TWI282635B - GaN-based light-emitting diode and luminous device - Google Patents
GaN-based light-emitting diode and luminous device Download PDFInfo
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Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/84—Coatings, e.g. passivation layers or antireflective coatings
- H10H20/841—Reflective coatings, e.g. dielectric Bragg reflectors
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/83—Electrodes
- H10H20/831—Electrodes characterised by their shape
- H10H20/8316—Multi-layer electrodes comprising at least one discontinuous layer
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/81—Bodies
- H10H20/819—Bodies characterised by their shape, e.g. curved or truncated substrates
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/81—Bodies
- H10H20/819—Bodies characterised by their shape, e.g. curved or truncated substrates
- H10H20/82—Roughened surfaces, e.g. at the interface between epitaxial layers
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/81—Bodies
- H10H20/822—Materials of the light-emitting regions
- H10H20/824—Materials of the light-emitting regions comprising only Group III-V materials, e.g. GaP
- H10H20/825—Materials of the light-emitting regions comprising only Group III-V materials, e.g. GaP containing nitrogen, e.g. GaN
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/84—Coatings, e.g. passivation layers or antireflective coatings
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Abstract
Description
1282635 九、發明說明: 【發明所屬之技術領域】 本發明是關於一種改善發光效率的GaN系發光二極 ” 體及使用該GaN系發光二極體的發光裝置。 •【先前技術】 • GaN系發光二極體(以下也稱為[GaN系LED])係夾著 由GaN系半導體組成的發光層,接合有p型及η型的GaN 系半導體而成之具有pn接合二極體構造的半導體發光元 ®件,藉由選擇構成發光層的GaN系半導體的組成,可使發 出紅色至紫外線的光。[Technical Field] The present invention relates to a GaN-based light-emitting diode body that improves luminous efficiency and a light-emitting device using the same, and a GaN-based light-emitting diode. A light-emitting diode (hereinafter also referred to as a "GaN-based LED") is a semiconductor having a pn junction diode structure in which a light-emitting layer composed of a GaN-based semiconductor is sandwiched between a p-type and an n-type GaN-based semiconductor. The illuminating element® can emit red to ultraviolet light by selecting the composition of the GaN-based semiconductor constituting the luminescent layer.
GaN系半導體係由以化學式AlaInbGai.bN(0$a$ ;1, OS 1,〇$ a+b$ 1)決定的三族氮化物組成的化合物半導 體,例如可舉例說明 GaN、InGaN、AlGaN、AlInGaN、A1N、 InN等任意的組成物。而且,在上述化學式中,以硼(b)、 鉈(T1)等置換三族元素的一部分者,或以磷(p)、砷(As)、 鲁銻(Sb)、鉍(Bi)等置換N(氮)的一部分者也包含於GaN系半 導體。The GaN-based semiconductor is a compound semiconductor composed of a group III nitride determined by a chemical formula of AlaInbGai.bN (0, a$; 1, OS 1, 〇 $ a + b$ 1 ), and examples thereof include GaN, InGaN, and AlGaN. Any composition such as AlInGaN, A1N, or InN. Further, in the above chemical formula, boron (b), ruthenium (T1) or the like is substituted for a part of the group III element, or phosphorus (p), arsenic (As), ruthenium (Sb), bismuth (Bi) or the like is substituted. A part of N (nitrogen) is also included in the GaN-based semiconductor.
GaN系LED可使用有機金屬化合物氣相成長(MOVPE, Metal Organic Vapor Phase Epitaxy)法、氫化物氣相成長 (HVPE : Hydride Vapor Phase Epitaxy)法、分子束磊晶成長 (MBE : Molecular Beam Epitaxy)法等的氣相成長方法,在 由藍寶石(sapphire)等組成的結晶基板(substrate)上依序疊 層η型GaN系半導體層、發光層、p型GaN系半導體層, 然後,可藉由在η型GaN系半導體層與p型GaN系半導 5 317713 1282635 ι 體層的每一層形成電極而製造。 此外’在本說明書中係視為在GaN系半導體層的氣相 成長時,結晶基板位於下側,在其上堆積有GaN系半導體 、層,在元件構造的說明中也適用該上下的區別。此外,茲 將與上下方向(也是基板或半導體層的厚度方向)正交的方 向亦稱為橫方向。 而且,將P型GaN系半導體層簡稱為p型層,將11型 GaN系半導體層簡稱為^型層。 +而且,亦將Ρ型GaN系半導體的歐姆電極稱為ρ型歐 姆電極(p-type ohmic electrode),將η型GaN系半導體的 歐姆電極稱為η型歐姆電極(n_type Ghmie eleetr〇de)。 習知有-種G a N系L E D,係在透明基板上依序疊層有 η型層、發光層、p型層,在p型層上配設有使在發光層發 先的光透過之方式形成的p型歐姆電極、及反射 利特開2004-119996號公報)。 【發明内容】 T Fn Ϊ日本專利㈣2謝_ 11 9996號公報所記載的GaN系 歐姆%在I型層的表面形成有由Pd(l巴)組成的部份P型 由二/上方直接覆蓋有由AI(鋁)組成的反射層。A1 妙二屬方;GaN系LED的典型的發光波長之在綠色至近 區域的反射率最高的金屬之一,故藉由這種構造的採 用’期待可提高GaN系LED的光取出效率。但是一方The GaN-based LED can be a metal organic Vapor Phase Epitaxy (MOVPE) method, a Hydride Vapor Phase Epitaxy (HVPE) method, or a molecular beam epitaxy (MBE) method. In a vapor phase growth method, an n-type GaN-based semiconductor layer, a light-emitting layer, and a p-type GaN-based semiconductor layer are sequentially stacked on a crystalline substrate composed of sapphire or the like, and then The GaN-based semiconductor layer is formed by forming an electrode on each of the p-type GaN-based semiconductor 5 317713 1282635 ι layers. In the present specification, when the vapor phase of the GaN-based semiconductor layer is grown, the crystal substrate is positioned on the lower side, and a GaN-based semiconductor or layer is deposited thereon, and the difference between the upper and lower sides is also applied to the description of the element structure. Further, the direction orthogonal to the vertical direction (also the thickness direction of the substrate or the semiconductor layer) is also referred to as the lateral direction. Further, the P-type GaN-based semiconductor layer is simply referred to as a p-type layer, and the 11-type GaN-based semiconductor layer is simply referred to as a ^-type layer. Further, the ohmic electrode of the Ρ-type GaN-based semiconductor is also referred to as a p-type ohmic electrode, and the ohmic electrode of the n-type GaN-based semiconductor is referred to as an n-type ohmic electrode (n_type Ghmie eleetr). There is a G a N-type LED in which an n-type layer, a light-emitting layer, and a p-type layer are sequentially laminated on a transparent substrate, and light transmitted through the light-emitting layer is disposed on the p-type layer. A p-type ohmic electrode formed by the method and a reflection of the Japanese Patent Publication No. 2004-119996). [Invention] The GaN-based ohmic % described in the Japanese Patent No. 4, No. 11-9996 has a P-type (P) formed on the surface of the I-type layer, and the P-type is directly covered by the second/top. A reflective layer composed of AI (aluminum). A1 is a member of the GaN-based LED; the typical emission wavelength of the GaN-based LED is one of the metals having the highest reflectance in the green to the near region. Therefore, the light extraction efficiency of the GaN-based LED can be improved by the use of such a structure. But one side
Lit::,造中,藉由在歐姆電極的形成時通常所 …、处 k成A1擴散至P型歐姆電極的内部或p 317713 6 1282635 • 姆電極與p型層的界面 該接_且上升二: ,造成整:的;:::::降低’故〜效率高 者,系為解決上述習知技術的問題點而研創 , 的在提供—種改善發光效率的GaN系LED。Lit::, in the formation, by the formation of the ohmic electrode, the position of the ohmic electrode is generally ..., the diffusion of A1 into the interior of the P-type ohmic electrode or the p 317713 6 1282635 • the interface between the electrode and the p-type layer Two: , caused by the whole:::::: Reduced 'when ~ high efficiency, is to solve the above problems of the conventional technology and research, to provide a kind of GaN-based LED to improve luminous efficiency.
本發明具有以下的特徵: 、M 鲁 〇)、一種GaN系發光二極體,包含: η型GaN系半導體層; 糸主發光層’形成於該n型GaN系半導體層上且由GaN 糸+導體組成; P型GaN系半導體層,形成於該發光層上; P型歐姆電極,在該?型GaN系半導體層的表面形成 為具有窗部的圖案; •金屬製反射層,以與該?型GaN系半導體層夾著該p 馱姆屯極之方式形成,且將通過該窗部而由該發光層到 達的光予以反射;以及 保濩膜,介設於該反射層與該P型歐姆電極之間且由 絕緣體組成。 (2) 、如前述(1)之GaN系發光二極體,其中,該反射 層的最表面層係接合層(b〇nding 〗ayer),或者在該反射層上 再形成有金屬製的接合層。 (3) 、如前述(2)之GaN系發光二極體,其中,該接合 層係由Au、AU合金、如或Sn合金所組成的層。 7 317713 1282635 ι (4)、如前述(3)之GaN系發光二極體,其中,至少將 由珂述發光層到達的光予以反射之部分的反射層係由 Ag、Ag合金、八卜A1合金或白金族元素所形成。 、 (5)、如前述(3)之GaN系發光二極體,其中,至少將 由則述發光層到達的光予以反射的部分之該反射層係由 • Ag、Ag合金、A1或A1合金所形成,而且,在該部分與前 述接合層之間介設有障壁層1叮打)。 φ ⑹如鈾述Ο之系發光二極體,其中,該保護 膜的膜厚為至1//m。 (7) 、如岫述⑴之GaN系發光二極體,其中,該保護 膜係具有比前述p型GaN系半導體層更低的折射率。 (8) 、如前述(1)之GaN系發光二極體,其中,至少將 由月,J述發光層到達的光予以反射的部分之前述反射層係由The present invention has the following features: M luminescence, a GaN-based light-emitting diode, comprising: an n-type GaN-based semiconductor layer; a 糸 main light-emitting layer ′ is formed on the n-type GaN-based semiconductor layer and is made of GaN 糸+ Conductor composition; P-type GaN-based semiconductor layer formed on the light-emitting layer; P-type ohmic electrode, where? The surface of the GaN-based semiconductor layer is formed into a pattern having a window portion; • a metal reflective layer to which? a GaN-based semiconductor layer is formed by interposing the p-n-plum electrode, and reflects light that is transmitted by the light-emitting layer through the window portion; and a protective film is disposed on the reflective layer and the P-type ohmic Between the electrodes and consisting of an insulator. (2) The GaN-based light-emitting diode according to (1) above, wherein the outermost layer of the reflective layer is a bonding layer (or ayer), or a metal bonding is formed on the reflective layer. Floor. (3) The GaN-based light-emitting diode according to (2) above, wherein the bonding layer is a layer composed of Au, an AU alloy, or a Sn alloy. The GaN-based light-emitting diode of the above (3), wherein the reflective layer of at least the portion of the light that is reflected by the light-emitting layer is made of Ag, Ag alloy, and Babu A1 alloy. Or formed by the elements of the Platinum. (5) The GaN-based light-emitting diode according to (3) above, wherein the reflective layer of at least a portion of the light that is reflected by the light-emitting layer is made of Ag, Ag alloy, A1 or Al alloy. Formed, and a barrier layer 1 is interposed between the portion and the bonding layer. Φ (6) is a light-emitting diode of the uranium, wherein the protective film has a film thickness of 1//m. (7) The GaN-based light-emitting diode according to (1), wherein the protective film has a lower refractive index than the p-type GaN-based semiconductor layer. (8) The GaN-based light-emitting diode according to (1) above, wherein the reflective layer of the portion that reflects at least the light that is reflected by the light-emitting layer of the moon is
Agj Ag合金、八丨或八丨合金形成,而且,前述p型歐姆電 極係為包含Au的p型歐姆電極。 ⑩,(9)'如前述⑴之_系發光二極體,其中,前述p 尘臥姆I極係在與前述保護膜接觸的部位包含由Ni、Ti 或Cr組成的部分。The Agj Ag alloy, the gossip or the barium alloy are formed, and the p-type ohmic electrode is a p-type ohmic electrode containing Au. (10) The light-emitting diode according to the above (1), wherein the p-dusty I-pole includes a portion composed of Ni, Ti or Cr at a portion in contact with the protective film.
前述PThe aforementioned P
前述P 〇〇)、如前述(1)之GaN系發光二極體,其中 型歐姆電極的膜厚為60nm至l#m。 〇1)、如前述(10)之GaN系發光二極體,其中 型歐姆電極的膜厚為lOOnm以上。 ’、 317713 8 1282635 .則述發光層係由發光波長420nm以下的InxGa]_xN(包含 x=〇的情形)所組成。 λ _ () 種舍光t置,係匈述(2)之GaN系發光二極體 係將前述接合層朝向該安裝面而固定在安裝用基材的安裝 、面上’該接合層與該安裝用基材係藉由導電性接合材料接 合0 (14) 、如前述(13)之發光裝置,其中,藉由前述導電性 籲接合材料進行的接合係藉由銲接(s〇ldering)形成者。 (15) 、如前述(13)之發光裝置,其中,藉由前述導電性 接合材料進行的接合係藉由共晶接合而形成者。 【實施方式】 以下參照圖式具體地說明本發明。 ‘第1圖係顯示本發明實施形態之GaN系LED的構造 =模式圖,第!圖⑷係頂視圖,第J圖⑻係第 χ-γ線中的剖視圖。 _ 在第1圖令,i為結晶基板,2為η型層,3為發光層, 為Ρ型層’Ρ1為η型歐姆電極,卩2為ρ型歐姆電極,Μ .、、、Ρ侧接合電極’ Ρ4為由絕緣體所組成的保護膜,μ為 結晶基板1例如為藍寶石基板。 η型層2例如為以5χ 1〇IW3的濃度推雜以(石夕)之膜 厚3 // m的GaN層。 、 發光層3例如為將膜厚8麵的㈣障壁層與膜厚_ 的InGaN井層予以晶居女 邛曰丁以s層各10層而形成的MQW(多重量子 317713 9 1282635 井(MultiQuantumWell))層。 P型層4例如為膜厚3〇 m的Al〇.]Ga〇9N層虚腺展 200nm的GaN層的疊層體,豆 J增』厂子 ^ ^ ^ ^ ^ -λ Τ μ Al〇.iGa0.9N 層係以與發 •先層3接觸的側作為以ΐχ ι〇Ι9 ^ , ^ r μ ^ ^ cm的浪度摻雜Mg(鎂)的 層讜GaN層係以與p型歐姆 ν 1Π19 -3 ΛΑ ^ ^ , 人玛也極Ρ2接觸的側作為以5 X 10 cm的濃度摻雜Mg(鎂)的層。 在結晶基板1與n型層2之間配設由GaN、A1GaN# 組成的未圖示之緩衝層(bufferlayer)較佳。 η型歐姆電極P1例如為藉由:由盥n 依序疊層膜厚3Gnm的A卜膜日2接觸的侧 胰与100nm的Pd(鈀、、臌斤 100nm的Au(金)、膜屋】οη Λ, 、)版厚The GaN-based light-emitting diode of the above (1), wherein the film thickness of the ohmic electrode is 60 nm to 1 #m. 〇1) The GaN-based light-emitting diode according to (10) above, wherein the film thickness of the ohmic electrode is 100 nm or more. </ RTI> 317713 8 1282635. The luminescent layer is composed of InxGa]_xN (in the case of x=〇) having an emission wavelength of 420 nm or less. λ _ () The GaN-based light-emitting diode system of Hosei (2) is fixed to the mounting surface of the mounting substrate with the bonding layer facing the mounting surface, the bonding layer and the mounting The substrate is a light-emitting device according to the above (13), wherein the bonding by the conductive bonding material is formed by soldering. (15) The light-emitting device according to (13) above, wherein the bonding by the conductive bonding material is formed by eutectic bonding. [Embodiment] Hereinafter, the present invention will be specifically described with reference to the drawings. "The first figure shows the structure of the GaN-based LED according to the embodiment of the present invention = mode diagram, the first! Fig. 4 is a top view, and Fig. J (8) is a cross-sectional view in the χ-γ line. _ In the first figure, i is a crystalline substrate, 2 is an n-type layer, 3 is a light-emitting layer, and the germanium layer is 'Ρ1 is an n-type ohmic electrode, and 卩2 is a p-type ohmic electrode, Μ., ,,Ρ The bonding electrode 'Ρ4 is a protective film composed of an insulator, and μ is a crystalline substrate 1 such as a sapphire substrate. The n-type layer 2 is, for example, a GaN layer having a film thickness of 3 // m which is (3 Hz) with a concentration of 5 χ 1 〇 IW3. The luminescent layer 3 is, for example, an MQW formed by depositing a (four) barrier layer having a thickness of 8 faces and an InGaN well layer having a film thickness of 10 layers in each of the s layers (multiple quantum 317713 9 1282635 well (MultiQuantum Well) )Floor. The P-type layer 4 is, for example, a laminate of a GaN layer having a thickness of 3 μm, a Ga 〇 9 N layer, and a Mn layer of 200 nm, and a bean J 』 』 ^ ^ ^ ^ ^ - λ Τ μ Al〇.iGa0 The .9N layer is a layer of tantalum GaN layer doped with Mg (magnesium) with a wavelength of ΐχ ι〇Ι9 ^ , ^ r μ ^ ^ cm with the side in contact with the first layer 3 and p-type ohm ν 1Π19 -3 ΛΑ ^ ^ , the side of the contact with the Ρ 2 is used as a layer doped with Mg (magnesium) at a concentration of 5 X 10 cm. It is preferable to arrange a buffer layer (not shown) composed of GaN or AlGaN 2 between the crystal substrate 1 and the n-type layer 2. The n-type ohmic electrode P1 is formed by, for example, laminating a side of the abdomen film 2 with a thickness of 3 Gnm and a Pm of 100 nm (palladium, ruthenium 100 nm Au (gold), film house) by 盥n. ηηΛ, ,)) thick
Ami 的Pt㈤、膜厚彻麵的Ami's Pt (five), thick film
Au,進仃熱處理而形成。 P型歐姆電極P2例如蛊並山.丄, 价u田Ά 為猎由.由與Ρ型層4接觸的側 依次豐層膜厚2〇nm的Pcl、膜屋1ΛΛ αα λ u腺7予10〇nm的Au、膜犀10_ 的Ni (鎳),進行熱處理而形 、尽1〇nm 4種;度的電極膜因呈不 型歐姆電極P2係形成為具有窗部的圖宰,俾 層3產生的光可透過。窗部係指不存 ::荦在:1圖的例子中,。型歐姆電㈣係形成為Π θ案° t子狀圖案的尺寸例如將窗部設為—邊8“出 =形,將相互接鄰的窗部的間隔(電極膜部分的寬)設 縱橫各 2 // ni。 ° 、此外,形成於Ρ型歐姆電極Ρ2的最表面之Ni薄膜 用以使與保護膜P4的密接性提高的密接強化層。也能 這種密接強化層使用Ti(鈦)層或Cr(鉻)層。 b 317713 10 1282635 P側接合電極!>3例如 姆電極μ接觸的側依序疊〜.=p型層4及P型歐 的Au,進行熱處理而形^。曰料2〇nm的Ti、膜厚6跑m 由絕緣體組成的保謹 的膜厚300nm的Si〇2y又 係例如以電聚CVD法製膜 膜戸100 Μ ή:係例如由與保護膜P4接觸的側依序疊層有 胰谷100nm的a卜膜厘^ τ且曰, 之疊層體。 ^ 1GGnm_、膜厚⑽⑽的Au 在弟1圖所示的Ga]sj金τ ϋΤΛ上 #主篮曰N糸LED中,在發光層3產生的 先主要疋由結晶基板丨的 直接或經過内部反射,纟^出到70件外。由發光層3 歐姆進行到上方的光係在p型 面或反射層Ρ5的下面受到反射,改變進 σ下方右以Sl〇2形成保護膜Ρ4,則因Si〇2的折 射:比GaN系半導體低,故在p型層4與保護膜P4的界 面中^因折射率差造成的反射,使光取出效率的改善效 果更提面。因Si〇2為絕緣體’光吸收較小,因此當在發光 層產生的光透過保護膜卩4時,或在p型層4與保護膜料 的界面被反射時所受的損失變成極低。 其-人,忒明第1圖所示的GaN系LED的製程。 首先,在結晶基板1的成長面上使用MOVPE法、HVPE: 法、MBE法等,依序成長緩衝層、n型層2、發光層3、卩 型層4。在成長p型層4後,依照需要為了使該p型層* 低電阻化’進行退火(annealing)等的處理。 第2圖(a)係完成p型層4的成長的晶圓的頂視圖。方 317713 11 1282635 便上僅顯示相當於-個元件的區域,惟 圓單位來^第2 _及⑷係與第3 干二對型層4的成長的晶圓’首先如第2(b)圖所 ,二:成13^姆電極!>2。料電極膜的形成可使用公知的 瘵鑛(eVaporation)法、濺鑛(啊如㈣法、cvd 恭 極膜的圖案形成(patterning)可使用—般的光微: (ph〇tollth〇graphy)技術來進行。例如為在p㈣層 : 形成光阻(Ph〇toresist)膜,#自光微影技術 ^ 電 ’鳩广,口部的圖案後,使用電子束蒸鑛法 膜’瑕後剝離(肋。ff)光阻膜之方法。而且,在全 成電極臈,之後蝕刻去除不需要的部分的方法亦可。7 η型歐姆電極P1、P側接合電極P3、保護膜P4、反 層P5的圖案形成也能藉由同樣的方法進行。 :成P型歐姆電極P2,[藉由使用氯氣的反應性離 J法,由p型層4的表面側去除p型層4與發光層3 卞部分,如第2圖⑷所示,使n型層2露出。此步驟:係 快要形成後述的n型歐姆電極P1之前進行也可以。 ^ ^ ^如第3圖(d)所示,形成覆蓋p型歐姆電極p2 、n P刀形成由絕緣體所組成的保護膜P4。製膜法係依 =保護膜的種類,可適當地❹CVD法、輪法、基鑛 ^習知的製膜法。使用溶膠_凝膠(s〇1_gel)法等的座式法 也無妨。在以Si〇2形成保護膜p4時較佳的製膜法係為難 以產生針孔(pinh〇le)的電漿CVD法。 其次,如第3圖(e)所示,在保護膜p4的表面形成反 317713 12 1282635 射層P5。對於反射層p5的形 ― 濺鍍法、CVD、>笪了使用白知的洛鍍法、 P5之缘=二在第3圖⑷中雖然是使反射層 是必:反二 P4的緣部而形成,惟這種構成不 . 、反射層P5剛好與保護膜P4重聂而 ―也可:保…的緣部,與。型層4的表面接觸而形成 與二=3Ρ3_所示’分別形“型歐姆電極P1 P调接口私極P3。n型歐姆電極 應性離子勉刻使其露出的 :错由反 形成。此等電極#由純^㈣部分電性連接之方式 知由任何一方先形成皆可。對; 用公知的蒸錄法、濺鍍法、cv 對::版可使 P W接口電極P3的形成結 圓全體5分鐘,以你、隹千μ 後以400 C熱處理晶 以促進電極與GaN系 熱處理也具有使保 的讀。該 果。 _P4與反射層p5的密接性提高的效 此外針對11型歐姆電極與p帝 、 盘车塞财从4立你 Λ ^姆黾極’為了降低 料中J不進行t ^佳,惟在電極材 者,對於使用c種:理也迠得到實用上充分低的接觸電阻 針對二=極材料的情形係無需熱處理。而且, 熱處理。电極與p型歐姆電極以外的構件也無需進行 熱處理後,依”衫肢 面,在使結晶基板!的厚度變薄後,研/田了基板1的下 寻傻使用劃線(scribing)、 317713 13 1282635 切割(dicing)、雷射熔斷等的方法進行元件分離。 以上雖然是使用第1圖至第3圖說明本發明實施形態 之GaN系LED的構成及製程,惟本發明並非限定於前述 .例示的構成。 結晶基板只要是可使用於GaN系半導體層的磊晶成 長(epitaxial growth)之基板即可,除了藍寶石基板外,較佳 的結晶基板可列舉:由Si、SiC、GaN、AlGaN、ZnO、A1N、 GaAs、GaP、ZrB2、TiB2、尖晶石(spinel)、NG0(NdGa03)、 鲁LG0(LiGa02)、LA0(LaA103)等組成的基板,或以由此等 材料組成的結晶層作為表層而具有的基板。 加工結晶基板的結晶成長面作為凹凸面’措由在該面 上部分地形成阻礙GaN系半導體結晶的成長的遮罩 (mask),可使GaN系半導體結晶的橫方向成長產生。橫方 向成長的結晶係變成差排密度(dislocation density)低的高 品質的結晶。 • GaN系半導體的成長所使用的結晶基板也能在製造元 件的途中的製程中,或在安裝已晶片化的元件後予以去除。 由η型層、發光層及p型層組成的疊層構造若為被植 入η型層的η型載子(carrier)與被植入ρ型層的ρ型載子在 發光層再結合而產生發光而構成的話較佳,關於各層的結 晶組成、層厚、被添加的雜質的種類及濃度等,若適當參 考習知習知的技術亦可。較佳為以帶隙(band gap)比發光層 更大的η型層與ρ型層夾著發光層之雙異質構造(double hetero-structure)。而且,發光層係以單一量子井(SQW, 14 317713 1282635 ,刑1ϊ 1、qua咖'weII)構造或多重量子井_w)構造較佳。e / Ή層^可作成為以疊層具有被覆層(elad layer)、 接觸層等的不同功能的層之多層構造。 - 對於P型歐姆電極,作主料 jxil χτ ^ 作為對p型GaN系半導體的低接 _觸電阻的電極可適當地使用f知的電極。 - ,3 Au的P型歐姆電極已知與㈣系半導體的接觸 二:別:,係最佳的p型歐姆電極。例如由心單體組Au is formed by heat treatment. The P-type ohmic electrode P2 is, for example, 蛊 山 丄 丄 丄 丄 . . . . . . 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 由 接触Au of 〇nm and Ni (nickel) of membrane rhinoceros 10_ are heat-treated and formed into four types of 〇nm; the electrode film of degree is formed as a pattern with a window portion by a non-ohmic electrode P2, and the ruthenium layer 3 The light produced is permeable. The window part means that it does not exist in the example of Fig. 1 . The ohmic type (4) is formed as Π θ. The size of the t-like pattern is, for example, the window portion is set to the side 8 "out = shape, and the interval between the adjacent window portions (the width of the electrode film portion) is set to be vertical and horizontal. 2 // ni. ° Further, the Ni film formed on the outermost surface of the 欧姆-type ohmic electrode Ρ 2 is used to improve the adhesion to the protective film P4. It is also possible to use Ti (titanium) for the adhesion-welding layer. Layer or Cr (chromium) layer b 317713 10 1282635 P-side bonding electrode! > 3 For example, the side of the contact of the electrode of the m electrode is sequentially connected to the layer of the p-type layer 4 and the P-type layer of Au, and the heat treatment is performed. Ti, 2 〇 nm of Ti, film thickness 6 m m 保 的 的 的 的 300 y y y y y y y y y y y y y y y y y y y y y y y y y y 制 制 制 制 制 制 制 制 制 ή 制 ή ή ή ή ή ή ή The side is sequentially laminated with a layer of 100 nm a-film of the pancreatic valley and a laminate of 曰, ^ 1 GGnm_, film thickness (10) (10) on the Ga]sj gold τ 所示 shown in the figure 1 In the 曰N糸LED, the first main 产生 generated in the luminescent layer 3 is directly or internally reflected by the crystallization substrate 纟, and is discharged out to 70. The luminescent layer 3 ohms is carried out to the upper side. The light system is reflected under the p-type surface or the reflective layer Ρ5, and the protective film Ρ4 is formed by S1〇2 under the σ. The refraction of Si〇2 is lower than that of the GaN-based semiconductor, so the p-type layer 4 is In the interface of the protective film P4, reflection due to the difference in refractive index improves the effect of improving the light extraction efficiency. Since Si〇2 is an insulator, the light absorption is small, so that light generated in the light-emitting layer passes through the protective film. At 4 o'clock, or when the interface between the p-type layer 4 and the protective film material is reflected, the loss is extremely low. The process of the GaN-based LED shown in Fig. 1 is first described. First, in the crystal substrate 1 On the growth surface, the buffer layer, the n-type layer 2, the light-emitting layer 3, and the 卩-type layer 4 are sequentially grown using the MOVPE method, the HVPE method, the MBE method, etc. After the p-type layer 4 is grown, the p is required as needed. The type of layer * is reduced in resistance to 'annealing' or the like. Fig. 2(a) is a top view of the wafer in which the growth of the p-type layer 4 is completed. Square 317713 11 1282635 shows only the equivalent of - The area, only the round unit ^^2 and (4) and the third dry two-pair layer 4 of the growing wafer 'first as shown in Figure 2(b) , 2: into 13 ^ m electrode! > 2. The formation of the electrode film can be used using the well-known eVaporation method, splashing (such as (four) method, cvd patterning of the film can be used - General light micro: (ph〇tollth〇graphy) technology to carry out. For example, in the p (four) layer: forming a photoresist (Ph〇toresist) film, #自光微影技术^电鸠鸠广,口口的图案, Use the electron beam evaporation method to remove the film after the crucible. Ff) Method of photoresist film. Further, it is also possible to etch the unnecessary portion after the electrode is formed. The pattern formation of the n-type ohmic electrode P1, the P-side bonding electrode P3, the protective film P4, and the reverse layer P5 can also be carried out by the same method. : P-type ohmic electrode P2, [removing the p-type layer 4 and the light-emitting layer 3 由 portion from the surface side of the p-type layer 4 by using the reactivity of chlorine gas from the J method, as shown in Fig. 2 (4), The layer 2 is exposed. This step may be performed immediately before the n-type ohmic electrode P1 to be described later is formed. ^ ^ ^ As shown in Fig. 3(d), a protective film P4 composed of an insulator is formed to cover the p-type ohmic electrode p2 and n P. According to the type of the protective film, the film forming method can be suitably subjected to a CVD method, a wheel method, or a base film method. It is also possible to use a seat method such as a sol-gel (s〇1_gel) method. A preferred film forming method for forming the protective film p4 with Si〇2 is a plasma CVD method in which pinholes are difficult to produce. Next, as shown in Fig. 3(e), a reverse layer 317713 12 1282635 is formed on the surface of the protective film p4. The shape of the reflective layer p5-sputtering method, CVD, > the use of Baizhi's Luo plating method, the edge of P5 = two in Figure 3 (4), although the reflective layer is necessary: the edge of the opposite P4 However, the formation is not the case, and the reflective layer P5 is exactly the same as the protective film P4. The surface of the type layer 4 is in contact with the 'divided shape' type ohmic electrode P1 P interface interface private pole P3. The n-type ohmic electrode is etched by the ionic electrode to expose it: the error is formed by the reverse. The equal electrode # is formed by a pure ^ (four) partial electrical connection. It can be formed by either side first. Pair; using a known steaming method, sputtering method, cv pair:: plate can form the PW interface electrode P3 into a round For the whole 5 minutes, the heat treatment of the electrode and the GaN-based heat treatment with the heat treatment of 400 C after the 隹 thousand μ is also effective. The effect of improving the adhesion between _P4 and the reflective layer p5 is further improved for the 11-type ohmic electrode. With the p emperor, the car plugged from the 4th you Λ ^ 黾 黾 ' ' In order to reduce the material J does not do t ^ good, but in the electrode material, for the use of c: 迠 also get practically low contact In the case of a resistor for a two-electrode material, heat treatment is not required. Moreover, the heat treatment, the electrode and the member other than the p-type ohmic electrode do not need to be heat-treated, and the crystal substrate is used in the "limbs". After the thickness of the substrate is thinned, the substrate 1 is subjected to separation by means of scribing, 317713 13 1282635 dicing, laser fusing, and the like. In the above, the configuration and process of the GaN-based LED according to the embodiment of the present invention will be described with reference to Figs. 1 to 3, but the present invention is not limited to the above-described configuration. The crystal substrate may be any substrate that can be used for epitaxial growth of the GaN-based semiconductor layer. In addition to the sapphire substrate, preferred crystal substrates include Si, SiC, GaN, AlGaN, ZnO, and A1N. a substrate composed of GaAs, GaP, ZrB2, TiB2, spinel, NG0 (NdGa03), Lu LG0 (LiGa02), LA0 (LaA103), or the like, or a crystal layer composed of such a material as a surface layer Substrate. The crystal growth surface of the processed crystal substrate is formed as a concave-convex surface, and a mask that hinders the growth of the GaN-based semiconductor crystal is partially formed on the surface, and the GaN-based semiconductor crystal can be grown in the lateral direction. The crystal which grows in the horizontal direction becomes a high-quality crystal having a low dislocation density. • The crystal substrate used for the growth of GaN-based semiconductors can also be removed during the manufacturing process of the device or after the wafer-formed components are mounted. The laminated structure composed of the n-type layer, the light-emitting layer, and the p-type layer is recombined in the light-emitting layer by an n-type carrier implanted in the n-type layer and a p-type carrier implanted in the p-type layer. When it is formed by light emission, the crystal composition, the layer thickness, the type and concentration of the added impurities, and the like may be preferably referred to by a conventionally known technique. Preferably, the n-type layer and the p-type layer having a larger band gap than the light-emitting layer sandwich a double hetero-structure of the light-emitting layer. Moreover, the luminescent layer is preferably constructed with a single quantum well (SQW, 14 317713 1282635, ϊ1, qua café 'weII) or multiple quantum wells _w). The e / Ή layer can be used as a multilayer structure in which a layer having a different function of an elad layer, a contact layer, or the like is laminated. - For the P-type ohmic electrode, the main material jxil χτ ^ is used as the electrode for the low-contact resistance of the p-type GaN-based semiconductor. - , 3 Au P-type ohmic electrode is known to contact with (4) semiconductors. 2: Other: The best p-type ohmic electrode. Cardiac monomer group
玉H、或由以Au為主成分的合金組成的如合金 電極、或豐層由Ni、PJade H, or an alloy composed of an alloy containing Au as a main component, or a layer of Ni and P
Rh(铑)、Pt、T1等選擇的一種以 上々五屬M Au且經熱處理所形成之Au系電極。 匕3、種Au的P型歐姆電極因Au的熔點較低,故容 易受到反射層的構成材料的擴散所造成的影響。因此 電:與反射層之間介設保護膜的本發明的構成, 係在使用包含AU的p型歐姆電極時特別有效。 化人m與/=人了即使在較低溫也反應形成金屬間 二 …如的P型歐姆電極與由A1組成 m,則藉由在歐姆電極的形成時所進行的一般教處 理,…型歐姆電極的特性顯著地劣化之問題。因此, 在P型歐姆電極與反射層之間介Μ 成,係在組合包含姆的本發明的構 層時特別有效。 姆电極與由A1組成的反射 其他的較佳的P型歐姆電極可舉例說明疊層 單體或合金組成的電極、白金族元素選擇的兩種 以上的祕。白金族元素因對可見光至近紫外的光之反射 317713 15 1282635 性優良,故若使用這種型 率良好。 極’則LED的光導出效 若P型歐姆電極的最上層為由 _的層,則與由絕緣體組成的 -、几$組成 .變的容易剥離。因此,==性變低’保護膜 位係以Ni、Ti、Cr 杜姆电極中與保護膜接觸的部 以寺形成較佳〇 Ni、Ti、 對金屬氧化物或金屬氮化物顯示 、、孟萄係 保護膜的義,使元件的特性 、"妾^ °藉由抑制 藉由將P型歐姆電極二靠度提高。 %極產生的光吸收變小,由 一使由该 件的光導线錢高。錢收造成的損域低,故元 ρ型歐姆電㈣膜厚未被限定, 高透明性的厚度之20_以下。但是,若更進:::顯: 厚度的Ρ型歐姆電極形成為具有窗部的圖案時二 1 阻(Sheet resistance)過高,甚至因為晶片的尺合 ►流不充分地擴散至晶片的角隅之問題。、“生電 為了降低P型歐姆電極的薄片電阻 良好地擴散,令電極臈的膜厚為6()nm以上=朝=向An Au-based electrode formed by heat treatment of Rh (铑), Pt, T1 or the like selected from the above five genus M Au.匕3. The P-type ohmic electrode of Au has a low melting point of Au and is easily affected by the diffusion of constituent materials of the reflective layer. Therefore, the configuration of the present invention in which a protective film is interposed between the reflective layer and the reflective layer is particularly effective when a p-type ohmic electrode including AU is used. The human m and / = human even reacted at a lower temperature to form a metal-to-metal... such as a P-type ohmic electrode and a composition of M from A1, by the general teaching process performed at the formation of the ohmic electrode, ... type ohm The problem that the characteristics of the electrode are significantly deteriorated. Therefore, it is particularly effective to combine the P-type ohmic electrode with the reflective layer in combination with the layer of the present invention comprising m. The reflection of the electrode and the composition of A1. Other preferred P-type ohmic electrodes are exemplified by two or more types of electrodes composed of a laminated monomer or alloy and a platinum group element. The Platinum element is excellent in the reflection of visible light to near-ultraviolet light. 317713 15 1282635 is excellent in nature. The light emission effect of the LED is as follows. If the uppermost layer of the P-type ohmic electrode is a layer of _, it is composed of an insulator composed of - and a few dollars. Therefore, the == property is low. The protective film is formed in a portion of the Ni, Ti, and Cr dom electrodes that is in contact with the protective film. The formation of the temple is preferably 〇Ni, Ti, or a metal oxide or a metal nitride. The meaning of the protective film of the montmorillonite is such that the characteristics of the element, "妾^°, are improved by the suppression of the P-type ohmic electrode. The light absorption produced by the % pole becomes smaller, and the light wire made by the piece is made higher. The damage caused by the money is low, so the film thickness of the ρ-type ohmic electricity (four) is not limited, and the thickness of the high transparency is 20 Å or less. However, if the :-type ohmic electrode of the thickness is formed into a pattern having a window portion, the sheet resistance is too high, even because the wafer's sizing is insufficiently diffused to the corner of the wafer. The problem. "In order to reduce the sheet resistance of the P-type ohmic electrode, the film thickness is 6 () nm or more = toward =
以上更佳。若設為100_以上,黯入至=H ..工則射入至電極膜部分的光 盖:也二ί過電極膜而被反射’故在元件的光導出效率改 ° 文佐。右光透過ρ型歐姆電極的電極 吁的反射損失。 〜 而且,在本發明的GaN系LED甲因將ρ型歐姆電極 317713 16 1282635 7成為具有窗部的圖案’故為了抑制起因於構 =夾著該金屬的P型層及保護膜之熱 :產= 輪的劣化,也如上述令P型歐姆電極=的 以上較佳,100_以上更佳。 〕胰厗為60麵 位於=4:適合?型歐姆電極的金屬的線膨脹率大概 、X 10 K至2x 1〇-5K-]的範圍,而仏 ::膨脹率在GaN時為5.6χ1〇·6〜該 = 之金屬氧化物或金屬氮化物的線膨服率2 二V〇 K·1以下。如此’被由線膨脹率比本身還小的 成的P型層及保護膜夾著的P型歐姆電極,若在制 程中或元件的使用時受到加熱,則在之後被冷 : =會變成受到強的引拉應力。此時,電極膜的膜厚越:, :由於應力遷移(stress migration)現象等使電極膜容易產 生大的變形或破壞。特別是在形成為具有窗部的圖案 型歐姆電極中,構造上由於電極膜的大規模的變形或破 ,’使其電流擴散功能大大地受到影響。^電極的電流擴 放功能降低’則會發生元件的動作電麗的上昇或因電流集 中於-部分所造成的發光的不均勾化或局部的發熱、由S 發熱造成的發光效率的降低、元件壽命的降低之問題。 、此一因加大P型歐姆電極的膜厚所產生的效果會在形 成方;其上的保護膜的財料使M Si02時更為顯著。此乃因 s】〇2在較佳的保護膜的材料中也是線膨脹率特別小的材料 之故。 而且,邊效果在p型歐姆電極配設用以強化與保護膜 317713 17 1282635 的密接性之由Ni、Ti、Cr等組成 因越提高與保護膜的 才更為頒者。此乃 述熱膨脹率差而承受;歐姆電極起因於上 +自保瘦胰的應力越強之故。 另彳面’右過於加大p型歐 電極膜容易由p型層的表面剝 ^尽則因有 極的膜厚為1//m / 、 、。 7 P型歐姆電 下特佳。# M下較佳,5()()_以下更佳,_咖以 也有^==_€極_ ’則在LED的製程中 田在P型層上形成為具有The above is better. If it is set to 100_ or more, the light is injected into the electrode film portion of the electrode film: it is also reflected by the electrode film, so the light-emission efficiency of the element is changed. The reflection of the right light transmitted through the electrode of the p-type ohmic electrode. In addition, in the GaN-based LED of the present invention, the p-type ohmic electrode 317713 16 1282635 7 has a pattern of a window portion. Therefore, in order to suppress the heat caused by the p-type layer and the protective film sandwiching the metal: = Deterioration of the wheel, as described above, preferably the P-type ohmic electrode = more preferably 100_ or more. 〕 Pancreas is 60 faces at = 4: Suitable? The linear expansion rate of the metal of the ohmic electrode is approximately in the range of X 10 K to 2 x 1 〇 -5 K -], and the 仏:: expansion ratio is 5.6 χ 1 〇 6 〜 6 = metal oxide or metal nitrogen in the GaN The linear expansion rate of the compound is 2 V 〇 K·1 or less. Such a P-type ohmic electrode sandwiched between a P-type layer and a protective film having a linear expansion ratio smaller than itself, if heated during the process or during use of the component, is then cooled: = becomes Strong tensile stress. At this time, the film thickness of the electrode film is as follows: The electrode film is liable to cause large deformation or destruction due to a stress migration phenomenon or the like. In particular, in the pattern type ohmic electrode formed as a window portion, the current diffusion function is greatly affected by the large-scale deformation or breakage of the electrode film. ^The current spreading function of the electrode is lowered', and the rise of the operation of the element, or the unevenness of the luminescence due to the concentration of the current, or the local heat generation, and the decrease in the luminous efficiency caused by the S heat generation may occur. The problem of reduced component life. Therefore, the effect of increasing the film thickness of the P-type ohmic electrode is in the formation side; the material of the protective film thereon makes the M Si02 more remarkable. This is because s] 〇 2 is also a material having a particularly low linear expansion ratio in the material of the preferred protective film. Further, the effect of the side effect on the p-type ohmic electrode is enhanced by the adhesion of the protective film 317713 17 1282635, and the composition of Ni, Ti, Cr, etc. is enhanced. This is due to the difference in thermal expansion rate; the ohmic electrode is caused by the higher stress of the upper + self-protecting lean pancreas. On the other hand, the right side of the p-type electrode film is easily removed by the surface of the p-type layer, and the film thickness of the electrode is 1//m / , . 7 P type ohmic power is particularly good. # M下优选, 5()()_ is better, _咖咖 has ^==_€极_ ’ in the LED process, the field is formed on the P-type layer to have
型歐姆電極的更上方形成光 ^ =圖木之P 離或脫落等不良情形的產生,並:使二::;先,剝 光阻膜之製程係由例如由第 口 13此形成 W 4 由弟2圖(b)所示的狀態在PM 4 mask)可使用:阻,在'。在此製程中,轴刻遮罩⑽hing Μ欠進行钱刻加工的p型声4 先戶版復盖去除 膜係以Ρ型層4的=層::表面之部分。亦即,此光阻 宰之 』 、 /、在其上形成為具有窗部的圖 魏姆電極P2組成的凹凸面(P型歐姆電極P2的窗 P=凹:,電極膜部分成為凸部)當作基底面而形成,惟 2的膜厚越小’該基底面越接近平坦面,故 、的也接性變佳’而抑制其卿或脫落。 以下^ ”型歐姆電極的膜厚為500nm J車乂二鳥,以下更佳。若如此減小p型歐姆電極的 、予,則由於同樣的效果,亦可抑制在覆蓋p型歐姆電極 317713 18 1282635 =形成的保賴之上製作光_時之該光阻膜的剝離及脫 具有窗部的圖案係舉例說明電極膜為呈現網狀、分枝 1、梳子狀、放射狀、渦旋狀、曲折(mea,狀等的圖案。 -弟4圖⑷係具有方形的窗部的網狀圖案之一例,第*圖⑻ 係具有圓形的窗部的網狀圖案之一例,第4圖⑷㈣ 重環狀圖案與放射狀圖案的網狀圖案之一例,第j圖 ,,曲折狀圖案之一例’第4圖⑷係梳子狀圖案之一例,第 一圖⑺係分枝狀圖案之-例。格子狀圖案係網狀圖案之 。此等圖案也能混合。 任-種圖案的情形都是微細地形成電極膜部分或窗部 二二Γ⑽部分或窗部形成帶狀時的帶寬或者形成點狀 =的縱橫的寬度以1㈣至較佳,以m至 # m更佳,以2 // m至15 // ill特佳。 丨所佔歐姆電極形成為具有窗部的圖案時,令該圖案 产比趟:的面積比為2G%至8G%的範圍較佳。窗部的面 “成電流在發光層局部地以高的電流密度 將InxGaj’d)使用於發光層的元件中,已 的^加越低’亦即發光波長越短,伴隨著電流密度 (shift)亦/、效率的降低越小’而且’因發光波長的位移 栋乂 士’、…因㈣合在高電流密度下的驅動,由此,即 x=〇的,ιί:):::系LED中’發光層由InxGai-xN(包含 /、,成,在發光波長位於紫色至近紫外(約420nm 317713 19 1282635 f約365nm)的區域之發光層中’令窗部的面積比為60%至 光:率:高善電流密度使-部分的發光層動作,而有利於發 -此外,若令窗部的面積比為60%以上, 中因包含有許多電極膜的寬度較窄的部分,故起因二 繞的熱膨脹率差之熱應力而容易產生電極臈的變 形或破壞,亚且產生該變形或破壞時 ,能的降低更為顯著。為τ^“廣放功 ,膜厚為_細以上較佳。此問續’令Ρ型歐姆電極的 弟5圖係頒不本發明一會綠抑能 視圖。在此第5円J GaN系LED的剖 ,屮於,目所不的元件中,保護膜P4未完全覆蓋 姆電極P2的窗部之"層4的表面,在; =:Γ,Ρ型層4的表面與反射層p5係接觸,而在 === 制反射層。5的構成材料的擴散所造成 Ρ 姆電極Ρ2的特性劣化。 層圖或第5圖所示的元件中,若以折射率比p型 層4盘保成由絕緣體組成的保護膜P4,則在Μ 射。這綠^ 、的界面會發生因折射率差造成的光反 LED的光般因損失比在金屬表面的反射還小’故在 率比p型η 善上較佳。因此,保護膜P4由折射 在露出於 的絕緣體形成,且如第1圖所示的元件, 之間升nP型歐姆電極P2的窗部之P型層4與反射層P5 :較佳’俾以該保護膜P4完全隔開。 彖版組成的保護膜的材料除了 Si02外,可舉例說 317713 20 1282635 全屬Q2 TlC>2等。亦即,對於該保護膜,絕緣性的 二2化物/屬氮化物或金屬氧氮化物較適合,除了上 等嗜緣例况明Al2〇3、A1N、Zr()2等。也能疊層此 ,Js , , 、、·、邑、·彖肢組成的保護膜因光吸收 、二:::保護膜的内部時、或在p型層與保護 胰的界面被反射時所受的損失設為較小者。 :護膜的膜厚若為達成本發明的目 特別被限定,惟為了確實 I禾 1以上較佳,以〇9 、、&成热針孔的膜,以〇.1 Am 斗 ."m以上更佳,以0.3 // m以上特佳。The upper surface of the ohmic electrode forms a light, and the P is removed or falls off, and the process of peeling off the photoresist is formed by, for example, the first opening 13 The state shown in Figure 2 (b) can be used in the PM 4 mask): resistance, at '. In this process, the engraved mask (10) hing Μ owed to the p-type sound of the engraved processing, the first version of the cover is removed to remove the film from the 层-type layer 4 = layer:: part of the surface. That is, the photoresist and/or the uneven surface formed of the Tuwei electrode P2 having the window portion thereon (the window P of the P-type ohmic electrode P2 = concave: the electrode film portion becomes a convex portion) It is formed as a base surface, and the smaller the film thickness is, the closer the base surface is to the flat surface, so that the jointability is improved, and the segregation is suppressed. The following film thickness of the ohmic electrode is 500 nm J ruthenium two birds, and the following is better. If the p-type ohmic electrode is reduced as described above, the same effect can be suppressed by covering the p-type ohmic electrode 317713 18 1282635=The peeling of the photoresist film and the pattern of the window portion when the light is formed on the formed film is an example of the electrode film being a mesh, a branch, a comb, a radial, a spiral, A pattern of a meandering shape, such as a mea, a shape, etc. - a drawing of a mesh pattern having a square window portion, and an example of a mesh pattern having a circular window portion, and Fig. 4 (4) (4) An example of a mesh pattern of a ring pattern and a radial pattern, a j-th image, an example of a meander pattern, a fourth example of the comb-like pattern of the fourth figure (4), and a first example (7) of a branch-like pattern. The pattern is a mesh pattern. These patterns can also be mixed. In the case of any pattern, the electrode film portion or the window portion (10) portion or the window portion is formed into a band shape or a dot shape is formed. The width of the aspect is preferably 1 (four) to better, and m to # m is better, to 2 // m to 15 / ill is particularly good. When the ohmic electrode is formed into a pattern having a window portion, the area ratio of the pattern is preferably 2 G% to 8 G%. The surface of the window portion is formed. The current locally uses InxGaj'd) in the light-emitting layer at a high current density in the element of the light-emitting layer, and the lower the voltage is, that is, the shorter the light-emitting wavelength, the current density (shift) and the efficiency. The smaller the 'lower' and the lowering of the wavelength of the illuminating wavelength, the gentleman's, because of the (four) combined drive at high current density, thus, ie, x=〇, ιί:)::: InxGai-xN (including /,, into, in the luminescent layer of the region where the illuminating wavelength is in the range of purple to near ultraviolet (about 420 nm 317713 19 1282635 f about 365 nm), the area ratio of the window is 60% to light: rate: high good The current density causes the - part of the light-emitting layer to operate, and is advantageous for hair--in addition, if the area ratio of the window portion is 60% or more, since the width of the electrode film is narrow, the rate of thermal expansion of the two-winding is caused. Poor thermal stress is easy to cause deformation or damage of the electrode ,, and when the deformation or destruction occurs, the energy can drop. The low is more significant. For the τ^" wide release work, the film thickness is _ fine or better. This question continues to make the 5-type ohmic electrode of the brother 5 map is not a green suppression view of the invention. In the case of a 5 円J GaN-based LED, the protective film P4 does not completely cover the surface of the layer 4 of the gate electrode P2, in the surface of the layer 4 of the gate electrode P2; The surface is in contact with the reflective layer p5, and the characteristics of the Ρm electrode Ρ2 are deteriorated by the diffusion of the constituent material of the === reflective layer. 5. In the layer pattern or the element shown in Fig. 5, if the refractive index is The p-type layer 4 is protected by a protective film P4 composed of an insulator. At this interface, the light-induced loss of the light-reverse LED due to the refractive index difference is smaller than the reflection on the metal surface, so that the ratio is better than the p-type η. Therefore, the protective film P4 is formed by refracting the exposed insulator, and as shown in FIG. 1, the P-type layer 4 and the reflective layer P5 of the window portion of the nP-type ohmic electrode P2 are preferably: The protective film P4 is completely separated. In addition to Si02, the material of the protective film composed of the enamel plate can be exemplified by 317713 20 1282635, which is all Q2 TlC>2 and the like. That is, as the protective film, an insulating bismuth compound/nitride or metal oxynitride is suitable, except for the case of the above-mentioned philosophical conditions, Al2〇3, A1N, Zr()2 and the like. It is also possible to laminate the protective film composed of Js, , , , ·, 邑, and 彖 limbs by light absorption, when the inside of the protective film is used, or when the interface between the p-type layer and the protective pancreas is reflected. The loss suffered is set to be smaller. The film thickness of the film is particularly limited in order to achieve the object of the present invention. However, in order to make it preferable, the film of the hot pinhole is made of 〇9, and & More preferably m or more, and more preferably 0.3 // m or more.
右々保護膜的膜厚為3 目丨,—曰L 的剝離法進行該圖案化。以下’則谷易地使用簡便 射層二不能說絕緣體之熱傳導性良好,故以反 層,接^接接合層,或者在反射層上再形成接合 以二::與::;基材而安裝广保護膜的膜厚 Μ寺佳,俾藉由誃安壯 以下更佳’以0.3//m以下 變大。a 衣方法得到的元件的散熱性的改善效果 第6圖係與本發明—每 圖。在爷第6 _ 之 系LED的剖視 型;f示的元件中,保護膜P4係覆蓋藉由使η 成。曰亦广出時的姓刻而露出的發光層3的端面而延長形 及、卜保€膜Ρ4係兼作為發光層3的端面保護膜。 Ρ型ίΐΓ以在發光層中產生的光的波長中,反射率比 極更高的材料形成較佳。較佳的反射層的: 為可見姐波長域至近紫外區域中的反射材料 317713 21 1282635 A1、Rh、Pt等,特別是Ag、a卜Rh、Pt以外的白金族元 素(Ir、Pd、Ru、Os)也適合使用。反射層係至少以上述元 素的反射率高的金屬形成:通過配設於p型歐姆電極的窗 部而將由發光層到達的光予以反射之部分即可。例如在第 1圖所示的元件中,以八丨僅形成反射層的該部分。也能僅 以上述元素的反射率高的金屬形成反射層。The film thickness of the right-hand protective film was 3 mesh, and the patterning was carried out by a peeling method of 曰L. The following 'there is a simple use of the layer 2 can not be said that the thermal conductivity of the insulator is good, so the reverse layer, the bonding layer, or the formation of the bonding on the reflective layer to two: : and :: substrate installation The film thickness of the wide protective film is better than that of the temple, and it is better by 0.3//m or less. a Improvement effect of heat dissipation of components obtained by the coating method Fig. 6 is a view of the present invention - each figure. In the cross-sectional view of the LED of the sixth embodiment, the protective film P4 is covered by η. The end face of the light-emitting layer 3 which is exposed by the surname is extended and the shape is extended, and the film is also used as the end face protective film of the light-emitting layer 3. The ΐΓ type 形成 is preferably formed of a material having a higher reflectance than a wavelength of light generated in the luminescent layer. Preferred reflective layer: Reflective material 317713 21 1282635 A1, Rh, Pt, etc. in the visible wavelength range to the near ultraviolet region, especially Platinum elements other than Ag, ab Rh, Pt (Ir, Pd, Ru, Os) is also suitable for use. The reflective layer may be formed of at least a metal having a high reflectance of the above-mentioned element: a portion that is reflected by the light-emitting layer by being disposed in a window portion of the p-type ohmic electrode. For example, in the element shown in Fig. 1, only the portion of the reflective layer is formed in eight turns. It is also possible to form the reflective layer only with a metal having a high reflectance of the above elements.
Ag若使用於陽極,則因有容易引起電化學性遷移 (electrochemical migration)之問題,故直接將由八层組成的 反射層形成於p型歐姆電極上會有成為引起p型歐姆電極 的劣化或LED的劣化的原因之虞。 A1因其線膨脹率為GaN系半導體的線膨脹率的約4 倍’故如習知技術,若直接將由A丨組成的反射層形成 型層上,則由於因熱膨脹率差而產生的熱應力 、 的變形容易發生。若該變形波及p型歐姆電極,= 姆電極與P型層的接觸狀態惡化,Η歐姆電極的接 ^升。而"^ΑΙ因㈣較低’故在電極的熱處理時容易 κ月’而,也容易引起起因於上述的熱應力之應力 p型歐姆電極與p型層的界面之A】係使 夕 極的接觸電阻上升。而且,AI具有在與作為p型人= 的材料的金屬之間形成金屬間化合物的性質。 〇 上合有成為直引1將由A1組成的反射層形成於p型歐姆電極 曰有成為引起P型歐姆電極的劣化的原因之虞。 因此’特別是在使用由Ag 4 A1組成㈣射 p型歐姆電極與反射層之間介設保護膜的本發明㈣成2 3177J3 22 Ϊ282635 有效。 以Ag或AI形成反射層時,就反射率而言,使用單體 較佳,惟為了提高耐熱性或耐候性(weatherabiliiy),在發 •光層中產生的光的波長中的反射率未顯著地降低的範圍 ,(例如不會到單體的8〇%以下的範圍)下,也能使用添加其 他的元素之合金。這種合金係當作各種半導體發光裝置或 液晶顯示裝置等的配線用而被開發。可適當地使用高反射 •性的Ag合金或A1合金。較佳的剔合金可舉例明在八】添 加丁i、Si、Nd、Cu等的合金。 形成由Ag*A1的合金組成的反射層之方法除了人 :鑛等之外,也能制··將由欲添加的元素的㈣ =護膜的表面’由其上疊層…後再進行熱處 : 極P"弟1圖的元件中,在由上面側觀看時,n型歐姆電 I W側接合電極Ρ3都被作成長方形狀,沿著方 Ρ: =Γ的兩邊的每一邊形成,惟η型歐姆電極- :二::)狀或配置不限定於此。例如此等的電極 弟7圖(a)所不的元件般為正方形 — ::)所:的元件般為圓形狀亦可,而且,配置係 所不的元件般以對角配置也可以。 弟7圖⑻ 在露層的表面進行姓刻型層露出, η型歐姆電極θ 面形成η型歐姆電極的元件構成中的 參考日=姆電極、Ρ侧接合電極的㈣H 国特開200(Μ64930號公報等。 317713 23 1282635 ,此外’結晶基板可使用SiC基板、ZnO基板、QaN基 板等透明的導電性基板,惟此時可將n側的歐姆電極形成 於結晶基板的下面。 ' 對於n型歐姆電極,對n型GaN系半導體的低接觸電 阻的電極,可適當使用習知的電極。這種電極可舉出例如 與η型層接觸的部分由a卜Ti、Cr、w或此等元素的合金 所組成的電極。 •、較佳的11型歐姆電極可舉出與η型層接觸的部分由A1 組成者,惟這種11型歐姆電極可作成與反射層相同的刊面 構造。此時因可同時形成n型歐姆電極與反 少製程的數目。 又咸 作All歐姆電極若形成層厚為2〇〇_左右以上,則可兼 …口電極,惟依照需要在n型歐姆電極 側的接合電極也可以。 另外屯成η 剖視圖第。8㈣顯示第1圖所示的,咖㈣例的 ^ 8 ®巾,s為安裝用基材’例如為在由A〗 的基板S1的表面开彡忐古士 、、且成 ]衣面形成有由Au組成的導 以的圖案。GaN系lED係藉由 才S2 S3、 將反射層P5朝安μ絲⑽⑫ $性接合材料C’ 於導線電極S2 人,將η型歐姆電極Ρ1接合 將Ρ側接合電極Ρ3接人於遒# + 將反射層Ρ5接合於導峻+托u 接。杰泠線電極S3, :Γ子?材料C例如為AU-SnW的鮮:二: h放於樹脂黏合劑(binder)而成的導電:膏 317713 24 1282635 (conductive paste)。 在弟8圖所示的例中,為了使咖的反 ίΓ二Γ的功能,安裝用基材§的導線電極“不3 用,惟此處為了方便起見,稱之為導線電極 反射層Ρ5與安係為了使在LED產生的熱^ 此乃因二:中入’導電性接合材料變成較佳的接合材料。 成…屯5材料如銲料般,其本身係由金屬材料組 成,或如導電性膏般,以 +、、且 ,子,故熱傳導性良好。有羊w孟屬石厌寻的微粒 卿此二在本發明中如第8圖中的反射層p5的最表面 二f件時將使用於與接合材料的接合的層稱之 在第8圖中,反射層P5與導線電極§4之接合係 :在L E D產生的熱散去到基材S。為了此目的,導電性 δ材料C係以使用銲料為佳。 ’如此第8圖的例子,若以反射層ρ5的最表面層 a層’以導電性接合材料接合該接合層與安裝用基材 」士則在LED的動作時在發光層產生的熱被有效地傳導至 安褒用基材,故元件的溫度上升被抑制。由此,抑 效率㈣低或波長變動’而且,改善元件的壽命或可靠;生。 、攻種效果即使在反射層之上更形成金屬製的接合層, 以導電,接合材料接合該接合層與安裝用基材也能得到。 在第8圖的例子中’導電性接合材料使用銲料時,以 Au形成反射層P5的最表面層(=接合層),俾與薛料的潤濕 317713 25 1282635 .性變佳。Au因難以被氧化,故由 各種鮮料具有良好的潤濕性。若接_^且2表面係顯示對 具有良好的潤濕性,則因接合上:=面對各種銲料 接的接合界面,故該界面的熱;=成有無間隙地密 最常被使用者為共晶銲錫,共晶銲錫 吊使用Sn(錫)。若以S4Sn合金(包含與使用的〜李: 晶銲錫相同的成分之Sn合金)形成接合㈣,則在使用^ Sn為成分的共晶銲錫時,可緊宓 接合。 j緊在地使接合層與該共晶銲錫 入八:且’ Au-si合金、Au_Ge合金、Au_Sn合金、Au_Sb &孟寺的Au合金㈣㈣因電傳導性及熱傳導性良好, 且化學上也穩定,故常被使用於半導體零件的接人用。从 以八^戈如合金(包含與使用的^合金系鮮錫㈣的成: 之=合金)形成接合層,則在使用Au合金系焊錫時,可 緊挽地使接合層與Au合金系銲錫接合。 > 接合詹與導線電極也能使其共晶接合。在共晶接合 中,例如藉由以接合層壹作Δ „ s . ^ . ° 筏。層田作Au層,預先在導線電極的表 面形成Sn|,在使此等層接觸的狀態下,以熱、振又 的形式施加能量’使Au-如共晶合金在接觸部產生,又以進 行接合。共晶接合由於也是利用金屬材料的接合,故對於 元件的散熱性提高為較佳的接合方法。 ^ 、 銲接時’反射層P5雖然被暴露於高溫,惟為了 因此時的熱所產生的在包含於反射層P5的A】層與心居 之間的合金化反應,在此等層之間介設由炫點比如高的 317713 26 1282635 '金屬材料組成的障壁層較佳。若產生Au與Ai的反應,則 除了 A1層的反射性降低外,也形成有強度拙劣的合金層或 .形成有孔洞(void),故元件的壽命或可靠性會降低。這種 .•反應在元件的使用溫度或元件的使用溫度以下的低溫也能 -緩慢=進行,惟藉由障壁層的介設,也能抑制元件的壽命 或可靠性降低。取代A〗層而使用A〗合金層,取代Au層 而使用Au合金層的情形也一樣。 • •障壁層係構成欲藉由該障壁層隔開的兩層之金屬中, 包含具有由比炫點高的金屬更高的溶點之 形成~。較佳的障壁層的材料可舉出w、Mo、Ta、Nb、v、 &寻的所謂的高熔點金屬、白金族元素' Ti、州等的單體 ^合$。障壁層為疊層複數層由此等材料組成的層而成的 夕“膜也可以。父互豐層pt層與Au層的多層膜作為壁 層較適合。 依照反射層P5的構成,在A1(合金)層與如(合金)層 之間、在Ag(合金)層與Au(合金)層之間、在^(合金)層與 (口王)層之間也疋基於同樣的理由,介設障壁層較佳。 ,射層P5與p型歐姆電極?2為了防止因靜電等造成 的保叹膜P4的破壞’或伴隨著該破壞的led的劣化,使 其電性短路也可以。該短路也能在安裝 導料極S3與導線電極S4短路而進行。]糟由使 ^ 9圖係本發明一實施形態之㈣系㈣的剖視圖。 ' Θ的凡件中’在元件内P型歐姆電極P2與反射 層Ρ5 ‘產生短路。具體而言,Ρ側接合電極Ρ3係延長至 317713 27 1282635When Ag is used for the anode, there is a problem that electrochemical migration is liable to occur. Therefore, directly forming a reflective layer composed of eight layers on the p-type ohmic electrode may cause deterioration of the p-type ohmic electrode or LED. The cause of the deterioration. Since A1 has a linear expansion ratio of about 4 times the linear expansion coefficient of a GaN-based semiconductor, it is a conventional technique, and if a reflective layer composed of A丨 is directly formed on a layer, thermal stress due to a difference in thermal expansion rate is caused. The deformation is easy to occur. If the deformation wave and the p-type ohmic electrode, the contact state of the rm electrode and the p-type layer is deteriorated, and the ohmic electrode is connected to the ohmic electrode. And "^ΑΙ(4) is lower, so it is easy to kapple during heat treatment of the electrode, and it is easy to cause the stress caused by the above-mentioned thermal stress. The interface between the p-type ohmic electrode and the p-type layer is The contact resistance rises. Moreover, AI has a property of forming an intermetallic compound with a metal as a material of p-type human =. The formation of a reflective layer composed of A1 on the p-type ohmic electrode is a cause of deterioration of the P-type ohmic electrode. Therefore, the present invention (4) is effective as 2 3177J3 22 Ϊ 282635 especially in the case where a protective film is interposed between the p-type ohmic electrode composed of Ag 4 A1 and the reflective layer. When the reflective layer is formed of Ag or AI, it is preferable to use a monomer in terms of reflectance, but the reflectance in the wavelength of light generated in the light-emitting layer is not remarkable in order to improve heat resistance or weatherabiliiy. An alloy in which other elements are added can also be used in the range of the ground reduction (for example, not in the range of 8% or less of the monomer). Such an alloy is developed as wiring for various semiconductor light-emitting devices or liquid crystal display devices. A highly reflective Ag alloy or an A1 alloy can be suitably used. A preferred alloy of the bismuth can be exemplified by the addition of an alloy of butyl i, Si, Nd, Cu or the like. A method of forming a reflective layer composed of an alloy of Ag*A1 can be made in addition to a person: ore, etc., and the surface of the element to be added (four) = the surface of the protective film is laminated thereon... : In the element of the P P1, when viewed from the upper side, the n-type ohmic electric IW side bonding electrode Ρ3 is formed into a square shape, and is formed along each side of the square Γ:=Γ, but the n-type The ohmic electrode - : two ::) shape or configuration is not limited to this. For example, the elements of the electrodes 7 of Fig. 7 (a) are square--::): the elements may be circular, and the elements may be arranged diagonally. Figure 7 (8) The surname layer is exposed on the surface of the exposed layer, and the reference day in the element structure of the n-type ohmic electrode forming the n-type ohmic electrode is the reference day = the m electrode, and the side electrode is the (4) H country special opening 200 (Μ64930) No. 317713 23 1282635, In addition, a transparent conductive substrate such as a SiC substrate, a ZnO substrate, or a QaN substrate can be used for the crystal substrate, but the n-side ohmic electrode can be formed on the lower surface of the crystal substrate at this time. For the ohmic electrode, a conventional electrode can be suitably used for the electrode having a low contact resistance of the n-type GaN-based semiconductor. Such an electrode may, for example, be a part in contact with the n-type layer, such as a Ti, Cr, w or the like. An electrode composed of an alloy. • A preferred type 11 ohmic electrode may be a portion in contact with the n-type layer composed of A1, but the type 11 ohmic electrode may be formed in the same publication structure as the reflective layer. The time can simultaneously form the number of n-type ohmic electrodes and the number of reverse processes. If the layer thickness of the All ohmic electrode is 2 〇〇 or more, the electrode can be combined, but the n-type ohmic electrode side is required as needed. Bonding electrodes are also available In addition, 屯 is a sectional view of Fig. 8 (4) shows the ^ 8 ® towel of the coffee (four) example shown in Fig. 1, s is the substrate for mounting 'for example, opening the surface of the substrate S1 by A And a pattern formed by Au is formed on the clothing surface. The GaN-based lED is made of S2 S3, and the reflective layer P5 is directed to the wire (for the wire electrode S2). The n-type ohmic electrode Ρ1 is bonded to connect the 接合-side bonding electrode Ρ3 to 遒# + to bond the reflective layer Ρ5 to the guiding junction + 托u connection. The 泠 泠 wire electrode S3, : Γ ? material C is, for example, AU-SnW fresh : 2: h is placed on the resin binder (binder) conductive: paste 317713 24 1282635 (conductive paste). In the example shown in the figure 8 of the brother, in order to make the function of the coffee, the installation base The wire electrode of the material § is not used, but for the sake of convenience, it is called the wire electrode reflection layer Ρ5 and the security system in order to make the heat generated in the LED. A preferred bonding material. The material of 屯5 is solder-like, and is itself composed of a metal material, or like a conductive paste, with a +, Moreover, the thermal conductivity is good, and the microparticles of the sheep are in the present invention, and in the present invention, the outermost surface of the reflective layer p5 in Fig. 8 will be used for bonding with the bonding material. The layer is referred to in Fig. 8. The bonding layer P5 is bonded to the wire electrode § 4: the heat generated in the LED is dissipated to the substrate S. For this purpose, the conductive δ material C is preferably solder. In the example of the eighth embodiment, when the bonding layer and the mounting substrate are joined by the conductive bonding material with the outermost layer a layer ' of the reflective layer ρ5, the heat generated in the light-emitting layer during the operation of the LED is effective. Since the ground is conducted to the substrate for ampoules, the temperature rise of the element is suppressed. Thus, the efficiency (4) is low or the wavelength is varied' and the lifetime or reliability of the component is improved; The seeding effect is obtained by forming a metal bonding layer on the reflective layer to conduct electricity, and bonding the bonding material to the bonding layer and the mounting substrate. In the example of Fig. 8, when the solder is used as the conductive bonding material, the outermost layer (= bonding layer) of the reflective layer P5 is formed of Au, and the wetting of the crucible and the cherries is improved by 317713 25 1282635. Au is difficult to be oxidized, so it has good wettability from various fresh materials. If the surface of the _^ and 2 surface shows good wettability, the joint is: = facing the joint interface of various solder joints, so the heat of the interface; = the presence or absence of the gap is most often used by the user Eutectic solder, eutectic solder suspension using Sn (tin). When the joint (4) is formed of an S4Sn alloy (including a Sn alloy having the same composition as that of the used: Li: crystal solder), when eutectic solder having a composition of Sn is used, it can be joined immediately. j tightly bonding the bonding layer and the eutectic solder into the eight: and ' Au-Si alloy, Au_Ge alloy, Au_Sn alloy, Au_Sb & Meng alloy Au alloy (four) (four) due to good electrical conductivity and thermal conductivity, and chemically Stable, it is often used for the access of semiconductor parts. When a bonding layer is formed by using an alloy such as a tin alloy (including an alloy of a tin alloy), when the Au alloy solder is used, the bonding layer and the Au alloy solder can be tightly bonded. . > Bonding Zhan and wire electrodes can also be eutectic bonded. In the eutectic bonding, for example, by using the bonding layer as Δ „ s . ^ . ° 筏. The layer is used as the Au layer, and Sn| is formed on the surface of the wire electrode in advance, and in the state where the layers are brought into contact, The application of energy in the form of heat and vibration is such that Au-like eutectic alloy is produced at the contact portion and joined. The eutectic bonding is also a bonding using a metal material, so that the heat dissipation of the element is improved. ^, When welding, the reflective layer P5 is exposed to high temperature, but the alloying reaction between the layer A and the core contained in the reflective layer P5 due to the heat at this time is between the layers. It is preferable to design a barrier layer composed of a metal material such as high 317713 26 1282635. If the reaction between Au and Ai is generated, in addition to the decrease in the reflectivity of the A1 layer, an alloy layer of poor strength is formed or formed. There is a void, so the life or reliability of the component will be reduced. This kind of reaction can also be carried out slowly at the low temperature of the component's use temperature or the component's use temperature, but by the barrier layer. Can also suppress the life of components The reliability is lowered. The A layer is used instead of the A layer, and the Au layer is used instead of the Au layer. • The barrier layer is composed of two layers of metal to be separated by the barrier layer. It has a higher melting point formed by a metal higher than the bright point. The preferred material of the barrier layer is w, Mo, Ta, Nb, v, & so-called high melting point metal, platinum element The monomer of Ti, the state, etc. is a composite film. The barrier layer is a layer formed by laminating a plurality of layers of such materials. The multilayer film of the parent layer pt layer and the Au layer is more suitable as a wall layer. According to the configuration of the reflective layer P5, between the A1 (alloy) layer and the (alloy) layer, between the Ag (alloy) layer and the Au (alloy) layer, and between the (alloy) layer and the (ortho) layer For the same reason, it is preferable to interpose the barrier layer. , shot layer P5 and p-type ohmic electrode? (2) In order to prevent the destruction of the film P4 due to static electricity or the like, or the deterioration of the LED accompanying the destruction, it may be electrically short-circuited. This short circuit can also be performed by short-circuiting the mounting electrode S3 and the wire electrode S4. The figure is a cross-sectional view of (4) (4) of an embodiment of the present invention. In the 'five pieces', a short circuit occurs in the P-type ohmic electrode P2 and the reflective layer Ρ5 in the element. Specifically, the side joint electrode Ρ3 is extended to 317713 27 1282635
反射層P5的表面上而形成。該G 於反射厣以)·品r L、 冰精由以重豎 曰 形成的層狀的p側接合電極P3的芒矣而 層當作接合層,而可散熱性佳地進行安裳。P3的取表面 射乂第/圖所示的元件中’在使p型歐姆電極P2盘反 =5二路時,係採用:反射層P5不隔著保護膜p;,、不 ^在p型歐姆電極P2上的部分之構造 係在反射層包含A〗馬+ ^里稱k 歐姆,, §層時特佳。理由乃因若在P型 A! t不隔著保護膜而配言免A1層或Ag㉟,則發生 或Ag的擴散,與p型歐姆電極的材料 :::型:姆電極與。型層的界面。此點也因二ΐ 的發熱部之活性層與薄的ρ型層所隔開心 歐二ΐ::ί高的溫度。特別是為了在包含Au的ρ型 生,:奸/成A1層時,抑制具有不佳的性質之合金的產 生,取好務必介設保護膜。 』座It is formed on the surface of the reflective layer P5. This G is used as a bonding layer for the reflective layer of the p-side bonding electrode P3 which is formed by the vertical 曰, and the layer is used as a bonding layer, and the heat dissipation property is excellent. In the element shown in Fig. / Fig. 3, when the p-type ohmic electrode P2 is inverted = 5, the reflective layer P5 is not separated by the protective film p; The structure of the portion on the ohmic electrode P2 is particularly good when the reflective layer contains A*ma+^, which is called k ohm. The reason is that if the P type A! t is not separated from the protective film and the A1 layer or the Ag35 is not provided, diffusion of Ag or Ag occurs, and the material of the p-type ohmic electrode is ::: type: m electrode. The interface of the layer. This point is also due to the fact that the active layer of the heat-generating part of the second layer is separated from the thin p-type layer. In particular, in order to suppress the formation of an alloy having a poor property in the case of the ρ type containing Au, and to form the A1 layer, it is necessary to provide a protective film. "seat
第10—圖係本發明—實施形態之GaN系LE :射:t弟?0圖的元件中,在元件内n型歐姆電極P1與 長至i射5^產生短路。具體而言’n型歐姆電極P1係延 :田、b 5的表面上而形成。該GaN系LED係藉由以 豐於反射層P5上而形成的層狀的n型歐姆電極p 表面層當作接合層,而可散熱性佳地進行安裝。 取 特別疋在反射層使用Ag時,若反射層的電位 則有發生^的電化學性遷移的問題之虞。因此,^防 止此問題’如第H)圖所示的元件,最好使反射層與供給命 •至η型GaN糸半導體用的電極短路。 3177J3 28 Ϊ282635 使用^ G 仏兄明本發明一實施形態之最後由元件去除 二a系、半導體層的成長之結晶基板的態樣的圖。 P型層4 係在結晶基板1上成長n型層2、發光層3、 B之\圓的成P型歐姆電極P2、保護膜P4、反射層 型歐姆"4 ^® °反射層P5係在元件的周緣部中與P I £人姆毛極P2電性連接。 介2亦可在P型歐姆電極P2與反射層P5的連接部 的^辟二=在構成每一個的金屬材料之間的合金化反應 將反射層p5作成為多層構造,以ai或 g /成取下層’以Au(合金)與Sn(合金)形成其最上層, 本’在其間介設障壁層’該最下層僅形成於保護膜?4的 極障壁層與最上層的至少—方延長於?型歐姆電 極P2的路出部上而形成亦可。 2 η圖⑻係顯示在反射層?5上隔著導電性接合材料 、5有保持基板B之部位。導電性接合材料c例如為 料或導電性貧。保持基板B若為導電性基板即可,例如為 Si基板、GaAs基板、GaP基板、队基板、㈣基板、加 基板、各種金屬基板等。而且,取代使用導電性接合材 C接合保持基板B,而藉由以反射層p5當作電極的電錢, 使由Ni等的金屬組成的厚膜沉積,也能將此構成當作保又持 用的基板而使用。 為了以Au系或Sn系的銲料或者藉由共晶接合來接合 該反射層P5與導電性基板,最好是以Au(合金)或 形成反射層P5的最上層。 σ ] 317713 29 1282635 * 第11圖(c)^#員示結晶基板1被去除,在露出的n型 層2的表面形成有n型_電極ρι之部位。結晶基板t 的去除可藉由磨削、研磨將結晶基板1的全部或大部分磨 .薄’或者使用雷射剝離(Iaser随off)的技術剝離結晶基板 -L與η型層2的界面而進行1型歐姆電極ρι也能形成於 藉由來自n型層的下方的钮刻而使其露出的η型層的露出 面。 。 • 在本發明的其他的較佳實施形態中,使用歐洲專利申 ,公開公報ΕΡ!丨84897Α!所揭示的⑽系半導體結晶的 成長方法之 LEPS(Lateral Epitaxy 〇n a patt_d ubStrate:橫向蟲日日日在圖案基板)上進行⑽系半導體層 =成長’在形成於p型層的表面之貫穿差排密度相對地低 的區域上1擇性地形成p型歐姆電極的電極膜部分。由 此,可提高發光層中的發光效率(内部量子效率)。 •以勒=LEPS的一態樣中’纟C面藍寶石基板的表面藉由 2刻形成延伸於藍寶石的川】〉方向(成為成長於基板 :⑽系半導體結晶㈣·⑽〉方向)的多數個條狀凹部 主曾)’在該表面形成條狀的凹凸圖案,在其上使GaN系 導體結晶成長。於是,引起以凸部的表面為起點的橫方 :的結晶成長’不久由各凸部成長的結晶合體,而得到且 的表面之結晶層。若以該結晶層當作基底層(base :),在該基底層上依序使n型層、發光層、p型層成長, :ED晶圓時,則在p型層的表面出現貫穿差排的密度 斗寸低的條狀的區域。此為形成於藍寶石基板的表面的凹部 317713 30 1282635 的上方的區域,亦即由藍寶石基板的凸部橫 晶構成基底層的部分之上方的區域。該 =: 的密度可成為! 左右或者i 〇7cm_2以:?牙差排 A X有1 U Cm以下之較低的值。 -在該P型層的表面,可配設例如具有第4圖⑷所示的 =狀圖案&型歐姆電極’俾相當於該梳子的齒的部分 广:的部分的每一個配置於貫穿差排密度低的條狀區 或’亦即藍寶石基板的凹部的上方的區域。由此,因可使 ,型歐姆電極經過]3型層供給至發光層的電流的大部分 it:貫穿差排密度低的區域,故發光層令的載子(一—) 、么光的再結合的機率變高,且發光效率提高。 —。亥效果在發光層由In組成X的低的(包含 ㈣的情形)組成的發光波長為紫色(約42〇 體 =顯著、:其理由為在由 _、且、的發光層中’讀帶給發光效率的不塑 之故。 S又八 的帝用^啦8的實施形態中’最好將P型歐姆電極 也馭。卜刀的面積的60%以上、較佳為70%以上、更佳 ;Γ!Γ°以上形成在作為低差排密度區域之基板的凹部的上 万的區域。 安^此’ ρ型歐姆電極的圖案並未被限定為梳子狀圖 ^几且’形成於基板表面的凹凸圖案也未被限定為條狀。 iL案若為凹部與凸部的邊界線的方向成為成長於基 4可从GaN糸半導體結晶的<;1-1〇〇>方向的圖案即可,例 〇°成凸部形成島狀的圖案。而且,即使該邊界線的方 317713 31 1282635 .向為其⑽的方向,II由摻I准一等可提高GaN系半導體結 晶的橫方向成長速度,由此,可在基板的凹部的上方形成 貫穿差排密度低的區域。 疋在此Λ轭形悲中,由基板的凸部橫方向成長的 1晶在與成長於凹部的結晶連接之前,會與從相鄰的凸部 杈方向成長的結晶合體,結果,會有在基板的凹部與成長 於基板上的GaN系半導體結晶層之間殘留空隙的情形。這 ♦種空隙因其内部由折射率低的氣體物質所充滿,故容易反 射由發光層到達的光,而難以在由該基板的下面側導出在 發光層產生的光。此問題如第u圖所示的實施形態,可藉 由在反射層上接合新的保持基板,去除使用於LEPS的^ 板(在表面形成凹凸圖案的基板)而解決。 土 <實施例> [第一實施例] —本發明的實施例係依以下的程序製作具有第a圖所 不的剖面構造的GaN系LED,進行評價。 (LED晶圓的製作) 、 …欠藍寶石基板的—主面上周期地形成由光阻組成 的ir、狀的衫圖案(mask帅⑽)。條狀的 週期(遮罩的寬+在接鄰的遮罩間基 露又為3 :=)為6…條狀方向係設為藍寶石:: 〇&Ν W山方向)。藉由自該遮罩上進行反應性離子蝕刻, 而在露出的藍寶石基板的表面加工深度】_的溝槽。然 317713 32 1282635 後,藉由去除光阻,而得到在表面形成有條狀的凹凸圖案 的監實石加工基板1。此外,在具有該條狀方向的藍寶石 加工基板上,抑制GaN系半導體結晶的橫方向成長,且容 易埋設基板表面的凹部。Fig. 10 is a view showing the GaN-based LE of the embodiment of the present invention: in the element of the image: t-type 0, the short-circuit occurs in the element n-type ohmic electrode P1 and the length-to-i. Specifically, the 'n-type ohmic electrode P1 is formed on the surface of the field and b 5 . This GaN-based LED is used as a bonding layer by forming a layer of a layered n-type ohmic electrode p formed on the reflective layer P5, and is excellent in heat dissipation. In particular, when Ag is used in the reflective layer, the potential of the reflective layer may cause electrochemical migration. Therefore, it is preferable to prevent the reflection layer from being short-circuited to the electrode for supplying the n-type GaN-germanium semiconductor as shown in the figure H). 3177J3 28 Ϊ 282635 ^ G 明 635 635 635 635 635 Ϊ Ϊ Ϊ Ϊ Ϊ 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The P-type layer 4 is formed by growing an n-type layer 2, a light-emitting layer 3, a B-shaped P-type ohmic electrode P2, a protective film P4, and a reflective layer-type ohmic "4^® ° reflective layer P5" on the crystal substrate 1. It is electrically connected to the PI £ merma P2 in the peripheral portion of the element. 2 can also be used in the connection portion of the P-type ohmic electrode P2 and the reflective layer P5 = the alloying reaction between the metal materials constituting each of the reflective layers p5 as a multilayer structure, with ai or g / The lower layer 'is formed of Au (alloy) and Sn (alloy) to form the uppermost layer, and the present 'between a barrier layer interposed therebetween'. The lowermost layer is formed only on the protective film. 4 The extreme barrier layer and the uppermost layer are at least extended? The ohmic electrode P2 may be formed on the exit portion. 2 η (8) is shown in the reflective layer? 5 is a portion where the substrate B is held via the conductive bonding material. The conductive bonding material c is, for example, material or electrically poor. The substrate B may be a conductive substrate, and examples thereof include a Si substrate, a GaAs substrate, a GaP substrate, a team substrate, a (four) substrate, an additive substrate, and various metal substrates. Further, instead of using the conductive bonding material C to bond the holding substrate B, by depositing a thick film composed of a metal such as Ni by the electric money using the reflective layer p5 as an electrode, the composition can be regarded as a guarantee. Used as a substrate. In order to bond the reflective layer P5 and the conductive substrate with Au-based or Sn-based solder or by eutectic bonding, it is preferable to use Au (alloy) or the uppermost layer of the reflective layer P5. σ ] 317713 29 1282635 * Fig. 11 (c) ^ # The crystal substrate 1 is removed, and a portion of the n-type layer 2 is formed on the surface of the exposed n-type layer 2. The removal of the crystal substrate t can be performed by grinding or polishing to remove all or most of the crystal substrate 1 by thinning or by using a laser lift-off technique (Iaser with off) to peel off the interface between the crystal substrate-L and the n-type layer 2. The type 1 ohmic electrode ρι can also be formed on the exposed surface of the n-type layer exposed by the button from the lower side of the n-type layer. . • In another preferred embodiment of the present invention, LEPS (Lateral Epitaxy 〇na patt_d ubStrate: Transverse Insect Day) is disclosed in the method of growing a semiconductor crystal disclosed in the European Patent Application, published on the Japanese Patent Publication No. 200897. The (10)-based semiconductor layer = growth is performed on the pattern substrate. The electrode film portion of the p-type ohmic electrode is selectively formed on a region where the through-difference density formed on the surface of the p-type layer is relatively low. Thereby, the luminous efficiency (internal quantum efficiency) in the light-emitting layer can be improved. • In the case of Le = LEPS, the surface of the 'C-plane sapphire substrate is formed by the sapphire in 2 directions.> The direction is (the growth is in the substrate: (10) is the semiconductor crystal (4) · (10)> direction) The strip-shaped recess main body has 'formed a strip-shaped concave-convex pattern on the surface, and the GaN-based conductor is crystallized and grown thereon. Then, the crystal of the transverse direction of the surface of the convex portion is grown, and the crystal layer of the surface obtained by the growth of each convex portion is obtained. When the crystal layer is used as a base layer, the n-type layer, the light-emitting layer, and the p-type layer are sequentially grown on the base layer. When the ED wafer is used, a penetration difference occurs on the surface of the p-type layer. The strips have a low density strip of strips. This is a region above the concave portion 317713 30 1282635 formed on the surface of the sapphire substrate, that is, a region above the portion where the base layer is formed by the lateral portion of the sapphire substrate. The density of =: can be! Left or right or i 〇 7cm_2 to:? The tooth row A X has a lower value below 1 U Cm. - on the surface of the P-type layer, for example, a =-pattern having the shape shown in Fig. 4 (4) and an ohmic electrode 俾 can be disposed, and each of the portions corresponding to the teeth of the comb is wide: A strip-shaped region having a low density or a region above the recess of the sapphire substrate. Therefore, the majority of the current supplied to the light-emitting layer by the type ohmic electrode can be made to pass through the region where the difference in density is low, so that the carrier of the light-emitting layer (a-), the light of the light The probability of combination becomes high, and the luminous efficiency is improved. —. The illuminating wavelength is purple in the luminescent layer composed of the low In composition X (including the case of (4)) (about 42 〇 body = significant, the reason is that the reading is carried out in the luminescent layer by _, and In the embodiment of S8, it is preferable to use a P-type ohmic electrode. The area of the knife is 60% or more, preferably 70% or more, and more preferably. Γ Γ Γ 以上 以上 形成 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上 以上The concave-convex pattern is not limited to a strip shape. The iL case is a pattern in which the boundary line between the concave portion and the convex portion is grown in the <;1-1〇〇> direction of the GaN-based semiconductor crystal. In other words, the convex portion forms an island-like pattern. Further, even if the boundary line 317713 31 1282635 is in the direction of (10), II can increase the lateral growth of the GaN-based semiconductor crystal by the first-incorporation. At this speed, a region having a low penetration density can be formed above the concave portion of the substrate. In the yoke shape, the crystal grown in the lateral direction of the convex portion of the substrate merges with the crystal grown from the adjacent convex portion before being connected to the crystal grown in the concave portion, and as a result, there is a substrate on the substrate. A gap remains between the concave portion and the GaN-based semiconductor crystal layer grown on the substrate. This type of void is filled with a gas material having a low refractive index inside, so that it is easy to reflect light that is reached by the light-emitting layer, and it is difficult to The lower side of the substrate leads out light generated in the light-emitting layer. This problem is the embodiment shown in Fig. u, and the new holding substrate can be bonded to the reflective layer to remove the surface plate used for LEPS (depression on the surface) Solution to the substrate of the pattern. Soil <Examples> [First Embodiment] An GaN-based LED having a cross-sectional structure not shown in Fig. a was produced and evaluated according to the following procedure. LED wafer fabrication), ... the main surface of the sapphire substrate is periodically formed with a ir-like pattern of the photoresist (mask handsome (10)). The strip-shaped period (width of the mask + adjacent) The base between the masks is again 3 := ) is 6... The strip direction is set to sapphire:: 〇 & Ν W mountain direction). A trench having a depth of _ is processed on the surface of the exposed sapphire substrate by reactive ion etching from the mask. Then, 317713 32 1282635, by removing the photoresist, a superficial stone substrate 1 having a stripe-like uneven pattern formed on the surface is obtained. Further, in the sapphire-processed substrate having the stripe direction, the growth of the GaN-based semiconductor crystal in the lateral direction is suppressed, and the concave portion on the surface of the substrate is easily buried.
其次,使用MOVPE法,在上述藍寶石加工基板丨上 依序使η型層2、發光層3、p型層4成長,接著藉由使用 快速熱退火(RTA : Rapid Thermal Annealing)裝置進行退火 處理,得到具備LED構造的GaN系半導體疊層體之lED 晶圓。其中,η型層2係以··非摻雜(und〇ped)GaN層與摻 雜Si的GaN層的兩層構造,在以非摻雜GaN層埋入藍寶 石加工基板1的表面的凹凸之後,使摻雜Si的GaN層成 長。而且,發光層3係形成··交互疊層為了使發光波長成 為400nm而調節In組成的InGaN井層、與能隙比該井層 更大的InGaN障壁層之MQW構造。而且,p型層4係形 成·捧雜Mg的AlGaN被覆層(clad layer)與疊層於該被覆 層上的摻雜Mg的GaN接觸層組成的兩層構造。 (電極等的形成) 族厚H)〇nm的Au、膜厚2〇nm的Ti而形成。p型歐姆電 極P2 _案化係藉由使用通常的微影手法之剝離法而進 ^對圖案化後的p型歐姆電極P2進行5〇〇。〇、】分鐘的 其次,在P型層4的表面形成P型歐姆電極P2為且 有正方形狀的窗部的格子狀圖案。該格子狀圖案所佔的窗 部的面積比係設為約7G%。肖p型歐姆電極p2係使用墓 鑛法’由接觸P型層4的側依序疊層:膜厚術ΜΙ 317713 33 !282635 熱處理。Next, the n-type layer 2, the light-emitting layer 3, and the p-type layer 4 are sequentially grown on the sapphire-processed substrate by using the MOVPE method, and then annealed by using an RTA (Rapid Thermal Annealing) device. An lED wafer having a GaN-based semiconductor stacked body having an LED structure was obtained. The n-type layer 2 is a two-layer structure of an undoped GaN layer and a Si-doped GaN layer, and is embedded in the surface of the sapphire-processed substrate 1 with an undoped GaN layer. The Si-doped GaN layer is grown. Further, the light-emitting layer 3 is formed by alternately laminating an MQGaN structure in which an InGaN well layer having an In composition and an InGaN barrier layer having a larger energy gap than the well layer are adjusted so that an emission wavelength becomes 400 nm. Further, the p-type layer 4 is formed into a two-layer structure composed of an AlGaN cladding layer of Mg and a Mg-doped GaN contact layer laminated on the cladding layer. (Formation of Electrode or the Like) A family thickness of H) 〇nm Au and a film thickness of 2 〇nm Ti are formed. The p-type ohmic electrode P2_ is formed by performing a lithography method using a usual lithography method to perform 5 Å on the patterned p-type ohmic electrode P2. Next, the second P-type ohmic electrode P2 is formed on the surface of the P-type layer 4 in a lattice-like pattern having a square-shaped window portion. The area ratio of the window portion occupied by the lattice pattern is set to be about 7 G%. The Xiao p-type ohmic electrode p2 is laminated by the side contacting the P-type layer 4 using a tomb method: film thickness ΜΙ 317713 33 !282635 heat treatment.
其次,為了部分地使包含於n型声 層露出,使用反應性離子蝕刻法, 广的GaN ‘除P型層4以及發光層3的—部分 S 4的上面側去 餘刻形成的摻雜Si的GaN層的:’:由在利用該 ,而形成_歐姆電 电極P1進行50(TC、1分鐘的熱處理。 ,’ η型歐姆 其次,使用電漿CVD法形成由s· 的保護膜P4,俾覆蓋晶圓的 =的膜厚3〇〇_ 刻形成部分地去除保護膜P4的開口;^接者’稭由乾式餘 P1的上面與P型歐姆電極?2的_部分露出。n型歐姆電極 其次,藉由蒸鍍法在保護膜P4 厚200咖的反射層P5。 、P4上形成由此组成的膜 其次’使用蒸鍍法形成P側接人 極P3係形成:最下層為 ° 。卩側接合電 I ^ _ 馮胰谷I〇nm的Ti,在i上吞五晶a 各二層的膜厚80nm的Pt盥膜严,," 宜gNext, in order to partially expose the n-type acoustic layer, the reactive ionic etching method is used to form a doped Si which is formed by the GaN 'excluding P-type layer 4 and the upper side of the portion S 4 of the light-emitting layer 3. GaN layer: ': by using this, forming _ ohmic electrode P1 for 50 (TC, 1 minute heat treatment., 'n-type ohmic second, using plasma CVD method to form protective film P4 by s· The film thickness of the 俾-covered wafer is 3〇〇_ etched to partially remove the opening of the protective film P4; the stalker's straw is exposed by the upper portion of the dry residual P1 and the _ portion of the P-type ohmic electrode 2 Next, the ohmic electrode is formed by a vapor deposition method on the reflective layer P5 having a thickness of 200 Å of the protective film P4, and a film composed of the film is formed on the P4. Next, a P-side human P3 system is formed by vapor deposition: the lowermost layer is °. The side of the junction I ^ _ von Fenggu Valley I 〇 nm Ti, swallowing a crystal in i a two layers of film thickness 80nm Pt 盥 film strict,, "
Au . ^ ^ ”膜;8〇11111的Au,使最上層為Au . ^ ^ ” membrane; 8〇11111 Au, so that the top layer is
Au層之豐層體。使該 取層為 膜P4的開口部的D划心電極P3接觸於露出於保護 〜W U 口p的p型歐姆電 P4 ^ h hh ά 且復皿形成於保護膜 4之上的反射層P5的整體而形成。 ⑽ 形成該P側接合電極P3之 電極P3相同的疊;構1 " $將具有與P側接合 .^ 曰構以的Π側接合電極P6形成於霞屮认 保護膜P4的開口部的η型歐姆電極P]上。 “ 其次’研磨藍寳石加工基板 _心,然後進行_ “ 卜囟使其厗度溥到 丁 ^線,由晶圓切出LED晶片。日曰 317713 34 !282635 片的尺寸係以3 5 Ο // m四方形。 (評價) 成有::Γ二:二片,晶(bare chip))固定在表面形 側接合電:二面’分別藉由以Au_Sn銲錫將。 鲜層。5上而形成的部分的表面使用於一 厚電電流MM測定所安裝的LED晶片的順向電 j出。在輸㈣測定係使用積分球。結果,⑽ 3·8ν,輛出為 l〇e7mw。 [弟二實施例] 除了將包含於P型歐姆電極P2的Rh置換成Μ外, ”餘係用與第一實施例同樣的方法製作LED晶片,進行評 價。結果’ Vf為3.4V,輸出為97mw。 [第一比較例] 、習知技術的例子係製作具有第13圖⑷所示的剖面構 k之GaN不LED ’進行評價。該GaN系led係p型歐姆 電極並未形成具有窗部的圖案’而且不具有由此组成的反 射層。 led晶圓的製作係與第一實施例同樣地進行。 P;f' 了在所得到的曰曰圓白勺p型€ i 4的表面完全不配設窗 317713 35 1282635 部的圖案(亦即平板狀)之外,盆 —A layer of Au layer. The D-draw electrode P3 which is the opening portion of the film P4 is brought into contact with the p-type ohmic electric power P4 ^ h hh 露出 which is exposed to the protective -WU port p and the reflective layer P5 which is formed on the protective film 4 Formed as a whole. (10) The same stack of electrodes P3 forming the P-side bonding electrode P3; the structure 1 " $ has a side-joining electrode P6 bonded to the P-side, and is formed at the opening of the Xiawei protective film P4. Type ohmic electrode P]. "Second" grinding the sapphire processing substrate _ heart, and then _ " 囟 囟 囟 囟 厗 厗 厗 厗 , , , , , , , LED LED LED LED LED LED LED LED Sundial 317713 34 !282635 The size of the piece is 3 5 Ο // m square. (Evaluation) The following are: Γ 2: two sheets, bare chips are fixed on the surface side of the junction: the two sides are respectively made by Au_Sn solder. Fresh layer. The surface of the portion formed on 5 is used for measuring the forward direction of the mounted LED chip by a thick electric current MM. In the input (four) measurement system, the integrating sphere is used. As a result, (10) 3·8ν, the vehicle is l〇e7mw. [Second Embodiment] An LED wafer was produced and evaluated in the same manner as in the first embodiment except that Rh contained in the P-type ohmic electrode P2 was replaced by a crucible. As a result, Vf was 3.4 V, and the output was 97 mw [First Comparative Example] An example of a conventional technique is to fabricate a GaN non-LED having a cross-sectional structure k shown in Fig. 13 (4). The GaN-based LED-based p-type ohmic electrode is not formed with a window portion. The pattern ' does not have a reflective layer composed of the same. The fabrication of the led wafer is performed in the same manner as in the first embodiment. P; f' is completely completed on the surface of the obtained p-type i 4 Without the pattern of the window 317713 35 1282635 (that is, the flat shape), the basin -
Lg. ^p. ,/、餘人弟一貫施例的P型歐 姆电極同樣地,形成P型歐姆電極⑴。 其次,η型歐姆電極P11的形 極叫的形成,以及將伴⑽P1p t 姆電 與第-實施例同樣地…成於晶圓上面整體係 厂人’糟由乾式餘刻’形成部分地去除保護膜P14的 開口和使n型歐姆電極P11的上面與P型歐姆電極P12 •的上面露出。接著’在露出於該開口部的n型歐姆電極叫 與二型歐姆電極P12的每一個之上,同時形成具有與在第 一貫施例形成者相同的疊層構造之n側接合電極pi6與p 側接合電極P13。 然後,藉由與第一實施例同樣的方法,由晶圓切出L E D 晶片’固定於安裝用基材上,而進行評價。 結果,Vf為3.8V,輸出為9.5mW。 若比較第一實施例的元件與第一比較例的元件,則p _型歐姆電極因使用由Rh與Au組成的相同的疊層構造之電 極,故Vf變為同等。另一方面,第一實施例的元件係藉 由以相對於波長400nm的光之反射率比Rh高的A!組成的 反射層’使在發光層產生的光的至少一部分反射於基板 側’相對於此,第一比較例的元件因不具有使用該反射層 的反射構造,故第一實施例的元件之輸出比第一比較例的 元件高。 而且,若比較第二實施例的元件與第一比較例的元 件,則第二實施例的元件儘管使用反射性比Rh還差的P d 36 317713 1282635 於p型歐姆電極,其輸出仍超過第一比較例的元件。而且, 第二實施例的元件因Vf比第一比較例的元件更低,故發 光政率比第一比較例的元件更佳。 -[第二比較例] 習知技術的例子係製作具有第13圖(]3)所示的剖面構 k = GaN系LED,進行評價。該GaN系LED係在p型歐 姆電極與由A!組成的反射層之間未介設有由絕緣體組成 的保護膜。 LED晶圓的製作係與第—實施例同樣地進行。 在斤得到的曰曰圓的p型層丨4的表面與第一實施例同樣 地,形成p型歐姆電極P12。 形成由A1組成的膜厚200nm的反射層P15, 俾直接覆蓋p型歐姆電極p12。 其次,η型歐姆電極pn ^ m u PU的形成、以及將保護膜P14 形成方二u面整體係與第_實施例同樣地進行。 n 口邻,播猎?:式蝕刻’形成部分地去除保護膜P14的 :出:接著姆電極P11的上面與反射層P15的上面 路出接者,在路出於該開口部的n型歐妞+ 射層P15的每—個上,同時 極叫與反 者相同的疊層構造之 #在弟—實施例形成 P13。 側接合電極P16與P側接合電極Lg. ^p. , /, P-type ohmic electrode, which has been consistently applied by other people, similarly forms a P-type ohmic electrode (1). Secondly, the formation of the n-type ohmic electrode P11 is called, and the accompanying (10) P1p tm is the same as that of the first embodiment... the entire wafer is formed on the wafer, and the part is removed by the dry remnant. The opening of the film P14 and the upper surface of the n-type ohmic electrode P11 and the upper surface of the P-type ohmic electrode P12 are exposed. Then, on each of the n-type ohmic electrode exposed to the opening portion and the second-type ohmic electrode P12, an n-side bonding electrode pi6 having the same laminated structure as that of the first embodiment is formed simultaneously. The p side is bonded to the electrode P13. Then, in the same manner as in the first embodiment, the L E D wafer was cut out from the wafer and fixed on the substrate for mounting, and evaluated. As a result, Vf was 3.8 V and the output was 9.5 mW. When the elements of the first embodiment and the elements of the first comparative example are compared, the p-type ohmic electrode is made equivalent by using the same laminated structure of Rh and Au. On the other hand, the element of the first embodiment is such that at least a portion of the light generated in the light-emitting layer is reflected on the substrate side by the reflective layer 'composed of A! with a reflectance higher than the wavelength of 400 nm. Here, since the element of the first comparative example does not have a reflection structure using the reflective layer, the output of the element of the first embodiment is higher than that of the element of the first comparative example. Moreover, if the element of the second embodiment is compared with the element of the first comparative example, the element of the second embodiment, although using a P d 36 317713 1282635 having a reflectance lower than that of Rh, is output to the p-type ohmic electrode. A component of a comparative example. Further, since the element of the second embodiment is lower in Vf than the element of the first comparative example, the light emission ratio is better than that of the first comparative example. - [Second Comparative Example] An example of a conventional technique was produced by fabricating a cross-sectional structure k = GaN-based LED shown in Fig. 13 (3). In the GaN-based LED, a protective film composed of an insulator is not interposed between the p-type ohmic electrode and the reflective layer composed of A!. The production of the LED wafer was carried out in the same manner as in the first embodiment. The p-type ohmic electrode P12 is formed on the surface of the round p-type layer 4 obtained in jin in the same manner as in the first embodiment. A reflective layer P15 having a film thickness of 200 nm composed of A1 is formed, and 俾 directly covers the p-type ohmic electrode p12. Next, the formation of the n-type ohmic electrode pn ^ m u PU and the formation of the protective film P14 in the same manner as in the first embodiment are performed in the same manner as in the first embodiment. n mouth neighbor, broadcast hunting? The etching is performed to partially remove the protective film P14: the following: the upper surface of the electrode P11 and the upper surface of the reflective layer P15 are connected, and the n-type Ou + the layer P15 of the opening portion of the path is One of the above, at the same time, it is called the same laminated structure as the reverse. Side bonding electrode P16 and P side bonding electrode
曰B 5 ^巧鬥僳的方法, 片’固定於安裝用基材上, 結果,VfA4^ ±λ 1貝 為4.5v,輸出為7 5mW。 317713 37 1282635 ,[產業上的可利用性] 層產生的:心系發光二極體中’由於在發光 •設由絕绫-二 型歐姆電極與反射層之間,介 ρ型歐姆::保護膜,故因反射層的材料擴散造成的 姆C接觸電阻的上昇被抑制。而且,因ρ型歐 材:τ放所造成的反射層的反射率的降低也被抑 極與反射屏猎以由絶緣體組成的保護膜隔開?型歐姆電 ►化:、茈:’可使二型歐姆電極與反射層的每-個最佳 不會伴隨著轉換效率的降低, 層的光導出效率,纽善發光效率。 。使用反射 Ρ型:二在本發明實施例之GaN系發光二極體中,因將 火 ' 电極形成為具有窗部的圖案’故因在發光層產生 率型歐姆電極吸收所造成的損失變小,且光導出效 射本發明實施例之⑽系發光二極體最好是以反 声曰、面層當作接合層,或者在反射層上形成接合 =以導電性接合材料接合該接合層與安裝用基材而 產。如此安裝的話,由於在元件的動作時在發光層 L可有效地被傳導至安裝用基材,故元件的溫度上 =制’結果’發光效率的降低或波長變動被抑制,並 改°元件的壽命或可靠度。 本申π案ir、以在日本國申請的特願2005-03 ^ 55、特 ^ 2005-284375以及特願脈3ΐ778ι為基礎,這些内容 王都包含在本說明書中。 317713 38 1282635 , 【圖式簡單說明】 第1圖係顯示本發明實施形態之GaN系發光二極體的 圖,第1圖⑷係頂視圖,第!圖⑻係第!圖⑷的χ_γ線 '的剖視圖。 、 第2圖(a)至(c)係說明第1圖所示的GaN系發光二極 體的製程圖。 第3圖(d)至(f)係說明第j圖所示的GaN系發光二極 _體的製程圖。 第4圖(a)至(f)係舉例說明p型歐姆電極的圖案(具有 窗部的圖案)的圖。 第5圖係顯示本發明實施形態之GaN系發光二極體的 剖視圖。 第6圖係顯示本發明實施形態之GaN系發光二極體的 剖视圖。 _ 第7圖(幻及❻)係顯示本發明實施形態之GaN系發光 二極體的頂視圖。 第8圖係顯示第1圖所示的GaN系發光二極體的安 例的剖視圖。 、 第9圖係顯示本發明實施形態之GaN系發光二極體的 剖視圖。 第10圖係顯示本發明實施形態之GaN系發光二極體 的剖視圖。 一 第11圖(a)i(c)係說明本發明實施形態之GaN系發光 二極體的製程圖。 317713 39 1282635 第12圖係顯示本發明實施形態之GaN系發光二極 的剖視圖。 弟13圖(a)及(b)係顯示習知技術之GaN系發光二 的剖視圖。 【主要元件符號說明】曰B 5 ^ The method of cleverly, the sheet ' is fixed on the mounting substrate, and as a result, VfA4^±λ 1 is 4.5V, and the output is 7 5mW. 317713 37 1282635, [Industrial availability] Layer generated: in the light-emitting diodes 'Because of the luminescence • Between the 绫-type ohmic electrode and the reflective layer, the ρ-type ohm:: protection Since the film is formed, the rise in the contact resistance of the C is caused by the diffusion of the material of the reflective layer. Moreover, the decrease in the reflectance of the reflective layer caused by the p-type metal: τ is also suppressed from being separated from the reflective film by a protective film composed of an insulator. Type ohmic power ► ::, 茈: 'It is best to make each of the two types of ohmic electrodes and the reflective layer not accompanied by a reduction in conversion efficiency, the light extraction efficiency of the layer, and the luminous efficiency of New Zealand. . In the GaN-based light-emitting diode of the embodiment of the present invention, since the fire 'electrode is formed into a pattern having a window portion, the loss due to absorption of the ohmic electrode in the light-emitting layer generation rate is changed. Small, and light-extracting effect The (10)-based light-emitting diode of the embodiment of the present invention preferably uses an anti-sounding layer, a surface layer as a bonding layer, or a bonding layer on the reflective layer = bonding the bonding layer with a conductive bonding material It is produced with the substrate for mounting. When the device is mounted, the light-emitting layer L can be efficiently conducted to the mounting substrate during the operation of the device, so that the temperature of the device is reduced, or the wavelength variation is suppressed, and the component is changed. Life or reliability. This application π case ir, based on the Japanese Patent Application No. 2005-03^55, Special 2005-284375 and Special Pulse 3ΐ 778 ι, are included in this specification. 317713 38 1282635, BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing a GaN-based light-emitting diode according to an embodiment of the present invention, and Fig. 1 (4) is a top view, pp! Figure (8) is the first! A cross-sectional view of the χγ line ' of Fig. 4). Fig. 2(a) to Fig. 2(c) are diagrams showing the process of the GaN-based light-emitting diode shown in Fig. 1. Fig. 3 (d) to (f) are process diagrams for explaining a GaN-based light-emitting diode body shown in Fig. j. Fig. 4 (a) to (f) are diagrams illustrating a pattern of a p-type ohmic electrode (a pattern having a window portion). Fig. 5 is a cross-sectional view showing a GaN-based light-emitting diode according to an embodiment of the present invention. Fig. 6 is a cross-sectional view showing a GaN-based light-emitting diode according to an embodiment of the present invention. Fig. 7 (phantom and illusion) shows a top view of a GaN-based light-emitting diode according to an embodiment of the present invention. Fig. 8 is a cross-sectional view showing an example of the GaN-based light-emitting diode shown in Fig. 1. Fig. 9 is a cross-sectional view showing a GaN-based light-emitting diode according to an embodiment of the present invention. Fig. 10 is a cross-sectional view showing a GaN-based light-emitting diode according to an embodiment of the present invention. Fig. 11 (a) and (c) are process drawings for explaining a GaN-based light-emitting diode according to an embodiment of the present invention. 317713 39 1282635 Fig. 12 is a cross-sectional view showing a GaN-based light emitting diode according to an embodiment of the present invention. Figs. 13(a) and (b) are cross-sectional views showing a GaN-based light-emitting diode 2 of a conventional technique. [Main component symbol description]
結晶基板、藍寶石 2 η型層 Ρ型層 U性接合材料 Ρ2、pi 9 » 12 P型歐姆電極 、P14保護膜 ^'Pl6 n側接合電極 1至以導線電極 力π工基板 3 發光層 Β 保持基板 Ρ1、Ρ11 η型歐姆電極 Ρ3、Ρ13 ρ側接合電極 Ρ5、Ρ15 反射層 S 安裝用基材Crystalline substrate, sapphire 2 n-type layer-type layer U-type bonding material Ρ2, pi 9 » 12 P-type ohmic electrode, P14 protective film ^'Pl6 n-side bonding electrode 1 to wire electrode force π substrate 3 luminescent layer 保持Substrate Ρ1, Ρ11 η-type ohmic electrode Ρ3, Ρ13 ρ-side bonding electrode Ρ5, Ρ15 reflective layer S mounting substrate
317713 40317713 40
Claims (1)
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| JP2005031155 | 2005-02-07 | ||
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| US8759865B2 (en) | 2010-08-03 | 2014-06-24 | Industrial Technology Research Institute | Light emitting diode chip, light emitting diode package structure, and method for forming the same |
| US9178107B2 (en) | 2010-08-03 | 2015-11-03 | Industrial Technology Research Institute | Wafer-level light emitting diode structure, light emitting diode chip, and method for forming the same |
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