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TWI398352B - Decorative stainless steel rolled sheet with embossed pattern and method of manufacturing the same - Google Patents

Decorative stainless steel rolled sheet with embossed pattern and method of manufacturing the same Download PDF

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Publication number
TWI398352B
TWI398352B TW099134048A TW99134048A TWI398352B TW I398352 B TWI398352 B TW I398352B TW 099134048 A TW099134048 A TW 099134048A TW 99134048 A TW99134048 A TW 99134048A TW I398352 B TWI398352 B TW I398352B
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stainless steel
adhesive layer
melt adhesive
hot melt
film
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TW099134048A
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Chinese (zh)
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TW201215501A (en
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Jin Hyung Kim
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Daejin Dsp Co Ltd
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Description

具有壓花圖案之裝飾不銹鋼壓延板及其製造方法Decorative stainless steel rolled plate with embossed pattern and manufacturing method thereof

本發明涉及一種具有壓花圖案的裝飾不銹鋼壓延板以及製造該具有壓花圖案的裝飾不銹鋼壓延板的方法,尤其涉及一種將包括經如奈米陶瓷塗料或者PVD(物理氣相沉澱)離子鍍膜的表面處理的連續薄不銹鋼板和單獨的或者具有藉熱熔膠層黏合於該薄不銹鋼板一邊的不織布層的防黏膜一起壓花之具有壓花圖案的裝飾不銹鋼壓延板和製造該具有壓花圖案的裝飾不銹鋼壓延板的方法。The present invention relates to a decorative stainless steel rolled sheet having an embossed pattern and a method of manufacturing the decorative stainless steel rolled sheet having an embossed pattern, and more particularly to a method comprising ion plating such as nano ceramic coating or PVD (physical vapor deposition). A surface treated continuous thin stainless steel sheet and a decorative stainless steel rolled sheet having an embossed pattern embossed together with an anti-adhesive film having a non-woven layer bonded to one side of the thin stainless steel sheet by a hot melt adhesive layer and the embossed pattern is produced The method of decorating stainless steel rolled sheets.

一般的裝飾薄板用於各種產品的表面處理以保護產品和賦予外觀各種色彩、圖案和紋理。Typical decorative sheets are used for the surface treatment of various products to protect the product and impart a variety of colors, patterns and textures.

例如,裝飾薄板廣泛應用於建築物、電梯、汽車、船舶和飛機的內表面處理或者各種傢俱或者電子產品的表面處理。For example, decorative sheets are widely used for interior surface treatment of buildings, elevators, automobiles, ships, and airplanes or for surface treatment of various furniture or electronic products.

根據最終用途,裝飾薄板的類型有覆蓋型、包裹型、薄膜型和邊緣型。覆蓋型裝飾薄板一般用於傢俱的平頂、MDF(中密度纖維板)或者刨花板,而包裹型裝飾薄板用於需要彎折工藝的部分如窄機架或者模具。Depending on the end use, the types of decorative sheets are covered, wrapped, film and edge. Covered decorative sheets are generally used for flat tops of furniture, MDF (medium density fiberboard) or particle board, while wrapped decorative sheets are used for parts requiring a bending process such as narrow frames or molds.

此外,薄膜型裝飾薄板應用於有彎曲部分的典型傢俱或者門,而邊緣型裝飾薄板應用於傢俱的邊角或者桌子或者其上板的側邊。最近,鐵板型裝飾薄板應用於電子產品和其他鐵板的外表面。Further, the film-type decorative sheet is applied to a typical furniture or door having a curved portion, and the edge-type decorative sheet is applied to the corner of the furniture or the side of the table or the upper plate thereof. Recently, iron-plate type decorative sheets have been applied to the outer surfaces of electronic products and other iron sheets.

因為傳統的裝飾薄板主要由合成樹脂做成,表面強度和耐磨性能低而不期望地導致劃傷。此外,即使當這些傳統的裝飾薄板經過耐火表面處理,它們耐熱性和耐火性低且耐燒性不好。Since the conventional decorative sheet is mainly made of synthetic resin, surface strength and wear resistance are low and undesirably caused scratches. Further, even when these conventional decorative sheets are subjected to a refractory surface treatment, they are low in heat resistance and fire resistance and poor in burn resistance.

為了在裝飾薄板上賦予金屬紋理,近來試圖將一金屬箔紙黏合於基板的底面或者頂面。In order to impart a metal texture to a decorative sheet, a metal foil paper has recently been attempted to be bonded to the bottom or top surface of the substrate.

儘管黏合金屬箔紙的方法可以賦予裝飾薄板金屬紋理,但是還是有問題的,因為很難在金屬箔紙上以薄膜的形式形成包括文字和圖形的各種設計,此外,因為柔性可能降低且可能發生褶皺,這使生產裝飾薄板為壓延板及其包裝和處理變得困難。Although the method of bonding metal foil paper can impart a metal texture to the decorative sheet, it is still problematic because it is difficult to form various designs including text and graphics in the form of a film on the metal foil paper, and further, since the flexibility may be lowered and wrinkles may occur. This makes it difficult to produce decorative sheets for calendered sheets and their packaging and handling.

此外,當裝飾薄板黏合於目標物時,由於其不能非常柔性和褶皺而可能脫落。Further, when the decorative sheet is bonded to the target, it may fall off because it cannot be very flexible and wrinkled.

特別地,因為裝飾薄板不是十分柔性化且因為其褶皺而很難將其應用於內凹部分、突起部分和彎曲部分。In particular, since the decorative sheet is not very flexible and it is difficult to apply it to the concave portion, the protruding portion, and the curved portion because of its wrinkles.

韓國專利第0896623號公開了一種金屬紋理裝飾薄板和製造該金屬紋理裝飾薄板的方法。特別地,該金屬紋理裝飾薄板包括一基板、一形成於基板上的金屬紋理層、一形成於金屬紋理層上的印刷層和一形成於印刷層上的透明膜,包括文字和圖形的金屬紋理層由包括金屬粒子的印刷金屬油墨形成在基板上,金屬油墨包括具有尺寸為1~100nm的金屬粒子的分散體、黏結劑、溶劑和分散劑。因此,金屬油墨包括:基於金屬油墨的總重,5.0~50.0份重量的金屬粒子、10.0~60.0份重量的黏結劑、10.0~40.0份重量的溶劑、0.05~5.0份重量的分散劑,其中分散劑可以是C4~C12烷基的烷基胺、羧基醯胺、氨基羧酸或者檸檬酸鈉。此外,製造金屬紋理裝飾薄板的方法包括在基板上形成金屬紋理層以獲得半成品、在半成品上貼附具有印刷層的透明膜並通過壓花輥輸送半成品以熱壓而製成預期薄板,其中金屬紋理層包括文字或者圖形,由包括金屬粒子的印刷金屬油墨形成在基板上,金屬油墨包括具有尺寸為1~100nm的金屬粒子的分散體、黏結劑、溶劑和分散劑。因此,金屬油墨可包括:基於金屬油墨的總重,5.0~50.0份重量的金屬粒子、10.0~60.0份重量的黏結劑、10.0~40.0份重量的溶劑、0.05~5.0份重量的分散劑,其中分散劑可以是C4~C12烷基的烷基胺、羧基醯胺、氨基羧酸或者檸檬酸鈉。Korean Patent No. 0896622 discloses a metal texture decorative sheet and a method of manufacturing the metal texture decorative sheet. In particular, the metal texture decorative sheet comprises a substrate, a metal texture layer formed on the substrate, a printed layer formed on the metal texture layer, and a transparent film formed on the printed layer, including a metal texture of text and graphics. The layer is formed on the substrate by a printing metal ink comprising metal particles comprising a dispersion having a metal particle having a size of 1 to 100 nm, a binder, a solvent, and a dispersing agent. Therefore, the metal ink comprises: 5.0 to 50.0 parts by weight of metal particles, 10.0 to 60.0 parts by weight of a binder, 10.0 to 40.0 parts by weight of a solvent, 0.05 to 5.0 parts by weight of a dispersing agent based on the total weight of the metal ink, wherein the metal ink comprises: The agent may be a C4 to C12 alkyl alkylamine, a carboxyguanamine, an aminocarboxylic acid or a sodium citrate. In addition, a method for manufacturing a metal texture decorative sheet comprises forming a metal texture layer on a substrate to obtain a semi-finished product, attaching a transparent film having a printing layer on the semi-finished product, and conveying the semi-finished product through an embossing roll to form a desired thin plate by hot pressing, wherein the metal The texture layer comprises text or graphics formed on the substrate by a printed metallic ink comprising metal particles comprising a dispersion of metal particles having a size of from 1 to 100 nm, a binder, a solvent and a dispersing agent. Therefore, the metal ink may include: 5.0 to 50.0 parts by weight of metal particles, 10.0 to 60.0 parts by weight of a binder, 10.0 to 40.0 parts by weight of a solvent, and 0.05 to 5.0 parts by weight of a dispersing agent based on the total weight of the metal ink, wherein The dispersing agent may be a C4 to C12 alkyl alkylamine, a carboxyguanamine, an aminocarboxylic acid or a sodium citrate.

據此製造的裝飾薄板是有利的,因為金屬紋理層由金屬油墨印刷形成,因此與金屬箔的形式相比,體現了各種金屬紋理的設計且確保了柔性化。然而,此種裝飾薄板也不利,因為構成裝飾薄板最上部的透明膜是由合成樹脂做成,因此耐磨性能低,且因為低耐熱性和耐火性,因此裝飾薄板不易燃燒而在其被處理時可能污染環境。The decorative sheet thus produced is advantageous because the metal texture layer is formed by printing with a metallic ink, thus embodying the design of various metal textures and ensuring flexibility compared to the form of the metal foil. However, such a decorative sheet is also disadvantageous because the transparent film constituting the uppermost portion of the decorative sheet is made of synthetic resin, so that the abrasion resistance is low, and because of low heat resistance and fire resistance, the decorative sheet is not easily burned and is processed therein. It may pollute the environment.

然而,製造此裝飾薄板是使用一在基板上製造包括由含有均勻分散於其中的金屬粉末的金屬油墨印刷成的金屬紋理層的半成品的單元、一在透明膜上形成印刷層的單元、和一將透明膜黏合於半成品上以產生期望的薄板的單元,不期望地使控制製造過程困難和引發例如增加製造成本和低產能的問題。However, the decorative sheet is manufactured by using a unit for manufacturing a semi-finished product including a metal texture layer printed by a metal ink containing metal powder uniformly dispersed therein, a unit for forming a printed layer on the transparent film, and a unit. Bonding a transparent film to a semi-finished product to produce a desired sheet of the unit undesirably makes controlling the manufacturing process difficult and causes problems such as increased manufacturing costs and low throughput.

此外,因為包括於金屬油墨的金屬粉末使金屬紋理顯現,金屬特有的紋理和固有性能不能自然地隨其本身展現,不期望地使產品品質降級。Furthermore, since the metal powder included in the metallic ink causes the metallic texture to appear, the texture and inherent properties unique to the metal cannot naturally manifest itself, degrading the quality of the product undesirably.

現有的發明人通過認真的工作以解決本領域中遇到的問題並因此發現經過各種表面過程處理、質輕且有著卓越的耐腐蝕性能、耐磨性能、耐熱性能、耐火性能、可加工型和耐用性的薄不銹鋼板非常適合用作裝飾金屬薄板。The inventors of the prior art have worked hard to solve the problems encountered in the art and have thus found that after various surface processes, light weight and excellent corrosion resistance, wear resistance, heat resistance, fire resistance, workability and Durable thin stainless steel sheets are ideal for use as decorative metal sheets.

然而典型的薄不銹鋼板具有不變的冷金屬紋理且光潔而不適合作為裝飾性表面處理使用。However, typical thin stainless steel sheets have a constant cold metal texture and are smooth and unsuitable for use as a decorative surface treatment.

因此,作為裝飾金屬薄板的薄不銹鋼板必須有粗糙表面處理和各種顏色以及厚度在0.05~0.15mm之間。Therefore, a thin stainless steel plate as a decorative metal sheet must have a rough surface treatment and various colors and thicknesses between 0.05 and 0.15 mm.

一般地,厚度在0.8~1.5mm之間且主要通過使用鋼絲刷、噴砂、震動刷等物理過程的粗糙表面處理的薄不銹鋼板是有用的。然而,在適合用作裝飾金屬薄板且厚度為0.05~0.15mm的薄不銹鋼板經過使用以上物理過程的粗糙表面處理的情況中,其表面可能不期望地被破壞。Generally, a thin stainless steel sheet having a thickness of between 0.8 and 1.5 mm and treated mainly by a rough surface using a physical process such as a wire brush, a sandblasting or a vibrating brush is useful. However, in the case where a thin stainless steel sheet suitable for use as a decorative metal sheet and having a thickness of 0.05 to 0.15 mm is subjected to a rough surface treatment using the above physical process, the surface thereof may be undesirably destroyed.

此外,當光潔的薄不銹鋼板表面經過使用奈米陶瓷(SiO2 、SnO2 等)的無機塗料或者使用鈦(Ti)、鉻(Cr)、鋯(Zr)的離子鍍膜或者PVD之類時,其表面粗糙度可能降低並獲得各種顏色。In addition, when the surface of a smooth thin stainless steel plate is subjected to an inorganic coating using nano ceramics (SiO 2 , SnO 2 , etc.) or an ion plating film of titanium (Ti), chromium (Cr), zirconium (Zr), or PVD, Its surface roughness may be reduced and various colors are obtained.

此外,奈米陶瓷塗層是使用將尺寸在10~20nm的奈米材料進行塗覆的噴塗過程,因此導致比使用PVD的製造成本更低,並能使用有機塗料和奈米無機塗料而獲得更寬的顏色範圍。In addition, the nano ceramic coating is a coating process using a nano material having a size of 10 to 20 nm, thereby resulting in a lower manufacturing cost than using PVD, and can be obtained by using an organic coating and a nano inorganic coating. Wide range of colors.

另一方面,當使用PVD進行離子鍍膜時,例如Ti、Cr、Zr之類的材料在真空中蒸發且其微粒黏合於不銹鋼板表面,因此與濕法過程相比獲得更卓越的品質但是不期望地導致了更高的製造成本。其色彩可能是金色、棕色、黑色等,取決於鍍膜時注射的氣體種類。On the other hand, when ion plating is performed using PVD, materials such as Ti, Cr, Zr are evaporated in a vacuum and the particles thereof adhere to the surface of the stainless steel plate, so that superior quality is obtained compared with the wet process but is not expected This leads to higher manufacturing costs. The color may be gold, brown, black, etc., depending on the type of gas injected during coating.

導致塗層厚度為20μm或更小的奈米陶瓷塗層或者導致塗層厚度為0.5~1.0μm的PVD無機塗層幾乎在塗層之後處理例如彎曲或者壓花時沒有損傷,因此展現了各種產品的表面處理所需的顏色和表面粗糙度。A nano-ceramic coating that results in a coating thickness of 20 μm or less or a PVD inorganic coating that results in a coating thickness of 0.5 to 1.0 μm exhibits various products almost after treatment such as bending or embossing after coating. The surface finish requires the required color and surface roughness.

根據本發明人的測試,儘管厚度為0.05~0.15mm且經過奈米陶瓷塗層或者PVD離子鍍膜的薄不銹鋼板沒有緩衝性,因此可使用由正圖案輥和負圖案輥組成且與圖案相應的壓花輥來處理以具有壓花圖案,展現精心製作的清晰圖案是困難的,且使用由正和負圖案輥組成的壓花輥使製作困難,增加了製造成本,導致了大量的摩擦,不期望地導致了服務週期短。According to the test of the present inventors, although a thin stainless steel plate having a thickness of 0.05 to 0.15 mm and passing through a nano ceramic coating or a PVD ion plating is not cushioned, a positive pattern roller and a negative pattern roller may be used and correspond to the pattern. The embossing roll is processed to have an embossed pattern, which is difficult to display a well-defined clear pattern, and the use of an embossing roll composed of positive and negative pattern rolls makes the production difficult, increases the manufacturing cost, and causes a large amount of friction, which is undesirable. The ground led to a short service period.

此外,甚至當薄不銹鋼板壓花出壓花圖案,其耐延展度、形狀穩定性、柔性和耐褶皺度的性能差,且切斷時很難獲得光滑切斷面因而很難包裝、處理和建造。In addition, even when a thin stainless steel plate is embossed with an embossed pattern, its resistance to elongation, shape stability, flexibility, and wrinkle resistance is poor, and it is difficult to obtain a smooth cut surface when cut, and thus it is difficult to package, handle, and put up.

將厚度為0.05~0.15mm的薄不銹鋼板製造成經過奈米陶瓷塗層或者PVD離子鍍膜的裝飾薄板,集中且徹底的研究而導致本發明使用光滑輥的發現,該光滑輥可傳遞耐延展性、性狀穩定性、柔性、耐褶皺性和緩衝性給薄不銹鋼板且便於預期的加工,減少加工費用和產生少量摩擦,因此有長的服務週期,所以比使用傳統的負圖案輥產生的壓花圖案更加精細、美觀、整潔,且導致的薄板可廣泛用於重疊型、捲曲型、隔膜型或者邊緣型表面處理,而不受各種目標表面狀況的限制,因此不僅滿足了裝飾薄板所需的物理和化學性能,而且滿足了美學外觀、建造性和經濟效率。A thin stainless steel plate having a thickness of 0.05 to 0.15 mm is fabricated into a decorative sheet which has been subjected to a nano ceramic coating or a PVD ion plating, and the concentrated and thorough research has led to the discovery of the smooth roll of the present invention, which can transmit ductility resistance. , trait stability, flexibility, crease resistance and cushioning properties for thin stainless steel plates and easy processing, reducing processing costs and producing a small amount of friction, thus having a long service life, so embossing compared to the use of conventional negative pattern rolls The pattern is finer, more beautiful, and more tidy, and the resulting sheet can be widely used for overlapping, crimping, diaphragm or edge type surface treatments without being limited by various target surface conditions, thus not only satisfying the physical requirements of the decorative sheet. And chemical properties, but also meet the aesthetic appearance, construction and economic efficiency.

因此,本發明的目的在於提供一種具有壓花圖案之裝飾不銹鋼壓延板,包括經例如奈米陶瓷塗料或者PVD(物理氣相沉澱)離子鍍膜之表面處理的薄不銹鋼板以及單獨的防黏膜或者藉熱熔膠層依序黏合於該薄不銹鋼板一邊的不織布層與防黏膜,其等壓花在一起且隨著該壓花圖案互相黏合,藉以展現卓越的耐延展性、形狀穩定性、柔性和耐褶皺性,以及一種製造具有壓花圖案的裝飾不銹鋼壓延板的方法。Accordingly, it is an object of the present invention to provide a decorative stainless steel rolled sheet having an embossed pattern comprising a thin stainless steel sheet surface treated with, for example, a nano ceramic coating or a PVD (physical vapor deposition) ion plating film, and a separate anti-adhesive film or The hot melt adhesive layer sequentially adheres to the non-woven layer and the anti-adhesion film on one side of the thin stainless steel plate, and is embossed together and adheres to each other with the embossed pattern, thereby exhibiting excellent ductility, shape stability, flexibility and Wrinkle resistance, and a method of making a decorative stainless steel rolled sheet having an embossed pattern.

本發明的特點提供一種具有壓花圖案的裝飾不銹鋼壓延板,包括一厚度為0.05~0.15mm且經奈米陶瓷塗層或者PVD離子鍍膜表面處理的薄不銹鋼板、以及一藉熱熔膠層黏合於該薄不銹鋼板一邊的防黏膜,其中該薄不銹鋼板、該熱熔膠層和該防黏膜係壓花在一起且隨著該壓花圖案互相黏合。The present invention provides a decorative stainless steel rolled plate having an embossed pattern, comprising a thin stainless steel plate having a thickness of 0.05 to 0.15 mm and surface treated with a nano ceramic coating or a PVD ion plating film, and a bonding by a hot melt adhesive layer. An anti-adhesion film on one side of the thin stainless steel plate, wherein the thin stainless steel plate, the hot melt adhesive layer and the anti-adhesion film are embossed together and adhere to each other with the embossed pattern.

在這方面,一不織布層可進一步黏合於該熱熔膠層和該防黏膜之間。In this regard, a non-woven layer can be further bonded between the hot melt adhesive layer and the release film.

在這方面,該熱熔膠層可包括一濕氣硬化型熱熔膠。In this regard, the hot melt adhesive layer may comprise a moisture hardening hot melt adhesive.

在這方面,該熱熔膠層可具有0.05~0.12mm的厚度。In this regard, the hot melt adhesive layer may have a thickness of 0.05 to 0.12 mm.

在這方面,該防黏膜可包括一具有0.05~0.10mm厚度的聚乙烯膜或者聚丙烯膜。In this regard, the release film may comprise a polyethylene film or a polypropylene film having a thickness of 0.05 to 0.10 mm.

在這方面,該壓花圖案可具有50~200μm的深度。In this regard, the embossed pattern may have a depth of 50 to 200 μm.

在這方面,該不織布層可具有0.05~0.10mm的厚度。In this regard, the nonwoven layer may have a thickness of 0.05 to 0.10 mm.

在這方面,一有離型紙在其一邊的雙面膠隨著該防黏膜被撕除後可黏合於固化的該熱熔膠層。In this regard, a double-sided tape having a release paper on one side thereof can be adhered to the cured hot-melt adhesive layer as the release film is peeled off.

在這方面,一附加膠層可形成於該固化的熱熔膠層上且一包括厚度為0.2~1.2mm的鋁板或者鍍層鋼板的薄板元件隨著該防黏膜被撕除後可黏合於該附加膠層上。In this aspect, an additional adhesive layer may be formed on the cured hot melt adhesive layer and a thin plate member including an aluminum plate or a coated steel plate having a thickness of 0.2 to 1.2 mm may be adhered to the additional with the release film. On the glue layer.

本發明的另一方面提供一種製造具有壓花圖案的裝飾不銹鋼壓延板的方法,包括從一薄不銹鋼板捲取輥展開成一厚度為0.05~0.15mm且經奈米陶瓷塗層或者PVD離子鍍膜的表面處理的薄不銹鋼板並使其送進第一進料輥之間;使用一黏合進料輥和該等第一進料輥在藉該等第一進料輥移動的薄不銹鋼板的一邊上塗敷一熱熔膠層,藉以在該薄不銹鋼板的一邊上形成一熱熔膠層;從一防黏膜捲取輥展開一由聚乙烯膜或者聚丙烯膜做成且厚度為0.05~0.10mm的防黏膜並使其送進第二進料輥之間,從而使其黏合於形成在該薄不銹鋼板一邊的該熱熔膠層上;使用由正圖案輥和光滑輥組成的壓花輥壓花該薄不銹鋼板和藉該熱熔膠層黏合於其上的該防黏膜,從而形成該壓花圖案;以及將壓延板形式的最終產品繞組於捲取輥上。Another aspect of the present invention provides a method of manufacturing a decorative stainless steel rolled sheet having an embossed pattern comprising rolling from a thin stainless steel sheet take-up roll to a thickness of 0.05 to 0.15 mm and coated with a nano ceramic or PVD ion plating. Surface treated thin stainless steel sheet and fed between the first feed rolls; coated on one side of a thin stainless steel sheet moved by the first feed rolls using an adhesive feed roll and the first feed rolls Applying a hot melt adhesive layer to form a hot melt adhesive layer on one side of the thin stainless steel sheet; unrolling from an anti-adhesive film take-up roll made of polyethylene film or polypropylene film and having a thickness of 0.05 to 0.10 mm The anti-adhesive film is fed between the second feed rolls so as to be bonded to the hot melt adhesive layer formed on one side of the thin stainless steel plate; embossing is performed using an embossing roll consisting of a positive pattern roll and a smooth roll The thin stainless steel sheet and the release film adhered thereto by the hot melt adhesive layer to form the embossed pattern; and the final product in the form of a rolled sheet is wound on a take-up roll.

在這方面,該方法進一步包括黏合一厚度為0.05~0.10mm的不織布層於形成在該薄不銹鋼板一邊的該熱熔膠層上。In this aspect, the method further includes bonding a nonwoven layer having a thickness of 0.05 to 0.10 mm to the hot melt adhesive layer formed on one side of the thin stainless steel sheet.

在這方面,該熱熔膠層可形成具有0.05~0.12mm的厚度。In this regard, the hot melt adhesive layer can be formed to have a thickness of 0.05 to 0.12 mm.

在這方面,該壓花圖案可形成具有50~200μm的深度。In this regard, the embossed pattern can be formed to have a depth of 50 to 200 μm.

在這方面,該方法進一步包括在該防黏膜撕除後,黏合一有離型紙在其一邊的雙面膠於該固化的熱熔膠層上。In this aspect, the method further comprises, after the release of the release film, bonding a double-sided tape having a release paper on one side thereof to the cured hot melt adhesive layer.

在這方面,該方法進一步包括在該防黏膜被撕除後,在該固化的熱熔膠層上形成一附加膠層並黏合一包括厚度為0.2~1.2mm的鋁板或者鍍層鋼板的薄板元件於該附加膠層上。In this aspect, the method further includes forming an additional adhesive layer on the cured hot melt adhesive layer and bonding a thin plate member including an aluminum plate or a coated steel plate having a thickness of 0.2 to 1.2 mm after the release film is torn off. The additional glue layer is on.

以下,參考圖式對本發明進行詳細的描述。Hereinafter, the present invention will be described in detail with reference to the drawings.

如第1圖所示,根據本發明具有壓花圖案的裝飾不銹鋼壓延板係配置如下,防黏膜14或者不織布層16與防黏膜14係依序藉熱熔膠層12黏合於經例如奈米陶瓷塗佈或PVD離子塗佈的表面處理之薄不銹鋼板10的背面,其中所有的薄不銹鋼板10、熱熔膠層12和防黏膜14或所有的薄不銹鋼板10、熱熔膠層12、不織布層16和防黏膜14係壓花在一起,藉以薄不銹鋼板10、熱熔膠層12和防黏膜14或薄不銹鋼板10、熱熔膠層12、不織布層16和防黏膜14隨著壓花圖案18互相黏合在一起。As shown in FIG. 1, the decorative stainless steel rolled plate having an embossed pattern according to the present invention is disposed as follows, and the anti-adhesive film 14 or the non-woven layer 16 and the anti-adhesive film 14 are sequentially bonded to the ceramic via the hot-melt adhesive layer 12, for example, by a nano ceramic. The back side of the coated or PVD ion coated surface treated thin stainless steel sheet 10, wherein all of the thin stainless steel sheet 10, the hot melt adhesive layer 12 and the release film 14 or all of the thin stainless steel sheets 10, the hot melt adhesive layer 12, the non-woven fabric The layer 16 and the anti-adhesive film 14 are embossed together, whereby the thin stainless steel plate 10, the hot melt adhesive layer 12 and the anti-adhesive film 14 or the thin stainless steel plate 10, the hot melt adhesive layer 12, the non-woven layer 16 and the anti-adhesive film 14 are embossed The patterns 18 are bonded to each other.

在本發明中,薄不銹鋼板10的厚度可為0.05~0.15mm,如果其厚度小於0.05mm則該薄板難於製造且價格昂貴。相反地,如果其厚度超過0.15mm,薄板的強度增加,使得實施壓花困難且不可能獲得較為清晰的圖案。In the present invention, the thin stainless steel sheet 10 may have a thickness of 0.05 to 0.15 mm, and if the thickness is less than 0.05 mm, the sheet is difficult to manufacture and expensive. Conversely, if the thickness exceeds 0.15 mm, the strength of the sheet increases, making it difficult to perform embossing and it is impossible to obtain a clearer pattern.

熱熔膠層12厚度可為0.05~0.12mm。如果其厚度小於0.05mm,黏合力將會減弱,且在壓花時施加於薄不銹鋼板10上的緩衝效果很弱。相反地,如果其厚度超過0.12mm,當薄不銹鋼板10和防黏膜14黏合在一起時,黏著膠會溢出壓延板的邊緣,不期望地降低產品品質。The hot melt adhesive layer 12 may have a thickness of 0.05 to 0.12 mm. If the thickness is less than 0.05 mm, the adhesive force will be weakened, and the cushioning effect applied to the thin stainless steel plate 10 at the time of embossing is weak. Conversely, if the thickness exceeds 0.12 mm, when the thin stainless steel sheet 10 and the release film 14 are bonded together, the adhesive may overflow the edge of the rolled sheet, undesirably lowering the product quality.

不織布層16的厚度可為0.05~0.10mm。如果其厚度小於0.05mm,在壓花時施加於薄不銹鋼板10上的緩衝效果很弱。相反地,如果其厚度超過0.1mm,熱熔膠層12的黏著膠可被這種不織布層過度吸收,不期望地減弱熱熔膠層12的黏合力。The thickness of the nonwoven layer 16 may be 0.05 to 0.10 mm. If the thickness is less than 0.05 mm, the cushioning effect applied to the thin stainless steel plate 10 at the time of embossing is weak. On the contrary, if the thickness thereof exceeds 0.1 mm, the adhesive of the hot melt adhesive layer 12 can be excessively absorbed by the nonwoven fabric layer, undesirably weakening the adhesive force of the hot melt adhesive layer 12.

防黏膜14係具有防黏效果以及柔性的聚乙烯膜或者聚丙烯膜,且取決於壓花圖案18的深度可具有0.05~0.10mm的厚度,亦即不論圖案是淺或深。如果其厚度小於0.05mm,該膜在壓花和處理時很容易破損,使其不能有效地保護產品,而且在壓花時施加於薄不銹鋼板10的緩衝效果會變弱。相反地,如果其厚度超過0.10mm,就費用而言並無益處。The release film 14 has a release preventing effect and a flexible polyethylene film or polypropylene film, and may have a thickness of 0.05 to 0.10 mm depending on the depth of the embossed pattern 18, that is, whether the pattern is shallow or deep. If the thickness is less than 0.05 mm, the film is easily broken during embossing and handling, making it impossible to effectively protect the product, and the cushioning effect applied to the thin stainless steel plate 10 at the time of embossing becomes weak. Conversely, if the thickness exceeds 0.10 mm, there is no benefit in terms of cost.

壓花圖案18的深度可設定為50~200μm。如果其深度小於50μm則不能獲得清晰圖案。相反地,如果其厚度超過200μm,薄不銹鋼板10將破裂或者變形。The depth of the embossed pattern 18 can be set to 50 to 200 μm. If the depth is less than 50 μm, a clear pattern cannot be obtained. Conversely, if the thickness exceeds 200 μm, the thin stainless steel plate 10 will be broken or deformed.

在本發明中,當壓花藉熱熔膠層12黏合於薄不銹鋼板10背面的薄不銹鋼板10與防黏膜14或者不織布層16與防黏膜14時,較佳的是在熱熔膠層12的黏著膠完全固化之前擠壓薄不銹鋼板10的表面,以形成壓花圖案18。理由在於,在薄不銹鋼板10與熱熔膠層12之間的黏合部分、熱熔膠層12的黏著膠滲入的不織布層16、和在不織布層16和防黏膜14之間的黏合部分完全固化前,熱熔膠層12與防黏膜14或者不織布層16與防黏膜14可充分提供實施壓花所需的緩衝效果,因此實施一次壓花即可獲得清晰的壓花圖案18。In the present invention, when the embossed hot melt adhesive layer 12 is adhered to the thin stainless steel plate 10 and the release film 14 or the non-woven layer 16 and the release film 14 on the back side of the thin stainless steel plate 10, it is preferably in the hot melt adhesive layer 12. The surface of the thin stainless steel sheet 10 is extruded before the adhesive is fully cured to form an embossed pattern 18. The reason is that the adhesive portion between the thin stainless steel plate 10 and the hot melt adhesive layer 12, the non-woven fabric layer 16 into which the adhesive of the hot melt adhesive layer 12 penetrates, and the adhesive portion between the non-woven fabric layer 16 and the release film 14 are completely cured. Before, the hot melt adhesive layer 12 and the release film 14 or the nonwoven fabric layer 16 and the release film 14 can sufficiently provide the buffering effect required for embossing, so that an embossing pattern 18 can be obtained by performing an embossing.

與典型的熱熔膠相比,較佳地,熱熔膠層12是由藉交聯保存於黏著膠內的異氰酸而固化的濕固型熱熔膠做成,即使是在空氣或本體中的水分冷卻後,因而增加分子量會對本體造成高耐熱性,而且在異氰酸以及水分進行交聯之前具有較低的初始黏合力。這是因為,當濕固型熱熔膠用於將不織布層16及防黏膜14黏到薄不銹鋼板10的背面時,初始黏合力比一般的熱熔膠更低,但具有進行壓花所需的緩衝效果,亦即彈性恢復力可能增加,因此可使更清晰的壓花圖案立刻形成。此外,因為由出現在不織布層16內的空氣中的水分和滲入不織布層16的濕固型熱熔膠的異氰酸之間的交聯而產生固化,所以薄不銹鋼板10和不織布層16將更緊密地互相黏合在一起,導致裝飾性不銹鋼壓延板有著卓越的耐延展性、形狀穩定性、柔性和緩衝效果,而僅使用薄不銹鋼板10是很難獲得以上所有的效果。Preferably, the hot melt adhesive layer 12 is made of a wet solid hot melt adhesive which is cured by isocyanic acid stored in the adhesive, even in air or body, as compared with a typical hot melt adhesive. After the water is cooled, the molecular weight increase thus causes high heat resistance to the body, and has a lower initial adhesion before isocyanic acid and moisture cross-linking. This is because when the wet-solid hot-melt adhesive is used to adhere the non-woven fabric layer 16 and the anti-adhesive film 14 to the back surface of the thin stainless steel plate 10, the initial adhesive force is lower than that of the general hot-melt adhesive, but it is required for embossing. The cushioning effect, that is, the elastic restoring force may increase, so that a clearer embossed pattern can be formed immediately. Further, since the solidification is caused by the cross-linking between the moisture present in the air in the non-woven fabric layer 16 and the isocyanic acid which penetrates the wet-laid hot-melt adhesive of the nonwoven fabric layer 16, the thin stainless steel sheet 10 and the non-woven fabric layer 16 will Bonding more closely together results in a decorative stainless steel rolled sheet that has excellent ductility, shape stability, flexibility, and cushioning, and it is difficult to achieve all of the above effects using only a thin stainless steel sheet 10.

在本發明中,當使用熱熔膠滲入的不織布層16時,與簡單地將熱熔膠施加於薄不銹鋼板10相比,可使用更少的熱熔膠,而且,黏著膠將均勻地分散在薄不銹鋼板10上,因此減少了生產成本並增強了黏合強度。In the present invention, when the non-woven fabric layer 16 infiltrated with the hot melt adhesive is used, less hot melt adhesive can be used than simply applying the hot melt adhesive to the thin stainless steel sheet 10, and the adhesive will be uniformly dispersed. On the thin stainless steel plate 10, the production cost is reduced and the bonding strength is enhanced.

本發明所述具有壓花圖案的不銹鋼壓延板,在其上的防黏膜14被撕除後會使用黏著膠黏合於一物體。為了使壓延板不使用黏著膠而黏合於物體,如第2圖所示,具有離型紙41只形成於其一邊的雙面膠42可在防黏膜14被撕除後黏合於熱熔膠層12。The stainless steel rolled plate with the embossed pattern of the present invention is adhered to an object by using an adhesive tape after the release film 14 is removed. In order to make the rolled sheet adhere to the object without using an adhesive, as shown in FIG. 2, the double-sided tape 42 having the release paper 41 formed only on one side thereof may be adhered to the hot melt adhesive layer 12 after the release film 14 is peeled off. .

此外,為了使根據本發明具有壓花圖案的不銹鋼壓延板用於具有更高耐火性和耐用性的內表面處理,如第3圖所示,隨著防黏膜14被撕除後,附加膠層44形成在固化的熱熔膠層12上,且包括0.2~1.2mm厚度的鋁板或鍍層鋼板之薄板元件46可黏合於附加膠層44。Further, in order to use the stainless steel rolled sheet having the embossed pattern according to the present invention for the inner surface treatment having higher fire resistance and durability, as shown in Fig. 3, as the release preventing film 14 is torn off, an additional adhesive layer is provided. 44 is formed on the cured hot melt adhesive layer 12, and a thin plate member 46 comprising an aluminum plate or a plated steel plate having a thickness of 0.2 to 1.2 mm is adhered to the additional adhesive layer 44.

如果薄板元件46的厚度小於0.2mm,則耐火性和耐用性會變得不夠。相反地,如果其厚度超過1.2mm,柔性會變弱。If the thickness of the thin plate member 46 is less than 0.2 mm, fire resistance and durability may become insufficient. Conversely, if the thickness exceeds 1.2 mm, the flexibility becomes weak.

在本發明所述具有壓花圖案的裝飾不銹鋼壓延板中,當壓花薄不銹鋼板10的表面形成壓花圖案18時,所有薄不銹鋼板10、熱熔膠層12、不織布層16和使用時將會從其上撕除的防黏膜14的接觸面可與壓花圖案互相黏合在一起,因此增大其上黏合區域並藉以增強黏合強度,以使得它們不會因熱收縮或者熱膨脹或如彎曲負載的外力而互相剝離,使得它們的表面強度增強。因此,能得到卓越的耐熱性、耐火性、耐延展性、形狀穩定性、柔性和耐褶皺性,從而不僅能滿足裝飾薄板所需的物理和化學性能,而且還能滿足其美學外觀、建造性和經濟效率。In the decorative stainless steel rolled sheet having the embossed pattern of the present invention, when the embossed pattern 18 is formed on the surface of the embossed thin stainless steel sheet 10, all the thin stainless steel sheets 10, the hot melt adhesive layer 12, the non-woven layer 16, and the use time The contact faces of the release film 14 to be peeled off therefrom may be bonded to the embossed pattern, thereby increasing the upper bonding regions and thereby enhancing the bonding strength so that they are not thermally contracted or thermally expanded or bent. The external force of the load is peeled off from each other, so that their surface strength is enhanced. Therefore, excellent heat resistance, fire resistance, ductility, shape stability, flexibility, and wrinkle resistance can be obtained, thereby satisfying not only the physical and chemical properties required for the decorative sheet but also the aesthetic appearance and construction property. And economic efficiency.

藉由以下實例描述本發明製造所述裝飾性不銹鋼壓延板的方法。The method of manufacturing the decorative stainless steel rolled sheet of the present invention is described by the following examples.

實例1Example 1

如第4圖所示,本發明所述具有壓花圖案的裝飾不銹鋼壓延板是這樣製造的:從薄不銹鋼板捲取輥20,將薄不銹鋼板10展開成厚度為0.05~0.15mm並經表面處理,比如奈米陶瓷塗佈或者PVD離子塗佈,並送進第一進料輥22之間,使用黏合進料輥24和第一進料輥22,在由第一進料輥22輸送的薄不銹鋼板10的一邊塗敷熱熔膠,因而在薄不銹鋼板10的一邊上形成熱熔膠層12,從防黏膜捲取輥26,將厚度為0.05~0.10mm且由聚乙烯或聚丙烯膜做成的防黏膜14展開,並送進第二進料輥28之間,因此黏合於形成在薄不銹鋼板10之一邊的熱熔膠層12上,使用由正圖案輥30和光滑輥32組成的壓花輥34壓花該薄不銹鋼板10以及藉熱熔膠層12黏合於其上的防黏膜14,因而傳遞壓花圖案18,並將壓延板形式的最終產品繞組於捲取輥36上。As shown in Fig. 4, the decorative stainless steel rolled sheet having an embossed pattern of the present invention is manufactured by winding a roll 20 from a thin stainless steel sheet and expanding the thin stainless steel sheet 10 to a thickness of 0.05 to 0.15 mm and passing through the surface. Processing, such as nanoceramic coating or PVD ion coating, is fed between the first feed rolls 22, using the adhesive feed rolls 24 and the first feed rolls 22, delivered by the first feed rolls 22. One side of the thin stainless steel plate 10 is coated with a hot melt adhesive, so that a hot melt adhesive layer 12 is formed on one side of the thin stainless steel plate 10, and the roll 26 is taken up from the release film to a thickness of 0.05 to 0.10 mm and made of polyethylene or polypropylene. The film-preventing film 14 is unwound and fed between the second feed rolls 28, thereby being bonded to the hot melt adhesive layer 12 formed on one side of the thin stainless steel plate 10, using the positive pattern roll 30 and the smooth roll 32. An embossing roll 34 is formed to emboss the thin stainless steel sheet 10 and the release film 14 adhered thereto by the hot melt adhesive layer 12, thereby transferring the embossed pattern 18 and winding the final product in the form of a rolled sheet to the take-up roll 36. on.

因此,熱熔膠層12的厚度為0.05~0.12mm,而壓花圖案18的深度為50~200μm,且壓花是在熱熔膠層12完全固化之前便先進行。Therefore, the thickness of the hot melt adhesive layer 12 is 0.05 to 0.12 mm, and the depth of the embossed pattern 18 is 50 to 200 μm, and the embossing is performed before the hot melt adhesive layer 12 is completely cured.

實例2Example 2

如第5圖所示,具有壓花圖案的裝飾性不銹鋼壓延板係以實例1的相同方式而製作,除了具有0.05~0.10mm厚度的不織布層16是從不織布層捲取輥38展開並送進第三進料輥40之間,從而黏合於形成在薄不銹鋼板10之一邊的熱熔膠層12上,然後防黏膜14使用由不織布層16溢出的黏著膠而黏合於不織布層16上。As shown in Fig. 5, a decorative stainless steel rolled sheet having an embossed pattern was produced in the same manner as in Example 1, except that the nonwoven fabric layer 16 having a thickness of 0.05 to 0.10 mm was unwound from the non-woven layer take-up roll 38 and fed. The third feed roller 40 is bonded to the hot melt adhesive layer 12 formed on one side of the thin stainless steel plate 10, and then the release film 14 is adhered to the nonwoven fabric layer 16 using an adhesive which is overflowed by the nonwoven fabric layer 16.

根據實例1、2製成之具有壓花圖案的裝飾不銹鋼壓延板是很有利的,因為由於如奈米陶瓷塗佈或PVD離子塗佈的表面處理而具有各種產品表面加工所需的表面粗糙度以及不同顏色。而且,裝飾不銹鋼壓延板能以較低成本以及均一品質而大量生產,該裝飾不銹鋼壓延板係來自:在持續給料的薄不銹鋼板10之一邊上形成熱熔膠層12;黏合持續給料的防黏膜14或依序持續饋入黏著膠層的不織布層16與防黏膜,進行壓花以形成壓花圖案18;以及繞組以壓延板形式的最終產品,從而可以低成本、均一品質大量生產。A decorative stainless steel rolled sheet having an embossed pattern made according to Examples 1 and 2 is advantageous because it has surface roughness required for surface processing of various products due to surface treatment such as nano ceramic coating or PVD ion coating. And different colors. Moreover, the decorative stainless steel rolled sheet can be mass-produced at a lower cost and uniform quality. The decorative stainless steel rolled sheet is obtained by forming a hot melt adhesive layer 12 on one side of the continuously fed thin stainless steel sheet 10; and adhering the anti-mud film for continuous feeding. 14 or sequentially feeding the non-woven layer 16 of the adhesive layer and the anti-adhesion film, embossing to form the embossed pattern 18; and winding the final product in the form of a rolled plate, so that mass production can be performed at low cost and uniform quality.

此外本發明所述的裝飾不銹鋼壓延板不僅能滿足各種產品表面處理所需的物理和化學性,而且還能滿足有關美學外觀、建造性和經濟效率。In addition, the decorative stainless steel rolled sheet of the present invention not only satisfies the physical and chemical properties required for the surface treatment of various products, but also satisfies the aesthetic appearance, construction and economic efficiency.

此外本發明所述的裝飾不銹鋼壓延板,係在防黏膜14被從其上撕除後用黏著膠黏合於物體的方式而使用,可取決於使用的環境和條件而不使用黏著膠藉以黏合於物體。特別地,如第6圖所示,如此的壓延板可在防黏膜14從實例1、2的壓延板上被撕除後,藉將具有離型紙41形成於一邊的雙面膠42黏合於固化的熱熔膠層12而製造。In addition, the decorative stainless steel rolled plate of the present invention is used in such a manner that the anti-adhesive film 14 is peeled off from the adhesive film and adhered to the object by an adhesive, and may be adhered to the adhesive depending on the environment and conditions of use. object. In particular, as shown in Fig. 6, such a rolled sheet can be bonded to the cured film by the double-sided tape 42 having the release paper 41 formed on one side after being peeled off from the rolled sheets of Examples 1 and 2. Manufactured from the hot melt adhesive layer 12.

此外,如第7圖所示,為將本發明的壓延板當作需要卓越耐火性和耐用性的內表面處理,這種壓延板可藉在固化的熱熔膠層12上形成一附加膠層44、將厚度為0.2~1.2mm的鋁板或鍍層鋼板所組成的薄板元件46黏合於附加膠層44、以及在防黏膜14從實例1、2的壓延板上被撕除後繞組最終產品而製造。Further, as shown in Fig. 7, in order to treat the rolled sheet of the present invention as an inner surface treatment requiring excellent fire resistance and durability, the rolled sheet can form an additional adhesive layer on the cured hot melt adhesive layer 12. 44. A thin plate member 46 composed of an aluminum plate or a plated steel plate having a thickness of 0.2 to 1.2 mm is bonded to the additional adhesive layer 44, and the final product is manufactured after the release film 14 is peeled off from the rolled sheets of Examples 1 and 2. .

如以上所述,本發明提供具有壓花圖案的裝飾不銹鋼壓延板以及製造該具有壓花圖案的裝飾不銹鋼壓延板的方法。根據本發明,具有壓花圖案的裝飾不銹鋼壓延板是很有利的,因為厚度為0.05~0.15mm且經例如奈米陶瓷塗佈或PVD離子塗佈之表面處理而導致各種顏色的薄不銹鋼板以及藉熱熔膠層黏合於薄不銹鋼板之一邊的防黏膜係一起進行壓花,並因而與壓花圖案互相黏合,藉以表現出高黏合強度,且不會因熱收縮或熱膨脹或如彎曲負載的外力而互相剝離,同時可以增強表面強度,因此可以獲得卓越的耐熱性、耐火性、耐延展性、形狀穩定性和耐褶皺性,因此不僅能滿足各種產品表面處理所需的物理和化學性能,而且還能滿足有關美學外觀、建造性和經濟效率。As described above, the present invention provides a decorative stainless steel rolled sheet having an embossed pattern and a method of manufacturing the decorative stainless steel rolled sheet having the embossed pattern. According to the present invention, a decorative stainless steel rolled sheet having an embossed pattern is advantageous because it has a thickness of 0.05 to 0.15 mm and is subjected to surface treatment such as nano ceramic coating or PVD ion coating to cause thin stainless steel sheets of various colors and The anti-adhesive film adhered to one side of the thin stainless steel plate by the hot melt adhesive layer is embossed together, and thus adheres to the embossed pattern, thereby exhibiting high adhesive strength without heat shrinkage or thermal expansion or bending load. The external force is peeled off from each other, and the surface strength can be enhanced, so that excellent heat resistance, fire resistance, ductility, shape stability, and wrinkle resistance can be obtained, so that not only the physical and chemical properties required for surface treatment of various products can be satisfied, It also meets aesthetics, constructiveness and economic efficiency.

根據本發明,裝飾不銹鋼壓延板的製造方法是很有利的,因為可以使用連續過程以低成本以及均一品質而大量生產。According to the present invention, a method of manufacturing a decorative stainless steel rolled sheet is advantageous because it can be mass-produced at a low cost and uniform quality using a continuous process.

雖然本發明的較佳實施例已經為解釋性目的而揭示,但是熟知該技術領域的人士將了解,在不偏離如申請專利範圍所揭露的本發明範圍及精神下,不同的改變、增加以及取代是可能的。While the preferred embodiment of the present invention has been disclosed for the purposes of illustration, it will be understood by those skilled in the art that various changes, additions and substitutions may be made without departing from the scope and spirit of the invention as disclosed in the appended claims. It is possible.

10...薄不銹鋼板10. . . Thin stainless steel plate

12...熱熔膠層12. . . Hot melt adhesive layer

14...防黏膜14. . . Anti-mucosa

16...不織布層16. . . Non-woven layer

18...壓花圖案18. . . Embossed pattern

20...薄不銹鋼板捲取輥20. . . Thin stainless steel coil

22...第一進料輥twenty two. . . First feed roller

24...黏合進料輥twenty four. . . Adhesive feed roller

26...防黏膜捲取輥26. . . Anti-adhesive film take-up roll

28...第二進料輥28. . . Second feed roller

30...正圖案輥30. . . Positive pattern roll

32...光滑輥32. . . Smooth roller

34...壓花輥34. . . Embossing roller

36...捲取輥36. . . Take-up roll

38...不織布層捲取輥38. . . Non-woven layer take-up roll

40...第三進料輥40. . . Third feed roller

41...離型紙41. . . Release paper

42...雙面膠42. . . Double-sided tape

44...附加膠層44. . . Additional glue layer

46...薄板元件46. . . Thin plate component

所附圖式其中提供關於本發明實施例的進一步理解並且結合與構成本說明書的一部份,說明本發明的實施例並且描述一同提供對於本發明實施例之原則的解釋。圖中:BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are set forth in the claims In the picture:

第1圖為根據本發明一實施例之壓延板的橫截面放大圖;1 is an enlarged cross-sectional view of a rolled sheet according to an embodiment of the present invention;

第2圖為根據本發明另一實施例之壓延板的橫截面放大圖;2 is an enlarged cross-sectional view of a rolled plate according to another embodiment of the present invention;

第3圖為根據本發明進一步實施例之壓延板的橫截面放大圖;Figure 3 is an enlarged cross-sectional view of a rolled sheet according to a further embodiment of the present invention;

第4圖為根據本發明一實施例之壓延板加工過程的流程圖;4 is a flow chart showing a processing process of a rolled plate according to an embodiment of the present invention;

第5圖為根據本發明另一實施例之壓延板加工過程的流程圖;Figure 5 is a flow chart showing a processing process of a rolled plate according to another embodiment of the present invention;

第6圖為根據本發明進一步實施例之壓延板加工過程的流程圖;以及Figure 6 is a flow chart showing the processing of the rolled sheet according to a further embodiment of the present invention;

第7圖仍然為根據本發明進一步實施例之壓延板加工過程的流程圖。Figure 7 is still a flow chart of a calendering process in accordance with a further embodiment of the present invention.

10...薄不銹鋼板10. . . Thin stainless steel plate

12...熱熔膠層12. . . Hot melt adhesive layer

14...防黏膜14. . . Anti-mucosa

16...不織布層16. . . Non-woven layer

18...壓花圖案18. . . Embossed pattern

Claims (15)

一種具有壓花圖案之裝飾不銹鋼壓延板,包括:一薄不銹鋼板;以及一防黏膜,該薄不銹鋼板具有厚度0.05~0.15mm且經包括奈米陶瓷塗佈或物理氣相沉積(PVD)離子塗佈的表面處理,該防黏膜係藉一熱熔膠層而黏合於該薄不銹鋼板之一邊,其中該薄不銹鋼板、該熱熔膠層以及該防黏膜係壓花在一起並互相黏合而具有該壓花圖案。A decorative stainless steel rolled plate having an embossed pattern, comprising: a thin stainless steel plate; and an anti-adhesion film having a thickness of 0.05 to 0.15 mm and including nano ceramic coating or physical vapor deposition (PVD) ions a coated surface treatment, the anti-adhesive film is adhered to one side of the thin stainless steel plate by a hot melt adhesive layer, wherein the thin stainless steel plate, the hot melt adhesive layer and the anti-adhesive film are embossed together and adhered to each other There is this embossing pattern. 依據申請專利範圍第1項所述之裝飾不銹鋼壓延板,進一步包括一不織布層,黏合於該熱熔膠層與該防黏膜之間。The decorative stainless steel rolled sheet according to claim 1, further comprising a non-woven layer bonded between the hot melt adhesive layer and the anti-adhesion film. 依據申請專利範圍第1項或第2項所述之裝飾不銹鋼壓延板,其中該熱熔膠層包括一濕固型熱熔膠。The decorative stainless steel rolled sheet according to claim 1 or 2, wherein the hot melt adhesive layer comprises a wet solid hot melt adhesive. 依據申請專利範圍第1項或第2項所述之裝飾不銹鋼壓延板,其中該熱熔膠層具有0.05~0.12mm的厚度。The decorative stainless steel rolled sheet according to claim 1 or 2, wherein the hot melt adhesive layer has a thickness of 0.05 to 0.12 mm. 依據申請專利範圍第1項或第2項所述之裝飾不銹鋼壓延板,其中該防黏膜包括具有厚度0.05~0.10mm的聚乙烯膜或者聚丙烯膜。The decorative stainless steel rolled sheet according to claim 1 or 2, wherein the anti-adhesive film comprises a polyethylene film or a polypropylene film having a thickness of 0.05 to 0.10 mm. 依據申請專利範圍第1項或第2項所述之裝飾不銹鋼壓延板,其中該壓花圖案具有50~200μm之深度。The decorative stainless steel rolled sheet according to the first or second aspect of the invention, wherein the embossed pattern has a depth of 50 to 200 μm. 依據申請專利範圍第2項所述之裝飾不銹鋼壓延板,其中該不織布層具有0.05~0.10mm的厚度。The decorative stainless steel rolled sheet according to claim 2, wherein the non-woven layer has a thickness of 0.05 to 0.10 mm. 依據申請專利範圍第1項或第2項所述之裝飾不銹鋼壓延板,其中一具有離型紙於其一邊的雙面膠隨著該離型紙被撕除後黏合於固化的該熱熔膠層。According to the decorative stainless steel rolled sheet of the first or the second aspect of the patent application, a double-sided adhesive having a release paper on one side thereof is adhered to the cured hot-melt adhesive layer after the release paper is torn off. 依據申請專利範圍第1項或第2項所述之裝飾不銹鋼壓延板,其中一附加膠層形成於該固化的熱熔膠層上,且一包括厚度為0.2~1.2mm之鋁板或鍍層鋼板的薄板元件隨著該離型紙被撕除後黏合於該附加膠層上。The decorative stainless steel rolled sheet according to claim 1 or 2, wherein an additional adhesive layer is formed on the cured hot melt adhesive layer, and one comprises an aluminum plate or a coated steel plate having a thickness of 0.2 to 1.2 mm. The sheet member is adhered to the additional adhesive layer as the release paper is torn off. 一種製造具有壓花圖案之裝飾不銹鋼壓延板的方法,包括:從一薄不銹鋼板捲取輥,將厚度為0.05~0.15mm且經包括奈米陶瓷塗佈或PVD離子塗佈之表面處理的一薄不銹鋼板展開,並將其送進第一進料輥之間;使用一黏合進料輥及該等第一進料輥,塗敷一熱熔膠於藉該等第一進料輥移動的該薄不銹鋼板的一邊上,從而在該薄不銹鋼板的一邊上形成一熱熔膠層;從一防黏膜捲取輥,展開一由聚乙烯膜或者聚丙烯膜做成且厚度為0.05~0.10mm的防黏膜,並將其送進第二進料輥之間,以使得其黏合於形成在該薄不銹鋼板之一邊上的該熱熔膠層上;使用一正圖案輥和一光滑輥所構成的一壓花輥,壓花該薄不銹鋼板和藉該熱熔膠層黏合於其上的該防黏膜,從而形成該壓花圖案;以及將壓延薄板形式的最終產品繞組於一捲取輥上。 A method for manufacturing a decorative stainless steel rolled sheet having an embossed pattern, comprising: winding a roll from a thin stainless steel sheet to a surface having a thickness of 0.05 to 0.15 mm and including surface treatment including nano ceramic coating or PVD ion coating a thin stainless steel sheet unfolded and fed between the first feed rolls; using a bonded feed roll and the first feed rolls, a hot melt adhesive is applied to move by the first feed rolls One side of the thin stainless steel plate forms a hot melt adhesive layer on one side of the thin stainless steel plate; from an anti-adhesive film take-up roll, a polyethylene film or a polypropylene film is formed and the thickness is 0.05~0.10 Mm anti-adhesive film and feed it between the second feed rolls so that it adheres to the hot melt adhesive layer formed on one side of the thin stainless steel plate; using a positive pattern roll and a smooth roll Forming an embossing roll, embossing the thin stainless steel sheet and the anti-adhesion film adhered thereto by the hot-melt adhesive layer to form the embossed pattern; and winding the final product in the form of a rolled sheet onto a take-up roll on. 依據申請專利範圍第10項所述之方法,進一步包括將一厚度為0.05~0.10mm的不織布層黏合於形成在該薄不銹鋼板之一邊上的該熱熔膠層上。 The method of claim 10, further comprising bonding a non-woven fabric layer having a thickness of 0.05 to 0.10 mm to the hot melt adhesive layer formed on one side of the thin stainless steel sheet. 依據申請專利範圍第10項或第11項所述之方法,其中該熱熔膠層形成以具有0.05~0.12mm的厚度。 The method of claim 10, wherein the hot melt adhesive layer is formed to have a thickness of 0.05 to 0.12 mm. 依據申請專利範圍第10項或第11項所述之方法,其中該壓花圖案形成以具有50~200μm的深度。 The method of claim 10, wherein the embossing pattern is formed to have a depth of 50 to 200 μm. 依據申請專利範圍第10項或第11項所述之方法,進一步包括在該防黏膜被撕除後,將一具有離型紙於其一邊的雙面膠黏合於該固化的熱熔膠層上。 The method of claim 10 or 11, further comprising adhering a double-sided adhesive having a release paper to one side of the release film to the cured hot melt adhesive layer after the release film is torn off. 依據申請專利範圍第10項或第11項所述之方法,進一步包括在該防黏膜被撕除後,形成一附加膠層於該固化的熱熔膠層上,並將一包括厚度為0.2~1.2mm之鋁板或鍍層鋼板的薄板元件黏合於該附加膠層上。 The method of claim 10 or 11, further comprising forming an additional adhesive layer on the cured hot melt adhesive layer after the release film is torn off, and including a thickness of 0.2~ A thin plate member of a 1.2 mm aluminum plate or a plated steel plate is bonded to the additional adhesive layer.
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