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TWI278405B - Method for manufacturing composite material for application in bicycle tube and accessory and structure thereof - Google Patents

Method for manufacturing composite material for application in bicycle tube and accessory and structure thereof Download PDF

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Publication number
TWI278405B
TWI278405B TW94127650A TW94127650A TWI278405B TW I278405 B TWI278405 B TW I278405B TW 94127650 A TW94127650 A TW 94127650A TW 94127650 A TW94127650 A TW 94127650A TW I278405 B TWI278405 B TW I278405B
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Taiwan
Prior art keywords
wood
bicycle
carbon fiber
composite material
fitting
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Application number
TW94127650A
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Chinese (zh)
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TW200538344A (en
Inventor
Ching-He Yang
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Ching-He Yang
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Priority to TW94127650A priority Critical patent/TWI278405B/en
Publication of TW200538344A publication Critical patent/TW200538344A/en
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Publication of TWI278405B publication Critical patent/TWI278405B/en

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Abstract

Disclosed are a method for manufacturing composite material for application in bicycle tube and accessory and structure thereof, wherein the composite material is composite of two or more materials for applications in bicycle tubes or accessories. The method comprises using carbon fiber as matrix for making tubes or accessories of bicycles, followed by applying adhesives on the tubes or accessories for adhering thin wooden films, and then applying varnish on the thin wooden films, or alternatively, carbon fiber matrix with thin wooden films adhered thereto is subject to shaping together to thereby achieve that the bicycle tube or accessory features lightweight of carbon fiber, excellent strength, visual effect of wood texture, and environment conversation, as well as anti-skidding and improved gripping effect due to corrugation of wood texture, and nature odor of wood.

Description

;!278405 九、發明說明: 【發明所屬之技術領域】 本發明係提供一種實施於自行車管、配件之複合材料製 去及結構,尤指其技術上提供一種碳纖複合木材薄片而成一 新禝合材料並實施於自行車之領域,使其材料兼具二種材料 之優點及複合材料之優點者。 【先前技術】 一習用之自行車管件、配件如車架、前叉、座、管、束管 寺’其製作之材料有以鐵材或鋁合金作成,然而該二種 之缺失在於製成品自行車之重量太空 1 度也較硬; 力旱乂夕,硬 因為上述習知之材料尚存在有缺失,因此掌 開發出新材料以取代傳 致力於 材料之缺失,故有掌者門二使其新材料得以有效解決舊 有業者開赉出如碳纖加上鈦 而因為鈦金屬屬於高科技金 “材料,然 上現今普遍應用的結果,进成右本农取之不易價格又高’加 故而,其上述習知之製作 1之問邊。 失: 車材抖’仍存在有下列缺 鐵、紹等傳統材料,其 ^ . 里董而質石更,资·^, 其%纖與鈦之複合材料, 為其缺失者,而 屯 因為鈦金屬& — 貝’為其缺失者。 之不易,價格又 …有鑑於此,發明人本於多年從事 設叶經驗,針對上述之 _ ”產品之製造開發與 9铩,砰加設計歲 ^香慎評估後 Ί278405 一本發明者。 【發明内容】 欲解決之技術問題 , •習知之傳統材料重量較會,而# 地硬,而碳纖與鈦之複八 +垔里旱乂重而貝 才才料則有欽金屬 取彳旱 鈦金屬價格亦較高者。 鴒之取付不易問題, 解決問題之技術特點· 今、—人 •提供一種實施於自行車管、配株 之複合材料製法及結構,甘丄 灯早&配件 娃壯,,, /、中該複合材料管件或配件表面处 構特以碳纖製成基材,教 衣面、、、。 ^ — 在基材之外周上膠黏合木材薄片, 再於木材薄片外周施以亮 、 尤漆’如此達到該複合材料之呈右 碳纖之質輕與材質強度佳, 十之八有 ^ ^ 而木材溥片具自然、環保與美_ 耐看優點,而其木材薄M目 、果嬈 . 、,、天然紋路之止滑與夾緊力道,太 材如柚木或壇木並具有自妙 ^ W g味者,而其碳纖基材(布) 可上膠黏合木材薄片,再一 * 丹起成型管材或配件,其後再施以 壳光漆亦可達成其效用者。 對照先前技術之功效·裎报 _ , ^ 欢·徒供一種改良習用材料取得不易 之問通,或其傳統材料 〜文/、更之缺失,而使其具有碳纖之 質輕強度佳’及其木材薄片之易取得、自然、環保、美觀、 耐看纟材4片天然、紋路並具止滑與夾緊力道,木材薄片並 具天然香味,均係習用所無法達成者。 有關本發明所採用之技術、手段及其功效,茲舉〜較佳 實施例並配合圖式詳細說明於后,相信本發明上述之目的: 構造及特徵,當可由之得一深入而具體的瞭解。 【實施方式】 本發明係提供一種兼具碳纖、木材及複合材料優點之實 6 1278405 施於^行車=配件之複合材料製法及結構設計者。 更進’“ I番—委關本發明之目的、特徵及功效能夠有 :步:瞭解與認識’兹請配合圖式簡軍說明詳述如後·· >閱第一圖所不,係該本發明之 解圖,其包含有: 車乂佺貝她例立體分 -碳纖基材(1 0),製^行車之管件或配件 薄片二自=長之木材取下之木材薄片(20),該木材 天铁“ 形成有紋路(21 ),並具有木材特有之 …、香味,如柚木或壇木之香味更濃; 塗佈==:(1。)與木_ (2〇)間,並先行 r而 0)’該膠(30)可為樹脂接合劑或環亞樹 :4::木輸(2。)黏合後,得於外周再施以亮光: 體成:材=;π並可上膠黏合木㈣w-用者。件之形狀,其後再施以亮光漆亦可達成其效 上述該複合材料之碳纖基材與木材薄片,其中 亦可為玻璃纖維與木材薄片。 十 參:第二圖所示,係該本發明之其-較佳實施例立體部 73 口 ,其碳纖基材(1 〇)製成相關之自行車之管件或 配件後’乃得以全面性之塗佈上膠(3 〇 ),再於上3 0):位置貼覆木材薄片(⑴,並經補土施作後:於其 木材溥片(2 0 )表面再施以亮光漆(4 〇 ),據此達成盆 新複合材料之製作,並藉由該料複合材料之製成,乃使得 1278405 材料更易於取得, 觀,符合自然風、 立體凹凸之紋路( 料如果製成水壸架 掉落者。 _ , 貝輕、故 散發木材本身香味,而其木㈣=、美 = 增加摩擦力,如此其複2 仃進中,顚疑路段水壹亦不易 个I明之製法為 田上述可 a ·碳纖材料先行依自行車 _ 基材; “牛或配件形狀製成唆纖 b ·於碳纖基材外周上膠; C·上膠面貼合天然木材製成之木材薄片; d.木材薄片黏合後之外周面再施以亮光漆; 據此完成其複合材料之製作, m 亦可4 —、老1 而其木材溥片欲施亮光漆 先仃補土,以求施作之品質更佳者。 具—而其另m纖基材(布)並可上膠黏合木材薄片, 體成型管材或配件,其後再施以亮光漆,即 _ a ·碳纖基材(布); b •於碳纖基材外周上膠; c ·上膠面貼合天然木材製成之木材薄片; d•貼合後再一體成型管件或配件之形狀; e ·於該管件或配件之外周面再施以亮光漆,· 據此完成其複合材料之製作者。 上述該碳纖基材亦得以為玻璃纖維基材取代,亦能與木 材薄片製成複合材料者。 8 1278405 麥閱第三圖所示,係該本發明之其— . 圖,該適用於自行車之複合材料管、配:實施狀態平面示意 要得以施作於自行車之管件或配件之i表面結構改良’主 車(5〇)之管件(51)舉凡得以碳纖:二所示:該自行 以本創作碳纖與木材合成之複合:之部份’岣得 行車(5〇)之管件…)之車:、(前6又〇、)— 均可以其本發明之複合材料( 又^官、束管等, 之配件(5…壺架,亦得之:自行車㈠。) 施作,如此得以達成其材料更易於取卩设合材料(6 〇 ) 具有質輕、強度佳、美觀,符合自然二二t價格較低,及 而其木材薄片表面有立體凹凸之紋路…、x材本身香味, 由其上述可知,本發明之實 :M增加摩擦力者。 材料f、去及钍槿 i人& 、⑪;仃車管、配件之複合 衣去及、、、“冓,其稷合材料施作 確A堂两夺a c a λ 1丁早之官件或配件, 為業界f見而符合發明專利之新 料之备丨t , 、 要件者’而其複合材 訇新設計及其增摩擦力、自然六 觀,μ 传谷易、價低與美 付合發明專利之進步性要件者。 针前文㈣對本發明之較佳實施例為本發明之技術特徵 丁具體之說明;惟,熟悉此項技術之人士當可在不脫離本 輿灰之精神與原則下對本發明進行變更與修改,而該等變更 L改,皆應涵蓋於如下申請專利範圍所界定之範疇中。 1圖式簡單說明】 ^圖係忒本發明之其一較佳實施例立體分解圖。 第二圖.:係該本發明之其一較佳實施例立體部份剖示 1278405 第三圖:係該本發i 【主要元件符號說明】 (1 〇)碳纖基材 (21)紋路 (4 0 )亮光漆 (51)管件 (6 0 )複合材料 之其一實施狀態平面示意圖。 (2 0 )木材薄片 (3〇)膠 (5 0 )自行車 (5 2 )配件。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The material is implemented in the field of bicycles, and its materials have the advantages of both materials and the advantages of composite materials. [Prior Art] A bicycle fitting, accessories such as a frame, a front fork, a seat, a tube, and a beam tube temple are made of iron or aluminum alloy. However, the missing of the two types is the finished bicycle. The weight of the space is also harder; the drought is hard, because the above-mentioned materials are still missing, so the development of new materials to replace the lack of materials, so that the second door allows the new material to Effectively solve the problems of the old industry, such as carbon fiber and titanium, because titanium metal is a high-tech gold "material, but the result of the universal application today, the price is high and the price is high." Knowing the production of 1 question. Loss: Car material shakes 'There are still the following traditional materials such as iron deficiency and Shao, which are the main materials of the company, and the composite material of the fiber and titanium. The missing one, and the 钛 because Titanium & -Bei' is the missing. It is not easy, the price is... In view of this, the inventor has been engaged in the experience of setting up leaves for many years, aiming at the manufacturing and development of the above-mentioned products. , 砰加Designed by the year after the evaluation of Xiang Shen Ί 278405 an inventor. SUMMARY OF THE INVENTION The technical problems to be solved are: • The weight of the traditional materials is relatively good, and #地地硬, and the carbon fiber and titanium of the complex eight + 垔 乂 乂 乂 乂 乂 才 则 则 则 则 则 则 则 则 钦Metal prices are also higher. It is not easy to pay for the problem, and the technical characteristics of solving the problem. Today, the person provides a method and structure for the composite material implemented in the bicycle tube and the compound, and the Ganzi lamp early & accessories Bian Zhuang,,, /, the compound The surface of the material pipe fittings or fittings is made of carbon fiber as the base material, and the clothing surface, and ^ — Glue the wood flakes on the outer periphery of the substrate, and then apply a bright, lacquer to the outer periphery of the wood flakes. Thus, the right carbon fiber of the composite material is light and the material strength is good, and the eighteenth has ^ ^ and the wood bracts It has the advantages of nature, environmental protection and beauty _. It has the advantages of good looks, and its wood is thin M mesh, fruit 娆, ,, natural slippery and clamping force, too woody teak or altar wood and has a self-contained taste. The carbon fiber substrate (cloth) can be glued to the wood sheet, and then the tube or fitting can be molded, and then the shell varnish can be used to achieve its effect. In contrast to the efficacy of the prior art, 裎, ^ 欢·················································································· The wood flakes are easy to obtain, natural, environmentally friendly, beautiful, and look good. The coffins are natural, textured, and have slip-proof and clamping force. The wood flakes have natural aromas, which are all unachievable. The above-mentioned objects and structures of the present invention will be described in detail with reference to the preferred embodiments and the accompanying drawings. . [Embodiment] The present invention provides a composite material manufacturing method and structure design that combines the advantages of carbon fiber, wood, and composite materials. More into the 'I-fan-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- The solution of the present invention comprises: a car-shaped shell, a three-dimensional carbon-based substrate (10), a tubular member or a fitting sheet, and a wood sheet (20) taken from the long wood. The wood Tiantie "forms a grain (21) and has a characteristic of wood..., aroma, such as teak or altar wood; the coating ==: (1.) and wood _ (2〇), And first r and 0) 'The glue (30) can be resin bond or ring subtree: 4:: wood (2.) after bonding, it is necessary to apply light to the periphery: body: material =; π and Can be glued to the wood (four) w-user. The shape of the piece, followed by the application of a varnish, can also achieve the carbon fiber substrate and wood flakes of the composite material described above, which may also be glass fiber and wood flakes. Shishen: As shown in the second figure, the three-dimensional portion 73 of the preferred embodiment of the present invention, after the carbon fiber substrate (1 〇) is made into the related bicycle fittings or fittings, is fully coated. Apply glue to the cloth (3 〇), and then cover the wood sheet at (3): (1), and after applying the soil: apply varnish on the surface of the wood slab (20) (4 〇) According to this, the production of the new composite material is achieved, and the composite material is made of the composite material, so that the 1274405 material is more easily obtained, and the texture conforms to the natural wind and the three-dimensional concave and convex line (if the water raft is dropped) _ , Bei light, so the smell of wood itself, and its wood (four) =, the United States = increase friction, so the complex 2 into the middle, the suspected section of the water is not easy to make a law of the law for the above can be a · The carbon fiber material is firstly used according to the bicycle _ substrate; "the shape of the cow or the accessory is made of bismuth fiber b. The glue is applied to the outer periphery of the carbon fiber substrate; C. the sizing surface is attached to the wood sheet made of natural wood; d. after the wood sheet is bonded The outer peripheral surface is further coated with varnish; according to this, the composite material is finished, m can also be 4 -, the old 1 and its wood slabs to apply glaze paint to fill the soil, in order to better the quality of the application. With - and its other m fiber substrate (cloth) and glued wood sheet, body molding Pipe or fittings, followed by varnish, ie _ a · carbon fiber substrate (cloth); b • sizing on the outer periphery of the carbon fiber substrate; c · sizing on the wood sheet made of natural wood; d• After the fitting, the shape of the pipe fitting or the fitting is integrally formed; e. The varnish is applied to the peripheral surface of the pipe fitting or the fitting, and the creator of the composite material is completed accordingly. The carbon fiber substrate is also made of glass fiber base. It can also be used as a composite material with wood flakes. 8 1278405 The third figure in the wheat is shown in the figure of the present invention. The figure is applicable to the composite pipe of bicycles. The surface structure of the main pipe (5) that can be applied to the pipe fittings or fittings of bicycles (51) is made of carbon fiber: two: the combination of the carbon fiber and the wood composite: The car of the car (5〇) of the car...() Also, —,) - can be used in the composite material of the present invention (also known as the official, beam tube, etc. (5... pot holder, also got: bicycle (1).), so that the material is easier to take. The composite material (6 〇) has light weight, good strength and beautiful appearance, and is in line with the low price of natural two-two t, and the surface of the wood flake has three-dimensional concave and convex lines... and the scent of the x material itself, from the above, the present invention Reality: M increases the friction. Material f, go and 钍槿i people &11,; 仃 car tube, accessories, composite clothing to go, and, "冓, its composite material is indeed a two wins Aca λ 1 Dingzhao's official parts or accessories, for the industry to meet the invention patents for the preparation of new materials, the requirements of the 'and its composite new design and its friction, natural six views, μ pass Gu Yi, low price and the progressive requirements of the US patents for inventions. The preferred embodiments of the present invention are intended to be illustrative of the present invention. However, those skilled in the art can change and modify the present invention without departing from the spirit and scope of the present invention. These changes should be covered in the scope defined by the scope of the patent application below. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective exploded view of a preferred embodiment of the present invention. Fig. 2 is a perspective view of a preferred embodiment of the present invention. 12784005 Third drawing: This is a hairpin i [Major component symbol description] (1 〇) carbon fiber substrate (21) grain (4) 0) Bright varnish (51) Pipe (60) The schematic diagram of one embodiment of the composite material. (2 0 ) Wood Flake (3〇) Glue (5 0 ) Bicycle (5 2 ) Accessories

1010

Claims (1)

1278405 十、申請專利範圍: 1 · 一種實施於自行車管、配件之複合材料製法,1 製法為·· 衣/ ,/、 a .碳纖材料先行依自行車之管件或配件形狀製成碳纖 基材; b ·於碳纖基材外周上膠; c ·上膠面貼合天然木材製成之木材薄片; d 木材薄片黏合後之外周面再施以亮光漆; 碳纖 ,據此完成其複合材料之製作,使其兼具複合材料 與木材之優點者。 2 法為: 種貫施於自行車管、配件之複合材料製法,1制 〆、衣 α ,纖丞材 I不); b ·於碳纖基材外周上膠; c ·上膠面貼合天然木材製成之木材薄片; d •貼合後再一起成型管件或配件之形狀; e ·於該管件或配件之外周面再施以亮光漆; 據此完成其複合材料之製作,使其兼具複合材料、瑞 與木材之優點者。 Λ 3 ·依據申請專利範圍第1或2項所述之實施於自行 管、配件之複合材料製法,其中該木材薄片黏合後之複合 料,得於施作亮光漆前先行補土者。 又0 4 .依據申請專利範圍第1或2項所述之實施於自行 管、配件之複合材料製法,其中該膠得為環亞樹脂或樹脂 11 1278405 合劑者。 種貝施於自行車管、配件 含有 牛之设合材料結構,係包 一石炭纖基材,製成自行車之管件或配件之外刑· 一木材薄片’該木材薄片自然形成有紋路,:具有木材 特有之天然香味; /、令不符 藉由上述構成,複合材料結構為:碳纖基材外層為膠合 •層,膠合層外為木材薄片,而木材薄片外層為亮光漆層 6 .依據申請專利範圍第5項所述之實施於自行車管、 配件之複合材料結構,其中,該碳纖基材亦 材取代’玻璃纖維基材與木材薄片製成複合材料^維土 7.依據申請專利範圍第5項所述之實2自行車管、 配件之複切料結構,其巾,該自行車之管件 叉、座管、束管。 木 ^ 8依據申請專利範圍第5項所述之實施於自行車管、 癱配件之複合材料社 α構,其中,該自行車之配件得為水壸架。 9 .依據申請專利範圍第5項所述之實施於自行車管、 配件之複合材粗么士 m ^ 丁早& 樹脂黏合劑。構’其中’該膠合層之膠得為環亞樹脂或 管、配1件〇之依人據申請專利範圍第5項所述之實施於自行車 牛之设δ材料結構, 該木材薄 木或壇木。 5 <木材侍為柚 121278405 X. Patent application scope: 1 · A method for manufacturing composite materials for bicycle tubes and fittings, 1 method is ·· clothing/, /, a. Carbon fiber materials are first made into carbon fiber substrates according to the shape of fittings or fittings of bicycles; b · Gluing on the outer periphery of the carbon fiber substrate; c · Gluing the surface to cover the wood flakes made of natural wood; d After the wood flakes are bonded, the outer surface is coated with a varnish; Carbon fiber, according to which the composite material is produced, so that It combines the advantages of composite materials with wood. 2 The method is as follows: the method of making composite materials applied to bicycle tubes and fittings, 1 system, clothing α, fiber 丞 material I); b · sizing on the outer periphery of carbon fiber substrate; c · sizing surface bonding natural wood Made of wood flakes; d • Form the shape of the fittings or fittings together; e • Apply a varnish to the outer surface of the fitting or fitting; thus complete the composite material to make it composite The advantages of materials, Swiss and wood. Λ 3 · According to the method of manufacturing the composite material of the self-supporting pipe or the fitting according to the scope of claim 1 or 2, the composite material after the bonding of the wood flakes can be replenished before being applied as a varnish. Further, according to claim 1 or 2, the method for producing a composite material of a self-supporting pipe or a fitting, wherein the rubber is a mixture of a cyclic resin or a resin 11 1278405. The type of beech applied to the bicycle tube and accessories contains the structure of the bovine material. It is made of a carbon fiber substrate and is made into a pipe fitting or fitting for the bicycle. A piece of wood flakes. The wood flakes naturally form a grain: The unique natural aroma; /, does not conform to the above composition, the composite structure is: the outer layer of the carbon fiber substrate is a glue layer, the outer layer of the glue layer is a wood sheet, and the outer layer of the wood sheet is a varnish layer 6. According to the scope of the patent application 5 The composite material structure is implemented in a bicycle tube and a fitting, wherein the carbon fiber substrate is replaced by a composite material of a glass fiber substrate and a wood sheet, and the soil is 7. According to the scope of claim 5 The real 2 bicycle tube, the complex cutting structure of the fitting, the towel, the fork, the seat tube and the bundle tube of the bicycle. The wood ^ 8 is implemented in the composite structure of the bicycle tube and the cymbal fitting according to the fifth aspect of the patent application scope, wherein the bicycle accessory is a water truss. 9. According to the scope of the patent application, the composite material of the bicycle tube and the fitting is m ^ Ding Zao & resin adhesive. The structure in which the glue of the glue layer is made of a ring-shaped resin or a tube, and is provided with a piece of material. According to the fifth aspect of the patent application scope, the structure of the material of the bicycle is set to δ, the wood thin wood or altar wood . 5 <Wooden waiter is pomelo 12
TW94127650A 2005-08-12 2005-08-12 Method for manufacturing composite material for application in bicycle tube and accessory and structure thereof TWI278405B (en)

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