接於該基材表面上之本體區,與一遠離該基材表面地銜接於該本體區上之改質區;該塗裝步驟則是將一塗裝液或一漆料來與該披覆膜接觸後,使該披覆膜上的塗裝液乾燥而在該披覆膜上形成出一塗裝膜。其中,該改質液包含有一鈦源、一釩源、一酸根源、一中和劑,與一第二溶劑,而該塗裝液包含有一塗覆用樹脂,以及一塗裝添加劑。The upgrading step and the coating step are basically alternatively, or the upgrading step and the coating step are sequentially performed. The modifying step is: drying a modified liquid with a coating film formed on the surface of the magnesium-containing substrate, and drying the coating film, so that the coating film is modified to include a body attached to the surface of the substrate. a region, and a modified region that is attached to the surface of the substrate away from the surface of the substrate; the coating step is to apply a coating liquid or a paint to the coating film to make the coating film The coating liquid on the surface is dried to form a coating film on the coating film. Wherein, the modified liquid comprises a titanium source, a vanadium source, an acid source, a neutralizing agent, and a second solvent, and the coating liquid comprises a coating resin and a coating additive.
上述之本發明方法可視所選擇進行的是改質步驟或塗裝步驟,甚至是該等步驟之接續進行,而對應地獲得作為本發明第二~四目的之各層疊物。該等層疊物基本上分別包含有一含鎂基材層以及一形成在該含鎂基材層上之披覆膜層,或藉該塗裝步驟之選擇性施行,而更包含有一形成在該披覆膜層上之塗裝膜層,或選擇性地以該改質步驟來使該披覆膜層包括有一形成在該含鎂基材層上之本體區,與一遠離該含鎂基材層地形成在該本體區上的改質區。The above-described method of the present invention may be carried out by a modification step or a coating step, or even successively, and the respective laminates as the second to fourth objects of the present invention are obtained correspondingly. The laminates each substantially comprise a magnesium-containing substrate layer and a coating layer formed on the magnesium-containing substrate layer, or selectively applied by the coating step, and further comprising a film formed thereon Coating layer on the coating layer, or selectively using the modifying step to include the body layer formed on the magnesium-containing substrate layer and away from the magnesium-containing substrate layer Forming a modified region on the body region.
本發明之第五、六目的,即分別在於提供一拋光液與一塗裝液,其等是可被應用於進行上述本發明第一目的之方法,而所形成出之披覆膜與塗裝膜亦是呈透明狀,可供該含鎂基材之金屬光澤穿透。The fifth and sixth objects of the present invention are to provide a polishing liquid and a coating liquid, respectively, which can be applied to the method for carrying out the above first object of the present invention, and the formed coating film and coating The film is also transparent to allow the metallic luster of the magnesium-containing substrate to penetrate.
除了可使所處理的含鎂基材獲得防蝕保護之外,本發明表面處理方法亦具有諸多優勢,例如操作步驟非常簡便且實施上極具彈性、所需耗水量少而可節約水資源、未使用鎘,亦不會產生大量廢水或重金屬污染,且所獲得的層疊物中之該含鎂基材亦容易被回收,因而極符合環保訴求;另一方面,經該拋光步驟後之含鎂基材,除了其上的微小凹陷及微小裂縫可藉由該拋光液之液態部分而被修飾或修補以外,所獲得的層疊物之各膜層呈透明且厚度薄,故位於最底層之含鎂基材的金屬光澤得以散發出來,而使該層疊物具有金屬質感。In addition to obtaining anti-corrosion protection of the treated magnesium-containing substrate, the surface treatment method of the invention has many advantages, such as the operation step is very simple and the implementation is extremely flexible, the required water consumption is small, and the water resource can be saved. The use of cadmium does not cause a large amount of waste water or heavy metal contamination, and the magnesium-containing substrate in the obtained laminate is also easily recovered, thereby highly complying with environmental demands; on the other hand, the magnesium-containing group after the polishing step The material, except for the tiny depressions and micro-cracks thereon, can be modified or repaired by the liquid portion of the polishing liquid, and the film layers of the obtained laminate are transparent and thin, so the magnesium-containing group at the bottom layer is The metallic luster of the material is exuded, giving the laminate a metallic feel.
另,該塗裝步驟可使用本領域之一般漆料,或選用本發明塗裝液來進行;而該塗裝液可選擇性地配製為呈水性或油性者,且視所使用的物料種類,而可形成出耐濕性、硬度、抗磨性皆佳,且水及髒污皆不易附著於上的塗裝膜,故藉由此種特殊塗裝液所形成的塗裝膜之表面除了可長期維持潔淨以外,亦能對所披覆之該含鎂基材提供更完善的隔離與保護功效。Alternatively, the coating step can be carried out using a general paint in the art, or using the coating liquid of the present invention; and the coating liquid can be selectively formulated to be water-based or oily, depending on the type of material used, The surface of the coating film formed by the special coating liquid can be formed by forming a coating film which is excellent in moisture resistance, hardness, abrasion resistance, and water and dirt. In addition to maintaining cleanliness for a long time, it can also provide better isolation and protection for the magnesium-containing substrate covered.
基於前述本發明各目的之基本要件暨所獲功效,於此將進一步說明其等之實施方式並例示可使用物料或次要操作條件。Based on the foregoing essential elements of the various objects of the present invention and the benefits obtained, the embodiments thereof will be further described herein and the available materials or secondary operating conditions will be exemplified.
本發明含鎂基材之表面處理方法除了包含有該拋光步驟,以及基本上於該拋光步驟後所擇一進行的該改質步驟或塗裝步驟之外,本發明方法亦可為包含有依序施行的該拋光步驟、改質步驟,及塗裝步驟;各步驟之實施程序已如上所述。而本方法是適用於各式材質之含鎂基材,其中例如AZ914D、AM60、AM50、AEx-3、AE44等本領域常使用的鎂基材,亦是本案所適用者。The surface treatment method of the magnesium-containing substrate of the present invention may include, in addition to the polishing step, and the modification step or the coating step which is basically performed after the polishing step, the method of the present invention may also include The polishing step, the upgrading step, and the coating step are performed sequentially; the implementation procedures of the respective steps are as described above. The method is applicable to magnesium-containing substrates of various materials, and magnesium substrates commonly used in the art, such as AZ914D, AM60, AM50, AEx-3, AE44, etc., are also applicable to the present application.
該拋光步驟所使用之本發明拋光液,是由一固態部分與一液態部分所構成,該固態部分是包括有多個研磨粒子,該液態部分則包括有一強鹼、一芳香性化合物、一錯合劑、一磷酸根源,與一第一溶劑。The polishing liquid of the present invention used in the polishing step is composed of a solid portion including a plurality of abrasive particles, and the liquid portion includes a strong base, an aromatic compound, and a wrong portion. Mixture, a source of monophosphate, and a first solvent.
於本發明拋光液中,相對於其液態部分,該固態部分可在該拋光液中佔有較大比例,較佳地,該固態部分是佔拋光液之50wt%~99.9wt%之間;更佳地是佔80wt%~98wt%之間;最佳地是佔90wt%~95wt%之間。另,該固態部分是可經回收而被重複使用,因此就該拋光液而言,具消耗性者僅有其液態部分,且其可僅佔少量而有效節省了製備商的物料成本,更避免了一般會因使用後廢棄,所造成的大量廢水。In the polishing liquid of the present invention, the solid portion may occupy a larger proportion in the polishing liquid relative to the liquid portion thereof, and preferably, the solid portion accounts for between 50% and 99.9% by weight of the polishing liquid; more preferably The ground is between 80% and 98% by weight; most preferably between 90% and 95% by weight. In addition, the solid portion can be recycled and reused, so that in the case of the polishing liquid, the consumable has only its liquid portion, and it can only occupy a small amount, thereby effectively saving the material cost of the manufacturer and avoiding A large amount of wastewater is generally caused by disposal after use.
就該等研磨粒子而言,其材質可擇自於二氧化矽(SiO2 )、三氧化二鋁(Al2 O3 )、硬質樹脂【例如環氧樹脂、聚丙烯酸衍生物樹脂等等】,以及一般常使用之陶瓷材料【例如鋯氧化物、鈦氧化物、鈰氧化物等】;另允許將如以上所述之不同材質的研磨粒子加以混用。亦建議該等研磨粒子之粒徑是介於2mm~15mm之間。For such abrasive particles, the material may be selected from cerium oxide (SiO 2 ), aluminum oxide (Al 2 O 3 ), hard resin [such as epoxy resin, polyacrylic acid derivative resin, etc.] And commonly used ceramic materials [such as zirconium oxide, titanium oxide, tantalum oxide, etc.]; it is also possible to mix abrasive particles of different materials as described above. It is also suggested that the particle size of the abrasive particles is between 2 mm and 15 mm.
而就該液態部分,建議其強鹼可擇自於氫氧化鉀(KOH)、氫氧化鈉(NaOH)、氫氧化鋰(LiOH)、氫氧化鈣【Ca(OH)2 】、氫氧化鋇【Ba(OH)2 】,或此等之一組合;其中較佳的強鹼是擇自於NaOH、KOH,或此等之一組合。另建議在該液態部分中,該強鹼的含量是佔0.1wt%~50wt%之間,較佳地是佔1wt%~15wt%之間。For the liquid portion, it is recommended that the strong base be selected from potassium hydroxide (KOH), sodium hydroxide (NaOH), lithium hydroxide (LiOH), calcium hydroxide [Ca(OH) 2 ], and barium hydroxide [ Ba(OH) 2 ], or a combination of these; wherein the preferred strong base is selected from NaOH, KOH, or a combination thereof. It is further suggested that the content of the strong base in the liquid portion is between 0.1% and 50% by weight, preferably between 1% and 15% by weight.
建議該芳香性化合物可使用例如具有芳香性之酚類衍生物(特別是具芳香性的苯酚類化合物)、具芳香性之雜環衍生物,或此等之一組合。其中該苯酚類化合物除了具芳香性之外,其結構亦具有苯環,與銜接於該苯環上,且至少一擇自於-OH、-NH2 、-SH、-NO2 、-COOH等之官能基;較佳地該苯酚類化合物是擇自於水楊酸、鄰苯二酚、對苯二酚、間苯二酚、硝基苯酚、胺基苯酚、甲基苯酚、甲基苯二酚,或此等之一組合;更佳地是擇自於水楊酸、鄰苯二酚、硝基苯胺,或此等之一組合。另建議在該液態部分中,該芳香性化合物的含量是佔0.1wt%~20wt%之間,較佳地是佔0.5wt%~5wt%之間。It is recommended that the aromatic compound be, for example, an aromatic phenol derivative (particularly an aromatic phenol compound), an aromatic heterocyclic derivative, or a combination thereof. The phenolic compound has a benzene ring in addition to its aromaticity, and is bonded to the benzene ring, and at least one selected from -OH, -NH 2 , -SH, -NO 2 , -COOH, etc. a functional group; preferably the phenolic compound is selected from the group consisting of salicylic acid, catechol, hydroquinone, resorcinol, nitrophenol, aminophenol, methylphenol, methylbenzene Phenol, or a combination of these; more preferably from salicylic acid, catechol, nitroaniline, or a combination thereof. It is further proposed that the content of the aromatic compound in the liquid portion is between 0.1% by weight and 20% by weight, preferably between 0.5% and 5% by weight.
建議其錯合劑可擇自於草酸、檸檬酸、酒石酸、葡萄糖酸、馬來酸、苯二甲酸、單乙醇胺、三乙醇胺、乙二胺、三聚氰胺、乙二胺四乙酸(EDTA),或其等之一組合;較佳地是擇自於EDTA、乙二胺、三聚氰胺,或此等之一組合。另建議在該液態部分中,該錯合劑的含量是佔0.1wt%~20wt%之間,較佳地是佔0.5wt%~5wt%之間。It is suggested that the wrong agent can be selected from oxalic acid, citric acid, tartaric acid, gluconic acid, maleic acid, phthalic acid, monoethanolamine, triethanolamine, ethylenediamine, melamine, ethylenediaminetetraacetic acid (EDTA), or the like. One combination; preferably selected from EDTA, ethylenediamine, melamine, or a combination of these. It is further suggested that in the liquid portion, the content of the binder is between 0.1% and 20% by weight, preferably between 0.5% and 5% by weight.
建議其磷酸根源是擇自於磷酸、磷酸鹽、亞磷酸、亞磷酸鹽、次磷酸、次磷酸鹽、焦磷酸、焦磷酸鹽、聚磷酸、聚磷酸鹽、偏磷酸、偏磷酸鹽、單磷酸酯、亞磷酸酯,或此等之一組合;較佳地是擇自於焦磷酸、磷酸、亞磷酸,或此等之一組合。另建議在該液態部分中,該磷酸根源的含量是佔0.1wt%~20wt%之間,較佳地是佔0.5wt%~5wt%之間。It is recommended that the phosphate source be selected from phosphoric acid, phosphate, phosphorous acid, phosphite, hypophosphorous acid, hypophosphite, pyrophosphoric acid, pyrophosphate, polyphosphoric acid, polyphosphate, metaphosphoric acid, metaphosphate, monophosphoric acid. An ester, a phosphite, or a combination thereof; preferably selected from the group consisting of pyrophosphoric acid, phosphoric acid, phosphorous acid, or a combination thereof. It is further proposed that the content of the phosphate source in the liquid portion is between 0.1% by weight and 20% by weight, preferably between 0.5% and 5% by weight.
除了以上所述之各種必要成分以外,本發明拋光液中之固態部分可更包括有一可增進研磨效果之研磨促進劑,其是擇自於氧化鋁粉、氧化鋯粉、氧化鈰粉,或此等之一組合;基本上相較於上述研磨粒子,所選用之該研磨促進劑是硬度更高,或粒徑更小者,建議該研磨促進劑之粒徑是介於0.5μm~500μm之間。另建議在該固態部分中,該研磨促進劑的含量是佔0.01wt%~10wt%之間,較佳地是佔0.05wt%~1wt%之間。In addition to the various essential components described above, the solid portion of the polishing liquid of the present invention may further comprise a polishing accelerator which enhances the grinding effect, which is selected from alumina powder, zirconia powder, cerium oxide powder, or the like. One of the combinations; substantially the same as the above-mentioned abrasive particles, the polishing accelerator selected is higher in hardness, or smaller in particle size, it is recommended that the particle size of the polishing accelerator is between 0.5 μm and 500 μm. . It is further suggested that the content of the grinding accelerator in the solid portion is between 0.01% by weight and 10% by weight, preferably between 0.05% and 1% by weight.
另本發明拋光液中之液態部分則可更包括有一抗蝕劑,其是擇自於錳酸根源、釩酸根源、錫酸根源,或此等之一組合;該抗蝕劑是藉由其相對所含之酸根,而使得形成在特定含鎂基材上的披覆膜之保護效果更顯優異。Further, the liquid portion of the polishing liquid of the present invention may further comprise a resist selected from a manganate source, a vanadate source, a stannate source, or a combination thereof; the resist is by the same The protective effect of the coating film formed on the specific magnesium-containing substrate is more excellent than the acid group contained.
而就該拋光液的pH值,建議是超過10,甚至可超過14(亦即其中的[OH- ]>1M);較佳地,其pH值是介於10~14之間。With regard to the pH of the polishing liquid, it is recommended to exceed 10 or even more than 14 (i.e., [OH - ] > 1M therein); preferably, the pH is between 10 and 14.
上述各步驟的操作溫度基本上並未予限制,於一般室溫(例如15℃~35℃)環境下即可進行操作;然在乾燥該拋光液之液體部分、改質液、漆料,或者是該塗裝液時,操作者自可視其需求或所欲乾燥的液體成分,來選擇適合的溫度範圍。The operating temperature of each step is not limited, and can be operated under normal room temperature (for example, 15 ° C to 35 ° C); however, the liquid portion, the modifying liquid, the paint, or the drying liquid of the polishing liquid is dried. In the case of the coating liquid, the operator selects a suitable temperature range by visualizing the demand or the liquid component to be dried.
另建議在施行本發明方法時,可於該拋光液與該含鎂基材接觸時,對該拋光液施以一5Hz~200Hz的震動頻率,以提升研磨效果,同時促進該拋光液中之液態部分與該基材表面之間的反應。該拋光液與含鎂基材接觸時,其液態部分即自然地沾附於該基材表面上,而在乾燥該液態部分之前,只要以清水輕微沖洗,即可使該固態部分自該基材表面上被移除,隨後乾燥該基材表面上之液體部分而獲得一形成在該基材表面上之披覆膜,即完成該研磨步驟。之後,操作者可視需求(例如所使用之含鎂基材種類)地選擇進行該改質步驟或塗裝步驟,或依序地進行該改質步驟及塗裝步驟;其他因素暫不予考量下,若該三步驟皆有實施,則所獲得的層疊物中之含鎂基材層,其防蝕保護自然是最為嚴密的。It is further proposed that when the polishing liquid is contacted with the magnesium-containing substrate, a vibration frequency of 5 Hz to 200 Hz may be applied to the polishing liquid to enhance the grinding effect and promote the liquid state in the polishing liquid. The reaction between the part and the surface of the substrate. When the polishing liquid is in contact with the magnesium-containing substrate, the liquid portion thereof is naturally adhered to the surface of the substrate, and the solid portion can be made from the substrate by slightly rinsing with water before drying the liquid portion. The surface is removed, and then the liquid portion on the surface of the substrate is dried to obtain a drape film formed on the surface of the substrate, that is, the grinding step is completed. Thereafter, the operator may select the modification step or the coating step according to the needs (for example, the type of the magnesium-containing substrate used), or sequentially perform the upgrading step and the coating step; other factors are temporarily not considered. If all three steps are carried out, the corrosion-resistant protection of the magnesium-containing substrate layer in the obtained laminate is naturally the most stringent.
該改質步驟是將一改質液,與經該拋光步驟而形成在該含鎂基材表面上之披覆膜相接觸,並使該披覆膜上之改質液乾燥,藉以使該披覆膜被改質而包括有一銜接於該基材表面上之本體區,與一遠離該基材表面地銜接於該本體區上之改質區;而該改質液則包含有一鈦源、一釩源、一酸根源、一中和劑,與一第二溶劑。The modifying step is to contact a modified liquid with the coating film formed on the surface of the magnesium-containing substrate by the polishing step, and drying the modified liquid on the coating film, thereby making the coating liquid The coating is modified to include a body region that is coupled to the surface of the substrate, and a modified region that is coupled to the surface of the substrate, and the modified liquid comprises a titanium source. A vanadium source, an acid source, a neutralizing agent, and a second solvent.
該鈦源是用以提供鈦離子,可擇自於三氯化鈦【TiCl3 】、四氯化鈦【TiCl4 】、硫酸氧鈦【TiOSO4 】、四乙氧基鈦【Ti(OEt)4 】、鈦酸四異丙酯【Ti(OiPr)4 】、硫酸鈦(III)【Ti2 (SO4 )3 】,或此等之一組合。The titanium source is used to provide titanium ions, which can be selected from titanium trichloride [TiCl 3 ], titanium tetrachloride [TiCl 4 ], titanyl sulfate [TiOSO 4 ], tetraethoxy titanium [Ti (OEt) 4 ], tetraisopropyl titanate [Ti(OiPr) 4 ], titanium (III) sulfate [Ti 2 (SO 4 ) 3 ], or a combination of these.
該釩源則是用以提供釩離子,可擇自於三氯化釩【VCl3 】、五氧化二釩【V2 O5 】、氯氧化釩(V)【VOCl3 】、硫酸氧釩【VOSO4 】、偏釩酸銨【NH4 VO3 】、氟氧化釩(V)【VOF3 】,或此等之一組合。The vanadium source is used to provide vanadium ions, which can be selected from vanadium trichloride [VCl 3 ], vanadium pentoxide [V 2 O 5 ], vanadium oxychloride (V) [VOCl 3 ], vanadyl sulfate [ VOSO 4 】, ammonium metavanadate [NH 4 VO 3 ], vanadium oxyfluoride (V) [VOF 3 ], or a combination of these.
該酸根源較佳地是選用其所提供的酸根之中心原子的氧化數未達飽和者,而例如可為亞硝酸、亞硝酸鹽、含有其氧化態未達+6價之硫的硫化物、亞磷酸、亞磷酸鹽、草酸、草酸鹽、酒石酸、酒石酸鹽、次磷酸、次磷酸鹽,或此等之一組合。當該披覆膜之改質區形成後,其中源自於該酸根源的氧化數未達飽和之中心原子,可在其所覆蓋的含鎂基材之前,先與所接觸到的腐蝕因子(例如水或空氣)作用,且亦使得該披覆膜藉由氧的充填而讓其結構更為緻密,從而對其所覆蓋之含鎂基材提供更佳的保護,避免該基材被腐蝕。Preferably, the acid source is selected from the central atom of the acid radical provided by the acid atom, and the oxidizing amount is not saturated with, for example, nitrous acid, nitrite, or a sulfide containing sulfur having an oxidation state of less than +6. Phosphorous acid, phosphite, oxalic acid, oxalate, tartaric acid, tartrate, hypophosphorous acid, hypophosphite, or a combination of these. When the modified region of the drape film is formed, the oxidation atom derived from the acid source source does not reach the saturated central atom, and the corrosive factor that is contacted may be contacted before the magnesium-containing substrate covered thereby For example, water or air acts, and the coating film is made denser by oxygen filling, thereby providing better protection to the magnesium-containing substrate covered thereby, and avoiding corrosion of the substrate.
該中和劑是屬鹼類,而可將該改質液之pH值作一適當調整,藉此使得該披覆膜以一較適當的速度被改質,而獲得較佳的品質。The neutralizing agent is an alkali, and the pH of the modifying liquid can be appropriately adjusted, whereby the coating film is modified at a more appropriate speed to obtain a better quality.
該第二溶劑則是用以將該改質液中的物質,例如上述之鈦源、釩源、酸根源、中和劑等加以溶解或分散,故就第二溶劑之種類並無特殊限制;基於成本與配製便利性之考量,建議該第二溶劑可選用水。The second solvent is used to dissolve or disperse the substance in the reforming liquid, for example, the above-mentioned titanium source, vanadium source, acid source, neutralizing agent, etc., so there is no particular limitation on the kind of the second solvent; Based on considerations of cost and ease of formulation, it is recommended that the second solvent be water.
該塗裝步驟可藉由一本發明塗裝液,或是一漆料來進行;其中該漆料可為例如在習知表面處理方法之有色塗裝步驟中使用的有色漆料,或者是透明漆料,或者是本發明塗裝液。The coating step can be carried out by a coating liquid of the invention or a paint; the paint can be, for example, a colored paint used in a colored coating step of a conventional surface treatment method, or transparent Paint, or the coating liquid of the present invention.
本發明塗裝液對於其所含之塗覆用樹脂的種類,並未有特殊限制,而可選用水性PU樹脂(例如型號為『WPC350』之水性PU樹脂,由華寶樹脂公司所生產),或是環氧樹脂(例如型號為『WP829』之環氧樹脂,由華寶樹脂公司所生產)等市面上常見的塗覆用樹脂商品;該塗覆用樹脂的性質將相對地使本發明塗裝液呈水性或油性。The coating liquid of the present invention has no particular limitation on the kind of the coating resin contained therein, and an optional water-based PU resin (for example, an aqueous PU resin of the type "WPC350", produced by Warburg Resin Co., Ltd.), Or epoxy resin (for example, epoxy resin of the type "WP829", produced by Warburg Resin Co., Ltd.) and other commercially available coating resin products; the properties of the coating resin will relatively coat the present invention. The liquid is water or oily.
該塗裝添加劑是被溶解於該塗覆用樹脂中,且其使用目的是在於加強該塗裝膜與披覆膜之間的密著性,以及該塗裝膜的表面疏水性。建議該塗裝添加劑可選用多醇烷類化合物(例如聚乙二醇、三甲醇丙烷,或此等之一組合)、多醇醚類化合物(例如乙二醇醚)、多醇烯類化合物(例如聚丙烯醇)、多醇胺類化合物、多酚類化合物(意指其結構中在苯環部位上至少銜接有兩-OH)、三聚氰胺、異氰胺衍生物,或此等之一組合。其中,多醇胺類化合物則例如為三乙醇胺、二乙醇胺,或此等之一組合;多酚類化合物則例如為鄰苯二酚、間苯二酚、對苯二酚、1,2,4苯三酚、1,3,5苯三酚,或此等之一組合;異氰胺衍生物在高分子領域中常被用以作為交聯劑,其為可具有各種取代基之異氰胺化合物,不同之異氰胺衍生物亦可混合使用。較佳地,該塗裝添加劑是選用三甲醇丙烷、鄰苯二酚、異氰胺衍生物,或此等之一組合。The coating additive is dissolved in the coating resin, and is used for the purpose of enhancing the adhesion between the coating film and the coating film, and the surface hydrophobicity of the coating film. It is recommended that the coating additive be selected from a polyol alkane compound (for example, polyethylene glycol, trimethylolpropane, or a combination thereof), a polyol ether compound (such as a glycol ether), a polyolene compound ( For example, polyacrylic alcohol), a polyhydric alcohol amine compound, a polyphenolic compound (meaning that at least two OH groups are attached to a benzene ring moiety in its structure), a melamine, an isocyanide derivative, or a combination thereof. Wherein, the polyol amine compound is, for example, triethanolamine, diethanolamine, or a combination thereof; and the polyphenol compound is, for example, catechol, resorcinol, hydroquinone, 1, 2, 4 Pyrogallol, 1,3,5 benzenetriol, or a combination of these; isocyanide derivatives are often used as crosslinkers in the polymer field, which are isocyanide compounds which can have various substituents. Different isocyanamide derivatives can also be used in combination. Preferably, the coating additive is selected from the group consisting of trimethylolpropane, catechol, isocyanide derivatives, or a combination thereof.
若有需要的話,該塗裝液可更含有一稀釋劑,以降低該塗裝液之黏度而更便於使用。該稀釋劑之種類選擇係依據該塗覆用樹脂的性質而定;當選用水性樹脂時,直接以水為稀釋劑即可,然若選用環氧樹脂,則相對地以非質子型溶劑(特別是酮類溶劑)為該稀釋劑。該稀釋劑是可擇自於水、酒精、異丙醇、丁醇、丙酮、2-丁酮、甲基異丁酮、乙酸乙酯、乙酸丁酯、二丙酮醇,或此等之可互溶的一組合。If necessary, the coating liquid may further contain a diluent to reduce the viscosity of the coating liquid and to be more convenient to use. The choice of the type of the diluent depends on the nature of the coating resin; when the aqueous resin is selected, water can be used as a diluent, and if an epoxy resin is used, the aprotic solvent is relatively It is a ketone solvent) is the diluent. The diluent is selected from the group consisting of water, alcohol, isopropanol, butanol, acetone, 2-butanone, methyl isobutyl ketone, ethyl acetate, butyl acetate, diacetone alcohol, or the like. a combination of one.
除此之外,該塗裝液更可包含有例如水玻璃、矽酸膠、氫氧化鋁等硬度增進劑,用以增加該塗裝膜的硬度,而該等物料亦可混合使用。In addition, the coating liquid may further contain a hardness improving agent such as water glass, phthalic acid gel or aluminum hydroxide to increase the hardness of the coating film, and the materials may also be used in combination.
另,本發明塗裝液更可含有一色料;而若本發明塗裝液是呈水性,則亦可包含一濕潤劑,其功效是在於降低該塗裝液之內聚力而使其能更均勻地被附著於該披覆膜上,並增進該塗裝膜與該披覆膜間的固著性。以上所述之稀釋劑、硬度增進劑、色料、濕潤劑等可選擇性添加的物料,亦是可混合使用,且該等物料已在相關領域中廣被使用,而可為具有此技藝通常知識者能自行拿捏欲採用的物料種類與用量,故相關細節在此不予贅述。In addition, the coating liquid of the present invention may further contain a coloring material; and if the coating liquid of the present invention is water-based, it may also contain a wetting agent, which has the effect of reducing the cohesive force of the coating liquid to make it more uniform. It is adhered to the coating film and improves the adhesion between the coating film and the coating film. The above-mentioned diluents, hardness improvers, colorants, humectants and the like which can be selectively added can also be used in combination, and such materials have been widely used in related fields, and can be generally used in the art. The knowledge person can handle the type and amount of materials to be used, so the relevant details will not be described here.
塗裝添加劑是為使該塗覆用樹脂發揮較佳功效,而與其摻混並形成本發明塗裝液;實務上亦發現塗裝添加劑甚至可在極少含量下(例如低於0.1wt%)即可發揮效用。於本發明塗裝液中,該塗裝添加劑亦可佔0.1wt%~5wt%之間、或進一步地介於0.5wt%~2wt%之間。The coating additive is used to make the coating resin exert better performance, and is blended with it to form the coating liquid of the present invention; it is also practically found that the coating additive can be even at a very small content (for example, less than 0.1% by weight). Can be effective. In the coating liquid of the present invention, the coating additive may also be between 0.1% by weight and 5% by weight, or further between 0.5% and 2% by weight.
建議本發明塗裝液之pH值是介於5~11之間,以利於與該披覆膜反應,進而形成出該塗裝膜,俾以對底下的含鎂基材提供更佳的防蝕保護;較佳地,該塗裝液的pH值是介於7~11之間,更佳地,是介於8~10之間。It is suggested that the pH of the coating liquid of the present invention is between 5 and 11 to facilitate reaction with the coating film to form the coating film, thereby providing better corrosion protection to the underlying magnesium-containing substrate. Preferably, the pH of the coating liquid is between 7 and 11, more preferably between 8 and 10.
值得注意的是,一般漆料中的溶劑多屬有機性,其對操作人員之生理與整體環境有不可忽略的負面影響,然此等漆料卻因可借助該有機性溶劑的表面張力,而形成出厚度均勻之塗裝膜;換言之,以水性溶劑所配製出的塗裝膜,要塗佈得均勻並不容易,且所形成出的塗裝膜常有厚度不均、表面有皺摺等諸多缺點。It is worth noting that the solvents in general paints are mostly organic, which have a negligible negative impact on the physiology of the operator and the overall environment. However, the paints can be relied on by the surface tension of the organic solvent. A coating film having a uniform thickness is formed; in other words, a coating film prepared by using an aqueous solvent is not easily applied uniformly, and the formed coating film often has uneven thickness, wrinkles on the surface, and the like. Many shortcomings.
然,本發明呈水性之塗裝液(特別是以水性PU樹脂與水性溶劑來配製者)在該塗裝添加劑之作用下,並不具有上述缺點,且該塗裝液易藉由該披覆膜表面之微小縫隙而滲透其中,從而使乾燥後所形成的塗裝膜能與該披覆膜間更為緊密。However, the aqueous coating liquid of the present invention (especially formulated with an aqueous PU resin and an aqueous solvent) does not have the above disadvantages under the action of the coating additive, and the coating liquid is easily coated by the coating. A small gap in the surface of the membrane penetrates into it, so that the coating film formed after drying can be more tightly bonded to the coating film.
該塗裝液與該披覆膜接觸時應是有化學反應產生,使得該塗裝液經乾燥之後,所形成的塗裝膜表面將具疏水性,不易沾附水分與其他髒污,而能更徹底地將會致使該含鎂基材腐蝕的因子加以隔離,因此可對該含鎂基材提供更完整的保護。The coating liquid should be chemically reacted when it comes into contact with the coating film, so that after the coating liquid is dried, the surface of the coating film formed will be hydrophobic, and it is not easy to adhere to moisture and other dirt, and More thoroughly, the factors that cause corrosion of the magnesium-containing substrate are isolated, thereby providing more complete protection of the magnesium-containing substrate.
藉由本發明之含鎂基材的表面處理方法,即可使所製得的層疊物不但能僅單純地藉由其中之含鎂基材層來散發出金屬光澤,且覆蓋於該基材層上之披覆膜在經過改質步驟,及/或者於其上形成出一塗裝膜後,亦能對其等底下的鎂合金基材提供足夠的防蝕保護【其中性鹽霧測試(neutral salt spray test,簡稱「NSST」)是可歷時約至少72小時以上】。By the surface treatment method of the magnesium-containing substrate of the present invention, the obtained laminate can not only emit metal luster by simply covering the magnesium-containing substrate layer therein, but also cover the substrate layer. The coating film can also provide sufficient corrosion protection to the underlying magnesium alloy substrate after the modification step and/or the formation of a coating film thereon. [Neutral salt spray] Test, abbreviated as "NSST"), can last for at least 72 hours or more.
綜上所述,本發明含鎂基材的表面處理方法除了操作上極為簡便,且物料與溶劑之消耗量極少而大幅降低污染之可能性以外,亦能有效地去除一含鎂基材表面上之油脂與氧化物等雜質,並修飾該含鎂基材因鑄型而在表面上所導致的微小凹陷與微小裂縫,更進一步地使所處理之含鎂基材能散發出金屬光澤。In summary, the surface treatment method of the magnesium-containing substrate of the present invention can effectively remove the surface of a magnesium-containing substrate, in addition to being extremely simple in operation, and the consumption of materials and solvents is extremely small, thereby greatly reducing the possibility of contamination. The impurities such as grease and oxide, and the micro-depressions and micro-cracks caused by the mold on the surface of the magnesium-containing substrate are modified, and the treated magnesium-containing substrate can further emit metallic luster.
另,形成於該基材表面上的披覆膜,以及選擇性地再形成於該披覆膜上之塗裝膜,不但能供其等底下之該含鎂基材的金屬光澤透射而出,還能對該基材提供防蝕保護,使得本領域長久以來所企求之單純藉該含鎂基材來呈現金屬質感之層疊物,能夠藉由本發明方法而獲得,且其在長久儲存下亦能維持其光亮之金屬質感。而以本發明塗裝液所形成出的塗裝膜亦可具有良好的耐濕性、硬度,與抗磨性,且其對於水分、濕氣等易致使該含鎂基材腐蝕的因子有較佳的隔離能力,因此該塗裝膜的表面不但能長期地維持潔淨,且對該含鎂基材提供了更佳的保護,使其具有更優異的抗蝕性。In addition, the coating film formed on the surface of the substrate and the coating film selectively formed on the coating film can not only transmit the metallic luster of the magnesium-containing substrate underneath, etc., The substrate can also be provided with anti-corrosion protection, so that the laminate which is long-established in the art by the magnesium-containing substrate to exhibit a metallic texture can be obtained by the method of the present invention, and can be maintained under long-term storage. Its shiny metal texture. The coating film formed by the coating liquid of the present invention can also have good moisture resistance, hardness, and abrasion resistance, and it has a tendency to cause corrosion of the magnesium-containing substrate by moisture, moisture, or the like. The excellent isolation ability, so that the surface of the coating film can not only maintain cleanliness for a long time, but also provides better protection to the magnesium-containing substrate, so that it has more excellent corrosion resistance.
因此,本發明方法不但突破了以往含鎂基材表面處理方法與各式含鎂基材之諸多成效限制,亦使得廠商在商品外觀設計上將可具有更多彈性,以符合市場上之各式需求與期待。顯然地,本發明所提出之各項目的,皆為本領域長期以來的技術瓶頸提供了一良好的解決方策。Therefore, the method of the present invention not only breaks through many limitations of the surface treatment methods of the magnesium-containing substrate and various magnesium-containing substrates, but also enables the manufacturer to have more flexibility in the design of the product to conform to various forms on the market. Needs and expectations. Obviously, all the objects proposed by the present invention provide a good solution to the long-term technical bottleneck in the field.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.
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| CN1335896A (en) * | 1999-01-07 | 2002-02-13 | 大塚化学株式会社 | Surface treatment agent and surface treatment method for magnesium-based components |
| TW200407361A (en) * | 2001-11-14 | 2004-05-16 | Nihon Parkerizing | Novel epoxy dispersions for use in coatings |
| TW200413510A (en) * | 2002-10-31 | 2004-08-01 | Showa Denko Kk | Composition for polishing metal, polishing method for metal layer, and production method for wafer |
| TW200720383A (en) * | 2005-10-24 | 2007-06-01 | 3M Innovative Properties Co | Polishing fluids and methods for CMP |
| TW200837156A (en) * | 2007-02-22 | 2008-09-16 | Kansai Paint Co Ltd | Coating agent for forming titanium/zirconium film, method for forming titanium/zirconium film and metal substrate coated with titanium/zirconium film |
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| CN1335896A (en) * | 1999-01-07 | 2002-02-13 | 大塚化学株式会社 | Surface treatment agent and surface treatment method for magnesium-based components |
| TW200407361A (en) * | 2001-11-14 | 2004-05-16 | Nihon Parkerizing | Novel epoxy dispersions for use in coatings |
| TW200413510A (en) * | 2002-10-31 | 2004-08-01 | Showa Denko Kk | Composition for polishing metal, polishing method for metal layer, and production method for wafer |
| TW200720383A (en) * | 2005-10-24 | 2007-06-01 | 3M Innovative Properties Co | Polishing fluids and methods for CMP |
| TW200837156A (en) * | 2007-02-22 | 2008-09-16 | Kansai Paint Co Ltd | Coating agent for forming titanium/zirconium film, method for forming titanium/zirconium film and metal substrate coated with titanium/zirconium film |
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