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TWI282331B - Coating material for thick green sheet, method of manufacturing thereof, method of manufacturing thick green sheet, thick green sheet, and method of manufacturing electronic components - Google Patents

Coating material for thick green sheet, method of manufacturing thereof, method of manufacturing thick green sheet, thick green sheet, and method of manufacturing electronic components Download PDF

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Publication number
TWI282331B
TWI282331B TW93123487A TW93123487A TWI282331B TW I282331 B TWI282331 B TW I282331B TW 93123487 A TW93123487 A TW 93123487A TW 93123487 A TW93123487 A TW 93123487A TW I282331 B TWI282331 B TW I282331B
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Taiwan
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sheet
coating
solvent
green sheet
raw
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TW93123487A
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Chinese (zh)
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TW200606125A (en
Inventor
Toru Tongai
Shigeki Satou
Hisashi Kobayashi
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Tdk Corp
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Abstract

The present invention provides a coating material for thick green sheet that can realize relatively thick coating and that, with respect to a sheet resulted from the coating, excels in cutting property (strength to be cut), air permeability and handling easiness, wherein the disclosed coating material enables formation of a sheet of high bonding strength; a process for producing the coating material for thick green sheet; a process for producing a thick green sheet; a thick green sheet; and a process for producing an electronic component. There is provided a coating material for thick green sheet comprising a ceramic powder, a binder resin composed mainly of a butyral resin, and a solvent, wherein the solvent contains a good solvent capable of dissolving the binder resin to a high degree and a poor solvent whose capability of dissolving the binder resin is lower than that of the good solvent. The poor solvent is contained in a ratio ranging from 30 to 60 mass% based on the whole solvent. The good solvent is an alcohol, while the poor solvent is toluene, xylene, mineral spirit, benzyl acetate, solvent naphtha, etc.

Description

1282331 九、發明說明: 【發明所屬之技術領域】 本發明係有關一種能塗敷比較厚的膜,在塗敷後被形 成之薄板之切斷性(可切斷之強度)優越,而且薄板之通氣 性良好操作性佳,而且可形成接著力高之薄板之厚膜生胚 薄板用塗料、厚膜生胚薄板用塗料之製造方法、厚膜生胚 薄板之製造方法、厚膜生胚薄板及電子元件之製造方法。 【先前技術】 在製造CR内藏型基板、層積陶瓷(ceramic)電容 (condenser)等之陶兗電子元件上,通常,首先準備由陶兗 粉末、黏結劑(丙烯(acry丨)、縮丁醛(butyra 1)系樹脂等)、 可塑劑及有機溶劑(甲苯(t〇luene)、MEK)所構成之陶瓷塗 料。其次,將該陶瓷塗料採用刮刀(d〇ct〇r法等塗 敷在PET製薄膜上’使之加熱乾燥後,剝離製薄膜得 到陶瓷生胚溥板。其次,在該陶瓷生胚薄板上印刷内部電 極後使其乾燥’將層積這些之物切斷成切片狀形成生胚切 片(green chip),脾;古此〜, 、σ二之生胚切片燒結後,形成端子電 極,製造層積陶瓷電容等之電子元件。 、在製造層積陶£電容之場合,根據作為電容所必要之 要求之靜電電容,內邱雪、丄 卩電極被形成之薄板之層間厚度約在 1从m〜100/zm左右之笳囹 ? 乾圍。此外,層積陶瓷電容中,在電 >切片之層積方向之外側部 >,形成内部電極未被形 部分。 2030-6478-PF1 1282331 對應於該内部電極未被形成之部分之介電體層之厚度 係數十〆Π1〜數百// m左右,該部分,係採用未印刷内部電 極之比較厚的陶究生胚薄板而被成形。内部t極被印刷之 生胚薄板之厚度,因為比較薄’户斤以採用該薄膜之生胚薄 板,在使外側部分成形時,層積數變多,製造工數增大, 連帶使製造成本增大。 0 然而’因為1切片之電容内之介電體層數目越多,會 成為高電容,㈣切片大小受到限定,所以有必要薄化: 電體層。介電體層,係使粒徑為次微米^、(submicr〇n order)之介電體粒子以樹脂(黏結劑)包裹成形成薄板狀, 將此層積燒結而得到之物’而製作薄的生胚薄板與介電體 層之薄層化有關。 此外,因為薄的薄板容易脆斷,所以作為使薄板成型 之樹脂且作為高強度之黏結劑樹脂,本案發明人提議採用 聚乙稀醇縮丁越(PGlyviny丨)⑽)樹脂。藉此,能製作厚 度2^以下之介電體生胚薄板,且能不破損地處理。子 被用於層積切片電容之陶究部,具有為了得到電容而 被挾在内部電極層間之介電體層(内層)之外,也有形成切 片之外侧之蓋部(外層)。相對於要求内層如前述般為薄 層外層貝J為了保護内部構造而必須有某種程度之厚度。 此外相對於内層被要求之薄板之物性為緻密性、平滑性、 強度’在外層則是接著性、通氣性、切斷性等,被要求 物性比較重視操作性能。 如此方式外層與内層中’被要求之薄板物性相反而可 2030-6478-ρρι 6 1282331 說是大異其趣。因此,在面向内層已特化之生胚薄板用之 塗料方面,要滿足外層所要求之物性之薄板,一般而言並 無法塗敷形成。 在此,白知有k更樹脂之組成,或添加彌補樹脂不具 有之性質之添加劑等之方法。例如,下述之專利文獻i中, 利用樹脂之摻合物(blend)控制薄板物性。此外,下述之專 利文獻2中,添加黏著賦予劑提高薄板之接著性。 <旦是,專利文獻!之方法中,分別在内層用生胚薄板 與外層用生胚薄板,作成不同之黏結劑樹脂之組成。此作 法,在利用加熱生胚切片之脫黏結劑工程,會有關於在内 f以及外層於不同之料B丨起脫黏結劑反應,切片強度 受損,裂缝(crack)等之破損之虞。 此外,專利文獻2之方法中,考慮放入黏著賦予劑, 因而提高薄板之黏著性,但是因為該黏著賦予劑也是樹脂 成分之-種’所以有著與專利文獻i同樣的問題點。 專利文獻1 :日本專利特開2〇〇2_1〇4878號公報 專利文獻2 :日本專利特開2〇〇〇_1 33547號公報 【發明内容】 發明所欲解決之課題 本發明係有鑑於該實際狀況,其目的在於提供一種能 塗敷比較厚的膜,在塗敷後被形成之薄板之切斷性(可切: 之強度)優良’而且薄板之通氣性佳、操作性優良,且能形 成接著力高之薄板之厚膜生胚薄板用塗料、厚膜生胚薄板 2030-6478-PF1 7 1282331 用土料之製造方法、厚膜生胚薄板之製造方法、厚膜生胚 薄板及電子元件之製造方法。 用以解決課題之手段 ^為達成上述目的,本發明有關之厚膜生胚薄板用塗料 係一種具有陶瓷粉體、以縮丁醛(butyra 1)系樹脂作為主成 分之黏結劑(binder)樹脂、與溶劑之厚膜生胚薄板用塗料, 其特徵在於: _ 一、、 則述溶劑係含有使前述黏結劑樹脂良好地溶解之良溶 媒,與相較於前述良溶媒而對前述黏結劑樹脂之溶解性較 低之貧溶媒; 前述貧溶媒,相對於溶劑全體,含有量在3〇〜6〇質量 %之範圍内。 在本發明’貧溶媒係被定義為使黏結劑樹脂不完全溶 解之溶媒,或者部分溶解但大部分不溶解之溶媒,或者不 _ >谷解但使之膨潤之溶媒。相對於此,良溶媒則是貧溶媒以 外之溶媒’使黏結劑樹脂良好地溶解之溶媒。 前述貧溶媒係含有沸點高於前述良溶媒之高沸點之溶 媒較佳。 前述良溶媒為醇類,前述貧溶媒為含有:甲苯 (toluene)、二曱苯(xyiene)、礦物油精(mineral spirit)、乙酸笨酯(benzylacetate)、溶劑石腦油(s〇lvent naphtha)、工業用汽油(gas〇iine)、煤油(kerosene)、環 己烧(cyclohexane)、庚酮(heptanone)、苯乙烷(ethyl 2030-6478-PF1 8 1282331 benzene)之其中至少一種較佳。作為良溶媒之醇類,例舉 如甲醇(methan〇l )、乙醇(ethanol )、丙醇(propan〇i )、 丁 Sf· (butanol)。 又,在作為貧溶媒而含有礦物油精(MSP)之場合,礦物 油精單獨地,相對於溶劑全體而言,含有量在高於7%而不 滿15%之範圍内較佳。Msp之添加量太少時,有通氣性惡化 之傾向,添加量過多,則有薄板之表面平滑性降低,厚膜 化變得困難之傾向。 本赉明中,採用與能使介電體層薄層化之薄層化生胚 薄板用k料所3有之黏結劑樹脂相同之縮丁駿系樹脂,並 更Μ月曰其他之固形有機成分’而能採用微粉顏料(陶究 叙體)形成厚膜之生胚薄板。而且,採用本發明之厚膜生胚 薄板用塗料被形成之生胚薄板之通氣性、切斷性及接著性 會提高,且厚膜生胚薄板之操作性提升。從而,厚膜生胚 薄板之製造變得容县,& R m ρ 一 知用厚膜生胚薄板被製造之電 φ 子元件之製造變得容易。 八,个资 …,〜π,艾又碍增化玍胜溽板月 料含有之黏結劑樹脂、1π 一他之固形有機成分,製造厚港 胚薄板,所以使利用生胚切 王胜切片(green chip)之加熱之用 結劑工程之控制變得衮具。 易 亦即’在變成形成内層之 化生胚薄板用塗料之薄板, 、 寸做興紜成形成外層之厚膜生助 板用塗料之薄板,以相同外车 J 4 4下引起脫黏結劑反應。因j 不會使切片強度受損,而沒有裂縫等破損之虞。 在本發明’貧溶媒,相對於溶劑全體,含有量在3 2030-6478-PF1 9 1282331 所曰負。里/°最好疋在30〜50質量%之範圍内。該貧溶媒之 貝里/。太低日寸’有本發明之作用效果降低之傾向,過高時, 則有過濾特性變差,厚膜化變困難之傾向。 前述縮丁醛系樹脂為聚乙烯醇縮丁醛(p〇lyvinyl butyralHu曰較佳,前述聚乙、烯醇縮丁盤樹脂之聚合度為 1 000以上1 700以下,樹脂之縮丁酸化度為大於64%且小於 78%,殘留醋醯基(acetyl)量則為不滿6%。 *該聚乙烯醇縮丁盤樹月旨,係與能使介電體層薄層化之 薄層化生胚薄板用塗料所含有之黏結劑樹脂相同之樹脂, 在已薄層化之場纟,有冑以獲得充分之機械強度之傾向。 此外’聚合度過大時,在已薄板化之場合有表面粗糙度劣 化之傾向。此外,聚乙烯醇縮丁駿樹脂之縮丁酸化度太低 時,有對塗料之溶解性劣化之傾向,過高時,則有薄板表 面粗糙度劣化之傾向。再者,殘留贈酿基量過多時,有薄 板表面粗糙度劣化之傾向。 原本,採用適於薄層化之聚乙烯醇縮丁醛樹脂使厚膜 生胚薄板成形是困難的。然@,本發明中,藉由調整塗料 中之洛劑組成’而能以該方式採用與適於薄層化之聚乙烯 醇縮丁醛樹脂相同之樹脂作為黏結劑樹脂,形成厚膜生胚 薄板。 前述黏結劑樹脂相對於前述陶瓷粉體! 〇〇質量部,含 有量在4〜6·5質量部較佳。該黏結劑樹脂之添加量太少 時,在薄板成形加工上會有無法得到充分之接著強度之傾 向,過多時,則有薄板強度過高之傾向。 2030-6478-PF1 10 1282331 ,本發明有關之厚膜生胚薄板用塗料之製造方法,係一 種製造上述任一項記載之厚膜生胚薄板用塗料之製造方 法,其特徵在於: 以相對於使分散於前述厚膜生胚薄板用塗料前之陶究 卷體(母材)之平均粒徑’使分散於前述厚膜生胚薄板用塗 料後之陶究粉體之平均粒徑,不成為不滿8〇%之粒徑之方 式’粉碎前述陶莞粉體。 在薄層化生胚薄板用塗料,為了能使薄板薄層化,以 相對於母材之平均粒徑,使分餘生胚薄㈣塗料後之陶 竞粉體之平均粒徑,成4議以下之細粒徑之方式,粉碎 陶变粉體。相對於此,本發明之厚膜生胚薄板用塗料中, 相對於母材之隨粉體之平均粒徑變成太小時,薄板穷度 變高’接著性變差且操作性降低,使厚膜化變得困難。從 而,在以前,陶竟粉體細,必須以不被粉碎之方式,使陶 ❹體分散在塗料中。例如嚴密地管理在咖到咖之粉 碎水平,必須使陶竞粉體分散在塗料中,但該控制是困難 的本明中’藉由作為溶劑,使含有貧溶媒,而能容許 到m為止之粉碎,使陶㈣體分散在⑽中之以㈣ 容易。此外,本發明係能縮短塗料之製作工程(顏料分散. 樹脂之混練)時間。 本發明有關之厚膜生胚薄板之製造方法,其特徵在於 包括: 準備々上述任j員之厚膜生胚薄板用、塗料之製程;及 採用前述厚膜生胚薄板用塗料使厚膜生胚薄板成形之 2030-6478-PF1 11 1282331 製程。 本發明之厚膜生胚薄板,其特徵在於·· 的 係採用如上述任一項之厚膜生胚薄板用塗料來製造 “亡毛明有關之厚膜生胚薄板係適於使用在例如陶瓷切 片電谷之外層部分(並未被挾在内部電極層而無助於 特性之部分)。 、 本發明之陶莞電子元件之製造方法,其特徵在於包括: 準備如上述任一項之厚膜生胚薄板用塗料之製程; 采用刖述厚膜生胚薄板用塗料使外側生胚薄板成形 製程; t準備含有與前述厚膜生胚薄板用塗料含有之黏結劑樹1282331 IX. Description of the Invention: [Technical Field] The present invention relates to a film which can be coated with a relatively thick film, and which is excellent in the cutting property (strength which can be cut) of a thin plate which is formed after coating, and a thin plate A coating material for a thick film green sheet, a method for producing a thick film green sheet, a method for producing a thick film green sheet, a thick film green sheet, and a method for producing a thick film green sheet for a sheet having a high adhesion property, and a method for producing a thick film green sheet A method of manufacturing an electronic component. [Prior Art] In the manufacture of ceramics, such as CR built-in substrates and ceramic capacitors, it is usually first prepared from ceramic powder, binder (acryl (acry), shrinkage). A ceramic coating composed of an aldehyde (butyra 1) resin, a plasticizer, and an organic solvent (toluene, MEK). Next, the ceramic coating material is coated on a PET film by a doctor blade (d〇ct〇r method or the like), and then dried and peeled to obtain a ceramic green enamel plate. Secondly, the ceramic green sheet is printed. After the internal electrodes are dried, 'the layers are stacked into a slice to form a green chip, spleen; after the ancient embryos of ~2 and σ2 are sintered, terminal electrodes are formed to produce a laminate. For electronic components such as ceramic capacitors, in the case of manufacturing a layered capacitor, the thickness of the thin plate formed by the inner Qiu Xue and the tantalum electrode is about 1 to m from 100 to 100, depending on the electrostatic capacitance required for the capacitor. In addition, in the laminated ceramic capacitor, the side portion of the electric > slice is out of the direction >, the internal electrode is not formed. 2030-6478-PF1 1282331 corresponds to the The dielectric layer of the portion where the internal electrode is not formed has a thickness coefficient of about 10 to several hundreds//m, and this portion is formed by using a relatively thick ceramic sheet which is not printed with an internal electrode. Extremely printed embryonic thin Since the thickness is relatively thin, the raw sheet of the film is used, and when the outer portion is formed, the number of layers is increased, the number of manufacturing is increased, and the manufacturing cost is increased by the combination. The larger the number of dielectric layers in the capacitor, the higher the capacitance, and (4) the slice size is limited, so it is necessary to thinen: the electric layer. The dielectric layer is made of submicron ^, (submicr〇n order) The dielectric particles are wrapped in a resin (adhesive) to form a thin plate, and the laminate is sintered to obtain a thin green sheet which is related to the thin layer of the dielectric layer. Further, because of the thin sheet It is easy to be brittle, so as a resin for molding a thin plate and as a high-strength binder resin, the inventors of the present invention proposed to use a polyvinyl condensate (PGlyviny®) (10) resin. Thereby, a dielectric green sheet having a thickness of 2 or less can be produced and can be processed without damage. The ceramic portion used for the laminated chip capacitor has a dielectric layer (inner layer) which is sandwiched between the internal electrode layers in order to obtain a capacitance, and a cover portion (outer layer) which forms the outer side of the slice. The outer layer is required to have a certain thickness in order to protect the internal structure with respect to the inner layer as required. In addition, the physical properties of the sheet required for the inner layer are compactness, smoothness, and strength. In the outer layer, it is adhesive, air permeability, and cuttability, and the physical properties are required to be more important. In this way, the outer layer is opposite to the required physical properties of the inner layer and can be said to be quite different from 2030-6478-ρρι 6 1282331. Therefore, in the case of a coating for a raw sheet which has been specialized for the inner layer, a sheet which satisfies the physical properties required for the outer layer is generally not formed by coating. Here, it is known that k has a resin composition, or a method of adding an additive which compensates for the property which the resin does not have. For example, in the following patent document i, the physical properties of the sheet are controlled by a blend of resins. Further, in Patent Document 2 below, the adhesion-imparting agent is added to improve the adhesion of the sheet. <Don't be, patent literature! In the method, the raw embryonic sheet and the outer layer are respectively formed of a raw material sheet in the inner layer to form a composition of a different binder resin. In this method, in the de-bonding agent engineering using the heated raw slice, there is a possibility that the inner f and the outer layer are debonded by different materials B, the slice strength is damaged, and the crack is broken. Further, in the method of Patent Document 2, it is considered that the adhesion-imparting agent is placed, and the adhesion of the sheet is improved. However, since the adhesion-imparting agent is also a kind of the resin component, the same problem as in Patent Document i is obtained. [Patent Document 1] Japanese Patent Laid-Open Publication No. Hei 2 No. Hei. No. Hei. In view of the circumstances, it is an object of the present invention to provide a film which can be coated with a relatively thick film, and which is excellent in cuttability (strength: strength) of a thin plate which is formed after coating, and which has good air permeability and excellent workability, and can be formed. Next, the coating for thick film green sheet of thin sheet and the thick film green sheet 2030-6478-PF1 7 1282331 The manufacturing method of the soil material, the manufacturing method of the thick film raw sheet, the thick film raw sheet and the electronic component Production method. Means for Solving the Problem ^ In order to achieve the above object, the coating for thick film green sheet according to the present invention is a binder resin having a ceramic powder and a butyra 1 resin as a main component. And a coating for a thick film green sheet with a solvent, wherein: the solvent contains a good solvent for dissolving the binder resin well, and the binder resin is compared with the good solvent. The poor solvent having a low solubility; the poor solvent is contained in an amount of from 3 〇 to 6 〇 by mass based on the total amount of the solvent. In the present invention, the poor solvent system is defined as a solvent which does not completely dissolve the binder resin, or a solvent which is partially dissolved but which is largely insoluble, or a solvent which does not swell but swells. On the other hand, a good solvent is a solvent which dissolves the binder resin well in a solvent other than a poor solvent. It is preferred that the poor solvent contains a solvent having a boiling point higher than the high boiling point of the above good solvent. The good solvent is an alcohol, and the poor solvent contains: toluene, xyiene, mineral spirit, benzylacetate, solvent naphtha (s〇lvent naphtha) At least one of industrial gasoline (kerosene), kerosene, cyclohexane, heptanone, and ethylbenzene (ethyl 2030-6478-PF1 8 1282331 benzene) is preferred. Examples of the alcohol which is a good solvent include, for example, methanol (methan), ethanol, propan〇i, and butanol. Further, in the case where mineral oil concentrate (MSP) is contained as a poor solvent, the mineral spirits are preferably contained in an amount of more than 7% and less than 15%, based on the entire solvent. When the amount of addition of Msp is too small, the air permeability tends to be deteriorated. When the amount of addition is too large, the surface smoothness of the thin plate is lowered, and thick film formation tends to be difficult. In the present invention, a thin layered green sheet which is capable of thinning the dielectric layer is used, and the same is used as the binder resin of the material of the material, and the other solid organic components are further used. 'It is possible to use a micropowder pigment (ceramic research) to form a thick film of raw embryonic sheet. Further, the green sheet formed by the coating for a thick film green sheet of the present invention is improved in air permeability, cuttability, and adhesion, and the handleability of the thick film green sheet is improved. Therefore, the manufacture of the thick film green sheet becomes the county, and it is easy to manufacture the electric φ sub element in which the thick film green sheet is manufactured. Eight, a capital ..., ~ π, Ai also hindered the growth of the smashed slabs of the slabs of the moon containing the binder resin, 1π one of his solid organic components, the manufacture of thick Hong Kong embryo sheet, so the use of raw embryo cut Wang Sheng slice ( The green chip) is used to control the heating of the cement. Yi Yi, that is, a thin sheet of a coating for forming a thin layer of a raw sheet for forming an inner layer, and a thin plate for forming a thick film of a raw film for forming an outer layer, causing a debonding reaction under the same external vehicle J 4 4 . Because j does not damage the strength of the slice, and there is no damage such as cracks. In the present invention, the poor solvent is contained in the amount of 3 2030-6478-PF1 9 1282331 with respect to the entire solvent. The inside / ° is preferably in the range of 30 to 50% by mass. The poor solvent of Berry. If the effect is too low, the effect of the present invention is lowered. When the temperature is too high, the filter characteristics are deteriorated, and the thick film tends to be difficult. The butyral resin is preferably polyvinyl butyral (p〇lyvinyl butyralHu), and the degree of polymerization of the polyethylene or enol shrinkable disk resin is from 1,000 to 1,700, and the degree of butyralization of the resin is More than 64% and less than 78%, the amount of residual acetohydrazide (acetyl) is less than 6%. * The polyvinyl alcohol shrinking plate is intended to be a thin layered green embryo capable of thinning the dielectric layer. The resin with the same binder resin contained in the coating for thin plates has a tendency to obtain sufficient mechanical strength in the field of thinning. In addition, when the degree of polymerization is too large, there is surface roughness in the case of thinning. In addition, when the degree of butyric acidification of the polyvinyl chloroprene resin is too low, the solubility in the coating tends to be deteriorated, and when it is too high, the surface roughness of the sheet tends to be deteriorated. When the amount of the base material is too large, the surface roughness of the sheet tends to be deteriorated. Originally, it is difficult to form a thick film green sheet by using a polyvinyl butyral resin suitable for thinning. However, in the present invention, By adjusting the composition of the agent in the coating In this method, a resin similar to the polyvinyl butyral resin suitable for thinning is used as a binder resin to form a thick film green sheet. The binder resin is in comparison with the ceramic powder. It is preferable that the amount of the binder resin is too small. When the amount of the binder resin added is too small, sufficient bonding strength tends to be insufficient in the sheet forming process, and when the amount is too large, the sheet strength tends to be too high. 2030-6478-PF1 10 1282331, a method for producing a coating for a thick film green sheet according to any one of the above aspects of the present invention, which is characterized in that: The average particle diameter of the ceramic powder (the base material) dispersed in the coating material for the thick-film green sheet is not the average particle diameter of the ceramic powder dispersed in the coating for the thick-film green sheet. In the method of particle size of less than 8〇%, the powder of the above-mentioned ceramics is pulverized. In the thin layer of the coating for the raw sheet, in order to make the sheet thin, the average particle size relative to the base material is used to make the thin raw embryo thin. (4) After the coating The average particle diameter of the powder body is pulverized by the fine particle diameter of 4 or less. In contrast, the coating for the thick film green sheet of the present invention is relative to the powder of the base material. When the average particle diameter becomes too small, the sheet is too low, and the adhesion becomes poor, and the workability is deteriorated, and the workability is lowered, which makes it difficult to thicken the film. Thus, in the past, the ceramic powder was fine and must be pulverized. The pottery body is dispersed in the paint. For example, strict management of the crushing level of the coffee to the coffee must disperse the Tao Jing powder in the paint, but the control is difficult in the present invention by using the solvent as a solvent. However, it is easy to disperse the ceramic (four) body in (10) and (4). Moreover, the present invention can shorten the time for the production of the paint (pigment dispersion, resin kneading). The method for producing a raw sheet is characterized in that: a process for preparing a thick film green sheet for a member of the above-mentioned member, and a coating process; and a coating for forming a thick film green sheet using the coating for the thick film green sheet; 6478-PF1 11 1282331 system . The thick film green sheet according to the present invention is characterized in that the thick film green sheet according to any one of the above is used for the manufacture of a thick film green sheet which is suitable for use in, for example, ceramics. The outer layer portion of the electric valley (the portion which is not entangled in the internal electrode layer and does not contribute to the characteristics). The method for manufacturing the ceramic electronic component of the present invention, comprising: preparing a thick film according to any one of the above a process for coating a raw sheet; a method for forming an outer raw sheet by using a coating for a thick film green sheet; t preparing a binder tree containing the coating for the thick film green sheet

月曰相R種類之黏結劑樹脂之薄層化生胚薄板用 程; I —Λ用月❼述薄層化生胚薄板用塗料,使比前述外側生胚 薄板還要薄之内側生胚薄板成形之製程; 將則述内側生胚薄板中介著内部電極層進行層積,得 到層積體之製程; +在别述層積體之層積方向之兩端面層積前述外側生胚 薄板,得到生胚切片之製程;及 燒結前述生胚切片之製程。 ^ 述薄層化生胚薄板用塗料,採用與前述厚膜生胚 :專板用:k料所採用之陶瓷粉體相同種類之陶瓷粉體較佳。 藉由採用相同種類之陶兗粉體,使陶竟電子元件之製造變 2030-6478-PF1 12 1282331 得容易。 一 V薄層化生胚薄板用塗料含有之陶瓷粉體之平均粒 ’ h'、十、辰 一 予膜生'胚薄板用塗料含有之陶瓷粉體之平均粒 徑還要小輕佔 ^ 。猎由形成這種關係,能同時滿足内側生胚 薄板之薄層化、與外側生胚薄板之厚膜化。 、、、,最子疋包括·以相對於使分散於前述厚膜生胚薄板用 f料前之㈣粉體之平均粒徑,使分散於前述厚膜生胚薄 句用土料後之陶究粉體之平均粒徑,不成為不^ 80%之粒 偟之方式,粉碎前述陶瓷粉體之製程;及 二八以相對於使分散於前述薄層化生胚薄板用塗料前之陶 究泰體之平均粒控’使分散於前述薄層化生胚薄板用塗料 後之:瓷粉體之平均粒徑,成為8〇%以下之粒徑之方式, 粉碎前述陶瓷粉體之製程。 藉由該作法,能同時滿足内側生胚薄板之薄層化、與 外側生胚薄板之厚腺外。 ^ 、 卜,能緩和使陶瓷粉體在厚膜 生胚薄板用塗料分勒·夕_七 製私之破碎條件之嚴密管理。 【實施方式】 以下,根據圖面所示之實施型態說明本發明。 首先’作為本發明有關 關之生胚溥板用塗料(介電體糊) 及採用生胚薄板被製造之電 子兀件之一實施型態,關於層 積陶免電容之全體構成加以說明。 如第1圖所示,該;籍险 曰、勾免電容1係具有内側介電體 層2與内部電極層3交万姑既 ^皮層積之構成之電容零件本體 2030-6478-PF1 1282331 電容零件本體10之兩側端部,形成在零件本體 π乂互被配置之内部電極層3與各自所導通之一對端 子電極4。電容零件本體1G之形狀並無特別限制,但通常 是被形成長方體狀。此外,對於其尺寸也無特別限制,因 應用途作成適當之尺寸即可,但通常約為長(G 6〜5 6_, 杈佳)x高(0· 1〜1· 9mm,而以〇· 3〜h 6_較佳)。The thin layer of the raw material sheet of the lunar phase R type of the binder resin; I - the monthly coating of the thin layer of the raw sheet, so that the inner raw sheet is thinner than the outer raw sheet a process for forming; a process of laminating the inner electrode layer by interposing the inner electrode layer to obtain a laminate; + laminating the outer raw sheet at both end faces of the laminated body of the other layer to obtain The process of raw embryo sectioning; and the process of sintering the aforementioned raw embryo section. ^ The coating for the thin layered green sheet is preferably the same type of ceramic powder as the above-mentioned thick film green: the ceramic powder used for the special material: the material used for the k material. By using the same type of ceramic powder, it is easy to manufacture the ceramic components of 2030-6478-PF1 12 1282331. The average particle size of the ceramic powder contained in the coating for a V thin layered green sheet is 'h', ten, and one. The average particle diameter of the ceramic powder contained in the coating for the embryonic sheet is smaller and lighter. By forming this relationship, hunting can simultaneously satisfy the thinning of the inner raw sheet and the thick film of the outer raw sheet. , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , The average particle diameter of the powder does not become a method of granulating the granules, and the process of pulverizing the ceramic powder; and the octagonal to the terracotta prior to dispersing the coating for the thin layered green sheet The average particle size of the body is obtained by dispersing the coating material for the thin layered green sheet, and the average particle diameter of the ceramic powder is 8% by volume or less to pulverize the ceramic powder. By this method, it is possible to simultaneously satisfy the thinning of the inner raw sheet and the thick gland of the outer raw sheet. ^, Bu, can ease the strict management of the ceramic powder in the thick film raw sheet metal coatings. [Embodiment] Hereinafter, the present invention will be described based on the embodiment shown in the drawings. First, as one embodiment of the present invention, a coating for a raw enamel plate (dielectric paste) and an electronic component manufactured using a raw metal sheet, the overall configuration of the laminated ceramic capacitor is explained. As shown in Fig. 1, the capacitors and the hook-free capacitors 1 have a capacitor body part 2030-6478-PF1 1282331 having a structure in which the inner dielectric layer 2 and the inner electrode layer 3 are formed. The both end portions of the body 10 are formed on the internal electrode layer 3 in which the component body π is disposed, and the pair of terminal electrodes 4 are electrically connected to each other. The shape of the capacitor component body 1G is not particularly limited, but is usually formed into a rectangular parallelepiped shape. In addition, there is no particular limitation on the size thereof, and it may be appropriately sized according to the application, but it is usually about long (G 6 to 5 6 _, 杈 good) x high (0·1 to 1·9 mm, and 〇·3 ~h 6_ is better).

内部電極層3,係以各側端面在電容零件本體1〇之相 對向之2端部之表面交互露出之方式加以層積。一對端子 電極4係被开)成在電容零件本體1 〇之兩端部,且被接續 在交互地被配置之内部電極層3之露出端面,而構成電容 電路。 在電谷零件本體10,於内部電極層及内側介電體層2 之層積方向之兩外側端部,配置外側介電體層2(),保護零 件本體10之内部。 φ 介電體層2及20 内側介電體層2及外側介電體層20之組成,本發明並 未特別限定,而例如由以下之介電體陶瓷組成物所構成。 本實施型態之介電體陶瓷組成物,係由例如鈦酸弼 (titanic acid calcium)、欽酸錄(titanic acid strontium) 及/或鈦酸鋇(titanic acid barium)等之介電體材料所構 成。 又,第1圖所示之内側介電體層2之層積數或厚度等 諸條件,係因應目的或用途加以適宜決定即可,但本實施 2030-6478-PF1 14 1282331 型態中,内側介雷辦 -曰2之厚度係左右,5 // m以下較佳,更士 η 子疋薄層化成3 // m以下。此外,外側介 電體層2〇之厚度係例如100"〜數百“左右。 内部電極層3 内部電極層3含有之導電材並未特別被限定,但因為 内側介電體層2之構成材料具有耐還原性 金屬。作為導電材所按用# φ 卑 人 才所才木用之卑金屬,Ni、Cu、Ni合金或Cu ,車乂佳在以Nl作為内部電極層:3之主成分之場合,以 介電體不被還;^ _ 、_ 视定原之方式,採用所謂以低氧分壓(還原環境) 進4丁燒結之方法D Jg _ 士 » ^ 另一方面,)丨電體係以不被還原的方式 知用將其組成比由化學組成形成等之手法。 内部電極層3之厚度係因應用途等加以適宜決定即 可,但通常為0.5〜5//m左右。 端子電極4 而子電極4含有之導電材並未特別被限定,但通常採 用Cu或Cu合金或者Ni《Ni合金等。又,當然也能使用 g或Ag Pd合金等。又,本實施型態中,可採用價格較 低之Ni、Cu、或這些的合金。 食而子電極之厚度係因應用途等加以適宜決定即可,但 通常為10〜50/zm左右較佳。 層積陶瓷電容之製造方法 其次,就本發明之一實施型態有關之層積陶瓷電容之 製造方法加以說明。 (1)首先,在燒結後為了製造構成第丨圖所示之内側介 2030-6478-PF1 15 1282331 電體層2之陶瓷生胚薄板,準備薄層化介電體塗料(薄層化 生胚薄板用塗料)。 薄層化介電體塗料係由混練介電體原料(陶瓷粉體)與 有機載色劑(vchi c 1 e)所得之有機溶劑系塗料所構成。 作為介電體原料,係從複合氧化物或成為氧化物之各 種化合物,例如碳酸鹽、硝酸鹽、氫氧化物、有機金屬化 合物等被加以適宜選擇,且可以混合採用。介電體原料, 通常上,平均粒子徑為〇· 1〜3 # m以下,而採用〇· ^以 下左右之粉體較佳。又,為了盡可能形成薄的生胚薄板, 最好是使用比生胚薄板厚度還要細之粉體。 有機載色劑(vehicle)係將黏結劑樹脂溶解在有機溶 劑中之物。作為被用在有機載色劑之黏結劑樹脂,本實施 型悲係採用聚乙烯醇縮丁酸(polyvinyl butyral )樹脂。今 聚乙烯醇縮丁醛樹脂之聚合度係在1〇〇〇以上17〇〇以下, 而1400〜1 700較佳。此外,樹脂之縮丁醛化度係大於64% 且小於78%’而大於64%且70%以下較佳,其殘留醋醯基量 為不滿6%’而3%以下較佳。 聚乙烯醇縮丁醛樹脂之聚合度係能以例如原料之聚乙 烯醇聚甲酸(polyvinyl acetal)樹脂之聚合度而被測定。 此外,縮丁酸化度係能根據例如jISK6728而被測定。再 者,殘留醋醯基量係能根據JISK6728而被測定。 聚乙烯醇縮丁酸樹脂之聚合度太小時,在薄層化成例 如5/zni以下,3#m以下左右較佳之場合,有不易得到充 分之機械的強度之傾向。此外,聚合度過大時,則有已薄 2030-6478-PF1 16 1282331 板化之場合之表面粗糙度劣化之傾向。此外,聚乙烯醇縮 丁醛樹脂之縮丁醛化度太低時,有對塗料之溶解性劣化之 傾向,過尚時,則有薄板表面粗糙度劣化之傾向。再者, 殘召醋醯基量過多時,有薄板表面粗糙度劣化之傾向。The internal electrode layer 3 is laminated such that the respective end faces are alternately exposed on the surfaces of the opposite ends of the capacitor body 1b. The pair of terminal electrodes 4 are opened at both end portions of the capacitor component body 1 and are connected to the exposed end faces of the internal electrode layers 3 which are alternately arranged to constitute a capacitor circuit. In the electric valley component main body 10, the outer dielectric layer 2 () is disposed at both outer end portions of the inner electrode layer and the inner dielectric layer 2 in the stacking direction to protect the inside of the component body 10. The composition of the φ dielectric layers 2 and 20 and the inner dielectric layer 2 and the outer dielectric layer 20 are not particularly limited, and are, for example, composed of the following dielectric ceramic compositions. The dielectric ceramic composition of the present embodiment is made of a dielectric material such as titanic acid calcium, titanic acid strontium, and/or titanic acid barium. Composition. Further, the conditions such as the number of layers or the thickness of the inner dielectric layer 2 shown in Fig. 1 may be appropriately determined depending on the purpose or use, but in the present embodiment 2030-6478-PF1 14 1282331 type, the inner layer The thickness of Lei-曰2 is about 5/5 m, and the thinner η is reduced to 3 // m. In addition, the thickness of the outer dielectric layer 2 is, for example, about 100 Å to hundreds of Å. The internal electrode layer 3 is not particularly limited by the conductive material contained in the internal electrode layer 3, but the constituent material of the inner dielectric layer 2 is resistant. Reducing metal. As a conductive material, it is used as a φ 金属 人才 talent, wood, Ni, Cu, Ni alloy or Cu. In the case where Nl is used as the internal electrode layer: the main component of 3 The dielectric body is not returned; ^ _ , _ depending on the original method, the so-called low-oxygen partial pressure (reduction environment) into the 4 butyl sintering method D Jg _ 士 » ^ On the other hand, the electricity system does not The method of reducing the composition is determined by a chemical composition, etc. The thickness of the internal electrode layer 3 may be appropriately determined depending on the application, etc., but is usually about 0.5 to 5/m. The conductive material contained in the electrode 4 is not particularly limited, but usually Cu or a Cu alloy or Ni "Ni alloy or the like is used. Of course, g or an Ag Pd alloy or the like can also be used. Further, in this embodiment, the price can be used. Lower Ni, Cu, or alloys of these. The thickness of the sub-electrode may be appropriately determined depending on the application, etc., but is usually preferably about 10 to 50/zm. The manufacturing method of the laminated ceramic capacitor is followed by the laminated ceramic capacitor according to one embodiment of the present invention. The manufacturing method will be described. (1) First, in order to manufacture a ceramic green sheet of the electric layer 2 of the inner layer 2030-6478-PF1 15 1282331 shown in the second figure after sintering, a thin layer dielectric coating (thin film) is prepared. A thin layered dielectric coating is composed of an organic solvent-based coating obtained by kneading a dielectric material (ceramic powder) and an organic vehicle (vchi c 1 e). The electric material is suitably selected from a composite oxide or various compounds which become oxides, such as carbonates, nitrates, hydroxides, organometallic compounds, etc., and can be used in combination. Dielectric materials, usually, The average particle diameter is 〇·1 to 3 #m or less, and it is preferable to use a powder of about 〇·^ or less. Also, in order to form a thin green sheet as much as possible, it is preferable to use a thinner thickness than the raw sheet. It An organic vehicle is a material in which a binder resin is dissolved in an organic solvent. As a binder resin used in an organic vehicle, this embodiment uses polyvinyl butyral (polyvinyl butyral). Resin. The degree of polymerization of the polyvinyl butyral resin is preferably 1 Å or more and 17 Å or less, and preferably 1400 to 1 700. Further, the degree of butyralization of the resin is more than 64% and less than 78. %' is more than 64% and preferably 70% or less, and the residual vinegar base amount is preferably less than 6%' and 3% or less. The degree of polymerization of the polyvinyl butyral resin can be, for example, polyvinyl alcohol of a raw material. The degree of polymerization of a polyvinyl acetal resin was measured. Further, the degree of butyric acidification can be measured according to, for example, JISK6728. Further, the residual acetohydrazide amount can be measured in accordance with JIS K6728. When the degree of polymerization of the polyvinyl butyric acid resin is too small, in the case of a thin layer formation of, for example, 5/zni or less, preferably about 3 #m or less, it is difficult to obtain sufficient mechanical strength. Further, when the degree of polymerization is too large, there is a tendency that the surface roughness of the thin 2030-6478-PF1 16 1282331 is deteriorated. Further, when the degree of butyralization of the polyvinyl butyral resin is too low, the solubility in the coating tends to be deteriorated, and when it is too late, the surface roughness of the sheet tends to deteriorate. Further, when the amount of the vinegar mash is too large, the surface roughness of the sheet tends to deteriorate.

被用在有機載色劑之有機溶劑係未特別被限定,可採 用例如松油醇(terpineol)、醇類(alc〇h〇1)、丁基卡必醇 (butyl carblt〇1)、丙酮(acet〇ne)、甲苯(士〇1 此 等之 $機溶劑。本實施型態中,作為有機溶劑,係以含有醇類 吟劑與芳香族系、溶劑較佳,且以醇類溶劑與料族系溶劑 之。计質置作為100質量部,芳香族系溶劑含有量在丨〇質 里部以上2G質量部以下。芳香族系溶劑之含有量如太少, ^薄板表面粗糙度增大之傾向,如過多,則塗料過據特性 心化薄板表面粗糖度也會增大而惡化。 •作為醇類溶劑,例示有甲醇(methanol)、乙醇 (ethanol)、丙醇(pr〇pan〇1)、丁醇(butan〇〇 等。作為— 香知系冷賓’J ’則例不有甲苯(t〇luene)、二甲苯(州㊀此 乙酸节酉旨(benzylacetate)等。 黏結劑樹脂,係預先使在 中至少一種類以上之醇類溶劑 在介電體粉體及其他成分較佳 不易溶解於溶剤,通常之方法 傾向。在本實施型態之方法, 脂溶解於上述之良溶媒後,在 成分,所以能改善塗料分散性 甲醇、乙醇、丙醇、丁醇之 溶解過濾而作成溶液,添加 。南聚合度之黏結劑樹脂係 ,則有塗料之分散性惡化之 因為將高聚合度之黏結劑樹 該溶液添加陶瓷粉體及其他 ,且能抑制未溶解樹脂之發 2030-6478-PF1 1282331The organic solvent to be used in the organic vehicle is not particularly limited, and for example, terpineol, alcohol (alc〇h〇1), butyl carbol〇1, acetone (for example) can be used. 〇 〇 ) ) 、 甲苯 甲苯 甲苯 甲苯 甲苯 甲苯 甲苯 甲苯 甲苯 甲苯 甲苯 甲苯 甲苯 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The content of the aromatic solvent is not more than 2 parts by mass in the inner part of the enamel. The content of the aromatic solvent is too small, and the surface roughness of the thin plate is increased. If there is too much, the coating will pass through the characteristics of the core sheet, and the surface sugar content will increase and deteriorate. • As an alcohol solvent, methanol, ethanol, and propanol (pr〇pan〇1) are exemplified. Butanol (butan〇〇, etc.. as - Xiangzhi Department of cold-bin 'J', there are no toluene (t〇luene), xylene (state acetacetate benzylacetate), etc. Pre-setting at least one type of alcohol solvent in the dielectric powder and other formations It is preferred that it is not easily dissolved in the solvent, and the usual method tends to. In the method of the present embodiment, the fat is dissolved in the above-mentioned good solvent, and the component is added, so that the dispersibility of the coating, methanol, ethanol, propanol, butanol can be improved. When the solution is added, the binder resin of the south polymerization degree is deteriorated because the dispersibility of the coating is deteriorated because the ceramic powder and the like are added to the solution of the high polymerization degree binder, and the undissolved resin is suppressed 2030. -6478-PF1 1282331

^lL 。又’上述溶劑以外之溶劑,係無法提高固體成分濃度, ”且有漆(lacquer)黏結度之經時變化增大之傾向。 本實施型態中,在介電體塗料中,黏結劑樹脂之外, 添加作為黏著賦予劑之二甲苯(xylene)系樹脂亦可。二甲 苯系樹脂,相對於陶瓷粉體1〇〇質量部,添加範圍在1〇 貝里%以下,0.1以上1·〇質量%以下更好,最好是在大於 且I.0質量%以下之範圍。二甲苯系樹脂之添加量太少 日守,有接著性降低之傾向。此外,該添加量過多時,接著 性會提高,但有薄板之表面粗糙度會增加,多數之層積變 得困難,而且薄板之抗拉強度降低,薄板之操作性降低之 傾向。 在介電體塗料中,亦可因應需要而含有從各種分散 劑、可塑劑、除帶電劑、介電體、玻璃透明釉(glassfrit)、 絕緣體等選擇之添加物。^lL. Further, the solvent other than the above solvent does not increase the solid content concentration, and the lacquer adhesion tends to change with time. In the present embodiment, in the dielectric coating, the binder resin is used. In addition, a xylene resin may be added as an adhesion-imparting agent. The xylene-based resin may be added in a range of 1 〇 里 以下 % or less, and 0.1 or more 相对 相对 mass to the mass portion of the ceramic powder. % or less is more preferable, and it is more preferably in a range of more than 1.0% by mass or less. The amount of the xylene-based resin added is too small, and the adhesion tends to decrease. Further, when the amount is too large, the adhesion is increased. The surface roughness of the thin plate is increased, and the lamination of many sheets becomes difficult, and the tensile strength of the thin plate is lowered, and the workability of the thin plate is lowered. In the dielectric coating, it may be contained as needed. Various dispersants, plasticizers, additives other than charged agents, dielectrics, glass glazes, insulators, and the like.

五本實施型態中,作為分散劑並未特別受限定,但採用 聚乙二醇(_yethylene glyeQl)系之非離子性(麵_i〇n) 刀政劑車:U圭’其親水性·親油性平衡(HL⑴值A 5〜6。分 散劑,相對於陶曼粉體1〇〇質量部,添加量在〇·5質量部 以上1.5質量部以下較佳,在。5質量部以上ι〇質量部 以下更好。 則超過上述範圍時,有塗料黏度增大而且薄板表面 粗縫度增大之傾向。此外聚乙二醇系之非離子性分散 劑之分散劑方面,賴塗料黏度增大,而且薄板表面粗 糙度增大,且薄板伸展度降低,所以不好。 2030-6478-PFi 18 1282331 分散劑之添加量太少睥,古植& * t ^ 、V时,有溥板表面粗糙度增大之傾 向,過多時,則有薄板抗拉強度及堆疊(stack)性降低之傾 向。 本貫施型態中’作為可塑劑,採用鄰苯二甲酸二辛醋 Ui〇Ctyl phthalate)較佳,相對於黏結劑樹脂1〇〇質量 部,含有在40質量部以上7〇質量部以下較佳,而4〇〜6〇 質量部更好。相較於其他可塑劑,鄰苯二甲酸二辛醋在薄 板強度及薄板伸展兩者之點上較佳,特別是優於來自支撐 _體之剝離強度小而易於剝離。又,該可塑劑之含有量太少 時,有薄板延伸性變小,可撓性變小之傾向。此外,含有 量過多時,可塑劑會從薄板滲出(bleed〇ut),而對薄板之 可塑劑之偏析容易發生,有薄板之分散性降低之傾向。 此外,本實施型態中,在介電體塗料,相對於介電體 粉體1 0 0質量部,含有水在質量部以上6質量部以下,而 在1〜3質量部較佳。水的含有量太少時,會有按照吸濕之 φ 塗料特性之經時變化變大,而且塗料黏度增大之傾向,有 塗料之過濾特性劣化之傾向。此外,水的含有量過多時, 則有塗料之分離或沈降產生、分散性變差、薄板表面粗糙 度劣化之傾向。 再者,本實施型態中,相對於介電體粉體〗〇〇質量部, 添加碳氫化合物系溶劑、工業用汽油、煤油、溶劑石腦油 之中之至少任何一種在3質量部以上15質量部以下,最好 是在5〜10質量部。藉由添加這些添加物,能提升薄板強 度及改善薄极表面粗糙度。這些添加物之添加量太少時 2030-6478-PF1 19 1282331 添加效果少,添加量過多時,相反地,會有使薄板強度及 薄板表面粗糙度劣化之傾向。 黏結劑樹脂,相對於介電體粉體1〇〇質量部,含有量 ^ 5質量部卩上6·5質量部以下較佳。黏結劑樹脂之含有 1太少時,有薄板強度降低而且堆疊性(層積時之接著性) 劣化之傾向。此外,黏結劑樹脂之含有量過多時,有黏結 劑樹脂之偏析發生而分散性變差之傾向,#薄板表面粗链 度劣化之傾向。 此外,在將陶瓷粉體與黏結劑樹脂與可塑劑之合計體 積叹為100體積%之場合,介電體粉體所佔之體積比重在 62.42°/。以上72.69%以下較佳,最好是在63 93%以上72 69% 以下。該體積比重太小時,有黏結劑之偏析變得易於發生 刀政性變差之傾向,有表面粗糙度劣化之傾向。此外,體 積比重過大日守’則有薄板強度降低,而且堆疊性變差之傾 向。 再者,本實施型態中,在介電體塗料含有除帶電劑較 佳,該除帶電劑為咪唑3 (imidazoline)系除帶電劑較佳。 在除帶電劑非為❹㈣除帶電劑之場合,除去帶電效果 J而且有薄板強度、薄板伸展度或者接著性劣化之傾向。 除帶電劑,相對於陶瓷粉體100質量部,被含有在o.i 貝里σ卩以上〇. 75質量部以下,最好是在0· 25〜〇· 5質量 了:除帶電劑之添加量太少時,除去帶電之效果變小,過 多時’則有薄板表面粗/糙度劣化’而且薄板強度劣化之傾 向。除去帶電之效果小時,在從陶究生胚薄板剝下作為支 2030-6478-PF1 20 !282331 按體之負載薄板時等,容易發生靜電,在生胚薄板容易發 生皺紋產生等之不欲見情形。 在凋整介電體塗料方面,首先,以球磨機(ball mill) 等使陶聽體在泥漿(slurry)中分散(顏料分散工程)。該 =料分散工程,同時在陶瓷粉體(顏料)的破碎工程也有, 二進仃度,即使陶瓷粉體之平均粒徑之變化也能得知。本 貫施型態中,顏料分散工程中,以相對於使分散於泥裝前 鲁之陶变粉體(母材)之平均粒徑,使分散於泥漿後之陶竟粉 體之平均粒徑,成為8〇%以下,不滿8〇%較佳之方式,進行 顏料之破碎及分散。 其次,在含有該陶瓷粉體之泥漿,添加分散劑及其他 添加物並使之分散,得到分散塗料(分散劑添加及分散工 程)。最後,在該分散塗料,添加黏結劑樹脂並進行混練(樹 脂混練工程)。 、,用〆作法所得到之介電體塗料(薄層化生胚薄板用条 •料),利用刮刀(doctor blade)法等,以第2圖所示方式二 作為支撐體之負載薄板3()上,以厚度較佳, 〇· 5二1〇"m左右更好之厚度,形成内側生胚薄板2a。内側 薄板2a在負载薄板3〇被形成之後被進行乾燥。 内側生胚薄板之乾燥溫度為50〜1〇〇。(:較佳,乾燥時 間為1〜20分較佳。乾燥後之内側生胚薄板之厚度,相較 於乾燥前,係收縮成5〜25%之厚度。乾燥後之内側生胚薄 板2a之厚度為3 # m以下較佳。 (2)其次,在燒結後為了製造構成第】圖所示之外側介 2030-6478-PF1 21 1282331 電體層20之陶瓷生胚薄板,準備厚膜介電體塗料(厚膜生 胚薄板用塗料)。 該厚膜介電體塗料,被進行下述、與上述薄層化介電 體塗料相同作法之調整。 厚膜介電體塗料,係與薄層化介電體塗料相同地,由 混練介電體原料(陶瓷粉體)與有機載色劑而得到之有機溶 劑系塗料所構成。被用於厚膜介電體塗料之黏結劑樹脂, 係與被用於薄層化介電體塗料之樹脂相同。 被用於厚膜介電體塗料之有機載色劑之有機溶劑,係 έ有使黏結劑樹脂良好地溶解之良溶媒,與相較於良溶媒 而對黏結劑樹脂之溶解性較低之貧溶媒,貧溶媒,相對於 溶劑全體,含有量在30〜6〇質量%之範圍内。而且,貧溶 媒係含有沸點比良溶媒還要高之溶媒。 良溶媒係例如醇類,貧溶媒,為含有:曱苯(ΐ〇丨uene )、 一甲本(xylene)、礦物油精(minerai spirit)、乙酸苯酯 _ (benzylacetate)、溶劑石腦油(solvent naphtha)、工業 用汽油(gasoline)、煤油(kerosene)、庚酮(heptanone)、 本乙$元(ethyl benzene)之中至少一種。作為良溶媒之醇 類,例舉如:甲醇(methanol)、乙醇(ethanol)、丙醇 (propanol)、丁醇(butanol)。 又,在作為貧溶媒而含有礦物油精(MSP)之場合,礦物 油精單獨地’相對於溶劑全體而言,含有量在高於7%而不 滿1 5%之範圍内較佳。MSP之添加量太少時,有通氣性惡化 之傾向,添加量過多,則有薄板之表面平滑性降低,厚膜 2030-6478-PF1 22 1282331 化變得困難之傾向。 貧溶媒’相對於溶劑全體,含有量在30〜60質量%, 最好是在30〜50質量%之範圍内。該貧溶媒之質量%太低 日寸有本發明之作用效果降低之傾向,過高時,則有過濾 特性惡化’在薄板成型上,無法得到適切之塗料之傾向。In the five embodiments, the dispersant is not particularly limited, but a non-ionic (face _i〇n) knife of the polyethylene glycol (_yethylene glyeQl) system is used: U Gui's hydrophilicity The oleophilic balance (HL(1) value A 5 to 6. Dispersant, the amount of the dispersant is preferably 〇·5 mass parts or more and 1.5 mass parts or less, more than 5 mass parts or more. The quality is less than the above. When the above range is exceeded, the viscosity of the coating increases and the surface roughness of the sheet increases. Further, in addition to the dispersant of the polyethylene glycol-based nonionic dispersant, the viscosity of the coating increases. And the surface roughness of the sheet is increased, and the sheet stretchability is lowered, so it is not good. 2030-6478-PFi 18 1282331 The amount of the dispersant added is too small, the ancient plant & * t ^, V, there is a seesaw surface When the roughness is increased, the tensile strength and the stacking property of the sheet tend to decrease. In the present embodiment, 'as a plasticizer, Ui〇Ctyl phthalate is used. Preferably, it is contained in 40 parts of the mass of the binder resin. 7〇 mass unit less than the preferred amount of the unit, while the portion 4〇~6〇 better quality. Compared with other plasticizers, dioctyl phthalate is preferred in terms of both sheet strength and sheet stretching, and in particular, is superior to peeling strength from the support body and is easily peeled off. Further, when the content of the plasticizer is too small, the sheet stretchability is small and the flexibility tends to be small. Further, when the content is too large, the plasticizer bleeds out from the sheet, and segregation of the plasticizer to the sheet tends to occur, and the dispersibility of the sheet tends to decrease. Further, in the present embodiment, the dielectric coating material contains water at a mass portion of not less than 6 parts by mass based on the mass portion of the dielectric powder, and is preferably 1 to 3 parts by mass. When the water content is too small, the change in the characteristics of the coating material according to the moisture absorption becomes large, and the viscosity of the coating material tends to increase, and the filtration characteristics of the coating tend to deteriorate. Further, when the water content is too large, separation or sedimentation of the coating material occurs, the dispersibility is deteriorated, and the surface roughness of the sheet tends to be deteriorated. In the present embodiment, at least one of a hydrocarbon-based solvent, an industrial gasoline, a kerosene, and a solvent naphtha is added to the mass portion of the dielectric body powder at a mass of 3 or more. 15 mass parts or less, preferably 5 to 10 mass parts. By adding these additives, the sheet strength can be improved and the surface roughness of the thin electrode can be improved. When the amount of addition of these additives is too small, 2030-6478-PF1 19 1282331 has little effect of addition, and when the amount of addition is too large, there is a tendency that the strength of the sheet and the surface roughness of the sheet are deteriorated. The binder resin is preferably contained in an amount of 5% by mass based on the mass portion of the dielectric powder. When the content of the binder resin 1 is too small, the strength of the sheet is lowered and the stackability (adhesiveness at the time of lamination) tends to deteriorate. Further, when the content of the binder resin is too large, segregation of the binder resin occurs and the dispersibility tends to be deteriorated, and the thickness of the surface of the thin plate tends to deteriorate. Further, in the case where the total volume of the ceramic powder and the binder resin and the plasticizer is 100% by volume, the volume fraction of the dielectric powder is 62.42 ° /. It is preferably 72.69% or less, preferably 63 93% or more and 72 69% or less. When the volume specific gravity is too small, the segregation of the binder tends to cause the knife-like property to deteriorate, and the surface roughness tends to deteriorate. In addition, if the volume is too large, the thickness of the sheet is reduced, and the stacking property is deteriorated. Further, in the present embodiment, it is preferable that the dielectric coating contains a charge-removing agent, and the charge-removing agent is an imidazoline-based charge-removing agent. In the case where the charging agent is not a ruthenium (iv), the charging effect J is removed, and there is a tendency that the sheet strength, the sheet stretching degree, or the adhesion property are deteriorated. In addition to the charged agent, it is contained in the mass part of the ceramic powder, and is contained in the oi bei σ 卩 or more. 75 mass parts or less, preferably in the 0 · 25~ 〇 · 5 mass: the addition amount of the charged agent is too When the amount is small, the effect of removing the charging is small, and when it is too large, the surface roughness/roughness of the sheet is deteriorated, and the strength of the sheet tends to deteriorate. When the effect of charging is removed, when it is peeled off from the ceramic sheet, it is easy to generate static electricity when it is used as a supporting sheet of 2030-6478-PF1 20!282331, and wrinkles are likely to occur in the raw sheet. situation. In the case of a dielectric coating, first, a pottery body is dispersed in a slurry by a ball mill or the like (pigment dispersion engineering). This = material dispersion engineering, at the same time in the ceramic powder (pigment) crushing project also, the binary penetration, even if the average particle size of the ceramic powder can be known. In the present embodiment, in the pigment dispersion process, the average particle diameter of the ceramic powder dispersed after the slurry is made with respect to the average particle diameter of the ceramic powder (base metal) dispersed in the mud before the mud is loaded. It is preferable that the pigment is crushed and dispersed in such a manner that it is preferably 8% or less and less than 8% by weight. Next, a dispersant and other additives are added to the slurry containing the ceramic powder and dispersed to obtain a dispersion coating (dispersant addition and dispersion). Finally, in the dispersion coating, a binder resin is added and kneaded (a resin mixing process). a dielectric coating (a thin-layered raw sheet for strips) obtained by a ruthenium method, and a load sheet 3 as a support in the manner shown in FIG. 2 by a doctor blade method or the like ( On the upper side, the inner raw sheet 2a is formed with a thickness of preferably 〇·5 2 1〇"m. The inner sheet 2a is dried after the load sheet 3 is formed. The inner raw sheet is dried at a temperature of 50 to 1 Torr. (: Preferably, the drying time is preferably from 1 to 20 minutes. The thickness of the inner raw sheet after drying is reduced to a thickness of 5 to 25% compared with that before drying. The inner raw sheet 2a after drying It is preferable that the thickness is 3 #m or less. (2) Next, after sintering, in order to manufacture a ceramic green sheet of the electric layer 20 of the outer layer 2030-6478-PF1 21 1282331 shown in the figure, a thick film dielectric is prepared. Coating (coating for thick film green sheet) This thick film dielectric coating is subjected to the following adjustments in the same manner as the above thin layer dielectric coating. Thick film dielectric coating, thin layering The dielectric coating is composed of an organic solvent-based coating obtained by kneading a dielectric material (ceramic powder) and an organic vehicle, and is used as a binder resin for a thick film dielectric coating. The same resin used for thin-layer dielectric coatings. The organic solvent used as an organic vehicle for thick-film dielectric coatings is a good solvent for the good dissolution of the binder resin. a poor solvent with a solvent and a low solubility to a binder resin, a poor solvent The content of the solvent is in the range of 30 to 6 % by mass based on the entire solvent, and the solvent is a solvent having a higher boiling point than the good solvent. The good solvent is, for example, an alcohol or a poor solvent, and contains: benzene (ΐ) 〇丨uene ), xylene, minerai spirit, benzylacetate, solvent naphtha, gasoline (gasoline), kerosene, gh At least one of heptanone and ethyl benzene. Examples of alcohols as good solvents include methanol, ethanol, propanol, butanol. Further, in the case where mineral oil concentrate (MSP) is contained as a poor solvent, the mineral oil concentrate alone is preferably in a range of more than 7% and less than 1% with respect to the entire solvent. MSP When the amount of addition is too small, the air permeability tends to be deteriorated. When the amount of addition is too large, the surface smoothness of the thin plate is lowered, and the thick film 2030-6478-PF1 22 1282331 tends to be difficult. The poor solvent 'is relative to the solvent. , the content is 30~60% by mass Preferably, it is in the range of 30 to 50% by mass. The mass % of the poor solvent is too low, and the effect of the present invention is lowered. When the temperature is too high, the filtration characteristics are deteriorated. The tendency to get a suitable coating.

黏結劑樹脂相對於前述陶瓷粉體1 〇〇質量部,含有量 在4〜6· 5質量部較佳。該黏結劑樹脂之添加量太少時,在 薄板成型·加工上,會有無法得到充分之強度或接著性之 傾向,過多時,則有薄板強度過高之傾向。 在調整厚膜介電體塗料方面,首先,以球磨機(bau 仙)等使陶£粉體在泥襞(slurry)中分散(顏料分散工 私)4顏料分散工矛呈’同時在陶宪粉體(顏料)的破碎工程 也有’其進行度,即使㈣粉體之平均粒徑之變化也能得 知。本實施型態中,顏料分散卫程中,以相對於使分散於 泥衆前之嶋體(母材)之平均敕徑,使分散於 之 陶究粉體之平均粒徑,不成為不$ 8 之破碎及分散。 逛仃顋枓 奶碍層化溥板,以相對 :材之平均粒徑,使分散於泥漿後之陶究粉體之平均 成為8 0 %以下之細粒徑之方文 ^ 相對於此,厚膜介電體塗料中,二4 丁耗卒陶瓷粉體 均粒徑作成太小時,薄板之密度變高=體之 性降低,厚膜化就會變得困難。因& 交差而操 體不被細小粉碎之方式,有必 以陶瓷: 百义要使陶莞粉體在泥漿中 2030~6478-PFl 1282331 散。例如嚴密地管理在100%到90%止之粉碎水平,並有必 要使陶瓷粉體在泥漿中分散,但該控制是困難的。本實施 型態中,作為溶劑,藉由使之含有貧溶媒,變成能容許到 80%為止之粉碎,使陶瓷粉體在泥漿中分散之製程變得容 易。 、其次,在含有該陶瓷粉體之泥漿,添加分散劑及其他 添加物並使之分散,得到分散塗料(分散劑添加及分散工 程)。最後,在該分散塗料,添加黏結劑樹脂並進行混練(樹 脂混練工程)。 用該作法所得到之厚膜介電體塗料(厚膜生胚薄板用 塗料),利用刮刀(d〇ct〇rblade)法等,以第2圖所示方式, 在作為支撐體之負載薄板30上,以厚度10〜100/z m較佳, 〇 3 0 # m左右更好之厚度,形成外側生胚薄板。外側 生,薄板2Ga ’在負載薄板3{)被形成之後被進行乾燥。負 載薄板30係由例如PET薄膜等所構成。 、外側生胚薄板之乾燥溫度為50〜100°C較佳,乾燥時 門為1 20分較佳。乾燥後之外側生胚薄板之厚度,相較 於乾燥前,係收縮成5〜25%之厚度。乾燥後之外側生胚薄 板2〇a之厚度為1〇"以下較佳。剝下負載薄板3〇所得到 之外側生胚薄板2Qa係構成第1圖所示之外側介電體 之部分。 —(3)…人’在生胚薄板2a之-方之表面,形成第1圖 所不之内部電極層3。内部電極㉟3之形成方法並未特別 被限定,但例料敎、薄料、轉印法等。 2030-6478 - Pp]_ 1282331 其後,如第a圖所示,交互地層 之内側峰脉m杧〇 償鬥邛電極層被形成 之内側生胚薄板2a,而且在其層積方向 ^ 層或者複層地層積外側生胚薄板20a。 ’夺 積體:Γ:Γ作法所得到之層積體,切斷成指定之層 =尺寸,:成生胚切片m之後,進行脫 “於疋,為了使介電體層2及再氧化,進行孰處理。 脫黏結劑處理在通常之條件下 ^仃即可,但在内部雷 極層之導電體材料採用Ni或Ni T*、f > i荨卑金屬之場合,在 下述之條件下特別進行較佳。 昇溫速度:5〜300°c /小時,特別Β 1Λ 了将別疋,10〜5(TC/小時, 保持溫度:200〜40(TC,特別3 nr 符別疋,250〜350°C, 保持時間:〇. 5〜2 0小時,μ 曰, 四 T w別疋1〜10小時, 環境:已加濕之N2與Η2之混合氣體。 燒結條件為下述之條件較佳。 幵溫速度:5 0〜5 0 0 °C /小時,杜σ t β 时,特別是,200〜300°C/ 小時, ❿ 保持溫度·· 1100〜1 300°C,转兄,丨η , 符別是,1150〜1 250°C, 保持時間:〇 · 5〜8小時,特另,丨η 0 付別疋,1〜3小時, 冷卻速度:50〜50 0°C/小時,牡σϊ θ τ ’特別是,200〜300°C / 小時, 環境氣體:已加濕之N,與I之混合氣體等。 其中’燒結時之空氣環境中之惫# 2 τ <虱虱分壓係在1 0 2Pa以 下,特別以在10-2〜10-8Pa進扞鉍从 > τ季又佳。超過前述範圍時, 有内部電極層氧化之傾向,此外备 Ρ 虱氣分壓太低時,則有The binder resin is preferably in a mass ratio of 4 to 6.5, with respect to the mass portion of the ceramic powder. When the amount of the binder resin added is too small, sufficient strength or adhesion tends to be insufficient in the molding and processing of the sheet. When the amount is too large, the sheet strength tends to be too high. In the adjustment of the thick film dielectric coating, firstly, the ball powder is dispersed in the slurry by a ball mill (bau xian), etc. (pigment dispersion work) 4 pigment dispersion spear is 'at the same time in Tao Xianfen The crushing process of the body (pigment) also has a degree of progress, and even if the (four) powder has a change in the average particle size, it can be known. In the present embodiment, in the pigment dispersion process, the average particle diameter of the ceramic powder dispersed in the body (the base material) before being dispersed in the mud is not made. 8 broken and dispersed.仃顋枓 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍 碍In the film dielectric coating, the average particle size of the ceramic powder is too small, and the density of the thin plate becomes high = the body property is lowered, and the thick film becomes difficult. Because of the & intersection, the body is not shredded by the way, there must be ceramic: Baiyi wants to make the pottery powder in the mud 2030~6478-PFl 1282331 scattered. For example, it is strictly controlled at a crushing level of 100% to 90%, and it is necessary to disperse the ceramic powder in the mud, but the control is difficult. In the present embodiment, the solvent is allowed to be pulverized to 80% by the use of a poor solvent, and the process of dispersing the ceramic powder in the slurry is facilitated. Next, a dispersant and other additives are added to the slurry containing the ceramic powder and dispersed to obtain a dispersion coating (dispersant addition and dispersion). Finally, in the dispersion coating, a binder resin is added and kneaded (a resin mixing process). The thick film dielectric coating (coating for thick film green sheet) obtained by this method is used as a support sheet by a doctor blade (d〇ct〇rblade) method or the like as shown in Fig. 2 Preferably, the outer raw sheet is formed by a thickness of 10 to 100/zm, and a thickness of about 30,000# m. The outer side is formed, and the thin plate 2Ga' is dried after the load sheet 3{) is formed. The load sheet 30 is made of, for example, a PET film or the like. The drying temperature of the outer raw sheet is preferably 50 to 100 ° C, and the drying is preferably 1 to 20 minutes. The thickness of the outer side raw sheet after drying is reduced to a thickness of 5 to 25% compared to that before drying. After drying, the outer side of the green sheet 2〇a has a thickness of 1 〇" The outer raw sheet 2Qa obtained by peeling off the load thin plate 3 is a part of the outer dielectric shown in Fig. 1. - (3) ... person's on the surface of the green sheet 2a, the internal electrode layer 3 as shown in Fig. 1 is formed. The method of forming the internal electrode 353 is not particularly limited, but examples thereof include a crucible, a thin material, a transfer method, and the like. 2030-6478 - Pp]_ 1282331 Thereafter, as shown in Fig. a, the inner peak of the interactive formation m compensates for the inner raw sheet 2a formed by the electrode layer, and in the layering direction thereof or The outer layer of the raw embryo sheet 20a is laminated. 'Collective body: Γ: The layered body obtained by the Γ method, cut into the specified layer = size, after the maturation of the embryo slice m, the detachment is performed, in order to make the dielectric layer 2 and reoxidize,孰 Treatment. The debonding agent treatment can be carried out under normal conditions, but in the case where the internal conductor material of the internal lightning layer is Ni or Ni T*, f > i 荨 金属 金属 metal, under the following conditions It is better to carry out the heating rate: 5~300 °c / hour, especially Β 1 Λ will be 疋, 10~5 (TC / hour, keep the temperature: 200~40 (TC, special 3 nr 疋, 250~350 °C, Hold time: 〇. 5~2 0 hours, μ 曰, four T w 疋 1~10 hours, Environment: The mixed gas of N2 and Η2 has been humidified. The sintering conditions are preferably as follows.幵 Temperature speed: 5 0~5 0 0 ° C / hour, Du σ t β, especially, 200~300 ° C / hour, 保持 Keep the temperature · · 1100~1 300 ° C, turn brother, 丨η, The sign is 1,150~1 250 °C, hold time: 〇·5~8 hours, special, 丨η 0 pay 疋, 1~3 hours, cooling rate: 50~50 0°C/hour, ϊσϊ θ τ 'Specially, 200 to 300 ° C / hour, ambient gas: N has been humidified, mixed with I, etc.. Among them, 'the air in the sintering environment 惫 # 2 τ < 虱虱 partial pressure system in 1 0 2 Pa or less, especially in the range of 10-2 to 10-8 Pa, and the τ season is preferable. When the above range is exceeded, there is a tendency for the internal electrode layer to oxidize, and when the partial pressure of the helium gas is too low, Have

2030-6478-PF1 2S 1282331 内部電極層之電極材料引起異常燒結,造成中斷之傾向。 進行此般燒結後之熱處理,設定保持溫度或最高溫度 為1 000°C以上較佳,1 000〜110(rc更好。熱處理時之= 溫度或最高溫度,在低於前述範圍τ因為介電體材料之氧 化並不充分所以有絕緣電阻壽命變短之傾向,超過前述⑸ 圍時則有内部電極之Ni氧化,不僅電容降低,而且 體材質進订反應’壽命也變短之傾向。熱處理時之氧氣八 壓,係比燒結時之還原環境之氧氣分壓還要 〜心較佳,Η、〜1Pa更好。在低於前述範圍下,介電a 體層2之再氧化困冑’超過前述範圍時則有内部電極層3 氧化之傾向。接著,其他之熱處理條件為下述之條件較二。 保持時間:0〜6小時,特別是,2〜5小時, 小日士冷卻速度:50〜50〇口小日夺,特別是,100〜800t/ 壞境用氣體:已加濕之N2氣體等。 又,在加濕、n2 ,氣體或混合氣體等,使用例如加 kb)等即可。該場合’水溫$ 〇〜饥左右較佳^ 外’脫黏結劑處理、燒結及熱處理,各處理連續進&lt;-獨立進行皆可。連續進行這些處理 έ 你 丁 &amp; Λ ^ ^結劑處理 ’不“卻地變更環境,繼續昇溫直到燒結時 ^進仃燒結’接著予以冷卻,在達到熱處理持, 時變更環境進行熱處理較佳。另—方面,獨立 理之揚人^· 丁沒些處 曰、口,在乂結時,在I氣體或者已加濕之I氣體俨产 下幵/皿直到脫㈣劑處理時之保持溫度後兄 又尺來i兄再繼 2030-6478-PFi 26 1282331 續昇溫較佳,冷卻直到熱處 λτ ^ 〈保符,皿度後,再度轡承 成Ν2氣體或者已加濕之ν 體展兄並繼續冷卻較佳。此 卜,,、、、處理時,在Ν2氣體環 # + 兄卜昇μ直到保持溫度後,變 〇兄,或將熱處理之全過程設為已加濕之…氣體環境皆 在如此作法所得収燒結體(零件本體⑻, 磨、賀砂器(sand blast、笙#工山 展 用塗料形成端子電極6、8。 而子電極 係例如在已加之Λ Γ塗料之燒結條件’ Μ分鐘〜i小時左右較佳。接著,因_需要=订 6、8上藉由進行電鑛等形成墊声^而要“子電極 殿寻形成墊層。又,端子電極用塗料择 /、上述之電極塗料相同地調製即可。 ’、 接等所製造之本發明之層積陶竟電容,係利用焊 Ϊ被以在印刷電路板上等,且被使用於各種電子機器 …在本實施型態有關之介電體塗料(薄層化生胚薄板用 塗料)及採用生胚薄板之層積陶兗電容之製造方法,因為採 用以縮丁 I系樹脂作為主成分之黏結劑樹脂,即使是極薄 的生胚薄板’也能製造出具有能耐受來自支撐體之剝離之 強度’而且具有良好之接著性及操作性之薄層化生胚薄 板。例如燒結後之介電體層(燒結後之生胚薄板)之厚度能 薄層化成,m以下’ 3…下較佳,2“m以下更好:此 卜在本實施型態之薄層化生胚薄板,因為其表面粗糖度 小,所以也能增加層積數。 2030-647 8-PF1 27 1282331 此外,在本實施型態有關之薄層化介電體塗料(薄層化 方:薄板用塗料)及採用生胚薄板之層積陶竞電容之製造 特疋種類之分散劑,HLB採用特定範圍之分散 ^因此’即使是例如以下左右極薄的生胚薄板,能 % ί又來自負載薄板之剝離之強度,而且具有良好之 著f及操作性。此外,薄板之表面粗糖度也小,且堆疊 ㈣板中介著電極層進行多數層積。 再者纟本實施型態有關之厚膜介電體塗料(厚膜生胚 ’板用塗料)及採用該塗料之層積陶瓷電容之製造方法,採 :與:以薄層化介電體層之薄層化介電體塗料所含有之黏 :齊:樹脂相同之縮丁醛系樹脂,並無變更樹脂其他之固形 而此採用微粉顏料(陶瓷粉體)形成厚膜之生胚 斗板二而1,採用本實施型態之厚膜介電體塗料被形成之 #板之通乳性、切斷性及接著性會提升,且厚膜生胚 溥板之操作性备與古 m a S &quot;。因而,厚膜生胚薄板之製造變得容 並且知用厚膜生胚薄板製造之電子元件之製造變得容 易。 又’本貫施型能中,At τ料π # ^ ^ ^ 此不變更薄層化介電體塗料所含 有之黏結劑樹脂、其他 口形有钱成分,而製造厚膜生胚 涛板,所以使利用生胚 熱之脫黏結劑工程之控制 “易。亦即,在形成内層之薄層化介電體塗料之薄板, 與形成外層之厚膜介電體冷料 Μ ^體塗枓之溥板,於相同計時下引扭 脫黏結劑反應。因此,不會使 才下引起 等破損之虞。 L使切片強度受損’且沒有裂縫 2030-6478-PF1 28 1282331 —又,本發明並非限定於上述之實施型態,在本發明之 範圍内能有種種變化。 例如’本發明之方法並未限於層積陶瓷電容之製造方 法’亦邊適用於其他層積型電子元件之製造方法。 實施例 以下’根據更為詳細之實施例說明本發明,但本發明 並不限定於這些實施例。 實施例1 a 厚膜生胚薄板用塗料之製作 採用BaTi〇3粉體(BT—〇2/1t學工業(株))作為陶瓷 米刀體之出發原料。相對於該BaTi〇3粉體100質量部,以成 為(Ba〇.6Ca〇.4)Si〇3: 1. 48 質量部、γ2〇3: ι_ 〇1 質量部、MgC〇3: 0· 72 質量 %、Cr2〇3 : 〇· 13 質量 %、及 V2〇5 : 〇45 質量 %之 方式’準備陶瓷粉體副成分添加物。 隶初以球磨機僅將副成分添加物進行混合,予以泥 水化亦即’將副成分添加物(合計量8. 8g)、乙醇:6g、 η丙醇· 6g、一甲苯:2g、與分散劑(〇· lg),利用球磨機, 進行20小時預備粉碎。 作為黏結劑,採用BH6(聚乙烯醇縮丁醛樹脂/pvB)之 15%漆(lacquer)(將積水化學社製BH6按乙醇/η-丙醇二p 1 溶解)。此外’作為分散劑,採用聚乙二醇系之非離子性分 散劑(HLB=5〜6)。 其_人’相對於i 〇3 : 1 91 · 2g,添加··副成分添加物 之預備粉碎泥漿、乙醇·· 37g、η-丙醇·· 37g、二曱苯·· 50g、 2030-6478-PFl 29 1282331 礦物油精(MSP) : 15g、作為可塑劑成分之D〇p(鄰苯二甲酸 二辛酯(dioctyl Phthalate)) : 6g、作為分散劑之聚乙二 醇系之非離子性分散劑(HLB = 5〜6) : 14g、以BH6(聚乙烯 醇縮丁醛樹脂/PVB)之! 5%漆(丨acquer)(將積水化學社製 BH6按乙醇/n-丙醇=1:丨溶解)作為固形成分6質量%(漆添 加里8Og)。之後,藉由將該分散塗料以球磨機混合2〇小 %作成陶瓷塗料(厚膜生胚薄板用塗料)。 該陶竟塗料之製作中,以相對於使分散於塗料前之陶 瓷粉體(母材)之平均粒徑,使分散於塗料後之陶瓷粉體之 平均粒彳二d50 ’如下述表!所示,成為8〇%以上之a之 :式’進订顏料之破碎及分散。亦即,對於使分散於塗料 前之作為母材之BaTi〇3之平均粒徑d5〇為〇.623以1利用 球磨機混合之結果,BaTi〇3之平均粒徑仳〇成&amp; 〇5… m,為82. 2%之破碎條件。又,平均健_係意指陶竟粉 ,之全體積之50%之平均粒徑,且依照例如;ISRi629等所 定義的。該粒徑係利用日機裝株式會社製之微軌跡HRA測 該陶究塗料所含有之作為黏結劑樹脂之聚乙婦醇縮丁 越樹脂之聚合度係譲,其縮丁酸化度為瞻3%,殘留赌 醯基量則為3±2%。該黏結劑樹脂,相對於陶莞粉體(包含 陶莞粉體副成分添加物)1〇〇質量部,含有量在6質量部且 被包含在陶瓷塗料中。 旦 卜作為可塑劑之D0P,相對於黏結劑樹脂i 〇 〇質 里P 3有里在50質量部且被包含在陶兗塗料中。作為分 2030-6478-PF1 30 !282331 質量邛二有::之非離子性分散劑’相對於陶瓷粉體10。 貝里口Ρ,含有量在〇·7質量部。 此外,如表1所示,在塗料, 為良溶媒之己醆及 相對於溶劑全體,作 之' ρ卜丙醇之含有量為68.2質量%,貧溶媒 :一之含有量為質量%,貧溶媒之一部分且2030-6478-PF1 2S 1282331 The electrode material of the internal electrode layer causes abnormal sintering, which causes a tendency to break. After the heat treatment such as sintering, the holding temperature or the maximum temperature is preferably 1 000 ° C or more, preferably 1 000 to 110 (rc is better. When heat treatment = temperature or maximum temperature, below the aforementioned range τ because of dielectric When the oxidation of the bulk material is not sufficient, the life of the insulation resistance tends to be short. When the temperature exceeds the above (5), the Ni of the internal electrode is oxidized, and not only the capacitance is lowered, but also the life of the material material is delayed. The oxygen eight pressure is better than the oxygen partial pressure of the reducing environment during sintering, preferably Η, ~1Pa. Below the above range, the re-oxidation of the dielectric a layer 2 is more than the above In the range, there is a tendency for the internal electrode layer 3 to oxidize. Next, other heat treatment conditions are as follows. Holding time: 0 to 6 hours, in particular, 2 to 5 hours, small Japanese cooling rate: 50~ 50 〇 小 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 。 。 。 。 。 。 。 In this case, the water temperature is 〇 〇 饥 饥 较佳 较佳 ^ 外 外 ’ ’ 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱These treatments are carried out continuously. έ & amp ^ ^ ^ ^ ^ ^ ^ ^ ^ 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结 结On the other hand, the independent management of the people ^· Ding does not have some sputum, mouth, in the knot, in the I gas or the humidified I gas 俨 幵 / dish until the temperature of the (four) agent treatment to maintain the temperature Brother and then come to my brother and then continue 2030-6478-PFi 26 1282331 Continue to warm up better, cool until the heat λτ ^ < Guarantee, after the degree, once again into a Ν 2 gas or has been humidified ν It is better to continue cooling. In the case of this,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, In this way, the sintered body (the part body (8), the grinding and sanding device (sand blast, the 工#工山展 coating forms the terminal electrodes 6, 8 and the sub-electrode is, for example, the sintering condition of the Λ coating) Μ minutes to about i hours is better. Then, because _Required = on the 6th and 8th, by forming the sound of the electric ore, etc., it is necessary to "form the sub-electrode to form a cushion. Further, the terminal electrode is selected by the coating material, and the above-mentioned electrode coating is prepared in the same manner." The laminated ceramic capacitor of the present invention manufactured by the present invention is used on a printed circuit board by a soldering iron, etc., and is used in various electronic devices. In the present embodiment, the dielectric coating (thin layering) For the production method of the raw material sheet and the laminated ceramic capacitor using the raw sheet, it is possible to manufacture even a very thin raw sheet by using a binder resin containing a resin as a main component. A thin layered green sheet having a strength capable of withstanding peeling from the support and having good adhesion and workability. For example, the thickness of the sintered dielectric layer (sintered raw sheet) can be thinned into a thin layer. , m is lower than '3...lower, and 2"m or less is better: this thin layered green sheet in the present embodiment can also increase the number of layers because the surface has a small coarse sugar content. 2030-647 8-PF1 27 1282331 In addition, in this embodiment, The thin layered dielectric coating (thin layer: coating for thin sheets) and the dispersing agent for the manufacture of special types of laminated ceramics using a layer of raw materials, HLB uses a specific range of dispersion ^ so 'even For example, the following thin and thin raw green sheets can be extracted from the strength of the loaded sheet, and have good f and operability. In addition, the surface roughness of the sheet is also small, and the stack (four) plate is interposed with the electrode layer. Carrying out most of the lamination. Further, the thick film dielectric coating (thick film greening 'plate coating) and the manufacturing method of the laminated ceramic capacitor using the coating are adopted in this embodiment. The thin layered dielectric coating of the dielectric layer contains the same: but the same butadiene-based resin, which does not change the other solid shape of the resin, and the use of the fine powder pigment (ceramic powder) to form a thick film The embryonic board is two and one, and the thick film dielectric coating of the present embodiment is formed, the emulsion property, the cutting property and the adhesion property of the #plate are improved, and the operation of the thick film green sheet is prepared. Ancient ma S &quot;. Therefore, the manufacture of a thick film green sheet becomes easy and it is easy to manufacture an electronic component manufactured by using a thick film green sheet. In addition, in the present application type, At τ material π # ^ ^ ^ does not change the binder resin and other mouth-shaped rich components contained in the thin-layer dielectric coating, and produces a thick film of raw slabs, so The control of the debonding agent engineering using the raw heat is "easy. That is, the thin plate of the thin layer dielectric coating which forms the inner layer, and the thick film dielectric cold material which forms the outer layer" The plate is subjected to the reaction of the twisting agent at the same timing. Therefore, it does not cause damage such as damage. L makes the slice strength impaired and there is no crack 2030-6478-PF1 28 1282331 - Again, the invention is not limited In the above-described embodiments, various changes can be made within the scope of the present invention. For example, the method of the present invention is not limited to the method of manufacturing a laminated ceramic capacitor, and is also applicable to a method of manufacturing other laminated electronic components. EXAMPLES Hereinafter, the present invention will be described based on the more detailed examples, but the present invention is not limited to these examples. Example 1 a Preparation of a coating for a thick film green sheet using BaTi〇3 powder (BT-〇2/ 1t Xue Industrial Co., Ltd. as a pottery The raw material of the rice knives is made of (Ba〇.6Ca〇.4)Si〇3: 1.48 mass parts, γ2〇3: ι_ 〇1 mass parts, with respect to 100 parts of the BaTi〇3 powder. MgC〇3: 0·72% by mass, Cr2〇3: 〇·13% by mass, and V2〇5: 〇45% by mass of 'Preparation of ceramic powder by-component additives. Only the sub-components were added to the ball mill at the beginning. The mixture is mixed and sublimed, that is, 'subcomponent additive (total amount 8.8 g), ethanol: 6 g, η propanol · 6 g, xylene: 2 g, and dispersant (〇· lg), using a ball mill, The pulverization was carried out for 20 hours. As a binder, 15% lacquer (BH6, manufactured by Sekisui Chemical Co., Ltd.) was dissolved in ethanol/η-propanol di p 1 using BH6 (polyvinyl butyral resin/pvB). In addition, as a dispersing agent, a polyethylene glycol-based nonionic dispersing agent (HLB=5 to 6) is used. The preparation of the subcomponent additive is added to i 〇3 : 1 91 · 2g. Crushing mud, ethanol · · 37g, η - propanol · · 37g, diterpene benzene · · 50g, 2030-6478-PFl 29 1282331 mineral spirits (MSP): 15g, as a plasticizer Component D〇p (dioctyl Phthalate): 6g, a polyethylene glycol-based nonionic dispersant (HLB = 5~6) as a dispersing agent: 14g, BH6 (poly Vinyl butyral resin/PVB)! 5% lacquer (丨acquer) (BH6 manufactured by Sekisui Chemical Co., Ltd. is dissolved in ethanol/n-propanol = 1: )) as a solid component of 6 mass% (8Og in paint addition) . Thereafter, the dispersion coating was mixed in a ball mill to prepare a ceramic coating (coating for thick film green sheet) by mixing 2%. In the production of the ceramic coating, the average particle size of the ceramic powder dispersed in the coating is set to be equal to the average particle diameter of the ceramic powder (base metal) dispersed before the coating, as shown in the following table! As shown, it is 8% or more of a: the formula "breaking and dispersing of the pigment. That is, the average particle diameter dBa of BaTi〇3 as a base material before being dispersed in the coating material is 〇.623, and the average particle diameter of BaTi〇3 is equal to &amp; 〇5... m, a breaking condition of 82.2%. Further, the average health value means the average particle diameter of 50% of the full volume of the ceramic powder, and is defined by, for example, ISRi629 and the like. The particle size is measured by the micro-track HRA manufactured by Nikkiso Co., Ltd., and the degree of polymerization of the polyglycolic acid as a binder resin contained in the ceramic coating is determined. %, the residual gambling base amount is 3 ± 2%. The binder resin is contained in a ceramic coating material in an amount of 6 parts by mass based on 1 part by mass of the pottery powder (including the pottery powder side component additive). As the plasticizer, the DOP is contained in the ceramic coating with respect to P 3 in the binder resin i 〇 50. The fraction 2030-6478-PF1 30 !282331 mass ::: the nonionic dispersant ' is relative to the ceramic powder 10. Berry mouth, the amount is in the mass of 〇·7. In addition, as shown in Table 1, in the paint, the good solvent and the solvent, the content of 'p-propanol was 68.2% by mass, and the poor solvent: one contained was mass%, lean. Part of the solvent

Msp, ^…有!為22.7質量%。亦即,由 ρ二甲苯所構成之貧溶媒,相對於溶劑全體,含有 d 1 · 8質量%。 關於該陶究塗料,將調查過據特性之結果顯示於表卜 在過據特性之評價’㈣Kiriyama社製之產品編號 〇.5C、保留粒徑4/zm之濾紙,在〇1肝3之壓力下,測定 1 5〇g之塗料通過濾紙面積28. 26cm2之時間而予以評價。通 過時間愈短,過濾特性愈好。過濾特性佳,意指在塗料中 破集物少,且黏結劑樹脂溶解良好。以過濾時間為5分鐘 以下者在總合判定下判斷為良好者(〇)。此外,過濾時間 長於5分鐘者,在表1判斷為χ。 1 | 溶媒資料 顏料物性 余Μ私ι,Μ· 貧溶 媒量 MSP 添加量 MSP以外之 貧溶媒 二曱苯-曱笨量 母材d50 塗料顏料 d50 塗料/母材 過濾特性 塗敷厚度 塗敷厚度 剌定 [wt%] [wt%] [wt%] [^m] [//m] [%] [〇或乂] f // m] ΓΟ 或 χ] 比較例la 20.3 6.3 二曱苯 14.1 0.608 0.486 79.9 〇 8 χ 比較例lb 27.3 9.1 二曱苯 18.2 0. 623 0.51 81.9 〇 13 13 〇 〇 實施例la 31.8 9.1 二曱苯 22.7 0.623 0.512 82.2 〇~~ 實施例lb 40.9 9.1 二甲笨+甲苯 31.8 0. 623 0.506 81.2 〇 13 V—f 〇 實施例lc 54.5 9.1 二甲笨+甲苯 45.5 ^ 0. 623 0. 524 84.1 〇 17 〇 比較例lc 63.6 9.1 二曱苯1 54.5, 0.623 - X 不能塗敷 31 2030-6478-PF1 1282331Msp, ^...Yes! It is 22.7 mass%. That is, the poor solvent composed of ρ xylene contained d 1 · 8 mass% with respect to the entire solvent. Regarding the ceramic paint, the results of the investigation according to the characteristics are shown in the evaluation of the characteristics of the data. (4) Kiriyama's product number 〇.5C, retaining particle size 4/zm filter paper, at the pressure of 〇1 liver 3 Next, the coating of 1 5 〇g was evaluated by the time of the filter paper area of 28.26 cm 2 . The shorter the pass time, the better the filter characteristics. The good filtration characteristics mean that there is less debris in the coating and the binder resin dissolves well. The filter time is 5 minutes or less. It is judged to be good under the total judgment (〇). Further, in the case where the filtration time is longer than 5 minutes, it is judged as χ in Table 1. 1 | Solvent data Pigment property Μ Μ ι ι ι 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫 贫[wt%] [wt%] [wt%] [^m] [//m] [%] [〇 or 乂] f // m] ΓΟ or χ] Comparative Example la 20.3 6.3 Diphenylbenzene 14.1 0.608 0.486 79.9 〇8 χ Comparative Example lb 27.3 9.1 Diphenylbenzene 18.2 0. 623 0.51 81.9 〇13 13 〇〇Example la 31.8 9.1 Diphenylbenzene 22.7 0.623 0.512 82.2 〇~~ Example lb 40.9 9.1 Dimethyl stupid + toluene 31.8 0 623 0.506 81.2 〇13 V—f 〇Example lc 54.5 9.1 Dimethyl benzene + toluene 45.5 ^ 0. 623 0. 524 84.1 〇17 〇Comparative example lc 63.6 9.1 Diphenylbenzene 1 54.5, 0.623 - X Cannot be coated 31 2030-6478-PF1 1282331

生胚薄板之製作 將上述般作法所得到之塗料利用線棒塗料器 (⑽㈣,塗敷在作為支撐薄膜之m帛膜(負載薄板〕 上,在使其乾燥下’測定可塗敷之薄板厚度。如表ι所亍, 乾燥後之厚度下,能作成13“之生胚薄板。 ’、 生胚薄板之評償The production of the raw sheet is obtained by coating the coating obtained by the above-mentioned method with a wire bar coater ((10) (4) on a m帛 film (loading sheet) as a supporting film, and drying it to determine the thickness of the coatable sheet. As shown in the table, under the thickness of the dried, it can be made into a 13" raw embryo sheet. ', the evaluation of the raw sheet

七浐先 .r ^ ,, 判疋iU/z HU七浐先 .r ^ ,, judge iU/z HU

貝,'j疋通氣性。此外,測定薄板之抗拉強度 強度料。再者,根據這些敎結果,進行總合判定。 10㈣壓力損失之評價,係藉由將426〇 施加在厚度5/^且2片重9 ς S + 工巩£ 流量成為i“ln之方二見方之薄板,測心 之方式㈣時之,中介著薄板之壓力之 : 部分。在通氣性判定上# 29嶋以上判 (Ο),否則判斷為不良(χ)。 ? 2030*-^478~PFl 薄板抗拉強度之求出,係採用instr〇n5543 «’將被打穿成讀型形狀之薄板作為樣品準:或 以拉張速度wmin之速度拉張各樣品,求 強 32 1282331 度(MPa),算出平均值。因為厚膜生 社,私,、,姑, 寸攸货'各易被切斷毒 }反之抗拉強度為6MPa以下較佳,把對該 準合格者判斷為良好(〇),否則判斷為不良(χ)/ 算出來二之二度(g/Cffi3)係從薄板之f量與體積之測定值 1末的。薄板之密度大於3.3g/cm3時,因為薄板 性曰降低’如苐3圖所示之層積會變得困難,所以在密卢 (:)於3.而之場合,判斷為良好⑼,否則判斷心Bay, 'j疋 ventilation. In addition, the tensile strength of the sheet was measured. Furthermore, based on these results, the total determination is made. 10 (4) The evaluation of pressure loss is carried out by applying 426 厚度 to the thickness of 5/^ and 2 pieces of weight 9 ς S + Gonggong to become the thin plate of i ln square, the way of measuring the heart (4) The pressure of the thin plate: Part. In the air permeability determination, #29嶋 is judged (Ο), otherwise it is judged as bad (χ). 2030*-^478~PFl Thin plate tensile strength is determined by instr〇 N5543 «'The thin plate that will be pierced into the shape of the reading is used as the sample: or the sample is stretched at the speed of the stretching speed wmin, and the strength is 32 1282331 degrees (MPa), and the average value is calculated. Because of the thick film, the private ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, The second degree (g/Cffi3) is from the end of the measured value of the amount and volume of the thin plate. When the density of the thin plate is more than 3.3g/cm3, the thinness of the thin plate is reduced, as shown in Fig. 3 It is difficult, so in the case of Milu (:) on 3., it is judged to be good (9), otherwise the heart is judged.

總合判定係在過濾特性、塗敷厚度判定、通氣性判—、 強度判定及密度判定之結果’將全部良好(〇)者判斷:良 好,在其中-個判定有不良(χ)之判定者,判斷為不良: 將這些結果顯示在表2。 實施例1 b ^除了以二$苯與甲苯取代單獨之貧溶媒之一部分且為 同沸點溶媒之二甲苯,相對於溶劑全體,添加量為Μ 8質 里%,由MSP + 工甲苯+甲苯所構成之貧溶媒,相對於溶劑全 體,合有量為40· 9質量%之外,與實施例la同樣方式地, 製作陶瓷塗料及生胚薄板,進行同樣的判定。將結果顯示 於表1及表2。 實施例1 c 除了以二曱苯與曱苯取代單獨之貧溶媒之一部分且為 回沸點溶媒之二曱苯,相對於溶劑全體,添加量為45· 5質 里%,由MSP +二曱苯+曱苯所構成之貧溶媒,相對於溶劑全 體,含有量為54. 5質量%之外,與實施例la同樣方式地, 2030~6478-PFl 33 1282331 製作陶兗塗料及生胚薄板,進行同樣的判定。將結果顯示 於表1及表2。 比較例1 a 除了使分散於塗料前之作為母材之BaTi(h之平均粒徑 d50為〇.608 /zm,利用球磨機混合之結果,將以以〇3之平 均粒徑d50作成0.486 //m,形成混合後對混合前之d5〇之 比成為79· 9%之破碎條件,MSP及二甲苯,相對於溶劑全 體,含有量分別形成6· 3質量%及14. 1質量%,由Msp +二 甲苯所構成之貧溶媒,相對於溶劑全體,形成2〇·3質量% 之外,與實施例la同樣方式地,製作陶竟塗料及生胚薄° 板,進行同樣的判定。將結果顯示於表丨及表2。 比較例1 b 二甲苯,相對於溶劑全體,含有量形成18 2質量%, 由MSP + 工曱苯所構成之貧溶媒,相對於溶劑全體,形成 20.3質量%之外’與實施例la同樣方式地,製作陶瓷塗料 •及生胚薄板,進行同樣的判定。將結果顯示於表i及表2。 比較例1 c 二甲苯,相對於溶劑全體,含有量形成54 5質量 由MSP+二甲苯所構成之貧溶媒,相對於溶劑全體、,形成 6U質量%之外,與實施例la同樣方式地,製作陶究塗料 及生胚薄板’進行同樣的判定。將結果顯示於表i及表2。 如表1及表2所示,作為貧溶媒之MSp+高沸點、容媒 在相對於溶劑全體’含有量在30〜60質量%之範圍内:、 2030-6478-PF1 !28233l 口 2定成良好,能確認可以形成厚膜之生胚薄才反。此外, 也此確^如用本實施例之厚膜生胚薄板用塗料被形成之生 胚薄板之通氣性、切斷性及接著性會提高,且厚膜生胚薄 ,之#作性提升n能確認厚膜生胚薄板之製造變得 谷易’而且採用厚膜生㈣板被製造之電子元件之製造變 得容易。 .此外/如表1及表2所示,能相礦物油精(mineral 仙⑴單獨地’相對於溶劑全體,含有量在高於7%且不 滿,之範圍内較佳。也能確認Msp之添加量太少時,有 通氣性惡化之傾向。 再者,如表1及表2所示,能確認藉由使溶劑含有貧 溶媒,而可以料到母材之讓為止之粉碎(在们之塗料 母材)I使陶究粉體在塗料中分散之製程變得容易。 如以上說明,根據本發明,能提供一種可以 =的膜,在塗敷後被形成之薄板之切斷性(可切斷之強度) 炎越’而且缚板之通氣性良好操作性佳, 力高之薄板之厚膜生胚壤柘田义 』小成接者 之製造方法、厚膜生胚=Γ、厚膜生胚薄板用塗料 電子元件之製造方法。板之製造方法、厚膜生胚薄板及 圖式簡單說 第1圖係關於本發明 • 、Α…〈 灵施型悲之層積陶 谓魏)電心。ndenser)之概略剖面圖。 、 第2圖係第1圖所干夕+ '、 電各之製造過程所採用之生 2030-6478-PF1 1282331 薄板之重要部位剖面圖。 第3圖係第1圖所示之電容之製造過程所採用之生胚 切片(green chip)之重要部位剖面圖。 【主要元件符號說明】 1〜層積陶瓷電容; 2a〜内側生胚薄板; 4〜端子電極; 2 0〜外側介電體層; 30〜負載薄板; 2〜内側介電體層; 3〜内部電極層; 10〜電容零件本體; 20a〜外側生胚薄板; 100〜生胚切片。 2030-6478-PF1 36In the total of the filter characteristics, the coating thickness determination, the air permeability determination, the strength determination, and the density determination result, it is judged that all are good (〇): good, and one of them is judged to be defective (χ) , judged as bad: These results are shown in Table 2. Example 1 b ^ except that two parts of a poor solvent are replaced by two benzene and toluene, and xylene is a solvent of the same boiling point, and the amount added is Μ 8 % by mass based on the entire solvent, from MSP + work toluene + toluene In the same manner as in Example la, a ceramic coating material and a green sheet were produced in the same manner as in Example la, except that the amount of the solvent was 40.9% by mass. The results are shown in Tables 1 and 2. Example 1 c In addition to the substitution of diphenylbenzene and anthracene in a portion of the poor solvent, and the amount of diphenylbenzene as a solvent, the amount of addition is 45.5% by mass of the solvent, from MSP + diphenylbenzene. The poor solvent composed of benzene and benzene was used in the same manner as in Example la, except that the total amount of the solvent was 54.5 mass%, 2030~6478-PFl 33 1282331, and the ceramic enamel coating and the raw sheet were produced. The same decision. The results are shown in Tables 1 and 2. Comparative Example 1 a In addition to BaTi (h) having a mean particle diameter d50 of 〇.608 /zm dispersed in the base material before the coating, the result of mixing by a ball mill was used to make 0.486 by the average particle diameter d50 of 〇3. m, the ratio of the ratio of d5 前 before mixing to 79.9% is formed, and the content of MSP and xylene is 6.3 mass% and 14.1 mass%, respectively, based on the solvent. In the same manner as in Example la, a pottery paint and a green sheet were produced in the same manner as in Example la, and the same judgment was made in the same manner as in Example la, except that the poor solvent composed of the xylene was formed in an amount of 2% by mass. The results are shown in Table 2 and Table 2. Comparative Example 1 b The content of the total amount of the solvent was 18 2% by mass, and the poor solvent composed of MSP + benzene was formed in an amount of 20.3% by mass based on the entire solvent. In the same manner as in Example la, a ceramic coating and a green sheet were produced, and the same judgment was made. The results are shown in Tables i and 2. Comparative Example 1 c Xylene, the content of the solvent was formed with respect to the entire solvent. 5 quality of poor solvent composed of MSP + xylene, In the same manner as in Example la, a ceramic coating and a green sheet were prepared in the same manner as in Example la, and the same determination was carried out. The results are shown in Tables 1 and 2, as shown in Table 1 and Table. As shown in Fig. 2, the MSp+ high boiling point and the solvent of the poor solvent are in the range of 30 to 60% by mass based on the total amount of the solvent: 2030-6478-PF1 !28233l, and it is confirmed that it can be formed. The thickness of the raw film of the thick film is reversed. In addition, the air permeability, the cutting property and the adhesion of the green sheet formed by the coating for the thick film green sheet of the present embodiment are improved, and the thick film is thick. The raw embryo is thin, and it is confirmed that the manufacture of the thick film green sheet is made easy, and the manufacture of electronic components manufactured by the thick film (four) board becomes easy. In addition, as shown in Table 1 and Table As shown in Fig. 2, the mineral phase oil (mineral immortal (1) alone is relatively good in the range of more than 7% and less than the total amount of the solvent. It is also confirmed that the amount of Msp added is too small, and there is ventilation. The tendency of sexual deterioration. Furthermore, as shown in Tables 1 and 2, it can be confirmed by making the solvent There is a poor solvent, and it is possible to make the pulverization of the base material (in our coating base material) I easy to disperse the ceramic powder in the coating. As explained above, according to the present invention, it is possible to provide a The film which can be =, the cutting property of the thin plate which is formed after coating (the strength which can be cut), the more the inflammation and the good ventilation of the binding plate, the thicker the film, the thicker the membrane, the green soil The manufacturing method of the small splicer, the thick film raw slab = the manufacturing method of the coating electronic component for the thick film raw sheet, the manufacturing method of the board, the thick film raw sheet and the simple diagram of the figure are related to The invention•, Α...< 灵 型 悲 之 之 层 谓 谓 ) ) ) ) ) ) ) ) ) ). A schematic cross-sectional view of the ndenser). The second picture is the first picture of the first eve + ', the electricity used in the manufacturing process of the 2030-6478-PF1 1282331 thin section of the important part of the profile. Fig. 3 is a cross-sectional view showing an important part of a green chip used in the manufacturing process of the capacitor shown in Fig. 1. [Main component symbol description] 1~Laminated ceramic capacitor; 2a~ inside raw metal sheet; 4~terminal electrode; 2 0~outer dielectric layer; 30~loaded thin plate; 2~inside dielectric layer; 3~internal electrode layer 10 ~ Capacitor part body; 20a ~ lateral raw embryo sheet; 100 ~ raw embryo section. 2030-6478-PF1 36

Claims (1)

i:~ w- 十、申請專利範圍··一一一〜 #厚膜生胚薄板用塗料,具有陶瓷粉體、以縮丁 • :tyral)系樹脂作為主成分之黏結劑(― 溶劑, /、 其特徵在於: ,』述办炤係3有使岫述黏結劑樹脂良好地溶解之良溶 媒’與相較於前述良溶媒而對前述黏結劑樹脂之溶解性較 低之貧溶媒; 前述貧溶媒,相對於溶劑全體,含有量在30〜60質量 %之範圍内; 月』述貝/♦媒係包合、4點高於前述良溶媒之溶媒; 别述丁鈿醛系樹脂為聚乙烯醇縮丁醛(p〇lyvinyl butyral)樹脂’前述聚乙稀醇縮丁路樹脂之聚合度為1〇〇〇 以上1 700以下,樹脂之縮丁醛化度為大於64%且小於78%, 殘留醋醯基(acetyl)量則為不滿6%。 2·如申請專利範圍第丨項之厚膜生胚薄板用塗料,其 中前述良溶媒為醇類,前述貧溶媒為含有:甲苯 (toluene)、二曱苯(xylene)、礦物油精(mineral spirit)、乙酸苯酯(benzylacetate)、溶劑石腦油(s〇lvent naphtha)、工業用汽油(gasoline)、煤油(ker〇sene)、庚 酮(heptanone)、苯乙烷(ethyl benzene)之其中至少一種。 3·如申請專利範圍第1項之厚膜生胚薄板用塗料,其 中前述黏結劑樹脂,相對於前述陶瓷粉體丨〇〇質量部,被 含有在4〜6.5質量部。 2030-6478-PF1 37 1282331 種厚膜生胚薄板用塗 料之製造方法,其係製造如 申請專利範圍第〗項之厚 予犋生胚4板用塗料, 其特徵在於: 以相對於使分散於前述厚 膜生胚薄板用塗料前之陶兗 粉體之平均粒徑,使分散於 陶m _ τ认 义与M生胚溥板用塗料後之 瓷私體之平均粒徑,不成 扒边今、+、咖&amp; 口个向別/gU下之粒徑之方式, 杨碎别述陶瓷粉體。 5· 一種厚膜生胚薄板之製进 itn + 法,其特徵在於包括: 準備如申請專利範圍第〗 製程,·及 貝之知m生胚薄板用塗料之 採用前述厚膜生胚薄 製程。 板用塗料使厚臈生胚薄板成形 之 6 ·種厚膜生胚薄板,:M:牲料户认. 銘圍笛1ε *攸八特试在於.採用如申請專利 項之厚膜生胚薄板用塗料來製造者。 7·種陶兗電子元件之樂4方、、土 干d垅方法,其特徵在於包括: 準傷如申請專利範圍第1 • ^ &lt; 乂子Μ生胚薄板用塗料 製程; 之 製程; 採用前述厚膜生胚薄㈣塗料使外側生胚薄板成形 之 程; 才木用前述薄層化生胚薄板用塗 土丨卞使比則述外側生胚 溥板遇要溥之内側生胚薄板成形之製程; 2030-6478-PF1 38 !282331 將前述内侧生胚薄板中介著内部電極層進行層積,得 到層積體之製程; 曰、于 ^在前述層積體之層積方向之兩端面層積前述外側生胚 薄板’得到生胚切片(green Chip)之製程;及 燒結前述生胚切片之製程。 8·如申請專利範圍第7項之陶究電子元件之製造方 其中在前述薄層化生胚薄板用塗料,係含有與在=述 .$膜生胚薄板用塗料所含有之陶瓷粉體相同種類之陶瓷粉 、9.如申請專利範圍f 7項之陶£電子元件之製 法’其中在前述薄層化生胚薄板用塗料所含有 = 之平均粒徑,係小於在前述厚膜生胚薄板用 2體 陶瓷粉體之平均粒徑。 7 a有之 10.如申請專利範圍第9項之陶 法,其中包括: 〒芝1造方 ,,U相對於使分散於前述厚膜生胚薄板用塗料 粉體之平均粒徑,使八 &amp; 勾兔 呦攻.丨, 使刀月欠於月丨』述厚膜生胚薄板用塗料徭 认 十勺粒徑,不成為不滿80%以下之粒徑之 粕碎則述陶瓷粉體之製程;及 式, …以相對於使分散於前述薄層化生胚薄板用塗 是粉體之平均粒捏,使分散於前述薄層化生胚薄板:之陶 後之嶋體之平均粒徑,成為m以下之用塗料 粉碎前述陶瓷粉體之製程。 方式, 2030-6478-pp^ 1282331 七、指定代表圖: (一) 本案指定代表圖為:第(1)圖。 (二) 本代表圖之元件符號簡單說明: 卜層積陶瓷電容; 2〜内側介電體層; 3〜内部電極層; 4〜端子電極; 10〜電容零件本體; 20〜外侧介電體層。i:~ w- Ten, the scope of application for patents··11~1~ Coating for thick film green sheet, ceramic powder, binder with tyral: :tyral resin as the main component (―solvent, / It is characterized in that: "There is a poor solvent which makes the binder resin well dissolved" and a poor solvent which is less soluble in the above-mentioned binder resin than the above-mentioned good solvent; The solvent is contained in an amount of 30 to 60% by mass based on the total amount of the solvent; the medium is contained in the shell/yarn medium, and the solvent is higher than the solvent of the above-mentioned good solvent; the butanalaldehyde resin is polyethylene. The degree of polymerization of the polyvinyl butyral resin (p〇lyvinyl butyral resin) is from 1 〇〇〇 to 1 700, and the degree of butyralization of the resin is more than 64% and less than 78%. The amount of residual acetohydrazide (acetyl) is less than 6%. 2. The coating for thick film green sheet of the invention according to the scope of the invention, wherein the good solvent is an alcohol, and the poor solvent comprises: toluene , xylene, mineral spirit, phenyl acetate Benzylacetate, at least one of solvent naphtha, gasoline, kerosene, heptanone, and ethyl benzene. The coating for thick film green sheet of the first aspect of the invention, wherein the binder resin is contained in a mass portion of 4 to 6.5 with respect to the mass portion of the ceramic powder. 2030-6478-PF1 37 1282331 The invention relates to a method for producing a coating for a film raw sheet, which is a coating for thickening of a raw sheet of a raw material according to the scope of the patent application, characterized in that it is dispersed in front of the coating for the thick film green sheet The average particle size of the ceramic powder, so that the average particle size of the porcelain private body dispersed in the ceramic m _ τ recognition and M raw embryonic enamel coating, not the edge of the present, +, coffee &amp; In the way of particle size under /gU, Yang shredded ceramic powder. 5. A thick film raw embryo sheet into the itn + method, which is characterized by: preparation as in the scope of patent application, and Knowing that the coating for m raw embryo sheet is thicker as described above Thin process of raw embryos. 6-layer thick film raw embryo sheet formed by plate coating. M: Livestock household identification. Ming Wei flute 1ε *攸8 special test. Use as patent application The thick film green sheet is made of paint. 7. The method of the pottery and electronic components of the pottery and electronic components, and the method of the soil dry d垅, including: the standard injury is as claimed in the patent scope 1 • ^ &lt; Process for producing raw sheet metal; process; forming the outer raw sheet by using the thick film (4) coating of the above-mentioned thick film; using the thin layered raw sheet for the wood to make the outer embryo The process of forming the inner raw sheet of the enamel is carried out; 2030-6478-PF1 38 !282331 The inner raw sheet is laminated by the internal electrode layer to obtain a layered body process; The process of obtaining the green chip by laminating the outer raw sheet to the both ends of the laminate in the direction of the stacking; and the process of sintering the green slice. 8. The manufacturer of the ceramic electronic component according to item 7 of the patent application, wherein the coating for the thin layered green sheet is the same as the ceramic powder contained in the coating for the raw sheet of the film. The ceramic powder of the kind, 9. The method for preparing the electronic component of the invention of the patent item f7, wherein the average particle diameter of the coating for the thin layered green sheet is smaller than the thick film of the raw sheet The average particle size of the 2-body ceramic powder is used. 7 a. 10. The pottery method of claim 9 of the patent scope includes: 〒 1 1 造 , , , , 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对 相对&; 呦 呦 呦 呦 丨 使 使 使 使 使 使 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 厚 厚 厚 厚 厚 厚 厚 厚 厚 厚 厚 厚 厚 厚 厚 厚 厚 厚And the average particle diameter of the carcass after dispersing in the thin layered green sheet: the ceramic is dispersed relative to the average particle which is dispersed in the thin layered green sheet The process of pulverizing the ceramic powder by using a coating of m or less. Method, 2030-6478-pp^ 1282331 VII. Designated representative map: (1) The representative representative of the case is: (1). (2) A brief description of the symbol of the representative figure: a laminated ceramic capacitor; 2~ inner dielectric layer; 3~ internal electrode layer; 4~ terminal electrode; 10~capacitor part body; 20~ outer dielectric layer. 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式: 無08. If there is a chemical formula in this case, please reveal the chemical formula that best shows the characteristics of the invention: No 0 2030-6478-PF1 42030-6478-PF1 4
TW93123487A 2004-08-05 2004-08-05 Coating material for thick green sheet, method of manufacturing thereof, method of manufacturing thick green sheet, thick green sheet, and method of manufacturing electronic components TWI282331B (en)

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