201113597 六、發明說明: 【發明所屬之技術領域】 本發明是有關於-種光學板及其標記製造方法,特別 是指兼具集光及/或光擴散功能的具微結構光學板,及製造 該具微結構光學板並同時形成標記圖案的標記製造方法。 【先前技術】201113597 VI. Description of the Invention: [Technical Field] The present invention relates to an optical plate and a method for manufacturing the same, and more particularly to a microstructured optical plate having both light collecting and/or light diffusing functions, and manufacturing The method of manufacturing a mark having a microstructured optical plate and simultaneously forming a mark pattern. [Prior Art]
擴散板是-種應用於電子產品的光學板,用於將光源 的光線擴散霧化,使螢幕呈現亮度均句之畫質,而不同電 子產品對於螢幕晝質需求不同,因此擴散板製造廠商製造 擴散板時,會依下游廠商之需求而製造出具有不同的光穿 透度的擴散板,該等擴散板的光穿透度雖然不同,但是外 觀皆呈現相同的薄片狀而難以分辨,當下游廠商不慎將不 同穿透度的擴散板弄混淆時,可以制—儀器測量擴散板 之穿透度,以區別出不同的擴散板。 然而,為了達到顯示器輕薄化、降低成本等目的,目 前有許多將顯示器模組中的擴散板之光擴散效果,以及增 免膜之集光效果整合成—光學板的開發研究。具有集光及/ 或光擴散效果的擴散板’其遠離光源之表面形成有多數個 微結構,所述微結構例如稜柱狀、弧突狀、金字塔狀等規 則花紋及/或不規則花紋等形狀,製造廠商亦是依下游廠商 需求而製造出各種具有不同微結構的擴散板。 具有微結構的擴散板在外觀上亦呈薄板狀其微結構 非常微小,目視不易進行區別,而且其光穿透度也約略相 同’如此就不能藉由儀器測量透光度來辨別,所以此種擴 201113597 散板製造完成後,會在其二個反向表面貼上保護膜,所述 保護膜一方面可以保護微結構,一方面可製作成不同顏色 來作為不同擴散板之間的區別辨識,因此下游廠商拿到擴 散板時,就可以藉由保護膜來辨別。 惟’貼上保護膜需要花費時間’同時會增加擴散板的 製造成本’為了降低製造成本,目前有許多製造廠商已取 消貼膜動作,但是如此卻增加下游裝配廠商區別不同擴散 板之困難性。 【發明内容】 因此,本發明之目的,即在提供一種具有標記圖案而 易於辨識的具微結構光學板及其標記製造方法。 於是,本發明具微結構光學板,其係具有複數個位在 該具微結構光學板之一表面的微結構,及至少一個位在該 光學板之另一表面的標記圖案,且該另一表面不具有微結 構或具有不規則花紋。 本發明具微結構光學板之標記製造方法,其係使該具 微結構光學板經過-表面具有一標記件之標記滾輪單元, 且該標記滾輪單元轉動使該標記件接觸該具微結構光學板 之表面’在該具微結構光學板表面形成一個對應該標記件 的標記圖案。亦可在具微結構光學板之表面喷塗—喷塗液 體’使該具微結構光學板之表面形成該標記圖案。 其中,本發明之具微結構光學板中,該等微結構 規則或不規則形狀’規則形狀如稜柱狀、金字m 狀等,可以是具有集光或者擴散光的功能,微^構之功& 201113597 =須加以限定;不規則形狀如表面作喷砂處理和作一般押 2者。料微結構係經由-個表面具微結構之滾輪及至少 一個表面溫度可調整之鏡面滾輪壓製而成。其製造方法為 板材由模頭押出後,穿過-個表面具微結構之滾輪及至少 -個表面溫度可調整之鏡面滾輪之間,使板材被具微結構 ^袞輪加壓,將滾輪表面上之微結構形狀以熱轉印方式壓 裝在板材上。可視需要,增加鏡面滾輪之數量 溫度作最佳的控制。 μ 本發明較佳之實施方法,係可於線上生產過程中就 一併進行標記作業,使該具微結構光學板之其中—表面具 有該標記圖案,標記圖案可以是壓印方式形成,也可以是 以液體塗布形成,標記圖案之型態不須限定。上述方法可 以與原生產線設備配合,並且具有製程簡單方便之優點。 本發明之-最佳實施例,係在微結構壓製製程中最末 端的鏡面滚輪上黏貼本發明之標記件,鏡面滾輪之表面⑺ 度控制在90〜15(TC,當鏡面滾輪棘丨枯恤 衷輪轉動到使標記件接觸到板 材時,板材即被滾輪加麼而形成凹陷之標記圖案其凹陷 深度為H)〜3〇“m’更佳為2〇〜2〇〇"m,最佳為5〇〜、 m ° μ 該標記件厚度為20~2000师,更佳& 3〇〜刚〇叫最 佳為40〜爾㈣。其材質可為聚亞胺類之防焊膠帶、聚四氣 W膠帶,或聚四氟乙稀與玻璃纖維摻混之勝帶,利用其 背面之背膠而黏結於鏡面滾輪之表面,該背膠及標圮件^ 身為耐熱材質’在高溫下不會融出,且同時具備耐熱性、 201113597 電氣特性、機械強度等特性者更佳。 本發明亦可將標記件設置在製程中之輸送滾輪及引取 滾輪上’該標記件之高度可為〜ίο麵,更佳$卜8 mm ’其高度如果太低不易將印記印上,太高則易影響板材輸 送所述標。己件之南度,是指標記件設置在該輸送滚輪或 引取滾輪之表面時,標記件之表面與滾輪表面之間的距離 田私。己件黏結在该等滾輪之表面上時,標記件的高度就 是指標記件的厚度,但是該等滾輪之表面也可以設置略微 凹陷的凹槽,供標記件嵌入貼合,此時標記件之局部低於 滾輪的表面,另-部分凸出於滾輪的表面,因此標記件局 部嵌入時,其高度是指標記件凸出部位的厚度。 設置在引取滾輪的標記件除了有高度限制外,為避免 引取滾輪施加的高壓太容易將標記件推下,標記件之設計 以具斜面構造較#,此種設計可以減低標記件被引取滚輪 撞落的力量。 设置在輸送滾輪及引取滾輪上之標記件可沾附一標記 液體,使標記件接觸該具微結構光學板之表面形成標記圖 案。該標記液體以透明無色為主,因此對於光學板無光學 影響的疑慮。標記液體可選自乾燥後的塗層與該具微結^ 光學板之反射率的差為〇·1〜3_0之液體,如果小於〇丨將無 法辨識,在0_1以上,即可以肉眼辨識,例如抗靜電劑。乾 燥後的塗層與具微結構光學板之反射率的差大於3 〇則影^ 光學性質,此種液體例如WD40防銹劑或丙酮等。亦可^ 用具有紫外光顯色作用之化合物’其在可見光範圍為無色 201113597 ’在可見光區外則可顯色,以πν本U〜 M UV先照射後可產生藍光或紅The diffuser is an optical plate used in electronic products, which is used to diffuse and atomize the light of the light source, so that the screen has a brightness uniformity, and different electronic products have different requirements for the screen quality, so the diffusion board manufacturer manufactures When diffusing the plate, diffusing plates with different light transmittances are produced according to the requirements of downstream manufacturers. Although the light transmittance of the diffusing plates is different, the appearances are all the same in the form of flakes and difficult to distinguish. When the manufacturer accidentally confuses the diffusion plates of different penetrations, the instrument can measure the penetration of the diffusion plate to distinguish different diffusion plates. However, in order to achieve the purpose of lightening and thinning the display, reducing the cost, etc., there are many developments in which the light diffusing effect of the diffusing plate in the display module and the light collecting effect of the film are integrated into the optical plate. A diffusing plate having a light collecting and/or light diffusing effect is formed with a plurality of microstructures on a surface away from the light source, such as a regular pattern such as a prismatic shape, an arcuate shape, and a pyramid shape, and/or an irregular pattern. Manufacturers also manufacture a variety of diffusers with different microstructures according to the needs of downstream manufacturers. The diffusing plate with microstructure has a thin plate shape in appearance, and the microstructure is very small, and it is difficult to distinguish by visual observation, and the light transmittance is also about the same. Thus, it cannot be discriminated by measuring the transmittance by the instrument, so Expansion 201113597 After the production of the bulk board is completed, a protective film is attached to the two opposite surfaces thereof, and the protective film can protect the microstructure on the one hand, and can be made into different colors on the one hand as the difference between the different diffusion plates. Therefore, when the downstream manufacturer gets the diffusion plate, it can be distinguished by the protective film. However, it takes time to attach the protective film and increase the manufacturing cost of the diffusion plate. In order to reduce the manufacturing cost, many manufacturers have eliminated the filming action, but this has increased the difficulty for downstream assemblers to distinguish different diffusion plates. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a microstructured optical sheet having a marking pattern that is easily identifiable and a method of manufacturing the same. Accordingly, the present invention has a microstructured optical plate having a plurality of microstructures on a surface of the microstructured optical plate, and at least one marking pattern on the other surface of the optical plate, and the other The surface does not have a microstructure or has an irregular pattern. The method for manufacturing a mark of a microstructured optical plate according to the present invention is such that the microstructured optical plate passes through a marking roller unit having a marking member on the surface thereof, and the marking roller unit rotates to contact the marking member with the microstructured optical plate. The surface 'forms a marking pattern corresponding to the marking member on the surface of the microstructured optical plate. The surface of the microstructured optical sheet may also be formed into the marking pattern by spraying a spray-coating liquid on the surface of the microstructured optical sheet. Wherein, in the microstructured optical plate of the present invention, the regular or irregular shape of the microstructures, such as a prismatic shape, a gold shape, or the like, may have the function of collecting or diffusing light, and the function of the micro-structure & 201113597 = Must be defined; irregular shape such as surface sandblasting and general deduction. The microstructure is formed by pressing a surface-structured roller and at least one mirror roller with adjustable surface temperature. The method is the following steps: after the plate is pushed out by the die, the plate is passed between the surface of the microstructured roller and at least one surface roller with adjustable surface temperature, so that the plate is pressed by the micro structure and the roller surface is pressed. The microstructure of the upper structure is press-fitted onto the board by thermal transfer. Increase the number of mirror rollers for optimal control as needed. The preferred implementation method of the present invention can be carried out in the on-line production process, so that the surface of the microstructured optical plate has the mark pattern, and the mark pattern can be formed by embossing, or It is formed by liquid coating, and the pattern of the marking pattern is not limited. The above method can be combined with the original production line equipment, and has the advantages of simple and convenient process. In a preferred embodiment of the present invention, the marking member of the present invention is adhered to the endmost mirror roller in the microstructure pressing process, and the surface of the mirror roller (7) is controlled at 90 to 15 (TC, when the mirror roller is sloppy When the wheel rotates to make the marking member contact the plate, the plate is added by the roller to form a concave marking pattern with a recess depth of H)~3〇"m' is better for 2〇~2〇〇"m, the most Good for 5〇~, m ° μ The thickness of the marking piece is 20~2000 division, better & 3〇~ just squeaking is best for 40~ er (4). The material can be polyimide soldering tape, The poly-four-gas W tape, or the PTFE and glass fiber blending belt, is bonded to the surface of the mirror roller by the adhesive on the back side. The adhesive and the standard member are made of heat-resistant material. It is better to have the heat-dissipating property, the electrical characteristics of 201113597, the mechanical strength, etc. The present invention can also set the marking member on the conveying roller and the take-up roller in the process. ~ίο面, better $卜 8 mm 'its height is too low to print on the mark If it is too high, it will affect the conveying of the standard. The south of the piece means that the marking member is placed on the surface of the conveying roller or the drawing roller, and the distance between the surface of the marking member and the surface of the roller is fixed. When the rollers are on the surface of the roller, the height of the marking member refers to the thickness of the marking member, but the surface of the roller may also be provided with a slightly concave groove for the marking member to be fitted and fitted, and the marking member is lower than the portion. The surface of the roller protrudes from the surface of the roller. Therefore, when the marker is partially embedded, the height is the thickness of the protruding portion of the marker. The marker provided on the roller is not limited by height, in order to avoid the roller. The applied high pressure is too easy to push the marking member down, and the marking member is designed to have a beveled configuration. This design can reduce the force of the marking member being knocked down by the take-up roller. The marking member disposed on the conveying roller and the take-up roller can be dipped. Attaching a marking liquid to make the marking member contact the surface of the microstructured optical plate to form a marking pattern. The marking liquid is mainly transparent and colorless, so for the optical plate The optical influence may be selected from the liquid after the drying and the difference between the reflectance of the microplate and the optical plate of 微·1~3_0, if it is less than 〇丨, it will be unrecognizable, above 0_1, ie It can be visually recognized, for example, an antistatic agent. The difference between the reflectance of the dried coating and the microstructured optical plate is greater than 3 〇, and the optical properties such as WD40 rust inhibitor or acetone can also be used. A compound with ultraviolet color development, which is colorless in the visible range 201113597 'color can be developed outside the visible light region, and can be blue or red after being irradiated with πν U U UV
光等,可供辨識。由於抗靜雷劍0制加丄A 静罨劑疋製程本身就有使用,故 選此作為標記液體,以遺声嘴士 4、& & , 晨度調配方式與製程上使用的抗靜 電劑做區隔,完全不景彡绝本與把+ A _ 〜窨先學板在色度等光學性質上的表 現’亦不會影響其光擴散效果。另外螢光劑也是光學板製 程常會用到的材料,可藉由濃度調配及簡易之檢驗方式做 辨識’故也列人標記液體之選擇。由上述得知,以上作法 皆具有不會改變光學板色度等光學性質,亦不會對光擴散Light, etc., can be identified. Since the anti-static shoji 0 system and 丄A sputum 疋 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身 本身The agent does not separate the performance of the optical properties such as chromaticity and does not affect the light diffusion effect. In addition, the fluorescent agent is also a commonly used material in the optical plate process, and can be identified by concentration adjustment and simple inspection method. It is known from the above that the above methods have optical properties such as chromaticity of the optical plate and do not affect light diffusion.
效果有影響’故凡具有類似特性的墨水具可納入本發明範 圍。 本發明亦可在具微結構光學板經過標記滾輪單元之前 1先,該具微結構光學板之表面塗布一抗靜電層,當標 記滾輪單元轉㈣使該標記件接觸該抗靜電層,即在該抗 靜電層表面形成該標記圖案。此處是因為標記件的擦栻使 抗靜電層之塗層變薄’而形成標記,或者是將其擦拭後, 將均勻塗層變成不均勾塗層’造成反射率差異而形成可供 辨識的標記》 ^ 本發明亦可朝該具微結構光學板之表面喷塗一喷塗液 體,使其表面形力該標記圖帛,所述喷塗液冑之性質與前 述標記液體相同,該喷塗液體於乾燥後之塗層與該具微結 構光學板之反射率的差為0 1〜3 〇,該喷塗液體可以為抗靜 電劑’也可以是具有紫外光顯色作用之液體,例如螢光劑The effect is affected by the fact that ink articles having similar characteristics can be included in the scope of the present invention. The invention may also apply an antistatic layer to the surface of the microstructured optical plate before the microstructured optical plate passes the marking roller unit. When the marking roller unit rotates (4), the marking member contacts the antistatic layer, that is, The surface of the antistatic layer forms the marking pattern. Here, because the marking of the marking member thins the coating of the antistatic layer to form a mark, or after wiping it, the uniform coating becomes a non-uniform coating to cause a difference in reflectance to form a discernable The invention can also spray a spray liquid onto the surface of the microstructured optical plate to make the surface shape force the mark pattern, and the spray liquid has the same properties as the mark liquid, and the spray The difference between the reflectance of the coating liquid after drying and the microstructured optical plate is 0 1 to 3 〇, and the spraying liquid may be an antistatic agent or a liquid having ultraviolet color developing effect, for example Fluorescent agent
本發明較佳的做法是在光學板的製造生產過程, 201113597 進行標記作業。對於各種不同種類的光學板,例如微結構 為金字塔狀、稜柱狀、圓弧狀或不規則花紋等不同光學板 ,可以配合不同圖案之標記件而形成不同圖形之標記圖案 ,所述標記圖案可以為不同的英文字母,或是不同的幾何 圖形,例如圓形、方形、三角形,或是條碼等,如此可以 容易辨別出各種不同的具微結構光學板,避免混淆。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效,在 以下配合參考圖式之六個較佳實施例的詳細說明中,將可 清楚的呈現。在本發明被詳細描述之前,要注意的是,在 以下的說明内容中,類似的元件是以相同的編號來表示。 參閱圖1與圖2,本發明具微結構光學板1〇之第一較 佳實施例,是一片具有微結構12的擴散板,並包含:一本 體單元1,以及數個標記圖案2。 該本體單元1包括一本體11,以及數個設置在該本體 11之表面的微結構12。所述本體u之材料主要為樹脂並可 另外加入添加劑,所述樹脂較佳為選自聚碳酸酯( polycarbonate, PC )、聚苯乙烯(PS )、聚甲基丙烯酸甲酯 (PMMA)'甲基丙烯酸甲酯·苯乙烯(MS),並於其中加入 光擴散劑,使該本體11具有擴散霧化光線之功能。該本體 11具有反向間隔之一第一面lu與一第二面112。 該本體11之第一面1U不具有任何微結構,該等微結 構12是位於該本體η之第二面112,本實施例之微結構12 為表面粗度Ra為5#m之押花,但實施時亦可以為稜柱狀 201113597 l 、金字塔狀、向上或向下的 卜的弧犬狀...等形狀,料微結構 之形狀不須限定,而且可以為規則也可以為不規則結構 ’只要能達成光擴散效果即可。 該等標記圖案2設置在該本體11之第-面m,本實 施:之標記圖案2為英文字母「B」字型。標記圖案2之凹 1¾ ί木度為1 〇〇 " m。 需要說明的是,本發明具微結構光學板U)之型離不限 •於本實施例所述,其只要至少—表面具有微結構12=限 具體而言’即為一表面(如本實施例所述的第二面112)且有 規則花紋或不規則花紋之微結構12;另一 實 例:述的第-面_則可以不具任何微結構,或者= ^有:規則花紋之微結構。所述標記圖案2必須形成於該 己=,?即使該第—面111具有不規則花紋,該標 二=…影響該具微結構光學板10的光學性質,而 仏己圖案2不可以設置在第二面112,因為標記圖案2會影 •響到例如稜鏡之規則花紋結構的光學性質。 〜 ^^、3、4,本發明具微結構光學板iq之標記製 '方法之第-較佳實施例’配合一光學板製造裝置3來製 ㈣具微結構光學板10,所述光學板製造裝置3包含一 輪單元31 ’以及數個設置在該標記滾輪單元3:上的 =件32其中’該標記滾輪單元31一 :=圖3省略示出)之滾輪31〇、二個鏡面滾輪3ιι、數個 等滚輪Μ""與鏡面滾輪3U的生產線下游方向4的 輸达滾輪祀,以及數個設置在該等輪送滾輪如之生產線 201113597 下游方向4的引取滾輪314(圖中只示出二個)。 該等鏡面滾輪311沿著生產線行進方向而左右相鄰排列 ,實施時不須限制鏡面滾輪311之數量,只要至少一個鏡面 滚輪3η之表面溫度可作調整即可。該等輸送滾輪312亦彼 此間隔地左右相鄰排列。該等引取滚輪3Η為兩兩-組地 上下排列。所述標記件32是貼在該位於最末端的鏡面滾輪 311之表面’厚度為扣一,材f為聚四氟乙稀與玻璃纖維 摻混之膠帶。 »玄具微結構光學板1 0之標記製造方法包含·· 山⑴進行步驟51 :將該等標記件32彼此間隔地黏貼在該 末端的鏡面滾輪311之表面。 ⑵進行步驟52 :將用於成型該本體u之樹脂原料及相 關添加劑’以及成型該等微結構12之原料,注人該等滾輪 310與鏡面滾輪3H之間,使原料受到滚輪31〇與鏡面滚輪 轉動作用,而壓製形成板狀的本體11及該等微結構12 ’所述微結構12是由該滾輪31G表面且圖未示出之微結構 =壓製成型,此時該本體u與微結構12仍呈現軟化狀態。 而要忒明的是,為了方便示意3只以一板片狀示意該 疋1 ’並未示意出該等微結構12之形狀。 (3)進行步驟53 :軟化的本體單元1被輸送至最末端的 =面滾輪311 _,利用該鏡面滾輪311之高溫熱量,約為 左右使該等標記件32貼合對應該本體單元丨之第一 11時,即在該第一面lu壓印出凹陷之標記圖案2。 實施例之方法是藉由在未完全硬化之板材上壓印出凹陷深 10 201113597 度為100 // m的標記圖案2。 (4)進行步驟54 :該形志古描 .in 小成有標記圖案2之具微結構光學 ^ 1〇繼續朝該生產線下游方向4傳輸,該等輸送滚輪312 = = 帶動上方之具微結減學板iq持 :游方向移動’該本體單元1被輸送移動的同時,逐; 部硬化。當該具微結構光學 τ 0 t 干板10被傳輸到該等引取滾給 314之間1取滾輪314對該1科Μ取/袞輪 微,·°構光學板10施以高壓The preferred practice of the present invention is to perform marking operations in the manufacturing process of the optical plate, 201113597. For different kinds of optical plates, for example, different optical plates whose microstructures are pyramids, prisms, arcs, or irregular patterns, the marking patterns of different patterns can be matched with the markings of different patterns, and the marking patterns can be For different English letters, or different geometric figures, such as circles, squares, triangles, or barcodes, it is easy to distinguish different micro-structured optical plates to avoid confusion. The above and other technical contents, features, and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments of the accompanying drawings. Before the present invention is described in detail, it is noted that in the following description, similar elements are denoted by the same reference numerals. Referring to Figures 1 and 2, a first preferred embodiment of the present invention having a microstructured optical plate 1 is a sheet of diffuser having a microstructure 12 and comprising: a body unit 1 and a plurality of indicia patterns 2. The body unit 1 includes a body 11 and a plurality of microstructures 12 disposed on a surface of the body 11. The material of the body u is mainly a resin and may additionally add an additive, and the resin is preferably selected from the group consisting of polycarbonate (PC), polystyrene (PS), and polymethyl methacrylate (PMMA). Methyl acrylate styrene (MS) is added with a light diffusing agent to impart a function of diffusing atomized light. The body 11 has a first face lu and a second face 112 in opposite directions. The first surface 1U of the body 11 does not have any microstructure, and the microstructures 12 are located on the second surface 112 of the body η. The microstructure 12 of the embodiment has a surface roughness Ra of 5#m, but In the implementation, it may be a prismatic shape of 201113597 l, a pyramid shape, an arc dog shape of an upward or downward direction, etc., the shape of the material microstructure is not limited, and may be a rule or an irregular structure as long as Can achieve the light diffusion effect. The marking pattern 2 is disposed on the first surface m of the body 11. In this embodiment, the marking pattern 2 is an English letter "B". The concave pattern of the marking pattern 2 is 1⁄4 ί " m. It should be noted that the shape of the microstructured optical plate U) of the present invention is not limited to the embodiment, as long as at least the surface has a microstructure 12=specifically, that is, a surface (such as this embodiment) The second side 112) of the example has a regular pattern or an irregular pattern of microstructures 12; another example: the first side of the description may not have any microstructure, or = ^ there is: a regular pattern of microstructure. The mark pattern 2 must be formed in the already =,? Even if the first face 111 has an irregular pattern, the target 2=...affits the optical properties of the microstructured optical plate 10, and the pattern 2 cannot be disposed on the second face 112 because the mark pattern 2 will affect the sound. To the optical properties of a regular pattern structure such as enamel. ~ ^^, 3, 4, the first embodiment of the present invention having the microstructured optical plate iq labeled "the preferred embodiment of the method" is fabricated in conjunction with an optical plate manufacturing apparatus 3 (4) having a microstructured optical plate 10, the optical plate The manufacturing device 3 comprises a wheel unit 31' and a plurality of=32s disposed on the marking roller unit 3: wherein the marking roller unit 31 is replaced by a roller 31 〇, two mirror rollers 3 ι , a number of rollers Μ "" with the mirror roller 3U in the downstream direction of the production line 4 of the delivery roller 祀, and a number of traction rollers 314 arranged in the downstream direction of the delivery line such as the production line 201113597 4 (only shown Two). The mirror rollers 311 are arranged adjacent to each other along the traveling direction of the production line, and the number of the mirror rollers 311 need not be limited in practice, as long as the surface temperature of at least one of the mirror rollers 3n can be adjusted. The transport rollers 312 are also arranged adjacent to each other at intervals. The pick-up rollers 3 are arranged in two-two-groups. The marking member 32 is attached to the surface of the mirror roller 311 at the extreme end. The thickness is a buckle, and the material f is a tape blended with polytetrafluoroethylene and glass fiber. » The manufacturing method of the embossed microstructure optical plate 10 mark includes: · Mountain (1) Step 51: The marking members 32 are adhered to each other at the surface of the mirror roller 311 at the end. (2) performing step 52: the resin material for molding the body u and the related additive 'and the raw materials for molding the microstructures 12 are injected between the roller 310 and the mirror roller 3H, so that the raw material is subjected to the roller 31〇 and the mirror surface. The roller rotates to form a plate-like body 11 and the microstructures 12'. The microstructure 12 is formed by the surface of the roller 31G and is not shown in the microstructure = press molding, and the body u and the microstructure are 12 still shows a softened state. It should be clarified that the shape of the microstructures 12 is not indicated for the sake of convenience. (3) Step 53: The softened body unit 1 is transported to the endmost surface roller 311 _, and the high temperature heat of the mirror roller 311 is used to make the marking members 32 fit to the corresponding body unit. At the first 11 o'clock, the recessed marking pattern 2 is embossed on the first surface lu. The method of the embodiment is to emboss the marking pattern 2 having a depression depth of 10 201113597 degrees of 100 // m on the incompletely hardened sheet. (4) Performing step 54: the shape of the pictogram. Into the micro-structured optical pattern of the mark pattern 2, continues to be transported in the downstream direction 4 of the line, and the transport rollers 312 = = drive the micro-junction above The learning board iq holds: the moving direction moves. The body unit 1 is transported while moving, and the parts are hardened. When the microstructured optical τ 0 t dry plate 10 is transferred between the take-up rolls 314 and the take-up roll 314 is applied to the 1 pick/spin wheel, the optical plate 10 is subjected to a high voltage.
^作用為拉動該具微結構光學板H)並使其繼續往下游方 向輸送。該具微結構光學板 υ後續會經由裁切、倒角、品 、包裝等步驟而成為成品,由於該等 良重點,故不再詳細說明。 赞月之艾 該具微結構光學板Η)的標記圖案2在—般狀態下不易 子察到,因此該等標記圖案2不會影響該具微結構光學 ^ 10之光學性質’使其應用於顯示器時,標記圖案2亦不 會有破觀察到之疑慮。 士由於具微結構光學板1G為大面積製造,後續還要被裁 :成小片’因此本發明使該具微結構光學板ig上形成多個 ^圖案2’使裁切後的每_小片光學板上,仍可以有至少 ^軚。己圖案2,以利辨識。但實施時,也可以僅設置一標記 件/2並僅成型一標記圖案2,即可達到標記目的。而且本 發明各步驟之進行順序,不以本實施例為限制只要能使 各步驟連貫進行即可。 參閱圖1、5,本發明具微結構光學板10之標記製造方 法之第二較佳實施例,與該第一較佳實施例大致相同,不 201113597 同之處在於:本實施例光學板製造裝置3更包含:一個對 應地設置在該最末端的輸送滾輪312的下方的盛盤313,該 盛盤313内盛裝有一黃色螢光劑溶液作為標記液體。本實 施例之標記件32為橡皮材質製成之b字型薄片狀,並設置 在該最末端之輸送滾輪312的表面,且彼此間隔地沿該輸 送滾輪312之軸向方向而間隔排列,該等標記件32之高度 皆為5mm。 本實施例具微結構光學板1 〇之標記製造方法,當該軟 化的本體單元1被輸送到該位於最末端的輸送滾輪312時 ,該輸送滾輪312轉動會沾取下方盛盤313中的標記液體 ’使該等標記件32沾附標記液體,當輸送滾輪312轉動到 使該等標記件32貼合該本體單元!之第—面⑴時,該第 面111即印上該等標記件32所沾附的標記液體,因而形 成垓等B子型的標記圖案2,完成該具微結構光學板1〇之 製作’而且該輸送滾輪312每轉動一圈,即於相應的間隔 距離印上標記圖案2。 所述標記圖f 2在一般狀態下不易被觀察到,只有當 紫外光照射該等標記圖案2時,螢光劑材料吸收紫外光並 發出可見光而可被觀察到’以作為辨識不同光學板之用。 參閱圖6,本發明具微結構光學板1〇之第三較佳實施 例’與該第—較佳實施例大致相同,同樣包含:一本體單 :卜及數個標記圖案2,不同之處在於,本實施例之本體 早兀1更包括一個形成在該本體n之第一面iu的抗靜電 層13,而該等標記圖案2是設置在該抗靜電層13之表面。 12 201113597 參閱圖6、7、8,本發明具微結構光學板i()之標記製 造方法之第三較佳實施例,與其配合的光學板製造裝置3, 省略設置該第二較佳實施例中的盛盤313(圖5),而該等標 記件32是設置在該位於最末端之取滾輪314之表面。本 實施例之標記製造方法包含: ⑴進行步驟51:將該等標記件32黏貼在其中一引取滚 輪314的表面。 ⑺進行步驟52··此步驟與前述第—較佳實施例相同, 用於成型該本體11與微結構12,故不再說明。 ⑶進打步驟55 ··表面形成有微結構12的本體u呈軟 化的狀態’並被輸送至該等輸送滚輪312 _L,因而受該等 輸送滾輪312之轉動作用而朝生產線下游方向4傳輸。 ⑷進行步驟56 :塗布標記液體,本實施例之標記液體 為抗靜電劑,並且是塗布於該本體Η之第一面⑴,以形 成該抗靜電層13。所述抗靜電層13使該具微結構光學板 有抗靜電作用’可避免灰塵微粒沾附於具微結構光 學板10之表面。需要說明的是,為了方便示意,圖7只以 一板片狀示意該本體單元1,並未各別示意出各層體。 (5)進行步驟53、54 :該具微結構光學板1G被傳輸到該 等引取滾輪314之間,此時該抗靜電層13為未完全硬化之 狀U該等弓丨取滾輪314拉動該具微結構光學板1〇往下游 方向輪达,而且該等引取滾輪314轉動的同時,其表面突 出的標n己件32對该具微結構光學板1〇之抗靜電層施予 壓力,使該抗靜電| 13之局部位置的塗層被標記件32擦 13 201113597 去而形成對應於標記件32之標記_案2,如此即完成該具 微、’口構光學板10之製作。而且隨著該弓丨取滾輪川持續轉 動’使該具微結構光學板1G上具有數排左右間隔的標記圖 案2。 有些光學板之製造過程,會如本實施例所述塗布抗靜 電層13,以增加光學板之保護作用因此本實施例利用引 取滚輪314之Μ力,於抗靜電層13上壓印形成標記圖案2 ,使該具微結構光學板10透過該等標記圖案2而可辨識。 本實施例所使用的本體單元丨係為甲基丙烯酸曱酯苯修 乙烯樹脂(MS),使用 LAIK0 CO· LTD,Japan GR 225 機 台測其水平反射率為40.9’塗布中曰合成化學Ani〇nic系界 面活性劑作為抗靜電層13,並於其乾燥後測得反射率為 40.7,所以抗靜電層13之局部位置的塗層會被標記件32擦 去,而形成之標記圖案2會有〇.2的反射率差。正視該具微 結構光學板10並不會觀察到該等標記圖案2,只有將該具 微結構光學板10轉動到特角定角度時才會觀察到,因此該 等標記圖案2不會影響該光學板於顯示器中的應用。 鲁 另一方面’本實施例進行方式與標記原理,也可以類 似該第二較佳實施例,此時不須依賴該本體U上塗布抗靜 電劑’而是設置一盛裝有標記液體的盛盤於該引取滚輪314 下方,使引取滾輪314轉動時,該等標記件32沾附下方盛 盤中的標記液體’並印在該本體11之第一面U1。亦即, 本實施例在應用上有兩種作法’一種可以先將標記液體塗 布在該本體單元1之第一面111 ’再以標記件32擦去形成 14 201113597 標記圖案2,另一種則是將標記液體塗布在標記件&上, 可以將標記液體轉印於該本體單元丨的表面。 參閱圖7、9,需要注意的是,為了避免5丨取滾輪叫 施加的高壓容易將標記件32推擠脫落,標記件U之設計 以圖9之側視圖所示,邊緣具斜面構造較佳,降低標=件 32被引取滾輪314撞落的力量。 ^ ° 參閱圖1、10,本發明具微結構光學板1〇之標記製造 方法之第四較佳實施例,與該第一較佳實施例不同處= 於,本實施例之光學板製造裝置3更包含一設置在該等引 取滾輪314之下游位置的噴塗單元33,該喷塗單元μ具有 數個彼此間隔的喷頭331,喷塗單元33中盛裝有黃色營光 劑溶液作為噴塗液體。本實施例之方法是在該本體單元^ 又玄等引取滾輪314帶動輸送之後,利用該噴塗單元將 黃色螢光劑溶液喷塗於該第一面⑴,而形成約呈平面狀的 標記圖案2。當然、’圖案的喷塗間距、大小、形狀皆可由嘴 塗裝置配合程式化系統來作控制。 ^以上之較佳實施例,可於線上生產過程中,就一併進 订標記作業’使該具微結構光學板ίο之第-® m具有標 案2可以與原生產線設備配合,並且具有製程簡單方 便之優點。 〆 圖 η,本發明具微結構光學板ίο之標記製造 方法之第五較佳實施例,該光學板製造裝I 3更包括三個 各別連結該等輸送滾輪312的皮帶34,所述皮帶34皆受到 一圖未-、屮 ^ 4 不之馬達驅動而轉動,進而帶動該等輸送滾輪312 15 201113597 轉動’而該等標記件32是設置在該最末端的皮帶34的表 面’因此當皮帶34轉動到使該等標記件32對應該具微結 構光學板10之本體單元1時’亦可壓印形成標記圖案2。 此外,供標記件32設置的皮帶,也可以是用於帶動該 等引取滾輪314轉動的皮帶,如此同樣可以藉由皮帶之轉 動而壓印出標記圖案2。 參閱圖12,本發明具微結構光學板1〇之第六較佳實施 例,與該第一較佳實施例不同之處在於:該第一面iu設置 有多數個不規則之微結構14,使該第一面】j又成為具有不籲 規則花紋之表面,而該等標記圖案2形成於該等微結構14 之表面。 惟以上所述者,僅為本發明之較佳實施例而已,當不 能以此限定本發明實施之範圍’即大凡依本發明申請專利 範圍及發明說明内容所作之簡單的等效變化與修飾,皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是一側視剖視圖,顯示本發明具微結構光學板之_ 一第一較佳實施例; 圖2疋該第一較佳實施例之仰視圖; 圖3是一裝置示意圖,顯示一光學板製造裝置用於製 造圖1之具微結構光學板; 圖4疋本發明具微結構光學板之標記製造方法之一第 一較佳實施例之流程方塊圖; 圖5是-裝置示意圖’顯示本發明具微結構光學板之 16 201113597 己製造方法之一第二較佳實施例所使用的光學板製造裝 置; 圖6是一側視剖視圖,顯示本發明具微結構光學板之 一第三較佳實施例; 圖7是一裝置不意圖,顯示本發明具微結構光學板之 ‘圯製造方法之一第三較佳實施例所使用的光學板製造裝 置,用於製造圖6之具微結構光學板;^ acts to pull the microstructured optical plate H) and continue to transport it downstream. The microstructured optical plate will be finished as a finished product through cutting, chamfering, product, packaging, etc., and will not be described in detail due to these important points. The marking pattern 2 of the micro-structured optical plate 赞] is not easily observed in the general state, so the marking pattern 2 does not affect the optical properties of the microstructured optical lens. When the display is displayed, the mark pattern 2 will not have any doubts that are observed. Since the micro-structured optical plate 1G is manufactured in a large area, it is subsequently cut into small pieces. Therefore, the present invention forms a plurality of patterns 2' on the microstructured optical plate ig to make each piece of the optical after cutting. On the board, you can still have at least ^軚. Pattern 2, for identification. However, in practice, it is also possible to set only one marker/2 and only form one marker pattern 2 to achieve the marking purpose. Further, the order of the steps of the present invention is not limited to the present embodiment as long as the steps can be continuously performed. Referring to Figures 1 and 5, a second preferred embodiment of the method for manufacturing a mark having a microstructured optical sheet 10 of the present invention is substantially the same as the first preferred embodiment, and is not the same as the 201113597 in the manufacture of the optical sheet of the present embodiment. The apparatus 3 further includes: a tray 313 correspondingly disposed below the endmost conveying roller 312, the tray 313 containing a yellow phosphor solution as a marking liquid. The marking member 32 of the present embodiment is in the shape of a b-shaped sheet made of rubber material, and is disposed on the surface of the endmost conveying roller 312 and spaced apart from each other along the axial direction of the conveying roller 312. The height of the marking members 32 is 5 mm. In this embodiment, the marking manufacturing method of the microstructured optical plate 1 is used. When the softened body unit 1 is transported to the endmost conveying roller 312, the conveying roller 312 rotates to pick up the marking in the lower tray 313. The liquid 'make the marking members 32 adhere to the marking liquid when the conveying roller 312 is rotated to cause the marking members 32 to fit the body unit! In the case of the first surface (1), the first surface 111 is printed with the marking liquid adhered by the marking members 32, thereby forming a marking pattern 2 of a B-type such as a crucible, and completing the fabrication of the microstructured optical sheet 1' Moreover, each time the conveying roller 312 makes one rotation, the marking pattern 2 is printed at a corresponding spacing distance. The mark pattern f 2 is not easily observed in a general state, and only when the ultraviolet light illuminates the mark patterns 2, the phosphor material absorbs ultraviolet light and emits visible light, which can be observed as 'identifying different optical plates. use. Referring to FIG. 6, a third preferred embodiment of the present invention having a microstructured optical plate 1 is substantially the same as the first preferred embodiment, and includes: a body single: a plurality of marking patterns 2, and the difference Therefore, the body early 1 of the present embodiment further includes an antistatic layer 13 formed on the first face iu of the body n, and the marking patterns 2 are disposed on the surface of the antistatic layer 13. 12 201113597 Referring to Figures 6, 7, and 8, a third preferred embodiment of the method for manufacturing a mark of a microstructured optical plate i() of the present invention, and an optical plate manufacturing apparatus 3 therewith, omitting the second preferred embodiment The trays 313 (Fig. 5) are in the middle, and the markers 32 are disposed on the surface of the roller 314 at the extreme end. The marking manufacturing method of this embodiment comprises: (1) performing step 51: sticking the marking members 32 to the surface of one of the take-up rollers 314. (7) Performing Step 52·· This step is the same as the above-described first preferred embodiment for forming the body 11 and the microstructure 12, and therefore will not be described. (3) Steps 55: The body u having the microstructure 12 formed on the surface is in a softened state' is transported to the transport rollers 312_L, and is thus transported toward the downstream direction 4 of the line by the rotation of the transport rollers 312. (4) Performing step 56: coating the marking liquid, the marking liquid of the embodiment is an antistatic agent, and is applied to the first side (1) of the body crucible to form the antistatic layer 13. The antistatic layer 13 imparts an antistatic effect to the microstructured optical sheet to prevent dust particles from adhering to the surface of the microstructured optical sheet 10. It should be noted that, for convenience of illustration, FIG. 7 only shows the body unit 1 in a sheet shape, and each layer body is not separately illustrated. (5) performing steps 53, 54: the microstructured optical plate 1G is transferred between the extraction rollers 314, and the antistatic layer 13 is in an incompletely hardened state. The micro-structured optical plate 1 is rotated in the downstream direction, and the lead-in roller 314 is rotated, and the surface of the target member 32 is biased against the antistatic layer of the microstructured optical plate 1 The coating at the local position of the antistatic film 13 is wiped by the marking member 32 13201113597 to form a mark corresponding to the marking member 32, thus completing the fabrication of the micro-[o-shaped optical plate 10]. Further, as the bow picking up the roller continues to rotate, the micro-structured optical plate 1G has a plurality of rows of mark patterns 2 spaced apart. In some manufacturing processes of the optical plate, the antistatic layer 13 is coated as described in the embodiment to increase the protection of the optical plate. Therefore, in this embodiment, the marking pattern is formed on the antistatic layer 13 by using the force of the drawing roller 314. 2. The microstructured optical plate 10 is identifiable through the marking patterns 2. The body unit used in the present embodiment is an oxime methacrylate benzoate (MS), and its horizontal reflectance is 40.9' using a LAIK0 CO· LTD, Japan GR 225 machine. The nic surfactant acts as the antistatic layer 13, and after the drying thereof, the reflectance is 40.7, so that the coating at the local position of the antistatic layer 13 is wiped off by the marking member 32, and the marking pattern 2 is formed.反射.2 has a poor reflectance. Facing the micro-structured optical plate 10 and not observing the marking patterns 2, only when the microstructured optical plate 10 is rotated to a specific angle, the marking patterns 2 do not affect the The application of optical plates in displays. On the other hand, the manner and marking principle of this embodiment can also be similar to the second preferred embodiment, in which case it is not necessary to rely on the antistatic agent coated on the body U, but a tray containing the marking liquid is provided. Below the take-up roller 314, when the take-up roller 314 is rotated, the marking members 32 adhere to the marking liquid 'in the lower tray' and are printed on the first surface U1 of the body 11. That is, the embodiment has two methods in application: one can first apply the marking liquid to the first surface 111' of the body unit 1 and then wipe it with the marking member 32 to form the 14 201113597 marking pattern 2, and the other is The marking liquid is applied to the marking member & and the marking liquid can be transferred to the surface of the body unit 丨. Referring to Figures 7 and 9, it should be noted that in order to prevent the 5 pick-up roller from being called the high pressure, the marking member 32 is easily pushed off. The design of the marking member U is shown in the side view of Fig. 9, and the edge has a beveled configuration. , reducing the force of the target member 32 being pulled down by the take-up roller 314. Referring to Figures 1 and 10, a fourth preferred embodiment of the method for manufacturing a mark of a microstructured optical plate according to the present invention differs from the first preferred embodiment in that the optical plate manufacturing apparatus of the present embodiment 3 further includes a spraying unit 33 disposed at a position downstream of the drawing rollers 314, the spraying unit μ having a plurality of nozzles 331 spaced apart from each other, and the spraying unit 33 is provided with a yellow camping agent solution as a spraying liquid. In the method of the embodiment, after the main unit is driven by the take-up roller 314, the yellow phosphor solution is sprayed on the first surface (1) by the spraying unit to form a planar marking pattern 2 . Of course, the spacing, size and shape of the pattern can be controlled by the mouth coating device in conjunction with the stylized system. ^ The preferred embodiment above, in the online production process, can be combined to mark the job 'to make the micro-structured optical plate ίο - - m with the standard 2 can be matched with the original production line equipment, and has a simple process The advantage of convenience. A fifth preferred embodiment of the method for manufacturing a micro-structured optical sheet of the present invention, the optical sheet manufacturing apparatus I 3 further includes three belts 34 each connecting the transport rollers 312, the belt 34 is rotated by a motor that is not -, 屮^4, and drives the conveyor rollers 312 15 201113597 to rotate 'and the marking members 32 are disposed on the surface of the endmost belt 34' so that when the belt When the 34 is rotated to match the marking members 32 to the body unit 1 having the microstructured optical plate 10, the marking pattern 2 can also be stamped. Further, the belt provided for the marking member 32 may also be a belt for driving the rotation of the drawing rollers 314, so that the marking pattern 2 can also be embossed by the rotation of the belt. Referring to FIG. 12, a sixth preferred embodiment of the present invention having a microstructured optical plate 1 is different from the first preferred embodiment in that the first surface iu is provided with a plurality of irregular microstructures 14, The first surface is again made to have a surface having a regular pattern, and the marking patterns 2 are formed on the surface of the microstructures 14. However, the above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention, All remain within the scope of the invention patent. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a side elevational cross-sectional view showing a first embodiment of the present invention having a microstructured optical plate; FIG. 2 is a bottom view of the first preferred embodiment; FIG. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 4 is a flow chart showing a first embodiment of the present invention having a micro-structured optical sheet; FIG. Is a schematic view of a device showing an optical plate manufacturing apparatus used in a second preferred embodiment of the present invention having a microstructured optical plate; FIG. 6 is a side cross-sectional view showing the microstructured optical body of the present invention. A third preferred embodiment of the board; FIG. 7 is a view of an apparatus for manufacturing an optical sheet manufacturing apparatus for use in a third preferred embodiment of the method for manufacturing a microstructured optical sheet of the present invention. Figure 6 is a microstructured optical plate;
圖8疋該第二較佳實施例之流程方塊圖; 圖9不思该光學板製造裝置之一標記件的側視圖; *圖10是-裝置7F意圖’顯示本發明具微結構光學板之 標記製造方法之-第四較佳實施例所使用的光學板製造裝 〜叫 网不不I叼兵微結構光學柄: 標記製造方法之一第五勒 較佳實施例所使用的光學板製造】 置;及 >Figure 8 is a block diagram of the second preferred embodiment; Figure 9 is a side view of one of the marking members of the optical plate manufacturing apparatus; * Figure 10 is - the device 7F is intended to 'show the microstructured optical plate of the present invention </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> <RTIgt; Set; and >
圖12是一側視剖視圖, 一第六較佳實施例。 顯示本發明具微結構光學板之 17 201113597 【主要元件符號說明】 10 •具微結構光學板 310..... •滾輪 1 · · …本體單元 311"*'· •鏡面滾輪 11…. …·本體 312··.*° ••輸送滾輪 111… —第 面 313… ·-盛盤 112… •…第二面 314…… ••引取滾輪 12.… •…微結構 32........ •標記件 13•.… •…抗靜電層 33 ··…… •.喷塗單元 14 … •…微結構 331…… ••喷頭 2…… ----_示5己圖案 34........ .‘皮帶 3…… •…光學板製造裝置 4 ......... •生產線下游方向 31…· .…標記滾輪單元 51-56·· 步驟 18Figure 12 is a side elevational cross-sectional view, a sixth preferred embodiment. Displaying the microstructured optical plate of the present invention 17 201113597 [Description of main component symbols] 10 • Microstructured optical plate 310..... • Roller 1 · · ... body unit 311 "*'· • Mirror wheel 11.... • Body 312··.*° •• Transport roller 111... —Face 313... ·-Span 112...•...Second surface 314... ••Feed roller 12....•...Microstructure 32..... ... • Marker 13•.... •...Antistatic layer 33 ················································· 34........ . 'Belt 3... •...Optical plate manufacturing device 4 ......... •Production line downstream direction 31...·..Marking roller unit 51-56·· Step 18