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TWI361735B - Metallic housing and manufacturing method of the same - Google Patents

Metallic housing and manufacturing method of the same Download PDF

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Publication number
TWI361735B
TWI361735B TW95144320A TW95144320A TWI361735B TW I361735 B TWI361735 B TW I361735B TW 95144320 A TW95144320 A TW 95144320A TW 95144320 A TW95144320 A TW 95144320A TW I361735 B TWI361735 B TW I361735B
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Taiwan
Prior art keywords
metal casing
metal
manufacturing
wood grain
page
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TW95144320A
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Chinese (zh)
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TW200822983A (en
Inventor
Hung Chang Lee
Yu-Chuan Chen
Chuang Liu
Jian-Peng Yu
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Fih Hong Kong Ltd
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Priority to TW95144320A priority Critical patent/TWI361735B/en
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1361735 100年10月14日修正替換頁 六、發明說明: · 【發明所屬之技術領域】 [0001] 本發明係關於一種金屬外殼及其製作方法,特別係關於 —種應用於攜帶型電子裝置之金屬外殼及其製作方法。 【先前技術】1361735 October 14, 2014 Revision Replacement Page 6 Description of the Invention: [Technical Field of the Invention] [0001] The present invention relates to a metal casing and a method of fabricating the same, and more particularly to a portable electronic device Metal casing and its making method. [Prior Art]

[0002] 隨著資訊科技之迅速發展,攜帶型電子裝置如行動電話 'PDA (Personal Digital Assistant,個人數位助 理)及筆記本電腦等應用日益普遍,這些電子裝置外殼 之美觀程度及手感也越來越受到人們關注與重視。目前 ,金屬外殼廣泛應用於這些攜帶型電子裝置中,所述裝 置之外殼對外觀及耐磨性要求較高,習知技術中爲改善 金屬外殼表面外觀’ 一般應用表面喷塗烤漆等方法進行 裝飾,以加強其外觀之美感。 [〇〇〇3]惟,通過喷塗烤漆等方法形成之表面耐磨性較差,極易 磨知及剝落’影響產品外觀,不能滿足消費者對産品外 觀之要求,而且藉由該方法形成之表面光滑,容易滑脫 而造成産品損冑。若要藉由喷塗烤漆使金屬夕卜殼表面具 有圖案花紋等,將會使加工工序更加複雜。 【發明内容】 ]審於以上缺點’本發明提供__種表面美觀、防滑之金屬 外殼。 [0005] [0006] 095144320 另’本發明提供_種加1工序簡單之製作該金屬外殼之 方法。 本發明提供1金屬外殼,其表面有藉由木紋雕刻技術 表單編號A0101 1003379504-0 1361735 [0007] [0008] [0009] [0010] [0011] [0012] [0013] 100年.10月14日 形成之凹凸紋路之木紋紋理,該.木紋雕刻技術係利用刀 具先後兩次對工件表面進行雕刻加工,兩次銑削刀紋之 間間距存在差異並且逆向交錯。 本發明提供—種該金屬外殼製作方法,該製作方法包括 以下步驟: 衝壓金屬板材形成一金屬外殼; 對金屬外殼表面進行研磨; 對金屬外殼表面抛光處理; 應用木紋雕刻技術對該金屬外殼表面加工。 相較習知技術,該金屬外殼表面形成有凹凸紋路之木紋 ,不僅使産品外觀得到裝飾美化,而且提高産品外殼之 耐磨性及防滑性。 相較習知技術,該金屬外殼製作方法加工簡單,便於操 作,藉由木紋雕刻技術使得該金屬外殼表面獲得具有凹 凸紋路之木紋,使産品更貼近自然外觀,同時也使金屬 外殼表面具有防滑及耐磨之作用。 【實施方式】 本發明提供一種金屬外殼,該金屬外殼較佳實施方式應 用於行動電話上》 該金屬外殼表面具有木紋紋理之外觀,該木紋可藉由木 紋雕刻技術先後兩次對工件表面進行雕刻加工,去除工 件表面多餘材料,並對工件表面進行修整,由於兩次銑 削刀紋之間間距存在差異並且逆向交錯,從而形成木紋 表單編號A0101 第4頁/共11頁[0002] With the rapid development of information technology, portable electronic devices such as mobile phone 'PDA (Personal Digital Assistant) and notebook computers are becoming more and more popular, and the appearance and feel of these electronic device casings are becoming more and more popular. Received attention and attention. At present, the metal casing is widely used in these portable electronic devices, and the outer casing of the device has high requirements on appearance and wear resistance. In the prior art, the surface appearance of the metal casing is improved. To enhance the beauty of its appearance. [〇〇〇3] However, the surface formed by spraying paint and other methods has poor surface abrasion resistance, and it is easy to know and peel off, which affects the appearance of the product, cannot meet the requirements of the consumer for the appearance of the product, and is formed by the method. The surface is smooth and slips easily, causing damage to the product. If the surface of the metal shell is patterned by spraying paint, the processing will be more complicated. SUMMARY OF THE INVENTION The present invention provides a metal casing having an aesthetically pleasing surface and a non-slip surface. [0006] [0006] Another embodiment of the present invention provides a method of fabricating the metal casing. The invention provides a metal casing, the surface of which has a wood grain engraving technique form number A0101 1003379504-0 1361735 [0007] [0009] [0010] [0012] [0013] [0013] 100 years. October 14 The wood grain texture of the embossed road formed by the day, the wood grain engraving technique uses the tool to engrave the surface of the workpiece twice, and the spacing between the two milling knives is different and reversely staggered. The invention provides a method for manufacturing the metal casing, the manufacturing method comprising the steps of: stamping a metal sheet to form a metal shell; grinding the surface of the metal shell; polishing the surface of the metal shell; applying the wood grain engraving technique to the surface of the metal shell machining. Compared with the prior art, the surface of the metal casing is formed with the wood grain of the concave and convex lines, which not only makes the appearance of the product beautified, but also improves the wear resistance and the anti-slip property of the outer casing of the product. Compared with the prior art, the metal casing manufacturing method is simple and easy to operate, and the wood grain engraving technology enables the surface of the metal casing to obtain the wood grain with the embossed texture, so that the product is closer to the natural appearance, and the metal casing surface is also provided. Anti-slip and wear resistance. [Embodiment] The present invention provides a metal casing, which is applied to a mobile phone. The surface of the metal casing has a wood grain texture, and the wood grain can be processed twice by a wood grain engraving technique. The surface is engraved, the excess material on the surface of the workpiece is removed, and the surface of the workpiece is trimmed. Due to the difference in the spacing between the two milling knives and the reverse staggering, the wood grain form number A0101 is formed. Page 4 of 11

[0014] [0015] 095144320 1003379504-0 1361735 100年.10月14日按正替換頁 紋理之外觀。該金屬外殼材料可採用銅、鐵、鋁、不銹 鋼及鈦中一種或其組合之合金,本發明優選實施方式之 金屬外殼材料爲鋁合金。 [0016] 該具有木纹表面金屬外殼之製作流程請參閱圖1,製作方 法具體包括以下步驟: [0017] 對金屬板材進行衝壓,其過程係將金屬板材經衝壓機床 衝塵、拉伸邊緣,再切除其多餘邊角形成一金屬外殼, 該金屬外殼厚度約爲0. 6 0 ππη。[0015] 095144320 1003379504-0 1361735 100 years. October 14th, according to the replacement page, the appearance of the texture. The metal casing material may be an alloy of one or a combination of copper, iron, aluminum, stainless steel and titanium, and the metal casing material of the preferred embodiment of the invention is an aluminum alloy. [0016] Please refer to FIG. 1 for the manufacturing process of the metal shell with a wood grain surface. The manufacturing method specifically includes the following steps: [0017] stamping the metal sheet, the process is to punch the metal sheet through the punching machine and stretch the edge. 5 ππη。 The thickness of the metal shell is about 0. 60 ππη.

[0018] 對成型之金屬外殼進行研磨,其過程係將該金屬外殼放 入一容器中,該容器内裝有外形爲圓球等形狀之陶瓷體 ,於其中加入研磨劑,藉由震動陶瓷體對該金屬外殼待 加工表面進行震動撞擊,以去除其表面之油污及毛刺等 雜質。[0018] grinding the formed metal casing by placing the metal casing into a container containing a ceramic body having a shape of a sphere or the like, and adding an abrasive thereto by vibrating the ceramic body The surface to be processed of the metal casing is subjected to a shock impact to remove impurities such as oil stains and burrs on the surface thereof.

[0019] 對經研磨之金屬外殼進行拋光處理,其過程係於抛光布 輪上塗抹潤滑劑後,再將該金屬外殼待加工表面經過與 高速旋轉之拋光布輪摩擦產生高溫,使該金屬外殼待加 工表面産生輕度塑性變形,以去除其表面劃痕紋路,提 高該金屬外殼表面之平整及光亮度,使其粗糙度達到 0.08~0,1 " m 〇 [0020] 對該金屬外殼進行清洗,其用脫脂劑(如鹼性溶液NaOH 等)對該金屬外殼進行清洗,以去除該金屬外殼上之油 污、粉塵及潤滑劑等雜質,使其表面清潔及光亮。 應用木紋雕刻技術對該金屬外殼進行加工,該木紋雕刻 095144320 技術可利用數控(NC,Numerical Control)機床編程 表單編號A0101 第5頁/共11頁 1003379504-0 [0021] 1361735 100年10月14日修正替換頁[0019] polishing the polished metal casing by applying a lubricant to the polishing cloth wheel, and then rubbing the surface of the metal casing to be processed by a high-speed rotating polishing cloth wheel to generate a high temperature, so that the metal casing The surface to be processed is slightly plastically deformed to remove the surface scratches and the surface of the metal casing is smoothed and the brightness is increased to 0.08~0,1 " m 〇[0020] Cleaning, the metal casing is cleaned with a degreasing agent (such as alkaline solution NaOH, etc.) to remove impurities such as oil, dust and lubricant on the metal casing to make the surface clean and bright. The metal casing is processed by wood grain engraving technology. The wood grain engraving 095144320 technology can be programmed by NC (Numerical Control) machine tool. Form No. A0101 Page 5 of 11 1003379504-0 [0021] 1361735 October 100 14th revised replacement page

,對刀具及工件運行軌迹加以控制’;從而實現刀具對工 件進行圖紋加工之過程。木紋雕刻加工具體原理係利用 刀具對工件表面進行加工,由於刀具裝夾於具有一定直 徑之刀盤外緣進行銑削,所以僅經過一次進給便可對位 於刀盤下方之工件進行兩次銑削。第一次銑削主要切去 工件表面多餘之材料,同時於工件表面形成具有開口方 向一致、依次排列大致呈拋物線形狀之紋路,第二次銑 削主要係對第一次銑削之紋路進行修整,於工件表面形 成與第一次紋路形狀相反、依次排列大致呈抛物線形狀 之紋路,即其抛物線形狀之開口與第一次形成之開口方 向向反,兩次銳削刀紋之間間距存在差異並且逆向交錯 ,從而形成木紋紋理之外觀。 [0022] 該加工之具體過程係將該金屬外殼裝夾於加工機臺上,, control the tool and the workpiece trajectory'; thus realize the process of the tool to process the workpiece. The specific principle of wood grain engraving is to use the tool to machine the surface of the workpiece. Since the tool is clamped to the outer edge of the cutter head with a certain diameter, the workpiece located under the cutter head can be milled twice only by one feed. . The first milling mainly cuts off the excess material on the surface of the workpiece, and at the same time forms a pattern with a uniform opening direction and a substantially parabolic shape on the surface of the workpiece. The second milling mainly repairs the texture of the first milling to the workpiece. The surface is formed in a pattern substantially parallel to the shape of the first line, and is arranged in a substantially parabolic shape, that is, the opening of the parabolic shape is opposite to the direction of the opening formed by the first time, and the spacing between the two sharpened lines is different and reversely staggered. , thereby forming the appearance of the wood grain texture. [0022] The specific process of the processing is to clamp the metal casing on the processing machine.

於該加工機臺上方設有一直徑爲100mm之刀盤,於刀盤週 壁上裝夾有一刀具。當進行數控加工時,由加工機'台帶 動該金屬外殼勻速行至高速旋轉之刀具下方對該金屬外 殼表面進行銑削,刀盤之主軸轉速約2300r/min,該刀 具下刀深度約0. 16mm,其精度控制約於-0.02mm~0.02inin之間,同時該加工機台帶動該金屬外殼 做進給運動,進給量爲640 mm/min,經過高速旋轉之刀 具對該金屬外殼表面第一次銑削,使該金屬外殼表面形 成具有開口方向一致、依次排列大致呈拋物線形狀之紋 路,由於刀盤上之刀具繞主軸作轉動,而該金屬外殼相 對刀具移動,且因刀盤直徑大於該金屬外殼之寬度,因 此於該金屬外殼移動過程中,該刀盤上之刀具可第二次 095144320 表單编號A0101 第6頁/共11頁 1003379504-0 1361735 100年10月14日梭正替換頁 銑削該金屬外殼.,經過第二次銑削形成與第一次紋路形 狀相反、依次排列大致呈拋物線形狀之紋路,兩次銑削 刀紋之間間距存在差異並且逆向交錯,從而形成具有凹 凸木紋紋理之金屬外殼。 [0023] 對該金屬外殼進行陽極處理,其過程係將該金屬外殼放A cutter head having a diameter of 100 mm is disposed above the processing machine, and a cutter is mounted on the peripheral wall of the cutter head. When the machine is being machined, the machine tool is driven by the machine to rotate the metal casing to the surface of the metal casing. The spindle is rotated at a depth of about 2300 r/min. The precision control is between -0.02mm and 0.02inin. At the same time, the processing machine drives the metal casing to perform the feed motion. The feed rate is 640 mm/min, and the surface of the metal casing is first through the high-speed rotating tool. Sub-milling, the surface of the metal casing is formed with a pattern having a uniform opening direction and a substantially parabolic shape in sequence. Since the cutter on the cutter head rotates around the main shaft, the metal casing moves relative to the cutter, and the diameter of the cutter disc is larger than the metal. The width of the outer casing, so that during the movement of the metal casing, the tool on the cutter head can be second time 095144320 Form No. A0101 Page 6 / Total 11 Page 1003379504-0 1361735 October 14, 2014 Shuttle Replacement Page Milling The metal casing. After the second milling, the pattern is formed in a substantially parabolic shape opposite to the first texture shape, and the spacing between the two milling cutters is There are differences and reverse staggered to form a metal casing with a concave convex grain texture. [0023] performing anodizing on the metal casing, the process of which is to place the metal casing

置於陽極處理槽中,該陽極處理槽中盛裝有濃度約 0. 2g/ml硫酸溶液之電解液,將該金屬外殼作爲陽極,於 外加電流作用下進行電解約30〜40分鐘,使該金屬外殼表 面形成有多孔之氧化物薄膜。爲得到多種色彩之金屬外 殼,需對其進行染色,由於該氧化物薄膜之凹孔具有吸 附染料之作用,當該金屬外殼放入染色槽中時,可將金 屬外殼染色,以達到所需顏色。然後將該金屬外殼放入 裝有封孔液之容槽中進行反應,使封孔液中之樹脂懸浮 顆粒植入氧化物薄膜中,’使其表面形成硬膜,以提高金 屬外殼之耐腐蝕性及耐磨性,且使金屬外殼表面更具光 澤亮度。And the anode is filled with an electrolyte having a concentration of about 0.2 g/ml of sulfuric acid solution, and the metal casing is used as an anode, and electrolysis is performed for about 30 to 40 minutes under an applied current to make the metal. A porous oxide film is formed on the surface of the outer casing. In order to obtain a metal shell of various colors, it is required to be dyed. Since the concave hole of the oxide film has the function of adsorbing dye, when the metal shell is placed in the dyeing tank, the metal shell can be dyed to achieve the desired color. . Then, the metal casing is placed in a tank filled with the sealing liquid to carry out a reaction, so that the resin suspended particles in the sealing liquid are implanted into the oxide film, and the surface thereof is formed into a hard film to improve the corrosion resistance of the metal casing. Sex and abrasion resistance, and make the surface of the metal casing more shiny.

[0024] 可以理解,數控機床於加工時設置之加工參數不同都會 使木紋之形狀、深度有所不同,如進給量或刀盤直徑不 同會使木紋之形狀有所不同,當然,該刀盤直徑也可等 於或小於該金屬外殼之寬度。由該方法製作而成之金屬 外殼不僅適用於行動電話,也可以應用於其他攜帶型電 子裝置及其他領域中。 [0025] 可以理解,該刀具可以採用耐衝擊,高強度之人造鑽石 刀具,也可以採用其他合金刀具進行木紋雕刻加工。 095144320 表單編號A0101 第7頁/共11頁 1003379504-0 1361735 10 0年.10月14日按正替换頁 [0026] 綜上所述,本發明符合發明專利‘要’件,爰依法提出專利 申請。惟,以上所述者僅為本發明之較佳實施方式,本 發明之範圍幷不以上述實施方式為限,舉凡熟習本案技 藝之人士援依本發明之精神所作之等效修飾或變化,皆 應涵蓋於以下申請專利範圍内。 【圖式簡單說明】 [0027] 圖1係金屬外殼製作流程圖。 【主要元件符號說明】[0024] It can be understood that the different processing parameters set by the numerical control machine during processing may make the shape and depth of the wood grain different. For example, the shape of the feed or the diameter of the cutter head may make the shape of the wood grain different, of course, The cutter diameter may also be equal to or less than the width of the metal casing. The metal casing made by this method is not only suitable for mobile phones, but also can be applied to other portable electronic devices and other fields. [0025] It can be understood that the tool can use an impact-resistant, high-strength synthetic diamond cutter, or other alloy cutters for wood grain engraving. 095144320 Form No. A0101 Page 7 of 11 1003379504-0 1361735 10 0. October 14 Press the replacement page [0026] In summary, the present invention conforms to the invention patent 'to', and file a patent application according to law . However, the above description is only a preferred embodiment of the present invention, and the scope of the present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make equivalent modifications or changes in accordance with the spirit of the present invention. It should be covered by the following patent application. BRIEF DESCRIPTION OF THE DRAWINGS [0027] FIG. 1 is a flow chart of a metal casing. [Main component symbol description]

[0028]無[0028] No

1003379504-0 095144320 表單编號A0101 第8頁/共11頁1003379504-0 095144320 Form Number A0101 Page 8 of 11

Claims (1)

1361735 100年.10月14日修正替換頁 七、申請專利範圍:…· 1 . 一種金屬外殼,該金屬外殼表面有藉由木紋雕刻技術形成 之木紋紋理,該木紋雕刻技術係利用刀具先後兩次對工件 表面進行雕刻加工,兩次銑削刀紋之間間距存在差異並且 逆向交錯。 2 .如申請專利範圍第1項所述之金屬外殼,其中該金屬外殼 表面形成有多孔之氧化物薄膜。 3 .如申請專利範圍第1項所述之金屬外殼,其中該金屬外殼 材料爲銅、鐵、銘、不錄鋼和鈦之任一種或其組合。1361735 100 years. October 14th revised replacement page VII. Patent application scope: ...· 1. A metal casing having a wood grain texture formed by wood grain engraving technology on the surface of the metal casing. The surface of the workpiece is engraved twice, and the spacing between the two milling knives is different and reversed. 2. The metal casing of claim 1, wherein the surface of the metal casing is formed with a porous oxide film. 3. The metal casing of claim 1, wherein the metal casing material is any one or a combination of copper, iron, inscription, non-recorded steel, and titanium. 4 .如申請專利範圍第1項所述之金屬外殼,其中對該金屬外 殼木紋離刻後對其進行陽極處理。 5 . —種金屬外殼之製作方法,其包括以下步驟: 衝壓金屬板材形成一金屬外殼; 對金屬外殼進行研磨; 對金屬外殼進行抛光處理; 應用木紋雕刻技術對該金屬外殼進行加工。4. The metal casing of claim 1, wherein the metal casing is anodized after being etched away. 5 . A method for manufacturing a metal casing, comprising the steps of: stamping a metal sheet to form a metal shell; grinding the metal shell; polishing the metal shell; and processing the metal shell by using wood grain engraving technology. 6 .如申請專利範圍第5項所述金屬外殼之製作方法,其中該 金屬外殼爲銅、鐵、銘、不錄鋼和鈦之任一種或其組合。 7 .如申請專利範圍第5項所述金屬外殼之製作方法,其中抛 光後用鹼性溶液對該金屬外殼進行沖洗。 8. 如申請專利範圍第5項所述金屬外殼之製作方法,其中該 木紋雕刻技術係利用刀具先後兩次對工件表面進行雕刻加 工,兩次銑削刀紋之間間距存在差異並且逆向交錯。 9. 如申請專利範圍第5項所述金屬外殼之製作方法,其中對 該金屬外殼木紋雕刻後對其進行陽極處理,陽極處理後再 095144320 表單編號A0101 第9頁/共11頁 1003379504-0 1361735 100年.10月14 B修正替換頁 對該金屬外殼進行染色處理。_… 10 .如申請專利範圍第9項所述金屬外殼之製作方法,其中染 色處理後再對該金屬外殼進行封孔處理。 095144320 表單编號A0101 第10頁/共11頁 1003379504-06. The method of manufacturing a metal casing according to claim 5, wherein the metal casing is any one or a combination of copper, iron, inscription, non-recording steel and titanium. 7. The method of producing a metal casing according to claim 5, wherein the metal casing is rinsed with an alkaline solution after polishing. 8. The method for manufacturing a metal casing according to claim 5, wherein the wood grain engraving technique uses a tool to engrave the surface of the workpiece twice, and the spacing between the two milling blades is different and reversely staggered. 9. The method for manufacturing a metal casing according to claim 5, wherein the metal casing is anodized after being carved, and after anodizing, 095144320 Form No. A0101 Page 9/11 Page 1003379504-0 1361735 100 years. October 14 B correction replacement page is used to dye the metal casing. The method of manufacturing the metal casing according to claim 9, wherein the metal casing is subjected to a sealing treatment after the dyeing treatment. 095144320 Form No. A0101 Page 10 of 11 1003379504-0
TW95144320A 2006-11-30 2006-11-30 Metallic housing and manufacturing method of the same TWI361735B (en)

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