TWI391745B - Microstructure optical plate and its marking manufacturing method - Google Patents
Microstructure optical plate and its marking manufacturing method Download PDFInfo
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- TWI391745B TWI391745B TW98134607A TW98134607A TWI391745B TW I391745 B TWI391745 B TW I391745B TW 98134607 A TW98134607 A TW 98134607A TW 98134607 A TW98134607 A TW 98134607A TW I391745 B TWI391745 B TW I391745B
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Description
本發明是有關於一種光學板及其標記製造方法,特別是指兼具集光及/或光擴散功能的具微結構光學板,及製造該具微結構光學板並同時形成標記圖案的標記製造方法。The present invention relates to an optical plate and a method for manufacturing the same, and more particularly to a microstructured optical plate having both light collecting and/or light diffusing functions, and manufacturing of the mark having the microstructured optical plate and simultaneously forming a marking pattern. method.
擴散板是一種應用於電子產品的光學板,用於將光源的光線擴散霧化,使螢幕呈現亮度均勻之畫質,而不同電子產品對於螢幕畫質需求不同,因此擴散板製造廠商製造擴散板時,會依下游廠商之需求而製造出具有不同的光穿透度的擴散板,該等擴散板的光穿透度雖然不同,但是外觀皆呈現相同的薄片狀而難以分辨,當下游廠商不慎將不同穿透度的擴散板弄混淆時,可以利用一儀器測量擴散板之穿透度,以區別出不同的擴散板。The diffuser is an optical plate used in electronic products to diffuse and atomize the light of the light source, so that the screen has a uniform brightness, and different electronic products have different requirements on the screen quality. Therefore, the diffusion board manufacturer manufactures the diffusion board. At the same time, diffusing plates with different light transmittances are manufactured according to the requirements of downstream manufacturers. Although the light transmittance of the diffusing plates is different, the appearances all have the same flaky shape and are difficult to distinguish, when the downstream manufacturers do not When confusing the diffusion plates of different penetrations, an instrument can be used to measure the penetration of the diffusion plates to distinguish different diffusion plates.
然而,為了達到顯示器輕薄化、降低成本等目的,目前有許多將顯示器模組中的擴散板之光擴散效果,以及增亮膜之集光效果整合成一光學板的開發研究。具有集光及/或光擴散效果的擴散板,其遠離光源之表面形成有多數個微結構,所述微結構例如稜柱狀、弧突狀、金字塔狀等規則花紋及/或不規則花紋等形狀,製造廠商亦是依下游廠商需求而製造出各種具有不同微結構的擴散板。However, in order to achieve the advantages of lightness and thinness of the display, cost reduction, etc., there are many development studies that integrate the light diffusion effect of the diffusion plate in the display module and the light collecting effect of the brightness enhancement film into an optical plate. a diffusing plate having a light collecting and/or light diffusing effect, wherein a plurality of microstructures are formed on a surface away from the light source, and the microstructures have a regular pattern such as a prismatic shape, an arcuate shape, a pyramid shape, and/or an irregular pattern. Manufacturers also manufacture a variety of diffusers with different microstructures according to the needs of downstream manufacturers.
具有微結構的擴散板在外觀上亦呈薄板狀,其微結構非常微小,目視不易進行區別,而且其光穿透度也約略相同,如此就不能藉由儀器測量透光度來辨別,所以此種擴散板製造完成後,會在其二個反向表面貼上保護膜,所述保護膜一方面可以保護微結構,一方面可製作成不同顏色來作為不同擴散板之間的區別辨識,因此下游廠商拿到擴散板時,就可以藉由保護膜來辨別。The diffusing plate with microstructure has a thin plate shape in appearance, the micro structure is very small, the visual observation is not easy to distinguish, and the light transmittance is also about the same, so that it cannot be discriminated by the instrument to measure the transmittance, so this After the diffusion plate is manufactured, a protective film is attached to the two opposite surfaces thereof, and the protective film can protect the microstructure on the one hand, and can be made into different colors on the one hand to distinguish the difference between the different diffusion plates. When downstream manufacturers get the diffusion plate, they can be identified by the protective film.
惟,貼上保護膜需要花費時間,同時會增加擴散板的製造成本,為了降低製造成本,目前有許多製造廠商已取消貼膜動作,但是如此卻增加下游裝配廠商區別不同擴散板之困難性。However, it takes time to attach the protective film and increase the manufacturing cost of the diffusion plate. In order to reduce the manufacturing cost, many manufacturers have cancelled the filming action, but this has increased the difficulty for downstream assemblers to distinguish different diffusion plates.
因此,本發明之目的,即在提供一種具有標記圖案而易於辨識的具微結構光學板及其標記製造方法。Accordingly, it is an object of the present invention to provide a microstructured optical sheet having a marking pattern that is easily identifiable and a method of manufacturing the same.
於是,本發明具微結構光學板,其係具有複數個位在該具微結構光學板之一表面的微結構,及至少一個位在該光學板之另一表面的標記圖案,且該另一表面不具有微結構或具有不規則花紋。Accordingly, the present invention has a microstructured optical plate having a plurality of microstructures on a surface of the microstructured optical plate, and at least one marking pattern on the other surface of the optical plate, and the other The surface does not have a microstructure or has an irregular pattern.
本發明具微結構光學板之標記製造方法,其係使該具微結構光學板經過一表面具有一標記件之標記滾輪單元,且該標記滾輪單元轉動使該標記件接觸該具微結構光學板之表面,在該具微結構光學板表面形成一個對應該標記件的標記圖案。亦可在具微結構光學板之表面噴塗一噴塗液體,使該具微結構光學板之表面形成該標記圖案。The method for manufacturing a mark of a microstructured optical plate according to the present invention is such that the microstructured optical plate passes through a marking roller unit having a marking member on a surface thereof, and the marking roller unit rotates to contact the marking member with the microstructured optical plate. The surface forms a marking pattern corresponding to the marking member on the surface of the microstructured optical plate. A spray liquid may also be sprayed on the surface of the microstructured optical plate to form the mark pattern on the surface of the microstructured optical plate.
其中,本發明之具微結構光學板中,該等微結構係為規則或不規則形狀,規則形狀如稜柱狀、金字塔狀、圓柱狀等,可以是具有集光或者擴散光的功能,微結構之功能不須加以限定;不規則形狀如表面作噴砂處理和作一般押花者。該等微結構係經由一個表面具微結構之滾輪及至少一個表面溫度可調整之鏡面滾輪壓製而成。其製造方法為板材由模頭押出後,穿過一個表面具微結構之滾輪及至少一個表面溫度可調整之鏡面滾輪之間,使板材被具微結構之滾輪加壓,將滾輪表面上之微結構形狀以熱轉印方式壓製在板材上。可視需要,增加鏡面滾輪之數量,以對板材溫度作最佳的控制。Wherein, in the microstructured optical plate of the present invention, the microstructures are regular or irregular, and the regular shapes are prismatic, pyramidal, cylindrical, etc., and may have the function of collecting or diffusing light, and the microstructure The function does not need to be defined; irregular shapes such as sandblasting on the surface and general embossing. The microstructures are formed by a surface-mounted roller and at least one mirror roller having an adjustable surface temperature. The manufacturing method is that after the plate is pushed out by the die, it passes between a surface-structured roller and at least one surface-adjustable mirror roller, so that the plate is pressed by the micro-structured roller, and the roller surface is slightly The structural shape is pressed onto the board by thermal transfer. The number of mirror rollers can be increased as needed to optimally control the temperature of the sheet.
本發明較佳之實施方法,係可於線上生產過程中,就一併進行標記作業,使該具微結構光學板之其中一表面具有該標記圖案,標記圖案可以是壓印方式形成,也可以是以液體塗布形成,標記圖案之型態不須限定。上述方法可以與原生產線設備配合,並且具有製程簡單方便之優點。In a preferred embodiment of the present invention, the marking operation may be performed together in an in-line production process, such that one surface of the microstructured optical plate has the marking pattern, and the marking pattern may be formed by embossing or may be It is formed by liquid coating, and the pattern of the marking pattern is not limited. The above method can be matched with the original production line equipment, and has the advantages of simple and convenient process.
本發明之一最佳實施例,係在微結構壓製製程中最末端的鏡面滾輪上黏貼本發明之標記件,鏡面滾輪之表面溫度控制在90~150℃,當鏡面滾輪轉動到使標記件接觸到板材時,板材即被滾輪加壓而形成凹陷之標記圖案,其凹陷深度為10~300μm,更佳為20~200μm,最佳為50~150μm。In a preferred embodiment of the present invention, the marking member of the present invention is adhered to the endmost mirror roller in the microstructure pressing process, and the surface temperature of the mirror roller is controlled at 90 to 150 ° C. When the mirror roller is rotated to make the marking member contact When the sheet is applied, the sheet is pressed by the roller to form a concave marking pattern having a depression depth of 10 to 300 μm, more preferably 20 to 200 μm, and most preferably 50 to 150 μm.
該標記件厚度為20~2000μm,更佳為30~1000μm,最佳為40~500μm。其材質可為聚亞胺類之防焊膠帶、聚四氟乙烯膠帶,或聚四氟乙烯與玻璃纖維摻混之膠帶,利用其背面之背膠而黏結於鏡面滾輪之表面,該背膠及標記件本身為耐熱材質,在高溫下不會融出,且同時具備耐熱性、電氣特性、機械強度等特性者更佳。The marking member has a thickness of 20 to 2000 μm, more preferably 30 to 1000 μm, and most preferably 40 to 500 μm. The material may be a polyimide anti-welding tape, a Teflon tape, or a polytetrafluoroethylene-glass fiber blended tape, which is bonded to the surface of the mirror roller by the adhesive on the back side, the adhesive and The marker itself is made of a heat-resistant material, and does not melt at a high temperature, and has better properties such as heat resistance, electrical properties, and mechanical strength.
本發明亦可將標記件設置在製程中之輸送滾輪及引取滾輪上,該標記件之高度可為0.5~10mm,更佳為1~8mm,其高度如果太低不易將印記印上,太高則易影響板材輸送,所述標記件之高度,是指標記件設置在該輸送滾輪或引取滾輪之表面時,標記件之表面與滾輪表面之間的距離。當標記件黏結在該等滾輪之表面上時,標記件的高度就是指標記件的厚度,但是該等滾輪之表面也可以設置略微凹陷的凹槽,供標記件嵌入貼合,此時標記件之局部低於滾輪的表面,另一部分凸出於滾輪的表面,因此標記件局部嵌入時,其高度是指標記件凸出部位的厚度。The invention can also set the marking member on the conveying roller and the drawing roller in the manufacturing process. The height of the marking member can be 0.5~10mm, more preferably 1~8mm, and the height is too low to print the stamp, too high. It is easy to affect the conveyance of the sheet. The height of the marking member refers to the distance between the surface of the marking member and the surface of the roller when the marking member is disposed on the surface of the conveying roller or the take-up roller. When the marking member is adhered to the surface of the roller, the height of the marking member refers to the thickness of the marking member, but the surface of the roller may also be provided with a slightly concave groove for the marking member to be fitted and fitted, at this time, the marking member The portion is lower than the surface of the roller, and the other portion protrudes from the surface of the roller. Therefore, when the marker is partially embedded, the height refers to the thickness of the protruding portion of the marker.
設置在引取滾輪的標記件除了有高度限制外,為避免引取滾輪施加的高壓太容易將標記件推下,標記件之設計以具斜面構造較佳,此種設計可以減低標記件被引取滾輪撞落的力量。In addition to the height limitation of the marking member disposed on the take-up roller, in order to avoid the high pressure applied by the take-up roller, it is easy to push the marking member downward, and the marking member is preferably designed with a beveled structure, which can reduce the marking member being hit by the take-up roller. The power of falling.
設置在輸送滾輪及引取滾輪上之標記件可沾附一標記液體,使標記件接觸該具微結構光學板之表面形成標記圖案。該標記液體以透明無色為主,因此對於光學板無光學影響的疑慮。標記液體可選自乾燥後的塗層與該具微結構光學板之反射率的差為0.1~3.0之液體,如果小於0.1將無法辨識,在0.1以上,即可以肉眼辨識,例如抗靜電劑。乾燥後的塗層與具微結構光學板之反射率的差大於3.0則影響光學性質,此種液體例如WD40防銹劑或丙酮等。亦可選用具有紫外光顯色作用之化合物,其在可見光範圍為無色,在可見光區外則可顯色,以UV光照射後可產生藍光或紅光等,可供辨識。由於抗靜電劑是製程本身就有使用,故選此作為標記液體,以濃度調配方式與製程上使用的抗靜電劑做區隔,完全不影響光學板在色度等光學性質上的表現,亦不會影響其光擴散效果。另外螢光劑也是光學板製程常會用到的材料,可藉由濃度調配及簡易之檢驗方式做辨識,故也列入標記液體之選擇。由上述得知,以上作法皆具有不會改變光學板色度等光學性質,亦不會對光擴散效果有影響,故凡具有類似特性的墨水具可納入本發明範圍。The marking member disposed on the conveying roller and the take-up roller can adhere to a marking liquid, so that the marking member contacts the surface of the microstructured optical plate to form a marking pattern. The marking liquid is mainly transparent and colorless, and therefore has no optical influence on the optical plate. The marking liquid may be selected from liquids having a difference in reflectance between the dried coating and the microstructured optical sheet of 0.1 to 3.0, and if it is less than 0.1, it will be unrecognizable, and if it is 0.1 or more, it can be visually recognized, for example, an antistatic agent. The difference in reflectance between the dried coating and the microstructured optical plate is greater than 3.0, which affects optical properties such as WD40 rust inhibitor or acetone. It is also possible to use a compound having ultraviolet color development effect, which is colorless in the visible light range, and can be colored outside the visible light region, and can generate blue light or red light after being irradiated with UV light, and can be identified. Since the antistatic agent is used in the process itself, it is selected as the marking liquid, and is separated from the antistatic agent used in the process by the concentration adjustment method, and does not affect the performance of the optical plate in terms of optical properties such as color. Will not affect its light diffusion effect. In addition, the fluorescent agent is also a commonly used material in the optical plate process, and can be identified by concentration adjustment and simple inspection, so it is also included in the selection of marking liquid. From the above, it is known that the above methods have optical properties such as chromaticity of the optical plate, and do not affect the light diffusion effect, so that inks having similar characteristics can be included in the scope of the present invention.
本發明亦可在具微結構光學板經過標記滾輪單元之前,預先於該具微結構光學板之表面塗布一抗靜電層,當標記滾輪單元轉動到使該標記件接觸該抗靜電層,即在該抗靜電層表面形成該標記圖案。此處是因為標記件的擦拭使抗靜電層之塗層變薄,而形成標記,或者是將其擦拭後,將均勻塗層變成不均勻塗層,造成反射率差異而形成可供辨識的標記。The invention may also apply an antistatic layer to the surface of the microstructured optical plate before the micro-structured optical plate passes through the marking roller unit, and when the marking roller unit rotates to bring the marking member into contact with the antistatic layer, The surface of the antistatic layer forms the marking pattern. Here, because the wiping of the marking member thins the coating of the antistatic layer to form a mark, or after wiping it, the uniform coating is turned into an uneven coating, causing a difference in reflectance to form an identifiable mark. .
本發明亦可朝該具微結構光學板之表面噴塗一噴塗液體,使其表面形成該標記圖案,所述噴塗液體之性質與前述標記液體相同,該噴塗液體於乾燥後之塗層與該具微結構光學板之反射率的差為0.1~3.0,該噴塗液體可以為抗靜電劑,也可以是具有紫外光顯色作用之液體,例如螢光劑。The present invention can also spray a spray liquid onto the surface of the microstructured optical plate to form a mark pattern on the surface thereof. The spray liquid has the same properties as the labeled liquid, and the sprayed liquid is dried and coated. The difference in reflectance of the microstructured optical plate is from 0.1 to 3.0, and the spray liquid may be an antistatic agent or a liquid having an ultraviolet color developing effect, such as a fluorescent agent.
本發明較佳的做法是在光學板的製造生產過程,一併進行標記作業。對於各種不同種類的光學板,例如微結構為金字塔狀、稜柱狀、圓弧狀或不規則花紋等不同光學板,可以配合不同圖案之標記件而形成不同圖形之標記圖案,所述標記圖案可以為不同的英文字母,或是不同的幾何圖形,例如圓形、方形、三角形,或是條碼等,如此可以容易辨別出各種不同的具微結構光學板,避免混淆。Preferably, the present invention performs the marking operation together in the manufacturing process of the optical sheet. For different kinds of optical plates, for example, different optical plates whose microstructures are pyramids, prisms, arcs, or irregular patterns, the marking patterns of different patterns can be matched with the markings of different patterns, and the marking patterns can be For different English letters, or different geometric figures, such as circles, squares, triangles, or barcodes, it is easy to distinguish different micro-structured optical plates to avoid confusion.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之六個較佳實施例的詳細說明中,將可清楚的呈現。在本發明被詳細描述之前,要注意的是,在以下的說明內容中,類似的元件是以相同的編號來表示。The foregoing and other technical aspects, features and advantages of the present invention will be apparent from the Detailed Description of the <RTIgt; Before the present invention is described in detail, it is noted that in the following description, similar elements are denoted by the same reference numerals.
參閱圖1與圖2,本發明具微結構光學板10之第一較佳實施例,是一片具有微結構12的擴散板,並包含:一本體單元1,以及數個標記圖案2。Referring to Figures 1 and 2, a first preferred embodiment of the microstructured optical sheet 10 of the present invention is a sheet of diffuser having a microstructure 12 and comprising: a body unit 1 and a plurality of indicia patterns 2.
該本體單元1包括一本體11,以及數個設置在該本體11之表面的微結構12。所述本體11之材料主要為樹脂並可另外加入添加劑,所述樹脂較佳為選自聚碳酸酯(polycarbonate,PC)、聚苯乙烯(PS)、聚甲基丙烯酸甲酯(PMMA)、甲基丙烯酸甲酯-苯乙烯(MS),並於其中加入光擴散劑,使該本體11具有擴散霧化光線之功能。該本體11具有反向間隔之一第一面111與一第二面112。The body unit 1 includes a body 11 and a plurality of microstructures 12 disposed on a surface of the body 11. The material of the body 11 is mainly a resin and may additionally add an additive, and the resin is preferably selected from the group consisting of polycarbonate (PC), polystyrene (PS), polymethyl methacrylate (PMMA), and A. The methyl acrylate-styrene (MS) is added with a light diffusing agent to impart a function of diffusing atomized light. The body 11 has a first face 111 and a second face 112 that are oppositely spaced apart.
該本體11之第一面111不具有任何微結構,該等微結構12是位於該本體11之第二面112,本實施例之微結構12為表面粗度Ra為5μm之押花,但實施時亦可以為稜柱狀、金字塔狀、向上或向下的弧突狀…等形狀,該等微結構12之形狀不須限定,而且可以為規則也可以為不規則結構,只要能達成光擴散效果即可。The first surface 111 of the body 11 does not have any microstructure. The microstructures 12 are located on the second surface 112 of the body 11. The microstructure 12 of the embodiment has a surface roughness Ra of 5 μm, but is implemented. It may also be a prismatic shape, a pyramid shape, an upward or downward arc shape, etc., and the shape of the microstructures 12 is not limited, and may be a regular or an irregular structure, as long as a light diffusion effect can be achieved. can.
該等標記圖案2設置在該本體11之第一面111,本實施例之標記圖案2為英文字母「B」字型。標記圖案2之凹陷深度為100μm。The marking pattern 2 is disposed on the first surface 111 of the body 11. The marking pattern 2 of the embodiment is an English letter "B". The recessed depth of the marking pattern 2 was 100 μm.
需要說明的是,本發明具微結構光學板10之型態不限於本實施例所述,其只要至少一表面具有微結構12即可,具體而言,即為一表面(如本實施例所述的第二面112)具有規則花紋或不規則花紋之微結構12;另一表面(如本實施例所述的第一面111)則可以不具任何微結構,或者也可以具有不規則花紋之微結構。所述標記圖案2必須形成於該第一面111,因為即使該第一面111具有不規則花紋,該標記圖案2並不會影響該具微結構光學板10的光學性質,而標記圖案2不可以設置在第二面112,因為標記圖案2會影響到例如稜鏡之規則花紋結構的光學性質。It should be noted that the type of the microstructured optical plate 10 of the present invention is not limited to the embodiment, as long as at least one surface has the microstructure 12, specifically, a surface (as in this embodiment). The second surface 112) has a regular pattern or an irregular pattern of microstructures 12; the other surface (such as the first surface 111 described in this embodiment) may not have any microstructure, or may have an irregular pattern microstructure. The marking pattern 2 must be formed on the first surface 111, because even if the first surface 111 has an irregular pattern, the marking pattern 2 does not affect the optical properties of the microstructured optical sheet 10, and the marking pattern 2 does not It may be provided on the second side 112 because the marking pattern 2 may affect the optical properties of a regular pattern structure such as enamel.
參閱圖1、3、4,本發明具微結構光學板10之標記製造方法之第一較佳實施例,配合一光學板製造裝置3來製造該具微結構光學板10,所述光學板製造裝置3包含:一標記滾輪單元31,以及數個設置在該標記滾輪單元31上的標記件32。其中,該標記滾輪單元31包括一個表面具有微結構(圖3省略示出)之滾輪310、二個鏡面滾輪311、數個設置在該等滾輪310與鏡面滾輪311的生產線下游方向4的輸送滾輪312,以及數個設置在該等輸送滾輪312之生產線下游方向4的引取滾輪314(圖中只示出二個)。Referring to Figures 1, 3 and 4, a first preferred embodiment of the method for manufacturing a marking of a microstructured optical sheet 10 of the present invention is fabricated in conjunction with an optical sheet manufacturing apparatus 3 for fabricating the optical sheet 10 having the structure. The device 3 comprises: a marking roller unit 31, and a plurality of marking members 32 arranged on the marking roller unit 31. The marking roller unit 31 includes a roller 310 having a microstructure (not shown in FIG. 3), two mirror rollers 311, and a plurality of conveying rollers disposed in the downstream direction 4 of the roller 310 and the mirror roller 311. 312, and a plurality of take-up rollers 314 (only two are shown) disposed in the downstream direction 4 of the production line of the transport rollers 312.
該等鏡面滾輪311沿著生產線行進方向而左右相鄰排列,實施時不須限制鏡面滾輪311之數量,只要至少一個鏡面滾輪311之表面溫度可作調整即可。該等輸送滾輪312亦彼此間隔地左右相鄰排列。該等引取滾輪314為兩兩一組地上下排列。所述標記件32是貼在該位於最末端的鏡面滾輪311之表面,厚度為300μm,材質為聚四氟乙烯與玻璃纖維摻混之膠帶。The mirror rollers 311 are arranged adjacent to each other along the traveling direction of the production line, and the number of the mirror rollers 311 need not be limited in practice, as long as the surface temperature of at least one mirror roller 311 can be adjusted. The conveying rollers 312 are also arranged adjacent to each other at a distance from each other. The take-up rollers 314 are arranged one above the other in pairs. The marking member 32 is attached to the surface of the mirror roller 311 at the end, and has a thickness of 300 μm, and is made of a polytetrafluoroethylene-glass fiber blended tape.
該具微結構光學板10之標記製造方法包含:The method of manufacturing the mark with the microstructured optical plate 10 includes:
(1)進行步驟51:將該等標記件32彼此間隔地黏貼在該末端的鏡面滾輪311之表面。(1) Step 51 is performed: the marker members 32 are adhered to each other at the surface of the mirror roller 311 at the end.
(2)進行步驟52:將用於成型該本體11之樹脂原料及相關添加劑,以及成型該等微結構12之原料,注入該等滾輪310與鏡面滾輪311之間,使原料受到滾輪310與鏡面滾輪311轉動作用,而壓製形成板狀的本體11及該等微結構12,所述微結構12是由該滾輪310表面且圖未示出之微結構所壓製成型,此時該本體11與微結構12仍呈現軟化狀態。需要說明的是,為了方便示意,圖3只以一板片狀示意該本體單元1,並未示意出該等微結構12之形狀。(2) performing step 52: the resin material for molding the body 11 and related additives, and the raw materials for molding the microstructures 12 are injected between the rollers 310 and the mirror roller 311, so that the material is subjected to the roller 310 and the mirror surface. The roller 311 rotates to form a plate-shaped body 11 and the microstructures 12. The microstructure 12 is formed by the microstructure of the roller 310 and not shown, and the body 11 and the micro Structure 12 still exhibits a softened state. It should be noted that, for convenience of illustration, FIG. 3 only illustrates the body unit 1 in a sheet shape, and the shape of the microstructures 12 is not illustrated.
(3)進行步驟53:軟化的本體單元1被輸送至最末端的鏡面滾輪311時,利用該鏡面滾輪311之高溫熱量,約為90℃左右,使該等標記件32貼合對應該本體單元1之第一面111時,即在該第一面111壓印出凹陷之標記圖案2。本實施例之方法是藉由在未完全硬化之板材上壓印出凹陷深度為100μm的標記圖案2。(3) Step 53: When the softened body unit 1 is transported to the mirror electrode 311 at the end, the high temperature heat of the mirror roller 311 is about 90 ° C, so that the marking members 32 are attached to the corresponding body unit. When the first surface 111 of 1 is 111, the recessed marking pattern 2 is embossed on the first surface 111. The method of this embodiment is to emboss the marking pattern 2 having a recess depth of 100 μm on a sheet which is not completely hardened.
(4)進行步驟54:該形成有標記圖案2之具微結構光學板10繼續朝該生產線下游方向4傳輸,該等輸送滾輪312在原地轉動的同時,帶動上方之具微結構光學板10持續朝下游方向移動,該本體單元1被輸送移動的同時,逐漸冷卻硬化。當該具微結構光學板10被傳輸到該等引取滾輪314之間,引取滾輪314對該具微結構光學板10施以高壓,其作用為拉動該具微結構光學板10並使其繼續往下游方向輸送。該具微結構光學板10後續會經由裁切、倒角、品檢、包裝等步驟而成為成品,由於該等步驟非本發明之改良重點,故不再詳細說明。(4) Performing step 54: the microstructured optical plate 10 having the marking pattern 2 is continuously transported toward the downstream direction 4 of the production line, and the conveying rollers 312 rotate the ground while driving the microstructured optical plate 10 above. Moving in the downstream direction, the body unit 1 is gradually cooled and hardened while being conveyed and moved. When the microstructured optical plate 10 is transferred between the pick-up rollers 314, the take-up roller 314 applies a high voltage to the microstructured optical plate 10, which acts to pull the microstructured optical plate 10 and continue to Transported in the downstream direction. The microstructured optical plate 10 will be finished as a finished product through steps of cutting, chamfering, quality inspection, packaging, etc., and since these steps are not the improvement of the present invention, they will not be described in detail.
該具微結構光學板10的標記圖案2在一般狀態下不易被觀察到,因此該等標記圖案2不會影響該具微結構光學板10之光學性質,使其應用於顯示器時,標記圖案2亦不會有被觀察到之疑慮。The marking pattern 2 of the microstructured optical plate 10 is not easily observed in a normal state, and therefore the marking pattern 2 does not affect the optical properties of the microstructured optical sheet 10, so that when applied to a display, the marking pattern 2 There will be no doubts that have been observed.
由於具微結構光學板10為大面積製造,後續還要被裁切成小片,因此本發明使該具微結構光學板10上形成多個標記圖案2,使裁切後的每一小片光學板上,仍可以有至少一標記圖案2,以利辨識。但實施時,也可以僅設置一標記件32並僅成型一標記圖案2,即可達到標記目的。而且本發明各步驟之進行順序,不以本實施例為限制,只要能使各步驟連貫進行即可。Since the microstructured optical plate 10 is manufactured in a large area and subsequently cut into small pieces, the present invention forms a plurality of marking patterns 2 on the microstructured optical plate 10, so that each small piece of optical plate after cutting is formed. Above, there may still be at least one marking pattern 2 for identification. However, in practice, it is also possible to provide only one marking member 32 and only form one marking pattern 2 for marking purposes. Further, the order in which the steps of the present invention are carried out is not limited to the present embodiment, and any steps may be continuously performed.
參閱圖1、5,本發明具微結構光學板10之標記製造方法之第二較佳實施例,與該第一較佳實施例大致相同,不同之處在於:本實施例光學板製造裝置3更包含:一個對應地設置在該最末端的輸送滾輪312的下方的盛盤313,該盛盤313內盛裝有一黃色螢光劑溶液作為標記液體。本實施例之標記件32為橡皮材質製成之B字型薄片狀,並設置在該最末端之輸送滾輪312的表面,且彼此間隔地沿該輸送滾輪312之軸向方向而間隔排列,該等標記件32之高度皆為5mm。Referring to Figures 1 and 5, a second preferred embodiment of the method for manufacturing a mark having a microstructured optical sheet 10 of the present invention is substantially the same as the first preferred embodiment except that the optical sheet manufacturing apparatus 3 of the present embodiment Furthermore, a tray 313 is disposed correspondingly disposed below the transport roller 312 at the extreme end, and the tray 313 contains a yellow phosphor solution as a marking liquid. The marking member 32 of the present embodiment is in the shape of a B-shaped sheet made of rubber material, and is disposed on the surface of the endmost conveying roller 312 and spaced apart from each other along the axial direction of the conveying roller 312. The height of the marking members 32 is 5 mm.
本實施例具微結構光學板10之標記製造方法,當該軟化的本體單元1被輸送到該位於最末端的輸送滾輪312時,該輸送滾輪312轉動會沾取下方盛盤313中的標記液體,使該等標記件32沾附標記液體,當輸送滾輪312轉動到使該等標記件32貼合該本體單元1之第一面111時,該第一面111即印上該等標記件32所沾附的標記液體,因而形成該等B字型的標記圖案2,完成該具微結構光學板10之製作,而且該輸送滾輪312每轉動一圈,即於相應的間隔距離印上標記圖案2。The present embodiment has a marking manufacturing method for the microstructured optical plate 10. When the softened body unit 1 is transported to the endmost conveying roller 312, the conveying roller 312 rotates to pick up the marking liquid in the lower tray 313. The marking member 32 is adhered to the marking liquid. When the conveying roller 312 is rotated to fit the marking member 32 to the first surface 111 of the main body unit 1, the first surface 111 is printed with the marking member 32. The labeled liquid is adhered to form the B-shaped marking pattern 2, and the fabrication of the microstructured optical sheet 10 is completed, and the marking roller is printed at a corresponding interval for each rotation of the conveying roller 312. 2.
所述標記圖案2在一般狀態下不易被觀察到,只有當紫外光照射該等標記圖案2時,螢光劑材料吸收紫外光並發出可見光而可被觀察到,以作為辨識不同光學板之用。The marking pattern 2 is not easily observed in a general state, and only when the ultraviolet light illuminates the marking pattern 2, the fluorescent material absorbs ultraviolet light and emits visible light, which can be observed as a function of identifying different optical sheets. .
參閱圖6,本發明具微結構光學板10之第三較佳實施例,與該第一較佳實施例大致相同,同樣包含:一本體單元1,及數個標記圖案2,不同之處在於,本實施例之本體單元1更包括一個形成在該本體11之第一面111的抗靜電層13,而該等標記圖案2是設置在該抗靜電層13之表面。Referring to FIG. 6, a third preferred embodiment of the present invention having a microstructured optical panel 10 is substantially the same as the first preferred embodiment, and includes: a body unit 1 and a plurality of marking patterns 2, except that The body unit 1 of the present embodiment further includes an antistatic layer 13 formed on the first surface 111 of the body 11, and the marking patterns 2 are disposed on the surface of the antistatic layer 13.
參閱圖6、7、8,本發明具微結構光學板10之標記製造方法之第三較佳實施例,與其配合的光學板製造裝置3,省略設置該第二較佳實施例中的盛盤313(圖5),而該等標記件32是設置在該位於最末端之引取滾輪314之表面。本實施例之標記製造方法包含:Referring to Figures 6, 7, and 8, a third preferred embodiment of the method for manufacturing a mark of a microstructured optical sheet 10 of the present invention, in conjunction with the optical sheet manufacturing apparatus 3, omits the provision of the tray in the second preferred embodiment. 313 (Fig. 5), and the marker members 32 are disposed on the surface of the distalmost take-up roller 314. The label manufacturing method of this embodiment includes:
(1)進行步驟51:將該等標記件32黏貼在其中一引取滾輪314的表面。(1) Step 51 is performed: the marking members 32 are adhered to the surface of one of the take-up rollers 314.
(2)進行步驟52:此步驟與前述第一較佳實施例相同,用於成型該本體11與微結構12,故不再說明。(2) Step 52 is performed: This step is the same as the first preferred embodiment described above for molding the body 11 and the microstructure 12, and therefore will not be described.
(3)進行步驟55:表面形成有微結構12的本體11呈軟化的狀態,並被輸送至該等輸送滾輪312上,因而受該等輸送滾輪312之轉動作用而朝生產線下游方向4傳輸。(3) Step 55: The body 11 having the microstructure 12 formed on the surface is softened and transported to the transport rollers 312, and thus is transported toward the downstream direction 4 of the line by the rotation of the transport rollers 312.
(4)進行步驟56:塗布標記液體,本實施例之標記液體為抗靜電劑,並且是塗布於該本體11之第一面111,以形成該抗靜電層13。所述抗靜電層13使該具微結構光學板10具有抗靜電作用,可避免灰塵、微粒沾附於具微結構光學板10之表面。需要說明的是,為了方便示意,圖7只以一板片狀示意該本體單元1,並未各別示意出各層體。(4) Performing step 56: coating the marking liquid, the marking liquid of the embodiment is an antistatic agent, and is applied to the first side 111 of the body 11 to form the antistatic layer 13. The antistatic layer 13 has an antistatic effect on the microstructured optical plate 10 to prevent dust and particles from adhering to the surface of the microstructured optical plate 10. It should be noted that, for convenience of illustration, FIG. 7 only shows the body unit 1 in a sheet shape, and each layer body is not separately illustrated.
(5)進行步驟53、54:該具微結構光學板10被傳輸到該等引取滾輪314之間,此時該抗靜電層13為未完全硬化之狀態,該等引取滾輪314拉動該具微結構光學板10往下游方向輸送,而且該等引取滾輪314轉動的同時,其表面突出的標記件32對該具微結構光學板10之抗靜電層13施予壓力,使該抗靜電層13之局部位置的塗層被標記件32擦去而形成對應於標記件32之標記圖案2,如此即完成該具微結構光學板10之製作。而且隨著該引取滾輪314持續轉動,使該具微結構光學板10上具有數排左右間隔的標記圖案2。(5) performing steps 53, 54: the microstructured optical plate 10 is transferred between the extraction rollers 314, and the antistatic layer 13 is in an incompletely hardened state, and the extraction rollers 314 pull the micro The structural optical plate 10 is transported in the downstream direction, and while the take-up roller 314 is rotated, the surface-exposed marking member 32 applies pressure to the antistatic layer 13 having the microstructured optical plate 10, so that the antistatic layer 13 is The localized coating is wiped off by the marking member 32 to form the marking pattern 2 corresponding to the marking member 32, thus completing the fabrication of the microstructured optical sheet 10. Moreover, as the take-up roller 314 continues to rotate, the micro-structured optical plate 10 has a plurality of rows of mark patterns 2 spaced apart from each other.
有些光學板之製造過程,會如本實施例所述塗布抗靜電層13,以增加光學板之保護作用,因此本實施例利用引取滾輪314之壓力,於抗靜電層13上壓印形成標記圖案2,使該具微結構光學板10透過該等標記圖案2而可辨識。In some manufacturing processes of the optical plate, the antistatic layer 13 is coated as described in this embodiment to increase the protection of the optical plate. Therefore, the embodiment uses the pressure of the take-up roller 314 to emboss the antistatic layer 13 to form a mark pattern. 2. The microstructured optical plate 10 is identifiable through the marking patterns 2.
本實施例所使用的本體單元1係為甲基丙烯酸甲酯-苯乙烯樹脂(MS),使用LAIKO CO. LTD.,Japan GR-225機台測其水平反射率為40.9,塗布中日合成化學Anionic系界面活性劑作為抗靜電層13,並於其乾燥後測得反射率為40.7,所以抗靜電層13之局部位置的塗層會被標記件32擦去,而形成之標記圖案2會有0.2的反射率差。正視該具微結構光學板10並不會觀察到該等標記圖案2,只有將該具微結構光學板10轉動到特角定角度時才會觀察到,因此該等標記圖案2不會影響該光學板於顯示器中的應用。The body unit 1 used in this example was a methyl methacrylate-styrene resin (MS), and its horizontal reflectance was 40.9 using a LAIKO CO. LTD., Japan GR-225 machine. Anionic surfactant acts as the antistatic layer 13, and after the drying thereof, the reflectance is 40.7, so that the coating at the local position of the antistatic layer 13 is wiped off by the marking member 32, and the marking pattern 2 is formed. The reflectance of 0.2 is poor. Facing the micro-structured optical plate 10 and not observing the marking patterns 2, only when the microstructured optical plate 10 is rotated to a specific angle, the marking patterns 2 do not affect the The application of optical plates in displays.
另一方面,本實施例進行方式與標記原理,也可以類似該第二較佳實施例,此時不須依賴該本體11上塗布抗靜電劑,而是設置一盛裝有標記液體的盛盤於該引取滾輪314下方,使引取滾輪314轉動時,該等標記件32沾附下方盛盤中的標記液體,並印在該本體11之第一面111。亦即,本實施例在應用上有兩種作法,一種可以先將標記液體塗布在該本體單元1之第一面111,再以標記件32擦去形成標記圖案2,另一種則是將標記液體塗布在標記件32上,可以將標記液體轉印於該本體單元1的表面。On the other hand, the manner and marking principle of this embodiment can also be similar to the second preferred embodiment. In this case, it is not necessary to rely on the antistatic agent coated on the body 11, but a tray containing the marking liquid is disposed. Below the take-up roller 314, when the take-up roller 314 is rotated, the marking members 32 adhere to the marking liquid in the lower tray and are printed on the first surface 111 of the body 11. That is, the embodiment has two methods in application. One can first apply the marking liquid to the first surface 111 of the body unit 1, and then wipe the marking member 32 to form the marking pattern 2, and the other is to mark the marking. The liquid is applied to the marking member 32, and the marking liquid can be transferred to the surface of the body unit 1.
參閱圖7、9,需要注意的是,為了避免引取滾輪314施加的高壓容易將標記件32推擠脫落,標記件32之設計以圖9之側視圖所示,邊緣具斜面構造較佳,降低標記件32被引取滾輪314撞落的力量。Referring to Figures 7 and 9, it should be noted that in order to avoid the high pressure applied by the take-up roller 314, the marking member 32 is easily pushed out. The design of the marking member 32 is shown in the side view of Fig. 9, and the edge has a beveled configuration, which is preferable. The marker 32 is pulled by the force that the roller 314 knocks.
參閱圖1、10,本發明具微結構光學板10之標記製造方法之第四較佳實施例,與該第一較佳實施例不同之處在於,本實施例之光學板製造裝置3更包含一設置在該等引取滾輪314之下游位置的噴塗單元33,該噴塗單元33具有數個彼此間隔的噴頭331,噴塗單元33中盛裝有黃色螢光劑溶液作為噴塗液體。本實施例之方法是在該本體單元1受該等引取滾輪314帶動輸送之後,利用該噴塗單元33將黃色螢光劑溶液噴塗於該第一面111,而形成約呈平面狀的標記圖案2。當然,圖案的噴塗間距、大小、形狀皆可由噴塗裝置配合程式化系統來作控制。Referring to Figures 1 and 10, a fourth preferred embodiment of the marking manufacturing method of the microstructured optical sheet 10 of the present invention differs from the first preferred embodiment in that the optical sheet manufacturing apparatus 3 of the present embodiment further comprises A spray unit 33 disposed at a position downstream of the take-up roller 314, the spray unit 33 has a plurality of spray heads 331 spaced apart from each other, and the spray unit 33 contains a yellow phosphor solution as a spray liquid. In the method of the embodiment, after the main unit 1 is transported by the drawing rollers 314, the yellow phosphor solution is sprayed on the first surface 111 by the spraying unit 33 to form a planar marking pattern 2 . . Of course, the spacing, size and shape of the pattern can be controlled by the spraying device in conjunction with the stylized system.
以上之較佳實施例,可於線上生產過程中,就一併進行標記作業,使該具微結構光學板10之第一面111具有標記圖案2,可以與原生產線設備配合,並且具有製程簡單方便之優點。In the above preferred embodiment, the marking operation can be performed together in the online production process, so that the first surface 111 of the microstructured optical plate 10 has the marking pattern 2, can be matched with the original production line equipment, and has a simple process. The advantage of convenience.
參閱圖1、11,本發明具微結構光學板10之標記製造方法之第五較佳實施例,該光學板製造裝置3更包括三個各別連結該等輸送滾輪312的皮帶34,所述皮帶34皆受到一圖未示出之馬達驅動而轉動,進而帶動該等輸送滾輪312轉動,而該等標記件32是設置在該最末端的皮帶34的表面,因此當皮帶34轉動到使該等標記件32對應該具微結構光學板10之本體單元1時,亦可壓印形成標記圖案2。Referring to Figures 1 and 11, a fifth preferred embodiment of the method for manufacturing a mark of a microstructured optical sheet 10 of the present invention, the optical sheet manufacturing apparatus 3 further includes three belts 34 each connecting the transport rollers 312, The belts 34 are all driven by a motor (not shown) to rotate, thereby driving the conveying rollers 312 to rotate, and the marking members 32 are disposed on the surface of the endmost belt 34, so that when the belt 34 is rotated to When the marking member 32 corresponds to the body unit 1 having the microstructured optical plate 10, the marking pattern 2 can also be embossed.
此外,供標記件32設置的皮帶,也可以是用於帶動該等引取滾輪314轉動的皮帶,如此同樣可以藉由皮帶之轉動而壓印出標記圖案2。In addition, the belt provided for the marking member 32 may also be a belt for driving the rotation of the drawing rollers 314, so that the marking pattern 2 can also be embossed by the rotation of the belt.
參閱圖12,本發明具微結構光學板10之第六較佳實施例,與該第一較佳實施例不同之處在於:該第一面111設置有多數個不規則之微結構14,使該第一面111成為具有不規則花紋之表面,而該等標記圖案2形成於該等微結構14之表面。Referring to FIG. 12, a sixth preferred embodiment of the present invention having a microstructured optical panel 10 is different from the first preferred embodiment in that the first surface 111 is provided with a plurality of irregular microstructures 14 such that The first surface 111 becomes a surface having an irregular pattern, and the marking patterns 2 are formed on the surface of the microstructures 14.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.
10...具微結構光學板10. . . Microstructured optical plate
1...本體單元1. . . Body unit
11...本體11. . . Ontology
111...第一面111. . . First side
112...第二面112. . . Second side
12...微結構12. . . microstructure
13...抗靜電層13. . . Antistatic layer
14...微結構14. . . microstructure
2...標記圖案2. . . Marking pattern
3...光學板製造裝置3. . . Optical plate manufacturing device
31...標記滾輪單元31. . . Marker roller unit
310...滾輪310. . . Wheel
311...鏡面滾輪311. . . Mirror wheel
312...輸送滾輪312. . . Transport roller
313...盛盤313. . . Shengpan
314...引取滾輪314. . . Pick up wheel
32...標記件32. . . Marker
33...噴塗單元33. . . Spray unit
331...噴頭331. . . Nozzle
34...皮帶34. . . Belt
4...生產線下游方向4. . . Downstream of the production line
51~56...步驟51~56. . . step
圖1是一側視剖視圖,顯示本發明具微結構光學板之一第一較佳實施例;Figure 1 is a side elevational cross-sectional view showing a first preferred embodiment of the present invention having a microstructured optical sheet;
圖2是該第一較佳實施例之仰視圖;Figure 2 is a bottom plan view of the first preferred embodiment;
圖3是一裝置示意圖,顯示一光學板製造裝置用於製造圖1之具微結構光學板;Figure 3 is a schematic view of a device showing an optical plate manufacturing apparatus for fabricating the microstructured optical plate of Figure 1;
圖4是本發明具微結構光學板之標記製造方法之一第一較佳實施例之流程方塊圖;4 is a block diagram showing a first preferred embodiment of a method for manufacturing a mark of a microstructured optical plate of the present invention;
圖5是一裝置示意圖,顯示本發明具微結構光學板之標記製造方法之一第二較佳實施例所使用的光學板製造裝置;Figure 5 is a schematic view showing an apparatus for manufacturing an optical sheet used in a second preferred embodiment of the method for manufacturing a mark of a microstructured optical sheet of the present invention;
圖6是一側視剖視圖,顯示本發明具微結構光學板之一第三較佳實施例;Figure 6 is a side elevational cross-sectional view showing a third preferred embodiment of the present invention having a microstructured optical sheet;
圖7是一裝置示意圖,顯示本發明具微結構光學板之標記製造方法之一第三較佳實施例所使用的光學板製造裝置,用於製造圖6之具微結構光學板;Figure 7 is a schematic view showing an apparatus for manufacturing an optical sheet used in a third preferred embodiment of the method for manufacturing a micro-structured optical sheet of the present invention for manufacturing the microstructured optical sheet of Figure 6;
圖8是該第三較佳實施例之流程方塊圖;Figure 8 is a block diagram showing the flow of the third preferred embodiment;
圖9示意該光學板製造裝置之一標記件的側視圖;Figure 9 is a side view showing one of the marking members of the optical sheet manufacturing apparatus;
圖10是一裝置示意圖,顯示本發明具微結構光學板之標記製造方法之一第四較佳實施例所使用的光學板製造裝置;Figure 10 is a schematic view showing an apparatus for manufacturing an optical sheet used in a fourth preferred embodiment of the method for manufacturing a mark of a microstructured optical sheet of the present invention;
圖11是一裝置示意圖,顯示本發明具微結構光學板之標記製造方法之一第五較佳實施例所使用的光學板製造裝置;及Figure 11 is a schematic view showing an apparatus for manufacturing an optical sheet used in a fifth preferred embodiment of the method for manufacturing a mark of a microstructured optical sheet of the present invention; and
圖12是一側視剖視圖,顯示本發明具微結構光學板之一第六較佳實施例。Figure 12 is a side elevational cross-sectional view showing a sixth preferred embodiment of the present invention having a microstructured optical sheet.
10...具微結構光學板10. . . Microstructured optical plate
1...本體單元1. . . Body unit
3...光學板製造裝置3. . . Optical plate manufacturing device
31...標記滾輪單元31. . . Marker roller unit
311...鏡面滾輪311. . . Mirror wheel
312...輸送滾輪312. . . Transport roller
314...引取滾輪314. . . Pick up wheel
32...標記件32. . . Marker
4...生產線下游方向4. . . Downstream of the production line
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| US20030206256A1 (en) * | 2002-05-06 | 2003-11-06 | Drain Kieran F. | Display device with backlight |
| US20080198293A1 (en) * | 2005-05-27 | 2008-08-21 | Koninklijke Philips Electronics, N.V. | Illumination Device For a Display, and Method of Manufacturing the Same |
| US20090169810A1 (en) * | 2005-11-22 | 2009-07-02 | Fujifilm Corporation | Thermoplastic film and method for producing thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030206256A1 (en) * | 2002-05-06 | 2003-11-06 | Drain Kieran F. | Display device with backlight |
| US20080198293A1 (en) * | 2005-05-27 | 2008-08-21 | Koninklijke Philips Electronics, N.V. | Illumination Device For a Display, and Method of Manufacturing the Same |
| US20090169810A1 (en) * | 2005-11-22 | 2009-07-02 | Fujifilm Corporation | Thermoplastic film and method for producing thereof |
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