TWI474983B - Scoring Method and Breaking Method of Mother Substrate - Google Patents
Scoring Method and Breaking Method of Mother Substrate Download PDFInfo
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- TWI474983B TWI474983B TW101125518A TW101125518A TWI474983B TW I474983 B TWI474983 B TW I474983B TW 101125518 A TW101125518 A TW 101125518A TW 101125518 A TW101125518 A TW 101125518A TW I474983 B TWI474983 B TW I474983B
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- scribe line
- substrate
- line
- mother substrate
- rectangular substrate
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- 239000000758 substrate Substances 0.000 title claims description 183
- 238000000034 method Methods 0.000 title claims description 44
- 238000013077 scoring method Methods 0.000 title 1
- 238000005520 cutting process Methods 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 14
- 238000005336 cracking Methods 0.000 claims description 13
- 238000007373 indentation Methods 0.000 claims 2
- 230000032258 transport Effects 0.000 description 23
- 230000007246 mechanism Effects 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000003825 pressing Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 239000011521 glass Substances 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/033—Apparatus for opening score lines in glass sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/08—Making a superficial cut in the surface of the work without removal of material, e.g. scoring, incising
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/027—Scoring tool holders; Driving mechanisms therefor
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/037—Controlling or regulating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Mobile Radio Communication Systems (AREA)
Description
本發明係關於一種由玻璃基板等脆性材料所構成之母基板之刻劃方法及分斷方法。The present invention relates to a scribing method and a breaking method of a mother substrate composed of a brittle material such as a glass substrate.
尤其,本發明係關於一種從形成於大面積之母基板上之刻劃線裁切矩形(lath-shaped)基板,且從該矩形基板分斷單位產品之分斷方法及該分斷方法中所使用之刻劃方法。此處,所謂矩形基板,係指複數個單位基板(單位產品)排列成一行之狀態之基板。於矩形基板中,單位基板排列方向成為長度方向。More particularly, the present invention relates to a method of cutting a rectangular-shaped substrate from a scribe line formed on a large-area mother substrate, and dividing the unit product from the rectangular substrate, and the method of dividing the same The scribing method used. Here, the rectangular substrate refers to a substrate in which a plurality of unit substrates (unit products) are arranged in a row. In the rectangular substrate, the unit substrate array direction is the length direction.
從玻璃基板等之母基板裁切矩形基板之情形時,已知如圖19所示,一邊相對於母基板W壓接配置於彼此正交之方向之刀輪20、21一邊使其等轉動,藉此,形成彼此交叉之縱、橫之複數條刻劃線Sa、Sb(於圖19中僅顯示有1條),繼而,藉由以裂斷桿(break bar)22從縱向刻劃線Sb將基板W裂斷而形成矩形基板Wa,使該矩形基板Wa旋轉90度,以裂斷桿23沿著刻劃線Sa進行裂斷而取出單位產品W1之方法(例如專利文獻1等)。When the rectangular substrate is cut from a mother substrate such as a glass substrate, it is known that the cutter wheels 20 and 21 arranged in the direction orthogonal to each other are pressed against the mother substrate W as shown in FIG. Thereby, a plurality of longitudinal and horizontal scribe lines Sa, Sb intersecting each other (only one is shown in FIG. 19) are formed, and then, the longitudinal scribe line Sb is drawn from the longitudinal direction by a break bar 22. A method in which the substrate W is broken to form a rectangular substrate Wa, and the rectangular substrate Wa is rotated by 90 degrees, and the cracked rod 23 is broken along the scribe line Sa to take out the unit product W1 (for example, Patent Document 1).
於實施該分斷方法之加工裝置中,使用沿直線方向搬送基板W之搬送機構、且使矩形基板Wa於載置平面上維持著水平姿勢之狀態旋轉90度之旋轉機構。In the processing apparatus that performs the cutting method, a rotating mechanism that transports the substrate W in the linear direction and rotates the rectangular substrate Wa in a horizontal posture on the mounting plane by 90 degrees is used.
又,於以上述步驟之分斷方法中,當以刀輪20、21於 母基板W交叉刻劃縱、橫交叉之刻劃線Sa、Sb時,存在有於刻劃線Sa、Sb之交點產生被稱為「切角」或「擠裂」之加工不良。Moreover, in the breaking method of the above steps, when the cutter wheels 20, 21 are used When the mother substrate W cross-scribes the scribe lines Sa and Sb at the longitudinal and transverse crossings, there is a processing defect called "cut angle" or "cracking" at the intersection of the scribe lines Sa and Sb.
所謂「切角」,係指如圖20所示,於最初形成橫向刻劃線Sa後,壓接轉動刀輪21而形成縱向刻劃線時,負載有刀輪21之壓接力之側之基板(圖左側之基板)如箭頭所示般下沉,越過既設之刻劃線Sa時,爬升處於半分斷狀態之右側之基板時產生之微細之切角(圖中以α顯示)。The "cut angle" refers to a substrate on the side where the pressure contact force of the cutter wheel 21 is loaded when the rotary cutter wheel 21 is crimped and the longitudinal scribe line is formed as shown in FIG. The substrate (the substrate on the left side of the figure) sinks as indicated by the arrow, and the chamfer angle (shown as α in the figure) generated when the substrate on the right side of the half-break state is climbed over the scribe line Sa is set.
又,所謂「擠裂」,係指如圖21所示,於最初形成橫向刻劃線Sa後形成縱向刻劃線時,當刀輪21越過既設之刻劃線Sa時,刻劃線Sa之垂直方向之裂痕K於基板之背面附近向傾斜方向延伸。圖中以β顯示該「擠裂」。In addition, the term "crushing" means that when the longitudinal scribe line is formed after the lateral scribe line Sa is formed as shown in FIG. 21, when the cutter wheel 21 passes over the scribed line Sa, the scribe line Sa is used. The crack K in the vertical direction extends in the oblique direction near the back surface of the substrate. The "cracking" is indicated by β in the figure.
此「切角」或「擠裂」當然會損及分斷後之產品之品質,而成為使製造良率下降之重大原因。This "cutting angle" or "cracking" will of course detract from the quality of the product after the break and become a major cause of the decline in manufacturing yield.
因此,於專利文獻2中揭示於交叉刻劃母基板時,以於刻劃線之交點附近暫時減小刀輪之刻劃壓力之方式控制按壓力,而防止「切角」或「擠裂」之產生之方法。Therefore, in Patent Document 2, when the mother substrate is cross-cut, the pressing force is controlled to temporarily reduce the scoring pressure of the cutter wheel near the intersection of the score lines, thereby preventing the "cut angle" or "cracking". The method of production.
[專利文獻1]日本特開2006-315901號公報[Patent Document 1] Japanese Laid-Open Patent Publication No. 2006-315901
[專利文獻2]日本特開2009-132614號公報[Patent Document 2] Japanese Patent Laid-Open Publication No. 2009-132614
於上述習知之分斷方法中,必需使矩形基板Wa於載置平面上維持著水平姿勢之狀態旋轉90度之旋轉機構,故需設置旋轉盤(turntable)而必需有其設置之設備或空間,進而,若矩形基板Wa旋轉則必需進行伴隨著旋轉之角度位置之微調整作業,而存在製造設備費增加,且生產線變長之缺點。In the above-described conventional breaking method, it is necessary to rotate the rectangular substrate Wa by a 90-degree rotation mechanism in a state in which the horizontal posture is maintained on the placement plane. Therefore, it is necessary to provide a turntable and a device or space to be provided. Further, when the rectangular substrate Wa is rotated, it is necessary to perform a fine adjustment operation with respect to the angular position of the rotation, and there is a disadvantage that the manufacturing equipment cost increases and the production line becomes long.
由於於習知之分斷方法中進行交叉刻劃,故存在有產生「切角」或「擠裂」之虞,以防止該現象為目的,雖有時採用如專利文獻2記載,以於刻劃線之交點附近暫時減小刀輪之刻劃壓力之方式控制按壓力之方法,但為此必需有使按壓力複雜變化之專用之控制程式或機械動作系統,因而花費時間與成本。又,存在因具有厚度之基板或材料組成而較無法減小刻劃壓力,因而無法完全地防止「切角」或「擠裂」。Since the cross-cutting is performed in the conventional breaking method, there is a possibility of causing a "cut angle" or "cracking" to prevent the phenomenon. Although it is described in Patent Document 2, it is used for scribing. The method of pressing the pressure is temporarily controlled in the vicinity of the intersection of the line to temporarily reduce the sizing pressure of the cutter wheel. However, it is necessary to have a dedicated control program or mechanical action system that makes the pressing force complicated, which takes time and cost. Further, since the composition of the substrate or the material having the thickness is small, the scoring pressure cannot be reduced, and thus the "cut angle" or "cracking" cannot be completely prevented.
又,若於刻劃線之交點附近減小刀輪之刻劃壓力,則存在產生被稱為「交點跳越」之不良現象之虞。該現象係指藉由刀輪形成最初所形成之刻劃線、及與其交叉之第2刻劃線時,之後應形成之刻劃線並未於交點附近形成。認為其原因在於,於最初所形成之刻劃線之槽兩側殘存有應力,當刀輪橫切殘存有該應力之部位時,刀輪之按壓力被削弱。若產生此種「交點跳越」現象,當然於從刻劃線分斷基板時無法獲得美觀之分斷面,而無法製作高品質之產品。Further, if the scoring pressure of the cutter wheel is reduced near the intersection of the score line, there is a problem that a phenomenon called "intersection jump" is caused. This phenomenon refers to the fact that when the first scribe line formed by the cutter wheel is formed and the second scribe line intersecting therewith, the scribe line to be formed later is not formed near the intersection. The reason for this is considered to be that stress is left on both sides of the groove on which the first scribe line is formed, and when the cutter wheel crosses the portion where the stress remains, the pressing force of the cutter wheel is weakened. If such a "crossing point jump" occurs, it is of course impossible to obtain a beautiful cross section when the substrate is separated by a score line, and it is impossible to produce a high quality product.
因此,本發明之第一目的在於提供一種抑制不使用旋 轉機構分斷矩形基板時之「切角」、「擠裂」、「交點跳越」般因交叉刻劃所引起之不良之母基板之刻劃方法及分斷方法。Therefore, a first object of the present invention is to provide a method for suppressing the use of spin The scribing method and the breaking method of the mother substrate caused by the cross-cutting, such as "cut angle", "cracking", and "crossing point jump" when the rotating mechanism breaks the rectangular substrate.
又,本發明之第二目的在於提供一種於從母基板取出單位產品時,不使用使矩形基板旋轉之旋轉機構,而將矩形基板之長度方向維持於一方向之狀態進行搬送,而進行分斷加工之母基板之分斷方法。Further, a second object of the present invention is to provide a rotating mechanism for rotating a rectangular substrate from a mother substrate without using a rotating mechanism for rotating a rectangular substrate, and to carry out the cutting by maintaining the longitudinal direction of the rectangular substrate in one direction. The method of breaking the mother substrate of the process.
為達成上述目的,於本發明方法中採用如下技術手段。即,本發明之母基板之刻劃方法係藉由刀輪進行之母基板之刻劃方法,其特徵在於,由下述步驟構成:(a)藉由沿著母基板之第1橫刻劃預定線進行刻劃,而形成劃分從此處裁切之矩形基板之下邊之橫向之第1刻劃線之步驟;(b)其次,以與上述矩形基板中之單位產品之數量相同之數量進行縱向刻劃至與上述第1刻劃線平行且設定於形成上述矩形基板之上邊之位置之第2橫刻劃預定線為止,藉此,形成縱向之第2刻劃線,該縱向之第2刻劃線分別形成上述單位產品之實質上之右邊,以及以與上述矩形基板中之單位產品之數量相同之數量進行縱向刻劃,藉此形成縱向第3刻劃線,該縱向第3刻劃線分別形成上述單位產品之實質上之左邊之步驟;以及(c)繼而,藉由沿著上述第2橫刻劃預定線進行刻劃,形成劃分上述矩形基板之上邊之橫向之第4刻劃線之步驟。In order to achieve the above object, the following technical means are employed in the method of the present invention. That is, the scribing method of the mother substrate of the present invention is a scribing method of the mother substrate by the cutter wheel, which is characterized by the following steps: (a) by the first transverse scribe along the mother substrate The predetermined line is scored to form a step of dividing the first scribe line in the lateral direction of the lower side of the rectangular substrate cut therefrom; (b) second, the longitudinal direction is the same as the number of unit products in the rectangular substrate The second scribe line in the vertical direction is formed by the second scribe line in the vertical direction, which is formed in parallel with the first scribe line and is set at a position on the upper side of the rectangular substrate. The scribe lines respectively form substantially the right side of the unit product, and are longitudinally scribed in the same amount as the number of unit products in the rectangular substrate, thereby forming a longitudinal third scribe line, the longitudinal third scribe line Forming a substantially left side of the unit product, respectively; and (c) forming a fourth scribe line dividing the lateral direction of the upper side of the rectangular substrate by scribing along the second transverse scribe line The steps.
根據本發明之刻劃方法,於矩形基板上,劃分各單位產品之縱向刻劃線(第2刻劃線、第3刻劃線)形成於橫向刻劃線(第1刻劃線、第4刻劃線)之間,故不存在因越過橫向刻劃線交叉而形成之交點,藉此,可顯著地減少於上述交點之「切角」或「擠裂」之產生,並且亦可消除「交點跳越」現象,而可獲得分斷面美觀之高品質之矩形基板。According to the scribing method of the present invention, the longitudinal scribe line (the second scribe line and the third scribe line) for dividing each unit product is formed on the rectangular substrate in the lateral scribe line (the first scribe line, the fourth line) Between the scribe lines, there is no intersection formed by crossing the transverse scribe lines, thereby significantly reducing the occurrence of "cut angle" or "cracking" at the intersection, and eliminating " A high-quality rectangular substrate with a beautiful cross-section can be obtained by the phenomenon of crossing points.
此處,亦可為縱向之第2刻劃線、以及縱向之第3刻劃線係使用與矩形基板中之單位產品之數量為相同數量之刀輪,同時地刻劃第2刻劃線彼此、第3刻劃線彼此。Here, the second scribe line in the longitudinal direction and the third scribe line in the longitudinal direction may be the same number of cutter wheels as the number of unit products in the rectangular substrate, and the second scribe line is simultaneously scribed. The third line is lined with each other.
由於劃分所形成之矩形基板之各單位產品之縱向刻劃線係使用與矩形基板之單位產品之數量相同之數量之刀輪進行,故具有可於短時間有效率地進行刻劃作業之效果。Since the longitudinal scribe lines of the unit products of the rectangular substrate formed by the division are performed using the same number of cutter wheels as the number of unit products of the rectangular substrate, there is an effect that the scribe operation can be efficiently performed in a short time.
又,亦可為於形成橫向之第1刻劃線之步驟與形成第4刻劃線之步驟中,藉由固定母基板並將刀輪橫向移動而進行加工;於形成縱向之第2刻劃線與第3刻劃線之步驟中,藉由固定刀輪並移動母基板而進行加工。Further, in the step of forming the first scribe line in the lateral direction and the step of forming the fourth scribe line, the processing may be performed by fixing the mother substrate and moving the cutter wheel laterally; and forming the second scribe in the longitudinal direction. In the step of the line and the third scribe line, the processing is performed by fixing the cutter wheel and moving the mother substrate.
藉此,可不使基板旋轉90度而有效地形成縱向與橫向之刻劃線。Thereby, the longitudinal and lateral scribe lines can be effectively formed without rotating the substrate by 90 degrees.
又,根據另一觀點而完成之本發明之分斷方法亦可設為如下分斷方法,即,藉由使刀輪沿著母基板之第1橫刻劃預定線進行刻劃,而形成劃分母基板之下邊部分之端材區域之橫向之第1刻劃線;其次,藉由第1裂斷部將該端材區域從第1刻劃線分斷而棄除(destruction)端材區域;其 次,使用與應形成之矩形基板中之單位產品之數量相同之數量之刀輪,從母基板被分斷之下邊至與其平行之第2橫刻劃預定線為止進行縱向刻劃,藉此,形成縱向之第2刻劃線與第3刻劃線,該第2刻劃線形成單位產品之實質上之右邊,該第3刻劃線形成左邊;其次,藉由使刀輪沿著上述第2橫刻劃預定線進行刻劃而加工橫向之第4刻劃線;繼而,藉由以第1裂斷部從第4刻劃線分斷母基板,而裁切藉由縱向刻劃線劃分之複數個單位產品沿著長度方向排列為一行之矩形基板;藉由搬送部將該裁切後之矩形基板以維持著其姿勢之狀態沿著基板長度方向搬送至第2裂斷部而從縱向刻劃線依序分斷,藉此裁切單位產品。Further, the breaking method of the present invention which is completed according to another point of view may be a breaking method in which the cutting wheel is formed by scribing the cutter wheel along the first horizontal scribed line of the mother substrate. a first scribe line in the lateral direction of the end material region of the lower portion of the mother substrate; secondly, the end material region is separated from the first scribe line by the first rupture portion to destruct the end material region; its Then, using a number of cutter wheels of the same number as the unit product in the rectangular substrate to be formed, longitudinally scribing is performed from the lower side of the mother substrate to the second horizontal scribed line parallel thereto, thereby Forming a second scribe line and a third scribe line in the longitudinal direction, the second scribe line forming a substantially right side of the unit product, the third scribe line forming a left side; and second, by causing the cutter wheel to follow the above 2 scribes the horizontal line to perform the scribe to process the fourth scribe line in the lateral direction; then, the mother substrate is separated from the fourth scribe line by the first rupture portion, and the cutting is divided by the longitudinal scribe line a plurality of unit products are arranged in a row of rectangular substrates along the longitudinal direction; and the rectangular substrate that has been cut is conveyed to the second split portion along the longitudinal direction of the substrate while being held by the transport portion from the longitudinal direction The score lines are sequentially cut, thereby cutting the unit product.
根據該方法,由於從母基板裁切之矩形基板以維持著其姿勢之狀態沿著基板長度方向搬送至裂斷部為止而分斷為單位產品,故而可省略用以如習知般使矩形基板旋轉90度之機構,藉此,可實現設備之省力化、及成本之降低化,並且可實現生產線之精簡化。According to this method, since the rectangular substrate cut from the mother substrate is transported to the cracked portion along the longitudinal direction of the substrate while maintaining the posture thereof, the rectangular substrate is divided into unit products, so that the rectangular substrate can be omitted as is conventional. By rotating the mechanism by 90 degrees, the labor saving of the device and the cost reduction can be achieved, and the production line can be simplified.
此外,由於劃分各單位產品之縱向刻劃線形成於橫向刻劃線之間,故而不存在越過橫向刻劃線而形成之交點,藉此,可顯著地減少於上述交點之「切角」或「擠裂」之產生,並且亦可消除「交點跳越」之現象,而可獲得分斷面美觀之高品質之矩形基板。進而,由於劃分所形成之矩形基板之各單位產品之縱向刻劃線係使用與矩形基板之單位產品之數量相同之數量之刀輪進行,故具有可於短時間有效率地進行刻劃作業之效果。In addition, since the longitudinal scribe lines dividing the respective unit products are formed between the lateral scribe lines, there is no intersection formed by crossing the transverse scribe lines, whereby the "cut angle" of the intersection point can be remarkably reduced or The "cracking" is produced, and the phenomenon of "crossing point jump" can be eliminated, and a high-quality rectangular substrate with a beautiful cross-section can be obtained. Further, since the longitudinal scribe lines of the unit products of the rectangular substrate formed by the division are performed using the same number of cutter wheels as the number of unit products of the rectangular substrate, the scribe operation can be efficiently performed in a short time. effect.
又,於上述發明中,亦可為於以第1裂斷部裁切矩形基板之加工之前,以沿與該矩形基板之長度方向正交之方向搬送之方式進行加工;將所裁切後之矩形基板以第2裂斷部從矩形基板分斷為單位產品之加工,係以沿與上述矩形基板之長度方向相同之方向搬送之方式進行加工。Further, in the above aspect of the invention, before the processing of cutting the rectangular substrate by the first rupture portion, the processing may be performed in a direction orthogonal to the longitudinal direction of the rectangular substrate; The rectangular substrate is processed by the second fracture portion from the rectangular substrate into a unit product, and is processed to be conveyed in the same direction as the longitudinal direction of the rectangular substrate.
以下,以圖1~圖18為基準對本發明之刻劃方法及分斷方法之詳細進行詳細說明。圖1係概略地顯示實施本發明之分斷方法時所使用之分斷裝置1之一例之俯視圖。該分斷裝置1係由下述構件構成:刻劃部A,用以於母基板W加工刻劃線;第1裂斷部B,從刻劃線將母基板W分斷為矩形;第2裂斷部C,將所分斷之矩形基板Wa(參照圖11)分斷為單位產品W1;以及搬送部D,接收以上述第1裂斷部B所分斷之矩形基板Wa並沿著基板長度方向搬送至第2裂斷部C。Hereinafter, the details of the scribing method and the breaking method of the present invention will be described in detail with reference to Figs. 1 to 18 . Fig. 1 is a plan view schematically showing an example of a breaking device 1 used in carrying out the breaking method of the present invention. The breaking device 1 is composed of a scribing portion A for processing a score line on a mother substrate W, and a first split portion B for dividing a mother substrate W into a rectangle from a score line; The split portion C divides the divided rectangular substrate Wa (see FIG. 11) into a unit product W1; and the transport portion D receives the rectangular substrate Wa divided by the first split portion B and along the substrate The longitudinal direction is transported to the second split portion C.
刻劃部A(參照圖2)具備左右一對支柱2、2、與架橋(crosslinking)於該等支柱2、2之橫樑(亦稱為梁(beam))3,橫樑3係沿著X方向配置。於橫樑3以可沿著導引件5於X方向移動之方式設置有複數個、於本實施例中為4個刻劃頭4。該刻劃頭4之個數係與形成於下述矩形基板Wa之單位產品W1之數量一致而設定。於刻劃頭4之下端安裝有用以於母基板W加工縱、橫刻劃線之刀輪6。刀輪6係以藉由內設於刻劃頭4之切換機構(未圖示),可將其轉動方 向切換為X方向、以及於平面上與X方向正交之Y方向之兩者之方式安裝。The scribing portion A (see FIG. 2) includes a pair of left and right pillars 2, 2, and a cross member (also referred to as a beam) 3 that is cross-linked to the pillars 2 and 2, and the beam 3 is along the X direction. Configuration. A plurality of, in this embodiment, four scribe heads 4 are provided in the beam 3 so as to be movable in the X direction along the guide member 5. The number of the scribe heads 4 is set in accordance with the number of unit products W1 formed on the rectangular substrate Wa described below. A cutter wheel 6 for processing the vertical and horizontal scribe lines on the mother substrate W is attached to the lower end of the scribe head 4. The cutter wheel 6 is rotated by a switching mechanism (not shown) provided in the scribing head 4 It is mounted so as to switch to the X direction and the Y direction orthogonal to the X direction on the plane.
於刻劃頭4之下方配置有平台7,該平台7支持所載置之母基板W,並且附有自平台7上沿Y方向搬送所載置之基板W之Y方向搬送輥。再者,為了準確地進行直線搬送,亦可於平台7之單側(搬出基板之第1裂斷部B側之相反側)設置夾頭機構(未圖示),該夾頭機構,係保持母基板W之上端邊並且與平台7之Y方向搬送輥之搬送運動連動,沿Y方向搬送母基板W。可藉由該等搬送機構使母基板W沿Y方向前後移動。A platform 7 is disposed below the scribing head 4, and the platform 7 supports the mother substrate W placed thereon, and a Y-direction conveying roller that transports the substrate W placed in the Y direction from the platform 7 is attached. Further, in order to accurately perform linear transport, a chuck mechanism (not shown) may be provided on one side of the stage 7 (opposite to the side of the first split portion B of the substrate), and the chuck mechanism is held. The upper side of the mother substrate W is moved in conjunction with the conveyance movement of the Y-direction conveyance roller of the stage 7, and the mother substrate W is conveyed in the Y direction. The mother substrate W can be moved back and forth in the Y direction by the transfer mechanism.
第1裂斷部B及第2裂斷部C(參照圖3),係利用藉由沿著刻劃線施加外力使基板彎曲而分斷基板之一般裂斷機構。雖省略詳細之機構說明,但於基板W之設置有刻劃線S之面之相反面(於本實施例中為下表面)之下方設置有沿著刻劃線S較長地延伸之板狀之裂斷桿10,且於基板W之上表面側之刻劃線S之左右兩側部分設置有一對按壓桿或輥11。而且,以使裂斷桿10上升將基板W以倒V字狀略微彎曲,藉此,使刻劃線(裂痕)沿深度方向滲透且分斷之方式形成。The first fracture portion B and the second fracture portion C (see FIG. 3) are general fracture mechanisms that break the substrate by bending the substrate by applying an external force along the score line. Although the detailed mechanism description is omitted, a plate shape extending long along the scribe line S is provided below the opposite surface (the lower surface in the present embodiment) of the surface of the substrate W on which the scribe line S is provided. The split rod 10 is provided with a pair of pressing levers or rollers 11 on the left and right side portions of the score line S on the upper surface side of the substrate W. Further, the cracking rod 10 is raised to slightly bend the substrate W in an inverted V shape, whereby the scribe line (crack) is formed to penetrate and divide in the depth direction.
第1裂斷部B之裂斷桿,係以可從下述橫向(X方向)之刻劃線分斷母基板W之方式沿著X方向延伸,且設置於刻劃部A與搬送部D之間。The splitting bar of the first splitting portion B extends in the X direction so as to be able to divide the mother substrate W from the following lateral direction (X direction), and is provided in the scribing portion A and the transport portion D. between.
第2裂斷部C之裂斷桿,係以可從縱向(Y方向)之刻劃線將所分斷之矩形基板Wa分斷之方式沿Y方向延 伸,且設置於搬送部D之搬出側。The split rod of the second split portion C is extended in the Y direction in such a manner that the divided rectangular substrate Wa can be broken from the longitudinal direction (Y direction). The extension is provided on the carry-out side of the transport unit D.
搬送部D係由平台所構成,該平台具備:Y方向搬送輥(未圖示),以第1裂斷部B所分斷之矩形基板Wa沿Y方向(與矩形基板之長度方向正交之方向)移動;以及X方向搬送輥(未圖示),以第1裂斷部B所分斷之矩形基板Wa沿X方向(與矩形基板之長度方向相同之方向)移動;首先,使Y方向搬送輥作動而接收以第1裂斷部B所分斷之矩形基板Wa,於即定之固定位置停止後,繼而使X方向搬送輥作動而搬出至第2裂斷部C側。The transport unit D is constituted by a platform including a Y-direction transport roller (not shown), and the rectangular substrate Wa divided by the first split portion B is in the Y direction (orthogonal to the longitudinal direction of the rectangular substrate) In the X direction transport roller (not shown), the rectangular substrate Wa divided by the first split portion B moves in the X direction (the same direction as the longitudinal direction of the rectangular substrate); first, the Y direction is made When the conveyance roller is actuated to receive the rectangular substrate Wa that has been separated by the first fracture portion B, the X-direction conveyance roller is moved to the second fracture portion C side after the stop at the fixed position.
因此,如圖1所示,以下述方式進行配置:刻劃部A、第1裂斷部B、以及搬送部D之接收矩形基板Wa之部分係以依此順序搬送基板之方式於Y方向排列,搬送部D與第2裂斷部C係以依此順序搬送基板之方式於X方向排列。Therefore, as shown in FIG. 1, the scribed portion A, the first rupture portion B, and the portion of the transport portion D that receives the rectangular substrate Wa are arranged in the Y direction so as to transport the substrates in this order. The transport unit D and the second split portion C are arranged in the X direction so as to transport the substrates in this order.
再者,搬送機構並不限定於上述搬送輥,亦可例如以可吸附之機械臂等使基板移動。Further, the transport mechanism is not limited to the transport roller, and the substrate may be moved by, for example, an adsorbable robot arm or the like.
又,為了避免圖式之複雜化,於圖4~圖18中省略第1裂斷部B及平台7。Further, in order to avoid complication of the drawing, the first breaking portion B and the stage 7 are omitted in FIGS. 4 to 18.
其次,對使用上述分斷裝置1之本發明之刻劃方法及其後之分斷方法進行說明。Next, the scribing method of the present invention using the above-described breaking device 1 and the subsequent breaking method will be described.
如圖1及圖2所示,預先於刻劃部A之平台7上配置母基板W。對載置於平台7之前之前置步驟並無特別限定,但例如亦可預先於平台7本身設置用以沿X方向、Y方向移動之驅動機構(圖2之滾珠螺桿9、軌道8等),使平台7沿X方向或Y方向移動,藉此使母基板移動至用以開始 本發明之刻劃加工或分斷加工之原點位置。As shown in FIGS. 1 and 2, the mother substrate W is placed on the stage 7 of the scribing portion A in advance. The step before the loading on the stage 7 is not particularly limited. For example, the driving mechanism for moving in the X direction and the Y direction may be provided in advance on the platform 7 (the ball screw 9, the rail 8, etc. of FIG. 2). Moving the platform 7 in the X or Y direction, thereby moving the mother substrate to start The origin position of the scribing or breaking process of the present invention.
於圖1中,於母基板W以2點鏈線描繪之假想線係顯示欲從此處裁切之矩形基板及包含於該矩形基板之單位產品之刻劃預定線,W1係顯示最終從刻劃預定線分斷取出之單位產品之區域。In FIG. 1, an imaginary line drawn on a mother substrate W by a two-dot chain line shows a rectangular substrate to be cut therefrom and a planned line of a unit product included in the rectangular substrate, and the W1 system displays the final scribe. The area where the unit line is taken out by the predetermined line.
如圖4所示,使母基板W移動至刻劃頭4之下方為止,一邊沿著於母基板W之下邊(圖2中之母基板W之前側之邊)附近橫向(X方向)延伸之第1刻劃預定線L1上(參照圖1)按壓位於右端之1個刻劃頭4之刀輪一邊使其轉動而進行刻劃。藉此,加工劃分母基板W之下邊部分之端材區域13之橫向之第1刻劃線S1。As shown in FIG. 4, the mother substrate W is moved to the lower side of the scribing head 4, and extends in the lateral direction (X direction) along the lower side of the mother substrate W (the side of the front side of the mother substrate W in FIG. 2). On the first scribe line L1 (see FIG. 1), the cutter wheel of one scribe head 4 located at the right end is pressed and rotated to perform scribing. Thereby, the first scribe line S1 in the lateral direction of the end material region 13 of the lower portion of the mother substrate W is processed.
其後,如圖5所示,以第1裂斷部B(因於圖5中省略,故參照圖1)將該端材區域13從第1刻劃線S1分斷,將端材區域13棄除於外部。此時,亦可以機械臂等握取而棄除,亦可藉由壓縮空氣以吹除(blow)而去除。Thereafter, as shown in FIG. 5, the end portion region 13 is separated from the first scribe line S1 by the first rupture portion B (refer to FIG. 1 due to omitting FIG. 5), and the end material region 13 is cut. Discarded from the outside. At this time, it may be discarded by a robot arm or the like, or may be removed by blowing air by blowing.
其次,將所有刻劃頭4之刀輪之轉動方向切換為Y方向之後,如圖6及圖7所示,使用所有之4個刻劃頭4,從母基板W之所分斷之下邊沿縱向(Y方向)同時進行刻劃,至分斷後形成沿著矩形基板Wa之長度方向之一邊(上邊)之橫向第2刻劃預定線L2為止。此時,停止刀輪4,藉由平台7之Y方向搬送輥將母基板W沿Y方向移動,藉此進行刻劃。藉此,加工形成單位產品之實質上之右邊之縱向之第2刻劃線S2。Next, after switching the rotation direction of all the cutter heads of the scribe head 4 to the Y direction, as shown in FIGS. 6 and 7, all the four scribe heads 4 are used, and the edge from the mother substrate W is broken. The longitudinal direction (Y direction) is simultaneously scribed, and after the division, the horizontal second scribed line L2 along one side (upper side) in the longitudinal direction of the rectangular substrate Wa is formed. At this time, the cutter wheel 4 is stopped, and the mother substrate W is moved in the Y direction by the Y-direction conveyance roller of the stage 7, thereby performing the scribing. Thereby, the second scribe line S2 in the longitudinal direction of the substantially right side of the unit product is processed.
繼而,如圖8及圖9所示,以相同之方法,以4個刻 劃頭4從母基板W之下邊進行縱向刻劃至第2橫刻劃預定線L2為止,藉此,加工形成單位產品之實質上之左邊之縱向之第3刻劃線S3。再者,亦可以相反步驟加工第2刻劃線S2與第3刻劃線S3。Then, as shown in FIG. 8 and FIG. 9, in the same way, in 4 moments The scribe head 4 is longitudinally scribed from the lower side of the mother substrate W to the second horizontal scribed line L2, whereby the third scribe line S3 in the longitudinal direction of the substantially left side of the unit product is processed. Further, the second scribe line S2 and the third scribe line S3 may be processed in the reverse step.
其次,如圖10所示,沿著第2橫刻劃預定線L2上(參照圖9),藉由使位於右端之刻劃頭4之刀輪沿X方向移動而進行刻劃,形成橫向之第4刻劃線S4。Next, as shown in FIG. 10, along the second horizontal scribed line L2 (see FIG. 9), the cutter wheel located at the right end of the scribe head 4 is scribed in the X direction to form a lateral direction. The fourth score line S4.
其後,如圖11所示,藉由平台7之Y方向搬送輥及搬送部D之Y方向搬送輥使母基板W沿Y方向移動,且以第1裂斷部B(參照圖1)從第4刻劃線S4之背面側將母基板W沿X方向分斷,藉此,完全分斷並裁切最初之矩形基板Wa。Then, as shown in FIG. 11, the Y-direction conveying roller of the table 7 and the Y-direction conveying roller of the conveying unit D move the mother substrate W in the Y direction, and the first breaking portion B (see FIG. 1) The back side of the fourth scribe line S4 is divided in the X direction by the mother substrate W, whereby the first rectangular substrate Wa is completely divided and cut.
所裁切之矩形基板Wa係具備藉由縱向(Y方向)刻劃線S2、S3所劃分之4個單位產品W1沿長度方向排列為一行之長方形之形狀,以使其長度方向朝向X方向之姿勢被裁切。The cut rectangular substrate Wa has a rectangular shape in which four unit products W1 divided by longitudinal (Y-direction) scribe lines S2 and S3 are arranged in a row in the longitudinal direction so that the longitudinal direction thereof faces the X direction. The posture is cut.
所裁切之矩形基板Wa,係以使其長度方向朝向X方向之姿勢之狀態中,藉由搬送部D之Y方向搬送輥沿與基板長度方向正交之方向(-Y方向)搬送至搬送部D之即定之固定位置為止。移送至搬送部D之固定位置之矩形基板Wa係,繼而以維持著使其長度方向朝向X方向之姿勢之狀態沿X方向搬送,搬送至第2刻劃部C為止依序分斷為單位產品W1。The rectangular substrate Wa that has been cut is transported to the transport direction in the direction orthogonal to the longitudinal direction of the substrate (-Y direction) by the Y-direction transport roller of the transport unit D in a state in which the longitudinal direction thereof is oriented in the X direction. Part D is fixed at a fixed position. The rectangular substrate Wa that has been transferred to the fixed position of the transport unit D is transported in the X direction while maintaining the longitudinal direction thereof in the X direction, and is sequentially transported to the second scribed portion C as a unit product. W1.
又,於裁切最初之矩形基板Wa之後,經由與上述步驟 相同之步驟,而自母基板W分斷下一個矩形基板Wa。即,於裁切最初之矩形基板Wa之後,如圖11所示,位於右端之刻劃頭4之刀輪沿著第3橫刻劃預定線L3上(參照圖1)進行刻劃,藉此加工橫向之第5刻劃線S5。其後,如圖12所示,自第5刻劃線S5分斷端材區域14將其棄除於外部。Moreover, after cutting the first rectangular substrate Wa, the steps are as follows In the same step, the next rectangular substrate Wa is divided from the mother substrate W. That is, after the first rectangular substrate Wa is cut, as shown in FIG. 11, the cutter wheel at the right end of the scribe head 4 is scored along the third horizontal scribe line L3 (see FIG. 1). The fifth scribe line S5 in the transverse direction is processed. Thereafter, as shown in FIG. 12, the end material region 14 is separated from the fifth scribe line S5 and discarded to the outside.
再者,亦可藉由使第3橫刻劃預定線L3、與所加工之前1個矩形基板Wa中之第2橫刻劃預定線L2一致而不設置端材區域14。於此情形時,已形成有第5刻劃線S5。Further, the end material region 14 may not be provided by matching the third horizontal scribed line L3 with the second horizontal scribed line L2 of the one rectangular substrate Wa before processing. In this case, the fifth scribe line S5 has been formed.
其次,如圖13及圖14所示,使用所有之4個刻劃頭4,從母基板W之已分斷之下邊進行縱向刻劃至第4橫刻劃預定線L4為止,藉此,形成縱向之第6刻劃線S6,該縱向之第6刻劃線S6形成單位產品W1之實質上之右邊。Next, as shown in FIG. 13 and FIG. 14, all of the four scribe heads 4 are used to form a longitudinal scribe from the broken side of the mother substrate W to the fourth horizontal scribe line L4, thereby forming The sixth scribe line S6 in the longitudinal direction, the sixth scribe line S6 in the longitudinal direction forms the substantially right side of the unit product W1.
繼而,如圖15及圖16所示,以4個刻劃頭4從母基板W之已分斷之下邊進行縱向刻劃至第4橫刻劃預定線L4為止,藉此,加工形成單位產品之實質上之左邊之第7刻劃線S7。Then, as shown in FIG. 15 and FIG. 16, the four scribed heads 4 are longitudinally scribed from the broken side of the mother substrate W to the fourth horizontal scribed line L4, thereby forming a unit product. The seventh scribe line S7 on the left side of the essence.
於此情形時,亦可以相反步驟形成第6刻劃線S6與第7刻劃線S7。In this case, the sixth scribe line S6 and the seventh scribe line S7 may be formed in the reverse steps.
其後,如圖17所示,藉由位於右端之刻劃頭4之刀輪沿著第4橫刻劃預定線L4(參照圖1)進行刻劃,而形成橫向之第8刻劃線S8。Thereafter, as shown in FIG. 17, the cutter wheel at the right end of the scribe head 4 is scribed along the fourth transverse scribe line L4 (refer to FIG. 1) to form an eighth reticle S8 in the lateral direction. .
其次,如圖18所示,以第1裂斷部B(參照圖1)從上述第8刻劃線分斷母基板W,藉此完全分斷並裁切下一個矩形基板Wa。Next, as shown in FIG. 18, the mother substrate W is separated from the eighth scribe line by the first rupture portion B (see FIG. 1), thereby completely dividing and cutting the next rectangular substrate Wa.
經由上述步驟而獲得之矩形基板Wa中,由於劃分各單位產品W1之縱向之第2、第3刻劃線S2、S3(或第6、第7刻劃線S6、S7)形成於橫向之第1及第4刻劃線S1、S4(或第5、第8刻劃線S5、S8)之間,故不存在因越過橫向刻劃線交叉而導致形成之交點。藉此,可顯著地抑制於上述交點之「切角」或「擠裂」之產生,並且亦可消除「交點跳越」之現象。In the rectangular substrate Wa obtained through the above steps, the second and third scribe lines S2 and S3 (or the sixth and seventh scribe lines S6 and S7) which divide the longitudinal direction of each unit product W1 are formed in the horizontal direction. 1 and the 4th scribe line S1, S4 (or the 5th, 8th scribe lines S5, S8), there is no intersection formed by the crossing of the transverse scribe lines. Thereby, the occurrence of "cutting angle" or "cracking" at the intersection point can be remarkably suppressed, and the phenomenon of "crossing point jump" can also be eliminated.
又,由於不改變從母基板W裁切之矩形基板Wa之方向,以維持著其姿勢之狀態沿-Y方向搬送,繼而藉由搬送部D朝向第2裂斷部C沿X方向搬送而依序分斷單位產品W1,故僅進行直線運動之搬送。可省略用以如習知般使矩形基板旋轉90度之旋轉機構(旋轉盤),藉此,可實現設備成本之降低,並且可實現生產線之精簡化。進而,亦無需進行伴隨著矩形基板之旋轉之角度之微調整作業。Further, since the direction of the rectangular substrate Wa cut from the mother substrate W is not changed, the state is maintained in the -Y direction while maintaining the posture, and then the transport portion D is transported in the X direction toward the second split portion C. The unit product W1 is separated, so only the linear motion is carried. The rotating mechanism (rotary disk) for rotating the rectangular substrate by 90 degrees as conventionally can be omitted, whereby the reduction in equipment cost can be achieved, and the simplification of the production line can be achieved. Further, it is not necessary to perform a fine adjustment operation with an angle of rotation of the rectangular substrate.
於上述實施例中,使母基板W沿Y方向移動而加工縱向刻劃線,但亦可相反地以可移動支持刻劃頭4之橫樑3或支柱2之方式進行刻劃。又,以右端之1個刀輪加工橫向刻劃線,但亦可使用其他刀輪進行加工。In the above embodiment, the mother substrate W is moved in the Y direction to process the longitudinal scribe line, but it is also possible to scribe the beam 3 or the struts 2 which are movable to support the scribe head 4. Further, the transverse scribe line is processed by one of the cutter wheels at the right end, but other cutter wheels can be used for processing.
於上述實施例中,準備與矩形基板Wa中之單位產品W1為相同數量之刻劃頭4,但若生產速度無問題,則亦可設刻劃頭為1個,而逐一地形成縱向刻劃線。In the above embodiment, the dicing head 4 is prepared in the same number as the unit product W1 in the rectangular substrate Wa. However, if the production speed is not problematic, the scribe head may be set to one, and the longitudinal scribes may be formed one by one. line.
而且,於本實施例之分斷方法中,藉由第1裂斷部從母基板裁切藉由刻劃線所劃分之複數個單位產品沿著長度方向排列為一行之矩形基板,且不改變該所裁切之矩形基 板之方向而以維持著其姿勢之狀態沿著基板長度方向藉由搬送部搬送至第2裂斷部,而從上述刻劃線依序分斷,藉此裁切單位產品。Further, in the breaking method of the embodiment, the plurality of unit products divided by the scribe line are cut out from the mother substrate by the first rupture portion, and the rectangular substrate is arranged in a row along the length direction without changing. The rectangular base of the crop The direction of the plate is conveyed to the second rupture portion by the transport portion along the longitudinal direction of the substrate while maintaining the posture thereof, and the scribe lines are sequentially cut off to cut the unit product.
藉由以此方式,由於從母基板所裁切之矩形基板以維持著其姿勢之狀態不旋轉地沿著基板長度方向搬送至裂斷部為止分斷為單位產品,故可省略用以如習知般使矩形基板旋轉90度之機構,藉此,亦具有可實現設備成本之降低,並且可實現生產線之精簡化之效果。In this way, since the rectangular substrate cut from the mother substrate is separated into the cracked portion without being rotated in the longitudinal direction of the substrate while being maintained in the posture thereof, the rectangular substrate can be omitted as a unit product. It is known that the rectangular substrate is rotated by 90 degrees, whereby the cost of the apparatus can be reduced, and the production line can be simplified.
以上對本發明之具有代表性之實施例進行了說明,但本發明未必特定為上述實施形態。於其他本發明中,可於達成其目的、且不脫離申請專利範圍之範圍內適當地進行修正、變更。The representative embodiments of the present invention have been described above, but the present invention is not necessarily limited to the above embodiments. In the other aspects of the invention, modifications and changes may be made as appropriate without departing from the scope of the invention.
本發明之分斷方法係利用於由玻璃基板等脆性材料所構成之母基板所形成矩形基板,進而分斷為單位產品之分斷方法。The breaking method of the present invention is applied to a rectangular substrate formed of a mother substrate made of a brittle material such as a glass substrate, and is further divided into a breaking method of a unit product.
1‧‧‧分斷裝置1‧‧‧ Breaking device
4‧‧‧刻劃頭4‧‧‧Scratch
6‧‧‧刀輪6‧‧‧Cutter wheel
7‧‧‧平台7‧‧‧ platform
13、14‧‧‧端材區域13, 14‧‧‧End material area
A‧‧‧刻劃部A‧‧‧Description Department
B‧‧‧第1裂斷部B‧‧‧1st split
C‧‧‧第2裂斷部C‧‧‧2nd Broken
D‧‧‧搬送部D‧‧‧Transport Department
L1‧‧‧第1橫刻劃預定線L1‧‧‧1st horizontal marking line
L2‧‧‧第2橫刻劃預定線L2‧‧‧2nd horizontal scribe line
L3‧‧‧第3橫刻劃預定線L3‧‧‧3rd horizontal marking line
L4‧‧‧第4橫刻劃預定線L4‧‧‧4th horizontal marking line
S1‧‧‧第1刻劃線S1‧‧‧1st line
S2‧‧‧第2刻劃線S2‧‧‧2nd line
S3‧‧‧第3刻劃線S3‧‧‧3rd scribe
S4‧‧‧第4刻劃線S4‧‧‧4th scribe
W‧‧‧母基板W‧‧‧ mother substrate
Wa‧‧‧矩形基板Wa‧‧‧Rectangle substrate
W1‧‧‧單位產品W1‧‧‧ unit products
圖1係概略地顯示實施本發明之分斷方法時所使用之分斷裝置之一例之俯視圖。Fig. 1 is a plan view schematically showing an example of a breaking device used in carrying out the breaking method of the present invention.
圖2係概略地顯示本發明之分斷裝置中刻劃部之前視圖。Fig. 2 is a front view schematically showing a scribing portion in the breaking device of the present invention.
圖3係本發明之分斷裝置中裂斷部之概略圖。Fig. 3 is a schematic view showing a fracture portion in the breaking device of the present invention.
圖4係顯示本發明之分斷裝置之第1步驟之與圖1相 同之說明圖。Figure 4 is a view showing the first step of the breaking device of the present invention in comparison with Figure 1 The same diagram.
圖5係顯示本發明之分斷裝置之第2步驟之說明圖。Fig. 5 is an explanatory view showing a second step of the breaking device of the present invention.
圖6係顯示本發明之分斷裝置之第3步驟之說明圖。Fig. 6 is an explanatory view showing a third step of the breaking device of the present invention.
圖7係顯示本發明之分斷裝置之第4步驟之說明圖。Fig. 7 is an explanatory view showing a fourth step of the breaking device of the present invention.
圖8係顯示本發明之分斷裝置之第5步驟之說明圖。Fig. 8 is an explanatory view showing a fifth step of the breaking device of the present invention.
圖9係顯示本發明之分斷裝置之第6步驟之說明圖。Fig. 9 is an explanatory view showing a sixth step of the breaking device of the present invention.
圖10係顯示本發明之分斷裝置之第7步驟之說明圖。Figure 10 is an explanatory view showing a seventh step of the breaking device of the present invention.
圖11係顯示本發明之分斷裝置之第8步驟之說明圖。Figure 11 is an explanatory view showing an eighth step of the breaking device of the present invention.
圖12係顯示本發明之分斷裝置之第9步驟之說明圖。Figure 12 is an explanatory view showing a ninth step of the breaking device of the present invention.
圖13係顯示本發明之分斷裝置之第10步驟之說明圖。Figure 13 is an explanatory view showing a tenth step of the breaking device of the present invention.
圖14係顯示本發明之分斷裝置之第11步驟之說明圖。Figure 14 is an explanatory view showing the eleventh step of the breaking device of the present invention.
圖15係顯示本發明之分斷裝置之第12步驟之說明圖。Figure 15 is an explanatory view showing a twelfth step of the breaking device of the present invention.
圖16係顯示本發明之分斷裝置之第13步驟之說明圖。Figure 16 is an explanatory view showing a thirteenth step of the breaking device of the present invention.
圖17係顯示本發明之分斷裝置之第14步驟之說明圖。Figure 17 is an explanatory view showing the 14th step of the breaking device of the present invention.
圖18係顯示本發明之分斷裝置之第15步驟之說明圖。Figure 18 is an explanatory view showing a fifteenth step of the breaking device of the present invention.
圖19係顯示習知之矩形基板之裁切方法之說明圖。Fig. 19 is an explanatory view showing a cutting method of a conventional rectangular substrate.
圖20係說明習知之交叉刻劃時產生之「切角」現象之圖。Fig. 20 is a view for explaining a "cut angle" phenomenon which occurs when a conventional cross scribe is performed.
圖21係說明習知之交叉刻劃時產生之「擠裂」現象之圖。Fig. 21 is a view showing the phenomenon of "cracking" which occurs when the conventional cross scribing.
1‧‧‧分斷裝置1‧‧‧ Breaking device
3‧‧‧橫樑3‧‧‧ beams
4‧‧‧刻劃頭4‧‧‧Scratch
7‧‧‧平台7‧‧‧ platform
A‧‧‧刻劃部A‧‧‧Description Department
B‧‧‧第1裂斷部B‧‧‧1st split
C‧‧‧第2裂斷部C‧‧‧2nd Broken
D‧‧‧搬送部D‧‧‧Transport Department
L1‧‧‧第1橫刻劃預定線L1‧‧‧1st horizontal marking line
L2‧‧‧第2橫刻劃預定線L2‧‧‧2nd horizontal scribe line
L3‧‧‧第3橫刻劃預定線L3‧‧‧3rd horizontal marking line
L4‧‧‧第4橫刻劃預定線L4‧‧‧4th horizontal marking line
W‧‧‧母基板W‧‧‧ mother substrate
W1‧‧‧單位產品W1‧‧‧ unit products
X、Y‧‧‧方向X, Y‧‧ direction
Claims (5)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011220374A JP5731942B2 (en) | 2011-10-04 | 2011-10-04 | Mother board cutting method |
| JP2011220372A JP5643737B2 (en) | 2011-10-04 | 2011-10-04 | Mother board scribing method |
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|---|---|
| TW201315695A TW201315695A (en) | 2013-04-16 |
| TWI474983B true TWI474983B (en) | 2015-03-01 |
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| KR (1) | KR101361604B1 (en) |
| CN (1) | CN103030264B (en) |
| TW (1) | TWI474983B (en) |
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| EP3127673B1 (en) * | 2014-03-31 | 2018-12-12 | Mitsuboshi Diamond Industrial Co., Ltd. | Method for cutting brittle-material substrate |
| CN104310779A (en) | 2014-09-29 | 2015-01-28 | 合肥鑫晟光电科技有限公司 | Method for cutting base plate by laser and laser cutting equipment |
| JP2019109292A (en) * | 2017-12-15 | 2019-07-04 | 三星ダイヤモンド工業株式会社 | End material removing device and end material removing method |
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| JP2003086542A (en) * | 2001-09-11 | 2003-03-20 | Sharp Corp | Element dividing method for semiconductor laser element and element dividing apparatus using the method |
| JP4100667B2 (en) * | 2002-08-13 | 2008-06-11 | 東芝松下ディスプレイテクノロジー株式会社 | Manufacturing method of liquid crystal display element |
| KR20120068975A (en) * | 2004-02-02 | 2012-06-27 | 미쓰보시 다이야몬도 고교 가부시키가이샤 | Scribing method and cutting method for fragile material substrate |
| JP2008094632A (en) * | 2006-10-05 | 2008-04-24 | Sharp Corp | Panel cutting method and apparatus |
| JP2010052995A (en) * | 2008-08-29 | 2010-03-11 | Mitsuboshi Diamond Industrial Co Ltd | Method for scribing mother substrate |
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2012
- 2012-07-16 TW TW101125518A patent/TWI474983B/en not_active IP Right Cessation
- 2012-08-29 KR KR1020120094916A patent/KR101361604B1/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH10197856A (en) * | 1997-01-08 | 1998-07-31 | Matsushita Electric Ind Co Ltd | Method of cutting substrate for liquid crystal display device |
| JPH11343132A (en) * | 1998-05-29 | 1999-12-14 | Sony Corp | Substrate splitting method |
| JP2000247671A (en) * | 1999-03-04 | 2000-09-12 | Takatori Corp | Method for cutting glass |
| CN1708381A (en) * | 2002-10-29 | 2005-12-14 | 三星钻石工业股份有限公司 | Scribing method and device for brittle material substrate |
| CN1572738A (en) * | 2003-06-05 | 2005-02-02 | 三星钻石工业股份有限公司 | Lining method for fragile material base plate and apparatus therefor |
| CN1974167A (en) * | 2005-07-20 | 2007-06-06 | Sfa工程股份有限公司 | Scribing apparatus and method and multi-split system |
Also Published As
| Publication number | Publication date |
|---|---|
| KR101361604B1 (en) | 2014-02-11 |
| CN103030264A (en) | 2013-04-10 |
| KR20130036703A (en) | 2013-04-12 |
| CN103030264B (en) | 2015-11-25 |
| TW201315695A (en) | 2013-04-16 |
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