099年06月17日核正替換頁 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明涉及一種發光二極體燈具,特別係指一種具有散 熱模組的發光二極體燈具。 【先前技術】 [0002] 1¾著科學技術的$步,從一般鶴絲燈發展到現在的冷陰 極癸光燈 s (Cold Cathode Fluorescent Lamp,BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a light-emitting diode lamp, and more particularly to a light-emitting diode lamp having a heat dissipation module. [Prior Art] [0002] 13⁄4 science and technology steps, from the general crane lamp to the current Cold Cathode Fluorescent Lamp s (Cold Cathode Fluorescent Lamp,
CCFL)及發光一極體(j^ght Emitting Diode, LED ),皆係朝向體積縮小及扁平化的方向發展。 [0003] 而目前CCFL因為體積幾乎係不能再縮小,而且CCFL升壓 到600伏特電壓時會發生干擾,另外CCFL會造成汞污染的 問題,使得部分國家也將予以禁用。而1^1)具有環保亮 度高、省電、壽命長等諸多特點,所以LED將漸漸取代 CCFL。然而,現今的高亮度led所產生的局部熱量較大, 若要取代CCFL作為照明產品,則必須要有合適的散熱設 計;否則會造成LED發光效率降低及壽命縮短等問題。 [0004] 另外,LED所需要的電源為直流、低電壓,故用於驅動鎮 絲燈、冷陰極熒光燈管等的交流電源不適合直接驅動LED 燈具。為此,LED燈具中通常採用交直流轉換裝置將交流 電源轉換成直流電源以便驅動LED燈具。然而,交直流轉 換裝置在工作過程中會產生大量的熱量,若不能將其產 生的熱量及時散發,造成交直流轉換裝置的溫度升高, 將導致交直流轉換裝置的能源轉換效率降低,並會導致 交直流轉換裝置輸出的電流、電壓不穩定,從而造成LED 發光效率降低等問題。 表單編號A0101 第3 V共丨7頁 0993293793-0 1335399 099年08月17日梭正替換'頁 [0005] 因此有關LED及交直流轉換裝置的散熱係目前業界亟需克 服的難題。 【發明内容】 [0006] 有鑒於此,實有必要提供一種散熱良好、工作穩定的發 光二極體燈具。 [0007] —種發光二極體燈具,包括一發光二極體模組和與該發 光二極體模組電性連接的一交直流轉換裝置。其中,該 發光二極體燈具還包括一散熱裝置,該散熱裝置包括一 基板,該發光二極體模組和該交直流轉換裝置並列地設 於該基板上。 [0008] 與習知技術相比,本發明將發光二極體模組和交直流轉 換裝置並列地設於該基板上,可通過該基板同時對發光 二極體模組和該交直流轉換裝置進行散熱,以確保整個 燈具工作於正常的溫度範圍内,從而可確發光二極體燈 具正常、穩定地工作。 【實施方式】 [0009] 圖1所示為本發明一實施例中的發光二極體燈具。該發光 二極體燈具包括一散熱裝置100、一發光二極體模組200 和兩個交直流轉換裝置300,該交直流轉換裝置300與該 發光二極體模組200電性連接。其中,該發光二極體模組 200和兩個交直流轉換裝置300並列地放置於散熱裝置 100的上表面,該發光二極體模組200和兩個交直流轉換 裝置300產生的熱量可通過該散熱裝置100散發到外部環 境中去。 096134426 表單编號A0101 第4頁/共17頁 0993293793-0 1335399 I I [0010]CCFL) and j^ght Emitting Diode (LED) are all moving toward shrinking and flattening. [0003] At present, the CCFL can hardly shrink because of the volume, and the CCFL will increase to 600 volts, and the CCFL will cause mercury pollution, which will be banned in some countries. And 1^1) has many characteristics such as high environmental brightness, power saving, long life, etc., so LED will gradually replace CCFL. However, today's high-brightness LEDs generate large local heat. To replace CCFL as a lighting product, it is necessary to have a proper heat dissipation design; otherwise, LED lighting efficiency will be reduced and life will be shortened. [0004] In addition, the power supply required for the LED is DC and low voltage, so the AC power source for driving the ballast lamp, the cold cathode fluorescent lamp, etc. is not suitable for directly driving the LED lamp. To this end, LED lamps typically use an AC-DC converter to convert AC power to DC power to drive LED fixtures. However, the AC/DC converter will generate a large amount of heat during the working process. If the heat generated by the AC/DC converter cannot be dissipated in time, the temperature of the AC/DC converter will increase, which will cause the energy conversion efficiency of the AC/DC converter to decrease. The current and voltage output of the AC/DC converter are unstable, which causes problems such as reduced LED luminous efficiency. Form No. A0101 3V Total 7 pages 0993293793-0 1335399 August 17th, 2008, the shuttle is replacing 'page [0005] Therefore, the heat dissipation system for LEDs and AC/DC converters is currently in need of overcome difficulties. SUMMARY OF THE INVENTION [0006] In view of the above, it is necessary to provide a light-emitting diode lamp with good heat dissipation and stable operation. [0007] A light-emitting diode lamp includes a light-emitting diode module and an AC-DC conversion device electrically connected to the light-emitting diode module. The illuminating diode lamp further includes a heat dissipating device, and the heat dissipating device includes a substrate, and the illuminating diode module and the AC/DC converting device are juxtaposed on the substrate. Compared with the prior art, the present invention provides a light emitting diode module and an AC/DC converter device on the substrate in parallel, and the LED module and the AC/DC converter device can be simultaneously passed through the substrate. The heat is dissipated to ensure that the entire luminaire operates within the normal temperature range, so that the illuminating diode lamp can work normally and stably. Embodiments [0009] FIG. 1 shows a light-emitting diode lamp according to an embodiment of the present invention. The illuminating diode device includes a heat dissipating device 100, a illuminating diode module 200, and two AC/DC converting devices 300. The AC/DC converting device 300 is electrically connected to the illuminating diode module 200. The LED module 200 and the two AC/DC converters 300 are placed in parallel on the upper surface of the heat sink 100. The heat generated by the LED module 200 and the two AC/DC converters 300 can pass through. The heat sink 100 is dissipated to the external environment. 096134426 Form No. A0101 Page 4 of 17 0993293793-0 1335399 I I [0010]
[0011] [0012][0012] [0012]
D99年08月17日梭正销頁I 請一併參考圖2及圖3,該散熱裝置1〇〇包括一散熱器110 和嵌入該散熱器110上表面的複數熱管120。該散熱器 110包括一大致呈矩形的基板112,和自基板112下表面 延伸而出的複數散熱片114。在基板112的上表面設有複 數相互平行的溝槽1120,該等溝槽1120自基板112的一 端向基板112的另一端延伸。如圖2中散熱器110所處的位 置,該等溝槽1120沿著基板112的長度方向從散熱器110 的後端區域延伸至散熱器110的前端區域。 上述熱管120--對應地放入該等溝槽1120内,如此,該 等熱管120即被嵌入基板112内並從基板11 2的一端延伸 至基板112的另一端。該等熱管120呈扁平狀,且該等熱 管120的上表面與基板112的上表面處於同一平面内以便 散熱器110和熱管120與發光二極體模組2〇〇接觸,並降 低散熱裝置100與發光二極體模組200之間的熱阻。此外 ’在基板112上的溝槽1120的兩側分別設有複數的螺紋孔 1122,利用螺絲(圖中未示)等固定元件穿過發光二極 體模組2 0 0並旋合於相應的螺紋孔112 2内即可將發光二極 體模組200固定在散熱器11〇的上表面並令熱管ι2〇與發 光二極體模組200直接接觸》 該發光二極體模組200包括複數長條形的電路板21〇和設 於母一個電路板210上的複數發光二極體220 ^該等電路 板210沿著熱管120的延伸方向平行地放置於基板丨丨之的 後端區域,並令每一個電路板21〇下方對應地設置有一支 熱管120,該支熱管12〇在該相應的電路板21〇下方延伸 並超出電路板210延伸至基板112的前端區域。利用螺絲 096134426 表單煸號A0101 第5頁/共17頁 0993293793-0 1335399 099年08月17日按正替換'頁Please refer to FIG. 2 and FIG. 3 together. The heat sink 1 includes a heat sink 110 and a plurality of heat pipes 120 embedded in the upper surface of the heat sink 110. The heat sink 110 includes a substantially rectangular substrate 112 and a plurality of fins 114 extending from a lower surface of the substrate 112. A plurality of mutually parallel grooves 1120 are provided on the upper surface of the substrate 112, and the grooves 1120 extend from one end of the substrate 112 toward the other end of the substrate 112. The trenches 1120 extend from the rear end region of the heat sink 110 to the front end region of the heat sink 110 along the length direction of the substrate 112, as in the position where the heat sink 110 is located in FIG. The heat pipes 120 are correspondingly placed in the grooves 1120 such that the heat pipes 120 are embedded in the substrate 112 and extend from one end of the substrate 11 2 to the other end of the substrate 112. The heat pipes 120 are flat, and the upper surfaces of the heat pipes 120 are in the same plane as the upper surface of the substrate 112 so that the heat sink 110 and the heat pipe 120 are in contact with the light emitting diode module 2, and the heat sink 100 is lowered. The thermal resistance between the LED module 200 and the LED module 200. In addition, a plurality of threaded holes 1122 are respectively disposed on two sides of the groove 1120 on the substrate 112, and a fixing component such as a screw (not shown) is passed through the light emitting diode module 200 and screwed to the corresponding In the threaded hole 112 2 , the LED module 200 can be fixed on the upper surface of the heat sink 11 并 and the heat pipe ι 2 直接 is directly in contact with the LED module 200. The LED module 200 includes a plurality of LED modules 200 . a strip-shaped circuit board 21A and a plurality of light-emitting diodes 220 disposed on a mother board 210. The circuit boards 210 are placed in parallel along the extending direction of the heat pipe 120 in a rear end region of the substrate board. A heat pipe 120 is disposed correspondingly below each of the circuit boards 21, and the heat pipe 12 extends below the corresponding circuit board 21 and extends beyond the circuit board 210 to the front end region of the substrate 112. Use the screw 096134426 Form nickname A0101 Page 5 of 17 0993293793-0 1335399 099 August 17th Press the replacement page
等固定元件穿過電路板210並旋合於相應的螺紋孔1122内 即可將電路板210固定在散熱器110的上表面,並令熱管 120與電路板210接觸。此外,該等電路板210與交直流 轉換裝置300電性連接,當交直流轉換裝置300將交流電 源轉換成直流電源通過電路板210驅動發光二極體220發 光時,發光二極體220所產生的熱量可以被散熱器110和 熱管120吸收並散發到外部環境中去。與此同時,該交直 流轉換裝置300也會產生熱量,且其產生的熱量也可以被 該散熱器110和熱管120吸收、散發到外部環境中去。以 下針對該交直流轉換裝置300與散熱裝置100之間的具體 I 位置關係等進行說明。 [0013] 每一個交直流轉換裝置300與一定數量的電路板210電性 連接。該交直流轉換裝置300包括一驅動電路板310、設 於該驅動電路板310上的複數電容320,和設於該驅動電 路板310上並會產生較多熱量的發熱電子元件330,如功 率場效應電晶體(MOSFET)等。其t,該驅動電路板 310上設有驅動電路(圖中未示)用以實現交直流轉換, 4 該等電容320位於驅動電路板310的上方,而發熱電子元 件330位於驅動電路板310的下方。 [0014] 兩個交直流轉換裝置300的兩個驅動電路板310相互平行 、並列地設置於基板112的前端的上表面,並令驅動電路 板310上的發熱電子元件330與基板112和熱管120延伸至 電路板210外部的部分同時直接接觸。這樣一來,交直流 轉換裝置300的發熱電子元件330所產生的熱量,可以被 基板112和熱管120同時吸收,從而可確保交直流轉換裝 096134426 表單編號A0101 第6頁/共17頁 0993293793-0 1335399 - 099年08月17日修正替換頁 置300工作於正常的溫度範圍内,以確保發光二極體220 的正常發光。 [0015] 如上所述,驅動電路板310和電路板210均設於基板112 的上表面,且熱管120從電路板210的下方延伸至驅動電 路板310的下方。換言之,每一個熱管120可以劃分為兩 段,即位於電路板210和基板112之間的第一段和位於驅 動電路板310和基板112之間的第二段。發光二極體220 和交直流轉換裝置300產生的熱量可同時被基板112和熱 ^ 管120吸收,並傳導給散熱片114進而散發到外部環境中 去,從而可以確保發光二極體燈具工作於正常的溫度範 圍内。 [0016] 圖4至圖6所示為本發明另一實施例中的發光二極體燈具 的散熱裝置100a與交直流轉換裝置300a。該交直流轉換 裝置300a與上一實施例中的交直流轉換裝置300之間的主 要不同之處在於:該交直流轉換裝置300a的發熱電子元 件330a和電容320a設於驅動電路板310a的上方。該散熱 # 裝置100a與上一實施例中的散熱裝置100之間的主要不同 之處在於:該散熱裝置100a還包括設於基板112a前端的 複數熱傳導元件130a,如導熱膠、金屬塊等。該散熱裝 置100a和該交直流轉換裝置300a以與上一實施例中相同 的排列方式組裝在一起,並令該等熱傳導元件130a位於 驅動電路板310a和基板112a之間。這樣一來,交直流轉 換裝置300a產生的熱量通過該熱傳導元件130a傳遞給基 板11 2a和熱管120a,進而散發到外部環境中去。 [0017] 在上述實施例中,發光二極體燈具包括兩個交直流轉換 096134426 表單编號 A0101 第 7 頁/共 17 頁 0993293793-0 1335399 099年08月17日按正替換頁 裝置;根據實際使用狀況可以改變交直流轉換裝置的數 量,如一個、三個等,以及每一個交直流轉換裝置驅動 的電路板的數量等。 [0018] 綜上所述,本發明確已符合發明專利之要件,遂依法提 出專利申請。惟,以上所述者僅為本發明之較佳實施例 ,自不能以此限制本案之申請專利範圍。舉凡熟悉本案 技藝之人士援依本發明之精神所作之等效修飾或變化, 皆應涵蓋於以下申請專利範圍内。 【圖式簡單說明】 [0019] 圖1係本發明一實施例中發光二極體燈具的部分分解圖。 [0020] 圖2係圖1中交直流轉換裝置與散熱裝置的立體分解圖。 [0021] 圖3係圖2中的交直流轉換裝置與散熱裝置的底部朝上時 的立體分解圖。 [0022] 圖4係本發明另一實施例中發光二極體燈具的交直流轉換 裝置與散熱裝置的立體圖。 [0023] 圖5係圖4的分解圖。 [0024] 圖6係圖5中的交直流轉換裝置與散熱裝置的底部朝上時 的立體分解圖。 【主要元件符號說明】 [0025] 散熱裝置:100、100a [0026] 基板:112、112a [0027] 螺紋孔:1122 096134426 表單編號A0101 第8頁/共17頁 0993293793-0 1335399 099年08月17日核正替换頁The fixing member passes through the circuit board 210 and is screwed into the corresponding screw hole 1122 to fix the circuit board 210 to the upper surface of the heat sink 110 and to bring the heat pipe 120 into contact with the circuit board 210. In addition, the circuit board 210 is electrically connected to the AC/DC converter 300. When the AC/DC converter 300 converts the AC power to the DC power source and drives the LED 220 to emit light through the circuit board 210, the LED 220 is generated. The heat can be absorbed by the heat sink 110 and the heat pipe 120 and distributed to the external environment. At the same time, the AC/DC converter 300 generates heat, and the heat generated by it can also be absorbed by the radiator 110 and the heat pipe 120 and radiated to the external environment. The specific I positional relationship between the AC/DC converter 300 and the heat sink 100 will be described below. [0013] Each of the AC/DC converting devices 300 is electrically connected to a certain number of circuit boards 210. The AC/DC converter 300 includes a driving circuit board 310, a plurality of capacitors 320 disposed on the driving circuit board 310, and a heat generating electronic component 330, such as a power field, disposed on the driving circuit board 310 and generating more heat. Effect transistor (MOSFET), etc. The driving circuit board 310 is provided with a driving circuit (not shown) for performing AC/DC conversion, 4 the capacitors 320 are located above the driving circuit board 310, and the heat generating electronic components 330 are located on the driving circuit board 310. Below. [0014] The two driving circuit boards 310 of the two AC/DC converting devices 300 are disposed in parallel with each other and juxtaposed on the upper surface of the front end of the substrate 112, and the heat-generating electronic components 330 on the driving circuit board 310 and the substrate 112 and the heat pipe 120 are disposed. The portion extending to the outside of the circuit board 210 is simultaneously in direct contact. In this way, the heat generated by the heat-generating electronic component 330 of the AC-DC converter 300 can be simultaneously absorbed by the substrate 112 and the heat pipe 120, thereby ensuring the AC-DC converter 096134426 Form No. A0101 Page 6 of 17 Page 99993293793-0 1335399 - On August 17, 099, the replacement page set 300 is operated within the normal temperature range to ensure normal illumination of the LED 220. [0015] As described above, the driving circuit board 310 and the circuit board 210 are both disposed on the upper surface of the substrate 112, and the heat pipe 120 extends from below the circuit board 210 to below the driving circuit board 310. In other words, each heat pipe 120 can be divided into two segments, a first segment between the circuit board 210 and the substrate 112 and a second segment between the drive circuit board 310 and the substrate 112. The heat generated by the LED 220 and the AC/DC converter 300 can be absorbed by the substrate 112 and the heat pipe 120 at the same time, and transmitted to the heat sink 114 to be radiated to the external environment, thereby ensuring that the LED lamp works. Within the normal temperature range. 4 to FIG. 6 show a heat dissipation device 100a and an AC/DC conversion device 300a of a light-emitting diode lamp according to another embodiment of the present invention. The main difference between the AC/DC converting device 300a and the AC/DC converting device 300 of the previous embodiment is that the heat generating electronic component 330a and the capacitor 320a of the AC/DC converting device 300a are disposed above the driving circuit board 310a. The main difference between the heat dissipation device 100a and the heat dissipation device 100 of the previous embodiment is that the heat dissipation device 100a further includes a plurality of heat conduction elements 130a disposed at the front end of the substrate 112a, such as a thermal conductive paste, a metal block, or the like. The heat dissipating device 100a and the AC/DC converting device 300a are assembled in the same arrangement as in the previous embodiment, and the heat conducting members 130a are positioned between the driving circuit board 310a and the substrate 112a. Thus, the heat generated by the AC/DC converting device 300a is transferred to the substrate 11 2a and the heat pipe 120a through the heat conducting member 130a, and is then radiated to the external environment. [0017] In the above embodiment, the LED luminaire includes two AC-DC conversions 096134426 Form No. A0101 Page 7 of 17 0993293793-0 1335399 On August 17, 1999, the device is replaced by the device; The usage can change the number of AC/DC converters, such as one, three, etc., and the number of boards driven by each AC/DC converter. [0018] In summary, the present invention has indeed met the requirements of the invention patent, and the patent application is filed according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by those skilled in the art to the spirit of the invention are intended to be included within the scope of the following claims. BRIEF DESCRIPTION OF THE DRAWINGS [0019] FIG. 1 is a partially exploded view of a light-emitting diode lamp according to an embodiment of the present invention. 2 is an exploded perspective view of the AC/DC converting device and the heat sink device of FIG. 1. 3 is an exploded perspective view showing the AC/DC converter of FIG. 2 and the bottom of the heat sink facing upward. [0021] FIG. 4 is a perspective view of an AC/DC converting device and a heat sink of a light emitting diode lamp according to another embodiment of the present invention. [0023] FIG. 5 is an exploded view of FIG. 4. 6 is an exploded perspective view showing the AC/DC converter of FIG. 5 and the bottom of the heat sink facing upward. [0024] FIG. [Main component symbol description] [0025] Heat sink: 100, 100a [0026] Substrate: 112, 112a [0027] Threaded hole: 1122 096134426 Form number A0101 Page 8 of 17 0993293793-0 1335399 099 August 17 Japanese nuclear replacement page
[0028] [0029] [0030] [0031] [0032] [0033] [0034] [0035] [0036] [0037] [0038] [0039] 熱管:120、120a 電路板:210 交直流轉換裝置:300、300a 電容:320、320a 熱傳導元件:130a 散熱器:110 溝槽:1120 散熱片:114 發光二極體模組:200 發光二極體:220 驅動電路板:310、310a 發熱電子元件:330、330a[0030] [0030] [0030] [0030] [0034] [0034] [0038] [0039] [0039] Heat pipe: 120, 120a Circuit board: 210 AC/DC converter: 300, 300a Capacitance: 320, 320a Thermal Conduction Component: 130a Heatsink: 110 Trench: 1120 Heatsink: 114 Light Emitting Diode Module: 200 Light Emitting Diode: 220 Driver Circuit Board: 310, 310a Heated Electronic Components: 330 330a
096134426 表單編號A0101 第9頁/共17頁 0993293793-0096134426 Form No. A0101 Page 9 of 17 0993293793-0