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TWI359731B - - Google Patents

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Publication number
TWI359731B
TWI359731B TW97118640A TW97118640A TWI359731B TW I359731 B TWI359731 B TW I359731B TW 97118640 A TW97118640 A TW 97118640A TW 97118640 A TW97118640 A TW 97118640A TW I359731 B TWI359731 B TW I359731B
Authority
TW
Taiwan
Prior art keywords
mold
electromagnet
linear motor
motor
mold opening
Prior art date
Application number
TW97118640A
Other languages
Chinese (zh)
Other versions
TW200902272A (en
Original Assignee
Sumitomo Heavy Industries
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Sumitomo Heavy Industries filed Critical Sumitomo Heavy Industries
Publication of TW200902272A publication Critical patent/TW200902272A/en
Application granted granted Critical
Publication of TWI359731B publication Critical patent/TWI359731B/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/7653Measuring, controlling or regulating mould clamping forces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C2045/1784Component parts, details or accessories not otherwise provided for; Auxiliary operations not otherwise provided for
    • B29C2045/1792Machine parts driven by an electric motor, e.g. electric servomotor
    • B29C2045/1793Machine parts driven by an electric motor, e.g. electric servomotor by an electric linear motor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • B29C2045/645Mould opening, closing or clamping devices using magnetic means

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Description

1359731 九、發明說明: 【發明所屬之技術領域】 本發明係有關於鎖模裝置及鎖模裝置之控制方法 【先前技術】 炉以在射出成形機,從射出裝置之射出喷嘴射出樹 月日,而充埴於151 $ θ Κ树 … 具和可動模具之間的模穴空間,並變 成口體,猎此得到成形品。而,配設 模具對固定模具移動並 ι ,以使可動 疋灯闭悮鎖杈以及開模。 在5亥鎖模裝置,雖秋 “丄 雖…、有稭由對油壓缸供給油而驅動之 油壓式的鎖模裝置、及由 之 νθ H ^ ^ 逆軔之電動式的鎖模裝置, :疋因為该電動式的鎖模裝置之控制性佳,不會1359731 IX. Description of the Invention: [Technical Field] The present invention relates to a clamping device and a control method for a clamping device. [Prior Art] A furnace is used in an injection molding machine to project a tree from the injection nozzle of the injection device. And it is filled with 151 $ θ eucalyptus... The cavity space between the mold and the movable mold, and becomes the mouth body, hunting for the molded product. Instead, the mold is placed to move the fixed mold and ι, so that the movable xenon lamp is closed and locked. In the 5 hp mode-locking device, although the autumn "丄..., there is a hydraulic-type clamping device driven by the oil supplied to the hydraulic cylinder, and the electric clamping device by the νθ H ^ ^ , :疋Because the controllability of the electric clamping device is good, it will not

邊,而且能源效率高,所 D 驅動I“4 a用。在此情況,作成藉由 襄動馬達而使㈣螺桿 構將詩力放大,而產生大的鎖f力,再利用財節機 由於:γΓΓ造之電動式的鎖模裝置,使用肘節機構, 定性差I"之特性’所以難變更鎖模力,響應性及安 «ί’ίί 無法控制鎖模力。因此,提供一種鎖 模:二:成可將藉滾珠螺桿所產生之推力直接用作鎖 ^ _y , …達之扭力和鎖模力成正比,所以 在成形中可控制鎖模力。 不僅:該以往之鎖模裝置’滾珠螺桿之耐負荷性低, 不僅無法產生大的鎖模六 作叙 而且因在馬達產生扭力變動而 鎖拉力變動。又,為了羞生鎖模力,而需要對馬達-直供Side, and energy efficiency is high, the D drive I "4 a. In this case, by rotating the motor to make the (four) screw structure to enlarge the poetic force, and generate a large lock f force, and then use the financial machine because : γ ΓΓ 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动 电动:Second: Cheng can use the thrust generated by the ball screw directly as the lock ^ _y, ... the torque is proportional to the clamping force, so the clamping force can be controlled during the forming. Not only: the previous clamping device' The ball screw has low load resistance, and it is not only unable to produce a large clamping mode, but also because the torque of the motor changes, and the locking force changes. Moreover, in order to shy the clamping force, the motor needs to be directly supplied.

7041-9688-PF 給電流,因為馬達之 地增大馬達的額定輪 量及發熱量變多’所以需要對應 因此,-種鎖權==_貴° 具開閉動作使用線性如專利文獻υ,其在模 附力。 而在鎖模動作利用電磁鐵的吸 [專利文獻1 ]國際八pg. & 困際a開第G5/090052號手冊 【發明内容】 【發明要解決之課題】 可疋’在專利文愈1 & 獻1所記载之鎖模裝置,各白 設置模具開閉用之藤裝置各自獨立地 此,# # % ^ ^ 和鎖杈用的驅動部(電磁鐵)。因 此,右未適當地控制閉模. 口 %序和施加鎖模力的時序,且 有發生成形不良或模具之損壞等的可H 序八 二彳I;右在進入鎖模步驟之前模具開閉用的驅動部之 扭力限制值變成0時(對 動邛之 ^ - X . 5 ^ …、開閉用之驅動部停止供給電 Μ時)’在至產生鎖模力的 电 66 ^ m ^ n. ’ θ應已進行位置控制之模具 、置發生偏差。於是,難在 ^ _ Αμ ^ 吓Μ待之位置產生鎖模力, 而可此發生如上述所示之成形不良。 尤其,在超高精密成形,有 ^ 6Α ρ. _ ,, Λ/ I 在鎖杈力作用之前射出樹 月曰的開口成形之方法。在此情況,需要數“等級之高於 度的位置控制,連微量之模具的# f # 1 ;仅置偏差都無法忽略。 本發明係鑑於上述之問題點而開發者其目的在 供一種鎖模裝置及鎖模裝置的 、 呈„心 7控制方法’該鎖模裝置在模 具開閉用之驅動部的關係上可提 捉间產生鎖叙力之位置的精7041-9688-PF gives current, because the motor's ground increases the rated number of wheels and the amount of heat generated by the motor, so it needs to be matched. Therefore, the type of lock is ==_ expensive. The opening and closing action is linear, as in the patent literature. The mold is attached. In the mode-locking action, the electromagnet is sucked [Patent Document 1] International Eight pg. & Difficulty A K5/090052 Handbook [Invention] [The problem to be solved by the invention] & The clamping device described in 1 is provided separately for each of the mold opening and closing vine devices, ## % ^ ^ and the drive unit (electromagnet) for the lock. Therefore, the right is not properly controlled to close the mold. The order of the mouth and the timing of applying the clamping force, and the occurrence of poor molding or damage to the mold, etc., can be used to open and close the mold before entering the mold clamping step. When the torque limit value of the drive unit becomes 0 (when the power is turned on - X . 5 ^ ..., when the drive unit for opening and closing stops supplying power), the electric power of the clamping force is 66 ^ m ^ n. θ should be biased in the mold and position where the position control has been performed. Therefore, it is difficult to generate a clamping force at the position where ^ _ Α μ ^ is scared, and the molding failure as described above may occur. In particular, in the ultra-high precision forming, there is a method in which ^ 6 Α ρ. _ , , Λ / I is formed by the opening of the tree 曰 before the locking force is applied. In this case, it is necessary to count the positional control of the level higher than the degree, even with a slight amount of mold #f #1; only the deviation can not be ignored. The present invention is based on the above problems and the developer aims to provide a lock. The mold device and the mold clamping device are in the "heart 7 control method". The mold clamping device can grasp the position of the lock generating force in the relationship between the driving portion for opening and closing the mold.

7041-9688-PF 7 度。 【解決課題之手段】 因此,為了解決該課題,太恭M/ 本發明係具有驅動鎖模動作 的電磁鐵和模具開閉驅動部 <鎖衩裝置,其特徵在於:-在 錯该電磁鐵產生鎖模力中可轡 j變地控制該模具開閉驅動部。 又’本發明之特徵在'於··兮描目叫日Θ D亥模具開閉驅動部係線性馬 違;在藉該電磁鐵之升壓步驟Φ 1^驟中對該線性馬達供給位置控 制所需的電流。 又,本發明之特徵在於:在葬 磁鐵之升壓步驟中 對該線性馬達供給位置控制所f的電流。 又,本發明之特徵在於:至藉該電磁鐵之鎖模力變成 既定值對該線性馬達供給該電流。 又’本發明之特徵在於:該既定值係比該線性馬達之 鎖定力更大值。 ▲又纟發明之特徵在於:在該鎖模力變成既定值以後 • 停止對該線性馬達供給電流。 又,本發明之特徵在於:藉該電磁鐵產生鎖模力後, 在既定之期間對該線性馬達供給該電流。 【發明效果】 若依據本發明,可提供一種鎖模裝置及鎖模裝置的控 制方法D亥鎖模裝置在模具開閉用之驅^# n m 南產生鎖模力之位置的精度。7041-9688-PF 7 degrees. [Means for Solving the Problem] Therefore, in order to solve this problem, the present invention relates to an electromagnet that drives a mold clamping operation and a mold opening and closing drive unit <locking device, characterized in that - the electromagnet is generated incorrectly The mold opening and closing drive portion can be controlled by the mold clamping force. Further, the feature of the present invention is that the "Dan 模具 兮 目 Θ Θ Θ Θ Θ 亥 Θ Θ 模具 Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ Θ The current required. Further, the present invention is characterized in that the current of the position control f is supplied to the linear motor in the step of boosting the burial magnet. Further, the present invention is characterized in that the current is supplied to the linear motor until the clamping force of the electromagnet becomes a predetermined value. Further, the present invention is characterized in that the predetermined value is larger than the locking force of the linear motor. ▲ The invention is characterized in that after the clamping force becomes a predetermined value, the supply of current to the linear motor is stopped. Further, the present invention is characterized in that after the clamping force is generated by the electromagnet, the current is supplied to the linear motor for a predetermined period of time. [Effect of the Invention] According to the present invention, it is possible to provide a mold clamping device and a control method for the mold clamping device. The accuracy of the D-locking device in the position where the mold opening and closing drive is used to generate the clamping force.

【實施方式】 7041-9688-PF 8 乂下,—面參照圖面一而…, 態。此外,在本實施形能詳細說明本發明之實施形 行閉模時之可動台板的移動=中’對於鎖模裝置,將進 時之可動台板的移動方向 ^為别方,將將進行開模 進行射出样> A^日 "後方’而對於射出裝置.,將 逆仃射出%之螺桿的移動r1將 螺桿的移動方向設為後方。别方,將進行計量時之 發::::广_置及鎖- 模呈F w β 弟2圖係表示本發明之實施形態的 U置及鎖模裝置開模時之狀態的圖。 的 二::係嶋置,Fr係射出成形機之機架,Gd n亥機架Fr上而構成軌道,並支持鎖模裝置1〇, 而且引導之作為第!引導構件的2支導執(在圖中,僅表示 2支導執Gd之中的一支)’ 11係被放置於該導軌Gd上,並 對该機架Fr及導軌Gd固定之作為第J固定構件的固定台 板’將作為第2固定構件之後台板!3配設成和固定台板 11隔著既定之間隔,而且和固定台板丨〗相對向,並將4 支作為連結構件的繫桿14(在圖中,僅表示4支繋桿14之 中的2支)架設於該固定台板丨丨和後台板1 3之間。此外, 該後台板13被放置於該導轨Gd上,使得可隨著繫桿14的 伸縮’而對導轨Gd稍微移動。 此外,在本實施形態,雖然固定台板11對機架Fr固 定,而後台板13可對導執Gd稍微移動,但是可作成對機 架Fr及導軌Gd固定後台板13,而對導執Gd稍微移動固 疋台板11。 7〇4l-9688-PF 9 4者遠繫桿14將作為第1可動構件之可動台板 °又成和固疋台板11相對向,並朝模具開閉方向自由 :退。因而’將用以使繫桿14貫穿之未圖示的導孔形成於 该可動台板12之和繫桿U對應的部位。 將未圖示之第i螺絲部形成於該繫桿14的前端部,該 ]干14藉由使该第!螺絲部和螺帽μ螺合而固定於固定 台板:1。又’㈣各繫桿14之後方的既定之部分,外徑 、干4】之作為第2引導構件的導柱21簽後台板13之 後端面向後方突出’而且和繫桿14_體地形成。而未圖示 的第2螺絲部形成於後台板13之後端面的附近,藉由使該 第2螺絲部和螺帽n2螺合而將該固定台板u和後台板η 連:。在本實施形態,雖然導柱21和繫#14 一體地形成, 但是亦可和繫桿14分開地形成導柱21。 作為第1杈具的固定模具i 5固定於該固定台板 作為第2模具的可動模具16固定於該可動台板& ^者该可動台板12的進退,而固定模具15和可動模具16 接近或遠離’而進行閉模、鎖模以及開模。此外,隨著進 行鎖模,將複數個未圖示之模穴空間形成於固定模具以和 可動杈具16之間’將從射出裝置17的射出噴嘴18所射出 之作為成形材料的未圖示之樹脂充填於該各模穴空間。 又’利用固定模具15及可動模具16構成模具裝置19。 而’配設成和該可動台板12平行之作為第2可動構件 的吸附板22 ’在後台板13之後方配設成沿著導柱21自由 進退並由導柱21引導。此外,在該吸附板22,將用以[Embodiment] 7041-9688-PF 8 乂, - face refers to the surface of the picture..., state. In addition, in the present embodiment, the movement of the movable platen when the mold is closed in the embodiment of the present invention will be described in detail. For the mold clamping device, the moving direction of the movable platen in advance is set to be different, and will be performed. When the mold is opened, the injection sample >A^日" rear is used. For the injection device, the movement r1 of the screw that emits the reverse % is set to the rear of the screw. In the other hand, when the measurement is performed, the:::: 广 _ _ _ _ _ 。 模 。 。 。 2 2 2 2 2 2 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The second:: the system is set, the Fr is the frame of the injection molding machine, and the Gd n-hai frame Fr constitutes the track, and supports the clamping device 1〇, and guides it as the first! Two guides of the guiding member (in the figure, only one of the two guides Gd) '11 is placed on the guide rail Gd, and the frame Fr and the guide rail Gd are fixed as the Jth The fixed platen of the fixing member will serve as the second fixed member after the platen! 3 is disposed so as to be spaced apart from the fixed platen 11 by a predetermined interval, and is opposed to the fixed platen, and 4 are used as the tie bars 14 of the joint member (in the figure, only the four tie bars 14 are shown 2) is mounted between the fixed platen and the backboard 13 . Further, the back plate 13 is placed on the guide rail Gd so that the guide rail Gd can be slightly moved in accordance with the expansion and contraction of the tie bar 14. Further, in the present embodiment, although the fixed platen 11 is fixed to the frame Fr, and the back plate 13 can slightly move the guide Gd, the back plate 13 can be fixed to the frame Fr and the guide rail Gd, and the guide Gd is fixed. Move the solid platen 11 slightly. 7〇4l-9688-PF 9 The distal rod 14 is a movable platen as the first movable member, and is opposed to the fixed platen 11, and is freely opened and closed in the mold opening and closing direction. Therefore, a guide hole (not shown) through which the tie bar 14 is inserted is formed in a portion of the movable platen 12 corresponding to the tie bar U. An i-th screw portion (not shown) is formed at the front end portion of the tie rod 14, and the stem 14 is made by the first! The screw portion and the nut μ are screwed and fixed to the fixed platen: 1. Further, (4) a predetermined portion behind the tie bars 14, the outer diameter, the dry end 4, the rear end of the guide post 21 of the second guide member, the rear end of the back plate 13 projecting rearward, and formed integrally with the tie bar 14_. The second screw portion (not shown) is formed in the vicinity of the rear end surface of the back plate 13, and the fixed plate u and the back plate η are connected by screwing the second screw portion and the nut n2. In the present embodiment, the guide post 21 and the system #14 are integrally formed, but the guide post 21 may be formed separately from the tie bar 14. The fixed mold i 5 as the first cooker is fixed to the fixed platen, and the movable mold 16 as the second mold is fixed to the movable platen. The fixed platen 15 and the movable die 16 are fixed and retracted. Close or move away from 'moulding, mold clamping and mold opening. Further, as the mold clamping is performed, a plurality of cavity spaces (not shown) are formed between the fixed mold and the movable cooker 16 as a molding material which is emitted from the injection nozzle 18 of the injection device 17 as a molding material. The resin is filled in the cavity spaces. Further, the mold unit 19 is constituted by the fixed mold 15 and the movable mold 16. Further, the suction plate 22', which is disposed as a second movable member in parallel with the movable platen 12, is disposed behind the back plate 13 so as to be freely advanced and retracted along the guide post 21 and guided by the guide post 21. In addition, in the adsorption plate 22, it will be used

7041-9688-PF 10 丄《9731 使導柱21貫穿的導孔23形成於和各導 90 合導柱21對應的部位。 μ導孔23具備有:大徑部24,係於前端面加工門口以 :欠容滾珠螺帽η2;及.小徑部25’係於吸附板2二後端面 加工開口,並具有仗和導柱2丨滑動的滑動面。在本者 態,雖然利用導柱21引導吸附板22,但是 Λ 21,而且利用導軌Gd引導吸附板22。 ’、°不僅導柱 邱而:L為了使該可動台板12進退,而將作為第1驅動 °作為模具開閉用之驅動部(模具開閉驅動部)的線性 =:設於可動台板12和機"Γ之間。該線性馬達 u具備有作為第1驅動元件之固定 ^ ^ ^ 及作為第2驅動 岸件31,在δ玄機架Fr上,以和該導執Gd平行而 且對應於可動…之移動範圍的方式形成該固定件 =在該可動台板12的下端,以和該固定件29相對向而 在位於既定之範圍的方式形成該可動件Μ。 該可動件31具備有鐵心34及線圈35。而,㈣心34 "備有複數個磁極齒33,其向固定件29突出,並以既定 的間距形成,該線圈35捲繞於各磁極* 33。此外,該磁 …形成為朝垂直於可動台板12之移動方向的方向彼 此平行。又,該固定件29具備有未圓示的鐵心及在該鐵心 上延伸而形成之未圖示的永久磁鐵。該永久磁鐵係藉由使 N極及S極的各磁極交互且以和該磁極齒33相同的間距著 磁而形成。 在此’因為線性馬達28使用永久磁鐵,所以在固定件 29和可…之間所形成的磁場形成磁場之強弱。由於7041-9688-PF 10 丄 "9731 A guide hole 23 through which the guide post 21 is inserted is formed at a portion corresponding to each of the guide guide pillars 21. The μ guide hole 23 is provided with a large diameter portion 24 which is formed on the front end surface to machine the door opening: an underfill ball nut η2; and the small diameter portion 25' is attached to the rear end surface of the adsorption plate 2 to have an opening and a guide. The slide surface of the column 2丨 slides. In the present state, although the adsorption plate 22 is guided by the guide post 21, the suction plate 22 is guided by the guide rail Gd. In addition, in order to advance and retreat the movable platen 12, the linearity of the drive unit (mold opening/closing drive unit) for opening and closing the mold as the first drive angle is set to the movable platen 12 and Between the machine "Γ. The linear motor u is provided with a fixed drive member as a first drive element and as a second drive base member 31, and is formed on the δ mysterical frame Fr in parallel with the guide Gd and corresponding to the movement range of the movable ... The fixing member = the movable member is formed at a lower end of the movable platen 12 so as to be opposed to the fixing member 29 and located within a predetermined range. The mover 31 is provided with a core 34 and a coil 35. Further, (4) the core 34 " has a plurality of magnetic pole teeth 33 which protrude toward the fixing member 29 and are formed at a predetermined pitch, and the coil 35 is wound around the respective magnetic poles *33. Further, the magnetic waves are formed to be parallel to each other in a direction perpendicular to the moving direction of the movable platen 12. Further, the fixing member 29 is provided with a core which is not shown and a permanent magnet (not shown) which is formed to extend on the core. The permanent magnet is formed by magnetically alternating the magnetic poles of the N pole and the S pole and at the same pitch as the magnetic pole teeth 33. Here, since the linear motor 28 uses a permanent magnet, the magnetic field formed between the fixing member 29 and the like can form a strong magnetic field. due to

7041-9688-PF 1咖731 此磁場之強弱,而利用永久磁鐵的磁力對可動件31產生鎖 疋位置的鎖定力。因㈤m線® 35供給能克服鎖定力 的電流。_ . : 而,藉由將既定之電流供給該線爾35,而驅動線性馬 達U時,可動件前進後退。隨著,可動台板.12前進後 退’而可進行閉模及開模。 外在本貧施形態,雖然將永久磁鐵配設於固定件 9=線圈35配設於可動件3卜但是亦可將線圈配設於 疋 ,將永久磁鐵配設於可動件 不會隨著驅動辕性弓達28而^ 為線圈 雷力徂μ 動’所以可易於進行用以將 電力供、.·α線圈的配線。 時Ζ動台板12前進,而可動模具16和固定模具15抵接 時’達行閉模,接著 為第?艇^ H @ ’為了進行鎖模,將作 马弟2驅動部而且作為 設於後台板13和明 動部之電磁鐵單元37配 吸附板22 D附板22之間。而,將貫穿後台板13及 及附板22並延伸,而且 為鎖模力傳達構件的桿I:二 模及開模時,和可動&板又成自由進退。該桿39在閉 進退,在鎖模時,將=12的進退連動,而使吸附板Μ 可動台板12。將由電磁鐵單元”所產生之鎖模力傳至 此外,由固定么板 附板22、線性馬達°2磁^動台板…後台板⑴吸 模裝置1〇。 鐵早711 37以及桿39等構成鎖 該電磁鐵單元37由张士、从μ ;後台板1 3側之作為第1驅7041-9688-PF 1 Coffee 731 The strength of the magnetic field is strong, and the magnetic force of the permanent magnet generates a locking force at the locking position of the movable member 31. The (five) m-line® 35 supplies a current that overcomes the locking force. _ . : However, when the linear current is driven by supplying a predetermined current to the line 35, the movable member advances and retreats. With the movable platen .12 moving forward and backward, the mold can be closed and opened. In the external lean mode, although the permanent magnet is disposed on the fixing member 9=the coil 35 is disposed on the movable member 3, but the coil can be disposed on the crucible, and the permanent magnet is disposed on the movable member without driving. The squat bow is up to 28 and the coil is the force of the coil. Therefore, it is easy to use the wiring for supplying power to the . When the platen 12 is moved forward, and the movable die 16 and the fixed die 15 abut, the mold is closed, and then the first? In order to perform the mold clamping, the boat ^ H @ ' will be used as the driving portion of the horse 2 and as the electromagnet unit 37 provided on the background plate 13 and the moving portion, and the suction plate 22 D is attached to the plate 22 . However, it will extend through the back plate 13 and the attachment plate 22, and the rod I of the clamping force transmitting member: when the mold is opened and the mold is opened, and the movable & plate is free to advance and retreat. The rod 39 is closed and retracted, and at the time of mold clamping, the advancement and retreat of =12 are interlocked, and the suction plate is moved to the movable platen 12. The clamping force generated by the electromagnet unit is transmitted to the other, by the fixed plate attachment plate 22, the linear motor °2 magnetic platen plate ... the back plate (1) suction molding device 1 铁. Iron early 711 37 and rod 39, etc. The electromagnet unit 37 is constituted by Zhang Shi, from μ; the back side of the back panel 1 3 as the first drive

7041-9688-PF 12 13597317041-9688-PF 12 1359731

動元件的電磁鐵49'及形成於吸附板22側之作為第2驅 動元件的吸附部51構成,將該吸附部51形成於該吸附板 22之前端面的旣定之部分,在本實施形態在吸附板a 包圍該桿39 ’而且和電磁鐵49相對向的部分。又,在後 台板13之後端面的既定之部分,在本實施形態在比該^ 賴微上方及下方,將具有矩形的截面形狀之作為線圈: 設部的2個槽45形成為彼此平行’而且將具有矩形形狀之 鐵心46形成於各槽45之間,及將輛47形成於其他的部 分。而,將線圈48捲繞於該鐵心46。 a此外L該鐵心46及軛47雖然以鑄件之一體構造構成, 但是亦可藉由將由強磁性體所構成之薄板疊層而形成,構 成電磁疊層鋼板。 在本實施形態,雖然和後台板13分開地形成電磁鐵 49,和吸附板22分開地形成吸附部51,但是亦能以後台 板13之-部分形成電磁鐵’以吸附板22的一部分形成吸 附部。 因此,在電磁鐵單元3 7,將電流供給該線圈48時 驅動電磁鐵49’而吸附吸附部5卜可產生該鎖模力。 而,4彳干39配設成在後端部和吸附板22連續,在前 端朴可動台板12連結。因此,桿39在閉模時隨著可動 口板12刖進而刖進,並使吸附板22前進,而在開模時, 1W著可動σ板12後退而後退,並使吸附板2 2後退。The electromagnet 49' of the movable element and the adsorption unit 51 as the second drive element formed on the side of the adsorption plate 22, and the adsorption unit 51 is formed in a predetermined portion of the end surface of the adsorption plate 22, and is adsorbed in the present embodiment. The plate a surrounds the rod 39' and is opposed to the electromagnet 49. Further, in a predetermined portion of the end surface of the back surface plate 13, in the present embodiment, a rectangular cross-sectional shape is formed as a coil: the two grooves 45 of the installation portion are formed parallel to each other. A core 46 having a rectangular shape is formed between the grooves 45, and the vehicle 47 is formed in other portions. The coil 48 is wound around the core 46. Further, the core 46 and the yoke 47 are formed of a single body structure, but may be formed by laminating thin plates made of a ferromagnetic material to form an electromagnetic laminated steel sheet. In the present embodiment, although the electromagnet 49 is formed separately from the back plate 13, and the adsorption portion 51 is formed separately from the adsorption plate 22, the electromagnet can be formed in part of the back plate 13 to form an adsorption portion of the adsorption plate 22. unit. Therefore, when the electromagnet unit 3 7 supplies current to the coil 48, the electromagnet 49' is driven to adsorb the adsorption portion 5 to generate the clamping force. Further, the 4-cylinder 39 is disposed so as to be continuous with the suction plate 22 at the rear end portion, and is coupled to the front movable platen 12 at the front end. Therefore, when the rod 39 is closed, the movable plate 12 is further pushed in, and the suction plate 22 is advanced. When the mold is opened, the movable yoke 12 is retracted and retracted, and the suction plate 22 is retracted.

因而’將用以使桿39貫穿之孔41形成於該後台板13 的中央。Ρ /刀,而將用以使桿39貫穿之孔42形成於該吸附 7041-9688-PF 13 切 9731 =22的中央部分,i自由滑動地支持桿39之轴襯等的軸 承構件W配設成面臨該孔41的前端部。χ,將螺絲43 =該桿39的後端部,該螺絲.43和被支持成對吸附板 22自由轉動之作為模厚調整機構的螺帽^螺合。 可是’在閉模結束的時刻’吸附板22接近後台板W, 然將間隙6形成於後台板13和吸附板22之間,作是节 :崎成太小或太大時,無法充分地吸 : 鎖模力變小。而,最佳的間隙續著模具装置19 = 化而變化》 予反支 因此,將未圖示之大徑的齒輪形成於該螺帽44之外周 =並Γ乍為模厚調整用的驅動部之未圖示的模厚調整用 '山U吸附板22 ’而安裝於該模厚調整用馬達的喷出 、之輪:形成於該螺帽44之外周面的齒輪喃合。 、’於杈具裝置19之厚度,驅動模厚 達,使該螺帽44對螺絲43轉動既定量時,調整桿39 = :=22.的位置’而調整吸附板以對固定台板】 板1 2的位置,可蔣問陆尤< J動σ 動二;^最佳的值。即,藉由改變可 和吸附板22的相對位置,而調整模厚。 此外,由該模厚調整用馬達、齒輪 39等構成模厚調整襄置。又,由齒輪構成向螺帽心桿 模厚調整用馬達之轉動的轉動傳達部。而由螺帽44=達 43構成運動方向變換部’在運動方向變換 累絲 的轉動運動變換成桿39的直線運動。在此情況,:44 44構成第丨變換元件,由螺絲43構成第 由累帽Thus, a hole 41 through which the rod 39 is inserted is formed in the center of the back plate 13. Ρ/knife, and a hole 42 through which the rod 39 is inserted is formed in a central portion of the suction 7041-9688-PF 13 cut 9731 = 22, and a bearing member W such as a bushing of the support rod 39 is slidably supported It faces the front end of the hole 41. That is, the screw 43 = the rear end portion of the rod 39, and the screw 43 is screwed to the nut as the mold thickness adjusting mechanism which is supported to freely rotate the suction plate 22. However, 'at the end of the mold closing time' the adsorption plate 22 is close to the background plate W, and the gap 6 is formed between the back plate 13 and the adsorption plate 22, so that the knot is too small or too large to be sufficiently sucked. : The clamping force becomes smaller. In addition, the optimum gap continues to change with the mold device 19. Therefore, a large-diameter gear (not shown) is formed on the outer circumference of the nut 44 and becomes a driving portion for adjusting the thickness. The mold thickness adjustment (not shown) is attached to the discharge of the mold thickness adjustment motor by the 'mountain suction plate 22', and the wheel formed on the outer circumferential surface of the nut 44 is spliced. , 'in the thickness of the cookware device 19, the drive mold thickness is up, when the nut 44 is rotated about the screw 43, the position of the adjustment rod 39 = :=22.' and the adsorption plate is adjusted to the fixed platen] The position of 1 2, can be asked by Lu You < J move σ move two; ^ the best value. That is, the mold thickness is adjusted by changing the relative position of the adsorbable plate 22. Further, the mold thickness adjusting motor, the gear 39, and the like constitute a mold thickness adjusting device. Further, the gear constitutes a rotation transmitting portion that rotates the nut for adjusting the nut thickness of the nut. On the other hand, the rotational movement of the wire by the nut 44 = 43 constitutes the motion direction changing portion, and the rotational motion of the wire is converted into the linear motion of the rod 39. In this case, 44 44 constitutes a second transform element, and the screw 43 constitutes the first tired cap.

7041-9688-PF 14 1359731 由控制部60控制鎖模裝置1〇之線性馬達28及電磁鐵 49的驅動。控制部60具備有cpu及記憶體等,亦具備有 電路,其因應於CPU之計算έ士果,而;^ ^ 丁异,·σ果而將電流供給線性馬達 28的線圈35或電磁鐵49的線圈48。在控制部還連 接負荷檢測n 55。負荷檢測器55.係在鎖模,設置 於至少-支繫桿“的既定位置(在固定台板u和後台板 13之間的既定位置),檢測施加於該繫桿14的負荷。在圖 中,表示負荷檢測器5 5設置;^ i 9 i ^ 置上下2支繫桿14的例子。 負荷檢測器55例如由檢測繫桿 •承仟i 4之伸長I的感測器構 成。將負荷檢測器55所檢測之畜丼揞仏> 饱列义員何傳給控制部60。此外, 在第2圖權宜上省略控制部6〇。 以下’說明該構造之鎖模裝置1〇的動作。 利用控制部6 0之;1 p肖π + w、開閉處理部61控制閉模步驟。 在第2圖之狀態(開模時 狀心、J杈具開閉處理部6丨將雷 流供給線圈35。接著,驅動線 電 一隹Λ, 如動線性馬達28,而可動台板12 月丨J進,如弟1圖所示,可動描1 1 g 4门… ^J動杈具16和固定模具15抵接。 此時,在後台板13和 '7041-9688-PF 14 1359731 The control unit 60 controls the driving of the linear motor 28 and the electromagnet 49 of the mold clamping device 1A. The control unit 60 is provided with a CPU, a memory, and the like, and is provided with a circuit that supplies a current to the coil 35 or the electromagnet 49 of the linear motor 28 in response to the CPU's calculation of the gentleman's fruit. Coil 48. Load detection n 55 is also connected to the control unit. The load detector 55 is clamped and placed at a predetermined position of at least the support rod (a predetermined position between the fixed platen u and the back plate 13) to detect the load applied to the tie bar 14. In the middle, it is shown that the load detector 55 is provided; ^ i 9 i ^ is an example in which the upper and lower tie bars 14 are placed. The load detector 55 is constituted, for example, by a sensor that detects the elongation I of the tie bar i 4 . The sputum detected by the detector 55 is transmitted to the control unit 60. The control unit 6 省略 is omitted in the second diagram. The following describes the operation of the splicing device 1 该 of the structure. By the control unit 60; 1 p π π + w, the opening and closing processing unit 61 controls the mold closing step. In the state of Fig. 2 (the core is opened during the mold opening, the J cookware opening and closing processing unit 6 丨 supplies the lightning flow to the coil). 35. Then, the drive line is powered, such as the linear motor 28, and the movable platen is pushed in December. As shown in the figure of the brother 1, the movable 1 1 g 4 door can be moved... ^J movable cooker 16 and fixed The mold 15 abuts. At this time, in the background board 13 and '

附板2之間,即電磁鐵49和吸附 51之間形成間隙a L + 、 卜’閉模所需的力遠小於鎖模力。 接者,控制部6〇之搞$ ^ ^ 之鎖模處理部62控制鎖模步驟。 杈處理部62將電流佴达# a m ^鎖 仏⑺该線圈48,並利用電磁鐵49 附加吸附吸附部51〇 勺及 ^ ^ 者,經由吸附板22及桿39將# μ 力傳給可動台板12,而^ 仟⑽將鎖換 攸U,而進行鎖模。在此構造下, 形態,開始鎖模時笙# μ 在本貫施 ,^ '•專,改變鎖模力時,鎖模處理部62 成將用以產生因哕繼儿 σ丨Μ控制 "變化而應得到之成為目標的鎖模力,即Between the attachment plates 2, that is, between the electromagnet 49 and the adsorption 51, a gap a L + is formed, and the force required to close the mold is much smaller than the clamping force. Next, the control unit 6 controls the mode-locking step by the mode-locking processing unit 62 of $^^. The 杈 processing unit 62 applies the current to the coil 48, and uses the electromagnet 49 to attach the adsorption adsorption unit 51 to the movable table, and transmits the #μ force to the movable table via the adsorption plate 22 and the rod 39. Plate 12, and ^ 仟 (10) replaces the lock with U, and performs mode locking. Under this configuration, the form, when the mold clamping is started, 笙# μ is applied, and when the clamping force is changed, the mold clamping processing unit 62 is used to generate the 丨Μ 儿 丨Μ control. Change should be the target of the clamping force, that is,

7041^9688-PF 15 在穩態作為目標之鎖模力(以下將該鎖模力稱為「穩態鎖模 力」)所需的穩態電流(以下將該電流稱為「額定電流」) 之值供給線圈48。. 此外利用負何檢測器55檢測鎖模力。所檢測之鎖模 力被运’-。控制部60 ,在控:制部6。調整被供給線圈48的電 流,並進行回授控制,以使鎖模力變成設定值。在此期間, 從射出噴嘴18射屮尤私山# 在射出裝置1 7所熔化的樹脂,並充填 於模具裝置1 9的各模穴空間。 門内之树脂冷卻而變成固體時,模具開閉處 理部61控制開模步驟。+ ^ ' 鎖极處理部6 2在第1圖之狀態, 停止對該線圈48之電汽的板从 七 电L的供給。隨著,驅動線性馬達28, 而可動台板12後退,如第2圖所示,可動模具16位於後 退極限位置,而進行開模。 更詳細說明閉模步错< s μ ^ ^ 果/驟及鎖模步驟。第3圖係用以說明 閉模步驟及鎖模步驟之鎖模裝置的動作之圖。在第3圖 所示之圖形’表示4條加娩+ & Α α . 條折線或曲線。圖形之橫軸表示對各 折線或曲線係共同的時間( 各折線或曲線而異/ 過時間)。圖形之縱轴因應於 自控制部60的模具開閉處理部61所輸出 之線性馬達28的扭力給ψ & ® w q μ (限制值)。關於折線a,縱 轴表不扭力值。曲狳h袁—m 線b表不利用線性馬達28 台板雜置。關於曲線b,縱轴表示位置。折線 ==的鎖模處理部62所輸出之鎖模力的指令值。 線表不由負荷檢測器55所檢測之鎖模力的實際值。關7041^9688-PF 15 Steady-state current required for steady-state target clamping force (hereinafter referred to as "steady-state clamping force") (hereinafter referred to as "rated current") The value is supplied to the coil 48. In addition, the negative clamping detector 55 is used to detect the clamping force. The detected clamping force is transmitted. The control unit 60 is in the control unit 6. The current supplied to the coil 48 is adjusted and feedback control is performed so that the clamping force becomes a set value. During this period, the resin melted by the injection device 17 is shot from the injection nozzle 18 and filled in the cavity spaces of the mold device 19. When the resin in the door is cooled to become solid, the mold opening and closing process portion 61 controls the mold opening step. + ^ ' In the state of Fig. 1, the lock pot processing unit 6 2 stops the supply of the electric arc of the coil 48 from the seven electric L. As the linear motor 28 is driven, the movable platen 12 is retracted, and as shown in Fig. 2, the movable mold 16 is placed at the retreat limit position to perform mold opening. More detailed description of the closed mode step < s μ ^ ^ fruit / step and mode locking step. Fig. 3 is a view for explaining the operation of the mold clamping device in the mold closing step and the mold clamping step. The figure shown in Figure 3 represents 4 births + & Α α . The horizontal axis of the graph indicates the time (different/over time) for each polyline or curve. The vertical axis of the graph is given by 扭 & ® w q μ (limit value) in response to the torque of the linear motor 28 output from the mold opening and closing processing unit 61 of the control unit 60. Regarding the fold line a, the vertical axis indicates no torque value. Qufu h Yuan - m line b table does not use linear motor 28 board miscellaneous. Regarding the curve b, the vertical axis represents the position. The command value of the clamping force output by the mold clamping processing unit 62 of the broken line ==. The line table is not the actual value of the clamping force detected by the load detector 55. turn off

704U9688-PF 16 於折:C及曲線d,縱輔表示鎖模力的大小。 第3圖的圖形,時pg 即,鎖模裝no在時:之間’相當於閉模步驟。 時間t2變成變成第i圖所,立於弟2圖所示之狀態,而在 文坎焚成弟I圖所示之狀態〇 在第3圖,閉模步驟由 在時FW… 丁走Q '間和低麼區間所構成。 時間t 1 ’根·據模具開閉慮 圈35時,行走E門門^理㈣之控制而將電流供給線 ”丁走&間開始。在行走區間,如 杈具開閉處理部61向線性 不,自 極限變成最大的指令“士杲,u仏 煲杻力輸出 向前方jlm 如曲線“斤示’可動台板12 方(极具接觸位置的方向)高速地移動。配合之,後台 板1 3和吸附板2 2之間的間隙Λ# 1的間隙占亦僅減少線性馬達28的前 :。稭由在行走區間使可動台板12高速地移動,而可縮 紐成形週期,並可提高生產力。 ’、 模具開閉處理部61檢測到可動台板12的位置已到達 所預設之低壓開始位置(低壓區間的開始位置)時,向線性 、”達2 8輸入内谷為使扭力輸出極限降低至所預設之扭力 值(低壓扭力)的指令。.此外,未圖示的編碼器等之位置檢 ’則益设置於線性馬彡28 ’自該位置檢測器向控制部輸 入表示線性馬達28之位置(即可動台板12之位置)的資訊。 藉由降低扭力輸出極限,而在模具間夹住異物的情況 防止模具損壞。配合之’如曲線b所示’可動台板12減速 (前進速度變慢)。可動台板12(線性馬達28)在充分減速至 不會使模具裝置1 9等損壞之程度的狀態進行位置控制,在 時間t2到達鎖模開始位置時,根據位置控制而停止。 7041-9688-PF 17 1^9731 時間t2以後,相當於鎖模步驟。在此,使用電磁鐵49 進仃鎖杈的情況’因為藉由間隙占之間隔因電磁力而變 乍,產生鎖模力,電磁力產生時間隙5變成大之狀態。因 而從使電流向電磁鐵49流動開始至在模具間產生既定的 鎖模力的亡升響應性變差’❼費時。.此外,在超高精密成 形,有在模具完全抵接之前射出樹脂之開口成形的方法。 在使用電磁鐵49的鎖模裝4】。,關於產生電磁力時的間 隙5 ’開σ成形時比—般的成形時更大。目而,至產生鎖 模力費時。在此情況,嚴格上’在模具未抵接(接觸)之狀 一 a在產生電磁力| ,鎖模步驟開始。考慮這一點,在本 貫她形態’ 「模具接觸位置」意指不管模具有無接觸,鎖 模步驟應開始之可動台板12的位置。 如折線c所示,在模具接觸位置(時間七),鎖模處王』 部62輸出用以產生穩態鎖模力的指令。該繫因應於^ 令’而將額定電流供給電磁鐵49的線圈48,而 13和吸附板22之間的嶋產生電磁力。因而,如曲:( 由電磁鐵49所產生之電磁力增加,同時鎖模力亦择 加。隨著鎖模力之增加,可動台板12又前進 曰 可動模具16接觸固定模具15,而完全地閉模。此時,: 開口成形’隨著模具間的距離 離變乍而將所充填之樹脂壓 縮。如曲線d所示,鎖模力,以後亦持續增加,在 到額定鎖模力’後後,在鎖模步驟㈣持衫鎖模力。7 :徒時間t2至時間t5之鎖模力達到額定鎖模力 在鎖模步驟中的升壓步驟。 ]成為704U9688-PF 16 In the fold: C and curve d, vertical auxiliary indicates the size of the clamping force. In the graph of Fig. 3, the time pg, that is, the mode-locking no is at the time: is equivalent to the closed mold step. The time t2 becomes the i-th image, and it stands in the state shown in the figure of the brother 2, and in the state shown in the image of the brother I, in the figure 3, the closed mode step is in the time FW... The interval between the low and the low. When the time t 1 'root is opened and closed according to the mold, the control of the E-door (4) is carried out, and the current supply line is started between the start and the start. In the running section, if the cookware opening and closing processing unit 61 is linear, From the limit to the maximum command "Gentry, u force output to the front jlm as the curve "Jin Shi" movable platen 12 side (very direction of contact position) moves at high speed. With the background board 1 3 The gap between the gap Λ#1 and the suction plate 2 2 also reduces only the front of the linear motor 28. The straw moves the movable platen 12 at a high speed in the running section, and can be used to reduce the forming cycle and increase productivity. When the mold opening and closing processing unit 61 detects that the position of the movable platen 12 has reached the preset low pressure start position (the start position of the low pressure section), the linear, "up to 28 input inner valleys are used to lower the torque output limit". The command to the preset torque value (low pressure torque). Further, a position detection of an encoder or the like (not shown) is provided in the linear stirrup 28'. From the position detector, information indicating the position of the linear motor 28 (i.e., the position of the movable platen 12) is input to the control unit. Prevent mold damage by reducing the torque output limit and pinching foreign objects between the molds. In conjunction with the 'shown by curve b', the movable platen 12 is decelerated (the forward speed is slow). The movable platen 12 (linear motor 28) is positionally controlled in a state where it is sufficiently decelerated to such an extent that the mold device 19 or the like is not damaged, and is stopped by the position control when the mold clamping start position is reached at time t2. 7041-9688-PF 17 1^9731 After time t2, it is equivalent to the mode-locking step. Here, the case where the electromagnet 49 is used to enter the shackle ’ is caused by the electromagnetic force being displaced by the gap, and the clamping force is generated, and the gap 5 becomes large when the electromagnetic force is generated. Therefore, the deterioration responsiveness from the flow of the current to the electromagnet 49 to the occurrence of a predetermined clamping force between the dies is time consuming. Further, in the case of ultra-high-precision molding, there is a method of forming an opening in which a resin is ejected before the mold is completely abutted. In the mold clamping device 4 using the electromagnet 49. The gap 5' when the electromagnetic force is generated is larger when forming the σ. However, it takes time to generate the locking force. In this case, strictly speaking, in the case where the mold is not abutted (contacted), a magnetic force is generated, and the mold clamping step is started. In consideration of this, in the present embodiment, the "mold contact position" means the position of the movable platen 12 at which the locking step should be started regardless of the contact of the mold. As indicated by the fold line c, at the mold contact position (time seven), the mold clamping portion 62 outputs an instruction for generating a steady state clamping force. This is to supply the rated current to the coil 48 of the electromagnet 49 in response to the command, and the electromagnetic force between the 13 and the suction plate 22 is generated. Thus, as the curve: (the electromagnetic force generated by the electromagnet 49 increases, and the clamping force is also increased. As the clamping force increases, the movable platen 12 advances again, and the movable mold 16 contacts the fixed mold 15, but completely The mold is closed. At this time, the opening is formed to compress the filled resin as the distance between the molds changes. As shown by the curve d, the clamping force continues to increase after the rated clamping force. After that, in the clamping step (4), the clamping force of the shirt is held. 7: The clamping force of the time t2 to the time t5 reaches the step of boosting the rated clamping force in the clamping step.

7041-9688-PF 18 後,::方面:模具開閉處理部61在到達模具接觸位置 位置的:了广丁用以將可動台板12之位置保持於模具接觸 济曰立置控制,而對線性馬達28的線圈35持續供給電 二二如折線3所示,到達模具接觸位置後之扭力輸出 =降低U止因敎力而發生隸馬達28<位置偏差 ^保持扭力)。又,在開口成形,即使充填樹脂,線 ’” · 28之輸出亦成為可對抗所充填之樹脂的壓力之輸 出’以免線性馬達28後退。 由電磁鐵所產生之鎖模力增加,而達到可忽略線性馬 的鎖定力之程度時(即鎖模力比鎖定力大時)(在圖中 ]t3)模具開閉處理部61可變地控制對線性馬達μ 之線圈35的電流之供給。具體而言,停止電流之供給。因 、本性馬達2 8之位置控制所引起的對鎖模力之影響消 失。/T止對線圈35供給電流之時序亦可不是根據鎖模力, 以時間⑽過1 ’亦可作成减算出在開始產生鎖模 力後至鎖杈力變成比鎖定力大之時間,或根據經驗值求 得’在該時間之期間供給電流,而在經過該期間後停止供 ’ 〇電机如此,在產生電磁力後,至產生比線性馬達2 8之 輸出更大的鎖模力之間,藉由持續對線性馬達28供給電 机而即使在閉杈結束之前進行射出動作的開口成形之情 況,亦可防止來自可動模具16和固定模具15之間的樹脂 茂漏。 此外,在行走區間、低壓區間以及鎖模步驟,亦可作 成使線性馬達28之扭力輸出極限分成多階段地減少。7041-9688-PF 18 After::: Aspect: The position of the mold opening and closing processing unit 61 at the position of the contact position of the mold: the dicing is used to maintain the position of the movable platen 12 in the mold contact, and the linearity is controlled. The coil 35 of the motor 28 is continuously supplied with electricity as shown by the broken line 3, and the torque output after reaching the contact position of the mold = the lowering of the force due to the force of the motor 28 < positional deviation ^ maintaining the torque). Further, in the opening forming, even if the resin is filled, the output of the wire '28' becomes an output that can resist the pressure of the filled resin to prevent the linear motor 28 from retreating. The clamping force generated by the electromagnet is increased to reach When the degree of the locking force of the linear horse is ignored (that is, when the clamping force is larger than the locking force) (in the drawing) t3) the mold opening and closing processing portion 61 variably controls the supply of the current to the coil 35 of the linear motor μ. In other words, the supply of the current is stopped. The influence of the positional control of the motor 28 on the clamping force disappears. The timing of supplying the current to the coil 35 may not be based on the clamping force, and the time (10) is over 1 'It can also be calculated as the time from when the clamping force is started to the time when the locking force becomes greater than the locking force, or based on the empirical value, 'the current is supplied during the period, and after the period has elapsed, the supply is stopped.' In this case, between the generation of the electromagnetic force and the generation of a larger clamping force than the output of the linear motor 28, by continuously supplying the motor to the linear motor 28, the injection operation is performed even before the end of the closing. In the case of forming, it is also possible to prevent resin leakage from between the movable mold 16 and the fixed mold 15. Further, in the running section, the low pressure section, and the mode locking step, the torque output limit of the linear motor 28 can also be divided into multiple stages. cut back.

7041-9688-PF 19 叫9731 如上述所示,若依據本實施形態之鎖模裝置1〇,在鎖 模步驟開始後(鎖模力增加之過程),亦將電流供給線性馬 達28而將位置控制至模具接觸位.置。因此,可防止線性馬 .達28之鎖定所引起的模具接觸位置之偏差,而可自所預定 之位置(模具接觸位置)產生鎖模力。因而,可降低成形不 良專的發生率。 在本實施形態,雖然電磁鐵49形成於後台13的後 端面’並以和電磁鐵49相對向之方式將吸附部Η自由進 退地配設於吸㈣22的前端面’但是可將吸附部配設於後 台板U㈣端面,ϋ以和該吸附部相對向之方式將電磁鐵 自由進退地配設於吸附板22的前端面。 此外,在本實施形態之鎖模裝置的控制方法,亦可不 ί藉由線性馬達28之驅動而進行模具開閉動作的鎖模褒 。尤其在線性馬達28的情況’因為磁鐵在機架表面露 門2灰塵等可能附著。因而,在第4圖表示作為模具 開閉驅動。F ’不使用線性馬達28,而應用以馬達框將磁ρ 之產生區域封鎖的轉動型馬達之本發明的變形例。资 作為第2驅動部之電磁鐵單元的說明,因為和第 及第2圖一樣’所以省略說明。作為 马第1驅動部而且作為 二具:閉用之驅動部(模具開閉驅動部)的模具開閉 74,無法移動地安裝於固定於機架的馬達 模具開閉用馬達74應用以馬達框將磁場之 /在此’ 的轉動型馬達。未圖示之馬達軸從轅 a域封鎖 逆釉從轉動型馬達突出,民.去 轴和滾珠螺桿輛72連結。藉由滾珠螺桿轴72和滾珠螺桿 207041-9688-PF 19 is called 9731. As described above, according to the mold clamping device 1 of the present embodiment, after the start of the mold clamping step (the process of increasing the clamping force), the current is also supplied to the linear motor 28 to set the position. Control to the mold contact position. Therefore, the deviation of the mold contact position caused by the locking of the linear horse 28 can be prevented, and the clamping force can be generated from the predetermined position (the mold contact position). Therefore, the incidence of poor formation can be reduced. In the present embodiment, the electromagnet 49 is formed on the rear end surface ' of the back surface 13 and is disposed on the front end surface of the suction (four) 22 so as to be movable forward and backward so as to face the electromagnet 49. The end surface of the back plate U (four) is disposed on the front end surface of the suction plate 22 so that the electromagnet can advance and retreat so as to face the adsorption portion. Further, in the method of controlling the mold clamping device of the present embodiment, the mold clamping operation of the mold opening and closing operation may be performed without the driving of the linear motor 28. Especially in the case of the linear motor 28, the magnet may adhere to the door surface 2 due to dust or the like on the frame surface. Therefore, Fig. 4 shows the mold opening and closing drive. F ' does not use the linear motor 28, but applies a modified example of the present invention to a rotary motor that blocks the region where the magnetic ρ is generated by the motor frame. The description of the electromagnet unit as the second driving unit is the same as in the second and second drawings, and thus the description thereof will be omitted. As the horse first drive unit, the mold opening/closing 74 of the drive unit (mold opening/closing drive unit) that is closed is attached to the motor mold opening/closing motor 74 that is fixed to the frame, and the motor frame is used to apply the magnetic field. / In this's rotary motor. The motor shaft (not shown) is blocked from the 辕 a domain. The reverse glaze protrudes from the rotary motor, and the main shaft and the ball screw 72 are connected. By ball screw shaft 72 and ball screw 20

7〇4K9688-PF 1359731 螺帽71螺合,而構成將轉動型馬達所 成直線運動的運動方向變換穿 動運動變換 法轉動地配設於自…板二而,滚珠螺桿螺帽71無 緣m的下部突出之可動台板凸 拓;。因而,猎由模具開閉用馬達74轉 板12可前後地進行可動模具16.之模具_㈣。 4又,位置檢測器75安裝於模具開閉用馬達74的後端, :入模具開閉用馬達74的轉動角度, 12的位置。藉此,槿且 J W σ板 達74。 開閉處理部61控制模具開閉用馬 在本構造,在利用電磁鐵對模具裝置19產生鎖模力之 中,更具體而言,開始升㈣,不必擔心模具之位置偏差 的發生時’模具開閉處理部61可變地控制對模具開閉用馬 達74之電流的供給。具體而言’停止供給電流。因而,模 /、開閉用馬達74之位置控制所引起的對鎖模力之影響消 失。 曰 .以上,雖然詳述本發明之實施例,但是本發明未限定 為該:定的實施形態,而在f請專利範圍所記载之本發明 的主旨之範圍内可進行各種的變形、變更。 本國際專利申請係主張根據在2〇〇7年5月21日所申 本專利申凊2007 — 134623號的優先權,在本國際專 利申明/口用2007—134623號之全部内容。 【圖式簡單說明】 第1圖係表示本發明之實施形態的模具裝置及鎖模裝7〇4K9688-PF 1359731 The nut 71 is screwed, and the movement direction changing movement mechanism of the linear motion of the rotary motor is rotatably disposed on the plate 2, and the ball screw nut 71 has no edge m. The movable platen protruding from the lower part is convex; Therefore, the mold _ (4) of the movable mold 16 can be performed by the mold opening/closing motor 74 rotating plate 12 in the front and rear. Further, the position detector 75 is attached to the rear end of the mold opening/closing motor 74, and enters the rotation angle of the mold opening/closing motor 74, and the position of 12. By this, the J W σ plate reaches 74. The opening and closing processing unit 61 controls the opening and closing of the mold to perform the mold clamping force on the mold unit 19 by the electromagnet, and more specifically, starts to rise (four), and there is no need to worry about the occurrence of the positional deviation of the mold. The portion 61 variably controls the supply of current to the mold opening/closing motor 74. Specifically, the supply current is stopped. Therefore, the influence of the position control of the die/opening/closing motor 74 on the clamping force is lost. The above is a detailed description of the embodiments of the present invention, but the present invention is not limited to the specific embodiments, and various modifications and changes can be made within the scope of the gist of the invention described in the scope of the invention. . This International Patent Application claims the entire content of the International Patent Application No. 2007-134623 in accordance with the priority of the Patent Application No. 2007-134623 filed on May 21, 2007. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing a mold device and a mold clamping device according to an embodiment of the present invention.

7041-9688-PF 21 1359731 置閉模時之狀態的圖。 第2圖係表示本發明之實施形態的模具裝置及鎖模裝 置開模時之狀態的圖。 第3圖係用以說明在閉模步驟及鎖模步驟之鎖模裝置 的動作之圖。·. 第4圖係表示應用以馬達框將磁場之產生區域封鎖的 轉動型馬遠之變形例的圖。7041-9688-PF 21 1359731 Diagram of the state when the mold is closed. Fig. 2 is a view showing a state in which the mold apparatus and the mold clamping device according to the embodiment of the present invention are opened. Fig. 3 is a view for explaining the operation of the mold clamping device in the mold closing step and the mold clamping step. Fig. 4 is a view showing a modified example of a rotary type horse which is applied to block a region where a magnetic field is generated by a motor frame.

【主要元件符號說明】 10 鎖模裝置、 11 固定台板、 12 可動台板、 13 後台板、 14 繫桿、 15 固定模具、 16 可動模具、 17 射出裝置、 18 射出喷嘴、 19 模具裝置、 21 導柱、 22 吸附板、 23 導孔、 24 大徑部、 25 小徑部、 7041-9688-PF 22 1359731 28 線性馬達、 29 固定件、 31 可動件、 33 磁·極齒、· 34 鐵心、 35 線圈、 37 電磁鐵單元、 39 桿、[Main component symbol description] 10 Clamping device, 11 fixed platen, 12 movable platen, 13 back plate, 14 tie rod, 15 fixed mold, 16 movable mold, 17 injection device, 18 injection nozzle, 19 mold device, 21 Guide post, 22 adsorption plate, 23 guide holes, 24 large diameter parts, 25 small diameter parts, 7041-9688-PF 22 1359731 28 linear motor, 29 fixing parts, 31 movable parts, 33 magnetic · pole teeth, · 34 core, 35 coils, 37 electromagnet units, 39 poles,

41 孔、 42 昇降組件、 43 螺絲、 44 螺帽、 45 槽、 46 鐵心、 47 辆、 48 線圈、41 holes, 42 lifting assemblies, 43 screws, 44 nuts, 45 slots, 46 cores, 47 units, 48 coils,

49 電磁鐵、 51 吸附部、 55 負荷檢測器、 60 控制部、 61 模具開閉處理部、 62 鎖模處理部、 5 間隙、 nl 螺帽、 2349 electromagnet, 51 adsorption unit, 55 load detector, 60 control unit, 61 mold opening and closing processing unit, 62 mold clamping processing unit, 5 gap, nl nut, 23

7041-9688-PF 13597317041-9688-PF 1359731

Brl軸承構件、 Gd 導執、Brl bearing components, Gd guides,

Fr 機架。Fr rack.

7041-9688-PF 247041-9688-PF 24

Claims (1)

1359731 100年6月27日修正替換頁 第097118640號 十、申請專利範圍: 1. 種鎖模裝置’具有驅動鎖模動作的電磁鐵和模具 開閉驅動部, 其特徵在於: 至藉該電磁鐵之鎖模力變成既定值、或藉該電磁鐵產 生鎖模力後既定之期間,對該模具開閉驅動部供給電流。 2. 如申請專利範圍第i項之鎖模裝置其中該模具開 閉驅動部係線性馬達; 在藉該電磁鐵之升壓步驟中對該線性馬達供給位置控 制所需的電流。 3.如申請專利删!項之鎖模裝置,其中該模具開 閉驅動部係轉動型馬達; 在藉該電磁鐵之升壓步驟中對該轉動型馬達供給位置 控制所需的電流。 4·如申請專利範圍第1項之鎖模裝置,其中該模具開 閉驅動部係線性馬達;1359731 Revision No. 097118640, June 27, 100. Patent application scope: 1. A type of clamping device 'having an electromagnet that drives a mold clamping action and a mold opening and closing drive portion, characterized in that: When the clamping force becomes a predetermined value or a predetermined period of time after the clamping force is generated by the electromagnet, a current is supplied to the mold opening and closing drive unit. 2. The mold clamping device of claim i, wherein the mold opening and closing drive portion is a linear motor; and the linear motor is supplied with a current required for position control in a step of boosting the electromagnet. 3. If you apply for a patent, delete it! The mold clamping device, wherein the mold opening and closing drive unit is a rotary type motor; and the rotary type motor is supplied with a current required for position control in a step of boosting the electromagnet. 4. The mold clamping device of claim 1, wherein the mold opening and closing driving portion is a linear motor; 該既定值係比該線性馬達之鎖定力更大值。 5.如申請專利範圍第1項 哨(鑷模裝置’其中該模具開 閉驅動部係線性馬達; 馬達供給電 流 在該鎖模力變成既定值以後停止對該線性 該鎖模裝置具有驅動鎖 6. —種鎖模裝置的控制方法, 模動作的電磁鐵和模具開閉驅動部 其特徵在於: 7041-9688-PF] 25 ^^/31 第097丨丨8040號 . 100年6月27日修正替換頁 至藉該電磁鐵之错指士銳l <鎖模力變成既定值、 ' 生鎖模力後既定之期間,對亨模且門M 電鐵產 对3棋具開閉驅動 . 7.如申請專利範園 切1供…電抓。 靶圍第6項之鎖模裝置的控 申該模具開閉驅動部係線性馬達;· 〃 在藉該電磁鐵之升壓步 制所需的電流。 對該線性馬達供給位置控 8. 如申請專利範圍第6項之鎖模裴置的控 中該模具開閉驅動部係轉動型馬達; 〃 在藉該電磁鐵之升壓步驟中對該 控制所需的電流。 連供⑺位置 9. 如申請專利範圍第6項之鎖模裝置的控制方法,且 中該模具開閉驅動部係線性馬達; 〃 該既定值係比該線性馬達之鎖定力更大值。 * 1〇·如申請專利範圍第6項之鎖模裝置的控制方法,其 中該模具開閉驅動部係線性馬達; ζ、 在該鎖模力變成既定值以後停止對該線性馬達供給 、流。 、、〇 7041-9688-PF1 26The predetermined value is greater than the locking force of the linear motor. 5. As claimed in claim 1 of the scope of the sling (the stencil device 'where the mold opening and closing drive unit is a linear motor; the motor supply current stops after the clamping force becomes a predetermined value. The linear locking device has a drive lock. The control method of the mold clamping device, the electromagnet and the mold opening and closing driving portion of the mold action are characterized by: 7041-9688-PF] 25 ^^/31 No. 097丨丨8040. The revised replacement page of June 27, 100 To the wrong electrode of the electromagnet, the lock clamping force becomes a predetermined value, and the period of the original mold clamping force is established, and the die is driven by the die and the gate M electric iron. Fan Yuan cut 1 for ... electric catch. The target of the lock device of the sixth item of the target is the mold opening and closing drive unit is a linear motor; · 〃 the current required by the step-up of the electromagnet. Motor supply position control 8. The mold opening and closing drive unit is a rotary type motor in the control of the mold clamping device of claim 6; 〃 the current required for the control in the step of boosting the electromagnet. CISS (7) position 9. If you apply for a patent The control method of the mold clamping device according to Item 6, wherein the mold opening and closing drive portion is a linear motor; 〃 the predetermined value is greater than a locking force of the linear motor. * 1〇 · as claimed in claim 6 The control method of the mold clamping device, wherein the mold opening and closing driving portion is a linear motor; ζ, stopping the supply and flow of the linear motor after the clamping force becomes a predetermined value. 〇, 7041-9688-PF1 26
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