1329040 . 九、發明說明: 【發明所屬之技術領域】 設置 本發明係有Η-種保持偏光#與面板 之方法,尤指-種於面板上預備貼附偏光片之區:物 使面板㈣附偏光片前隔離雜物之方法 【先前技術】1329040 . IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a method for maintaining polarized light and a panel, and more particularly to a region on a panel to which a polarizer is to be attached: an object panel (4) Method for isolating debris before polarizer [Prior Art]
-般液晶平面顯示n若依驅軸示方式 矩陣型與主動矩陣型二種,簡單矩陣型顯示器主 :面板》翁置父錯< 透明電極及充填液晶 ^各子狀部位就是液晶面板的晝素,兩方向 ^ ;提供驅動電壓來控制畫素之二極電位差,達成驅動!素 U晶的轉動;而主動__顯示器則是在面板上的^ 件及儲存訊號的辅助電容,各畫 動疋由!素上的薄填電晶體元件獨立控制。 板外:二示器或主動矩陣型顯示器’其面 場時使光㉟,主要騎係在有電場與無電 或乂,呈現明暗的狀態,用以顯示字幕 ,二片間殘留有異物、雜質等污染物時 程中二::? 因此顯示器之液晶面板在製作過 τ保持面板的清潔就相當重要。 d:板之製程繁璃’每一步驟均有可能產生污染物 製u stn_lcd製程為例,其主要可區分為前 饰製程,前製程包括··ιτ〇導電玻璃洗淨、光阻塗 4影、_、配向膜製程、_子散佈、框膠與面板 1329040. 組合等步驟,成為空液晶盒;後製程方面包括:面板切割 、液晶填充、紫外線膠封口、刮膠、固化、清洗沾附液晶 、光電特性檢測、外觀檢查、貼附偏光片、模組組裝,而 完成一顯示器之液晶面板製作。 上述液晶面板製程,雖於無塵室中進行,但仍不免有 污染物之產生,由於液晶面板製程的污染源,主要可分為 .:有機類、油脂類、無機類及微粒子等,有機類、油脂類 .的污染來源有有機溶劑(丙酮、酒精、異丙醇IPA)、光阻 ® 劑、有機樹脂(UV封膠)、液晶、接觸油膜等,而無機類 的污染來源有無機氧化層、金屬雜質,而微粒子的污染來 源有灰塵、裁切的玻璃屑或顆粒等,因此針對不同來源污 染物,會運用適當的方法來清洗。 雖然在液晶面板製程中已相當注重清潔工作,但仍不 •能確保面板在貼附偏光片時無污染物的存在,尤其在UV膠 •封口後刮膠之步驟時,多餘之UV膠會殘留在面板表面,若 未徹底清除乾淨,如第6圖所示,待固化步驟後,所殘留 ® 在面板7上之UV膠污染物8將更不易清除,如此一來,污 染物8於貼附偏光片9前沾黏於面板7之貼附面而未清 除,此時貼附偏光片9則易產生氣泡等影響顯示品質之情 事,如第7圖所示,而降低製程之品質與良率,況且貼附 偏光片屬後製程之後段步驟,若因偏光片與面板間之污染 物而使製程失敗,則前段多道製程均白費,相對造成製程 之成本增加。 故本發明之方法即在確保於偏光片與面板貼附時,無 6 040 雜物之存在。 【發明内容】 本發明之主要目的,在於解決上述的問題而提供一種 保持偏光片與面板貼附面間無雜物之方法,藉此方法使液 晶面板於貼附偏光片時,可確保面板之貼附面無造成偏光 片貼附失敗之,以大幅提昇貼附偏光片製程之良率,進而 降低製程之成本。 為達前述之目的,本發明係準備二片具有IT0導電電 極之面板,各該面板之一侧貼附面設定至少一上膜區域, 再將二面板以清潔液進行清潔洗淨動作,再於已清洗完成 之面板的各上膜區域分別設置一具透光性之保護膜,再將 已设置保護膜之面板經一般液晶面板所需的製程,製作成 内填充有液晶且各該面板之貼附面貼附有保護膜之液曰 板’之後,再分別將該液晶面板之各該保護臈去除,最 再於該液晶面板之貼附面已去除各該保護膜之區域,八, 貼附一偏光片,即完成一貼附有偏光片之液晶面板。刀別 本發明之上述及其他目的與優點,不難從下述 實施例之詳細說明與附圖中’獲得深入了解。 ^用 上容許有 予以詳細 明所選用 迷不受此 當然’本發明在某些另件上,或另件之安排 所不同’但所選用之實施例,則於本說明書中, 說明’並於附圖中展示其構造。 【實施方式】 請參閱第1圖至第5圖,圖中所示者為本發 之實施例結構,此僅供說明之用,在專利申請上 1329040. 種結構之限制。 本實施例提供一種保持偏光片與面板貼附面間無雜物 之方法,在本實施例中係以STN-LCD製程為例,其包含以 下步驟: 一、 備材1 1 :係準備二片具有ΙΤ0導電電極之面板 2,各該面板2之一側面分別為預定貼附偏光片之貼附面 • 2 2,各該貼附面2 2設定至少一上膜區域2 1,在本實 施例中,各該面板2係分別為一 ΙΤ0導電玻璃,各該面板 • 2之貼附面22分別設定數排列之上膜區域21,各該上 膜區域2 1間之間隙2 3則為後續面板切割之預留區域, 如第2 A圖所示。 二、 清洗1 2 :將二面板2以清潔液進行清潔洗淨動 作’以確保二面板2之上膜區域2 1無污染物,如第2 B 圖所示。。 二、上膜1 3 :於已清洗完成之面板2的各上膜區域 2 1分別設置一具透光性之保護膜3,且該保護膜具有可 •耐溫攝氏1 2 0〜1 5 0度、耐化學變質性以及耐酸鹼腐 银性之性質,以避免保護膜3受到液晶面板製程中加熱、 化學藥劑及酸驗清洗液等處理程序之破壞’在本實施例中 ’該保護膜3係由聚氨基曱酸乙酯壓克力樹酯、丙烯酸醋 官能基單體、以及光引發劑所組成,且其可耐溫至攝氏工 5 〇度’並利用網版印刷技術,將保護膜3分別塗佈於面 板2之各上膜區域2 1,如第2 C圖所示,再經乾燥程序 ’使保護膜3固化而貼附於面板2之貼附面2 2上,如第 1329040. 2 D圖所示。 四、 液晶面板所需製程1 4 :係將已設置保護膜3之 面板2經一般液晶面板所需的製程,製作成内填充有液晶 且各該面板2之貼附面2 2貼附有保護膜3之液晶面板4 ,而製程中未清除乾淨之污染等雜物5會附著於該保護膜 3上,如第5圖所示,在本實施例中,該液晶面板所需製 程1 4主要在後段製程,其包括:面板切割、液晶填充、 .紫外線膠封口、刮膠、固化、清洗沾附液晶、光電特性檢 • 測、外觀檢查等步驟,由於附著於面板上不易去除之,多 在後段製程時產生,例如切割時所產生之玻璃屑及刮膠時 殘留之紫外線膠等雜物,因此在後段製成前可先設置保護 膜,以保護面板之貼附面,當然,可在前段製程即塗佈光 阻步驟前先設置保護膜,同樣可有效保護面板之貼附面。 五、 去膜1 5 :係於該液晶面板4貼附偏光片前,分 -別將該液晶面板4之各該保護膜3去除,如第4圖所示, 去除保護膜3之液晶面板4的貼附面2 2為潔淨無雜物。 ® 六、貼附偏光片16:係於該液晶面板4之貼附面2 2已去除各該保護膜3之區域,分別貼附一偏光片6,如 第5圖所示,可確保貼附面2 2與偏光片6間無,如此即 完成一貼附有偏光片6之液晶面板4。 由上述可知,本發明之方法係準備二片具有ΙΤ0導電 電極之面板2,各該面板2之一側貼附面2 2設定至少一 上膜區域21,再將二面板2以清潔液進行清潔洗淨動 9 1329040 作,再於已清洗完成之面板2的各上膜區域2丄分別設置 一具透光性之保護膜3,再將已設置保護膜3之面板2經 一般液晶面板所需的製程,製作成内填充有液晶且各該面 板2之貼附面2 2貼附有保護膜3之液晶面板4,之後, 再分別將該液晶面板4之各該保護膜3去除,最後,再於 該液晶面板4之貼_ 2 2已去除各該保賴3之區域, 分別貼附一偏光片6,即完成-貼附有偏光片6之液晶面 板4 〇 通常於液晶面板製程中,貼附偏光片係位於後段製程 ’在之前製程中雖經數道清洗之程序,但仍不免沾附粉塵 '殘膠等祕,而本發明即在於製財湘保護膜將面板 ,貼附偏光片之區域隔離,且保護膜具有可财溫攝氏工5 度且具耐化學變質性以及耐酸賊腐餘性之性質,故可 確保其保護膜於製程中不受損壞而持續保護面板之貼附面 〇 因此 上述不難發現本發明之優點主要在於,經 ==貼附偏光片時可確保面板1之‘=成 :=2敗之異物、雜質等雜物,使偏光片貼附於面 程者間完全貼附’以大幅提昇貼附偏光片製 限制:施例之揭示係用以說明本發明,並非用以 屬本發舉凡數值之變更鱗效元件之置換仍應隸 1329040. 由以上詳細說明,可使熟知本項技藝者明暸本發明的 確可達成前述目的,實已符合專利法之規定,爰提出專利 申請。 【圖式簡單說明】 第1圖係本發明之方法流程圖 第2圖係本發明備材步驟中設定上膜區域之示意圖 第3圖係本發明清洗步驟之示意圖 第4 A圖係本發明上膜步驟中以網板印刷塗佈保護膜 於面板上之示意圖 第4 B圖係本發明上膜步驟中使保護膜固化之示意圖 第5圖係本發明製程中未清除乾淨之雜物附著於保護 膜上之示意圖 第6圖係本發明去膜步驟中去除保護膜之示意圖 第7圖係本發明貼偏光片步驟之示意圖 第8圖係習知液晶面板之貼附面殘留UV膠之示意圖 第9圖係習知液晶面板因污染物之殘留使偏光片貼附 失敗之示意圖 【主要元件符號說明 (習用部分) 污染物8 面板7 偏光片9 (本發明部分) 清洗1 2 液晶面板所需製程14 備材1 1 上膜1 3 11 1329040 去膜1 5 面板2 貼附面2 2 保護膜3 雜物5 貼附偏光片1 6 上膜區域2 1 間隙2 3 液晶面板4 偏光片6- LCD screen display n if the drive axis display mode matrix and active matrix type, simple matrix display main: panel "Weng set father wrong" transparent electrode and filling liquid crystal ^ each sub-port is the liquid crystal panel 昼Prime, two directions ^; provide driving voltage to control the two-pole potential difference of the pixel, to achieve the drive! The rotation of the U-crystal; and the active __ display is the auxiliary capacitor on the panel and the storage signal, each draw Why! The thin filler crystal elements on the element are independently controlled. Off-board: The two-display or active matrix display's light 35 when it is in the field, the main riding is in the state of electric field and no electricity or sputum, showing the state of light and dark, used to display subtitles, residual foreign matter, impurities, etc. The second time of the pollutants::? Therefore, it is important that the liquid crystal panel of the display is cleaned by the τ holding panel. d: The process of the board is made of glass. 'Each step can produce pollutants. The system can be divided into pre-decoration process. The pre-process includes ···ιτ〇 conductive glass cleaning, photoresist coating 4 shadows , _, alignment film process, _ sub-dispersion, frame glue and panel 1329040. Combination and other steps to become an empty liquid crystal cell; post-process aspects include: panel cutting, liquid crystal filling, UV glue sealing, squeegeeing, curing, cleaning and adhering liquid crystal , photoelectric characteristics detection, visual inspection, attaching polarizers, module assembly, and complete the liquid crystal panel production of a display. Although the above liquid crystal panel process is carried out in a clean room, it is inevitably caused by the generation of pollutants. Due to the pollution source of the liquid crystal panel process, it can be mainly divided into: organic, oil, inorganic, and fine particles, organic, The sources of pollution of oils and fats include organic solvents (acetone, alcohol, isopropanol IPA), photoresists, organic resins (UV sealants), liquid crystals, contact oil films, etc., while inorganic sources of pollution include inorganic oxide layers. Metal impurities, which are contaminated by dust, cut glass swarf or granules, are therefore cleaned by appropriate methods for contaminants from different sources. Although the cleaning work has been paid much attention to in the process of liquid crystal panel, it still does not ensure that the panel has no contaminants when attaching the polarizer, especially in the step of squeegee after UV glue and sealing, the excess UV glue will remain. On the surface of the panel, if it is not completely cleaned, as shown in Figure 6, after the curing step, the UV glue contaminant 8 remaining on the panel 7 will be more difficult to remove, so that the contaminant 8 is attached. The polarizer 9 is adhered to the attachment surface of the panel 7 and is not removed. At this time, the polarizer 9 is attached, which is likely to cause bubbles and the like, which affects the display quality, as shown in Fig. 7, and reduces the quality and yield of the process. Moreover, the polarizer is attached to the post-process step, and if the process fails due to the contaminant between the polarizer and the panel, the previous multi-stage process is in vain, which causes the cost of the process to increase. Therefore, the method of the present invention ensures that no impurities are present when the polarizer is attached to the panel. SUMMARY OF THE INVENTION The main object of the present invention is to solve the above problems and to provide a method for keeping no impurities between the polarizer and the panel attachment surface, thereby ensuring the panel when the liquid crystal panel is attached to the polarizer. The attachment surface does not cause the failure of the polarizer attachment, so as to greatly improve the yield of the attached polarizer process, thereby reducing the cost of the process. For the purpose of the foregoing, the present invention prepares two panels with IT0 conductive electrodes, one side of each of the panels is provided with at least one upper film area, and then the second panel is cleaned and cleaned with a cleaning liquid, and then Each of the upper film areas of the cleaned panel is provided with a light-transmissive protective film, and the panel with the protective film is subjected to a process required for a general liquid crystal panel to be filled with liquid crystal and each of the panels is pasted. After attaching the liquid slab of the protective film to the surface of the liquid crystal panel, the protective enamel of the liquid crystal panel is removed, and the area of the protective film is removed from the attachment surface of the liquid crystal panel. A polarizer, that is, a liquid crystal panel to which a polarizer is attached. The above and other objects and advantages of the present invention will become more apparent from the detailed description of the embodiments described herein. ^The above is allowed to be specified in detail. The selected user is not subject to this. 'The invention is different on some parts or the arrangement of the other parts', but the selected embodiment is described in this specification. The construction is shown in the drawings. [Embodiment] Please refer to Fig. 1 to Fig. 5, which shows the structure of the embodiment of the present invention, which is for illustrative purposes only, and is limited in the patent application 1329040. This embodiment provides a method for keeping no impurities between the polarizer and the panel attachment surface. In this embodiment, the STN-LCD process is taken as an example, and the following steps are included: 1. The preparation material 1 1 : preparing two pieces The panel 2 having the 导电0 conductive electrode, one side of each of the panels 2 is an attachment surface of the predetermined polarizer, 2 2, and each of the attachment surfaces 2 2 is provided with at least one upper film region 2 1, in this embodiment Each of the panels 2 is a 导电0 conductive glass, and each of the panel 2's attachment surfaces 22 is respectively arranged with a plurality of upper film regions 21, and the gaps 2 3 between the upper film regions 2 1 are subsequent panels. The reserved area for cutting, as shown in Figure 2A. 2. Cleaning 1 2: Clean and clean the second panel 2 with the cleaning liquid to ensure that the membrane area 2 1 on the second panel 2 has no contaminants, as shown in Fig. 2B. . 2. The upper film 13: a transparent protective film 3 is disposed on each of the upper film regions 2 1 of the cleaned panel 2, and the protective film has a temperature resistance of 1 2 0 to 1 50 Degree, chemical resistance and acid and alkali rosin resistance, in order to prevent the protective film 3 from being damaged by the heating process, chemical agent and acid cleaning solution in the liquid crystal panel process, 'in this embodiment' the protective film The 3 series consists of polyacrylic acid ethyl ester acrylic resin, acrylic acrylate functional monomer, and photoinitiator, and it can withstand temperatures up to 5 degrees Celsius and utilize screen printing technology to protect The film 3 is applied to each of the upper film regions 2 of the panel 2, as shown in FIG. 2C, and then the protective film 3 is cured by the drying process to be attached to the attachment surface 22 of the panel 2, as described in 1329040. 2 D picture shown. IV. Process required for the liquid crystal panel 1 4: The panel 2 on which the protective film 3 has been placed is processed through a process required for a general liquid crystal panel, and is filled with liquid crystal and the attachment surface 2 2 of each panel 2 is attached with protection. The liquid crystal panel 4 of the film 3, and the impurities 5 which are not cleaned in the process are adhered to the protective film 3, as shown in Fig. 5, in the embodiment, the process required for the liquid crystal panel is mainly In the latter stage process, it includes: panel cutting, liquid crystal filling, . UV sealing, scraping, curing, cleaning and adhering liquid crystal, photoelectric characteristics inspection, visual inspection, etc., because it is difficult to remove on the panel, In the latter stage of the process, such as glass chips generated during cutting and UV glue remaining during the squeegee, a protective film may be provided before the rear stage is manufactured to protect the attachment surface of the panel. The process is to set the protective film before applying the photoresist step, which can also effectively protect the bonding surface of the panel. 5. Removing the film 1 5 : Before the liquid crystal panel 4 is attached with the polarizer, the protective film 3 of the liquid crystal panel 4 is separately removed. As shown in FIG. 4 , the liquid crystal panel 4 of the protective film 3 is removed. The attachment surface 2 2 is clean and free of debris. ® 6. Attaching the polarizer 16: attaching a polarizer 6 to the area where the protective film 3 has been removed from the attachment surface 22 of the liquid crystal panel 4, as shown in Fig. 5, to ensure attachment The surface 2 2 is absent from the polarizer 6, so that the liquid crystal panel 4 to which the polarizer 6 is attached is completed. It can be seen from the above that the method of the present invention prepares two panels 2 having ΙΤ0 conductive electrodes, one side of each panel 2 is attached to the surface 2 2 to set at least one upper film region 21, and then the second panel 2 is cleaned with a cleaning liquid. The washing machine 9 1329040 is used, and then a transparent protective film 3 is disposed on each of the upper film regions 2 of the cleaned panel 2, and the panel 2 on which the protective film 3 has been placed is required for the general liquid crystal panel. The liquid crystal panel 4 in which the protective film 3 is adhered to the bonding surface 2 2 of the panel 2 is formed, and then the protective film 3 of each of the liquid crystal panels 4 is removed, and finally, Further, the polarizer 6 is attached to the area of the liquid crystal panel 4, and the polarizer 6 is attached, that is, the liquid crystal panel 4 to which the polarizer 6 is attached is usually in the process of the liquid crystal panel. The attached polarizer is located in the back-end process. Although it has been cleaned several times in the previous process, it still has the secret of dust, such as residual glue, and the present invention is to make the panel of the wealth protection film and attach the polarizer. The area is isolated, and the protective film has a financial temperature. Moreover, it has the properties of chemical resistance and acid-resistant thief residue, so that the protective film can be protected from damage during the process and the surface of the panel is continuously protected. Therefore, it is not difficult to find that the advantages of the present invention mainly depend on = When attaching the polarizer, it can ensure that the panel 1's ====2 lost foreign matter, impurities and other impurities, so that the polarizer is attached to the surface of the person completely attached 'to greatly enhance the attached polarizer system limit: The disclosure of the present invention is intended to be illustrative of the present invention, and the replacement of the sizing elements of the present invention is not limited to 13290040. From the above detailed description, it will be apparent to those skilled in the art that the present invention can achieve the foregoing. The purpose is to comply with the provisions of the Patent Law and to file a patent application. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flow chart of a method of the present invention. FIG. 2 is a schematic view showing a process of setting a film area in the material preparation step of the present invention. FIG. 3 is a schematic view showing a cleaning step of the present invention. FIG. 4A is a view of the present invention. FIG. 4B is a schematic view showing a process of coating a protective film on a panel in a film step. FIG. 4B is a schematic view showing a process of curing a protective film in the film forming step of the present invention. FIG. 5 is a view showing that the uncleaned impurities in the process of the present invention are attached to the protective layer. Fig. 6 is a schematic view showing the process of removing the protective film in the film removing step of the present invention. Fig. 7 is a schematic view showing the step of attaching the polarizing film of the present invention. Fig. 8 is a schematic view showing the residual UV glue on the surface of the conventional liquid crystal panel. Figure 1 shows the schematic diagram of the failure of the polarizer to attach to the liquid crystal panel due to the residual of the contaminant. [Main component symbol description (conventional part) Contaminant 8 Panel 7 Polarizer 9 (Invention part) Cleaning 1 2 Process required for LCD panel 14 Preparation 1 1 Upper film 1 3 11 1329040 Film removal 1 5 Panel 2 Attachment surface 2 2 Protective film 3 Sundries 5 Attached polarizer 1 6 Upper film area 2 1 Clearance 2 3 Liquid crystal panel 4 Polarizer 6
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