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CN201206745Y - LED lamps - Google Patents

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Publication number
CN201206745Y
CN201206745Y CNU2008200940178U CN200820094017U CN201206745Y CN 201206745 Y CN201206745 Y CN 201206745Y CN U2008200940178 U CNU2008200940178 U CN U2008200940178U CN 200820094017 U CN200820094017 U CN 200820094017U CN 201206745 Y CN201206745 Y CN 201206745Y
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substrate
light
emitting diode
heat
conversion device
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徐方伟
余光
赖振田
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Fuzhun Precision Industry Shenzhen Co Ltd
Hon Hai Precision Industry Co Ltd
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Fuzhun Precision Industry Shenzhen Co Ltd
Hon Hai Precision Industry Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

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Abstract

一种发光二极管灯具,包括一发光二极管模组和与该发光二极管模组电性连接的一交直流转换装置。其中,该发光二极管灯具还包括一散热装置,该散热装置包括一基板,该发光二极管模组和该交直流转换装置并列地设于该基板上。本实用新型将发光二极管模组和该交直流转换装置并列地设于该基板上,可通过该基板同时对发光二极管模组和该交直流转换装置进行散热,以确保整个灯具工作于正常的温度范围内,从而可确发光二极管灯具正常、稳定地工作。

Figure 200820094017

A light-emitting diode lamp includes a light-emitting diode module and an AC/DC conversion device electrically connected with the light-emitting diode module. Wherein, the LED lamp further includes a heat dissipation device, and the heat dissipation device includes a substrate, and the LED module and the AC/DC conversion device are arranged on the substrate in parallel. In the utility model, the light-emitting diode module and the AC-DC conversion device are arranged side by side on the substrate, and the light-emitting diode module and the AC-DC conversion device can be simultaneously dissipated through the substrate to ensure that the entire lamp works at a normal temperature Within the range, it can ensure that the LED lamps work normally and stably.

Figure 200820094017

Description

发光二极管灯具 LED lamps

技术领域 technical field

本实用新型涉及一种发光二极管灯具,特别是指一种具有散热模组的发光二极管灯具。The utility model relates to a light-emitting diode lamp, in particular to a light-emitting diode lamp with a cooling module.

背景技术 Background technique

随着科学技术的进步,从一般钨丝灯发展到现在的冷阴极荧光灯管(ColdCathode Fluorescent Lamp,CCFL)及发光二极管(Light Emitting Diode,LED),皆是朝向体积缩小及扁平化的方向发展。With the advancement of science and technology, the development from general tungsten filament lamps to the current Cold Cathode Fluorescent Lamp (Cold Cathode Fluorescent Lamp, CCFL) and Light Emitting Diode (Light Emitting Diode, LED) are all in the direction of size reduction and flattening.

而目前CCFL因为体积几乎是不能再缩小,而且CCFL升压到600伏特电压时会发生干扰,另外CCFL会造成汞污染的问题,使得部分国家也将予以禁用。而LED具有环保、亮度高、省电、寿命长等诸多特点,所以LED将渐渐取代CCFL。然而,现今的高亮度LED所产生的局部热量较大,若要取代CCFL作为照明产品,则必须要有合适的散热设计;否则会造成LED发光效率降低及寿命缩短等问题。At present, CCFL can hardly be reduced because of its size, and CCFL will interfere when boosted to 600 volts. In addition, CCFL will cause mercury pollution, so some countries will also ban it. LED has many characteristics such as environmental protection, high brightness, power saving, long life, etc., so LED will gradually replace CCFL. However, today's high-brightness LEDs generate relatively large localized heat. If CCFLs are to be replaced as lighting products, a proper heat dissipation design is required; otherwise, LED luminous efficiency will be reduced and lifespan will be shortened.

另外,LED所需要的电源为直流、低电压,故用于驱动钨丝灯、冷阴极荧光灯管等的交流电源不适合直接驱动LED灯具。为此,LED灯具中通常采用交直流转换装置将交流电源转换成直流电源以便驱动LED灯具。然而,交直流转换装置在工作过程中会产生大量的热量,若不能将其产生的热量及时散发,造成交直流转换装置的温度升高,将导致交直流转换装置的能源转换效率降低,并会导致交直流转换装置输出的电流、电压不稳定,从而造成LED发光效率降低等问题。In addition, the power required by LEDs is DC and low voltage, so the AC power used to drive tungsten lamps, cold cathode fluorescent tubes, etc. is not suitable for directly driving LED lamps. For this reason, an AC-to-DC conversion device is usually used in LED lamps to convert AC power into DC power so as to drive LED lamps. However, the AC-DC conversion device will generate a large amount of heat during the working process. If the heat generated cannot be dissipated in time, the temperature of the AC-DC conversion device will rise, which will reduce the energy conversion efficiency of the AC-DC conversion device and cause As a result, the current and voltage output by the AC-DC conversion device are unstable, thereby causing problems such as a decrease in LED luminous efficiency.

因此有关LED及交直流转换装置的散热是目前业界亟需克服的难题。Therefore, the heat dissipation of the LED and the AC/DC conversion device is a problem that the industry needs to overcome urgently.

实用新型内容Utility model content

有鉴于此,有必要提供一种散热良好、工作稳定的发光二极管灯具。In view of this, it is necessary to provide a light-emitting diode lamp with good heat dissipation and stable operation.

一种发光二极管灯具,包括一发光二极管模组和与该发光二极管模组电性连接的一交直流转换装置。其中,该发光二极管灯具还包括一散热装置,该散热装置包括一基板,该发光二极管模组和该交直流转换装置并列地设于该基板上。A light-emitting diode lamp includes a light-emitting diode module and an AC/DC conversion device electrically connected with the light-emitting diode module. Wherein, the LED lamp further includes a heat dissipation device, and the heat dissipation device includes a substrate, and the LED module and the AC/DC conversion device are arranged on the substrate in parallel.

与现有技术相比,本实用新型将发光二极管模组和该交直流转换装置并列地设于该基板上,可通过该基板同时对发光二极管模组和该交直流转换装置进行散热,以确保整个灯具工作于正常的温度范围内,从而可确发光二极管灯具正常、稳定地工作。Compared with the prior art, the utility model arranges the light-emitting diode module and the AC-DC conversion device side by side on the substrate, and can simultaneously dissipate heat from the light-emitting diode module and the AC-DC conversion device through the substrate to ensure The whole lamp works in the normal temperature range, so that the normal and stable work of the light-emitting diode lamp can be ensured.

下面参照附图,结合具体实施例对本实用新型作进一步的描述。The utility model will be further described below in conjunction with specific embodiments with reference to the accompanying drawings.

附图说明 Description of drawings

图1是本实用新型一实施例中发光二极管灯具的部分分解图。Fig. 1 is a partially exploded view of an LED lamp in an embodiment of the present invention.

图2是图1中交直流转换装置与散热装置的立体分解图。FIG. 2 is an exploded perspective view of the AC-DC conversion device and the cooling device in FIG. 1 .

图3是图2中的交直流转换装置与散热装置的底部朝上时的立体分解图。FIG. 3 is an exploded perspective view of the AC-DC conversion device and the cooling device in FIG. 2 when the bottom faces upward.

图4是本实用新型另一实施例中发光二极管灯具的交直流转换装置与散热装置的立体图。Fig. 4 is a perspective view of an AC/DC conversion device and a heat dissipation device of an LED lamp in another embodiment of the present invention.

图5是图4的分解图。FIG. 5 is an exploded view of FIG. 4 .

图6是图5中的交直流转换装置与散热装置的底部朝上时的立体分解图。FIG. 6 is a three-dimensional exploded view of the AC-DC conversion device and the cooling device in FIG. 5 when the bottom faces upward.

具体实施方式 Detailed ways

图1所示为本实用新型一实施例中的发光二极管灯具。该发光二极管灯具包括一散热装置100、一发光二极管模组200和两个交直流转换装置300,该交直流转换装置300与该发光二极管模组200电性连接。其中,该发光二极管模组200和两个交直流转换装置300并列地放置于散热装置100的上表面,该发光二极管模组200和两个交直流转换装置300产生的热量可通过该散热装置100散发到外部环境中去。Fig. 1 shows a LED lamp in an embodiment of the utility model. The LED lamp includes a heat sink 100 , an LED module 200 and two AC-DC converting devices 300 , and the AC-DC converting devices 300 are electrically connected to the LED module 200 . Wherein, the LED module 200 and the two AC-DC conversion devices 300 are placed side by side on the upper surface of the heat sink 100, and the heat generated by the LED module 200 and the two AC-DC conversion devices 300 can pass through the heat sink 100 disseminated into the external environment.

请一并参考图2及图3,该散热装置100包括一散热器110和嵌入该散热器110上表面的若干热管120。该散热器110包括一大致呈矩形的基板112,和自基板112下表面延伸而出的若干散热片114。在基板112的上表面设有若干相互平行的沟槽1120,这些沟槽1120自基板112的一端向基板112的另一端延伸。如图2中散热器110所处的位置,这些沟槽1120沿着基板112的长度方向从散热器110的后端区域延伸至散热器110的前端区域。Please refer to FIG. 2 and FIG. 3 together. The heat dissipation device 100 includes a heat sink 110 and a plurality of heat pipes 120 embedded in the upper surface of the heat sink 110 . The heat sink 110 includes a substantially rectangular base plate 112 and a plurality of fins 114 extending from a lower surface of the base plate 112 . A plurality of parallel grooves 1120 are disposed on the upper surface of the substrate 112 , and the grooves 1120 extend from one end of the substrate 112 to the other end of the substrate 112 . As shown in FIG. 2 where the heat sink 110 is located, the grooves 1120 extend along the length direction of the substrate 112 from the rear end area of the heat sink 110 to the front end area of the heat sink 110 .

上述热管120一一对应地放入这些沟槽1120内,如此,这些热管120即被嵌入基板112内并从基板112的一端延伸至基板112的另一端。这些热管120呈扁平状,且这些热管120的上表面与基板112的上表面处于同一平面内以便散热器110和热管120与发光二极管模组200接触,并降低散热装置100与发光二极管模组200之间的热阻。此外,在基板112上的沟槽1120的两侧分别设有若干的螺纹孔1122,利用螺丝(图中未示)等固定元件穿过发光二极管模组200并旋合于相应的螺纹孔1122内即可将发光二极管模组200固定在散热器110的上表面并令热管120与发光二极管模组200直接接触。The heat pipes 120 are placed in the grooves 1120 one by one, so that the heat pipes 120 are embedded in the substrate 112 and extend from one end of the substrate 112 to the other end of the substrate 112 . These heat pipes 120 are flat, and the upper surfaces of these heat pipes 120 and the upper surface of the substrate 112 are in the same plane so that the radiator 110 and the heat pipes 120 are in contact with the LED module 200, and the heat sink 100 and the LED module 200 are lowered. thermal resistance between. In addition, a number of threaded holes 1122 are respectively provided on both sides of the groove 1120 on the substrate 112 , and fixing elements such as screws (not shown in the figure) are used to pass through the LED module 200 and screw into the corresponding threaded holes 1122 That is, the LED module 200 is fixed on the upper surface of the heat sink 110 and the heat pipe 120 is in direct contact with the LED module 200 .

该发光二极管模组200包括若干长条形的电路板210和设于每一个电路板210上的若干发光二极管220。这些电路板210沿着热管120的延伸方向平行地放置于基板112的后端区域,并令每一个电路板210下方对应地设置有一支热管120,该支热管120在该相应的电路板210下方延伸并超出电路板210延伸至基板112的前端区域。利用螺丝等固定元件穿过电路板210并旋合于相应的螺纹孔1122内即可将电路板210固定在散热器110的上表面,并令热管120与电路板210接触。此外,这些电路板210与交直流转换装置300电性连接,当交直流转换装置300将交流电源转换成直流电源通过电路板210驱动发光二极管220发光时,发光二极管220所产生的热量可以被散热器110和热管120吸收并散发到外部环境中去。与此同时,该交直流转换装置300也会产生的热量,且其产生的热量也可以被该散热器110和热管120吸收、散发到外部环境中去。以下针对该交直流转换装置300与散热装置100之间的具体位置关系等进行说明。The LED module 200 includes a plurality of strip-shaped circuit boards 210 and a plurality of LEDs 220 disposed on each circuit board 210 . These circuit boards 210 are placed parallel to the rear end area of the substrate 112 along the extension direction of the heat pipe 120, and a heat pipe 120 is correspondingly arranged under each circuit board 210, and the branch heat pipe 120 is below the corresponding circuit board 210 Extending beyond the circuit board 210 to the front end region of the substrate 112 . The circuit board 210 can be fixed on the upper surface of the heat sink 110 by using fixing elements such as screws to pass through the circuit board 210 and screw into the corresponding threaded holes 1122 , and make the heat pipe 120 contact with the circuit board 210 . In addition, these circuit boards 210 are electrically connected to the AC-DC conversion device 300. When the AC-DC conversion device 300 converts AC power into DC power and drives the LED 220 to emit light through the circuit board 210, the heat generated by the LED 220 can be dissipated. Heater 110 and heat pipe 120 absorb and dissipate to the external environment. At the same time, the AC-DC converting device 300 will also generate heat, which can also be absorbed by the radiator 110 and the heat pipe 120 and dissipated to the external environment. The specific positional relationship between the AC-DC conversion device 300 and the heat sink 100 will be described below.

每一个交直流转换装置300与一定数量的电路板210电性连接。该交直流转换装置300包括一驱动电路板310、设于驱动电路板310上的若干电容320,和设于驱动电路板310上并会产生较多热量的发热电子元件330,如功率场效应晶体管(MOSFET)等。其中,该驱动电路板310上设有驱动电路(图中未示)用以实现交直流转换,这些电容320位于驱动电路板310的上方,而发热电子元件330位于驱动电路板310的下方。Each AC-DC conversion device 300 is electrically connected to a certain number of circuit boards 210 . The AC/DC conversion device 300 includes a driving circuit board 310, a plurality of capacitors 320 disposed on the driving circuit board 310, and a heating electronic element 330 disposed on the driving circuit board 310 and generating more heat, such as a power field effect transistor (MOSFET), etc. Wherein, the driving circuit board 310 is provided with a driving circuit (not shown in the figure) for AC/DC conversion, the capacitors 320 are located above the driving circuit board 310 , and the heating electronic components 330 are located below the driving circuit board 310 .

两个交直流转换装置300的两个驱动电路板310相互平行、并列地设置于基板112的前端的上表面,并令驱动电路板310上的发热电子元件330与基板112和热管120延伸至电路板210外部的部分同时直接接触。这样一来,交直流转换装置300的发热电子元件330所产生的热量,可以被基板112和热管120同时吸收,从而可确保交直流转换装置300工作于正常的温度范围内,以确保发光二极管220的正常发光。The two drive circuit boards 310 of the two AC-DC conversion devices 300 are parallel to each other and arranged side by side on the upper surface of the front end of the substrate 112, and the heating electronic components 330 on the drive circuit boards 310, the substrate 112 and the heat pipe 120 extend to the circuit Portions outside the plate 210 are in direct contact at the same time. In this way, the heat generated by the heating electronic component 330 of the AC-DC conversion device 300 can be absorbed by the substrate 112 and the heat pipe 120 at the same time, thereby ensuring that the AC-DC conversion device 300 works within a normal temperature range to ensure that the light-emitting diodes 220 normal glow.

如上所述,驱动电路板310和电路板210均设于基板112的上表面,且热管120从电路板210的下方延伸至驱动电路板310的下方。换言之,每一个热管120可以划分为两段,即位于电路板210和基板112之间的第一段和位于驱动电路板310和基板112之间的第二段。发光二极管220和交直流转换装置300产生的热量可同时被基板112和热管120吸收,并传导给散热片114进而散发到外部环境中去,从而可以确保发光二极管灯具工作于正常的温度范围内。As mentioned above, both the driving circuit board 310 and the circuit board 210 are disposed on the upper surface of the substrate 112 , and the heat pipe 120 extends from the bottom of the circuit board 210 to the bottom of the driving circuit board 310 . In other words, each heat pipe 120 can be divided into two sections, that is, a first section located between the circuit board 210 and the substrate 112 and a second section located between the driving circuit board 310 and the substrate 112 . The heat generated by the LED 220 and the AC/DC conversion device 300 can be absorbed by the substrate 112 and the heat pipe 120 at the same time, and then transferred to the heat sink 114 and dissipated to the external environment, so as to ensure that the LED lamp works within a normal temperature range.

图4至图6所示为本实用新型另一实施例中的发光二极管灯具的散热装置100a与交直流转换装置300a。该交直流转换装置300a与上一实施例中的交直流转换装置300之间的主要不同之处在于:该交直流转换装置300a的发热电子元件330a和电容320a设于驱动电路板310a的上方。该散热装置100a与上一实施例中的散热装置100之间的主要不同之处在于:该散热装置100a还包括设于基板112a前端的若干热传导元件130a,如导热胶、金属块等。该散热装置100a和该交直流转换装置300a以与上一实施例中相同的排列方式组装在一起,并令这些热传导元件130a位于驱动电路板310a和基板112a之间。这样一来,交直流转换装置300a产生的热量通过该热传导元件130a传递给基板112a和热管120a,进而散发到外部环境中去。4 to 6 show a heat sink 100a and an AC/DC conversion device 300a of an LED lamp in another embodiment of the present invention. The main difference between the AC-DC conversion device 300a and the AC-DC conversion device 300 in the previous embodiment is that the heating electronic components 330a and capacitors 320a of the AC-DC conversion device 300a are disposed above the driving circuit board 310a. The main difference between the heat dissipation device 100a and the heat dissipation device 100 in the previous embodiment is that the heat dissipation device 100a further includes a plurality of heat conduction elements 130a, such as thermal conductive glue, metal blocks, etc., disposed on the front end of the substrate 112a. The heat sink 100a and the AC/DC conversion device 300a are assembled together in the same arrangement as in the previous embodiment, and the heat conducting elements 130a are located between the driving circuit board 310a and the substrate 112a. In this way, the heat generated by the AC-DC conversion device 300a is transferred to the substrate 112a and the heat pipe 120a through the heat conduction element 130a, and then dissipated to the external environment.

在上述实施例中,发光二极管灯具包括两个交直流转换装置;根据实际使用状况可以改变交直流转换装置的数量,如一个、三个等,以及每一个交直流转换装置驱动的电路板的数量等。In the above embodiment, the light-emitting diode lamp includes two AC-DC conversion devices; the number of AC-DC conversion devices can be changed according to actual usage conditions, such as one, three, etc., and the number of circuit boards driven by each AC-DC conversion device wait.

Claims (10)

1.一种发光二极管灯具,包括一发光二极管模组和与该发光二极管模组电性连接的一交直流转换装置,其特征在于:该发光二极管灯具还包括一散热装置,该散热装置包括一基板,该发光二极管模组和该交直流转换装置并列地设于该基板上。1. A light-emitting diode lamp, comprising a light-emitting diode module and an AC-DC conversion device electrically connected to the light-emitting diode module, characterized in that: the light-emitting diode light fixture also includes a heat sink, and the heat sink includes a The substrate, the light emitting diode module and the AC/DC converting device are arranged on the substrate side by side. 2.如权利要求1所述的发光二极管灯具,其特征在于:该散热装置还包括一设于基板上的热管,该热管与该发光二极管模组和该交直流转换装置中的至少一个接触。2. The LED lamp as claimed in claim 1, wherein the heat dissipation device further comprises a heat pipe disposed on the substrate, and the heat pipe is in contact with at least one of the LED module and the AC/DC conversion device. 3.如权利要求2所述的发光二极管灯具,其特征在于:该热管嵌入该基板,该热管的一表面与基板的一表面位于同一平面内。3. The LED lamp as claimed in claim 2, wherein the heat pipe is embedded in the substrate, and a surface of the heat pipe and a surface of the substrate are located in the same plane. 4.如权利要求2所述的发光二极管灯具,其特征在于:该交直流转换装置包括一固定于基板上的驱动电路板和一发热电子元件,该发热电子元件与基板和热管中的至少一个接触。4. The light-emitting diode lamp as claimed in claim 2, wherein the AC-DC conversion device comprises a driving circuit board fixed on the substrate and a heating electronic component, and the heating electronic component is connected with at least one of the substrate and the heat pipe. touch. 5.如权利要求2所述的发光二极管灯具,其特征在于:该交直流转换装置包括一固定于基板上的驱动电路板和一设于该驱动电路板上的发热电子元件,该驱动电路板位于该发热电子元件和该基板之间。5. The light-emitting diode lamp as claimed in claim 2, wherein the AC-DC conversion device comprises a driving circuit board fixed on the substrate and a heating electronic element arranged on the driving circuit board, the driving circuit board Located between the heat-generating electronic component and the substrate. 6.如权利要求5所述的发光二极管灯具,其特征在于:该热管包括位于该驱动电路板和该基板之间的一第一段,和从第一段延伸而出并位于该发光二极管模组与基板之间的一第二段。6. The light-emitting diode lamp as claimed in claim 5, wherein the heat pipe comprises a first section located between the driving circuit board and the substrate, and extends from the first section and is located on the LED module. A second segment between the group and the substrate. 7.如权利要求6所述的发光二极管灯具,其特征在于:该散热装置还包括一热传导元件,该热传导元件设于该驱动电路板和基板之间并对应于该发热电子元件。7 . The LED lamp as claimed in claim 6 , wherein the heat dissipation device further comprises a heat conduction element, the heat conduction element is disposed between the driving circuit board and the substrate and corresponds to the heat-generating electronic element. 8.如权利要求2所述的发光二极管灯具,其特征在于:该基板上设有一沟槽,该热管设于该沟槽内。8. The LED lamp as claimed in claim 2, wherein a groove is formed on the substrate, and the heat pipe is disposed in the groove. 9.如权利要求1所述的发光二极管灯具,其特征在于:该发光二极管模组包括若干并列、平行地排列在基板上的电路板,和设于每一个电路板上的若干发光二极管;该散热装置包括设于基板上的若干热管,这些热管与该发光二极管模组和该交直流转换装置中的至少一个接触。9. The light-emitting diode lamp according to claim 1, wherein the light-emitting diode module includes a plurality of circuit boards arranged side by side and parallel on the substrate, and a plurality of light-emitting diodes arranged on each circuit board; The heat dissipation device includes several heat pipes arranged on the base plate, and these heat pipes are in contact with at least one of the LED module and the AC/DC conversion device. 10.如权利要求1所述的发光二极管灯具,其特征在于:该发光二极管模组和该交直流转换装置并列地设于该基板的同一表面上。10 . The LED lamp as claimed in claim 1 , wherein the LED module and the AC/DC converting device are arranged side by side on the same surface of the substrate. 11 .
CNU2008200940178U 2008-05-23 2008-05-23 LED lamps Expired - Fee Related CN201206745Y (en)

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