TWI393231B - Package substrate embedded with semiconductor wafer and preparation method thereof - Google Patents
Package substrate embedded with semiconductor wafer and preparation method thereof Download PDFInfo
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- TWI393231B TWI393231B TW097118627A TW97118627A TWI393231B TW I393231 B TWI393231 B TW I393231B TW 097118627 A TW097118627 A TW 097118627A TW 97118627 A TW97118627 A TW 97118627A TW I393231 B TWI393231 B TW I393231B
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本發明係有關於一種半導體裝置及其製法,尤指一種嵌埋半導體晶片之封裝基板及其製法。The present invention relates to a semiconductor device and a method of fabricating the same, and more particularly to a package substrate embedded with a semiconductor wafer and a method of fabricating the same.
隨著半導體封裝技術的演進,除了傳統打線式(Wire bonding)及覆晶式(Flip chip)半導體封裝技術以外,目前半導體裝置(Semiconductor device)已開發出不同的封裝型態,例如直接在一封裝基板(packaging substrate)中嵌埋並電性整合一係如具有積體電路之半導體晶片,此種半導體裝置可縮減整體體積並提昇電性功能,遂成為一種封裝的主流。With the evolution of semiconductor packaging technology, in addition to conventional wire bonding and Flip chip semiconductor packaging technologies, semiconductor devices have been developed in different package types, such as directly in a package. A semiconductor substrate having an integrated circuit is embedded and electrically integrated in a packaging substrate. Such a semiconductor device can reduce the overall volume and enhance electrical functions, and becomes a mainstream of packaging.
請參閱第1A至1D圖,係為習知嵌埋半導體晶片之封裝基板之製法示意圖,其中第1A’圖係為第1A圖之上視示意圖。Referring to FIGS. 1A to 1D, there is shown a schematic diagram of a conventional method for embedding a package substrate of a semiconductor wafer, wherein the 1A' is a top view of FIG.
如第1A及1A’圖所示,首先提供一第一承載板11,該第一承載板11具有相對之第一表面11a及第二表面11b’並於該第一承載板11形成至少一貫穿該第一及第二表面11a,11b之矩形開口110,同時提供一第二承載板12,並將其接合於第一承載板11之第二表面11b上。As shown in FIGS. 1A and 1A', a first carrier plate 11 is provided. The first carrier plate 11 has a first surface 11a and a second surface 11b opposite to each other and forms at least one through hole in the first carrier plate 11. The rectangular openings 110 of the first and second surfaces 11a, 11b simultaneously provide a second carrier plate 12 and are joined to the second surface 11b of the first carrier plate 11.
如第1B圖所示,接著提供一半導體晶片13,該半導體晶片13具有相對之作用面13a及非作用面13b,於該作用面13a上具有複數電極墊131,且藉由一黏著層14將該半導體晶片13之非作用面13b固定於矩形開口110 中的第二承載板12上。As shown in FIG. 1B, a semiconductor wafer 13 is provided. The semiconductor wafer 13 has an opposite active surface 13a and an inactive surface 13b. The active surface 13a has a plurality of electrode pads 131 and is adhered by an adhesive layer 14. The non-active surface 13b of the semiconductor wafer 13 is fixed to the rectangular opening 110 On the second carrier plate 12 in the middle.
如第1C圖所示,然後於該第一承載板11及半導體晶片13之作用面13a上熱壓形成介電層15,且該介電層15亦填入矩形開口110與半導體晶片13之間的間隙中。As shown in FIG. 1C, a dielectric layer 15 is then thermally formed on the first carrier 11 and the active surface 13a of the semiconductor wafer 13, and the dielectric layer 15 is also filled between the rectangular opening 110 and the semiconductor wafer 13. In the gap.
如第1D圖所示,最後於介電層15上形成線路層16,且於介電層15中形成導電盲孔161,以電性連接半導體晶片13之電極墊131。As shown in FIG. 1D, a wiring layer 16 is formed on the dielectric layer 15, and a conductive via hole 161 is formed in the dielectric layer 15 to electrically connect the electrode pads 131 of the semiconductor wafer 13.
惟,前述習知技術中,由於半導體晶片13與矩形開口110的邊緣之間必須預留間隙,在該介電層15進行熱壓時,因為壓力或產生氣泡等因素,易使該半導體晶片13於該矩形開口110中偏移e,而此偏移e會造成導電盲孔161連接電極墊131之對位偏差,甚至因偏差過大而無法有效電性連接電極墊131。However, in the prior art, since a gap must be reserved between the semiconductor wafer 13 and the edge of the rectangular opening 110, when the dielectric layer 15 is subjected to hot pressing, the semiconductor wafer 13 is easily caused by pressure or bubble generation. The offset e is offset in the rectangular opening 110, and the offset e causes the alignment defect of the conductive blind via 161 to be connected to the electrode pad 131, and the electrode pad 131 cannot be electrically connected to the electrode pad 131 even if the deviation is too large.
因此,鑒於上述之問題,如何避免習知技術中將介電層以熱壓形成在半導體晶片及第一承載板上時,容易導致半導體晶片偏移,產生該導電盲孔與該半導體晶片之對位偏差,甚至因偏移過大而無法有效電性連接,造成產品報廢,降低製程良率,實已成為目前亟欲解決的課題。Therefore, in view of the above problems, how to avoid the prior art when the dielectric layer is formed by hot pressing on the semiconductor wafer and the first carrier, the semiconductor wafer is easily offset, and the conductive blind via is paired with the semiconductor wafer. The bit deviation, even if the offset is too large, can not be effectively electrically connected, resulting in product scrapping and lowering the yield of the process, which has become a problem that is currently being solved.
鑒於上述習知技術之缺失,本發明之一目的係提供一種嵌埋半導體晶片之封裝基板及其製法,以確保半導體晶片之定位狀態。In view of the above-mentioned deficiencies of the prior art, it is an object of the present invention to provide a package substrate embedded with a semiconductor wafer and a method of fabricating the same to ensure the positioning state of the semiconductor wafer.
本發明之另一目的係提供一種嵌埋半導體晶片之封裝基板及其製法,以提昇製程良率。Another object of the present invention is to provide a package substrate embedded with a semiconductor wafer and a method of fabricating the same to improve process yield.
為達上述目的及其它目的,本發明揭露一種嵌埋半導體晶片之封裝基板之製法,係包括:提供一第一承載板,其具有相對之第一表面、第二表面、及貫穿第一及第二表面之開口;於該第一承載板形成連通開口之填塞孔;於該第一承載板第二表面結合一第二承載板;提供一半導體晶片,並置於第二承載板上且對應位於開口中,其具有相對之作用面及非作用面,且該作用面上具有電極墊;以及將固定件置於填塞孔中及開口中,以抵靠半導體晶片。To achieve the above and other objects, the present invention discloses a method for fabricating a package substrate embedded with a semiconductor wafer, comprising: providing a first carrier plate having a first surface, a second surface, and a first and a second Opening a second surface of the first carrier plate; forming a second carrier plate on the second surface of the first carrier; providing a semiconductor wafer on the second carrier plate and correspondingly located at the opening Wherein, it has opposite active and non-active surfaces, and the active surface has an electrode pad; and the fixing member is placed in the filling hole and in the opening to abut against the semiconductor wafer.
再提供另一種嵌埋半導體晶片之封裝基板之製法,係包括:提供一第一承載板,其具有相對之第一、第二表面、及貫穿第一及第二表面之開口;於該第一承載板第二表面結合一第二承載板;提供一半導體晶片,並置於第二承載板上且對應位於開口中,而與開口之間具有間隙,且其具有相對之作用面及非作用面,該作用面上具有電極墊;以及將固定件設於間隙中,以抵靠半導體晶片。Further, a method for fabricating a package substrate embedded with a semiconductor wafer includes: providing a first carrier plate having opposite first and second surfaces, and openings through the first and second surfaces; The second surface of the carrier plate is coupled to a second carrier plate; a semiconductor wafer is disposed on the second carrier plate and correspondingly located in the opening, and has a gap between the opening and the opposite surface and the non-active surface. The active surface has an electrode pad; and the fixing member is disposed in the gap to abut the semiconductor wafer.
於前述之製法中,以嵌埋半導體晶片為基本需求,該第一及第二承載板係可為具雙面線路之核心板、多層線路板、介電層或金屬板,且該第二承載板亦可為絕緣板;又,該第二承載板係可藉由第一黏著層結合第一承載板之第二表面,而該半導體晶片之非作用面則可藉由第二黏著層結合於第二承載板或第一黏著層上。In the foregoing method, the semiconductor chip is embedded as a basic requirement, and the first and second carrier boards can be a core board having a double-sided line, a multilayer circuit board, a dielectric layer or a metal board, and the second carrier The plate may also be an insulating plate; in addition, the second carrier may be coupled to the second surface of the first carrier by the first adhesive layer, and the non-active surface of the semiconductor wafer may be bonded to the second adhesive layer The second carrier or the first adhesive layer.
於前述之製法中,以固定件抵靠半導體晶片為基本需求,該固定件之材料若為樹脂、金屬、陶瓷、有機材質或固化膠質,其無需加熱即具有固定形狀,若為樹脂混合填 充劑,則需藉由低溫加熱而具有固定形狀;且該固定件係可為柱狀、球狀、錐狀或不規則立體狀,並無特定限制。In the above method, the basic requirement is that the fixing member abuts against the semiconductor wafer. If the material of the fixing member is resin, metal, ceramic, organic material or cured colloid, it has a fixed shape without heating, if the resin is mixed and filled. The charging agent needs to have a fixed shape by heating at a low temperature; and the fixing member may be columnar, spherical, tapered or irregular, and is not particularly limited.
於前述之製法中,該開口係可呈曲線組合任意形、圓形或構圓形;當然,該開口之形狀亦可呈方形、矩形或多邊形,以使該第一承載板係可具有連通開口邊緣及角落之複數個填塞孔。In the above method, the opening may be in a curved combination of any shape, a circle or a circular shape; of course, the shape of the opening may also be square, rectangular or polygonal so that the first carrier can have a communication opening. A plurality of filling holes at the edges and corners.
此外,前述之製法復可包括於該第一承載板之第一表面及該半導體晶片之作用面上形成增層結構,係包括至少一介電層、形成於介電層上之線路層、形成於介電層中且電性連接線路層及電極墊之導電盲孔、及設於增層結構上之電性接觸墊,且於增層結構上設有防焊層,並形成開孔,以對應顯露電性接觸墊。其中,該介電層可填入開口與半導體晶片之間,以強化固定半導體晶片於開口中。In addition, the foregoing method may include forming a build-up structure on the first surface of the first carrier and the active surface of the semiconductor wafer, comprising at least one dielectric layer, a circuit layer formed on the dielectric layer, and forming And a conductive contact hole electrically connected to the circuit layer and the electrode pad, and an electrical contact pad disposed on the build-up structure, and a solder resist layer is formed on the build-up structure, and an opening is formed to Corresponding to the exposed electrical contact pads. Wherein, the dielectric layer can be filled between the opening and the semiconductor wafer to strengthen the fixed semiconductor wafer in the opening.
依前述之製法,係可製作一種嵌埋半導體晶片之封裝基板,係包括:第一承載板,係具有相對之第一表面及第二表面、貫穿該第一及第二表面之開口、以及連通開口之填塞孔;半導體晶片,係容置於開口中,且具有相對之作用面及非作用面,且該作用面具有電極墊;以及固定件,係固設於填塞孔及開口中,以抵靠半導體晶片。According to the foregoing method, a package substrate embedded with a semiconductor wafer can be fabricated, comprising: a first carrier plate having opposite first and second surfaces, openings through the first and second surfaces, and communication a filling hole of the opening; the semiconductor wafer is placed in the opening and has a relative active surface and an inactive surface, and the active surface has an electrode pad; and the fixing member is fixed in the filling hole and the opening to resist By semiconductor wafers.
依前述之製法,亦可製作另一種嵌埋半導體晶片之封裝基板,係包括:第一承載板,係具有相對之第一表面及第二表面、貫穿該第一及第二表面之開口;半導體晶片,係容置於開口中且與開口之間具有間隙,其具有相對之作用面及非作用面,且該作用面具有電極墊;以及固定件, 係固設於間隙,以抵靠半導體晶片。According to the foregoing method, another package substrate embedded with a semiconductor wafer may be fabricated, comprising: a first carrier plate having opposite first and second surfaces, openings extending through the first and second surfaces; and a semiconductor The wafer is placed in the opening and has a gap with the opening, and has an opposite active surface and an inactive surface, and the active surface has an electrode pad; and a fixing member, Secured to the gap to abut the semiconductor wafer.
於前述之封裝基板中,以嵌埋半導體晶片為基本需求,該第一承載板係可為具雙面線路之核心板、多層線路板、介電層、或金屬板。In the foregoing package substrate, a basic requirement is to embed a semiconductor wafer, which may be a core board having a double-sided line, a multilayer wiring board, a dielectric layer, or a metal plate.
於前述之封裝基板中,以固定件抵靠半導體晶片為基本需求,該固定件之材料若為樹脂、金屬、陶瓷、有機材質或固化膠質,其無需加熱即具有固定形狀,若為樹脂混合填充劑,則其需藉由低溫加熱而具有固定形狀;且該固定件係可為柱狀、球狀、錐狀或不規則立體狀,並無特定限制。In the above-mentioned package substrate, it is a basic requirement that the fixing member abuts against the semiconductor wafer. If the material of the fixing member is resin, metal, ceramic, organic material or cured colloid, it has a fixed shape without heating, and is filled with resin. The agent needs to have a fixed shape by heating at a low temperature; and the fixing member may be columnar, spherical, tapered or irregular, and is not particularly limited.
於前述之封裝基板中,該開口係可呈曲線組合任意形、圓形或橢圓形;當然,該開口之形狀亦可呈方形、矩形或多邊形,以使該第一承載板係可具有連通開口邊緣及角落之複數個填塞孔。In the foregoing package substrate, the opening may be in a curved combination of any shape, a circle or an ellipse; of course, the shape of the opening may also be square, rectangular or polygonal so that the first carrier can have a communication opening. A plurality of filling holes at the edges and corners.
於前述之封裝基板中,以嵌埋半導體晶片為基本需求,復可包括設於第一承載板之第二表面及半導體晶片之第二承載板,其係可為絕緣板、具雙面線路之核心板、多層線路板、介電層、或金屬板。又,該第二承載板係可藉由第一黏著層結合第一承載板之第二表面,而該半導體晶片之非作用面則可藉由第二黏著層結合於第二承載板或第一黏著層上。In the foregoing package substrate, in order to embed the semiconductor wafer as a basic requirement, the second substrate including the second surface of the first carrier and the second carrier of the semiconductor chip may be used as an insulating board and have a double-sided line. Core board, multilayer wiring board, dielectric layer, or metal board. Moreover, the second carrier layer can be coupled to the second surface of the first carrier board by the first adhesive layer, and the non-active surface of the semiconductor wafer can be coupled to the second carrier board or the first layer by the second adhesive layer. Adhesive layer.
此外,前述之封裝基板復可包括設於該第一承載板之第一表面及該半導體晶片之作用面上之增層結構,其可包括至少一介電層、設於介電層上之線路層、設於介電層中 且電性連接線路層及電極墊之導電盲孔、及設於增層結構上之電性接觸墊,又該增層結構上具有防焊層,並具有開孔,以顯露電性接觸墊。其中,該介電層可填入開口與半導體晶片之間。In addition, the package substrate may include a build-up structure disposed on the first surface of the first carrier and the active surface of the semiconductor chip, and may include at least one dielectric layer and a circuit disposed on the dielectric layer. Layer, located in the dielectric layer And electrically connecting the circuit layer and the conductive blind hole of the electrode pad, and the electrical contact pad disposed on the build-up structure, the build-up structure has a solder resist layer, and has an opening to expose the electrical contact pad. Wherein, the dielectric layer can be filled between the opening and the semiconductor wafer.
本發明嵌埋半導體晶片之封裝基板及其製法,主要藉由固定件之設計,當半導體晶片設於開口時,半導體晶片與開口之間具有間隙,將固定件設於間隙中以抵靠半導體晶片,可避免半導體晶片受外力影響而於開口內產生偏移,以達到確保半導體晶片之定位狀態之目的,藉此,可避免導電盲孔與電極墊連接位置不佳,以達到提昇電性良率之目的。The package substrate embedding the semiconductor wafer of the present invention and the manufacturing method thereof are mainly provided by the design of the fixing member. When the semiconductor wafer is disposed in the opening, the semiconductor wafer has a gap between the opening and the opening, and the fixing member is disposed in the gap to abut the semiconductor wafer. The semiconductor wafer can be prevented from being affected by an external force and generated in the opening to ensure the positioning state of the semiconductor wafer, thereby avoiding the connection position of the conductive blind hole and the electrode pad to improve the electrical yield. The purpose.
以下藉由特定的具體實施例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點及功效。The other embodiments of the present invention will be readily understood by those skilled in the art from this disclosure.
請參閱第2A至2D圖,係為本發明嵌埋半導體晶片之封裝基板的製法之示意圖。Please refer to FIGS. 2A to 2D, which are schematic diagrams showing the manufacturing method of the package substrate in which the semiconductor wafer is embedded.
如第2A及2A’圖所示,其中第2A’圖係為第2A圖之上視示意圖;首先,提供一第一承載板21,其具有相對之第一表面21a及第二表面21b,並形成至少一貫穿第一表面21a及第二表面21b之矩形開口210;又該開口210之形狀亦可呈方形或多邊形等有稜角之輪廓,並不限於上述。2A and 2A', wherein FIG. 2A' is a top view of FIG. 2A; first, a first carrier 21 is provided having an opposite first surface 21a and a second surface 21b, and At least one rectangular opening 210 penetrating through the first surface 21a and the second surface 21b is formed; and the shape of the opening 210 may also be an angular contour such as a square or a polygon, and is not limited to the above.
再於開口210之四個邊緣(side)形成填塞孔210a, 而四個填塞孔210a均連通開口210,且其輪廓係為弧形。Forming a plug hole 210a at four sides of the opening 210, The four plug holes 210a are all connected to the opening 210, and the outline thereof is curved.
接著,於該第一承載板21之第二表面21b上塗覆一第一黏著層24以結合一第二承載板22;於本實施例中,該第一黏著層24並未附著於開口210中之第二承載板22上。Then, a first adhesive layer 24 is coated on the second surface 21b of the first carrier 21 to bond a second carrier 22; in the embodiment, the first adhesive layer 24 is not attached to the opening 210. On the second carrier plate 22.
所述之第一承載板21及第二承載板22均為具雙面線路之核心板、多層線路板、介電層、或金屬板,且該第二承載板22亦可為絕緣板。然,有關於嵌埋半導體晶片所用之封裝基板之種類繁多,惟乃業界所周知,且其非本案技術特徵,故不再贅述,特此述明。The first carrier board 21 and the second carrier board 22 are both a core board having a double-sided line, a multilayer circuit board, a dielectric layer, or a metal board, and the second carrier board 22 may also be an insulating board. However, there are many types of package substrates for embedding semiconductor wafers, but they are well known in the art, and they are not technical features of the present invention, and therefore will not be described again.
如第2B圖所示,提供一半導體晶片23,其具有相對之作用面23a及非作用面23b,於該作用面23a上具有複數電極墊231,將該半導體晶片23置於開口210中,且該半導體晶片23之非作用面23b藉由第二黏著層25結合於第二承載板22上,以使該半導體晶片23之非作用面23b與第一承載板21之第二表面21b同側。As shown in FIG. 2B, a semiconductor wafer 23 is provided having an opposite active surface 23a and an inactive surface 23b. The active surface 23a has a plurality of electrode pads 231, and the semiconductor wafer 23 is placed in the opening 210. The non-active surface 23b of the semiconductor wafer 23 is bonded to the second carrier 22 by the second adhesive layer 25 such that the non-active surface 23b of the semiconductor wafer 23 is on the same side as the second surface 21b of the first carrier 21.
如第2C及2C’圖所示,其中第2C’圖係為第2C圖之上視示意圖;於填塞孔210a中置入固定件26,且該固定件26對應填塞孔210a之輪廓而呈圓柱狀並凸出至開口210,以便使該固定件26抵靠在該半導體晶片23之四個側邊;雖然該開口210與半導體晶片23之間具有間隙d,使該半導體晶片23易受後續製程之外力壓合而產生偏移,但藉由該固定件26先抵靠在該半導體晶片23之側邊,而有效加強半導體晶片23於開口210中之定位能力, 得以避免習知技術中偏移現象之發生。2C and 2C', wherein the 2C' is a top view of FIG. 2C; a fixing member 26 is placed in the filling hole 210a, and the fixing member 26 is cylindrical corresponding to the contour of the filling hole 210a. And protruding to the opening 210 so that the fixing member 26 abuts against the four sides of the semiconductor wafer 23; although the opening 210 has a gap d between the semiconductor wafer 23, the semiconductor wafer 23 is susceptible to subsequent processes. The external force is pressed to cause an offset, but by the fixing member 26 first abutting on the side of the semiconductor wafer 23, the positioning ability of the semiconductor wafer 23 in the opening 210 is effectively enhanced. It is necessary to avoid the occurrence of offset phenomena in the prior art.
如第2D圖所示,於該第一承載板21之第一表面21a及半導體晶片23之作用面23a上形成增層結構27。As shown in FIG. 2D, a buildup structure 27 is formed on the first surface 21a of the first carrier 21 and the active surface 23a of the semiconductor wafer 23.
所述之增層結構27係包括至少一介電層271、形成於介電層271上之線路層272、及複數形成於介電層271中且電性連接線路層272之導電盲孔273,其中部份之導電盲孔273a電性連接半導體晶片23之電極墊231。且增層結構27最外層之線路層272a具有複數電性接觸墊274,並於增層結構27上形成有防焊層28,而該防焊層28具有複數開孔280,以對應顯露各該電性接觸墊274。The build-up structure 27 includes at least one dielectric layer 271, a circuit layer 272 formed on the dielectric layer 271, and a conductive blind via 273 formed in the dielectric layer 271 and electrically connected to the circuit layer 272. A part of the conductive blind holes 273a are electrically connected to the electrode pads 231 of the semiconductor wafer 23. The circuit layer 272a of the outermost layer of the build-up structure 27 has a plurality of electrical contact pads 274, and a solder resist layer 28 is formed on the build-up structure 27, and the solder resist layer 28 has a plurality of openings 280 to correspondingly expose the respective layers. Electrical contact pads 274.
另外,增層結構27最內層之部份介電層271a亦填入開口210與半導體晶片23之間的間隙d中(如第2C’圖所示),以將該半導體晶片23強化固定於該開口210中。In addition, a portion of the dielectric layer 271a of the innermost layer of the build-up structure 27 is also filled in the gap d between the opening 210 and the semiconductor wafer 23 (as shown in FIG. 2C') to strengthen the semiconductor wafer 23 to the semiconductor wafer 23. In the opening 210.
又,於本實施例中,亦可於該第一承載板21、第二承載板22及增層結構27中製作導電通孔(PTH),而關於導電通孔之製法種類繁多,且此技術乃業界所周知,又其非本案技術特徵,故未圖示且不再詳述,特此述明。In this embodiment, conductive vias (PTH) can also be formed in the first carrier 21, the second carrier 22, and the build-up structure 27, and the method for manufacturing the conductive vias is various, and the technology is It is well known in the industry, and it is not a technical feature of the present invention. Therefore, it is not shown in the drawings and will not be described in detail.
再者,請參閱第2D’圖,係為第一黏著層24的另一實施態樣;如圖所示,該第一黏著層24形成於第二承載板22上及對應於開口210中的第二承載板22上,使得該半導體晶片23藉由第二黏著層25將其非作用面23b結合於開口210中的第一黏著層24上。Furthermore, please refer to FIG. 2D', which is another embodiment of the first adhesive layer 24; as shown, the first adhesive layer 24 is formed on the second carrier 22 and corresponds to the opening 210. The second carrier 22 is such that the semiconductor wafer 23 bonds its inactive surface 23b to the first adhesive layer 24 in the opening 210 by the second adhesive layer 25.
因此,依上述製法,本發明係藉由該固定件26置入設於該開口210之四個側邊的填塞孔210a,以抵靠設於 該開口210中之半導體晶片23側邊,使該固定件26與半導體晶片23相互緊配合以產生定位效果;相較於習知技術,本發明藉由固定件26之設置,得以避免後續製程之介電層271a熱壓合於第一承載板21及半導體晶片23上時,半導體晶片23產生偏移,而影響導電盲孔273a電性連接電極墊231之現象發生。Therefore, according to the above manufacturing method, the present invention is disposed on the four side edges of the opening 210 by the fixing member 26 to abut against The side of the semiconductor wafer 23 in the opening 210 is such that the fixing member 26 and the semiconductor wafer 23 are tightly fitted to each other to produce a positioning effect. Compared with the prior art, the present invention can be used to avoid subsequent processes by the fixing member 26. When the dielectric layer 271a is thermally pressed onto the first carrier 21 and the semiconductor wafer 23, the semiconductor wafer 23 is displaced, and the conductive blind via 273a is electrically connected to the electrode pad 231.
請參閱第3圖,係為本實施例之另一實施態樣,其差異僅在於填塞孔210a之位置及數量,其餘相關製程與結構均相同,因此不再重複說明相同部份之製程與結構,以下僅說明其相異處,特此敘明;於該開口210之各邊緣(side)設有兩個填塞孔210a,且於四個角落(coner)亦形成填塞孔210a,使得該固定件26設於填塞孔210a之後,因該固定件26的數量及半導體晶片23周圍抵靠力的提升,而得以增強半導體晶片23於開口210中之定位能力。Please refer to FIG. 3 , which is another embodiment of the present embodiment. The difference is only in the position and the number of the filling holes 210 a. The other related processes and structures are the same, so the process and structure of the same part will not be repeated. In the following, only the differences will be described. Herein, the two sides of the opening 210 are provided with two filling holes 210a, and the four holes (coner) also form the filling holes 210a, so that the fixing member 26 After the filling hole 210a is provided, the positioning ability of the semiconductor wafer 23 in the opening 210 is enhanced by the number of the fixing members 26 and the abutment force around the semiconductor wafer 23.
請一併參閱第4A至4E圖,所述之固定件26係由樹脂、金屬、陶瓷、固化膠質或有機材質所組成,其無需加熱即具有固定形狀,而其結構為柱狀、球狀、錐狀或不規則立體狀(如第4E圖所示),以使該固定件26置入填塞孔210a中有效產生抵靠效果。然,於其他實施例中,該固定件26可由樹脂混合填充劑所組成,但其需藉由低溫加熱以具有所需之固定形狀。Referring to Figures 4A to 4E together, the fixing member 26 is composed of resin, metal, ceramic, cured colloid or organic material, and has a fixed shape without heating, and the structure is columnar, spherical, Cone or irregular shape (as shown in Fig. 4E), so that the fixing member 26 is placed in the stuffing hole 210a to effectively produce an abutting effect. However, in other embodiments, the fixing member 26 may be composed of a resin mixed filler, but it needs to be heated at a low temperature to have a desired fixed shape.
依上述製法,本發明得以提供一種嵌埋半導體晶片之封裝基板,係包括:第一承載板21、半導體晶片23以及固定件26。According to the above method, the present invention provides a package substrate embedded with a semiconductor wafer, comprising: a first carrier 21, a semiconductor wafer 23, and a fixing member 26.
所述之第一承載板21具有相對之第一表面21a及第二表面21b、至少一貫穿第一表面21a及第二表面21b之開口210、及連通開口210之填塞孔210a。The first carrier plate 21 has a first surface 21a and a second surface 21b opposite to each other, at least one opening 210 extending through the first surface 21a and the second surface 21b, and a filling hole 210a connecting the opening 210.
所述之半導體晶片23設於開口210中,且具有相對之作用面23a及非作用面23b,該作用面23a上具有複數電極墊231。The semiconductor wafer 23 is disposed in the opening 210 and has an opposite active surface 23a and an inactive surface 23b. The active surface 23a has a plurality of electrode pads 231 thereon.
所述之固定件26設於填塞孔210a中,以抵靠固定半導體晶片23,而使半導體晶片23定位於開口210中。The fixing member 26 is disposed in the stuffing hole 210a to fix the semiconductor wafer 23, and the semiconductor wafer 23 is positioned in the opening 210.
另外,所述之封裝基板復包括第二承載板22,其藉由第一黏著層24結合於第一承載板21之第二表面21b,而半導體晶片23之非作用面23b則藉由第二黏著層25結合於第二承載板22上。In addition, the package substrate further includes a second carrier 22 that is bonded to the second surface 21b of the first carrier 21 by the first adhesive layer 24, and the second surface 23b of the semiconductor wafer 23 is second. The adhesive layer 25 is bonded to the second carrier plate 22.
又,該封裝基板包括增層結構27,其設於第一承載板21之第一表面21a及半導體晶片23之作用面23a上。Moreover, the package substrate includes a build-up structure 27 disposed on the first surface 21a of the first carrier 21 and the active surface 23a of the semiconductor wafer 23.
所述之增層結構27包括至少一介電層271、設於介電層271上之線路層272、及複數設於介電層271中且電性連接線路層之導電盲孔273;其中部份之導電盲孔273a電性連接半導體晶片23之電極墊231,而最外層之線路層272a則具有複數電性接觸墊274,且於增層結構27上設有防焊層28,該防焊層28中具有複數開孔280,以對應顯露各該電性接觸墊274。The build-up structure 27 includes at least one dielectric layer 271, a circuit layer 272 disposed on the dielectric layer 271, and a plurality of conductive blind vias 273 disposed in the dielectric layer 271 and electrically connected to the circuit layer; The conductive via 273a is electrically connected to the electrode pad 231 of the semiconductor wafer 23, and the outermost circuit layer 272a has a plurality of electrical contact pads 274, and the build-up structure 27 is provided with a solder resist layer 28, the solder resist The layer 28 has a plurality of openings 280 therein to correspondingly expose the respective electrical contact pads 274.
請參閱第5A至5C圖,係為本發明嵌埋半導體晶片之封裝基板的製法之另一實施例,其中第5C’圖係為第5C圖之上視示意圖;其與上述實施例之差異僅在於本製法並 無填塞孔之設計,故其餘相關製程與結構大致相同,因此不再贅述,僅以簡述說明其相異處,特此敘明。5A to 5C are another embodiment of a method for fabricating a package substrate for embedding a semiconductor wafer according to the present invention, wherein FIG. 5C' is a top view of FIG. 5C; the difference from the above embodiment is only In this system There is no design of the plug hole, so the other related processes and structures are substantially the same, so they will not be described again. The differences are only described briefly, and are hereby stated.
如第5A圖所示;首先,提供一第一承載板51,其具有相對之第一表面51a及第二表面51b,並形成至少一貫穿第一表面51a及第二表面51b之開口510;接著,於第一承載板51之第二表面51b上以第一黏著層54結合一第二承載板52。As shown in FIG. 5A, first, a first carrier plate 51 is provided having opposite first and second surfaces 51a, 51b, and at least one opening 510 extending through the first surface 51a and the second surface 51b; A second carrier 52 is coupled to the second surface 51b of the first carrier 51 by a first adhesive layer 54.
如第5B圖所示,提供一半導體晶片53,其具有相對之作用面53a及非作用面53b,於該作用面53a上具有複數電極墊531,將該半導體晶片53置於開口510中,且該半導體晶片53之非作用面53b藉由第二黏著層55結合於第二承載板52上,以使半導體晶片53之非作用面53b與第一承載板51之第二表面51b同側,且其與開口510之間具有間隙d。As shown in FIG. 5B, a semiconductor wafer 53 is provided having an opposite active surface 53a and a non-active surface 53b. The active surface 53a has a plurality of electrode pads 531, and the semiconductor wafer 53 is placed in the opening 510. The non-active surface 53b of the semiconductor wafer 53 is bonded to the second carrier 52 by the second adhesive layer 55 such that the non-active surface 53b of the semiconductor wafer 53 is on the same side as the second surface 51b of the first carrier 51, and There is a gap d between it and the opening 510.
如第5C及5C’圖所示,其中第5C’圖係為上視示意圖;於間隙d中置入固定件56,以便使固定件56抵靠半導體晶片53;雖然開口510與半導體晶片53之間具有間隙d,但藉由固定件56抵靠半導體晶片53,而有效加強半導體晶片53於開口510中之定位能力,得以避免習知技術中偏移現象之發生。5C and 5C', wherein FIG. 5C' is a top view; a fixing member 56 is placed in the gap d to make the fixing member 56 abut against the semiconductor wafer 53; although the opening 510 and the semiconductor wafer 53 are There is a gap d, but the positioning ability of the semiconductor wafer 53 in the opening 510 is effectively enhanced by the fixing member 56 against the semiconductor wafer 53, so as to avoid the occurrence of the offset phenomenon in the prior art.
另外,於本實施例中,該開口510呈曲線組合任意形,當然,亦可呈圓形或橢圓形等無稜角之輪廓,並無特定限制。又,後續製程可如第2D圖之增層結構27製程,即於該第一承載板51之第一表面51a及半導體晶片53 之作用面53a上形成增層結構27,故不再贅述。In addition, in the embodiment, the opening 510 has a curved shape and a random shape. Of course, it may have a non-angular contour such as a circular shape or an elliptical shape, and is not particularly limited. Moreover, the subsequent process can be as described in the layered structure 27 of FIG. 2D, that is, the first surface 51a of the first carrier 51 and the semiconductor wafer 53. The buildup structure 27 is formed on the active surface 53a, and therefore will not be described again.
依此實施例,本發明形成另一種嵌埋半導體晶片之封裝基板,係包括:第一承載板51、半導體晶片53以及固定件56。該第一承載板51具有相對之第一表面51a及第二表面51b、及貫穿該第一及第二表面51a,51b之開口510;該半導體晶片53容置於開口510中且與開口510之間具有間隙d,而且具有相對之作用面53a及非作用面53b,且該作用面53a具有複數電極墊531;該固定件56固設於間隙d,以抵靠固定該半導體晶片53。According to this embodiment, the present invention forms another package substrate embedded with a semiconductor wafer, comprising: a first carrier plate 51, a semiconductor wafer 53, and a fixing member 56. The first carrier plate 51 has a first surface 51a and a second surface 51b opposite to each other, and an opening 510 extending through the first and second surfaces 51a, 51b. The semiconductor wafer 53 is received in the opening 510 and the opening 510 There is a gap d, and has an opposite active surface 53a and an inactive surface 53b, and the active surface 53a has a plurality of electrode pads 531; the fixing member 56 is fixed to the gap d to fix the semiconductor wafer 53.
本發明嵌埋半導體晶片之封裝基板及其製法,主要藉由將固定件置入半導體晶片與開口之間之間隙,以使固定件抵靠半導體晶片之側邊,俾將半導體晶片固定於開口中,以避免後續之介電層熱壓合時,半導體晶片於開口之內產生偏移,以達到確保半導體晶片之定位狀態之目的;藉此,使導電盲孔得以準確連接電極墊,而達到提昇電性良率之目的。The package substrate embedding the semiconductor wafer of the present invention and the method for manufacturing the same, mainly by placing the fixing member in the gap between the semiconductor wafer and the opening, so that the fixing member abuts against the side of the semiconductor wafer, and fixing the semiconductor wafer in the opening In order to avoid the subsequent dielectric layer thermal compression, the semiconductor wafer is offset within the opening to achieve the purpose of ensuring the positioning state of the semiconductor wafer; thereby, the conductive blind hole can be accurately connected to the electrode pad to achieve the improvement The purpose of electrical yield.
上述實施例係用以例示性說明本發明之原理及其功效,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修改。因此本發明之權利保護範圍,應如後述之申請專利範圍所列。The above embodiments are intended to illustrate the principles of the invention and its effects, and are not intended to limit the invention. Any of the above-described embodiments may be modified by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of protection of the present invention should be as set forth in the appended claims.
11、21、51‧‧‧第一承載板11, 21, 51‧‧‧ first carrier board
110‧‧‧矩形開口110‧‧‧ rectangular opening
11a、21a、51a‧‧‧第一表面11a, 21a, 51a‧‧‧ first surface
11b、21b、51b‧‧‧第二表面11b, 21b, 51b‧‧‧ second surface
12、22、52‧‧‧第二承載板12, 22, 52‧‧‧ second carrier board
13、23、53‧‧‧半導體晶片13, 23, 53‧‧‧ semiconductor wafers
131、231、531‧‧‧電極墊131, 231, 531‧‧ ‧ electrode pads
13a、23a、53a‧‧‧作用面13a, 23a, 53a‧‧‧ action surface
13b、23b、53b‧‧‧非作用面13b, 23b, 53b‧‧‧ non-active surfaces
14‧‧‧黏著層14‧‧‧Adhesive layer
15、271、271a‧‧‧介電層15,271,271a‧‧‧ dielectric layer
16、272、272a‧‧‧線路層16,272,272a‧‧‧circuit layer
161、273、273a‧‧‧導電盲孔161, 273, 273a‧‧‧ conductive blind holes
210、510‧‧‧開口210, 510‧‧‧ openings
210a‧‧‧填塞孔210a‧‧‧fill hole
24、54‧‧‧第一黏著層24, 54‧‧‧ first adhesive layer
25、55‧‧‧第二黏著層25, 55‧‧‧ second adhesive layer
26、56‧‧‧固定件26, 56‧‧‧ fixing parts
27‧‧‧增層結構27‧‧‧Additional structure
274‧‧‧電性接觸墊274‧‧‧Electrical contact pads
28‧‧‧防焊層28‧‧‧ solder mask
280‧‧‧開孔280‧‧‧ openings
d‧‧‧間隙D‧‧‧ gap
e‧‧‧偏移E‧‧‧Offset
第1A至1D圖係為習知嵌埋半導體晶片之封裝基板的製法示意圖;其中1A’圖係為上視示意圖; 第2A至2D圖係為本發明嵌埋半導體晶片之封裝基板的製法示意圖;其中,第2A’圖係為第2A圖之上視示意圖;第2C’圖係為第2C圖之上視示意圖;第2D’圖係為相對於第2D圖之另一實施態樣;第3圖係為本發明嵌埋半導體晶片之封裝基板之另一實施態樣之示意圖;第4A至4E圖係為本發明嵌埋半導體晶片之封裝基板之固定件之立體示意圖;以及第5A至5C圖係為本發明嵌埋半導體晶片之封裝基板的製法之另一實施例;其中,第5C’圖係為第5C圖之上視示意圖。1A to 1D are schematic diagrams of a conventional method for embedding a package substrate of a semiconductor wafer; wherein the 1A' diagram is a top view; 2A to 2D are schematic views showing a method of fabricating a package substrate in which a semiconductor wafer is embedded; wherein, FIG. 2A' is a top view of FIG. 2A; and FIG. 2C' is a top view of FIG. 2C; 2D' is a schematic view of another embodiment of the package substrate embedding the semiconductor wafer; FIG. 4A to FIG. 4E are diagrams of the present invention; FIG. 5A to FIG. 5C are another embodiment of a method for fabricating a package substrate embedded with a semiconductor wafer; wherein FIG. 5C is a 5Cth diagram; The top view is schematic.
21‧‧‧第一承載板21‧‧‧First carrier board
210‧‧‧開口210‧‧‧ openings
22‧‧‧第二承載板22‧‧‧Second carrier board
23‧‧‧半導體晶片23‧‧‧Semiconductor wafer
23a‧‧‧作用面23a‧‧‧Action surface
231‧‧‧電極墊231‧‧‧electrode pads
26‧‧‧固定件26‧‧‧Fixed parts
d‧‧‧間隙D‧‧‧ gap
Claims (48)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW097118627A TWI393231B (en) | 2008-05-21 | 2008-05-21 | Package substrate embedded with semiconductor wafer and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW097118627A TWI393231B (en) | 2008-05-21 | 2008-05-21 | Package substrate embedded with semiconductor wafer and preparation method thereof |
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| Publication Number | Publication Date |
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| TW200950037A TW200950037A (en) | 2009-12-01 |
| TWI393231B true TWI393231B (en) | 2013-04-11 |
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| TW097118627A TWI393231B (en) | 2008-05-21 | 2008-05-21 | Package substrate embedded with semiconductor wafer and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103904044A (en) * | 2014-04-02 | 2014-07-02 | 华进半导体封装先导技术研发中心有限公司 | Fan-out wafer-level packaging structure and manufacturing technology |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200409273A (en) * | 2002-08-31 | 2004-06-01 | Applied Materials Inc | Substrate carrier having door latching and substrate clamping mechanisms |
| WO2004064150A1 (en) * | 2003-01-16 | 2004-07-29 | Fujitsu Limited | Method for manufacturing electronic component mount board and electronic mount board manufactured by this method |
| US20050017355A1 (en) * | 2003-05-27 | 2005-01-27 | Chien-Kang Chou | Water level processing method and structure to manufacture two kinds of bumps, gold and solder, on one wafer |
| US20050037601A1 (en) * | 2003-08-13 | 2005-02-17 | Shih-Ping Hsu | Semiconductor package substrate having contact pad protective layer formed thereon and method for fabricating the same |
| US20070186412A1 (en) * | 2006-02-09 | 2007-08-16 | Phoenix Precision Technology Corporation | Method for Fabricating Circuit Board with Conductive Structure |
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2008
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200409273A (en) * | 2002-08-31 | 2004-06-01 | Applied Materials Inc | Substrate carrier having door latching and substrate clamping mechanisms |
| WO2004064150A1 (en) * | 2003-01-16 | 2004-07-29 | Fujitsu Limited | Method for manufacturing electronic component mount board and electronic mount board manufactured by this method |
| US20050017355A1 (en) * | 2003-05-27 | 2005-01-27 | Chien-Kang Chou | Water level processing method and structure to manufacture two kinds of bumps, gold and solder, on one wafer |
| US20050037601A1 (en) * | 2003-08-13 | 2005-02-17 | Shih-Ping Hsu | Semiconductor package substrate having contact pad protective layer formed thereon and method for fabricating the same |
| US20070186412A1 (en) * | 2006-02-09 | 2007-08-16 | Phoenix Precision Technology Corporation | Method for Fabricating Circuit Board with Conductive Structure |
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| TW200950037A (en) | 2009-12-01 |
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