1314491 九、發明說明： 【發明所屬之技術領域】 本發明尤才曰3同步化製造水箱製程，使其逕具有自 動=生產、符合μ濟原則、以有效提昇加工的準確性、維 持高品質· ··料效益之提供。 【先前技術】 如第一圖所 右干散熱導管（9 1)、若干散熱鰭片（9 2)及二支撐 板（9 3)所構成；其中；兩侧循環水槽（9 0)係由座 板（9〇1)及殼體（9〇2)對合而組成，其座板㈠ 〇1)沖製有組裝孔槽（ 9 0 3 )，該等組襄孔槽（9〇 3)係供各散熱導管（91)端部—對合，散熱導管（9 D及散熱導管（9 υ之間按裝散熱鰭片（9 2)，才將1314491 IX. Description of the invention: [Technical field to which the invention pertains] The invention of the present invention is a synchronous process for manufacturing a water tank, such that the diameter has an automatic = production, conforming to the principle of μ, to effectively improve the accuracy of processing, and maintain high quality. · The provision of benefits. [Prior Art] As shown in the first figure, the right dry heat pipe (9 1), a plurality of heat sink fins (92), and two support plates (93) are formed; wherein; the two sides of the circulating water tank (90) are seated The plate (9〇1) and the casing (9〇2) are assembled to each other, and the seat plate (1) 〇1) is punched with an assembly hole groove (900), and the group of the hole groove (9〇3) is For each heat-dissipating duct (91) end-to-close, heat-dissipating duct (9 D and heat-dissipating duct (9 ) between the heat sink fins (9 2))
‘般水箱係由兩侧循環水槽（9 〇 對合的輝接於座板(901)上而構成側 “水槽（9 ◦)’以構成水箱之基本結構，該等結構並 於兩側循環水槽（9〇)上下_跨設有切板（93)， 用以強化整體結構，使之組構成—可循環散熱之水箱。 惟該等結構在將兩側循環水槽（9 〇)和各散熱導管 (9 1 )結合之成本仍嫌過高’且實有生產速度過慢之缺 ^因為各構件之連接處僅能以焊道連接，該焊道僅能以 2動焊接之電腦執跡設定來一一循序的焊接，其不但因循 動作而累積工時，且水箱完成駐作效率亦無法提昇， 1314491 更難提經濟效益之增長。 ' 有鑑於此，本申請人乃研發出申請第94142497號發明 專利申請案，以及申請第94220991號新型專利案，該兩案 ' 主要先使全部鋁製之散熱鰭片（9 2 )、各散熱導管（9 ， 1 )以及支撐板（9 3 )以CORE組付，然後於各散熱導管 (9 1 )兩端各別打入鋁製座板（9 0 1 )之組裝孔槽（9 0 3)進行接合，散熱導管（9 1)和座板（9 0 1 )於 鲁 接合位置先塗附有助焊劑（FLUX)，之後，將循環水槽（9 0 )之殼體（9 0 2 )對合於座板（9 0 1 )上以構成水 箱’繼之於該水箱外塗助焊劑，使之於乾燥後送入硬焊爐 一體硬焊’俾在氣密全檢後完成一體之水箱，此製程除大 幅節省工時與提昇效率外，且在同步加工下達到符合經濟 之原則及功能’以去除習用製法的不良問題。 可是本案申請人發現’第94142497號及第94220991號 擊 製法或結構尚有以下問題產生： 一、 在CORE組付而將各散熱導管打入座板（9 ◦ 1 ) 時，由於該座板（901)比表面積並不大，恐有受力歪 斜不均勻之情形發生’致有密合不良品產生。 二、 受限於硬焊之材料限制，使得之殼體（9 〇 2 ) 只能以冷鍛連續模或複合模方式製造，無法以一般鑄造完 成，此須施以多道沖床流程及模具加工過於複雜，且較費 1314491 時’尤以配合不同使用所 複合模，導致模具成本居 突破之處。 需而須開設不同尺寸的連續模或 高不下，此乃目前加工技術無法 有鑑於第94142497號及第94220·號水箱製造之 率以及模具成本有須再降低之考量，經不斷構思、 乃研發出本發明。 w ’ 【發明内容】 為使貴審查委員能進—步瞭解本發明之結構 及其他目的，兹附以較佳實施例之圖式詳細說明如后·/ 請參看第二〜七圖，其主要將十支（其數量不限）等 長之中空散熱導管（1 〇 )、； 4 ± & 寻 (2⑸及兩支撐板（）連續料之散熱鰭片 將各敎熱導管製材f製造出來， )上下等距設置，俾將散熱鰭片（2 〇)按裝於兩兩散熱導管（1 ◦)間，再於上下兩端跨言凡 有支撐板（3 0 )而完成_組付作業；而所述散^ (K)兩端係分別突出散熱，鰭片（2〇)，然後；:該端 «附有助谭劑，另外支撐板（3〇)亦在兩突出之端緣 又有I鬼’此嵌塊（3 1)亦塗附有助焊劑。 其於散熱導管（1〇)兩側各設有一全紹之側循環水 槽（A ); 1314491 座板（5 Ο)對合所組成； 几又體（4 0 )係於一端板（4 1 )前後對稱延設有圍 板（42) (43)而構成之C形狀斷自，並使兩殼體（4 0)之預留開口（ 4 4)相向，用以供座板（5 〇)對合， 此座板（5 0)延設有包覆於殼體（4〇)開口（44) 外側之夾緣（5 1 )’且座板（5 〇 )在相對各散熱導管（TUBE) (1 0)以及支撐板（3 〇)嵌塊（3 i )的位置向内部 二製有組裝孔槽（5 2)’此組裝孔槽（5 2)係藉由沖 製之餘料而向内延伸出一定之深度，且外端形成漸擴狀之 斜錐狀，用以供散熱導管（TUBE)(1〇)、嵌塊（31) %»緣接合；本發明特徵有三： 一、請配合第二、三、五及六圖觀之，殼體（4 0) 與座板（5 0)係以扣合結構固結；其係使殼體（4 〇) 之圍板（4 2 )( 4 3 )係朝向開口（ 4 4)方向的外擴 »又置，俾方便於該圍板（4 2)( 4 3)上下之外面位置 分別設置有扣槽（4 5)，而座板（5 0)夾緣（5 1) 則在相對應的位置形成具彈性之扣塊（5 3)，以使該殼 體（4 0 )與座板（5 〇 )能先行的相互結合，才提供c〇RE 組付作業後之散熱導管（1 〇)及嵌塊（3 ^ )打入組裝 孔槽（5 2)中。 二、請配合第二、五及七圖觀之，為使殼體（4 〇) 1314491 之圍板（4 2 ) ( 4 3 )外面能確實與座板（5 〇)夾緣 (5 1 )内面緊貼’本創作座板（5 0)視圍板（4 2) (43)厚度而上下系列沖壓成型有擋塊（54)，此系 列播塊（5 4 )恰與夾緣（5 1 )形成-可供圍板（4 2、) (43)厚度精密插掣之槽道，用以形成夹緣（51)、 圍板（4 2 )( 4 3 )緊貼之結構關係。 二、睛配合第二、四及五圖觀之，該殼體（4 0 )、座 板（5 0)於結合後之上下端係形成透空，用以供端蓋（6 0)由上下之方向按裝，此端蓋（6 Q)及該透空端面間 設有可相對插¥之插槽（63)、插柱（4 6 ) ( 5 5 )， 以使該端蓋（6 0)可確實的將殼體（4〇)、座板（5 〇) 透空封閉，並能將殼體（4 0 )、座板（5 〇 )兩端緊束固 定，如此便能構成一完整之側循環水槽（A)。 至於第八及九圖則是揭露本創作侧循環水槽（A)設 置接官（7 0)之具體結構，而第十圖則是揭露本創作側 循環水槽（A)縣襯套（ 7 0 0 )，以提供感測器或節 溫器按裝之結構’該接管（7 0)以及襯套（7 0 0 )均 非本創作之重點，僅以圖示揭露即可。 【實施方式】 由以上之結構說明得知，本創作在實施時，係將座板 (5〇)以扣合結構固結於殼體（4 0)之開口（4 4)， 1314491 令殼體（4 Ο )、座板（5 Ο)結合成一體，繼之，以端 .蓋（Θ 0)封閉殼體（4 0)、座板（5 〇)上下端所形 成之透空，且此端蓋（6 0)以插槽（6 3)緊束殼體（4 0 )、座板（5 0 )透空端面所延伸之插柱（4 6 ) ( 5 5 )， 據以使該殼體（4 0)、座板（5 〇)及端蓋（6 〇)前 置結合成一側循環水槽（A)，且在該殼體（4 〇)、座 板（50)及端蓋（60)接合位置以及組裝孔槽（5 2、 中塗附有助焊劑（FLUX)，才與已core組付之散熱導管（工 0)、散熱鰭片（2 0)、兩支撐板（3 〇)組裝，使散 熱導管（1 0 )兩端以及支撐板（3 〇)兩嵌塊（3工） 在塗附有助焊劑（FLUX)下，而插接於組裝孔槽（5 2 )中， 以構成水箱之基本結構，繼之，另於該水箱外周塗附助焊 劑（FLUX)，使各構件連接處外側密接，然後移入乾燥爐中 進行乾燥製程，使助焊劑確實將該等構件連接處固定，如 此便能送入硬焊爐，俾在一定溫度控制下進行硬焊，使各 構件連接處能以助焊劑中介，在硬焊過程中使相鄰介面產 生的凝聚能與結合能，令各固著處形成非常良好的密著特 性’俾使該等固著處除了物理吸附能力外又有化學材料具 有的鏈結接著力，令各構件相對固著處彼此相鄰之介面溶 接固著成-體，而具有良好之氣密效果，俾能在通過氣密 全檢後’即能完成水箱成品。 1314491 是以，本創作至少具有以下優點： 一、本創作之側循環水槽（A )結構設置係使殼體（4 〇)座板（5 0)先行前置結合成一體，再將端蓋（6 〇)组固於殼體（40)、座板（50)透空而完成，然 後才提供CORE組付後之散熱導管（工〇 )端緣、支撐板（3 〇)嵌塊（3 1 )打入組裝孔槽（5 2)，該等作業模式， 使前置組裝之側循環水槽⑷能以較大之比表面積f平 ^的承受組裝散熱導管（1 ◦)之應力，完全不虞有組裝 交力歪斜*均自讀形發生，可以大大提升賴導管（1 〇)與組裝孔槽（5 2)之密合良品率。 二、本創作側循環水槽（A)之端蓋（6〇)可同畴 供不同長度規格之殼體（4(n、座板（5Q)組H 以在水箱尺寸規格有所變動時，只賴切殼體（4〇)、 座板（5 0)尺寸，或者重新製造所需之殼體（4◦)、 座板（5 Q)模具即可，且本創作將殼體（4◦)形狀單 純化’故而可以簡化其連續模或複合模數量以及複雜程 度’同時使沖床加讀程更形精簡，足以因應各種不同尺 寸之水相安裝需求，進而再次降低整體生產製作成本。 綜上所述，本發明之生產流程完全突破改革習用製法 ί產效率低、品質不良率劣化的問題，是-技術理念上的 面度發明’應符專财請要件，f依法提出申請。惟以上 所述者，僅為本發明之—較佳實_而已，當不能以之限 1314491 定本發明實施之範圍，即大凡依本發明申請專利範圍所作 之均等變化與修飾，皆應仍屬本發明涵蓋之範圍内。The water tank is made up of two sides of the circulating water tank (the 9 〇 converges on the seat plate (901) to form the side "sink (9 ◦)" to form the basic structure of the water tank. (9〇) The upper and lower _ spans are provided with a cutting board (93) to strengthen the overall structure, so that they form a water tank that can circulate heat. However, these structures circulate the water tank (9 〇) and the heat dissipation ducts on both sides. (9 1 ) The cost of the combination is still too high' and there is a lack of production speed too slow. Because the joints of the components can only be connected by the weld bead, the weld bead can only be set by the computer trace of the 2-motion welding. Step by step welding, which not only accumulates working hours according to the action, but also does not improve the efficiency of the tank. The 1314491 is even more difficult to increase the economic benefits. In view of this, the applicant developed the invention No. 94142497 Patent application, and application of the new patent No. 94220991, the two cases 'mainly make all aluminum heat sink fins (9 2 ), heat dissipation ducts (9, 1) and support plates (93) in the CORE group Pay, then insert aluminum into each end of each cooling duct (9 1 ) The assembly hole (9 0 3) of the seat plate (9 0 1) is joined, and the heat dissipation conduit (9 1) and the seat plate (9 0 1 ) are first coated with flux (FLUX) at the joint position, and then, The casing (9 0 2 ) of the circulating water tank (90) is coupled to the seat plate (9001) to form a water tank, and then the flux is applied to the water tank to be dried and sent to the brazing furnace. The hard-welding '俾 completes the integrated water tank after the air-tight full inspection. This process not only saves labor and improve efficiency, but also achieves economical principles and functions under simultaneous processing to remove the bad problems of the conventional method. The applicant found that the following methods or structures of No. 94142497 and No. 94220991 have the following problems: 1. When the CORE group is paid and the heat-dissipating ducts are driven into the seat plate (9 ◦ 1), the seat plate (901) The specific surface area is not large, and there is a fear that the unevenness of the force will occur. 'There is a defective product. Second, limited by the material of the brazing material, the shell (9 〇 2 ) can only be cold forged. Manufactured in continuous or composite mode, can not be completed by general casting, this must be multi-channel The bed process and mold processing are too complicated, and it costs more than 1314491. Especially in combination with different use of composite molds, the mold cost is a breakthrough. It is necessary to open different sizes of continuous molds or high, which is currently impossible to process. In view of the fact that the manufacturing rate of the water tanks No. 94142497 and No. 94220/30 and the cost of the mold need to be reduced, the invention has been continuously conceived and developed. w ' [Content of the invention] In order to enable your review committee to further understand The structure and other objects of the present invention are described in detail with reference to the drawings of the preferred embodiments as follows. / Please refer to the second to seventh figures, which mainly include ten (the number of which is not limited) hollow heating ducts of equal length ( 1 〇),; 4 ± &; (2 (5) and two support plates () continuous fins of the heat sink will be made of each heat pipe material f,) set up and down equidistant, 俾 heat sink fins (2 〇) Installed between two pairs of heat-dissipating ducts (1 ◦), and then complete the _ group paying operation at the upper and lower ends, and the ends of the loose (K) are respectively protruding heat dissipation, fins Piece (2〇), then;: the end «attached It helps the tangent, and the support plate (3〇) also has an I ghost at the end of the two protrusions. This insert (3 1) is also coated with flux. It is provided on both sides of the heat-dissipating duct (1〇) with a full-side circulating water tank (A); 1314491 seat plate (5 Ο) is combined; several bodies (40) are attached to one end plate (4 1 ) The C shape formed by the slabs (42) (43) is symmetrical and extended, and the reserved openings (4 4) of the two casings (40) are opposed to each other for the seat plate (5 〇) pair The seat plate (50) is extended with a clamping edge (5 1 )' covering the outside of the opening (44) of the casing (4) and the seat plate (5 〇) is opposite to each of the heat dissipation ducts (TUBE) (1) 0) and the position of the support plate (3 〇) insert (3 i ) has an assembly hole groove (5 2) to the inner portion. The assembly hole groove (52) is extended inward by the remaining material of the punching A certain depth is formed, and the outer end is formed into a tapered shape, which is used for the heat dissipation conduit (TUBE) (1〇) and the insert (31) %» edge joint; the present invention has three features: 1. Please cooperate with the first In the second, third, fifth and sixth figures, the casing (40) and the seat plate (50) are consolidated by a fastening structure; the system is a casing (4 2 ) of the casing (4 )) (4 3) The extension is oriented towards the opening (4 4), which is convenient for the enclosure (4 2) ( 4 3) The upper and lower outer positions are respectively provided with a buckle groove (45), and the seat plate (50) clamping edge (5 1) forms a resilient buckle (53) at a corresponding position to make the housing ( 4 0) It can be combined with the seat plate (5 〇) to provide the heat-dissipating duct (1 〇) and the insert (3 ^) after the c〇RE group is put into the assembly hole (5 2). 2. Please cooperate with the second, fifth and seventh diagrams to make the outer edge of the casing (4 2 ) ( 4 3 ) of the casing (4 〇) 1314491 and the seat plate (5 〇) (5 1 ) The inner surface is close to the 'creative seat plate (50) depending on the thickness of the wall (4 2) (43), and the upper and lower series are stamped and formed with a stopper (54). This series of broadcast blocks (5 4 ) is just like the edge of the clamp (5 1 ) ) Forming - a groove for the gusset (4 2) (43) thickness precision insertion, for forming the structural relationship of the clamping edge (51) and the surrounding plate (42) (43). Second, the eye is matched with the second, fourth and fifth figures. The shell (40) and the seat plate (50) are formed at the lower end of the joint to form a transparent space for the end cover (60) to be used up and down. In the direction of the mounting, the end cover (6 Q) and the through-hole end face are provided with a slot (63) and a post (4 6 ) ( 5 5 ) which can be inserted oppositely to make the end cover (6 0 ) It can surely close the casing (4〇) and the seat plate (5 〇), and can fix the two ends of the casing (40) and the seat plate (5 〇) tightly, so that a complete structure can be formed. Circulate the sink (A) on the side. As for the eighth and ninth plans, the specific structure of the creative side circulating water tank (A) is set up (7), and the tenth is the disclosure of the creative side circulating water tank (A) county bushing (700). In order to provide the sensor or the thermostat according to the structure 'the connection (70) and the bushing (700) are not the focus of this creation, only the illustration can be disclosed. [Embodiment] According to the above structural description, in the implementation of the present invention, the seat plate (5〇) is fixed to the opening (4 4) of the casing (40) with a fastening structure, 1314491 (4 Ο ), seat plate (5 Ο) combined into one, followed by end cover (Θ 0) closed housing (40), seat plate (5 〇) upper and lower ends formed by the air, and this The end cover (60) is fastened to the housing (4 0 ) with the slot (63), and the insertion post (4 6 ) ( 5 5 ) extended by the transparent end surface of the seat plate (50), so that the shell is The body (40), the seat plate (5 〇) and the end cover (6 〇) are combined to form a side circulating water tank (A), and the housing (4 〇), the seat plate (50) and the end cover (60) The joint position and the assembly hole groove (5 2, the flux is coated with FLUX), and the heat pipe (work 0), heat sink fin (20), and two support plates (3 〇) assembled by the core group are assembled. So that the two ends of the heat-dissipating duct (10) and the supporting plate (3 〇) are embedded in the flux (F 2) and inserted into the assembly hole (5 2 ) to form The basic structure of the water tank, followed by the application of flux (FLUX) to the outer periphery of the tank The outer side of each member joint is closely connected, and then moved into a drying furnace for drying process, so that the flux is surely fixed at the joint of the members, so that it can be sent to the brazing furnace and brazed under a certain temperature control to make the components The joint can be mediated by flux, and the cohesive energy and binding energy generated by the adjacent interface during the brazing process can form very good adhesion characteristics at each fixing point, so that the fixing places are in addition to the physical adsorption capacity. In addition, there is a chain bonding force of the chemical material, so that the interfaces adjacent to each other at the fixed portion are solidified into a body, and have a good airtight effect, and the 俾 can pass the airtight full inspection. The finished product of the water tank 1314491 Therefore, the creation has at least the following advantages: 1. The side circulation tank (A) of the creation is arranged such that the housing (4 〇) seat plate (50) is integrated in front and integrated into one body, and then The end cover (6 〇) is assembled to the housing (40) and the seat plate (50) is emptied, and then the CORE group is provided with the heat-dissipating duct (worker) end edge and the support plate (3 〇) embedded. The block (3 1 ) is driven into the assembly slot (5 2), The working mode enables the front-mounted side circulating water tank (4) to withstand the stress of assembling the heat-dissipating duct (1 ◦) with a large specific surface area f, and it is completely free of the assembly force and skew * all self-reading occurs, which can greatly Improve the adhesion rate of the Lai conduit (1 〇) and the assembly hole groove (52). 2. The end cover (6〇) of the circulating water tank (A) of the creation side can be used for the shell of different length specifications. (n, seat plate (5Q) group H, when the size specification of the water tank is changed, only the size of the casing (4〇), the seat plate (50), or the remanufactured housing (4◦) The seat plate (5 Q) mold can be used, and this creation simplifies the shape of the casing (4◦), which simplifies the number and complexity of the continuous or composite molds, and at the same time makes the punching and reading process more compact and sufficient. Responding to the installation requirements of various sizes of water phase, and thus reducing the overall production cost. In summary, the production process of the present invention completely breaks through the reforming of the conventional production method. The problem of low production efficiency and deterioration of the quality defect rate is that the invention of the technical concept is required to meet the requirements of the special wealth, and the application is made according to law. However, the above is only the preferred embodiment of the present invention, and the scope of the present invention cannot be limited to the extent of the implementation of the present invention, that is, the equal variation and modification of the scope of the patent application of the present invention should still be Within the scope of the invention.
12 1314491 【圖式簡單說明】 第一圖：係㈣水箱之製程示意圖。 第二圖：係本創作各構件之分解示意圖。 第三圖：係本創作侧循環水槽組合動作示意圖。 第四圖：係糊作彳_環水触合完成示意圖。 第五圖：係本創作組褒成水箱之外觀示意圖。 第六圖：係第五圖A—A剖面示意圖。 第七圖：係第五圖B—B剖面示意圖。 第八圖：係本創作組裝成水箱之正視示意圖。 第九圖：係本創作侧循環水槽設置接管之結構示意圖。 第十圖：係本創作側循環水槽設置複套之結構示意圖。 【主要元件符號說明】 (3 1 )嵌塊 (4 1 )端板 (4 4 )開口 (4 6)插柱 (51)夹緣 (5 3)扣塊 (10)散熱導管 (2 0)散熱鰭片 (3 0 )支撐板 (A)側循環水槽 (4 0 )殼體 (42) (43)圍板 (4 5)扣槽 (5 0)座板 (5 2)組裝孔槽 1312 1314491 [Simple description of the diagram] The first picture: the system diagram of the (four) water tank. The second picture is an exploded view of the various components of the creation. The third picture is a schematic diagram of the combined action of the circulating side water tank on the creation side. The fourth picture: the paste is used as a 彳 _ ring water contact completion diagram. The fifth picture is a schematic diagram of the appearance of the water tank of the creative group. Figure 6 is a schematic view of the cross section A-A of the fifth figure. Figure 7: Schematic diagram of the B-B section of the fifth figure. Figure 8: A schematic view of the original assembly of the water tank. The ninth picture is a schematic diagram of the structure of the circulating side water tank setting takeover. The tenth figure is a schematic diagram of the structure of the set of circulating water tanks on the creation side. [Main component symbol description] (3 1 ) Insert (4 1 ) End plate (4 4 ) Opening (4 6) Insert (51) Clamping edge (5 3) Buckle (10) Heat pipe (20) Heat dissipation Fin (30) support plate (A) side circulation sink (40) housing (42) (43) coaming (4 5) buckle groove (50) seat plate (5 2) assembly hole groove 13
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(5 4 )擋塊 （5 5 )插柱 (6 0)端蓋 （6 3)插槽 (7 0)接管 (7 0 0 )襯套 14(5 4) Stop (5 5 ) Insert (6 0) End cover (6 3) Slot (7 0) Take-up (7 0 0 ) Bushing 14