TW202146574A - Resin composition - Google Patents
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- TW202146574A TW202146574A TW110105476A TW110105476A TW202146574A TW 202146574 A TW202146574 A TW 202146574A TW 110105476 A TW110105476 A TW 110105476A TW 110105476 A TW110105476 A TW 110105476A TW 202146574 A TW202146574 A TW 202146574A
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- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/42—Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof
- C08G59/4223—Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof aromatic
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
- C09D7/62—Additives non-macromolecular inorganic modified by treatment with other compounds
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/70—Additives characterised by shape, e.g. fibres, flakes or microspheres
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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Abstract
本發明之課題係提供一種可控制積層樹脂組成物時產生的不均之樹脂組成物;含該樹脂組成物之樹脂薄片;具備有使用該樹脂組成物所形成之絕緣層的印刷配線板,以及半導體裝置。 本發明之解決手段為一種樹脂組成物,其係含有(A)環氧樹脂及(B)活性酯化合物,該活性酯化合物具有下述式(1)~(3)所示之基的至少一個。式中,*表示鍵結鍵。n表示1~5的整數。 The subject of the present invention is to provide a resin composition capable of controlling unevenness in lamination of the resin composition; a resin sheet containing the resin composition; a printed wiring board provided with an insulating layer formed using the resin composition, and semiconductor device. The solution of the present invention is a resin composition containing (A) an epoxy resin and (B) an active ester compound having at least one of the groups represented by the following formulae (1) to (3) . In the formula, * represents a bond bond. n represents an integer from 1 to 5.
Description
本發明乃是關於樹脂組成物。再者,乃是關於使用該樹脂組成物所得之樹脂薄片、印刷配線板及半導體裝置。The present invention relates to resin compositions. Furthermore, it is about the resin sheet, printed wiring board, and semiconductor device obtained using this resin composition.
印刷配線板的製造技術方面,已知有將絕緣層與導體層交互層疊之組裝方式所為的製造方法。As for the manufacturing technology of a printed wiring board, the manufacturing method by the assembling method of alternately stacking insulating layers and conductor layers is known.
如此的絕緣層所用的印刷配線板之絕緣材料方面,例如,專利文獻1中揭示有樹脂組成物。 [先前技術文獻] [專利文獻]As an insulating material of a printed wiring board used for such an insulating layer, for example, Patent Document 1 discloses a resin composition. [Prior Art Literature] [Patent Literature]
[專利文獻1]特開2018-199797號公報[Patent Document 1] Japanese Patent Laid-Open No. 2018-199797
[發明所欲解決之課題][The problem to be solved by the invention]
絕緣層一般而言,乃是於基板上藉由使樹脂組成物層積層並使其熱硬化而形成。本發明者們專致於研究檢討的結果,發現使包含以往的樹脂組成物之樹脂組成物層積層形成絕緣層時,絕緣層表面的均一性會降低,容易發生不均(積層後的不均)。於絕緣層表面若有如此不均,會導致絕緣層的配線形成性變差。Generally, an insulating layer is formed by laminating|stacking a resin composition on a board|substrate, and making it thermally harden. The inventors of the present invention, as a result of their studies and examinations, found that when an insulating layer is formed by laminating a resin composition containing a conventional resin composition, the uniformity of the surface of the insulating layer is reduced, and unevenness is likely to occur (unevenness after lamination). ). If there is such unevenness on the surface of the insulating layer, the wiring formability of the insulating layer will be deteriorated.
本發明之課題乃是提供一種積層樹脂組成物時可抑制發生的不均之樹脂組成物;包含該樹脂組成物之樹脂薄片;具備有使用該樹脂組成物所形成的絕緣層之印刷配線板,以及半導體裝置。 [用以解決課題之手段]An object of the present invention is to provide a resin composition capable of suppressing the occurrence of unevenness when a resin composition is laminated; a resin sheet comprising the resin composition; and a printed wiring board provided with an insulating layer formed using the resin composition, and semiconductor devices. [means to solve the problem]
本發明者們就上述課題專心致力於研究檢討的結果,發現使其含有具特定基的活性酯化合物,係可解決上述課題,終於完成本發明。As a result of diligently researching and examining the above-mentioned problem, the present inventors found that the above-mentioned problem can be solved by including an active ester compound having a specific group, and finally completed the present invention.
意即,本發明包含以下內容。 [1]一種樹脂組成物,其係含有: (A)環氧樹脂、及 (B)具有下述式(1)~(3)所示之基的至少一個之活性酯化合物。 (式中,*表示鍵結鍵。式(3)中,n表示1~5的整數。) [2]如[1]之樹脂組成物,其中 (B)成分為下述一般式(b-1)所示之活性酯系化合物。 (一般式(b-1)中, Ar11 各自獨立地表示式(1)所示之基、式(2)所示之基或式(3)所示之基、 Ar12 各自獨立地表示可具有取代基之2價的芳香族烴基、 Ar13 各自獨立地表示可具有取代基之2價的芳香族烴基、可具有取代基之2價的脂肪族烴基、氧原子、硫原子、或此等的組合所成之2價的基。a表示1~6的整數、b表示0~10的整數。) [3]如[2]之樹脂組成物,其中 一般式(b-1)中的Ar13 各自獨立地表示可具有取代基之2價的芳香族烴基及組合了氧原子之2價的基。 [4]如[1]~[3]中任一項之樹脂組成物,其中 (B)成分係下述一般式(b-3)所示之活性酯系化合物。 (一般式(b-3)中, Ar31 各自獨立地表示式(1)所示之基、式(2)所示之基、或式(3)所示之基。a2表示1~6的整數、c2表示1~5的整數、d各自獨立地表示0~6的整數。) [5]如[1]~[4]中任一項之樹脂組成物,其中進一步含有(C)無機填充材。 [6]如[1]~[5]中任一項之樹脂組成物,其係絕緣層形成用。 [7]如[1]~[6]中任一項之樹脂組成物,其係用於形成導體層之絕緣層形成用。 [8]一種樹脂薄片,其係包含支持體與設於該支持體上包含如[1]~[7]中任一項之樹脂組成物的樹脂組成物層。 [9]一種印刷配線板,其係包含藉由如[1]~[7]中任一項之樹脂組成物之硬化物所形成的絕緣層。 [10]一種半導體裝置,其係包含如[9]之印刷配線板。 [發明之效果]That is, the present invention includes the following. [1] A resin composition comprising: (A) an epoxy resin, and (B) an active ester compound having at least one of groups represented by the following formulae (1) to (3). (In the formula, * represents a bonding bond. In the formula (3), n represents an integer of 1 to 5.) [2] The resin composition according to [1], wherein the component (B) is the following general formula (b- 1) The active ester compound shown. (In the general formula (b-1), Ar 11 each independently represents a group represented by the formula (1), a group represented by the formula (2), or a group represented by the formula (3), and Ar 12 each independently represents a possible A divalent aromatic hydrocarbon group having a substituent, Ar 13 each independently represents a divalent aromatic hydrocarbon group which may have a substituent, a divalent aliphatic hydrocarbon group which may have a substituent, an oxygen atom, a sulfur atom, or the like A divalent group formed by a combination of . a represents an integer from 1 to 6, and b represents an integer from 0 to 10.) [3] The resin composition of [2], wherein Ar in the general formula (b-1) 13 each independently represents a divalent aromatic hydrocarbon group which may have a substituent and a divalent group in which an oxygen atom is combined. [4] The resin composition according to any one of [1] to [3], wherein the component (B) is an active ester compound represented by the following general formula (b-3). (In general formula (b-3), Ar 31 each independently represents a group represented by formula (1), a group represented by formula (2), or a group represented by formula (3). a2 represents 1 to 6 Integer, c2 represents an integer of 1 to 5, and d each independently represents an integer of 0 to 6.) [5] The resin composition according to any one of [1] to [4], further comprising (C) an inorganic filler material. [6] The resin composition according to any one of [1] to [5], which is for forming an insulating layer. [7] The resin composition according to any one of [1] to [6], which is for forming an insulating layer for forming a conductor layer. [8] A resin sheet comprising a support and a resin composition layer provided on the support and including the resin composition according to any one of [1] to [7]. [9] A printed wiring board including an insulating layer formed of a cured product of the resin composition according to any one of [1] to [7]. [10] A semiconductor device comprising the printed wiring board according to [9]. [Effect of invention]
根據本發明,係可提供積層樹脂組成物時發生的積層後不均之樹脂組成物;包含該樹脂組成物之樹脂薄片;具備以該樹脂組成物的硬化物所形成的絕緣層之印刷配線板,以及半導體裝置。 [實施發明之形態]According to the present invention, it is possible to provide a resin composition with unevenness after lamination that occurs when a resin composition is laminated; a resin sheet comprising the resin composition; and a printed wiring board provided with an insulating layer formed of a cured product of the resin composition , and semiconductor devices. [Form of implementing the invention]
以下,係以其合適的實施形態來詳細說明本發明。惟,本發明並不受下述實施形態及例示物所限定,在不脫離本發明之申請專利範圍及其均等之範圍下,可任意地變更實施。Hereinafter, the present invention will be described in detail with reference to suitable embodiments thereof. However, the present invention is not limited to the following embodiments and examples, and can be implemented with arbitrary modifications without departing from the scope of the present invention and its equivalents.
[樹脂組成物] 本發明之樹脂組成物係含有(A)環氧樹脂及(B)具有下述式(1)~(3)所示之基的至少一個之活性酯化合物。藉由使(B)成分含於樹脂組成物中,可抑制在積層包含樹脂組成物之樹脂組成物層時發生的積層後不均。又,本發明通常,亦可獲得鍍敷脫落強度、銅箔密著性及HAST後的銅箔密著性優異且進而介電特性低、算術平均粗糙度(Ra)低的硬化物。 (式中,*表示鍵結鍵。式(3)中,n表示1~5的整數。)[Resin Composition] The resin composition of the present invention contains (A) an epoxy resin and (B) an active ester compound having at least one of groups represented by the following formulae (1) to (3). By containing the (B) component in the resin composition, post-lamination unevenness that occurs when laminating resin composition layers containing the resin composition can be suppressed. Moreover, in this invention, the hardened|cured material which is excellent in plating peeling strength, copper foil adhesion, and copper foil adhesion after HAST, and further has low dielectric property and low arithmetic mean roughness (Ra) can be obtained normally. (In the formula, * represents a bonding bond. In the formula (3), n represents an integer of 1 to 5.)
樹脂組成物亦可於(A)~(B)成分上進一步含有任意成分予以組合。任意成分方面,可舉例如(C)無機填充材、(D)硬化劑、(E)硬化促進劑及(F)其他的添加劑等。以下,就樹脂組成物中所含的各成分進行詳細地說明。The resin composition may further contain arbitrary components on the components (A) to (B) and combine them. In terms of optional components, (C) inorganic fillers, (D) curing agents, (E) curing accelerators, (F) other additives, and the like are mentioned, for example. Hereinafter, each component contained in the resin composition will be described in detail.
<(A)環氧樹脂> 樹脂組成物係含有(A)環氧樹脂作為在(A)成分。(A)成分方面,可舉例如雙二甲苯酚型環氧樹脂、雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、雙酚AF型環氧樹脂、二環戊二烯型環氧樹脂、參苯酚型環氧樹脂、萘酚酚醛清漆型環氧樹脂、苯酚酚醛清漆型環氧樹脂、tert-丁基-苯二酚型環氧樹脂、萘型環氧樹脂、萘酚型環氧樹脂、蒽型環氧樹脂、縮水甘油胺型環氧樹脂、縮水甘油酯型環氧樹脂、甲酚酚醛清漆型環氧樹脂、聯苯基型環氧樹脂、線狀脂肪族環氧樹脂、具有丁二烯構造之環氧樹脂、脂環式環氧樹脂、雜環式環氧樹脂、螺環含有環氧樹脂、環己烷型環氧樹脂、環己烷二甲醇型環氧樹脂、萘醚型環氧樹脂、三羥甲基型環氧樹脂、四苯基乙烷型環氧樹脂等。環氧樹脂可單獨使用1種,亦可組合2種以上使用。<(A) Epoxy resin> The resin composition system contains the (A) epoxy resin as the (A) component. In the aspect of (A) component, for example, bis-xylenol type epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol AF type epoxy resin, Dicyclopentadiene type epoxy resin, ginseng type epoxy resin, naphthol novolac type epoxy resin, phenol novolak type epoxy resin, tert-butyl-quinol type epoxy resin, naphthalene type ring Oxygen resin, naphthol type epoxy resin, anthracene type epoxy resin, glycidylamine type epoxy resin, glycidyl ester type epoxy resin, cresol novolac type epoxy resin, biphenyl type epoxy resin, thread aliphatic epoxy resins, epoxy resins with butadiene structure, alicyclic epoxy resins, heterocyclic epoxy resins, spiro-containing epoxy resins, cyclohexane-type epoxy resins, cyclohexanediol Methanol type epoxy resin, naphthyl ether type epoxy resin, trimethylol type epoxy resin, tetraphenylethane type epoxy resin, etc. An epoxy resin may be used individually by 1 type, and may be used in combination of 2 or more types.
樹脂組成物係以包含1分子中具有2個以上的環氧基之環氧樹脂作為(A)環氧樹脂者為佳。從顯著地獲得本發明所期望的效果來看,相對於(A)環氧樹脂之不揮發成分100質量%,1分子中具有2個以上的環氧基之環氧樹脂的比例,較佳為50質量%以上,更佳為60質量%以上,特別佳為70質量%以上。It is preferable that the resin composition contains an epoxy resin having two or more epoxy groups in one molecule as the (A) epoxy resin. From the viewpoint of remarkably obtaining the desired effect of the present invention, the ratio of the epoxy resin having two or more epoxy groups in one molecule relative to 100% by mass of the nonvolatile content of the epoxy resin (A) is preferably 50 mass % or more, more preferably 60 mass % or more, particularly preferably 70 mass % or more.
環氧樹脂中,有溫度20℃下液狀的環氧樹脂(以下稱為「液狀環氧樹脂」)與溫度20℃下固體狀的環氧樹脂(以下稱為「固體狀環氧樹脂」)。樹脂組成物,在(A)成分方面,可只含液狀環氧樹脂或只含固體狀環氧樹脂,亦可組合液狀環氧樹脂與固體狀環氧樹脂,但從顯著地獲得本發明所期望的效果來看,係以僅含固體狀環氧樹脂為佳。Among the epoxy resins, there are epoxy resins that are liquid at a temperature of 20°C (hereinafter referred to as "liquid epoxy resins") and epoxy resins that are solid at a temperature of 20°C (hereinafter referred to as "solid epoxy resins"). ). The resin composition may contain only a liquid epoxy resin or only a solid epoxy resin in terms of the component (A), or may be a combination of a liquid epoxy resin and a solid epoxy resin, but the present invention is remarkably obtained from From the viewpoint of the desired effect, it is preferable to contain only solid epoxy resin.
固體狀環氧樹脂方面,係以1分子中具有3個以上的環氧基之固體狀環氧樹脂為佳,1分子中具有3個以上的環氧基之芳香族系的固體狀環氧樹脂更佳。The solid epoxy resin is preferably a solid epoxy resin having three or more epoxy groups in one molecule, and an aromatic solid epoxy resin having three or more epoxy groups in one molecule. better.
固體狀環氧樹脂方面,係以雙二甲苯酚型環氧樹脂、萘型環氧樹脂、萘型4官能環氧樹脂、甲酚酚醛清漆型環氧樹脂、二環戊二烯型環氧樹脂、參苯酚型環氧樹脂、萘酚型環氧樹脂、聯苯基型環氧樹脂、萘醚型環氧樹脂、蒽型環氧樹脂、雙酚A型環氧樹脂、雙酚AF型環氧樹脂、四苯基乙烷型環氧樹脂為佳,萘酚型環氧樹脂更佳。In terms of solid epoxy resins, bis-xylenol epoxy resins, naphthalene-type epoxy resins, naphthalene-type tetrafunctional epoxy resins, cresol novolac-type epoxy resins, and dicyclopentadiene-type epoxy resins are used. , Phenol type epoxy resin, naphthol type epoxy resin, biphenyl type epoxy resin, naphthyl ether type epoxy resin, anthracene type epoxy resin, bisphenol A type epoxy resin, bisphenol AF type epoxy resin Resin and tetraphenylethane type epoxy resin are preferable, and naphthol type epoxy resin is more preferable.
固體狀環氧樹脂的具體例方面,可舉出DIC公司製的「HP4032H」(萘型環氧樹脂);DIC公司製的「HP-4700」、「HP-4710」(萘型4官能環氧樹脂);DIC公司製的「N-690」(甲酚酚醛清漆型環氧樹脂);DIC公司製的「N-695」(甲酚酚醛清漆型環氧樹脂);DIC公司製的「HP-7200」、「HP-7200HH」、「HP-7200H」(二環戊二烯型環氧樹脂);DIC公司製的「EXA-7311」、「EXA-7311-G3」、「EXA-7311-G4」、「EXA-7311-G4S」、「HP6000」(萘醚型環氧樹脂);日本化藥公司製的「EPPN-502H」(參苯酚型環氧樹脂);日本化藥公司製的「NC7000L」(萘酚酚醛清漆型環氧樹脂);日本化藥公司製的「NC3000H」、「NC3000」、「NC3000L」、「NC3100」(聯苯基型環氧樹脂);日鐵化學&材料公司製的「ESN475V」(萘酚型環氧樹脂);日鐵化學&材料公司製的「ESN485」(萘酚酚醛清漆型環氧樹脂);三菱化學公司製的「YX4000H」、「YX4000」、「YL6121」(聯苯基型環氧樹脂);三菱化學公司製的「YX4000HK」(雙二甲苯酚型環氧樹脂);三菱化學公司製的「YX8800」(蒽型環氧樹脂);大阪氣體化學公司製的「PG-100」、「CG-500」;三菱化學公司製的「YL7760」(雙酚AF型環氧樹脂);三菱化學公司製的「YL7800」(茀型環氧樹脂);三菱化學公司製的「jER1010」(固體狀雙酚A型環氧樹脂);三菱化學公司製的「jER1031S」(四苯基乙烷型環氧樹脂)等。此等可單獨使用1種,亦可組合2種以上使用。Specific examples of the solid epoxy resin include "HP4032H" (naphthalene type epoxy resin) manufactured by DIC Corporation; "HP-4700" and "HP-4710" (naphthalene type tetrafunctional epoxy resin) manufactured by DIC Corporation. resin); "N-690" (cresol novolak type epoxy resin) manufactured by DIC Corporation; "N-695" (cresol novolac type epoxy resin) manufactured by DIC Corporation; "HP-Novolak type epoxy resin" manufactured by DIC Corporation 7200", "HP-7200HH", "HP-7200H" (dicyclopentadiene epoxy resin); "EXA-7311", "EXA-7311-G3", "EXA-7311-G4" manufactured by DIC Corporation ", "EXA-7311-G4S", "HP6000" (naphthyl ether type epoxy resin); "EPPN-502H" (Shenphenol type epoxy resin) manufactured by Nippon Kayaku Co., Ltd.; "NC7000L" manufactured by Nippon Kayaku Co., Ltd. ” (naphthol novolac type epoxy resin); “NC3000H”, “NC3000”, “NC3000L”, “NC3100” (biphenyl type epoxy resin) manufactured by Nippon Kayaku Co., Ltd.; manufactured by Nippon Steel Chemical & Materials Co., Ltd. "ESN475V" (naphthol type epoxy resin); "ESN485" (naphthol novolac type epoxy resin) manufactured by Nippon Steel Chemical &Materials; "YX4000H", "YX4000", "YL6121" manufactured by Mitsubishi Chemical Corporation "(biphenyl type epoxy resin); "YX4000HK" (bis-xylenol type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "YX8800" (anthracene type epoxy resin) manufactured by Mitsubishi Chemical Corporation; Osaka Gas Chemical Co., Ltd. "PG-100" and "CG-500" manufactured by Mitsubishi Chemical Corporation; "YL7760" (bisphenol AF-type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "YL7800" (Fine-type epoxy resin) manufactured by Mitsubishi Chemical Corporation; Mitsubishi Chemical Corporation "jER1010" (solid bisphenol A type epoxy resin) manufactured by the company; "jER1031S" (tetraphenylethane type epoxy resin) manufactured by Mitsubishi Chemical Corporation. These may be used individually by 1 type, and may be used in combination of 2 or more types.
液狀環氧樹脂方面,係以1分子中具有2個以上的環氧基之液狀環氧樹脂為佳。The liquid epoxy resin is preferably a liquid epoxy resin having two or more epoxy groups in one molecule.
液狀環氧樹脂方面,係以雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚AF型環氧樹脂、萘型環氧樹脂、縮水甘油酯型環氧樹脂、縮水甘油胺型環氧樹脂、苯酚酚醛清漆型環氧樹脂、具有酯骨架之脂環式環氧樹脂、環己烷型環氧樹脂、環己烷二甲醇型環氧樹脂、縮水甘油胺型環氧樹脂及具有丁二烯構造之環氧樹脂為佳,萘型環氧樹脂更佳。Liquid epoxy resins are bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol AF type epoxy resin, naphthalene type epoxy resin, glycidyl ester type epoxy resin, glycidyl amine type epoxy resin, phenol novolac type epoxy resin, alicyclic epoxy resin with ester skeleton, cyclohexane type epoxy resin, cyclohexane dimethanol type epoxy resin, glycidylamine type epoxy resin and Epoxy resins having a butadiene structure are preferred, and naphthalene type epoxy resins are more preferred.
液狀環氧樹脂的具體例方面,可舉出DIC公司製的「HP4032」、「HP4032D」、「HP4032SS」(萘型環氧樹脂);三菱化學公司製的「828US」、「jER828EL」、「825」、「EPIKOTE 828EL」(雙酚A型環氧樹脂);三菱化學公司製的「jER807」、「1750」(雙酚F型環氧樹脂);三菱化學公司製的「jER152」(苯酚酚醛清漆型環氧樹脂);三菱化學公司製的「630」、「630LSD」(縮水甘油胺型環氧樹脂);日鐵化學&材料公司製的「ZX1059」(雙酚A型環氧樹脂與雙酚F型環氧樹脂之混合品);Nagase Chemtex公司製的「EX-721」(縮水甘油酯型環氧樹脂);Daicel公司製的「CELLOXIDE2021P」(具有酯骨架之脂環式環氧樹脂);Daicel公司製的「PB-3600」(具有丁二烯構造之環氧樹脂);日鐵化學&材料公司製的「ZX1658」、「ZX1658GS」(液狀1,4-縮水甘油環己烷型環氧樹脂)等。此等可單獨使用1種,亦可組合2種以上使用。Specific examples of liquid epoxy resins include "HP4032", "HP4032D", and "HP4032SS" (naphthalene-type epoxy resins) manufactured by DIC Corporation; "828US", "jER828EL", " 825", "EPIKOTE 828EL" (bisphenol A epoxy resin); "jER807", "1750" (bisphenol F epoxy resin) manufactured by Mitsubishi Chemical Corporation; "jER152" (phenol novolac) manufactured by Mitsubishi Chemical Corporation Varnish type epoxy resin); "630", "630LSD" (glycidylamine type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "ZX1059" manufactured by Nippon Steel Chemical & Materials Phenol F type epoxy resin mixture); "EX-721" (glycidyl ester type epoxy resin) manufactured by Nagase Chemtex; "CELLOXIDE2021P" (alicyclic epoxy resin with ester skeleton) manufactured by Daicel Corporation ; "PB-3600" (epoxy resin with a butadiene structure) manufactured by Daicel; epoxy resin) etc. These may be used individually by 1 type, and may be used in combination of 2 or more types.
(A)成分方面,當液狀環氧樹脂與固體狀環氧樹脂組合使用時,該等之量比(液狀環氧樹脂:固體狀環氧樹脂)以質量比計,較佳為1:1~1:20,更佳為1:1.5~ 1:15,特別佳為1:2~1:10。藉由使液狀環氧樹脂與固體狀環氧樹脂之量比在此範圍,可顯著地獲得本發明所期望的效果。再者,通常以樹脂薄片的形態使用時,可帶來適度的黏著性。又,通常以樹脂薄片的形態使用時,可得充分的可撓性,且取汲性會提升。再者,通常可獲得具有充分的破斷強度之硬化物。(A) In terms of components, when the liquid epoxy resin and the solid epoxy resin are used in combination, the amount ratio (liquid epoxy resin: solid epoxy resin) is based on the mass ratio, preferably 1: 1~1:20, more preferably 1:1.5~1:15, particularly preferably 1:2~1:10. By making the quantitative ratio of the liquid epoxy resin and the solid epoxy resin within this range, the desired effect of the present invention can be obtained remarkably. In addition, when it is generally used in the form of a resin sheet, moderate adhesiveness can be brought about. In addition, when it is generally used in the form of a resin sheet, sufficient flexibility can be obtained, and the pick-up property can be improved. Furthermore, a hardened product having sufficient breaking strength can usually be obtained.
(A)成分的環氧當量較佳為50g/eq.~ 5000g/eq.,更佳為50g/eq.~3000g/eq.,再更佳為80g/eq.~ 2000g/eq,又再更佳為110g/eq.~1000g/eq.。若為此範圍,樹脂組成物層的硬化物之交聯密度充分,可獲得表面粗糙度小的絕緣層。環氧當量係含1當量的環氧基之環氧樹脂的質量。此環氧當量係可依JIS K7236來進行測定。The epoxy equivalent of the component (A) is preferably 50g/eq.~5000g/eq., more preferably 50g/eq.~3000g/eq., still more preferably 80g/eq.~2000g/eq. Preferably, it is 110g/eq.~1000g/eq.. Within this range, the crosslinking density of the cured product of the resin composition layer is sufficient, and an insulating layer with small surface roughness can be obtained. The epoxy equivalent is the mass of the epoxy resin containing 1 equivalent of epoxy group. This epoxy equivalent can be measured according to JIS K7236.
(A)成分之重量平均分子量(Mw),從顯著地獲得本發明所期望的效果來看,較佳為100~5000,更佳為200~3000,再更佳為250~1500。 樹脂的重量平均分子量,係藉由膠體滲透層析(GPC)法,測定作為聚苯乙烯換算的值。The weight average molecular weight (Mw) of the component (A) is preferably 100-5000, more preferably 200-3000, still more preferably 250-1500, from the viewpoint of significantly obtaining the desired effect of the present invention. The weight average molecular weight of the resin was measured as a value in terms of polystyrene by a colloid permeation chromatography (GPC) method.
(A)成分之含量,從獲得可顯示出良好的機械強度及絕緣信賴性之絕緣層的觀點來看,令樹脂組成物中的不揮發成分為100質量%時,較佳為1質量%以上,更佳為5質量%以上,再更佳為10質量%以上。環氧樹脂的含量之上限,從顯著地獲得本發明所期望的效果來看,較佳為25質量%以下,更佳為20質量%以下,特別佳為15質量%以下。 此外,本發明中,樹脂組成物中的各成分之含量,除非另有說明,否則係以使樹脂組成物中的不揮發成分成為100質量%時之值。The content of the component (A) is preferably 1 mass % or more when the non-volatile content in the resin composition is 100 mass %, from the viewpoint of obtaining an insulating layer exhibiting good mechanical strength and insulation reliability. , more preferably 5 mass % or more, still more preferably 10 mass % or more. The upper limit of the content of the epoxy resin is preferably 25% by mass or less, more preferably 20% by mass or less, and particularly preferably 15% by mass or less, from the viewpoint of remarkably obtaining the desired effect of the present invention. In addition, in this invention, unless otherwise specified, the content of each component in a resin composition is a value when the non-volatile matter in a resin composition becomes 100 mass %.
<(B)具有下述式(1)~(3)所示之基的至少一個之活性酯化合物> 樹脂組成物,係含有具下述式(1)~(3)所示之基的至少一個之活性酯化合物來作為(B)成分。藉由使樹脂組成物中含有(B)成分,可抑制積層後不均的發生。又,藉由使樹脂組成物中含有(B)成分,通常可獲得鍍敷脫落強度、銅箔密著性及HAST後的銅箔密著性亦優,進而介電特性低、算術平均粗糙度(Ra)低之硬化物。<(B) Active ester compound having at least one of the groups represented by the following formulae (1) to (3)> The resin composition contains, as the component (B), an active ester compound having at least one of the groups represented by the following formulae (1) to (3). The occurrence of unevenness after lamination can be suppressed by containing the (B) component in the resin composition. In addition, by containing the (B) component in the resin composition, it is generally possible to obtain excellent plating peeling strength, copper foil adhesion, and copper foil adhesion after HAST, as well as low dielectric properties and arithmetic mean roughness. (Ra) low hardened material.
(式中,*表示鍵結鍵。式(3)中,n表示1~5的整數。) (In the formula, * represents a bonding bond. In the formula (3), n represents an integer of 1 to 5.)
(B)成分係具有式(1)~(3)所示之基的至少一者,且可使用具有能與(A)成分反應之活性酯部位的化合物。(B)成分方面,係以末端具有式(1)~(3)所示之基的至少一者為佳。(B)成分方面,可為兩末端不同之基,亦可為兩末端相同之基。The (B) component has at least one of the groups represented by the formulae (1) to (3), and a compound having an active ester moiety reactive with the (A) component can be used. In the aspect of the component (B), it is preferable that the terminal has at least one of the groups represented by the formulae (1) to (3). As for the component (B), the groups at both ends may be different, or the groups at both ends may be the same.
式(1)所示之基,可為下述所示來自甲酚之基。式(1)所示之基中的甲基,係以鍵結於對氧原子而言為鄰位、間位及對位之任一者為佳,以在鄰位鍵結者更佳。 The group represented by the formula (1) may be a group derived from cresol shown below. The methyl group in the group represented by the formula (1) is preferably bonded to any one of the ortho position, the meta position, and the para position with respect to the oxygen atom, and it is more preferably bonded to the ortho position.
式(2)所示之基,可為下述所示來自苯基苯酚之基。式(2)所示之基中的苯基,係以鍵結於對苯酚部位的氧原子而言為鄰位、間位及對位之任一者為佳,以在鄰位鍵結者更佳。 The group represented by the formula (2) may be a group derived from phenylphenol shown below. The phenyl group in the base represented by the formula (2) is preferably any one of ortho, meta and para positions for the oxygen atom bonded to the p-phenol position, and it is more preferable to bond in the ortho position. good.
式(3)所示之基,可為下述所示來自苯乙烯化苯酚之基。式(3)所示之基中的苯乙烯部位,係以鍵結於對苯酚部位的氧原子而言為鄰位、間位及對位之任一者為佳,以在鄰位鍵結者更佳。The group represented by the formula (3) may be a group derived from styrenated phenol shown below. The styrene moiety in the base represented by the formula (3) is preferably any one of ortho, meta and para positions to the oxygen atom bonded to the p-phenol moiety, and the one bonded in the ortho position is preferred. better.
式(3)中,n表示1~5的整數,1~3的整數為佳,1~2的整數更佳。 (式中,n1係與式(3)中的n相同。) (B)成分係以下述一般式(b-1)所示之化合物為佳。 (一般式(b-1)中,Ar11 各自獨立地表示式(1)所示之基、式(2)所示之基或式(3)所示之基、Ar12 各自獨立地表示可具有取代基之2價的芳香族烴基、Ar13 各自獨立地表示可具有取代基之2價的芳香族烴基、可具有取代基之2價的脂肪族烴基、氧原子、硫原子、或此等的組合所成之2價的基。a表示1~6的整數、b表示0~10的整數。)In formula (3), n represents an integer of 1 to 5, preferably an integer of 1 to 3, and more preferably an integer of 1 to 2. (In the formula, n1 is the same as n in the formula (3).) The component (B) is preferably a compound represented by the following general formula (b-1). (In general formula (b-1), Ar 11 each independently represents a group represented by formula (1), a group represented by formula (2) or a group represented by formula (3), and Ar 12 each independently represents a possible A divalent aromatic hydrocarbon group having a substituent, Ar 13 each independently represents a divalent aromatic hydrocarbon group which may have a substituent, a divalent aliphatic hydrocarbon group which may have a substituent, an oxygen atom, a sulfur atom, or the like A divalent base formed by a combination of . a represents an integer from 1 to 6, and b represents an integer from 0 to 10.)
一般式(b-1)中,Ar11 各自獨立地表示式(1)所示之基、式(2)所示之基、或式(3)所示之基。式(1)~(3)所示之基係如上述。其中,係以式(1)所示之基及式(2)所示之基為佳。In general formula (b-1), Ar 11 each independently represents a group represented by formula (1), a group represented by formula (2), or a group represented by formula (3). The groups represented by the formulae (1) to (3) are as described above. Among them, the group represented by the formula (1) and the group represented by the formula (2) are preferable.
一般式(b-1)中,Ar12 各自獨立地表示可具有取代基之2價的芳香族烴基。2價的芳香族烴基方面,可舉出伸芳基、伸芳烷基等,以伸芳基為佳。伸芳基方面,係以碳原子數6~30的伸芳基為佳,碳原子數6~20的伸芳基更佳,碳原子數6~10的伸芳基又更佳。如此的伸芳基方面,可舉例如伸苯基、萘基、伸蒽基、伸聯苯基等。伸芳烷基方面,係以碳原子數7~30的伸芳烷基為佳,碳原子數7~20的伸芳烷基更佳,碳原子數7~15的伸芳烷基又更佳。此等之中,更以伸苯基為佳。In the general formula (b-1), Ar 12 each independently represents a divalent aromatic hydrocarbon group which may have a substituent. As a divalent aromatic hydrocarbon group, an aryl group, an aralkyl group, etc. are mentioned, and an aryl group is preferable. In terms of the aryl group, the aryl group with 6-30 carbon atoms is preferable, the aryl group with 6-20 carbon atoms is more preferable, and the aryl group with 6-10 carbon atoms is even more preferable. As such an aryl-extended group, for example, a phenyl-extended group, a naphthyl-extended group, an anthracenyl-extended group, and a bi-extended phenyl group can be mentioned. In terms of the aralkyl group, an aralkyl group with a carbon number of 7 to 30 is preferred, an aralkyl group with a carbon number of 7 to 20 is more preferred, and an aralkyl group with a carbon number of 7 to 15 is even more preferred. . Among them, a phenylene group is more preferable.
一般式(b-1)中,Ar13 各自獨立地表示可具有取代基之2價的芳香族烴基、可具有取代基之2價的脂肪族烴基、氧原子、硫原子、或此等的組合所成之2價的基,此等的組合所成之2價的基為佳。2價的芳香族烴基方面,係與Ar12 所示之2價的芳香族烴基相同。In the general formula (b-1), Ar 13 each independently represents a divalent aromatic hydrocarbon group which may have a substituent, a divalent aliphatic hydrocarbon group which may have a substituent, an oxygen atom, a sulfur atom, or a combination thereof The bivalent basis formed by these combinations is preferably a bivalent basis. The divalent aromatic hydrocarbon group is the same as the divalent aromatic hydrocarbon group represented by Ar 12 .
2價的脂肪族烴基方面,係以2價的飽和脂肪族烴基更佳,伸烷基、環伸烷基為佳,環伸烷基更佳。As for the divalent aliphatic hydrocarbon group, a divalent saturated aliphatic hydrocarbon group is more preferable, an alkylene group and a cycloalkylene group are more preferable, and a cycloalkylene group is more preferable.
伸烷基方面,係以碳原子數1~10的伸烷基為佳,碳原子數1~6的伸烷基更佳,碳原子數1~3的伸烷基又更佳。伸烷基方面,可舉例如亞甲基、伸乙基、伸丙基、1-甲基亞甲基、1,1-二甲基亞甲基、1-甲基伸乙基、1,1-二甲基伸乙基、1,2-二甲基伸乙基、伸丁基、1-甲基伸丙基、2-甲基伸丙基、伸戊基、伸己基等。In terms of alkylene, the alkylene with 1-10 carbon atoms is preferred, the alkylene with 1-6 carbon atoms is more preferred, and the alkylene with 1-3 carbon atoms is even more preferred. In the aspect of alkylene, for example, methylene, ethylidene, propylidene, 1-methylmethylene, 1,1-dimethylmethylene, 1-methylethylidene, 1,1 -Dimethylidene, 1,2-dimethylethylidene, butylene, 1-methylpropylidene, 2-methylpropylidene, pentylene, hexylene, etc.
環伸烷基方面,係以碳原子數3~20的環伸烷基為佳,3~15的環伸烷基更佳,5~10的環伸烷基又更佳。環伸烷基方面,可舉例如環伸丙基、環伸丁基、環伸戊基、環伸己基、環伸戊基、環伸庚基等。In terms of the cycloalkylene group, a cycloextended alkyl group having 3 to 20 carbon atoms is preferable, a cycloextended alkyl group of 3 to 15 is more preferable, and a cycloextended alkyl group of 5 to 10 is even more preferable. In the case of a cyclo-alkylene group, for example, a cyclo-propylene group, a cyclo-butylene group, a cyclo-pentylene group, a cyclo-hexylene group, a cyclo-pentylene group, a cyclo-heptide group, etc. are mentioned.
此等的組合所成之2價的基方面,係以可具有取代基之2價的芳香族烴基及組合了氧原子之2價的基為佳,可具有1以上的取代基之2價的芳香族烴基及交替地組合1以上的氧原子之2價的基更佳,可具有1以上的取代基之萘基及交替地組合1以上的氧原子之2價的基又更佳。因此,可具有取代基之萘氧基又更佳。The divalent group formed by the combination of these is preferably a divalent aromatic hydrocarbon group which may have a substituent and a divalent group combined with an oxygen atom, and a divalent group which may have one or more substituents. An aromatic hydrocarbon group and a divalent group in which one or more oxygen atoms are alternately combined are more preferable, and a naphthyl group which may have one or more substituents and a divalent group in which one or more oxygen atoms are alternately combined are more preferable. Therefore, naphthyloxy which may have a substituent is more preferable.
Ar12 所示之2價的芳香族烴基、Ar13 所示之2價的芳香族烴基及2價的脂肪族烴基,亦可具有取代基。取代基可為1個,亦可複數個。取代基方面,可舉例如碳原子數6~20的芳基、碳原子數1~10的烷基、碳原子數1~10的烷氧基、鹵素原子等。取代基可單獨含有,亦可組合2種以上含有。The divalent aromatic hydrocarbon group represented by Ar 12 , the divalent aromatic hydrocarbon group represented by Ar 13 , and the divalent aliphatic hydrocarbon group may have a substituent. The substituent may be one or plural. The substituents include, for example, an aryl group having 6 to 20 carbon atoms, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a halogen atom, and the like. The substituents may be contained alone or in combination of two or more.
碳原子數6~20的芳基方面,可舉例如苄基、苯基、萘基、蒽基、甲苯基、二甲苯基等,以苄基為佳。The aryl group having 6 to 20 carbon atoms includes, for example, a benzyl group, a phenyl group, a naphthyl group, an anthracenyl group, a tolyl group, and a xylyl group, and a benzyl group is preferred.
碳原子數1~10的烷基方面,可舉例如甲基、乙基、丙基、異丙基、n-丁基、異丁基、sec-丁基、tert-丁基、n-戊基、異戊基、tert-戊基、新戊基、1,2-二甲基丙基、n-己基、異己基、n-壬基、環丙基、環丁基、環戊基、環己基、環庚基、環辛基、環壬基。The alkyl group having 1 to 10 carbon atoms includes, for example, methyl, ethyl, propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, and n-pentyl , isopentyl, tert-pentyl, neopentyl, 1,2-dimethylpropyl, n-hexyl, isohexyl, n-nonyl, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl , cycloheptyl, cyclooctyl, cyclononyl.
碳原子數1~10的烷氧基方面,可舉例如甲氧基、乙氧基、丙氧基、異丙氧基、丁氧基、戊基氧基、己基氧基、2-乙基己基氧基、辛基氧基、壬基氧基等。As the alkoxy group having 1 to 10 carbon atoms, for example, a methoxy group, an ethoxy group, a propoxy group, an isopropoxy group, a butoxy group, a pentyloxy group, a hexyloxy group, and a 2-ethylhexyl group are mentioned. oxy, octyloxy, nonyloxy, etc.
鹵素原子方面,可舉出氟原子、氯原子、溴原子、碘原子等。上述的取代基,係可進一步具有取代基(以下稱為「二次取代基」)。二次取代基方面,在無特別記載之下,可使用與上述的取代基相同者。As a halogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, etc. are mentioned. The above-mentioned substituent may further have a substituent (hereinafter referred to as a "secondary substituent"). Regarding the secondary substituent, unless otherwise specified, the same ones as those described above can be used.
一般式(b-1)中,a係表示1~6的整數,以表示1~5的整數為佳,表示1~3的整數者更佳。此外,一般式(b-1)所示之化合物為寡聚物或聚合物時,a表示其平均值。In the general formula (b-1), a represents an integer of 1 to 6, preferably an integer of 1 to 5, and more preferably an integer of 1 to 3. In addition, when the compound represented by general formula (b-1) is an oligomer or a polymer, a represents the average value.
一般式(b-1)中,b表示0~10的整數,以表示0~5的整數為佳,表示0~3的整數者更佳,0又更佳。此外,一般式(b-1)所示之化合物為寡聚物或聚合物時,b表示其平均值。In the general formula (b-1), b represents an integer from 0 to 10, preferably an integer from 0 to 5, more preferably an integer from 0 to 3, and even more preferably 0. In addition, when the compound represented by general formula (b-1) is an oligomer or a polymer, b represents the average value.
(B)成分係以一般式(b-2)所示之化合物為佳。 (一般式(b-2)中,Ar21 各自獨立地表示式(1)所示之基、式(2)所示之基或式(3)所示之基、Ar22 各自獨立地表示可具有取代基之2價的芳香族烴基、Ar23 各自獨立地表示可具有取代基之2價的芳香族烴基。a1表示1~6的整數、c1表示1~5的整數。)The component (B) is preferably a compound represented by the general formula (b-2). (In general formula (b-2), Ar 21 each independently represents a group represented by formula (1), a group represented by formula (2), or a group represented by formula (3), and Ar 22 each independently represents a possible The divalent aromatic hydrocarbon group having a substituent and Ar 23 each independently represent a divalent aromatic hydrocarbon group which may have a substituent. a1 represents an integer of 1 to 6, and c1 represents an integer of 1 to 5.)
Ar21 各自獨立地表示式(1)所示之基、式(2)所示之基或式(3)所示之基。式(1)~(3)所示之基係如上述。其中,更以式(1)所示之基及式(2)所示之基為佳。Ar 21 each independently represents a group represented by formula (1), a group represented by formula (2), or a group represented by formula (3). The groups represented by the formulae (1) to (3) are as described above. Among them, the base represented by the formula (1) and the base represented by the formula (2) are more preferable.
Ar22 各自獨立地表示可具有取代基之2價的芳香族烴基。Ar22 係與一般式(b-1)中的Ar12 相同。Ar 22 each independently represents a divalent aromatic hydrocarbon group which may have a substituent. Ar 22 is the same as Ar 12 in the general formula (b-1).
Ar23 各自獨立地表示可具有取代基之2價的芳香族烴基。Ar23 係與一般式(b-1)中的Ar13 之可具有取代基之2價的芳香族烴基相同。Ar 23 each independently represents a divalent aromatic hydrocarbon group which may have a substituent. Ar 23 is the same as the divalent aromatic hydrocarbon group which may have a substituent of Ar 13 in the general formula (b-1).
一般式(b-2)中,a1表示1~6的整數。a1係與一般式(b-1)中的a相同。In the general formula (b-2), a1 represents an integer of 1 to 6. a1 is the same as a in the general formula (b-1).
一般式(b-2)中,c1表示1~5的整數。c1係以表示1~4的整數為佳,表示1~3的整數者更佳。In the general formula (b-2), c1 represents an integer of 1 to 5. c1 is preferably an integer representing 1 to 4, more preferably an integer representing 1 to 3.
(B)成分係以一般式(b-3)所示之化合物為佳。 (一般式(b-3)中,Ar31 各自獨立地表示式(1)所示之基、式(2)所示之基、或式(3)所示之基。a2表示1~6的整數、c2表示1~5的整數、d各自獨立地表示0~6的整數。)The component (B) is preferably a compound represented by the general formula (b-3). (In general formula (b-3), Ar 31 each independently represents a group represented by formula (1), a group represented by formula (2), or a group represented by formula (3). a2 represents 1 to 6 Integer, c2 represents an integer from 1 to 5, and d represents an integer from 0 to 6 independently.)
Ar31 各自獨立地表示式(1)所示之基、式(2)所示之基、或式(3)所示之基。式(1)~(3)所示之基係如上述。其中,更以式(1)所示之基、及式(2)所示之基為佳。Ar 31 each independently represents a group represented by formula (1), a group represented by formula (2), or a group represented by formula (3). The groups represented by the formulae (1) to (3) are as described above. Among them, the group represented by the formula (1) and the group represented by the formula (2) are more preferable.
一般式(b-3)中,a2表示1~6的整數。a2係與一般式(b-1)中的a相同。In the general formula (b-3), a2 represents an integer of 1 to 6. a2 is the same as a in the general formula (b-1).
一般式(b-3)中,c2表示1~5的整數。c2係與一般式(b-2)中的c1相同。In the general formula (b-3), c2 represents an integer of 1 to 5. c2 is the same as c1 in the general formula (b-2).
一般式(b-3)中,d各自獨立地表示0~6的整數。d表示1~5的整數為佳,表示1~4的整數更佳。In the general formula (b-3), d each independently represents an integer of 0 to 6. d preferably represents an integer from 1 to 5, and more preferably represents an integer from 1 to 4.
(B)成分可使用藉由公知之方法合成者,例如,可以下述實施例記載之方法進行合成。(B)成分之合成,例如可以國際公開第2018/235424號或國際公開第2018/235425號記載之方法來進行。The component (B) can be synthesized by a known method, for example, it can be synthesized by the method described in the following examples. The synthesis of the component (B) can be carried out, for example, by the method described in International Publication No. 2018/235424 or International Publication No. 2018/235425.
(B)成分之重量平均分子量方面,從可顯著地獲得本發明之效果的觀點來看,較佳為150以上,更佳為200以上,再更佳為250以上,較佳為4000以下,更佳為3000以下,再更佳為2500以下。(B)成分之重量平均分子量係以膠體滲透層析(GPC)法所測定之聚苯乙烯換算的重量平均分子量。The weight average molecular weight of the component (B) is preferably 150 or more, more preferably 200 or more, still more preferably 250 or more, more preferably 4000 or less, from the viewpoint that the effect of the present invention can be remarkably obtained. Preferably it is 3000 or less, More preferably, it is 2500 or less. The weight average molecular weight of the component (B) is the weight average molecular weight in terms of polystyrene measured by a colloid permeation chromatography (GPC) method.
(B)成分之活性酯當量(不飽和結合當量),從可顯著地獲得本發明之效果的觀點來看,較佳為50g/eq以上,更佳為100g/eq.以上,再更佳為150g/eq.,較佳為2000g/eq.以下,更佳為1000g/eq.以下,再更佳為500g/eq.以下。活性酯當量係含1當量之不飽和鍵的(B)成分之質量。The active ester equivalent (equivalent of unsaturated bond) of the component (B) is preferably 50 g/eq. or more, more preferably 100 g/eq. or more, from the viewpoint that the effects of the present invention can be remarkably obtained, and even more preferably 150 g/eq., preferably 2000 g/eq. or less, more preferably 1000 g/eq. or less, still more preferably 500 g/eq. or less. The active ester equivalent is the mass of the component (B) containing 1 equivalent of unsaturated bond.
(A)成分與(B)成分之量比,以[(A)成分之環氧基的合計數]:[(B)成分之活性酯基的合計數]之比率計,1:0.01~1:20的範圍為佳,1:0.1~1:10更佳,1:0.5~1:5又更佳。在此,所謂「(A)成分之環氧基的合計數」,係將樹脂組成物中存在的(A)成分之不揮發成分之質量以環氧當量所除之值為全部合計之值。又,所謂「(B)成分之活性酯基的合計數」,係將樹脂組成物中存在的(B)成分之不揮發成分之質量以活性酯基當量所除之值為全部合計之值。藉由使(A)成分與(B)成分之量比為該範圍內,可顯著地獲得本發明之效果。The quantitative ratio of (A) component and (B) component is calculated as the ratio of [total number of epoxy groups of (A) component]: [total number of active ester groups of (B) component], 1:0.01~1 The range of :20 is better, 1:0.1~1:10 is better, and 1:0.5~1:5 is better. Here, "the total number of epoxy groups of the component (A)" means the total value of the mass of the nonvolatile components of the component (A) present in the resin composition divided by the epoxy equivalent. In addition, "the total number of active ester groups of (B) component" means the total value of all the non-volatile components of (B) component present in the resin composition divided by the active ester group equivalent. The effect of this invention can be remarkably acquired by making the quantitative ratio of (A) component and (B) component into this range.
(B)成分之含量,從抑制積層後不均的發生之觀點來看,相對於樹脂組成物中的不揮發成分100質量%,較佳為5質量%以上,更佳為10質量%以上,再更佳為15質量%以上,較佳為30質量%以下,較佳為25質量%以下,更佳為20質量%以下。The content of the component (B) is preferably 5% by mass or more, more preferably 10% by mass or more, relative to 100% by mass of the nonvolatile content in the resin composition, from the viewpoint of suppressing the occurrence of unevenness after lamination, More preferably, it is 15 mass % or more, preferably 30 mass % or less, more preferably 25 mass % or less, and more preferably 20 mass % or less.
<(C)無機填充材> 樹脂組成物除了上述成分以外,任意成分方面,亦可進一步含有無機填充材作為(C)成分。藉由使用(C)無機填充材,可使樹脂組成物的硬化物之介電特性及絕緣性能提升。<(C) Inorganic fillers> In addition to the above-mentioned components, the resin composition may further contain an inorganic filler as the component (C) in terms of optional components. By using the (C) inorganic filler, the dielectric properties and insulating properties of the cured product of the resin composition can be improved.
無機填充材的材料方面,係使用無機化合物。無機填充材的材料之例,可舉出氧化矽、氧化鋁、玻璃、菫青石、矽酸化物、硫酸鋇、碳酸鋇、滑石、黏土、雲母粉、酸化鋅、水滑石、勃姆石、氫氧化鋁、氫氧化鎂、碳酸鈣、碳酸鎂、酸化鎂、窒化硼、窒化鋁、窒化錳、硼酸鋁、碳酸鍶、鈦酸鍶、鈦酸鈣、鈦酸鎂、鈦酸鉍、酸化鈦、酸化鋯、鈦酸鋇、鈦酸鋯石酸鋇、鋯石酸鋇、鋯石酸鈣、磷酸鋯、及磷酸鎢酸鋯等。此等之中,更以氧化矽特別適合。氧化矽方面,可舉例如無定形氧化矽、溶融氧化矽、結晶氧化矽、合成氧化矽、中空氧化矽等。又,氧化矽方面,係以球形氧化矽為佳。(C)無機填充材可單獨使用1種,亦可組合2種以上使用。As the material of the inorganic filler, an inorganic compound is used. Examples of the material of the inorganic filler include silica, alumina, glass, lapis lazuli, silicate, barium sulfate, barium carbonate, talc, clay, mica powder, zinc oxide, hydrotalcite, boehmite, hydrogen Alumina, magnesium hydroxide, calcium carbonate, magnesium carbonate, magnesium oxide, boron oxide, aluminum oxide, manganese oxide, aluminum borate, strontium carbonate, strontium titanate, calcium titanate, magnesium titanate, bismuth titanate, titanium oxide, Zirconium acid, barium titanate, barium zirconate titanate, barium zirconate, calcium zirconate, zirconium phosphate, zirconium tungstate phosphate, etc. Among them, silicon oxide is particularly suitable. As for the silicon oxide, for example, amorphous silicon oxide, molten silicon oxide, crystalline silicon oxide, synthetic silicon oxide, hollow silicon oxide, and the like can be mentioned. In addition, in terms of silicon oxide, spherical silicon oxide is preferred. (C) Inorganic filler may be used individually by 1 type, and may be used in combination of 2 or more types.
(C)成分之市售品方面,可舉例如Denka公司製的「UFP-30」;新日鐵住金材料公司製的「SP60-05」、「SP507-05」;Admatechs公司製的「YC100C」、「YA050C」、「YA050C-MJE」、「YA010C」;TOKUYAMA公司製的「Silfil NSS-3N」、「Silfil NSS-4N」、「Silfil NSS-5N」;Admatechs公司製的「SC2500SQ」、「SO-C4」、「SO-C2」、「SO-C1」;等。As for the commercial products of the component (C), for example, "UFP-30" manufactured by Denka Corporation; "SP60-05" and "SP507-05" manufactured by Nippon Steel & Sumitomo Metal Materials Corporation; "YC100C" manufactured by Admatechs Corporation , "YA050C", "YA050C-MJE", "YA010C"; "Silfil NSS-3N", "Silfil NSS-4N", "Silfil NSS-5N" manufactured by TOKUYAMA; "SC2500SQ", "SO" manufactured by Admatechs -C4", "SO-C2", "SO-C1"; etc.
(C)成分之比表面積方面,較佳為1m2 /g以上,更佳為2m2 /g以上,特別佳為3m2 /g以上。上限雖無特別限制,但較佳為60m2 /g以下、50m2 /g以下或40m2 /g以下。比表面積乃是根據BET法,使用比表面積測定裝置(Mountech公司製Macsorb HM-1210)使氮氣吸附於試料表面,用BET多點法來算出比表面積所得。The specific surface area of the component (C) is preferably 1 m 2 /g or more, more preferably 2 m 2 /g or more, and particularly preferably 3 m 2 /g or more. The upper limit is not particularly limited, but is preferably not more than 60 m 2 /g, not more than 50 m 2 /g, or not more than 40 m 2 /g. The specific surface area was obtained by adsorbing nitrogen gas on the sample surface using a specific surface area measuring device (Macsorb HM-1210 manufactured by Mounttech) according to the BET method, and calculating the specific surface area by the BET multipoint method.
(C)成分之平均粒徑,從顯著地獲得本發明所期望的效果來看,較佳為0.01μm以上,更佳為0.05μm以上,特別佳為0.1μm以上,較佳為5μm以下,更佳為2μm以下,再更佳為1μm以下。The average particle diameter of the component (C) is preferably 0.01 μm or more, more preferably 0.05 μm or more, particularly preferably 0.1 μm or more, preferably 5 μm or less, from the viewpoint of remarkably obtaining the desired effect of the present invention. Preferably it is 2 micrometers or less, More preferably, it is 1 micrometer or less.
(C)成分之平均粒徑係可藉由基於米氏(Mie)散射理論之雷射繞射、散射法來測定。具體而言,藉由雷射繞射散射式粒徑分布測定裝置,可將無機填充材的粒徑分布以體積基準作成,以其中位數徑作為平均粒徑來進行測定。測定樣品係可使用秤取無機填充材100mg、甲基乙基酮10g至小玻璃瓶中,使其以超音波分散10分鐘者。將測定樣品使用雷射繞射式粒徑分布測定裝置,將使用光源波長分為藍色及紅色,以流通池方式測定(C)成分的體積基準之粒徑分布,由所得之粒徑分布算出平均粒徑作為中位數徑。雷射繞射式粒徑分布測定裝置方面,可舉例如堀場製作所公司製「LA-960」等。The average particle diameter of the component (C) can be measured by a laser diffraction/scattering method based on the Mie scattering theory. Specifically, the particle size distribution of the inorganic filler can be prepared on a volume basis with a laser diffraction scattering particle size distribution analyzer, and the median diameter can be measured as an average particle size. As a measurement sample, 100 mg of the inorganic filler and 10 g of methyl ethyl ketone can be weighed into a small glass vial and dispersed with ultrasonic waves for 10 minutes. Using a laser diffraction particle size distribution analyzer for the measurement sample, the wavelength of the light source used is divided into blue and red, the volume-based particle size distribution of the component (C) is measured by a flow cell method, and the obtained particle size distribution is calculated. The average particle diameter was taken as the median diameter. As a laser diffraction particle size distribution measuring apparatus, "LA-960" manufactured by HORIBA, Ltd., etc. is mentioned, for example.
(C)成分,從提高耐濕性及分散性之觀點來看,係以表面處理劑處理為佳。表面處理劑方面,可舉例如乙烯基矽烷系耦合劑、(甲基)丙烯酸系耦合劑、含氟矽烷耦合劑、胺基矽烷系耦合劑、環氧矽烷系耦合劑、巰基矽烷系耦合劑、矽烷系耦合劑、烷氧基矽烷、有機矽氮烷化合物、鈦酸鹽系耦合劑等。其中,從顯著地獲得本發明之效果的觀點來看,乙烯基矽烷系耦合劑、(甲基)丙烯酸系耦合劑、胺基矽烷系耦合劑為佳。又,表面處理劑可單獨使用1種,亦可任意地組成2種以上。The component (C) is preferably treated with a surface treatment agent from the viewpoint of improving moisture resistance and dispersibility. In terms of surface treatment agents, for example, vinylsilane-based coupling agents, (meth)acrylic-based coupling agents, fluorine-containing silane-based coupling agents, aminosilane-based coupling agents, epoxysilane-based coupling agents, mercaptosilane-based coupling agents, Silane-based coupling agents, alkoxysilanes, organosilazane compounds, titanate-based coupling agents, etc. Among them, vinylsilane-based coupling agents, (meth)acrylic-based coupling agents, and aminosilane-based coupling agents are preferable from the viewpoint of remarkably obtaining the effects of the present invention. In addition, a surface treatment agent may be used individually by 1 type, and may combine 2 or more types arbitrarily.
表面處理劑的市售品方面,可舉例如信越化學工業公司製「KBM1003」(乙烯基三乙氧基矽烷)、信越化學工業公司製「KBM503」(3-甲基丙烯酰氧基丙基三乙氧基矽烷)、信越化學工業公司製「KBM403」(3-環氧丙氧基三甲氧基矽烷)、信越化學工業公司製「KBM803」(3-巰基丙基三甲氧基矽烷)、信越化學工業公司製「KBE903」(3-胺基丙基三乙氧基矽烷)、信越化學工業公司製「KBM573」(N-苯基-3-胺基丙基三甲氧基矽烷)、信越化學工業公司製「SZ-31」(六甲基二矽氮烷)、信越化學工業公司製「KBM103」(苯基三甲氧基矽烷)、信越化學工業公司製「KBM-4803」(長鏈環氧型矽烷耦合劑)、信越化學工業公司製「KBM-7103」(3,3,3-三氟丙基三甲氧基矽烷)等。Commercially available surface treatment agents include "KBM1003" (vinyltriethoxysilane) manufactured by Shin-Etsu Chemical Industry Co., Ltd., "KBM503" (3-methacryloyloxypropyl triethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd. Ethoxysilane), Shin-Etsu Chemical Co., Ltd. "KBM403" (3-glycidoxytrimethoxysilane), Shin-Etsu Chemical Co., Ltd. "KBM803" (3-mercaptopropyltrimethoxysilane), Shin-Etsu Chemical Co., Ltd. "KBE903" (3-aminopropyltriethoxysilane) manufactured by Kogyo Co., Ltd., "KBM573" (N-phenyl-3-aminopropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., Shin-Etsu Chemical Co., Ltd. "SZ-31" (hexamethyldisilazane), "KBM103" (phenyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., "KBM-4803" (long-chain epoxy silane) manufactured by Shin-Etsu Chemical Co., Ltd. coupling agent), "KBM-7103" (3,3,3-trifluoropropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., etc.
藉由表面處理劑來表面處理的程度,從無機填充材的分散性提昇之觀點來看,係以保守在既定的範圍為佳。具體而言,無機填充材100質量份係以於0.2質量份~5質量份之表面處理劑所表面處理者為佳,於0.2質量份~3質量份所表面處理者更佳,於0.3質量份~2質量份所表面處理者又更佳。From the viewpoint of improving the dispersibility of the inorganic filler, the degree of surface treatment by the surface treatment agent is preferably kept within a predetermined range. Specifically, 100 parts by mass of inorganic fillers are preferably those treated with a surface treatment agent of 0.2 to 5 parts by mass, preferably 0.2 parts by mass to 3 parts by mass, and more preferably 0.3 parts by mass. ~2 parts by mass of the surface-treated ones are even better.
以表面處理劑來表面處理的程度,可以藉由無機填充材每單位表面積的碳量來予以評價。無機填充材每單位表面積的碳量,從無機填充材的分散性提昇之觀點來看,係以0.02mg/m2 以上為佳,0.1mg/m2 以上更佳,0.2mg/m2 以上又更佳。另一方面,從防止樹脂組成物的溶融黏度或在薄片形態的溶融黏度之上昇的觀點來看,1mg/m2 以下為佳,0.8mg/m2 以下更佳,0.5mg/m2 以下又更佳。The degree of surface treatment with the surface treatment agent can be evaluated by the amount of carbon per unit surface area of the inorganic filler. The carbon content per unit surface area of the inorganic filler, from the viewpoint of improving the dispersibility of the inorganic filler, is preferably 0.02 mg/m 2 or more, more preferably 0.1 mg/m 2 or more, and 0.2 mg/m 2 or more. better. On the other hand, from the viewpoint of preventing an increase in the melt viscosity of the resin composition or the melt viscosity in a sheet form, 1 mg/m 2 or less is preferable, 0.8 mg/m 2 or less is more preferable, and 0.5 mg/m 2 or less is still more preferable. better.
無機填充材每單位表面積的碳量,可藉由將表面處理後的無機填充材藉由溶劑(例如甲基乙基酮(MEK))洗淨處理之後測定。具體而言,溶劑方面乃是將充分的量之MEK加入已經表面處理劑所表面處理過的無機填充材中,於25℃超音波洗淨5分鐘。去除上清液,使固形成分乾燥之後,使用碳分析計可測定無機填充材每單位表面積的碳量。碳分析計方面,可使用堀場製作所公司製「EMIA-320V」等。The carbon content per unit surface area of the inorganic filler can be measured by washing the surface-treated inorganic filler with a solvent (eg, methyl ethyl ketone (MEK)). Specifically, as a solvent, a sufficient amount of MEK was added to the inorganic filler surface-treated with a surface-treating agent, and ultrasonically cleaned at 25° C. for 5 minutes. After removing the supernatant and drying the solid content, the amount of carbon per unit surface area of the inorganic filler can be measured using a carbon analyzer. For the carbon analyzer, "EMIA-320V" manufactured by Horiba Manufacturing Co., Ltd., etc. can be used.
無機填充材的含量,從顯著地獲得本發明之效果的觀點來看,令樹脂組成物中的不揮發成分為100質量%時,較佳為50質量%以上,更佳為60質量%以上,再更佳為70質量%以上,較佳為90質量%以下,更佳為80質量%以下,再更佳為75質量%以下。The content of the inorganic filler is preferably 50% by mass or more, more preferably 60% by mass or more, when the nonvolatile content in the resin composition is 100% by mass, from the viewpoint of obtaining the effect of the present invention significantly, More preferably, it is 70 mass % or more, more preferably 90 mass % or less, more preferably 80 mass % or less, and still more preferably 75 mass % or less.
<(D)硬化劑> 樹脂組成物除了上述成分以外,任意成分方面,可進一步含有硬化劑作為(D)成分。但排除相當於(B)成分者。<(D) Hardener> In addition to the above-mentioned components, the resin composition may further contain a curing agent as a component (D) in terms of optional components. However, those equivalent to component (B) are excluded.
(D)硬化劑方面,可使用與(A)成分能使樹脂組成物硬化之化合物,可舉例如不相當於(B)成分之活性酯系硬化劑、苯酚系硬化劑、苯并噁嗪系硬化劑、碳二醯亞胺系硬化劑、酸酐系硬化劑、胺系硬化劑、氰酸酯系硬化劑、馬來醯亞胺系硬化劑、聚苯醚系硬化劑(苯乙烯系硬化劑)等。其中,從顯著地獲得本發明之效果的觀點來看,更以苯酚系硬化劑、碳二醯亞胺系硬化劑、馬來醯亞胺系硬化劑及聚苯醚系硬化劑之任一者為佳。(D) As a curing agent, a compound capable of curing the resin composition with the component (A) can be used, and examples thereof include active ester-based curing agents, phenol-based curing agents, and benzoxazine-based curing agents that do not correspond to the (B) component. Hardeners, carbodiimide hardeners, acid anhydride hardeners, amine hardeners, cyanate ester hardeners, maleimide hardeners, polyphenylene ether hardeners (styrene hardeners) )Wait. Among them, any one of a phenol-based hardener, a carbodiimide-based hardener, a maleimide-based hardener, and a polyphenylene ether-based hardener is used from the viewpoint of significantly obtaining the effects of the present invention. better.
活性酯系硬化劑方面,可舉出1分子中具有1個以上活性酯基之硬化劑。其中,活性酯系硬化劑方面,更以苯酚酯類、硫酚酯類、N-羥基胺酯類、雜環羥基化合物的酯類等之1分子中具有2個以上反應活性高之酯基的化合物為佳。該活性酯系硬化劑乃是以藉由羧酸化合物及/或硫代羧酸化合物與羥基化合物及/或硫醇化合物之縮合反應所得者為佳。特別是,從耐熱性提升的觀點,係以由羧酸化合物與羥基化合物所得之活性酯系硬化劑為佳,羧酸化合物與苯酚化合物及/或萘酚化合物所得之活性酯系硬化劑更佳。As an active ester type hardening|curing agent, the hardening|curing agent which has one or more active ester groups in 1 molecule is mentioned. Among them, in terms of active ester-based curing agents, phenolic esters, thiophenolic esters, N-hydroxyamine esters, esters of heterocyclic hydroxy compounds, etc. have two or more ester groups with high reactivity in one molecule. Compounds are preferred. The active ester-based hardener is preferably obtained by condensation reaction of a carboxylic acid compound and/or a thiocarboxylic acid compound with a hydroxyl compound and/or a thiol compound. In particular, from the viewpoint of improving heat resistance, an active ester-based hardener obtained from a carboxylic acid compound and a hydroxy compound is preferable, and an active ester-based hardener obtained from a carboxylic acid compound and a phenol compound and/or a naphthol compound is more preferable .
羧酸化合物方面,可舉例如安息香酸、酢酸、琥珀酸、馬來酸、伊康酸、苯二甲酸、間苯二甲酸、對苯二甲酸、均苯四甲酸等。The carboxylic acid compound includes, for example, benzoic acid, acetic acid, succinic acid, maleic acid, itaconic acid, phthalic acid, isophthalic acid, terephthalic acid, pyromellitic acid, and the like.
苯酚化合物或萘酚化合物方面,可舉例如氫醌、間苯二酚、雙酚A、雙酚F、雙酚S、酚酞啉、甲基化雙酚A、甲基化雙酚F、甲基化雙酚S、苯酚、o-甲酚、m-甲酚、p-甲酚、苯二酚、α-萘酚、β-萘酚、1,5-二羥基萘、1,6-二羥基萘、2,6-二羥基萘、二羥基苯甲酮、三羥基苯甲酮、四羥基苯甲酮、1,3,5-苯三酚、1,2,4-苯三酚、二環戊二烯型二苯酚化合物、苯酚酚醛清漆等。在此,所謂「二環戊二烯型二苯酚化合物」,係指二環戊二烯1分子有苯酚2分子縮合所得之二苯酚化合物。As a phenol compound or a naphthol compound, for example, hydroquinone, resorcinol, bisphenol A, bisphenol F, bisphenol S, phenolphthaloline, methylated bisphenol A, methylated bisphenol F, methylated bisphenol S, phenol, o-cresol, m-cresol, p-cresol, diphenol, α-naphthol, β-naphthol, 1,5-dihydroxynaphthalene, 1,6-dihydroxyl Naphthalene, 2,6-dihydroxynaphthalene, dihydroxybenzophenone, trihydroxybenzophenone, tetrahydroxybenzophenone, 1,3,5-phloroglucinol, 1,2,4-phloroglucinol, bicyclic Pentadiene-type diphenol compounds, phenol novolacs, etc. Here, the "dicyclopentadiene-type diphenol compound" refers to a diphenol compound obtained by condensing 1 molecule of dicyclopentadiene with 2 molecules of phenol.
活性酯系硬化劑的較佳具體例方面,可舉出含二環戊二烯型二苯酚構造之活性酯化合物、含萘構造之活性酯化合物、含苯酚酚醛清漆的乙醯基化物之活性酯化合物、含苯酚酚醛清漆的苯甲醯基化物之活性酯化合物。其中,以含萘構造之活性酯化合物、含二環戊二烯型二苯酚構造之活性酯化合物更佳。所謂「二環戊二烯型二苯酚構造」,表示由伸苯基-二環戊二烯-伸苯基所成之2價的構造。Preferable specific examples of the active ester-based curing agent include active ester compounds containing dicyclopentadiene-type diphenol structures, active ester compounds containing naphthalene structures, and active esters of phenol novolac-containing acetyl compounds. Compounds, active ester compounds of phenol novolac-containing benzyl compounds. Among them, an active ester compound containing a naphthalene structure and an active ester compound containing a dicyclopentadiene-type diphenol structure are more preferred. The "dicyclopentadiene-type diphenol structure" refers to a bivalent structure composed of phenylene-dicyclopentadiene-phenylene.
活性酯系硬化劑的市售品方面,作為含二環戊二烯型二苯酚構造之活性酯化合物可舉出「EXB9451」、「EXB9460」、「EXB9460S」、「HPC-8000」、「HPC-8000H」、「HPC-8000-65T」、「HPC-8000H-65TM」、「EXB-8000L-65TM」、(DIC公司製);作為含萘構造之活性酯化合物係可舉出「HPC-8150-62T」、「EXB-8100L-65T」、「EXB-8150L-65T」、「EXB9416-70BK」、「HPC-8900-70BK」(DIC公司製);含苯酚酚醛清漆的乙醯基化物之活性酯化合物可舉出「DC808」(三菱化學公司製);含苯酚酚醛清漆的苯甲醯基化物之活性酯化合物可舉出「YLH1026」(三菱化學公司製);作為苯酚酚醛清漆的乙醯基化物之活性酯系硬化劑可舉出「DC808」(三菱化學公司製);苯酚酚醛清漆的苯甲醯基化物之活性酯系硬化劑可舉出「YLH1026」(三菱化學公司製)、「YLH1030」(三菱化學公司製)、「YLH1048」(三菱化學公司製);等。Commercially available active ester-based curing agents include "EXB9451", "EXB9460", "EXB9460S", "HPC-8000", "HPC- 8000H", "HPC-8000-65T", "HPC-8000H-65TM", "EXB-8000L-65TM", (manufactured by DIC Corporation); "HPC-8150- 62T", "EXB-8100L-65T", "EXB-8150L-65T", "EXB9416-70BK", "HPC-8900-70BK" (manufactured by DIC Corporation); active ester of acetoxylated phenol novolak Examples of compounds include "DC808" (manufactured by Mitsubishi Chemical Corporation); examples of active ester compounds of phenol novolak-containing benzyl compounds include "YLH1026" (manufactured by Mitsubishi Chemical Corporation); Examples of the active ester-based hardener include "DC808" (manufactured by Mitsubishi Chemical Corporation); "YLH1026" (manufactured by Mitsubishi Chemical Corporation) and "YLH1030" as active ester-based curing agents of benzyl-based phenol novolacs (Mitsubishi Chemical Corporation), "YLH1048" (Mitsubishi Chemical Corporation); etc.
苯酚系硬化劑方面,可舉出1分子中具有1個以上較佳為2個以上鍵結於芳香環(苯環、萘環等)之羥基的硬化劑。其中,以具有鍵結於苯環之羥基的化合物為佳。又,從耐熱性及耐水性的觀點來看,以具有酚醛清漆構造之苯酚系硬化劑為佳。再者,密著性的觀點來看,以含氮苯酚系硬化劑為佳,三嗪骨架含有苯酚系硬化劑更佳。特別是,從高度地使耐熱性、耐水性及密著性滿足的觀點來看,以三嗪骨架含有苯酚酚醛清漆硬化劑為佳。As a phenol-based curing agent, a curing agent having one or more, preferably two or more, hydroxyl groups bonded to an aromatic ring (a benzene ring, a naphthalene ring, etc.) in one molecule is exemplified. Among them, compounds having a hydroxyl group bonded to a benzene ring are preferred. Moreover, from the viewpoint of heat resistance and water resistance, a phenol-based hardener having a novolak structure is preferable. Furthermore, from the viewpoint of adhesiveness, a nitrogen-containing phenol-based curing agent is preferable, and a triazine skeleton-containing phenol-based curing agent is more preferable. In particular, from the viewpoint of highly satisfying heat resistance, water resistance, and adhesion, it is preferable that the triazine skeleton contains a phenol novolak hardener.
苯酚系硬化劑及萘酚系硬化劑的具體例方面,可舉出明和化成公司製的「MEH-7700」、「MEH-7810」、「MEH-7851」、「MEH-8000H」;日本化藥公司製的「NHN」、「CBN」、「GPH」;日鐵化學&材料公司製的「SN-170」、「SN-180」、「SN-190」、「SN-475」、「SN-485」、「SN-495」、「SN-495V」、「SN-375」、「SN-395」;DIC公司製的「TD-2090」、「TD-2090-60M」、「LA-7052」、「LA-7054」、「LA-1356」、「LA-3018」、「LA-3018-50P」、「EXB-9500」、「HPC-9500」、「KA-1160」、「KA-1163」、「KA-1165」;群榮化學公司製的「GDP-6115L」、「GDP-6115H」、「ELPC75」等。Specific examples of phenol-based curing agents and naphthol-based curing agents include "MEH-7700", "MEH-7810", "MEH-7851", and "MEH-8000H" manufactured by Meiwa Chemical Co., Ltd.; Nippon Kayaku Co., Ltd. "NHN", "CBN", "GPH" manufactured by the company; "SN-170", "SN-180", "SN-190", "SN-475", "SN- 485", "SN-495", "SN-495V", "SN-375", "SN-395"; "TD-2090", "TD-2090-60M", "LA-7052" manufactured by DIC Corporation , "LA-7054", "LA-1356", "LA-3018", "LA-3018-50P", "EXB-9500", "HPC-9500", "KA-1160", "KA-1163" , "KA-1165"; "GDP-6115L", "GDP-6115H", "ELPC75" manufactured by Qunrong Chemical Co., Ltd.
苯并噁嗪系硬化劑的具體例方面,可舉出昭和高分子公司製的「HFB2006M」、四國化成工業公司製的「P-d」、「F-a」、「ALP-d」、JFE化學公司製的「ODA-BOZ」。Specific examples of benzoxazine-based curing agents include "HFB2006M" manufactured by Showa Polymer Co., Ltd., "Pd", "Fa", and "ALP-d" manufactured by Shikoku Chemical Industry Co., Ltd., and manufactured by JFE Chemical Co., Ltd. "ODA-BOZ".
碳二醯亞胺系硬化劑的具體例方面,可舉出日清紡化學公司製的「V-03」、「V-05」、「V-07」;LAN-CHEMI公司製的Stabaxol®(登錄商標)P等。Specific examples of the carbodiimide-based curing agent include "V-03", "V-05", and "V-07" manufactured by Nisshinbo Chemical Co., Ltd.; Stabaxol® (registered trademark) manufactured by LAN-CHEMI Co., Ltd. )P et al.
酸酐系硬化劑方面,可舉出1分子內中具有1個以上酸酐基之硬化劑。酸酐系硬化劑的具體例方面,可舉出無水苯二甲酸、四氫無水苯二甲酸、六氫無水苯二甲酸、甲基四氫無水苯二甲酸、4-甲基六氫無水苯二甲酸、甲基六氫無水苯二甲酸、甲基納迪克酸酐、氫化甲基納迪克酸酐、三烷基四氫無水苯二甲酸、十二烯基無水琥珀酸、5-(2,5-二側氧基四氫-3-喃基)-3-甲基-3-環己烯-1,2-二羧酸酐、無水偏苯三甲酸、無水均苯四甲酸、二苯甲酮四羧酸二無水物、聯苯基四羧酸二無水物、萘四羧酸二無水物、氧基二苯二甲酸二無水物、3,3’-4,4’-二苯基碸四羧酸二無水物、1,3,3a,4,5,9b-六氫-5-(四氫-2,5-二側氧基-3-喃基)-萘并[1,2-C]呋喃-1,3-二酮、乙二醇雙(偏苯三酸酐酯)、苯乙烯與馬來酸共聚之苯乙烯-馬來酸樹脂等之聚合物型的酸酐等。酸酐系硬化劑亦可使用市售品,可舉例如新日本理化公司製的「MH-700」等。As an acid anhydride type hardening agent, the hardening agent which has one or more acid anhydride groups in 1 molecule is mentioned. Specific examples of the acid anhydride-based curing agent include anhydrous phthalic acid, tetrahydroanhydrophthalic acid, hexahydroanhydrophthalic acid, methyltetrahydroanhydrophthalic acid, and 4-methylhexahydroanhydrophthalic acid , Methylhexahydrophthalic acid anhydrous, Methylnadic acid anhydride, Hydrogenated methylnadic acid anhydride, Trialkyltetrahydrophthalic acid anhydrous, Dodecenyl anhydrous succinic acid, 5-(2,5-two side Oxytetrahydro-3-yl)-3-methyl-3-cyclohexene-1,2-dicarboxylic acid anhydride, anhydrous trimellitic acid, anhydrous pyromellitic acid, benzophenone tetracarboxylic acid Anhydrate, Biphenyltetracarboxylic acid dihydrate, Naphthalenetetracarboxylic acid dihydrate, Oxydiphthalic acid dihydrate, 3,3'-4,4'-Diphenyltetracarboxylic acid dianhydrous compound, 1,3,3a,4,5,9b-hexahydro-5-(tetrahydro-2,5-dioxy-3-yl)-naphtho[1,2-C]furan-1 , 3-dione, ethylene glycol bis (trimellitic anhydride ester), styrene and maleic acid copolymerization of styrene-maleic acid resin and other polymer anhydrides. As an acid anhydride type hardening|curing agent, a commercial item can also be used, For example, "MH-700" by Nippon Chemical Co., Ltd., etc. are mentioned.
胺系硬化劑方面,可舉出1分子內中具有1個以上胺基之硬化劑,可舉例如脂肪族胺類、聚醚胺類、脂環式胺類、芳香族胺類等,其中,從本發明所期望的效果奏效之觀點來看,以芳香族胺類為佳。胺系硬化劑係以第1級胺或第2級胺為佳,第1級胺更佳。胺系硬化劑的具體例方面,可舉出4,4’-亞甲基雙(2,6-二甲基苯胺)、二苯基二胺基碸、4,4’-二胺基二苯基甲烷、4,4’-二胺基二苯基碸、3,3’-二胺基二苯基碸、m-苯二胺、m-二甲苯二胺、二乙基甲苯二胺、4,4’-二胺基二苯基醚、3,3’-二甲基-4,4’-二胺基聯苯基、2,2’-二甲基-4,4’-二胺基聯苯基、3,3’-二羥基聯苯胺、2,2-雙(3-胺基-4-羥基苯基)丙烷、3,3-二甲基-5,5-二乙基-4,4-二苯基甲烷二胺、2,2-雙(4-胺基苯基)丙烷、2,2-雙(4-(4-胺基苯氧基)苯基)丙烷、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、4,4’-雙(4-胺基苯氧基)聯苯基、雙(4-(4-胺基苯氧基)苯基)碸、雙(4-(3-胺基苯氧基)苯基)碸、等。胺系硬化劑亦可使用市售品,可舉例如日本化藥公司製的「KAYABOND C-200S」、「KAYABOND C-100」、「KAYAHARD A-A」、「KAYAHARD A-B」、「KAYAHARD A-S」、三菱化學公司製的「Epicure W」等。As an amine-based hardener, hardeners having one or more amine groups in one molecule are mentioned, and examples thereof include aliphatic amines, polyetheramines, alicyclic amines, aromatic amines, and the like, among which, From the viewpoint of achieving the desired effects of the present invention, aromatic amines are preferred. The amine-based hardener is preferably a first-grade amine or a second-grade amine, more preferably a first-grade amine. Specific examples of the amine-based curing agent include 4,4'-methylenebis(2,6-dimethylaniline), diphenyldiaminodiphenyl, and 4,4'-diaminodiphenyl Methane, 4,4'-diaminodiphenyl, 3,3'-diaminodiphenyl, m-phenylenediamine, m-xylenediamine, diethyltoluenediamine, 4 ,4'-Diaminodiphenyl ether, 3,3'-dimethyl-4,4'-diaminobiphenyl, 2,2'-dimethyl-4,4'-diamino Biphenyl, 3,3'-dihydroxybenzidine, 2,2-bis(3-amino-4-hydroxyphenyl)propane, 3,3-dimethyl-5,5-diethyl-4 ,4-Diphenylmethanediamine, 2,2-bis(4-aminophenyl)propane, 2,2-bis(4-(4-aminophenoxy)phenyl)propane, 1,3 -Bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 4,4'- Bis(4-aminophenoxy)biphenyl, bis(4-(4-aminophenoxy)phenyl)bis(4-(3-aminophenoxy)phenyl)bis(4-(3-aminophenoxy)phenyl), Wait. Commercially available amine-based hardeners may be used, for example, "KAYABOND C-200S", "KAYABOND C-100", "KAYAHARD AA", "KAYAHARD AB", "KAYAHARD AS" manufactured by Nippon Kayaku Co., Ltd., "Epicure W" manufactured by a chemical company, etc.
氰酸酯系硬化劑方面,可舉例如雙酚A二氰酸酯、聚苯酚氰酸酯、寡聚(3-亞甲基-1,5-伸苯基氰酸酯)、4,4’-亞甲基雙(2,6-二甲基苯基氰酸酯)、4,4’-亞乙基二苯基二氰酸酯、六氟雙酚A二氰酸酯、2,2-雙(4-氰酸酯)苯基丙烷、1,1-雙(4-氰酸酯苯基甲烷)、雙(4-氰酸酯-3,5-二甲基苯基)甲烷、1,3-雙(4-氰酸酯苯基-1-(甲基亞乙基))苯、雙(4-氰酸酯苯基)硫醚及雙(4-氰酸酯苯基)醚、等之2官能氰酸酯樹脂;由苯酚酚醛清漆及甲酚酚醛清漆等所衍生的多官能氰酸酯樹脂;此等氰酸酯樹脂部分三嗪化之預聚物;等。氰酸酯系硬化劑的具體例方面,可舉出Lonza Japan公司製的「PT30」及「PT60」(皆為苯酚酚醛清漆型多官能氰酸酯樹脂);「ULL-950S」(多官能氰酸酯樹脂);「BA230」、「BA230S75」(雙酚A二氰酸酯之部分或全部被三嗪化而成三量體的預聚物);等。As a cyanate-based hardener, for example, bisphenol A dicyanate, polyphenol cyanate, oligo(3-methylene-1,5-phenylene cyanate), 4,4' - Methylene bis(2,6-dimethylphenylcyanate), 4,4'-ethylene diphenyl dicyanate, hexafluorobisphenol A dicyanate, 2,2- Bis(4-cyanate)phenylpropane, 1,1-bis(4-cyanatephenylmethane), bis(4-cyanate-3,5-dimethylphenyl)methane, 1,1 3-bis(4-cyanate phenyl-1-(methylethylene))benzene, bis(4-cyanate phenyl) sulfide and bis(4-cyanate phenyl) ether, etc. bifunctional cyanate resins; polyfunctional cyanate resins derived from phenol novolacs and cresol novolacs, etc.; partially triazinated prepolymers of these cyanate resins; and the like. Specific examples of cyanate-based hardeners include "PT30" and "PT60" (both are phenol novolac type polyfunctional cyanate resins) manufactured by Lonza Japan; "ULL-950S" (polyfunctional cyanate resin) ester resin); "BA230", "BA230S75" (part or all of bisphenol A dicyanate is triazineized to form a triazine prepolymer); etc.
馬來醯亞胺系硬化劑,係分子中含有下述式(D-1)所示之馬來醯亞胺基的化合物。馬來醯亞胺系硬化劑可單獨使用1種,亦可組合2種以上使用。 The maleimide-based curing agent is a compound containing a maleimide group represented by the following formula (D-1) in the molecule. The maleimide-based curing agent may be used alone or in combination of two or more.
馬來醯亞胺系硬化劑其每1分子之馬來醯亞胺基的數目,從顯著地獲得本發明所期望的效果來看,較佳為1個以上,更佳為2個以上,再更佳為3個以上,較佳為10個以下,又再更佳為6個以下,特別佳為3個以下。The number of maleimide groups per molecule of the maleimide-based hardener is preferably 1 or more, more preferably 2 or more, from the viewpoint of significantly obtaining the desired effect of the present invention. More preferably, it is 3 or more, more preferably 10 or less, still more preferably 6 or less, particularly preferably 3 or less.
馬來醯亞胺系硬化劑,從顯著地獲得本發明所期望的效果來看,以具脂肪族烴基及芳香族烴基之任一者為佳,以具脂肪族烴基及芳香族烴基更佳。The maleimide-based curing agent preferably has either an aliphatic hydrocarbon group or an aromatic hydrocarbon group, and more preferably has an aliphatic hydrocarbon group and an aromatic hydrocarbon group, from the viewpoint of remarkably obtaining the desired effect of the present invention.
脂肪族烴基方面,係以2價的脂肪族烴基為佳,2價的飽和脂肪族烴基更佳,伸烷基又更佳。伸烷基方面,以碳原子數1~10的伸烷基為佳,碳原子數1~6的伸烷基更佳,碳原子數1~3的伸烷基又更佳,亞甲基特別佳。In terms of the aliphatic hydrocarbon group, a divalent aliphatic hydrocarbon group is preferable, a bivalent saturated aliphatic hydrocarbon group is more preferable, and an alkylene group is even more preferable. In terms of alkylene, the alkylene with 1 to 10 carbon atoms is preferred, the alkylene with 1 to 6 carbon atoms is better, the alkylene with 1 to 3 carbon atoms is even better, and methylene is particularly preferred. good.
芳香族烴基方面,以1價及2價的芳香族烴基為佳,芳基及伸芳基更佳。伸芳基方面,以碳原子數6~30的伸芳基為佳,碳原子數6~20的伸芳基更佳,碳原子數6~10的伸芳基又更佳。如此的伸芳基方面,可舉例如伸苯基、萘基、伸蒽基、芳烷基、伸聯苯基、聯苯基芳烷基等,其中,以伸苯基、芳烷基、伸聯苯基、聯苯基芳烷基為佳,伸苯基、芳烷基、伸聯苯基更佳。芳基方面,以碳原子數6~30的芳基為佳,碳原子數6~20的芳基更佳,碳原子數6~10的芳基又更佳,苯基特別佳。As for the aromatic hydrocarbon group, monovalent and divalent aromatic hydrocarbon groups are preferable, and aryl groups and aryl-extended groups are more preferable. In terms of the extended aryl group, the extended aryl group with the carbon number of 6-30 is preferred, the extended aryl group with the carbon number of 6-20 is more preferable, and the extended aryl group with the carbon number of 6-10 is even more preferable. Such arylidene groups include, for example, phenylene groups, naphthyl groups, anthracenyl groups, aralkyl groups, biphenylene groups, biphenylene aralkyl groups, etc. Biphenyl group and biphenyl aralkyl group are preferable, and phenylene group, aralkyl group and biphenyl group are more preferable. In terms of aryl groups, aryl groups with 6 to 30 carbon atoms are preferred, aryl groups with 6 to 20 carbon atoms are more preferred, aryl groups with 6 to 10 carbon atoms are even more preferred, and phenyl groups are particularly preferred.
馬來醯亞胺系硬化劑中,從顯著地獲得本發明所期望的效果來看,馬來醯亞胺基的氮原子,以直接與1價或2價的芳香族烴基鍵結為佳。在此,所謂「直接」,係指馬來醯亞胺基的氮原子與芳香族烴基之間沒有其他的基。Among the maleimide-based curing agents, it is preferable that the nitrogen atom of the maleimide group is directly bonded to a monovalent or divalent aromatic hydrocarbon group from the viewpoint of remarkably obtaining the desired effect of the present invention. Here, "directly" means that there is no other group between the nitrogen atom of the maleimide group and the aromatic hydrocarbon group.
馬來醯亞胺系硬化劑,例如以下述式(D-2)所示之構造者為佳。 式(D-2)中,R31 及R36 表示馬來醯亞胺基,R32 、R33 、R34 及R35 各自獨立地表示氫原子、烷基或芳基,D各自獨立地表示2價的芳香族基。m1及m2各自獨立地表示1~10的整數、a表示1~100的整數。The maleimide-based curing agent preferably has a structure represented by, for example, the following formula (D-2). In formula (D-2), R 31 and R 36 represent a maleimide group, R 32 , R 33 , R 34 and R 35 each independently represent a hydrogen atom, an alkyl group or an aryl group, and D each independently represents a A divalent aromatic group. m1 and m2 each independently represent an integer of 1 to 10, and a represents an integer of 1 to 100.
式(D-2)中的R32 、R33 、R34 及R35 各自獨立地表示氫原子、烷基或芳基,以氫原子為佳。 R 32 , R 33 , R 34 and R 35 in formula (D-2) each independently represent a hydrogen atom, an alkyl group or an aryl group, preferably a hydrogen atom.
烷基方面,以碳原子數1~10的烷基為佳,碳原子數1~6的烷基更佳,碳原子數1~3的烷基又更佳。烷基可為直鏈狀、分枝狀或環狀。如此的烷基方面,可舉例如甲基、乙基、丙基、丁基、戊基、己基、異丙基等。In terms of the alkyl group, an alkyl group with 1 to 10 carbon atoms is preferable, an alkyl group with 1 to 6 carbon atoms is more preferable, and an alkyl group with 1 to 3 carbon atoms is even more preferable. Alkyl groups can be straight chain, branched or cyclic. As such an alkyl group, a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, an isopropyl group, etc. are mentioned, for example.
芳基係以碳原子數6~20的芳基為佳,碳原子數6~15的芳基更佳,碳原子數6~10的芳基又更佳。芳基可為單環亦可為縮合環。如此的芳基方面,可舉例如苯基、萘基、蒽基等。The aryl group is preferably an aryl group with 6 to 20 carbon atoms, more preferably an aryl group with 6 to 15 carbon atoms, and even more preferably an aryl group with 6 to 10 carbon atoms. The aryl group may be a monocyclic ring or a condensed ring. As such an aryl group, a phenyl group, a naphthyl group, an anthracenyl group, etc. are mentioned, for example.
烷基及芳基係可具有取代基。取代基方面,可舉例如鹵素原子、-OH、-O-C1-6 烷基、-N(C1-10 烷基)2 、C1-10 烷基、C6-10 芳基、-NH2 、-CN、-C(O)O-C1-10 烷基、 -COOH、-C(O)H、-NO2 等。在此,「Cp-q 」(p及q為正的整數,且滿足p<q)之用語,表示記載於此用語後之有機基的碳原子數為p~q。例如,「C1-10 烷基」之表現表示碳原子數1~10的烷基。此等取代基亦可互相鍵結形成環,環構造包含螺環或縮合環。The alkyl group and the aryl group may have a substituent. As for the substituent, for example, halogen atom, -OH, -OC 1-6 alkyl group, -N(C 1-10 alkyl group) 2 , C 1-10 alkyl group, C 6-10 aryl group, -NH 2 , -CN, -C(O)OC 1-10 alkyl, -COOH, -C(O)H, -NO 2, etc. Here, the term "C pq " (p and q are positive integers and satisfy p<q) means that the number of carbon atoms of the organic group described after the term is p to q. For example, the expression "C 1-10 alkyl group" means an alkyl group having 1 to 10 carbon atoms. These substituents may also be bonded to each other to form a ring, and the ring structure includes a spiro ring or a condensed ring.
式(D-2)中的D表示2價的芳香族基。2價的芳香族基方面,可舉例如伸苯基、伸萘基、伸蒽基、芳烷基、伸聯苯基、聯苯基芳烷基等,其中,以伸聯苯基、聯苯基芳烷基為佳,伸聯苯基更佳。2價的芳香族基係可具有取代基。取代基方面,係與一般式(D-2)中R32 表示的烷基之可具有的取代基相同。D in formula (D-2) represents a divalent aromatic group. For the divalent aromatic group, for example, a phenylene group, a naphthylene group, an anthracenyl group, an aralkyl group, a biphenylene group, a biphenylene aralkyl group, etc. are mentioned. Aralkyl is preferred, and biphenyl is more preferred. The divalent aromatic group may have a substituent. The substituents are the same as those that the alkyl group represented by R 32 in the general formula (D-2) may have.
m1及m2各自獨立地表示1~10的整數,較佳為1~6,更佳為1~3,再更佳為1~2,而1又再更佳。m1 and m2 each independently represent an integer of 1 to 10, preferably 1 to 6, more preferably 1 to 3, still more preferably 1 to 2, and still more preferably 1.
a表示1~100的整數,較佳為1~50,更佳為1~20,再更佳為1~5。a represents an integer of 1 to 100, preferably 1 to 50, more preferably 1 to 20, still more preferably 1 to 5.
馬來醯亞胺系硬化劑方面,係以式(D-3)所示之樹脂為佳。 式(D-3)中,R37 及R38 表示馬來醯亞胺基。a1表示1~100的整數。The maleimide-based curing agent is preferably a resin represented by the formula (D-3). In formula (D-3), R 37 and R 38 represent a maleimide group. a1 represents an integer from 1 to 100.
a1係與式(D-2)中的a相同,較佳的範圍亦相同。a1 is the same as a in formula (D-2), and the preferable range is also the same.
如此的馬來醯亞胺系硬化劑,可使用市售品。市售品方面,可舉例如日本化藥公司製的「MIR-3000-70MT」等。As such a maleimide-based curing agent, a commercial item can be used. As a commercial item, "MIR-3000-70MT" by Nippon Kayaku Co., Ltd., etc. is mentioned, for example.
又,馬來醯亞胺系硬化劑之其他的實施形態方面,係於分子中至少具有1個馬來醯亞胺基之化合物。Moreover, in another embodiment of the maleimide-based curing agent, it is a compound having at least one maleimide group in the molecule.
此馬來醯亞胺系硬化劑中,碳原子數為5以上的脂肪族基,係以直接鍵結於馬來醯亞胺基的氮原子者為佳。碳原子數為5以上的脂肪族基方面,可舉例如烷基、伸烷基、伸烯基等。In this maleimide-based curing agent, the aliphatic group having 5 or more carbon atoms is preferably one directly bonded to the nitrogen atom of the maleimide group. The aliphatic group having 5 or more carbon atoms includes, for example, an alkyl group, an alkylene group, an alkenylene group, and the like.
馬來醯亞胺系硬化劑每1分子之馬來醯亞胺基的數目,可為1個,較佳為2個以上,較佳為10個以下,又再更佳為6個以下,特別佳為3個以下。藉由使用每1分子具有2個以上馬來醯亞胺基之馬來醯亞胺系硬化劑,可顯著地獲得本發明之效果。The number of maleimide groups per molecule of the maleimide-based hardener can be 1, preferably 2 or more, preferably 10 or less, still more preferably 6 or less, especially Preferably it is 3 or less. The effect of the present invention can be remarkably obtained by using a maleimide-based hardener having two or more maleimide groups per molecule.
馬來醯亞胺系硬化劑,係以下述一般式(D-4)所示的為佳。 一般式(D-4)中,M表示可具有取代基之碳原子數為5以上2價的脂肪族基,L表示單鍵或2價的連結基。The maleimide-based curing agent is preferably represented by the following general formula (D-4). In general formula (D-4), M represents a divalent aliphatic group having 5 or more carbon atoms which may have a substituent, and L represents a single bond or a divalent linking group.
M表示可具有取代基之碳原子數為5以上的2價的脂肪族基。碳原子數為5以上的2價的脂肪族基的碳原子數,較佳為6以上,更佳為8以上,較佳為50以下,更佳為45以下,再更佳為40以下。2價的脂肪族基方面,可舉例如伸烷基、伸烯基等。M的取代基方面,係與一般式(D-2)中R32 表示之烷基具有的取代基相同,取代基較佳為碳原子數為5以上的烷基。M represents a divalent aliphatic group having 5 or more carbon atoms which may have a substituent. The number of carbon atoms of the divalent aliphatic group having 5 or more carbon atoms is preferably 6 or more, more preferably 8 or more, preferably 50 or less, more preferably 45 or less, still more preferably 40 or less. The divalent aliphatic group includes, for example, an alkylene group, an alkenylene group, and the like. The substituent of M is the same as that of the alkyl group represented by R 32 in the general formula (D-2), and the substituent is preferably an alkyl group having 5 or more carbon atoms.
L表示單鍵或2價的連結基。2價的連結基方面,可舉出伸烷基、伸烯基、伸炔基、伸芳基、-C(=O)-、-C(=O)-O-、-NR0 -(R0 係氫原子、碳原子數1~3的烷基)、氧原子、硫原子、C(=O)NR0 -、來自鄰苯二甲醯亞胺之2價的基、來自均苯四甲酸二醯亞胺之2價的基及由此等2種以上之2價的基組合所成之基等。伸烷基、伸烯基、伸炔基、伸芳基、來自鄰苯二甲醯亞胺之2價的基、來自均苯四甲酸二醯亞胺之2價的基及由2種以上之2價的基組合所成之基,亦可具有碳原子數為5以上的烷基作為取代基。所謂來自鄰苯二甲醯亞胺之2價的基,表示自鄰苯二甲醯亞胺所衍生之2價的基,具體而言係為一般式(D-5)所示之基。所謂來自均苯四甲酸二醯亞胺之2價的基,表示自均苯四甲酸二醯亞胺所衍生之2價的基,具體而言係為一般式(D-6)所示之基。式中,「*」表示鍵結鍵。 L represents a single bond or a divalent linking group. For the divalent linking group, alkylene, alkenylene, alkynylene, arylidene, -C(=O)-, -C(=O)-O-, -NR 0 -(R are exemplified 0 is a hydrogen atom, an alkyl group having 1 to 3 carbon atoms), an oxygen atom, a sulfur atom, C(=O)NR 0 -, a divalent group derived from phthalimide, a group derived from pyromellitic acid A divalent group of diimide, a group formed by combining two or more of these divalent groups, and the like. Alkylene group, alkenylene group, alkynylene group, arylidene group, divalent group derived from phthalimide, divalent group derived from pyromellitic acid diimide, and two or more A group formed by a combination of divalent groups may have an alkyl group having 5 or more carbon atoms as a substituent. The divalent group derived from phthalimide means a divalent group derived from phthalimide, and specifically, it is a group represented by general formula (D-5). The divalent group derived from pyromellitic acid diimide means a divalent group derived from pyromellitic acid diimide, specifically, a group represented by general formula (D-6) . In the formula, "*" represents a bond bond.
L中作為2價的連結基之伸烷基,係以碳原子數1~50的伸烷基為佳,碳原子數1~45的伸烷基更佳,碳原子數1~40的伸烷基特別佳。此伸烷基可為直鏈狀、分枝鏈狀、環狀之任一種。如此的伸烷基方面,可舉例如甲基伸乙基、環己烯基、伸戊基、伸己基、伸庚基、伸辛基、伸壬基、伸癸基、伸十一烷基、伸十二烷基、伸十三烷基、伸十七烷基、六伸三十烷基、具有伸辛基-環己烯構造之基、具有伸辛基-環己烯-伸辛基構造之基、具有伸丙基-環己烯-伸辛基構造之基等。The alkylene group used as a divalent linking group in L is preferably an alkylene group having 1 to 50 carbon atoms, more preferably an alkylene group having 1 to 45 carbon atoms, and an alkylene group having 1 to 40 carbon atoms. The base is particularly good. The alkylene group may be any of linear, branched and cyclic. As such an alkylene group, for example, methyl ethylidene, cyclohexenyl, pentylene, hexylene, heptyl, octyl, nonyl, decyl, undecyl, Dodecylidene, tridecylidene, heptadecylidene, hexadecanetridecyl, base with octyl-cyclohexene structure, with octyl-cyclohexene-octylidene structure base, base with propylidene-cyclohexene-octylidene structure, etc.
L中作為2價的連結基之伸烯基,係以碳原子數2~20的伸烯基為佳,碳原子數2~15的伸烯基更佳,碳原子數2~10的伸烯基特別佳。此伸烯基可為直鏈狀、分枝鏈狀、環狀之任一種。如此的伸烯基方面,可舉例如甲基伸乙烯基、環伸己烯基、伸戊烯基、伸己烯基、伸庚烯基、伸辛烯基等。The alkenylene group used as a divalent linking group in L is preferably an alkenylene group having 2 to 20 carbon atoms, more preferably an alkenylene group having 2 to 15 carbon atoms, and an alkenylene group having 2 to 10 carbon atoms. The base is particularly good. The alkenylene group may be any of linear, branched and cyclic. Such an alkenylene group includes, for example, a methyl vinylene group, a cyclohexenylene group, a pentenylene group, a hexenylene group, a heptenene group, an octenylene group, and the like.
L中作為2價的連結基之伸炔基,係以碳原子數2~20的伸炔基為佳,碳原子數2~15的伸炔基更佳,碳原子數2~10的伸炔基特別佳。此伸炔基可為直鏈狀、分枝鏈狀、環狀之任一種。如此的伸炔基方面,可舉例如甲基伸乙炔基、環伸己炔基、伸戊炔基、伸己炔基、伸庚炔基、伸辛炔基等。The alkynylene group used as a divalent linking group in L is preferably an alkynylene group with 2 to 20 carbon atoms, more preferably an alkynylene group with 2 to 15 carbon atoms, and an alkynylene group with 2 to 10 carbon atoms. The base is particularly good. The alkynylene group may be any of linear, branched and cyclic. As such an alkynylene group, for example, a methylethynylene group, a cyclohexylene group, a pentynyl group, a hexylene group, a heptynylene group, a cyclooctynyl group, and the like are mentioned.
L中作為2價的連結基之伸芳基,係以碳原子數6~24的伸芳基為佳,碳原子數6~18的伸芳基更佳,碳原子數6~14的伸芳基又更佳,碳原子數6~10的伸芳基又再更佳。伸芳基方面,可舉例如伸苯基、萘基、伸蒽基等。The aryl extended group used as a divalent linking group in L is preferably an extended aryl group with a carbon number of 6 to 24, an extended aryl group with a carbon number of 6 to 18, and an extended aryl group with a carbon number of 6 to 14. The base is even more preferable, and the aryl group having 6 to 10 carbon atoms is even more preferable. In the case of an arylidene group, for example, a phenylene group, a naphthyl group, an anthracenyl group, and the like can be mentioned.
L中作為2價的連結基之伸烷基、伸烯基、伸炔基及伸芳基係可具有取代基。取代基方面,係與一般式(D-2)中R32 表示之烷基具有的取代基相同,較佳為碳原子數為5以上的烷基。The alkylene group, the alkenylene group, the alkynylene group, and the arylidene group which are the divalent linking groups in L may have a substituent. The substituent is the same as that of the alkyl group represented by R 32 in the general formula (D-2), preferably an alkyl group having 5 or more carbon atoms.
L中由2種以上之2價的基組合所成之基方面,可舉例如伸烷基、來自鄰苯二甲醯亞胺之2價的基及與氧原子的組合所成之2價的基;來自鄰苯二甲醯亞胺之2價的基、氧原子、伸芳基及伸烷基的組合所成之2價的基;伸烷基及來自均苯四甲酸二醯亞胺之2價的基的組合所成之2價的基;等。由2種以上之2價的基組合所成之基,係可藉由各自之基的組合而形成縮合環等之環。又,由2種以上之2價的基組合所成之基可為重複單位數為1~10的重複單位。The group formed by the combination of two or more divalent groups in L includes, for example, an alkylene group, a divalent group derived from phthalimide, and a divalent group formed by a combination with an oxygen atom. group; a divalent group derived from the combination of a divalent group of phthalimide, an oxygen atom, an arylidene group and an alkylene group; an alkylene group and a group derived from pyromellitic acid diimide A bivalent basis formed by a combination of bivalent basis; etc. A group consisting of a combination of two or more divalent groups can form a ring such as a condensed ring by the combination of the respective groups. In addition, the group formed by combining two or more divalent groups may be a repeating unit whose number of repeating units is 1 to 10.
其中,以一般式(D-4)中的L方面,係以氧原子、可具有取代基之碳原子數6~24的伸芳基、可具有取代基之碳原子數為1~50的伸烷基、碳原子數為5以上的烷基、來自鄰苯二甲醯亞胺之2價的基、來自均苯四甲酸二醯亞胺之2價的基、或此等之基的2以上的組合所成之2價的基為佳。其中,以L為伸烷基;具有伸烷基-來自鄰苯二甲醯亞胺之2價的基-氧原子-來自鄰苯二甲醯亞胺之2價的基的構造之2價的基;具有伸烷基-來自鄰苯二甲醯亞胺之2價的基-氧原子-伸芳基-伸烷基-伸芳基-氧原子-來自鄰苯二甲醯亞胺之2價的基的構造之2價的基;具有伸烷基-來自均苯四甲酸二醯亞胺之2價的基的構造之2價的基更佳。Wherein, in the aspect of L in the general formula (D-4), it is an oxygen atom, an aryl group with 6 to 24 carbon atoms which may have a substituent, and an extension with 1 to 50 carbon atoms which may have a substituent. An alkyl group, an alkyl group having 5 or more carbon atoms, a divalent group derived from phthalimide, a divalent group derived from pyromellitic acid diimide, or 2 or more of these groups The combination of 2-valent basis is better. Wherein, L is an alkylene group; a bivalent one having the structure of an alkylene group-a divalent group derived from phthalimide-oxygen atom-a divalent group derived from phthalimide Radical; with alkylene group-divalent group derived from phthalimide-oxygen atom-arylidene-alkylene-arylidene-oxygen atom-divalent group derived from phthalimide The divalent group of the structure of the group; the divalent group having the structure of the divalent group derived from the alkylene-pyromellitic acid diimide is more preferable.
一般式(D-4)所示之馬來醯亞胺系硬化劑,係以一般式(D-7)所示為佳。 一般式(D-7)中,M1 各自獨立地表示可具有取代基之碳原子數為5以上的2價的脂肪族基、Z各自獨立地表示可具有取代基之碳原子數為5以上的伸烷基或可具有取代基之具芳香環之2價的基。t表示1~10的整數。The maleimide-based curing agent represented by the general formula (D-4) is preferably represented by the general formula (D-7). In the general formula (D-7), M 1 each independently represents a divalent aliphatic group having 5 or more carbon atoms which may have a substituent, and Z each independently represents a carbon number which may have a substituent having 5 or more carbon atoms. The alkylene group or the divalent group with an aromatic ring which may have a substituent. t represents an integer from 1 to 10.
M1 各自獨立地表示可具有取代基之碳原子數為5以上的2價的脂肪族基。M1 係與一般式(D-4)中的M相同,表示伸烷基或伸烯基。M 1 each independently represents a divalent aliphatic group having 5 or more carbon atoms which may have a substituent. M 1 is the same as M in the general formula (D-4), and represents an alkylene group or an alkenylene group.
Z各自獨立地表示可具有取代基之碳原子數為5以上的伸烷基或可具有取代基之具芳香環之2價的基。Z中伸烷基方面,鏈狀、分枝鏈狀、環狀之任一種,其中更以環狀即可具有取代基之碳原子數為5以上的環狀的伸烷基為佳。伸烷基的碳原子數,較佳為6以上,更佳為8以上,較佳為50以下,更佳為45以下,再更佳為40以下。如此的伸烷基方面,可舉例如具有伸辛基-環己烯構造之基、具有伸辛基-環己烯-伸辛基構造之基、具有伸丙基-環己烯-伸辛基構造之基等。Z each independently represents an alkylene group having 5 or more carbon atoms which may have a substituent or a divalent group having an aromatic ring which may have a substituent. In the aspect of the Z middle alkylene group, any of chain-like, branched-chain, and cyclic, and among them, a cyclic alkylene group having 5 or more carbon atoms and having a substituent is more preferable. The number of carbon atoms of the alkylene group is preferably 6 or more, more preferably 8 or more, preferably 50 or less, more preferably 45 or less, and still more preferably 40 or less. As such an alkylene group, for example, a group having an octene-cyclohexene structure, a group having an octene-cyclohexene-octene structure, a propylidene-cyclohexene-octene-octyl group can be mentioned. The basis of construction, etc.
Z表示的具芳香環之2價的基中之芳香環方面,可舉例如苯環、萘環、蒽環、鄰苯二甲醯亞胺環、均苯四甲酸二醯亞胺環、芳香族雜環等,以苯環、鄰苯二甲醯亞胺環、均苯四甲酸二醯亞胺環為佳。意即,具芳香環之2價的基方面,能舉出可具有取代基之具苯環之2價的基、可具有取代基之具鄰苯二甲醯亞胺環之2價的基、可具有取代基之具均苯四甲酸二醯亞胺環之2價的基為佳。具芳香環之2價的基方面,可舉例如來自鄰苯二甲醯亞胺之2價的基及與氧原子組合所成之基;來自鄰苯二甲醯亞胺之2價的基、氧原子、伸芳基及伸烷基的組合所成之基;伸烷基及來自均苯四甲酸二醯亞胺之2價的基的組合所成之基;來自均苯四甲酸二醯亞胺之2價的基;來自鄰苯二甲醯亞胺之2價的基及伸烷基的組合所成之基;等。上述伸芳基及伸烷基係與一般式(F-4)中L表示之2價的連結基中的伸芳基及伸烷基相同。As for the aromatic ring in the divalent group having an aromatic ring represented by Z, for example, a benzene ring, a naphthalene ring, an anthracene ring, a phthalimide ring, a pyromellitic acid diimide ring, an aromatic ring can be mentioned. Heterocycles, etc., are preferably benzene ring, phthalimide ring and pyromellitic acid diimide ring. That is, as a divalent group having an aromatic ring, a divalent group having a benzene ring which may have a substituent, a divalent group having a phthalimide ring which may have a substituent, A divalent group having a diimide ring of pyromellitic acid which may have a substituent is preferred. The divalent group having an aromatic ring includes, for example, a divalent group derived from phthalimide and a group formed by combining with an oxygen atom; a divalent group derived from phthalimide, A group formed by the combination of an oxygen atom, an arylidene group and an alkylene group; a group formed by a combination of an alkylene group and a divalent group derived from pyromellitic acid diimide; derived from pyromellitic acid diimide A divalent group of amine; a group formed by a combination of a divalent group derived from phthalimide and an alkylene group; and the like. The above-mentioned arylidene group and alkylene group are the same as the arylidene group and the alkylene group in the divalent linking group represented by L in the general formula (F-4).
Z表示的伸烷基及具芳香環之2價的基係可具有取代基。取代基方面,係與一般式(D-2)中R32 表示之烷基具有的取代基相同。The alkylene group represented by Z and the divalent group having an aromatic ring may have a substituent. The substituents are the same as those of the alkyl group represented by R 32 in the general formula (D-2).
Z表示之基的具體例方面,可舉出以下之基。式中,「*」表示鍵結鍵。 Specific examples of the base represented by Z include the following bases. In the formula, "*" represents a bond bond.
一般式(D-4)所示之馬來醯亞胺系硬化劑,係以一般式(D-8)所示之馬來醯亞胺系硬化劑及一般式(D-9)所示之馬來醯亞胺系硬化劑之任一者為佳。 一般式(D-8)中,M2 及M3 各自獨立地表示可具有取代基之碳原子數為5以上的2價的脂肪族基,R40 各自獨立地表示氧原子、伸芳基、伸烷基、或此等之基的2以上的組合所成之2價的基。t1表示1~10的整數。 一般式(D-9)中,M4 、M6 及M7 各自獨立地表示可具有取代基之碳原子數為5以上的2價的脂肪族基、M5 各自獨立地表示可具有取代基之具芳香環之2價的基、R41 及R42 各自獨立地表示碳原子數為5以上的烷基。t2表示0~10的整數、u1及u2各自獨立地表示0~4的整數。Maleimide-based hardeners represented by general formula (D-4) are maleimide-based hardeners represented by general formula (D-8) and maleimide-based hardeners represented by general formula (D-9) Any one of the maleimide-based hardeners is preferred. In the general formula (D-8), M 2 and M 3 each independently represent a divalent aliphatic group having 5 or more carbon atoms which may have a substituent, and R 40 each independently represents an oxygen atom, an aryl group, A divalent group consisting of an alkylene group or a combination of two or more of these groups. t1 represents an integer from 1 to 10. In the general formula (D-9), M 4 , M 6 and M 7 each independently represent a divalent aliphatic group having 5 or more carbon atoms which may have a substituent, and M 5 each independently represents an optionally substituted group. The divalent group having an aromatic ring, R 41 and R 42 each independently represent an alkyl group having 5 or more carbon atoms. t2 represents an integer of 0 to 10, and u1 and u2 each independently represent an integer of 0 to 4.
M2 及M3 各自獨立地表示可具有取代基之碳原子數為5以上的2價的脂肪族基。M2 及M3 係與一般式(D-4)中M表示之碳原子數為5以上的2價的脂肪族基相同,表示伸烷基或伸烯基,係以六伸三十烷基、六伸三十烷基為佳。M 2 and M 3 each independently represent a divalent aliphatic group having 5 or more carbon atoms which may have a substituent. M 2 and M 3 are the same as the divalent aliphatic group with 5 or more carbon atoms represented by M in the general formula (D-4). , Hexatricosyl is preferred.
R40 各自獨立地表示氧原子、伸芳基、伸烷基或由此等2種以上之2價的基組合所成之基。伸芳基、伸烷基係與一般式(F-4)中的L表示之2價的連結基中之伸芳基及伸烷基相同。R40 方面,係以由2種以上之2價的基組合所成之基或氧原子為佳。R 40 each independently represents an oxygen atom, an aryl group, an alkyl group, or a group formed by combining two or more divalent groups thereof. The arylidene group and the alkylene group are the same as the arylidene group and the alkylene group in the divalent linking group represented by L in the general formula (F-4). R 40 is preferably a group formed by combining two or more divalent groups or an oxygen atom.
R40 中由2種以上之2價的基組合所成之基方面,可舉出氧原子、伸芳基及伸烷基的組合。由2種以上之2價的基組合所成之基的具體例方面,可舉出以下之基。式中,「*」表示鍵結鍵。 In R 40 , as a group formed by a combination of two or more divalent groups, an oxygen atom, a combination of an arylidene group, and an alkylene group can be mentioned. As a specific example of a group formed by combining two or more divalent groups, the following groups are exemplified. In the formula, "*" represents a bond bond.
M4 、M6 及M7 各自獨立地表示可具有取代基之碳原子數為5以上的2價的脂肪族基。M4 、M6 及M7 係與一般式(D-4)中M表示之可具有取代基之碳原子數為5以上的2價的脂肪族基相同,表示伸烷基或伸烯基,以伸己基、伸庚基、伸辛基、伸壬基、伸癸基為佳,伸辛基更佳。M 4 , M 6 and M 7 each independently represent a divalent aliphatic group having 5 or more carbon atoms which may have a substituent. M 4 , M 6 and M 7 are the same as the divalent aliphatic group represented by M in the general formula (D-4) and may have a substituent with 5 or more carbon atoms, and represent an alkylene group or an alkenylene group, Hexyl, heptyl, octyl, nonyl and decyl are preferred, and octyl is more preferred.
M5 各自獨立地表示可具有取代基之具芳香環之2價的基。M5 係與一般式(D-7)中的Z表示的可具有取代基之具芳香環之2價的基相同,係以伸烷基及來自均苯四甲酸二醯亞胺之2價的基的組合所成之基;來自鄰苯二甲醯亞胺之2價的基及伸烷基的組合所成之基為佳,伸烷基及來自均苯四甲酸二醯亞胺之2價的基的組合所成之基更佳。上述伸芳基及伸烷基係與一般式(D-4)中L表示之2價的連結基中的伸芳基及伸烷基相同。M 5 each independently represents a divalent group having an aromatic ring which may have a substituent. M 5 is the same as the divalent group having an aromatic ring which may have a substituent represented by Z in the general formula (D-7), and is an alkylene group and a divalent group derived from pyromellitic acid diimide. The base formed by the combination of radicals; the base formed by the combination of the divalent radical from phthalimide and the alkylene group is preferably, the alkylene radical and the divalent radical from pyromellitic acid diimide The base formed by the combination of the bases is better. The above-mentioned arylidene group and alkylene group are the same as the arylidene group and the alkylene group in the divalent linking group represented by L in the general formula (D-4).
M5 表示之基的具體例方面,可舉出例如以下之基。式中,「*」表示鍵結鍵。 Specific examples of the group represented by M 5 include, for example, the following groups. In the formula, "*" represents a bond bond.
R41 及R42 各自獨立地表示碳原子數為5以上的烷基。R41 及R42 係與上述之碳原子數為5以上的烷基相同,以己基、庚基、辛基、壬基、癸基為佳,己基、辛基更佳。R 41 and R 42 each independently represent an alkyl group having 5 or more carbon atoms. R 41 and R 42 are the same as the above-mentioned alkyl groups having 5 or more carbon atoms, preferably hexyl, heptyl, octyl, nonyl and decyl, more preferably hexyl and octyl.
u1及u2各自獨立地表示1~15的整數,以1~10的整數為佳。u1 and u2 each independently represent an integer of 1 to 15, preferably an integer of 1 to 10.
馬來醯亞胺系硬化劑的具體例方面,可舉出以下之(D1)~(D3)的化合物。但是,馬來醯亞胺系硬化劑並不受限於此等具體例。式中,v表示1~10的整數。 Specific examples of the maleimide-based curing agent include the following compounds (D1) to (D3). However, the maleimide-based curing agent is not limited to these specific examples. In the formula, v represents an integer from 1 to 10.
馬來醯亞胺系硬化劑的具體例方面,可舉出DMI公司製的「BMI1500」(式(D1)的化合物)、「BMI1700」(式(D2)的化合物)、「BMI689」(式(D3)的化合物)、等。Specific examples of the maleimide-based curing agent include "BMI1500" (the compound of the formula (D1)), "BMI1700" (the compound of the formula (D2)), "BMI689" (the compound of the formula ( D3) compound), etc.
馬來醯亞胺系硬化劑的馬來醯亞胺基當量,從顯著地獲得本發明所期望的效果來看,較佳為50g/eq.~2000g/eq.,更佳為100g/eq.~1000g/eq.,再更佳為150g/eq.~500g/eq.。馬來醯亞胺基當量,係含1當量的馬來醯亞胺基之馬來醯亞胺系硬化劑的質量。The maleimide group equivalent of the maleimide-based hardener is preferably 50 g/eq. to 2000 g/eq., more preferably 100 g/eq. ~1000g/eq., more preferably 150g/eq.~500g/eq.. The maleimide group equivalent is the mass of the maleimide-based hardener containing 1 equivalent of the maleimide group.
聚苯醚系硬化劑係具有乙烯基苯基之硬化劑。所謂乙烯基苯基,乃是具有以下所示構造之基。 (*表示鍵結鍵。)The polyphenylene ether-based hardener is a hardener with vinyl phenyl. The vinyl phenyl group is a group having the structure shown below. (* indicates a bond key.)
聚苯醚系硬化劑,從獲得介電損耗低之硬化物的觀點來看,以每1分子具有2個以上的乙烯基苯基為佳。From the viewpoint of obtaining a cured product with low dielectric loss, the polyphenylene ether-based curing agent preferably has two or more vinylphenyl groups per molecule.
聚苯醚系硬化劑,從獲得介電損耗低之硬化物的觀點來看,係以具有環狀構造為佳。環狀構造方面,以2價的環狀基為佳。2價的環狀基方面,含脂環式構造之環狀基及含芳香環構造之環狀基的任一者。又,2價的環狀基可有複數個。The polyphenylene ether-based curing agent preferably has a ring structure from the viewpoint of obtaining a cured product with low dielectric loss. In terms of the cyclic structure, a divalent cyclic group is preferable. The divalent cyclic group is any of an alicyclic structure-containing cyclic group and an aromatic ring structure-containing cyclic group. In addition, a plurality of divalent cyclic groups may be present.
2價的環狀基,從顯著地獲得本發明所期望的效果來看,較佳為3員環以上,更佳為4員環以上,再更佳為5員環以上,較佳為20員環以下,更佳為15員環以下,再更佳為10員環以下。又,2價的環狀基方面,可為單環構造,亦可為多環構造。The bivalent cyclic group, from the viewpoint of significantly obtaining the desired effect of the present invention, is preferably a 3-membered ring or more, more preferably a 4-membered ring or more, more preferably a 5-membered ring or more, and preferably a 20-membered ring. ring or less, more preferably less than 15-member ring, still more preferably less than 10-member ring. Moreover, a monocyclic structure may be sufficient as a bivalent cyclic group, and a polycyclic structure may be sufficient as it.
2價的環狀基中之環,在碳原子以外亦可藉由雜原子構成環的骨架。雜原子方面,可舉例如氧原子、硫原子、氮原子等,以氧原子為佳。雜原子係於前述之環中具有1個或2個以上。In the ring of the divalent cyclic group, the skeleton of the ring may be constituted by a hetero atom other than the carbon atom. As a hetero atom, an oxygen atom, a sulfur atom, a nitrogen atom, etc. are mentioned, for example, Oxygen atom is preferable. The heteroatom has one or two or more in the aforementioned ring.
2價的環狀基之具體例方面,可舉出下述之2價的基(i)或(ii)。 (2價的基(i)、(ii)中,R51 、R52 、R55 、R56 、R57 、R61 及R62 各自獨立地表示鹵素原子、碳原子數為6以下的烷基、或苯基,R53 、R54 、R58 、R59 及R60 各自獨立地表示氫原子、鹵素原子、碳原子數6以下的烷基、或苯基。)Specific examples of the divalent cyclic group include the following divalent group (i) or (ii). (In the divalent groups (i) and (ii), R 51 , R 52 , R 55 , R 56 , R 57 , R 61 and R 62 each independently represent a halogen atom or an alkyl group having 6 or less carbon atoms , or a phenyl group, R 53 , R 54 , R 58 , R 59 and R 60 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 6 or less carbon atoms, or a phenyl group.)
鹵素原子方面,可舉出氟原子、氯原子、溴原子、碘原子。碳原子數為6以下的烷基方面,可舉出甲基、乙基、丙基、丁基、戊基、己基等,以甲基為佳。R51 、R52 、R55 、R56 、R57 、R61 及R62 方面,係以表示甲基為佳。R53 、R54 、R58 、R59 及R60 係以氫原子或甲基為佳。The halogen atom includes a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom. As the alkyl group having 6 or less carbon atoms, a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, etc. may be mentioned, and a methyl group is preferable. R 51 , R 52 , R 55 , R 56 , R 57 , R 61 and R 62 preferably represent a methyl group. R 53 , R 54 , R 58 , R 59 and R 60 are preferably hydrogen atoms or methyl groups.
又,2價的環狀基,亦可組合複數之2價的環狀基。組合2價的環狀基時之具體例方面,可舉出下述之式(D4)所示之2價的環狀基。 (式(D4)中,R71 、R72 、R75 、R76 、R77 、R81 、R82 、R85 及R86 各自獨立地表示鹵素原子、碳原子數為6以下的烷基、或苯基,R73 、R74 、R78 、R79 、R80 、R83 及R84 各自獨立地表示氫原子、鹵素原子、碳原子數6以下的烷基、或苯基。d1及d2表示0~300的整數。但是,排除d1及d2之一為0的情況。)In addition, the divalent cyclic group may be a combination of plural divalent cyclic groups. As a specific example when a divalent cyclic group is combined, a divalent cyclic group represented by the following formula (D4) can be mentioned. (In formula (D4), R 71 , R 72 , R 75 , R 76 , R 77 , R 81 , R 82 , R 85 and R 86 each independently represent a halogen atom, an alkyl group having 6 or less carbon atoms, or a phenyl group, R 73 , R 74 , R 78 , R 79 , R 80 , R 83 and R 84 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 6 or less carbon atoms, or a phenyl group. d1 and d2 Indicates an integer from 0 to 300. However, the case where one of d1 and d2 is 0 is excluded.)
R71 、R72 、R85 及R86 係與式(i)中的R51 相同。R73 、R74 、R83 及R84 係與式(i)中的R53 相同。R75 、R76 、R77 、R81 及R82 係與式(ii)中的R55 相同。R78 、R79 及R80 係與式(ii)中的R58 相同。R 71 , R 72 , R 85 and R 86 are the same as R 51 in formula (i). R 73 , R 74 , R 83 and R 84 are the same as R 53 in formula (i). R 75 , R 76 , R 77 , R 81 and R 82 are the same as R 55 in formula (ii). R 78 , R 79 and R 80 are the same as R 58 in formula (ii).
d1及d2表示0~300的整數。但是,排除d1及d2之一為0的情況。d1及d2方面,係以表示1~100的整數為佳,表示1~50的整數更佳,表示1~10的整數又更佳。d1及d2可相同或相異。d1 and d2 represent integers from 0 to 300. However, the case where one of d1 and d2 is 0 is excluded. In terms of d1 and d2, an integer representing 1-100 is preferable, an integer representing 1-50 is more preferable, and an integer representing 1-10 is more preferable. d1 and d2 may be the same or different.
2價的環狀基係可具有取代基。取代基方面,可舉例如鹵素原子、烷基、烷氧基、芳基、芳基烷基、矽基、醯基、醯基氧基、羧基、磺酸基、氰基、硝基、羥基、巰基、側氧基等,以烷基為佳。The divalent cyclic group may have a substituent. As the substituent, for example, halogen atom, alkyl group, alkoxy group, aryl group, arylalkyl group, silyl group, acyl group, acyloxy group, carboxyl group, sulfonic acid group, cyano group, nitro group, hydroxyl group, Sulfhydryl, pendant oxy, etc., preferably alkyl.
乙烯基苯基可直接鍵結於2價的環狀基,亦可透過2價的連結基予以鍵結。2價的連結基方面,可舉例如伸烷基、伸烯基、伸芳基、雜伸芳基、-C(=O)O-、-O-、-NHC(=O)-、-NC(=O)N-、-NHC(=O)O-、-C(=O)-、-S-、-SO-、-NH-等,亦可為複數地組合此等之基。伸烷基方面,係以碳原子數1~10的伸烷基為佳,碳原子數1~6的伸烷基更佳,碳原子數1~5的伸烷基、或碳原子數1~4的伸烷基又更佳。伸烷基可為直鏈、分枝、環狀之任一者。如此的伸烷基方面,可舉例如亞甲基、伸乙基、伸丙基、伸丁基、伸戊基、伸己基、1,1-二甲基伸乙基等,以亞甲基、伸乙基、1,1-二甲基伸乙基為佳。伸烯基方面,係以碳原子數2~10的伸烯基為佳,碳原子數2~6的伸烯基更佳,碳原子數2~5的伸烯基又更佳。伸芳基、雜伸芳基方面,係以碳原子數6~20的伸芳基或雜伸芳基為佳,碳原子數6~10的伸芳基或雜伸芳基更佳。2價的連結基方面,係以伸烷基為佳,其中更以亞甲基為佳。The vinylphenyl group may be directly bonded to a divalent cyclic group, or may be bonded via a bivalent linking group. For the divalent linking group, for example, an alkylene group, an alkenylene group, an arylidene group, a heteroarylidene group, -C(=O)O-, -O-, -NHC(=O)-, -NC may be mentioned. (=O)N-, -NHC(=O)O-, -C(=O)-, -S-, -SO-, -NH-, etc., and it is also possible to combine these bases in plural. In terms of alkylene, the alkylene with 1 to 10 carbon atoms is preferred, the alkylene with 1 to 6 carbon atoms is more preferred, the alkylene with 1 to 5 carbon atoms, or the alkylene with 1 to 5 carbon atoms, or the alkylene with 1 to 5 carbon atoms. The alkylene group of 4 is even more preferred. The alkylene group may be any of linear, branched and cyclic. Such alkylene groups include, for example, methylene, ethylidene, propylidene, butylene, pentylene, hexylene, 1,1-dimethylethylidene, and the like. Ethylene and 1,1-dimethyl ethylidene are preferred. In terms of the alkenylene group, the alkenylene group with 2-10 carbon atoms is preferable, the alkenylene group with 2-6 carbon atoms is more preferable, and the alkenylene group with 2-5 carbon atoms is even more preferable. In terms of aryl extended group and hetero extended aryl group, it is preferably an extended aryl group or a hetero extended aryl group with a carbon number of 6-20, and more preferably a extended aryl group or a hetero extended aryl group with a carbon number of 6-10. In terms of the divalent linking group, an alkylene group is preferable, and a methylene group is more preferable among them.
聚苯醚系硬化劑係以下述式(D-10)所示為佳。 (式(D-10)中,R91 及R92 各自獨立地表示2價的連結基。環B1表示2價的環狀基。)The polyphenylene ether-based curing agent is preferably represented by the following formula (D-10). (In formula (D-10), R 91 and R 92 each independently represent a divalent linking group. Ring B1 represents a divalent cyclic group.)
R91 及R92 各自獨立地表示2價的連結基。2價的連結基方面,係與上述的2價的連結基相同。R 91 and R 92 each independently represent a divalent linking group. The divalent linking group is the same as the above-mentioned bivalent linking group.
環B1表示2價的環狀基。環B1方面,係與上述的2價的環狀基相同。Ring B1 represents a divalent cyclic group. Ring B1 is the same as the above-mentioned divalent cyclic group.
環B1係可具有取代基。取代基方面,係與上述的2價的環狀基可具有之取代基相同。Ring B1 may have a substituent. The substituent is the same as the substituent which the above-mentioned divalent cyclic group may have.
以下雖顯示出聚苯醚系硬化劑的具體例,但本發明並不受限於此。 (q1係與式(D4)中的d1相同,q1係與式(D4)中的d2相同。)Although the specific example of a polyphenylene ether type hardening|curing agent is shown below, this invention is not limited to this. (q1 is the same as d1 in formula (D4), and q1 is the same as d2 in formula (D4).)
聚苯醚系硬化劑係可使用市售品,可舉例如三菱瓦斯化學公司製的「OPE-2St」等。聚苯醚系硬化劑可單獨使用1種,亦可組合2種以上使用。As a polyphenylene ether type hardening|curing agent system, a commercial item can be used, For example, "OPE-2St" by Mitsubishi Gas Chemical Co., Ltd., etc. are mentioned. The polyphenylene ether-based curing agent may be used alone or in combination of two or more.
聚苯醚系硬化劑的數平均分子量,從顯著地獲得本發明所期望的效果來看,較佳為3000以下,更佳為2500以下,再更佳為2000以下、1500以下。下限,較佳為100以上,更佳為300以上,再更佳為500以上、1000以上。數平均分子量,乃是使用膠體浸透層析(GPC)所測得之聚苯乙烯換算的數平均分子量。The number average molecular weight of the polyphenylene ether-based hardener is preferably 3,000 or less, more preferably 2,500 or less, still more preferably 2,000 or less, and 1,500 or less, from the viewpoint of remarkably obtaining the desired effect of the present invention. The lower limit is preferably 100 or more, more preferably 300 or more, still more preferably 500 or more, and 1000 or more. The number average molecular weight is the number average molecular weight in terms of polystyrene measured using colloidal permeation chromatography (GPC).
(D)硬化劑的含量,從顯著地獲得本發明之效果的觀點來看,令樹脂組成物中的不揮發成分為100質量%時,較佳為1質量%以上,更佳為5質量%以上,再更佳為10質量%以上,較佳為25質量%以下,更佳為20質量%以下,再更佳為15質量%以下。The content of the hardener (D) is preferably 1% by mass or more, more preferably 5% by mass, when the nonvolatile content in the resin composition is 100% by mass, from the viewpoint of remarkably obtaining the effects of the present invention. Above, more preferably 10 mass % or more, more preferably 25 mass % or less, more preferably 20 mass % or less, still more preferably 15 mass % or less.
當(A)成分之環氧基數為1時,(D)硬化劑之活性基數,較佳為0.1以上,更佳為0.2以上,又更佳為0.3以上,較佳為2以下,更佳為1.8以下,又更佳為1.6以下,特別佳為1.4以下。在此,所謂「(D)硬化劑之活性基數」乃是將樹脂組成物中存在的(D)硬化劑的不揮發成分之質量以活性基當量所除之值全部合計的值。藉由使(A)成分之環氧基數為1時的(D)硬化劑之活性基數在前述範圍,係可顯著地獲得本發明所期望的效果。When the number of epoxy groups of the component (A) is 1, the number of active groups of the hardener (D) is preferably 0.1 or more, more preferably 0.2 or more, still more preferably 0.3 or more, preferably 2 or less, more preferably 1.8 or less, more preferably 1.6 or less, particularly preferably 1.4 or less. Here, "(D) the number of active bases of the hardener" is the total value obtained by dividing the mass of the nonvolatile content of the (D) hardener present in the resin composition by the equivalent of the active group. When the number of epoxy groups of the component (A) is 1, the number of active groups of the hardener (D) when the number of epoxy groups is 1 is within the aforementioned range, and the desired effect of the present invention can be obtained remarkably.
<(E)硬化促進劑> 樹脂組成物除了上述成分以外,在任意成分方面,係可進一步含有硬化促進劑作為(E)成分。<(E) Hardening accelerator> In addition to the above-mentioned components, the resin composition may further contain a curing accelerator as the component (E) in terms of optional components.
(E)成分方面,可舉例如磷系硬化促進劑、胺系硬化促進劑、咪唑系硬化促進劑、胍系硬化促進劑、金屬系硬化促進劑等。(E)成分可單獨使用1種,亦可組合2種以上使用。As for the component (E), for example, a phosphorus-based curing accelerator, an amine-based curing accelerator, an imidazole-based curing accelerator, a guanidine-based curing accelerator, and a metal-based curing accelerator can be mentioned. (E) A component may be used individually by 1 type, and may be used in combination of 2 or more types.
磷系硬化促進劑方面,可舉例如三苯基膦、鏻硼酸鹽化合物、四苯基鏻四苯基硼酸鹽、n-丁基鏻四苯基硼酸鹽、四丁基鏻癸酸鹽、(4-甲基苯基)三苯基鏻硫代氰酸酯、四苯基鏻硫代氰酸酯、丁基三苯基鏻硫代氰酸酯等,以三苯基膦、四丁基鏻癸酸鹽為佳。Phosphorus-based curing accelerators include triphenylphosphine, phosphonium borate compounds, tetraphenylphosphonium tetraphenylborate, n-butylphosphonium tetraphenylborate, tetrabutylphosphonium decanoate, ( 4-methylphenyl) triphenylphosphonium thiocyanate, tetraphenylphosphonium thiocyanate, butyltriphenylphosphonium thiocyanate, etc., with triphenylphosphine, tetrabutylphosphonium Caprates are preferred.
胺系硬化促進劑方面,可舉例如三乙基胺、三丁基胺等之三烷基胺、4-二甲基胺基吡啶、苄基二甲基胺、2,4,6,-參(二甲基胺基甲基)苯酚、1,8-二氮雜雙環(5,4,0)-十一烯等,以4-二甲基胺基吡啶、1,8-二氮雜雙環(5,4,0)-十一烯為佳。Amine-based curing accelerators include trialkylamines such as triethylamine and tributylamine, 4-dimethylaminopyridine, benzyldimethylamine, 2,4,6,-paraffin (dimethylaminomethyl)phenol, 1,8-diazabicyclo(5,4,0)-undecene, etc., 4-dimethylaminopyridine, 1,8-diazabicyclo (5,4,0)-undecene is preferred.
咪唑系硬化促進劑方面,可舉例如2-甲基咪唑、2-十一烷基咪唑、2-十七烷基咪唑、1,2-二甲基咪唑、2-乙基-4-甲基咪唑、1,2-二甲基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、2-苯基-4-甲基咪唑、1-苄基-2-甲基咪唑、1-苄基-2-苯基咪唑、1-氰基乙基-2-甲基咪唑、1-氰基乙基-2-十一烷基咪唑、1-氰基乙基-2-乙基-4-甲基咪唑、1-氰基乙基-2-苯基咪唑、1-氰基乙基-2-十一烷基咪唑嗡偏苯三酸鹽、1-氰基乙基-2-苯基咪唑嗡偏苯三酸鹽、2,4-二胺基-6-[2’-甲基咪唑基-(1’)]-乙基-s-三嗪、2,4-二胺基-6-[2’-十一烷基咪唑基-(1’)]-乙基-s-三嗪、2,4-二胺基-6-[2’-乙基-4’-甲基咪唑基-(1’)]-乙基-s-三嗪、2,4-二胺基-6-[2’-甲基咪唑基-(1’)]-乙基-s-三嗪三聚氰酸加成物、2-苯基咪唑三聚氰酸加成物、2-苯基-4,5-二羥基甲基咪唑、2-苯基-4-甲基-5-羥基甲基咪唑、2,3-二氫-1H-吡咯并[1,2-a]苯并咪唑、1-十二烷基-2-甲基-3-苄基咪唑嗡氯化物、2-甲基咪唑啉、2-苯基咪唑啉等之咪唑化合物及咪唑化合物與環氧樹脂之加成體,以2-乙基-4-甲基咪唑、1-苄基-2-苯基咪唑為佳。As an imidazole-based hardening accelerator, for example, 2-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methyl Imidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 1-Benzyl-2-phenylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-ethyl -4-methylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-cyanoethyl-2-undecylimidazole trimellitate, 1-cyanoethyl-2- Phenylimidazolium trimellitate, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino -6-[2'-Undecylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-ethyl-4'-methyl Imidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazinetri Polycyanic acid adduct, 2-phenylimidazole cyanuric acid adduct, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethyl Imidazole, 2,3-Dihydro-1H-pyrrolo[1,2-a]benzimidazole, 1-dodecyl-2-methyl-3-benzylimidazolium chloride, 2-methylimidazole As for imidazole compounds such as oxoline, 2-phenylimidazoline, and adducts between imidazole compounds and epoxy resins, 2-ethyl-4-methylimidazole and 1-benzyl-2-phenylimidazole are preferred.
咪唑系硬化促進劑方面,亦可使用市售品,可舉例如,三菱化學公司製的「P200-H50」等。As an imidazole type hardening accelerator, a commercial item can also be used, for example, "P200-H50" by Mitsubishi Chemical Corporation, etc. are mentioned.
胍系硬化促進劑方面,可舉例如雙氰胺、1-甲基胍、1-乙基胍、1-環己基胍、1-苯基胍、1-(o-甲苯基)胍、二甲基胍、二苯基胍、三甲基胍、四甲基胍、五甲基胍、1,5,7-三氮雜雙環[4.4.0]癸-5-烯、7-甲基-1,5,7-三氮雜雙環[4.4.0]癸-5-烯、1-甲基雙胍、1-乙基雙胍、1-n-丁基雙胍、1-n-十八烷基雙胍、1,1-二甲基雙胍、1,1-二乙基雙胍、1-環己基雙胍、1-烯丙基雙胍、1-苯基雙胍、1-(o-甲苯基)雙胍等,以雙氰胺、1,5,7-三氮雜雙環[4.4.0]癸-5-烯為佳。As the guanidine-based curing accelerator, for example, dicyandiamide, 1-methylguanidine, 1-ethylguanidine, 1-cyclohexylguanidine, 1-phenylguanidine, 1-(o-tolyl)guanidine, and dimethylguanidine can be mentioned. guanidine, diphenylguanidine, trimethylguanidine, tetramethylguanidine, pentamethylguanidine, 1,5,7-triazabicyclo[4.4.0]dec-5-ene, 7-methyl-1 ,5,7-triazabicyclo[4.4.0]dec-5-ene, 1-methyl biguanide, 1-ethyl biguanide, 1-n-butyl biguanide, 1-n-octadecyl biguanide, 1,1-Dimethyl biguanide, 1,1-diethyl biguanide, 1-cyclohexyl biguanide, 1-allyl biguanide, 1-phenyl biguanide, 1-(o-tolyl) biguanide, etc. Cyanamide and 1,5,7-triazabicyclo[4.4.0]dec-5-ene are preferred.
金屬系硬化促進劑方面,可舉例如鈷、銅、鋅、鐵、鎳、錳、錫等之金屬的有機金屬錯合物或有機金屬鹽。有機金屬錯合物的具體例方面,可舉出鈷(II)乙醯基乙醯丙酮、鈷(III)乙醯基乙醯丙酮等之有機鈷錯合物、銅(II)乙醯基乙醯丙酮等之有機銅錯合物、鋅(II)乙醯基乙醯丙酮等之有機鋅錯合物、鐵(III)乙醯基乙醯丙酮等之有機鐵錯合物、鎳(II)乙醯基乙醯丙酮等之有機鎳錯合物、錳(II)乙醯基乙醯丙酮等之有機錳錯合物等。有機金屬鹽方面,可舉例如辛基酸鋅、辛基酸錫、環烷酸鋅、環烷酸鈷、硬脂酸錫、硬脂酸鋅等。As a metal-based hardening accelerator, for example, metal organometallic complexes or organometallic salts of metals such as cobalt, copper, zinc, iron, nickel, manganese, and tin are exemplified. Specific examples of organometallic complexes include organocobalt complexes such as cobalt (II) acetylacetone acetone, cobalt (III) acetylacetone acetone, and copper (II) acetylacetone acetone. Organo-copper complexes such as acetone, organozinc complexes such as zinc (II) acetylacetone acetone, organo-iron complexes such as iron (III) acetylacetone acetone, nickel (II) Organo-nickel complexes such as acetylacetone acetone, etc., and organic manganese complexes such as manganese (II) acetylacetone acetone, etc. As an organometallic salt, zinc octylate, tin octylate, zinc naphthenate, cobalt naphthenate, tin stearate, zinc stearate, etc. are mentioned, for example.
(E)成分之含量,從顯著地獲得本發明所期望的效果來看,令樹脂組成物中的不揮發成分為100質量%時,較佳為0.01質量%以上,更佳為0.02質量%以上,再更佳為0.03質量%以上,較佳為1質量%以下,更佳為0.5質量%以下,再更佳為0.1質量%以下。The content of the component (E) is preferably 0.01 mass % or more, more preferably 0.02 mass % or more, when the non-volatile content in the resin composition is 100 mass % from the viewpoint of remarkably obtaining the desired effect of the present invention. , more preferably 0.03 mass % or more, preferably 1 mass % or less, more preferably 0.5 mass % or less, still more preferably 0.1 mass % or less.
<(F)其他的添加劑> 樹脂組成物除了上述成分以外,任意成分方面,可進一步包含其他的添加劑。如此的添加劑方面,可舉例如熱可塑性樹脂、難燃劑、增黏劑、消泡劑、調平劑、密著性賦予劑等之樹脂添加劑等。此等的添加劑可單獨使用1種,亦可組合2種以上使用。各自的含量,若為熟知該領域之業者,適當地設定即可。<(F) Other additives> In addition to the above-mentioned components, the resin composition may further contain other additives in terms of optional components. As such additives, resin additives such as thermoplastic resins, flame retardants, tackifiers, defoaming agents, leveling agents, and adhesiveness imparting agents can be mentioned, for example. These additives may be used alone or in combination of two or more. The respective contents can be appropriately set by those skilled in the field.
本發明之樹脂組成物的調製方法,雖無特別限定,但可舉例如將摻合成分視所需而添加溶劑等,並使用旋轉攪拌機等來予以混合、分散之方法等。Although the preparation method of the resin composition of this invention is not specifically limited, For example, the method of adding a solvent etc. as needed by blending components, and mixing and dispersing using a rotary stirrer etc. is mentioned.
<樹脂組成物的物性、用途> 樹脂組成物包含(A)成分及(B)成分。藉此,可抑制積層含樹脂組成物之樹脂組成物層時產生的不均之發生。又,本發明中,通常可獲得鍍敷脫落強度、銅箔密著性及HAST後的銅箔密著性亦優,進而介電特性低、算術平均粗糙度(Ra)低之硬化物。<Physical properties and applications of resin composition> The resin composition contains (A) component and (B) component. Thereby, the generation|occurrence|production of unevenness which arises when laminating|stacking the resin composition layer containing a resin composition can be suppressed. In addition, in the present invention, generally, a cured product having excellent plating peeling strength, copper foil adhesion, and copper foil adhesion after HAST, low dielectric properties, and low arithmetic mean roughness (Ra) can be obtained.
樹脂組成物,會顯示出可抑制在積層含樹脂組成物之樹脂組成物層時不均的發生之特性。具體而言,乃是依後述實施例中記載的方法來進行。此時,通常是完全無法觀察到不均,為完全均一的表面。積層後的不均之評價的細節,係可依據後述實施例中記載的方法來測定。The resin composition exhibits the property of suppressing the occurrence of unevenness when laminating resin composition layers containing the resin composition. Specifically, it was carried out according to the method described in the following examples. In this case, the unevenness is usually not observed at all, and it is a completely uniform surface. The details of the evaluation of unevenness after lamination can be measured according to the method described in the examples described later.
使樹脂組成物以130℃30分鐘,之後以170℃30分鐘熱硬化,將如此所得之硬化物表面予以粗化處理後的粗化面,通常顯示出算術平均粗糙度(Ra)低之特性。因此,前述的硬化物會帶來算術平均粗糙度低的絕緣層。算術平均粗糙度方面,較佳為300nm以下,更佳為250nm以下,再更佳為200nm以下。另一方面,算術平均粗糙度的下限值可為30nm以上。算術平均粗糙度(Ra)的評價,可依後述實施例中記載的方法來測定。The resin composition is thermally hardened at 130° C. for 30 minutes and then at 170° C. for 30 minutes, and the roughened surface after roughening the surface of the hardened product thus obtained generally exhibits a low arithmetic mean roughness (Ra). Therefore, the aforementioned hardened product results in an insulating layer having a low arithmetic mean roughness. The arithmetic mean roughness is preferably 300 nm or less, more preferably 250 nm or less, and still more preferably 200 nm or less. On the other hand, the lower limit value of the arithmetic mean roughness may be 30 nm or more. The evaluation of arithmetic mean roughness (Ra) can be measured according to the method described in the Example mentioned later.
使樹脂組成物以190℃90分鐘熱硬化之硬化物,通常顯示出介電特性(介電損耗)低的特性。因此,前述硬化物會有介電損耗低的絕緣層。介電損耗,較佳為0.005以下,更佳為0.004以下,再更佳為0.003以下。介電損耗的下限值可為0.0001以上。介電損耗的測定,可依後述實施例中記載的方法來測定。A cured product obtained by thermally curing the resin composition at 190° C. for 90 minutes generally exhibits low dielectric properties (dielectric loss). Therefore, the aforementioned cured product has an insulating layer with low dielectric loss. The dielectric loss is preferably 0.005 or less, more preferably 0.004 or less, and still more preferably 0.003 or less. The lower limit value of the dielectric loss may be 0.0001 or more. The dielectric loss can be measured according to the method described in the following examples.
使樹脂組成物以130℃30分鐘,接著以170℃30分鐘,之後以200℃90分鐘熱硬化之硬化物,通常會顯示出與於鍍敷所形成之導體層(鍍敷導體層)之間的脫落強度優異之特性。因此,前述硬化物具有與鍍敷導體層之間的脫落強度優異的絕緣層。脫落強度,較佳為0.3kgf/cm以上,更佳為0.35kgf/cm以上,再更佳為0.4kgf/cm以上。脫落強度的上限值可為10kgf/cm以下。鍍敷導體層的脫落強度之測定,可依後述實施例中記載的方法來測定。When the resin composition is thermally cured at 130°C for 30 minutes, then at 170°C for 30 minutes, and then at 200°C for 90 minutes, there is usually a gap between the resin composition and the conductor layer (plated conductor layer) formed by plating. The characteristics of excellent peeling strength. Therefore, the said hardened|cured material has the insulating layer which is excellent in the peeling strength from the plated conductor layer. The peeling strength is preferably 0.3 kgf/cm or more, more preferably 0.35 kgf/cm or more, and still more preferably 0.4 kgf/cm or more. The upper limit of the peeling strength may be 10 kgf/cm or less. The peeling strength of the plated conductor layer can be measured according to the method described in the examples described later.
使樹脂組成物以130℃30分鐘,接著以170℃30分鐘,之後以200℃90分鐘熱硬化之硬化物,通常會顯示出與銅箔之間的脫落強度(銅箔密著性)優異之特性。因此,前述硬化物乃具有與銅箔之間的脫落強度優異之絕緣層。脫落強度,較佳為0.3kgf/cm以上,更佳為0.4kgf/cm以上,再更佳為0.5kgf/cm以上。脫落強度的上限值可為10kgf/cm以下。銅箔密著性的測定,可依後述實施例中記載的方法來測定。The resin composition is thermally cured at 130°C for 30 minutes, then at 170°C for 30 minutes, and then at 200°C for 90 minutes, and usually shows excellent peeling strength (copper foil adhesion) with copper foil. characteristic. Therefore, the said hardened|cured material has the insulating layer excellent in the peeling strength from the copper foil. The peeling strength is preferably 0.3 kgf/cm or more, more preferably 0.4 kgf/cm or more, and still more preferably 0.5 kgf/cm or more. The upper limit of the peeling strength may be 10 kgf/cm or less. The measurement of copper foil adhesiveness can be measured according to the method described in the Example mentioned later.
使樹脂組成物以130℃30分鐘,之後以170℃30分鐘熱硬化之硬化物,通常會顯示出HAST試驗(130℃、濕度85%RH、100時間)後與銅箔之間的脫落強度(HAST後的銅箔密著性)優異之特性。因此,前述硬化物具有與銅箔之間的HAST後脫落強度優異之絕緣層。HAST後的銅箔密著性,較佳為0.15kgf/cm以上,更佳為0.2kgf/cm以上,再更佳為0.25kgf/cm以上。HAST後的銅箔密著性的上限值可為10kgf/cm以下等。HAST後的銅箔密著性的測定,可依後述實施例中記載的方法來測定。The cured product, which is thermally cured at 130°C for 30 minutes and then at 170°C for 30 minutes, usually shows the peeling strength ( Copper foil adhesion after HAST) excellent characteristics. Therefore, the said hardened|cured material has the insulating layer which is excellent in the peeling strength after HAST with the copper foil. The copper foil adhesion after HAST is preferably 0.15 kgf/cm or more, more preferably 0.2 kgf/cm or more, and even more preferably 0.25 kgf/cm or more. The upper limit value of the copper foil adhesion after HAST may be 10 kgf/cm or less. The measurement of the copper foil adhesiveness after HAST can be measured according to the method described in the Example mentioned later.
本發明之樹脂組成物,可抑制積層含樹脂組成物之樹脂組成物層時不均的發生。因此,本發明之樹脂組成物,適合使用作為絕緣用途之樹脂組成物。具體而言,適合使用於作為在絕緣層上形成導體層(含再配線層)用之用於形成該絕緣層的樹脂組成物(用以形成導體層之絕緣層形成用樹脂組成物)。The resin composition of the present invention can suppress the occurrence of unevenness during lamination of resin composition layers containing the resin composition. Therefore, the resin composition of the present invention is suitable for use as a resin composition for insulating purposes. Specifically, it is suitable for use as a resin composition for forming a conductor layer (including a rewiring layer) on an insulating layer for forming the insulating layer (resin composition for forming an insulating layer for forming a conductor layer).
又,後述多層印刷配線板中,適合使用作為用於形成多層印刷配線板之絕緣層的樹脂組成物(多層印刷配線板之絕緣層形成用樹脂組成物)、用於形成印刷配線板之層間絕緣層的樹脂組成物(印刷配線板之層間絕緣層形成用樹脂組成物)。Further, in the multilayer printed wiring board described later, a resin composition for forming an insulating layer of a multilayer printed wiring board (resin composition for forming an insulating layer of a multilayer printed wiring board), a resin composition for forming an insulating layer of a printed wiring board, and an interlayer insulation for forming a printed wiring board are suitably used. The resin composition of the layer (the resin composition for forming the interlayer insulating layer between the printed wiring boards).
又,例如,經過以下(1)~(6)步驟而製造半導體晶片封裝時,本發明之樹脂組成物,係適合使用作為用於形成再配線層之絕緣層的再配線形成層用的樹脂組成物(再配線形成層形成用的樹脂組成物),以及用於封止半導體晶片之樹脂組成物(半導體晶片封止用的樹脂組成物)。得以製造半導體晶片封裝時,亦可於封止層上進一步形成再配線層。 (1)將臨時固定薄膜積層於基材之步驟、 (2)將半導體晶片暫時固定於臨時固定薄膜上之步驟、 (3)於半導體晶片上形成封止層之步驟、 (4)將基材及臨時固定薄膜自半導體晶片剝離之步驟、 (5)於剝離了半導體晶片的基材及臨時固定薄膜之面,形成作為絕緣層的再配線形成層之步驟、及 (6)於再配線形成層上形成作為導體層的再配線層之步驟。Further, for example, when a semiconductor chip package is manufactured through the following steps (1) to (6), the resin composition of the present invention is suitable for use as a resin composition for a rewiring formation layer as an insulating layer for forming a rewiring layer (resin composition for rewiring formation layer formation), and resin composition for sealing semiconductor wafers (resin composition for sealing semiconductor wafer). When a semiconductor chip package can be manufactured, a rewiring layer can also be further formed on the sealing layer. (1) The step of laminating the temporary fixing film on the substrate, (2) the step of temporarily fixing the semiconductor wafer on the temporary fixing film, (3) the step of forming a sealing layer on the semiconductor wafer, (4) the step of peeling the base material and the temporary fixing film from the semiconductor wafer, (5) The step of forming a rewiring formation layer as an insulating layer on the surface of the substrate and the temporary fixing film from which the semiconductor wafer is peeled off, and (6) A step of forming a rewiring layer as a conductor layer on the rewiring formation layer.
[樹脂薄片] 本發明之樹脂薄片,包含支持體與設置於該支持體上之以本發明之樹脂組成物所形成的樹脂組成物層。[resin sheet] The resin sheet of the present invention includes a support and a resin composition layer formed of the resin composition of the present invention provided on the support.
樹脂組成物層的厚度,即使是印刷配線板的薄型化及該樹脂組成物的硬化物為薄膜,從可提供絕緣性優之硬化物的觀點來看,較佳為50μm以下,更佳為40μm以下,再更佳為30μm以下。樹脂組成物層的厚度之下限並無特別限定,通常可為5μm以上等。The thickness of the resin composition layer is preferably 50 μm or less, more preferably 40 μm from the viewpoint of providing a cured product with excellent insulating properties even if the thickness of the printed wiring board is reduced and the cured product of the resin composition is a thin film. Hereinafter, it is more preferably 30 μm or less. The lower limit of the thickness of the resin composition layer is not particularly limited, and it is usually 5 μm or more.
支持體方面,可舉例如由塑膠材料所成的薄膜、金屬箔、離型紙,以由塑膠材料所成的薄膜、金屬箔為佳。As for the support, for example, a film made of a plastic material, a metal foil, and a release paper can be mentioned, and a film and a metal foil made of a plastic material are preferable.
使用由塑膠材料所成之薄膜作為支持體時,塑膠材料方面,可舉例如聚乙烯對苯二甲酸酯(以下簡稱為「PET」)、聚乙烯萘二甲酸(以下簡稱為「PEN」)等之聚酯、聚碳酸酯(以下簡稱為「PC」)、聚甲基丙烯酸甲酯(PMMA)等之丙烯酸酯、環狀聚烯烴、三乙醯基纖維素(TAC)、聚醚硫醚(PES)、聚醚酮、聚醯亞胺等。其中,更以聚乙烯對苯二甲酸酯、聚乙烯萘二甲酸為佳,便宜的聚乙烯對苯二甲酸酯特別佳。When a film made of a plastic material is used as the support, as the plastic material, for example, polyethylene terephthalate (hereinafter referred to as "PET"), polyethylene naphthalene dicarboxylic acid (hereinafter referred to as "PEN") Polyester such as polyester, polycarbonate (hereinafter referred to as "PC"), acrylate such as polymethyl methacrylate (PMMA), cyclic polyolefin, triacetyl cellulose (TAC), polyether sulfide (PES), polyetherketone, polyimide, etc. Among them, polyethylene terephthalate and polyethylene naphthalene dicarboxylic acid are more preferred, and inexpensive polyethylene terephthalate is particularly preferred.
使用金屬箔作為支持體時,金屬箔方面,可舉例如銅箔、鋁箔等,以銅箔為佳。銅箔方面,可使用由銅的單金屬所成之箔,亦可使用銅與其他金屬(例如錫、鉻、銀、鎂、鎳、鋯、矽、鈦等)的合金所成之箔。When a metal foil is used as a support, as a metal foil, copper foil, aluminum foil, etc. are mentioned, for example, copper foil is preferable. As for the copper foil, a foil made of a single metal of copper, or an alloy of copper and other metals (such as tin, chromium, silver, magnesium, nickel, zirconium, silicon, titanium, etc.) can be used.
支持體係可於與樹脂組成物層接合之面施予消光處理、電暈處理、抗靜電處理。The support system can be subjected to matting treatment, corona treatment and antistatic treatment on the surface that is joined to the resin composition layer.
又,支持體方面,亦可使用於與樹脂組成物層接合之面具有離型層的附離型層之支持體。附離型層之支持體的離型層使用之離型劑方面,可舉例如自醇酸樹脂、聚烯烴樹脂、胺基甲酸酯樹脂及聚矽氧樹脂所成之群選出的1種以上之離型劑。附離型層之支持體亦可使用市售品,例如具有以醇酸樹脂系離型劑為主成分之離型層的PET薄膜,可舉出LINTEC公司製的「SK-1」、「AL-5」、「AL-7」、東麗公司製的「Lumirror T60」、帝人公司製的「Purex」、UNITIKA公司製的「unipeel」等。Moreover, the support body can also be used as a support body with a release layer having a release layer on the surface to be joined to the resin composition layer. The release agent used in the release layer of the support with the release layer can be, for example, at least one selected from the group consisting of alkyd resin, polyolefin resin, urethane resin and polysiloxane resin release agent. Commercially available products can also be used for the support with a release layer, for example, a PET film having a release layer mainly composed of an alkyd resin-based release agent, such as "SK-1", "AL" manufactured by LINTEC -5", "AL-7", "Lumirror T60" manufactured by Toray Corporation, "Purex" manufactured by Teijin Corporation, "unipeel" manufactured by UNITIKA Corporation, etc.
支持體的厚度,並未特別限定,以5μm~ 75μm之範圍為佳,10μm~60μm之範圍更佳。此外,使用附離型層之支持體時,附離型層之支持體全體的厚度係以上述範圍者為佳。The thickness of the support is not particularly limited, but is preferably in the range of 5 μm to 75 μm, more preferably in the range of 10 μm to 60 μm. In addition, when a support with a release layer is used, the thickness of the entire support with a release layer is preferably within the above range.
一實施形態中,樹脂薄片當進一步因應所需時係可包含任意的層。該任意的層方面,可舉例如被設置於未與樹脂組成物層的支持體接合之面(即,與支持體為反對側之面)符合支持體之保護薄膜等。保護薄膜的厚度雖不受特別限制,例如1μm~40μm。藉由積層保護薄膜,可抑制對樹脂組成物層表面的灰塵等之附著或刮痕。In one embodiment, the resin sheet may contain any layer as needed. The optional layer includes, for example, a protective film or the like provided on the surface not joined to the support of the resin composition layer (that is, the surface opposite to the support). Although the thickness of the protective film is not particularly limited, for example, 1 μm to 40 μm. By laminating the protective film, adhesion of dust or the like to the surface of the resin composition layer and scratches can be suppressed.
樹脂薄片,例如,可藉由於有機溶劑中溶解樹脂組成物調製成樹脂塗漆,將此樹脂塗漆使用模塗機等塗佈於支持體上,進一步使其乾燥形成樹脂組成物層來製造。The resin sheet can be produced, for example, by dissolving a resin composition in an organic solvent to prepare a resin varnish, applying the resin varnish on a support using a die coater or the like, and further drying to form a resin composition layer.
有機溶劑方面,可舉例如丙酮、甲基乙基酮(MEK)及環己酮等之酮類;醋酸乙基酯、醋酸丁基酯、賽路蘇乙酸酯、丙烯二醇單甲基醚乙酸酯及卡必醇乙酸酯等之醋酸酯類;賽路蘇及丁基卡必醇等之卡必醇類;甲苯及二甲苯等之芳香族烴類;二甲基甲醯胺、二甲基乙醯胺(DMAc)及N-甲基吡咯烷酮等之醯胺系溶劑等。有機溶劑可單獨地使用1種,亦可組合2種以上來使用。In terms of organic solvents, for example, ketones such as acetone, methyl ethyl ketone (MEK), and cyclohexanone; Acetates such as acetates and carbitol acetates; carbitols such as celusol and butyl carbitol; aromatic hydrocarbons such as toluene and xylene; dimethylformamide, Amide-based solvents such as dimethylacetamide (DMAc) and N-methylpyrrolidone, etc. An organic solvent may be used individually by 1 type, and may be used in combination of 2 or more types.
乾燥係可藉由加熱、吹熱風等之眾所周知的方法來實施。乾燥條件並未特別限定,以樹脂組成物層中的有機溶劑的含量為10質量%以下,較佳為5質量%以下之方式使其乾燥。雖視樹脂塗漆中的有機溶劑之沸點而異,例如,使用含30質量%~60質量%的有機溶劑之樹脂塗漆時,可藉由使其於50℃~150℃乾燥3分鐘~10分鐘來形成樹脂組成物層。Drying can be carried out by well-known methods such as heating and blowing hot air. The drying conditions are not particularly limited, and the resin composition layer is dried so that the content of the organic solvent in the resin composition layer is 10 mass % or less, preferably 5 mass % or less. Although it depends on the boiling point of the organic solvent in the resin paint, for example, when using a resin paint containing 30% by mass to 60% by mass of an organic solvent, it can be dried at 50°C to 150°C for 3 minutes to 10 minutes. minutes to form the resin composition layer.
樹脂薄片可捲成滾筒狀予以保存。樹脂薄片具有保護薄膜時,可剝除保護薄膜而使用。The resin sheet can be rolled into a roll and stored. When the resin sheet has a protective film, the protective film can be removed and used.
[印刷配線板] 本發明之印刷配線板,包含以本發明之樹脂組成物的硬化物所形成之絕緣層。[Printed Wiring Board] The printed wiring board of the present invention includes an insulating layer formed of a cured product of the resin composition of the present invention.
印刷配線板,例如,可藉由使用上述的樹脂薄片後包含下述(I)及(II)的步驟之方法來製造。 (I)於內層基板上,以樹脂薄片的樹脂組成物層與內層基板接合之方式予以積層之步驟 (II)將樹脂組成物層熱硬化而形成絕緣層之步驟A printed wiring board can be manufactured, for example, by a method including the steps of the following (I) and (II) after using the above-mentioned resin sheet. (1) Step of laminating on the inner layer substrate in such a way that the resin composition layer of the resin sheet is bonded to the inner layer substrate (II) Step of thermosetting the resin composition layer to form an insulating layer
步驟(I)中使用的「內層基板」,乃是成為印刷配線板的基板之構件,可舉例如玻璃環氧基板、金屬基板、聚酯基板、聚醯亞胺基板、BT樹脂基板、熱硬化型聚伸苯基醚基板等。又,該基板可於其單面或兩面具有導體層,此導體層可經圖型加工。於基板的單面或兩面形成有導體層(電路)之內層基板,可稱為「內層電路基板」。又,在製造印刷配線板之際,絕緣層及/或導體層所應形成的中間製造物也進一步包含於本發明所稱的「內層基板」中。印刷配線板為零件內藏電路板時,可使用內藏有零件的內層基板。The "inner layer substrate" used in the step (1) is a member that becomes the substrate of the printed wiring board, such as glass epoxy substrates, metal substrates, polyester substrates, polyimide substrates, BT resin substrates, thermal Hardened polyphenylene ether substrates, etc. In addition, the substrate may have a conductor layer on one side or both sides thereof, and the conductor layer may be patterned. An inner-layer substrate in which a conductor layer (circuit) is formed on one or both sides of the substrate may be referred to as an "inner-layer circuit substrate". Moreover, when manufacturing a printed wiring board, the intermediate product in which an insulating layer and/or a conductor layer should be formed is further included in the "inner layer substrate" referred to in the present invention. When the printed wiring board is a circuit board with built-in components, an inner-layer substrate with built-in components can be used.
內層基板與樹脂薄片的積層,例如,可藉由從支持體側將樹脂薄片加熱壓著於內層基板來實施。將樹脂薄片加熱壓著於內層基板之構件(以下稱為「加熱壓著構件」)方面,可舉例如經加熱之金屬板(SUS鏡板等)或金屬滾筒(SUS滾筒)等。此外,並非是將加熱壓著構件直接加壓於樹脂薄片,而是以樹脂薄片充分地追隨於內層基板的表面凹凸之方式,透過耐熱橡膠等之彈性材來予以加壓者為佳。The lamination of the inner layer substrate and the resin sheet can be carried out, for example, by thermally pressing the resin sheet onto the inner layer substrate from the support side. As for the member (hereinafter referred to as "heat-bonding member") for heating and pressing the resin sheet to the inner layer substrate, for example, a heated metal plate (SUS mirror plate, etc.) or a metal roller (SUS roller) can be mentioned. In addition, instead of pressing the thermocompression member directly on the resin sheet, it is preferable to press the resin sheet through an elastic material such as heat-resistant rubber so that the resin sheet sufficiently follows the surface unevenness of the inner layer substrate.
內層基板與樹脂薄片的積層係可藉由真空積層法來實施。真空積層法中,加熱壓著溫度,較佳為60℃~160℃,更佳為80℃~140℃之範圍,加熱壓著壓力,較佳為0.098MPa~1.77MPa,更佳為0.29MPa~1.47MPa之範圍,加熱壓著時間,較佳為20秒鐘~400秒鐘,更佳為30秒鐘~300秒鐘之範圍。積層較佳係以壓力26.7hPa以下的減壓條件下來實施。The lamination of the inner layer substrate and the resin sheet can be carried out by a vacuum lamination method. In the vacuum lamination method, the heating and pressing temperature is preferably 60°C~160°C, more preferably 80°C~140°C, and the heating and pressing pressure is preferably 0.098MPa~1.77MPa, more preferably 0.29MPa~ In the range of 1.47MPa, the heating and pressing time is preferably in the range of 20 seconds to 400 seconds, and more preferably in the range of 30 seconds to 300 seconds. The lamination is preferably carried out under reduced pressure at a pressure of 26.7 hPa or less.
積層係可透過市售的真空層合機來進行。市售的真空層合機方面,可舉例如名機製作所公司製的真空加壓式層合機、NIKKO材料公司製的抽真空施用器、批次式真空加壓層合機等。The lamination system can be performed by a commercially available vacuum laminator. As a commercially available vacuum laminator, the vacuum pressurization laminator by Meiki Seisakusho Co., Ltd., the vacuum applicator by Nikko Materials Co., Ltd., the batch vacuum pressurization laminator, etc. are mentioned, for example.
積層之後,於常壓下(大氣壓下),亦可藉由例如將加熱壓著構件從支持體側加壓來進行所積層之樹脂薄片的平滑化處理。平滑化處理的加壓條件可為與上述積層的加熱壓著條件同様之條件。平滑化處理係可以市售的層合機來進行。此外,積層與平滑化處理亦可使用上述的市售的真空層合機連續性地進行。After lamination, under normal pressure (atmospheric pressure), a smoothing treatment of the laminated resin sheet may be performed, for example, by pressing a thermobonding member from the support side. The pressing conditions of the smoothing treatment may be the same conditions as the heat pressing conditions of the above-mentioned build-up. The smoothing process can be performed by a commercially available laminator. In addition, lamination and smoothing can also be performed continuously using the above-mentioned commercially available vacuum laminator.
支持體可於步驟(I)與步驟(II)之間去除,亦可於步驟(II)之後去除。The support can be removed between step (I) and step (II), or after step (II).
步驟(II)中,係將樹脂組成物層熱硬化而形成絕緣層。樹脂組成物層的熱硬化條件並無特別限定,在形成印刷配線板的絕緣層之時,亦可使用一般所採用之條件。In step (II), the insulating layer is formed by thermosetting the resin composition layer. The thermosetting conditions of the resin composition layer are not particularly limited, and generally used conditions may be used when forming the insulating layer of the printed wiring board.
例如,樹脂組成物層的熱硬化條件,雖依樹脂組成物之種類等而異,硬化溫度較佳為120℃~240℃,更佳為150℃~220℃,再更佳為170℃~210℃。硬化時間較佳為5分鐘~120分鐘,更佳為10分鐘~100分鐘,再更佳為15分鐘~100分鐘。For example, although the thermal curing conditions of the resin composition layer vary depending on the type of the resin composition, the curing temperature is preferably 120°C to 240°C, more preferably 150°C to 220°C, and even more preferably 170°C to 210°C °C. The hardening time is preferably 5 minutes to 120 minutes, more preferably 10 minutes to 100 minutes, and still more preferably 15 minutes to 100 minutes.
使樹脂組成物層熱硬化之前,亦可以較硬化溫度更低的溫度來預熱樹脂組成物層。例如,在使樹脂組成物層熱硬化之前,先於50℃以上未達120℃(較佳為60℃以上115℃以下,更佳為70℃以上110℃以下)的溫度預熱樹脂組成物層5分鐘以上(較佳為5分鐘~150分鐘,更佳為15分鐘~120分鐘,再更佳為15分鐘~100分鐘)。Before thermally curing the resin composition layer, the resin composition layer may be preheated at a temperature lower than the curing temperature. For example, before thermosetting the resin composition layer, the resin composition layer is preheated at a temperature of not less than 50°C and not more than 120°C (preferably not less than 60°C and not more than 115°C, more preferably not less than 70°C and not more than 110°C). 5 minutes or more (preferably 5 minutes to 150 minutes, more preferably 15 minutes to 120 minutes, and still more preferably 15 minutes to 100 minutes).
製造印刷配線板之際,亦可進一步實施(III)於絕緣層開孔之步驟、(IV)將絕緣層粗化處理之步驟、(V)形成導體層之步驟。此等之步驟(III)~步驟(V)亦可依印刷配線板之製造中所用熟知該領域之業者眾所周知之各種方法來實施。此外,將支持體於步驟(II)之後去除時,該支持體的去除,亦可於步驟(II)與步驟(III)之間、步驟(III)與步驟(IV)之間、或步驟(IV)與步驟(V)之間實施。又,因應需要,亦可重複地實施步驟(II)~步驟(V)之絕緣層及導體層的形成,來形成多層配線板。When manufacturing a printed wiring board, (III) the step of opening a hole in the insulating layer, (IV) the step of roughening the insulating layer, and (V) the step of forming the conductor layer may be further carried out. These steps (III) to (V) can also be implemented according to various methods well known to those skilled in the art used in the manufacture of printed wiring boards. In addition, when the support is removed after step (II), the removal of the support can also be performed between step (II) and step (III), between step (III) and step (IV), or between step ( IV) and step (V). Moreover, according to need, the formation of the insulating layer and the conductor layer of the steps (II) to (V) may be repeatedly performed to form a multilayer wiring board.
步驟(III)係於絕緣層開孔之步驟,藉此於絕緣層形成導通孔、通孔等之通孔。步驟(III)亦可因應絕緣層的形成中使用之樹脂組成物的組成等,使用例如鑽孔、雷射、電漿等來實施。通孔的尺寸或形狀,可因應印刷配線板的設計來適當地決定。The step (III) is a step of opening holes in the insulating layer, thereby forming through holes such as via holes and through holes in the insulating layer. The step (III) can also be implemented using, for example, drilling, laser, plasma, etc., depending on the composition of the resin composition used in the formation of the insulating layer, and the like. The size and shape of the through hole can be appropriately determined according to the design of the printed wiring board.
步驟(IV)係將絕緣層粗化處理之步驟。通常此步驟(IV)中,也會進行污斑的去除。粗化處理的程序、條件並無特別限定,可採用形成印刷配線板的絕緣層時一般所使用的眾所周知之程序、條件。例如,依序實施以膨潤液所為之膨潤處理、以氧化劑所為之粗化處理、以中和液所為之中和處理,來粗化處理絕緣層。粗化處理中使用的膨潤液方面並未特別限定,可舉出鹼溶液、界面活性劑溶液等,較佳為鹼溶液,該鹼溶液方面,以氫氧化鈉溶液、氫氧化鉀溶液更佳。市售的膨潤液方面,可舉例如Atotech Japan公司製的「Swelling Dip Securiganth P」、「Swelling Dip Securiganth SBU」、「Swelling Dip Securigant P」等。以膨潤液所為之膨潤處理並無特別限定,例如,可藉由將絕緣層浸漬於30℃~90℃的膨潤液中1分鐘~20分鐘來進行。從抑制絕緣層之樹脂的膨潤在適度程度的觀點來看,係以將絕緣層浸漬於40℃~80℃的膨潤液5分鐘~15分鐘者為佳。粗化處理中使用的氧化劑方面並無特別限定,可舉例如將氫氧化鈉的水溶液中溶解過錳酸鉀或過錳酸鈉而成的鹼性過錳酸溶液。鹼性過錳酸溶液等之氧化劑所為的粗化處理,係以將絕緣層浸漬到加熱至60℃~100℃之氧化劑溶液中10分鐘~30分鐘來實施者為佳。又,鹼性過錳酸溶液中之過錳酸鹽的濃度係以5質量%~10質量%為佳。市售氧化劑方面,可舉例如Atotech Japan公司製的「Concentrate Compact CP」、「Dosing solution Securiganth P」等之鹼性過錳酸溶液。又,粗化處理中使用的中和液方面,以酸性的水溶液為佳,市售品方面,可舉例如Atotech Japan公司製的「Reduction solution Securiganth P」。以中和液所為的處理,係可藉由將進行了以氧化劑所為的粗化處理之處理面浸漬於30℃~80℃的中和液中1分鐘~30分鐘來實施。從作業性等之點來看,係以將施以氧化劑所為的粗化處理之對象物浸漬於40℃~70℃的中和液中5分鐘~20分鐘之方法為佳。Step (IV) is a step of roughening the insulating layer. Usually in this step (IV), stain removal is also performed. The procedures and conditions of the roughening treatment are not particularly limited, and well-known procedures and conditions generally used when forming an insulating layer of a printed wiring board can be employed. For example, a swelling treatment with a swelling liquid, a roughening treatment with an oxidizing agent, and a neutralization treatment with a neutralizing liquid are sequentially performed to roughen the insulating layer. The swelling liquid used in the roughening treatment is not particularly limited, and examples thereof include an alkaline solution, a surfactant solution, and the like, and an alkaline solution is preferred, and a sodium hydroxide solution and a potassium hydroxide solution are more preferred as the alkaline solution. As a commercially available swelling liquid, "Swelling Dip Securiganth P", "Swelling Dip Securiganth SBU", and "Swelling Dip Securiganth P" manufactured by Atotech Japan can be mentioned, for example. The swelling treatment by the swelling liquid is not particularly limited, and for example, it can be performed by immersing the insulating layer in the swelling liquid at 30° C. to 90° C. for 1 minute to 20 minutes. From the viewpoint of suppressing the swelling of the resin of the insulating layer to an appropriate degree, it is preferable to immerse the insulating layer in a swelling liquid of 40° C. to 80° C. for 5 minutes to 15 minutes. The oxidizing agent used in the roughening treatment is not particularly limited, but an alkaline permanganic acid solution obtained by dissolving potassium permanganate or sodium permanganate in an aqueous solution of sodium hydroxide is exemplified. The roughening treatment by an oxidizing agent such as an alkaline permanganic acid solution is preferably performed by immersing the insulating layer in an oxidizing agent solution heated to 60° C. to 100° C. for 10 minutes to 30 minutes. In addition, the concentration of the permanganate in the alkaline permanganic acid solution is preferably 5% by mass to 10% by mass. Commercially available oxidizing agents include alkaline permanganic acid solutions such as "Concentrate Compact CP" and "Dosing solution Securiganth P" manufactured by Atotech Japan. In addition, an acidic aqueous solution is preferable in the neutralization liquid used for the roughening process, and "Reduction solution Securiganth P" by Atotech Japan is mentioned, for example as a commercial item. The treatment with the neutralizing liquid can be performed by immersing the treated surface subjected to the roughening treatment with the oxidizing agent in the neutralizing liquid at 30° C. to 80° C. for 1 minute to 30 minutes. From the viewpoint of workability and the like, a method of immersing the object to be subjected to the roughening treatment by the oxidizing agent in the neutralization solution at 40° C. to 70° C. for 5 minutes to 20 minutes is preferable.
一實施形態中,粗化處理後的絕緣層表面之算術平均粗糙度(Ra),較佳為300nm以下,更佳為250nm以下,再更佳為200nm以下。下限並未特別限定,較佳為30nm以上,更佳為40nm以上,再更佳為50nm以上。絕緣層表面之算術平均粗糙度(Ra)可使用非接觸型表面粗糙度計來測定。In one embodiment, the arithmetic mean roughness (Ra) of the surface of the insulating layer after the roughening treatment is preferably 300 nm or less, more preferably 250 nm or less, and still more preferably 200 nm or less. The lower limit is not particularly limited, but is preferably 30 nm or more, more preferably 40 nm or more, and even more preferably 50 nm or more. The arithmetic mean roughness (Ra) of the surface of the insulating layer can be measured using a non-contact surface roughness meter.
步驟(V)乃是形成導體層之步驟,係於絕緣層上形成導體層。導體層中使用的導體材料並無特別限定。較佳的實施形態,導體層包含由金、鉑、鈀、銀、銅、鋁、鈷、鉻、鋅、鎳、鈦、鎢、鐵、錫及銦所成之群選出的1種以上之金屬。導體層可為單金屬層或合金層,合金層方面,可舉例如由上述的群選出的2種以上之金屬的合金(例如,鎳・鉻合金、銅・鎳合金及銅・鈦合金)所形成的層。其中,從導體層形成的泛用性、成本、圖形化的容易性等之觀點來看,更以鉻、鎳、鈦、鋁、鋅、金、鈀、銀或銅的單金屬層,或鎳・鉻合金、銅・鎳合金、銅・鈦合金的合金層為佳,鉻、鎳、鈦、鋁、鋅、金、鈀、銀或銅的單金屬層,或鎳・鉻合金的合金層更佳,銅的單金屬層更佳。Step (V) is a step of forming a conductor layer, which is to form a conductor layer on the insulating layer. The conductor material used for the conductor layer is not particularly limited. In a preferred embodiment, the conductor layer comprises at least one metal selected from the group consisting of gold, platinum, palladium, silver, copper, aluminum, cobalt, chromium, zinc, nickel, titanium, tungsten, iron, tin and indium . The conductor layer may be a single metal layer or an alloy layer, and the alloy layer may be, for example, an alloy of two or more metals selected from the above-mentioned group (for example, nickel-chromium alloy, copper-nickel alloy, and copper-titanium alloy). formed layer. Among them, from the viewpoints of versatility, cost, ease of patterning, etc. of conductor layer formation, a single metal layer of chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver, or copper, or nickel・Alloy layer of chromium alloy, copper-nickel alloy, copper-titanium alloy is preferred, single metal layer of chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver or copper, or alloy layer of nickel-chromium alloy is more preferable Preferably, a single metal layer of copper is preferred.
導體層可為單層構造,亦可為由不同種類的金屬或合金所成的單金屬層或合金層積層2層以上而成的複數層構造。導體層為複數層構造時,與絕緣層接觸的層係以鉻、鋅或鈦的單金屬層或鎳・鉻合金的合金層者為佳。The conductor layer may have a single-layer structure, or may have a multiple-layer structure in which two or more layers of a single metal layer or an alloy layer composed of different kinds of metals or alloys are laminated. When the conductor layer has a multiple-layer structure, the layer in contact with the insulating layer is preferably a single metal layer of chromium, zinc, or titanium, or an alloy layer of a nickel-chromium alloy.
導體層的厚度,雖視所期望的印刷配線板之設計,但一般為3μm~35μm,較佳為5μm~30μm。Although the thickness of the conductor layer depends on the desired design of the printed wiring board, it is generally 3 μm to 35 μm, preferably 5 μm to 30 μm.
一實施形態中,導體層係可藉由鍍敷來形成。例如,藉由半加成法、全加成法等之以往眾所周知的技術於絕緣層的表面進行鍍敷,係可形成具有所期望的配線圖型之導體層,從製造之簡便性的觀點來看,係以藉由半加成法而形成者為佳。以下,顯示藉由半加成法形成導體層之例。In one embodiment, the conductor layer can be formed by plating. For example, by plating the surface of the insulating layer by a conventionally known technique such as a semi-additive method or a full-additive method, a conductor layer having a desired wiring pattern can be formed, from the viewpoint of simplicity of manufacture. See, the one formed by the semi-additive method is better. Hereinafter, an example in which the conductor layer is formed by the semi-additive method is shown.
首先,於絕緣層的表面藉由無電解鍍敷形成鍍敷晶種層。接著,於所形成的鍍敷晶種層上使對應於所期望的配線圖型曝光鍍敷晶種層的一部份而形成遮罩圖型。於已曝光的鍍敷晶種層上藉由電解鍍敷形成金屬層之後,去除遮罩圖型。之後,可將不要的鍍敷晶種層藉由蝕刻等去除,形成具有所期望的配線圖型之導體層。First, a plating seed layer is formed on the surface of the insulating layer by electroless plating. Next, a mask pattern is formed by exposing a part of the plating seed layer corresponding to a desired wiring pattern on the formed plating seed layer. After the metal layer is formed by electrolytic plating on the exposed plating seed layer, the mask pattern is removed. After that, the unnecessary plating seed layer can be removed by etching or the like to form a conductor layer having a desired wiring pattern.
[半導體裝置] 本發明之半導體裝置包含本發明之印刷配線板。本發明之半導體裝置,係可使用本發明之印刷配線板來製造。[semiconductor device] The semiconductor device of the present invention includes the printed wiring board of the present invention. The semiconductor device of the present invention can be manufactured using the printed wiring board of the present invention.
半導體裝置方面,可舉出被供予電氣製品(例如,電腦、行動電話、數位相機及電視等)及搭乘工具(例如,自動二輪車、自動車、電車、船舶及航空機等)等之各種半導體裝置。The semiconductor device includes various semiconductor devices supplied to electrical products (for example, computers, mobile phones, digital cameras, televisions, etc.) and rides (for example, motorcycles, motorcycles, trains, ships, and aircraft, etc.).
本發明之半導體裝置,乃是藉由在印刷配線板的導通處實裝零件(半導體晶片)來製造。所謂的「導通處」乃是「傳遞印刷配線板中的電氣信號之處」,該處可為表面,亦可為被埋入處。又,半導體晶片若為以半導體作為材料之電氣電路元件者即可,並無特別限定。The semiconductor device of the present invention is manufactured by mounting a component (semiconductor chip) at the conductive portion of the printed wiring board. The so-called "conduction place" is "the place where the electrical signal in the printed wiring board is transmitted", which can be the surface or the embedded place. In addition, the semiconductor wafer is not particularly limited as long as it is an electrical circuit element using a semiconductor as a material.
製造半導體裝置時的半導體晶片之實裝方法,若是半導體晶片可有效地運作即可,並未特別限定,具體而言,可舉出引線結合實裝方法、覆晶實裝方法、以無凸塊組裝層(BBUL)所為之實裝方法、以異向性導電薄膜(ACF)所為之實裝方法、以非導電性薄膜(NCF)所為之實裝方法等。在此,所謂「無凸塊組裝層(BBUL)所為之實裝方法」係指「將半導體晶片直接埋入印刷配線板的凹部,使半導體晶片與印刷配線板上的配線接續之實裝方法」。The mounting method of a semiconductor chip in the manufacture of a semiconductor device is not particularly limited as long as the semiconductor chip can operate effectively. Specifically, a wire bonding mounting method, a flip chip mounting method, a bumpless mounting method, Mounting method for assembly layer (BBUL), mounting method for anisotropic conductive film (ACF), mounting method for non-conductive film (NCF), etc. Here, the so-called "mounting method by bumpless build layer (BBUL)" refers to "mounting method in which the semiconductor chip is directly embedded in the concave portion of the printed wiring board, and the semiconductor chip is connected to the wiring on the printed wiring board" .
[實施例][Example]
以下,用實施例來更詳細地說明本發明,但本發明並不受限於此等之實施例。此外,以下的記載中,在無其他明示之下,「份」及「%」各自表示「質量份」及「質量%」。Hereinafter, the present invention will be described in more detail with examples, but the present invention is not limited to these examples. In addition, in the following description, unless otherwise expressly stated, "part" and "%" represent "mass part" and "mass %", respectively.
<合成例1:活性酯化合物(B-1)之合成> 於裝設有溫度計、滴下漏斗、冷却管、分餾管、攪拌器之燒瓶中,置入2,7-二羥基萘320g(2.0莫耳)、苯甲醇184g(1.7莫耳)、對甲苯磺酸・1水和物5.0g,於室溫下邊吹入氮氣邊攪拌。之後,升溫至150℃,邊將生成的水餾出至系統外邊攪拌4小時。反應結束後,添加甲基異丁基酮900g、20%氫氧化鈉水溶液5.4g而予以中和之後,藉由分液去除水層,並以水280g進行3次水洗,於減壓下去除甲基異丁基酮,得到苄基改性萘化合物(A-1)460g。所得之苄基改性萘化合物(A-1)為黑色固體,羥基當量為180g/當量。<Synthesis Example 1: Synthesis of Active Ester Compound (B-1)> In a flask equipped with a thermometer, a dropping funnel, a cooling tube, a fractionating tube, and a stirrer, 320 g (2.0 moles) of 2,7-dihydroxynaphthalene, 184 g (1.7 moles) of benzyl alcohol, p-toluenesulfonic acid were placed・5.0 g of 1 water mixture was stirred at room temperature while blowing nitrogen gas. Then, it heated up to 150 degreeC, and it stirred for 4 hours, distilling the produced|generated water out of the system. After completion of the reaction, 900 g of methyl isobutyl ketone and 5.4 g of a 20% aqueous sodium hydroxide solution were added for neutralization, and then the aqueous layer was removed by liquid separation, and washed three times with 280 g of water to remove methyl alcohol under reduced pressure. isobutyl ketone to obtain 460 g of benzyl-modified naphthalene compound (A-1). The obtained benzyl-modified naphthalene compound (A-1) was a black solid, and the hydroxyl group equivalent was 180 g/equivalent.
於裝設有溫度計、滴下漏斗、冷却管、分餾管、攪拌器之燒瓶中,置入間苯二甲酸氯化物203.0g(酸氯化物基的莫耳數:2.0莫耳)與甲苯1400g,將反應系統內進行減壓氮取代並使其溶解。接著,置入鄰甲酚72.4g(0.67莫耳)、苄基改性萘化合物(A-1)240g(苯酚性羥基的莫耳數:1.33莫耳),將反應系統內進行減壓氮取代並使其溶解。然後,使四丁基銨溴化物0.70g溶解,邊施予氮氣清洗,邊控制反應系內至60℃以下,花費3小時滴下20%氫氧化鈉水溶液400g。接著,以此條件下持續攪拌1.0小時。反應結束後,靜置分液並去除水層。再者,反應物會溶解而於甲苯層投入水中攪拌混合15分鐘,並靜置分液後去除水層。重複此操作直到水層的pH達到7為止。然後,以傾析器脱水去除水分,獲得在不揮發分65質量%之甲苯溶液狀態中的活性酯化合物(B-1)。所得之活性酯化合物(B-1)的活性酯當量為238g/eq.。In a flask equipped with a thermometer, a dropping funnel, a cooling tube, a fractionating tube, and a stirrer, 203.0 g of isophthalic acid chloride (molar number of acid chloride base: 2.0 mol) and 1400 g of toluene were put into the flask. In the reaction system, nitrogen substitution under reduced pressure was performed and dissolved. Next, 72.4 g (0.67 mol) of o-cresol and 240 g of the benzyl-modified naphthalene compound (A-1) (molar number of phenolic hydroxyl group: 1.33 mol) were placed, and the reaction system was substituted with nitrogen under reduced pressure. and dissolve it. Then, 0.70 g of tetrabutylammonium bromide was dissolved, and the inside of the reaction system was controlled to be 60° C. or lower while purging with nitrogen gas, and 400 g of a 20% aqueous sodium hydroxide solution was dropped over 3 hours. Next, stirring was continued under these conditions for 1.0 hour. After the reaction was completed, the solution was left to stand for separation and the aqueous layer was removed. In addition, the reactant was dissolved, put into water in the toluene layer, stirred and mixed for 15 minutes, and left to stand for liquid separation, and then the water layer was removed. This operation was repeated until the pH of the aqueous layer reached 7. Then, water was removed by dehydration with a decanter to obtain an active ester compound (B-1) in the state of a toluene solution with a nonvolatile content of 65% by mass. The active ester equivalent of the obtained active ester compound (B-1) was 238 g/eq.
<合成例2:活性酯化合物(B-2)之合成> 於裝設有溫度計、滴下漏斗、冷却管、分餾管、攪拌器之燒瓶中,置入間苯二甲酸氯化物203.0g(酸氯化物基的莫耳數:2.0莫耳)與甲苯1400g,並將反應系統內進行減壓氮取代並使其溶解。接著,置入鄰苯基苯酚113.9g(0.67莫耳)、苄基改性萘化合物(A-1)240g(苯酚性羥基的莫耳數:1.33莫耳),並將反應系統內進行減壓氮取代並使其溶解。然後,使四丁基銨溴化物0.70g溶解,邊施予氮氣清洗,邊控制反應系內至60℃以下,花費3小時滴下20%氫氧化鈉水溶液400g。接著,以此條件下持續攪拌1.0小時。反應結束後,靜置分液並去除水層。再者,反應物會溶解而於甲苯層投入水中攪拌混合15分鐘,並靜置分液後去除水層。重複此操作直到水層的pH達到7為止。然後,以傾析器脱水去除水分,獲得在不揮發分65質量%之甲苯溶液狀態中的活性酯化合物(B-2)。所得之活性酯化合物(B-2)的活性酯當量為206g/eq.。<Synthesis example 2: Synthesis of active ester compound (B-2)> In a flask equipped with a thermometer, a dropping funnel, a cooling tube, a fractionating tube, and a stirrer, 203.0 g of isophthalic acid chloride (molar number of acid chloride base: 2.0 mol) and 1400 g of toluene were placed, and The inside of the reaction system was substituted with nitrogen under reduced pressure and dissolved. Next, 113.9 g (0.67 mol) of o-phenylphenol and 240 g of the benzyl-modified naphthalene compound (A-1) (the number of moles of phenolic hydroxyl groups: 1.33 mol) were placed, and the reaction system was depressurized. Nitrogen replaces and dissolves it. Then, 0.70 g of tetrabutylammonium bromide was dissolved, and the inside of the reaction system was controlled to be 60° C. or lower while purging with nitrogen gas, and 400 g of a 20% aqueous sodium hydroxide solution was dropped over 3 hours. Next, stirring was continued under these conditions for 1.0 hour. After the reaction was completed, the solution was left to stand for separation and the aqueous layer was removed. In addition, the reactant was dissolved, put into water in the toluene layer, stirred and mixed for 15 minutes, and left to stand for liquid separation, and then the water layer was removed. This operation was repeated until the pH of the aqueous layer reached 7. Then, water was removed by dehydration with a decanter to obtain an active ester compound (B-2) in the state of a toluene solution of 65% by mass of nonvolatile content. The active ester equivalent of the obtained active ester compound (B-2) was 206 g/eq.
<合成例3:活性酯化合物(B-3)之合成> 於裝設有溫度計、滴下漏斗、冷却管、分餾管、攪拌器之燒瓶中,置入間苯二甲酸氯化物203.0g(酸氯化物基的莫耳數:2.0莫耳)與甲苯1400g,並將反應系統內進行減壓氮取代並使其溶解。接著,苯乙烯化苯酚苯酚132.7g(0.67莫耳)、苄基改性萘化合物(A-1)240g(苯酚性羥基的莫耳數:1.33莫耳),並將反應系統內進行減壓氮取代並使其溶解。然後,使四丁基銨溴化物0.70g溶解,邊施予氮氣清洗,邊控制反應系內至60℃以下,花費3小時滴下20%氫氧化鈉水溶液400g。接著,以此條件下持續攪拌1.0小時。反應結束後,靜置分液並去除水層。再者,反應物會溶解而於甲苯層投入水中攪拌混合15分鐘,並靜置分液後去除水層。重複此操作直到水層的pH達到7為止。然後,以傾析器脱水去除水分,獲得在不揮發分65質量%之甲苯溶液狀態中的活性酯化合物(B-3)。所得之活性酯化合物(B-3)的活性酯當量為259g/eq.。<Synthesis Example 3: Synthesis of Active Ester Compound (B-3)> In a flask equipped with a thermometer, a dropping funnel, a cooling tube, a fractionating tube, and a stirrer, 203.0 g of isophthalic acid chloride (molar number of acid chloride base: 2.0 mol) and 1400 g of toluene were placed, and The inside of the reaction system was substituted with nitrogen under reduced pressure and dissolved. Next, 132.7 g (0.67 mol) of styrenated phenol phenol and 240 g of the benzyl-modified naphthalene compound (A-1) (molar number of phenolic hydroxyl groups: 1.33 mol) were added to the reaction system, and the reaction system was subjected to reduced pressure nitrogen. replace and dissolve. Then, 0.70 g of tetrabutylammonium bromide was dissolved, and the inside of the reaction system was controlled to be 60° C. or lower while purging with nitrogen gas, and 400 g of a 20% aqueous sodium hydroxide solution was dropped over 3 hours. Next, stirring was continued under these conditions for 1.0 hour. After the reaction was completed, the solution was left to stand for separation and the aqueous layer was removed. In addition, the reactant was dissolved, put into water in the toluene layer, stirred and mixed for 15 minutes, and left to stand for liquid separation, and then the water layer was removed. This operation was repeated until the pH of the aqueous layer reached 7. Then, water was removed by dehydration with a decanter to obtain an active ester compound (B-3) in the state of a toluene solution with a nonvolatile content of 65% by mass. The active ester equivalent of the obtained active ester compound (B-3) was 259 g/eq.
活性酯化合物(B-1)~活性酯化合物(B-3)的鑑定係如下述進行。鑑定的結果,已知活性酯化合物(B-1)係一般式(b-3)中的Ar31 具有式(1)所示之基,活性酯化合物(B-2)係一般式(b-3)中的Ar31 具有式(2)所示之基,活性酯化合物(B-3)係一般式(b-3)中的Ar31 具有式(3)所示之基(n=1~5)。The identification of the active ester compound (B-1) to the active ester compound (B-3) was carried out as follows. As a result of the identification, it is known that the active ester compound (B-1) is of the general formula (b-3) where Ar 31 has a group represented by the formula (1), and the active ester compound (B-2) is of the general formula (b- Ar 31 in 3) has a group represented by formula (2), and the active ester compound (B-3) is a general formula (b-3) Ar 31 has a group represented by formula (3) (n=1~ 5).
<實施例1:樹脂組成物1之調製> 使作為(A)成分之環氧樹脂「ESN475V」(日鐵化學&材料公司製、環氧當量:約330g/eq.)3份與使作為(A)成分之環氧樹脂「HP-4032-SS」(DIC公司製、環氧當量:約144g/eq.)7份溶解於甲基乙基酮(MEK)10份,獲得環氧樹脂溶液A。 對該環氧樹脂溶液A添加作為(B)成分之活性酯化合物(B-1)25份、作為(C)成分之胺系烷氧基矽烷化合物(經信越化學工業公司製「KBM573」)表面處理之球形氧化矽(平均粒徑0.77μm、Admatechs公司製「SO-C2」)(以下亦稱為「無機填充材A」)65份、作為(E)成分之咪唑化合物「1B2PZ」(四國化成公司製)0.2份,以高速旋轉混合機均一地分散調製樹脂塗漆A。 無機填充材A的平均粒徑為0.5μm、比表面積為5.9m2 /g。<Example 1: Preparation of resin composition 1> 3 parts of epoxy resin "ESN475V" (manufactured by Nippon Steel Chemical & Materials Co., Ltd., epoxy equivalent: about 330 g/eq.) as the component (A) and ( A) 7 parts of epoxy resin "HP-4032-SS" (manufactured by DIC Corporation, epoxy equivalent: about 144 g/eq.) of component A was dissolved in 10 parts of methyl ethyl ketone (MEK) to obtain epoxy resin solution A . To the epoxy resin solution A, 25 parts of active ester compound (B-1) as component (B) and an amine-based alkoxysilane compound ("KBM573" manufactured by Shin-Etsu Chemical Co., Ltd.) as component (C) were added to the surface 65 parts of treated spherical silica (average particle size: 0.77 μm, “SO-C2” manufactured by Admatechs) (hereinafter also referred to as “inorganic filler A”), imidazole compound “1B2PZ” (Shikoku) as component (E) 0.2 part of Kasei Co., Ltd.) was uniformly dispersed with a high-speed rotary mixer to prepare Resin Paint A. The average particle diameter of the inorganic filler A was 0.5 μm, and the specific surface area was 5.9 m 2 /g.
<實施例2:樹脂組成物2之調製> 實施例1中,將活性酯化合物(B-1)25份變更為活性酯化合物(B-2)25份。 除了以上的事項以外,其餘係與實施例1同樣地來調製樹脂組成物2。<Example 2: Preparation of resin composition 2> In Example 1, 25 parts of active ester compounds (B-1) were changed to 25 parts of active ester compounds (B-2). Except for the above matters, the resin composition 2 was prepared in the same manner as in Example 1.
<實施例3:樹脂組成物3之調製> 實施例1中,將活性酯化合物(B-1)25份變更為活性酯化合物(B-3)25份。 除了以上的事項以外,其餘係與實施例1同樣地來調製樹脂組成物3。<Example 3: Preparation of resin composition 3> In Example 1, 25 parts of active ester compounds (B-1) were changed to 25 parts of active ester compounds (B-3). Except for the above matters, the resin composition 3 was prepared in the same manner as in Example 1.
<實施例4:樹脂組成物4之調製> 實施例1中,係將 活性酯化合物(B-1)的量從25份變為22份, 咪唑化合物(四國化成工業公司製1B2PZ)的量從0.2份變為0.02份, 並使用含三嗪之甲酚酚醛清漆樹脂(DIC製「LA-3018-50P」、固形分50質量%的甲氧基丙醇溶液)2份、碳二醯亞胺系樹脂(日清紡化學公司製「V-03」、活性基當量約216、固形分50質量%的甲苯溶液)1份。 除了以上的事項以外,其餘係與實施例1同樣地來調製樹脂組成物4。<Example 4: Preparation of resin composition 4> In Example 1, the system will The amount of active ester compound (B-1) was changed from 25 parts to 22 parts, The amount of imidazole compound (1B2PZ manufactured by Shikoku Chemical Industry Co., Ltd.) was changed from 0.2 part to 0.02 part, In addition, 2 parts of triazine-containing cresol novolak resin ("LA-3018-50P" manufactured by DIC, a methoxypropanol solution with a solid content of 50% by mass) and a carbodiimide resin (manufactured by Nisshinbo Chemical Co., Ltd.) were used. "V-03", an active group equivalent of about 216, a toluene solution with a solid content of 50% by mass) 1 part. Resin composition 4 was prepared in the same manner as in Example 1 except for the above matters.
<實施例5:樹脂組成物5之調製> 實施例2中,係將 活性酯化合物(B-2)的量從25份變為22份, 咪唑化合物(四國化成工業公司製1B2PZ)的量從0.2份變為0.02份, 並使用含三嗪之甲酚酚醛清漆樹脂(DIC製「LA-3018-50P」、固形分50質量%的甲氧基丙醇溶液)2份、碳二醯亞胺系樹脂(日清紡化學公司製「V-03」、活性基當量約216、固形分50質量%的甲苯溶液)1份。 除了以上的事項以外,其餘係與實施例2同樣地來調製樹脂組成物5。<Example 5: Preparation of resin composition 5> In Example 2, the system will be The amount of active ester compound (B-2) was changed from 25 parts to 22 parts, The amount of imidazole compound (1B2PZ manufactured by Shikoku Chemical Industry Co., Ltd.) was changed from 0.2 part to 0.02 part, In addition, 2 parts of triazine-containing cresol novolak resin ("LA-3018-50P" manufactured by DIC, a methoxypropanol solution with a solid content of 50% by mass) and a carbodiimide resin (manufactured by Nisshinbo Chemical Co., Ltd.) were used. "V-03", an active group equivalent of about 216, a toluene solution with a solid content of 50% by mass) 1 part. Resin composition 5 was prepared in the same manner as in Example 2 except for the above.
<實施例6:樹脂組成物6之調製> 實施例3中,係將 活性酯化合物(B-3)的量從25份變為22份, 咪唑化合物(四國化成工業公司製1B2PZ)的量從0.2份變為0.02份, 並使用含三嗪之甲酚酚醛清漆樹脂(DIC製「LA-3018-50P」、固形分50質量%的甲氧基丙醇溶液)2份、碳二醯亞胺系樹脂(日清紡化學公司製「V-03」、活性基當量約216、固形分50質量%的甲苯溶液)1份。 除了以上的事項以外,其餘係與實施例3同樣地來調製樹脂組成物6。<Example 6: Preparation of resin composition 6> In Example 3, the system will be The amount of active ester compound (B-3) was changed from 25 parts to 22 parts, The amount of imidazole compound (1B2PZ manufactured by Shikoku Chemical Industry Co., Ltd.) was changed from 0.2 part to 0.02 part, In addition, 2 parts of triazine-containing cresol novolak resin ("LA-3018-50P" manufactured by DIC, a methoxypropanol solution with a solid content of 50% by mass) and a carbodiimide resin (manufactured by Nisshinbo Chemical Co., Ltd.) were used. "V-03", an active group equivalent of about 216, a toluene solution with a solid content of 50% by mass) 1 part. Except for the above matters, the resin composition 6 was prepared in the same manner as in Example 3.
<實施例7:樹脂組成物7之調製> 實施例1中,係將 活性酯化合物(B-1)的量從25份變為22份, 咪唑化合物(四國化成工業公司製1B2PZ)的量從0.2份變為0.02份, 並使用含三嗪之甲酚酚醛清漆樹脂(DIC製「LA-3018-50P」、固形分50質量%的甲氧基丙醇溶液)2份,且 使用乙烯基苄基樹脂(三菱瓦斯化學公司製「OPE-2St」、固形分65質量%的甲苯溶液)2份。 除了以上的事項以外,其餘係與實施例1同樣地來調製樹脂組成物7。<Example 7: Preparation of resin composition 7> In Example 1, the system will The amount of active ester compound (B-1) was changed from 25 parts to 22 parts, The amount of imidazole compound (1B2PZ manufactured by Shikoku Chemical Industry Co., Ltd.) was changed from 0.2 part to 0.02 part, In addition, 2 parts of triazine-containing cresol novolak resin (“LA-3018-50P” manufactured by DIC, a methoxypropanol solution with a solid content of 50% by mass) was used, and 2 parts of vinylbenzyl resin ("OPE-2St" by Mitsubishi Gas Chemical Co., Ltd., a toluene solution with a solid content of 65% by mass) was used. Except for the above matters, the resin composition 7 was prepared in the same manner as in Example 1.
<實施例8:樹脂組成物8之調製> 實施例7中,係 將乙烯基苄基樹脂(三菱瓦斯化學公司製「OPE-2St」、固形分65質量%的甲苯溶液)2份變更為馬來醯亞胺樹脂(日本化藥公司製「MIR-3000-70MT」、固形分70質量%的甲苯・MEK溶液)2份。 除了以上的事項以外,其餘係與實施例7同樣地來調製樹脂組成物8。<Example 8: Preparation of resin composition 8> In Example 7, the system Changed 2 parts of vinylbenzyl resin ("OPE-2St" manufactured by Mitsubishi Gas Chemical Co., Ltd., toluene solution with a solid content of 65% by mass) to maleimide resin ("MIR-3000-70MT" manufactured by Nippon Kayaku Co., Ltd. 2 parts of toluene and MEK solution with a solid content of 70% by mass. Resin composition 8 was prepared in the same manner as in Example 7 except for the above matters.
<實施例9:樹脂組成物9之調製> 實施例7中,係 將乙烯基苄基樹脂(三菱瓦斯化學公司製「OPE-2St」、固形分65質量%的甲苯溶液)2份變更為馬來醯亞胺樹脂(DMI公司製「BMI-689」)1份。 除了以上的事項以外,其餘係與實施例7同樣地來調製樹脂組成物9。<Example 9: Preparation of resin composition 9> In Example 7, the system 2 parts of vinylbenzyl resin ("OPE-2St" manufactured by Mitsubishi Gas Chemical Co., Ltd., toluene solution with a solid content of 65% by mass) was changed to 1 part of maleimide resin ("BMI-689" manufactured by DMI Corporation). Resin composition 9 was prepared in the same manner as in Example 7 except for the above-mentioned matters.
<實施例10:樹脂組成物10的調製> 實施例7中,係 將乙烯基苄基樹脂(三菱瓦斯化學公司製「OPE-2St」、固形分65質量%的甲苯溶液)2份變更為馬來醯亞胺系樹脂(DMI公司製「BMI-1500」)1份。 除了以上的事項以外,其餘係與實施例7同樣地來調製樹脂組成物10。<Example 10: Preparation of resin composition 10> In Example 7, the system 2 parts of vinylbenzyl resin ("OPE-2St" manufactured by Mitsubishi Gas Chemical Co., Ltd., toluene solution with a solid content of 65% by mass) was changed to 1 part of maleimide resin ("BMI-1500" manufactured by DMI Corporation) . Except for the above matters, the resin composition 10 was prepared in the same manner as in Example 7.
<比較例1:樹脂組成物11之調製> 實施例1中,係將活性酯化合物(B-1)25份變更為其他的硬化劑(活性酯系硬化劑、DIC公司製、「HPC8150-62T」、固形分62%的甲苯溶液)25份。 除了以上的事項以外,其餘係與實施例1同樣地來調製樹脂組成物11。<Comparative Example 1: Preparation of Resin Composition 11> In Example 1, 25 parts of active ester compounds (B-1) were changed to 25 parts of other hardeners (active ester-based hardeners, manufactured by DIC Corporation, "HPC8150-62T", toluene solution with a solid content of 62%) . Except for the above matters, the resin composition 11 was prepared in the same manner as in Example 1.
<比較例2:樹脂組成物12之調製> 實施例1中,係將活性酯化合物(B-1)25份變更為其他的硬化劑(活性酯系硬化劑、DIC公司製、「HPC8000-65T」、固形分65%的甲苯溶液)23份。 除了以上的事項以外,其餘係與實施例1同樣地來調製樹脂組成物12。<Comparative example 2: Preparation of resin composition 12> In Example 1, 25 parts of active ester compounds (B-1) were changed to 23 parts of other hardeners (active ester-based hardeners, manufactured by DIC Corporation, "HPC8000-65T", toluene solution with a solid content of 65%) . Except for the above matters, the resin composition 12 was prepared in the same manner as in Example 1.
<比較例3:樹脂組成物13之調製> 實施例4中,係將活性酯化合物(B-1)22份變更為其他的硬化劑(活性酯系硬化劑、DIC公司製、「HPC8150-62T」、固形分62%的甲苯溶液22份。 除了以上的事項以外,其餘係與實施例4同樣地來調製樹脂組成物13。<Comparative example 3: Preparation of resin composition 13> In Example 4, 22 parts of active ester compounds (B-1) were changed to another hardener (active ester type hardener, manufactured by DIC Corporation, "HPC8150-62T", 22 parts of a toluene solution with a solid content of 62%. Except for the above matters, the resin composition 13 was prepared in the same manner as in Example 4.
<比較例4:樹脂組成物14之調製> 實施例3中,係將活性酯化合物(B-2)22份變更為其他的硬化劑(活性酯系硬化劑、DIC公司製、「HPC8000-65T」、固形分65%的甲苯溶液)21份。 除了以上的事項以外,其餘係與實施例3同樣地來調製樹脂組成物14。<Comparative example 4: Preparation of resin composition 14> In Example 3, 22 parts of active ester compounds (B-2) were changed to 21 parts of other hardeners (active ester-based hardeners, manufactured by DIC Corporation, "HPC8000-65T", toluene solution with a solid content of 65%) . Except for the above matters, the resin composition 14 was prepared in the same manner as in Example 3.
<積層後的不均之評價、算術平均粗糙度、鍍敷導體層的脫落強度之測定> (1)樹脂組成物層的厚度為40μm之樹脂薄片A的製作 支持體方面,準備具備有離型層之聚乙烯對苯二甲酸酯薄膜(LINTEC公司製「AL5」、厚度38μm)。於此支持體的離型層上,均一地塗佈實施例及比較例所得之樹脂組成物使乾燥後的樹脂組成物層之厚度成為40μm。然後,使樹脂組成物以80℃~100℃(平均90℃)乾燥4分鐘,得到包含支持體及樹脂組成物層之樹脂薄片A。<Evaluation of unevenness after lamination, arithmetic mean roughness, and measurement of peeling strength of plated conductor layer> (1) Preparation of the resin sheet A whose thickness of the resin composition layer is 40 μm As a support, a polyethylene terephthalate film ("AL5" manufactured by LINTEC, thickness 38 μm) provided with a release layer was prepared. On the release layer of this support, the resin compositions obtained in Examples and Comparative Examples were uniformly applied so that the thickness of the resin composition layer after drying was 40 μm. Then, the resin composition was dried at 80° C. to 100° C. (average 90° C.) for 4 minutes to obtain a resin sheet A including a support and a resin composition layer.
(2)內層基板之準備 將形成有內層電路之玻璃布基材環氧樹脂兩面貼銅積層板(銅箔的厚度18μm、基板之厚度0.4mm、Panasonic公司製「R1515A」)的兩面以微蝕刻劑(MEC公司製「CZ8101」)進行1μm蝕刻,進行銅表面的粗化處理。(2) Preparation of inner layer substrate A glass cloth base epoxy resin double-sided copper-clad laminate (copper foil thickness 18 μm, substrate thickness 0.4 mm, "R1515A" manufactured by Panasonic Corporation) on which the inner layer circuit is formed was coated with a microetchant ("R1515A" manufactured by MEC Corporation) on both sides. CZ8101") was etched at 1 μm to roughen the copper surface.
(3)樹脂薄片A之積層 使用批次式真空加壓積層機(Nikko-Materials公司製、2平台組裝積層機「CVP700」),以樹脂組成物層與內層基板相接之方式,積層於內層基板之兩面。積層乃是進行30秒鐘減壓將氣壓調整至13hPa以下之後,藉由以120℃、壓力0.74MPa壓著30秒鐘來實施。接著,以100℃、壓力0.5MPa進行60秒鐘熱加壓。(3) Lamination of resin sheet A Using a batch-type vacuum pressure laminator (Nikko-Materials, 2-stage assembly laminator "CVP700"), the resin composition layer was laminated on both sides of the inner-layer substrate so that the resin composition layer was in contact with the inner-layer substrate. The lamination was performed by reducing the pressure for 30 seconds and adjusting the air pressure to 13 hPa or less, and then pressing at 120° C. and a pressure of 0.74 MPa for 30 seconds. Next, hot pressing was performed for 60 seconds at 100° C. and a pressure of 0.5 MPa.
(4)樹脂組成物層之熱硬化 然後,將樹脂薄片A所積層之內層基板投入130℃的烘箱加熱30分鐘,接著移至170℃的烘箱加熱30分鐘,使樹脂組成物層熱硬化,形成絕緣層。然後,剝離支持體,獲得依序具有絕緣層、內層基板及絕緣層之硬化基板A。(4) Thermosetting of the resin composition layer Then, the inner layer substrate laminated with the resin sheet A was put into a 130°C oven and heated for 30 minutes, and then moved to a 170°C oven and heated for 30 minutes to thermally harden the resin composition layer to form an insulating layer. Then, the support body was peeled off, and the cured board|substrate A which has an insulating layer, an inner-layer board|substrate, and an insulating layer in this order was obtained.
(5)積層後的不均之評價 就硬化基板A的兩面,以目視觀察樹脂薄片A所積層之部分(與積層板呈反對側之表面)的表面均一性,並如下述來予以評價。 〇:完全沒有觀察到不均,呈現完全均一的表面。 ×:在樹脂薄片所積層的部分可觀察到不均一的部分。(5) Evaluation of unevenness after lamination On both surfaces of the hardened substrate A, the surface uniformity of the part where the resin sheet A is laminated (the surface on the opposite side to the laminated board) was visually observed and evaluated as follows. ○: No unevenness was observed at all, and a completely uniform surface was exhibited. ×: A non-uniform part was observed in the part where the resin sheet was laminated.
(6)粗化處理 對硬化基板A進行作為粗化處理之無電鍍銅處理。無電鍍銅處理方面,乃是實施下述濕式無電鍍銅處理。(6) Coarsening treatment An electroless copper plating process as a roughening process is performed on the hardened board|substrate A. As for the electroless copper plating treatment, the following wet electroless copper plating treatment was performed.
(濕式無電鍍銅處理) 將硬化基板A以60℃、5分鐘浸漬於膨潤液(Atotech Japan公司製「Concentrate Compact P」、二乙二醇單丁基醚及氫氧化鈉的水溶液),接著,於氧化劑溶液(Atotech Japan公司製「Concentrate Compact CP」、過錳酸鉀濃度約6%、氫氧化鈉濃度約4%的水溶液)以80℃浸漬20分鐘。接著,於中和液(Atotech Japan公司製「Reduction solution Securiganth P」、硫酸水溶液)以40℃浸漬5分鐘之後,以80℃乾燥15分鐘。(Wet electroless copper plating) The cured substrate A was immersed in a swelling solution (“Concentrate Compact P” manufactured by Atotech Japan, an aqueous solution of diethylene glycol monobutyl ether and sodium hydroxide) at 60° C. for 5 minutes, and then immersed in an oxidizing agent solution (Atotech Japan). "Concentrate Compact CP", an aqueous solution with a potassium permanganate concentration of about 6% and a sodium hydroxide concentration of about 4%) was immersed at 80°C for 20 minutes. Next, it was immersed at 40 degreeC for 5 minutes in a neutralizing liquid ("Reduction solution Securiganth P", sulfuric acid aqueous solution by Atotech Japan company), and it dried at 80 degreeC for 15 minutes.
(7)粗化處理後的絕緣層表面之算術平均粗糙度(Ra)之測定 粗化處理後的絕緣層表面之算術平均粗糙度(Ra),係使用非接觸型表面粗糙度計(Bruker公司製WYKO NT3300),藉由VSI模式、50倍透鏡使測定範圍為121μm×92μm所得之數值來求得。藉由求取各自10點的平均值來測定。(7) Determination of the arithmetic mean roughness (Ra) of the surface of the insulating layer after roughening treatment The arithmetic mean roughness (Ra) of the surface of the insulating layer after the roughening treatment was obtained by using a non-contact surface roughness meter (WYKO NT3300, manufactured by Bruker Corporation) with a measurement range of 121 μm×92 μm by a VSI mode and a 50-fold lens. value to obtain. Measured by taking the average value of each 10 points.
(8)導體層之形成 依據半加成法,於絕緣層的粗化面形成了導體層。意即,將粗化處理後的基板在40℃浸漬於含PdCl2 之無電解鍍敷液5分鐘,之後在25℃浸漬於無電解銅鍍敷液20分鐘。接著,在150℃加熱30分鐘進行退火處理之後,形成蝕刻阻劑,並藉由蝕刻形成圖型。然後,進行硫酸銅電解鍍敷,形成厚度25μm的導體層,在190℃進行退火處理60分鐘。所得之基板稱為「評價基板B」。(8) Formation of conductor layer According to the semi-additive method, the conductor layer was formed on the roughened surface of the insulating layer. That is, the roughened substrate was immersed in an electroless plating solution containing PdCl 2 at 40° C. for 5 minutes, and then immersed in an electroless copper plating solution at 25° C. for 20 minutes. Next, after annealing treatment by heating at 150° C. for 30 minutes, an etching resist was formed, and a pattern was formed by etching. Then, copper sulfate electroplating was performed to form a conductor layer with a thickness of 25 μm, and annealing treatment was performed at 190° C. for 60 minutes. The obtained board|substrate is called "evaluation board|substrate B".
(9)鍍敷導體層的脫落強度之測定 絕緣層與導體層的脫落強度之測定,乃是依據日本工業規格(JIS C6481)所進行的。具體而言,於評價基板B的導體層,做一個寬幅10mm、長度100mm的部分之切口,剝起此一端以夾具夾起,測定於室溫中以50mm/分的速度在垂直方向剝起35mm時的荷重(kgf/cm),求取剝離強度。測定上,係使用拉伸試驗機(TSE公司製「AC-50C-SL」)。(9) Determination of peeling strength of plated conductor layer The measurement of the peeling strength of the insulating layer and the conductor layer is carried out according to the Japanese Industrial Standard (JIS C6481). Specifically, in the conductor layer of the evaluation substrate B, a 10 mm wide and 100 mm long incision was made, and the end was peeled off with a clamp, and the measurement was carried out at room temperature at a speed of 50 mm/min and peeled off in the vertical direction. The load (kgf/cm) at 35 mm was used to obtain the peel strength. For the measurement, a tensile tester (“AC-50C-SL” manufactured by TSE) was used.
<介電特性之評價> 介電特性之評價,乃是藉由測定介電損耗(Df)之值來進行。具體而言,如以下實施,製作評價用硬化物B,且測定介電損耗(Df)。<Evaluation of Dielectric Properties> The evaluation of the dielectric properties was carried out by measuring the value of the dielectric loss (Df). Specifically, as follows, the cured product B for evaluation was produced, and the dielectric loss (Df) was measured.
將實施例及比較例所得之樹脂薄片A以190℃的烘箱硬化90分鐘。藉由從烘箱取出的樹脂薄片A剝離支持體,獲得樹脂組成物層之硬化物。將該硬化物切出長度80mm、寬幅2mm作為評價用硬化物B。The resin sheets A obtained in Examples and Comparative Examples were cured in an oven at 190° C. for 90 minutes. By peeling off the support from the resin sheet A taken out from the oven, a cured product of the resin composition layer was obtained. This cured product was cut out to a length of 80 mm and a width of 2 mm as a cured product B for evaluation.
就各評價用硬化物B,使用Agilent Technologies公司製「HP8362B」,藉由空腔共振微擾法以測定頻率5.8GHz、測定溫度23℃來測定介電損耗的值(Df值)。以2支試驗片實施測定,算出其平均。For each cured product B for evaluation, "HP8362B" manufactured by Agilent Technologies was used, and the value of dielectric loss (Df value) was measured by the cavity resonance perturbation method at a measurement frequency of 5.8 GHz and a measurement temperature of 23°C. The measurement was performed on two test pieces, and the average was calculated.
<銅箔密著性(脫落強度)之測定> (1)密著評價用基板之製作 內層基板方面,係準備於表面具有銅箔之玻璃布基材環氧樹脂兩面貼銅積層板(銅箔的厚度18μm、基板之厚度0.8mm、Panasonic公司製「R1515A」)。將此內層基板之表面的銅箔全部蝕刻予以去除。然後,以190℃30分鐘進行乾燥。<Measurement of Copper Foil Adhesion (Peeling Strength)> (1) Fabrication of a substrate for adhesion evaluation For the inner layer substrate, a glass cloth base epoxy resin double-sided copper-clad laminate with copper foil on the surface was prepared (copper foil thickness 18 μm, substrate thickness 0.8 mm, “R1515A” manufactured by Panasonic Corporation). All the copper foils on the surface of the inner layer substrate are removed by etching. Then, it dried at 190 degreeC for 30 minutes.
使用批次式真空加壓積層機(Nikko-Materials公司製、2平台組裝積層機「CVP700」),藉由樹脂組成物層與前述內層基板接合之方式,於內層基板之兩面積層上述實施例及比較例所得之樹脂薄片A。此積層進行30秒鐘減壓而將氣壓降為13hPa以下之後,藉由以溫度100℃、壓力0.74MPa進行30秒鐘壓著來實施。Using a batch-type vacuum pressure laminator (Nikko-Materials, Inc., 2-stage assembly laminator "CVP700"), the above-mentioned implementation was carried out on both areas of the inner-layer substrate by bonding the resin composition layer to the inner-layer substrate. The resin sheet A obtained in Example and Comparative Example. After this lamination was decompressed for 30 seconds to reduce the air pressure to 13 hPa or less, it was carried out by pressing at a temperature of 100° C. and a pressure of 0.74 MPa for 30 seconds.
接著,將所積層之樹脂薄片A於大氣壓下、100℃、壓力0.5MPa進行60秒鐘熱加壓予以平滑化。然後,剝離支持體,得到依序包含樹脂組成物層、內層基板及樹脂組成物層之「中間複層體I」。Next, the laminated resin sheet A was hot-pressed for 60 seconds under atmospheric pressure, 100° C., and a pressure of 0.5 MPa to be smoothed. Then, the support was peeled off to obtain an "intermediate multilayer body I" including a resin composition layer, an inner-layer substrate, and a resin composition layer in this order.
此外,準備具有光澤面之銅箔(厚度35μm、三井金屬公司製「3EC-III」)。將此銅箔的光澤面使用微蝕刻劑(MEC公司製「CZ8101」)以銅蝕刻量1μm予以蝕刻,進行粗化處理。將如此所得之銅箔稱為「粗化銅箔」。Moreover, the copper foil (thickness 35 micrometers, "3EC-III" by Mitsui Metals Corporation) which has a glossy surface was prepared. The glossy surface of this copper foil was etched with a copper etching amount of 1 μm using a microetchant (“CZ8101” manufactured by MEC Corporation), and a roughening process was performed. The copper foil thus obtained is called "roughened copper foil".
將此粗化銅箔,以該粗化銅箔實施有粗化處理之面與中間複層體I之樹脂組成物層接合之方面,積層於中間複層體I的兩面。此積層係以與前述對內層基板的樹脂薄片之積層相同條件下進行。藉此,可獲得依序包含粗化銅箔、樹脂組成物層、內層基板、樹脂組成物層及粗化銅箔之「中間複層體II」。This roughened copper foil is laminated on both surfaces of the intermediate clad body 1 so that the surface of the roughened copper foil subjected to the roughening treatment and the resin composition layer of the intermediate cladding body 1 are bonded. This lamination was performed under the same conditions as the above-mentioned lamination of the resin sheet on the inner layer substrate. Thereby, the "intermediate cladding body II" comprising the roughened copper foil, the resin composition layer, the inner layer substrate, the resin composition layer, and the roughened copper foil in this order can be obtained.
將此中間複層體II投入100℃的烘箱加熱30分鐘,接著移至170℃的烘箱加熱30分鐘。然後,將中間複層體II自烘箱取出到室溫氛圍下之後,進一步投入200℃的烘箱追加加熱90分鐘。藉此,可進行樹脂組成物層的熱硬化,獲得依序包含粗化銅箔、作為樹脂組成物層的硬化物之絕緣層、內層基板、作為樹脂組成物層的硬化物之絕緣層及粗化銅箔之「評價基板C」。此評價基板C中,粗化銅箔相當於導體層。This intermediate cladding body II was put into an oven at 100° C. and heated for 30 minutes, and then moved to an oven at 170° C. and heated for 30 minutes. Then, after taking out the intermediate cladding body II from the oven to a room temperature atmosphere, it was further put into a 200° C. oven for additional heating for 90 minutes. Thereby, the thermal curing of the resin composition layer can be performed to obtain the insulating layer including the roughened copper foil, the cured product of the resin composition layer, the inner layer substrate, the insulating layer of the cured product of the resin composition layer, and "Evaluation substrate C" of roughened copper foil. In this evaluation board|substrate C, the roughened copper foil corresponds to a conductor layer.
(2)銅箔密著性(脫落強度)之測定 使用前述的評價基板C,進行粗化銅箔與絕緣層之間的脫落強度之測定。此脫落強度之測定係依JIS C6481為依據來進行。具體而言,係以下述之操作來進行脫落強度之測定。(2) Measurement of copper foil adhesion (strength of peeling off) Using the aforementioned evaluation substrate C, the measurement of the peeling strength between the roughened copper foil and the insulating layer was performed. The measurement of the peeling strength was carried out in accordance with JIS C6481. Specifically, the peeling strength was measured by the following operation.
於評價基板C之粗化銅箔,做一個為成寬幅10mm、長度100mm之矩形部分的切口。將此矩形部分的一端剝離,以夾具(TSE公司製、Autocom型試驗機「AC-50C-SL」)夾起。將前述矩形部分的長度35mm之範圍於垂直方向剝離,測定此剝離時的荷重(kgf/cm)作為脫落強度。前述的剝離係於室溫中以50mm/分的速度進行。再者,於HAST試驗(130℃、濕度85%RH、100時間)後,再度測定銅箔密著性(脫落強度)。For the roughened copper foil of the evaluation board C, an incision was made into a rectangular portion having a width of 10 mm and a length of 100 mm. One end of this rectangular part was peeled off, and it clamped with a clamp (TSE Corporation make, Autocom type testing machine "AC-50C-SL"). The range of the length of 35 mm of the said rectangular part was peeled in the vertical direction, and the load (kgf/cm) at the time of this peeling was measured as peeling strength. The aforementioned peeling was performed at a speed of 50 mm/min at room temperature. In addition, after the HAST test (130 degreeC, humidity 85%RH, 100 hours), the copper foil adhesiveness (peeling strength) was measured again.
實施例1~10中,即使是不含(C)成分~(E)成分時,雖有程度上的差別,但已確認歸納至與上述實施例相同的結果。In Examples 1 to 10, even when the components (C) to (E) were not contained, there were differences in degrees, but it was confirmed that the same results as those of the above-mentioned Examples were summarized.
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| CN109476820B (en) * | 2016-07-06 | 2021-05-07 | Dic株式会社 | Curable composition and cured product thereof |
| JP7119290B2 (en) | 2017-05-30 | 2022-08-17 | 住友ベークライト株式会社 | Thermosetting resin composition, resin film with carrier, prepreg, printed wiring board and semiconductor device |
| JP7296191B2 (en) * | 2018-01-09 | 2023-06-22 | 味の素株式会社 | Curable resin composition, resin sheet, printed wiring board and semiconductor device |
-
2020
- 2020-02-27 JP JP2020032444A patent/JP7259783B2/en active Active
-
2021
- 2021-02-18 TW TW110105476A patent/TWI900531B/en active
- 2021-02-23 KR KR1020210024294A patent/KR20210109457A/en active Pending
- 2021-02-23 CN CN202110200826.2A patent/CN113308168B/en active Active
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- 2023-04-06 JP JP2023062063A patent/JP7517510B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| JP2021134300A (en) | 2021-09-13 |
| TWI900531B (en) | 2025-10-11 |
| JP7517510B2 (en) | 2024-07-17 |
| JP2023083345A (en) | 2023-06-15 |
| CN113308168A (en) | 2021-08-27 |
| CN113308168B (en) | 2024-03-22 |
| KR20210109457A (en) | 2021-09-06 |
| JP7259783B2 (en) | 2023-04-18 |
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