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TWI387997B - Wafer processing tape - Google Patents

Wafer processing tape Download PDF

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Publication number
TWI387997B
TWI387997B TW101102810A TW101102810A TWI387997B TW I387997 B TWI387997 B TW I387997B TW 101102810 A TW101102810 A TW 101102810A TW 101102810 A TW101102810 A TW 101102810A TW I387997 B TWI387997 B TW I387997B
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TW
Taiwan
Prior art keywords
adhesive layer
mass
wafer processing
adhesive
parts
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TW101102810A
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Chinese (zh)
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TW201243902A (en
Inventor
青山真沙美
石渡伸一
矢吹朗
石黑邦彥
鈴木俊宏
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古河電氣工業股份有限公司
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Publication of TW201243902A publication Critical patent/TW201243902A/en
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Publication of TWI387997B publication Critical patent/TWI387997B/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • C09J7/381Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C09J7/385Acrylic polymers
    • H10P72/70
    • H10P72/7402
    • H10P72/7404
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/302Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being pressure-sensitive, i.e. tacky at temperatures inferior to 30°C
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
    • H10P72/7416
    • H10P72/7438

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Adhesive Tapes (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Dicing (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)

Description

晶圓加工用帶Wafer processing tape

本發明係關於一種晶圓加工用帶。The present invention relates to a tape for wafer processing.

於半導體裝置之製造步驟中,係實施如下步驟:將矽晶圓切割(dicing)成晶片單元之步驟、拾取經切割之半導體元件(晶片)之步驟、進而將拾取之晶片接合(安裝)於導線框架或封裝基板等步驟。上述半導體裝置之製造步驟所使用之晶圓加工用帶,近年來已知有於支撐基材上依序形成有黏著劑層與接著劑層之切割黏晶片(例如參照專利文獻1)。In the manufacturing step of the semiconductor device, the steps of: dicing the germanium wafer into a wafer unit, picking up the cut semiconductor device (wafer), and then bonding (mounting) the picked wafer to the wire Steps such as frame or package substrate. In the wafer processing belt used in the manufacturing process of the above-described semiconductor device, a dicing adhesive wafer in which an adhesive layer and an adhesive layer are sequentially formed on a support substrate has been known (for example, see Patent Document 1).

於如此在基材上依序形成有黏著劑層與接著劑層之晶圓加工用帶中,自製造至使用之期間,黏著劑層與接著劑層接觸之時間必然會變長,因此於使用前黏著劑層與接著劑層會發生融合,而於拾取經單片化之附有接著劑層之半導體元件的步驟中,存在無法順利地剝離黏著劑層與接著劑層之問題。In the wafer processing belt in which the adhesive layer and the adhesive layer are sequentially formed on the substrate, the time during which the adhesive layer contacts the adhesive layer is inevitable during the period from manufacture to use, so that it is used. The front adhesive layer and the adhesive layer are fused, and in the step of picking up the singulated semiconductor element with the adhesive layer, there is a problem that the adhesive layer and the adhesive layer cannot be smoothly peeled off.

因此,解決此種問題之晶圓加工用帶,已知有藉由在黏著劑層與接著劑層之間設置剝離層,而可容易地將經單片化之附有接著劑層的半導體元件自黏著劑層剝離(例如參照專利文獻2)。又,已知有一種藉由控制硬化前之接著劑層的表面自由能,而不僅有助於自黏著劑層之剝離,且對被接著物之接著性亦優異的晶圓加工用帶(參照專利文獻3)。Therefore, in the wafer processing belt which solves such a problem, it is known that a semiconductor element which is singulated with an adhesive layer can be easily formed by providing a peeling layer between the adhesive layer and the adhesive layer. The self-adhesive layer is peeled off (for example, refer to Patent Document 2). Further, there is known a wafer processing belt which is excellent in adhesion to an adherend layer by controlling the surface free energy of the adhesive layer before curing, and which is excellent in adhesion to the adhesive layer. Patent Document 3).

[專利文獻1]日本特開昭60-57642號公報[Patent Document 1] Japanese Laid-Open Patent Publication No. 60-57642

[專利文獻2]日本特開2005-277383號公報[Patent Document 2] Japanese Patent Laid-Open Publication No. 2005-277383

[專利文獻3]日本特開2008-244463號公報[Patent Document 3] Japanese Patent Laid-Open Publication No. 2008-244463

此種晶圓加工用帶被使用於以下所示之步驟。Such a wafer processing tape is used in the steps shown below.

(1)依序積層支撐基材、黏著劑層及接著劑層,形成晶圓加工用帶之步驟、(1) a step of sequentially laminating a supporting substrate, an adhesive layer, and an adhesive layer to form a wafer processing tape,

(2)將晶圓加工用帶之接著劑層貼合於矽晶圓背面之步驟、(2) a step of bonding the adhesive layer of the wafer processing tape to the back surface of the germanium wafer,

(3)在形成於晶圓加工用帶之支撐基材上的黏著劑層貼附晶圓環之步驟、(3) a step of attaching a wafer ring to an adhesive layer formed on a support substrate of a wafer processing tape,

(4)將上述矽晶圓切割成半導體元件(晶片)之切割步驟、(4) a cutting step of cutting the above-mentioned tantalum wafer into a semiconductor element (wafer),

(5)將附有接著劑層之半導體元件自黏著劑層剝離並取出之拾取步驟、及(5) a picking step of peeling and taking out the semiconductor element with the adhesive layer from the adhesive layer, and

(6)將半導體元件接著於如導線框架之附有配線的外部連接用配線構件或其他半導體元件之晶粒接合步驟。(6) A die bonding step of bonding the semiconductor element to an external connection wiring member or other semiconductor element to which a wiring such as a lead frame is attached.

因此,藉由晶粒接合步驟而與被接著物接觸之接著劑層之面成為與黏著劑層貼合過1次後剝離之面,其表面自由能發生變化,因而存在如下問題:即使控制單獨使用接著劑層時之表面自由能,有時亦無法發揮充分之接著性。Therefore, the surface of the adhesive layer which is in contact with the object to be bonded by the die bonding step becomes the surface which is peeled off once after bonding to the adhesive layer, and the surface free energy thereof changes, so that there is a problem that even if the control is separate When the adhesive layer is used, the surface free energy sometimes does not exhibit sufficient adhesion.

因此,本發明之課題在於提供一種晶圓加工用帶,該晶圓加工用帶具有即使是與黏著劑層貼合過1次後剝離之面,亦具有充分之接著性的接著劑層。Accordingly, an object of the present invention is to provide a wafer processing belt having an adhesive layer having sufficient adhesion even if it is bonded to the surface of the adhesive layer once after being bonded to the adhesive layer.

上述課題係藉由以下手段解決。The above problems are solved by the following means.

(1)一種晶圓加工用帶,其特徵在於:依序積層有支撐基材、黏著劑層及單層之接著劑層,上述接著劑層用於將半導體元件壓接於附有配線之外部連接用配線構件或其他半導體元件,上述接著劑層自黏著劑層剝離之面與不和黏著劑層接觸之面的表面自由能差值為10mJ/m2 以下。(1) A tape for processing a wafer, comprising: a support substrate, an adhesive layer, and a single layer of an adhesive layer, wherein the adhesive layer is used to crimp a semiconductor element to the outside of the wiring; In the connection wiring member or another semiconductor element, the difference in surface free energy between the surface on which the adhesive layer is peeled off from the adhesive layer and the surface not in contact with the adhesive layer is 10 mJ/m 2 or less.

(2)如(1)之晶圓加工用帶,其中,上述接著劑層不和黏著劑層接觸之面的表面自由能為30mJ/m2 以上且50mJ/m2 以下。(2) The wafer processing belt according to (1), wherein a surface free energy of a surface of the adhesive layer not in contact with the adhesive layer is 30 mJ/m 2 or more and 50 mJ/m 2 or less.

(3)如(1)或(2)之晶圓加工用帶,其中,上述接著劑層含有藉由含丙烯腈之懸浮聚合所生成的高分子化合物。(3) The wafer processing belt according to (1) or (2), wherein the adhesive layer contains a polymer compound produced by suspension polymerization of acrylonitrile.

再者,於本發明中,所謂接著劑係指一種於製造半導體裝置之晶粒接合步驟中用以將半導體元件(晶片)與配線構件或其他半導體元件固定的樹脂組成物,而所謂黏著劑則是指一種設置於支撐基材上,於製造半導體裝置之切割步驟中通過接著劑層而貼合於矽晶圓背面,藉由其黏著力而用於將附有接著劑之矽晶圓暫時固定於環狀框架的樹脂組成物。In the present invention, the term "adhesive" refers to a resin composition for fixing a semiconductor element (wafer) to a wiring member or other semiconductor element in a die bonding step of manufacturing a semiconductor device, and the so-called adhesive is It is disposed on a support substrate and is bonded to the back surface of the germanium wafer through an adhesive layer in a cutting step of manufacturing a semiconductor device, and is used for temporarily fixing the germanium wafer with an adhesive by the adhesive force thereof. A resin composition in a ring frame.

根據本發明,可提供一種晶圓加工用帶,該晶圓加工用帶具有即使是與黏著劑層貼合過1次後剝離之面,亦具有充分之接著性的接著劑層。According to the present invention, it is possible to provide a wafer processing belt which has an adhesive layer which has sufficient adhesion even if it is peeled off once after being bonded to the pressure-sensitive adhesive layer.

參照本案之圖式,並根據下述記載可更加明白本發明之上述及其他特徵及優點。The above and other features and advantages of the present invention will become more apparent from the description of the appended claims.

本發明之晶圓加工用帶依序積層有支撐基材、黏著劑層及單層之接著劑層。圖1中以剖面圖示意表示本發明之晶圓加工用帶。晶圓加工用帶10由黏著膜12與接著劑層13構成。黏著膜12係於支撐基材12a上積層黏著劑層12b而成者。於接著劑層13上疊合有離型PET膜11,於使用時將其剝離,使矽晶圓接著於接著劑層13而使用。The wafer processing belt of the present invention sequentially laminates a support substrate, an adhesive layer, and a single layer of an adhesive layer. Fig. 1 is a cross-sectional view schematically showing a wafer processing belt of the present invention. The wafer processing tape 10 is composed of an adhesive film 12 and an adhesive layer 13. The adhesive film 12 is formed by laminating an adhesive layer 12b on the support substrate 12a. The release PET film 11 is laminated on the adhesive layer 13, and is peeled off at the time of use, and the tantalum wafer is used next to the adhesive layer 13.

(表面自由能)(surface free energy)

於本發明中,表面自由能係設為測定水及二碘甲烷之接觸角(液滴容量:水2μL,二碘甲烷3μL,讀取時間:滴下30秒後)並根據下式算出之值。In the present invention, the surface free energy system is a value obtained by measuring the contact angle between water and diiodomethane (droplet capacity: water 2 μL, diiodomethane 3 μL, reading time: 30 seconds after dropping) and calculating according to the following formula.

γs :表面自由能γ s : surface free energy

:表面自由能之極性成分 : Polar component of surface free energy

:表面自由能之分散成分 : Dispersed components of surface free energy

θH :水相對於固體表面之接觸角θ H : contact angle of water relative to the solid surface

θI :二碘化甲烷相對於固體表面之接觸角θ I : contact angle of methylene diiodide relative to solid surface

雖不清楚藉由控制表面自由能差值,可製造具有即使是與黏著劑層貼合過1次後剝離之面,亦具有充分接著性之接著劑層的晶圓加工用帶之原因,但推測如下。Although it is not clear that by controlling the difference in surface free energy, it is possible to manufacture a wafer processing tape having an adhesive layer having a sufficient adhesion even if it is bonded to the adhesive layer once after being bonded to the adhesive layer. Speculated as follows.

藉由控制表面自由能差值,可抑制僅其中一面之接著性變得非常低的情況,而將接著劑之破壞模式保持為凝聚破壞。於接著劑之破壞模式為凝聚破壞之情形時,只要接著劑本身沒有問題,則半導體元件之固定就不會有問題,而於回焊步驟中即使產生熱應力亦具有抗性。但是,若控制不充分而僅其中一面之接著性變得非常低時,則接著劑之破壞模式會變為界面破壞,即使接著劑之強度充分,亦會因熱應力而使剝離持續進行,導致可靠性(回焊時之抗裂痕性)下降。By controlling the difference in surface free energy, it is possible to suppress the case where only one of the adhesions becomes extremely low, and to maintain the failure mode of the adhesive as a cohesive failure. In the case where the failure mode of the adhesive is agglomeration failure, as long as the adhesive itself has no problem, the fixing of the semiconductor element is not problematic, and resistance is generated even if thermal stress is generated in the reflow step. However, if the control is insufficient and only one of the adhesions becomes extremely low, the failure mode of the adhesive will become an interface failure, and even if the strength of the adhesive is sufficient, the peeling will continue due to thermal stress, resulting in peeling. Reliability (resistance to crack resistance during reflow) decreases.

關於本發明之晶圓加工用帶,接著劑層自黏著劑層剝離之面與不和黏著劑層接觸之面的表面自由能差值為10mJ/m2 以下,較佳為0.1~5.0mJ/m2 。於表面自由能差值超過10mJ/m2 之情形時,有可能發生成分自黏著劑層向接著劑層或自接著劑層向黏著劑層轉移。於前者之情形時,會導致回焊步驟中低分子成分揮發。於後者之情形時,則會使得接著面粗糙,而於接合步驟中因凹凸沒有被填埋,導致產生空隙,從而造成可靠性(回焊時之抗裂痕性)下降。In the wafer processing belt of the present invention, the difference in surface free energy between the surface on which the adhesive layer is peeled off from the adhesive layer and the surface not in contact with the adhesive layer is 10 mJ/m 2 or less, preferably 0.1 to 5.0 mJ/ m 2 . In the case where the difference in surface free energy exceeds 10 mJ/m 2 , there is a possibility that the component is transferred from the adhesive layer to the adhesive layer or from the adhesive layer to the adhesive layer. In the former case, the low molecular components in the reflow step are volatilized. In the latter case, the adhesion surface is roughened, and the unevenness is not filled in the bonding step, resulting in voids, resulting in a decrease in reliability (resistance to cracking during reflow).

接著劑層不和黏著劑層接觸之面的表面自由能較佳為30mJ/m2 以上且50mJ/m2 以下,接著劑層自黏著劑層剝離之面的表面自由能較佳為30mJ/m2 以上且60mJ/m2 以下。接著劑層不和黏著劑層接觸之面的表面自由能更佳為30mJ/m2 以上且40mJ/m2 以下,接著劑層自黏著劑層剝離之面的表面自由能更佳為30mJ/m2 以上且50mJ/m2 以下。若表面自由能未達30mJ/m2 ,則潤濕性會不足,因而有時容易形成空隙,導致可靠性(回焊時之抗裂痕性)下降。The surface free energy of the surface of the adhesive layer which is not in contact with the adhesive layer is preferably 30 mJ/m 2 or more and 50 mJ/m 2 or less, and the surface free energy of the surface of the adhesive layer peeled off from the adhesive layer is preferably 30 mJ/m. 2 or more and 60 mJ/m 2 or less. The surface free energy of the surface where the layer of the adhesive layer is not in contact with the adhesive layer is more preferably 30 mJ/m 2 or more and 40 mJ/m 2 or less, and the surface free energy of the surface of the adhesive layer peeled off from the adhesive layer is more preferably 30 mJ/m. 2 or more and 50 mJ/m 2 or less. If the surface free energy is less than 30 mJ/m 2 , the wettability may be insufficient, and thus voids may be easily formed, resulting in a decrease in reliability (resistance to cracking during reflow).

(接著劑層)(adhesive layer)

接著劑層係預先將接著劑成膜而成者,例如可使用用於接著劑之公知的聚醯亞胺樹脂、聚醯胺樹脂、聚醚醯亞胺樹脂、聚醯胺醯亞胺樹脂、聚酯樹脂、聚酯醯亞胺樹脂、苯氧基樹脂、聚碸樹脂、聚醚碸樹脂、聚苯硫醚樹脂、聚醚酮樹脂、氯化聚丙烯樹脂、丙烯酸樹脂、聚胺酯樹脂(polyurethane resin)、環氧樹脂、聚丙烯醯胺樹脂、三聚氰胺樹脂等或其混合物,就接著劑層之接著性與可靠性的觀點而言,較佳為含有丙烯酸系共聚物、環氧樹脂,且丙烯酸系共聚物之Tg為0℃以上40℃以下,質量平均分子量為10萬以上100萬以下。更佳之質量平均分子量為60萬以上90萬以下。The subsequent layer is formed by forming a film of an adhesive in advance, and for example, a known polyimine resin, a polyamide resin, a polyether quinone resin, a polyamidimide resin, or the like, which is used for an adhesive, can be used. Polyester resin, polyester phthalimide resin, phenoxy resin, polyfluorene resin, polyether oxime resin, polyphenylene sulfide resin, polyether ketone resin, chlorinated polypropylene resin, acrylic resin, polyurethane resin Epoxy resin, polypropylene decylamine resin, melamine resin, or the like, or a mixture thereof, preferably contains an acrylic copolymer, an epoxy resin, and an acrylic resin from the viewpoint of adhesion and reliability of the adhesive layer. The copolymer has a Tg of from 0 ° C to 40 ° C and a mass average molecular weight of from 100,000 to 1,000,000. A more preferable mass average molecular weight is 600,000 or more and 900,000 or less.

再者,質量平均分子量係藉由凝膠滲透層析(GPC)法並使用標準聚苯乙烯之校準曲線而測得者。Further, the mass average molecular weight was measured by a gel permeation chromatography (GPC) method using a calibration curve of standard polystyrene.

(GPC法之測定條件)(Measurement conditions of GPC method)

使用機器:高效液相層析儀LC-20AD[島津製作所股份有限公司製造,商品名]Machine: High Performance Liquid Chromatograph LC-20AD [Made in Shimadzu Corporation, trade name]

管柱:Shodex Column GPC KF-805[島津製作所股份有限公司製造,商品名]Pipe column: Shodex Column GPC KF-805 [manufactured by Shimadzu Corporation, trade name]

溶析液:氯仿Lysate: chloroform

測定溫度:45℃Measuring temperature: 45 ° C

流量:3.0ml/minFlow rate: 3.0ml/min

RI檢測器:RID-10ARI detector: RID-10A

丙烯酸系共聚物之聚合方法並無特別限定,例如可列舉:珠狀聚合、溶液聚合、懸浮聚合等,藉由該等方法可獲得共聚物。懸浮聚合因耐熱性優異,故而較佳,此種丙烯酸系共聚物,例如可列舉Paracron W-197C(根上工業股份有限公司製造,商品名)。The polymerization method of the acrylic copolymer is not particularly limited, and examples thereof include bead polymerization, solution polymerization, suspension polymerization, and the like, and a copolymer can be obtained by these methods. The suspension polymerization is preferably excellent in heat resistance, and examples of such an acrylic copolymer include Paracron W-197C (manufactured by Kokusai Kogyo Co., Ltd., trade name).

丙烯酸系共聚物較佳為含有丙烯腈。丙烯腈相對於丙烯酸系共聚物,較佳為10~50質量%,更佳為20~40質量%。藉由使丙烯腈為10質量%以上,可提高接著劑層之Tg,而使接著性提高,但若為50質量%以上,則存在接著劑層之流動性變差,接著性下降之情形。特佳為藉由含丙烯腈之懸浮聚合所生成的丙烯酸系共聚物。The acrylic copolymer preferably contains acrylonitrile. The acrylonitrile is preferably 10 to 50% by mass, and more preferably 20 to 40% by mass based on the acrylic copolymer. When the acrylonitrile is 10% by mass or more, the Tg of the adhesive layer can be improved, and the adhesion can be improved. However, when the content is 50% by mass or more, the fluidity of the adhesive layer is deteriorated, and the adhesiveness is lowered. Particularly preferred is an acrylic copolymer produced by suspension polymerization of acrylonitrile.

為了提高接著性,丙烯酸系共聚物亦可具有官能基。官能基並無特別限定,例如可列舉:胺基、胺酯基(urethane group)、醯亞胺基、羥基、羧基、環氧丙基等,其中較佳為環氧丙基。環氧丙基與作為熱硬化樹脂之環氧樹脂的反應性良好,與羥基等相比,不易與黏著劑層反應,因此不易引起表面自由能之變化。The acrylic copolymer may have a functional group in order to improve adhesion. The functional group is not particularly limited, and examples thereof include an amine group, an urethane group, a quinone group, a hydroxyl group, a carboxyl group, and a glycidyl group. Among them, a glycidyl group is preferred. The epoxy propylene has good reactivity with an epoxy resin as a thermosetting resin, and is less likely to react with the adhesive layer than a hydroxyl group or the like, so that it is less likely to cause a change in surface free energy.

接著劑層亦可含有無機填料,但若添加量高,則流動性下降,且接著性降低,因此較佳為未達40質量%,更佳為未達20質量%,再更佳為未達15質量%。又,若粒徑大,則會於接著面之表面產生凹凸,使接著性下降,因而平均粒徑較佳為未達1μm,更佳為未達0.5μm,再更佳為未達0.1μm。無機填料之粒徑的下限並無特別限制,但實際為0.003μm以上。The subsequent layer may contain an inorganic filler. However, if the amount of addition is high, the fluidity is lowered and the adhesion is lowered. Therefore, it is preferably less than 40% by mass, more preferably less than 20% by mass, and even more preferably less than 15% by mass. Further, when the particle diameter is large, irregularities are formed on the surface of the adhesion surface, and the adhesion is lowered. Therefore, the average particle diameter is preferably less than 1 μm, more preferably less than 0.5 μm, still more preferably less than 0.1 μm. The lower limit of the particle diameter of the inorganic filler is not particularly limited, but is actually 0.003 μm or more.

為了控制表面自由能,亦可添加矽烷偶合劑或者鈦偶合劑或氟系接枝共聚物作為添加劑。該等添加劑較佳為含有巰基或環氧丙基者。In order to control the surface free energy, a decane coupling agent or a titanium coupling agent or a fluorine-based graft copolymer may be added as an additive. These additives are preferably those containing a mercapto group or an epoxy group.

接著劑層之厚度並無特別限制,通常較佳為3~100μm,更佳為5~20μm。The thickness of the subsequent agent layer is not particularly limited, and is usually preferably from 3 to 100 μm, more preferably from 5 to 20 μm.

(支撐基材)(support substrate)

支撐基材之材料,可列舉:聚乙烯、聚丙烯、乙烯-丙烯共聚物,聚丁烯-1、聚-4-甲基戊烯-1、乙烯-乙酸乙烯酯共聚物、乙烯-丙烯酸乙酯共聚物、乙烯-丙烯酸甲酯共聚物、乙烯-丙烯酸共聚物、離子聚合物等α-烯烴之均聚物或共聚物或者該等之混合物、聚胺酯、苯乙烯-乙烯-丁烯共聚物或戊烯系共聚物、聚醯胺-多元醇共聚物等熱可塑性彈性體及該等之混合物。又,可為將選自該等之群中之2種以上材料混合而成者,亦可為該等之單層者或將該等多層化而成者。支撐基材之厚度並無特別限定,可適宜地設定,較佳為50~200μm。Examples of the material for supporting the substrate include polyethylene, polypropylene, ethylene-propylene copolymer, polybutene-1, poly-4-methylpentene-1, ethylene-vinyl acetate copolymer, and ethylene-acrylic acid B. a homopolymer or copolymer of an α-olefin such as an ester copolymer, an ethylene-methyl acrylate copolymer, an ethylene-acrylic acid copolymer, an ionic polymer, or a mixture thereof, a polyurethane, a styrene-ethylene-butene copolymer or A thermoplastic elastomer such as a pentene copolymer or a polyamine-polyol copolymer and a mixture thereof. Further, it may be a mixture of two or more materials selected from the group, or may be a single layer or a plurality of layers. The thickness of the support substrate is not particularly limited, and can be appropriately set, and is preferably 50 to 200 μm.

(黏著劑層)(adhesive layer)

黏著劑層有放射線硬化型與黏著力不會因放射線照射而發生變化之非放射線硬化型。前者容易控制黏著力,後者可用於不允許放射線照射之裝置,因此可根據用途而適宜選擇。於選擇放射線硬化型之情形時,較佳為適宜摻合具有光聚合性碳-碳雙鍵之放射線聚合性化合物或光聚合起始劑而製備。The adhesive layer has a radiation hardening type in which the radiation hardening type and the adhesive force are not changed by radiation irradiation. The former is easy to control the adhesion, and the latter can be used for a device that does not allow radiation to be irradiated, so that it can be appropriately selected depending on the use. In the case of selecting a radiation hardening type, it is preferably prepared by blending a radiation polymerizable compound having a photopolymerizable carbon-carbon double bond or a photopolymerization initiator.

於黏著劑層為放射線硬化型之情形時,較佳為使用硬化後之黏著劑層與接著劑層之剝離力為0.01N/25mm以上且0.5N/25mm以下者。更佳為0.01N/25mm以上且0.1N/25mm以下。若剝離力未達0.01N/25mm,則有自切割裝置向拾取裝置搬送時附有接著劑層之半導體元件自黏著劑層脫離之可能性,若超過0.5N/25mm,則接著劑層變得容易受到黏著劑層之影響,面粗糙,或產生表面成分之轉移,導致表面自由能容易變化。In the case where the adhesive layer is of a radiation hardening type, it is preferred to use a peeling force of the adhesive layer and the adhesive layer after curing to be 0.01 N/25 mm or more and 0.5 N/25 mm or less. More preferably, it is 0.01 N/25 mm or more and 0.1 N/25 mm or less. When the peeling force is less than 0.01 N/25 mm, there is a possibility that the semiconductor element with the adhesive layer is detached from the adhesive layer when the self-cutting device is transported to the pick-up device, and if it exceeds 0.5 N/25 mm, the adhesive layer becomes It is easily affected by the adhesive layer, the surface is rough, or the surface component is transferred, resulting in easy change of surface free energy.

於黏著劑層為非放射線硬化型之情形時,較佳為使用黏著劑層與接著劑層之剝離力為0.01N/25mm以上且0.5N/25mm以下者。更佳為0.01N/25mm以上且0.3N/25mm以下。若剝離力未達0.01N/25mm,則有於切割時發生晶片飛起或自切割裝置向拾取裝置搬送時附有接著劑層之半導體元件自黏著劑層脫離之可能性,若超過0.5N/25mm,則接著劑層變得容易受到黏著劑層之影響,面粗糙,或發生表面成分之轉移,導致表面自由能容易變化。In the case where the adhesive layer is of a non-radiation-hardening type, it is preferred to use a peeling force of the adhesive layer and the adhesive layer of 0.01 N/25 mm or more and 0.5 N/25 mm or less. More preferably, it is 0.01 N/25 mm or more and 0.3 N/25 mm or less. If the peeling force is less than 0.01 N/25 mm, there is a possibility that the semiconductor element with the adhesive layer is detached from the adhesive layer when the wafer is flying at the time of cutting or when the self-cutting device is transported to the pick-up device, if it exceeds 0.5 N/ At 25 mm, the adhesive layer becomes susceptible to the influence of the adhesive layer, the surface is rough, or the surface component is transferred, resulting in a change in surface free energy.

黏著劑層之厚度並無特別限制,通常較佳為5~50μm,更佳為7~20μm。The thickness of the adhesive layer is not particularly limited, but is usually preferably 5 to 50 μm, more preferably 7 to 20 μm.

[實施例][Examples]

以下,基於實施例進一步詳細地說明本發明,但本發明並不限定於該等。Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited thereto.

<丙烯酸聚合物之製造><Manufacture of acrylic polymer>

首先,對各實施例及各比較例之晶圓加工用帶之接著劑層所含之丙烯酸聚合物之製造法進行說明。First, a method for producing an acrylic polymer contained in an adhesive layer of a wafer processing belt of each of the examples and the comparative examples will be described.

(丙烯酸聚合物(1))(acrylic polymer (1))

於具備攪拌機之玻璃製之四口圓底燒瓶中加入水300質量份,溶解聚乙烯醇0.7質量份作為分散穩定劑,一面利用攪拌翼以300rpm進行攪拌,一面一併投入由丙烯酸乙酯60質量份、丙烯酸丁酯5質量份、甲基丙烯酸環氧丙基酯15質量份、丙烯腈20質量份所構成之單體混合物與作為聚合起始劑之N,N'-偶氮二異丁腈1質量份,而製作懸浮液。300 parts by weight of water was added to a four-neck round bottom flask made of a glass equipped with a stirrer, and 0.7 parts by mass of polyvinyl alcohol was dissolved as a dispersion stabilizer, and the mixture was stirred at 300 rpm by a stirring blade, and the mass of ethyl acrylate 60 was simultaneously added. a monomer mixture of 5 parts by mass of butyl acrylate, 15 parts by mass of glycidyl methacrylate, 20 parts by mass of acrylonitrile, and N,N'-azobisisobutyronitrile as a polymerization initiator 1 part by mass, and a suspension was prepared.

於繼續攪拌下將反應體系內升溫至68℃,並固定地保持4小時而使其反應。其後,冷卻至室溫(約25℃)。繼而,將反應物進行固液分離,並用水充分地清洗後,使用乾燥機於70℃乾燥12小時,接著加入2-丁酮並以固形物成分成為15%之方式進行調整,而獲得丙烯酸聚合物(1)。根據摻合比所計算出之Tg為3℃。該聚合物之藉由凝膠滲透層析法(Gel Permeation Chromatography:GPC)測得之質量平均分子量為95萬,分散度為3.5。The temperature inside the reaction system was raised to 68 ° C with continued stirring, and fixed for 4 hours to cause a reaction. Thereafter, it was cooled to room temperature (about 25 ° C). Then, the reactant was subjected to solid-liquid separation, and sufficiently washed with water, and then dried at 70 ° C for 12 hours using a dryer, followed by addition of 2-butanone and adjustment of the solid content to 15% to obtain acrylic acid polymerization. (1). The Tg calculated from the blend ratio was 3 °C. The polymer had a mass average molecular weight of 950,000 and a degree of dispersion of 3.5 as measured by Gel Permeation Chromatography (GPC).

(丙烯酸聚合物(2))(acrylic polymer (2))

除設為丙烯酸乙酯60質量份、丙烯酸丁酯5質量份、甲基丙烯酸環氧丙基酯6質量份、丙烯腈29質量份以外,藉由與丙烯酸聚合物(1)相同之製造法製作丙烯酸聚合物(2)。根據摻合比所計算出之Tg為7℃。該聚合物之藉由凝膠滲透層析法測得之質量平均分子量為60萬,分散度為3.4。It is produced by the same manufacturing method as the acrylic polymer (1) except that it is 60 parts by mass of ethyl acrylate, 5 parts by mass of butyl acrylate, 6 parts by mass of glycidyl methacrylate, and 29 parts by mass of acrylonitrile. Acrylic polymer (2). The Tg calculated from the blend ratio was 7 °C. The polymer had a mass average molecular weight of 600,000 and a degree of dispersion of 3.4 as measured by gel permeation chromatography.

(丙烯酸聚合物(3))(acrylic polymer (3))

除設為丙烯酸乙酯34質量份、丙烯酸丁酯15質量份、甲基丙烯酸環氧丙基酯2質量份、丙烯腈49質量份以外,藉由與丙烯酸聚合物(1)相同之製造法製作丙烯酸聚合物(3)。根據摻合比所計算出之Tg為21℃。該聚合物之藉由凝膠滲透層析法測得之質量平均分子量為12萬,分散度為2.3。It is produced by the same manufacturing method as the acrylic polymer (1) except that it is 34 parts by mass of ethyl acrylate, 15 parts by mass of butyl acrylate, 2 parts by mass of glycidyl methacrylate, and 49 parts by mass of acrylonitrile. Acrylic polymer (3). The Tg calculated from the blend ratio was 21 °C. The polymer had a mass average molecular weight of 120,000 and a degree of dispersion of 2.3 by gel permeation chromatography.

(丙烯酸聚合物(4))(acrylic polymer (4))

除設為丙烯酸乙酯43質量份、丙烯酸丁酯15質量份、甲基丙烯酸環氧丙基酯5質量份、丙烯腈37質量份以外,藉由與丙烯酸聚合物(1)相同之製造法製作丙烯酸聚合物(4)。根據摻合比所計算出之Tg為12℃。該聚合物之藉由凝膠滲透層析法測得之質量平均分子量為70萬,分散度為3.6。It is produced by the same manufacturing method as the acrylic polymer (1) except that it is 43 parts by mass of ethyl acrylate, 15 parts by mass of butyl acrylate, 5 parts by mass of glycidyl methacrylate, and 37 parts by mass of acrylonitrile. Acrylic polymer (4). The Tg calculated from the blend ratio was 12 °C. The polymer had a mass average molecular weight of 700,000 and a degree of dispersion of 3.6 as measured by gel permeation chromatography.

(丙烯酸聚合物(5))(acrylic polymer (5))

除設為丙烯酸乙酯65質量份、丙烯酸丁酯23質量份、甲基丙烯酸環氧丙基酯2質量份、丙烯腈10質量份以外,藉由與丙烯酸聚合物(1)相同之製造法製作丙烯酸聚合物(5)。根據摻合比所計算出之Tg為-22℃。該聚合物之藉由凝膠滲透層析法測得之質量平均分子量為40萬,分散度為3.8。It is produced by the same manufacturing method as the acrylic polymer (1) except that it is 65 parts by mass of ethyl acrylate, 23 parts by mass of butyl acrylate, 2 parts by mass of glycidyl methacrylate, and 10 parts by mass of acrylonitrile. Acrylic polymer (5). The Tg calculated from the blend ratio was -22 °C. The polymer had a mass average molecular weight of 400,000 and a dispersion of 3.8 as measured by gel permeation chromatography.

(丙烯酸聚合物(6))(acrylic polymer (6))

於具備混合機及冷卻器之反應器中加入丙烯酸乙酯60質量份、丙烯酸丁酯5質量份、甲基丙烯酸環氧丙基酯16質量份、丙烯腈19質量份,並加熱至85℃,於其中添加2-丁酮2質量份、過氧化苯甲酸第三丁酯0.05質量份後保溫8小時,冷卻後加入甲醇使聚合物沈澱並去除上清液,乾燥殘留於聚合物中之甲醇,接著加入2-丁酮並以固形物成分成為15%之方式進行調整,而製作丙烯酸聚合物(6)。根據摻合比所計算出之Tg為3℃。該聚合物之藉由凝膠滲透層析法測得之質量平均分子量為50萬,分散度為11.5。60 parts by mass of ethyl acrylate, 5 parts by mass of butyl acrylate, 16 parts by mass of glycidyl methacrylate, and 19 parts by mass of acrylonitrile were added to a reactor equipped with a mixer and a cooler, and heated to 85 ° C. After adding 2 parts by mass of 2-butanone and 0.05 parts by mass of tert-butyl peroxybenzoate, the mixture was kept for 8 hours, and after cooling, methanol was added to precipitate the polymer, and the supernatant was removed, and the methanol remaining in the polymer was dried. Next, 2-butanone was added and the solid content was adjusted to 15% to prepare an acrylic polymer (6). The Tg calculated from the blend ratio was 3 °C. The polymer had a mass average molecular weight of 500,000 as measured by gel permeation chromatography and a degree of dispersion of 11.5.

再者,各丙烯酸聚合物(1)~(6)之質量平均分子量係藉由凝膠滲透層析(GPC)法並使用標準聚苯乙烯之校準曲線而測定。Further, the mass average molecular weight of each of the acrylic polymers (1) to (6) was measured by a gel permeation chromatography (GPC) method using a calibration curve of standard polystyrene.

<接著劑層之製造><Manufacture of adhesive layer>

(接著劑層(1))(adhesive layer (1))

相對於上述丙烯酸聚合物(1)100質量份,添加甲酚酚醛清漆型環氧樹脂(環氧當量197,分子量1200,軟化點70℃)25質量份、二甲苯酚醛清漆樹脂(羥基當量104,軟化點80℃)60質量份、作為填充材之平均粒徑0.045μm之二氧化矽填料20質量份,而獲得熱硬化性接著劑組成物。將該接著劑組成物塗佈於形成離型膜之PET膜,於120。C加熱乾燥10分鐘,形成乾燥後之厚度為20μm之B階段狀態的塗膜,並獲得PET膜/接著劑層(1)/PET膜之積層體。25 parts by mass of a cresol novolak type epoxy resin (epoxy equivalent 197, molecular weight 1200, softening point 70 ° C) and a xylenol varnish resin (hydroxyl group equivalent 104) were added to 100 parts by mass of the acrylic polymer (1). 60 parts by mass of softening point: 80 parts by mass, 20 parts by mass of a cerium oxide filler having an average particle diameter of 0.045 μm as a filler, and a thermosetting adhesive composition was obtained. The adhesive composition was applied to a PET film forming a release film at 120. C was dried by heating for 10 minutes to form a coating film of a B-stage state having a thickness of 20 μm after drying, and a laminate of a PET film/adhesive layer (1)/PET film was obtained.

再者,PET膜係使用經聚矽氧離型處理之PET膜(帝人:Purex S-314(商品名),厚度25μm)。Further, as the PET film, a PET film treated by a polyfluorene ion treatment (People: Purex S-314 (trade name), thickness: 25 μm) was used.

(接著劑層(2)~(6))(adhesive layer (2) to (6))

除使用丙烯酸聚合物(2)~(6)中之任一者代替上述丙烯酸聚合物(1)以外,利用與接著劑層(1)相同之方法分別獲得接著劑層(2)~(6)。The adhesive layers (2) to (6) were respectively obtained by the same method as the adhesive layer (1) except that any one of the acrylic polymers (2) to (6) was used instead of the above acrylic polymer (1). .

<黏著膜之製造><Manufacture of Adhesive Film>

(黏著劑層組成物(1))(adhesive layer composition (1))

使丙烯酸2-乙基己酯77質量份、丙烯酸2-羥基丙酯23質量份聚合,於質量平均分子量為80萬之丙烯酸共聚物中加入作為硬化劑之聚異氰酸酯3質量份並混合,而製作黏著劑層組成物(1)。77 parts by mass of 2-ethylhexyl acrylate and 23 parts by mass of 2-hydroxypropyl acrylate were polymerized, and 3 parts by mass of a polyisocyanate as a curing agent was added to an acrylic copolymer having a mass average molecular weight of 800,000 and mixed. Adhesive layer composition (1).

(黏著劑層組成物(2))(adhesive layer composition (2))

使丙烯酸丁酯65質量份、丙烯酸2-羥基乙酯25質量份、丙烯酸10質量份自由基聚合,於滴加甲基丙烯酸2-異氰酸基乙酯並使其反應而合成之質量平均分子量為80萬之丙烯酸共聚物中加入作為硬化劑之聚異氰酸酯3質量份、作為光聚合起始劑之1-羥基環己基-苯基酮1質量份並混合,而製作黏著劑層組成物(2)。A mass average molecular weight of 65 parts by mass of butyl acrylate, 25 parts by mass of 2-hydroxyethyl acrylate, and 10 parts by mass of acrylic acid, and dropwise addition of 2-isocyanatoethyl methacrylate and reaction thereof To the acrylic copolymer of 800,000, 3 parts by mass of a polyisocyanate as a curing agent and 1 part by mass of 1-hydroxycyclohexyl-phenyl ketone as a photopolymerization initiator were mixed and mixed to prepare an adhesive layer composition (2). ).

(黏著膜(1)、(2))(adhesive film (1), (2))

以乾燥膜厚成為10μm之方式將所製作之黏著劑層組成物中之任一者塗佈於形成離型膜之PET膜,於120℃乾燥3分鐘。藉由將塗佈於該PET膜之黏著劑層組成物轉印至作為支撐基材之厚度100μm的聚丙烯-氫化苯乙烯丁二烯橡膠(Polypropylene-Hydrogenated Styrene-Butadiene Rubber)彈性體(PP:HSBR=80:20)樹脂膜上,分別製作黏著膜(1)、(2)。Any of the produced adhesive layer compositions was applied to a PET film forming a release film so that the dried film thickness became 10 μm, and dried at 120 ° C for 3 minutes. By transferring the adhesive layer composition applied to the PET film to a polypropylene-hydrogenated Styrene-Butadiene Rubber elastomer having a thickness of 100 μm as a supporting substrate (PP: On the resin film of HSBR=80:20), adhesive films (1) and (2) were produced, respectively.

再者,聚丙烯(PP)係使用Japan Polychem股份有限公司製造之Novatec FG4(商品名),氫化苯乙烯丁二烯橡膠(HSBR)係使用JSR股份有限公司製造之Dynaron 1320P(商品名)。又,PET膜係使用經聚矽氧離型處理之PET膜(帝人:Purex S-314(商品名),厚度25μm)。Further, polypropylene (PP) was made using Novatec FG4 (trade name) manufactured by Japan Polychem Co., Ltd., and hydrogenated styrene butadiene rubber (HSBR) was made using Dynaron 1320P (trade name) manufactured by JSR Corporation. Further, as the PET film, a PET film treated by polyfluorene ionization (People: Purex S-314 (trade name), thickness: 25 μm) was used.

<實施例1><Example 1>

以僅單側剝離接著劑層之PET膜且與黏著劑層接觸之方式貼合藉由上述方式獲得之接著劑層(1)與黏著膜(1),而獲得依序積層有支撐基材、黏著劑層、接著劑層、離型膜而成的圖1所示之附有離型膜之晶圓加工用帶。將該晶圓加工用帶作為實施例1之樣品。The adhesive layer (1) and the adhesive film (1) obtained by the above-mentioned manner are bonded to the PET film which is only one side peeled off the adhesive layer, and the support substrate is obtained by sequentially laminating the adhesive film (1). A film processing tape with a release film as shown in FIG. 1 in which an adhesive layer, an adhesive layer, and a release film are formed. This wafer processing belt was used as a sample of Example 1.

<實施例2><Example 2>

使用所得之上述接著劑層(2)與黏著膜(1),藉由與實施例1相同之方法製作實施例2之晶圓加工用帶。Using the obtained adhesive layer (2) and the adhesive film (1), the wafer processing tape of Example 2 was produced in the same manner as in Example 1.

<實施例3><Example 3>

使用所得之上述接著劑層(3)與黏著膜(1),藉由與實施例1相同之方法製作實施例3之晶圓加工用帶。Using the obtained adhesive layer (3) and the adhesive film (1), the wafer processing tape of Example 3 was produced in the same manner as in Example 1.

<實施例4><Example 4>

使用所得之上述接著劑層(4)與黏著膜(1),藉由與實施例1相同之方法製作實施例4之晶圓加工用帶。Using the obtained adhesive layer (4) and the adhesive film (1), the wafer processing belt of Example 4 was produced in the same manner as in Example 1.

<實施例5><Example 5>

使用所得之上述接著劑層(1)與黏著膜(2),藉由與實施例1相同之方法製作實施例5之晶圓加工用帶。Using the obtained adhesive layer (1) and the adhesive film (2), the wafer processing belt of Example 5 was produced in the same manner as in Example 1.

<比較例1><Comparative Example 1>

使用所得之上述接著劑層(5)與黏著膜(1),藉由與實施例1相同之方法製作比較例1之晶圓加工用帶。Using the obtained adhesive layer (5) and the adhesive film (1), a wafer processing belt of Comparative Example 1 was produced in the same manner as in Example 1.

<比較例2><Comparative Example 2>

使用所得之上述接著劑層(6)與黏著膜(1),藉由與實施例1相同之方法製作比較例2之晶圓加工用帶。Using the obtained adhesive layer (6) and the adhesive film (1), a wafer processing belt of Comparative Example 2 was produced in the same manner as in Example 1.

對實施例1~5及比較例1、2之晶圓加工用帶進行以下之測定、評價。將結果示於表1。The wafer processing belts of Examples 1 to 5 and Comparative Examples 1 and 2 were subjected to the following measurement and evaluation. The results are shown in Table 1.

(表面自由能)(surface free energy)

於上述實施例、比較例之各樣品之接著劑層中,將不與黏著劑層接觸之面設為A面,自黏著劑層剝離之面設為B面。此時,實施例5係於剝離接著劑層前利用空氣冷卻式高壓水銀燈(80W/cm,照射距離100mm)對黏著劑層照射200mJ/cm2 之紫外線。測定水及二碘甲烷相對於該等A面及B面之接觸角(液滴容量:水2μL,二碘甲烷3μL,讀取時間:滴下後30秒),根據測得之水及二碘甲烷之接觸角,使用幾何平均法,藉由上述計算式算出表面自由能。In the adhesive layer of each of the samples of the above examples and comparative examples, the surface not in contact with the adhesive layer was defined as the A surface, and the surface from which the adhesive layer was peeled off was defined as the B surface. At this time, in Example 5, the adhesive layer was irradiated with ultraviolet rays of 200 mJ/cm 2 by an air-cooled high-pressure mercury lamp (80 W/cm, irradiation distance: 100 mm) before peeling off the adhesive layer. The contact angle of water and diiodomethane with respect to the A side and the B side was measured (droplet capacity: 2 μL of water, 3 μL of diiodomethane, reading time: 30 seconds after dropping), based on measured water and diiodomethane The contact angle was calculated using the geometric mean method by the above calculation formula.

(剝離力)(Peel force)

剝離實施例、比較例之各樣品之接著劑層之離型膜,利用2kg之輥將形狀保持帶(積水化學工業公司製造,商品名:Forte)貼合於剝離離型膜之接著劑層之表面,並切成25mm寬度之帶狀,而製作依序積層有支撐基材、黏著劑層、接著劑層及形狀保持帶而成之試驗片。利用東洋精機製作所(股份有限公司)製造之Strograph(VE10)抓取所製作之試驗片分成「支撐基材及黏著劑層」及「接著劑層及形狀保持帶」之積層體,於線速300mm/min測定黏著劑層與接著劑層之間之剝離力。此時,實施例5係於剝離接著劑層前利用空氣冷卻式高壓水銀燈(80W/cm,照射距離100mm)對黏著劑層照射200mJ/cm2 之紫外線。再者,剝離力之單位為[N/25mm]。又,分成「支撐基材及黏著劑層」及「接著劑層及形狀保持帶」之積層體,自「支撐基材及黏著劑層」剝離「接著劑層及形狀保持帶」之原因在於若僅抓住接著劑層而剝離,則接著劑層會伸長。The release film of the adhesive layer of each of the samples of the examples and the comparative examples was peeled off, and the shape-retaining tape (manufactured by Sekisui Chemical Co., Ltd., trade name: Forte) was attached to the adhesive layer of the release release film by a 2 kg roller. The surface was cut into a strip having a width of 25 mm, and a test piece in which a supporting substrate, an adhesive layer, an adhesive layer, and a shape-retaining tape were sequentially laminated was prepared. The test piece produced by Strograph (VE10) grabbed by Toyo Seiki Co., Ltd. is divided into a laminated body of "support base material and adhesive layer" and "adhesive layer and shape retaining tape" at a line speed of 300 mm. /min Determines the peeling force between the adhesive layer and the adhesive layer. At this time, in Example 5, the adhesive layer was irradiated with ultraviolet rays of 200 mJ/cm 2 by an air-cooled high-pressure mercury lamp (80 W/cm, irradiation distance: 100 mm) before peeling off the adhesive layer. Furthermore, the unit of the peeling force is [N/25 mm]. Further, the reason for separating the "adhesive layer and the shape-retaining tape" from the "support base material and the adhesive layer" into the "support base material and the adhesive layer" and the "adhesive layer and the shape retaining tape" is that The adhesive layer is stretched only by grasping the adhesive layer and peeling off.

(拾取性)(pickup)

於70℃將上述實施例及比較例之各樣品之晶圓加工用帶加熱貼合至厚度50μm之矽晶圓10秒後,切割成10mm×10mm之晶片。其後,實施例5係利用空氣冷卻式高壓水銀燈(80W/cm,照射距離10cm)對黏著劑層照射200mJ/cm2 之紫外線。對矽晶圓中央部之50個晶片進行利用晶粒接合機裝置(NEC Machinery製造,商品名:CPS-100FM)之拾取試驗,求出拾取晶片個數之拾取成功率。此時,所拾取之元件中,將保持自黏著劑層剝離之接著劑層者設為拾取成功者,從而計算出拾取成功率。將其計算結果示於表1。表1中,◎、○、△、×之基準(拾取性之基準)如下所述。The wafer processing belts of the respective samples of the above examples and comparative examples were heat-bonded to a silicon wafer having a thickness of 50 μm at 70 ° C for 10 seconds, and then cut into wafers of 10 mm × 10 mm. Thereafter, in Example 5, the adhesive layer was irradiated with ultraviolet rays of 200 mJ/cm 2 by means of an air-cooled high-pressure mercury lamp (80 W/cm, irradiation distance: 10 cm). A pick-up test using a die bonder apparatus (manufactured by NEC Machinery, trade name: CPS-100FM) was performed on 50 wafers in the center of the wafer, and the picking success rate of the number of picked wafers was determined. At this time, among the picked-up elements, the person who kept the adhesive layer peeled off from the adhesive layer was set as the pick-up success, and the pick-up success rate was calculated. The calculation results are shown in Table 1. In Table 1, the basis of ◎, ○, △, and × (the basis of pick-up property) is as follows.

「◎」利用頂出銷之頂出高度為0.7mm、0.5mm、0.3mm時之拾取成功率為100%。"◎" The pick-up success rate when the ejection height of the ejector pins is 0.7 mm, 0.5 mm, and 0.3 mm is 100%.

「○」頂出高度為0.7mm、0.5mm時之拾取成功率為100%,且頂出高度為0.3mm時之拾取成功率未達100%。The pick-up success rate of "○" when the ejection height is 0.7mm and 0.5mm is 100%, and the pick-up success rate is less than 100% when the ejection height is 0.3mm.

「△」頂出高度為0.7mm時之拾取成功率為100%,且頂出高度為0.5mm、0.3mm時之拾取成功率未達100%。The pick-up success rate of "△" when the height of the ejection is 0.7 mm is 100%, and the pick-up success rate when the ejection height is 0.5 mm and 0.3 mm is less than 100%.

「×」頂出高度為0.7mm、0.5mm、0.3mm時之拾取成功率未達100%。The pick-up success rate of "×" when the height is 0.7mm, 0.5mm, and 0.3mm is less than 100%.

(可靠性(回焊時之裂痕產生率))(reliability (rift rate during reflow))

於厚度200μm之矽晶圓之背面貼附各實施例及各比較例之晶圓加工用帶之接著劑層,並切割成7.5mm×7.5mm後,於溫度160℃、壓力0.1MPa、時間1秒之條件黏著於經鍍銀處理之導線框架上。進而,利用密封材(KE-1000SV,Kyocera Chemical(股份有限公司)製造,商品名)進行成形,製作20個各實施例及各比較例之樣品。The adhesive layer of the wafer processing tape of each of the examples and the comparative examples was attached to the back surface of the wafer having a thickness of 200 μm, and cut into 7.5 mm × 7.5 mm at a temperature of 160 ° C, a pressure of 0.1 MPa, and a time of 1 The condition of seconds is adhered to the silver-plated wire frame. Further, molding was carried out by using a sealing material (KE-1000SV, manufactured by Kyocera Chemical Co., Ltd., trade name) to prepare samples of 20 examples and comparative examples.

將各實施例及各比較例之密封後樣品於85℃/60%RH之恆溫恆濕層中處理196小時後,將樣品通入以樣品表面之最高溫度成為260℃並持續20秒之方式設定之IR(紅外線)回焊爐中,並藉由室溫放置進行冷卻,將上述處理重複3次。於各實施例及各比較例中,對經過如上所述處理之20個樣品觀察有無裂痕,計算出20個樣品中產生裂痕之樣品的比例,將回焊時之裂痕產生率作為可靠性而示於表1。After the sealed samples of the respective examples and the comparative examples were treated in a constant temperature and humidity layer of 85 ° C / 60% RH for 196 hours, the sample was passed in such a manner that the maximum temperature of the surface of the sample became 260 ° C for 20 seconds. The above treatment was repeated three times in an IR (infrared) reflow furnace and cooled by standing at room temperature. In each of the examples and the comparative examples, the presence or absence of cracks in the 20 samples processed as described above was calculated, and the ratio of the crack-producing sample in the 20 samples was calculated, and the crack generation rate at the time of reflow was shown as reliability. In Table 1.

再者,於觀察有無裂痕時,使用超音波探査裝置(Scanning Acoustic Tomograph:SAT)並藉由透射法觀察各樣品,將可見剝離者均設為裂痕。Further, when observing the presence or absence of cracks, each sample was observed by a transmission method using a scanning ultrasonic apparatus (Scanning Acoustic Tomograph: SAT), and all of the visible peelers were set as cracks.

A面:不與黏著劑接觸之面Side A: No contact with the adhesive

B面:自黏著劑剝離之面Side B: Self-adhesive stripping surface

比較例1、2於拾取性方面有問題,比較例2於可靠性方面亦較差。Comparative Examples 1 and 2 have problems in pick-up property, and Comparative Example 2 is also inferior in reliability.

相對於此,實施例1~5於剝離力、拾取性、可靠性方面均充分。可知本發明之晶圓加工用帶的接著劑層,即使是與黏著劑層貼合過1次之面,亦具有充分之接著性。On the other hand, Examples 1 to 5 were sufficient in terms of peeling force, pick-up property, and reliability. It is understood that the adhesive layer of the wafer processing tape of the present invention has sufficient adhesion even when it is bonded to the adhesive layer once.

雖說明本發明與其實施態樣,但只要本發明沒有特別指定,則即使在說明本發明之任一細部中,皆非用以限定本發明,且只要在不違反本案申請專利範圍所示之發明精神與範圍下,應作最大範圍的解釋。The present invention is not limited to the details of the present invention, and is not intended to limit the invention, and is not intended to be inconsistent with the scope of the invention. Under the spirit and scope, the maximum scope should be explained.

本案主張基於2011年6月24日於日本提出申請之特願2011-141266之優先權,本發明係參照此申請案並將其內容加入作為本說明書記載之一部份。The present invention is based on the priority of Japanese Patent Application No. 2011-141266, the entire disclosure of which is hereby incorporated by reference.

10...晶圓加工用帶10. . . Wafer processing tape

11...離型PET膜11. . . Release PET film

12...黏著膜12. . . Adhesive film

12a...支撐基材12a. . . Support substrate

12b...黏著劑層12b. . . Adhesive layer

13...接著劑層13. . . Subsequent layer

圖1,係示意性表示本發明之晶圓加工用帶的剖面圖。Fig. 1 is a cross-sectional view schematically showing a wafer processing belt of the present invention.

10...晶圓加工用帶10. . . Wafer processing tape

11...離型PET膜11. . . Release PET film

12...黏著膜12. . . Adhesive film

12a...支撐基材12a. . . Support substrate

12b...黏著劑層12b. . . Adhesive layer

13...接著劑層13. . . Subsequent layer

Claims (3)

一種晶圓加工用帶,其特徵在於:依序積層有支撐基材、黏著劑層及單層之接著劑層,該接著劑層用於將半導體元件壓接於附有配線之外部連接用配線構件或其他半導體元件,該接著劑層自黏著劑層剝離之面與不和黏著劑層接觸之面的表面自由能差值為10mJ/m2 以下。A wafer processing belt characterized by sequentially laminating a support substrate, an adhesive layer, and a single layer of an adhesive layer for crimping a semiconductor element to a wiring for external connection with wiring In the member or other semiconductor element, the surface free energy difference between the surface from which the adhesive layer is peeled off from the adhesive layer and the surface not in contact with the adhesive layer is 10 mJ/m 2 or less. 如申請專利範圍第1項之晶圓加工用帶,其中,該接著劑層不和黏著劑層接觸之面的表面自由能為30mJ/m2 以上且50mJ/m2 以下。The wafer processing tape according to the first aspect of the invention, wherein the surface free energy of the surface of the adhesive layer not in contact with the adhesive layer is 30 mJ/m 2 or more and 50 mJ/m 2 or less. 如申請專利範圍第1或2項之晶圓加工用帶,其中,該接著劑層含有藉由含丙烯腈之懸浮聚合所生成的高分子化合物。The wafer processing belt according to claim 1 or 2, wherein the adhesive layer contains a polymer compound produced by suspension polymerization of acrylonitrile.
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