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TW201014534A - Dual roller assembly with ejection mechanism for food-forming machine - Google Patents

Dual roller assembly with ejection mechanism for food-forming machine Download PDF

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Publication number
TW201014534A
TW201014534A TW97138047A TW97138047A TW201014534A TW 201014534 A TW201014534 A TW 201014534A TW 97138047 A TW97138047 A TW 97138047A TW 97138047 A TW97138047 A TW 97138047A TW 201014534 A TW201014534 A TW 201014534A
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Taiwan
Prior art keywords
forming
food
roller
molding cavity
module device
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TW97138047A
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Chinese (zh)
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TWI344343B (en
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Robert Ouyoung
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Robert Ouyoung
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Publication of TWI344343B publication Critical patent/TWI344343B/en

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Abstract

The present invention provides a dual roller assembly with an ejection mechanism for a food-forming machine. The disclosed dual roller assembly effectively remedies the problem of the traditional devices where formed food pieces tend to adhere to mold cavities and hence technically contributes to the industry. According to the present invention, the dual roller assembly with the ejection mechanism helps to eject formed food pieces from mold cavities on the dual roller assembly. To achieve this effect, one or more rows of equidistant mold cavities are arranged at peripheries of a pair of forming rollers corresponding to each other, wherein each of the mold cavities is equipped with a propping block moved by a cam so that food pieces formed from a dough sheet by the mold cavities can be then ejected from the mold cavities smoothly by the propping blocks.

Description

201014534 六、發明說明: 【發明所屬之技術領域】 本發明有關一種食品成型滾輪模組,其於對應相 互滾動成型滾輪模組之每一成型模穴内,設有往復移 - 動辅助將已食品成型推離模穴之頂塊裝置。 【先前技術】 一般所稱「成型食品」係指將麵糰置入具有各種 ❹ 造型凹槽模穴中,或由具有模穴之轉動滾輪模具或由 彺復式模具對移動中之麵糰備料進行擠壓模型化成為 具各種造型之成型食品。 … ,所謂「食品成型」乃指為了獲得各種如圓形、擴 ,“开>、扇貝、魚、大象或樹葉等造型並呈現立 之食品成型’而據以將備料食材進行模化之成 线業,尤指經由麵粉調水或加人其它 塑性之麵糰或麵糊,據以逸杆杰刑夕“成為了 魯 骤以進行成型之麵食類產品,装 糰當然須經往復多次礙壓或搓揉,使其占 型食品具有較佳口感,而該麵類成 又 及包餘成型食品。 卞” 口又包含無餘 十述成型食品分為單面立體或雙面立體狀之食品 所指單ϋ截呈半圓型成型食品或圓型成型食品,其 所才日卓面立體,係指對稱上、下或左、 = 中一模具内設有某形狀之凹槽 、、’其 對應兩模具内皆設有凹槽模穴❿雙面立體係指 4 201014534 無論是單面模穴或雙 =:=::型:為成型食品後= <秘性’因此經模具之 離後,_部份數量已成品可法以自 身重量經自由落體而士祕 』此热凌以目 Ο =會有-貼在模穴上:=:成型之成型 上之 :二面以人工^ _ 魅貼在模穴上據以防止已食品成型 成開模時對應模穴處設有刮片,藉刮片將食品 成型由模穴刮下。 2具開模時於對應模穴處对氣體噴嘴,藉 將食品成型由模穴吹下。 ;模具開模時於對應模穴處設有塗油布或塗油 ’藉返復塗上一層油質。 但以如上所述各種傳統防止成型食品_在成型 二ΐ之解決方法’將會徒增設備之結構複雜性,或 食印成型表面上留下到痕、產生變形或沾枯太 /質,顯非良好之克服技術手段。 【發明内容】 本發明具頂出機構之食品成型雙滾輪模組裝置, 5 201014534 乃針對對傳統製作成型食品之食品成型機財存在已 模二化成型之成型食品殘留在模具之模穴上問題,據 以提出良好之解決手段’其對先前技藝而言具有技術 貢獻性。 本發明裝置專指提供給食品機械,供製造成型食 中將已元成模化成型食品並於脫模後,據以辅助將 該成型食品由模具之模穴中推出,其技術特徵係於對 應之成型雙滾輪外圍設有等距複數個單列或多列立體 成型模穴,並於每一模穴内設有依凸輪移動之頂塊, 藉由該頂塊於待成型料被模穴成型後將其順利推離模 穴。 【實施方式】 參第一圖及第二圖所示’本發明具頂出機構之食 品成型雙滾輪模組裝置,主要包含一組對應之成型滾 輪(1 )、( 1 A )、設於每一成型滾輪(1 )、( 1 A ) 中空(6)、(6A)處内之凸輪(2)、(2A)及複 數個頂塊(3 )、( 3 A)。 參第三圖及第四圖所示,該對應成組之成型滾輪 (1 )、( 1A)相互鄰近設置,並由主轴(5)、(5A) 驅動,兩者呈相反方向轉動,而每一成型滾輪(1 )、 (1A)中央呈中空(6)、(6A),其厚度外圓周上 等距設有單列或多列之複數成型模穴(4 )、( 4 A), 每一成型模穴(4 )、(4A)中分別置入一枚依凸輪 201014534 (2 )、( 2 A )沿模穴呈上直線移位之頂塊(3 )、( 3 A ) 〇 如下以其中一成型滾輪(1 )作為說明,請參第 四圖所示’每一頂塊(3)位於成型模穴(4 )内之 一端呈一凹槽(3 1),頂塊(3)另端呈一凸緣(3 2 )並延伸至成型滾輪(1)中央中空(6)處。 上述凸輪(2 )、(2 A)經由金屬環(7 )、(7 A )分別以對稱之固位角度固設於成型滾輪(1 )、( 1 A)側機械之固定板(7 1)上。 參第五圖所示’本發明裝置實施時,待成型麵糰 食材(8 )〔或内含内銘麵糰食材〕由對應之成型滚輪 (1 )、( 1 A)中間滑入’當對應之成型滾輪(1 )、 (1A)以反方向向中央轉動時,待成型麵糰食材(8 ) 被滾入並由各對應之成型模穴(4 )、( 4 A )夾合擠 壓將待成型麵糰食材(8)成型為雙面立體成型食品 (9 ),此時各頂塊(3 )、( 3 A )藉由其重量配合之 凸輪(2)、(2A)之凹弧面(21)、(21A)向 成型滾輪(1 )、( 1 A )中空(6 )、( 6 A )處退縮。 當成型滚輪(1 )、( 1A)繼續轉動並將雙面立 體成型食品(9)帶至成型模穴(4 )、(4 A)分離 處時’該頂塊(3)、(3A)另端呈凸緣(32)即 進入凸輪(2)、(2)之圓弧面(22)、(22A) 而向成型滾輪(1 )、( 1A)外圍前頂,換言之,各 頂塊(3 )、(3 A )退入成型滾輪(1 )、( 1 a)外 7 201014534 圍之深度與各頂塊(3 )、( 3 A)頂出成型滚輪(工) (1 A)外圍之行程由凸輪(2)、(2A)之凹弧面 (21)、(21A)及圓弧面(22)、(22A)決 - 定。 . 據此成型模穴(4 )、( 4 A )内即不須灑粉或塗 油即可將已成型之雙面立體成型食品(9 )由成型模 穴(4 )、(4 A)中完全頂出退下。 參第六圖及第七圖所示,在本發明之實施中,成 藝 對之成型滚輪(1)、(1A)中,可將其製成僅有一 滾輪(1 )設有成型模穴(4 ),而另一成型滾輪(工 A )製成外圍平滑未設有模穴(4A)之成型滾輪(工 B )取而代之,據以可製成單面立體成型食品(9 A)。 【圖式簡單說明】 第一圖為本發明立體圖。 第二圖為本發明側視圖。 ❹ 第三圖為本發明單體組件侧視圖。 第四圖為本發明單體組件剖視圖。 第五圖為本發明實施例動作示意圖。 第六圖為本發明單邊設有成型模穴之另一實施例立體 圖。 第七圖為本發明第六圖側視圖。 【主要元件符號說明】 成型滚輪(1 )、( 1 A) 8 201014534 滚輪(1 B) 凸輪(2 )、( 2 A) 凹弧面(2 1 )、(2 1 A ) • 圓弧面(2 2)、( 2 2 A ) . 頂塊(3)、( 3 A) 凹槽(3 1 ) 凸緣(3 2) 成型模穴(4 )、( 4 A) ❿ 主軸(5 )、( 5 A) 中空(6 )、( 6 A) 金屬環(7 )、( 7 A) 固定板(7 1 ) 待成型麵糰食材(8) 雙面立體成型食品(9) 單面立體成型食品(9 A)201014534 VI. Description of the Invention: [Technical Field] The present invention relates to a food forming roller module which is provided with reciprocating movement-moving assistance for forming a food product in each molding cavity corresponding to the mutually rolling forming roller module. Push the top block device away from the cavity. [Prior Art] Generally referred to as "formed food" means placing the dough into a cavity having various embossing grooves, or squeezing the moving dough by a rotating roller die having a cavity or by a double stencil Modeled into a shaped food with a variety of shapes. ..., "food molding" refers to the molding of ingredients in order to obtain various food shapes such as round, expanded, "open", scallops, fish, elephants or leaves. Into the line industry, especially through the flour to transfer water or add other plastic dough or batter, according to the Essence of the Essence of the Essence of the Essence to become a form of pasta products, the package must of course reciprocate multiple times Or 搓揉, to make the type of food has a better taste, and the noodles are made into a packaged food.卞 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口 口, lower or left, = one of the molds in the shape of a groove, 'the corresponding two molds are provided with a groove cavity ❿ double-sided system refers to 4 201014534 whether it is a single-sided cavity or double =: =:: type: after forming the food = <secretity', so after the mold is separated, _ part of the finished product can be freely falling by its own weight and the secret is sacred. Attached to the cavity: =: Forming on the molding: two sides of the artificial ^ _ charm attached to the cavity to prevent the food has been formed into a mold when the mold is provided with a blade, by scraping the food The molding is scraped off by the cavity. When the mold is opened, the gas nozzle is placed at the corresponding cavity, and the food is formed by the cavity. When the mold is opened, the oil is tarpaulin or oiled at the corresponding cavity. Overcoating a layer of oil. But in the above-mentioned various traditional prevention of shaped foods _ in the formation of the two solutions The structural complexity of the device is increased, or the mark on the surface of the food-printing surface is left to be traced, deformed or stained, and the quality is not good. The invention overcomes the technical means of the food forming double roller with the ejector mechanism The module device, 5 201014534 is aimed at the problem of the mold-forming food of the traditionally shaped foods, which has been molded into the cavity of the mold, and proposes a good solution. Having the technical contribution. The device of the present invention is specifically provided to a food machine for manufacturing a molded food which has been molded into a molded food and after being demolded, thereby assisting the introduction of the shaped food from the cavity of the mold, The technical feature is that an equidistant plurality of single-row or multi-row three-dimensional forming cavities are arranged on the periphery of the corresponding forming double rollers, and a top block according to the cam movement is arranged in each cavity, by which the top block is to be formed on the material to be molded After the cavity is formed, it is smoothly pushed away from the cavity. [Embodiment] Referring to the first figure and the second figure, the food forming double roller module device with the ejector mechanism of the present invention mainly includes A set of corresponding forming rollers (1), (1 A), cams (2), (2A) and plurals provided in each of the forming rollers (1), (1 A) hollows (6), (6A) Top blocks (3), (3 A). As shown in the third and fourth figures, the corresponding group of forming rollers (1), (1A) are placed adjacent to each other and are provided by the main shaft (5), (5A). Driven, the two rotate in opposite directions, and each of the forming rollers (1), (1A) is hollow (6), (6A), and has a single or multiple columns of complex moldings on the outer circumference of the thickness. Holes (4), (4 A), each of the molding cavity (4), (4A) is placed with a top block that is linearly displaced along the cavity by the cam 201014534 (2), (2 A) (3), (3 A) 〇 Take one of the forming rollers (1) as an explanation. Please refer to the figure in the fourth figure. [Each top block (3) is located at one end of the forming cavity (4). (3 1), the top end (3) has a flange (3 2 ) at the other end and extends to the central hollow (6) of the forming roller (1). The cams (2) and (2A) are respectively fixed to the forming roller (1) and the (1 A) side mechanical fixing plate (7 1) via the metal rings (7) and (7 A) at symmetric retention angles. on. As shown in the fifth figure, when the device of the present invention is implemented, the dough material to be molded (8) [or the inner food material containing the inside of the dough] is slid into the middle of the corresponding forming roller (1), (1 A). When the rollers (1) and (1A) are rotated in the opposite direction to the center, the dough material (8) to be formed is rolled in and squeezed by the corresponding molding cavity (4), (4A) to form the dough to be formed. The food material (8) is formed into a double-sided three-dimensional shaped food (9), and at this time, each of the top blocks (3) and (3A) is concavely curved (21) of the cams (2) and (2A) by weight matching thereof. (21A) Retracts to the molding rolls (1), (1 A) hollow (6), (6 A). When the forming rollers (1), (1A) continue to rotate and bring the double-sided shaped food (9) to the separation of the molding cavity (4), (4 A), the top block (3), (3A) The end is flanged (32), that is, the circular arc surface (22), (22A) of the cams (2) and (2) is turned into the front top of the forming roller (1), (1A), in other words, each top block (3) ), (3 A) retreating into the forming roller (1), (1 a) outside 7 201014534 The depth of the circumference and the stroke of each of the top blocks (3), (3 A) ejector forming roller (work) (1 A) It is determined by the concave curved surfaces (21) and (21A) of the cams (2) and (2A) and the circular arc surfaces (22) and (22A). According to the molding cavity (4), (4 A), the formed double-sided three-dimensional shaped food (9) can be formed from the molding cavity (4), (4 A) without powdering or oiling. Completely ejector and retreat. As shown in the sixth and seventh figures, in the practice of the present invention, in the forming roller (1), (1A), it can be made into only one roller (1) with a molding cavity ( 4), and another forming roller (Work A) is formed as a single-sided three-dimensional shaped food (9 A) by forming a forming roller (Work B) with a smooth outer periphery without a cavity (4A). BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a perspective view of the present invention. The second figure is a side view of the invention. ❹ The third figure is a side view of the single component of the present invention. The fourth figure is a cross-sectional view of a single component of the present invention. The fifth figure is a schematic diagram of the operation of the embodiment of the present invention. Fig. 6 is a perspective view showing another embodiment of the present invention in which a molding cavity is provided on one side. Figure 7 is a side view of the sixth drawing of the present invention. [Description of main component symbols] Forming roller (1), (1 A) 8 201014534 Roller (1 B) Cam (2), ( 2 A) Concave curved surface (2 1 ), (2 1 A ) • Circular surface ( 2 2), ( 2 2 A ) . Top block (3), ( 3 A) Groove (3 1 ) Flange (3 2) Forming cavity (4), (4 A) 主轴 Spindle (5), ( 5 A) Hollow (6), (6 A) Metal ring (7), (7 A) Fixing plate (7 1 ) Dough ingredients to be molded (8) Double-sided solid food (9) Single-sided solid food (9) A)

Claims (1)

201014534 七、申請專利範圍: t ι· 一種具頂出機構之食品成型雙滚輪模組裝置主要包 含一組對應之成型滾輪、設於每一成型滚輪中空處内 之凸輪及複數個頂塊,該對應成組之成型滚輪相互鄰 . 近设置並由主軸驅動,兩者呈相反方向轉動 ,而每一 成型滚輪中央呈中空狀,其厚度外圓周上等距設有單 列或多列之複數成型模穴,每一成型模穴中分別置入 一枚可沿成型模穴呈上直線移位之頂塊,該凸輪以一 固位角度於成型滾輪侧機械之固定板上。 2. 如申請專利範圍第丄項所述具頂出機構之食品成型雙 滾輪模組裝置,其中每一頂塊位於模穴内之一端呈一 凹槽’其另端呈一凸緣並延伸至成型滾輪中央中空處。 3. 如申請專利範圍第i項所述具頂出機構之食品成型雙 滾輪模組裝置,其中對應之成型滾輪上之成型模穴, 於對應成型滚輪相互轉動時,可夾合擠壓待成型麵糰 ❹ 食材並將其成型為雙面立體成型食品。 4. 如申請專利範圍第χ項或第2項所述具頂出機構之食 品成型雙滚輪模組裝置,其中該頂塊於成型模穴將待 成型麵糰食材成型為雙面立體之成型食品及將其帶至 成型模穴分離處時,該頂塊另端呈凸緣乃進入凸輪之 圓弧面而向成型滾輪外圍前頂,據以將已成型之成型 食品由成型模穴中完全頂出退下。 5. 如申請專利範圍第1項所述具頂出機構之食品成型雙 滚輪模組裝置,其中一組對應之成型滾輪内之兩個凸 201014534 * 輪係以對應之反方向位置固定。 6.如申請專利範圍第1項或第2項所述具頂出機構之食 品成型雙滾輪模組裝置,其中該頂塊退入深度及頂出 行程由凸輪之凹弧面及圓弧面決定。 , 7.如申請專利範圍第1項所述具頂出機構之食品成型雙 滚輪模組裝置,其中對應之成型滚輪,於實務實施時, 可製成僅一成型滾輪設有成型模穴,而另一對應之成 型滚輪製成外圍無成型模穴之平滑圓周,據以可製成 ⑩ 單面立體成型食品。 ❹ 11201014534 VII. Patent application scope: t ι· A food forming double roller module device with an ejector mechanism mainly comprises a set of corresponding forming rollers, a cam disposed in a hollow portion of each forming roller and a plurality of top blocks, Corresponding groups of forming rollers are adjacent to each other. They are arranged close to each other and driven by the main shaft, and the two rotate in opposite directions, and each forming roller has a hollow central shape, and the thickness of the outer circumference is equidistantly provided with a single or multiple columns of plural forming molds. In the hole, each of the molding cavity is respectively placed with a top block which can be linearly displaced along the molding cavity, and the cam is fixed at a fixing angle on the mechanical fixing plate of the forming roller side. 2. The food forming double roller module device with an ejector mechanism according to the scope of the invention, wherein each of the top blocks has a groove at one end of the cavity, and the other end has a flange and extends to form The hollow center of the roller. 3. The food forming double roller module device with the ejector mechanism according to item yi of the patent application, wherein the molding cavity on the corresponding forming roller can be clamped and extruded to be formed when the corresponding forming roller rotates with each other. Dough ❹ Ingredients and form into a double-sided solid food. 4. The food forming double roller module device with the ejector mechanism according to the scope of the invention or the item 2, wherein the top piece forms the dough material to be formed into a double-sided solid shaped food in the molding cavity and When it is brought to the separation place of the molding cavity, the other end of the top block is flanged to enter the arc surface of the cam and is topped to the periphery of the forming roller, so as to completely eject the formed shaped food from the molding cavity. Retire. 5. The food forming double roller module device with the ejector mechanism according to the first aspect of the patent application, wherein a set of corresponding two protrusions in the forming roller 201014534 * the wheel train is fixed in the opposite direction. 6. The food forming double roller module device with the ejector mechanism according to claim 1 or 2, wherein the top block retreat depth and the ejection stroke are determined by the concave curved surface and the circular arc surface of the cam . 7. The food forming double roller module device with the ejector mechanism according to the first aspect of the patent application, wherein the corresponding forming roller can be made into only one forming roller with a molding cavity when practically implemented, and Another corresponding forming roller is formed into a smooth circumference without a molding cavity on the periphery, so that 10 single-sided three-dimensional shaped food can be produced. ❹ 11
TW97138047A 2008-10-03 2008-10-03 Dual roller assembly with ejection mechanism for food-forming machine TWI344343B (en)

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TWI344343B TWI344343B (en) 2011-07-01

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