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TWI344343B - Dual roller assembly with ejection mechanism for food-forming machine - Google Patents

Dual roller assembly with ejection mechanism for food-forming machine Download PDF

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Publication number
TWI344343B
TWI344343B TW97138047A TW97138047A TWI344343B TW I344343 B TWI344343 B TW I344343B TW 97138047 A TW97138047 A TW 97138047A TW 97138047 A TW97138047 A TW 97138047A TW I344343 B TWI344343 B TW I344343B
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Taiwan
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food
roller
forming
forming roller
molding cavity
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TW97138047A
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Chinese (zh)
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TW201014534A (en
Inventor
Young Robert Ou
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Young Robert Ou
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Description

1344343 六、發明說明: 【發明所屬之技術領域】 本發明有關一種食品成型滾輪模組,其於對應相 互滾動成型滾輪模組之每一成型模穴内,設有往復移 * 動輔助將已食品成型推離模穴之頂塊裝置。 【先前技術】 一般所稱「成型食品」係指將麵糰置入具有各種 _ 造型凹槽模穴中,或由具有模穴之轉動滾輪模具或由 . 往復式模具對移動中之麵糰備料進行擠壓模型化成為 具各種造型之成型食品。 所謂「食品成型」乃指為了獲得各種如圓形、橢 圓形、心形、扇貝、魚、大象或樹葉等造型並呈現立 體形狀之食品成型,而據以將備料食材進行模化之成 型作業,尤指經由麵粉調水或加入其它佐料後成為可 塑性之麵糰或麵糊,據以進行成型之麵食類產品,其 • 中麵糰當然須經往復多次碾壓或搓揉,使其製成之成 型食品具有較佳口感,而該麵類成型食品又包含無銘 及包餡成型食品。 . 上述成型食品分為單面立體或雙面立體狀之食品 成型,例如;呈半圓型成型食品或圓型成型食品,其 所指單面立體,係指對稱上、下或左、右模具甲,其 中一模具内設有某形狀之凹槽模穴,而雙面立體係指 對應兩模具内皆設有凹槽模穴。 [s 4 無論是單面模穴或雙面模穴,其於模具夾合待成 型食材以進行食品成型成為成型食品後,因成型食品 具有程度不一之粘性,因此經模具之模穴擠壓並於對 應模具分離後,一部份數量已成型食品可能無法以自 身重量經自由落體而由模六中掉出,故已成型之成型 食品將會有粘貼在模穴上之困擾情況。 傳統食品機械製造業,其克服已成型食品粘貼在模穴 上之問題的解決手段,大致包含有: 1. 每一間隔時間於模具之模穴表面以人工方式抖灑 或以機械方式噴撤適量麵粉,據以防止已食品成型 粘貼在模穴上。 2. 於模具開模時對應模穴處設有刮片,藉刮片將食品 成型由模穴刮下。 3. 於模具開模時於對應模穴處設有氣體喷嘴,藉空氣 將食品成型由模穴吹下。 4. 於模具開模時於對應模穴處設有塗油布或塗油 刷,藉返復塗上一層油質。 但以如上所述各種傳統防止成型食品粘貼在成型 模穴上之解決方法,將會徒增設備之結構複雜性,或 將會在食品成型表面上留下刮痕、產生變形或沾粘太 多油質,顯非良好之克服技術手段。 【發明内容】 本發明具頂出機構之食品成型雙滾輪模組裝置, 乃針對對傳統製作成型食品之食品成型機械中存在已 模組化成型之成型食品殘留在模具之模穴上問題,據 以提出良好讀決手段,其對先職—言具有 貢獻性。 本發明裝置專指提供給食品機械,供製造成型食 品中將已完成模化成型食品並於脫難,據以辅助將 該成型食品由模具之模穴中推出,其技術特徵係於對 應之成型雙滾輪外圍設有等距複數個單列或多列立體 成型模穴,並於每一模穴内設有依凸輪移動之頂塊, 藉由該頂塊於待成型料被模穴成型後將其順利推離模 穴。 ' 【實施方式】 參第一圖及第二圖所示,本發明具頂出機構之食 品成型雙滾輪模組裝置,主要包含一組對應之成型滾 輪(1 )、( 1 A )、設於每一成型滾輪(i ( i A ) 中空(6)、(6A)處内之凸輪(2)、(2A)及複 數個頂塊(3 )、( 3 A )。 參第三圖及第四圖所示,該對應成組之成型滚輪 (1)、(1A)相互鄰近設置,並由主軸(5)、(5a) 驅動,兩者呈相反方向轉動,而每一成型滾輪(1)、 (1A)中央呈中空(6)、(6A),其厚度外圓周上 等距設有單列或多列之複數成型模穴(4 )、( 4 A ), 每一成型模穴(4 )、( 4 A)中分別置入一故依凸輪 2 A ) &模八呈上直線移位之頂塊(3 )'( 3 成型滾輪(1 )作為說明 邪卜以其中一 四圖所示,每-頂塊(3)位於成型模;(二: ;端呈-凹槽(川,頂塊(3)另端呈一凸緣(; 並k伸至成型滾輪(1)中央中空(6)處。 上述凸輪(2)、(2A)經由金屬環(7)、(7 A)分別以對稱之固位角度固設於成型滾輪(丄)、(丄 A)側機械之固定板(7)上。 人參第五圖所示,本發明裝置實施時,待成型麵糰 艮材(8 )〔或内含内銘麵糰食材〕由對應之成型滾輪 (1 )、( 1 A )中間滑入,當對應之成型滾輪(丄)、 (1 A )以反方向向中央轉動時,待成型麵糰食材(8 ) 被滾入並由各對應之成型模穴(4)、( 4 A)夾合擠 壓將待成型麵糰食材(8)成型為雙面立體成型食品 (9 ),此時各頂塊(3 )、( 3A)藉由其重量配合之 凸輪(2)、(2A)之凹弧面(2 l)、(2 1A)向 成型滾輪(1)、(1A)中空(6)、(6A)處退縮。 當成型滾輪(1 )、( 1 A)繼續轉動並將雙面立 體成型食品(9)帶至成型模穴(4)、(4A)分離 處時’該頂塊(3)、( 3 A)另端呈凸緣(3 2)即 進入凸輪(2)、(2)之圓弧面(22)、(22A) 而向成型滾輪(1 )、( 1A)外圍前頂,換言之,各 頂塊(3)、( 3 A)退入成型滾輪(1 )、( 1 a)外 圍之深度與各頂塊(3 )、( 3 A )頂出成型滾輪(工) (1 A )外圍之行程由凸輪(2)、(2A)之凹弧面 (21)、(21A)及圓弧面(22)、(22A)決 定。 據此成型模穴(4 )、( 4 A )内即不須灑粉或塗 油即可將已成型之雙面立體成型食品(9 )由成型模 穴(4)、(4A)中完全頂出退下。 參第六圖及第七圖所示,在本發明之實施申,成 對之成型滾輪(1 )、( 1A)中,可將其製成僅有一 滾輪(1 )設有成型模穴(4 ),而另一成型滾輪(工 A)製成外圍平滑未設有模穴(4A)之成型滾輪(工 B )取而代之,據以可製成單面立體成型食品(g a )。 【圖式簡單說明】 第一圖為本發明立體圖。 第二圖為本發明側視圖。 第三圖為本發明單體組件側視圖。 第四圖為本發明單體組件剖視圖。 第五圖為本發明實施例動作示意圖。 第六圖為本發明單邊設有成型模穴之另一實施例立體 圖。 第七圖為本發明第六圖側視圖。 【主要元件符號說明】 成型滾輪(1 )、( 1 A) 1344343 滾輪(1 B ) 凸輪(2 )、( 2 A ) 凹弧面(21)、(21A) 圓弧面(2 2 )、( 2 2 A ) 頂塊(3 )、( 3 A ) 凹槽(3 1 ) 凸緣(3 2 ) 成型模穴(4)、(4A) # 主軸(5)、(5A) 中空(6 )、( 6 A) 金屬環(7)、( 7 A) 固定板(7 1 ) 待成型麵糰食材(8) 雙面立體成型食品(9) 單面立體成型食品(9 A)1344343 VI. Description of the Invention: [Technical Field] The present invention relates to a food forming roller module, which is provided with reciprocating movements to assist in shaping food in each molding cavity corresponding to the mutual rolling forming roller module. Push the top block device away from the cavity. [Prior Art] Generally referred to as "formed food" means placing the dough into a cavity having various embossing grooves, or squeezing the moving dough by a rotating roller die having a cavity or by a reciprocating die. The pressure molding is a molded food with various shapes. The term "food molding" refers to a molding process in which a food material is molded in order to obtain various shapes such as a circular shape, an oval shape, a heart shape, a scallop, a fish, an elephant, or a leaf, and a three-dimensional shape is formed. Especially for doughs or batters that become plastic after being transferred to flour or added with other seasonings, according to which the pasta products are formed, in which the dough must of course be crushed or twisted several times to make it. The shaped food has a better mouthfeel, and the noodle shaped food contains unmarked and stuffed food. The above shaped food is divided into a single-sided three-dimensional or double-sided three-dimensional food molding, for example; a semi-circular shaped food or a round shaped food, which refers to a single-sided three-dimensional, refers to a symmetric upper, lower or left and right molds. One of the molds is provided with a groove mold hole of a certain shape, and the double-sided vertical system means that the groove mold holes are provided in the corresponding two molds. [s 4 Whether it is a single-sided cavity or a double-sided cavity, after the mold is clamped with the food to be formed for food forming into a shaped food, the molded food has a different degree of stickiness, so the cavity is pressed through the mold. After the corresponding mold is separated, a part of the formed food may not fall out of the mold 6 by free weight by its own weight, so the formed shaped food will have the trouble of sticking on the cavity. The traditional food machinery manufacturing industry, which solves the problem of the problem of pasted food sticking on the cavity, generally includes: 1. Manually shaking or mechanically spraying the appropriate amount on the surface of the mold cavity at each interval. Flour, in order to prevent the food from being molded and pasted on the cavity. 2. When the mold is opened, the corresponding mold cavity is provided with a scraper, and the food is molded by the scraper to be scraped off by the cavity. 3. When the mold is opened, a gas nozzle is arranged at the corresponding cavity, and the food is molded by the air to be blown off by the cavity. 4. When the mold is opened, a tarpaulin or oil brush is placed at the corresponding cavity, and a layer of oil is applied by overcoating. However, in the above-mentioned various conventional methods for preventing the molded food from sticking to the molding cavity, the structural complexity of the device will be increased, or scratches, deformation or sticking will be left on the food molding surface. Oil quality is not a good technical means to overcome. SUMMARY OF THE INVENTION The food-forming double-roller module device with the ejector mechanism of the present invention is directed to the problem that the molded molded food in the food forming machine of the conventionally-formed shaped food remains in the cavity of the mold. In order to propose a good reading method, it has contributed to the predecessor-word. The device of the present invention is specifically provided to a food machine for preparing a molded food to complete the molded food and removing it, thereby assisting the product to be pushed out from the cavity of the mold, and the technical feature is formed by corresponding molding. The outer side of the double roller is provided with an equal number of single-row or multi-row three-dimensional forming cavity, and a top block which is moved by the cam is arranged in each cavity, and the top block is smoothed by the cavity after the molding material is formed. Push away from the cavity. [Embodiment] As shown in the first figure and the second figure, the food forming double roller module device with the ejector mechanism of the present invention mainly comprises a set of corresponding forming rollers (1), (1 A), and is disposed at Each forming roller (i ( i A ) hollow (6), (6A) in the cam (2), (2A) and a plurality of top blocks (3), (3 A). See the third and fourth As shown, the corresponding group of forming rollers (1), (1A) are disposed adjacent to each other and are driven by the main shafts (5), (5a), which rotate in opposite directions, and each forming roller (1), (1A) The center is hollow (6), (6A), and the outer circumference of the thickness is equidistantly provided with a plurality of rows of molding cavity (4), (4 A), each molding cavity (4), (4 A) respectively insert a cam according to the cam 2 A ) & modulo eight is a linear displacement of the top block (3) ' (3 forming roller (1) as a description of the evil spirits shown in one of the four figures, Each - top block (3) is located in the forming die; (2: ; end is - groove (chuan, top block (3) is flanged at the other end (; and k extends to the forming roller (1) central hollow (6) The above cams (2), (2A) are via metal The rings (7) and (7 A) are respectively fixed on the forming roller (丄) and the (丄A) side mechanical fixing plate (7) with a symmetrical retention angle. The fifth embodiment of the ginseng shows the device of the present invention. When the dough coffin (8) to be formed (or the inside of the dough material) is slid into the middle of the corresponding forming roller (1), (1 A), when the corresponding forming roller (丄), (1 A) When the product is rotated in the opposite direction to the center, the dough material (8) to be formed is rolled into and extruded by the corresponding molding cavity (4), (4A) to form the dough material (8) to be formed into a double-sided solid. Shaped food (9), at this time, each of the top blocks (3), (3A) is formed by the weight matching cam (2), (2A) concave curved surface (2 l), (2 1A) to the forming roller (1) ), (1A) hollow (6), (6A) retreat. When the forming rollers (1), (1 A) continue to rotate and bring the double-sided three-dimensional shaped food (9) to the molding cavity (4), (4A At the time of separation, the top blocks (3) and (3 A) are flanged at the other end (3 2), that is, they enter the arc surfaces (22) and (22A) of the cams (2) and (2) and form the rollers. (1), (1A) the front of the front, in other words, The top block (3), (3 A) retreats into the periphery of the forming roller (1), (1 a) and the periphery of each of the top blocks (3), (3 A) ejector forming roller (work) (1 A) The stroke is determined by the concave surfaces (21) and (21A) of the cams (2) and (2A) and the circular arc surfaces (22) and (22A). Therefore, the mold holes (4) and (4A) are not formed. The formed double-sided three-dimensional shaped food (9) can be completely ejected from the molding cavity (4), (4A) by powdering or oiling. As shown in the sixth and seventh figures, in the implementation of the present invention, in the pair of forming rollers (1), (1A), it can be made into only one roller (1) with a molding cavity (4). And another forming roller (Work A) is formed by forming a smoothing roller (Work B) which is not provided with a cavity (4A), and can be made into a single-sided three-dimensional shaped food (ga). BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a perspective view of the present invention. The second figure is a side view of the invention. The third figure is a side view of the single component of the present invention. The fourth figure is a cross-sectional view of a single component of the present invention. The fifth figure is a schematic diagram of the operation of the embodiment of the present invention. Fig. 6 is a perspective view showing another embodiment of the present invention in which a molding cavity is provided on one side. Figure 7 is a side view of the sixth drawing of the present invention. [Description of main component symbols] Forming roller (1), (1 A) 1344343 Roller (1 B ) Cam (2), ( 2 A ) Concave curved surface (21), (21A) Circular surface (2 2 ), ( 2 2 A ) Top block (3), (3 A) Groove (3 1 ) Flange (3 2 ) Forming cavity (4), (4A) # Spindle (5), (5A) Hollow (6), ( 6 A) Metal ring (7), ( 7 A) Fixing plate (7 1 ) Dough ingredients to be molded (8) Double-sided solid food (9) Single-sided solid food (9 A)

Claims (1)

(Γ 、申請專利範圍: (碑工月y日修(炎)正替換頁 1·種具頂出機構之食品成型雙滾輪模組裝置,主要包 含一組對應之成型滚輪、設於該組成型滚輪中空處内 之凸輪及複數個頂塊,該對應成組之成型滾輪相互鄰 近設置並由主轴驅動,兩者呈相反方向轉動,而每一 成型滾輪中央呈中空狀,其厚度外圓周上等距設有單 列或多列之複數成型模穴,每一成型模穴中分別置入 -牧可沿成型模穴呈上直線移位之頂塊,該凸輪以一 固位角度於成型滾輪侧機械之固定板上,其中該頂塊 於成型模穴將待成型麵糰食材成型為雙面立體之成型 食品及將其帶至成型模穴分離處時,該頂塊另端呈凸 緣乃進入凸輪之圓弧面而向成型滾輪外圍前頂,據以 將已成型之成型食品由成型模穴中完全頂出退下。 2.如申請專利範圍第工項所述具頂出機構之食品成 滾輪模組裝置,其中每一頂塊位於模穴内之一端呈一 凹槽’其另端呈-凸緣並延伸至成型滚輪中央中空處。 3·如申請專利範圍第工項所述具頂出機構之食品 滾輪模組裝置,其中對應之成型滚輪上之成型模穴, 於對應成型滚輪相互轉動時,可夾合擠壓待成型麵 食材並將其成型為雙面立體成型食品。 4.如申%專利!㈣第丄項所述具頂出機構之食品成型 滾輪模組裝置,其中一組對應之成型滾輪内之兩個凸 輪係以對應之反方向位置固定。 1344343 - ι鮮 > 月乃日修(更)正替換頁 5.如申請專利範圍第1項或第2項所述具頂出機構之食 品成型雙滾輪模組裝置,其中該頂塊退入深度及頂出 行程由凸輪之凹弧面及圓弧面決定。 6.如申請專利範圍第1項所述具頂出機構之食品成型雙 滾輪模組裝置,其中成組對應之成型滚輪,於實務實 施時,可製成僅一成型滾輪設有成型模穴及於每一成 型滚輪中空處内設有凸輪及複數個頂塊,而另一對應 之成型滚輪製成外圍無成型模穴之平滑圓周,據以可 製成單面立體成型食品。(Γ, the scope of application for patents: (the monument of the month of the month of repair (inflammation) is replacing page 1 · the food forming double roller module device of the ejector mechanism, mainly comprising a set of corresponding forming rollers, arranged in the constitutive type a cam in the hollow portion of the roller and a plurality of top blocks, the corresponding group of forming rollers are disposed adjacent to each other and driven by the main shaft, and the two are rotated in opposite directions, and the center of each forming roller is hollow, and the outer circumference of the forming roller is equal in thickness A plurality of molding cavity holes are provided in a single row or a plurality of rows, and each molding cavity is respectively placed in a top block which can be linearly displaced along the molding cavity, and the cam is mechanically fixed on the side of the molding roller. On the fixing plate, wherein the top piece forms the dough material to be formed into a double-sided solid shaped food in the molding cavity and brings it to the separation of the molding cavity, the top end of the top piece is a flange and enters the cam. The arc surface is turned to the top of the periphery of the forming roller, and the formed shaped food is completely ejected from the molding cavity. 2. The food forming roller mold with the ejection mechanism as described in the application of the patent scope Group of devices, each of which The top block is located at one end of the cavity and has a groove which has a flange at the other end and extends to the central hollow of the forming roller. 3. The food roller module device with the ejector mechanism as described in the application of the patent scope, The molding cavity on the corresponding forming roller can clamp and squeeze the food to be molded and form the double-sided three-dimensional shaped food when the corresponding forming roller rotates with each other. 4. For example, the patent is applied for! (4) The food forming roller module device with the ejector mechanism, wherein a pair of corresponding cams in the corresponding forming roller are fixed in the corresponding opposite directions. 1344343 - ι鲜> 月乃日修 (more) replacement The food forming double roller module device with the ejector mechanism according to claim 1 or 2, wherein the top block retreat depth and the ejection stroke are concave and arcuate surfaces of the cam 6. The food forming double roller module device with the ejector mechanism according to the first aspect of the patent application, wherein the forming roller corresponding to the group is formed, and only one forming roller is provided with the forming die when practically implemented. Acupoints The hollow portion of the roller has a cam and a plurality of top blocks, and the other corresponding forming roller is formed into a smooth circumference without a molding cavity on the periphery, so that a single-sided three-dimensional shaped food can be produced.
TW97138047A 2008-10-03 2008-10-03 Dual roller assembly with ejection mechanism for food-forming machine TWI344343B (en)

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Application Number Priority Date Filing Date Title
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TWI344343B true TWI344343B (en) 2011-07-01

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