TWI389755B - Method of manufacturing heat transfer board - Google Patents
Method of manufacturing heat transfer board Download PDFInfo
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- TWI389755B TWI389755B TW098105218A TW98105218A TWI389755B TW I389755 B TWI389755 B TW I389755B TW 098105218 A TW098105218 A TW 098105218A TW 98105218 A TW98105218 A TW 98105218A TW I389755 B TWI389755 B TW I389755B
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- heat transfer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1265—Non-butt welded joints, e.g. overlap-joints, T-joints or spot welds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/14—Heat exchangers
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- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Description
本發明係有關於一種用於熱交換器、加熱機器或冷卻機器的熱傳板的製造方法。The present invention relates to a method of manufacturing a heat transfer plate for a heat exchanger, a heating machine or a cooling machine.
熱交換、與應加熱或冷卻的對象物接觸或接近而配置的熱傳板係在做為其本體的基底構件上使高溫液或冷卻水等的熱媒體循環的熱媒體用管貫穿而形成。The heat transfer plate, which is disposed in contact with or close to the object to be heated or cooled, is formed by penetrating a heat medium tube through which a heat medium such as a high temperature liquid or cooling water circulates, as a base member of the main body.
該熱傳板的製造方法,例如為文獻1所記載的方法為已知。第28圖為文獻1的熱傳板的製造方法所形成的熱傳板的剖視圖。文獻1的熱傳板100包括具有開口於表面的斷面呈矩形的蓋槽106與開口於蓋槽106的底面的凹槽108的基底構件102、插入凹槽108的熱媒體用管116以及插入蓋槽106的蓋板110。熱傳板100係沿著蓋槽106中的兩側壁與蓋板110的兩側面平接的平接部J,J進行摩擦攪拌接合而形成。藉此,在熱傳板100的平接部J,J上分別形成塑性化區域W,W。The method for producing the heat transfer plate is known, for example, as described in Document 1. Fig. 28 is a cross-sectional view showing a heat transfer plate formed by the method for producing a heat transfer plate of Document 1. The heat transfer plate 100 of Document 1 includes a base member 102 having a rectangular cover groove 106 opening to the surface and a groove 108 opening to the bottom surface of the cover groove 106, a heat medium tube 116 inserted into the groove 108, and an insertion The cover plate 110 of the cover groove 106. The heat transfer plate 100 is formed by friction stir welding along the flat portions J, J in which the two side walls of the cover groove 106 are flush with both side faces of the cover plate 110. Thereby, plasticized regions W, W are formed on the flat portions J, J of the heat transfer plate 100, respectively.
由文獻1的熱傳板的製造方法所形成的熱傳板100由於僅從基底構件102的表面側進行摩擦攪拌,當由於熱收縮而使塑性化區域W縮小時,會有熱傳板W產生歪斜的問題。The heat transfer plate 100 formed by the method for producing a heat transfer plate of Document 1 is subjected to friction stir only from the surface side of the base member 102, and when the plasticized region W is shrunk due to heat shrinkage, a heat transfer plate W is generated. Skewed problem.
解決該問題的方法,在文獻2中記載著預見產生向上彎曲,因此預先給予金屬構件既定的向下彎曲後進行摩擦攪拌的方法。In the method of solving this problem, it is described in Document 2 that the upward bending is expected to occur, and therefore the method of imparting a predetermined downward bending of the metal member and then performing friction stirring is given.
又,解決該問題的方法,在文獻3中記載將具有彎曲的金屬構件固定於摩擦攪拌裝置上,將旋轉工具推壓至該金屬構件的彎曲位置,對該推壓位置進行塑性流動而除去彎曲的方法。Further, in the method for solving this problem, in Document 3, the metal member having the curvature is fixed to the friction stirrer, the rotary tool is pressed to the bending position of the metal member, and the pressing position is plastically flowed to remove the bending. Methods.
文獻1特開2004-314115號公報Document 1 Special Report No. 2004-314115
文獻2特開2001-87871號公報Document 2, JP-A-2001-87871
文獻3特開2006-102777號公報Document 3, JP-A-2006-102777
但是,當使用文獻2的方法時,會有對金屬構件預先形成彎曲的作業繁複的問題。又,在文獻3的方法中,當進行摩擦攪拌的區域變大時,進行摩擦攪拌的面產生熱收縮,在該面上可能產生凹狀的彎曲,而有無法消除金屬構件的彎曲的情況。However, when the method of Document 2 is used, there is a problem that the work of bending the metal member in advance is complicated. Further, in the method of Document 3, when the region where the friction stir is performed is increased, the surface subjected to the friction stir is thermally contracted, and concave bending may occur on the surface, and the bending of the metal member may not be eliminated.
從該等觀點,本發明提供一種熱傳板的製造方法,消除金屬構件的彎曲而容易地製造出平坦性高的熱傳板。From such viewpoints, the present invention provides a method for producing a heat transfer plate, which can easily produce a heat transfer plate having high flatness by eliminating bending of the metal member.
解決該問題的本發明的熱傳板的製造方法包括:蓋槽閉塞工程,將蓋板配置於蓋槽,該蓋槽係形成於凹槽的周圍,該凹槽係開口於基底構件的表面側;接合工程,使接合用旋轉工具沿著上述蓋槽的側壁與上述蓋板的側面的平接部做相對移動而進行摩擦攪拌;以及矯正工程,使用矯正用旋轉工具而從上述基底構件的背面側進行摩擦攪拌,其中由上述矯正工程所形成的塑性化區域的體積量比由上述接合工程所形成的塑性化區域的體積量還少。A method of manufacturing a heat transfer plate according to the present invention for solving the problem includes: a cover groove closing process, wherein a cover plate is disposed in a cover groove formed around a groove, the groove being open to a surface side of the base member a joining process for causing the joining rotary tool to perform frictional agitation while moving relative to the flat portion of the side wall of the cover groove and the side surface of the cover plate; and correcting the work, using the correcting rotary tool from the back surface of the base member The side is subjected to friction stirring in which the volume of the plasticized region formed by the above-described correcting process is smaller than the volume of the plasticized region formed by the above-described joining process.
又,本發明的熱傳板的製造方法,包括:熱媒體用管插入工程,將熱媒體用管插入凹槽,該凹槽係形成於蓋槽的底面,該蓋槽係開口於基底構件的表面側;蓋槽閉塞工程,將蓋板配置於上述蓋槽;接合工程,使接合用旋轉工具沿著上述蓋槽的側壁與上述蓋板的側面的平接部做相對移動而進行摩擦攪拌;以及矯正工程,使用矯正用旋轉工具而從上述基底構件的背面側進行摩擦攪拌,其中由上述矯正工程所形成的塑性化區域的體積量比由上述接合工程所形成的塑性化區域的體積量還少。Moreover, the method for manufacturing a heat transfer plate according to the present invention includes: a tube insertion process for a heat medium, and a tube for inserting a heat medium into a groove, the groove being formed on a bottom surface of the cover groove, the cover groove being open to the base member a surface side; a cover groove closing process, wherein the cover plate is disposed in the cover groove; and the joining process causes the joining rotary tool to perform frictional agitation by moving relative to the flat portion of the side wall of the cover groove and the side surface of the cover plate; And a correction process for performing friction stir from the back side of the base member using a correcting rotary tool, wherein the volume of the plasticized region formed by the above-described correcting process is larger than the volume of the plasticized region formed by the joining process less.
根據該製造方法,由於從基底構件的背面側進行摩擦攪拌,消除由於在表面進行的摩擦攪拌而產生的彎曲,可容易地提高熱傳板的平坦性。又,由上述矯正工程所形成的塑性化區域的體積量比由上述接合工程所形成的塑性化區域的體積量還少,因此可更加地提高所製造的熱傳板的平坦性。對此根據以實施例做說明。According to this manufacturing method, since the friction stir is performed from the back side of the base member, the bending due to the friction stir on the surface is eliminated, and the flatness of the heat transfer plate can be easily improved. Moreover, since the volume of the plasticized region formed by the above-described correction engineering is smaller than the volume of the plasticized region formed by the above-described joining process, the flatness of the produced heat transfer plate can be further improved. This will be explained by way of example.
又,在上述接合工程中,使藉由摩擦熱而流動化的塑性流動材流入空隙部,空隙部係形成於上述熱媒體用管的周圍。根據該製造方法,藉由使塑性流動材流入空隙部而掩埋空隙部,例如,從熱媒體用管放出的熱可有效地傳遞至周圍的基底構件及蓋板。藉此,可製造熱交換效率高的傳熱板。Moreover, in the above-described joining process, the plastic fluid material fluidized by the frictional heat flows into the gap portion, and the void portion is formed around the heat medium tube. According to this manufacturing method, the void portion is buried by flowing the plastic fluid into the void portion, and for example, the heat released from the heat medium tube can be efficiently transmitted to the surrounding base member and the lid. Thereby, a heat transfer plate having high heat exchange efficiency can be manufactured.
又,本發明的熱傳板的製造方法,包括:蓋板插入工程,將蓋板插入開口於基底構件的表面側的凹槽;接合工程,使接合用旋轉工具沿著上述凹槽做相對移動而進行摩擦攪拌;以及矯正工程,使用矯正用旋轉工具而從上述基底構件的背面側進行摩擦攪拌,其中由上述矯正工程所形成的塑性化區域的體積量比由上述接合工程所形成的塑性化區域的體積量還少。Moreover, the method for manufacturing a heat transfer plate according to the present invention includes: a cover insertion process, inserting a cover into a groove opening to a surface side of the base member; and a joining process for relatively moving the joining rotary tool along the groove While performing friction stir; and correcting the work, friction stir is performed from the back side of the base member using a correcting rotary tool, wherein the volume of the plasticized region formed by the above-mentioned correcting process is plasticized by the joint work. The volume of the area is still small.
又,熱傳板的製造方法,包括:熱媒體用管插入工程,將熱媒體用管插入開口於基底構件的表面側的凹槽;蓋板插入工程,將蓋板插入上述凹槽;接合工程,使接合用旋轉工具沿著上述凹槽做相對移動而進行摩擦攪拌;以及矯正工程,使用矯正用旋轉工具而從上述基底構件的背面側進行摩擦攪拌,其中由上述矯正工程所形成的塑性化區域的體積量比由上述接合工程所形成的塑性化區域的體積量還少。Further, a method for manufacturing a heat transfer plate includes: a tube insertion process for a heat medium, inserting a tube for a heat medium into a groove opening to a surface side of the base member; inserting the cover plate into the groove, inserting the cover plate into the groove; a friction stirrer for causing the joining rotary tool to move relative to each other along the groove; and a correcting process for performing friction stir from the back side of the base member using the correcting rotary tool, wherein the plasticization formed by the above-described correcting process The volume of the region is smaller than the volume of the plasticized region formed by the above-described joining process.
根據該製造方法,由於從基底構件的背面側進行摩擦攪拌,消除由於在表面進行摩擦攪拌所產生的彎曲,可容易地提高熱傳板的平坦性。又,由上述矯正工程所形成的塑性化區域的體積量比由上述接合工程所形成的塑性化區域的體積量還少,因此可更加地提高所製造的熱傳板的平坦性。對此根據以實施例做說明。According to this manufacturing method, since the friction stir is performed from the back side of the base member, the bending due to the friction stir on the surface is eliminated, and the flatness of the heat transfer plate can be easily improved. Moreover, since the volume of the plasticized region formed by the above-described correction engineering is smaller than the volume of the plasticized region formed by the above-described joining process, the flatness of the produced heat transfer plate can be further improved. This will be explained by way of example.
又,由上述接合用旋轉工具的推壓力使上述蓋板推壓於上述熱媒體用管的上部之同時,使上述蓋板的至少上部與上述基底構件塑性流動化。Further, the cover plate is pressed against the upper portion of the heat medium tube by the pressing force of the joining rotary tool, and at least the upper portion of the cover plate and the base member are plastically fluidized.
根據該製造方法,由於以蓋構件推壓熱媒體用管的上部而進行摩擦攪拌,可減少熱媒體用管的周邊的空隙,可提高熱交換效率。According to this manufacturing method, since the friction stir is performed by pressing the upper portion of the heat medium tube with the lid member, the gap around the tube for the heat medium can be reduced, and the heat exchange efficiency can be improved.
又,在上述矯正工程中,上述矯正用旋轉工具的軌跡的平面形狀係相對於上述基底構件的中心而成為大略點對稱。又,在上述矯正工程中,上述矯正用旋轉工具的軌跡的平面形狀係與上述基底構件的外緣的形狀大略相似。又,在上述矯正工程中,上述矯正用旋轉工具的軌跡的平面形狀係與形成於上述基底構件的表面側的上述接合用旋轉工具的軌跡的平面形狀大略相同。又,在上述矯正工程中,上述矯正用旋轉工具的全長與形成於上述基底構件的表面側的上述接合用旋轉工具的軌跡的全長大略相同。Further, in the above-described correction engineering, the planar shape of the locus of the orthodontic rotating tool is substantially point symmetrical with respect to the center of the base member. Further, in the above-described correction engineering, the planar shape of the locus of the correcting rotary tool is substantially similar to the shape of the outer edge of the base member. Moreover, in the above-described correction work, the planar shape of the locus of the above-described correcting rotary tool is substantially the same as the planar shape of the locus of the joining rotary tool formed on the surface side of the base member. Moreover, in the above-described correction work, the total length of the above-described correcting rotary tool is substantially the same as the total length of the trajectory of the joining rotary tool formed on the surface side of the base member.
根據該製造方法,可平衡佳地消除熱傳板的表面側與背面側的彎曲而更加提高熱傳板的平坦性。According to this manufacturing method, it is possible to balance the curvature of the surface side and the back side of the heat transfer plate in a balanced manner, and to further improve the flatness of the heat transfer plate.
又,上述矯正用旋轉工具的全長比形成於上述基底構件的表面側的上述接合用旋轉工具的軌跡的全長還短。又,在上述矯正工程用的上述矯正用旋轉工具的肩部的外徑比在上述接合工程用的上述接合用旋轉工具的肩部的外徑還小。又,在上述矯正工程用的上述矯正用旋轉工具的銷的長度比在上述接合工程用的上述接合用旋轉工具的銷的長度還短。Further, the total length of the above-described correcting rotary tool is shorter than the total length of the trajectory of the joining rotary tool formed on the surface side of the base member. Moreover, the outer diameter of the shoulder portion of the above-described orthodontic rotary tool for the above-mentioned correction engineering is smaller than the outer diameter of the shoulder portion of the above-described joining rotary tool for joining work. Moreover, the length of the pin of the above-described correcting rotary tool for the above-mentioned correction engineering is shorter than the length of the pin of the above-described joining rotary tool for joining work.
根據該製造方法,由於設定成在矯正工程中的塑性化區域的體積量比上述接合工程的塑性化區域的體積量還低,可提高所製造的熱傳板的平坦性。According to this manufacturing method, since the volume of the plasticized region in the correction process is set to be lower than the volume of the plasticized region of the joining process, the flatness of the produced heat transfer plate can be improved.
又,上述基底構件的厚度為上述接合用旋轉工具的肩部的外徑的1.5倍以上。又,上述基底構件的厚度為上述接合用旋轉工具的銷的長度的3倍以上。Further, the thickness of the base member is 1.5 times or more the outer diameter of the shoulder portion of the joining rotary tool. Further, the thickness of the base member is three times or more the length of the pin of the joining rotary tool.
根據該製造方法,對應於接合用旋轉工具的各部位的大小,由於基底構件具有足夠的厚度,可提高熱傳板的平坦性。According to this manufacturing method, the flatness of the heat transfer plate can be improved because the base member has a sufficient thickness in accordance with the size of each portion of the joining rotary tool.
又,在上述基底構件為平面多角形的情況下,在上述矯正工程中,其更包括角部摩擦攪拌工程,對於上述基底構件的角部由上述矯正用旋轉工具進行摩擦攪拌。Further, in the case where the base member has a planar polygonal shape, the above-described correction works further includes a corner friction stirring process, and the corner portion of the base member is frictionally stirred by the correcting rotary tool.
根據該製造方法,消除在基底構件的角部產生的彎曲,而可提高熱傳板的平坦性。According to this manufacturing method, the bending occurring at the corner portion of the base member is eliminated, and the flatness of the heat transfer plate can be improved.
又,在上述熱媒體用管的內部具備加熱器的情況下,更包含退火工程,在上述矯正工程後對上述加熱器通電,而對上述熱傳板實施退火。Further, when the heater is provided in the heat medium tube, the annealing process is further included, and the heater is energized after the correction process to anneal the heat transfer plate.
根據該製造方法,可消除殘留在塑性化區域的內部應力而消除熱傳板的彎曲。According to this manufacturing method, the internal stress remaining in the plasticized region can be eliminated and the bending of the heat transfer plate can be eliminated.
又,其更包含面削工程,在上述矯正工程之後,對上述基底構件的背面側進行面削加工,上述面削加工的深度比上述矯正用旋轉工具的銷的長度還大。根據該製造方法,可在熱傳板的背面形成平滑狀。Further, the surface of the base member is subjected to surface shaving after the above-described correcting process, and the depth of the surface shaving is larger than the length of the pin of the correcting rotary tool. According to this manufacturing method, a smooth shape can be formed on the back surface of the heat transfer plate.
又,本發明的熱傳板的製造方法,包括:蓋槽閉塞工程,將蓋板配置於蓋槽,該蓋槽係形成於凹槽的周圍,該凹槽係開口於基底構件的表面側;接合工程,使接合用旋轉工具沿著上述蓋槽的側壁與上述蓋板的側面的平接部做相對移動而進行摩擦攪拌;以及矯正工程,由上述接合工程所形成的朝上述基底構件的背面側凸出的彎曲,係由上述基底構件的表面側產生拉伸應力而使彎曲力矩作用而矯正。Moreover, the method for manufacturing a heat transfer plate according to the present invention includes: a cover groove closing process, wherein the cover plate is disposed in the cover groove, the cover groove is formed around the groove, the groove is open on a surface side of the base member; a joining process of causing the joining rotary tool to perform frictional agitation while moving along a side wall of the cover groove and a flat portion of the side surface of the cover plate; and a correcting process, the back surface of the base member formed by the joining work The bending of the side protrusion is caused by the tensile stress generated on the surface side of the base member and the bending moment acts to correct it.
又,本發明的熱傳板的製造方法,包括:熱媒體用管插入工程,將熱媒體用管插入凹槽,該凹槽係形成於蓋槽的底面,該蓋槽係開口於基底構件的表面側;蓋槽閉塞工程,將蓋板配置於上述蓋槽;接合工程,使接合用旋轉工具沿著上述蓋槽的側壁與上述蓋板的側面的平接部做相對移動而進行摩擦攪拌;以及矯正工程,由上述接合工程所形成的朝上述基底構件的背面側凸出的彎曲,係由上述基底構件的表面側產生拉伸應力而使彎曲力矩作用而矯正。Moreover, the method for manufacturing a heat transfer plate according to the present invention includes: a tube insertion process for a heat medium, and a tube for inserting a heat medium into a groove, the groove being formed on a bottom surface of the cover groove, the cover groove being open to the base member a surface side; a cover groove closing process, wherein the cover plate is disposed in the cover groove; and the joining process causes the joining rotary tool to perform frictional agitation by moving relative to the flat portion of the side wall of the cover groove and the side surface of the cover plate; In the correction process, the bending formed by the joining process toward the back side of the base member is caused by the tensile stress generated on the surface side of the base member and corrected by the bending moment.
根據該製造方法,在矯正工程中在上述基底構件的表面側產生拉伸應力而使彎曲力矩作用,藉此矯正由上述接合工程所形成的朝上述基底構件的背面側凸出的彎曲,可提高熱傳板的平坦性,同時可較容易地製造熱傳板。According to this manufacturing method, in the correction process, tensile stress is generated on the surface side of the base member to cause a bending moment, thereby correcting the curvature formed by the joining process toward the back side of the base member, thereby improving The flatness of the heat transfer plate makes it easier to manufacture the heat transfer plate.
又,本發明的熱傳板的製造方法,包括:蓋板插入工程,將蓋板插入開口於基底構件的表面側的凹槽;接合工程,使接合用旋轉工具沿著上述凹槽做相對移動而進行摩擦攪拌;以及矯正工程,由上述接合工程所形成的朝上述基底構件的背面側凸出的彎曲,係由上述基底構件的表面側產生拉伸應力而使彎曲力矩作用而矯正。Moreover, the method for manufacturing a heat transfer plate according to the present invention includes: a cover insertion process, inserting a cover into a groove opening to a surface side of the base member; and a joining process for relatively moving the joining rotary tool along the groove In the friction stirrage and the correction process, the bending which is formed by the joining process and which is convex toward the back side of the base member is caused by the tensile stress generated on the surface side of the base member and corrected by the bending moment.
又,本發明的熱傳板的製造方法,包括:熱媒體用管插入工程,將熱媒體用管插入開口於基底構件的表面側的凹槽;蓋板插入工程,將蓋板插入上述凹槽;接合工程,使接合用旋轉工具沿著上述凹槽做相對移動而進行摩擦攪拌;以及矯正工程,由上述接合工程所形成的朝上述基底構件的背面側凸出的彎曲,係由上述基底構件的表面側產生拉伸應力而使彎曲力矩作用而矯正。Moreover, the method for manufacturing a heat transfer plate according to the present invention includes: a tube insertion process for a heat medium, a tube for inserting a heat medium into a groove opening to a surface side of the base member; a cover insertion process, and a cover plate inserted into the groove a joining process for frictionally stirring the joining rotary tool to move relative to each other along the groove; and a correcting process, wherein the bending formed by the joining process toward the back side of the base member is the base member The surface side generates tensile stress and is corrected by the bending moment.
根據該製造方法,在矯正工程中在上述基底構件的表面側產生拉伸應力而使彎曲力矩作用,藉此矯正由上述接合工程所形成的朝上述基底構件的背面側凸出的彎曲,可提高熱傳板的平坦性,同時可較容易地製造熱傳板。According to this manufacturing method, in the correction process, tensile stress is generated on the surface side of the base member to cause a bending moment, thereby correcting the curvature formed by the joining process toward the back side of the base member, thereby improving The flatness of the heat transfer plate makes it easier to manufacture the heat transfer plate.
又,由上述接合用旋轉工具的推壓力使上述蓋板推壓於上述熱媒體用管的上部之同時,對上述蓋板的至少上部與上述基底構件進行摩擦攪拌。Further, the cover plate is pressed against the upper portion of the heat medium tube by the pressing force of the joining rotary tool, and at least an upper portion of the cover plate and the base member are frictionally stirred.
根據該製造方法,由於以蓋構件推壓熱媒體用管的上部而進行摩擦攪拌,可減少熱媒體用管的周邊的空隙,可提高熱交換效率。According to this manufacturing method, since the friction stir is performed by pressing the upper portion of the heat medium tube with the lid member, the gap around the tube for the heat medium can be reduced, and the heat exchange efficiency can be improved.
又,在上述矯正工程中,藉由對上述基底構件進行推壓矯正或在上述基底構件使滾子旋轉或將上述基底構件由衝擊具衝擊,而矯正上述的彎曲。Further, in the above-described correcting process, the bending is corrected by pressing the base member or by rotating the roller on the base member or by impacting the base member by the impactor.
又,在上述矯正工程中,配置抵接於上述基底構件的背面側的中央附近的第一輔助構件之同時,抵接於上述基底構件的表面側的周緣附近的第二輔助構件及第三輔助構件夾持於上述第一輔助構件而配置於兩側的狀態下,而以推壓矯正、衝擊矯正或滾子矯正而矯正上述彎曲。Further, in the above-described correction, the first auxiliary member that is in contact with the vicinity of the center of the back side of the base member is placed, and the second auxiliary member and the third auxiliary member that are in contact with the vicinity of the peripheral side of the surface of the base member are disposed. The member is placed in the state in which the first auxiliary member is placed on both sides, and the bending is corrected by pressing correction, impact correction, or roller correction.
根據該製造方法,基底構件從朝背面側凸起的狀態強制地施加壓力而成為朝表面側凸出的狀態,基底構件可藉由強制地朝彎曲的相反側折彎而矯正彎曲。又,藉由配置輔助構件,可提高推壓矯正、衝擊矯正或滾子矯正的作業性。According to this manufacturing method, the base member is forcibly applied with pressure from the state of being protruded toward the back surface side, and is protruded toward the surface side, and the base member can be bent by forcibly bending toward the opposite side of the bending. Moreover, by arranging the auxiliary member, the workability of the press correction, the impact correction, or the roller correction can be improved.
又,上述各輔助構件為比上述基底構件的硬度還低的材料。根據該製造方法,在進行推壓矯正、衝擊矯正或滾子矯正之際,可不會損傷基底構件而進行矯正。Further, each of the auxiliary members is a material having a lower hardness than the base member. According to this manufacturing method, when the pressing correction, the impact correction, or the roller correction are performed, the base member can be corrected without being damaged.
又,更包含一退火工程,在上述矯正工程之後,對上述熱傳板實施退火。又,在上述熱媒體用管的內部具備加熱器的情況下,更包含退火工程,在上述矯正工程後對上述加熱器通電,而對上述熱傳板實施退火。根據該製造方法,可除去殘留在塑性化區域的內部應力,而除去熱傳板的彎曲。Further, an annealing process is included, and after the above-mentioned correcting process, the heat transfer plate is annealed. Further, when the heater is provided in the heat medium tube, the annealing process is further included, and the heater is energized after the correction process to anneal the heat transfer plate. According to this manufacturing method, the internal stress remaining in the plasticized region can be removed, and the bending of the heat transfer plate can be removed.
根據本發明的熱傳板的製造方法,可容易地製造平坦性高的熱傳板。According to the method for producing a heat transfer plate of the present invention, a heat transfer plate having high flatness can be easily produced.
針對本發明的最佳實施形態參照圖式做詳細說明。首先,針對本實施形態的製造方法所製造熱傳板1做說明。在本實施形態中,熱傳板1係做為加熱板(heat plate)的情況做說明。The best mode for carrying out the invention will be described in detail with reference to the drawings. First, the heat transfer plate 1 manufactured by the manufacturing method of the present embodiment will be described. In the present embodiment, the case where the heat transfer plate 1 is used as a heat plate will be described.
熱傳板1,如第1a及第1b圖所示,主要包括平面觀看矩形的厚板狀的基底構件2、埋設於基底構件2的內部的熱媒體用管20、配置於凹設在基底構件2的槽的蓋板10。基底構件2與蓋板10的平接部J1、J2分別藉由摩擦攪拌而接合。該熱傳板1係以貫穿熱媒體用管20的未圖示的微加熱器等加熱而使用。As shown in FIGS. 1a and 1b, the heat transfer plate 1 mainly includes a thick plate-shaped base member 2 that is rectangular in plan view, a heat medium tube 20 that is embedded in the base member 2, and a recessed base member. The cover 10 of the slot of 2. The flat joints J1, J2 of the base member 2 and the cover 10 are joined by friction stirring, respectively. The heat transfer plate 1 is used by heating a micro heater or the like (not shown) that penetrates the heat medium tube 20.
基底構件2有將熱媒體用管20中流動的熱媒體的熱傳遞至外部的效果,或者是將外部的熱傳遞至熱媒體用管20中流動的熱媒體的效果。基底構件2,如第2a及2b圖所示,為平面觀看呈正方形的長方體,在本實施形態中,使用厚度為30mm~120mm的元件。基底構件2係由例如鋁、鋁合金、銅、銅合金、鈦、鈦合金、鎂、鎂合金等可摩擦攪拌的金屬材料所構成。在基底構件2的表面Za上,凹設有蓋槽6,在蓋槽6的底面的中央凹設有比蓋槽6還窄的凹槽8。The base member 2 has an effect of transferring heat of the heat medium flowing through the heat medium tube 20 to the outside, or an effect of transferring external heat to the heat medium flowing through the heat medium tube 20. As shown in Figs. 2a and 2b, the base member 2 is a rectangular parallelepiped in plan view, and in the present embodiment, an element having a thickness of 30 mm to 120 mm is used. The base member 2 is made of a friction stirable metal material such as aluminum, aluminum alloy, copper, copper alloy, titanium, titanium alloy, magnesium, or magnesium alloy. On the surface Za of the base member 2, a cover groove 6 is recessed, and a groove 8 narrower than the cover groove 6 is recessed in the center of the bottom surface of the cover groove 6.
蓋槽6為蓋板10所配置的部分,平面觀看呈馬蹄狀並以既定的寬度及深度連續而形成。蓋槽6其斷面觀看呈矩形,並具有從蓋槽6的底面6c垂直豎立的側壁6a、6b。The cover groove 6 is a portion in which the cover 10 is disposed, and is formed in a horseshoe shape in plan view and continuously formed with a predetermined width and depth. The cover groove 6 has a rectangular shape in cross section and has side walls 6a, 6b which are vertically erected from the bottom surface 6c of the cover groove 6.
凹槽8為熱媒體用管20插入的部分,在蓋槽6的底面6c的中央部分,橫跨蓋槽6的全長而形成。凹槽8為上方開口的斷面呈U字形的槽,在下端形成半圓形的底面7。凹槽8的開口部分的寬度係以與底面7的直徑大略相同的寬度A形成。又,蓋槽6的寬度係以槽寬E形成,凹槽8的深度係以深度C形成。The groove 8 is a portion into which the heat medium tube 20 is inserted, and is formed across the entire length of the lid groove 6 at the central portion of the bottom surface 6c of the lid groove 6. The groove 8 is a U-shaped groove having an open upper cross section, and a semicircular bottom surface 7 is formed at the lower end. The width of the opening portion of the groove 8 is formed by a width A which is substantially the same as the diameter of the bottom surface 7. Further, the width of the cover groove 6 is formed by the groove width E, and the depth of the groove 8 is formed by the depth C.
熱媒體用管20,如第2a及2b圖所示,為具有斷面呈圓形的中空部18的圓筒管。熱媒體用管20在本實施形態中由銅構成,平面觀看呈馬蹄狀。熱媒體用管20的外徑B由於形成與凹槽8的寬度A及凹槽8的深度C大略相等,當熱媒體用管20配置於凹槽8時,熱媒體用管20的下半部與凹槽8的底面7做面接觸之同時,熱媒體用管20的上端與蓋槽6的底面6c位於相同的高度。The heat medium tube 20 is a cylindrical tube having a hollow portion 18 having a circular cross section as shown in Figs. 2a and 2b. In the present embodiment, the heat medium tube 20 is made of copper and has a horseshoe shape in plan view. The outer diameter B of the heat medium tube 20 is formed to be substantially equal to the width A of the groove 8 and the depth C of the groove 8, and when the heat medium tube 20 is disposed in the groove 8, the lower half of the heat medium tube 20 is formed. The upper end of the heat medium tube 20 and the bottom surface 6c of the lid groove 6 are at the same height while being in surface contact with the bottom surface 7 of the groove 8.
在熱媒體用管20上,在本實施形態中,雖然貫穿著微加熱器,在其他的例子中,使冷卻水、冷卻氣體、高溫液、或跟溫氣體等的熱媒體循環,可使熱媒體的熱傳遞至基底構件2及蓋板10或使基底構件2及蓋板10的熱傳遞至熱媒體。In the heat medium tube 20, in the present embodiment, although the micro heater is inserted, in another example, the heat medium such as cooling water, cooling gas, high temperature liquid, or helium gas is circulated to allow heat. The heat of the medium is transferred to the base member 2 and the cover 10 or the heat of the base member 2 and the cover 10 is transferred to the heat medium.
而且,在本實施形態中,雖然熱媒體用管20斷面觀看呈圓形,斷面觀看呈角狀亦可。又,熱媒體用管20在本實施形態中,雖然使用銅,但也可使用其他材料。又,熱媒體用管20並非必要之設計,熱媒體直接流入凹槽8亦可。Further, in the present embodiment, the heat medium tube 20 may have a circular shape in cross section and may have an angular shape in cross section. Further, in the present embodiment, the heat medium tube 20 is made of copper, but other materials may be used. Further, the heat medium tube 20 is not necessarily designed, and the heat medium may flow directly into the groove 8.
蓋板10,如第2a圖及第2b圖所示,其形成與基底構件2的蓋槽6的斷面大略相同的矩形斷面,具有上面11、下面12、側面13a及側面13b,形成平面觀看呈馬蹄狀。蓋板10在本實施形態中,以與基底構件2相同的組成而形成。蓋板100的厚度係以蓋厚H形成。又,蓋板10的寬度由於蓋槽6的槽寬E形成大略相同,當蓋板10配置蓋槽6時,蓋板10的側面13a、13b係與蓋槽6的側壁6a、6b分別做面接觸或者以微細的間隙而相向設置。又,蓋板10的下面12與熱媒體用管20的上端接觸。As shown in FIGS. 2a and 2b, the cover plate 10 has a rectangular cross section which is substantially the same as the cross section of the cover groove 6 of the base member 2, and has an upper surface 11, a lower surface 12, a side surface 13a and a side surface 13b to form a flat surface. Watched as a horseshoe. In the present embodiment, the cover 10 is formed in the same composition as the base member 2. The thickness of the cover plate 100 is formed by the cover thickness H. Further, the width of the cover 10 is substantially the same as the groove width E of the cover groove 6. When the cover 10 is provided with the cover groove 6, the side faces 13a, 13b of the cover 10 are respectively faced with the side walls 6a, 6b of the cover groove 6. Contact or face-to-face with a fine gap. Further, the lower surface 12 of the cover 10 is in contact with the upper end of the heat medium tube 20.
又,在本實施形態中,凹槽8與熱媒體用管20的下半部做面接觸,而且雖然使熱媒體用管20的上端與蓋板10的下面12接觸,但不限定於此。又,蓋槽6、凹槽8、蓋板10及熱媒體用管20在本實施形態中,平面觀看呈馬蹄狀,但並不限定於此,對應於熱傳板1的用途而做適當的設計。Further, in the present embodiment, the groove 8 is in surface contact with the lower half of the heat medium tube 20, and the upper end of the heat medium tube 20 is in contact with the lower surface 12 of the cover 10, but is not limited thereto. Further, in the present embodiment, the cover groove 6, the groove 8, the cover 10, and the heat medium tube 20 have a horseshoe shape in plan view, but are not limited thereto, and are appropriately adapted to the use of the heat transfer plate 1. design.
接著,對熱傳板1的製造方法做說明。Next, a method of manufacturing the heat transfer plate 1 will be described.
本實施形態的熱傳板1的製造方法包括(1)槽形成工程、(2)熱媒體用管插入工程、(3)蓋槽閉塞工程、(4)接合工程、(5)矯正工程、(6)退火工程。The method for manufacturing the heat transfer plate 1 of the present embodiment includes (1) a groove forming process, (2) a heat medium pipe insertion process, (3) a lid groove closing process, (4) a joining process, and (5) a correction process, ( 6) Annealing engineering.
在槽形成工程中,如第3a圖所示,在基底構件2的表面Za以既定的寬度及深度形成蓋槽6及凹槽8。槽形成工程例如使用公知的端銑等的方式以切削加工進行。In the groove forming process, as shown in Fig. 3a, the cover groove 6 and the groove 8 are formed on the surface Za of the base member 2 with a predetermined width and depth. The groove forming process is performed by cutting, for example, using a known end mill or the like.
在熱媒體用管插入工程中,如第3b圖所示,將熱媒體用管20插入在槽形成工程中所形成的凹槽8。In the heat medium tube insertion process, as shown in Fig. 3b, the heat medium tube 20 is inserted into the groove 8 formed in the groove forming process.
在蓋槽閉塞工程中,如第3c圖所示,將蓋板10配置於蓋槽6上而閉塞蓋槽6。於此,在蓋槽6與蓋板10平接的面中,蓋槽6與蓋板10的內緣平接的部分為平接部J1,蓋槽6與蓋板10的外緣平接的部分為平接部J2。In the lid groove closing process, as shown in Fig. 3c, the lid 10 is placed on the lid groove 6 to close the lid groove 6. Here, in the surface in which the cover groove 6 is flush with the cover 10, the portion of the cover groove 6 that is in flat contact with the inner edge of the cover 10 is a flat portion J1, and the cover groove 6 is flush with the outer edge of the cover plate 10. Part is the flat joint J2.
在接合工程中,沿平接部J1、J2使欲接合用旋轉工具F進行摩擦攪拌。接合工程在本實施形態中包括摩擦攪拌平接部J1的第一接合工程以及摩擦攪拌平接部J2的第二接合工程。In the joining process, the rotating tool F to be joined is friction stired along the flat joints J1 and J2. In the present embodiment, the joining process includes the first joining process of the friction stir welding portion J1 and the second joining process of the friction stir welding portion J2.
於此,對於在本實施形態中的接合工程之際所使用的接合用旋轉工具F及後述的矯正工持之際所使用的矯正用旋轉工具G做詳細的說明。Here, the correcting rotary tool G used in the joining rotary tool F used in the joining process of the present embodiment and the correcting work to be described later will be described in detail.
接合用旋轉工具F,如第4a圖所示,其為工具鋼等比基底構件2還硬質的金屬材料所構成,具有成圓柱狀的肩部F1以及突設於該肩部F1的下端面F11的攪拌銷(探針)F2。接合用旋轉工具F的尺寸、形狀雖然對應於基底構件2的材質厚度等而設定,但至少比後述的矯正工程中所使用的矯正四旋轉工具G(參照第4b圖)還大型。As shown in FIG. 4a, the joining rotary tool F is made of a metal material such as a tool steel that is harder than the base member 2, and has a cylindrical shoulder portion F1 and a lower end surface F11 protruding from the shoulder portion F1. Stir pin (probe) F2. The size and shape of the joining rotary tool F are set in accordance with the material thickness of the base member 2, etc., but are at least larger than the correction four-rotation tool G (see FIG. 4b) used in the correction engineering described later.
肩部F1的下端面F11為推壓塑性流動化金屬而防止其朝周圍分散的部位,在本實施形態中,形成凹面狀。雖然肩部F1的外徑X1 的大小並無特別限制,但在本實施形態中,比矯正用旋轉工具G的肩部G1的外徑Y1 還大。The lower end surface F11 of the shoulder portion F1 is a portion that presses the plastic fluidized metal to prevent it from being scattered toward the periphery, and in the present embodiment, it has a concave shape. Although the size of the outer diameter X 1 of the shoulder portion F1 is not particularly limited, in the present embodiment, it is larger than the outer diameter Y 1 of the shoulder portion G1 of the correcting rotary tool G.
攪拌銷F2係從肩部F1的下端面F11的中央垂下,在本實施形態中,形成前端小的圓錐台狀。又,在攪拌銷F2的周面形成刻設成螺旋狀的攪拌翼。雖然攪拌銷F2的外徑的大小並無限制,在本實施形態中,最大外徑(上端徑)X2 比矯正用旋轉工具G的攪拌銷G2的最大直徑(上端徑)Y2 還大,且最小外徑(下端徑)X3 比攪拌銷G2的最小外徑(下端徑)Y3 還大。攪拌銷F2的長度LA 形成比矯正用旋轉工具G的攪拌銷G2的長度LB (參照第4b圖)還大。The stirring pin F2 hangs from the center of the lower end surface F11 of the shoulder portion F1, and in the present embodiment, a truncated cone shape having a small distal end is formed. Further, a stirring blade that is spirally formed is formed on the circumferential surface of the stirring pin F2. The size of the outer diameter of the stirring pin F2 is not limited. In the present embodiment, the maximum outer diameter (upper end diameter) X 2 is larger than the maximum diameter (upper diameter) Y 2 of the stirring pin G2 of the correcting rotary tool G. And the minimum outer diameter (lower end diameter) X 3 is larger than the minimum outer diameter (lower end diameter) Y 3 of the stirring pin G2. The length L A of the stirring pin F2 is larger than the length L B (see FIG. 4b) of the stirring pin G2 of the correcting rotary tool G.
於此,第4a圖所示的基底構件2的厚度t最好是攪拌銷F2的長度LA 的3倍以上。又,基底構件2的厚度t最好是肩部F1的外徑X1 的1.5倍以上。根據上述設定,對於接合用旋轉工具F的大小,由於可充分確保基底構件2的厚度,可減低進行摩擦攪拌之際產生的彎曲。Here, the thickness t of the base member 2 shown in Fig. 4a is preferably three times or more the length L A of the stirring pin F2. Further, the thickness t of the base member 2 is preferably 1.5 times or more the outer diameter X 1 of the shoulder portion F1. According to the above setting, the thickness of the joining rotary tool F can sufficiently reduce the thickness of the base member 2, and the bending caused by the friction stir can be reduced.
第4b圖所示的矯正用旋轉工具G係由工具鋼等比基底構件2還硬質的金屬材料構成,包括成圓柱狀的肩部G1以及突設於該肩部G1的下端面G11的攪拌銷(探針)G2。The correcting rotary tool G shown in Fig. 4b is made of a metal material such as a tool steel that is harder than the base member 2, and includes a cylindrical shoulder portion G1 and a stirring pin protruding from the lower end surface G11 of the shoulder portion G1. (Probe) G2.
肩部G1的下端面G11與接合用旋轉工具F相同,形成凹面狀。攪拌銷G2係從肩部G1的下端面G11的中央垂下,在本實施形態中,形成前端小的圓錐台。又,在攪拌銷G2的周面上,形成有刻設成螺旋狀的攪拌翼。The lower end surface G11 of the shoulder G1 is formed in a concave shape similarly to the joining rotary tool F. The stirring pin G2 hangs from the center of the lower end surface G11 of the shoulder portion G1. In the present embodiment, a truncated cone having a small tip end is formed. Further, on the circumferential surface of the stirring pin G2, a stirring blade that is spirally formed is formed.
在第一接合工程中,如第5圖、第6a及6b圖所示,沿著基底構件2與蓋板10的平接部J1進行摩擦攪拌。In the first joining process, as shown in Fig. 5, Figs. 6a and 6b, friction stir is performed along the flat portion J1 of the base member 2 and the cover plate 10.
首先,將開始位置SM1 設定於基底構件2的表面Za的任意位置,將接合用旋轉工具F的攪拌銷F2壓入(推壓)於基底構件2。開始位置SM1 在本實施形態中,是位在基底構件2的外緣的附近,而且設定於平接部J1的附近。接合用旋轉工具F的肩部F1的一部份接觸於基底構件2的表面Za之後,使接合用旋轉工具F朝平接部J1的起點s1做相對移動。然後,如第6圖所示,在到達起點s1之後,使接合用旋轉工具F不脫離,而依此狀態沿著平接部J1移動。First, the start position S M1 is set to an arbitrary position on the surface Za of the base member 2, and the stirring pin F2 of the joining rotary tool F is pressed (pressed) by the base member 2. In the present embodiment, the start position S M1 is located in the vicinity of the outer edge of the base member 2, and is set in the vicinity of the flat portion J1. After a part of the shoulder portion F1 of the joining rotary tool F comes into contact with the surface Za of the base member 2, the joining rotary tool F is relatively moved toward the starting point s1 of the flat joint portion J1. Then, as shown in Fig. 6, after reaching the starting point s1, the joining rotary tool F is moved without being disengaged, and is moved along the flat portion J1 in this state.
在接合用旋轉工具F到達平接部J1的終點e1之後,使接合用旋轉工具F依此狀態移動至開始位置SM1 側,在設定於任意位置的結束位置EM1 使接合用旋轉工具F脫離。After the joining rotary tool F reaches the end point e1 of the flat portion J1, the joining rotary tool F is moved to the start position S M1 side in this state, and the joining rotary tool F is released at the end position E M1 set at an arbitrary position. .
而且,開始位置SM1 、起點s1、結束位置EM1 以及終點e1並不限定於本實施形態的位置,但最好位置基底構件2的外緣的附近且位於平接部J1的附近。Further, the start position S M1 , the start point s1, the end position E M1 , and the end point e1 are not limited to the position of the embodiment, but are preferably located in the vicinity of the outer edge of the position base member 2 and in the vicinity of the flat portion J1.
接著,在第二接合工程中,如第6b及6c圖所示,沿著基底構件2與蓋板10的平接部J2進行摩擦攪拌。Next, in the second joining process, as shown in Figs. 6b and 6c, friction stir is performed along the flat portion J2 of the base member 2 and the cover plate 10.
首先,將開始位置SM2 設定於基底構件2的表面Za的任意地點h,將接合用旋轉工具F的攪拌銷F2壓入基底構件2(推壓)。在接合用旋轉工具F的肩部F1的一部份接觸於基底構件2的表面Za之後,使接合用旋轉工具F朝平接部J2的起點s2做相對移動。然後,在到達起點s2之後,使接合用旋轉工具F不脫離而依此狀態沿著平接部J2移動。First, the start position S M2 is set to an arbitrary position h of the surface Za of the base member 2, and the stirring pin F2 of the joining rotary tool F is pressed into the base member 2 (pressing). After a part of the shoulder portion F1 of the joining rotary tool F comes into contact with the surface Za of the base member 2, the joining rotary tool F is relatively moved toward the starting point s2 of the flat joint portion J2. Then, after reaching the starting point s2, the joining rotary tool F is moved along the flat portion J2 without being disengaged.
在接合用旋轉工具F到達平接部J2的終點e2之後,接合用旋轉工具F依此狀態移動至地點f側,在設定於地點f的結束位置EM2 使接合用旋轉工具F脫離。After the joining rotary tool F reaches the end point e2 of the flat portion J2, the joining rotary tool F moves to the point f side in this state, and the joining rotary tool F is disengaged at the end position E M2 set at the point f.
而且,開始位置SM2 及結束位置EM2 並不限定於本實施形態的位置,最好是基底構件2的外緣的角部。藉此,在結束位置EM2 殘存拔孔的情況下,可對角部進行切削加工而除去。Further, the start position S M2 and the end position E M2 are not limited to the position of the embodiment, and are preferably corner portions of the outer edge of the base member 2. Thereby, when the hole is left at the end position E M2 , the corner portion can be cut and removed.
如第6c圖所示,由第一接合工程及第二接合工程沿著平接部J1及平接部J2而形成表面塑性化區域W1(W1a、W1b)。藉此,熱媒體用管20由基底構件2及蓋板10密閉。又,如第1b圖所示,在本實施形態中,表面塑性化區域W1的深度由於形成與蓋槽6的側壁6a、6b(參照第2b圖)的高度大略相等,可對平接部J1及平接部J2的深度方向的全體進行摩擦攪拌。藉此,可提高熱傳板1的氣密性。As shown in Fig. 6c, the surface plasticized region W1 (W1a, W1b) is formed along the flat portion J1 and the flat portion J2 by the first joining process and the second joining process. Thereby, the heat medium tube 20 is sealed by the base member 2 and the lid 10. Further, as shown in Fig. 1b, in the present embodiment, the depth of the surface plasticized region W1 is substantially equal to the height of the side walls 6a and 6b (see Fig. 2b) of the cover groove 6, so that the flat portion J1 can be used. The whole of the depth direction of the flat portion J2 is friction stir. Thereby, the airtightness of the heat transfer plate 1 can be improved.
於此,第7圖為本實施形態的接合工程後的熱傳板1的立體圖。熱傳板1係藉由接合工程而形成表面塑性化區域W1。表面塑性化區域W1由於藉由熱收縮而縮小,在熱傳板1的表面Za側,壓縮應力從基底構件2的各角部側向中心側作用。藉此,熱傳板1在其表面Za側凹下,有彎曲的可能性。特別是熱傳板1的表面Za所示的地點a~地點j中,在熱傳板1的四角的第點a、c、f、h中,其彎曲的影響有顯著的傾向。而且,地點j係表示熱傳板1的中心地點。Here, Fig. 7 is a perspective view of the heat transfer plate 1 after the joining process of the embodiment. The heat transfer plate 1 forms a surface plasticized region W1 by a joining process. The surface plasticized region W1 is shrunk by heat shrinkage, and on the surface Za side of the heat transfer plate 1, compressive stress acts from the corner portion side to the center side of the base member 2. Thereby, the heat transfer plate 1 is recessed on the side of the surface Za, and there is a possibility of bending. In particular, in the points a to j shown by the surface Za of the heat transfer plate 1, the influence of the bending at the points a, c, f, and h of the four corners of the heat transfer plate 1 tends to be remarkable. Further, the point j indicates the center point of the heat transfer plate 1.
在矯正工程中,使用矯正用旋轉工具G而從基底構件2的背面Zb進行摩擦攪拌。矯正工程係為了消除在上述接合工程中所產生的彎曲而進行的工程。矯正工程在本實施形態中包括配置突出材的突出材配置工程以及對基底構件2的背面Zb進行摩擦攪拌的矯正摩擦攪拌工程。In the correction work, friction stir is performed from the back surface Zb of the base member 2 using the correcting rotary tool G. The correction engineering is a work performed to eliminate the bending generated in the above joint work. In the present embodiment, the correction project includes a projecting material arrangement project in which the protruding members are disposed, and a corrective friction stir process for frictionally stirring the back surface Zb of the base member 2.
在突出材配置工程中,如第8圖所示,配置有設定後述的矯正摩擦攪拌工程的開始位置及結束位置的突出材31。突出材31在本實施形態中呈長方體,由與基底構件2相同的組成形成。突出材31係藉由熔接突出材31的兩側面與基底構件2的側面c而進行預接合。突出材31的表面係與基底構件2的背面Zb齊平。In the projecting material arrangement project, as shown in Fig. 8, the projecting material 31 for setting the start position and the end position of the corrective friction stir welding process to be described later is disposed. In the present embodiment, the protruding member 31 has a rectangular parallelepiped shape and is formed of the same composition as the base member 2. The protruding member 31 is pre-joined by welding both side faces of the protruding member 31 and the side surface c of the base member 2. The surface of the protruding member 31 is flush with the back surface Zb of the base member 2.
在矯正摩擦攪拌工程中,如第8a圖及8b圖所示,使用矯正用旋轉工具G對基底構件2的背面Zb進行摩擦攪拌。在矯正摩擦攪拌工程中,以與接合工程大略相同的壓入量進行摩擦攪拌。矯正摩擦攪拌工程的路徑在本實施型態中圍繞中心地點j’且由摩擦攪拌工程所形成的背面側塑性化區域W2係設定成相對於中心地點j’呈放射狀。而且,地點a’、地點b’…為分別對應於基底構件2的表面Za側的地點a、地點b…(參照第7圖)的背面側Zb側的地點。In the corrective friction stir process, as shown in Figs. 8a and 8b, the back surface Zb of the base member 2 is frictionally stirred using the correcting rotary tool G. In the corrective friction stir process, friction stir is performed in the same amount of press-in as the joining process. The path of the corrective friction stir process is set in the present embodiment around the center point j' and the back side plasticized region W2 formed by the friction stir process is set to be radially relative to the center point j'. Further, the point a' and the point b' are points corresponding to the back side Zb side of the point a, the point b (see Fig. 7) on the surface Za side of the base member 2, respectively.
在矯正摩擦工程中,如第8a圖所示,首先,在突出材31的表面設定開始位置SM2 ,將矯正用旋轉工具G的攪拌銷G2壓入突出材31(推壓)。矯正用旋轉工具G的肩部G1的一部份接觸於突出材31之後,使矯正用旋轉工具G朝基底構件2做相對移動。然後,使矯正用旋轉工具G做相對移動而進行摩擦攪拌,使在基底構件2的背面Zb的地點f’、地點a’、地點c’及地點h’附近從平面觀看呈凸狀,同時在地點g’、地點d’地點b’及地點e’附近從平面觀看呈凹狀。即,如第8b圖所示,相對於基底構件2的中心線(點鎖線)成為線對稱地形成背面塑性化區域W2。在本實施型態中,將開始位置SM2 及結束位置EM2 設於突出材31,以連續軌跡的方式進行摩擦攪拌。藉此,可有效地進行摩擦攪拌在矯正摩擦攪拌工程結束之後,切除突出材31。In the corrective friction engineering, as shown in Fig. 8a, first, the start position S M2 is set on the surface of the protruding member 31, and the stirring pin G2 of the correcting rotary tool G is pressed into the protruding member 31 (pressing). After a part of the shoulder G1 of the correcting rotary tool G comes into contact with the protruding member 31, the correcting rotary tool G is relatively moved toward the base member 2. Then, the correcting rotary tool G is frictionally stirred by relative movement, so that the vicinity of the point f', the point a', the point c', and the point h' of the back surface Zb of the base member 2 is convex as viewed from the plane, and The location g', the location d' location b', and the location e' are concave from the plane. That is, as shown in FIG. 8b, the back surface plasticized region W2 is formed in line symmetry with respect to the center line (dot line) of the base member 2. In the present embodiment, the start position S M2 and the end position E M2 are provided on the protruding member 31, and friction stir is performed in a continuous trajectory. Thereby, the friction stir can be efficiently performed, and the protruding material 31 is cut off after the end of the corrective friction stirring process.
而且,在本實施型態中,雖然矯正用旋轉工具G的軌跡,即背面側塑性化區域W2的形狀係圍繞中心地點j’,且對中心地點j’略呈放射狀而形成,但不限定於此。矯正用旋轉工具G的軌跡的變化係於後述。Further, in the present embodiment, the trajectory of the correcting rotary tool G, that is, the shape of the back side plasticized region W2 is formed around the center point j' and is slightly radial to the center point j', but is not limited. herein. The change in the trajectory of the correcting rotary tool G will be described later.
又,在本實施型態中,矯正用旋轉工具G的軌跡的長度(背面側塑性化區域W2的長度)形成比接合用旋轉工具F的軌跡的長度(表面塑性化區域W1的長度)還短。即矯正工程中的矯正用旋轉工具G的加工度設定成比接合工程中的接合用旋轉工具F的加工度還小。藉此,可提高熱傳膽1的平坦性。對此理由以實施例做說明。於此,所謂加工度係表示由摩擦攪拌所形成的塑性化區域的體積量。Further, in the present embodiment, the length of the trajectory of the orbiting rotary tool G (the length of the back side plasticized region W2) is shorter than the length of the trajectory of the joining rotary tool F (the length of the surface plasticized region W1). . That is, the degree of machining of the orthodontic rotating tool G in the correction process is set to be smaller than the degree of machining of the joining rotary tool F in the joining process. Thereby, the flatness of the heat transfer liner 1 can be improved. The reason for this is explained by way of example. Here, the degree of work means the volume of the plasticized region formed by friction stir.
又,在本實施型態的矯正工程中,雖然配置突出材,但也可由矯正摩擦攪拌工程中的摩擦攪拌路徑而設置突出材。Further, in the correction engineering of the present embodiment, the protruding material is disposed, but the protruding material may be provided by the friction stirring path in the correct friction stir welding process.
在退火工程中,藉由使熱傳板1退火而除去熱傳板1的內部應力。在本實施型態中,在熱媒體用管20中通電於例如微加熱管而進行退火。藉此,可除去熱傳板1的內部應力,可防止熱傳板1使用時的變形。根據以上說明的本實施型態的製造方法,藉由接合工程的熱收縮,及使熱傳板1產生彎曲,藉由在基底構件2的背面Zb進行摩擦攪拌,消除在表面Za所產生的彎曲而可容易地提高熱傳板1的平坦性。即,形成於基底構件2的背面側Zb的背面塑性化區域W2由於熱收縮而縮小,在熱傳板1的背面Zb側壓縮映力從基底構件2的各角部側向中心側作用。藉此,消除由主接合工程所形成的彎曲,可提高熱傳板1的平坦性。In the annealing process, the internal stress of the heat transfer plate 1 is removed by annealing the heat transfer plate 1. In the present embodiment, the heat medium tube 20 is energized, for example, by a micro heating tube, and annealed. Thereby, the internal stress of the heat transfer plate 1 can be removed, and deformation of the heat transfer plate 1 can be prevented. According to the manufacturing method of the present embodiment described above, by the heat shrinkage of the joining process and the bending of the heat transfer plate 1, the bending of the surface Za is eliminated by friction stir on the back surface Zb of the base member 2. The flatness of the heat transfer plate 1 can be easily improved. In other words, the back surface plasticized region W2 formed on the back surface side Zb of the base member 2 is shrunk by heat shrinkage, and the compression reflection force acts on the back side Zb side of the heat transfer plate 1 from the corner portion side of the base member 2 toward the center side. Thereby, the bending formed by the main joining process is eliminated, and the flatness of the heat transfer plate 1 can be improved.
又,本實施型態的矯正工程由於使矯正用旋轉工具G以連續軌跡的方式移動,可提高作業效率。Moreover, in the correction engineering of this embodiment, since the correction rotary tool G is moved in a continuous trajectory, work efficiency can be improved.
在上述第一實施型態中,及使在接合工程進行摩擦攪拌,會在熱媒體用管20的周圍形成空隙(參照第1圖)。於此,如第9a圖及9b圖所示的第二實施型態,使塑性流動才流入形成於熱媒體用管20的周圍的空隙部而掩埋該空隙部。In the first embodiment described above, and the friction stir in the joining process, a void is formed around the heat medium tube 20 (see Fig. 1). Here, in the second embodiment shown in Figs. 9a and 9b, the plastic flow flows into the gap formed around the heat medium tube 20 to bury the gap.
即,如第9圖所示,將蓋槽6及蓋板10的寬度設定成比上述第一實施型態還小,使平接部J1及平接部J2位於熱媒體用管20的附近。然後,藉由使接合用旋轉工具F以既定的深度壓入而進行摩擦攪拌,可使塑性流動才流入形成於熱媒體用管20的周圍的空隙部Q。藉此,如第9b圖所示,熱媒體用管20的周圍以塑性化的金屬密閉,可形成熱傳性高的熱傳板1’。That is, as shown in Fig. 9, the width of the cover groove 6 and the cover 10 is set smaller than that of the first embodiment, and the flat portion J1 and the flat portion J2 are located in the vicinity of the heat medium tube 20. Then, the frictional agitation is performed by pressing the joining rotary tool F at a predetermined depth, so that the plastic flow can flow into the gap portion Q formed around the heat medium tube 20. As a result, as shown in Fig. 9b, the periphery of the heat medium tube 20 is sealed with plasticized metal, and a heat transfer plate 1' having high heat transfer property can be formed.
而且,使塑性流動材在空隙部Q做何種程度的流動可對應於接合用旋轉工具F的大小及壓入量、蓋槽6及蓋板10的形狀而是當設定。對於其他的製造工程由於與第一實施型態大略相同,因此省略詳細的說明。Further, the degree of flow of the plastic fluid in the void portion Q can be set in accordance with the size and the amount of press of the joining rotary tool F, the shape of the lid groove 6 and the lid 10, and the like. Since other manufacturing processes are substantially the same as those of the first embodiment, detailed descriptions thereof will be omitted.
第10圖為表示第三實施型態的剖視圖。第三實施型態的熱傳板1’’除了不具備第一實施型態的熱媒體用管20的特徵之外,其餘與第一實施型態的熱傳板1相同。如熱傳板1’’般,不設置熱媒體用管而直接使熱媒體流入凹槽8。熱傳板1’’的製造方法除了不插入熱媒體用管的特徵之外,其餘與第一實施型態相同而省略其說明。Fig. 10 is a cross-sectional view showing a third embodiment. The heat transfer plate 1'' of the third embodiment is the same as the heat transfer plate 1 of the first embodiment except that it does not have the features of the heat medium tube 20 of the first embodiment. As in the case of the heat transfer plate 1', the heat medium is directly supplied into the groove 8 without providing a tube for the heat medium. The method of manufacturing the heat transfer plate 1'' is the same as that of the first embodiment except that the heat medium tube is not inserted, and the description thereof is omitted.
接著,針對第四實施型態做說明。在第四實施型態的說明中,與第一實施型態重複的特徵做簡單的說明。在上述第一實施型態中,藉由沿著蓋板10的兩側面分別進行摩擦攪拌,如表面塑性化區域W1般,形成二條塑性化區域而形成熱傳板,如第四實施型態,蓋板的寬度設定變小,進形成一條塑性化區域而形成熱傳板。Next, a description will be given of the fourth embodiment. In the description of the fourth embodiment, the features overlapping with the first embodiment will be briefly explained. In the first embodiment described above, the heat transfer plate is formed by friction stirrability along the both sides of the cover plate 10, such as the surface plasticized region W1, to form a heat transfer plate, as in the fourth embodiment, The width of the cover plate is set to be small, and a plasticized region is formed to form a heat transfer plate.
由第四實施型態所製造的熱傳板41,如第11圖及第12圖所示,主要包括從平面觀看為正方形的厚板的基底構件2、插入凹設於基底構件2的熱媒體用管21、插入凹設於基底構件2的槽的蓋板42。蓋板42的上面係由一條的摩擦攪拌而接合。The heat transfer plate 41 manufactured by the fourth embodiment, as shown in FIGS. 11 and 12, mainly includes a base member 2 which is a square plate as viewed in plan, and a heat medium which is recessed in the base member 2. The tube 42 is inserted into the cover 42 recessed in the groove of the base member 2. The upper surface of the cover 42 is joined by frictional agitation of one.
如第12圖及第13圖所示,在基底構件2的表面Za從基底構件2的一邊的側面Zc起至相向的另一邊的側面Zd為止連續形成凹槽43。凹槽43熱媒體用管21及蓋板42插入的部分。凹槽43係形成斷面觀看為U字形而平面呈蛇形狀。如第13圖所示,凹槽43的測必43a、43b之間的寬度A’係形成與熱媒體用管20的外竟大略相等。又,凹槽43的寬度A’係形成比接合用旋轉工具F的肩部F1的外徑X1 還小。凹槽43的深度係以深度C’形成。As shown in FIGS. 12 and 13, the groove 43 is continuously formed from the side surface Zc of one side of the base member 2 to the side surface Zd of the other side of the opposite side. The recess 43 is a portion into which the heat medium tube 21 and the cover 42 are inserted. The groove 43 is formed in a U-shape as viewed in cross section and has a serpentine shape in plan. As shown in Fig. 13, the width A' between the gauges 43a and 43b of the recess 43 is substantially equal to the outer portion of the heat medium tube 20. Further, the width A' of the groove 43 is formed to be smaller than the outer diameter X 1 of the shoulder portion F1 of the joining rotary tool F. The depth of the groove 43 is formed at a depth C'.
熱媒體用管21為插入凹槽43的管,從基底構件2的一邊的側面Zc起至另一邊的側面Zd貫穿而形成。熱媒體用管21平面觀看呈蛇形狀,呈現與凹槽43的平面觀看的形狀大略相同的形狀。The heat medium tube 21 is a tube into which the groove 43 is inserted, and is formed to penetrate from the side surface Zc of one side of the base member 2 to the side surface Zd of the other side. The heat medium tube 21 is in a serpentine shape in plan view, and assumes a shape substantially the same as the shape of the groove 43 viewed in plan.
蓋板42為斷面成矩形而平面觀看呈蛇形狀的構件,其為插入凹槽43的構件。蓋板42具有側面42a、42b及上面42c、下面42d。當蓋板42插入凹槽43時,上面42c與基底構件2的表面Za齊平之同時,蓋板的側面42a、42b係分別與凹槽43的側壁43a、43b做面接觸或以微細的間隙相向。The cover 42 is a member having a rectangular cross section and a serpentine shape in plan view, which is a member inserted into the recess 43. The cover 42 has side faces 42a, 42b, an upper face 42c, and a lower face 42d. When the cover 42 is inserted into the recess 43, the upper surface 42c is flush with the surface Za of the base member 2, and the side faces 42a, 42b of the cover are in surface contact with the side walls 43a, 43b of the recess 43, respectively, or with a fine gap. Opposite.
接著,針對第四實施型態的製造方法做說明。Next, a description will be given of a manufacturing method of the fourth embodiment.
第四實施型態的熱傳板的製造方法包括(1)槽形成工程(2)熱媒體用管插入工程、(3)蓋板插入工程、(4)接合工程、(5)矯正工程、(6)面削工程。The manufacturing method of the heat transfer plate of the fourth embodiment includes (1) groove forming engineering (2) heat medium tube insertion engineering, (3) cover insertion engineering, (4) joining engineering, (5) correction engineering, ( 6) Surface cutting engineering.
在槽形成工程中,如第12圖及第13圖所示,在基底構件2的表面Za以既定的寬度及深度形成凹槽43。槽形成工程例如使用公知的端銑等的方式以切削加工進行。In the groove forming process, as shown in Figs. 12 and 13, the groove 43 is formed at a predetermined width and depth on the surface Za of the base member 2. The groove forming process is performed by cutting, for example, using a known end mill or the like.
在熱媒體用管插入工程中,如第12圖及第13圖所示,將熱媒體用管21插入在槽形成工程中所形成的凹槽43中。In the heat medium tube insertion process, as shown in Figs. 12 and 13, the heat medium tube 21 is inserted into the groove 43 formed in the groove forming process.
蓋板插入工程,如第12圖及第13圖所示,將蓋板42插入凹槽43而閉塞凹槽43。於此,在凹槽43與蓋板42的平接面上,凹槽43的一邊的側壁43a與蓋板42的一邊的側面42a平接的部分為平接部J3,凹槽43的另一邊的側面43b與蓋板42的另一邊的側面42b平接的部分為平接部J4。The cover insertion process, as shown in Figs. 12 and 13, inserts the cover 42 into the recess 43 to close the recess 43. Here, on the flat surface of the recess 43 and the cover 42, the portion of the side wall 43a of one side of the recess 43 that is flush with the side surface 42a of one side of the cover 42 is a flat portion J3, and the other side of the recess 43 The portion of the side surface 43b that is flush with the side surface 42b of the other side of the cover 42 is a flat portion J4.
在接合工程中,使用接合用旋轉工具F沿著蓋板42(凹槽43)進行摩擦攪拌。接合工程在本實施型態中包括配置突出材的突出材配置工程以及進行摩擦攪拌的主接合工程。In the joining process, frictional agitation is performed along the cover 42 (groove 43) using the joining rotary tool F. In the present embodiment, the joining work includes a projecting material arrangement project in which the protruding members are disposed, and a main joining process in which friction stir is performed.
在突出材配置工程中,如第14a圖所示,從基底構件2的一邊的側面Zc及另一邊的側面Zd分別配置一對突出材33、34。突出材33、34的兩側面與基底構件2藉由熔接而做預接合。In the projecting material arrangement project, as shown in Fig. 14a, a pair of projecting members 33 and 34 are disposed from the side surface Zc of one side of the base member 2 and the side surface Zd of the other side. Both side faces of the protruding members 33, 34 and the base member 2 are pre-joined by welding.
在主接合工程中,如第14a圖及第14b圖所示,沿著蓋板42(凹槽43)進行摩擦攪拌。將接合用旋轉工具F壓入設定於突出材33的開始位置SM4 ,在肩部F1接觸於基底構件2之後,使接合用旋轉工具F沿著蓋板42做相對移動,而連續地進行摩擦攪拌至設定於突出材34的結束位置EM4 。如第14b圖所示,接合用旋轉工具F的肩部F1的外徑X1由於設定成比凹槽43的寬度A’還大,當使接合用旋轉工具F沿著蓋板42的寬度方向的中心移動時,平接部J3、J4被塑性化。如此,根據本實施型態,由於可僅設定一條路徑而對平接部J3、J4進行摩擦攪拌,與第一實施型態相比可大幅地省略作業手續。又,在進行摩擦攪拌之際,由於接合用旋轉工具F推壓蓋板42,熱媒體用管21也被推壓變形。藉此,由於減低形成於熱媒體用管21的周圍的空隙部Q,可提高熱傳板41的熱交換率。In the main joining process, as shown in Figs. 14a and 14b, friction stir is performed along the cover 42 (groove 43). The joining rotary tool F is press-fitted to the start position S M4 set to the protruding member 33, and after the shoulder portion F1 contacts the base member 2, the joining rotary tool F is relatively moved along the cover 42 to continuously rub Stirring is set to the end position E M4 of the protruding member 34. As shown in Fig. 14b, the outer diameter X1 of the shoulder F1 of the joining rotary tool F is set larger than the width A' of the groove 43, when the joining rotary tool F is made along the width direction of the cover 42 When the center moves, the flat portions J3 and J4 are plasticized. As described above, according to the present embodiment, the frictional agitation of the flat portions J3 and J4 can be performed by setting only one path, and the work procedure can be largely omitted as compared with the first embodiment. Further, when the friction stir is performed, the bonding rotary tool F presses the cover 42 and the heat medium tube 21 is also pressed and deformed. Thereby, the heat exchange rate of the heat transfer plate 41 can be improved by reducing the gap portion Q formed around the heat medium tube 21.
而且,在主接合工程結束之後,將突出材從基底構件2切除。Moreover, the projecting material is cut off from the base member 2 after the end of the main joining process.
於此,第15a圖及第15b圖為本實施型態的主接合工程後的熱傳板41的圖。熱傳板41係由接合工程而形成表面塑性化區域W3。表面塑性化區域W3由於藉由熱收縮而縮小,熱傳板41可能在表面Za側形成凹狀而反向彎曲。特別是表示於熱傳板41的表面Za的地點a~地點j之中,對應於熱傳板41的四角的地點a、c、f、h,其彎曲有顯著地明顯的傾向。而且,地點j係表示熱傳板41的中心地點。Here, Fig. 15a and Fig. 15b are diagrams of the heat transfer plate 41 after the main joining process of the embodiment. The heat transfer plate 41 is formed by a joining process to form a surface plasticized region W3. Since the surface plasticized region W3 is shrunk by heat shrinkage, the heat transfer plate 41 may be concavely formed on the surface Za side and bent in the reverse direction. In particular, among the points a to j of the surface Za of the heat transfer plate 41, the points a, c, f, and h corresponding to the four corners of the heat transfer plate 41 tend to be significantly conspicuous. Further, the point j indicates the center point of the heat transfer plate 41.
在矯正工程中,使用矯正用旋轉工具G而從基底構件2的背面Zb進行摩擦攪拌。矯正工程為消除在上述接合工程產生的彎曲而進行的工程。矯正工程,在本實施型態中,包括進行放射線狀摩擦攪拌的矯正摩擦攪拌工程以及對於基底構件2的腳步進行摩擦攪拌的角部摩擦攪拌工程。In the correction work, friction stir is performed from the back surface Zb of the base member 2 using the correcting rotary tool G. The correction works are performed to eliminate the bending caused by the above joint work. In the present embodiment, the corrective engineering includes a corrective friction stir process for performing radial friction stir and a corner friction stir process for friction stir of the step of the base member 2.
在矯正摩擦攪拌工程中,如第16a圖所示,進行摩擦攪拌而通過中心地點j’形成放射狀的塑性化區域。即,設定摩擦攪拌的路徑,使得分別在地點a’與地點h’連結的直線上、在地點d’與地點e’連結的直線上、在地點f’與地點c’連結的直線上、在地點g’與地點b’連結的直線上分別設定摩擦攪拌的開始位置(SM5 、SM6 、SM7 、SM8 )以及結束位置(EM5 、EM6 、EM7 、EM8 ),同時從各開始位置至中心地點j’的距離與從中心地點j’至各結束位置的距離相同。In the corrective friction stir process, as shown in Fig. 16a, frictional agitation is performed to form a radially plasticized region through the center point j'. That is, the path of the friction stir is set so that the line connecting the point a' and the point h' is on a straight line connecting the point d' and the point e', and the line connecting the point f' and the point c', The starting position (S M5 , S M6 , S M7 , S M8 ) and the ending position (E M5 , E M6 , E M7 , E M8 ) of the friction stir are set on the line connecting the point g' and the point b', respectively. The distance from each start position to the center point j' is the same as the distance from the center point j' to each end position.
在設定矯正摩擦攪拌工程的摩擦攪拌的路徑之後,將矯正用旋轉工具G壓入各開始位置,沿著各路徑(直線)使矯正用旋轉工具G移動。在矯正摩擦攪拌工程中,以與接合工程大略相等的壓入量而進行摩擦攪拌。如第16b圖所示,由矯正摩擦攪拌工程所形成的背面側塑性化區域W41~W44係相對於中心地點j於八個方向形成放射狀擴大。After setting the path of the friction stir of the friction stir mixing process, the correcting rotary tool G is pressed into each start position, and the correcting rotary tool G is moved along each path (straight line). In the corrective friction stir process, friction stir is performed with a press amount that is approximately equal to the joint work. As shown in Fig. 16b, the back side plasticized regions W41 to W44 formed by the corrective friction stir process are radially expanded in eight directions with respect to the center point j.
在角部摩擦攪拌工程中,如第16b圖所示,在基底構件2的地點a’、地點c’、地點f’以及地點h’的各角部,進行重點的摩擦攪拌。即,在構成對應於地點a’的角部的一邊2a側設定摩擦攪拌的開始位置SM9 及結束位置EM9 ,在另一邊2b側設定直返位置SR9 。然後,將矯正用旋轉工具G壓入開始位置SM9 ,朝向折返位置SR9 移動之後,在折返位置SR9 折返,在結束位置EM9 使矯正用旋轉工具G脫離。同樣的工程也可以在地點c’、地點f’及地點h’的各角部進行。根據角部摩擦攪拌工程,由於可對特別是彎曲大的基底構件2的角部進行重點性的矯正工程,可更提高熱傳板41的平坦性。In the corner friction stirring process, as shown in Fig. 16b, the main friction stir is performed at each corner portion of the base member 2 at the point a', the point c', the point f', and the point h'. In other words, the friction stirring start position S M9 and the end position E M9 are set on the side 2a of the corner portion corresponding to the point a', and the return position S R9 is set on the other side 2b side. Then, the correcting rotary tool G is pressed into the start position S M9 and moved toward the return position S R9 , and then folded back at the folded-back position S R9 , and the correcting rotary tool G is disengaged at the end position E M9 . The same project can also be performed at each corner of the location c', the location f', and the location h'. According to the corner friction stirring process, since the corner portion of the base member 2, which is particularly curved, can be subjected to a critical correction work, the flatness of the heat transfer plate 41 can be further improved.
角部摩擦攪拌工程在本實施型態中雖然矯正用旋轉工具G的軌跡在各角部係形成與對絞線正交,但並不限於此。考慮角部彎曲的大小而是當地設定摩擦攪拌的路徑。而且,在角部摩擦攪拌工程所形成的背面塑性化區域W45與背面塑性化區域W47、背面塑性化區域W46與背面塑性化區域W48分別相對於中心地點j’呈點對稱。藉此,熱傳板41的表面Za側與背面Zb側的彎曲平衡而消除,可提高熱傳板41的平坦性。In the present embodiment, the trajectory of the correcting rotary tool G is orthogonal to the twisted pair at each corner portion, but is not limited thereto. Consider the size of the corner bend, but the path where the friction stir is set locally. Further, the back plasticized region W45, the back plasticized region W47, the back plasticized region W46, and the back plasticized region W48 which are formed by the corner friction stirring process are point-symmetric with respect to the center point j', respectively. Thereby, the bending of the surface Za side and the back surface Zb side of the heat transfer plate 41 is balanced, and the flatness of the heat transfer plate 41 can be improved.
在面削工程中,使用工之的端銑刀等對熱傳板41的背面Zb進行面切削。如第16b圖所示,在熱傳板41的背面Zb產生矯正用旋轉工具G的拔孔(圖式省略)、由於壓入各旋轉工具而產生的槽(圖式省略)以及毛邊等。因此,藉由進行面切削工程,可在熱傳板41的背面Zb形成平滑。在本實施型態中,如第17圖所示,面切削加工的厚度Ma係設定成比背面塑性化區域W42的厚度Wa還大。藉此由於除去形成於背面塑性化區域W41~W44,可達到基底構件2的性質均一的目的。又,由於背面塑性化區域W42等露出背面Zb,設計性也較佳。In the surface shaving process, the back surface Zb of the heat transfer plate 41 is surface-cut using an end mill or the like. As shown in Fig. 16b, a hole (not shown) of the correcting rotary tool G is produced on the back surface Zb of the heat transfer plate 41, a groove (not shown) which is pressed by the respective rotary tools, and a burr or the like. Therefore, smoothing can be formed on the back surface Zb of the heat transfer plate 41 by performing the surface cutting process. In the present embodiment, as shown in Fig. 17, the thickness Ma of the surface cutting process is set to be larger than the thickness Wa of the back surface plasticized region W42. Thereby, the purpose of uniformity of the properties of the base member 2 can be achieved by removing the plasticized regions W41 to W44 formed on the back surface. Further, since the back surface plasticized region W42 and the like expose the back surface Zb, the design is also preferable.
而且,在本實施型態中,雖然面切削加工的厚度設定成比背面塑性化區域的厚度還大,但並不限定於此。面切削加工的厚度可設定成比矯正用旋轉工具G的攪拌銷G2的長度還大。Further, in the present embodiment, the thickness of the surface cutting process is set to be larger than the thickness of the back surface plasticized region, but the thickness is not limited thereto. The thickness of the surface cutting process can be set to be larger than the length of the stirring pin G2 of the correcting rotary tool G.
又,在本實施型態中,雖然使用具備攪拌銷G2的矯正用旋轉工具G進行矯正工程,但使用不具備攪拌銷G2的矯正用旋轉工具而進行矯正工程亦可。根據該旋轉工具,由於可使背面塑性化區域的深度變淺,可減少面切削的厚度。藉此,由於減少面切削的部分,基底構件2的損失變少,可降低成本。In the present embodiment, the correcting work is performed using the correcting rotary tool G including the stirring pin G2. However, the correcting work may be performed using the correcting rotary tool that does not include the stirring pin G2. According to this rotary tool, since the depth of the back surface plasticized region can be made shallow, the thickness of the face cutting can be reduced. Thereby, the loss of the base member 2 is reduced by reducing the portion of the surface cutting, and the cost can be reduced.
根據以上說明的第四實施型態,由接合工程造成的熱師縮,及使熱傳板41彎曲,藉由在基底構件2的背面Zb進行摩擦攪拌,消除在表面Za產生的彎曲,而可容易地提高平坦性。即,形成於基底構件2的背面Zb的背面塑性化區域W41至W44由熱收縮而縮小,在熱傳板41的背面Zb側,壓縮應力從基底構件2的各角部側向中心側作用。藉此,由主接合工程所形成的彎曲被消除,可提高熱傳板41的平坦性。According to the fourth embodiment described above, the heat contraction caused by the joining process and the heat transfer plate 41 are bent, and the friction generated on the surface Za is eliminated by friction stir on the back surface Zb of the base member 2. Easily improve flatness. In other words, the back surface plasticized regions W41 to W44 formed on the back surface Zb of the base member 2 are contracted by heat shrinkage, and the compressive stress acts on the back side Zb side of the heat transfer plate 41 from the respective corner portions of the base member 2 toward the center side. Thereby, the bending formed by the main joining process is eliminated, and the flatness of the heat transfer plate 41 can be improved.
又,根據第四實施型態,蓋板42與凹槽43的平接部J3、J4以接合用旋轉工具F的一次的移動而進行摩擦攪拌,因此與第一實施型態相比,可大幅地省略作業手續。又,對於基底構件2的背面Zb,由於進行角部摩擦攪拌工程,可對特別是彎曲大的角部進行重點性的矯正工程,可更提高熱傳板41的平坦性。Further, according to the fourth embodiment, the flat portions J3 and J4 of the cover 42 and the recess 43 are frictionally stirred by the primary movement of the joining rotary tool F, so that it can be significantly larger than the first embodiment. Omit the work procedures. Further, with respect to the back surface Zb of the base member 2, by performing the corner friction stir process, it is possible to perform a key correction process on the corner portion which is particularly curved, and the flatness of the heat transfer plate 41 can be further improved.
第18圖為第五實施型態的熱傳板的剖視圖。第五實施型態的熱傳板51除了不具備熱媒體用管的特徵以外,與第四實施型態的熱傳板41相同。如熱傳板51所示,可使熱媒體直接流入凹槽43。熱傳板51的製造方法除了不插入熱媒體用管21的特徵之外,與第四實施型態相同而省略其說明。Figure 18 is a cross-sectional view showing a heat transfer plate of a fifth embodiment. The heat transfer plate 51 of the fifth embodiment is the same as the heat transfer plate 41 of the fourth embodiment except that it does not have the features of the heat medium tube. As shown by the heat transfer plate 51, the heat medium can flow directly into the recess 43. The method of manufacturing the heat transfer plate 51 is the same as that of the fourth embodiment except that the heat medium tube 21 is not inserted, and the description thereof is omitted.
第19圖為表示第六實施型態的熱傳板的表面側的平面圖。第20圖為第六實施型態的熱傳板的背面側的平面圖。如第19突擊第20圖所示的第六實施型態,設定矯正工程的摩擦攪拌路徑而使形成於傳熱板的表面Za側及背面Zb側的塑性化區域為大略相同的形狀。第六實施型態與第四實施型態相同,將熱媒體用管53及蓋板54插入形成於基底構件2的表面的凹槽,形成一條塑性化區域W60而接合。在第六實施型態中,與第四實施型態重複的特徵係省略其說明。Fig. 19 is a plan view showing the surface side of the heat transfer plate of the sixth embodiment. Fig. 20 is a plan view showing the back side of the heat transfer plate of the sixth embodiment. In the sixth embodiment shown in Fig. 19, the friction stirrer path of the correction engineering is set so that the plasticized regions formed on the surface Za side and the back surface Zb side of the heat transfer plate have substantially the same shape. In the sixth embodiment, as in the fourth embodiment, the heat medium tube 53 and the cover 54 are inserted into the grooves formed in the surface of the base member 2 to form a plasticized region W60 to be joined. In the sixth embodiment, the features overlapping with the fourth embodiment are omitted.
第19圖所示的傳熱板61主要具有具備中央開口部52的基底構件2、埋設於在基底構件2的表面Za切出的凹槽(圖示省略)的熱媒體用管53以及閉塞凹槽的蓋板54。The heat transfer plate 61 shown in Fig. 19 mainly includes a base member 2 having a central opening portion 2, a heat medium tube 53 embedded in a groove (not shown) cut out on the surface Za of the base member 2, and a clogging concave. The cover plate 54 of the slot.
熱媒體用管53係平面觀看呈十字狀而埋設於基底構件2的內部。熱媒體用管53的一端與另一端係露出於基底構件2的開口部52。從出現於開口部52的熱媒體用管53的一端供給熱,從另一端將熱排出而將熱傳遞至基底構件2。The heat medium tube 53 is embedded in the inside of the base member 2 in a cross shape as viewed in plan. One end and the other end of the heat medium tube 53 are exposed to the opening 52 of the base member 2. Heat is supplied from one end of the heat medium tube 53 appearing in the opening portion 52, and heat is discharged from the other end to transfer heat to the base member 2.
蓋板54與基底構件2的平接部係藉由以接合用旋轉工具F進行與第四實施型態大略相等的工程,藉由摩擦攪拌而接合。藉此,在基底構件2的表面Za上形成略成十字狀的表面化塑性區域W60。The flat portion of the cover plate 54 and the base member 2 is joined by friction stirrability by performing the same work as the fourth embodiment with the joining rotary tool F. Thereby, a surface-shaped plasticized region W60 having a substantially cross shape is formed on the surface Za of the base member 2.
一方面,如第20圖所示,熱傳板61的背面Zb與表面Za相同,熱傳板61的背面Zb係與表面Za相同,形成平面觀看呈十字狀的背面塑性化區域W61。該矯正工程中的摩擦攪拌的開始位置SM 及結束位置EM 係設定於基底構件2的任意的一點。在矯正工程中,進行與接合工程大略相同的壓入亮的摩擦攪拌。又,背面塑性化區域W61係使用矯正用旋轉工具G而以連續的軌跡進行摩擦攪拌。On the other hand, as shown in Fig. 20, the back surface Zb of the heat transfer plate 61 is the same as the surface Za, and the back surface Zb of the heat transfer plate 61 is the same as the surface Za, and forms a back-side plasticized region W61 which is viewed in a cross shape. The start position S M and the end position E M of the friction stir in the correction work are set at an arbitrary point of the base member 2. In the correcting process, the same pressing and bright friction stirring as that of the joining process is performed. Further, the back plasticized region W61 is friction stirlable by a continuous trajectory using the correcting rotary tool G.
如第六實施型態的熱傳板61所示,可設定摩擦攪拌的路徑使分別形成於熱傳板61的表面Za與背面Zb的表面塑性化區域W60及背面塑性化區域W61大略相同的形狀。根據該接合工程及矯正工程,由於形成於熱傳板61的表面Za側及背面Zb側的塑性化區域的形狀大略相同,平衡消除熱傳板61的彎曲,可提高平坦性。As shown in the heat transfer plate 61 of the sixth embodiment, the path of the friction stir can be set so that the surface Za formed on the heat transfer plate 61 and the surface plasticized region W60 and the back plasticized region W61 of the back surface Zb are substantially the same shape. . According to the joint work and the correction work, the shape of the plasticized region formed on the surface Za side and the back surface Zb side of the heat transfer plate 61 is substantially the same, and the bending of the heat transfer plate 61 is balanced and the flatness can be improved.
而且,根據第六實施型態,雖然於基底構件2的表面Za側所進行的摩擦攪拌的軌跡的長度與背面Zb側進行的摩擦攪拌的軌跡的長度大略相等,但矯正用旋轉工具G由於形成比接合用旋轉工具F還小,矯正工程的加工度比接合用工程的加工度還小。Further, according to the sixth embodiment, the length of the trajectory of the friction stir performed on the surface Za side of the base member 2 is substantially equal to the length of the trajectory of the friction stir performed on the back surface Zb side, but the correcting rotary tool G is formed. It is smaller than the joining rotary tool F, and the machining degree of the correction engineering is smaller than the machining degree of the joining work.
而且,矯正工程並不限定於上述第一實施型態至第六實施型態的摩擦攪拌的路徑,而可設定成各種的路徑。以下針對矯正工程中的摩擦攪拌的路徑的其他的型態做說明。Further, the correction engineering is not limited to the path of the friction stir of the above-described first to sixth embodiments, and can be set to various paths. The following is a description of other types of paths for friction stir in corrective engineering.
矯正工程的摩擦攪拌的路徑並不限定於上述型態,以下的型態亦可。第21圖為熱傳板的背面側的平面圖,(a)為第一變形例,(b)為第二變形例,(c)為第三變形例,(d)為第四變形例,(e)為第五變形例,(f)為第六變形例。The path of the friction stir of the correction engineering is not limited to the above-described type, and the following types are also possible. 21 is a plan view of the back side of the heat transfer plate, (a) is a first modification, (b) is a second modification, (c) is a third modification, and (d) is a fourth modification, ( e) is a fifth modification, and (f) is a sixth modification.
第21a圖及第21b圖所示的第一變形例及第二變形例的矯正用旋轉工具的軌跡(背面塑性化區域W2)係圍繞任一基底構件2的中心地點j’而形成。又,第一變形例係形成相似於基底構件2的外型形狀。又,如第21b圖所示的第二變形例,也可形成格子狀。The trajectories (back plasticized region W2) of the correcting rotary tool of the first modification and the second modification shown in Figs. 21a and 21b are formed around the center point j' of any of the base members 2. Further, the first modification forms an outer shape similar to that of the base member 2. Further, as in the second modification shown in Fig. 21b, a lattice shape may be formed.
第21c圖及第21d圖所示的第三變形例及第四變形例的矯正用旋轉工具軌跡(背面塑性化區域W2)通過任一基底構件2的中心地點j’而形成放射狀。第20c圖的第三變形例係包含以中心地點j為起點、終點的複數個迴圈,相對於中心地點j’形成點對稱。又,第三變形例由於以連續軌跡而形成,可提高作業效率。第20d圖所示的第四變形例係通過中心地點j’之同時,相對於基底構件2的對角線形成平行。The correction rotary tool path (back plasticized region W2) of the third modification and the fourth modification shown in Figs. 21c and 21d is formed radially by the center point j' of any of the base members 2. The third modification of Fig. 20c includes a plurality of loops starting from the center point j as the starting point and ending point, and forming point symmetry with respect to the center point j'. Moreover, since the third modification is formed by a continuous trajectory, work efficiency can be improved. The fourth modification shown in Fig. 20d is parallel to the diagonal of the base member 2 while passing through the center point j'.
第20e圖及第20f圖的第五變形例及第六變形例的矯正用旋轉工具的的軌跡(背面塑性化區域W2)以通過中心地點j’的直線分割成四個區域,同形狀的四個軌跡分別獨立地形成,同時夾持中心地點j’而傾斜使相向的軌跡分別獨立地形成點對稱。只要是四個軌跡的形狀相同,任意形狀皆可。The trajectory (back plasticized region W2) of the correction rotary tool of the fifth modification and the sixth modification shown in Figs. 20e and 20f is divided into four regions by a straight line passing through the center point j', and the same shape is four. The trajectories are formed independently, while clamping the center point j' and tilting so that the trajectories of the opposite directions form point symmetry independently. As long as the four tracks have the same shape, any shape is acceptable.
如以上的說明,矯正工程可對應於在基底構件2所進行的接合工程的摩擦攪拌的軌跡而是當地設定摩擦攪拌的軌跡。As described above, the correction works may correspond to the trajectory of the friction stir of the joint work performed by the base member 2, but the trajectory of the friction stir is locally set.
而且,在本實施型態中,基底構件2雖然是以平面觀看呈正方形的例子做說明,但其他形狀亦可。Further, in the present embodiment, the base member 2 is described as being square in plan view, but other shapes may be used.
在上述的第一實施型態乃至第六實施型態的矯正工程中,雖然使用矯正用旋轉工具G對基底構件2的背面Zb進行摩擦攪拌而做彎曲的矯正,但並不限定於此。在第七實施型態的矯正工程中,由拉伸張力產生的彎曲力矩從熱傳板1(基底構件2)的背面Zb作用於基底構件2的表面Za側,而矯正由上述接合工程所形成的熱傳板1的彎曲。在本實施型態的矯正工程中,可從以下所述的推壓矯正、衝擊矯正及滾子矯正的三種方法中任選一種進行。In the above-described correction work of the first embodiment or the sixth embodiment, the back surface Zb of the base member 2 is subjected to friction stir using the correcting rotary tool G to correct the bending, but the invention is not limited thereto. In the correction engineering of the seventh embodiment, the bending moment generated by the tensile tension acts on the surface Za side of the base member 2 from the back surface Zb of the heat transfer plate 1 (base member 2), and the correction is formed by the above joint work. The heat transfer plate 1 is curved. In the correction engineering of this embodiment, it is possible to carry out one of three methods of pressing correction, impact correction, and roller correction described below.
第22圖為第七實施型態的推壓矯正的準備階段的立體圖。第23圖為第七實施型態的推壓矯正的側視圖,第23a圖表示推壓前的圖,第23b圖表示推押中的圖。第24圖為第七實施形態的推壓矯正的推壓位置的平面圖。第25圖為第七實施形態的滾子矯正的側視圖,其中第25a圖為立體圖,第25b圖為推壓前的側視圖,第25c圖為推押中的側視圖。在第七實施型態的矯正工程中,其使用第一實施型態的熱傳板1做說明。Fig. 22 is a perspective view showing a preparation stage of the push correction in the seventh embodiment. Fig. 23 is a side view showing the pressing correction of the seventh embodiment, Fig. 23a is a view before pressing, and Fig. 23b is a view showing pushing. Fig. 24 is a plan view showing a pressing position of the pressing correction in the seventh embodiment. Fig. 25 is a side view showing the roller correction of the seventh embodiment, wherein Fig. 25a is a perspective view, Fig. 25b is a side view before pushing, and Fig. 25c is a side view in pushing. In the correction engineering of the seventh embodiment, the heat transfer plate 1 of the first embodiment is used for explanation.
以與上述第一實施型態相同的要領進行接合工程之後,除去以摩擦攪拌產生的毛邊之同時,如第22圖所示,熱傳板1的背面Zb朝向上方而反轉,在背面Zb的中心地點j’(參照第7b圖)配置板狀的第一輔助構件T1。而且,在熱傳板1的表面Za側的四角,配置板狀的第二輔助構件T2及第三輔助構件T3。即,第二輔助構件T2及第三輔助構件T3夾持第一輔助構件T1而配置於兩側。第一輔助構件T1至第三輔助構件T3為進行推壓矯正之際成為抵接材或台座的元件,同時也是為了避免損傷熱傳板1的元件。第一輔助構件T1乃至第三輔助構件T3為了對應於熱傳板1的力學特性及彎曲的曲率而朝彎曲相反的一側折曲而矯正彎曲,設定成足夠的厚度。After the joining process is carried out in the same manner as in the first embodiment described above, the burrs generated by the friction stir are removed, and as shown in Fig. 22, the back surface Zb of the heat transfer plate 1 is turned upward and reversed, on the back side Zb. The center point j' (see Fig. 7b) is provided with a plate-shaped first auxiliary member T1. Further, a plate-shaped second auxiliary member T2 and a third auxiliary member T3 are disposed at four corners on the surface Za side of the heat transfer plate 1. In other words, the second auxiliary member T2 and the third auxiliary member T3 are disposed on both sides while sandwiching the first auxiliary member T1. The first auxiliary member T1 to the third auxiliary member T3 are elements that serve as abutting members or pedestals when the pressing correction is performed, and also to avoid damage to the elements of the heat transfer plate 1. The first auxiliary member T1 or the third auxiliary member T3 is bent to the opposite side to be curved in accordance with the mechanical properties of the heat transfer plate 1 and the curvature of the curvature, and is corrected to be curved, and is set to have a sufficient thickness.
在設置各輔助構件之後,如第23a圖及第23b圖所示,使用公知的推壓裝置P,從熱傳板1的背面Zb推壓。推壓裝置P的衝頭Pa壓抵於第一輔助構件T1,以既定的推壓力推壓。當由推壓裝置P對熱傳板1施加壓力時,如第23a圖及第23b圖所示,第一輔助構件T1推壓於熱傳板1的下側,第二輔助構件T2及第三輔助構件T3於上側推壓熱傳板1的兩端側,彎曲力矩作用於熱傳板1。由於該彎曲力矩係使拉伸應力產生於熱傳板1的表面Za側,將熱傳板1強制地彎向下側。After the respective auxiliary members are provided, as shown in Figs. 23a and 23b, the known pressing device P is used to press the back surface Zb of the heat transfer plate 1. The punch Pa of the pressing device P is pressed against the first auxiliary member T1 and pressed at a predetermined pressing force. When the pressure is applied to the heat transfer plate 1 by the pressing device P, as shown in FIGS. 23a and 23b, the first auxiliary member T1 is pressed against the lower side of the heat transfer plate 1, the second auxiliary member T2 and the third The auxiliary member T3 presses both end sides of the heat transfer plate 1 on the upper side, and a bending moment acts on the heat transfer plate 1. Since the bending moment causes the tensile stress to be generated on the surface Za side of the heat transfer plate 1, the heat transfer plate 1 is forcibly bent to the lower side.
推壓裝置的推壓力雖然根據熱傳板1的厚度及材料而做適當的設定,如第23b圖所示,熱傳板1的表面Za側向下突起,彎曲力矩作用而在表面Za產生拉伸張力。The pressing force of the pressing device is appropriately set according to the thickness and material of the heat transfer plate 1. As shown in Fig. 23b, the surface Za side of the heat transfer plate 1 protrudes downward, and the bending moment acts to pull on the surface Za. Stretch the tension.
又,在本實施型態中,如第24圖所示,不僅對中心地點j’,對熱傳板1的背面Zb的地點b’、地點d’、地點e’及地點g’附近也進行推壓。在包含成為熱傳板1的背面Zb的各邊的中間地點的地點b’、地點d’地點e’以及地點g’的位置H2~H5配置第一輔助構件T1,由推壓裝置P進行推壓。藉此,可平衡佳地矯正熱傳板1,可提高平坦性。Further, in the present embodiment, as shown in Fig. 24, not only the center point j' but also the vicinity of the point b', the point d', the point e', and the point g' of the back surface Zb of the heat transfer plate 1 are performed. Push. The first auxiliary member T1 is disposed at the position H' including the intermediate point of each side of the back surface Zb of the heat transfer plate 1, the position d' point e', and the position H', and is pushed by the pressing device P. Pressure. Thereby, the heat transfer plate 1 can be corrected in a balanced manner, and the flatness can be improved.
而且,推壓的位置雖然在本實施型態設定五個位置,但並不限定於此,可對應於由接合工程產生的熱傳板1的彎曲而適當地設定。Further, although the position to be pressed is set at five positions in the present embodiment, the present invention is not limited thereto, and can be appropriately set in accordance with the bending of the heat transfer plate 1 by the joining process.
接著,針對衝擊矯正做說明。對於衝擊矯正,由於與推壓矯正近似,具體的圖示係省略。所謂衝擊矯正係指由榔頭等的衝擊具對熱傳板所產生的彎曲進行矯正。衝擊矯正除了以榔頭等的衝擊具取代推壓裝置P對熱傳板1進行衝擊的特徵之外,其餘與推壓矯正大略相同。Next, explain the impact correction. For impact correction, the specific illustration is omitted because it approximates the correction of the push. The term "impact correction" refers to the correction of the bending caused by the heat transfer plate by an impact tool such as a hammer. The impact correction is substantially the same as the pressing correction except that the impact device such as a hammer is used instead of the impact of the pressing device P on the heat transfer plate 1.
衝擊矯正中係與推壓矯正相同在配置輔助構件之後,參照第23圖及第24圖,從熱傳板1的背面以例如塑膠榔頭等的衝擊具衝擊熱傳板1。當衝擊熱傳板1時,由於在熱傳板1的表面Za側產生拉伸應力,熱傳板1強制地向下側折曲(參照第23b圖)。藉此,矯正熱傳板1的彎曲而變得平坦。又,與推壓矯正相同,根據需要衝擊熱傳板1的背面Zb的位置H2~H5(參照第24圖),可平衡熱傳板1而矯正。In the impact correction, after the auxiliary member is disposed, the heat transfer plate 1 is impacted from the back surface of the heat transfer plate 1 by an impact tool such as a plastic hoe, after the auxiliary member is disposed, with reference to Figs. 23 and 24 . When the heat transfer plate 1 is impacted, since the tensile stress is generated on the surface Za side of the heat transfer plate 1, the heat transfer plate 1 is forcibly bent downward (see Fig. 23b). Thereby, the curvature of the heat transfer plate 1 is corrected to become flat. Further, similarly to the pressing correction, the position H2 to H5 (see Fig. 24) of the back surface Zb of the heat transfer plate 1 is required to be applied, and the heat transfer plate 1 can be balanced and corrected.
衝擊矯正與推壓矯正相比,由於省略準備推壓裝置等的手續,可容易地進行作業。又,衝擊矯正由於作業容易而對小且薄的熱傳板1有效。而且,在衝擊矯正結束之後,最好除去由於衝擊而產生的毛邊。又,衝擊具只要可衝擊熱傳板1即可,並不特別限定其種類,最好例如塑膠榔頭。The impact correction can be easily performed by omitting the procedure of preparing the pressing device or the like as compared with the pressing correction. Further, the impact correction is effective for the small and thin heat transfer plate 1 due to the ease of work. Moreover, it is preferable to remove the burrs generated by the impact after the end of the impact correction. Further, the impact tool is not particularly limited as long as it can impact the heat transfer plate 1, and is preferably, for example, a plastic hoe.
接著,針對滾子矯正做說明。與第一實施型態相同的要領進行接合工程之後,除去由摩擦攪拌所產生的毛邊之同時,如第25a圖所示,熱傳板1的背面Zb朝上方反轉,將長板形狀的第一輔助構件T1配置於包含背面Zb的中心地點j’(參照第7b圖)而與縱方向平行。而且,在熱傳板1的表面Za側的緣部配置長板形狀的第二輔助構件T2及第三輔助構件T3而與縱方向平行。即,第二輔助構件T2、第三輔助構件T3係夾持第一輔助構件T1而配置於兩側。Next, the roller correction will be described. After the joining process is performed in the same manner as in the first embodiment, the burrs generated by the friction stir are removed, and as shown in Fig. 25a, the back surface Zb of the heat transfer plate 1 is reversed upward, and the long plate shape is The auxiliary member T1 is disposed at a center point j' including the back surface Zb (see FIG. 7b) and is parallel to the longitudinal direction. Further, the second auxiliary member T2 and the third auxiliary member T3 having a long plate shape are disposed on the edge portion of the heat transfer plate 1 on the surface Za side, and are parallel to the longitudinal direction. That is, the second auxiliary member T2 and the third auxiliary member T3 are disposed on both sides by sandwiching the first auxiliary member T1.
然後,在第一輔助構件T1的上側,與第一輔助構件T1正交地配置滾子R1,在第二輔助構件T2、T3的下側與第二輔助構件T2及第三輔助構件T3正交地配置滾子R2。即,熱傳板1,如第25b圖所示,在上側以凸出的狀態配置於滾子R1、R2之間,經由第一輔助構件T1至第三輔助構件T3而由滾子R1、R2所夾持。Then, on the upper side of the first auxiliary member T1, the roller R1 is disposed orthogonally to the first auxiliary member T1, and the lower side of the second auxiliary member T2, T3 is orthogonal to the second auxiliary member T2 and the third auxiliary member T3. The roller R2 is configured. In other words, as shown in Fig. 25b, the heat transfer plate 1 is disposed between the rollers R1 and R2 in a convex state on the upper side, and is guided by the rollers R1 and R2 via the first auxiliary member T1 to the third auxiliary member T3. Clamped.
第一輔助構件T1至第三輔助構件T3係作為進行滾子矯正之際的抵接材,同時作為避免使熱傳板1損傷的構件。第一輔助構件T1至第三輔助構件T3可以是比熱傳板1還軟質的材料,例如可使用鋁合金、硬質橡膠、塑膠、木材。The first auxiliary member T1 to the third auxiliary member T3 serve as abutting members for performing roller correction, and serve as members for avoiding damage to the heat transfer plate 1. The first auxiliary member T1 to the third auxiliary member T3 may be made of a material softer than the heat transfer plate 1, and for example, an aluminum alloy, a hard rubber, a plastic, or a wood may be used.
於此,當滾子R1、R2相互接近而施加壓力於熱傳板1時,如第25b及25c圖所示,第一輔助材T1在下側推壓熱傳板1,第二輔助構件T2及第三輔助構件T3於上側推壓熱傳板1的兩端側,彎曲力矩作用於熱傳板1。由於該彎曲力矩係使拉伸應力產生於熱傳板1的表面Za側,將熱傳板1強制地彎向下側。Here, when the rollers R1, R2 are close to each other and pressure is applied to the heat transfer plate 1, as shown in Figs. 25b and 25c, the first auxiliary material T1 pushes the heat transfer plate 1 on the lower side, the second auxiliary member T2 and The third auxiliary member T3 pushes both end sides of the heat transfer plate 1 on the upper side, and a bending moment acts on the heat transfer plate 1. Since the bending moment causes the tensile stress to be generated on the surface Za side of the heat transfer plate 1, the heat transfer plate 1 is forcibly bent to the lower side.
又,如第25a圖所示,滾子R1於箭號α方向旋轉之同時,滾子R2於箭號β方向旋轉,此時滾子R1、R2相對於熱傳板1於箭號γ方向(滾子輸送方向)做相對性的移動。又,滾子R1於箭號β方向旋轉之同時,滾子R2於箭號α方向旋轉,此時滾子R1、R2相對於熱傳板1於箭號δ方向(滾子輸送方向)做相對性的移動。Further, as shown in Fig. 25a, while the roller R1 is rotated in the direction of the arrow α, the roller R2 is rotated in the direction of the arrow β, and at this time, the rollers R1 and R2 are oriented in the direction of the arrow γ with respect to the heat transfer plate 1 ( Roller conveying direction) makes relative movement. Further, while the roller R1 rotates in the direction of the arrow β, the roller R2 rotates in the direction of the arrow α, and at this time, the rollers R1 and R2 are opposed to the heat transfer plate 1 in the direction of the arrow δ (roller conveying direction). Sexual movement.
因此,作用於熱傳板1的彎曲力矩的位置由於伴隨其相對移動而遷移,熱傳板1的全體強制性地向下側彎曲。因此,反覆進行該相對性的移動而可矯正彎曲。而且,第一輔助構件T1至第三輔助構件T3係對應於熱傳板1的力學特性及彎曲的曲率而朝彎曲相反的一側折曲而矯正彎曲,設定成足夠的厚度。Therefore, the position of the bending moment acting on the heat transfer plate 1 migrates due to the relative movement thereof, and the entirety of the heat transfer plate 1 is forcibly bent downward. Therefore, the relative movement is repeated to correct the bending. Further, the first auxiliary member T1 to the third auxiliary member T3 are bent toward the opposite side of the bending corresponding to the mechanical characteristics of the heat transfer plate 1 and the curvature of the bending, and the bending is corrected to a sufficient thickness.
又,使滾子R1、R2在熱傳板的縱方向旋轉而進行矯正工程後,於橫方向使滾子R1、R2旋轉。即,使第一輔助構件T1至第三輔助構件T3與橫方向平行地配置之同時,相對於第一輔助構件T1至第三輔助構件T3正交地配置滾子R1、R2。然後,使滾子R1、R2於橫方向上往復移動。藉此,可使熱傳板1平衡而矯正。Further, after the rollers R1 and R2 are rotated in the longitudinal direction of the heat transfer plate to perform a correcting process, the rollers R1 and R2 are rotated in the lateral direction. In other words, the first auxiliary member T1 to the third auxiliary member T3 are disposed in parallel with the lateral direction, and the rollers R1 and R2 are disposed orthogonally to the first auxiliary member T1 to the third auxiliary member T3. Then, the rollers R1, R2 are reciprocated in the lateral direction. Thereby, the heat transfer plate 1 can be balanced and corrected.
又,於此,雖然使熱傳板1的背面Zb朝上,而進行歪矯正工程而說明,但亦可不反轉而使表面Za朝上而進行歪矯正工程。此時,上述的各構成元件由於係表裡對稱,因此省略其說明。In addition, although the back surface Zb of the heat transfer plate 1 is turned upward and the 歪 correction work is performed, the surface correction may be performed without turning the surface Za upward. At this time, since each of the above-described constituent elements is symmetrical in the outline, the description thereof will be omitted.
根據以上說明的第七實施型態,即使在熱傳板1的表面Za由於接合工程而熱收縮使熱傳板1彎曲,藉由彎曲力矩作用而在基底構件Za產生拉伸應力,而易於提高熱傳板的平坦性。According to the seventh embodiment described above, even when the surface Za of the heat transfer plate 1 is thermally contracted due to the joining process, the heat transfer plate 1 is bent, and tensile stress is generated in the base member Za by the bending moment, which is easy to increase. The flatness of the heat transfer plate.
接著,針對本發明的實施例做說明。本發明的實施例係如第26a圖及第26b圖所示分別在平面觀看為正方形的基底構件2的表面Za及背面Zb畫出三個圓而進行摩擦攪拌,測定在表面Za側產生的彎曲的變形量與在背面Zb側產生的彎曲的變形量。即,在表面Za側產生的彎曲的變形量的值與在背面Zb側產生的彎曲的變形量的值愈接近,基底構件2的平坦性愈高。Next, an embodiment of the present invention will be described. In the embodiment of the present invention, three circles are drawn on the surface Za and the back surface Zb of the base member 2 which are square in plan view as shown in Figs. 26a and 26b, respectively, and friction stir is performed to measure the curvature generated on the surface Za side. The amount of deformation and the amount of deformation of the bend generated on the side of the back side Zb. That is, the closer the value of the amount of deformation of the bending generated on the surface Za side to the value of the amount of deformation of the bending generated on the side of the back surface Zb, the higher the flatness of the base member 2.
基底構件2為平面觀看500mm×500mm的長方體,厚度使用30mm、60mm兩種而分別進行測定。基底構件2的素材為JIS規格的5052鋁合金。The base member 2 was a rectangular parallelepiped of 500 mm × 500 mm in plan view, and the thickness was measured using 30 mm and 60 mm, respectively. The material of the base member 2 is a 5012 aluminum alloy of JIS standard.
摩擦攪拌的軌跡的三個圓係以設定於基底構件2的中心的地點j或地點j’為中心,表面Za及背面Zb一起設定成r1=100mm(以下稱小圓)、r2=150mm(以下稱中圓)、r3=200mm(以下稱大圓)。摩擦攪拌的順序以小圓、中圓、大圓的順序進行。The three circles of the friction stir trajectory are centered on the point j or the position j' set at the center of the base member 2, and the surface Za and the back surface Zb are set together to be r1 = 100 mm (hereinafter referred to as a small circle) and r2 = 150 mm (below). It is called the middle circle), r3=200mm (hereinafter referred to as the big circle). The order of friction stirring is performed in the order of small circles, medium circles, and large circles.
旋轉工具在表面Za側及背面Zb側係一起使用相同大小的旋轉工具。旋轉工具的尺寸為肩部的外徑為20mm、攪拌銷的長度為10mm、攪拌銷的根部的尺寸(最大徑)為9mm、攪拌銷的前端的尺寸(最小徑)為6mm。旋轉工具的旋轉數設定成600rpm,輸送速度設定成300mm/min。又,表面Za側及背面Zb側一起設定成旋轉工具的壓入量設定為一定。如第26圖所示,在表面Za側形成的塑性化區域從小圓向大圓分別成為塑性化區域W21至W23。又,在背面Zb中形成的塑性化區域從小圓向大圓分別成為塑性化區域W31至W33。在該實施例中的各測定結果顯示於以下的表1~表4中。The rotary tool uses the same size rotary tool together on the surface Za side and the back side Zb side. The size of the rotary tool was such that the outer diameter of the shoulder was 20 mm, the length of the stirring pin was 10 mm, the size of the root of the stirring pin (maximum diameter) was 9 mm, and the size of the front end of the stirring pin (minimum diameter) was 6 mm. The number of rotations of the rotary tool was set to 600 rpm, and the conveyance speed was set to 300 mm/min. Further, the surface Za side and the back surface Zb side are set together so that the pressing amount of the rotary tool is set to be constant. As shown in Fig. 26, the plasticized regions formed on the surface Za side become plasticized regions W21 to W23 from small circles to large circles, respectively. Moreover, the plasticized region formed in the back surface Zb becomes the plasticized regions W31 to W33 from the small circle to the large circle. The results of the measurements in this example are shown in Tables 1 to 4 below.
表1表示基底構件的板厚為30mm,從表面側進行摩擦攪拌的情況下的測定值。「FSW前」為在進行摩擦攪拌之前表示中心地點j(基準j)與各地點(地點a~地點h)的高低差。「FSW後」為以基準j為0,在進行三個圓的摩擦攪拌之後,表示基準j與各地點的高低差。「表面側變形量」係表示各地點的(FSW後-FSW前)的值。「表面側變形量」的最下欄係表示地點a~地點h的平均值。「FSW前」及「FSW後」的負值係表示位於比基準j還下方的位置。Table 1 shows the measured values when the thickness of the base member was 30 mm and the friction stir was performed from the surface side. "Before FSW" is the difference between the center point j (reference j) and each location (location a to location h) before the friction stir. "After FSW" is a reference j of 0, and after performing friction stir of three circles, the difference between the reference j and each point is indicated. The "surface side deformation amount" indicates the value of each place (before FSW - before FSW). The lowermost column of the "surface side deformation amount" indicates the average value of the point a to the point h. The negative values of "before FSW" and "after FSW" indicate that they are located below the reference j.
表2為基底構件的板厚為30mm,從背面側進行摩擦攪拌時(矯正工程)的測定值的表。「FSW前」為進行摩擦攪拌之前,中心地點j’(基準j’)與各地點(a’~h’)的高低差。Table 2 is a table in which the thickness of the base member is 30 mm and the measured value at the time of friction stir (correction engineering) is performed from the back side. "Before FSW" is the difference between the center point j' (reference j') and each point (a' to h') before the friction stir.
「FSW1」,如第27圖所示,以基準j’為0,在進行小圓(半徑r1)的摩擦攪拌之後,表示基準j’與各地點的高低差。「背面側變形量1」為表示各地點中(FSW1-FSW前)的值。「背面側變形量1」的最下欄表示地點a~地點h的平均值。As shown in Fig. 27, "FSW1" indicates that the reference j' is 0, and after the friction stir of the small circle (radius r1), the height difference between the reference j' and each point is indicated. The "back side deformation amount 1" is a value indicating each position (before FSW1-FSW). The lowermost column of "back side deformation amount 1" indicates the average value of the point a to the point h.
「FSW2」係以基準j’為0,除了小圓(半徑r1)之外,在中圓(半徑r2)的摩擦攪拌後,表示基準j’與各地點的高低差。「背面側變形量2」表示各地點中的(FSW2-FSW前)的值。「背面側變形量2」的最下欄表示地點a~地點h的平均值。"FSW2" has a reference j' of 0, and except for a small circle (radius r1), after the friction stir of the middle circle (radius r2), the height difference between the reference j' and each point is shown. The "back side deformation amount 2" indicates the value (before FSW2-FSW) in each point. The lowermost column of "back side deformation amount 2" indicates the average value of the point a to the point h.
「FSW3」係以基準j’為0,除了小圓(半徑r1)、中圓(半徑r2)之外,在進行大圓(半徑r3)的摩擦角半之後,表示基準j’與各地點的高低差。「背面側變形量3」表示各地點中(FSW3-FSW前)的值。「背面側變形量3」的最下欄表示地點a~地點h的平均值。"FSW3" is based on the reference j', except for the small circle (radius r1) and the middle circle (radius r2), after the friction angle of the large circle (radius r3) is half, the reference j' is compared with each location. difference. The "back side deformation amount 3" indicates the value of each point (before FSW3-FSW). The lowermost column of "back side deformation amount 3" indicates the average value of the point a to the point h.
表3表示基底構件的板厚為60mm,從表面側進行摩擦攪拌時的側定值的表。表3的各項目與表1的各項目表示大略相同的意思。Table 3 shows a table in which the thickness of the base member is 60 mm and the side value when the friction stir is performed from the surface side. Each item of Table 3 has the same meaning as each item of Table 1.
表4表示基底構件的板厚為60mm時從背面側進行摩擦攪拌時的測定值。表4的各項目表示與表2的各項目大略相同的意義。Table 4 shows the measured values when the base member has a thickness of 60 mm and is friction stir from the back side. Each item of Table 4 has substantially the same meaning as each item of Table 2.
表1的「表面側變形量」的平均值(1.61)與表2的「背面側變形量」1的平均值(2.04)比較時,「背面側變形量1」的值較大。同樣地,「背面側變形量2」的平均值(2.95)及「背面側變形量3」的平捐直(3.53)也都比「表面側變形量」的平均值(1.61)還大。即,基底構件的板厚為30mm時,即使從背面側僅進行小圓的摩擦攪拌,基底構件的彎曲會過度回復。因此在基底構件30mm時,以比表面側還低的加工度提高基底構件2的平坦性。When the average value (1.61) of the "surface side deformation amount" in Table 1 is compared with the average value (2.04) of the "back side deformation amount" 1 in Table 2, the value of "back side deformation amount 1" is large. Similarly, the average value of the "back side deformation amount 2" (2.95) and the "back side deformation amount 3" flat weight (3.53) are also larger than the average value of the "surface side deformation amount" (1.61). That is, when the thickness of the base member is 30 mm, the bending of the base member is excessively restored even if the small-diameter friction stir is performed from the back side. Therefore, when the base member is 30 mm, the flatness of the base member 2 is improved with a lower degree of work than the surface side.
當表3的「表面側變形量」的平均值(0.98)與表4的「背面側變形量2」的平均值(0.91)比較時,兩者的變形量近似。因此,基底構件2的板厚為60mm時,從背面側進行小圓及中圓的摩擦攪拌時,可確認基底構件2的平坦性變高。即,當板厚為60mm時,若設定背面側比表面側的加工度還低,則可提高基底構件2的平坦性。When the average value (0.98) of the "surface side deformation amount" in Table 3 is compared with the average value (0.91) of the "back surface side deformation amount 2" in Table 4, the amount of deformation between the two is approximate. Therefore, when the thickness of the base member 2 is 60 mm, it is confirmed that the flatness of the base member 2 is high when the small-circle and the medium-circle friction stir are performed from the back side. That is, when the thickness of the plate is 60 mm, if the degree of work on the back side is set to be lower than that on the surface side, the flatness of the base member 2 can be improved.
1...熱傳板1. . . Heat transfer board
2...基底構件2. . . Base member
6...蓋槽6. . . Cover slot
8...凹槽8. . . Groove
10...蓋板10. . . Cover
20...熱媒體用管20. . . Thermal media tube
F...接合用旋轉工具F. . . Joining rotary tool
G...矯正用旋轉工具G. . . Correction rotary tool
J...平接部J. . . Flat joint
P...推壓裝置P. . . Pushing device
Q...空隙部Q. . . Void
R1...滾子R1. . . Roller
R2...滾子R2. . . Roller
T1...第一輔助構件T1. . . First auxiliary member
T2...第二輔助構件T2. . . Second auxiliary member
T3...第三輔助構件T3. . . Third auxiliary member
W...塑性化區域W. . . Plasticized area
Za...表面Za. . . surface
Zb...背面Zb. . . back
Zc...側面Zc. . . side
第1圖為第一實施形態的熱傳板的圖,其中第1a圖為立體圖,第1b圖為第1a圖的I-I線剖視圖。Fig. 1 is a view showing a heat transfer plate according to a first embodiment, wherein Fig. 1a is a perspective view, and Fig. 1b is a cross-sectional view taken along line I-I of Fig. 1a.
第2圖為第一實施形態的熱傳板的圖,其中第2a圖為分解立體圖,第2b圖為分解剖視圖。Fig. 2 is a view showing a heat transfer plate of the first embodiment, wherein Fig. 2a is an exploded perspective view, and Fig. 2b is an exploded sectional view.
第3圖為第一實施形態的熱傳板的製造方法的剖視圖,其中第3a圖表示槽形成工程,第3b圖表示熱媒體用管插入工程,第3c圖表示蓋槽閉塞工程。Fig. 3 is a cross-sectional view showing a method of manufacturing a heat transfer plate according to the first embodiment, wherein Fig. 3a shows a groove forming process, Fig. 3b shows a heat medium pipe insertion process, and Fig. 3c shows a cover groove closing process.
第4a圖為表示接合用旋轉工具的側視圖,第4b圖為表示矯正用旋轉工具的側視圖。Fig. 4a is a side view showing the joining rotary tool, and Fig. 4b is a side view showing the correcting rotary tool.
第5圖為第一實施形態的熱傳板的製造方法中,進行接合工程之前的立體圖。Fig. 5 is a perspective view showing a method of manufacturing a heat transfer plate according to the first embodiment before performing a joining process.
第6a圖至第6c圖為第一實施形態的熱傳板的製造方法中,階段性地表示接合工程的平面圖。6a to 6c are plan views showing the joining process in a stepwise manner in the method of manufacturing the heat transfer sheet according to the first embodiment.
第7圖為第一實施形態的熱傳板的製造方法中,進行接合工程之後的圖,其中第7a圖為立體圖,第7b圖為地點c及地點f連結線的剖視圖。Fig. 7 is a view showing a state in which a joining process is performed in a method of manufacturing a heat transfer plate according to the first embodiment, wherein Fig. 7a is a perspective view, and Fig. 7b is a cross-sectional view of a connecting line between a point c and a point f.
第8a圖為第一實施形態的熱傳板的製造方法中,表示矯正工程的立體圖,第8b圖為表示矯正工程的平面圖。Fig. 8a is a perspective view showing a correction process in the method of manufacturing the heat transfer plate according to the first embodiment, and Fig. 8b is a plan view showing a correction process.
第9圖為第二實施形態的熱傳板的剖視圖,第9a圖為概略剖視圖,第9b圖為表示摩擦攪拌後的剖視圖。Fig. 9 is a cross-sectional view of the heat transfer plate of the second embodiment, Fig. 9a is a schematic cross-sectional view, and Fig. 9b is a cross-sectional view showing the friction stir.
第10圖為第三實施形態的熱傳板的剖視圖。Fig. 10 is a cross-sectional view showing the heat transfer plate of the third embodiment.
第11圖為第四實施形態的熱傳板的立體圖。Fig. 11 is a perspective view of the heat transfer plate of the fourth embodiment.
第12圖為第四實施形態的熱傳板的立體分解圖。Fig. 12 is an exploded perspective view showing the heat transfer plate of the fourth embodiment.
第13圖為第四實施形態的熱傳板的立體剖視圖。Figure 13 is a perspective cross-sectional view showing the heat transfer plate of the fourth embodiment.
第14a圖為第四實施形態的熱傳板的製造方法中,表示接合工程的立體圖,第14b圖為第14a圖的II-II線的剖視圖。Fig. 14a is a perspective view showing a joining process in the method for producing a heat transfer plate according to the fourth embodiment, and Fig. 14b is a cross-sectional view taken along line II-II of Fig. 14a.
第15圖為第四實施形態的熱傳板的製造方法中,進行接合工程後的圖,其中第15a圖為立體圖,第15b圖為地點c及地點f的連線的剖視圖。Fig. 15 is a view showing a joining process after the heat transfer sheet manufacturing method of the fourth embodiment, wherein Fig. 15a is a perspective view, and Fig. 15b is a cross-sectional view of the line connecting the point c and the point f.
第16a圖為第四實施形態的熱傳板的製造方法中,表示矯正摩擦攪拌工程的平面圖,第16b圖為表示角部摩擦攪拌工程的平面圖。Fig. 16a is a plan view showing a method of manufacturing a heat transfer plate according to a fourth embodiment, and Fig. 16b is a plan view showing a corner friction stir process.
第17圖為在第16圖的III-III線剖面中,表示第四實施形態的熱傳板的製造方法的面削工程的圖。Fig. 17 is a view showing a surface shaving process of the method for manufacturing the heat transfer plate of the fourth embodiment in the line III-III of Fig. 16.
第18圖為第五實施形態的熱傳板的剖視圖。Figure 18 is a cross-sectional view showing a heat transfer plate of a fifth embodiment.
第19圖為表示第六實施形態的熱傳板的表面側的平面圖。Fig. 19 is a plan view showing the surface side of the heat transfer plate of the sixth embodiment.
第20圖為表示第六實施形態的熱傳板的背面側的平面圖。Fig. 20 is a plan view showing the back side of the heat transfer plate of the sixth embodiment.
第21圖為熱傳板的背面側的平面圖,第21a圖表示第一變形例,第21b圖表示第二變形例,第21c圖表示第三變形例,第21d圖表示第四變形例,第21e圖表示第五變形例,第21f圖表示第六變形例。21 is a plan view of the back side of the heat transfer plate, FIG. 21a shows a first modification, 21B shows a second modification, 21C shows a third modification, and 21d shows a fourth modification. 21e shows a fifth modification, and 21f shows a sixth modification.
第22圖表示第七實施形態的推壓矯正的準備階段的立體圖。Fig. 22 is a perspective view showing a preparation stage of the press correction in the seventh embodiment.
第23圖為第七實施形態的推壓矯正的側視圖,第23a圖表示推壓前的圖,第23b圖表示推押中的圖。Fig. 23 is a side view showing the pressing correction of the seventh embodiment, Fig. 23a is a view before pressing, and Fig. 23b is a view showing pushing.
第24圖為第七實施形態的推壓矯正的推壓位置的平面圖。Fig. 24 is a plan view showing a pressing position of the pressing correction in the seventh embodiment.
第25圖為第七實施形態的滾子矯正的側視圖,其中第25a圖為立體圖,第25b圖為推壓前的側視圖,第25c圖為推押中的側視圖。Fig. 25 is a side view showing the roller correction of the seventh embodiment, wherein Fig. 25a is a perspective view, Fig. 25b is a side view before pushing, and Fig. 25c is a side view in pushing.
第26圖為表示實施例中的基底構件的圖,其中第26a圖為表面側的立體圖,第26b圖為背面側的平面圖。Fig. 26 is a view showing a base member in the embodiment, wherein Fig. 26a is a perspective view on the front side, and Fig. 26b is a plan view on the back side.
第27圖為實施例中,在摩擦攪拌表面側後,使背面側朝向上方時的側視圖。Fig. 27 is a side view of the embodiment in which the back side is oriented upward after the friction stirs the surface side.
第28圖為習知的傳熱板的剖視圖。Figure 28 is a cross-sectional view of a conventional heat transfer plate.
1...熱傳板1. . . Heat transfer board
2...基底構件2. . . Base member
10...蓋板10. . . Cover
20...熱媒體用管20. . . Thermal media tube
W1...塑性化區域W1. . . Plasticized area
Za...表面Za. . . surface
Zb...背面Zb. . . back
Zc...側面Zc. . . side
Claims (35)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008039652A JP5071144B2 (en) | 2008-02-21 | 2008-02-21 | Manufacturing method of heat transfer plate |
| JP2008244565A JP5262508B2 (en) | 2008-09-24 | 2008-09-24 | Manufacturing method of heat transfer plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW200936283A TW200936283A (en) | 2009-09-01 |
| TWI389755B true TWI389755B (en) | 2013-03-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW098105218A TWI389755B (en) | 2008-02-21 | 2009-02-19 | Method of manufacturing heat transfer board |
Country Status (4)
| Country | Link |
|---|---|
| KR (1) | KR101194097B1 (en) |
| CN (4) | CN103551799B (en) |
| TW (1) | TWI389755B (en) |
| WO (1) | WO2009104426A1 (en) |
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| TWI851658B (en) * | 2019-02-13 | 2024-08-11 | 日商日東電工股份有限公司 | Method for manufacturing optical thin film |
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| KR20170002686A (en) * | 2011-08-19 | 2017-01-06 | 니폰게이긴조쿠가부시키가이샤 | Friction stir welding method |
| JP2014094409A (en) | 2012-10-10 | 2014-05-22 | Nippon Light Metal Co Ltd | Method of producing heat exchanger plate and friction agitation joining method |
| JP5754431B2 (en) * | 2012-10-10 | 2015-07-29 | 日本軽金属株式会社 | Heat sink manufacturing method and heat transfer plate manufacturing method |
| TWI485023B (en) * | 2012-12-11 | 2015-05-21 | Metal Ind Res & Dev Ct | Aluminum alloy oil hot plate manufacturing method |
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| CN104741771A (en) * | 2015-04-03 | 2015-07-01 | 北京赛福斯特技术有限公司 | Method and tool for forming tunnel type hole |
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| WO2019116399A1 (en) * | 2017-12-16 | 2019-06-20 | National Institute of Technology Tiruchirappalli | Friction welding of tube to tube using a guide tool |
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| TWI851658B (en) * | 2019-02-13 | 2024-08-11 | 日商日東電工股份有限公司 | Method for manufacturing optical thin film |
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| KR20100117117A (en) | 2010-11-02 |
| CN103551722A (en) | 2014-02-05 |
| CN103551723B (en) | 2016-08-31 |
| CN101952079B (en) | 2014-04-02 |
| KR101194097B1 (en) | 2012-10-24 |
| CN103551723A (en) | 2014-02-05 |
| CN103551799A (en) | 2014-02-05 |
| CN101952079A (en) | 2011-01-19 |
| TW200936283A (en) | 2009-09-01 |
| WO2009104426A1 (en) | 2009-08-27 |
| CN103551799B (en) | 2016-05-25 |
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