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TW202208211A - Stem integration kit of anti-lock braking system (ABS) for electric bicycle to directly or indirectly control the increase or decrease of the hydraulic pressure of the electric bicycle braking system, modulate the braking speed of the wheel, and prevent the wheel from locking in emergency braking - Google Patents

Stem integration kit of anti-lock braking system (ABS) for electric bicycle to directly or indirectly control the increase or decrease of the hydraulic pressure of the electric bicycle braking system, modulate the braking speed of the wheel, and prevent the wheel from locking in emergency braking Download PDF

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TW202208211A
TW202208211A TW109129418A TW109129418A TW202208211A TW 202208211 A TW202208211 A TW 202208211A TW 109129418 A TW109129418 A TW 109129418A TW 109129418 A TW109129418 A TW 109129418A TW 202208211 A TW202208211 A TW 202208211A
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electric bicycle
braking
wheel
braking system
lock
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TW109129418A
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Chinese (zh)
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TWI735321B (en
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陳莆堦
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台灣制動股份有限公司
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Abstract

A stem integration kit of anti-lock braking system (ABS) for electric bicycle comprises a stem, a hydraulic control unit disposed inside the stem, and an electric motor. The tube wall of the stem has a first lock hole and a second lock hole respectively for the oil pipe joint of a front brake master cylinder of an electric bicycle and the oil pipe joint of a front caliper of the electric bicycle to be locked and positioned, so that the oil paths of the front brake master cylinder and the front caliper are communicated with the hydraulic control unit. The hydraulic control unit (HCU) is controlled by the electronic control unit (ECU) of the anti-lock braking system (ABS) to directly or indirectly control the increase or decrease of the hydraulic pressure of the electric bicycle braking system, modulate the braking speed of the wheel, and prevent the wheel from being locked in emergency braking.

Description

電動自行車防鎖死煞車系統(ABS)之車首集成套件 Electric bicycle anti-lock braking system (ABS) first integration kit

本發明與電動自行車的煞車系統有關,更詳而言之,尤指一種具有防鎖死煞車系統(ABS)之液壓調變單元(HCU)的電動自行車龍頭。 The present invention relates to a braking system of an electric bicycle, more specifically, to an electric bicycle faucet with a hydraulic control unit (HCU) of an anti-lock braking system (ABS).

為滿足各樣騎行需求,電動自行車的速度大幅提高,當電動自行車快速度行駛中需緊急制動時,容易出現人車倒地嚴重側滑的情形。主要原因是緊急制動時車輪鎖死,導致輪胎與地面以摩擦力制動,而電動自行車輪胎與地面的接觸面積很少,導致制動力不足,電動自行車失去轉向能力,且處於極度不穩定狀態。 In order to meet various riding needs, the speed of electric bicycles has been greatly increased. When the electric bicycles need to be braked urgently during high-speed driving, it is prone to the situation of people and vehicles falling to the ground and serious sideslip. The main reason is that the wheels are locked during emergency braking, resulting in friction between the tire and the ground, while the contact area between the tire and the ground of the electric bicycle is very small, resulting in insufficient braking force, the electric bicycle loses its steering ability, and is in an extremely unstable state.

現有的電動自行車制動系統雖然部分採用液壓制動,但仍然屬於鎖死輪胎進行制動的方式,因此制動效果差,容易發生危險。 Although part of the existing electric bicycle braking system adopts hydraulic braking, it still belongs to the method of locking the tires for braking, so the braking effect is poor and danger is likely to occur.

以下的技術文獻對上述問題提出了解決方案。 The following technical documents propose solutions to the above problems.

CN209290573U揭露一種集成ABS控制系統的自行車座管,ABS控制系統通過上連接架和下連接架安裝連接到座管上,通過電源線讓鋰電池為其提供電源。當刹車制動時感測器回饋的信號經ABS控制系統處理後,由ABS控制系統裡面的ABS泵進行高頻的改變油壓,通過前後油管進出介面、油管輸出到夾器以達到高頻點刹防鎖死的制動效果。 CN209290573U discloses a bicycle seat tube with an integrated ABS control system. The ABS control system is installed and connected to the seat tube through an upper connecting frame and a lower connecting frame, and a lithium battery provides power for it through a power cord. When the signal feedback from the sensor is processed by the ABS control system, the ABS pump in the ABS control system changes the oil pressure at a high frequency, and the oil pipe is output to the caliper through the front and rear oil pipe inlet and outlet interfaces, and the oil pipe is output to the caliper to achieve high-frequency spot braking Anti-lock braking effect.

本發明提供一種電動自行車防鎖死煞車系統(Anit-lock Breaking System,簡稱ABS)之車首集成套件,其係由一龍頭、設於該龍頭內部的一液壓調變單元(Hydraulic Control Unit,簡稱HCU)、以及與該液壓調變單元耦合的一電動馬達所組成;所述的耦合包括電性耦合以及油路耦合,該電動馬達與該液壓調變單元的閥體開閉控制煞車油的流動;該龍頭的管壁以一第一鎖孔和一第二鎖孔分別供一電動自行車的前煞車總泵的油管接頭以及該電動自行車的一前卡鉗的油管接頭鎖附定位,使該前煞車總泵與該前卡鉗的油路與該液壓調變單元連通。液壓調變單元受防鎖死煞車系統的電子控制單元(Electronic Control Unit,簡稱ECU)控制,而直接或間接地控制電動自行車煞車系統的液壓增減,調變車輪的制動速度,防止緊急制動車輪鎖死。 The present invention provides an electric bicycle anti-lock braking system (Anit-lock Breaking) System (abbreviated as ABS) of the head integrated kit, which is composed of a faucet, a hydraulic control unit (Hydraulic Control Unit, HCU) inside the faucet, and an electric motor coupled with the hydraulic control unit. composition; the coupling includes electrical coupling and oil circuit coupling, the electric motor and the valve body of the hydraulic adjustment unit are opened and closed to control the flow of brake oil; the pipe wall of the faucet has a first lock hole and a second lock The holes are respectively used for the oil pipe joint of a front brake master cylinder of an electric bicycle and the oil pipe joint of a front caliper of the electric bicycle to be locked and positioned, so that the oil circuit of the front brake master cylinder and the front caliper is communicated with the hydraulic adjustment unit. The hydraulic adjustment unit is controlled by the electronic control unit (Electronic Control Unit, ECU) of the anti-lock braking system, and directly or indirectly controls the hydraulic pressure increase or decrease of the electric bicycle braking system, adjusts the braking speed of the wheels, and prevents emergency braking of the wheels. lock up.

本發明將液壓調變單元裝配於龍頭,是最接近電動自行車的前煞車總泵的位置,液壓調變單元的液壓控制可以迅速的反應在前煞車總泵及前卡鉗上,使車輪制動速度的調變反應迅速,具體提昇防止緊急制動車輪鎖死的效果。 In the present invention, the hydraulic adjustment unit is assembled on the faucet, which is the position closest to the front brake master cylinder of the electric bicycle, and the hydraulic control of the hydraulic adjustment unit can quickly respond to the front brake master cylinder and the front caliper, so that the braking speed of the wheel can be increased. The modulation response is fast, and the effect of preventing emergency braking from locking the wheels is specifically improved.

液壓調變單元為防鎖死煞車系統的執行裝置,本發明將液壓調變單元裝配於龍頭,使龍頭成為一具有防鎖死煞車系統之執行裝置的成組套件,方便電動自行車安裝防鎖死煞車系統,且便於連接電動自行車的煞車油管。 The hydraulic adjustment unit is the execution device of the anti-lock braking system. In the present invention, the hydraulic adjustment unit is assembled on the faucet, so that the faucet becomes a group kit with the executive device of the anti-lock braking system, which is convenient for the installation of the electric bicycle. Brake system, and easy to connect the brake hose of the electric bicycle.

液壓調變單元在龍頭中受到完整的保護。 The hydraulic control unit is fully protected in the tap.

10:龍頭 10: Faucet

11:第一鎖孔 11: The first keyhole

12:第二鎖孔 12: Second keyhole

13:第一安裝單元 13: The first installation unit

14:第二安裝單元 14: Second installation unit

20:液壓調變單元(HCU) 20: Hydraulic Control Unit (HCU)

21:電動馬達 21: Electric Motor

31:前煞車總泵的油管接頭 31: Oil pipe joint of front brake master cylinder

32:前卡鉗的油管接頭 32: Oil pipe joint for front caliper

40:車把手 40: Handlebars

〔圖1〕為本發明龍頭的立體外觀圖之一。 [Fig. 1] is one of the three-dimensional appearance views of the faucet of the present invention.

〔圖2〕為本發明龍頭的立體外觀圖之二。 [Fig. 2] is the second three-dimensional appearance view of the faucet of the present invention.

〔圖3〕為本發明龍頭的剖面示意圖。 [Fig. 3] is a schematic cross-sectional view of the faucet of the present invention.

〔圖4〕為本發明龍頭與車把手的組合外觀圖之一。 [FIG. 4] is one of the combined external views of the faucet and the handlebar of the present invention.

〔圖5〕為本發明龍頭與車把手的組合外觀圖之二。 [Fig. 5] is the second external view of the combination of the faucet and the handlebar of the present invention.

為便於說明本發明於上述發明內容一欄中所表示的中心思想,茲以具體實施例表達。實施例中各種不同物件係按適於說明之比例、尺寸、變形量或位移量而描繪,而非按實際元件的比例予以繪製,合先敘明。且以下的說明中,相同和對稱配置的元件是以相同的編號來表示。在以下說明中使用了「前、後、左、右、上、下、內、外」等方向性術語,是按照視圖方向做表示,不能解釋為對本創作的限制。術語「第一」、「第二」僅用於描述元件,不能理解為指示或暗示相對重要性或順序。 In order to facilitate the description of the central idea of the present invention expressed in the column of the above-mentioned summary of the invention, specific embodiments are hereby expressed. Various objects in the embodiments are drawn according to proportions, sizes, deformations or displacements suitable for description, rather than the proportions of actual elements, which will be described first. In the following description, identical and symmetrically arranged elements are denoted by the same reference numerals. Directional terms such as "front, rear, left, right, up, down, inner, outer" are used in the following description, which are indicated according to the view direction and cannot be interpreted as a limitation on this creation. The terms "first" and "second" are used only to describe elements and should not be construed to indicate or imply relative importance or order.

如圖1至圖3,本發明一種電動自行車防鎖死煞車系統(Anit-lock Breaking System,簡稱ABS)之車首集成套件,其係由一龍頭10、設於該龍頭10內部的一液壓調變單元20(Hydraulic Control Unit,簡稱HCU)、以及與該液壓調變單元20耦合的一電動馬達21所組成。所述的耦合包括電性耦合以及油路耦合,該電動馬達21與該液壓調變單元20的閥體開閉控制煞車油的流動。該液壓調變單元20及該電動馬達21通過電源線(圖未示)讓電動自行車的鋰電池為其提供電源。 1 to FIG. 3 , an electric bicycle anti-lock braking system (Anit-lock Breaking System, ABS) of the present invention is a front integrated kit, which is composed of a faucet 10 and a hydraulic pressure regulator inside the faucet 10. The hydraulic control unit 20 (Hydraulic Control Unit, HCU for short) and an electric motor 21 coupled with the hydraulic control unit 20 are composed. The coupling includes electrical coupling and oil circuit coupling. The electric motor 21 and the valve body of the hydraulic adjustment unit 20 are opened and closed to control the flow of the brake oil. The hydraulic adjustment unit 20 and the electric motor 21 provide power from the lithium battery of the electric bicycle through a power cord (not shown).

該液壓調變單元20是防鎖死煞車系統的執行機構,為已知的裝置,其組成包括加壓閥、釋壓閥、蓄壓器等元件,並且通過一塑料外殼將其封裝成一整體組件。在圖例中,液壓調變單元20的外型僅用以示意而已, 本發明不做具體的限定。該龍頭10的管壁以一第一鎖孔11和一第二鎖孔12分別供電動自行車前煞車總泵的油管接頭31以及電動自行車前卡鉗的油管接頭32鎖附定位,使前煞車總泵與前卡鉗的油路與液壓調變單元20及電動馬達21連通。 The hydraulic modulation unit 20 is the actuator of the anti-lock braking system, which is a known device. . In the illustration, the appearance of the hydraulic adjustment unit 20 is only for illustration. The present invention is not specifically limited. The pipe wall of the faucet 10 is locked and positioned by a first lock hole 11 and a second lock hole 12 for the oil pipe joint 31 of the front brake master cylinder of the electric bicycle and the oil pipe joint 32 of the front caliper of the electric bicycle, so that the front brake master cylinder is locked and positioned. The oil circuit with the front caliper communicates with the hydraulic adjustment unit 20 and the electric motor 21 .

如圖4至圖5,龍頭10的前端通過一第一安裝單元13連接於電動自行車的車把手40,龍頭10的後端以第二安裝單元14連接於電動自行車的車頭碗組(圖未示)。依據車把手及車頭碗組的結構,該第一安裝單元13和第二安裝單元14可配合設計為各種結構態樣,在本發明中不加以限制。 4 to 5, the front end of the faucet 10 is connected to the handlebar 40 of the electric bicycle through a first installation unit 13, and the rear end of the faucet 10 is connected to the headgear headset of the electric bicycle through the second installation unit 14 (not shown in the figure). ). According to the structure of the handlebar and the headset, the first mounting unit 13 and the second mounting unit 14 can be designed in various structural forms, which are not limited in the present invention.

防鎖死煞車系統還包括一電子控制單元(Electronic Control Unit,簡稱ECU),為已知裝置,主要由微處理器、電磁閥驅動電路、馬達驅動電路、診斷電路和其它周邊電路所組成,運用微處理器執行防鎖死控制策略,並控制液壓調變單元。按照先前技術,電子控制單元可以安裝在電動自行車的車架的任一個部位,其主要與配置於車輪的輪速感測器偵測車輪轉動速度配合,輪速感測器測出與制動車輪轉速成正比的交流電壓信號,並將該電壓信號送入電子控制單元,由電子控制單元的微處理器計算出車輪速度、滑動率及車輪的加、減速度,並對這些速度信號加以分析比較後,向液壓調變單元發出制動壓力的控制命令,使液壓調變單元直接或間接地控制煞車系統的液壓增減,調變車輪的制動速度,防止緊急制動車輪鎖死。 The anti-lock braking system also includes an electronic control unit (Electronic Control Unit, ECU for short), which is a known device, mainly composed of a microprocessor, a solenoid valve drive circuit, a motor drive circuit, a diagnostic circuit and other peripheral circuits. The microprocessor implements the anti-lock control strategy and controls the hydraulic modulation unit. According to the prior art, the electronic control unit can be installed on any part of the frame of the electric bicycle, and it is mainly coordinated with the wheel speed sensor disposed on the wheel to detect the rotation speed of the wheel, and the wheel speed sensor detects the speed of the wheel with the braking wheel. It is proportional to the AC voltage signal, and the voltage signal is sent to the electronic control unit. The microprocessor of the electronic control unit calculates the wheel speed, slip rate and acceleration and deceleration of the wheel, and analyzes and compares these speed signals. , issue the control command of the braking pressure to the hydraulic modulation unit, so that the hydraulic modulation unit directly or indirectly controls the hydraulic pressure increase or decrease of the braking system, adjusts the braking speed of the wheels, and prevents the emergency braking of the wheels from locking.

10:龍頭 10: Faucet

11:第一鎖孔 11: The first keyhole

12:第二鎖孔 12: Second keyhole

13:第一安裝單元 13: The first installation unit

14:第二安裝單元 14: Second installation unit

20:液壓調變單元(HCU) 20: Hydraulic Control Unit (HCU)

Claims (1)

一種電動自行車防鎖死煞車系統(ABS)之車首集成套件,其係由一龍頭、設於該龍頭內部的一液壓調變單元、以及與該液壓調變單元耦合的一電動馬達所組成;該龍頭的管壁以一第一鎖孔和一第二鎖孔分別供一電動自行車的前煞車總泵的油管接頭以及該電動自行車的一前卡鉗的油管接頭鎖附定位,使該前煞車總泵與該前卡鉗的油路與該液壓調變單元及該電動馬達連通。 An electric bicycle anti-lock braking system (ABS) front integrated kit, which is composed of a faucet, a hydraulic adjustment unit arranged inside the faucet, and an electric motor coupled with the hydraulic adjustment unit; The pipe wall of the faucet has a first lock hole and a second lock hole for the oil pipe joint of a front brake master cylinder of an electric bicycle and the oil pipe joint of a front caliper of the electric bicycle to be locked and positioned, so that the front brake master cylinder can be locked and positioned. The oil circuit of the pump and the front caliper is communicated with the hydraulic adjustment unit and the electric motor.
TW109129418A 2020-08-27 2020-08-27 The first integrated kit of the electric bicycle anti-lock braking system (ABS) TWI735321B (en)

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TWI775663B (en) * 2021-10-29 2022-08-21 台灣制動股份有限公司 Assembly structure of electric bicycle faucet with hydraulic control unit (HCU)

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JP2014080057A (en) * 2012-10-15 2014-05-08 Kawasaki Heavy Ind Ltd Rear brake device for motor bicycle
DE102013200422A1 (en) * 2013-01-14 2014-07-17 Robert Bosch Gmbh Hydraulic anti-lock braking system for a two-wheeler
WO2017200095A1 (en) * 2016-05-19 2017-11-23 ヤマハ発動機株式会社 Saddled vehicle having handlebar
JP2019137293A (en) * 2018-02-14 2019-08-22 ロベルト・ボッシュ・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツングRobert Bosch Gmbh Fluid pressure control unit, brake system and cycle
JP2019189050A (en) * 2018-04-25 2019-10-31 ロベルト・ボッシュ・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツングRobert Bosch Gmbh Liquid pressure control unit of saddle riding vehicle brake system and saddle riding vehicle brake system
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