TWI383215B - Complex optical film and the method for fabrication the same - Google Patents
Complex optical film and the method for fabrication the same Download PDFInfo
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本發明係關於應用於背光模組之光學膜片,特別是關於一種複合式光學膜片。The present invention relates to an optical film applied to a backlight module, and more particularly to a composite optical film.
液晶顯示器必須依靠光線穿透液晶層,人眼才能觀察到液晶層變化構成之影響。除了傳統的小型單色液晶顯示模組採用反射外部光線之外,現有的液晶顯示器都採用背光模組由液晶層背側投射光線。背光模組提供之光線必須均勻地穿透液晶層,且投射至液晶層之光線必須具備均一的輝度。The liquid crystal display must rely on light to penetrate the liquid crystal layer, and the human eye can observe the influence of the change of the liquid crystal layer. In addition to the traditional small monochrome liquid crystal display module that reflects external light, the existing liquid crystal display uses a backlight module to project light from the back side of the liquid crystal layer. The light provided by the backlight module must uniformly penetrate the liquid crystal layer, and the light projected to the liquid crystal layer must have uniform brightness.
參閱第1圖,其為習知技術之顯示裝置的剖面示意圖。習知技術中的顯示裝置,主要包含背光模組90與顯示面板94等元件。背光模組90,包含背光源91、導光板92、反射片93、增亮膜片95、與擴散片96。背光源91提供之光線,進入導光板92後,藉由反射片93之反射及導光板92之引導,使得光線改變方向,並均勻地往增亮膜片95的方向投射。增亮膜片95係透過集光結構進一步聚光,使得光線集中朝向顯示面板94的方向,以使背光模組90正面的亮度增強。然而,規則排列之集光結構與顯示面板94容易產生干涉條紋(moiré)或彩虹紋(rainbow mura),使得顯示面板94所顯示之影像出現瑕疵。因此,增亮膜片95之上,通常必須再加上具有霧化結構之擴散片96,透過其霧化結構可消除前述之干涉條紋或彩虹紋,並使背光模組90亮度分佈更為均勻,且亦可作為保護增亮膜片95之集光結構的保護結構。Referring to Figure 1, a cross-sectional view of a conventional display device is shown. The display device in the prior art mainly includes components such as a backlight module 90 and a display panel 94. The backlight module 90 includes a backlight 91, a light guide plate 92, a reflection sheet 93, a brightness enhancement film 95, and a diffusion sheet 96. After the light provided by the backlight 91 enters the light guide plate 92, the reflection of the reflective sheet 93 and the guiding of the light guide plate 92 cause the light to change direction and uniformly project in the direction of the brightness enhancement film 95. The brightness enhancement film 95 is further condensed through the light collecting structure to concentrate the light toward the display panel 94 to enhance the brightness of the front surface of the backlight module 90. However, the regularly arranged light collecting structure and the display panel 94 are liable to generate interference moiré or rainbow mura, so that the image displayed on the display panel 94 is paralyzed. Therefore, on the brightness enhancing film 95, it is usually necessary to add a diffusion sheet 96 having an atomizing structure, and the above-mentioned interference fringe or rainbow pattern can be eliminated through the atomizing structure, and the brightness distribution of the backlight module 90 is more uniform. Moreover, it can also serve as a protective structure for protecting the light collecting structure of the brightness enhancing film 95.
然而前述的背光模組需要多個光學膜片結合,才能達成理想的背光效果,多個光學膜片的結合,不但會使光學元件的數量增加、提升製造成本以外,也會增加組裝所需要的工序與時間。是以,如何改良背光模組的光學架構,減少光學元件數量,成為重要的技術課題。However, the aforementioned backlight module requires a combination of multiple optical films to achieve an ideal backlight effect. The combination of multiple optical films not only increases the number of optical components, but also increases the manufacturing cost, and also increases the assembly required. Process and time. Therefore, how to improve the optical architecture of the backlight module and reduce the number of optical components has become an important technical issue.
習知技術中的顯示裝置,其背光模組必須以多個光學元件組合,才能達到增亮、擴散及增光功能,結構相對複雜,也增加製造成本。In the display device of the prior art, the backlight module must be combined with a plurality of optical components to achieve brightness enhancement, diffusion, and brightness enhancement, and the structure is relatively complicated, and the manufacturing cost is also increased.
鑑於上述問題,本發明提出一種複合式光學膜片,應用於一背光模組,以單一光學元件同時達成增亮及擴散功能。In view of the above problems, the present invention provides a composite optical film which is applied to a backlight module to simultaneously achieve brightness enhancement and diffusion functions with a single optical component.
為了達成上述目的,本發明提出一種複合式光學膜片,包含可撓性基材、複數個突出之集光稜柱與複數個透明膠團。集光稜柱設置於可撓性基材上,用以進行集光。透明膠團各別配置於對應之集光稜柱之間,且各透明膠團與集光稜柱之間存在一空隙區域。透明膠團用以進行光擴散,並保護集光稜柱。複合式光學膜片以單一膜片取代多個光學膜片之結合,簡化了背光模組之結構,並降低背光模組之製作成本。In order to achieve the above object, the present invention provides a composite optical film comprising a flexible substrate, a plurality of protruding light collecting prisms and a plurality of transparent micelles. The collecting prism is disposed on the flexible substrate for collecting light. The transparent micelles are respectively disposed between the corresponding collecting prisms, and a gap region exists between each transparent micelle and the collecting prism. Transparent micelles are used to diffuse light and protect the collecting prisms. The composite optical film replaces the combination of multiple optical films with a single film, which simplifies the structure of the backlight module and reduces the manufacturing cost of the backlight module.
為了製作前述之複合式光學膜片,本發明進一步提出一種光學膜片製作方法,包含下列步驟。連續地傳送可撓性基材,並連續地塗佈第一膠體於可撓性基材上。接著以壓製模具對第一膠體進行壓製,以形成複數個集光膠體,並硬化集光膠體,以形成複數個集光稜柱。其次配置第二膠體於集光稜柱之間,並硬化第二膠體,以形成複數個透明膠團,同時形成一空隙區域,於各透明膠團與集光稜柱之間。In order to produce the aforementioned composite optical film, the present invention further provides a method of fabricating an optical film comprising the following steps. The flexible substrate is continuously conveyed and the first colloid is continuously applied to the flexible substrate. The first colloid is then pressed with a pressing die to form a plurality of collecting colloids, and the collecting colloid is hardened to form a plurality of collecting prisms. Secondly, the second colloid is disposed between the collecting prisms, and the second colloid is hardened to form a plurality of transparent micelles, and a void region is formed between the transparent micelles and the collecting prisms.
本發明之功效在於將習知技術中複數個光學膜片所達成之功能,結合為單一膜片,減少背光模組中的光學元件數目,進而降低生產成本。複合式光學膜片可快速地於單一產線上製作,進一步降低了複合式光學膜片本身的製作成本。The effect of the invention is to combine the functions achieved by the plurality of optical films in the prior art into a single film, thereby reducing the number of optical components in the backlight module, thereby reducing the production cost. The composite optical film can be quickly fabricated on a single production line, further reducing the manufacturing cost of the composite optical film itself.
請參閱第2圖與第3圖,其為本發明顯示裝置與複合式光學膜片之一實施例,揭露一種背光模組90及應用於該背光模組90之複合式光學膜片10。背光模組90包含一背光源91、一導光板92、一反射片93、與複合式光學膜片10。背光模組90用以提供背光至一顯示面板94,其中複合式光學膜片10用以達成擴散與集光效果,以增強背光的正面強度。複合式光學膜片10包含一可撓性基材11、複數個突出之集光稜柱12與複數個透明膠團13。Please refer to FIG. 2 and FIG. 3 , which are an embodiment of a display device and a composite optical film according to the present invention. A backlight module 90 and a composite optical film 10 applied to the backlight module 90 are disclosed. The backlight module 90 includes a backlight 91, a light guide plate 92, a reflective sheet 93, and a composite optical film 10. The backlight module 90 is configured to provide a backlight to a display panel 94, wherein the composite optical film 10 is used to achieve diffusion and light collection effects to enhance the front intensity of the backlight. The composite optical film 10 comprises a flexible substrate 11, a plurality of protruding light collecting prisms 12 and a plurality of transparent micelles 13.
可撓性基材11係以透光材料所製成,例如:聚苯乙烯(PS)、聚氯乙烯(PVC)或聚甲基丙烯酸甲酯(PMMA),用以供光線通過且可被彎折、變形。該可撓性基材11具備相對之入光面111與出光面112,其中入光面111係用以供通過導光板92而來之光線入射,經過可撓性基材11的本體後,該光線會由出光面112離開,而穿透至集光稜柱12、複數個透明膠團13與顯示面板94。The flexible substrate 11 is made of a light transmissive material such as polystyrene (PS), polyvinyl chloride (PVC) or polymethyl methacrylate (PMMA) for light to pass through and can be bent Fold and deform. The flexible substrate 11 is provided with a light-incident surface 111 and a light-emitting surface 112. The light-incident surface 111 is used for incident light passing through the light guide plate 92. After passing through the body of the flexible substrate 11, the flexible substrate 11 is disposed. The light exits from the light exit surface 112 and penetrates to the light collecting prism 12, the plurality of transparent micelles 13 and the display panel 94.
集光稜柱12設置於可撓性基材11之出光面112上,各集光稜柱12突出於出光面112之高度H,其範圍可介於20毫米(mm)與25毫米(mm)之間。集光稜柱12係用以折射並聚焦該光線,使光線行進方向集中出光面112之法線方向,達到增亮之效果。The light collecting prisms 12 are disposed on the light emitting surface 112 of the flexible substrate 11, and each of the light collecting prisms 12 protrudes from the height H of the light emitting surface 112, and the range may be between 20 millimeters (mm) and 25 millimeters (mm). . The light collecting prism 12 is used for refracting and focusing the light, so that the traveling direction of the light is concentrated in the normal direction of the light surface 112 to achieve the brightening effect.
請參閱第3圖與第4圖,透明膠團13各別配置於對應之集光稜柱12之間。隔著同一集光稜柱12之相鄰二透明膠團13之間,可為點接觸、局部接觸或不接觸。透明膠團13的頂部與對應的該些集光稜柱12的尖端部分之間存在一高度差h,其範圍可介於1毫米(mm)與5毫米(mm)之間。此外,各透明膠團13的底部與對應的該些集光稜柱12的山谷之間存在一空隙區域14,該些集光稜柱12的山谷係指兩相鄰的集光稜柱12之間所形成的凹陷區域,透明膠團13的底部係指透明膠團13面向該些集光稜柱12的山谷的一側,空隙區域14的高度D範圍介於1毫米(mm)與20毫米(mm)之間。其中,集光稜柱12與空隙區域14的折射率差異範圍可介於1.35與1.65之間,且透明膠團與該空隙區域14的折射率差異範圍亦可介於1.35與1.65之間,藉以使光線順利地由集光稜柱12行進至空隙區域14,再由空隙區域14進入透明膠團13中。透明膠團13可另包含複數個擴散粒子15,均勻地分佈於透明膠團13中,擴散粒子15的材料可包含二氧化鈦或二氧化矽,用以打散光線並產生霧化作用,避免光線集中於集光稜柱12的尖端部分離開,以消除或減少規則排列之集光稜柱12與顯示面板94所產生的干涉條紋或彩虹紋。此外,突出於集光稜柱12之透明膠團13同時可作為保護結構,避免集光稜柱12受損,故不需外加保護片於該複合式光學膜片10之上。因此,複合式光學膜片10取代多個光學膜片之結合,簡化了背光模組90之結構,並降低背光模組90之製作成本。Referring to FIGS. 3 and 4, the transparent micelles 13 are respectively disposed between the corresponding collecting prisms 12. Between the adjacent two transparent micelles 13 of the same light collecting prism 12, it may be point contact, partial contact or no contact. There is a height difference h between the top of the transparent glue group 13 and the corresponding tip end portions of the light collecting prisms 12, which may range between 1 millimeter (mm) and 5 millimeters (mm). In addition, a gap region 14 exists between the bottom of each transparent glue group 13 and the corresponding valley of the light collecting prisms 12. The valleys of the light collecting prisms 12 are formed between two adjacent light collecting prisms 12. The recessed area, the bottom of the transparent glue group 13 refers to the side of the valley of the transparent glue group 13 facing the light collecting prisms 12, and the height D of the gap area 14 ranges from 1 mm (mm) to 20 mm (mm). between. The refractive index difference between the light collecting prism 12 and the void region 14 may range between 1.35 and 1.65, and the refractive index difference between the transparent micelle and the void region 14 may also be between 1.35 and 1.65, thereby The light travels smoothly from the collecting prism 12 to the void region 14, and then enters the transparent micelle 13 from the void region 14. The transparent micelle 13 may further comprise a plurality of diffusion particles 15 uniformly distributed in the transparent micelles 13. The material of the diffusion particles 15 may comprise titanium dioxide or cerium oxide to break up the light and generate atomization to avoid concentration of light. The tip end portion of the light collecting prism 12 is separated to eliminate or reduce interference fringes or rainbow stripes generated by the regularly arranged light collecting prisms 12 and the display panel 94. In addition, the transparent micelle 13 protruding from the collecting prism 12 can also serve as a protective structure to prevent the collecting prism 12 from being damaged, so that no protective sheet is required on the composite optical film 10. Therefore, the composite optical film 10 replaces the combination of the plurality of optical films, simplifies the structure of the backlight module 90, and reduces the manufacturing cost of the backlight module 90.
透明膠團13之形成,係先以塗佈工具將膠體塗佈於相鄰之集光稜柱12之間後,再進行硬化程序,使膠體硬化為透明膠團。透明膠團13 可採用具備不同硬化機制的材料,例如:光硬化材料或熱硬化材料。The transparent micelle 13 is formed by first applying a colloid to the adjacent collecting prisms 12 by a coating tool, and then performing a hardening process to harden the colloid into a transparent micelle. Transparent glue group 13 Materials having different hardening mechanisms such as photohardening materials or thermosetting materials can be used.
光硬化材料可指包含光起始劑之光感應膠,其被紫外光照射後,便會開始聚合膠體其他成分並硬化,光起始劑可包含異丙塞噸酮(Isopropyl thioxanthone)或2-羥基-(2甲基苯基)丙酮(2-Hydroxy-2methylphenyl propanone)等材料,混合於氨基甲酸酯(urethane)中,本發明並不以此為限。The photohardening material may refer to a photo-sensitive adhesive containing a photoinitiator which, upon being irradiated with ultraviolet light, starts to polymerize and harden other components of the colloid, and the photoinitiator may comprise Isopropyl thioxanthone or 2- A material such as hydroxy-(2-methylphenyl)propanone is mixed in urethane, and the present invention is not limited thereto.
熱硬化材料或前述膠體的其餘聚合成分可為熱固化型樹脂,由熱硬化聚合物及有機溶劑組成,熱固化型樹脂於受熱後,有機溶劑會先揮發,熱固化聚合物之單體才會開始聚合、硬化,其可包含熱固化型樹脂環氧丙烯酸酯(Epoxy-Acrylate)、丙烯酸異辛酯(Isooctyl Acrylate)、聚丙烯酸(Poly acrylic acid)或丙烯酸甲酯(Methyl Acrylate)等材料,本發明並不以此為限。The thermosetting material or the remaining polymer component of the foregoing colloid may be a thermosetting resin composed of a thermosetting polymer and an organic solvent. After the heat curing resin is heated, the organic solvent will first volatilize, and the monomer of the heat curing polymer will be heated. Starting polymerization and hardening, which may include materials such as Epoxy-Acrylate, Isooctyl Acrylate, Polyacrylic acid or Methyl Acrylate. The invention is not limited to this.
請參閱第5圖,並非每一對相鄰的集光稜柱12之間都需要配置透明膠團13,各透明膠團13可不連續地配置於各對相鄰集光稜柱12之間,亦即部分的相鄰集光稜柱12之間不配置透明膠團。Referring to FIG. 5, not only each pair of adjacent light collecting prisms 12 needs to be disposed with a transparent glue group 13 , and each transparent glue group 13 can be discontinuously disposed between each pair of adjacent light collecting prisms 12 , that is, No transparent micelles are disposed between the adjacent adjacent light collecting prisms 12.
再參閱第6圖,透明膠團13的立體型態係為不規則塊狀,然而透明膠團13的立體型態會隨著塗佈工具而變化,故其可為橢圓條狀、不規則條狀或橢圓球狀,本發明並不以此為限。Referring to FIG. 6 again, the three-dimensional shape of the transparent micelle 13 is an irregular block shape, but the three-dimensional shape of the transparent micelle 13 varies with the coating tool, so it may be an elliptical strip or an irregular strip. The shape is ellipsoidal or spherical, and the invention is not limited thereto.
再參閱第3圖、第7圖與第8圖,依據塗佈工具之差異,透明膠團13之剖面形狀可為橢圓形、一側具有凸起之橢圓形或不規則之雲形,以加強擴散效果。Referring again to FIG. 3, FIG. 7 and FIG. 8, depending on the difference of the coating tools, the cross-sectional shape of the transparent micelle 13 may be elliptical, with a convex ellipse or an irregular cloud on one side to enhance diffusion. effect.
請參閱第9圖與第10圖,其係為本發明複合式光學膜片之生產機 台的示意圖,用以說明本發明光學膜片製作方法之一實施例,以製作本發明複合式光學膜片。此方法係以滾輪組20a, 20b連續地傳送可撓性基材11,接著以第一塗佈工具21連續地塗佈第一膠體12a於可撓性基材11上,第一膠體12a係為形成集光稜柱12之材料。其中,第一塗佈工具21主要包含容置槽211及噴嘴212,容置槽211用以容置第一膠體12a,噴嘴212則具有一狹槽,且狹槽的延伸方向係與可撓性基材11被傳送的方向垂直,用以供第一膠體12a通過,而到達持續移動之可撓性基材11上,使可撓性基材11表面塗佈一層第一膠體12a。Please refer to FIG. 9 and FIG. 10 , which are the production machine of the composite optical film of the present invention. A schematic diagram of a stage for explaining an embodiment of the optical film manufacturing method of the present invention to produce a composite optical film of the present invention. In this method, the flexible substrate 11 is continuously conveyed by the roller sets 20a, 20b, and then the first colloid 12a is continuously coated on the flexible substrate 11 by the first coating tool 21, and the first colloid 12a is The material of the light collecting prism 12 is formed. The first coating tool 21 mainly includes a receiving groove 211 and a nozzle 212. The receiving groove 211 is for receiving the first colloid 12a, and the nozzle 212 has a slot, and the extending direction of the slot is flexible. The substrate 11 is conveyed in a direction perpendicular to the first colloid 12a for passage to the continuously moving flexible substrate 11, and the surface of the flexible substrate 11 is coated with a first colloid 12a.
接著以壓製模具22對第一膠體12a進行壓製,以形成複數個集光膠體12b。請參閱第11圖,壓制模具22係為持續轉動之柱狀結構,且其外周面上具備有凹凸結構221,當壓制模具22接觸並施壓於第一膠體12a後,藉由凹凸結構221之下凹處與上凸處,使得第一膠體12a塑型為集光稜柱12之型態,構成前述之集光膠體12b。接著,以硬化裝置23硬化集光膠體12b,形成複數個集光稜柱12。硬化裝置23的型態視第一膠體材料之硬化機制而定,若成分以熱硬化型樹脂為主,則硬化裝置23為熱源;若成分包含光起始劑,硬化裝置23則為紫外光源,並加上熱源以加速有機溶劑揮發。Next, the first colloid 12a is pressed with a pressing die 22 to form a plurality of collecting colloids 12b. Referring to FIG. 11, the pressing mold 22 is a columnar structure that continuously rotates, and has an uneven structure 221 on the outer peripheral surface thereof. After the pressing mold 22 contacts and is pressed against the first colloid 12a, the concave-convex structure 221 The concave portion and the upper convex portion are shaped such that the first colloid 12a is shaped as the light collecting prism 12 to constitute the aforementioned light collecting colloid 12b. Next, the light collecting colloid 12b is hardened by the curing device 23 to form a plurality of collecting prisms 12. The type of the curing device 23 depends on the hardening mechanism of the first colloidal material. If the component is mainly a thermosetting resin, the curing device 23 is a heat source; if the component contains a photoinitiator, the curing device 23 is an ultraviolet light source. A heat source is added to accelerate the evaporation of the organic solvent.
再參閱第9圖與第10圖,接著以滾輪組20a, 20b翻轉可撓性基材11與集光稜柱12,並持續傳送之。同時,以另一組滾輪組20c, 20d, 20e, 20f連續地傳送一離型膜24,以第二塗佈工具25連續地塗佈第二膠體13a於離型膜24上,第二膠體13a係為形成透明膠團13之材料。其中,第二塗佈工具25主要包含容置槽251及噴嘴252,容置槽251係用以容置第二膠體13a,噴嘴252則具有一狹槽,且狹槽的延伸方向係與離 型膜24被傳送的方向垂直。接著使翻轉後的可撓性基材11與離型膜24互相接近,且使可撓性基材11與離型膜24被傳送的方向與速度相同。可撓性基材11與離型膜24之距離,應大於或等於集光稜柱12之高度,同時,集光稜柱12僅尖端部分接觸第二膠體13a,藉以配置第二膠體13a於集光稜柱12之間,且使相鄰集光稜柱12之山谷與第二膠體13a相隔不填膠之空隙區域14,如第3圖、第7圖或第8圖所示。最後,以硬化裝置26、27硬化第二膠體13a,以形成複數個透明膠團13,同時形成空隙區域14於各透明膠團13與集光稜柱12之間,於第二膠體13a硬化為透明膠團13後,撕除離型膜24即可完成本發明光學膜片10。硬化裝置的型態視第二膠體13a材料之硬化機制而定,若成分以熱硬化型樹脂為主,則硬化裝置僅需要一熱源26;若成分包含光起始劑,硬化裝置需要熱源26及紫外光源27,其中第二膠體13a係先被熱源26加熱,以加速有機溶劑揮發並縮小體積,再以紫外光源27照射以完成硬化。此外,第二膠體13a並不需要持續地被第二塗佈工具25擠出,第二塗佈工具25可斷續地擠出第二膠體13a,使第二膠體13a不連續地沾黏於集光稜柱12之間,以形成不連續的條狀、塊狀或不規則的條狀、塊狀之透明膠團13。Referring again to Figures 9 and 10, the flexible substrate 11 and the collecting prism 12 are then inverted by the roller sets 20a, 20b and continuously conveyed. At the same time, a release film 24 is continuously conveyed by another set of roller sets 20c, 20d, 20e, 20f, and the second colloid 13a is continuously coated on the release film 24 by the second coating tool 25, the second colloid 13a It is a material for forming the transparent micelle 13. The second coating tool 25 mainly includes a receiving groove 251 and a nozzle 252. The receiving groove 251 is for receiving the second colloid 13a, and the nozzle 252 has a slot, and the extending direction of the slot is away from the slot. The film 24 is conveyed in a direction perpendicular to the direction. Next, the inverted flexible substrate 11 and the release film 24 are brought close to each other, and the direction and speed at which the flexible substrate 11 and the release film 24 are transported are the same. The distance between the flexible substrate 11 and the release film 24 should be greater than or equal to the height of the light collecting prism 12, and at the same time, only the tip end portion of the light collecting prism 12 contacts the second colloid 13a, thereby arranging the second colloid 13a on the collecting prism. 12, and the valleys of the adjacent collecting prisms 12 and the second colloid 13a are separated from the gap region 14 which is not filled, as shown in Fig. 3, Fig. 7, or Fig. 8. Finally, the second colloid 13a is hardened by the hardening means 26, 27 to form a plurality of transparent micelles 13, and the void region 14 is formed between the transparent micelles 13 and the light collecting prisms 12, and the second colloid 13a is hardened to be transparent. After the micelle 13, the release film 24 is peeled off to complete the optical film 10 of the present invention. The type of the hardening device depends on the hardening mechanism of the material of the second colloid 13a. If the component is mainly composed of a thermosetting resin, the curing device only needs a heat source 26; if the component contains a photoinitiator, the hardening device requires a heat source 26 and The ultraviolet light source 27, wherein the second colloid 13a is first heated by the heat source 26 to accelerate the evaporation of the organic solvent and reduce the volume, and then irradiated with the ultraviolet light source 27 to complete the hardening. In addition, the second colloid 13a does not need to be continuously extruded by the second coating tool 25, and the second coating tool 25 can intermittently extrude the second colloid 13a, so that the second colloid 13a is discontinuously adhered to the set. Between the prisms 12, a strip-shaped, block-shaped or irregular strip-shaped, block-shaped transparent micelle 13 is formed.
由於可撓性基材11係被翻轉後,才令第二膠體13a配置於集光稜柱12之間,為了避免第二膠體13a受到重力牽引下落,又可被第二塗佈工具25擠出,故第二膠體13a之黏滯係數範圍介於200cps與800cps之間為最佳,其可使第二膠體13a在被硬化之前附著於集光稜柱12,不會受重力牽引而滴下,且可順利地被第二塗佈工具25擠出。Since the flexible substrate 11 is inverted, the second colloid 13a is disposed between the collecting prisms 12, and the second colloid 13a can be extruded by the second coating tool 25 in order to prevent the second colloid 13a from being pulled by gravity. Therefore, the viscous coefficient of the second colloid 13a is preferably between 200 cps and 800 cps, which allows the second colloid 13a to adhere to the collecting prism 12 before being hardened, and is not dripped by gravity, and can be smoothly The ground is extruded by the second coating tool 25.
請參閱第12圖與第13圖,其為本發明複合式光學膜片之生產機 台的示意圖,用以說明本發明光學膜片的製作方法,以製作本發明複合式光學膜片。在本實施例中,製作集光稜柱12之步驟大致與第9圖、第10圖所述之實施例相同,先以滾輪組20a, 20b連續地傳送可撓性基材11,接著以第一塗佈工具21連續地塗佈第一膠體12a於可撓性基材11上。接著以壓製模具22對第一膠體12a進行壓製,以形成複數個集光膠體12b。最後,以硬化裝置23硬化集光膠體12b,形成複數個集光稜柱12。Please refer to FIG. 12 and FIG. 13 , which are the production machine of the composite optical film of the present invention. A schematic diagram of a stage for explaining the method of fabricating the optical film of the present invention to produce a composite optical film of the present invention. In the present embodiment, the steps of fabricating the light-collecting prisms 12 are substantially the same as those of the embodiments described in FIGS. 9 and 10, and the flexible substrate 11 is continuously conveyed by the roller sets 20a, 20b, followed by the first The coating tool 21 continuously coats the first colloid 12a on the flexible substrate 11. Next, the first colloid 12a is pressed with a pressing die 22 to form a plurality of collecting colloids 12b. Finally, the light collecting colloid 12b is hardened by the hardening device 23 to form a plurality of collecting prisms 12.
接著以滾輪組20a, 20b翻轉可撓性基材11與集光稜柱12,並持續傳送之。以第二塗佈工具25由下往上直接植入第二膠體13a於翻轉後的該些集光稜柱12之間,第二塗佈工具25包含容置槽251及噴嘴252,第二膠體13a容置於容置槽251中,並經由噴嘴252植入集光稜柱12之間,並使翻轉後的集光稜柱12的山谷與第二膠體13a相隔一空隙區域14,如第3圖、第7圖或第8圖所示。其中,噴嘴252可包含複數個噴孔,對應相鄰集光稜柱12之間的凹陷區域,使第二膠體13a直接植入。噴嘴252亦可包含單一狹縫,將第二膠體13a塗佈於集光稜柱12的尖端部分。第二膠體13a之黏滯係數範圍以介於200cps與800cps之間為最佳,使第二膠體13a能在被硬化之前附著於集光稜柱12上,且可順利被第二塗佈工具25擠出。最後,以硬化裝置硬化第二膠體13a,以形成複數個透明膠團13,同時形成空隙區域14於各透明膠團13與集光稜柱12之間。其中,第二膠體13a係先用紫外光源27照射以進行硬化,避免第二膠體13a持續向下滑落、滴下,接著再被熱源26加熱,以加速有機溶劑揮發並縮小體積,最後完成硬化。The flexible substrate 11 and the light collecting prism 12 are then inverted by the roller sets 20a, 20b and continuously conveyed. The second coating tool 25 is directly implanted between the light-collecting prisms 12 and the second coating tool 25, and the second coating tool 25 includes a receiving groove 251 and a nozzle 252, and a second colloid 13a. It is accommodated in the accommodating groove 251, and is implanted between the light collecting prisms 12 via the nozzle 252, and the valley of the inverted light collecting prism 12 is separated from the second colloid 13a by a gap region 14, as shown in FIG. 3, Figure 7 or Figure 8. The nozzle 252 may include a plurality of nozzle holes corresponding to the recessed areas between the adjacent light collecting prisms 12 to directly implant the second colloid 13a. The nozzle 252 may also include a single slit to apply the second colloid 13a to the tip end portion of the collecting prism 12. The viscous coefficient of the second colloid 13a is preferably between 200 cps and 800 cps, so that the second colloid 13a can be attached to the light collecting prism 12 before being hardened, and can be smoothly squeezed by the second coating tool 25. Out. Finally, the second colloid 13a is hardened by a hardening device to form a plurality of transparent micelles 13, while a void region 14 is formed between each of the transparent micelles 13 and the light collecting prisms 12. The second colloid 13a is first irradiated with the ultraviolet light source 27 for hardening, so that the second colloid 13a is prevented from continuously falling down and dripping, and then heated by the heat source 26 to accelerate the evaporation of the organic solvent and reduce the volume, and finally the hardening is completed.
請參閱第14圖,其為本發明複合式光學膜片之生產機台的示意 圖,用以說明本發明光學膜片製作方法之一實施例,以製作本發明複合式光學膜片。在本實施例中,製作集光稜柱12及透明膠團13之步驟大致與第12圖、第13圖所述之實施例相同。Please refer to FIG. 14 , which is a schematic diagram of a production machine for a composite optical film of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing an embodiment of the method for producing an optical film of the present invention to produce a composite optical film of the present invention. In the present embodiment, the steps of producing the light collecting prism 12 and the transparent micelle 13 are substantially the same as those of the embodiments described in Figs. 12 and 13.
於本實施例中,用於塗佈第二膠體13a之第二塗佈工具25包含開放之容置槽253、滾輪254與刮刀255。容置槽253係用以容置第二膠體13a,而滾輪254則部分浸泡於第二膠體13a中,並持續轉動以沾黏第二膠體13a於其表面。刮刀255係用以刮刷沾黏於滾輪254上多餘之第二膠體13a,以控制第二膠體13a之厚度。滾輪254係持續轉動,且其切線速度應等於可撓性基材11被傳送之速度。翻轉後的集光稜柱12係接觸沾黏於滾輪254之第二膠體13a,藉以使第二膠體13a被滾輪254植入翻轉後的集光稜柱12之間,使翻轉後的集光稜柱12的尖端部分接觸第二膠體13a,並使翻轉後的集光稜柱12的山谷與第二膠體13a相隔一空隙區域14,如第3圖、第7圖或第8圖所示。In the present embodiment, the second coating tool 25 for coating the second colloid 13a includes an open receiving groove 253, a roller 254, and a scraper 255. The accommodating groove 253 is for accommodating the second colloid 13a, and the roller 254 is partially immersed in the second colloid 13a and continuously rotated to adhere the second colloid 13a to the surface thereof. The scraper 255 is used to wipe the excess second colloid 13a adhered to the roller 254 to control the thickness of the second colloid 13a. The roller 254 is continuously rotated and its tangential speed should be equal to the speed at which the flexible substrate 11 is conveyed. The inverted light collecting prism 12 is in contact with the second colloid 13a adhered to the roller 254, so that the second colloid 13a is implanted between the inverted collecting prisms 12 by the roller 254, so that the inverted collecting prism 12 is The tip end portion contacts the second colloid 13a, and the valley of the inverted light collecting prism 12 is separated from the second colloid 13a by a void region 14, as shown in Fig. 3, Fig. 7, or Fig. 8.
再參閱第15圖與第16圖,為本發明複合式光學膜片之生產機台的示意圖,用以說明本發明光學膜片製作方法之一實施例,以製作本發明複合式光學膜片。在本實施例中,製作集光稜柱12之步驟大致與前述實施例相同,先以滾輪組20a, 20b連續地傳送可撓性基材11,接著以第一塗佈工具21連續地塗佈第一膠體12a於可撓性基材11上。接著以壓製模具22對第一膠體12a進行壓製,以形成複數個集光膠體12b。最後,硬化集光膠體12b,形成複數個集光稜柱12。Referring to Figures 15 and 16, there is shown a schematic view of a production machine for a composite optical film of the present invention for explaining an embodiment of the optical film manufacturing method of the present invention for producing the composite optical film of the present invention. In the present embodiment, the steps of fabricating the light-collecting prisms 12 are substantially the same as those of the previous embodiment. The flexible substrate 11 is continuously conveyed by the roller sets 20a, 20b, and then the first coating tool 21 is continuously coated. A colloid 12a is on the flexible substrate 11. Next, the first colloid 12a is pressed with a pressing die 22 to form a plurality of collecting colloids 12b. Finally, the collecting colloid 12b is hardened to form a plurality of collecting prisms 12.
接著以第二塗佈工具25滴入第二膠體13a於翻轉前的集光稜柱12之間,然後隨同可撓性基材11與些集光稜柱12,一併翻轉第二膠體13a,使第二膠體13a流向翻轉後的些集光稜柱12的尖端部分,並使翻 轉後的該些集光稜柱12的山谷與翻轉後的第二膠體13a相隔空隙區域14。為了使第二膠體13a可順利流動且不會快速地自集光稜柱12滴落,第二膠體13a的黏滯係數範圍以介於100cps與200cps之間為最佳。此外,第二膠體13a另包含有機溶劑,因此硬化裝置的配置上,係以熱源26先對第二膠體13a加熱,以揮發有機溶劑,使有機溶劑氣體推擠第二膠體13a,擴大空隙區域14並縮小第二膠體13a的體積,最後才以紫外光源27照射第二膠體13a,使其硬化為透明膠團13。Then, the second colloid 13a is dropped into the second colloid 13a between the light-collecting prisms 12 before the inversion, and then the second colloid 13a is flipped together with the flexible substrate 11 and the collecting prisms 12, so that The dicolloid 13a flows toward the tip end portion of the light-collecting prism 12 after being turned over, and turns over The valleys of the rotated collecting prisms 12 are separated from the inverted second colloid 13a by a gap region 14. In order for the second colloid 13a to flow smoothly without dripping from the concentrating prism 12, the viscous coefficient of the second colloid 13a is preferably between 100 cps and 200 cps. Further, the second colloid 13a further contains an organic solvent. Therefore, in the arrangement of the curing device, the second colloid 13a is first heated by the heat source 26 to volatilize the organic solvent, and the organic solvent gas is pushed against the second colloid 13a to enlarge the void region 14. The volume of the second colloid 13a is reduced, and finally the second colloid 13a is irradiated with the ultraviolet light source 27 to be hardened into the transparent micelle 13.
90‧‧‧背光模組90‧‧‧Backlight module
91‧‧‧光源91‧‧‧Light source
92‧‧‧導光板92‧‧‧Light guide plate
93‧‧‧反射片93‧‧‧reflector
94‧‧‧顯示面板94‧‧‧ display panel
95‧‧‧增亮膜片95‧‧‧Brightening diaphragm
96‧‧‧擴散片96‧‧‧Diffuser
10‧‧‧複合式光學膜片10‧‧‧Composite optical diaphragm
11‧‧‧可撓性基材11‧‧‧Flexible substrate
111‧‧‧入光面111‧‧‧Into the glossy surface
112‧‧‧出光面112‧‧‧Glossy
12‧‧‧集光稜柱12‧‧‧Lighting prism
12a‧‧‧第一膠體12a‧‧‧First colloid
12b‧‧‧集光膠體12b‧‧‧Photocolloid
13‧‧‧透明膠團13‧‧‧Transparent micelles
13a‧‧‧第二膠體13a‧‧‧Second colloid
14‧‧‧空隙區域14‧‧‧Void area
15‧‧‧擴散粒子15‧‧‧Diffusion particles
20a, 20b‧‧‧滾輪組20a, 20b‧‧‧Roller set
20c, 20d, 20e, 20f‧‧‧滾輪組20c, 20d, 20e, 20f‧‧‧ wheel set
21‧‧‧第一塗佈工具21‧‧‧First coating tool
211‧‧‧容置槽211‧‧‧ accommodating slots
212‧‧‧噴嘴212‧‧‧Nozzles
22‧‧‧壓制模具22‧‧‧Compression mould
221‧‧‧凹凸結構221‧‧‧ concave structure
23‧‧‧硬化裝置23‧‧‧ Hardening device
24‧‧‧離型膜24‧‧‧ release film
25‧‧‧第二塗佈工具25‧‧‧Second coating tool
251‧‧‧容置槽251‧‧‧ accommodating slots
252‧‧‧噴嘴252‧‧‧Nozzles
253‧‧‧容置槽253‧‧‧ accommodating slots
254‧‧‧滾輪254‧‧‧Roller
255‧‧‧刮刀255‧‧‧ scraper
26‧‧‧熱源26‧‧‧heat source
27‧‧‧紫外光源27‧‧‧UV source
第1圖為習知技術之顯示裝置的剖面示意圖。Fig. 1 is a schematic cross-sectional view showing a display device of the prior art.
第2圖為本發明顯示裝置的剖面示意圖。Figure 2 is a schematic cross-sectional view of the display device of the present invention.
第3圖為第2圖複合式光學膜片的局部剖面示意圖。Fig. 3 is a partial cross-sectional view showing the composite optical film of Fig. 2.
第4圖至第6圖為本發明複合式光學膜片之外觀立體示意圖。4 to 6 are schematic perspective views showing the appearance of the composite optical film of the present invention.
第7圖與第8圖為本發明複合式光學膜片之局部剖面示意圖。7 and 8 are partial cross-sectional views showing the composite optical film of the present invention.
第9圖為本發明複合式光學膜片之生產機台的立體示意圖。Figure 9 is a perspective view showing the production machine of the composite optical film of the present invention.
第10圖為第9圖複合式光學膜片之生產機台的立側面示意圖。Figure 10 is a schematic vertical side view of the production machine of the composite optical film of Figure 9.
第11圖為第10圖壓製模具之前視示意圖。Figure 11 is a front view of the press mold of Figure 10.
第12圖為本發明複合式光學膜片之生產機台的立體示意圖。Fig. 12 is a perspective view showing the production machine of the composite optical film of the present invention.
第13圖為第12圖複合式光學膜片之生產機台的立側面示意圖。Figure 13 is a schematic vertical side view of the production machine of the composite optical film of Fig. 12.
第14圖為本發明複合式光學膜片之生產機台的立側面示意圖。Figure 14 is a schematic side elevational view of the production machine of the composite optical film of the present invention.
第15圖為本發明複合式光學膜片之生產機台的立體示意圖。Fig. 15 is a perspective view showing the production machine of the composite optical film of the present invention.
第16圖為第15圖複合式光學膜片之生產機台的立側面示意圖。Figure 16 is a schematic vertical side view of the production machine of the composite optical film of Figure 15.
10‧‧‧複合式光學膜片10‧‧‧Composite optical diaphragm
11‧‧‧可撓性基材11‧‧‧Flexible substrate
111‧‧‧入光面111‧‧‧Into the glossy surface
112‧‧‧出光面112‧‧‧Glossy
12‧‧‧集光稜柱12‧‧‧Lighting prism
13‧‧‧透明膠團13‧‧‧Transparent micelles
14‧‧‧空隙區域14‧‧‧Void area
15‧‧‧擴散粒子15‧‧‧Diffusion particles
Claims (36)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW97142773A TWI383215B (en) | 2008-11-05 | 2008-11-05 | Complex optical film and the method for fabrication the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW97142773A TWI383215B (en) | 2008-11-05 | 2008-11-05 | Complex optical film and the method for fabrication the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201019000A TW201019000A (en) | 2010-05-16 |
| TWI383215B true TWI383215B (en) | 2013-01-21 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW97142773A TWI383215B (en) | 2008-11-05 | 2008-11-05 | Complex optical film and the method for fabrication the same |
Country Status (1)
| Country | Link |
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| TW (1) | TWI383215B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI502256B (en) * | 2013-12-09 | 2015-10-01 | Wistron Corp | Optical film, optical film assembly using the same, and manufacturing method of optical film |
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| JPH08184704A (en) * | 1995-01-06 | 1996-07-16 | Sekisui Chem Co Ltd | Light control sheet |
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| JP2001110219A (en) * | 1992-06-30 | 2001-04-20 | Dainippon Printing Co Ltd | Surface light source and liquid crystal display |
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| JP2005107020A (en) * | 2003-09-29 | 2005-04-21 | Sony Corp | Backlight and diffusion plate manufacturing method, and liquid crystal display device |
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Also Published As
| Publication number | Publication date |
|---|---|
| TW201019000A (en) | 2010-05-16 |
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