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TWI480405B - Physical vapor deposition device - Google Patents

Physical vapor deposition device Download PDF

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Publication number
TWI480405B
TWI480405B TW102142958A TW102142958A TWI480405B TW I480405 B TWI480405 B TW I480405B TW 102142958 A TW102142958 A TW 102142958A TW 102142958 A TW102142958 A TW 102142958A TW I480405 B TWI480405 B TW I480405B
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TW
Taiwan
Prior art keywords
distribution
vapor deposition
physical vapor
deposition apparatus
sputtering target
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TW102142958A
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Chinese (zh)
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TW201420796A (en
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Beijing Nmc Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/34Gas-filled discharge tubes operating with cathodic sputtering
    • H01J37/3402Gas-filled discharge tubes operating with cathodic sputtering using supplementary magnetic fields
    • H01J37/3405Magnetron sputtering
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/34Gas-filled discharge tubes operating with cathodic sputtering
    • H01J37/3411Constructional aspects of the reactor
    • H01J37/3435Target holders (includes backing plates and endblocks)
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/34Gas-filled discharge tubes operating with cathodic sputtering
    • H01J37/3411Constructional aspects of the reactor
    • H01J37/3444Associated circuits

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Analytical Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physical Vapour Deposition (AREA)

Description

物理氣相沉積裝置Physical vapor deposition device

本發明涉及半導體製造技術領域,尤指一種物理氣相沉積裝置。The present invention relates to the field of semiconductor manufacturing technology, and more particularly to a physical vapor deposition apparatus.

在物理氣相沉積(physical vapor deposition,PVD)濺射製程設備中,通常在濺射靶材上施加負偏壓,以將反應腔內的工作氣體(例如:氬氣(Ar)等)激發為電漿(plasma),並吸引電漿中的離子轟擊濺射靶材,藉此使靶材材料被濺射下來並沉積在晶圓或基片上。不同的應用領域(例如半導體、太陽能、發光二極體(light emitting diode,LED)等)通常對濺射電壓、濺射速率等製程參數的要求也有所不同。特別是對於太陽能、LED等領域應用的氧化銦錫(indium tin oxide,ITO)、氧化鋁鋅(aluminum zinc oxide,AZO)等導電膜層而言,會要求使用較低的濺射電壓,以保證濺射沉積的薄膜具有較好的製程性能。In a physical vapor deposition (PVD) sputtering process, a negative bias is usually applied to a sputtering target to excite a working gas (eg, argon (Ar), etc.) in the reaction chamber to Plasma is applied to the ions in the plasma to bombard the sputtering target, thereby causing the target material to be sputtered and deposited on the wafer or substrate. Different application fields (such as semiconductors, solar energy, light emitting diodes, etc.) generally require different process parameters such as sputtering voltage and sputtering rate. Especially for conductive films such as indium tin oxide (ITO) and aluminum zinc oxide (AZO) used in solar energy, LED and other fields, it is required to use a lower sputtering voltage to ensure Sputter deposited films have better process performance.

如前所述,在傳統的物理氣相沉積裝置中,直流電源將直流功率施加至濺射靶材上,以將氣體激發為電漿,並在濺射靶材上產生負偏壓,以吸引電漿中的離子轟擊濺射靶材,藉此使濺射下來的靶材材料沉積在由基座承載的基片上。然而,傳統的物理氣相沉積裝置對於一些特殊應用領域(例如:LED領域的ITO濺射等)會帶來較大的 問題。首先,直流濺射會在濺射靶材上產生很大的電壓(例如約幾百伏),並且在基片表面產生較大的直流偏壓(例如約幾十伏)。對於LED領域的ITO濺射而言,高的靶材電壓或較大的直流偏壓均會對基片或晶圓造成損傷。此外,在一定的直流(direct current,DC)功率下,由於直流濺射所產生的電漿密度較低,會導致較低的沉積速率。As described above, in a conventional physical vapor deposition apparatus, a direct current power source applies a direct current power to a sputtering target to excite a gas into a plasma and generate a negative bias on the sputtering target to attract The ions in the plasma bombard the sputter target, thereby depositing the sputtered target material onto the substrate carried by the susceptor. However, traditional physical vapor deposition equipment will bring a large number of special applications (for example, ITO sputtering in the LED field). problem. First, DC sputtering produces a large voltage (e.g., on the order of hundreds of volts) on the sputter target and produces a large DC bias (e.g., on the order of tens of volts) on the surface of the substrate. For ITO sputtering in the LED field, high target voltage or large DC bias can cause damage to the substrate or wafer. In addition, at a certain direct current (DC) power, a lower deposition rate due to lower plasma density due to DC sputtering.

為了解決濺射直流偏壓過大的問題,目前在本領域中開始採用在濺射靶材上同時載入射頻和直流的方式進行濺射。例如,在中國大陸專利申請申請案第200980143935.2號中,射頻功率經由筒狀電極饋入濺射靶材上。但是,由於該筒狀電極與包圍件的外壁存在較大的耦合電容,致使部分射頻功率因該耦合電容而流失,甚而使電漿難以形成輝光放電,並導致射頻功率的浪費。In order to solve the problem of excessive sputtering DC bias, it is currently in the art to start sputtering by simultaneously loading RF and DC on a sputtering target. For example, in Chinese Patent Application No. 200980143935.2, radio frequency power is fed through a cylindrical electrode onto a sputtering target. However, due to the large coupling capacitance of the cylindrical electrode and the outer wall of the enclosure, part of the radio frequency power is lost due to the coupling capacitance, which makes it difficult for the plasma to form a glow discharge and causes waste of radio frequency power.

本發明之其中一目的在於提供一種物理氣相沉積裝置,該物理氣相沉積裝置藉由改變電極結構可以在不影響磁控管驅動部件的配置的情況下,完成對濺射靶材的均勻濺射,藉此克服現有技術中存在的其中一技術問題。It is an object of the present invention to provide a physical vapor deposition apparatus which can perform uniform sputtering of a sputtering target without changing the configuration of the magnetron driving member by changing the electrode structure. Shooting, thereby overcoming one of the technical problems existing in the prior art.

為達成前述目的,本發明提供一種物理氣相沉積裝置包括:一反應腔室,其包含有一頂壁、一濺射靶材及一基片支撐部件,該濺射靶材與該頂壁鄰近,該基片支撐部件設置在該反應腔室中且與該濺射靶材相對;一直流電源,該直流電源耦接於該濺射靶材;一射頻電源,該射頻電源的輸出端係與一射頻匹配器 和一射頻饋入部件依序連接,該射頻饋入部件包括一分配環和沿該分配環的圓周方向間隔設置的複數分配條,該分配環經由該分配條耦接於該濺射靶材,且該射頻饋入部件經由該分配環耦接於該射頻電源。To achieve the foregoing objective, the present invention provides a physical vapor deposition apparatus comprising: a reaction chamber including a top wall, a sputtering target, and a substrate supporting member, the sputtering target being adjacent to the top wall, The substrate supporting member is disposed in the reaction chamber and opposite to the sputtering target; a DC power source is coupled to the sputtering target; an RF power source, the output end of the RF power source is coupled to the RF matcher Connected to the RF target member in sequence, the RF feed member includes a distribution ring and a plurality of distribution strips spaced apart along the circumferential direction of the distribution ring, the distribution ring being coupled to the sputtering target via the distribution strip, And the RF feed component is coupled to the RF power source via the distribution ring.

本發明實施例提供的物理氣相沉積裝置,其藉由改變饋入電極結構,實現在不影響磁控管驅動部件的佈置的前提下對磁控管驅動部件的影響降到最低。此外,藉由採用分配環形的射頻饋入部件,最大程度地實現對濺射靶材的均勻濺射。The physical vapor deposition apparatus provided by the embodiment of the invention minimizes the influence on the magnetron driving component without changing the arrangement of the magnetron driving components by changing the feeding electrode structure. In addition, uniform sputtering of the sputter target is maximized by employing a radio frequency feedthrough that distributes the ring.

另外,根據本發明的物理氣相沉積裝置還具有如下附加技術特徵:Further, the physical vapor deposition apparatus according to the present invention has the following additional technical features:

根據本發明的一個實施態樣,該分配環為複數個,該等分配環彼此平行且沿該等分配環的軸向間隔設置,相鄰的兩個分配環之間經由該分配條相連。According to one embodiment of the invention, the distribution ring is a plurality of, the distribution rings are parallel to each other and spaced along the axial direction of the distribution rings, and the adjacent two distribution rings are connected via the distribution bar.

根據本發明的一個實施態樣,該分配環在其徑向截面上的投影形狀為圓形。According to an embodiment of the invention, the projection ring has a circular shape in its radial section.

根據本發明的一個實施態樣,該等分配條沿所述分配環的圓周方向均勻分佈。According to an embodiment of the invention, the distribution strips are evenly distributed along the circumferential direction of the distribution ring.

根據本發明的一個實施態樣,該等分配條的橫截面的寬度係大於或等於5毫米(mm),且厚度係大於或等於0.1mm。According to one embodiment of the invention, the width of the cross-section of the distribution strips is greater than or equal to 5 millimeters (mm) and the thickness is greater than or equal to 0.1 mm.

根據本發明的一個實施態樣,該射頻饋入部件係由銅、銀或金製成。According to one embodiment of the invention, the RF feedthrough component is made of copper, silver or gold.

根據本發明的一個實施態樣,各分配條具有至少兩條分配段,並且在相鄰的兩條分配段之間連接有一連 接段。According to an embodiment of the invention, each distribution strip has at least two distribution sections and a connection between adjacent two distribution sections Connected.

根據本發明的一個實施態樣,該等分配段沿所述分配環的軸向延伸。According to an embodiment of the invention, the distribution sections extend in the axial direction of the distribution ring.

根據本發明的一個實施態樣,該等分配段相對於所述分配環的軸向向內或向外傾斜地延伸。According to an embodiment of the invention, the distribution sections extend obliquely inwards or outwards with respect to the axial direction of the distribution ring.

根據本發明的一個實施態樣,該連接段沿平行於所述分配環所在之平面延伸。According to an embodiment of the invention, the connecting section extends along a plane parallel to the distribution ring.

根據本發明的一個實施態樣,該連接段相對於該分配環所在之平面向上或向下傾斜地延伸。According to an embodiment of the invention, the connecting section extends obliquely upwards or downwards with respect to the plane in which the distribution ring lies.

根據本發明的一個實施態樣,該射頻電源的頻率係介於2兆赫茲(MHz)至27.12MHz之間,更具體為2MHz、13.56MHz或27.12MHz。According to one embodiment of the invention, the frequency of the RF power source is between 2 megahertz (MHz) and 27.12 MHz, more specifically 2 MHz, 13.56 MHz or 27.12 MHz.

根據本發明的一個實施態樣,該物理氣相沉積裝置還包括:一可變電抗部件,該可變電抗部件串聯在該基片支撐部件與地之間,用以調節基片的直流偏壓。According to an embodiment of the present invention, the physical vapor deposition apparatus further includes: a variable reactance component connected in series between the substrate supporting component and the ground for adjusting the DC of the substrate bias.

根據本發明的一個實施態樣,該可變電抗部件為可變電容、可變電感或由可變電容和電感組成的電路。According to an embodiment of the invention, the variable reactance component is a variable capacitor, a variable inductor or a circuit composed of a variable capacitor and an inductor.

根據本發明的一個實施態樣,該濺射靶材為金屬氧化物靶材。According to one embodiment of the invention, the sputtering target is a metal oxide target.

根據本發明的一個實施態樣,該金屬氧化物靶材為氧化銦錫(indium tin oxide,ITO)靶材、氧化鋁鋅(aluminum zinc oxide,AZO)靶材。According to an embodiment of the invention, the metal oxide target is an indium tin oxide (ITO) target or an aluminum zinc oxide (AZO) target.

根據本發明的一個實施態樣,該氧化銦錫靶材中氧化錫的含量為0.1%至20%。According to an embodiment of the present invention, the content of tin oxide in the indium tin oxide target is from 0.1% to 20%.

本發明的附加方面和優點將在下面的描述中 部分給出,部分將從下面的描述中變得明顯,或經由本發明的實踐瞭解到。Additional aspects and advantages of the present invention will be described in the following description. Partially, it will be apparent from the following description or through the practice of the invention.

1‧‧‧反應腔室1‧‧‧reaction chamber

11‧‧‧底座11‧‧‧Base

110‧‧‧開口110‧‧‧ openings

12‧‧‧側壁12‧‧‧ side wall

141‧‧‧閥門141‧‧‧ Valve

142‧‧‧氣源142‧‧‧ gas source

144‧‧‧導管144‧‧‧ catheter

190‧‧‧控制器190‧‧‧ Controller

2‧‧‧背板2‧‧‧ Backplane

21‧‧‧絕緣部件21‧‧‧Insulation parts

22‧‧‧頂壁22‧‧‧ top wall

3‧‧‧基片支撐部件3‧‧‧Substrate support parts

4‧‧‧遮蔽罩4‧‧‧ mask

40‧‧‧遮蔽空間40‧‧‧ Shielding space

5‧‧‧磁控管5‧‧‧Magnetron

61‧‧‧射頻饋入部件61‧‧‧RF feed components

610‧‧‧可變電容器610‧‧‧Variable Capacitors

611‧‧‧分配環611‧‧‧ distribution ring

612‧‧‧分配條612‧‧‧ distribution strip

6121‧‧‧分配段6121‧‧‧ allocation section

6122‧‧‧連接段6122‧‧‧Connection section

62‧‧‧射頻電源62‧‧‧RF power supply

63‧‧‧射頻匹配器63‧‧‧RF matcher

71‧‧‧直流電源71‧‧‧DC power supply

72‧‧‧射頻濾波器72‧‧‧RF filter

8‧‧‧可變電抗部件8‧‧‧Variable reactance components

91‧‧‧電極91‧‧‧Electrode

92‧‧‧射頻電源92‧‧‧RF power supply

93‧‧‧匹配器93‧‧‧matcher

100‧‧‧物理氣相沉積裝置100‧‧‧Physical vapor deposition apparatus

200‧‧‧濺射靶材200‧‧‧Shot target

Y‧‧‧軸向Y‧‧‧ axial

本發明上述及/或附加的態樣和優點能結合下列圖式對實施例的描述而更加明顯且容易理解,其中:The above and/or additional aspects and advantages of the present invention will become more apparent and <RTIgt;

圖1為本發明其中一實施例的物理氣相沉積裝置之示意圖。1 is a schematic view of a physical vapor deposition apparatus according to an embodiment of the present invention.

圖2為本發明實施例的物理氣相沉積裝置中電極的第一具體實施例的示意圖。2 is a schematic view showing a first embodiment of an electrode in a physical vapor deposition apparatus according to an embodiment of the present invention.

圖3為本發明實施例的物理氣相沉積裝置中電極的第二具體實施例的示意圖。3 is a schematic view showing a second embodiment of an electrode in a physical vapor deposition apparatus according to an embodiment of the present invention.

圖4為本發明實施例的物理氣相沉積裝置中電極的第三具體實施例的示意圖。4 is a schematic view showing a third embodiment of an electrode in a physical vapor deposition apparatus according to an embodiment of the present invention.

圖5為本發明實施例的物理氣相沉積裝置中電極的第四具體實施例的示意圖。Figure 5 is a schematic view showing a fourth embodiment of an electrode in a physical vapor deposition apparatus according to an embodiment of the present invention.

圖6為本發明實施例的物理氣相沉積裝置中電極的第五具體實施例的示意圖。Figure 6 is a schematic view showing a fifth embodiment of an electrode in a physical vapor deposition apparatus according to an embodiment of the present invention.

圖7為本發明實施例的物理氣相沉積裝置中電極的第六具體實施例的示意圖。Figure 7 is a schematic view showing a sixth embodiment of an electrode in a physical vapor deposition apparatus according to an embodiment of the present invention.

圖8為本發明另一實施例的物理氣相沉積裝置之示意圖。FIG. 8 is a schematic diagram of a physical vapor deposition apparatus according to another embodiment of the present invention.

圖9為圖8所示的物理氣相沉積裝置中可變電抗部件之示意圖。Figure 9 is a schematic illustration of a variable reactance component in the physical vapor deposition apparatus shown in Figure 8.

用於詳細描述本發明的實施例將於下列圖式 中呈現,且整份說明書中係以相同或類似的符號標示相同或類似的元件或具有相同或類似功能的元件。以下,將配合下列圖式及實施例進一步說明本發明之內容,所描述的實施例皆為示例性的,其僅用於解釋本發明而不能被理解為對本發明的限制。Embodiments for describing the present invention in detail will be described in the following figures The same or similar elements or elements having the same or similar functions are denoted by the same or similar symbols throughout the specification. In the following, the present invention will be further described with reference to the following drawings and examples, which are intended to be illustrative only and not to be construed as limiting the invention.

需理解的是,於本說明書中以「上」、「下」、「左」、「右」、「頂」、「底」、「內」、「外」等用語所指示的方位或位置關係基於圖式所示的方位或位置關係,其僅為了便於描述本發明和簡化描述,而不是意指或暗示所指的裝置或元件必須具有特定的方位或必須以特定的方位構造和操作,因此不能被理解為對本發明的限制。此外,所述之「第一」、「第二」等用語僅用於描述之目的,而不能被理解為意指或暗示相對重要性或者隱含指明所指示的技術特徵的數量。由此,限定有「第一」、「第二」的特徵可以明示或者隱含地包括一個或者更多個特徵。It should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "top", "bottom", "inside" and "outside" in this specification. The orientation or positional relationship shown in the drawings is merely for the convenience of describing the present invention and the description is simplified, and does not mean or imply that the device or component referred to must have a specific orientation or must be constructed and operated in a specific orientation, thus It is not to be understood as limiting the invention. In addition, the terms "first", "second" and the like are used for the purpose of description only, and are not to be understood as meaning or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include one or more features, either explicitly or implicitly.

需說明的是,除非本說明書中另有明確的規定和限定,所述之「安裝」、「相連」、「連接」等用語應做廣義理解,例如,可以是固定連接,也可以是可拆卸連接,或一體地連接;可以是機械連接,也可以是電連接;可以是直接相連,也可以是透過中間媒介間接相連,也可以是兩個元件內部的連通。對於所屬技術領域中具有通常知識者而言,可以具體情況理解上述用語在本發明中的具體涵義。另外在本發明中,除非另有明確的規定和限定,第一特徵在第二特徵之「上」或之「下」可以包括第一和第二特徵直接接觸,也可以包括第一和第二特徵不是直接接觸 而是通過它們之間的另外的特徵接觸。It should be noted that, unless otherwise specified and limited in the specification, the terms "installation", "connected", "connected" and the like should be understood broadly, for example, it may be a fixed connection or may be detachable. Connected, or integrally connected; may be mechanically connected or electrically connected; may be directly connected, may be indirectly connected through an intermediate medium, or may be internal communication between two components. For the person having ordinary skill in the art, the specific meaning of the above terms in the present invention can be understood in a specific case. In addition, in the present invention, the "on" or "below" of the second feature may include direct contact of the first and second features, and may include first and second, unless otherwise specifically defined and defined. Features are not in direct contact Instead, it is contacted by additional features between them.

本發明的技術特徵在於,藉由改變現有的射頻接入方式,即改變本發明的饋入電極結構(將在下面進行詳細說明),實現在不影響磁控管驅動部件的配置的前提下對磁控管驅動部件的影響降到最低。此外,藉由使用分配環形的射頻饋入部件,最有效地實現對濺射靶材的均勻濺射。下面將對本發明進行詳細的說明。The technical feature of the present invention is that, by changing the existing radio frequency access mode, that is, changing the feed electrode structure of the present invention (which will be described in detail below), it is realized without affecting the configuration of the magnetron driving components. The effects of magnetron drive components are minimized. In addition, uniform sputtering of the sputtering target is most effectively achieved by using a radio frequency feeding member that distributes the ring. The invention will now be described in detail.

《物理氣相沉積裝置》Physical Vapor Deposition Device

以下參考圖式詳細描述本發明上述之技術特徵。如圖1所示,根據本發明實施例的一種物理氣相沉積裝置100,該物理氣相沉積裝置100用於對濺射靶材200進行濺射,並將濺射下來的靶材材料沉積到晶圓或基片(圖未示出)上。The above technical features of the present invention are described in detail below with reference to the drawings. As shown in FIG. 1, a physical vapor deposition apparatus 100 for sputtering a sputtering target 200 and depositing the sputtered target material is performed according to an embodiment of the present invention. Wafer or substrate (not shown).

如圖1所示,本發明實施例提供的物理氣相沉積裝置100可以包括一反應腔室1、一背板2、一基片支撐部件3、一遮蔽罩4、一磁控管5、一射頻饋入部件61及一射頻電源62。As shown in FIG. 1 , the physical vapor deposition apparatus 100 provided by the embodiment of the present invention may include a reaction chamber 1 , a back plate 2 , a substrate supporting member 3 , a shielding cover 4 , a magnetron 5 , and a magnetron 5 . The RF feed component 61 and a RF power source 62.

該反應腔室1的頂部敞開且底部形成有開口110,且該反應腔室1接地。The top of the reaction chamber 1 is open and the bottom is formed with an opening 110, and the reaction chamber 1 is grounded.

該背板2的底面形成該反應腔室1的頂壁22,濺射靶材200設置在該頂壁22上,在實際應用中,濺射靶材200與背板2可以採用焊接的方式固定連接,且二者是導通的。背板2藉由一絕緣部件21設在反應腔室1的頂部,並且封閉該反應腔室1的頂部。基片支撐部件3用於放置基片,且通過開口110伸入反應腔室1內以使基片(未 示出)與濺射靶材200相對設置。另擇地,基片支撐部件3可以為靜電卡盤。The bottom surface of the backing plate 2 forms the top wall 22 of the reaction chamber 1. The sputtering target 200 is disposed on the top wall 22. In practical applications, the sputtering target 200 and the backing plate 2 can be fixed by welding. Connected, and both are conductive. The backing plate 2 is provided at the top of the reaction chamber 1 by an insulating member 21, and closes the top of the reaction chamber 1. The substrate supporting member 3 is for placing a substrate and extending into the reaction chamber 1 through the opening 110 to make the substrate (not Shown) is disposed opposite the sputtering target 200. Alternatively, the substrate supporting member 3 may be an electrostatic chuck.

另擇地,如圖1所示,反應腔室1包括一底座11及一側壁12,其中開口110形成在底座11上,且底座11接地。側壁12設在底座11上,反應腔室1由底座11和側壁12所界定,其中絕緣部件21設在側壁12的頂部與背板2之間,以使背板2與反應腔室1之間電絕緣,進而使固定在背板2上的濺射靶材200與地絕緣。Alternatively, as shown in FIG. 1, the reaction chamber 1 includes a base 11 and a side wall 12, wherein the opening 110 is formed on the base 11, and the base 11 is grounded. The side wall 12 is disposed on the base 11, and the reaction chamber 1 is defined by the base 11 and the side wall 12, wherein the insulating member 21 is disposed between the top of the side wall 12 and the backing plate 2 to allow the backing plate 2 and the reaction chamber 1 to be Electrical insulation further insulates the sputter target 200 attached to the backing plate 2 from the ground.

如圖1所示,遮蔽罩4由金屬材料製成,其設在背板2的上方,用以遮蔽電磁,其中遮蔽罩4與背板2界定出一遮蔽空間40。As shown in FIG. 1, the shielding cover 4 is made of a metal material and is disposed above the backing plate 2 for shielding electromagnetic waves, wherein the shielding cover 4 and the backing plate 2 define a shielding space 40.

該射頻饋入部件61設在遮蔽罩4內且與該遮蔽罩4相連,射頻饋入部件61的下端連接至背板2的邊緣。The radio frequency feeding member 61 is disposed in the shielding cover 4 and connected to the shielding cover 4, and the lower end of the radio frequency feeding member 61 is connected to the edge of the backing plate 2.

該射頻電源62經由一射頻匹配器63連接至射頻饋入部件61,以將射頻功率傳輸至背板2,即,將射頻功率饋入背板2,從而耦接於濺射靶材200。該射頻匹配器63可將射頻功率最大化地傳送至射頻饋入部件61。射頻饋入部件61的結構將在下面參照圖式2至6進行更為詳細的說明。The RF power source 62 is coupled to the RF feed component 61 via a RF matcher 63 to transmit RF power to the backplane 2, i.e., to feed RF power to the backplane 2 for coupling to the sputtering target 200. The RF matcher 63 can maximize the RF power to the RF feed component 61. The structure of the RF feedthrough 61 will be described in more detail below with reference to Figures 2 through 6.

如圖1所示,該磁控管5設在該遮蔽空間40內且位於該背板2的頂部。一氣源142向該反應腔室1內提供工作氣體,例如:氬氣、一種或多種含氧氣體或含氮氣體,該工作氣體能夠與濺射材料反應,藉此在基片上形成膜層。反應後的工作氣體和反應副產物透過真空泵(未示出)排出該反應腔室1。As shown in FIG. 1, the magnetron 5 is disposed in the shielding space 40 and located at the top of the backboard 2. A gas source 142 supplies a working gas to the reaction chamber 1, for example, argon gas, one or more oxygen-containing gases or a nitrogen-containing gas, and the working gas can react with the sputter material, thereby forming a film layer on the substrate. The reacted working gas and reaction by-products are discharged from the reaction chamber 1 through a vacuum pump (not shown).

在工作時,由氣源142向反應腔室1內通入工作氣體(例如氬氣),射頻電源62將射頻功率經由該射頻匹配器63和該射頻饋入部件61施加至濺射靶材200上,以將反應腔室1內的氬氣激發為電漿,且在濺射靶材200上產生負偏壓。該負偏壓會吸引氬離子轟擊濺射靶材200,藉此將濺射靶材200的材料濺射下來,並沉積在基片支撐部件3上的基片或晶圓上。In operation, a working gas (for example, argon gas) is introduced into the reaction chamber 1 from the gas source 142, and the RF power source 62 applies RF power to the sputtering target 200 via the RF matching unit 63 and the RF feeding member 61. Above, the argon gas in the reaction chamber 1 is excited into a plasma, and a negative bias is generated on the sputtering target 200. The negative bias attracts argon ions to bombard the sputtering target 200, thereby sputtering the material of the sputtering target 200 and depositing it on the substrate or wafer on the substrate support member 3.

如圖1所示,反應腔室1可以由控制器190控制,該系統控制器190通常設計成用於控制反應腔室1,且通常包括中央處理單元(central processing unit,CPU)(未示出)、記憶體(未示出)和支援電路(即I/O)(未示出)。CPU可為任何類型的電腦處理器,該電腦處理器用於工業環境,該工業環境用於控制各種系統功能、基片移動等,以及監測工作(例如基片支撐部件的溫度、腔室製程時間、I/O信號等)。記憶體連接至CPU,且記憶體可為易於獲得的一個或多個記憶體,該記憶體諸如隨機存取記憶體(random access memory,RAM)、唯讀記憶體(read only memory,ROM)、軟碟、硬碟、或任何其它形式的數位儲存器、當地或遠端儲存器。軟體指令和資料可被編碼並被存儲在記憶體中,用於指令CPU進行操作。As shown in Figure 1, the reaction chamber 1 can be controlled by a controller 190, which is typically designed to control the reaction chamber 1, and typically includes a central processing unit (CPU) (not shown) ), memory (not shown), and support circuits (ie, I/O) (not shown). The CPU can be any type of computer processor used in an industrial environment for controlling various system functions, substrate movement, etc., as well as monitoring work (eg, substrate support component temperature, chamber process time, I/O signal, etc.). The memory is connected to the CPU, and the memory can be one or more memories that are easily available, such as random access memory (RAM), read only memory (ROM), A floppy disk, hard drive, or any other form of digital storage, local or remote storage. Software instructions and materials can be encoded and stored in memory for instructing the CPU to operate.

如圖1所示,物理氣相沉積裝置100還包括:直流電源(即DC電源)71,直流電源71設置在遮蔽罩4附近,並經由DC連接條(圖未示出)連接至背板2,以向濺射靶材200施加DC功率。在製程進行中,透過直流電源71與射頻電源62同時將DC功率和射頻(radio frequency,RF) 功率施加至濺射靶材200上,可以產生較高密度的電漿,以顯著地降低靶材電壓,進而減小對基片或晶圓可能造成的損傷;又,高密度的電漿帶來的高粒子通量更能顯著提高沉積速率,進而提高製程效率。As shown in FIG. 1, the physical vapor deposition apparatus 100 further includes a DC power source (ie, a DC power source) 71 disposed near the shield 4 and connected to the backplane 2 via a DC connection bar (not shown). To apply DC power to the sputtering target 200. During the process, DC power and radio frequency (RF) are simultaneously transmitted through the DC power source 71 and the RF power source 62. Power is applied to the sputter target 200 to produce a higher density of plasma to significantly reduce the target voltage, thereby reducing damage to the substrate or wafer; and, in addition, high density plasma The high particle flux can significantly increase the deposition rate, which in turn increases process efficiency.

此外,由於採用這種雙源結構(同時使用直流電源71與射頻電源62)的物理氣相裝置100,使得材料的穿透力增強,不僅可以用於濺射傳統的銅靶材,而且可以用於濺射用以形成ITO或AZO薄膜的濺射靶材,藉此擴大該物理氣相裝置100的應用材料範圍。In addition, since the physical gas phase device 100 adopting such a dual-source structure (using both the DC power source 71 and the RF power source 62), the penetration of the material is enhanced, and it can be used not only for sputtering a conventional copper target but also for A sputtering target for forming an ITO or AZO thin film is sputtered, thereby expanding the range of application materials of the physical vapor phase device 100.

需附加說明的是,當本發明其中一實施例的物理氣相沉積裝置100用於濺射ITO靶材時,濺射靶材中氧化錫的含量可以從0.1%至20%。It should be noted that when the physical vapor deposition apparatus 100 of one embodiment of the present invention is used for sputtering an ITO target, the content of tin oxide in the sputtering target may be from 0.1% to 20%.

如圖1所示,物理氣相沉積裝置100還包括:一射頻濾波器72,該射頻濾波器72設在直流電源71與射頻饋入部件61之間,用以過濾該射頻功率。於此,在確保DC功率能正常輸送的前提下,將射頻功率從直流電源71與射頻饋入部件61之間的DC迴路上過濾掉,防止射頻電壓對直流電源71造成損壞。As shown in FIG. 1, the physical vapor deposition apparatus 100 further includes an RF filter 72 disposed between the DC power source 71 and the RF feed unit 61 for filtering the RF power. Herein, under the premise of ensuring normal DC power transmission, the RF power is filtered from the DC loop between the DC power source 71 and the RF feed component 61 to prevent the RF voltage from causing damage to the DC power source 71.

在上述實施例中,射頻電源62的頻率可以為2兆赫茲(MHz)、13.56MHz或27.12MHz等高頻頻率,射頻功率可以小於3000瓦(W)。In the above embodiment, the frequency of the radio frequency power source 62 may be a high frequency such as 2 megahertz (MHz), 13.56 MHz or 27.12 MHz, and the radio frequency power may be less than 3000 watts (W).

較佳的,在本發明的其中一實施例中,可以藉由調整射頻電源62的射頻功率和直流電源71的DC功率二者的比例,來調節基片支撐部件3上基片的直流偏壓。例如,射頻電源62的射頻功率為600W,直流電源71的 DC功率為100W,此時基片上的偏壓基本為0,藉此避免基片受到損傷。Preferably, in one embodiment of the present invention, the DC bias of the substrate on the substrate supporting member 3 can be adjusted by adjusting the ratio of the RF power of the RF power source 62 and the DC power of the DC power source 71. . For example, the RF power of the RF power source 62 is 600 W, and the DC power source 71 The DC power is 100 W, at which time the bias voltage on the substrate is substantially zero, thereby avoiding damage to the substrate.

在本發明的一示例中,基片支撐部件3可電位懸浮。在本發明的另一示例中,基片支撐部件3可接地。而在本發明的再一實施例中,物理氣相沉積裝置100還包括電極91和射頻電源92,如圖1所示,該電極91連接至基片支撐部件3上,該射頻電源92經由匹配器93連接在電極91,以將射頻功率傳輸至基片支撐部件3,藉此產生射頻偏壓。In an example of the present invention, the substrate supporting member 3 can be electrically suspended. In another example of the present invention, the substrate supporting member 3 may be grounded. In still another embodiment of the present invention, the physical vapor deposition apparatus 100 further includes an electrode 91 and a radio frequency power source 92. As shown in FIG. 1, the electrode 91 is connected to the substrate supporting member 3, and the RF power source 92 is matched. The device 93 is connected to the electrode 91 to transmit radio frequency power to the substrate supporting member 3, thereby generating a radio frequency bias.

《電極結構》Electrode Structure

以下將對上述射頻饋入部件61的電極結構進行詳細說明。The electrode structure of the above-described RF feeding member 61 will be described in detail below.

如上所述,該射頻電源62藉由射頻匹配器63連接至射頻饋入部件61,以將射頻功率傳輸至背板2的邊緣。一方面,射頻匹配器63可將射頻功率最大化地傳送至射頻饋入部件61;另一方面,射頻匹配器63可以隔離可能連接在濺射靶材200上的其他電源(例如直流電源)對射頻匹配器63本身和射頻電源62的損害。由於在濺射靶材200的中軸線所在位置處,通常係由例如磁控管驅動部件(圖未示)等其他零部件所佔據。因此,由射頻電源62發出的射頻功率只能從濺射靶材200的非中軸線的位置處輸入,致使射頻饋入不均勻,進而影響最終在反應腔室1內產生的電漿分佈均勻性。As described above, the RF power source 62 is coupled to the RF feed component 61 by the RF matcher 63 to transmit RF power to the edge of the backplane 2. In one aspect, the RF matcher 63 can maximize the RF power to the RF feed component 61; on the other hand, the RF matcher 63 can isolate other power sources (eg, DC power) that may be connected to the Sputter target 200. The RF matcher 63 itself and the RF power source 62 are damaged. Since it is located at the position of the central axis of the sputtering target 200, it is usually occupied by other components such as a magnetron driving member (not shown). Therefore, the RF power emitted by the RF power source 62 can only be input from the non-central axis position of the sputtering target 200, resulting in uneven RF feeding, thereby affecting the uniformity of plasma distribution ultimately generated in the reaction chamber 1. .

為此,本發明是採用分配環611的饋入方式,透過分配環611實現射頻饋入由點饋入變為面饋入,進而 達到射頻均勻饋入的目的。Therefore, the present invention adopts a feeding mode of the distribution ring 611, and the RF feeding through the distribution ring 611 is changed from point feeding to surface feeding, and further Achieve the goal of uniform RF feed.

在本發明其中一實施例中,如圖2至7中所示,射頻饋入部件61包括分配環611和沿該分配環611的圓周方向間隔設置的多條分配條612,分配環611經由射頻匹配器63與射頻電源62耦接,如圖2所示。每個分配環611經由分配條612與背板2連接,從而耦接於濺射靶材(圖未示)。如圖2所示,該分配環611在其徑向截面上的投影形狀形成為圓形,以實現均勻地分配射頻功率之目的。In one embodiment of the present invention, as shown in FIGS. 2 to 7, the radio frequency feeding member 61 includes a distribution ring 611 and a plurality of distribution bars 612 spaced apart along the circumferential direction of the distribution ring 611. The distribution ring 611 is via a radio frequency. The matcher 63 is coupled to the RF power source 62, as shown in FIG. Each distribution ring 611 is coupled to the backing plate 2 via a distribution strip 612 for coupling to a sputtering target (not shown). As shown in FIG. 2, the projection shape of the distribution ring 611 in its radial cross section is formed into a circular shape for the purpose of uniformly distributing radio frequency power.

為了在反應腔室1內產生更加均勻的電漿,可以採用多層分配環611的方式進行射頻饋入。如圖3所示,射頻饋入部件61可以包括複數分配環611(圖3中顯示了兩層分配環611)。該等分配環611彼此平行,且沿分配環611的軸向Y間隔設置,相鄰的兩個分配環611之間經由分配條612相連,並且,距離濺射靶材200最近的分配環611係經由分配條612與背板2連接,從而耦接於濺射靶材(圖未示)。In order to produce a more uniform plasma in the reaction chamber 1, RF feed can be performed in a manner of a multilayer distribution ring 611. As shown in FIG. 3, the RF feedthrough 61 can include a plurality of distribution rings 611 (two layer distribution rings 611 are shown in FIG. 3). The distribution rings 611 are parallel to each other and are spaced apart along the axial direction Y of the distribution ring 611. The adjacent two distribution rings 611 are connected via a distribution bar 612, and the distribution ring 611 closest to the sputtering target 200 is It is connected to the backing plate 2 via the distribution bar 612 so as to be coupled to a sputtering target (not shown).

在進行射頻功率饋入時,射頻功率首先輸入至最上層的分配環611,然後經由分配條612由上至下依序將射頻功率饋入位於最上層分配環611下方的另一分配環611,由此,本發明中「鳥巢」狀的射頻饋入結構與傳統的圓筒狀饋入結構相比,可以對射頻功率進行多次分配,藉此可以使射頻饋入更加均勻。此外,由於通過該「鳥巢」狀結構對射頻功率進行多次分配,可以使得射頻功率分配更加均勻,這與傳統的在較短的距離上傳輸射頻功率因為 高頻成分較多的緣故所導致的駐波效應相比,可以使射頻功率在到達背板2後即可均勻地到達濺射靶材(圖未示)上,以保證濺射靶材的均勻濺射,藉此可以避免駐波效應。When RF power is fed in, the RF power is first input to the uppermost distribution ring 611, and then the RF power is sequentially fed from top to bottom via the distribution bar 612 to another distribution ring 611 located below the uppermost distribution ring 611. Therefore, the "bird's nest"-like RF feed-in structure of the present invention can distribute the RF power multiple times as compared with the conventional cylindrical feed structure, thereby making the RF feed more uniform. In addition, since the RF power is distributed multiple times through the "bird's nest" structure, the RF power distribution can be made more uniform, which is compared with the conventional transmission of RF power over a short distance. Compared with the standing wave effect caused by the high frequency component, the RF power can reach the sputtering target (not shown) even after reaching the backing plate 2, so as to ensure the uniformity of the sputtering target. Sputtering, whereby the standing wave effect can be avoided.

需說明的是,與傳統透過在濺射靶材的中心採用導電中空圓筒的結構來施加射頻功率的結構相比,本發明的電極結構不會影響磁控管驅動部件的佈置,藉此對磁控管驅動部件的影響降到最低。此外,在不影響現有設計的情況下,最大程度地實現對濺射靶材的均勻濺射。It should be noted that the electrode structure of the present invention does not affect the arrangement of the magnetron driving components as compared with the conventional structure in which the radio frequency power is applied through the structure of the conductive hollow cylinder at the center of the sputtering target. The effects of magnetron drive components are minimized. Furthermore, uniform sputtering of the sputtering target is achieved to the utmost without affecting the existing design.

在本發明的一個示例中,如圖3所示,分配環611在其徑向(垂直於分配環的軸向的方向)截面上的投影形狀形成為矩形。當然,本發明並不限於此,在本發明的其他示例中,分配環611在其徑向截面上的投影形狀也可形成為圓形(如圖2所示)、環形或邊數多於三邊的多邊形等任意形狀,只要能進行射頻功率分配的圓周方向環形結構均可以被採用,當然更佳地可以為圓形。In one example of the present invention, as shown in FIG. 3, the projection shape of the distribution ring 611 in its radial direction (direction perpendicular to the axial direction of the distribution ring) is formed into a rectangular shape. Of course, the present invention is not limited thereto, and in other examples of the present invention, the projection shape of the distribution ring 611 in its radial section may also be formed into a circular shape (as shown in FIG. 2), a ring shape or a number of sides more than three. Any shape such as a polygonal shape of the side may be employed as long as a circumferential ring structure capable of performing RF power distribution, and may of course be circular.

根據本發明其中一實施例,相鄰的兩個分配環611之間的分配條612的數量以及距離濺射靶材最近的分配環611與濺射靶材200之間的分配條612的數量可以彼此不同。如圖3中所示,位於最上層分配環611和最下層分配環611之間的分配條612的數目係不同於位於最下層分配環611和背板2之間的分配條612的數目。需說明的是,分配條612的數目只要能實現射頻功率的均勻分配即可,並沒有特殊的限制。According to one embodiment of the invention, the number of distribution bars 612 between adjacent two distribution rings 611 and the number of distribution bars 612 between the distribution ring 611 closest to the sputtering target and the sputtering target 200 may be Different from each other. As shown in FIG. 3, the number of distribution bars 612 located between the uppermost distribution ring 611 and the lowermost distribution ring 611 is different from the number of distribution bars 612 located between the lowermost distribution ring 611 and the backing plate 2. It should be noted that the number of the distribution bars 612 is not particularly limited as long as the RF power can be evenly distributed.

進一步地,如圖3所示,多個分配環611各自包圍的面積可以沿垂直方向(即,分配環的軸向)且朝向 濺射靶材(圖未示)依序增加,即,越靠近濺射靶材之分配環611包圍的面積越大。由此,使得在垂直方向且朝向濺射靶材的方向上,射頻功率的分配依序變得均勻。需說明的是,此處「垂直方向」之用語係指射頻饋入部件61設置在背板2上的方向,如圖3所示,垂直方向為分配環611的軸向Y。Further, as shown in FIG. 3, the area surrounded by the plurality of distribution rings 611 may be in the vertical direction (ie, the axial direction of the distribution ring) and The sputtering target (not shown) is sequentially increased, that is, the area enclosed by the distribution ring 611 closer to the sputtering target is larger. Thereby, the distribution of the radio frequency power is sequentially made uniform in the direction perpendicular to the sputtering target. It should be noted that the term "vertical direction" herein refers to the direction in which the RF feeding member 61 is disposed on the backboard 2, as shown in FIG. 3, and the vertical direction is the axial direction Y of the distribution ring 611.

在本發明的一些示例中,每一層均包括在圓周方向上均勻分佈的至少三條分配條612。另擇地,分配條612由金屬材料製成,例如:銅。當然,分配條612還可以由其他金屬材料製成,例如:鋁、銀、金、不銹鋼、合金等。更佳的,分配條612的寬度係大於或等於5mm,且其厚度係大於或等於0.1mm。In some examples of the invention, each layer includes at least three distribution bars 612 that are evenly distributed in the circumferential direction. Alternatively, the distribution strip 612 is made of a metallic material such as copper. Of course, the distribution strip 612 can also be made of other metallic materials such as aluminum, silver, gold, stainless steel, alloys, and the like. More preferably, the width of the distribution strip 612 is greater than or equal to 5 mm and its thickness is greater than or equal to 0.1 mm.

以下結合圖4對射頻體入部件61的結構進行進一步說明。其中,圖4顯示具有一層分配環611的射頻饋入部件61的結構。在如圖4所示的示例中,分配環611在其徑向截面上的投影形狀形成為矩形,且射頻饋入部件61包括沿濺射靶材(圖未示)的圓周方向均勻分佈的四條分配條612,四條分配條612的上端分別與矩形的分配環611相連接,而四條分配條612的下端均勻且間隔地連接在背板2的邊緣。由此,射頻功率通過射頻匹配器63傳輸至分配環611,且通過四條分配條612均勻地輸送至背板2上,然後被傳遞至濺射靶材上,藉此在濺射靶材上產生負偏壓。The structure of the radio frequency body entrance member 61 will be further described below with reference to FIG. 4 shows the structure of the RF feed member 61 having a layer of distribution rings 611. In the example shown in FIG. 4, the projection shape of the distribution ring 611 in its radial section is formed into a rectangular shape, and the radio frequency feeding member 61 includes four strips uniformly distributed in the circumferential direction of the sputtering target (not shown). The distribution bar 612 has upper ends of the four distribution bars 612 connected to the rectangular distribution ring 611, and the lower ends of the four distribution bars 612 are evenly and spacedly connected to the edge of the back plate 2. Thereby, the radio frequency power is transmitted to the distribution ring 611 through the RF matching unit 63, and is uniformly delivered to the backing plate 2 through the four distribution bars 612, and then transferred to the sputtering target, thereby generating on the sputtering target. Negative bias.

以下將以圖3至7為範例,對分配條612的示例性結構進行說明。如圖4所示,每條分配條612具有兩條分配段6121和一條連接段6122,其中,該連接段6122 連接在兩條分配段6121之間,且沿平行於分配環611所在平面延伸,並且連接段6122的兩端分別與兩條分配段6121的一端相連;靠近分配環611的分配段6121的另一端與分配環611相連;靠近濺射靶材200的分配段6121的另一端與背板2相連。另擇地,連接段6122還可以相對於分配環611所在平面向上或向下傾斜地延伸,即,連接段6122的延伸方向與分配環611所在平面呈銳角,只要其兩端能夠分別與相鄰的兩條分配段6121連接即可。An exemplary structure of the distribution bar 612 will be described below with reference to FIGS. 3 to 7. As shown in FIG. 4, each of the distribution strips 612 has two distribution sections 6121 and one connection section 6122, wherein the connection section 6122 Connected between two distribution sections 6121 and extending along a plane parallel to the distribution ring 611, and two ends of the connection section 6122 are respectively connected to one ends of the two distribution sections 6121; the other end of the distribution section 6121 near the distribution ring 611 Connected to the distribution ring 611; the other end of the distribution section 6121 near the sputtering target 200 is connected to the backing plate 2. Alternatively, the connecting portion 6122 can also extend obliquely upward or downward with respect to the plane of the distribution ring 611, that is, the extending direction of the connecting portion 6122 is at an acute angle to the plane of the distribution ring 611, as long as the two ends thereof can respectively be adjacent to each other. The two allocation segments 6121 can be connected.

根據本發明的其中一實施例,多條分配段6121可以沿分配環611的軸向(即,垂直方向)且朝向濺射靶材(圖未示)的方向彼此平行地延伸。另擇地,如圖5及6所示,多條分配段6121也可以相對於分配環611的軸向,朝向濺射靶材的方向向外或者向內傾斜地延伸,即,分配段6121的延伸方向與分配環611的軸向呈銳角。According to an embodiment of the present invention, the plurality of distribution sections 6121 may extend parallel to each other in the axial direction of the distribution ring 611 (i.e., the vertical direction) and toward the sputtering target (not shown). Alternatively, as shown in FIGS. 5 and 6, the plurality of distribution sections 6121 may also extend obliquely outward or inward toward the direction of the sputtering target with respect to the axial direction of the distribution ring 611, that is, the extension of the distribution section 6121. The direction is an acute angle to the axial direction of the distribution ring 611.

根據本發明的其中一實施例,如圖7所示,每條分配條612也可以具有三條及以上的分配段6121,此時連接段6122的數量相應的為多條,每條連接段6122的兩端連接在相鄰的兩個分配段6121之間,且沿平行於分配環611所在平面延伸,另擇地,連接段6122還可以相對於分配環611所在平面向上或向下傾斜地延伸;最靠近分配環611的分配段6121的另一端與分配環611相連;最靠近背板2的分配段6121的另一端與濺射靶材200相連。透過上述分配條612的具體結構,可以進一步提升射頻功率的分配均勻性。According to an embodiment of the present invention, as shown in FIG. 7, each of the distribution strips 612 may also have three or more distribution sections 6121. In this case, the number of the connection sections 6122 is correspondingly multiple, and each connection section 6122 is The two ends are connected between the two adjacent distribution sections 6121 and extend along a plane parallel to the distribution ring 611. Alternatively, the connection section 6122 can also extend obliquely upward or downward with respect to the plane of the distribution ring 611; The other end of the distribution section 6121 near the distribution ring 611 is connected to the distribution ring 611; the other end of the distribution section 6121 closest to the backing plate 2 is connected to the sputtering target 200. Through the specific structure of the distribution bar 612 described above, the uniformity of the distribution of the radio frequency power can be further improved.

在實際應用中,每條分配條612也可以不進行 分段而採用連續結構,並且,多條分配條612沿分配環611的軸向自分配環611朝向濺射靶材(圖未示)的方向彼此平行地延伸。然而,需說明的是,每條分配條612也可以相對於分配環611的軸向,自分配環611朝向濺射靶材的方向向外或向內傾斜地延伸。In practical applications, each distribution bar 612 may not be performed. The continuous structure is segmented, and a plurality of distribution bars 612 extend parallel to each other in the direction of the sputtering target (not shown) along the axial direction of the distribution ring 611 from the distribution ring 611. However, it should be noted that each of the distribution bars 612 may also extend obliquely outward or inward from the direction of the distribution ring 611 toward the sputtering target relative to the axial direction of the distribution ring 611.

《可變電抗調節》Variable Reactance Regulation

以下將結合圖8對本發明提供的物理氣相沉積裝置100的下電極的可變電抗調節結構進行說明。在本發明的另一實施例中,物理氣相沉積裝置100還包括可變電抗部件8,如圖8所示,可變電抗部件8串聯在基片支撐部件3與地之間,用以調節基片的直流偏壓。具體地,可變電抗部件8為可變電容(如圖9a所示)、可變電感(如圖9b所示)或可變電容與電感的並聯電路(如圖9c所示)。於此,由於基片支撐部件3上的基片(未示出)是電漿負載的一部分,透過在其上添加可變電抗部件8可調節基片在射頻迴路上的電位,藉此調節基片的直流偏壓。例如,當可變電抗部件8為可變電容時,可採用電容大約為300皮法拉(picofarad,PF),藉此使得基片上直流偏壓為0。The variable reactance adjusting structure of the lower electrode of the physical vapor deposition apparatus 100 provided by the present invention will be described below with reference to FIG. In another embodiment of the present invention, the physical vapor deposition apparatus 100 further includes a variable reactance component 8, and as shown in FIG. 8, the variable reactance component 8 is connected in series between the substrate supporting member 3 and the ground. To adjust the DC bias of the substrate. Specifically, the variable reactance component 8 is a variable capacitor (as shown in FIG. 9a), a variable inductor (as shown in FIG. 9b), or a parallel circuit of a variable capacitor and an inductor (as shown in FIG. 9c). Here, since the substrate (not shown) on the substrate supporting member 3 is a part of the plasma load, the potential of the substrate on the radio frequency circuit can be adjusted by adding the variable reactance member 8 thereto, thereby adjusting The DC bias of the substrate. For example, when the variable reactance component 8 is a variable capacitor, a capacitance of about 300 picofarad (PF) may be employed, whereby the DC bias voltage on the substrate is zero.

需說明的是,在物理氣相沉積裝置100中,可以透過控制電極的接地電抗來調整基片表面的轟擊,進而影響階梯覆蓋率和沉積膜的性質等,該性質包括諸如晶粒尺寸、薄膜應力、晶體取向、薄膜密度、粗糙度和薄膜組分。因此,可變電抗部件8可用來改變沉積速率、蝕刻速率等。在另一實施例中,透過適當調整電極/基片的接地電抗,可變電抗部件8能夠進行沉積或者蝕刻,或者防止沉 積或蝕刻。可變電容器610的設定是用來調整接地阻抗,於是調整在處理期間電漿中的離子與基片之間的相互作用。It should be noted that in the physical vapor deposition apparatus 100, the grounding reactance of the control electrode can be used to adjust the bombardment on the surface of the substrate, thereby affecting the step coverage and the properties of the deposited film, such as grain size and film. Stress, crystal orientation, film density, roughness and film composition. Therefore, the variable reactance component 8 can be used to change the deposition rate, the etching rate, and the like. In another embodiment, the variable reactance component 8 can be deposited or etched, or prevented from sinking, by appropriately adjusting the ground reactance of the electrode/substrate. Accumulate or etch. The variable capacitor 610 is set to adjust the ground impedance, thus adjusting the interaction between the ions in the plasma and the substrate during processing.

《製程》"Process"

以下參考圖1和圖8描述本發明實施例提供的物理氣相沉積裝置的製程,其中以射頻電源62和直流電源71共同向濺射靶材200施加功率為例進行說明。於此,相較於僅有RF功率而言,RF和DC功率源的結合使得在處理期間能夠使用較低的整體RF功率,如此一來,能有助於減小電漿對基片的破壞,以提高製程產量。當然,也可僅使用射頻電源62單獨向濺射靶材200施加射頻功率。The process of the physical vapor deposition apparatus provided by the embodiment of the present invention will be described below with reference to FIG. 1 and FIG. 8 , wherein the RF power source 62 and the DC power source 71 collectively apply power to the sputtering target 200 as an example. Here, the combination of RF and DC power sources enables lower overall RF power to be used during processing compared to RF power only, which can help reduce plasma damage to the substrate. To increase process throughput. Of course, RF power can also be applied to the sputtering target 200 alone using only the RF power source 62.

在工作時,藉由閥門141來控制從氣源142至反應腔室1的工作氣體的供給,例如藉由導管144供給氬氣。此時,射頻電源62將射頻功率通過射頻饋入部件61將射頻功率施加至濺射靶材200上,以將反應腔室1內的氬氣激發為電漿;於此,直流電源71將DC功率也通過射頻饋入部件61傳遞至濺射靶材200上,藉此在濺射靶材200上產生負偏壓。由於本發明的射頻饋入部件61採用「鳥巢」狀的射頻饋入結構,其可以對射頻功率進行多次分配,這使得射頻功率和直流電壓能夠均勻地施加到濺射靶材200上,藉此可產生較高密度的電漿;此外,由於電漿的鞘層偏壓與其密度成反比,因此顯著降低在濺射靶材200上產生的負偏壓,進而減小了對基片或晶圓造成的損傷,此外,高密度的電漿帶來的高粒子通量更能顯著提高沉積速率,藉此提高製程效率。In operation, the supply of working gas from the gas source 142 to the reaction chamber 1 is controlled by a valve 141, such as by supplying argon gas through conduit 144. At this time, the RF power source 62 applies RF power to the sputtering target 200 through the RF feeding component 61 to excite the argon gas in the reaction chamber 1 into a plasma; here, the DC power source 71 will DC Power is also transferred to the sputter target 200 through the RF feedthrough 61, thereby creating a negative bias on the sputter target 200. Since the radio frequency feeding member 61 of the present invention adopts a "bird's nest"-like radio frequency feeding structure, it can distribute the radio frequency power multiple times, which enables the radio frequency power and the direct current voltage to be uniformly applied to the sputtering target 200, This produces a higher density of plasma; in addition, since the sheath bias of the plasma is inversely proportional to its density, the negative bias generated on the sputter target 200 is significantly reduced, thereby reducing the substrate or crystal Damage caused by the circle, in addition, the high particle flux brought by the high-density plasma can significantly increase the deposition rate, thereby improving the process efficiency.

載入在濺射靶材200上的負偏壓可以吸引氬離子轟擊濺射靶材200,將濺射靶材200的材料濺射下來,並沉積在基片支撐部件3上的基片上,藉此完成製程。The negative bias voltage loaded on the sputtering target 200 can attract argon ions to bombard the sputtering target 200, sputter the material of the sputtering target 200, and deposit it on the substrate on the substrate supporting member 3, This completes the process.

此時,通過調整射頻電源62的射頻功率和直流電源71的DC功率的比例(如圖1所示),或者通過可變電抗部件8(如圖8所示),來調節基片支撐部件3上基片的直流偏壓。At this time, the substrate supporting member is adjusted by adjusting the ratio of the RF power of the RF power source 62 to the DC power of the DC power source 71 (as shown in FIG. 1) or by the variable reactance member 8 (as shown in FIG. 8). 3 DC bias on the substrate.

根據本發明實施例的物理氣相沉積裝置的其他構成以及操作對於所屬技術領域中具有通常知識者而言都是已知的,因此便不再詳細描述。Other configurations and operations of physical vapor deposition apparatus in accordance with embodiments of the present invention are known to those of ordinary skill in the art and will therefore not be described in detail.

在本說明書中,前述之「一個實施例」、「一些實施例」、「示意性實施例」、「示例」、「具體示例」、或「一些示例」等用語的描述意指結合該實施例或示例描述的具體特徵、結構、材料或者特點包含于本發明的至少一個實施例或示例中。在本說明書中,對上述用語的示意性表述不一定指的是相同的實施例或示例。而且,描述的具體特徵、結構、材料或者特點可以在任何的一個或多個實施例或示例中以合適的方式結合。In the present specification, the description of the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example", or "some examples" means the combination of the embodiments Particular features, structures, materials or features described in the examples are included in at least one embodiment or example of the invention. In the present specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.

儘管已經示出和描述了本發明的實施例,所屬技術領域中具有通常知識者可以理解:在不脫離本發明的精神與範疇下可以對這些實施例進行多種變化、修改、替換和變型,本發明的範圍應由申請專利範圍及其等同物所限定。While the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art The scope of the invention should be limited by the scope of the claims and the equivalents thereof.

1‧‧‧反應腔室1‧‧‧reaction chamber

11‧‧‧底座11‧‧‧Base

110‧‧‧開口110‧‧‧ openings

12‧‧‧側壁12‧‧‧ side wall

141‧‧‧閥門141‧‧‧ Valve

142‧‧‧氣源142‧‧‧ gas source

144‧‧‧導管144‧‧‧ catheter

190‧‧‧控制器190‧‧‧ Controller

2‧‧‧背板2‧‧‧ Backplane

21‧‧‧絕緣部件21‧‧‧Insulation parts

22‧‧‧頂壁22‧‧‧ top wall

3‧‧‧基片支撐部件3‧‧‧Substrate support parts

4‧‧‧遮蔽罩4‧‧‧ mask

40‧‧‧遮蔽空間40‧‧‧ Shielding space

5‧‧‧磁控管5‧‧‧Magnetron

61‧‧‧射頻饋入部件61‧‧‧RF feed components

62‧‧‧射頻電源62‧‧‧RF power supply

63‧‧‧射頻匹配器63‧‧‧RF matcher

71‧‧‧直流電源71‧‧‧DC power supply

72‧‧‧射頻濾波器72‧‧‧RF filter

91‧‧‧電極91‧‧‧Electrode

92‧‧‧射頻電源92‧‧‧RF power supply

93‧‧‧匹配器93‧‧‧matcher

100‧‧‧物理氣相沉積裝置100‧‧‧Physical vapor deposition apparatus

200‧‧‧濺射靶材200‧‧‧Shot target

Claims (16)

一種物理氣相沉積裝置,包括:一反應腔室,其包含有一頂壁、一濺射靶材及一基片支撐部件,該濺射靶材與該頂壁鄰近,該基片支撐部件設置在該反應腔室中且與該濺射靶材相對;一直流電源,該直流電源耦接於該濺射靶材;以及一射頻電源,該射頻電源的輸出端與一射頻匹配器和一射頻饋入部件依序連接,該射頻饋入部件包括一分配環和沿該分配環的圓周方向間隔設置的複數分配條,該分配環經由該等分配條耦接於該濺射靶材,該射頻饋入部件經由該分配環耦接於該射頻電源。A physical vapor deposition apparatus comprising: a reaction chamber including a top wall, a sputtering target, and a substrate supporting member, the sputtering target being adjacent to the top wall, the substrate supporting member being disposed at The reaction chamber is opposite to the sputtering target; a DC power source is coupled to the sputtering target; and an RF power source, the output end of the RF power source is coupled to an RF matcher and an RF feed The input member is sequentially connected, and the RF feed member includes a distribution ring and a plurality of distribution strips spaced apart along the circumferential direction of the distribution ring, the distribution ring being coupled to the sputtering target via the distribution strips, the RF feed The input component is coupled to the RF power source via the distribution ring. 如請求項1所述之物理氣相沉積裝置,其中該分配環為複數個,該等分配環彼此平行且沿該等分配環的軸向間隔設置,相鄰的兩個分配環之間經由該等分配條相連。The physical vapor deposition apparatus of claim 1, wherein the distribution ring is plural, the distribution rings are parallel to each other and disposed along an axial interval of the distribution rings, and the adjacent two distribution rings are connected thereto. The distribution bars are connected. 如請求項1所述之物理氣相沉積裝置,其中該分配環在其徑向截面上的投影形狀為圓形。The physical vapor deposition apparatus of claim 1, wherein the distribution ring has a circular shape in a radial cross section. 如請求項1所述之物理氣相沉積裝置,其中該等分配條的橫截面的寬度係大於或等於5毫米,且厚度係大於或等於0.1毫米。The physical vapor deposition apparatus of claim 1, wherein the distribution strips have a cross section having a width greater than or equal to 5 mm and a thickness greater than or equal to 0.1 mm. 如請求項1所述之物理氣相沉積裝置,其中該射頻饋入部件係由銅、銀或金製成。The physical vapor deposition apparatus of claim 1, wherein the radio frequency feed component is made of copper, silver or gold. 如請求項1至5中任一項所述之物理氣相沉積裝置,其中各分配條具有至少兩條分配段,並且在相鄰的兩條分配段之間連接有一連接段。The physical vapor deposition apparatus according to any one of claims 1 to 5, wherein each of the distribution strips has at least two distribution sections, and a connection section is connected between the adjacent two distribution sections. 如請求項6所述之物理氣相沉積裝置,其中該等分 配段沿所述分配環的軸向延伸。The physical vapor deposition apparatus of claim 6, wherein the aliquot The mating section extends in the axial direction of the distribution ring. 如請求項6所述之物理氣相沉積裝置,其中該等分配段係相對於所述分配環的軸向向內或向外傾斜地延伸。The physical vapor deposition apparatus of claim 6, wherein the distribution sections extend obliquely inward or outward relative to the axial direction of the distribution ring. 如請求項6所述之物理氣相沉積裝置,其中該連接段沿平行於該分配環所在之平面延伸。The physical vapor deposition apparatus of claim 6, wherein the connecting section extends along a plane parallel to the distribution ring. 如請求項6所述之物理氣相沉積裝置,其中該連接段相對於該分配環所在之平面向上或向下傾斜地延伸。The physical vapor deposition apparatus of claim 6, wherein the connecting section extends obliquely upward or downward with respect to a plane in which the distribution ring is located. 如請求項1所述之物理氣相沉積裝置,其中該射頻電源的頻率係介於2兆赫茲(MHz)至27.12MHz之間。The physical vapor deposition apparatus of claim 1, wherein the frequency of the radio frequency power source is between 2 megahertz (MHz) and 27.12 MHz. 如請求項1所述之物理氣相沉積裝置,其中該物理氣相沉積裝置包括:一可變電抗部件,該可變電抗部件串聯在該基片支撐部件與地之間。The physical vapor deposition apparatus of claim 1, wherein the physical vapor deposition apparatus comprises: a variable reactance component connected in series between the substrate supporting member and the ground. 如請求項13所述之物理氣相沉積裝置,其中該可變電抗部件為可變電容、可變電感或由可變電容和電感組成的電路。The physical vapor deposition apparatus of claim 13, wherein the variable reactance component is a variable capacitor, a variable inductor, or a circuit composed of a variable capacitor and an inductor. 如請求項1所述之物理氣相沉積裝置,其中該濺射靶材為金屬氧化物靶材。The physical vapor deposition apparatus of claim 1, wherein the sputtering target is a metal oxide target. 如請求項14所述之物理氣相沉積裝置,其中該金屬氧化物靶材為氧化銦錫靶材或氧化鋁鋅靶材。The physical vapor deposition apparatus of claim 14, wherein the metal oxide target is an indium tin oxide target or an aluminum zinc target. 如請求項15所述之物理氣相沉積裝置,其中該氧化銦錫靶材中氧化錫的含量為0.1%至20%。The physical vapor deposition apparatus of claim 15, wherein the indium tin oxide target has a tin oxide content of 0.1% to 20%.
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