TWI224363B - Manufacturing method for semiconductor pitch - Google Patents
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- TWI224363B TWI224363B TW92133551A TW92133551A TWI224363B TW I224363 B TWI224363 B TW I224363B TW 92133551 A TW92133551 A TW 92133551A TW 92133551 A TW92133551 A TW 92133551A TW I224363 B TWI224363 B TW I224363B
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1224363 五、發明說明(1) 【發明所屬之技術領域】 本發明是有關於—種半導體(semiconductor)節距 (pitch ) 之迤;告古、、i ^ 1^4 - 且特別是有關於一種小於步進掃 “機之節距規格之半導體節距的製造方法。 【先前技術】 7科技發展曰新月異的時代中,電子裝置已經成 ^現:人生活中不可或缺之部分。其中,電子裝置能夠運 。之,·'因在於其内部裝設有積體電路(integrated c 1 r=U 1七’ 1C) ’如邏輯1C及記憶1 c等。這些I C都必須經 U ?製私而凡成’而半導體製程中,微影技術已經被 么^為疋製程中最具挑戰性、難度也最高的部分。隨著步 進掃描,(scanner)不斷地改良,其曝光波長不斷推 衍,目前半導體廠為了要做0·25—018微米(“m)的製程 技術,其步進掃描機的波長為248奈米(nm),就可以作 出248奈米的節距。如今半導體界都視為最新競爭標的的 〇· 1 3微米製程技術,其所需的步進掃描機設備的波長則進 步到193奈米(nm),但也只能作出193奈米的節距。 清芬照第1 A〜1 C圖,其繪示乃傳統之半導體節距之製 造方法的流程剖面圖。首先,在第丨A圖中,提供一基板 1 0 2,如矽基板,並形成一閘氧化層丨〇 4於基板1 〇 2上,。接 著’形成一多晶矽層106於閘氧化層1〇4上,並形成一圖案 化光阻層112於多晶石夕層1〇6上,如第1B圖所示。圖案化光 阻層11 2具有一節距p 1及數個開口 1 11,開口丨丨1的大小s j1224363 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to a kind of semiconductor pitch (pitch); it is ancient, i ^ 1 ^ 4-and especially it relates to a Manufacturing method of semiconductor pitch smaller than the step-sweep specification of the machine. [Previous technology] 7In the era of rapid technological development, electronic devices have become a reality: an integral part of human life. Among them The electronic device can be operated. In that, 'because it is equipped with an integrated circuit (integrated c 1 r = U 1 7' 1C) 'such as logic 1C and memory 1 c. These ICs must be manufactured by U It ’s privately done, and in the semiconductor process, has lithography technology been the most challenging and difficult part of the process? With the continuous improvement of the scanner, the exposure wavelength is continuously improved. In order to make 0.25-018 micron ("m) process technology, the wavelength of the stepping scanner is 248 nanometers (nm), and the pitch of 248 nanometers can be made. Nowadays, the semiconductor industry is regarded as the latest competitive target of the 0.13 micron process technology. The wavelength of the step scanner equipment required has been increased to 193 nanometers (nm), but it can only make a pitch of 193 nanometers. . Qing Fen according to Figures 1 A to 1 C, which is a cross-sectional view showing the flow of a traditional semiconductor pitch manufacturing method. First, in FIG. A, a substrate 102, such as a silicon substrate, is provided, and a gate oxide layer 104 is formed on the substrate 102. Next, a polycrystalline silicon layer 106 is formed on the gate oxide layer 104, and a patterned photoresist layer 112 is formed on the polycrystalline silicon layer 106, as shown in FIG. 1B. The patterned photoresist layer 11 2 has a pitch p 1 and several openings 1 11. The size s j of the openings 丨 丨 1
TW1108F(旺宏).ptd 第5頁 1224363TW1108F (Wanghong) .ptd Page 5 1224363
五、發明說明(2) 為節距P1的二分之一,立節距P1為線寬(1 ine width ) W1 及開口211之大小S1之總和。例如’以波長為193奈米之步 進掃描機(scanner)來進行微影動作時,節距pi將為2〇〇 奈米,且線寬W1及開口 211的大小S1皆為丨〇〇奈米。然後, 餘刻暴露之多晶矽層1 0 6,並去除圖案化光阻層丨丨2,以形 成一圖案化多晶矽層106a,如第1C圖所示。節\ρι仍然V 200奈米,且線寬W1及開口211的大小Sl皆為1〇〇奈米。~' 在現今電子裝置追求輕缚短小及講求高速訊號傳輸之 潮流下,半導體節距將要比200奈米還要小,甚至到達1〇〇 奈米,導致現今的微影技術將會不敷實用❶但是若 :步=掃描機的功能,=導體業界也將付出一筆龐大“ :二所以,如何運用現有的微影技術來獲 節距規格還要小的半導體“,將是急需解決ΐ 【發明内容】 有鑑於此,本發明的目 之製造方法,可以獲得比步 半導體節距,可以增進半導 進掃描機的昇級成本。 的就是在提供一種半導體節距 進掃描機之執距規格還要小的 體節距的設計尺度,並節省步 根據本發明的目的, 法。首先,提供一基板。 上。然後,形成第一多晶 一圖案化氮化矽層於第一 提=一種半導體節距之製造方 接著’形成一閘氧化層於基板 了 f於閘氧化層上。接著,形成 多晶石夕層上,圖案化氮化矽層具V. Description of the invention (2) It is a half of the pitch P1, and the vertical pitch P1 is the sum of the line width (1 ine width) W1 and the size S1 of the opening 211. For example, when using a stepping scanner with a wavelength of 193 nanometers for lithography, the pitch pi will be 200 nanometers, and the line width W1 and the size S1 of the opening 211 will both be 〇〇〇 奈. Meter. Then, the exposed polycrystalline silicon layer 106 is removed at a later time, and the patterned photoresist layer 丨 2 is removed to form a patterned polycrystalline silicon layer 106a, as shown in FIG. 1C. The knot \ ρι is still V 200 nm, and the line width W1 and the size Sl of the opening 211 are 100 nm. ~ 'Under the current trend of electronic devices pursuing light and short and high-speed signal transmission, the semiconductor pitch will be smaller than 200 nanometers, and even reach 100 nanometers, resulting in the current lithography technology will be insufficient. ❶But if: step = scanner function, the conductor industry will also pay a huge amount of money: "So, how to use the existing lithography technology to obtain semiconductors with even smaller pitch specifications" will be urgently needed to be solved ΐ [Invention [Contents] In view of this, the purpose of the manufacturing method of the present invention can obtain a step semiconductor pitch, which can increase the upgrade cost of the semiconductor scanner. What is needed is to provide a semiconductor pitch design standard with a smaller pitch specification for the scanner and a body pitch, and save steps according to the purpose of the present invention. First, a substrate is provided. on. Then, a first polycrystalline-patterned silicon nitride layer is formed on the first substrate, which is a semiconductor pitch manufacturing method. Next, a gate oxide layer is formed on the substrate and a gate oxide layer is formed on the substrate. Next, a polycrystalline stone layer is formed, and a patterned silicon nitride layer is formed.
1224363 五、發明說明(3) 有第一節距及數個第一開口 ,各第一開口之大小為第一節 距的四分之一。然後,形成一圖案化氧化物層,以填滿第 一開口並覆蓋部分之圖案化氮化矽層,圖案化氧化物層具 有第一節距及數個第二開口 ,第二開口係與下方的第一開 口交錯排列,第二開口之大小為第一節距之四分之一。接 著,去除暴露之圖案化氮化矽層,以形成另一圖案化氮化 矽層,另此圖案化氮化矽層具有第二節距、數個第三開口 及第一開口 ,第二節距為第一節距的一半,第一開口係與 第三開口交錯排列,各第三開口之大小為第二節距之一 半。然後,去除圖案化氧化物層。接著,去除暴露之第一 多晶矽層,以形成第一圖案化多晶矽層,第一圖案化多晶 矽層具有第二節距。 根據本發明的再一目的,提出一種半導體節距之製造 方法。首先,提供一基板。然後,形成一閘氧化層於基板 上。接著,形成一圖案化多晶矽層於閘氧化層上,圖案化 多晶矽層具有第一節距及數個第一開口,各開口之大小為 第一節距的四分之一。然後,形成第一圖案化聚合物層, 以填滿第一開口並覆蓋部分之圖案化多晶矽層,第一圖案 化聚合物層具有第一節距及數個第二開口,第二開口係與 下方的第一開口交錯排列,第二開口之大小為第一節距之 四分之一。接著,去除暴露之圖案化多晶矽層,以形成另 一圖案化多晶矽層,另此圖案化多晶矽層具有第二節距、 數個第三開口及第一開口 ,第二節距為第一節距的一半, 第一開口係與第三開口交錯排列,第三開口之大小為第二1224363 V. Description of the invention (3) There is a first pitch and several first openings, and the size of each first opening is a quarter of the first pitch. Then, a patterned oxide layer is formed to fill the first opening and cover a portion of the patterned silicon nitride layer. The patterned oxide layer has a first pitch and several second openings. The first openings are staggered, and the size of the second openings is a quarter of the first pitch. Then, the exposed patterned silicon nitride layer is removed to form another patterned silicon nitride layer, and the patterned silicon nitride layer has a second pitch, a plurality of third openings, and a first opening. The distance is half of the first pitch, the first openings are staggered with the third openings, and the size of each third opening is half of the second pitch. Then, the patterned oxide layer is removed. Then, the exposed first polycrystalline silicon layer is removed to form a first patterned polycrystalline silicon layer, and the first patterned polycrystalline silicon layer has a second pitch. According to still another object of the present invention, a method for manufacturing a semiconductor pitch is proposed. First, a substrate is provided. Then, a gate oxide layer is formed on the substrate. Next, a patterned polycrystalline silicon layer is formed on the gate oxide layer. The patterned polycrystalline silicon layer has a first pitch and a plurality of first openings, and the size of each opening is a quarter of the first pitch. Then, a first patterned polymer layer is formed to fill the first opening and cover a portion of the patterned polycrystalline silicon layer. The first patterned polymer layer has a first pitch and a plurality of second openings. The first openings below are staggered, and the size of the second openings is a quarter of the first pitch. Then, the exposed patterned polycrystalline silicon layer is removed to form another patterned polycrystalline silicon layer, and the patterned polycrystalline silicon layer has a second pitch, a plurality of third openings, and a first opening, and the second pitch is the first pitch. Half, the first opening is staggered with the third opening, and the size of the third opening is the second
TW1108F(旺宏).ptd 第7頁 1224363 五、發明說明(4) 節距之一半。 根據本發明的又一目的,提出一種半導體節距之製造 方法。首先,提供一基板。然後,形成一閘氧化層於基板 上。接著,形成一多晶矽層於閘氧化層上。然後,形成第 一圖案化氮化矽層於多晶矽層上,第一圖案化氮化矽層具 有第一節距及數個第一開口 ,第一開口之大小為第一節距 的四分之一。然後,形成圖案化氧化物層及第二圖案化氮 化矽層,圖案化氧化物層係填滿此些第一開口,並覆蓋部 分之第一圖案化氮化矽層,圖案化氧化物層具有第一節距 及數個第二開口,第二開口係與下方的第一開口交錯排 列。第二開口之大小為第一節距之四分之一,第二圖案化 氮化矽層係形成於第二開口中。接著,去除第二圖案化氮 化矽層及部分之第一圖案化氮化矽層,以形成第三圖案化 氮化矽層,第三圖案化氮化矽層具有一第二節距、數個第 三開口及第一開口。第二節距為第一節距的二分之一,第 一開口係與第三開口交錯排列,第三開口之大小為該第二 節距之一半。然後,去除圖案化氧化物層。接著,去除暴 露之多晶矽層,以形成一圖案化多晶矽層,圖案化多晶矽 層具有第二節距。 為讓本發明之上述目的、特徵、和優點能更明顯易 懂,下文特舉一較佳實施例,並配合所附圖式,作詳細說 明如下: 【實施方式】TW1108F (Wang Hong) .ptd Page 7 1224363 V. Description of the invention (4) Half of the pitch. According to another object of the present invention, a method for manufacturing a semiconductor pitch is proposed. First, a substrate is provided. Then, a gate oxide layer is formed on the substrate. Next, a polycrystalline silicon layer is formed on the gate oxide layer. Then, a first patterned silicon nitride layer is formed on the polycrystalline silicon layer. The first patterned silicon nitride layer has a first pitch and a plurality of first openings. The size of the first opening is one quarter of the first pitch. One. Then, a patterned oxide layer and a second patterned silicon nitride layer are formed. The patterned oxide layer fills these first openings and covers a portion of the first patterned silicon nitride layer to pattern the oxide layer. It has a first pitch and several second openings. The second openings are staggered with the first openings below. The size of the second opening is a quarter of the first pitch, and a second patterned silicon nitride layer is formed in the second opening. Then, the second patterned silicon nitride layer and a part of the first patterned silicon nitride layer are removed to form a third patterned silicon nitride layer. The third patterned silicon nitride layer has a second pitch, a number Third openings and first openings. The second pitch is a half of the first pitch, the first opening is staggered with the third opening, and the size of the third opening is half of the second pitch. Then, the patterned oxide layer is removed. Then, the exposed polycrystalline silicon layer is removed to form a patterned polycrystalline silicon layer, and the patterned polycrystalline silicon layer has a second pitch. In order to make the above-mentioned objects, features, and advantages of the present invention more comprehensible, a preferred embodiment is given below and described in detail with the accompanying drawings as follows: [Embodiment]
TW1108F(旺宏).ptd 第8頁 1224363 五、發明說明(5) 實施例一 請參照第2 A〜2L圖,其繪示乃依照本發明之實施例一 之半導體(semiconductor)節距(pitch)之製造方法的 流程剖面圖。首先,在第2A圖中,提供一基板202,如矽 基板’並在基板202上依序形成一閘氧化物(gate oxide)層 204、一 第一多晶石夕(poly silicon)層 206、 一氮化矽(si 1 icon nitride,SiN )層 208、一第二多晶 石夕層210及一圖案化光阻層(photo resist )212。圖案化 光阻層2 1 2具有一節距P1及數個開口 2 11,開口 2 11的大小 S1為節距P1的二分之一,且pi為線寬(Hne width)Wl及 開口 211之大小S1之總和。例如,以波長為1 9 3奈米(nm ) 之步進掃描機(s c a η n e r )來進行微影動作時,節距p 1為 200奈米(nm ),且線寬W1及開口211的大小S1皆為1〇〇奈 米(nm )。此外,本實施例係可形成一抗反射介質覆層 (dielectric anti - reflection coating,DARC)於氮化 石夕層208及第二多晶矽層210之間或氮化矽層208及第一多 晶石夕層206之間,以增加圖案化光阻層212被形成時的完整 性。 &TW1108F (Wang Hong) .ptd Page 8 1224363 V. Description of the invention (5) Embodiment 1 Please refer to Figures 2A to 2L, which shows the semiconductor device pitch according to the first embodiment of the present invention. ) Of the manufacturing method. First, in FIG. 2A, a substrate 202 such as a silicon substrate is provided, and a gate oxide layer 204, a first poly silicon layer 206, and the like are sequentially formed on the substrate 202. A silicon nitride (Si 1 icon nitride) layer 208, a second polycrystalline silicon layer 210, and a patterned photo resist layer 212. The patterned photoresist layer 2 1 2 has a pitch P1 and several openings 2 11. The size S1 of the opening 2 11 is one-half of the pitch P1, and pi is the size of the line width (Hne width) W1 and the opening 211. The sum of S1. For example, when a lithographic operation is performed by a stepping scanner (sca η ner) with a wavelength of 193 nanometers (nm), the pitch p 1 is 200 nanometers (nm), and the line width W1 and the opening 211 The sizes S1 are all 100 nanometers (nm). In addition, in this embodiment, an anti-reflection dielectric coating (DARC) can be formed between the nitride nitride layer 208 and the second polycrystalline silicon layer 210 or the silicon nitride layer 208 and the first polycrystalline silicon. The Shixi layer 206 is used to increase the integrity of the patterned photoresist layer 212 when it is formed. &
接著’修剪(trimming )圖案化光阻層212,以形成 一修剪後光阻層212a,如第2B圖所示。在第2B圖中/修剪 後光阻層21 2a具有節距pi及數個開口213,開口213的大小 S2約為節距?丨之四分之三,如15〇奈米。線寬W2卻為節距 Pj之四分之一,如50奈米。然後,以氮化矽層2〇8為第二 多晶矽層21 0的蝕刻中止(etch stop )層,並去除暴雨之Next, 'trimming' the patterned photoresist layer 212 to form a trimmed photoresist layer 212a, as shown in FIG. 2B. In FIG. 2B / the trimmed photoresist layer 21 2a has a pitch pi and a plurality of openings 213, and the size S2 of the openings 213 is about the pitch? Three quarters, such as 150 nanometers. The line width W2 is a quarter of the pitch Pj, such as 50 nm. Then, the silicon nitride layer 208 is used as an etch stop layer for the second polycrystalline silicon layer 210, and the rainstorm is removed.
1224363 五、發明說明(6) 部分的第二多晶矽層2 1 0,第二圖案化多晶矽層2 1 Oa將被 形成,其係以乾蝕刻法完成,如第2C圖所視示。在第2C圖 中’第二圖案化多晶矽層21〇a具有節距P1及數個開口 215,開口 215之大小S3等於節距P1之四分之三,如150奈 米。待第二圖案化多晶矽層2 1 〇 a被形成後,修剪後圖案化 光阻層21 2a亦可接著被去除。 接著’以聚合物(p〇lymer)化學氣相沈積法 (chemical vapor deposition,CVD)形成一聚合物層 2 1 4 ’聚合物層2 1 4係覆蓋修剪後光阻層2 1 2 a及氮化夕層 208,如第2D圖所示。在第2D圖中,聚合物層214具有節距 P1及數個凹口 217,凹口 217係位於第2C圖之開口 21 5的正 中央,各凹口 217之大小S4為節距P1之四分之一,如5〇奈 米。 本發明採取聚合物化學氣相沈積法之原因在於:聚合 物化學氣相沈積法比傳統之電漿輔助化學氣相沈積法 (plasma enhanced chemical vapor deposition , PECVD)更具有較廣製程視窗(wider process window),可以提供異向性(ani〇str〇pic)沈積形式的 聚合物層。也就是說,位於修剪後光阻層2丨2a上之聚合物 層214的沈積厚度大於凹口 215下之聚合物層214的厚度", 這是PECVD所做不到的地方。此外,由於聚合物化學=相 ,積法的$程溫度為室溫,可以保護修剪後光阻層2丨h之 完整性/廷也是為高溫製程的PECVD難以被採用的因素。 然後,以第一多晶矽層2 〇 6作為氮化矽層2 〇 8的蝕刻中1224363 V. Description of Invention (6) The second polycrystalline silicon layer 2 1 0 and the second patterned polycrystalline silicon layer 2 1 Oa will be formed, which is completed by dry etching, as shown in FIG. 2C. In FIG. 2C, the second patterned polycrystalline silicon layer 21a has a pitch P1 and a plurality of openings 215. The size S3 of the openings 215 is equal to three-quarters of the pitch P1, such as 150 nm. After the second patterned polycrystalline silicon layer 21a is formed, the trimmed patterned photoresist layer 212a may be subsequently removed. Next, a polymer layer 2 1 4 is formed by a polymer chemical vapor deposition (CVD) method. The polymer layer 2 1 4 is covered with a trimmed photoresist layer 2 1 2 a and nitrogen. The chemical layer 208 is shown in FIG. 2D. In FIG. 2D, the polymer layer 214 has a pitch P1 and a plurality of notches 217. The notches 217 are located in the center of the opening 21 5 in FIG. 2C. The size S4 of each notch 217 is the fourth of the pitch P1. One-half, such as 50 nanometers. The reason why the polymer chemical vapor deposition method is adopted in the present invention is that the polymer chemical vapor deposition method has a wider process window (plasmr enhanced chemical vapor deposition (PECVD)) than the traditional plasma enhanced chemical vapor deposition (PECVD) method. window), can provide a polymer layer in the form of anisotropic deposition. That is to say, the thickness of the polymer layer 214 on the trimmed photoresist layer 2a-2a is greater than the thickness of the polymer layer 214 under the notch 215, which is not possible with PECVD. In addition, because the polymer chemistry = phase and the product process temperature are room temperature, it can protect the integrity of the photoresist layer 2 h after trimming, which is also a difficult factor for PECVD for high temperature processes. Then, the first polycrystalline silicon layer 206 is used as the silicon nitride layer 208 during the etching.
1224363 五、發明說明(7) 止層,並去除凹口 217下之部分的聚合物層214及部分的氮 化矽層208,圖案化氮化矽層2〇8a及圖案化聚合物層21 4a 將被完成,其係以異向性姓刻法完成,如第2 E圖所示。。 圖案化氮化矽層208a具有節距P1及數個開口 21 9,開口 21 9 之大小S 5為節距P1之四分之*一,如5 0奈米。 接著,去除圖案化聚合物層21 4a及修剪後光阻層 212a,並形成許多溝渠221於第一多晶石夕層206上。再以高 密度電漿(high density plasma,HDP)沈積法形成一氧 化物層2 1 6,如第2F圖所示。在第2 F圖中,氧化物層21 6係 填滿溝渠2 2 1,並覆蓋第二圖案化多晶矽層2 1 〇 a。 然後,平坦化氧化層2 1 6,以形成一圖案化氧化物層 2 1 6a,並暴露第二圖案多晶矽層2 1 〇a,其係以化學機械研 磨法(chemical mechanical polishing,CMP)或回餘刻 法(etch-back)完成,如第2G圖所示。在第2G圖中,圖 案化氡化物層21 6a係剛好填滿溝渠221,且圖案化氧化物 層21 6a之頂面係與第二圖案化多晶矽層2l〇a之頂面共平 面。接著,去除第二圖案化多晶矽層210a,使得圖案化氧 化物層21 6a具有節距P1及數個開口 223,如第2H圖所示。 在第2H圖中,圖案化氧化物層216a之開口223係與下方圖 案化氮化石夕層2 0 8 a之開口 2 1 9交錯排列,開口 2 2 3之大小S 6 為節距P1之四分之一,如50奈米。 然後,去除暴露之圖案化氮化矽層208a,以形成另一 圖案化氮化石夕層208b,如第21圖所示。在第21圖中,圖案 化氮化石夕層2 0 8 b具有一節距P 2、數個開口 2 2 5及開口 2 1 9,1224363 V. Description of the invention (7) Stop layer, and remove part of the polymer layer 214 and part of the silicon nitride layer 208 under the notch 217, the patterned silicon nitride layer 208a and the patterned polymer layer 21 4a It will be completed by an anisotropic last name, as shown in Figure 2E. . The patterned silicon nitride layer 208a has a pitch P1 and a plurality of openings 21 9. The size S 5 of the openings 21 9 is one quarter of the pitch P1, such as 50 nm. Next, the patterned polymer layer 214a and the trimmed photoresist layer 212a are removed, and a plurality of trenches 221 are formed on the first polycrystalline silicon layer 206. An oxide layer 2 1 6 is then formed by a high density plasma (HDP) deposition method, as shown in FIG. 2F. In FIG. 2F, the oxide layer 21 6 fills the trench 2 2 1 and covers the second patterned polycrystalline silicon layer 2 1 a. Then, the oxide layer 2 1 6 is planarized to form a patterned oxide layer 2 1 6a, and the second patterned polycrystalline silicon layer 2 1 0a is exposed, which is chemical mechanical polishing (CMP) or back. The etch-back is completed, as shown in Figure 2G. In FIG. 2G, the patterned halide layer 21 6a just fills the trench 221, and the top surface of the patterned oxide layer 21 6a is coplanar with the top surface of the second patterned polycrystalline silicon layer 21a. Next, the second patterned polycrystalline silicon layer 210a is removed, so that the patterned oxide layer 21 6a has a pitch P1 and a plurality of openings 223, as shown in FIG. 2H. In FIG. 2H, the openings 223 of the patterned oxide layer 216a are staggered with the openings 2 1 9 of the patterned nitride layer 2 0 8 a below. The size S 6 of the openings 2 2 3 is the fourth of the pitch P1. One-half, such as 50 nm. Then, the exposed patterned silicon nitride layer 208a is removed to form another patterned silicon nitride layer 208b, as shown in FIG. In FIG. 21, the patterned nitride stone layer 2 0 8 b has a pitch P 2, a plurality of openings 2 2 5 and 2 1 9,
TW1108F(旺宏).ptd 第11頁 1224363 五、發明說明(8) 卽距P2為節距pi的二分之一,如1〇〇奈米。開口 225係與開 口 219交錯排列,開口 225之大小等於節距P2之二分之一, 如5 0奈米。接著,去除圖案化氧化物層2 1 6a,如第2 J圖所 不。然後,去除暴露之第一多晶矽層2 〇 6,以形成第一圖 案化多晶矽層2〇6a,如第2K圖所示。在第2K圖中,第一圖 案化多晶矽層206a具有節距P2,如100奈米。接著,去除 圖案化氮化矽層208b,如第2L圖所示。在第2L圖中,第一 圖案化多晶矽層2 〇 6 a之線寬W1 0及開口的大小S1 0皆為節距 P2之一半,如5 〇奈米。所以,本發明可以得到比現有之步 進掃描機的節距規格還要小的半導體節距,可以節省步進 掃描機之昇級成本。 實施例二 明參照第3 A〜3 Η圖’其緣示乃依照本發明之實施例二 之半導體節距之製造方法的流程剖面圖。首先,在第3Α圖 中,,供一基板3 0 2,如矽基板,並在基板3〇2上依序形成 閘氧化物層3 0 4、一多晶石夕層3 〇 6、一氮化石夕層3 〇 8及圖 案化光阻層312。圖案化光阻層312具有一節距ρι及數個開 =311,開口3n的大小S1為節距ρι的二分之一,且η為線 见W1及開口 2 11之大小s 1之總和。例如,以波長為丨9 3奈米 之=進掃描機來進行微影動作時,節距?1為2〇〇奈米,且 線寬W1及開口211的大小S1皆為1〇〇奈米。 接著’ I剪圖案化光阻層312,以形成一修剪後光阻 曰312a,如第3B圖所示。修剪後光阻層312&具有節距”及TW1108F (Wang Hong) .ptd Page 11 1224363 V. Description of the invention (8) The pitch P2 is one half of the pitch pi, such as 100 nm. The opening 225 is staggered with the opening 219, and the size of the opening 225 is equal to one-half of the pitch P2, such as 50 nm. Next, the patterned oxide layer 2 1 6a is removed, as shown in FIG. 2J. Then, the exposed first polycrystalline silicon layer 206 is removed to form a first patterned polycrystalline silicon layer 206a, as shown in FIG. 2K. In Fig. 2K, the first patterned polycrystalline silicon layer 206a has a pitch P2, such as 100 nm. Next, the patterned silicon nitride layer 208b is removed, as shown in FIG. 2L. In FIG. 2L, the line width W1 0 of the first patterned polycrystalline silicon layer 2 06 a and the size S1 0 of the opening are both half of the pitch P2, such as 50 nm. Therefore, the present invention can obtain a semiconductor pitch smaller than the pitch specification of the existing step scanner, and can save the upgrade cost of the step scanner. Second Embodiment Reference is made to Figs. 3A to 3, and the margins are cross-sectional views showing the flow of a method for manufacturing a semiconductor pitch according to the second embodiment of the present invention. First, in FIG. 3A, a substrate 302, such as a silicon substrate, is provided, and a gate oxide layer 304, a polycrystalline silicon layer 306, and a nitrogen are sequentially formed on the substrate 302. Fossil evening layer 308 and patterned photoresist layer 312. The patterned photoresist layer 312 has a pitch of π and several openings = 311, the size S1 of the opening 3n is one half of the pitch ρ, and η is the sum of the size s 1 of the line W1 and the opening 2 11. For example, when using a wavelength of 9 nm to a scanner to perform lithography, the pitch? 1 is 200 nm, and the line width W1 and the size S1 of the opening 211 are both 100 nm. Then, the patterned photoresist layer 312 is cut to form a trimmed photoresist 312a, as shown in FIG. 3B. Trimmed photoresist layer 312 & has pitch "and
TW1108F(旺宏).ptd 第12頁 五、發明說明(9) 數個開口 313,開口 313之大小S2為節距P1的四分之三,如 150奈米。但線寬W2為節距P1之四分之一,如5〇奈米。然 後’去除暴露之氮化石夕層3 0 8,以形成一圖案化氮化^夕層 308a,如第3C圖所示。在第3C圖中,圖案化氮化石夕層3〇8a 具有節距P1及數個開口 315,開口 315之大小S3為節距P1的 四分之三,如150奈米。 接著,以一聚合物化學氣相沈積法形成一聚合物層 314,如第3D圖所示。在第3D圖中,聚合物層314係覆蓋部 分之多晶矽層306及修剪後光阻層312a,聚合物層314具有 節距P1及數個凹口 317。凹口 317係位於第3C圖之開口 31 5 之正中央,凹口317之大小S4為節距P1的四分之一,如5〇 奈米。然後,去除凹口 3 1 7下之部分的聚合物層3丨4及部分 之多晶石夕層306 ’以形成一圖案化聚合物層314a及圖案化 多晶矽層306a,如第3E圖所示。在第3E圖中,圖案化多晶 矽層30 6a具有節距P1及數個開口 319,開口 319之大小S5為 節距P1的四分之一,如50奈米。接著,去除圖案化聚合物 層3 1 4 a及修剪後光阻層3 1 2 a,以形成許多溝渠3 2 1於閘氧 化層3 0 4上。再形成一聚合物層3 1 6,以填滿溝渠3 2 1及覆 蓋圖案化氮化碎層308a,如第3F圖所示。在第3F圖中,聚 合物層316例如是一底抗反射覆層(b〇tt〇Ifl anti — ref lection coating,BARC ) ° 然後,平坦化聚合物層3 1 6,以形成圖案化聚合物層 3 1 6 a,並露出圖案化氮化石夕層3 〇 8 a,其係以回钱刻法完 成,如第3G圖所示。接著,去除圖案化氮化矽層3〇8&,使TW1108F (Wang Hong) .ptd Page 12 5. Description of the invention (9) Several openings 313, the size S2 of the opening 313 is three quarters of the pitch P1, such as 150 nm. However, the line width W2 is a quarter of the pitch P1, such as 50 nm. Then, the exposed nitride layer 308 is removed to form a patterned nitride layer 308a, as shown in FIG. 3C. In FIG. 3C, the patterned nitrided stone layer 308a has a pitch P1 and a plurality of openings 315. The size S3 of the openings 315 is three-quarters of the pitch P1, such as 150 nm. Next, a polymer chemical vapor deposition method is used to form a polymer layer 314, as shown in FIG. 3D. In FIG. 3D, the polymer layer 314 is a polycrystalline silicon layer 306 covering the portion and the trimmed photoresist layer 312a. The polymer layer 314 has a pitch P1 and a plurality of notches 317. The notch 317 is located at the center of the opening 31 5 in Fig. 3C. The size S4 of the notch 317 is a quarter of the pitch P1, such as 50 nm. Then, a part of the polymer layer 3 丨 4 and a part of the polycrystalline stone layer 306 ′ under the notch 3 1 7 are removed to form a patterned polymer layer 314 a and a patterned polycrystalline silicon layer 306 a, as shown in FIG. 3E. . In FIG. 3E, the patterned polycrystalline silicon layer 30 6a has a pitch P1 and a plurality of openings 319, and the size S5 of the openings 319 is a quarter of the pitch P1, such as 50 nm. Next, the patterned polymer layer 3 1 4 a and the trimmed photoresist layer 3 1 2 a are removed to form a plurality of trenches 3 2 1 on the gate oxide layer 3 0 4. A polymer layer 3 1 6 is formed to fill the trench 3 2 1 and cover the patterned nitrided layer 308a, as shown in FIG. 3F. In FIG. 3F, the polymer layer 316 is, for example, a bottom anti-reflective coating (BARC) °. Then, the polymer layer 3 1 6 is planarized to form a patterned polymer. The layer 3 1 6 a, and the patterned nitrided stone layer 3 0 8 a is exposed, which is completed by a cash back method, as shown in FIG. 3G. Next, the patterned silicon nitride layer 308 is removed, so that
TWl 108F(旺宏).ptd 第 13 頁 1224363TWl 108F (wanghong) .ptd page 13 1224363
得圖案化聚合物層316a具有節距?1及數個開口 323,如第 3H圖所示。圖案化氮化矽層3〇8a之開口 323係與下方圖案 化多晶矽層30 6a的開口 319交錯排列,開口 323之大小%係 為節距P1之四分之一,如5〇奈米。接著,去除暴露之圖案 化多晶矽層30 6a,以形成另一圖案化多晶矽層3〇扑,如第 31圖所示。圖案化多晶矽層3〇6b具有節距“、數個開口 325及319,節距P2為節距P1的二分之一,如1〇〇奈米。開 口 325係與開口319交錯排列,開口 325之大小S7為節距p2 之一半,如50奈米。然後,去除圖案化聚合物層。。,如 第3J圖所示。其中,圖案化多晶矽層3〇6b之線寬wi〇及開 口的大小S1 0皆為節距P 2之一半,如5 〇奈米。所以,本發 明可以得到比現有之步進掃描機的節距規格還要小的半導 體節距,可以節省步進掃描機之昇級成本。 實施例三 S1之總和。例如,以波長為193奈米之步進掃描機來進行 微影動作時,節距P1為2 0 0奈米,且線寬”及開口411的大 請參照第4A〜4K圖,其繪示乃依照本發明之實施例三 之半導體節距之製造方法的流程剖面圖。首先,在第4 a圖 中,提供一基板402,如矽基板,並在基板4〇2上依序形成 一閘氧化物層404、一多晶矽層406、一第一氮化石夕層 408、一第二氮化矽層409及一圖案化光阻層412。圖案化 光阻層412具有一節距P1及數個開口4U,開口4U的^小 si為節距pi的二分之一,且P1為線寬W1及開口 411之大小Does the patterned polymer layer 316a have a pitch? 1 and several openings 323, as shown in FIG. 3H. The openings 323 of the patterned silicon nitride layer 308a are staggered with the openings 319 of the patterned polycrystalline silicon layer 306a below. The size% of the openings 323 is a quarter of the pitch P1, such as 50 nm. Next, the exposed patterned polycrystalline silicon layer 306a is removed to form another patterned polycrystalline silicon layer 30p, as shown in FIG. 31. The patterned polycrystalline silicon layer 306b has a pitch ", several openings 325 and 319, and the pitch P2 is a half of the pitch P1, such as 100 nm. The opening 325 is staggered with the opening 319, and the opening 325 The size S7 is a half of the pitch p2, such as 50 nm. Then, the patterned polymer layer is removed, as shown in FIG. 3J. Among them, the line width wi of the patterned polycrystalline silicon layer 306b and the opening The size S1 0 is half of the pitch P 2, such as 50 nm. Therefore, the present invention can obtain a semiconductor pitch smaller than the pitch specification of the existing step scanner, and can save the step scanner. The upgrade cost. The sum of S1 in the third embodiment. For example, when using a stepping scanner with a wavelength of 193 nanometers to perform lithographic operations, the pitch P1 is 200 nanometers, and the line width "and the opening 411 are large. Referring to FIGS. 4A to 4K, a flow cross-sectional view of a method for manufacturing a semiconductor pitch according to a third embodiment of the present invention is shown. First, in FIG. 4a, a substrate 402, such as a silicon substrate, is provided, and a gate oxide layer 404, a polycrystalline silicon layer 406, a first nitride layer 408, and The second silicon nitride layer 409 and a patterned photoresist layer 412. The patterned photoresist layer 412 has a pitch P1 and several openings 4U. The small si of the opening 4U is half of the pitch pi, and P1 is the size of the line width W1 and the opening 411.
TW1108F(旺宏).ptd 第14頁 1224363 五、發明說明(11) 小S1皆為1 ο 0奈米。 接著,修剪圖案化光阻層41 2,以形成一修剪後光阻 層412a’如第4B圖所示。在第4B圖中,修剪後光阻層412a 具有節距P1及數個開口 413,開口 413的大小S2約為節距pi 之四分之三,如150奈米。但線寬W2為節距P1之四分之 一,如50奈米。然後,去除暴露之部分的第二氮化矽層 409 ’以形成一第二圖案化氮化矽層4〇9&,如第代圖所 示。第一圖案化1化石夕層409a具有節距P1及數個開口 415 ’開口415之大小S3等於節距pi之四分之三,如HQ奈 米。 ^ 接著,以聚合物化學氣相沈積法形成一聚合物層 414 ’聚合物層414係覆蓋修剪後光阻層412a及部分之第一 氮化矽層408,如第4D圖所示。聚合物層414具有節距ρι及 數個凹口 417,凹口 417係位於第4C圖之開口 415的正中 央’凹口417之大小S4為卽距P1之四分之一,如5〇奈平。 然後,去除凹口417下之部分的聚合物層414及^卩分的 第一氮化矽層408,以形成第一圖案化氮化矽層4〇8a及圖 案化聚合物層414a ’如第4E圖所示。第一圖案化氮化石夕層 408a具有節距^及數個開口 419 ’開口419之大小S5為節距 P1之四分之一,如50奈米。接著,去除圖案化聚合物層 414a及修勢後光阻層412a,以形成許多溝渠421於多晶矽 層406上。再以高密度電聚沈積法形成一氧化物層416,氧 化物層416係填滿溝渠421及覆蓋第二圖案化i化石夕層 409a,如第4F圖所示。 曰TW1108F (Wang Hong) .ptd Page 14 1224363 V. Description of the invention (11) The small S1 are all 1 ο 0 nm. Next, the patterned photoresist layer 412 is trimmed to form a trimmed photoresist layer 412a 'as shown in FIG. 4B. In FIG. 4B, the trimmed photoresist layer 412a has a pitch P1 and a plurality of openings 413. The size S2 of the openings 413 is about three-quarters of the pitch pi, such as 150 nm. However, the line width W2 is one quarter of the pitch P1, such as 50 nm. Then, the exposed portion of the second silicon nitride layer 409 'is removed to form a second patterned silicon nitride layer 409 & as shown in the first generation diagram. The first patterned 1 fossil evening layer 409a has a pitch P1 and a plurality of openings 415 '. The size S3 of the openings 415 is equal to three quarters of the pitch pi, such as HQ nanometer. ^ Next, a polymer chemical vapor deposition method is used to form a polymer layer 414 ′. The polymer layer 414 covers the trimmed photoresist layer 412a and a portion of the first silicon nitride layer 408, as shown in FIG. 4D. The polymer layer 414 has a pitch ρ and a plurality of notches 417. The notches 417 are located at the center of the opening 415 in FIG. 4C. The size of the notch 417 is S4 which is a quarter of the pitch P1, such as 50 nm. level. Then, the polymer layer 414 under the notch 417 and the first silicon nitride layer 408 are removed to form a first patterned silicon nitride layer 408a and a patterned polymer layer 414a. Figure 4E. The first patterned nitrided layer 408a has a pitch ^ and a plurality of openings 419 ', and the size S5 of the opening 419 is a quarter of the pitch P1, such as 50 nm. Next, the patterned polymer layer 414a and the modified photoresist layer 412a are removed to form a plurality of trenches 421 on the polycrystalline silicon layer 406. Then, an oxide layer 416 is formed by a high-density electrodeposition method. The oxide layer 416 fills the trench 421 and covers the second patterned fossil layer 409a, as shown in FIG. 4F. Say
1224363 五、發明說明(12) 然後,平坦化氧化層41 6,以形成一圖案化氡化物層 416a,並暴露第二圖案氮化矽層409a,其係以化學機械研 磨法或回蚀刻法完成,如第4 G圖所示。接著,去除第二圖 案化氮化矽層409a及其下方之部分的第一圖案化氮化石夕層 408a,以形成一第三圖案化氮化石夕層408b,如第4H圖所 示。第三圖案化氮化矽層408b具有一節距P2、數個開口 423及開口 419,節距P2為節距P1的二分之一,如1〇〇奈 米。開口 4 2 3係與開口 4 1 9交錯排列,開口 4 2 3之大小S 6等 於節距P2之二分之一,如50奈米。然後,去除圖案化氧化 物層41 6 a,如第4 I圖所示。然後,去除暴露之多晶矽層 406,以形成圖案化多晶矽層406a,如第4J圖所示。圖案 化多晶石夕層406a具有節距P2,如1〇〇奈米。接著,去除第 三圖案化氮化矽層4 0 8 b,如第4 K圖所示。圖案化多晶矽層 406a之線見W10及開口之大小S10皆為節距P2之一半,如5〇 奈米。 本發明上述實施例所揭露之半導體節距之製造方法, 可以獲得比步進掃描機之執距規格還要小、甚至是一半的 半導體節距。如此一來,可以增進半導體節距的設計尺 度’並節省許多用來作為步進掃描機的昇級成本,相當符 合經濟效益。 綜上所述’雖然本發明已以一較佳實施例揭露如上, 然其並非用以限定本發明,任何熟習此技藝者,在不脫離 本發明之精神和範圍内,當可作各種之更動與潤飾,因此 本發明之保護範圍當視後附之申請專利範圍所界定者為 im1224363 V. Description of the invention (12) Then, the oxide layer 416 is planarized to form a patterned halide layer 416a, and a second patterned silicon nitride layer 409a is exposed, which is completed by chemical mechanical polishing or etch-back. , As shown in Figure 4G. Next, the second patterned silicon nitride layer 409a and the first patterned stone nitride layer 408a below it are removed to form a third patterned silicon nitride layer 408b, as shown in FIG. 4H. The third patterned silicon nitride layer 408b has a pitch P2, several openings 423, and openings 419, and the pitch P2 is a half of the pitch P1, such as 100 nm. The opening 4 2 3 is staggered with the opening 4 1 9. The size S 6 of the opening 4 2 3 is equal to one-half of the pitch P2, such as 50 nm. Then, the patterned oxide layer 41 6 a is removed, as shown in FIG. 4I. Then, the exposed polycrystalline silicon layer 406 is removed to form a patterned polycrystalline silicon layer 406a, as shown in FIG. 4J. The patterned polycrystalline stone layer 406a has a pitch P2, such as 100 nm. Next, the third patterned silicon nitride layer 408b is removed, as shown in FIG. 4K. The line of the patterned polycrystalline silicon layer 406a sees W10 and the size of the opening S10 are both half of the pitch P2, such as 50 nm. The method for manufacturing a semiconductor pitch disclosed in the above embodiments of the present invention can obtain a semiconductor pitch that is smaller than, or even half the semiconductor pitch specification of a stepping scanner. In this way, the design pitch of the semiconductor pitch can be increased, and many upgrade costs used as a stepping scanner can be saved, which is quite economical. In summary, 'Although the present invention has been disclosed as above with a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can make various changes without departing from the spirit and scope of the present invention. And retouching, so the scope of protection of the present invention should be regarded as defined by the scope of the attached patent application as im
12243631224363
TW1108F(旺宏).ptd 第17頁 1224363 圖式簡單說明 【圖式簡單說明】 第1 A〜1 C圖,其繪示乃傳統之半導體節距之製造方法 的流程剖面圖。 第2A〜2L圖繪示乃依照本發明之實施例一之半導體節 距之製造方法的流程剖面圖。 第3 A〜3 J圖繪示乃依照本發明之實施例二之半導體節 距之製造方法的流程剖面圖。 第4A〜4K圖繪示乃依照本發明之實施例三之半導體節 距之製造方法的流程剖面圖。 圖式標號說明 102、202 > 302、402 :基板 104、204、304、404 :閘氧化層 106、30 6、406 :多晶矽層 106a、306a、306b、406a :圖案化多晶矽層 111 ^ 211 >213 >215 ^ 219 ^ 223 ^ 225 ^ 311 > 313 、 315 、319 、323 、325 、411 、 413 、 415 、419 、423 :開 σ 112、212、312、412 :圖案化光阻層 2 0 6 :第一多晶矽層 2 0 6a :第一圖案化多晶矽層 208、308 :氮化矽層 208a、208b、308a :圖案化氮化矽層 2 1 0 :第二多晶矽層 2 1 0 a :第二圖案化多晶矽層TW1108F (Wang Hong) .ptd Page 17 1224363 Brief Description of Drawings [Simplified Description of Drawings] Figures 1 A to 1 C are cross-sectional views showing the flow of the traditional manufacturing method of semiconductor pitch. Figures 2A to 2L are cross-sectional views showing the flow of a method for manufacturing a semiconductor pitch according to the first embodiment of the present invention. Figures 3A to 3J are cross-sectional views showing the flow of a method for manufacturing a semiconductor pitch according to the second embodiment of the present invention. Figures 4A to 4K are cross-sectional views showing the flow of a method for manufacturing a semiconductor pitch according to the third embodiment of the present invention. Description of reference numerals 102, 202 > 302, 402: substrates 104, 204, 304, 404: gate oxide layers 106, 30 6, 406: polycrystalline silicon layers 106a, 306a, 306b, 406a: patterned polycrystalline silicon layer 111 ^ 211 > 213 > 215 ^ 219 ^ 223 ^ 225 ^ 311 > 313, 315, 319, 323, 325, 411, 413, 415, 419, 423: Open σ 112, 212, 312, 412: Patterned photoresist layer 2 06: first polycrystalline silicon layer 2 06a: first patterned polycrystalline silicon layer 208, 308: silicon nitride layer 208a, 208b, 308a: patterned silicon nitride layer 2 1 0: second polycrystalline silicon layer 2 1 0 a: second patterned polycrystalline silicon layer
TW1108F(旺宏).ptd 第18頁 1224363 圖式簡單說明 212a、312a、412a :修剪後光阻層 214、314、316、414 :聚合物層 214a、314a、316a、414a :圖案化聚合物層 216、416 :氧化物層 216a、416a ··圖案化氧化物層 217 、 317 、 417 :凹口 221、321、421 :溝渠 408 :第一氮化矽層 408a :第一圖案化氮化矽層 408b ··第三圖案化氮化矽層 409 :第二氮化矽層 409a :第二圖案化氮化矽層TW1108F (Wang Hong) .ptd Page 18 1224363 Brief description of the drawings 212a, 312a, 412a: Trimmed photoresist layer 214, 314, 316, 414: Polymer layer 214a, 314a, 316a, 414a: Patterned polymer layer 216, 416: oxide layers 216a, 416a ... patterned oxide layers 217, 317, 417: notches 221, 321, 421: trenches 408: first silicon nitride layer 408a: first patterned silicon nitride layer 408b · Third patterned silicon nitride layer 409: Second silicon nitride layer 409a: Second patterned silicon nitride layer
TW1108F(旺宏).ptd 第19頁TW1108F (Wanghong) .ptd Page 19
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