TWI220068B - A structure of chip package with copper bumps and manufacture thereof - Google Patents
A structure of chip package with copper bumps and manufacture thereof Download PDFInfo
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- TWI220068B TWI220068B TW092114521A TW92114521A TWI220068B TW I220068 B TWI220068 B TW I220068B TW 092114521 A TW092114521 A TW 092114521A TW 92114521 A TW92114521 A TW 92114521A TW I220068 B TWI220068 B TW I220068B
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1220068 修正 1 號 92114521 五、發明說明(1) 【發明所屬之技術領域】 本發明是有關於一種覆晶封裝的結構及其製程,且特 別是有關於一種銅凸塊(c ο p p e r b um p )覆晶封裝的結構及 其製程。 【先前技術】 近年來’隨著電子技術的日新月異,高科技電子產業 的相繼問世,使得更人性化、功能更佳的電子產品不斷地 推陳出新,並朝向輕、薄、短、小的趨勢設計。目前在半 導體製程當中’基板型承載器(substrate type carrier) 是經常使用的構裝元件,其主要分為堆叠壓合式 (laminated)及積層式(built-up)二大類型之基板。其 中,基板(substrate)主要由多個圖案化線路層及多個'絕 緣層交替疊合所構成,且基板之表面具有多個接點,作’ 連接晶片或外部電路之輸出入媒介。由於基板具有 密、組裝緊湊以及性能良好等優點,已成為覆晶封裝、 (Flip Chip Package)結構中不可或缺的構裝元件之&一 此外,每一顆由晶圓(wafer)切割所形成的裸曰曰 。 (die),經由黏晶(die bond)的步驟,將裸晶片勘= 述的基板上,接著裸晶片上所形成之焊墊(bondin者在上 pad),藉由導線(wire)或凸塊(bump)之接合,將§ 裸 焊墊與基板之接點電性連接,之後再以一、封裝材课晶片之 片包覆著,以防•止裸晶片受到濕氣、雜訊的^響4將裸晶 片,如此即完成晶片封裝之製程。 y 9 ’並保護 意圖 第1A~1F圖繪示習知覆晶封裝之製程的流程示1220068 Amendment No. 92114521 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to a flip-chip package structure and process, and in particular to a copper bump (c ο pperb um p) Structure and process of flip-chip package. [Previous technology] In recent years, with the rapid development of electronic technology, the high-tech electronics industry has been introduced in succession, which has led to more innovative and more functional electronic products, and has been designed to be light, thin, short, and small. At present, the 'substrate type carrier' is a commonly used structural component in the semiconductor manufacturing process, and it is mainly divided into two types of substrates: laminated and built-up. Among them, the substrate is mainly composed of a plurality of patterned circuit layers and a plurality of 'insulation layers' alternately stacked, and the surface of the substrate has a plurality of contacts, which are used as an input / output medium for connecting a chip or an external circuit. Because the substrate has the advantages of compactness, compact assembly, and good performance, it has become an indispensable component in flip chip package structures. In addition, each wafer is cut by a wafer The formation of the naked said. (die), through the step of die bonding, the bare wafer is surveyed on the substrate described above, and then the bonding pads (bondin are on the pad) formed on the bare wafer, by wires or bumps (Bump) bonding, to electrically connect the § bare pads to the contacts of the substrate, and then cover it with a chip of the packaging material to prevent the bare chip from being affected by moisture and noise. 4. Bare the wafer, thus completing the wafer packaging process. y 9 ′ and protection intention Figures 1A ~ 1F show the process flow of the conventional flip chip packaging process
1220068 _案號 92114521_^_月 日___修丨下___ 五、發明說明(2) 請先參考第1A圖,先提供一承載器100,承載器1〇〇例如為 一堆疊壓合式基板,其材質例如為環氧樹脂等基材。承^ 器1 0 0之表面具有多個第一接點1 1 0以及多個第二接點 1 1 2,第一接點1 1 〇係位於承載器1 0 0之上表面丨〇 2,而第二 接點1 1 2係位於承載器1 0 0之下表面1 〇 4,且第一接點丨丨〇係 藉由承載器1 0 〇内部之圖案化線路層(未繪示)而電性連接” 於第二接點1 1 2。其中,圖案化線路層係可藉由貫穿於絕 緣層之導通孔(Plated Through-Hole, PTH)或導電孔 (v i a )而彼此電性連接。此外,於承載器1 0 〇之上、下表面 102、104例如以貼合或塗佈的方式形成一銲罩層(s〇ider mask) 1 20,並使第一接點1 1〇、第二接點丨12可暴露於銲 層1 2 0之間。 接著請參考第1 B圖,利用網版印刷的方式填入一銲料 如錫船(Sn/Pb)合金於模板130之開口 132中,其錫錯比係 為63 : 37,以形成一錫鉛凸塊丨4〇於這些第一接點11〇上, 接著請參考第1C〜1D圖,移除模板130並迴銲(refi〇w)錫錯 凸塊1 4 0,以使錫鉛凸塊1 4 〇熔融為一球狀體,接著請參° 第1Ε〜IF圖,將一晶片150配置於承載器100之前,可先 球狀之錫船凸塊140壓鑄(coining)為一平面塊,接著再 日日片150以覆晶接合(flip Chip b〇nding)的方式與承藝 100之第一接點1 1〇電性連接,其中晶片15〇之接合面具有w 多個銲塾(bonding pad)152,且每一銲墊152分別具/有一 凸塊15 4〃,、而凸塊154之材質可為錫鉛合金等焊接材/料,其 錫鉛比係為9 5 : 5,用以電性連接承載器丨〇 〇的第_接點八1220068 _ Case No. 92114521 _ ^ _ Month ___ Repair 丨 Next ___ 5. Description of the invention (2) Please refer to Figure 1A first, first provide a carrier 100, the carrier 100 is a stacked laminated substrate, for example Its material is, for example, a substrate such as epoxy resin. The surface of the holder 100 has a plurality of first contacts 1 1 0 and a plurality of second contacts 1 1 2. The first contact 1 1 0 is located on the surface of the holder 1 0 0 2, The second contact 1 12 is located on the lower surface 100 of the carrier 100, and the first contact 丨 丨 〇 is formed by a patterned circuit layer (not shown) inside the carrier 100. The "electrical connection" is at the second contact 1 1 2. Among them, the patterned circuit layer can be electrically connected to each other through a through-hole (PTH) or a conductive hole (via) penetrating through the insulating layer. In addition, a solder mask layer 20 is formed on the upper and lower surfaces 102 and 104 of the carrier 100, for example, by lamination or coating, and the first contacts 11 and 10 are formed. The two contacts 丨 12 can be exposed between the solder layers 1 2 0. Next, please refer to FIG. 1B and fill in a solder such as tin boat (Sn / Pb) alloy in the opening 132 of the template 130 by screen printing. The tin-to-error ratio is 63:37 to form a tin-lead bump. 4o on these first contacts 11o. Then, refer to Figures 1C to 1D, remove the template 130 and resolder (refi. w) Tin Convex 1 40 to melt the tin-lead bump 1 40 into a spherical body, and then refer to Figures 1E to IF. Before placing a wafer 150 on the carrier 100, a spherical tin boat bump may be used first. 140 die-casting (coining) is a flat piece, and then Japanese-Japanese film 150 is electrically connected to the first contact 1 10 of Chengyi 100 by flip chip bonding, of which the chip 15 The bonding surface has a plurality of bonding pads 152, and each bonding pad 152 has / has a bump 15 4〃, and the material of the bump 154 can be a soldering material / material such as tin-lead alloy. The tin The lead ratio is 9 5: 5 and is used to electrically connect the eighth contact of the carrier 丨 〇〇
10366twfl.ptc $ 7頁 122006810366twfl.ptc $ 7 pages 1220068
U L 1 ^錫錯凸塊1 4 〇在迴鋒時由於溶點較低,因而包覆於 凸塊1 5 4之表面上。 #私$知覆晶接合技術中’由於晶片1 5 0之主要成分為石夕 ^ ’而承載器100之材質為高分子聚合物,兩者之熱膨 服,數(Coefficient 〇f Thermal Expansion, CTE)相差 非吊大。因此受到兩者之熱應變(thermal strain)不匹配 的影響’兩者之間的高度(stand〇f f )d必須能克服其凸塊 154連接於晶片150與承載器1〇〇之兩端不會受到過大的應 力而產生破壞,或在反覆受力下,所產生之疲勞損壞。然 而’習知覆晶接合技術中,為了滿足足夠的可靠高度d, 係將球形凸塊1 5 4的外徑加大,以使晶片丨5 〇與承載器丨〇 〇 f間的距離能大於等於可靠高度d。然而,值得注意的 是’若球形凸塊1 54的外徑加大,相對地凸塊丨54與凸塊 1 5 4之間的間距p也隨之增加。因此,在無法進一步縮小凸 塊間距之下’勢必無法提高承載器丨〇 〇之接點丨丨〇數目以及 晶片150之單位面積的銲墊152數目。 【發明内容】 因此’本發明的目的就是在提供一種銅凸塊覆晶封 裝’用以縮小凸塊之間距,進而提高承載器之接點數目以 及日日片之早位面積的桿塾數目0 本發明的另一目的是提供一種覆晶封裝基板,其中承 載器之接點上具有多個銅凸塊,用以作為連接覆晶封裝之 凸塊。 本發明的又一目的是提供一種覆晶封裝製程,其中銅The U L 1 ^ tin fault bump 1 4 0 is coated on the surface of the bump 1 5 4 due to its low melting point when it returns. # 私 $ 知 In the flip chip bonding technology, 'Since the main component of the chip 150 is Shi Xi ^' and the material of the carrier 100 is a high molecular polymer, the thermal expansion of the two (Coefficient 〇f Thermal Expansion, CTE) is not so different. Therefore, due to the thermal strain mismatch between the two, the height between the two must be able to overcome the bumps 154 connected to the wafer 150 and the carrier 100. Damage caused by excessive stress, or fatigue damage caused by repeated stress. However, in the conventional flip-chip bonding technology, in order to meet a sufficient reliable height d, the outer diameter of the spherical bumps 154 is increased so that the distance between the wafer 丨 5 and the carrier 丨 〇f can be greater than Is equal to the reliable height d. However, it is worth noting that if the outer diameter of the spherical bump 1 54 is increased, the distance p between the bump 54 and the bump 154 is also increased. Therefore, under the condition that the bump pitch cannot be further reduced, the number of contacts of the carrier 丨 〇 〇 and the number of pads 152 per unit area of the wafer 150 cannot be increased. [Summary of the Invention] Therefore, 'the purpose of the present invention is to provide a copper bump chip-on-chip package' to reduce the distance between bumps, thereby increasing the number of contacts of the carrier and the number of poles in the early area of the daily film. Another object of the present invention is to provide a flip-chip package substrate, wherein the contacts of the carrier have a plurality of copper bumps, which are used as bumps for connecting the flip-chip package. Another object of the present invention is to provide a flip-chip packaging process in which copper
10366twfl.ptc 第8頁 1220068 _案號92114521_年月曰 修正_ 五、發明說明(4) 凸塊形成於承載器之接點上,且銅凸塊的高度可符合可靠 高度的要求。 為達上述之目的,本發明提出一種銅凸塊覆晶封裝, 主要包括一承載器、多個銅凸塊、一銲罩層以及一晶片。 承載器具有一第一表面及對應之一第二表面,其中第一表 面具有多個第一接點,而第二表面具有多個第二接點,這 些第一接點與這些第二接點電性連接。每一銅凸塊分別配 置於這些第一接點之一上,並與之連接,而銲罩層配置於 第一表面且位於這些銅凸塊之間,暴露出這些銅凸塊。此 外,晶片具有多個銲墊,每一銲墊分別配置有一焊接材 料,且每一焊接材料分別與這些銅凸塊之一連接。 為達上述之目的,本發明提出一種覆晶封裝基板,應 用於一晶片之覆晶封裝,其中晶片具有多個銲墊,此覆晶 封裝基板主要包括一承載器、多個銅凸塊以及一銲罩層。 承載器具有一第一表面及對應之一第二表面,其中第一表 面具有多個第一接點,而第二表面具有多個第二接點,這 些第一接點與這些第二接點電性連接。此外,每一銅凸塊 分別配置於這些第一接點之一上,並與之連接,銅凸塊分 別對應於這些銲墊之一,並適於與晶片之銲墊連接。另 外,銲罩層配置於第一表面且位於這些銅凸塊之間,暴露 出這些銅凸塊。 ' 為達上述之目的,本發明提出一種覆晶封裝製程,先 提供一承載器,承載器具有一第一表面及對應之一第二表 面,其中第一表面具有多個第一接點,而第二表面具有多10366twfl.ptc Page 8 1220068 _Case No. 92114521_ Year Month Revision_ V. Description of the invention (4) The bumps are formed on the contacts of the carrier, and the height of the copper bumps can meet the requirements of a reliable height. To achieve the above object, the present invention provides a copper bump flip-chip package, which mainly includes a carrier, a plurality of copper bumps, a solder mask layer, and a wafer. The carrier has a first surface and a corresponding second surface, wherein the first surface has a plurality of first contacts, and the second surface has a plurality of second contacts. The first contacts are electrically connected to the second contacts. Sexual connection. Each copper bump is respectively disposed on one of these first contacts and connected to it, and the solder mask layer is disposed on the first surface between the copper bumps, exposing the copper bumps. In addition, the wafer has a plurality of solder pads, each of which is provided with a solder material, and each solder material is connected to one of these copper bumps, respectively. In order to achieve the above object, the present invention provides a flip-chip package substrate, which is applied to a flip-chip package of a wafer, wherein the wafer has a plurality of bonding pads. The flip-chip package substrate mainly includes a carrier, a plurality of copper bumps and Solder shield layer. The carrier has a first surface and a corresponding second surface, wherein the first surface has a plurality of first contacts, and the second surface has a plurality of second contacts. The first contacts are electrically connected to the second contacts. Sexual connection. In addition, each copper bump is disposed on one of these first contacts and connected to it, and the copper bump corresponds to one of these pads, respectively, and is suitable for connection with the pad of the wafer. In addition, the solder mask layer is disposed on the first surface between the copper bumps, exposing the copper bumps. '' In order to achieve the above-mentioned object, the present invention provides a flip-chip packaging process. First, a carrier is provided. The carrier has a first surface and a corresponding second surface. The first surface has a plurality of first contacts. Two surfaces have more
10366twf1.ptc 第9頁 1220068 案號 92114521 曰 修正 五、發明說明(5) 個第二接點 著形成一銲 這些第一接 這些第一接 表面,並暴 第一接點表 子層 些銅 ;接著 凸塊, 行一覆晶步 些鮮塾之一 可無 合金 除膠 酸鈉 凸塊 而晶 較佳 熱膨 顯易 細說 【實 依照本 電電鍍 或錫合 渣及表 等溶劑 本發明 之間距 片之單 的延展 脹係數 為讓本 懂,下 明如下 施方式 ,這 罩層 點; 點之 露出 面分 提供 且這 驟, 〇 發明 一金 金。 面粗 對銲 因採 縮小 位面 性與 不同 發明 文特 些第 於第 接著 表面 這些 別形 一晶 些銲 藉由 的較 屬黏 此外 化的 罩層 用銅 ,因 積的 抗拉 ,所 之上 舉一 一接點與這些第 一表面;移除部 無電電鍍一種子 ;接著形成一圖 第一接點 成一銅凸 片’晶片 墊表面分 焊接材料 佳實 著層 ,在 步驟 之表 凸塊 此承 銲塾 性, 造成 述和 較佳 施例 , 而 無電 ,其 面進 覆晶 載器 數目 因此 之熱 其他 實施 二接 分銲 層, 案化 行銅 除圖 ;並進 塊;去 具有多個銲 別配置一焊 連接每一銅 點電性 罩層, 形成於 光阻層 電鍍, 案4匕光 墊分別 接材料 凸塊及 連接 以暴 銲罩 於銲 以在 阻層 對應 ;接 對應 。接 露出 層及 罩層 每一 及種 於這 著進 之這 所述, 金屬黏 電鍍種 方式例 行表面 封裝的 之接點 可增加 可克服 應變的 目的、 例,並 上述之銅凸 著層之材質 子層之前, 如以高錳酸 處理。 結構及其製 之間的間距 。此外,銅 晶片與承載 破壞。 特徵'、和優 配合所附圖 塊表面係 係為鎳金 還可進行 钟或南猛 程,而銅 可縮短, 凸塊具有 器之間其 點能更明 式,作詳10366twf1.ptc Page 9 1220068 Case No. 92114521 Amendment V. Description of the Invention (5) The second contacts are formed to weld these first contacts to the first contact surfaces and expose the first contact surface to some copper; Then bump, perform a crystal-covering step. One of these fresh tadpoles can be without alloy degumming sodium bumps and the crystals are preferably thermally expanded. It is easy to elaborate. The expansion coefficient of the spacer sheet is for the sake of understanding, and the following method is used to explain the point of this cover; the exposed surface of the point is provided and this step, 〇 Invent a gold. The surface butt welding is due to the reduction of the planarity and the different inventions. The special surface and the first surface are shaped by a few crystals. The welding is made of copper, which is an adhesive layer that is more adhesive. Because of the tensile strength of the product, Lift up the contacts and these first surfaces; remove the electroless plating of the first part; and then form a picture of the first contacts into a copper bump. The surface of the wafer pad is divided into a solder material and a solid layer. This resistance to soldering results in a better embodiment, without electricity, and its surface is covered with a number of wafer carriers. Therefore, the two-layer split welding layer is implemented, and the copper is removed from the map; the block is added; there are multiple Welding is configured with a solder connection to each copper dot electrical mask layer, which is formed on the photoresist layer electroplating. Case 4 dipped optical pads are respectively connected to material bumps and connected with solder masks to be soldered to correspond to the resist layer. Each of the exposed layer and the cover layer is implanted in this way. The contacts of the conventional surface packaging of the metal bonding electroplating method can increase the purpose and example of overcoming the strain, and the copper protruding layer described above Before the material sub-layer, such as treatment with permanganic acid. Spacing between structure and system. In addition, the copper wafer was damaged with the carrier. Features', Heyou cooperates with the attached drawing. The surface of the block is nickel-gold and can also be used for bell or nanmeng process, while copper can be shortened, and the points between the bumps can be more explicit. Details
10366twfl.ptc 第10頁 122006810366twfl.ptc Page 10 1220068
第2 A〜2 Η圖緣示本發明一較佳實施例 — 『先提供-承載器2 0 0,承載器2〇〇例如為—堆: 板,其材質例如為玻璃環氧基樹脂(F R _ 4,F R疒w土 烯二酸醯亞氨(BT)、環氧樹脂(以〇}^ resin) ^美^順: 工,器2 0 0亦心:積層式基板,其材質例如“亞酿氨 (Polyiimde)荨基材。承載器2〇〇之表面具有多個 2j 0以及多個第二接點2 1 2,其中第一接點2丨〇係位於承載 器2 0 0之第一表面2 0 2上,而第二接點212係位於承載器2〇〇 之第二表面2 0 4上,且第一接點21〇係藉由承載器2〇〇内部 ^圖案化線路層(未繪示)而電性連接於第二接點2丨2。接 著凊參考第2B圖’形成一銲罩層(s〇ider mask)220於第一 表面2 0 2上,其中銲罩層2 2 0例如以貼合或塗佈的方式形成 於第一表面202上’並且以雷射鑽孔的方式來移除部份銲 罩層220,以暴露第一接點21〇。此外,銲罩層220亦可為 一感光式銲罩層’其具有感光材質(ph〇t〇-imageable material),並且以曝光、顯影等微影製程來移除部份感 光材質,以暴露第一接點2 1 〇。 請參考第2C圖’以無電電鍍的方式形成一種子層 (seed lay er)230於銲罩層220上以及第一接點210的表 面。種子層230的材質可為銅,而銅與銲罩層220之接合性 佳,因此銅可以完全貼合在銲罩層220上不會脫離,並且 種子層230與第一接點21〇之材質均為銅,故種子層230與 第一接點2 1 0之間的導電性良好。此外,於無電電鍍種子2A ~ 2 The edge of the figure shows a preferred embodiment of the present invention— "Provided first-the carrier 200, the carrier 200 is, for example, a stack: plate, whose material is, for example, glass epoxy resin (FR _4, FR 疒 w arylene diimide (BT), epoxy resin (with 0} ^ resin) ^ Mei ^ Shun: work, device 2 0 0 Yixin: laminated substrate, the material such as "Asia Poly ammonia (Polyiimde) netting substrate. The surface of the carrier 200 has a plurality of 2j 0 and a plurality of second contacts 2 1 2, wherein the first contact 2 is located at the first of the carrier 2 0 On the surface 200, and the second contact 212 is located on the second surface 204 of the carrier 200, and the first contact 21 is a patterned circuit layer through the interior of the carrier 200 ( (Not shown) and is electrically connected to the second contact 2 丨 2. Then, referring to FIG. 2B, a solder mask layer 220 is formed on the first surface 202, wherein the solder mask layer 2 2 0 is formed on the first surface 202 by, for example, lamination or coating, and a portion of the solder mask layer 220 is removed by laser drilling to expose the first contact point 21. In addition, the solder mask Layer 220 can also be a photosensitive The solder mask layer has a photo-imageable material, and a part of the photo-sensitive material is removed by a photolithography process such as exposure and development to expose the first contact 2 1 0. Please refer to FIG. 2C 'A seed layer 230 is formed on the solder mask layer 220 and the surface of the first contact 210 by electroless plating. The material of the seed layer 230 may be copper, and the bonding between copper and the solder mask layer 220 Therefore, the copper can be completely adhered to the solder mask layer 220 and will not be detached, and the material of the seed layer 230 and the first contact point 21 is copper. Therefore, the distance between the seed layer 230 and the first contact point 2 1 0 Good electrical conductivity. In addition, in electroless plating seeds
10366twfl.ptc 第11頁 122006810366twfl.ptc Page 11 1220068
五、發明說明(7) ,23 0之^前,還可進行除膠渣及表面粗化的步驟。苴 例如以咼錳酸鉀或高錳酸鈉等溶劑來清洗銲罩声2 ^,二 方面用以去除上述移除部份銲罩層22〇時所殘曰 =21〇表面的膠狀物,另—方面可使銲罩層22〇之表第面粗 化,以利於種子層2 3 0與銲罩層2 2 〇之貼合。 請參考第2D圖,形成一圖案化光阻層24〇於銲罩層22〇 之表面,其方式例如將光阻塗佈於銲罩層22〇之 , 利用曝光、顯影等微影製程以形成一圖案化之光阻芦 2 4 0,並暴露第一接點21〇。接著請參考第2Ε〜2ρ圖,曰進 =電鍍,以種子層2 3 0作為一電鍍液中電極(未繪示)的一 端’用以將電鍍液中的銅(Cu)離子電鍍於種子層23〇之表 面上’並使暴露於圖案化光阻層24〇之第一接點21〇表面的 種子層2 3 0上分別形成一銅凸塊2 5 0,之後再以一溶劑(未 綠:)將圖案化光阻層2 4 0去除,並以一蝕刻劑(未繪示)將 暴露於外之種子層230去除,如此可得到第2F圖所示之結 構。 請參考第2F圖,其中承載器200之第一表面202的第一 接點210上分別配置一銅凸塊2 50,而銲罩層220包覆於這 些銅凸塊2 50之間,並且銲罩層220之表面暴露出這些銅凸 塊2 5 0 ’用以作為連接覆晶封裝之凸塊。此外,銅凸塊2 5 〇 的表面還配置一金屬黏著層2 5 2,其中金屬黏著層2 5 2係以 無電電鍍鎳金合金或錫等材質,而形成於銅凸塊2 50的表 面’用以預防銅凸塊250之表面產生氧化物。另外,當銅 凸塊250製作完成之後,更可配置多個銲球(solder ball)5. Description of the invention (7), before 23 0 ^, the steps of removing gum residue and surface roughening can also be performed.苴 For example, the solvent of the welding mask 2 is washed with a solvent such as potassium manganate or sodium permanganate, etc. The two aspects are used to remove the glue on the surface of the removed mask layer at 22 ° = 21 °. On the other hand, the surface of the solder mask layer 22 can be roughened to facilitate the bonding of the seed layer 230 and the solder mask layer 220. Referring to FIG. 2D, a patterned photoresist layer 24o is formed on the surface of the solder mask layer 22o. For example, a photoresist is applied to the solder mask layer 22o, and a photolithography process such as exposure and development is used to form the photoresist layer. A patterned photoresist is 2 40, and the first contact 21 is exposed. Next, please refer to the diagrams 2E to 2ρ. Said = plating, using the seed layer 2 3 0 as one end of an electrode (not shown) in a plating solution to plate copper (Cu) ions in the plating solution onto the seed layer. On the surface of 23 ′, a copper bump 2 50 is formed on each of the seed layers 2 3 0 exposed to the surface of the first contact 21 of the patterned photoresist layer 24 0, and then a solvent (not green :) The patterned photoresist layer 240 is removed, and the exposed seed layer 230 is removed with an etchant (not shown), so as to obtain the structure shown in FIG. 2F. Please refer to FIG. 2F, wherein copper bumps 2 50 are respectively disposed on the first contacts 210 of the first surface 202 of the carrier 200, and the solder mask layer 220 is wrapped between the copper bumps 2 50 and welded These copper bumps 250 'are exposed on the surface of the cover layer 220 to serve as bumps for connecting the flip-chip package. In addition, the surface of the copper bump 2 50 is also provided with a metal adhesive layer 2 5 2, wherein the metal adhesive layer 2 5 2 is formed on the surface of the copper bump 2 50 by electroless nickel-gold alloy or tin. 'To prevent the surface of the copper bump 250 from generating oxides. In addition, after the copper bump 250 is fabricated, multiple solder balls can be further configured.
10366twf1.ptc 第12頁 1220068 __案號92114521_年月日 铬ff___ 五、發明說明(8) (未繪示)於承載器2 0 0之第二接點2 1 2上,以形成一球格陣 列式(Ball Grid Array, BGA)封裝基板。當然,承載器 2 0 0之第二接點2 1 2上亦可為多個針狀端子(p i n )(未緣口 示),以形成一針格陣列式封裝基板(Pin Grid Ai^/y, PGA),或是以第二接點212所在之平面作為接合面,以形 成一平面接點格陣列式封裝基板(Land Grid Amy, LGA)。 ’ 請參考第2G圖,當承載器200之銅凸塊250製作完成之 後,接著進行一覆晶封裝於承載器2 0 0上。其中,一晶片 260已完成内部積體電路之製作,並在晶片260之接合面配 置多個銲墊262,而銲墊262表面分別配置一焊接材料264 如錫膏(solder paste)或錫鉛凸塊(s〇ider bump)等,如 此晶片260之銲塾262可藉由焊接材料264連接銅凸塊250之 ’且晶片2 6 0與承載器2 0 0之間能夠彼此電性連接以傳遞 電子訊號。 值得注意的是,由於銅凸塊2 5 0係以電鍍的方式形成 於承載器200之第一接點210上,因此承載器2〇〇與晶片260 之間的熱膨脹所造成之不同熱應變,可藉由電鑛銅所形成 的凸塊高度d 1來增加承載器2 〇 〇與晶片2 6 0之間的距離,且 焊接材料2 64若為錫鉛凸塊時,最後高度d係為銅凸塊的高 度dl與錫鉛凸塊的高度d2的總合(dl+d2)、。其中,銅凸塊 250的高度dl愈高,相對地銅凸塊250連接於承載器200與 晶片2 6 0之兩端所造成之熱應變可以縮小。此外,銅凸塊 250與第一接點210之材質均為銅,而銅的延展性佳,因此10366twf1.ptc Page 12 1220068 __Case No. 92114521_year month chromium ff___ 5. Description of the invention (8) (not shown) on the second contact 2 1 2 of the carrier 2 0 0 to form a ball Grid Array (BGA) package substrate. Of course, the second contact 2 12 of the carrier 2000 may also have multiple pin terminals (not shown on the edge) to form a pin grid array package substrate (Pin Grid Ai ^ / y (PGA), or the plane on which the second contact 212 is located is used as a bonding surface to form a planar contact grid array package substrate (Land Grid Amy, LGA). ′ Please refer to FIG. 2G. After the copper bump 250 of the carrier 200 is completed, a flip-chip package is then mounted on the carrier 200. Among them, a wafer 260 has completed the production of internal integrated circuits, and a plurality of solder pads 262 are arranged on the joint surface of the wafer 260, and a solder material 264 such as a solder paste or a tin-lead bump is disposed on the surface of the solder pad 262, respectively. Soder bumps, etc., so that the solder bumps 262 of the wafer 260 can be connected to the copper bumps 250 by the soldering material 264, and the wafer 2 60 and the carrier 2 0 can be electrically connected to each other to transfer electrons. Signal. It is worth noting that, since the copper bump 250 is formed on the first contact 210 of the carrier 200 by electroplating, the different thermal strain caused by the thermal expansion between the carrier 200 and the wafer 260, The distance between the carrier 200 and the wafer 2 60 can be increased by the bump height d 1 formed by the electric copper smelting, and if the solder material 2 64 is a tin-lead bump, the final height d is copper. The sum of the height dl of the bump and the height d2 of the tin-lead bump (dl + d2). Among them, the higher the height dl of the copper bump 250 is, the smaller the thermal strain caused by the copper bump 250 connected to the carrier 200 and the two ends of the wafer 260 can be reduced. In addition, the materials of the copper bump 250 and the first contact 210 are copper, and copper has good ductility, so
10366twf1.ptc 第13頁 1220068 案號921UW1 發明說明(9) 月 曰 即使鋼凸塊之兩端承受反覆熱應力,仍可比 塊具有較佳的疲勞壽命。 匕%知的錫鉛凸 凸二外“Λ參考第2H圖’當覆晶裝封完成之後,為使銅 凸塊2 5 0與焊接材料2 6 4之接合處受到更佳的 熱應變破壞焊揍材料2 6 4,更可選擇性地進行’二底填制 Ϊ材H片2 6 0與承載器2 0 0之第一表面2 0 2之間填入:底 ^材枓2 7 0如環氧樹脂(如虛線所示),用以包覆焊接材料 ,同樣銅凸塊25〇受到銲罩層22〇所包覆,因此可避免 熱應變的破壞。當然,除了底填材料2 7 0之外,亦可以一 封裝材料2 7 2將晶片2 6 0包覆著,其中封裝材料’272 ^: 樹脂’其包覆於晶片2 6 0之表面’但可暴露出晶”6 之背面。由於晶片2 6 0之材質易脆,而封裝材料272 步防止晶片2 6 0表面受到外力所破壞。 退 由以上之說明可知,本發明所揭露之鋼凸 的結構及其製程,乃於承載器之第—接點上 =裝 方式形成於第一接點上,其凸塊的高度可符合晶片盥g ^ 器之間可靠高度的要求,使其可靠度佳、疲勞壽命 外’相鄰二銅凸塊之間的間距可克服習知球形錫鉛凸塊之 徑向尺寸過大’而無法再縮小第—接點之間的間距。因 此,利用銅凸塊可進一步縮小第一接點之間的間距(約165 微米左右)’故可提高承載器之第一接點數目,而相對地 晶片之單位面積的銲墊數目可增加,因此適用於高接點數 (high lead count)、高密度(high density)之覆晶封裝10366twf1.ptc Page 13 1220068 Case No. 921UW1 Description of Invention (September) Month Even if the two ends of the steel bump are subjected to repeated thermal stress, it can still have better fatigue life than the block. Known tin-lead bumps and protrusions outside "ΛRefer to Figure 2H" After the flip-chip packaging is completed, the joint between the copper bump 2 50 and the soldering material 2 6 4 is subjected to better thermal strain failure welding. The material 2 6 4 can be optionally filled with the 'two-bottom filling' material H sheet 2 6 0 and the first surface 2 0 2 of the carrier 2 0 0: the bottom material 2 7 0 such as Epoxy resin (shown as a dashed line) is used to cover the soldering material. Similarly, the copper bump 25o is covered by the solder mask layer 22o, so the damage of thermal strain can be avoided. Of course, except for underfill material 2 7 0 In addition, a packaging material 2 72 can also be used to cover the wafer 2 60, wherein the packaging material '272 ^: resin' is coated on the surface of the wafer 2 60 'but the back of the crystal "6 can be exposed. Since the material of the wafer 2 60 is fragile, the packaging material 272 prevents the surface of the wafer 2 60 from being damaged by external forces. It can be known from the above description that the structure and process of the steel projection disclosed in the present invention is formed on the first contact of the carrier = the mounting method is formed on the first contact, and the height of the projection can conform to the chip washing. g ^ The requirement of reliable height between the devices makes it highly reliable and fatigue life. 'The distance between adjacent two copper bumps can overcome the conventional radial tin-lead bumps are too large' and can no longer be reduced. — The distance between the contacts. Therefore, the use of copper bumps can further reduce the distance between the first contacts (about 165 microns), so the number of first contacts of the carrier can be increased, and the number of pads per unit area of the wafer can be increased. Therefore, it is suitable for flip-chip packaging with high lead count and high density.
10366twfl.ptc 第14頁 1220068 _案號92114521_年月日 修正_ 五、發明說明(10) 結構。綜上所述,本發明之銅凸塊覆晶封裝的結構及其製 程具有下列優點: 1 .對本發明之銅凸塊覆晶封裝而言,銅凸塊之間距 小,因此可提高承載器之接點數目以及晶片之單位面積的 鮮塾數目。 2 .對本發明之覆晶封裝基板而言,利用銅凸塊作為連 接覆晶封裝之凸塊,可縮小承載器之第一接點之間的間 距。 3.對本發明之覆晶封裝製程而言,其中銅凸塊係以電 鍍的方式形成於承載器之接點上,而銅凸塊的高度可符合 可靠高度的要求,使其可靠度佳、疲勞壽命長。 雖然本發明已以一較佳實施例揭露如上,然其並非用 以限定本發明,任何熟習此技藝者,在不脫離本發明之精 神和範圍内,當可作些許之更動與潤飾,因此本發明之保 護範圍當視後附之申請專利範圍所界定者為準。10366twfl.ptc Page 14 1220068 _Case No. 92114521_Year Month Day Amend_ V. Description of the invention (10) Structure. In summary, the structure and process of the copper bump flip-chip package of the present invention has the following advantages: 1. For the copper bump flip-chip package of the present invention, the distance between the copper bumps is small, so the carrier can be improved. The number of contacts and the number of fresh rice per unit area of the chip. 2. For the flip-chip package substrate of the present invention, the distance between the first contacts of the carrier can be reduced by using a copper bump as a bump connected to the flip-chip package. 3. For the flip-chip packaging process of the present invention, the copper bumps are formed on the contacts of the carrier by electroplating, and the height of the copper bumps can meet the requirements of a reliable height, making it reliable and fatigue long life. Although the present invention has been disclosed as above with a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can make some changes and retouch without departing from the spirit and scope of the present invention. The scope of protection of the invention shall be determined by the scope of the attached patent application.
10366twf1.ptc 第15頁 1220068 _案號92114521_年月日 修正_ 圖式簡單說明 第1 A〜1 F圖繪示習知覆晶封裝之製程的流程示意圖; 以及 第2 A〜2 Η圖繪示本發明一較佳實施例之一種銅凸塊覆 晶封裝的結構及其製程的流程示意圖。 【圖式標 記說明】 1 00 、 200 承載器 102 202 第一表 面( 上 表 面) 104 % 204 第二表 面( 下 表 面) 110 210 第一接 點 112 212 第二接 點 120 220 銲罩層 130 二 光阻 132 • 開口 140 : 錫錯 凸塊 150 λ 260 晶片 152 262 銲墊 154 264 焊接材 料 230 種子 層 240 圖案 化光阻層 250 銅凸 塊 252 金屬 黏著層 d、dl 、d2 :高度 P : 間 距10366twf1.ptc Page 15 1220068 _Case No. 92114521_ Year Month Day Amendment _ Schematic illustrations 1 A ~ 1 F diagrams show the flow chart of the conventional flip chip packaging process; and 2 A ~ 2 diagrams A schematic diagram of the structure and process of a copper bump flip-chip package according to a preferred embodiment of the present invention is shown. [Illustration of drawing marks] 1 00, 200 Carrier 102 202 First surface (upper surface) 104% 204 Second surface (lower surface) 110 210 First contact 112 212 Second contact 120 220 Welding cover layer 130 2 Photoresist 132 • Opening 140: Tin bump 150 λ 260 Wafer 152 262 Pad 154 264 Solder material 230 Seed layer 240 Patterned photoresist layer 250 Copper bump 252 Metal adhesion layer d, dl, d2: Height P: Pitch
10366twf1.ptc 第16頁10366twf1.ptc Page 16
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| TW092114521A TWI220068B (en) | 2003-05-29 | 2003-05-29 | A structure of chip package with copper bumps and manufacture thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| TW092114521A TWI220068B (en) | 2003-05-29 | 2003-05-29 | A structure of chip package with copper bumps and manufacture thereof |
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| TWI220068B true TWI220068B (en) | 2004-08-01 |
| TW200427036A TW200427036A (en) | 2004-12-01 |
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