TWI444260B - Screw lock machine - Google Patents
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- TWI444260B TWI444260B TW97106481A TW97106481A TWI444260B TW I444260 B TWI444260 B TW I444260B TW 97106481 A TW97106481 A TW 97106481A TW 97106481 A TW97106481 A TW 97106481A TW I444260 B TWI444260 B TW I444260B
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Description
本發明係有關於一種以壓縮空氣為動力來源之氣壓式工具,尤指一種可使業已於先端設有螺絲之起子鑽頭旋轉,同時使其朝軸向前進而將該螺絲鎖合(鎖入)於工件之螺絲鎖合機。BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a pneumatic tool that uses compressed air as a power source, and more particularly to a screwdriver that can be screwed at a tip end while rotating it in an axial direction to lock (lock in) the screw. Screw locking machine for workpiece.
舉例言之,欲在作為基材之木材上螺固作為上材之石膏板時,可使用可連續鎖固多數螺絲之螺絲鎖合機。該螺絲鎖合機係構成以壓縮空氣為動力來源之活塞之推力(鎖合力)、與氣動馬達之旋轉力(螺固力)而使起子鑽頭旋轉並朝軸向移動者。藉上述構造,起子鑽頭之移動過程中,可將起子鑽頭之先端,嵌合於在並列連結有多數根螺絲之連結帶中位於列前端之螺絲頭部,使該螺絲自螺絲連結帶脫離,並直接使該螺絲旋轉並貫通上材以鎖合(鎖入)於基材,而將上材螺固於基材上。For example, when a gypsum board to be screwed on a wood as a substrate is used, a screw locker that can continuously lock a plurality of screws can be used. The screw-locking machine constitutes a thrust (locking force) of a piston that uses compressed air as a power source, and a rotational force (screw-fixing force) of the air motor to rotate the screwdriver bit and move it in the axial direction. According to the above configuration, during the movement of the bit bit, the tip end of the bit bit can be fitted to the screw head at the front end of the column in the connecting band in which a plurality of screws are connected in parallel, so that the screw is detached from the screw connecting band, and The screw is directly rotated and penetrated through the upper material to lock (lock) to the substrate, and the upper material is screwed to the substrate.
有關上述螺絲鎖合機之技術,過去已有諸如特開2000-6040號公報所揭露之技術已然周知。該習知技術係構成於活塞移至下移端附近時,利用壓縮空氣所流入之循環空氣室(循環蓄壓室)內之活塞歸位用壓縮空氣,停止對氣動馬達供給空氣。Regarding the technique of the above-described screw-locking machine, the technique disclosed in Japanese Laid-Open Patent Publication No. 2000-6040 is known in the past. This conventional technique is configured such that when the piston is moved to the vicinity of the lower shift end, the compressed air of the piston homing in the circulating air chamber (circulation accumulating chamber) into which the compressed air flows is stopped, and the supply of air to the air motor is stopped.
如上所述,上述習知之氣動馬達停止機構係構成可在活塞移至其下移端前,待壓縮空氣一旦自筒部上方室流入循環空氣室,即阻斷對氣動馬達之供氣,而停止該氣動馬達。然而,壓縮空氣係受周圍溫度等條件的影響而改變動 作壓力等之無體物。因此,欲藉此類無體物精確控制氣動馬達之停止時間甚為困難。As described above, the above-mentioned conventional air motor stopping mechanism is configured to block the supply of air to the air motor once the air to be compressed flows into the circulating air chamber from the upper chamber of the cylinder before the piston moves to the lower end thereof, and stops. The air motor. However, the compressed air is changed by the influence of conditions such as the ambient temperature. As a body of pressure and so on. Therefore, it is difficult to precisely control the stopping time of the air motor by means of the in-vivo type.
又,一般而言,此種螺絲鎖合機之具有起子鑽頭之活塞之下移動作(螺絲之鎖合動作)係藉朝筒部上方室供給之壓縮空氣而進行,活塞之上移動作(歸位動作)則藉自循環空氣室朝筒部下方室供給之壓縮空氣(循環空氣)而進行。Moreover, in general, the movement of the screw of the screw-locking machine with the screwdriver bit (the screw-locking action) is performed by the compressed air supplied to the upper chamber of the cylinder, and the piston moves upwards. The bit movement is performed by the compressed air (circulating air) supplied from the circulating air chamber toward the lower chamber of the tubular portion.
循環空氣室通常沿筒部外周側而設置,並經設於筒部下部側之單向閥(循環通氣口)而與該筒部內周側相連通。活塞下移時,一旦通過該單向閥,則壓縮空氣將自筒部上方室經該單向閥而流入循環空氣室。流入循環空氣室之壓縮空氣則經設於筒部下端部之循環孔而作用於活塞之下面(筒部下方室)。故而,螺絲之鎖合完成後,使用者將該起動操作之扳機桿解除操作,而阻斷對筒部上方室供給壓縮空氣,並對大氣開放該筒部上方室,則活塞藉經循環孔而作用於其下面側之循環空氣室之壓縮空氣而上移,並返回上死點。上述之習知技術除以上已舉出之特開2000-6040號公報以外,尚有日本專利第3793272號。The circulating air chamber is usually provided along the outer peripheral side of the tubular portion, and communicates with the inner peripheral side of the tubular portion via a check valve (circulation vent) provided on the lower portion of the tubular portion. When the piston moves down, once it passes through the one-way valve, compressed air will flow from the upper chamber of the cylinder through the one-way valve into the circulating air chamber. The compressed air flowing into the circulating air chamber acts on the lower side of the piston (the lower chamber of the cylinder) through a circulation hole provided at the lower end portion of the tubular portion. Therefore, after the screw lock is completed, the user releases the trigger lever of the starting operation, and blocks the supply of compressed air to the upper chamber of the cylinder, and opens the upper chamber of the cylinder to the atmosphere, and the piston passes through the circulation hole. The compressed air acting on the lower side of the circulating air chamber moves up and returns to the top dead center. In addition to the above-mentioned Japanese Patent Publication No. 2000-6040, there is Japanese Patent No. 3793272.
其次,諸如特開2000-6040號公報中,一旦活塞移至下移端附近而壓縮空氣流入循環空氣室,其氣壓將使開關閥動作而封閉通往氣動馬達之壓縮空氣之供氣通道,如此而使活塞移至下移端,且氣動馬達亦停止。Secondly, in Japanese Laid-Open Patent Publication No. 2000-6040, once the piston moves to the vicinity of the lower shifting end and the compressed air flows into the circulating air chamber, the air pressure thereof causes the switching valve to act to close the air supply passage of the compressed air to the air motor. The piston is moved to the lower end and the air motor is also stopped.
然而,上述習知之螺絲鎖合機存在以下之問題。即,其構成流入循環空氣室之壓縮空氣可使活塞返回上死點側,壓縮空氣開始流入循環空氣室之時間,則設定在活塞完全移至下死點之前之階段內。因此,活塞完全移至下死 點之階段內,循環空氣室之壓縮空氣已作用於該活塞之下面,且氣動馬達可能已停止。在活塞完全移至下死點而完成螺絲之鎖合之前,壓縮空氣若作用於活塞之下面側(筒部下方室),則該活塞之推力(螺絲鎖合力)將降低,而可能發生起子鑽頭之先端自螺絲頭部脫離之所謂脫落,或氣動馬達之旋轉輸出停止而導致螺固不完全之問題。However, the above conventional screw locker has the following problems. That is, the compressed air that flows into the circulating air chamber returns the piston to the top dead center side, and the time when the compressed air starts to flow into the circulating air chamber is set in a stage before the piston is completely moved to the bottom dead center. Therefore, the piston is completely moved to the bottom During the point of the point, the compressed air in the circulating air chamber has acted under the piston and the air motor may have stopped. When the piston is completely moved to the bottom dead center and the screw is locked, if the compressed air acts on the lower side of the piston (the lower chamber of the cylinder), the thrust (screw force) of the piston will decrease, and the screwdriver bit may occur. The so-called detachment of the apex from the screw head, or the rotation output of the air motor is stopped, resulting in incomplete screwing.
本發明乃有鑒於上述實情而完成者。目的即在提供一種氣動馬達或活塞之控制性較佳之螺絲鎖合機。The present invention has been completed in view of the above circumstances. The purpose is to provide a screw locker with better controllability of a pneumatic motor or piston.
本發明之第一態樣係一種螺絲鎖合機,包含有:氣動馬達,可令用以鎖合螺絲之起子鑽頭朝螺固方向旋轉;活塞,可使前述起子鑽頭朝螺絲鎖合方向移動;供氣通道,可供給用以驅動前述氣動馬達之壓縮空氣;及通道阻斷裝置,可容許或阻斷經前述供氣通道而朝前述氣動馬達進行之壓縮空氣之供給;而,前述通道阻斷裝置係利用前述活塞朝下移端之動作作為動力。另,前述通路阻斷裝置宜具有可朝前述活塞之移動方向移動而設置之通道阻斷構件,該通道阻斷構件則宜可配合前述活塞之移至下移端,而藉前述活塞朝下移方向移動。The first aspect of the present invention is a screw-locking machine comprising: a pneumatic motor for rotating a screwdriver bit for locking a screw in a screw-solid direction; and a piston for moving the aforementioned bit to a screw-locking direction; a gas supply passage for supplying compressed air for driving the air motor; and a passage blocking device for allowing or blocking supply of compressed air to the air motor via the air supply passage; and the passage blocking The device uses the action of the aforementioned piston to move the lower end as a power. In addition, the passage blocking device preferably has a passage blocking member that is movable in a moving direction of the piston, and the passage blocking member is adapted to be moved to the lower end with the piston, and moved downward by the piston. Move in direction.
依據上述構造,一旦活塞移至下移端而鎖合螺絲,則通道阻斷構件將朝活塞下移方向移動,藉此而阻斷對氣動馬達之壓縮空氣供給,以停止該氣動馬達。如上所述,藉有體物即活塞之移動,而移動作為空氣通道開關閥之通道阻斷構件以封閉壓縮空氣之供氣通道,即可停止氣動馬達。因此,相較於以往藉無體物之壓縮空氣之流入而阻斷氣動馬達這種構造,可以較高精確度控制上述氣動馬達之 停止時間。According to the above configuration, once the piston is moved to the lower moving end to lock the screw, the passage blocking member will move toward the downward movement of the piston, thereby blocking the supply of compressed air to the air motor to stop the air motor. As described above, the air motor can be stopped by moving the body, that is, the piston, and moving the passage blocking member as the air passage switching valve to close the air supply passage of the compressed air. Therefore, the air motor can be blocked by the inflow of compressed air having no body, and the air motor can be controlled with higher precision. Stop time.
如上所述,依據活塞之移動動作而移動通道阻斷構件以阻斷對氣動馬達之壓縮空氣供給,故活塞移至下移端之時間與氣動馬達停止之時間將不致互異。此則代表可精確控制氣動馬達停止之時間。As described above, the passage blocking member is moved in accordance with the movement of the piston to block the supply of compressed air to the air motor, so that the time when the piston is moved to the lower end and the time when the air motor is stopped will not be different. This represents the time to precisely control the stop of the air motor.
前述通道阻斷構件宜至少於前述活塞移至下移端之前之階段內,承受朝前述活塞之上移方向之勢能。依據以上構造,即可吸收活塞移至下移端之階段內之衝擊,並確實將該通道阻斷構件移至通道阻斷側。通道阻斷構件除了構成包含該螺絲鎖合機之初始狀態在內而經常承受朝活塞上移側之勢能(賦勢構件使用諸如彈簧時),可構成至少於活塞移至下移端前之階段內,使諸如壓縮空氣作用而朝活塞上移側移動。依據以上構造,可於活塞移至下移端之階段內,確實將該通道阻斷構件移動至通道阻斷位置側,藉此而可構成確實阻斷通往氣動馬達之壓縮空氣之供氣通道。Preferably, the passage blocking member is subjected to a potential energy in a direction in which the piston moves upward at least before the piston moves to the lower end. According to the above configuration, it is possible to absorb the impact of the piston moving to the stage of the lower shift end and to surely move the passage blocking member to the passage blocking side. The passage blocking member, in addition to constituting the initial state of the screw locker, is often subjected to the potential energy toward the upper side of the piston (when the biasing member is used, such as a spring), and may constitute at least the stage before the piston moves to the lower shift end. Inside, the action such as compressed air moves toward the upper side of the piston. According to the above configuration, the passage blocking member can be surely moved to the passage blocking position side in the stage in which the piston is moved to the lower moving end, thereby forming a gas supply passage that reliably blocks the compressed air to the air motor. .
一實施例中,通道阻斷構件係用以限制前述活塞之下移端位置之氣閘。依據以上構造,可藉使活塞下移而與氣閘抵接,而限制該活塞之下移端。一旦有體物之活塞移至下移端,則氣閘之移動將阻斷壓縮空氣通往氣動馬達之供氣通道,因而停止氣動馬達。如上所述,依據該構造,有體物之活塞朝下移端之移動動作可封閉作為空氣通道開關閥之氣閘,而使氣動馬達停止。因此,與習知構造相比,可以更高精確度控制氣動馬達停止之時間,而藉此得到與上述說明相同之作用效果。In one embodiment, the passage blocking member is for restricting the damper of the lower piston end position. According to the above configuration, the piston can be moved downward to abut against the air lock, and the lower end of the piston can be restricted. Once the piston of the body moves to the lower shift end, the movement of the air lock will block the compressed air to the air supply passage of the air motor, thus stopping the air motor. As described above, according to this configuration, the movement of the piston of the body object toward the lower end can close the air brake as the air passage opening and closing valve, and the air motor can be stopped. Therefore, the time at which the air motor is stopped can be controlled with higher precision than the conventional configuration, and thereby the same effects as those described above can be obtained.
又,氣閘在限制活塞之下移端,並吸收其衝擊之一般功能之外,亦可兼具用以閞閉壓縮空氣通往氣動馬達之供 氣通道之開關閥(閥)之功能。藉此,即無須增加構件數量,即可附加上述之通道開關功能,而提高上述螺絲鎖合機之附加價值。In addition, the air lock can also be used to close the compressed air to the air motor in addition to the general function of restricting the piston to the lower end and absorbing the impact. The function of the on-off valve (valve) of the gas passage. Thereby, the above-mentioned channel switch function can be added without increasing the number of components, thereby increasing the added value of the above-mentioned screw locker.
前述氣閘宜朝前述活塞之上移方向承受壓縮空氣及/或彈簧所賦予之勢能。依據以上構造,可朝活塞上移方向確實對氣閘賦予勢能。對氣閘賦予勢能之方法可採用壓縮空氣或彈簧,或亦可採用壓縮空氣與彈簧兩者作為賦予勢能之方法。賦予勢能方法若採用彈簧,而該彈簧之賦勢力可自外部加以調整,則可任意調整氣動馬達停止之時間。Preferably, the air brake is subjected to the potential energy imparted by the compressed air and/or the spring toward the upward movement of the piston. According to the above configuration, the potential energy can be imparted to the air lock in the upward direction of the piston. The method of imparting potential energy to the air brake may be a compressed air or a spring, or both compressed air and a spring may be used as a method of imparting potential energy. If the spring energy is applied to the potential energy method and the force of the spring can be adjusted from the outside, the time during which the air motor is stopped can be arbitrarily adjusted.
又,通道阻斷構件係承受朝活塞之上移方向(逆鎖合方向)之勢能,故鎖合時之反作用力將使螺絲鎖合機本體上移,而使活塞與通道阻斷構件抵接,結果即便通道阻斷構件移至通道封閉側,在一定時間(反抗該賦勢力而使通道阻斷構件移至封閉側所需之時間)經過後,氣動馬達亦將停止。因此,即便因上述反作用力而使鎖合機本體上移,在上述一定時間經過為止之期間內,氣動馬達仍將旋轉(活塞移至下移端後,稍遲才停止氣動馬達)。故而,不致發生所謂不完全鎖固之問題。因此,使用者不須在意鎖合時之反作用力,以微力推壓鎖合機本體即可,故可提昇該螺絲鎖合機之操作性。Moreover, the passage blocking member is subjected to the potential energy in the upward movement direction (reverse locking direction) of the piston, so that the reaction force during the locking will cause the screw locker body to move up, and the piston abuts the passage blocking member. As a result, even if the passage blocking member is moved to the closed side of the passage, the air motor will be stopped after a certain period of time (the time required to move the passage blocking member to the closed side against the biasing force). Therefore, even if the lock mechanism body is moved up by the reaction force, the air motor will rotate during the period of the predetermined time (the piston is moved to the lower shift end, and the air motor is stopped later). Therefore, the problem of so-called incomplete locking does not occur. Therefore, the user does not need to care about the reaction force when the lock is engaged, and pushes the body of the lock machine with a slight force, so that the operability of the screw locker can be improved.
本發明之第二態樣係一種螺絲鎖合機,包含有壓縮空氣供給裝置,可於活塞移至下移端(下死點)時,自可供給用以驅動氣動馬達之壓縮空氣之供氣通道朝前述活塞之下側供給壓縮空氣,而使該活塞上移。A second aspect of the present invention is a screw-locking machine comprising a compressed air supply device for supplying a supply of compressed air for driving a pneumatic motor when the piston is moved to a lower moving end (bottom dead center). The passage supplies compressed air to the lower side of the piston to move the piston upward.
依據上述螺絲鎖合機,一旦活塞移至下移端,壓縮空氣即可自用以朝氣動馬達供給壓縮空氣之流路供給到筒部 下方室(活塞之下面側),並藉該壓縮空氣而使活塞上移。如此,即無須如過去般,於筒部設置單向閥,而於活塞通過該單向閥時使筒部上方室之壓縮空氣流入循環空氣室,並使用該循環空氣室內之壓縮空氣作為用以使活塞上移之壓縮空氣。According to the above screw locking machine, once the piston is moved to the lower moving end, the compressed air can be supplied to the cylinder by the flow path for supplying compressed air to the air motor. The lower chamber (the lower side of the piston) moves the piston up by the compressed air. In this way, it is not necessary to provide a check valve in the cylinder as in the past, and when the piston passes through the one-way valve, the compressed air in the upper chamber of the cylinder flows into the circulating air chamber, and the compressed air in the circulating air chamber is used as a The compressed air that moves the piston up.
又,用以驅動氣動馬達之壓縮空氣可轉用為用以使活塞上移之壓縮空氣,故氣動馬達之停止動作與活塞之上移動作皆可於活塞移至下移端後,在較過去更接近之時間點上(同時)進行上述兩動作。如此,在充分發揮活塞之推力後,即可停止氣動馬達,且因活塞將上移,故可確實防止所謂脫落或螺絲之鎖固不完全之問題。Moreover, the compressed air used to drive the air motor can be converted into compressed air for moving the piston upward, so that the stopping action of the air motor and the movement above the piston can be moved to the lower shift end after the piston is moved. The above two actions are performed at the same time point (simultaneously). In this way, after the thrust of the piston is fully exerted, the air motor can be stopped, and since the piston is moved upward, the problem of so-called shedding or incomplete locking of the screw can be surely prevented.
一實施例中,前述壓縮空氣供給裝置具有可於前述活塞移至下移端時,即切換前述供氣通道之連通對象之流量切換閥。該流量切換閥之動作則可停止對前述氣動馬達供給壓縮空氣,且可朝前述活塞之下側供給壓縮空氣。依據上述螺絲鎖合機,氣動馬達之停止與對筒部下方室之循環空氣供給,即可藉單一構件之流量切換閥之移動而進行,故可以簡單之構造實現上述作用效果,且可構成錯誤動作較少之機構。In one embodiment, the compressed air supply device has a flow rate switching valve that can switch the communication target of the air supply passage when the piston moves to the lower end. The operation of the flow switching valve can stop supplying compressed air to the air motor and supply compressed air to the lower side of the piston. According to the above screw locking machine, the stopping of the air motor and the circulating air supply to the lower chamber of the cylinder portion can be performed by the movement of the flow switching valve of the single member, so that the above-mentioned effects can be realized by simple construction, and the error can be constituted. A mechanism with fewer movements.
前述流量切換閥宜包含用以限制前述活塞之下移端之氣閘。依據以上構造,可使氣閘兼具流量切換閥之功能,而可進而實現構造之簡化及錯誤動作之防止。Preferably, the flow switching valve includes a damper for restricting the lower end of the piston. According to the above configuration, the air lock can be combined with the function of the flow switching valve, and the simplification of the structure and the prevention of the erroneous action can be further achieved.
前述氣閘宜設成可對用以收置前述活塞之筒部的下端部,沿前述起子鑽頭之移動方向而上下移動。前述氣閘一旦上移,則前述筒部之下端部即藉該氣閘而氣密封閉,而可對前述氣動馬達供給壓縮空氣之供氣通道則與該氣動馬 達連通,前述活塞一旦移至下移端,則前述氣閘藉該活塞之推力而下移,可對前述氣動馬達供給壓縮空氣之供氣通道對該氣動馬達封閉,該供氣通道則與前述活塞之下側連通。依據以上構造,用以限制活塞之下移端之氣閘可作為用以對流路開關筒部下方室之開關閥使用。作為單一構件之流量切換閥之氣閘一旦上移,則可自流路封閉筒部下方室並使活塞流暢地下移(鎖合推力之發生),壓縮空氣亦將供入氣動馬達而使該氣動馬達旋轉,藉此而確實進行螺絲之鎖合。Preferably, the air lock is provided to be movable up and down along a moving direction of the starter bit to a lower end portion of the tubular portion for receiving the piston. When the air brake is moved upward, the lower end portion of the tubular portion is sealed by the air lock, and the air supply passage for supplying the compressed air to the air motor is connected with the pneumatic horse. When the piston is moved to the lower moving end, the air brake is moved downward by the thrust of the piston, and the air supply passage for supplying compressed air to the air motor is closed to the air motor, and the air supply passage is the same as the foregoing The lower side of the piston is connected. According to the above configuration, the air lock for restricting the lower end of the piston can be used as an on-off valve for the lower chamber of the flow switch barrel. Once the air lock of the flow switching valve as a single component moves up, the lower chamber of the cylinder can be closed by the flow path and the piston can be smoothly moved underground (the occurrence of the lock thrust), and the compressed air will also be supplied to the air motor to make the air motor Rotate, thereby making sure the screw is locked.
螺絲之鎖合完成而使活塞移至下移端時,則開放氣閘而對氣動馬達側封閉流路,同時對筒部下方室開放之,藉以停止氣動馬達,同時供給循環空氣。如上所述,完成螺絲之鎖合後,氣動馬達停止,且循環空氣將供入筒部下方室,故可防止所謂脫落及螺絲之鎖固不完全之問題。When the screw lock is completed and the piston is moved to the lower shift end, the air lock is opened and the flow path is closed to the air motor side, and at the same time, the air chamber is opened to stop the air motor and supply circulating air. As described above, after the screw is locked, the air motor is stopped, and the circulating air is supplied to the lower chamber of the cylinder portion, so that the problem of so-called shedding and incomplete locking of the screw can be prevented.
前述氣閘之上移宜可使前述供氣通道之壓縮空氣作用於該氣閘下側,而對該氣閘朝上移側賦予勢能。依據以上構造,作為單一流量切換閥之氣閘可藉壓縮空氣之壓力而形成已承受朝上移側之勢能之狀態。因此,無須另行使用彈簧等以朝上移側對氣閘賦予勢能,而可實現此部分構造之簡化。Preferably, the air damper is moved upward to cause the compressed air of the air supply passage to act on the lower side of the air lock, and the damper is biased toward the upper moving side. According to the above configuration, the air lock as the single flow switching valve can be formed in a state in which the potential energy of the upwardly moving side is received by the pressure of the compressed air. Therefore, it is not necessary to separately use a spring or the like to impart a potential energy to the damper toward the upward moving side, and simplification of the construction of this portion can be achieved.
又,前述供氣通道於前述活塞已位於下移端時,宜包含位於該活塞下方之通氣室。又,前述氣動馬達宜可在前述活塞尚未移至下移端之前,由前述供氣通道接受壓縮空氣之供給。Moreover, the air supply passage preferably includes a ventilation chamber located below the piston when the piston is located at the lower end. Further, the air motor may preferably receive the supply of compressed air from the air supply passage before the piston has moved to the lower shift end.
本發明之另一態樣係一種螺絲鎖合機,包含有控制裝置,設於可供給用以驅動氣動馬達之壓縮空氣之供氣通 道,可控制前述活塞或前述氣動馬達之動作之至少一部分,前述控制裝置係利用前述活塞朝下移端之動作作為動力。Another aspect of the present invention is a screw lock machine including a control device provided for supplying air to a compressed air for driving a pneumatic motor The track can control at least a part of the operation of the piston or the air motor, and the control device uses the action of the piston toward the lower end as the power.
一實施例中,前述控制裝置係可容許及阻斷壓縮空氣經前述供氣通道而供入前述氣動馬達之通道阻斷裝置。In one embodiment, the control device is a channel blocking device that allows and blocks compressed air to be supplied to the air motor via the air supply passage.
又,其它實施例中,前述控制裝置係於前述活塞移至下移端時,自前述供氣通道朝前述活塞下側供給壓縮空氣,而使該活塞上移之壓縮空氣供給裝置。。Further, in another embodiment, the control device is a compressed air supply device that supplies compressed air to the lower side of the piston from the air supply passage when the piston is moved to the lower end. .
接著,依據第一圖~第十六圖說明本發明之實施例。第一圖及第二圖係顯示本實施例之螺絲鎖合機1之非動作狀態(初始狀態)者。該螺絲鎖合機1包含有大致呈圓筒形狀之本體部2、自本體部2之長向之大致中央朝側方呈突出狀態而設置之手柄部3。手柄部3之基部附近配置有觸發閥4。該觸發閥4則可藉使用者以指尖拉引操作之觸發器5而進行開閉操作。觸發閥4本身係與習知之周知者相同,故省略有關其構造及動作之詳細說明。Next, an embodiment of the present invention will be described based on the first to sixteenth drawings. The first figure and the second figure show the non-operating state (initial state) of the screw-locking machine 1 of the present embodiment. The screw locker 1 includes a main body portion 2 having a substantially cylindrical shape, and a handle portion 3 provided to protrude from a substantially central portion of the main body portion 2 in a longitudinal direction. A trigger valve 4 is disposed near the base of the handle portion 3. The trigger valve 4 can be opened and closed by the user pulling the trigger 5 with the fingertip. The trigger valve 4 itself is the same as those known to those skilled in the art, and detailed descriptions of its construction and operation are omitted.
使用者一旦拉引操作觸發器5,則一根螺絲S將自本體部2之先端(第一圖中下端)朝工件W鎖合。工件W係具有上材W1與基材W2之二層構造者,上材W1係諸如石膏板,基材W2係諸如木板或鋼板。Once the user pulls the operation trigger 5, a screw S will be locked from the front end (lower end in the first figure) of the body portion 2 toward the workpiece W. The workpiece W is a two-layer structure having an upper material W1 such as a gypsum board, and a base material W2 such as a wood board or a steel plate.
手柄部3之先端連接有用以供給壓縮空氣作為該螺絲鎖合機1之動力來源的空氣軟管6。壓縮空氣則自該空氣軟管6朝手柄部3內部之蓄壓室7供入。又,該手柄部3之內部沿其長向安裝有排氣管8。該排氣管8之一端側(排氣口8a)於手柄部3之先端部開口。排氣管8之另一端 側則與設於本體部2內之排氣室8b相連通。The tip end of the handle portion 3 is connected to an air hose 6 for supplying compressed air as a power source of the screw locker 1. Compressed air is supplied from the air hose 6 to the pressure accumulation chamber 7 inside the handle portion 3. Further, the inside of the handle portion 3 is provided with an exhaust pipe 8 along its longitudinal direction. One end side (exhaust port 8a) of the exhaust pipe 8 is opened at the tip end portion of the handle portion 3. The other end of the exhaust pipe 8 The side communicates with the exhaust chamber 8b provided in the body portion 2.
本體部2之下部與手柄部3之先端部之間,配置有可收置並列保持了多根螺絲S~S之螺絲連結帶(省略)的倉匣11,以及可將自該倉匣11拉出之螺絲連結帶以相當於鄰接之螺絲S相互間距之距離朝本體部2側間歇送出的螺絲連結帶輸送機構12。Between the lower portion of the main body portion 2 and the tip end portion of the handle portion 3, a magazine 11 for arranging a plurality of screws S to S screwing (not shown) is disposed, and the cartridge 11 can be pulled from the magazine 11 The screw-connecting belt is a screw-connecting belt conveying mechanism 12 that intermittently feeds the side of the main body 2 at a distance corresponding to the distance between the adjacent screws S.
本體部2於第一圖中自上側朝下側依次包含打擊機構部20、氣動馬達50、減速機構部70。如圖所示,相對於手柄部3而在上側配置有打擊機構部20,並於下側配置有氣動馬達50與減速機構部70。The main body portion 2 includes the striking mechanism portion 20, the air motor 50, and the speed reduction mechanism portion 70 in this order from the upper side to the lower side in the first drawing. As shown in the figure, the striking mechanism portion 20 is disposed on the upper side with respect to the handle portion 3, and the air motor 50 and the speed reducing mechanism portion 70 are disposed on the lower side.
打擊機構部20包含筒部21及其內部收置之活塞22。活塞22收置於筒部21內,而可朝第一圖中的上下方向進行往復移動。以下,將筒部21內部之空氣室,即,為活塞22所區隔成氣密之上側空間,稱為筒部上方室24,下側空間則稱為筒部下方室25。The striking mechanism portion 20 includes a tubular portion 21 and a piston 22 housed therein. The piston 22 is housed in the tubular portion 21 and is reciprocally movable in the up and down direction in the first drawing. Hereinafter, the air chamber inside the tubular portion 21, that is, the airtight upper side space, which is the piston 22, is referred to as the upper chamber portion 24, and the lower space is referred to as the lower chamber portion 25.
筒部21係保持於保持套27內側而不可移動者。保持套27則相對本體部2之本體外殼2a而固定。The tubular portion 21 is held inside the retaining sleeve 27 and is not movable. The retaining sleeve 27 is fixed relative to the body casing 2a of the body portion 2.
活塞22之下部中心與起子鑽頭23之上端部結合,而呈可繞其軸旋轉,且不可朝軸向移動之狀態。起子鑽頭23則自活塞22之下部中心朝下方(螺絲鎖合方向)延長,下端部到達本體部2之先端部附近。The center of the lower portion of the piston 22 is coupled to the upper end portion of the driver bit 23, and is rotatable about its axis and is not movable in the axial direction. The driver bit 23 is extended downward from the center of the lower portion of the piston 22 (the screw locking direction), and the lower end portion reaches the vicinity of the tip end portion of the body portion 2.
保持套27之上部外周側配置有呈圓筒形狀之頂置閥30。該頂置閥30及其周邊之細節則顯示於第三圖。第三圖係顯示自第一圖及第二圖所示初始狀態開始拉引操作觸發器5而開始開啟頂置閥30,藉此而使氣動馬達50開始旋轉,且使氣間26呈已上移之狀態者。有關始自其 等之初始位置之動作留待後述。An overhead valve 30 having a cylindrical shape is disposed on the outer peripheral side of the upper portion of the retainer sleeve 27. Details of the overhead valve 30 and its surroundings are shown in the third diagram. The third figure shows that the operation trigger 5 is pulled from the initial state shown in the first figure and the second figure to start the top valve 30, whereby the air motor 50 starts to rotate, and the air chamber 26 is placed thereon. The state of the move. Relevant from its The action of the initial position is left to be described later.
該頂置閥30與頂殼2b間安裝有壓縮彈簧31~31。藉上述壓縮彈簧31~31,可經常朝下方(封閉側)對頂置閥30賦予勢能。又,頂置閥30之上側之頂置閥上方室30a可切換成經觸發閥4而使蓄壓室7之壓縮空氣作用之狀態,以及朝大氣開放而不使壓縮空氣作用之狀態。該頂置閥上方室30a之氣壓作用狀態之切換則藉觸發器5之操作及觸發閥4之動作而進行。Compression springs 31 to 31 are attached between the overhead valve 30 and the top case 2b. By the above-described compression springs 31 to 31, potential energy can be always applied to the overhead valve 30 toward the lower side (closed side). Further, the top valve upper chamber 30a on the upper side of the overhead valve 30 can be switched to a state in which the compressed air of the pressure accumulation chamber 7 acts via the trigger valve 4, and a state in which it is opened to the atmosphere without causing the compressed air to act. The switching of the air pressure action state of the upper chamber 30a of the overhead valve is performed by the operation of the trigger 5 and the action of the trigger valve 4.
另,頂置閥30之下部分別繞全周而設有分別朝頂置閥30之厚度變薄之方向傾斜之外周側之受壓面30e與內周側之受壓面30f。區隔於外周側之受壓面30e下方的頂置閥下方室30d經常有蓄壓室7之壓縮空氣流入。因此,壓縮空氣之氣壓經常對受壓面30e作用。對受壓面30e作用之壓縮空氣壓則朝可朝上方移動頂置閥30之方向作用。Further, the lower portion of the overhead valve 30 is provided with a pressure receiving surface 30e and a pressure receiving surface 30f on the inner circumferential side which are inclined outward in the direction in which the thickness of the overhead valve 30 is thinned toward the entire circumference. The under-valve lower chamber 30d, which is located below the pressure receiving surface 30e on the outer peripheral side, often has compressed air flowing into the pressure accumulating chamber 7. Therefore, the air pressure of the compressed air often acts on the pressure receiving surface 30e. The compressed air pressure acting on the pressure receiving surface 30e acts in a direction in which the top valve 30 can be moved upward.
藉觸發器5之拉引操作使觸發閥4觸發動作,即可排出頂置閥上方室30a之壓縮空氣而朝大氣加以開放。壓縮彈簧31~31之賦勢力則設定成小於對頂置閥30之受壓面30e作用之壓縮空氣之壓力。因此,一旦使觸發閥4觸發動作,頂置閥30即可藉對其受壓面30e作用之壓縮空氣壓反抗壓縮彈簧31~31而上移。By the pulling operation of the trigger 5, the triggering valve 4 is actuated to discharge the compressed air in the upper chamber 30a of the overhead valve and open to the atmosphere. The biasing force of the compression springs 31 to 31 is set to be smaller than the pressure of the compressed air acting on the pressure receiving surface 30e of the overhead valve 30. Therefore, once the trigger valve 4 is actuated, the overhead valve 30 can be moved upward by the compressed air pressure acting on the pressure receiving surface 30e against the compression springs 31 to 31.
頂置閥30上移時,其下端與閥台座部35之上面間就開始分開。其初始之階段內(半開狀態),內周側之通氣室30b與外周側之頂置閥下方室30d相連通,結果則使壓縮空氣流入通氣室30b內。通氣室30b並經通氣室32而與氣動馬達50相連通。故而,在頂置閥30開 始打開之初始階段內,氣動馬達50將先開始旋轉。有關氣動馬達50之細節則留待後述。When the overhead valve 30 is moved up, the lower end thereof is separated from the upper surface of the valve seat portion 35. In the initial stage (semi-open state), the inner peripheral side ventilating chamber 30b communicates with the outer peripheral side overhead valve lower chamber 30d, and as a result, compressed air flows into the venting chamber 30b. The venting chamber 30b is in communication with the air motor 50 via the venting chamber 32. Therefore, the overhead valve 30 is opened. During the initial phase of initial opening, the air motor 50 will begin to rotate first. Details regarding the air motor 50 will be described later.
由於已流入通氣室30b內之壓縮空氣對頂置閥30內周側之受壓面30f作用,故之後頂置閥30將一舉上移而完全開啟。頂置閥30已完全開啟之狀態則顯示於第七圖。頂置閥30一旦完全開啟,裝設於保持套27之上部外周的封環27a與頂置閥30間,將開放一通氣道。如此,頂置閥30之內周側之通氣室30c將與通氣室30b相連通,因此壓縮空氣將流入該通氣室30c。已流入通氣室30c之壓縮空氣將經裝設於筒部21之上部之流量切換閥40而流入筒部上方室24內。如此,一旦壓縮空氣流入筒部上方室24內,活塞22則將下移。一旦活塞22下移,起子鑽頭23即與活塞22一體沿其軸向下移。Since the compressed air that has flowed into the venting chamber 30b acts on the pressure receiving surface 30f on the inner peripheral side of the overhead valve 30, the overhead valve 30 is then moved up and fully opened. The state in which the overhead valve 30 has been fully opened is shown in the seventh diagram. Once the overhead valve 30 is fully opened, a seal ring 27a disposed on the outer periphery of the upper portion of the retaining sleeve 27 and the overhead valve 30 will open an air passage. Thus, the ventilating chamber 30c on the inner peripheral side of the overhead valve 30 will communicate with the venting chamber 30b, so that compressed air will flow into the venting chamber 30c. The compressed air that has flowed into the venting chamber 30c flows into the upper chamber 24 of the tubular portion through the flow rate switching valve 40 installed at the upper portion of the tubular portion 21. As such, once the compressed air flows into the upper chamber 24 of the barrel, the piston 22 will move downward. Once the piston 22 is moved down, the driver bit 23 is integrally moved down the piston 22 along its axial direction.
一旦起子鑽頭23下移,其先端即與自倉匣11供入的螺絲連結帶中一根螺絲S之頭部卡合,自螺絲連結帶卸除該螺絲S後,再加以鎖合於工件W。起子鑽頭23之鎖合力(活塞22之推力)可藉由以下所說明之流量切換閥40切換對筒部上方室24之吸氣流量,而切換為大小二階段。Once the screwdriver bit 23 is moved down, the tip end of the screwdriver bit 23 is engaged with the head of one screw S of the screw connection belt supplied from the magazine ,11, and the screw S is removed from the screw coupling belt, and then locked to the workpiece W. . The locking force of the driver bit 23 (the thrust of the piston 22) can be switched to the two-stage phase by switching the suction flow rate to the upper chamber 24 of the cylinder portion by the flow switching valve 40 described below.
該流量切換閥40之細節亦顯示於第十圖~第十六圖。該流量切換閥40包含有可固定筒部21之上端部於氣密封閉狀態下之大致呈圓板形之閥台座部41、閥本體42、可改變兩者之相對位置之切換閘柄43。The details of the flow switching valve 40 are also shown in the tenth to sixteenth views. The flow rate switching valve 40 includes a valve block seat portion 41 that can fix the upper end portion of the tubular portion 21 in a hermetically sealed state, a valve body portion 42, and a switching lever 43 that can change the relative positions of the two.
閥台座部41嵌入於擴開成杯狀之筒部21之上端部,且其氣密地夾設於該筒部21之上端部與頂殼2b之 間。藉此,閥台座部41即固定在不可朝軸向移動且不可繞軸旋轉之狀態下。該閥台座部41具有適度之彈性,而可限制活塞22之上移端(上死點),並具有作為用以吸收其上移時之衝擊之阻尼器(緩衝體)之功能。該閥台座部41設有朝其厚度方向貫通之基準通氣孔41a~41a。本實施例中,於周向三等分位置(間隔120∘)上配置有三個基準通氣孔41a~41a。如第十二圖及第十五圖所示,各基準通氣孔41a具有扇形開口,其係開口面積呈較大。The valve seat portion 41 is fitted in an upper end portion of the cylindrical portion 21 that is expanded into a cup shape, and is airtightly sandwiched between the upper end portion of the cylindrical portion 21 and the top case 2b. between. Thereby, the valve seat portion 41 is fixed in a state in which it is not movable in the axial direction and is not rotatable about the shaft. The valve seat portion 41 has a moderate elasticity, and can restrict the upper end (top dead center) of the piston 22, and has a function as a damper (buffer body) for absorbing the impact when it is moved up. The valve seat portion 41 is provided with reference vent holes 41a to 41a penetrating in the thickness direction thereof. In the present embodiment, three reference vent holes 41a to 41a are disposed at the circumferential three-divided position (interval 120 ∘). As shown in the twelfth and fifteenth figures, each of the reference vent holes 41a has a fan-shaped opening, and the opening area thereof is large.
閥本體42與閥台座部41之上面對向而定位,而呈大致圓板形狀,其上面中心一體設有支軸部42c。閥本體42係經該支軸部42c而為頂殼2b所支持,並呈可繞其軸心旋轉且可朝軸線方向在一定範圍內進行平行移動。支軸部42c則貫通頂殼2b,而朝設於該頂殼2b外面之凹部2c內突出。該突出部分則安裝有切換閘柄43。切換閘柄43則於支軸部42c之先端上藉小螺絲45而固定。閥本體42之支軸部42c周圍之位置可藉該切換閘柄43之旋動操作而自外部簡單加以切換。如第十圖及第十三圖所示,頂殼2b之凹部2c自後面觀察(第一圖中係由上方觀察)係形成約展開60∘之扇形。切換閘柄43則收置成自該頂殼2b內大致未露出之狀態。因此,切換閘柄43可於約60∘之範圍內進行旋動操作。藉使切換閘柄43在約60∘之範圍內進行旋動操作,即可在約60∘之範圍內旋動操作閥本體42。The valve body 42 and the valve seat portion 41 are positioned to face each other, and have a substantially circular plate shape, and a support shaft portion 42c is integrally provided at the center of the upper portion. The valve body 42 is supported by the top case 2b via the support shaft portion 42c, and is rotatable about its axis and is movable in parallel in a certain range in the axial direction. The support shaft portion 42c penetrates the top case 2b and protrudes into the recess 2c provided outside the top case 2b. The protruding portion is provided with a switching lever 43. The switching lever 43 is fixed to the tip end of the spindle portion 42c by means of a small screw 45. The position around the shaft portion 42c of the valve body 42 can be easily switched from the outside by the screwing operation of the switching lever 43. As shown in the tenth and thirteenth drawings, the concave portion 2c of the top case 2b is viewed from the rear (as viewed from above in the first figure) to form a fan shape of about 60 inches. The switching lever 43 is housed in a state in which the inside of the top case 2b is not exposed. Therefore, the switching lever 43 can perform the turning operation within a range of about 60 。. If the switching lever 43 is rotated within a range of about 60 Torr, the valve body 42 can be operated by rotation within a range of about 60 。.
閥本體42上分別朝厚度方向貫通設有三個大通氣孔42a與三個小通氣孔42b。三個大通氣孔42a配置 於以支軸部42c為中心之周方向三等分位置上。本實施例中,各大通氣孔42a皆形成與上述閥台座部41側之基準通氣孔41a相同大小之扇形。三個小通氣孔42b亦配置於以支軸部42c為中心之周方向三等位置上。各小通氣孔42b皆配置於鄰接在周方向上之二個大通氣孔42a、42a間之中央。故而,三個大通氣孔42a~42a與三個小通氣孔42b~42b大致在同一圓周上以60∘之間隔交互配置。因此,一旦在約60∘之範圍內旋動操作切換閘柄43,則可分別對閥台座部41之三個基準通氣孔41a~41a,切換成大通氣孔42a已完成對位之狀態(第十二圖所示狀態),以及小通氣孔42b已完成對位之狀態(第十五圖所示狀態)。Three large vent holes 42a and three small vent holes 42b are formed in the valve body 42 so as to penetrate in the thickness direction. Three large vents 42a are configured The circumferential direction is divided into three equal positions around the support shaft portion 42c. In the present embodiment, each of the large vent holes 42a is formed in a fan shape having the same size as the reference vent hole 41a on the valve seat portion 41 side. The three small vent holes 42b are also disposed at three positions in the circumferential direction around the fulcrum portion 42c. Each of the small vent holes 42b is disposed adjacent to the center between the two large vent holes 42a and 42a in the circumferential direction. Therefore, the three large vent holes 42a to 42a and the three small vent holes 42b to 42b are alternately arranged at intervals of 60 Å on substantially the same circumference. Therefore, once the switching lever 43 is rotated within a range of about 60 ,, the three reference vent holes 41a to 41a of the valve seat portion 41 can be switched to the state in which the large vent hole 42a has been aligned (tenth The state shown in Fig. 2), and the state in which the small vent hole 42b has completed the alignment (the state shown in Fig. 15).
在大通氣孔42a~42a已對閥台座部41之基準通氣孔41a~41a完成對位之狀態下,以及在小通氣孔42b~42b已完成對位之狀態下,頂置閥30之內周側之通氣室30c與筒部上方室24間之流路截面積大為不同。相較於前者,後者之流路截面積較小。前者係以三個大通氣孔42a~42a之全計面積(本實施例中,大致等同於三個基準通氣孔41a~41a之合計面積)為流路截面積,後者則以三個小通氣孔42b~42b之合計面積為流路截面積。The inner peripheral side of the overhead valve 30 is in a state where the large vent holes 42a to 42a have been aligned with respect to the reference vent holes 41a to 41a of the valve seat portion 41, and in a state where the small vent holes 42b to 42b have been aligned. The cross-sectional area of the flow path between the venting chamber 30c and the upper chamber 24 of the tubular portion is greatly different. Compared with the former, the latter has a smaller cross-sectional area. The former is the total cross-sectional area of the three large vent holes 42a to 42a (in the present embodiment, substantially equal to the total area of the three reference vent holes 41a to 41a), and the latter is the three small vent holes 42b. The total area of ~42b is the flow path cross-sectional area.
因此,前者之每單位時間流入筒部上方室24之壓縮空氣之流入量較大,故活塞22之推力亦較大,而致使螺絲S之鎖合力亦較大。一如後述,此時則適用於基材W2為鋼板時(鋼板模式)。Therefore, the inflow amount of the compressed air flowing into the upper chamber 24 of the tubular portion per unit time is large, so that the thrust of the piston 22 is also large, and the locking force of the screw S is also large. As will be described later, in this case, when the base material W2 is a steel sheet (steel plate mode).
相對於此,後者則因流路截面積較小而每單位時間流 入筒部上方室24之壓縮空氣之流入量較小,結果則使活塞22之推力小於前者,故螺絲S之鎖合力亦較小。此時,則適用於基材W2為木板(木板模式)時。In contrast, the latter flows per unit time due to the small cross-sectional area of the flow path. The inflow of compressed air into the chamber 24 above the cylinder is small, and as a result, the thrust of the piston 22 is smaller than that of the former, so the locking force of the screw S is also small. In this case, it is suitable when the substrate W2 is a wooden board (wood board mode).
如上所述,本實施例之螺絲鎖合機1具有用以調整螺絲S之鎖合力之流量切換閥40。該流量切換閥40則可以二階段切換對筒部上方室24之壓縮空氣之流入量,藉此而在所謂鋼板釘固與木板釘固之任一情形下,以最適當之鎖合力進行鎖合作業。第十圖係顯示已將切換閘柄43切換為適用於鋼板釘固之鋼板模式之狀態者,第十一圖係顯示已將切換閘柄43切換為適用於木板釘固之木板模式之狀態者。As described above, the screw locker 1 of the present embodiment has the flow switching valve 40 for adjusting the locking force of the screw S. The flow switching valve 40 can switch the inflow of compressed air to the chamber 24 above the cylinder portion in two stages, thereby performing lock cooperation with the most appropriate locking force in any case of so-called steel plate nailing and wood nailing. industry. The tenth figure shows that the switching lever 43 has been switched to the state of the steel plate mode suitable for the steel plate nailing, and the eleventh figure shows that the switching lever 43 has been switched to the state of the wood board mode suitable for the nailing of the wood board. .
凹部2c之底部設有用以將切換閘柄43分別保持於鋼板模式位置與木板模式位置之位置保持凸部2d、2e。另,閥本體42可藉安裝於其與頂殼2b間之壓縮彈簧44而承受朝閥台座部41推壓之方向(圖中之下方)之勢能。因此,一體安裝於閥本體42之支軸部42c之切換閘柄43可藉該壓縮彈簧44之賦勢力,而形成承受朝凹部2c之位置保持凸部2d、2e推壓之方向之勢能之狀態。該壓縮彈簧44之賦勢力可維持切換閘柄43對位置保持凸部2d、2e之彈性卡合狀態,並賦予適度之移動阻力。藉賦予上述移動阻力,即可在各位置上彈性保持切換閘柄43,而防止其意外發生移動。The bottom of the recessed portion 2c is provided with position maintaining projections 2d, 2e for holding the switching levers 43 at the steel plate mode position and the wood plate mode position, respectively. Further, the valve body 42 can receive the potential energy in the direction of pushing against the valve seat portion 41 (below the figure) by the compression spring 44 attached between the top and the bottom case 2b. Therefore, the switching lever 43 integrally attached to the support shaft portion 42c of the valve body 42 can be formed by the biasing force of the compression spring 44 to form a potential energy that receives the direction in which the convex portion 2d, 2e is pressed toward the position of the concave portion 2c. . The biasing force of the compression spring 44 maintains the elastic engagement state of the switching lever 43 with respect to the position maintaining convex portions 2d, 2e, and imparts a moderate movement resistance. By imparting the above-described movement resistance, the switching lever 43 can be elastically held at each position to prevent accidental movement.
其次,閥本體42可如上述般藉壓縮彈簧44而承受朝向閥台座部41推壓之方向之勢能。在上述鋼板模式下,已對閥台座部41之三個基準通氣孔41a~41a分別使大致相同開口面積之大通氣孔42a~42a完成 對位,故活塞22上移時,筒部上方室24內之壓縮空氣壓幾乎不致對閥本體42作用。因此,鋼板模式下之活塞上移時,閥本體42將維持推壓至閥台座部41上面之狀態,故而壓縮空氣朝筒部上方室24內之流入及自筒部上方室24內之排氣皆經以三個基準通氣孔41a~41a之合計面積為截面積之流路而進行。Next, the valve body 42 can receive the potential energy in the direction of pushing against the valve seat portion 41 by the compression spring 44 as described above. In the above-described steel plate mode, the three reference vent holes 41a to 41a of the valve seat portion 41 have been completed with the large vent holes 42a to 42a having substantially the same opening area. In alignment, when the piston 22 moves up, the compressed air pressure in the chamber 24 above the cylinder hardly acts on the valve body 42. Therefore, when the piston in the steel plate mode moves up, the valve body 42 is maintained in a state of being pressed against the upper surface of the valve seat portion 41, so that the compressed air flows into the upper chamber 24 of the cylinder portion and the exhaust gas from the chamber 24 above the cylinder portion. The flow is performed by a flow path in which the total area of the three reference vent holes 41a to 41a is the cross-sectional area.
相對於此,在第十三圖~第十六圖所示之木板模式下,已對閥台座部41之三個基準通氣孔41a~41a分別完成開口面積甚小之小通氣孔42b~42b之對位。因此,如第十五圖所示,各基準通氣孔41a中,閥本體42之下面呈現露出於筒部上方室24內之狀態。該露出之部分係作為承受活塞上移時之筒部上方室24內之壓縮空氣壓之受壓面42d而作用,故筒部上方室24內之壓縮空氣壓將對閥本體42作用。此時,筒部上方室24內之壓縮空氣壓將朝使閥本體42反抗壓縮彈簧44而上移之方向作用。壓縮彈簧44之賦勢力則適當設定成可藉活塞22上移時之筒部上方室24內之壓縮空氣壓而使該閥本體42上移者。On the other hand, in the wood board mode shown in the thirteenth to sixteenth drawings, the three reference vent holes 41a to 41a of the valve seat portion 41 have completed the small vent holes 42b to 42b having a small opening area. Counterpoint. Therefore, as shown in Fig. 15, in the reference vent holes 41a, the lower surface of the valve body 42 is exposed in the upper chamber 24 of the tubular portion. The exposed portion acts as a pressure receiving surface 42d that receives the compressed air pressure in the chamber 24 above the tubular portion when the piston moves up, so that the compressed air pressure in the upper chamber 24 of the cylinder portion acts on the valve body 42. At this time, the compressed air pressure in the upper chamber 24 of the cylinder portion acts in a direction in which the valve body 42 moves upward against the compression spring 44. The biasing force of the compression spring 44 is appropriately set to move the valve body 42 upward by the pressure of the compressed air in the chamber 24 above the cylinder when the piston 22 is moved up.
如第十六圖所示,一旦閥本體42反抗壓縮彈簧44而上移,則閥本體42將與閥台座部41之上面分離而於兩者間產生間隙42e。筒部上方室24則經該間隙42e而在閥本體42之三個小通氣孔42b~42b之外,亦與三個大通氣孔42a~42a相連通。As shown in Fig. 16, once the valve body 42 is moved up against the compression spring 44, the valve body 42 is separated from the upper surface of the valve seat portion 41 to create a gap 42e therebetween. The upper portion 24 of the tubular portion communicates with the three large vent holes 42a to 42a outside the three small vent holes 42b to 42b of the valve body 42 via the gap 42e.
如上所述,在第十圖~第十二圖所示之鋼板模式下,已對閥台座部41之基準通氣孔41a~41a個別完成閥本體42之大通氣孔42a之對位,故活塞下移時,每 單位時間對閥本體42之吸氣流量增多而可獲得較大之鎖合力,且活塞上移時,每單位時間來自筒部上方室24之排氣量亦可確保為足量,故而可確保較高之排氣效率,並使活塞22之上移動作更為流暢。As described above, in the steel plate mode shown in the tenth to twelfth drawings, the reference vent holes 41a to 41a of the valve seat portion 41 are individually aligned with the large vent holes 42a of the valve body 42, so that the piston is moved downward. Every time When the suction flow rate of the valve body 42 is increased per unit time, a large locking force can be obtained, and when the piston moves up, the amount of exhaust gas from the upper chamber 24 of the cylinder portion per unit time can be ensured to be sufficient, thereby ensuring a relatively large amount of air. High exhaust efficiency and smoother movement above the piston 22.
相對於此,在第十三圖~第十六圖所示之木板模式下,活塞下移時之每單位時間對筒部上方室24之吸氣流量較小而可獲得適用於木板釘固之較弱之鎖合力。另,活塞上移時,藉使閥本體42反抗壓縮彈簧44而移動,即可自動擴大流路截面積而確保較高之排氣效率。故而,此時亦可確保活塞22之流暢之上移動作。On the other hand, in the wood board mode shown in the thirteenth to sixteenth drawings, the suction flow rate per unit time to the upper chamber 24 of the cylinder portion is small when the piston moves downward, and the utility model can be applied to the nailing of the wood board. A weaker lock. In addition, when the piston moves up, if the valve body 42 moves against the compression spring 44, the flow path cross-sectional area can be automatically enlarged to ensure high exhaust efficiency. Therefore, at this time, it is also ensured that the piston 22 moves smoothly.
排氣係經流量切換閥40而流回頂置閥30之內周側之通氣室30c。此時,頂置閥30係下移而對保持套27形成封閉狀態,故通氣室30c係呈與通氣室30b及頂置閥下方室30d氣密阻斷之狀態。故而,排氣係經設於頂置閥30之排氣孔30g~30g而排至頂置閥30之外周側之排氣室30h。排氣室30h則經已省略圖示之排氣道而連通於排氣室8b,故而與手柄部3內之排氣管8相連通。流入排氣管8之排出空氣(壓縮空氣)則經排氣口8a而排至大氣中。The exhaust gas flows back to the ventilation chamber 30c on the inner peripheral side of the overhead valve 30 via the flow rate switching valve 40. At this time, the overhead valve 30 is moved downward to form a closed state with respect to the retaining sleeve 27, so that the breather chamber 30c is in a state of being hermetically sealed from the breather chamber 30b and the lower valve lower chamber 30d. Therefore, the exhaust gas is discharged to the exhaust chamber 30h on the outer peripheral side of the overhead valve 30 via the exhaust holes 30g to 30g provided in the overhead valve 30. The exhaust chamber 30h communicates with the exhaust chamber 8b via an exhaust passage (not shown), and thus communicates with the exhaust pipe 8 in the handle portion 3. The exhaust air (compressed air) flowing into the exhaust pipe 8 is discharged to the atmosphere through the exhaust port 8a.
又,筒部21之上部側之周壁上設有複數之排氣孔21a~21a。該等排氣孔21a~21a係藉裝設於外周側之封環28而僅朝一方向(吸氣側)氣密封閉(單向閥)。因此,活塞上移時之筒部上方室24之排氣除藉上述流量切換閥40進行以外,亦可藉該等排氣孔21a~21a而進行。自排氣孔21a~21a排出之壓縮空氣與經由流量切換閥40之排氣同樣流入通氣室30c內,然 後經排氣孔30g~30g而排至排氣室30h。Further, a plurality of exhaust holes 21a to 21a are provided in the peripheral wall of the upper portion side of the tubular portion 21. These vent holes 21a to 21a are hermetically sealed (check valve) in one direction (suction side) by the seal ring 28 provided on the outer peripheral side. Therefore, the exhaust of the chamber 24 above the cylinder portion when the piston is moved up can be performed by the above-described flow rate switching valve 40, or by the vent holes 21a to 21a. The compressed air discharged from the exhaust holes 21a to 21a flows into the ventilation chamber 30c in the same manner as the exhaust gas passing through the flow rate switching valve 40. After that, it is discharged to the exhaust chamber 30h through the exhaust holes 30g to 30g.
活塞下移時之筒部下方室25之排氣係經設於筒部21之下部側之周壁上之複數循環孔21b~21b而進行。該等循環孔21b~21b係於在筒部21與保持套27間氣密區隔而成之循環空氣室29開口者。一如後述,可在倉匣11移至下移端(下死點)而開啟氣閘26之階段內,經循環孔21b~21b而自通氣室33朝該循環空氣室29流入壓縮空氣。流入該循環空氣室29之壓縮空氣將於活塞22之上移時再度經循環孔21b而循環至筒部下方室25內,並作為使活塞22上移之動力而使用。The exhaust of the lower chamber 25 of the tubular portion when the piston is moved downward is performed through a plurality of circulation holes 21b to 21b provided on the peripheral wall of the lower portion side of the tubular portion 21. The circulation holes 21b to 21b are open to the circulating air chamber 29 which is airtightly partitioned between the tubular portion 21 and the retaining sleeve 27. As will be described later, the compressed air may flow from the venting chamber 33 toward the circulating air chamber 29 through the circulation holes 21b to 21b while the magazine 11 is moved to the lower moving end (bottom dead center) and the air brake 26 is opened. The compressed air flowing into the circulating air chamber 29 is again circulated through the circulation hole 21b to the lower chamber 25 of the cylinder when it moves over the piston 22, and is used as a power for moving the piston 22 upward.
其次,活塞22之下移端位置(下死點)係由氣閘26所限制。該氣閘26及其周邊之構造之細節則顯示於第四圖及第九圖。該氣閘26係氣密封閉筒部21下端部之彈性體。本實施例中,氣閘26係受支持而可在一定範圍內朝活塞移動方向(第四圖中之上下方向)移位者。該氣閘26之中心貫通設置有插通孔26a。該插通孔26a之內則插通設有起子鑽頭23,而使其呈可朝其軸向移動之狀態。Second, the lower end position (bottom dead center) of the piston 22 is limited by the damper 26. Details of the construction of the damper 26 and its surroundings are shown in the fourth and ninth figures. The air lock 26 is an elastic body that hermetically seals the lower end portion of the tubular portion 21. In the present embodiment, the damper 26 is supported and can be displaced in a certain range toward the piston moving direction (upward and downward directions in the fourth drawing). The center of the air lock 26 is provided with an insertion hole 26a. Inside the insertion hole 26a, a screwdriver bit 23 is inserted to be in a state of being movable in the axial direction.
氣閘26包含本體部26b,以及自本體部26b之下部中心朝下方延伸之支軸部26c。本體部26b之上部形成朝其周面愈往上側直徑愈小之方向傾斜之圓錐梯形狀。朝形成於筒部21之下側開口部之內周之傾斜面21c推壓該本體部26b之周面,即可相對後述之通氣室33而氣密封閉筒部下方室25。The air lock 26 includes a body portion 26b and a support shaft portion 26c extending downward from a center of a lower portion of the body portion 26b. The upper portion of the main body portion 26b is formed in a conical trapezoidal shape that is inclined in a direction in which the diameter thereof becomes smaller toward the upper side. By pressing the circumferential surface of the main body portion 26b toward the inclined surface 21c formed on the inner circumference of the lower opening portion of the tubular portion 21, the tubular lower chamber 25 can be hermetically sealed with respect to the ventilation chamber 33 to be described later.
該氣閘26之支軸部26c則經固定於本體外殼2a 上之第一框體61之插通孔61a,而插入於其下側同樣固定於本體外殼2a上之第二框體60之支持孔60a並為其所支持,且呈可朝軸向移動之狀態。該第二框體60則經軸承53而支持後述氣動馬達50上側之旋轉軸部51,並使其呈可旋轉之狀態。The shaft portion 26c of the air lock 26 is fixed to the body casing 2a. The insertion hole 61a of the first frame body 61 is inserted into the support hole 60a of the second frame body 60 which is also fixed on the lower side of the main body casing 2a and supported by the support frame 60a, and is movable in the axial direction. status. The second frame body 60 supports the rotating shaft portion 51 on the upper side of the air motor 50, which will be described later, via the bearing 53, and is rotatably provided.
該氣閘26一如第九圖所示,一旦活塞22移至下移端位置,即可吸收此時之衝擊,並藉該活塞22之推力而朝下側移位。本實施例中,該朝下側移位之位置設為氣閘26之初始位置。一如後述,活塞22移至下死點而使氣閘26朝下側移位,即可使筒部下方室25與通氣室33相連通。藉此,可自通氣室33朝筒部下方室25供給壓縮空氣,並使其經循環孔21b而流入循環空氣室29內。As shown in the ninth diagram, the damper 26 can absorb the impact at this time once the piston 22 is moved to the lower end position, and is displaced toward the lower side by the thrust of the piston 22. In the present embodiment, the position shifted to the lower side is set as the initial position of the air lock 26. As will be described later, the piston 22 is moved to the bottom dead center to displace the air lock 26 toward the lower side, so that the lower chamber 25 of the tubular portion communicates with the breath chamber 33. Thereby, compressed air can be supplied from the ventilation chamber 33 to the cylinder lower chamber 25, and can flow into the circulating air chamber 29 through the circulation hole 21b.
本體部26b之下面於支軸部26c之周圍繞其全周設有截面半圓形狀之凸部26d。該凸部26d之下方則定位有上述第一框體61之上面61b。如第四圖所示,藉觸發器5之拉引操作,該氣閘26一旦朝上側移位,則該凸部26d將形成自第一框體61之上面61b分離之狀態。該狀態下,凸部26d之外周側之通氣室33與插通孔61a內相連通。一如後述,通氣室33係經通氣室32而與頂置閥內周側之通氣室30b相連通。因此,在頂置閥30開啟與開始開啟之初始階段內,將對通氣室33內供給壓縮空氣,故隨著氣閘26自初始位置上移,亦將自蓄壓室7朝氣動馬達50供給壓縮空氣,並藉此使氣動馬達50開始旋轉。The lower surface of the main body portion 26b is provided with a convex portion 26d having a semicircular cross section around the entire circumference of the support shaft portion 26c. The upper surface 61b of the first frame body 61 is positioned below the convex portion 26d. As shown in the fourth figure, when the air lock 26 is displaced upward by the pulling operation of the trigger 5, the convex portion 26d is formed in a state of being separated from the upper surface 61b of the first frame 61. In this state, the ventilation chamber 33 on the outer peripheral side of the convex portion 26d communicates with the inside of the insertion hole 61a. As will be described later, the breather chamber 33 communicates with the breather chamber 30b on the inner peripheral side of the overhead valve via the breather chamber 32. Therefore, in the initial stage in which the overhead valve 30 is opened and started to be opened, compressed air is supplied to the inside of the ventilation chamber 33, so that the air lock 26 is supplied from the pressure accumulation chamber 7 toward the air motor 50 as the air lock 26 is moved upward from the initial position. The air is compressed and thereby the air motor 50 begins to rotate.
相對於此,如第九圖所示,一旦氣閘26朝下側移位,則凸部26d將形成推至第一框體61之上面61b上之 狀態。該狀態下,一如上述,通氣室33與筒部下方室25將相連通。另,通氣室33則相對插通孔61a、通氣室34、馬達通氣口52而氣密封閉。一如後述,在該封閉狀態下,自蓄壓室7對氣動馬達50之壓縮空氣之供給將被阻斷,而不驅動氣動馬達50。On the other hand, as shown in the ninth figure, once the air lock 26 is displaced toward the lower side, the convex portion 26d is formed to be pushed onto the upper surface 61b of the first frame body 61. status. In this state, as described above, the breather chamber 33 and the chamber lower chamber 25 are in communication with each other. Further, the ventilation chamber 33 is hermetically sealed with respect to the insertion hole 61a, the ventilation chamber 34, and the motor vent 52. As will be described later, in the closed state, the supply of compressed air from the accumulator chamber 7 to the air motor 50 is blocked without driving the air motor 50.
其次,氣動馬達50則伴觸發器5之拉引操作而開啟頂置閥30,而在其開始起動之初始階段內開始旋轉。頂置閥30之下部內周側之通氣室30b則經通氣室32、33、34而與氣動馬達50之馬達通氣口52相連通。因此,如第三圖所示,頂置閥30在已相對閥台座部35形成封閉狀態下,將對蓄壓室7阻斷通氣室30b。故而,將不致對馬達通氣口52供給壓縮空氣,從而不驅動氣動馬達50。Secondly, the air motor 50 opens the overhead valve 30 with the pulling operation of the trigger 5, and starts to rotate in the initial stage in which it starts to start. The ventilating chamber 30b on the inner peripheral side of the lower portion of the overhead valve 30 communicates with the motor vent 52 of the air motor 50 via the venting chambers 32, 33, 34. Therefore, as shown in the third figure, the over-the-valve valve 30 will block the venting chamber 30b with respect to the accumulator chamber 7 in a closed state with respect to the valve pedestal portion 35. Therefore, compressed air is not supplied to the motor vent 52, so that the air motor 50 is not driven.
一旦藉觸發器5之拉引操作而朝大氣開放頂置閥上方室30a且開始開啟頂置閥30,則頂置閥30之外周側之頂置閥下方室30d將與內周側之通氣室30b相連通。藉此,即可對通氣室30b供給壓縮空氣。對通氣室30b之壓縮空氣之供給係於頂置閥30上移而於封環27a與頂置閥30之內周面間產生間隙,藉此而使該通氣室30b與頂置閥內周側之通氣室30c相連通之前之階段內,即,對通氣室30c供給壓縮空氣而使活塞22開始下移之前(開始起動之初始階段),即已開始。如上所述,通氣室30b係經通氣室32而與通氣室33相連通,故一旦對通氣室30b流入壓縮空氣,則其亦將流入通氣室33。流入通氣室33之壓縮空氣則可發揮使已朝下側移位之氣閘26上移之作用。即,在初始狀態下,通氣室3 3之壓縮空氣將在位於下側之氣閘26之本體部26b之下面,於凸部26d之外周側朝可向上側移位之方向作用。因此,該階段內,該氣閘26將自其初始位置上移。一旦氣閘26上移,則筒部下方室25與通氣室33之間將氣密阻斷,且通氣室33與通氣室34將相連通。因此,流入通氣室30b之壓縮空氣將經通氣室34及馬達通氣口52而供入氣動馬達50,藉此而使氣動馬達50開始旋轉。即,氣動馬達50將於頂置閥30開始開啟後先開始旋轉。When the overhead valve upper chamber 30a is opened to the atmosphere by the pulling operation of the trigger 5 and the overhead valve 30 is started to be opened, the overhead valve lower chamber 30d on the outer peripheral side of the overhead valve 30 and the inner peripheral side ventilation chamber 30b is connected. Thereby, compressed air can be supplied to the ventilation chamber 30b. The supply of compressed air to the venting chamber 30b is moved up by the overhead valve 30 to create a gap between the seal ring 27a and the inner peripheral surface of the overhead valve 30, whereby the venting chamber 30b and the inner peripheral side of the overhead valve are provided. Before the venting chamber 30c is in communication, that is, before the compressed air is supplied to the venting chamber 30c to cause the piston 22 to start moving downward (the initial stage of starting the starting), that is, it has started. As described above, the ventilation chamber 30b communicates with the ventilation chamber 33 via the ventilation chamber 32. Therefore, when the compressed air is introduced into the ventilation chamber 30b, it will also flow into the ventilation chamber 33. The compressed air flowing into the venting chamber 33 acts to move the damper 26 that has been displaced downward. That is, in the initial state, the ventilation chamber 3 The compressed air of 3 will act on the outer side of the convex portion 26d on the outer side of the convex portion 26d in the direction in which it can be displaced upward. Therefore, during this phase, the damper 26 will move upward from its initial position. Once the air lock 26 is moved up, the airtight chamber between the lower chamber 25 and the air chamber 33 is hermetically blocked, and the air chamber 33 and the air chamber 34 are in communication. Therefore, the compressed air flowing into the venting chamber 30b is supplied to the air motor 50 via the venting chamber 34 and the motor vent 52, whereby the air motor 50 starts to rotate. That is, the air motor 50 starts to rotate after the overhead valve 30 starts to open.
氣動馬達50之旋轉軸部51就其全長貫通設有截面圓形之鑽頭插通孔51a。起子鑽頭23則插通於該鑽頭插通孔51a,而形成可繞軸相對旋轉,且可朝軸向相對移動之狀態。The rotary shaft portion 51 of the air motor 50 has a drill insertion hole 51a having a circular cross section for the entire length thereof. The drill bit 23 is inserted into the drill insertion hole 51a to form a state in which it is relatively rotatable about the axis and relatively movable in the axial direction.
另,氣動馬達50本身係過去即已周知之所謂葉片馬達,故省略有關其構造等之詳細說明。Further, since the air motor 50 itself is a so-called vane motor which has been known in the past, detailed descriptions of the structure and the like are omitted.
氣動馬達50下側的旋轉軸部55係受本體外殼2a之先端部上已安裝之第三框體63所支持,並可藉軸承54而旋轉者。該第三框體63與前述第二框體60間則組裝有氣動馬達50。The rotating shaft portion 55 on the lower side of the air motor 50 is supported by the third frame 63 mounted on the tip end portion of the main body casing 2a, and is rotatable by the bearing 54. A pneumatic motor 50 is incorporated between the third frame body 63 and the second frame body 60.
氣動馬達50之下側之旋轉軸部55與減速機構部70相結合。本實施例中,該減速機構部70使用了行星齒輪機構。旋轉軸部55則安裝有太陽齒輪71。該太陽齒輪71中咬合有二個行星齒輪72、72。二個行星齒輪72、72則與固定於本體外殼2a之內齒輪75咬合。該二個行星齒輪72、72係由托座73所支持。托座73則經軸承74而為本體外殼2a之先端所支持,並呈可 旋轉之狀態。The rotating shaft portion 55 on the lower side of the air motor 50 is coupled to the speed reducing mechanism portion 70. In the present embodiment, the speed reduction mechanism portion 70 uses a planetary gear mechanism. The sun gear 71 is attached to the rotating shaft portion 55. Two planetary gears 72, 72 are engaged in the sun gear 71. The two planetary gears 72, 72 are engaged with the internal gear 75 fixed to the main body casing 2a. The two planet gears 72, 72 are supported by brackets 73. The bracket 73 is supported by the front end of the body casing 2a via the bearing 74, and is The state of rotation.
托座73之中心沿其中心軸線貫通形成有用以插通起子鑽頭23之插通孔73a。該插通孔73a則可供起子鑽頭23插通,並使其可朝軸向相對移動,且不可繞軸相對旋轉,而呈一體化狀態。The center of the bracket 73 penetrates along its central axis to form an insertion hole 73a for inserting the driver bit 23. The insertion hole 73a allows the driver bit 23 to be inserted, and is relatively movable in the axial direction, and is not rotatable relative to the axis, but is in an integrated state.
托座73之插通孔73a之內周以截面觀察,包含相互平行之一對直線部分,以及連接該等直線部分之一對局部圓弧狀部分(以下略稱為長圓形)。相對於此,起子鑽頭23之軸向下側大致一半之範圍內,在沿行軸向之較長範圍內,設有對應上述插通孔73a之長圓形截面形狀而相互平行之平面部23a、23a。該起子鑽頭23在朝其軸向移動之全範圍內,將上述平面部23a、23a設於軸線方向上較長之範圍內,以使平面部23a、23a經常定位在插通孔73a內。如上所述,藉使二個行星齒輪72、72經常位於托座73之插通孔73a內,即可對托座73使起子鑽頭23繞其軸心旋轉而加以一體化,藉此而使經托座73輸出之氣動馬達50之旋轉扭矩傳達至起子鑽頭23。The inner circumference of the insertion hole 73a of the bracket 73 is viewed in cross section, and includes a pair of straight portions parallel to each other, and a portion of the straight portions connected to the partial arc-shaped portion (hereinafter abbreviated as an oblong shape). On the other hand, in the range of substantially half of the lower side in the axial direction of the bit bit 23, a flat portion 23a which is parallel to the long circular cross-sectional shape of the insertion hole 73a is provided in a long range along the row axial direction. 23a. The driver bit 23 is provided in the entire range in the axial direction, and the flat portions 23a and 23a are provided in a long range in the axial direction so that the flat portions 23a and 23a are often positioned in the insertion holes 73a. As described above, if the two planetary gears 72, 72 are often located in the insertion hole 73a of the bracket 73, the bracket 73 can be rotated around the axis of the bracket 73 to be integrated. The rotational torque of the air motor 50 output from the bracket 73 is transmitted to the driver bit 23.
如上所述,氣動馬達50之旋轉輸出可藉減速機構部70而減速並傳達至起子鑽頭23。在此,氣動馬達50及減速機構部70之旋轉扭矩在本體部2之先端部側,即最接近螺絲S之鎖合部位之部位上,可傳達至起子鑽頭23。因此,無須盡可能使該起子鑽頭23之扭轉發生,即可有效將旋轉扭矩(螺固扭矩)附加於螺絲S上。As described above, the rotational output of the air motor 50 can be decelerated by the speed reduction mechanism portion 70 and transmitted to the driver bit 23. Here, the rotational torque of the air motor 50 and the speed reduction mechanism unit 70 can be transmitted to the driver bit 23 at the tip end side of the main body portion 2, that is, the portion closest to the lock portion of the screw S. Therefore, it is possible to effectively apply the rotational torque (screw torque) to the screw S without causing the twist of the bit bit 23 to occur as much as possible.
本體部2之下端設有圓筒形之鎖合筒部13。該鎖合筒部13之內周側則可供起子鑽頭23旋轉並進行往復移 動。該鎖合筒部13之長向中途位置上,連接有前述螺絲連結帶輸送機構12。藉該螺絲連結帶輸送機構12,可與螺絲S之鎖合動作連動,而依各間隔間歇地送出螺絲連結帶,以對鎖合筒部13內分別供給單根之螺絲S。A cylindrical locking cylinder portion 13 is provided at a lower end of the body portion 2. The inner peripheral side of the lock cylinder portion 13 is adapted to rotate and reciprocate the drill bit 23 move. The screw coupling belt conveying mechanism 12 is connected to the intermediate position of the locking cylinder portion 13 in the longitudinal direction. By the screw coupling belt transport mechanism 12, the screw coupling belt can be intermittently fed at intervals, and the single screw S can be supplied to the lock cylinder portion 13 in conjunction with the screw S.
鎖合筒部13之先端部安裝有支座14,該支座14上裝設有用以防止損傷工件W之彈性片14a。鎖合筒部13可經該支座14而與工件W抵接,並於該狀態下進行對工件W鎖合(鎖固)螺絲S。A holder 14 is attached to the tip end portion of the lock cylinder portion 13, and the holder 14 is provided with an elastic piece 14a for preventing damage to the workpiece W. The lock cylinder portion 13 can abut against the workpiece W via the holder 14, and in this state, the screw S is locked (locked) to the workpiece W.
具以上構造之本實施例之螺絲鎖合機1,在已對蓄壓室7供給壓縮空氣之狀態下,一旦拉引操作觸發器5,即可朝大氣開放頂置閥上方室30a,而使頂置閥30上移。一旦頂置閥30上移,其開始開啟之初始階段內將先對通氣室30b供給壓縮空氣,該壓縮空氣則經通氣室32而流入通氣室33。一旦對通氣室33供入壓縮空氣,則其壓力將使氣閘26自初始位置上移。藉此,可封閉筒部下方室25,並使通氣室33與通氣室34相連通。如此,藉使蓄壓室7與通氣室30b、32、33、34相連通,即可對氣動馬達50供入壓縮空氣,並藉此使氣動馬達50開始旋轉。藉氣動馬達50之旋轉,可使起子鑽頭23朝螺固方向旋轉。In the screw locker 1 of the present embodiment having the above configuration, in the state where the compressed air is supplied to the pressure accumulation chamber 7, once the operation trigger 5 is pulled, the upper chamber upper chamber 30a can be opened toward the atmosphere, so that the upper chamber 30a can be opened toward the atmosphere. The overhead valve 30 is moved up. Once the overhead valve 30 is moved up, it will initially supply compressed air to the plenum 30b during the initial phase of its opening, which will flow into the plenum 33 through the plenum 32. Once compressed air is supplied to the plenum chamber 33, its pressure will cause the damper 26 to move upward from the initial position. Thereby, the chamber 25 below the cylinder can be closed, and the ventilation chamber 33 can be communicated with the ventilation chamber 34. Thus, by allowing the pressure accumulating chamber 7 to communicate with the venting chambers 30b, 32, 33, 34, compressed air can be supplied to the air motor 50, and thereby the air motor 50 starts to rotate. By the rotation of the air motor 50, the bit bit 23 can be rotated in the screwing direction.
又,一旦充分打開頂置閥30,即可經通氣室30b朝通氣室30c供給壓縮空氣。該壓縮空氣可經流量切換閥40而供入筒部上方室24,藉此而使活塞22下移。若活塞22下移,則起子鑽頭23將一體下移。故而,起子鑽頭23可藉氣動馬達50而朝螺固方向旋轉,並藉活塞22而朝螺絲鎖合方向下移。藉此,可使已供入鎖合筒 部13內之單根螺絲S藉起子鑽頭23鎖合於工件W,並進行鎖固。Moreover, once the overhead valve 30 is fully opened, compressed air can be supplied to the ventilation chamber 30c via the ventilation chamber 30b. The compressed air can be supplied to the upper chamber 24 of the cylinder via the flow switching valve 40, whereby the piston 22 is moved downward. If the piston 22 moves down, the driver bit 23 will move down integrally. Therefore, the screwdriver bit 23 can be rotated in the screwing direction by the air motor 50, and moved downward by the piston 22 in the screw locking direction. Thereby, the lock cylinder can be supplied The single screw S in the portion 13 is locked to the workpiece W by the bit bit 23 and is locked.
活塞22下移之過程中,筒部下方室25之壓縮空氣之一部分將經位於起子鑽頭23周圍之氣閘26之插通孔26a等而朝大氣開放。其次,殘餘之部分則經循環孔21b~21b而流入循環空氣室29內以進行蓄壓。因此,活塞22將可流輰下移。藉使活塞22流暢下移,則可藉起子鑽頭23對工件W鎖合螺絲S。During the downward movement of the piston 22, a portion of the compressed air of the chamber 25 below the cylinder portion is opened to the atmosphere via the insertion hole 26a or the like of the air lock 26 located around the driver bit 23. Next, the remaining portion flows into the circulating air chamber 29 through the circulation holes 21b to 21b to perform pressure accumulation. Therefore, the piston 22 will be able to flow down. By smoothly moving the piston 22 downward, the workpiece W can be locked to the workpiece W by the sub-bit 23 .
如第九圖所示,活塞22與氣閘26抵接而移至下移端(下死點)時,即完成螺絲S之鎖合(鎖固)。如圖所示,活塞22移至下移端而與氣閘26彈性抵接,即可吸收其衝擊。又,活塞22之抵接(活塞22之推力)則可使氣閘26朝下側移位。As shown in the ninth figure, when the piston 22 abuts against the air lock 26 and moves to the lower shift end (bottom dead center), the screw S is locked (locked). As shown, the piston 22 is moved to the lower shift end to elastically abut against the air lock 26 to absorb its impact. Further, the abutment of the piston 22 (the thrust of the piston 22) causes the air lock 26 to be displaced toward the lower side.
一旦氣閘26朝下側移位,則其本體部26b將自筒部21之下側開口部分離,結果使氣閘26與傾斜面21c間之全周上產生間隙26e。筒部下方室25則經該間隙26e而與通氣室33相連通。若維持觸發器5之拉引操作,則可維持對通氣室33供給壓縮空氣之狀態。因此,足以供活塞歸位用之壓縮空氣可經該間隙26e、筒部下方室25、循環孔21b,而自通氣室33朝循環空氣室29內供入。When the air lock 26 is displaced toward the lower side, the main body portion 26b is separated from the lower opening portion of the tubular portion 21, and as a result, a gap 26e is formed over the entire circumference between the air lock 26 and the inclined surface 21c. The lower portion 25 of the tubular portion communicates with the venting chamber 33 via the gap 26e. When the pulling operation of the trigger 5 is maintained, the state in which the compressed air is supplied to the breather chamber 33 can be maintained. Therefore, compressed air sufficient for the return of the piston can be supplied from the venting chamber 33 into the circulating air chamber 29 through the gap 26e, the lower chamber 25, and the circulation hole 21b.
又,一旦藉活塞22之推力而使氣閘26朝下側之初始位置移位,則其本體部26b之凸部26d將推壓至第一框體61之上面。如此,即可阻斷通氣室33與通氣室34間之連通狀態,故可阻斷對馬達通氣口52之壓縮空氣供給,從而自動停止氣動馬達50之旋轉。因此,即便 維持已拉引操作觸發器5之狀態,活塞22到達下移端之時間與氣動馬達50之停止時間亦將同步(大致同時進行)。因此,可防止對工件W之螺絲S鎖固過度。Further, when the air brake 26 is displaced toward the lower initial position by the thrust of the piston 22, the convex portion 26d of the main body portion 26b is pressed against the upper surface of the first casing 61. Thus, the communication state between the breather chamber 33 and the breather chamber 34 can be blocked, so that the supply of compressed air to the motor port 52 can be blocked, thereby automatically stopping the rotation of the air motor 50. So even The state in which the operating trigger 5 has been pulled is maintained, and the time at which the piston 22 reaches the lower shift end and the stop time of the air motor 50 are also synchronized (substantially simultaneously). Therefore, it is possible to prevent the screw S of the workpiece W from being excessively locked.
其後,一旦使用者解除觸發器5之拉引操作,則將經觸發閥4而朝頂置閥上方室30a供給壓縮空氣,從而使頂置閥30下移。一旦頂置閥30下移,且其下端部與閥台座部35氣密抵接,則可藉封環27a阻斷通氣室30c與通氣室30b,且可阻斷通氣室30b與頂置閥下方室30d。因此,可阻斷對筒部上方室24之壓縮空氣供給。一旦阻斷對筒部上方室24之壓縮空氣之供給,則該筒部上方室24內之壓縮空氣將經流量切換閥40、排氣孔21a~21a、頂置閥30之排氣孔30g~30g、排氣室30h及排氣管8,而朝大氣開放(不對活塞22發生下移方向之推力)。Thereafter, once the user releases the pulling operation of the trigger 5, the compressed air is supplied to the overhead valve upper chamber 30a via the trigger valve 4, thereby moving the overhead valve 30 downward. Once the overhead valve 30 is moved downward and the lower end portion thereof is in airtight contact with the valve seat portion 35, the ventilation chamber 30c and the ventilation chamber 30b can be blocked by the sealing ring 27a, and the ventilation chamber 30b and the overhead valve can be blocked. Room 30d. Thus, the supply of compressed air to the chamber 24 above the barrel can be blocked. Once the supply of compressed air to the chamber 24 above the cylinder is blocked, the compressed air in the chamber 24 above the cylinder will pass through the flow switching valve 40, the exhaust holes 21a-21a, and the exhaust hole 30g of the overhead valve 30~ 30 g, the exhaust chamber 30h, and the exhaust pipe 8 are opened to the atmosphere (the thrust of the piston 22 is not moved downward).
如此,除封閉頂置閥30而阻斷對筒部上方室24之壓縮空氣供給以外,一旦該筒部上方室24形成可朝大氣開放之狀態,則蓄壓於循環空氣室29內之壓縮空氣將使活塞22返回上死點。In this manner, in addition to closing the overhead valve 30 to block the supply of compressed air to the upper chamber 24 of the tubular portion, the compressed air stored in the circulating air chamber 29 is once the upper portion 24 of the tubular portion is formed to be open to the atmosphere. The piston 22 will be returned to top dead center.
又,在頂置閥30已封閉之狀態下,由於已阻斷對通氣室33之壓縮空氣供給,故氣閘26將維持在已朝下側移位之狀態(氣閘26之初始位置)。Further, in a state where the overhead valve 30 is closed, since the supply of compressed air to the ventilating chamber 33 is blocked, the damper 26 is maintained in a state of being displaced downward (the initial position of the damper 26).
又,本實施例之螺絲鎖合機1可待活塞22移至下移端而與氣閘26抵接,即藉其推力使氣閘26反抗通氣室33之壓縮空氣之賦勢力而下移。一旦氣閘26下移,則設於其下面之凸部26d將與第一框體61之上面61b抵接,藉此而阻斷通氣室33與通氣室34間之空氣通 道,而停止氣動馬達50。如上所述,其係藉有體物之活塞22之下移,而使作為通道阻斷構件之氣閘26朝封閉側移動以停止氣動馬達之構造。習知技術則為藉無體物之壓縮空氣而使通道阻斷構件朝封閉側移動之構造,故存在氣動馬達停止時間不一致之問題。本實施例則無上述問題,可較過去以更高精確度控制氣動馬達50之停止時間,且可提昇該時間之重複精確度。Further, the screw locker 1 of the present embodiment can move the piston 22 to the lower shift end to abut against the air lock 26, that is, the thrust of the air lock 26 against the compressed air of the breath chamber 33 is lowered by the thrust thereof. Once the air lock 26 is moved downward, the convex portion 26d disposed under the abutment 26 abuts against the upper surface 61b of the first frame body 61, thereby blocking the air passage between the ventilation chamber 33 and the ventilation chamber 34. The air motor 50 is stopped. As described above, it is moved downward by the piston 22 of the body, and the air lock 26 as the passage blocking member is moved toward the closed side to stop the configuration of the air motor. The conventional technique is a structure in which the passage blocking member is moved toward the closed side by the compressed air having no body, and therefore there is a problem that the air motor stop time is inconsistent. This embodiment has no such problem, and can control the stop time of the air motor 50 with higher precision than in the past, and can improve the repeat accuracy of the time.
又,已例示之實施例可待觸發器5之拉引操作而對通氣室33、34供給壓縮空氣,而使氣閘26藉通氣室33、34之壓縮空氣承受朝上方(活塞上移方向)之勢能。因此,活塞22之抵接後,氣閘26可反抗該等通氣室33、34之壓縮空氣之賦勢力而朝封閉側下移。故而,活塞22移至下死點後,將延遲一定時間方使氣動馬達50停止。藉此,即便鎖合時之反作用力使本體部2上移,而使活塞22與氣閘26抵接,亦可於其後使氣動馬達50旋轉一定時間。因此,將無所謂鎖固不完全之問題。故而,使用者即無須以較大之力預先推壓該本體部2,以避免螺絲鎖合時之反作用力致使本體部2上移。就此點而言,該螺絲鎖合機1之操作性可獲提昇。Further, the illustrated embodiment can supply the compressed air to the venting chambers 33, 34 by the pulling operation of the trigger 5, and the damper 26 can receive the compressed air by the venting chambers 33, 34 upward (the piston is moved upward). The potential energy. Therefore, after the abutment of the piston 22, the damper 26 can move downward toward the closed side against the biasing force of the compressed air of the venting chambers 33, 34. Therefore, after the piston 22 moves to the bottom dead center, the air motor 50 is stopped for a certain time. Thereby, even if the reaction force at the time of the lock is moved up by the main body 2, and the piston 22 is brought into contact with the air lock 26, the air motor 50 can be rotated for a certain time thereafter. Therefore, there will be no problem of incomplete locking. Therefore, the user does not need to push the body portion 2 with a large force in advance to avoid the reaction force when the screw is locked, so that the body portion 2 moves up. In this regard, the operability of the screw locker 1 can be improved.
又,氣閘26在限制活塞22之下死點功能及吸收活塞22之衝擊功能等一般功能以外,並兼具有作為開關閥使壓縮空氣通往氣動馬達50之供氣通道開閉的功能。因此,該氣閘26進而可實現該螺絲鎖合機1之高附加價值化。Further, the air lock 26 has a function of restricting the bottom dead center function of the piston 22 and the impact function of the absorbing piston 22, and also has a function of opening and closing the air supply passage for the compressed air to the air motor 50 as an on-off valve. Therefore, the air lock 26 can further achieve high added value of the screw locker 1.
又,一旦氣閘26下移,則該氣閘26與筒部21之傾斜面21c之間將產生間隙26e,故筒部下方室25 將與通氣室33相連通,從而壓縮空氣將自通氣室33朝筒部下方室25內流入。該壓縮空氣係利用作為使活塞22上移之循環空氣者。因此,在本實施例之螺絲鎖合機1中,省略了習知設於筒部下部側之用以連通筒部上方室24與循環空氣室29之單向閥。Moreover, once the air lock 26 is moved downward, a gap 26e is formed between the air lock 26 and the inclined surface 21c of the tubular portion 21, so the lower chamber 25 of the tubular portion It will communicate with the venting chamber 33 so that compressed air will flow from the venting chamber 33 into the lower chamber 25 of the tubular portion. This compressed air is utilized as a circulating air for moving the piston 22 upward. Therefore, in the screw-locking machine 1 of the present embodiment, the one-way valve for connecting the upper chamber 24 of the tubular portion and the circulating air chamber 29, which is conventionally provided on the lower side of the tubular portion, is omitted.
進而,如上所述,在活塞22移至下死點而完成螺絲S之鎖合後,循環空氣將作用於活塞22之下面,且使氣動馬達50停止。因此,可確實防止習知之所謂脫落或螺絲S之鎖固不完全之問題。Further, as described above, after the piston 22 is moved to the bottom dead center to complete the locking of the screw S, the circulating air acts on the lower surface of the piston 22, and the air motor 50 is stopped. Therefore, it is possible to surely prevent the problem of the so-called shedding or the incomplete locking of the screw S.
又,由於構成利用對氣動馬達50供給壓縮空氣之流路即通氣室33之壓縮空氣,作為活塞上移用之循環空氣,故基本上無須習知之單向閥及循環空氣室。本實施例中,循環空氣室29及循環孔21b~21b之設置係屬輔助性質。Further, since the compressed air which is the venting chamber 33 which is a flow path for supplying the compressed air to the air motor 50 is configured as the circulating air for the piston to be moved, the conventional check valve and the circulating air chamber are basically unnecessary. In the present embodiment, the arrangement of the circulating air chamber 29 and the circulation holes 21b to 21b is an auxiliary property.
進而,由於螺絲鎖合機1構成以單一構件之氣閘26作為流量切換閥使用,故可維持簡單之構造,同時進行確實之螺絲鎖合動作(無錯誤動作)。Further, since the screw locker 1 is configured to use the air brake 26 of a single member as the flow rate switching valve, it is possible to maintain a simple structure and perform a precise screw-locking operation (no error operation).
以上已說明之實施例可再追加各種變更。上述實施例中,氣閘26係藉通氣室33、34之壓縮空氣之賦勢力,而承受朝活塞上移側(起動側)之勢能。然而,舉例言之,圖示雖已省略,但亦可於支軸部26c之周圍,即,本體部26b與下面與第一框體61之上面61b間安裝壓縮彈簧。藉此,除上述壓縮空氣之賦勢力以外,亦可藉該壓縮彈簧之賦勢力而對氣閘26朝活塞上移側賦予勢能。此時,宜可藉來自外部之操作而改變上述壓縮彈簧之賦勢力,藉此,即可使氣閘26之賦勢力與活塞22之推力配 合而任意加以調整,且可更提昇該螺絲鎖合機1之附加價值。Various modifications can be added to the above-described embodiments. In the above embodiment, the damper 26 is subjected to the biasing force of the compressed air of the ventilating chambers 33, 34, and is subjected to the potential energy toward the upper moving side (starting side) of the piston. However, as an example, although the illustration has been omitted, a compression spring may be attached around the support shaft portion 26c, that is, between the main body portion 26b and the lower surface and the upper surface 61b of the first frame body 61. Thereby, in addition to the biasing force of the compressed air, the damper 26 can be biased toward the upper side of the piston by the biasing force of the compression spring. At this time, it is preferable to change the force of the above-mentioned compression spring by an operation from the outside, whereby the force of the air brake 26 and the thrust of the piston 22 can be matched. The adjustment can be arbitrarily adjusted, and the added value of the screw locker 1 can be further improved.
又,隨活塞22之移動而移動,並開閉通往氣動馬達50之空氣通道之通道阻斷構件,已例示者係利用氣閘26之構造。然而,亦可使用在該氣閘之外另設之構件,作為具有空氣通道之開閉功能之通道阻斷構件。Further, the passage blocking member that moves in accordance with the movement of the piston 22 and opens and closes the air passage to the air motor 50 has been constructed using the damper 26. However, a separate member other than the air lock may be used as the passage blocking member having the opening and closing function of the air passage.
又,以上之實施例中,雖已例示利用氣閘26作為流量切換閥,但亦可另設與氣閘26不同之其它構件作為流量切換閥,而於活塞移至下死點時,使該其它構件移動而使氣動馬達50用之壓縮空氣作用於活塞22之下面。另,此時,對氣動馬達50供給壓縮空氣之流路亦可進而使用其它構件而進行阻斷。即,已例示之實施例中,筒部下方室25對通氣室33之開放動作,以及對氣動馬達50之壓縮空氣之阻斷動作,可藉單一構件之氣閘26之移動,而大致同時進行,但若在活塞22移至下死點後,則兩動作即無須同時進行。Further, in the above embodiment, although the air lock 26 is exemplified as the flow rate switching valve, another member different from the air lock 26 may be separately provided as the flow rate switching valve, and when the piston is moved to the bottom dead center, The other members move so that the compressed air for the air motor 50 acts below the piston 22. Further, at this time, the flow path for supplying the compressed air to the air motor 50 may be blocked by using other members. That is, in the illustrated embodiment, the opening operation of the lower chamber 25 of the cylinder portion to the venting chamber 33 and the blocking operation of the compressed air to the air motor 50 can be performed substantially simultaneously by the movement of the damper 26 of a single member. However, if the piston 22 is moved to the bottom dead center, the two actions need not be performed simultaneously.
又,本發明亦可構成另行使用壓縮彈簧而對氣閘26朝上移側賦予勢能。此時,可省略凸部26d,且無須對該氣閘26之下面側作用通氣室33之壓力,以使該氣閘26自初始位置上移之構造。Further, the present invention may be configured to separately apply a potential energy to the upward movement side of the air lock 26 by using a compression spring. At this time, the convex portion 26d can be omitted, and the pressure of the ventilating chamber 33 is not required to act on the lower side of the damper 26 to shift the damper 26 from the initial position.
惟,以上所述,僅為本發明最佳之一的具體實施例之詳細說明與圖式,惟本發明之特徵並不侷限於此,並非用以限制本發明,本發明之所有範圍應以下述之申請專利範圍為準,凡合於本發明申請專利範圍之精神與其類似變化之實施例,皆應包含於本發明之範疇中,任何熟悉該項技藝者在本發明之領域內,可輕易思及之變化或修飾皆可涵 蓋在以下本案之專利範圍。However, the above description is only a detailed description of the preferred embodiments of the present invention, and the present invention is not limited thereto, and is not intended to limit the present invention. The scope of the patent application is subject to the scope of the present invention, and any one skilled in the art can easily include it in the field of the present invention. Think about changes or modifications Covered in the following patent scope of this case.
1‧‧‧螺絲鎖合機1‧‧‧ screw lock machine
2‧‧‧本體部2‧‧‧ Body Department
2a‧‧‧本體外殼2a‧‧‧ body shell
2b‧‧‧頂殼2b‧‧‧ top shell
2c‧‧‧凹部2c‧‧‧ recess
2d‧‧‧位置保持凸部(鋼板模式用)2d‧‧‧ Position retaining convex part (for steel plate mode)
2e‧‧‧位置保持凸部(木板模式用)2e‧‧‧ Position retention convex (for wood board mode)
3‧‧‧手柄部3‧‧‧Handle
4‧‧‧觸發閥4‧‧‧trigger valve
5‧‧‧觸發器5‧‧‧ Trigger
6‧‧‧空氣軟管6‧‧‧Air hose
7‧‧‧蓄壓室7‧‧‧Accumulation room
8‧‧‧排氣管8‧‧‧Exhaust pipe
8a‧‧‧排氣口8a‧‧‧Exhaust port
8b‧‧‧排氣室8b‧‧‧Exhaust room
11‧‧‧倉匣11‧‧‧ Cangjie
12‧‧‧螺絲連結帶輸送機構12‧‧‧ Screw connection belt conveying mechanism
13‧‧‧鎖合筒部13‧‧‧Locked tube
14‧‧‧支座14‧‧‧Support
14a‧‧‧彈性片14a‧‧‧Elastic film
20‧‧‧打擊機構部20‧‧‧Combat Department
21‧‧‧筒部21‧‧‧ Tube
21a‧‧‧排氣孔21a‧‧‧ venting holes
21b‧‧‧循環孔21b‧‧‧Circular hole
21c‧‧‧傾斜面21c‧‧‧ sloped surface
22‧‧‧活塞22‧‧‧Piston
23‧‧‧起子鑽頭23‧‧‧drive bit
23a‧‧‧平面部23a‧‧‧Flat Department
24‧‧‧筒部上方室24‧‧‧The upper chamber of the tube
25‧‧‧筒部下方室25‧‧‧The lower chamber of the tube
26‧‧‧氣閘(下死點側)26‧‧‧ Airlock (bottom dead side)
26a‧‧‧插通孔26a‧‧‧ Inserting through holes
26b‧‧‧本體部26b‧‧‧ Body Department
26c‧‧‧支軸部26c‧‧‧ shaft part
26d‧‧‧凸部26d‧‧‧ convex
26e‧‧‧間隙26e‧‧‧ gap
27‧‧‧保持套27‧‧‧ Keep the set
27a‧‧‧封環27a‧‧‧Seal
28‧‧‧封環28‧‧‧Seal
29‧‧‧循環空氣室29‧‧‧Circular air chamber
30‧‧‧頂置閥30‧‧‧Overhead valve
30a‧‧‧頂置閥上方室30a‧‧‧Overhead valve upper chamber
30b‧‧‧通氣室30b‧‧‧ Ventilation room
30c‧‧‧通氣室30c‧‧ ́s ventilation room
30d頂置閥下方室30d overhead valve lower chamber
30e‧‧‧受壓面(外周側)30e‧‧‧pressure surface (outer side)
30f‧‧‧受壓面(內周側)30f‧‧‧pressure surface (inner side)
30g‧‧‧排氣孔30g‧‧‧ venting holes
30h‧‧‧排氣室30h‧‧‧Exhaust room
31‧‧‧壓縮彈簧31‧‧‧Compressed spring
32‧‧‧通氣室32‧‧‧ Ventilation room
33‧‧‧通氣室33‧‧‧ Ventilation room
34‧‧‧通氣室34‧‧‧ Ventilation room
35‧‧‧閥台座部35‧‧‧Valve seat
40‧‧‧流量切換閥40‧‧‧Flow switching valve
41‧‧‧閥台座部41‧‧‧Valve seat
41a‧‧‧基準通氣孔41a‧‧‧Base Vent
42‧‧‧閥本體42‧‧‧ valve body
42a‧‧‧大通氣孔42a‧‧‧ large vent
42b‧‧‧小通氣孔42b‧‧‧Small vent
42c‧‧‧支軸部42c‧‧‧ shaft part
42d‧‧‧受壓面42d‧‧‧pressured surface
42e‧‧‧間隙42e‧‧‧ gap
43‧‧‧切換閘柄43‧‧‧Switching the handle
44‧‧‧壓縮彈簧44‧‧‧Compressed spring
45‧‧‧小螺絲45‧‧‧Small screws
50‧‧‧氣動馬達50‧‧‧Air motor
51‧‧‧旋轉軸部51‧‧‧Rotary shaft
51a‧‧‧鑽頭插通孔51a‧‧‧Drill insertion hole
52‧‧‧馬達通氣口52‧‧‧ motor vent
53‧‧‧旋轉軸部53‧‧‧Rotary shaft
54‧‧‧軸承54‧‧‧ bearing
55‧‧‧旋轉軸部55‧‧‧Rotary shaft
60‧‧‧第二框體60‧‧‧ second frame
60a‧‧‧支持孔60a‧‧‧Support hole
61‧‧‧第一框體61‧‧‧ first frame
61a‧‧‧插通孔61a‧‧‧ inserted through hole
61b‧‧‧上面61b‧‧‧above
63‧‧‧第三框體63‧‧‧ third frame
70‧‧‧減速機構部70‧‧‧Deceleration Mechanism Department
71‧‧‧太陽齒輪71‧‧‧Sun Gear
72‧‧‧行星齒輪72‧‧‧ planetary gear
73‧‧‧托座73‧‧‧ bracket
73a‧‧‧插通孔73a‧‧‧ inserted through hole
74‧‧‧軸承74‧‧‧ Bearing
75‧‧‧內齒輪75‧‧‧Internal gear
S‧‧‧螺絲S‧‧‧ screws
W‧‧‧工件W‧‧‧Workpiece
W1‧‧‧上材(石膏板)W1‧‧‧Upper material (gypsum board)
W2‧‧‧基材(鋼板或木板)W2‧‧‧ substrate (steel or wood)
第一圖係本發明一實施例之螺絲鎖合機其整體之縱截面圖。本圖顯示其初始狀態。The first drawing is a longitudinal sectional view of the entire screw locker according to an embodiment of the present invention. This figure shows its initial state.
第二圖係實施例之鎖合機之本體部之縱截面圖。本圖顯示本體部之初始狀態。The second drawing is a longitudinal sectional view of the body portion of the lock machine of the embodiment. This figure shows the initial state of the body section.
第三圖係第二圖之局部放大圖,且為頂置閥及筒部上部周邊之縱截面圖。本圖與第二圖相同,顯示本體部之初始狀態下頂置閥之全閉狀態。The third drawing is a partial enlarged view of the second figure, and is a longitudinal sectional view of the top valve and the periphery of the upper portion of the cylinder. This figure is the same as the second figure, and shows the fully closed state of the overhead valve in the initial state of the main body portion.
第四圖係筒部下部及氣閘周邊之縱截面圖。本圖顯示氣閘自下側之初始位置上移而氣動馬達開始旋轉之階段。The fourth figure is a longitudinal section of the lower part of the cylinder and the periphery of the air lock. This figure shows the phase in which the air brake moves up from the initial position on the lower side and the air motor starts to rotate.
第五圖係實施例之螺絲鎖合機之本體部之縱截面圖。本圖顯示頂置閥之半開狀態,即氣動馬達開始旋轉之階段。該階段中,活塞仍位於上死點。The fifth drawing is a longitudinal sectional view of the body portion of the screw locker of the embodiment. This figure shows the half-open state of the overhead valve, which is the phase at which the air motor starts to rotate. During this phase, the piston is still at top dead center.
第六圖係實施例之螺絲鎖合機之本體部之縱截面圖。本圖顯示頂置閥之全開狀態,即氣動馬達旋轉,且活塞開始下移之階段。Fig. 6 is a longitudinal sectional view showing the body portion of the screw locker of the embodiment. This figure shows the fully open state of the overhead valve, ie the phase at which the air motor rotates and the piston begins to move down.
第七圖係第六圖之局部放大圖,即已全開之頂置閥及筒部上部周邊之縱截面圖。本圖顯示頂置閥全開而活塞開始下移。The seventh drawing is a partial enlarged view of the sixth figure, that is, a longitudinal section of the top valve and the upper periphery of the cylinder which have been fully opened. This figure shows that the overhead valve is fully open and the piston begins to move down.
第八圖係實施例之螺絲鎖合機之本體部之縱截面圖。本圖顯示活塞移至下死點,結果則停止氣動馬達,而結束螺絲之鎖合之階段。The eighth drawing is a longitudinal sectional view of the body portion of the screw locker of the embodiment. This figure shows that the piston is moved to the bottom dead center, and as a result, the air motor is stopped and the screw is locked.
第九圖係第八圖之局部放大圖,即已移至下死點之活塞及氣閘周邊之放大圖。本圖顯示氣閘為活塞所推壓而下移之 結果,形成氣動馬達使用之通氣道關閉之狀態。The ninth figure is a partial enlarged view of the eighth figure, that is, an enlarged view of the piston and the periphery of the air brake that has been moved to the bottom dead center. This figure shows that the air brake is pushed down by the piston. As a result, the state in which the air passage used by the air motor is closed is formed.
第十圖係由第一圖之箭號(10)方向觀察本體部所得之後視圖。本圖顯示切換閘柄已切換至鋼板釘固用之鋼板模式位置之狀態。The tenth figure is a rear view obtained by observing the body portion from the arrow (10) direction of the first figure. This figure shows the state in which the switching lever has been switched to the position of the steel plate in which the steel plate is fixed.
第十一圖係第十圖中(11)-(11)線之截面圖。本圖顯示頂置閥周邊之內部構造之縱截面。The eleventh figure is a cross-sectional view of the (11)-(11) line in the tenth figure. This figure shows the longitudinal section of the internal structure around the overhead valve.
第十二圖係第十一圖中(12)-(12)線之截面圖。本圖顯示切換閥之閥台座部及頂置閥之橫截面。The twelfth figure is a cross-sectional view of the line (12)-(12) in the eleventh figure. This figure shows the cross section of the valve seat and the overhead valve of the switching valve.
第十三圖係本體部之後視圖。本圖顯示切換閘柄已切換至木板釘固用之木板模式位置之狀態。The thirteenth picture is a rear view of the body portion. This figure shows the state in which the switching lever has been switched to the position of the board mode for the board nailing.
第十四圖係第十三圖中(14)-(14)線之截面圖本圖顯示切換閥之閥台座部及頂置閥之橫截面。Figure 14 is a cross-sectional view of the (14)-(14) line in the thirteenth figure. This figure shows the cross section of the valve seat and the overhead valve of the switching valve.
第十五圖係第十四圖中(15)-(15)線之截面圖。本圖顯示切換閥之閥台座部及頂置閥之橫截面。The fifteenth figure is a cross-sectional view of the line (15)-(15) in the fourteenth figure. This figure shows the cross section of the valve seat and the overhead valve of the switching valve.
第十六圖係本體部之上部,即流量切換閥周邊之縱截面圖。本圖顯示活塞上移時之流量切換閥,閥本體反抗壓縮彈簧而對閥台座部上移,結果閥台座部與閥本體間產生間隙,而可經該間隙排氣之狀態。The sixteenth figure is a longitudinal section of the upper portion of the body portion, that is, the periphery of the flow switching valve. This figure shows the flow switching valve when the piston moves up. The valve body moves against the compression spring and moves up to the valve seat. As a result, a gap is formed between the valve seat and the valve body, and the state can be exhausted through the gap.
1‧‧‧螺絲鎖合機1‧‧‧ screw lock machine
2‧‧‧本體部2‧‧‧ Body Department
2a‧‧‧本體外殼2a‧‧‧ body shell
2b‧‧‧頂殼2b‧‧‧ top shell
3‧‧‧手柄部3‧‧‧Handle
4‧‧‧觸發閥4‧‧‧trigger valve
5‧‧‧觸發器5‧‧‧ Trigger
6‧‧‧空氣軟管6‧‧‧Air hose
7‧‧‧蓄壓室7‧‧‧Accumulation room
8‧‧‧排氣管8‧‧‧Exhaust pipe
8a‧‧‧排氣口8a‧‧‧Exhaust port
8b‧‧‧排氣室8b‧‧‧Exhaust room
11‧‧‧倉匣11‧‧‧ Cangjie
12‧‧‧螺絲連結帶輸送機構12‧‧‧ Screw connection belt conveying mechanism
13‧‧‧鎖合筒部13‧‧‧Locked tube
14‧‧‧支座14‧‧‧Support
20‧‧‧打擊機構部20‧‧‧Combat Department
21‧‧‧筒部21‧‧‧ Tube
22‧‧‧活塞22‧‧‧Piston
23‧‧‧起子鑽頭23‧‧‧drive bit
23a‧‧‧平面部23a‧‧‧Flat Department
25‧‧‧筒部下方室25‧‧‧The lower chamber of the tube
26‧‧‧氣閘(下死點側)26‧‧‧ Airlock (bottom dead side)
26a‧‧‧插通孔26a‧‧‧ Inserting through holes
27‧‧‧保持套27‧‧‧ Keep the set
27a‧‧‧封環27a‧‧‧Seal
30‧‧‧頂置閥30‧‧‧Overhead valve
30a‧‧‧頂置閥上方室30a‧‧‧Overhead valve upper chamber
30b‧‧‧通氣室30b‧‧‧ Ventilation room
30c‧‧‧通氣室30c‧‧ ́s ventilation room
31‧‧‧壓縮彈簧31‧‧‧Compressed spring
32‧‧‧通氣室32‧‧‧ Ventilation room
33‧‧‧通氣室33‧‧‧ Ventilation room
34‧‧‧通氣室34‧‧‧ Ventilation room
35‧‧‧閥台座部35‧‧‧Valve seat
40‧‧‧流量切換閥40‧‧‧Flow switching valve
43‧‧‧切換閘柄43‧‧‧Switching the handle
50‧‧‧氣動馬達50‧‧‧Air motor
51‧‧‧旋轉軸部51‧‧‧Rotary shaft
52‧‧‧馬達通氣口52‧‧‧ motor vent
53‧‧‧旋轉軸部53‧‧‧Rotary shaft
54‧‧‧軸承54‧‧‧ bearing
55‧‧‧旋轉軸部55‧‧‧Rotary shaft
60‧‧‧第二框體60‧‧‧ second frame
61‧‧‧第一框體61‧‧‧ first frame
63‧‧‧第三框體63‧‧‧ third frame
70‧‧‧減速機構部70‧‧‧Deceleration Mechanism Department
71‧‧‧太陽齒輪71‧‧‧Sun Gear
72‧‧‧行星齒輪72‧‧‧ planetary gear
73‧‧‧托座73‧‧‧ bracket
73a‧‧‧插通孔73a‧‧‧ inserted through hole
74‧‧‧軸承74‧‧‧ Bearing
W‧‧‧工件W‧‧‧Workpiece
W1‧‧‧上材(石膏板)W1‧‧‧Upper material (gypsum board)
W2‧‧‧基材(鋼板或木板)W2‧‧‧ substrate (steel or wood)
Claims (15)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007055748A JP4964623B2 (en) | 2007-03-06 | 2007-03-06 | Screw driving machine |
| JP2007055746A JP5090018B2 (en) | 2007-03-06 | 2007-03-06 | Screw driving machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW200906567A TW200906567A (en) | 2009-02-16 |
| TWI444260B true TWI444260B (en) | 2014-07-11 |
Family
ID=44723190
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW97106481A TWI444260B (en) | 2007-03-06 | 2008-02-25 | Screw lock machine |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI444260B (en) |
-
2008
- 2008-02-25 TW TW97106481A patent/TWI444260B/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| TW200906567A (en) | 2009-02-16 |
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| MM4A | Annulment or lapse of patent due to non-payment of fees |